Aircraft Division Bangalore

Facilities

The Division has High Tech facilities under the following major heads
 CAD / CAM manufacture
 CAD (Tool Design)
 CATIA workstations
 CNC 5-Axis Twin spindle Aluminum Profiler
 CNC 5 Axis Honeycomb Carving Machine
 CNC 3-Axis Twin spindle Aluminum Profiler
 CNC 3-Axis Vertical Jig Boring Machine
 CNC Press Brake
 CNC Stretch Forming Machine
 CNC Router
 CNC Bending Machine
 Laser Cutting Machine
 Auto Deburring Machine
 Co-ordinate Measuring Machine LK-G80
 `C' Scan Ultrasonic System
 In-Motion X-Ray Fluoroscopy
 Semi-Automated Loom Tester
 Optical Tooling
 Multi Optical Projection Systems [MOPS]
 Welding in Chambers
 Spacematic Template Drilling
 Rack feed Attachment Drilling
 Glass Fiber Reinforced Plastics (GRP)
 Honey Comb Machining and Bonding
 Crimping
 Hot Forming Of Titanium Sheets
 Shot Peen Forming
 Hot Forming
 Fluid Cell Forming Machine
 Forming of Stretched Acrylic Sheets
 Creep / Age Forming of Wing and Tail Plane Skins
 Mechanized Forming of Stretched Acrylic of Wind Screen Glass
 Laser Wire Marking Machine
 Leica Laser Tracker
 Facility setup for forming of IJT Canopy Bubble
 Micro Hardness Tester
 Portable X-Ray Unit
 Phosphoric Acid Anodizing
 Zinc Phosphate Coating
 Ion Chromatography
 Electro Static Spray Equipment
 DIT-MCO Test Executive
 Health & Usage Monitoring System (HUMS)
 Heat Treatment Furnaces – Ferrous & Non-Ferrous
 Process & Plating Bath Facilities
 Ovens (Composite & Plastics)
 Fusion Welding (TIG) Facilities
 Resistance Welding – Spot
 Honey Comb Bonded Panel Testing – NDT
 Miniature Detonator Chord Assembly Canopy
 Metal and Nomax Brading of Looms
 Automatic Cable Testing (DITMCO TEST)
 Engine Division Bangalore
7 Axis automatic NC NGV grinding centre with facilities like an auto loading & unloading by Robo and integrated
CMM
 5 Axis machine centres both single spindle and twin spindle
 4 Axis and 3 Axis machines
 Vertical turret lathes with live spindle
 Disc lathe with touch probe facilities
 Twin spindle vertical grinder
 Jig boring
 Turn mill centre
 CNC Gear Grinder

Other facilities cover Fabrication and Coatings welding machineries, non-conventional machining facilities, few of
these are

 Electron Beam Welding

 Robotic Plasma Spray Facility
 CNC Electrical Discharge machines
 Wire EDM
 Electro chemical forming
 Chemical size reduction
 Sermetal and other coatings
 All types of electro plating facilities
 Vaccum brazing
 Special welding features such as Fusion welding, Manual, Automatic Circumferential welding, Longitudinal
welding, Orbital welding, Resistance welding (Spot welding, Stich welding, Seam welding)

The division can manufacture varieties of parts ranging from gears, casings, blades, impellers, stators.

Aerospace Division Bangalore

 4 Axes Vertical Turn-Mill-Bore centers of bed sizes ranging from 1 meter to 5.5 meters in diameter, capable of
handling components upto 5 meters in height.
 5 axes high speed profilers and routers which can handle components as large as 2 Mtrs * 9 Mtrs.
 5 axes machining center for Intricate components.
 Precision jig boring machine.
 CNC programming using latest Master Cam and Unigraphics software.

LCA-Tejas Division Bangalore

 5 Axis CNC Router

 CNC Precision Turn Mill Centre
 CNC Billet Cutting machine
 CNC Vertical Milling centre
 Precision grinding machine
 CNC Pipe Bending Machine