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ARK SOLAR SO NO 608831 1C X 4 , 6.xls Page No.

AIL/QA/RD/04-02

TYPE TESTS REPORT


CUSTOMER #REF!
PO No. #REF!
Cable Size : 1 C X 6 sq mm Date - 19.01.2018
CABLE TYPE : SOLAR CABLE
Ref. Spec. : TUV Spec.No. 2Pfg 1169 / 08.2007

Ref. No. TEST DESCRIPTION & PARTICULARS Specified Value Observed Value

1 Electrical Test
1.1 Conductor Resistance at 20°C, (Ω/km) max. 3.39 3.28
Annealing Test --- 20.00
1.2 Voltage Test on complete wire AC or DC
AC -test voltage 6.5 kV for 5 minutes No breakdown of insulation shall occur during the test. Passes the test
1.3 Absence of electrical fault
AC -test voltage 10 kV (Spark test) No breakdown of insulation shall occur during the test. Passes the test
1.4 Surface Resistance Sheath
Minimum Value, Ω 1 x 109 4.35 x 109
1.5 Insulation Resistance of complete wire
Minimum Value at 20°C, Ω -cm 1 x 1014 8.46 x 1015
Minimum Value at 90°C, Ω -cm 1 x 1011 3.18 x 1014
1.6 D.C. Stability (immersed into water containing 3% NaCl.)
At (85±2)°C & DC Voltage 0.9 kV for (240±2) hours No breakdown of insulation shall occur during the test. No Breakdown of Insulation Occured
after conditioning, AC -test voltage 6.5 kV for 5 minutes
2 Constructional & Dimensions at complete Cable
2.1 Conductor ANNEALED TINNED COPPER ANNEALED TINNED COPPER
Class-5 as per IEC:60228 Class-5 as per IEC:60228
Conductor diameter, Approx. 2.98 2.98
No. of wire 84 84
Size, mm, max 0.31 0.283
Thickness of Insulation, Min 0.50 0.68
Thickness of Sheath, Min / Nom 0.50 0.66
Overall dimensions
Overall Diameter, mm Approx. 5.5 ± 0.7 5.62/5.67
Ovality, % ≤ 15 0.88
3 TEST FOR RESISTANCE TO CHEMICALS/OILS
Acid and alkaline resistance Acid N-Oxal- acid
At 23°C for 168 hours
Insulation Tensile strength:Variation, max.% ± 30 -3.68
Insulation Elongation at break, min.% 100 185
Sheath Tensile strength:Variation, max.% ± 30 -2.78
Sheath Elongation at break, min.% 100 185
Alkaline solution: N-sodium hydroxide
At 23°C for 168 hours
Insulation
Tensile strength:Variation, max.% ± 30 -5.72
Elongation at break, min.% 100 180
Sheath
Tensile strength:Variation, max.% ± 30 -4.35
Elongation at break, min.% 100 190
4 Cold Impact Test at - 40 °C
mass of hammer 1000 g, mass of test probe 200 g & hight 100 mm No cracks must be determined Passes the test
5 Cold Bending Test (diameter of cable < 12.5mm)
at (-40±2)°C,conditioning 16 hours Absence of cracks No cracking
6 Cold Elongation Test (diameter of cable ≥ 12.5mm)
at (-40±2)°C,conditioning 16 hours N. A. N. A.
7 Test of ozone resistance at complete cable
at (40±2)°C, humidity(55±5)%, Ozone concentration (200±50)x10-6 for 72 hours Absence of cracks NO CRACKS OBSERVED
8 Weathering / UV test
at 63°C, humidity 65% for 720 hours Absence of cracks NO CRACKS OBSERVED
9 Dynamic Penetration Test 150 x Sqrt(Cond.diameter) = 272.50 Newton 332N
10 Damp heat test
Insulation
Tensile strength:Variation, max.% - 30 -7.14
Elongation at break, max.% - 30 -8.78
11 Notch Propagation
at depth of notch 0.05 mm, conditioning (1:- (-15)°C, 2:- at ambient, 3:- at 85°C) for No breakdown of insulation shall occur during the test.
72 hours, mandrel (3±0.3) time of specified diameter of cable, test voltage- half the Passes the test
rated voltage U0.
ARK SOLAR SO NO 608831 1C X 4 , 6.xls Page No.2

12 Shrinkage Test on the finished wire


at 120°C,conditioning 1 hours, sampe length 300 mm
Maximum shrinkage, % 2.00 0.33
13 Mechanical Properties
Properties before Ageing
Insulation- Tensile strength: median, min. (N/mm²) 6.5 9.50
Insulation- Elongation at break: median, min.% 125 205
Sheath Tensile strength: median, min. (N/mm²) 8.0 10.90
Sheath Elongation at break: median, min.% 125 210
Properties after Heat Ageing
Insulation at (150±2)°C for 168 hours
Tensile strength: median, min ….. 9.10
Tensile strength: variation, max.% (-)30 / (+)Not Limited -4.21
Elongation at break median, min ….. 195
Elongation at break variation, max.% (-)30 / (+)Not Limited -4.88
Sheath at (150±2)°C for 168 hours
Tensile strength: median, min …… 10.25
Tensile strength: variation, max.% (-)30 / (+)Not Limited -5.96
Elongation at break median, min ….. 200
Elongation at break variation, max.% (-)30 / (+)Not Limited -4.76
14 Test of Mutual Influence At (135±2)°C for 168 hours
Insulation Tensile strength: median, min … 9.15
Insulation Tensile strength: variation, max.% ±30 -3.68
Insulation Elongation at break median, min … 195
Insulation Elongation at break variation, max.% ±30 -4.88
Sheath Tensile strength: median, min … 10.35
Sheath Tensile strength: variation, max.% (-)30 / (+)Not Limited -5.05
Sheath Elongation at break median, min … 200
Sheath Elongation at break variation, max.% ±30 -4.76
15 Pressure Test at High Temperature
At (140±3)°C for 240 minutes, coefficient k-0.6, Depth of penetration, max. % 50 11.20

Voltage test after cooling No breakdown of insulation shall occur during the test. No Breakdown of Insulation Occured

16 Hot Set (Thermal Expansion) Test


Insulation (for cross-linked compound)
at (200±3)°C for 15 minutes,stress 20 N/cm²
Hot Set -Elongation under load, max. 100 20.00
Permanent Set- Elongation after cooling, max. 25 Nil
Sheath (for cross-linked compound)
at (200±3)°C for 15 minutes,stress 20 N/cm²
Hot Set -Elongation under load, max. 100 15.00
Permanent Set- Elongation after cooling, max. 25 Nil
17 Performance under fire conditions as per IEC:60332-1-2

Test for vertcal flame propagation at complete cable duration, 60± 2 sec distance between the lower edge of the top support and
405
the onset of charring is greather than 50 mm.
18 Assessment of halogen-Absence of halogen
Insulation -pH value ≥ 4.3 6.70
Insulation -conductivity ≤ 10µS/mm 4.80
Sheath -pH value ≥ 4.3 6.60
Sheath -conductivity ≤ 10µS/mm 4.65
19 Determination of halogens (Halogen Free test) as per IEC-60754-1
Insulation ≤ 0.5 % NIL
Sheath ≤ 0.5 % NIL
20 Smoke Emission Test as per IEC-61034
Transmittance, percent value minimum 60% 75.00
21 CABLE IDENTIFICATION MARKING (PRINTING) __M AIL / UNIT : UNIFEX CABLES - INDIA " UNICAB" 1.8 KV DC EBXL XLPO / XLPO 120°C PV1-F
SOLAR CABLE ( As Per TUV 2 Pfg 1169 / 08.2007 ) ZH - FRLS 6 SQ MM 2018

Suprabhat Dutta
Sr. Manager ( Q.A.)
APAR INDUSTRIES LTD.
(UNIT : UNIFLEX CABLES)