Service Training

MALAGA

24H MOTORGRADER
SUPPLEMENTAL STEERING LOAD
STEERING
STEERING PUMP OIL CHECK VALVE
COMBINATION VALVE
ACCUMULATOR HOLD

TO IMPLEMENTS
STEERING
PRIORITY
VALVE
STEERING
SUPPLY OIL

STEERING
TO TANK MAIN
RELIEF VALVE
STEERING PUMP
SUPPLY OIL
SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN SIGNAL BLEED VALVE
RELIEF VALVE
SIGNAL PRESSURE SIGNAL RESOLVER VALVE
TO PUMP
STEERING SIGNAL IMPLEMENT
PRESSURE TO HMU SIGNAL PRESSURE

4. IMPLEMENT & STEERING

1. Components Layout
2. Operation
3. Testing & Adjusting

Adolfo
August 1998
Page:
4-2

24H MOTOR GRADER

COMPONENT LOCATIONS
STEERING UNLOADING HYDRAULIC LEFT AND RIGHT LEFT SIDE
VALVE AND SECONDARY TANK SIDE ARTICULATION LEFT SIDE BLADE
IMPLEMENT LIFT CYLINDER
STEERING PUMP CYLINDERS VALVE BANK
IMPLEMENT STEERING BLADE CENTERSHIFT
HYDRAULIC PUMP CHECK TIP CYLINDER
VALVE CYLINDER
GEROTOR STEERING CROSSOVER
STEERING
HYDRAULIC PUMP MOTORS FOR RELIEF VALVE
CIRCLE DRIVE

CHAPTER : IMPLEMENT & STEERING

RIPPER CROSSOVER
RELIEF VALVE STEERING
CYLINDERS

24H MOTORGRADER
RIPPER
CYLINDERS WHEEL LEAN
CYLINDERS

HMU

SIDESHIFT SWIVEL BLADE CUSHION

CYLINDER GROUP ACCUMULATORS
AND VALVES
STEERING CHECKVALVE,
COMBINATION VALVE, RIGHT SIDE BLADE RIGHT SIDE
AND STEERING IMPLEMENT TIP BLADE LIFT
ACCUMULATOR VALVE BANK CYLINDER CYLINDER
Page:
4-3

H-SERIES
RIGHT HYDRAULIC SYSTEM
VALVE
BANK

STEERING
TO IMPLEMENT HAND ACCUMULATOR
CYLINDERS METERING
UNIT STEERING
PUMP

TO CROSSOVER COMBINATION

CHAPTER : IMPLEMENT & STEERING

RELIEF VALVE VALVE
AND STEERING
CYLINDERS
IMPLEMENT

24H MOTORGRADER
PUMP
IMPLEMENT STEERING
TO IMPLEMENT SIGNAL LINE SIGNAL LINE
CYLINDERS

COMPENSATOR
LEFT VALVE
VALVE
BANK
FILTER
Page:
4-4

PUMP LINES GROUP

HYDRAULIC
TANK
PRESSURE AND
FLOW COMPENSATOR
VALVES

CHAPTER : IMPLEMENT & STEERING

COMBINATION
VALVE

24H MOTORGRADER
STEERING
HYDRAULIC
PUMP IMPLEMENT
HYDRAULIC
PUMP
 24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

HYDRAULIC TANK

HYDRAULIC
TANK

IMPLEMENT
SUCTION (DD)
PORT

FILTER THERMOSTAT
ELEMENTS SWITCH (FF) PORT IMPLEMENT
RETURN (AA)
PORT

OIL HEATER
TEMPERATURE ELEMENT (GG)
PROBE (EE) PORT

BYPASS
VALVE
CASE DRAIN
SECONDARY STEERING RETURN (BB) PORT
SUCTION (CC) PORT

Page: 4-5
 24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

HYDRAULIC PUMP
SWASHPLATE CONTROL PISTON

PUMP SHAFT

BIAS PISTON NINE PISTONS BIAS SPRING PUMP ROTATING GROUP

Page: 4-6
 24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

STEERING RELIEF
VALVE
COMBINATION
VALVE

IMPLEMENT SIGNAL
IMPLEMENT RELIEF RELIEF VALVE
VALVE
SIGNAL RESOLVER
VALVE

SIGNAL BLEED
VALVE

STEERING PUMP
INPUT

Page: 4-7
 24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

PUMP AND COMPENSATOR OPERATION

LOW PRESSURE STANDBY
SIGNAL
PRESSURE PUMP OUTPUT

PUMP AND COMPENSATOR OPERATION

UPSTROKING

SIGNAL PUMP OUTPUT

REDUCED PRESSURE

PUMP AND COMPENSATOR OPERATION

CONSTANT FLOW

SIGNAL PUMP OUTPUT

REDUCED PRESSURE

Page: 4-8
Page: STEERING
CYLINDER

HYDRAULIC SYSTEM STEERING

CROSSOVER
4-9

ROTARY
STEERING & IMPLEMENT LEFT BANK SLEEVE
RELIEF VALVE

HOLD SIGNAL BLEED VALVE HAND

METERING
SIGNAL UNIT
HYDRAULIC PUMPS
AND CONTROLS RELIEF VALVE
SIGNAL
RESOLVER

ACCUMULATOR

TANK

COMBINATION
VALVE

CHAPTER : IMPLEMENT & STEERING

FLOW PRESSURE
COMPENSATOR COMPENSATOR STEERING IMPLEMENTSTEERING
RELIEF RELIEF PRIORITY
VALVE VALVE VALVE

24H MOTORGRADER
SIDE BLADE
RIPPER BLADE LIFT SHIFT TIP CIRCLE CIRCLE
DRIVE DRIVE

SIGNAL
RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE CIRCLE DRIVE BLADE TIP

TANK
Page:
4-10

STEERING STEERING
CYLINDER CYLINDER

CONBINATION VALVE
RIGHT TURN STEERING CROSSOVER
IMPLEMENT ON HOLD RELIEF VALVE

HAND METERING UNIT

IMPLEMENT STEERING
PUMP PUMP

HYDRAULIC PUMPS
AND CONTROLS

CHAPTER : IMPLEMENT & STEERING

SIGNAL FROM

24H MOTORGRADER
IMPLEMENTS

ACCUMULATOR

TANK

COMBINATION
VALVE

SECONDARY UNLOADING
STEERING VALVE
PUMP
Page:
4-11

SUPPLEMENTAL STEERING LOAD

STEERING
STEERING PUMP OIL CHECK VALVE
COMBINATION VALVE
ACCUMULATOR HOLD

TO IMPLEMENTS
STEERING
PRIORITY
VALVE

STEERING
SUPPLY OIL

CHAPTER : IMPLEMENT & STEERING

STEERING
TO TANK MAIN
RELIEF VALVE

24H MOTORGRADER
STEERING PUMP
SUPPLY OIL
SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN SIGNAL BLEED VALVE
RELIEF VALVE
SIGNAL PRESSURE SIGNAL RESOLVER VALVE
TO PUMP
STEERING SIGNAL IMPLEMENT
PRESSURE TO HMU SIGNAL PRESSURE
Page:
4-12

STEERING SUPPLEMENTAL STEERING LOAD COMBINATION VALVE

ACCUMULATOR STEERING PUMP OIL CHECK VALVE STEERING ACTUATED

TO IMPLEMENTS
STEERING
PRIORITY
VALVE

STEERING
SUPPLY OIL

STEERING

CHAPTER : IMPLEMENT & STEERING

TO TANK
MAIN
RELIEF VALVE
STEERING PUMP

24H MOTORGRADER
SUPPLY OIL

SIGNAL
PRESSURE
RELIEF VALVE
IMPLEMENT MAIN SIGNAL BLEED VALVE
RELIEF VALVE
SIGNAL PRESSURE SIGNAL RESOLVER VALVE
TO PUMP

STEERING SIGNAL IMPLEMENT

PRESSURE TO HMU SIGNAL PRESSURE
Page:
4-13

STEERING SUPPLEMENTAL STEERING LOAD COMBINATION VALVE

ACCUMULATOR STEERING PUMP OIL CHECK VALVE STEERING AND IMPLEMENTS
ACTUATED
TO IMPLEMENTS
STEERING
PRIORITY
VALVE

STEERING
SUPPLY OIL

STEERING

CHAPTER : IMPLEMENT & STEERING

TO TANK MAIN
RELIEF VALVE
STEERING PUMP

24H MOTORGRADER
SUPPLY OIL
SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN
RELIEF VALVE SIGNAL BLEED VALVE
SIGNAL PRESSURE SIGNAL RESOLVER VALVE
TO PUMP

STEERING SIGNAL IMPLEMENT

PRESSURE TO HMU SIGNAL PRESSURE
Page:

SIGNAL NETWORK
RIGHT BLADE LIFT
4-14

SIDE CIRCLE CENTER WHEEL

SHIFT DRIVE SHIFT LEAN
LEFT RIGHT
BLADE TIP ARTICULATION BLADE LIFT
BLADE LIFT

TO
COMPENSATOR SIGNAL
VALVES CHECK
VALVE

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
TO SIGNAL BLEED
AND SIGNAL PRESSURE
SIGNAL RELIEF VALVES
RESOLVER
VALVE
TO STEERING
COMBINATION VALVE
HAND METERING UNIT

TO PUMP
FROM PRIORITY AND COMPENSATOR VALVE
STEERING RELIEF VALVE
Page:
4-15

RIGHT IMPLEMENT CONTROL VALVES

BLADE RAISE
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT

COMPENSATOR
VALVES

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
SIGNAL
PRESSURE

PUMP

TANK
Page:
4-16

RIGHT IMPLEMENT CONTROL VALVES

ALL IMPLEMENTS ACTIVATED
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT

COMPENSATOR
VALVES

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
SIGNAL
PRESSURE

PUMP

TANK
Page:
4-17

LEFT IMPLEMENT CONTROL VALVES

HOLD
SIDE BLADE
RIPPER BLADE LIFT SHIFT TIP CIRCLE CIRCLE
DRIVE DRIVE

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE CIRCLE DRIVE BLADE TIP

PUMP

TANK
Page:

LOCK VALVE SEATS

TYPICAL
4-18

LOCK VALVE IMPLEMENT VALVE

PISTON HOLD
PORT A PORT B
LOCK VALVE
POPPET LOCK VALVE POPPET

COMPENSATOR VALVE
TO TANK
TO TANK

CENTERING SPRING

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
ROTARY
ACTUATOR

SIGNAL
COUNTERBALANCE CONTROL FROM CHECK BALL
SPRING STEM PUMP

TO
COMBINATION
VALVE
MANIFOLD
Page:
4-19

LOCK VALVE SEATS

BLADE LIFT VALVE
LOCK VALVE HOLD
LOCK VALVE PISTON
POPPET
PORT A PORT B LOCK VALVE
COMPENSATOR POPPET
VALVE
ROD END LINE
TO TANK RELIEF VALVE

CHAPTER : IMPLEMENT & STEERING

TO TANK

24H MOTORGRADER
SIGNAL CENTERING ROTARY
COUNTERBALANCE CONTROL FROM CHECK BALL SPRING ACTUATOR
SPRING STEM PUMP
TO COMBINATION
VALVE

MANIFOLD
Page:
4-20

PORT A PORT B
BLADE LIFT VALVE
SHIFTED TO THE RIGHT
COMPENSATOR
VALVE

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
SIGNAL
CHECK BALL TO NEXT
CONTROL FROM VALVE
STEM PUMP

TO COMBINATION
VALVE

MANIFOLD
Page: BLADE
CENTERSHIFT ARTICULATION
CIRCLE
BLADE
DRIVE MOTOR
FRONT SIDESHIFT
BLADE
WHEEL TIP RIPPER
LEAN
RIGHT SIDE LEFT SIDE
4-21

BLADE LIFT BLADE LIFT

LINKAGE AND
VALVE GROUP
FRONT VIEW

LEFT SIDE RIGHT SIDE

VALVE GROUP VALVE GROUP

RIGHT SIDE ARTICULATION RIPPER

BLADE LIFT LEFT SIDE
FRONT BLADE BLADE BLADE LIFT
WHEEL CENTERSHIFT TIP

CHAPTER : IMPLEMENT & STEERING

LEAN CIRCLE BLADE
DRIVE MOTOR SIDESHIFT

24H MOTORGRADER
LEFT VALVE BANK RIGHT VALVE BANK
 24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

BLADE CUSHION ARRANGEMENT

Page: 4-22
Page:
4-23

STEERING COMPONENT LOCATIONS

PRESSURE AND HMU

FLOW COMPENSATOR VALVE
HYDRAULIC
STEERING OIL TANK
HYDRAULIC PUMP

CHAPTER : IMPLEMENT & STEERING

STEERING CROSSOVER

24H MOTORGRADER
RELIEF VALVE

STEERING
STEERING CYLINDERS
ACCUMULATOR
COMBINATION
VALVE
Page:
ACCUMULATOR
CROSS OVER RELIEF
4-24

VALVE

STEERING RELIEF
VALVE

CHAPTER : IMPLEMENT & STEERING

CONBINATION
STEERING PUMP

24H MOTORGRADER
VALVE

STEERING SYSTEM
COMPONENTS
Page:
HAND METERING UNIT HAND METERING UNIT
NEUTRAL POSITION LEFT TURN

T L R P T L R P
4-25

METERING METERING
STATOR SECTION STATOR SECTION

CONTROL CONTROL
SECTION SECTION

CENTERING CENTERING
SPRINGS SPRINGS

ROTOR ROTOR

SPOOL SPOOL

PIN DRIVE SLEEVE THERMAL BLEED

CHAPTER : IMPLEMENT & STEERING

PIN DRIVE SLEEVE
PASSAGES

HAND METERING UNIT

24H MOTORGRADER
TOP VIEW
OUTLET PORT LOAD SENSING OUTLET PORT
(TO THE LEFT TURN SIGNAL PORT (TO THE RIGHT TURN
STEERING CYLINDERS) STEERING CYLINDERS)

CONTROL OUTLET PORT INLET PORT METERING

SECTION (TO COMBINATION (FROM COMBINATION SECTION
(FF) VALVE) VALVE) (GG)
Page:
4-26

STEERING
CYLINDER

STEERING SYSTEM
HOLD STEERING
CROSSOVER
ROTARY RELIEF VALVE
SLEEVE

SIGNAL BLEED VALVE HAND

METERING
UNIT
HYDRAULIC PUMPS SIGNAL
AND CONTROLS RELIEF VALVE
SIGNAL

CHAPTER : IMPLEMENT & STEERING

RESOLVER

24H MOTORGRADER
ACCUMULATOR

TANK

COMBINATION
VALVE

FLOW PRESSURE
COMPENSATOR COMPENSATOR STEERING IMPLEMENT STEERING
RELIEF RELIEF PRIORITY
VALVE VALVE VALVE
Page:

STEERING
4-27

CYLINDER

HAND METERING UNIT (HMU)

HOLD

STEERING
CROSSOVER
RELIEF VALVE

CHAPTER : IMPLEMENT & STEERING

24H MOTORGRADER
ROTARY SLEEVE

GEROTOR

ANTI-CAVITATION
CHECK VALVE

SUPPLY CHECK VALVE

Page:
4-28

STEERING STEERING
CYLINDER CYLINDER

CONBINATION VALVE
RIGHT TURN STEERING CROSSOVER
IMPLEMENT ON HOLD RELIEF VALVE

HAND METERING UNIT

IMPLEMENT STEERING
PUMP PUMP

HYDRAULIC PUMPS
AND CONTROLS

CHAPTER : IMPLEMENT & STEERING

SIGNAL FROM

24H MOTORGRADER
IMPLEMENTS

ACCUMULATOR

TANK

COMBINATION
VALVE

SECONDARY UNLOADING
STEERING VALVE
PUMP
Page:

STEERING
CYLINDER
4-29

HAND METERING UNIT (HMU)

RIGHT TURN

STEERING
CROSSOVER
RELIEF VALVE

CHAPTER : IMPLEMENT & STEERING

ROTARY SLEEVE

24H MOTORGRADER
GEROTOR

ANTI-CAVITATION
CHECK VALVE

SUPPLY CHECK VALVE

SIGNAL CHECK VALVE
Page:
SUPPLEMENTAL STEERING SYSTEM
ENGINE OFF
4-30

SPOOL RELIEF VALVE

FROM TANK

TO HAND METERING
UNIT (HMU)
SECONDARY UNLOADING
STEERING VALVE
PUMP

CHAPTER : IMPLEMENT & STEERING

UNLOADING VALVE
DIVERTER
VALVE RELIEF
VALVE

24H MOTORGRADER
INLET (R) OUTLET TO
PORT COMBINATION
VALVE (TANK)

CHECK VALVE

PRESSURE SIGNAL (PS) PORT OUTLET (S) PORT