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MAINTENANCE TRAINING
MANUAL
VOLUME 2
ATA 26, 28, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80 & 61
REVISION 0.4
NOTICE
The material contained in this training manual is based on information obtained from
the aircraft manufacturer’s Maintenance Manuals and Pilot Manuals. It is to be used for
familiarization and training purposes only.
At the time of printing it contained then-current information. In the event of conflict between
data provided herein and that in publications issued by the manufacturer or the FAA, that
of the manufacturer or the FAA shall take precedence.
We at FlightSafety want you to have the best training possible. We welcome any suggestions
you might have for improving this manual or any other aspect of our training program.
1-416-638-9313
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CHAPTER 26
FIRE PROTECTION
CONTENTS
Page
26-00-00 INTRODUCTION........................................................................................ 26-1
GENERAL.................................................................................................................. 26-2
Introduction....................................................................................................... 26-11
General.............................................................................................................. 26-11
Operation........................................................................................................... 26-17
Introduction....................................................................................................... 26-39
General.............................................................................................................. 26-39
Operation........................................................................................................... 26-51
Introduction....................................................................................................... 26-65
Page
General.............................................................................................................. 26-65
Operation........................................................................................................... 26-67
Introduction....................................................................................................... 26-71
ILLUSTRATIONS
Figure Title Page
26-1 Fire Protection Functional Block Diagram.................................................26-2
26-29
Aft Cargo Fwd Smoke Detector...............................................................26-39
CHAPTER 26
FIRE PROTECTION
26-00-00 INTRODUCTION
The fire protection system includes components throughout the aircraft to provide detection,
indication and extinguishing of fire conditions.
GENERAL NOTES
FIRE
PROTECTION
PANEL
APU
MASTER FIRE AUTOMATIC
WARNING FUNCTIONS SHUTDOWN
VENT VENT
INLT OTLT
FIRE BOTTLE
ENGINE 1
FIRE ENGINE 2
TEST
DETECTION
NOTE
Loss of control amplifier will
not cause loss of detection or
suppression capability in the fire
protection system of the aircraft.
Fuel Valves
Open/Closed Lights
Extinguisher Bottle Hydraulic Emergency Shut Off
Select Switch Valves Open/Closed Lights
Bottle VENT
INLT
VENT
OTLT
Arming Lights Bottle Low Light
FIRE BOTTLE
Fire Detection
ENGINE 1
ENGINE 2
System Test Switch
FIRE
TEST
Indication Lights
PULL FUEL/
HYD OFF Handles
PITOT PITOT
Warning Light
PR
DEICE
DEICE
TIMER
CABIN
PRESS
CHECK
FIRE DET
OVERHEAD CONSOLE
GLARESHIELD PANEL
Engine Press
to Reset Engine Press
to Reset
STICK PUSHER
SPOILERS SHUT OFF
ENGINE 1
VENT VENT
INLT OTLT
FIRE BOTTLE
FIRE
TEST
NOTE
Left nacelle shown,
right nacelle similar.
PEC Responders
PEC Detection
EPZ Responders
Primary Engine
Zone (EPZ)
Main Landing
Gear Zone Firezone and Leading Edge
Zone Detection
MLG Responder
FWD
EPZ Responders
PEC Responders
MLG Responders
GENERAL
Refer to Figure 26-9. Nacelle Fire Detection
System.
CALIBRATION GAS
MANIFOLD SEAL
WARNING RETURN A
FROM TEST (28 VDC) B
TO TEST C
IN (28 VDC) D
OUT (TEST FAULT) E METAL
SENSOR
HYDRIDE
TUBE
(”GAS SPONGE”)
CONNECTOR
PINS HOUSING
“FAULT” SWITCH
(NORMALLY HELD
CLOSED)
CALIBRATION GAS
MANIFOLD SEAL
WARNING RETURN A
FROM TEST (28 VDC) B
TO TEST C
IN (28 VDC) D
OUT (TEST FAULT) E METAL
SENSOR
HYDRIDE
TUBE
(”GAS SPONGE”)
CONNECTOR
PINS HOUSING
“FAULT” SWITCH
(NORMALLY HELD
CLOSED)
NOTE
There are two ways in which
the APD can produce an alarm
condition:
-W
hole length heating or
averaging
CALIBRATION GAS
MANIFOLD SEAL
WARNING RETURN A
FROM TEST (28 VDC) B
TO TEST C
IN (28 VDC) D
OUT (TEST FAULT) E METAL
SENSOR
HYDRIDE
TUBE
(”GAS SPONGE”)
CONNECTOR
PINS HOUSING
“FAULT” SWITCH
(NORMALLY HELD
CLOSED)
STICK PUSHER
SHUT OFF
H ENGINE FIRE
G
S HGS
FAIL
D
65
CONTROL C PEC
AMPLIFIER
60
ENGINE 1
DASH 8 Q400
ENGINE 1 FIRE DETECTOR “A”
C MLG
FIRE DET ENG 1 IND
(K7)
LEFT ESS 5 LEFT MAIN WHEEL WELL
28 VDC
SENSOR PRESSURE
ALARM
(TEMPERATURE)
(NORMALLY OPEN) B FROM TEST
C TO TEST
D 28 VIN
‘FAULT’ (NORMALLY OPEN
HELD CLOSED BY READY
SENSOR) E
APD Integrity
OPERATION NOTES
Normal System Operation
Detect
Refer to Figure 26-14. Fire Detection - Normal
Operation.
NOTE
Engine number 1 shown, engine
number 2 operations similar.
34
CONTROL PEC
AMPLIFIER 35
ENGINE 1
DASH 8 Q400
ENGINE 1 FIRE DETECTOR “A”
EPZ
FIRE EXTINGUISHING PANEL
PULL FUEL
FOR TRAINING PURPOSES ONLY
MLG
C
A WARNING RETURN
FIRE PROTECTION
SENSOR PRESSURE
PANEL ALARM
(TEMPERATURE)
(NORMALLY OPEN) B FROM TEST
C TO TEST
D 28 VIN
‘FAULT’ (NORMALLY OPEN
HELD CLOSED BY READY
SENSOR) E
MLG Fire - Detected
NOTE
MLG shown, EPZ/PEC
operation similar.
A
34
D
CONTROL C PEC
AMPLIFIER 65
35 B
ENGINE 1
DASH 8 Q400
ENGINE 1 FIRE DETECTOR “A”
A
D
EPZ
FIRE EXTINGUISHING PANEL
C
PULL FUEL
HYD OFF ADVISORY
FOR TRAINING PURPOSES ONLY
MLG
A WARNING RETURN
FIRE PROTECTION
SENSOR PRESSURE
PANEL ALARM
(TEMPERATURE)
(NORMALLY OPEN) B FROM TEST
C TO TEST
D 28 VIN
‘FAULT’ (NORMALLY OPEN
HELD CLOSED BY READY
SENSOR) E
PEC Fail - EPZ Detect
CONTROL
65
PEC
AMPLIFIER
ENGINE 1
DASH 8 Q400
ENGINE 1 FIRE DETECTOR “A”
EPZ
FIRE EXTINGUISHING PANEL
PULL FUEL
HYD OFF ADVISORY
DIM & TEST
FOR TRAINING PURPOSES ONLY
MLG
SENSOR PRESSURE
ALARM
(TEMPERATURE)
(NORMALLY OPEN) B FROM TEST
C TO TEST
D 28 VIN
‘FAULT’ (NORMALLY OPEN
HELD CLOSED BY READY
SENSOR) E
EPZ Fail - PEC Fail
J1 J2
4 WIRE
TEST SET
ON ON ON ON 1
J1 J2
4 WIRE
TEST SET
ON ON ON ON 2
PRESSURE
SWITCH SQUIB
AFT HRD
FIRE BTL
F
FWD HRD
FIRE BTL
Forward
Extinguisher Aft Extinguish
Bottle Bottle
LEGEND
1. Bottle
2. Discharge Tube
3. Discharge Valve
4. Cartridge (Squib)
5. Lanyard
6. Electrical Connector
2 2
3 3
4 4
5 1
1 5
6 6
NOTE
Post SB84-26-07 Lanyards are not to be removed from the electrical harness during the
removal or installation of the fire extinguishers. These lanyards make sure that the correct
electrical connector is connected to the discharge squib at the time of installation.
NOTE
Extreme care has to be taken when
handling the fire extinguishing
bottles on the aircraft during
maintenance activity. Refer to
the appropriate procedures in the
Aircraft Maintenance Manual
Chapter 26-21-01 and 26-21-06
Fire Protection.
BATTERY
BUS
OPEN
BATTERY
BUS
CLOSE
FUEL
BATTERY SOV
BUS TO ENGINE
FMU SHUTDOWN SOLENOID
CLOSE
OPEN
HYDRAULIC
RELAY 2911 K1 (K2) SOV
LEFT DC CBP 49
FUEL VALVE
2NC OPEN
(K2) ENG 1 FUEL 2C 6 D OPEN OPEN IND F 71 OPEN IND 71 8 G DS1
SOV E IND COM FUEL VALVE
2NO
5A R CLOSED
3NC C RTN CLOSED IND G 72 CLOSED IND 72 9 W DS3
DASH 8 Q400
CR1
3C HYD VALVE
(H2) FUEL & FMU U 5 B CLOSE OPEN
3NO
ENG 1 98 98 12 G DS5
OPEN IND
7.5 1NC CR3 A IND COM HYD VALVE
1C CLOSED
+28 VDC E- T- 76-10-00 LEFT WING 99 CLOSED IND 99 13 W DS7
(F2) 1NO
BATT BUS FIRE EXT CONT S- TO HYD
AMP1&2 ENG 4NC ENGINE #1 FUEL SOV
SYS # 1 ADVISORY LIGHTS
7.5 4C TEMP SW CONTROL UNIT (ACU)
N 4NO & QTY SW OPEN IND C FIRE PROTECTION PANEL
FOR TRAINING PURPOSES ONLY
1 +28 VDC
81 FWD BTL ARM 81 24 FWD BTL ARM 2 RTN
79 AFT BTL ARM 79 25 AFT BTL ARM 3 +28 VDC
ENG 1
22 FAULT A 22 26 FAULT A 4 RTN
23 FAULT B 23 27 FAULT B
66 GND
AFT FIREX SQUIB
NOTE
Engine number 1 shown, engine
number 2 operations similar.
ENGINE 1
ENGINE 2
DETECTION
Refer to Figure 26-26. Fire Protection Panel •• The ENGINE No.1 FAULT B amber
- Nacelle. light comes ON
•• Make sure an intermittent audible
Operation of the system is from the FPP.
warning tone is heard
The bottle to fire is selected by operating the •• Release TEST DETECTION switch to
EXTG switch towards the AFT BTL or FWD the center position.
BTL position. The selected bottle will discharge
Pull the ENGINE No.1 PULL FUEL/HYD OFF
its contents into all 3 zones (EPZ, PEC & MLG)
HANDLE. Check as follows:
simultaneously. The bottle pressure switch will
open and the engine “BTL LOW” indicator light
•• ENG 1 FWD BTL arm amber light is ON
on the FPP will come on, thus indicating loss of
bottle pressure in one or both bottles. •• ENG 1 AFT BTL arm amber light is ON
•• FUEL VALVE CLOSED white light
OPERATIONAL TEST OF is ON
NACELLE FIRE DETECTION •• HYD VALVE CLOSED white light is ON
SYSTEM
•• Push the ENGINE No.1 PULL FUEL/
Refer to the Bombardier AMM PSM 1-84-2 HYD OFF HANDLE back in.
for a detailed description of this maintenance
practice. Repeat process for Engine No.2.
(J7)
FIRE DET ENG #1
+28 VDC
VLV IND
L ESS
5A
LEFT DC CBP 49
FUEL VALVE
2NC OPEN
(K2) ENG 1 FUEL 2C 6 D OPEN OPEN IND F 71 OPEN IND 71 8 G DS1
SOV 2NO E IND COM FUEL VALVE
5A R CLOSED
3NC C RTN CLOSED IND G 72 CLOSED IND 72 9 W DS3
DASH 8 Q400
CR1
3C HYD VALVE
(H2) FUEL & FMU U 5 B CLOSE OPEN
3NO
ENG 1 98 98 12 G DS5
OPEN IND
7.5 1NC CR3 A IND COM HYD VALVE
1C CLOSED
+28 VDC E- T- LEFT WING 99 CLOSED IND 99 13 W DS7
(F2) 1NO
BATT BUS FIRE EXT CONT S- TO HYD
AMP1&2 ENG 4NC ENGINE #1 FUEL SOV
SYS # 1 ADVISORY LIGHTS
7.5 4C TEMP SW CONTROL UNIT (ACU)
N 4NO & QTY SW OPEN IND C FIRE PROTECTION PANEL
FOR TRAINING PURPOSES ONLY
1 +28 VDC
81 FWD BTL ARM 81 24 FWD BTL ARM 2 RTN
79 AFT BTL ARM 79 25 AFT BTL ARM 3 +28 VDC
ENG 1
22 FAULT A 22 26 FAULT A 4 RTN
23 FAULT B 23 27 FAULT B
66 GND
AFT FIREX SQUIB
NOTE
Aft Bottle Squib shown Fwd
Bottle similar.
D
FW
FWD
Figure 26-29. Aft Cargo Fwd Smoke Figure 26-30. Lavatory Smoke Detector
Detector
PRESSURE SMOKE 1
SQUIB AFT BAGGAGE
SWITCH SQUIB SMOKE 2 COMPARTMENT
AFT HRD
PRESSURE
FIRE LRD
SWITCH
BTL FIRE CONTROL SMOKE FWD BAGGAGE
BTL SQUIB AMPLIFIER COMPARTMENT
PRESSURE
SWITCH LAVATORY COMPARTMENT
POTTY
FWD SQUIB SMOKE
BTL
HRD
FIRE
PASSENGER
BTL
ADDRESS
SYSTEM AND
CHIME
REPEATER
LIGHTS
FIRE MASTER
PROTECTION WARNING/
PANEL CAUTION PANEL
SMK DET
BAG/C GO 2
(M5) 63 1 6 57 35 41 VENT INLT
RIGHT ESS FIRE EXTINGUISHING PANEL 2 4
+28 VDC 5A F +28 VDC D
DASH 8 Q400
B TEST
52 EXTINGUISH
F +28 VDC D 58 44 1 6 56 37 40 VENT OTLT
2 4
FOR TRAINING PURPOSES ONLY
B TEST S11
FIRE EXTINGUISHING PANEL ACU A2 ACU FIRE EXTINGUISHING
SMOKE 2 DETECTOR A3 PANEL
A1
+28 L 25 OUTLET VENT VALVE
CONTROL
AMPLIFIER AVIONICS RACK
MASTER
24 WARNING
IOM #2
FIRE BOTTLE
Bottle Low Pressure Lights
ENGINE 1
FIRE ENGINE 2
TEST
DETECTION
Smoke PITOT
HEAT 1
PITOT
HEAT 2
Warning Light
PR
DEICE
DEICE
TIMER
CABIN CHECK
PRESS FIRE DET
GLARESHIELD PANEL
STICK PUSHER
SPOILERS SHUT OFF
FLIGHT
ENGINE FIRE
ROLL INBD
TAXI A/P
DISENG
Master
ELEVATOR TRIM Warning Light
C-FROB SHUT OFF
WARNING
PRESS TO RESET
Figure 26-34. Aft Baggage High Rate Fire Bottle and Cartridge
LEGEND
1. Bracket
2. Clamps
3. Discharge Valve
4. Cartridge (Squib) 3
5. Discharge Tube
5
6. Lanyard
7. Electrical Connector 4
8. Pressure Switch/Gauge
6
Figure 26-35. Forward High Rate Fire Extinguisher Bottle and Cartridge
Bottle
Discharge Discharge
head head
Lanyard
Cartridges
(squibs)
Electrical
connectors
Figure 26-36. Baggage Low Rate Fire Extinguisher Bottles and Cartridge
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3 C
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
OVERHEAD CONSOLE
Smoke Detector
Test Switch
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3 C
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3 C
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3 C
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3 C
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
CARGO LTS
(K3)
42 5 LEFT ESS
28 VDC
DASH 8 Q400
LEFT DC CIRCUIT BREAKER
CARGO FIRE EXT PANEL
(G2)
J BATTERY BUS
7.5 28 VDC
P +28 VDC
FOR TRAINING PURPOSES ONLY
C- +28 VDC
RIGHT DC CIRCUIT BREAKER PANEL
A HRD PRESS
A2 SW
A3
C2 LRD PRESS
C3 A
SW
C1 D- 16 B
47
D2 P 33 25
D3 C
D1 F- 15 66
M TAIL
S11 32 59
5
27
E51 7 FWD CARGO
B A A
28 HRD SQUIB
B
C
B A CARGO
10 1
HRD SQUIB
11 2
17 3 FWD CARGO
1
D819 18 4 LRD SQUIB
2
AFT AFT 3
ARM BTL LOW 93 27 4
8 A A 9 97 48
37 93
ADVISORY 96 29 CARGO
4 38 97 32 1 LRD SQUIB
DIM & TEST
39 96
7 A A 5 15 2
50 109 109 40
FWD FWD
ARM BTL LOW 33 3
23 4
Refer to: The HRD and LRD bottles fire at the same time.
Due to restrictors, the LRD bottle pressure
•• Figure 26-43. F o r w a r d B a g g a g e switch will not activate until 15 minutes after
Compartment Fire squib discharge. At this time the AFT BTL
Extinguish (Sheet 2 of 2). LOW advisory light illuminates.
•• Figure 26-44. F ire Protection Panel
Fwd Baggage Smoke
Detection.
VENT VENT
INLT OTLT
ENGINE 1
FIRE ENGINE 2 Smoke Detected Light
TEST
DETECTION Extinguisher Switchlight
Smoke PITOT
HEAT 1
PITOT
HEAT 2
Warning Light
PR
DEICE
DEICE
TIMER
OVERHEAD CONSOLE
EMER LTS INTERNAL SIDE WDO DEICE
DISARMED DOORS HOT PRESS
CABIN CHECK
PRESS FIRE DET
GLARESHIELD PANEL
STICK PUSHER
SPOILERS SHUT OFF
FLIGHT
ENGINE FIRE
ROLL INBD
TAXI A/P
DISENG
Master
C-FROB
ELEVATOR TRIM
SHUT OFF Warning Light
WARNING
PRESS TO RESET
The lavatory smoke detector alerts the cabin The lavatory smoke detector has the following:
crew of smoke in the lavatory.
A green LED: Indicates the smoke detector is
powered by the aircraft DC bus.
Refer to Figure 26-45. Cabin Repeater Lights.
A red alarm LED and aural alert: Indicates
Smoke detected in the lavatory will cause a
smoke has been detected.
local red detector Light Emitting Diode (LED)
to come on and a local audio alert to sound.
A test switch is used to test the smoke detector.
A successful test will bring on the red alarm
Smoke detected also causes the passenger
LED and the local aural alert.
compartment ceiling repeater red lights to
illuminate and a single audible warning (high
An alarm interrupt switch is used to silence the
chime) in the passenger address system to sound.
local alarm if it is activated by smoke detection.
Figure 26-45. Cabin Repeater Lights Figure 26-46. Lavatory Smoke Detector
APU Fire
Extinguisher Bottle
Bulkhead
APU Fire
Extinguishing
Distribution Lines
NOTE
The manual exercise key FWD
provided for ground check is
not applicable to APU fire
extinguishing bottles equipped
with pressure gauge.
APU Fire Extinguishing
Distribution Lines
+28 V DC (L3)
LEFT ESS APU FUEL
(5A) SOV/IND
W 7 APU CAUTION
BOT PRESS LOW 28 Y BOT PRESS LOW
LEFT DC CBP DISCRETE GND M- FUEL VALVE GND
FROM PSEU CAUTION AND
AFT EQUIPMENT BAY APU CAUTION WARNING PANEL
DASH 8 Q400
T +28 VDC
B
B A 3 +26 VDC FUEL VALVE OPEN A D OPEN
FUEL VALVE CLOSED Z B CLOSED CLOSED IND G
TAILCONE
OPEN IND F
APU BOTTLE A GND
PRESSURE SWITCH C RTN D
C +28 VDC A 31 13 E IND COMMON
U FIRE CNTR
FOR TRAINING PURPOSES ONLY
B 22
c C 24
EMPENNAGE APU FUEL VALVE
APU FIRE
7 +28VDC
SW1 OFF/ 30 V SW1 OFF/
EXTINGUISH 31 Z EXTINGUISH
TEST 40 53 TEST
(Q7)
APU FIRE 20 +28 VDC
3A
OPEN IND 11 87 67
(K1) CLOSED IND 10 88 68
CAR GO/APU MAN
BAT BUS EXTINGUISH
7.5A C- +28 VDC
28 VDC
APU BTL LOW 29 89 69
RH D C CBP APU BTL ARM 31 84
APU FIRE 47 85 65
APU FAULT 28 86
Fire Extinguisher
Bottle
Discharge
End Cap Tube
FWD
LAVATORY
A x2
FW
D
D
TB
OU
Cylinder
Strap
NOTE
The location of the fire extinguisher
may vary due to different interior
arrangement
Cylinder
Strap
FORWARD CABIN
WARNING
•• AMM 26-20-00-710-801: O
perational Check of the Fuel and Hydraulic Shut-off Valves
(MRB #262000-218).
•• FIM 26-10-00-810-801: CHECK FIRE DET (Warning) - Fault Isolation.
•• FIM 26-10-00-810-802: FAULT A, ENGINE 1 (Caution) - Fault Isolation.
•• FIM 26-10-00-810-803: FAULT B, ENGINE 1 (Caution) - Fault Isolation.
•• FIM 26-10-00-810-804: SMOKE (Warning) - Fault Isolation.
•• FIM 26-10-00-810-806: FAULT, APU. (Caution) - Fault Isolation.
•• FIM 26-10-00-810-807: LOW, AFT FIRE BOTTLE (Caution) - Fault Isolation.
•• FIM 26-10-00-810-811: BTL LOW, Engine (Caution) - Fault Isolation.
•• FIM 26-10-00-810-812: FAULT A, ENGINE 2 (Caution) - Fault Isolation.
•• FIM 26-10-00-810-813: FAULT B, ENGINE 2 (Caution) - Fault Isolation.
•• FIM 26-10-00-810-814: LOW. FWD FIRE BOTTLE (Caution) - Fault Isolation.
•• FIM 26-10-00-810-815: LOW. FWD and AFT FIRE BOTTLE (Caution) - Fault Isolation.
•• FIM 26-10-00-810-816: SMOKE, BAGGAGE AFT (Warning) - Fault Isolation.
•• FIM 26-10-00-810-817: SMOKE, BAGGAGE FWD (Warning) - Fault Isolation.
•• FIM 26-10-00-810-818: G
lareshield panel, an indication discrepancy of the ENGINE
FIRE PUSH TO RESET light on the left side - Fault Isolation.
•• FIM 26-10-00-810-819: G
lareshield panel, an indication discrepancy of the ENGINE
FIRE PUSH TO RESET light on the right side - Fault Isolation.
•• FIM 26-11-00-810-801: F
IRE PROTECTION panel, an indication discrepancy of the
FAULT A light in the ENGINE 1 area - Fault Isolation.
•• FIM 26-11-00-810-802: F
IRE PROTECTION panel, an indication discrepancy of the
FAULT B light in the ENGINE 1 area - Fault Isolation.
•• FIM 26-11-00-810-803: F
IRE PROTECTION panel, an indication discrepancy of the
FAULT A light in the ENGINE 2 area - Fault Isolation.
•• FIM 26-11-00-810-804: F
IRE PROTECTION panel, an indication discrepancy of the
FAULT B light in the ENGINE 2 area - Fault Isolation.
•• AMM 26-11-00-710-801: Operational Test of the Nacelle Fire Detection System.
•• AMM 26-12-06-710-801: Operational Test of the Baggage Smoke Detectors.
•• AMM 26-12-11-710-803: O
perational Check of the Lavatory Smoke Detector (Kidde
Model 3000) (MRB #261000-204).
•• FIM 26-13-00-810-801: F
IRE, APU area of the FIRE PROTECTION panel (Warning) -
Fault Isolation.
•• FIM 26-13-00-810-802: F
IRE PROTECTION panel, an indication discrepancy of the
FAULT light in the APU area - Fault Isolation.
•• FIM 26-13-00-810-803: F
IRE PROTECTION panel, an indication discrepancy of the
FIRE light in the APU area - Fault Isolation.
•• AMM 26-13-00-710-801: Operational Test of the APU Fire Detection System.
•• AMM 26-20-00-210-801: G
eneral Visual Inspection of the LH and RH Engine and APU
Fire Extinguishing Distribution Lines and Connections (MRB#
262000-205).
•• AMM 26-20-00-210-802: G
eneral Visual Inspection of the Forward and Aft
Baggage-Compartment LRD and HRD Fire-Extinguishing
Distribution-Lines and Connections (MRB#262000-213).
•• AMM 26-20-00-210-803: V
isual Inspection of the Fire Extinguishing Distribution Tubes
(Wing).
•• AMM 26-20-00-840-801: R
estoration (Hydrostatic Test) of the Nacelle Forward High
Rate Discharge (HRD) Fire Bottle (MRB#262000-201).
•• AMM 26-20-00-840-802: R
estoration (Hydrostatic Test) of the Nacelle Aft High Rate
Discharge (HRD) Fire Bottle (MRB#262000-202).
•• AMM 26-20-00-840-803: R
estoration (Hydrostatic Test) of the Aft Baggage
Compartment High Rate Discharge (HRD) Fire Bottle
(MRB#262000-206).
•• AMM 26-20-00-840-804: R
estoration (Hydrostatic Test) of the Forward/Aft Baggage
Compartment Low Rate Discharge (LRD) Fire Bottle
(MRB#262000-207).
•• AMM 26-20-00-840-805: R
estoration (Hydrostatic Test) of the Forward Baggage
Compartment High Rate Discharge (HRD) Fire Bottle
(MRB#262000-210).
•• AMM 26-20-00-840-806: R
estoration (Hydrostatic Test) of the APU Fire Bottle
(MRB#262000-214).
•• AMM 26-20-00-900-801: D
iscard of the Nacelle Forward and Aft High Rate Discharge
(HRD) Fire Bottle Cartridges (MRB#262000-203).
•• AMM 26-20-00-900-802: D
iscard of the Aft Baggage Compartment High Rate
Discharge (HRD) and the Baggage Compartment(s) Low Rate
Discharge (LRD) Fire Bottle Cartridges (MRB#262000-208).
•• AMM 26-20-00-900-803: D
iscard of the Forward Baggage Compartment High Rate
Discharge (HRD) Fire Bottle Cartridge (MRB#262000-211).
•• AMM 26-20-00-900-804: Discard of the APU Fire Bottle Cartridge (MRB#262000-215).
•• AMM 26-20-00-710-802: O
perational Check of the Fire Bottle Pressure Switch Circuits
on All Bottles (MRB#262000-217).
•• AMM 26-20-00-710-803: O
perational Check of the Aft Baggage Compartment Fire
Extinguishing Circuits (CMR#262000-109).
•• AMM 26-20-00-710-804: O
perational Check of the Forward Baggage Compartment Fire
Extinguishing Circuits (CMR#262000-112)
•• AMM 26-20-00-710-805: O
perational Check of the Aft Baggage Compartment Inlet and
Outlet Vent Valves (MRB#262000-220).
•• AMM 26-20-00-710-806: O
perational Check of the Nacelle Fire Extinguishing Circuits
(MRB#262000-204).
•• AMM 26-20-00-710-807: O
perational Check of the APU Fire Extinguishing Circuits
(MRB#262000-216).
•• AMM 26-20-00-720-801: F
unctional Check of the Lavatory Fire Extinguisher Bottle
(MRB #262000-219).
•• FIM 26-21-00-810-801: F
IRE PROTECTION panel, an indication discrepancy of the BTL
LOW light for the ENGINE 1 or ENGINE 2 - Fault Isolation.
•• FIM 26-21-00-810-802: F
IRE PROTECTION panel, an indication discrepancy of the
FWD BTL light for the ENGINE 1 - Fault Isolation.
•• FIM 26-21-00-810-803: F
IRE PROTECTION panel, an indication discrepancy of the
FWD BTL light for the ENGINE 2 - Fault Isolation.
•• FIM 26-21-00-810-804: F
IRE PROTECTION panel, an indication discrepancy of the
EXTG AFT BTL light for the ENGINE 1- Fault Isolation.
•• FIM 26-21-00-810-805: F
IRE PROTECTION panel, an indication discrepancy of the
EXTG AFT BTL light for the ENGINE 2- Fault Isolation.
•• FIM 26-21-00-810-806: F
IRE PROTECTION panel, an indication discrepancy of the PULL
FUEL/HYD OFF light in the ENGINE 1 area - Fault Isolation.
•• FIM 26-21-00-810-807: F
IRE PROTECTION panel, an indication discrepancy of the PULL
FUEL/HYD OFF light in the ENGINE 2 area - Fault Isolation.
•• FIM 26-23-00-810-802: BTL LOW, APU (Caution) - Fault Isolation.
•• FIM 26-23-00-810-803: F
IRE PROTECTION panel, an indication discrepancy of the
BTL LOW light in the APU area - Fault Isolation.
•• FIM 26-23-00-810-804: F
IRE PROTECTION panel, an indication discrepancy of the
EXTG light in the APU area - Fault Isolation.
•• FIM 26-23-00-810-805: F
IRE PROTECTION panel, an indication discrepancy of the
BTL ARM light in the APU area - Fault Isolation.
•• FIM 26-23-00-810-806: F
IRE PROTECTION panel, an indication discrepancy of the
VALVE CLOSED light in the APU area - Fault Isolation.
•• FIM 26-23-00-810-807: F
IRE PROTECTION panel, an indication discrepancy of the
FUEL OPEN light in the APU area - Fault Isolation.
•• AMM 26-25-00-210-801: V
isual Check of the Portable Fire Extinguishers Pressure
Gauge (MRB# 262500-201).
•• AMM 26-25-01-000-801: Removal of the Flight Compartment Fire Extinguishers.
•• AMM 26-25-01-400-801: Installation of the Flight Compartment Fire Extinguishers.
•• AMM 26-25-00-720-801: F
unctional Check of the Portable Fire Extinguishers (MRB#
262500-202).
CHAPTER 28
AIRFRAME FUEL SYSTEM
CONTENTS
Page
Page
Page
Maintenance Consideration................................................................................ 28-96
28-00-00 SPECIAL TOOLS & TEST EQUIPMENT................................................. 28-97
28-00-00 MAINTENANCE PRACTICES.................................................................. 28-97
ILLUSTRATIONS
Figure Title Page
28-1 Fuel System Block Diagram......................................................................28-2
28-2 Fuel Tanks.................................................................................................28-4
CHAPTER 28
AIRFRAME FUEL SYSTEM
Fuel is contained in two integral main wing As an alternative to pressure refueling and
tanks designated No.1 (Left) and No.2 (Right). defueling, each tank can be filled through an
overwing filler port.
Each wing tank includes a surge bay and a
Normal engine feed is by means of an ejector The Fuel Quantity Gauging System (FQGS)
pump in each collector bay. The engine Fuel accurately measures the quantity of fuel in the
Metering Unit (FMU) supplies the motive flow. main tanks. It supplies the fuel quantity data
to the flight compartment and the refuel/defuel
No electrical power is required for normal panel for display.
engine feed operation. In the event of an ejector
pump failure, the auxiliary AC electrical pump Fuel quantity may also be checked on the
in the collector bay is selected ON to supply ground by use of the magnetic dipsticks on the
engine fuel feed. lower surface of the wing. The maximum usable
fuel capacity of the aircraft is approximately
Four scavenge ejector pumps transfer fuel 5,338 kg (11,724 lb).
inboard to the collector bay. This maintains
a constant level in the collector bay to ensure A wing-to-wing fuel transfer system is provided
engine fuel feed regardless of aircraft attitude to correct lateral fuel imbalance. The auxiliary
and minimizes the quantity of unusable fuel. pump in the donor tank transfers the fuel to the
receiving tank.
A low fuel level sensor is in each collector bay to
provide a caution indication to the crew. The FUEL CONTROL TRANSFER panel in the
flight compartment controls the operation of the
Pressure refueling and defueling is fuel transfer system. The maximum allowable
accomplished through a single point refuel/ tank to tank imbalance is 272 kg (600 lb).
defuel adaptor in the right engine nacelle and
is controlled through an adjacent refuel/defuel
control panel. Both automatic and manual
refueling modes are possible.
FWD
Pressure Refuel/
Defuel Control Panel
Refuel/Defuel/
Transfer Manifold.
Collector Bay
Surge Bay
FWD
W
L FLO
FUE
DASH 8 Q400
FORWARD FUEL LINE
SCAVENGE SCAVENGE
GRAVITY EJECTOR EJECTOR GRAVITY
REFILL CAP REFILL CAP
FOR TRAINING PURPOSES ONLY
COLLECTOR
OUTBOARD BAY OUTBOARD
SCAVENGE SCAVENGE
EJECTOR EJECTOR
AFT AFT
SCAVENGE LINE LEGEND
SCAVENGE
EJECTOR Motive Flow Fuel Line EJECTOR
Scavenge Fuel Line
FLOW
FWD
NOTE
One component shown,
other seven similar.
The purpose of the forward scavenge ejector is •• Figure 28-7. Scavenge Ejector.
to keep the collector bay full of fuel. •• Figure 28-8. Ejector Pump.
There is one forward scavenge ejector in each The purpose of the mid-wing scavenge ejector
High-Volume Low-Volume,
Low-Pressure High-Pressure
Fuel is Supplied to Motive Flow
the Collector Bay Fuel from the FMU
LEGEND
Motive Flow
Fuel Suppy (Suction) (Scavenge)
Fuel
Scavenge/Boost Fuel Supply
NOTE
Arrow on filler cap
must align with
arrow on adapter
C
LO
S
O
E
P
E
N
FWD
NOTE
One drain valve shown,
Other five valves similar.
The components to be checked in this task are •• Record the resistance values and ensure
all those in the engine fuel feed system, fuel they do not exceed the limits
transfer system and APU fuel supply system. •• Re-apply any paint or anti-corrosion
Also tested are the lines in the fuel vent, that was removed or damaged during
scavenge/motive flow, pressure relief, refuel/ the testing
defuel, engine feed and APU plumbing lines.
•• Install the fuel tank access panels.
This maintenance procedure is a fuel tank
safety-critical item and is classified as an
Airworthiness Limitation Item (ALI).
•• Tools and equipment required:
°° Digital Low Resistance Ohmmeter
°° Loop Resistance Tester
°° Maintenance Stand.
•• Lower the flaps to 35 degrees
•• Obey all fuel safety precautions
•• Pressure defuel the wing tanks
•• Drain and vent the tanks
•• Remove tank access panels
•• Make sure the aircraft is de-energized
and the aircraft is grounded
•• Remove only enough anti-corrosion
treatment or paint to enable the tests to
be carried out
•• Clean the testing areas.
DASH 8 Q400
INBOARD
GRAVITY GRAVITY VENT
REFILL CAP REFILL CAP LINE
INBOARD
VENT OUTBOARD
FOR TRAINING PURPOSES ONLY
LINE VENT
LINES
SURGE
SURGE TANK
TANK
COLLECTOR
BAY
OUTBOARD OUTBOARD
VENT VENT
LINES LINES
SYMBOL LEGEND
NACA Vent Float Refuel Vent
Vents Valve Valve
SYSTEM DESCRIPTION
The vent system includes these components:
•• Inboard vent line
•• Outboard vent line
•• Vent float valves.
COMPONENT DESCRIPTION
Inboard Vent Line
Refer to Figure 28-11. Vent System.
NOTE
Left wing shown,
right wing similar.
INB
D
FWD
Vent Float Valves Two vent float valves are near the top of the
rib dividing the main tank from the surge bay
Refer to: (WS 407).
•• Figure 28-12. V
ent Float Valve and
The vent float valve, on the forward part of the
Standpipe.
rib at WS 407, supplies venting during a climb.
•• Figure 28-13. Vent Float Valve. The vent float valve on the aft part of the rib
at WS 407 supplies venting during a descent.
Valve
Float
Connection to
Surge Bay
NOTE
Left side shown,
right side similar.
D
A B
T
U
O
FWD
A TA
N
K
V
E
N
K
T
E
E
O
P
U
T
C
LE
LE
T
A
R
NOTE
1 Left side shown,
right side similar.
FWD
2 Access panel
removed for clarity. A
A
Figure 28-15. Surge Bay NACA Vents Figure 28-16. Surge Bay NACA Vents
(Interior) (Exterior)
OPERATION NOTES
Refer to:
•• Figure 28-11. Vent System.
•• Figure 28-14. S
urge Bay NACA
Vents.
•• Inlet Strainer
The engine fuel feed system provides
pressurized fuel from the tanks to the engines. •• Engine Feed Shut-off Valve
•• Auxiliary Pump
Each engine feed system consists of a primary
ejector pump, an AC powered auxiliary pump •• Auxiliary Pump Pressure Switch.
and an emergency fuel shut-off valve.
Engine Feed
Shut-off Valve
Auxiliary Pump
Pressure Switch
Primary
Ejector Pump
Auxiliary Pump
Auxiliary Pump
Pressure Switch
Engine Feed
Inlet Strainer Shut-off Valve
Auxiliary Pump
W
A
Check Valve FLO
Fuel Inlet
Inlet Strainer
FWD
A
TRANSFER SW
DASH 8 Q400
FOR TRAINING PURPOSES ONLY
FUEL CONTROL
A
Valve
NOTE
Component
at WS 123.0
Auxiliary Pump
Refer to Figure 28-21. Auxiliary Pump.
Fuel Outlet
Pump Canister
Fuel Outlet
Pressure Switch
Pilot Line
Fuel Inlet
Auxiliary Pump Pressure Switch The Auxiliary Pump Pressure Switch sends a
signal to the FUEL CONTROL TRANSFER panel
Refer to: to indicate that auxiliary pump is operating, and
to the FDPS for display on the fuel system page.
•• Figure 28-22. F
uel Control Transfer
Panel.
There are two auxiliary pump pressure switches,
•• Figure 28-23. A
uxiliary Pump one connected to each auxiliary pump. They are
Pressure Switch. on the wing rear spar.
FWD
A AUXILIARY PUMP
FUEL
VALVE VALVE
TRANSFER SW
OPEN TO TO OPEN
TANK1 TANK2
3 4 TANK1 TANK2 3 4
2 QTY 5 AUX PUMP AUX PUMP 2 QTY 5
SW SW
1 LBS 6 OFF OFF 1 LBS 6
x1000 x1000
0 7 0 7
TOTAL FUEL
TANK +20ºC 4800 LBS
COLLECTOR
FUEL TANK
AUXILIARY FUEL
PUMP #1
A3
A2
A
R A1 K
FUEL AUX PUMP #1
P B2 D A
B1 L
5A N
C2
C1 M B
115 VAC LEFT BUS
C
X2
X1
K1
D
A
TANK#1
DASH 8 Q400
AUX PUMP
H2
H3
H1
AUX Pump Pressure Switch
J2
J3
J1
FOR TRAINING PURPOSES ONLY
FUEL CONTROL
TANK 1 TANK 2 TANK 1 2
CR13
TO TO 5 F-
TRANS.
TANK TANK 6
CR12
ON ON 5
1 2
4 7 H-
TANK 2
CR14
B TANK#2
AUX PUMP
H2
H3
H1 CR13
6 G-
J2
J3 CR12
J1 8 I-
CR14
AUXILIARY FUEL
PUMP #1
COLLECTOR
U FUEL
TANK
FUEL AUX PUMP #2
T
A3
A2
5A S
A1 G
B3 A
115 VAC RIGHT BUS B2 D A
B1 H B
C3 C
C2
C1 J
AUXILIARY FUEL
J1 X2
PUMP #2
A
44 N-
X1 (F4)
DEFUEL RIGHT ESS
K2
SELECTION REFUEL DEFUEL 28 VDC
5A
REFUEL/DEFUEL PANEL (M3)
BATTERY
BATT REFUEL
5A BUS 28 VDC
(M4)
LEFT ESS
REFUEL DEFUEL 28 VDC
FUEL TRANSFER RELAY PANEL 5A
SYSTEM DESCRIPTION
Refer to Figure 28-26. APU Fuel Feed Locator.
Actuator
FWD
Valve
description of the practice, refer to the task in •• Make sure the APU FUEL VALVE
the Bombardier AMM PSM 1-84-2. OPEN green light is ON
•• Make sure the APU FUEL VALVE
Energize the aircraft electrical system
CLOSED white light is OFF
For Method No.1 do the check as follows: •• Push the PWR switchlight on the APU
control panel
•• Open and tag CB LEFT DC ESSENTIAL
L3 APU FUEL SOV/IND •• Re-install the access panel.
•• Try to start the APU . If the APU fails to
start then the APU FEED SOV is closed
and operates properly
NOTE
The APU may spin up
momentarily, until the residual
fuel in the manifold is consumed,
then shut down. The APU
FADEC may log a fault for
the uncommanded shutdown/
unsuccessful start.
Fuel Transfer
Shut-Off Valve
Level Control
Shut-Off Valve
Fuel Control
(Transfer) Panel
COMPONENT DESCRIPTION The actuator opens and closes the valve and
the valve itself is an open/close ball type valve
Refuel/Defuel and Transfer Shut- enclosed in a T-shaped fitting inside the fuel
tank.
Off Valve
Refer to Figure 28-29. Refuel/Defuel and Level Control Shut-Off Valve
Transfer Shut-Off Valve.
The level control shut-off valve lets fuel flow
Actuator Rib 42
Refuel/Defuel
Transfer Manifold
NOTE
Valve Component at
WS 42.0
A
Refuel/Defuel
Transfer Manifold
NOTE
Left component shown,
right component similar.
FWD
Level Control
Solenoid
Pilot Line
Level Control
Shut-off Valve
TO EIS
415 TANK 1 AUX PUMP
NOTE: 416 XFER L TO R IND
1 HLCU control of K7 relay
117 XFER R TO L IND
2 HLCU control of K8 relay 218 TANK 2 AUX PUMP
DASH 8 Q400
(C4) TO EIS
FUEL XFER 217
+28 VDC PANEL TANK 1 SOV
216
SEC BUS 1A 21
H2 B-
A3
FOR TRAINING PURPOSES ONLY
H3 B2 B1
GND FROM PUMP ACU A2
H1 A-
PRESS SWITCH K7 CR22 A1
1
J2 F
X2 TANK 2 SOV
J3 G
TO RELAY CR21
J1 7 B VALVE CLOSED CMD
PANEL X1
Fuel transfer in the aircraft is controlled through The ground signal to the IOM No.1 causes:
the FUEL TRANSFER panel and the High Level
•• The green TANK 2 AUX PUMP indicator
Control Unit (HLCU). The fuel transfer system
on the ESID fuel page to illuminate
shares some of its components with the refuel/
defuel system. The fuel is transferred by an •• The No.2 ENG FUEL PRESS caution
Auxiliary (AUX) pump in the donor tank. (The light to extinguish.
operation of fuel transfer to tank 1 is described;
the operation of fuel transfer to tank 2 is similar). The ground signal to the ACU causes:
The selection of the TRANSFER switch to the •• The right Aux Pump ON light on the
TO TANK 1 position on the FUEL CONTROL FUEL TRANSFER panel to illuminate.
panel provides ground signals from the
TRANSFER switch to close the relays in the
Fuel Transfer relay panel that follow:
•• K2 (which energizes No.2 Aux pump),
shown on Sheet 3
•• K3 (which causes the Level Control
solenoid to open)
•• K5 (which opens the No.1 Refuel/
Defuel/Transfer Shut-Off Valve), shown
on Sheet 1
•• K6 (which opens the No.2 Refuel/
Defuel/Transfer Shut-Off Valve),
shown on Sheet 1
•• K7, (which energizes the level control
solenoid valve, from HLCU, shown on
Sheet 2
•• K8 (which energizes No.2 Aux pump),
shown on Sheet 2
•• K10 (which energizes HLCU), shown
on Sheet 1.
A
A 64 HI TANK 2
14 18 FUELING ON
B 63 LO TANK 2
CAUTION AND
DASH 8 Q400
NO-FLOW WARNING PANEL
PRESSURE SWITCH
DS1
1 2
+28 VDC PWR 62 W
B HI TANK 2 66 HI TANK 2 PANEL FLOOD
LO TANK 2 76 LO TANK 2 +28 VDC RTN 61 LIGHT
CR3
R B2 CR23
B1
VENT VALVE +28 V CR2
CBP P A2 CR21 TO RELAY
POSITION SWITCH A1 K6-X2
FOR TRAINING PURPOSES ONLY
CR22
CR1
2X T X1
1X
K7 A2 CR25
A1
78 PANEL DOOR K- X2
S1 TANK 1 LEVEL W A LO REFUEL
"OPEN" SW.
B HI SOV
The relay K3 receives 28 VDC from the FQC The closed relays K6 and K5 send 28 VDC
and a ground signal from the TRANSFER (valve open) signals from the Fuel Quantity
switch which energizes the relay closed. The Computer (FQC) to the two Refuel/Defuel/
closed relay sends 28 VDC from the FQC to the Transfer SOV pins “D” which energize open
tank 2 Level Control solenoid which causes the the SOV and allows the fuel to transfer.
solenoid to energize open. The open solenoid
allows the Level Control valve back pressure Relay K10 receives 28 VDC from the left
to be bled out which allows the Aux pump essential bus and a ground signal from the
LEGEND
System Pressure
Pilot Valve Bleed
CLOSED OPEN
BEHIND WARDROBE
COLLECTOR
FUEL
TANK
A3
P/J22 A2 J/P22 9811-
R A1 K P/J516
FUEL AUX PUMP #1 B3 A
P B2 D A
B1 L B B
5A N C3 C
P/J21 CR13 C2
GND FROM F-
FROM P/J100-5 C1 M
115 VAC LEFT BUS 2800-S1, ENG/ CR12 AUXILIARY FUEL
FUEL CONT. PNL. H-
PUMP #1 A
FROM P/J100-7 X2
(28-23-00) CR14
N
DASH 8 Q400
'DEFUEL' FROM X1
REFUEL/DEFUEL PNL, K1
P/J1-44 (28-24-00)
+28 VDC (SEE 28-24-00, SHT. 1)
COLLECTOR
P/J22
FUEL
U TANK
D
FUEL AUX PUMP #2
T
A3
S A2 9811-
5A
FOR TRAINING PURPOSES ONLY
A1 G P/J615
B3 A
115 VAC RIGHT BUS CR24 B2 D A
B1 H B
P/J21 CR16 C3 C
GND FROM
X1
K2
3140-
P/J1C-A2
321 TANK #2 AUX PUMP
NORM PRESS
TANK 2 PUMP
PRESSURE SWITCH 31-40 A2 IOM #2
31-41-00
The fuel transfer will continue until the •• The solid green circle for No.2 Aux
TRANSFER switch is set to the center position Pump on the MFD FUEL PAGE comes
or the High Level Control Unit in the receiver ON
tank senses a full condition.
•• The fuel quantity increases in tank No.1
If the tank becomes full, the high level sensor •• The fuel quantity decreases in tank No.2
removes the ground signal from the relays K7.
•• Transfer approximately 200 lbs of fuel
This de-energizes the Fuel Solenoid Valve
Check as follows:
•• The fuel transfer valves indications on
the FUEL page change from CLOSED
to OPEN
•• The green ON indication comes on in
the TANK 2 AUX PUMP switchlight
Gravity Refuel/Defuel
Refill Cap Panel
Level Control
Shut-off Valve
Fuel Transfer
Shut-off Valve
Gravity
Fuel Control Refill Cap
(Transfer) Panel
Refuel/Defuel/
Transfer Manifold
Fuel Quantity
Computer
Refuel Vent/Dump Valve
and High Level Sensor
EIS
Displays
28-24-00 NOTES
REFUEL/DEFUEL
GENERAL
The refuel/defuel system is used for pressure
SYSTEM DESCRIPTION
Refer to Figure 28-36. Refuel/Defuel System.
IND
B
FWD
Refuel/Defuel Indicator
Refer to Figure 28-37. Refuel/Defuel Control
Panel.
NOTE
The valve will close when the
refuel/defuel panel access door is
closed, regardless of the position
of the rotary selector switch.
Refuel/Defuel Adapter
Refer to Figure 28-39. Refuel/Defuel Adapter.
FWD
CK
LO
TO
S
ES
PR TO OCK
L
UN
FWD
NOTE
Left side shown,
Right side similar.
3120 lb
3180 lb
6300 lb
28 AIRFRAME FUEL SYSTEM
2 T/U L2
FAULTS Open
Active
FQC CLEAR?
ARINC WR “hold in
RE
RESET”
CLEARING
Please CLEARED
Wait
3120 lb
3180 lb
6300 lb
28 AIRFRAME FUEL SYSTEM
3120 lb
3280 lb
10000 lb
4430 lb 4600 lb
4500 lb 4650 lb
10000 lb ABORT
5000 lb
5000 lb
10000 lb
OPERATION NOTES
Refer to Figure 28-45. Preselect Refueling
(1 of 2).
LEGEND
POWER
GROUND
POWER AFTER PRE-SELECT
REFUEL / DEFUEL
PANEL
CR17
MOV 1 CONT -22 M
+28 V DC MOV 2 CONT -24 L CR18
TO RELAY K5-X1
DASH 8 Q400
CR20
MOV CLOSED
CR19
TO RELAY K6-X1
TO K8-B2 (SHT. 2)
A2
A1
TO CATHODE OF B3
CR10 (SHT. 2) B2 M- TO HLCU
B1
FOR TRAINING PURPOSES ONLY
CR 6 X1
F-
FUEL XFER SW. X2
G- K10
CR 7
(M3)
BATTERY BATT REFUEL
BUS 28 V DC 5A
28 V DC (M4)
LEFT ESS REFUEL DEFUEL
CR1
5A T-
C2 S
C1
LEFT DC CBP N-
B3 SEE FUEL
Q- B2 P QUANTITY COMPUTER
B1
K6-A2 SHT. 2
A3
S-
A2 R
A1
48 K5-A2
G
X1
7 K X2
CR27 K9
CR5
TO K5-X2
78 CR23 REFUEL BATTERY
TO K6-X2 POWER
REFUEL DOOR
REFUEL DEFUEL PANEL SWITCH FUEL TRANSFER RELAY PANEL
LEGEND
POWER
GROUND
POWER AFTER PRE-SELECT
GROUND AFTER 4 SECONDS
DASH 8 Q400
A
A 64 HI TANK 2
14 18 FUELING ON
B 63 LO TANK 2
CAUTION AND
NO-FLOW WARNING PANEL
PRESSURE SWITCH
DS1
1 2
+28 VDC PWR 62 W
B HI TANK 2 66 HI TANK 2 PANEL FLOOD
+28 VDC RTN 61 LIGHT
FOR TRAINING PURPOSES ONLY
LO TANK 2 76 LO TANK 2
CR3
R B2 CR23
B1
VENT VALVE +28 V CR2
CBP P A2 CR21 TO RELAY
POSITION SWITCH A1 K6-X2
CR22
CR1
The fuel selector is set to the PRESELECT •• The tank 1 and 2 High Level Sensor
REFUEL position. This action causes: (not full) ground signals keep the relays
K7 and K8 energize closed.
•• The FQC pin 46 to receive an RDI
enable signal (RDP Door Status) from •• The closed relays K7 and K3 energize
the RDP pin 38. the tank 1 Refuel Solenoid Valve open.
•• The FQC sends an indication power to •• The closed relays K8 and K4 energize
the FQC pin 9 to the RDP pin 51 and an the tank 2 Refuel Solenoid Valve open.
The DUMP VALVE OPEN TANK 1 and 2 •• The open relay K3 removes 28 VDC from
lights stay on due to the pressure in the fuel pin “X” to de-energize closed the Tank
manifold. 1 refuel shut-off solenoid valve which
closes the level control valve to close and
If the FQC does not automatically stop the stops the fuel flow.
refueling and the tanks become full, the high
level sensors remove the ground signals from When the TANK 2 switch is set to the CLOSE
the relays K7 and K8. This de-energizes the Fuel position, the RDP removes the ground signal
The fuel selector is set to the PRESELECT When the FQC senses the selected fuel quantity
DEFUEL position. This action causes: it removes the 28 VDC (open) signal to the
RDP pins 55 and 68. (Refer to 28-23-00 Fuel
•• The RDI to illuminate. Transfer Operation).
•• The RDP sends a ground signal out
•• The RDP removes the ground signal
from pin 44 to the refuel transfer relay
from pins 22 and 24 to the fuel
panel P/J21 pin “N” which causes the
transfer relay panel pins “L” and “M”
relays K1 and K2 to energize closed.
28 AIRFRAME FUEL SYSTEM
DASH 8 Q400
RIGHT WING
FUEL PROBES (9) REFUEL/DEFUEL
PANEL
FOR TRAINING PURPOSES ONLY
TEMPERATURE
SENSOR
LEFT WING
FUEL PROBES (9)
CAUTION AND
WARNING PANEL
LOW LEVEL
FLOAT
FUEL QUANTITY
COMPUTER
EIS
DISPLAYS
GENERAL
The fuel indicating system supplies information
on fuel quantity, low level detection and
fuel temperature for display in the flight
SYSTEM DESCRIPTION
Refer to Figure 28-50. Fuel Indicating System.
The FQC is in the avionics bay below the The right processor also calculates fuel
28 AIRFRAME FUEL SYSTEM
Magnastick NOTES
Refer to Figure 28-55. Magnastick.
NOTE
Left side shown,
Right side similar.
REFUEL/DEFUEL PANEL
P2 J1
FUEL QUANTITY COMPUTER
36 33 PDM/FSK BUS A-HI
37 34 PDM/FSK BUS A-LO
PAR 17
SPARE 10
LBS/KG 4 LBS.
COM 11
PAR 17
SPARE 10
LBS/KG 4 KGS.
COM 11
A429 HI 64
FQC-1(L) IOP #1
(OUT) LO 65
A429 HI 1
FQC-2(R) IOP #2
(OUT) LO 2
FUEL
V AL VE V AL VE
MCR UPTRIM - - - -
C L OS E D TRANSFER SW C L OS E D
75 % TRQ - - -%
TO TO
BLEED % BLEED OFF
TANK1 TANK2
NH NH
%RPM 75 - - - %RPM
3 4 3 4
[ CHECK ED ] TANK1 TANK2
2 QTY 5 AUX PUMP AUX PUMP 2 QTY 5
A/F ARM
SW SW
- - - 1 LBS 6 1 LBS 6
92. 3 PROP OFF ON
x1000 x1000
RPM
OSG TEST OSG TEST 0 7 0 7
NL NL
%RPM %RPM
74 755 - - - - - - -
[ BALANCE ]
0 5
¡C OIL PSI FUEL ¡C OIL PSI HYD PRESS HYD QTY
FLAP 10
50 50 1020 LBS 1020 - - - - - - PSI x 1000 % x 1000
DEG PK
+22 ¡ C +22 BRK STBY 1 2 3 1 2 3
35 4
SAT +22 ¡C
ICE DETECTED 2
[ INCR REF SPEED ]
MAINT REQD: POWERPLANT AVIONIC 0
OPERATION NOTES
Refer to:
•• Figure 28-57. Fuel Indication.
•• Figure 28-58. F
uel Indicating System
(Sheet 1 of 2).
Fuel Indications
The fuel indicating system shows the fuel
quantity in the flight compartment and on the
refuel/defuel panel.
TU 1-1
J/P3 AV. RACK
TANK 1 LO-Z-1 35 L P/J3
TANK 1 RTN 1 18 R A S 1 TANK 1 SIGNAL 1
TANK 1 RTN 2 22 20 TANK 1 SIGNAL 2 3141-
J/P2 P/J1A-A1 ARINC 429 DATA BUS
A429 HI 64 321 HI A429
FQC-1(L) FQC-1(L)
(OUT) LO 65 320 LO (IN)
TU 1-2
TANK 1 LO-Z-2 30 L
R A S 31-41 A1 IOP #1
31-41-00
DASH 8 Q400
RIGHT NACELLE
TU 1-3
P/J1
TANK 1 LO-Z-3 29 L B NOTE:
B PDM/FSK BUS 'A' HI 36 33 PDM/FSK BUS 'A' -HI LEFT SIDE SHOWN.
R A S
PDM/FSK BUS 'A' LO 37 34 PDM/FSK BUS 'A' -LO RIGHT SIDE SIMILAR.
A
FUEL QUANTITY COMPUTER REFUEL/DEFUEL PANEL
TU 1-4 28-24-00
TANK 1 LO-Z-4 28 L
FOR TRAINING PURPOSES ONLY
R A S
FUEL
TU 1-5 V AL VE V AL VE
TU 1-6
TANK 1 LO-Z-6 17 L NH NH
%RPM 75 75 %RPM
R A S 3 4 3 4
TANK1 TANK2
2 QTY 5 AUX PUMP AUX PUMP 2 QTY 5
SW SW
TU 1-7
92. 3 1 LBS 6 1 LBS 6
92. 3 PROP OFF ON
L x1000 x1000
R A S RPM
0 0
A 7 7
TOTAL FUEL
NL NL
TU 1-9
%RPM %RPM
L
B A 74 755 755 74
R S
[ BALANCE ]
0 5
C OIL PSI FUEL C OIL PSI HYD PRESS HYD QTY
FLAP 10
50 50 1020 LBS 1620 50 50 PSI x 1000 % x 1000
DEG PK
FU EL QU AN TI T Y C O M P UT E R F U E L Q U A NT I T Y P R O B E S BRK STBY 1 3 3
+22 C +22 2 1 2
35 4
SAT +22 C
2
0
B
(ED) (MFD Fuel Page)
FUEL INDICATIONS
AV. RACK
ON THE RIGHT WING UNDERFLOOR
3140
J/P8 P/J1C-A1
P/ J 9 J / P9
TH2 (R)
3 A 7 TANK 2 REF FUEL TANK 11 116 FUEL TANK
2 B 8 TANK 2 SENSE TEMP 12 115 TEMP
B 1 C 6 TANK 2 COMMON
31-40 A1 IOM #1
31-41-00
TANK 2 HIGH LEVEL SENSOR
AV. RACK
B
ON THE LEFT WING 3140
P/J1C-A2
DASH 8 Q400
J/P7
116 FUEL TANK
TH1 (L) 3 A 19 TANK 1 REF 115 TEMP
2 B 9 TANK 1 SENSE CKPIT OVHD PNL
B 1 C 18 TANK 1 COMMON
31-40 A2 IOM #2
31-41-00 3312-
P/J3
TANK 1 HIGH LEVEL SENSOR 42 #2 TANK FUEL LOW
22 GND
1-K3
FUEL TRANSFER RELAY PANEL
RELAY JUNCTION BOX NO. 3
J/P1
PRECHECK TANK 1 32
PRECHECK TANK 2 4
A
REFUEL/DEFUEL PANEL
(RIGHT NACELLE)
28-24-00
C
B
D
A
The FQC measures this capacitance and •• The quantity of each fuel tank (digital).
converts the probe signals into a fuel weight •• The fuel inlet temperatures to the
(lbs or kg) ARINC signal. engines (digital)
The FQC sends the converted quantity data to the •• The out of [BALANCE] fuel quantity
IFC Input/Output modules which converts the indication.
data for the EFIS. The EFIS converts the data into
displays of fuel quantity the ED and MFD units. On the MFD FUEL page the fuel indications are:
•• A gauge for each fuel tank (analog)
The FQC also sends the converted quantity data
directly to the refuel/defuel panel for quantity •• The total fuel quantity (digital)
indication.
•• The fuel temperature of the left wing
tank (digital)
The fuel quantity can be shown in kilograms
(kg) or pounds (lbs). This is accomplished by •• The Aux fuel pumps and the transfer
changing the pin programming on the FQC valves (analog).
connector 2800-P2 pins 4, 10, 11 and 17.
DASH 8 Q400
FUEL TRANSFER INBOARD
INBOARD LINE VENT
VENT LINE
LINE
M M
FOR TRAINING PURPOSES ONLY
PILOT
LINE
M TO APU
SURGE SURGE
TANK TANK
M S S M M
COLLECTOR
BAY
REFUEL / DEFUEL ADAPTER
SYMBOL LEGEND
Tank Low
Pressure Ejector Motive Flow Float Switch LINE LEGEND
Switch Pump Fuel Filter
Engine Fuel Feed Line
Check Auxilary Motorised
Inlet Strainer Fuel Transfer Line
Valve Fuel Pump M Shutoff Valve
Motive Flow Fuel Line
NACA High Level Water Temperature
Vents Sensor Drain Sensor Scavenge Fuel Line
On the Refuel/Defuel panel the fuel indications 150 kg (305 lb) and the PARK BRAKE is
are shown on the RDI and the valve position off and appropriate engine is running
lights.
•• No.1 or No.2 ENG FUEL PRESS comes
on when the engine inlet pressure is
Refuel/Defuel Panel indications:
less than 5.5 psi (38 kPa). The pressure
•• MASTER VALVE CLOSED light (the switch sends a ground signal through
Refuel/Defuel SOV) the FADEC to the ECIU which sends
MAINTENANCE
CONSIDERATION
CDL
28 AIRFRAME FUEL SYSTEM
Unscheduled Inspection
Refer to the Bombardier published AMM Part
2 PSM 1-84-2:
•• AMM 28-11-00-680-801: Drain the Water from the Wing Tanks and the Dry Bay.
•• AMM 28-11-00-680-802: D
rain Water from the Fuel Tanks and Fuel Tank Surge Bays
(MRB #281000-201).
•• AMM 12-10-28-750-801: Water Contamination Fuel Check.
•• AMM 28-10-00-720-801: F
unctional Check of the Fuel Quantity Metal Overall Shield for
Electrical Bonding, LH and RH (FSL#284000-411).
•• AMM 28-10-00-720-802: F
unctional Check of the Fuel Tank Water Drain Valve for
Electrical Bonding, LH and RH (FSL#284000-412).
•• AMM 28-10-00-720-803: F
unctional Check of the Magnetic Dipstick for Electrical
Bonding, LH and RH (FSL#284000-413).
•• AMM 28-10-00-720-804: F
unctional Check of the Auxiliary Boost Pump for Electrical
Bonding, LH and RH (FSL#284000-415).
•• AMM 28-10-00-720-805: F
unctional Check of the High Level Sensor for Electrical
Bonding, LH and RH (FSL#284000-416).
•• AMM 28-10-00-720-806: F
unctional Check of the Fuel Tank Components and Plumbing
Lines for Electrical Bonding, LH and RH (FSL#284000-417).
•• AMM 28-21-31-000-802: Removal of the Auxiliary Pump Canister.
•• AMM 28-21-31-400-802: Installation of the Auxiliary Pump Canister.
•• AMM 28-21-00-780-801: O
perational Check of the Engine Fuel Shut-off Valve (MRB
#282000-202).
28 AIRFRAME FUEL SYSTEM
CHAPTER 70
ENGINE STANDARD PRACTICES
CONTENTS
Page
70-00-00 INTRODUCTION........................................................................................ 70-1
Standard Torque for Engines................................................................................ 70-2
Temporary Marking of Parts................................................................................. 70-2
Installation of the Wiring Harness Connectors..................................................... 70-3
Recommended Engine Operational Practices for Harsh Climates......................... 70-3
CHAPTER 70
ENGINE STANDARD PRACTICES
NOTE
A wrench should always be
used to tighten connectors. Not
doing so will lead to connectors
becoming loose and electrical
circuit malfunction.
following:
•• Perform compressor/turbine wash every
50FH. Adjust washing interval based
on level of exposure to the salt laden
atmosphere
•• Perform an initial borescope inspection
on the HP, LP and PT sections at
2000FH TSN/TSO for evidence of
sulphidation attack on the turbine
blades. Adjust inspection interval as
necessary
•• Perform external engine washes every
1200FH to reduce salt deposits on the
engine
•• Perform an initial visual inspection of
all magnesium parts at 1200 hours TSN/
TSO
A. Inspect external surfaces and inlet
gas path for corrosion or damage
B. Repair magnesium surfaces i.a.w. the
AMM . After treatment apply 2 or 3
coats of paint
C. Pay particular attention to bolted
flanges or other areas where the
painted surface may be compromised.
CHAPTER 71
POWERPLANT
CONTENTS
Page
71-00-00 INTRODUCTION........................................................................................ 71-1
GENERAL.................................................................................................................. 71-3
71 POWERPLANT
71-10-00 COWLING................................................................................................. 71-13
Introduction....................................................................................................... 71-13
General.............................................................................................................. 71-13
Introduction....................................................................................................... 71-29
General.............................................................................................................. 71-29
Introduction....................................................................................................... 71-35
Page
General.............................................................................................................. 71-35
Operation........................................................................................................... 71-39
Introduction....................................................................................................... 71-43
General.............................................................................................................. 71-43
Introduction....................................................................................................... 71-45
General.............................................................................................................. 71-45
Page
Engine Acceleration Check................................................................................ 71-56
71 POWERPLANT
ILLUSTRATIONS
Figure Title Page
71-1 PW150A Engine Cross Section..................................................................71-2
71 POWERPLANT
71-10 Forward Side Door...................................................................................71-16
CHAPTER 71
POWERPLANT
71 POWERPLANT
71-00-00 INTRODUCTION
The PW150A engine provides motive power to the aircraft and also supplies power to
various aircraft systems.
DASH 8 Q400
FOR TRAINING PURPOSES ONLY
3.0
2.2
2.8
2.7 4.1
2.5 4.0
2.0
1.8
1.5 4.4
8.0
GENERAL NOTES
71 POWERPLANT
•• Hydraulic torque compensation system
•• Forward nacelle intakes and
•• Engine nacelle drains.
71 POWERPLANT
B
LEGEND
71 POWERPLANT
1 6
B C
2
3
71 POWERPLANT
1. Install the nacelle mid-frame pins to the
nacelle frame.
2. Torque the aft 1/2 in. diameter mounting
nut on the mid-frame pins to 85 lbf•ft)
3. Install the front support on the nacelle front
frame and insert the Ball Lok-T pins
4. Install the rear support to the mid-frame
pins with washers and nuts
5. Torque the 1/2 in. diameter nuts to 85 lbf•ft
(115.25 N•m).
6. For the full installation of the hoist
assembly, refer to the hoist manufacturer’s Figure 71-5. Engine Change
operation and servicing manual.
Refer to:
•• Figure 71-4. Engine Hoist - Components.
•• Figure 71-5. Engine Change.
follows:
•• Whether the engine is in the stand, or in
a shipping container, position the engine
under the nacelle approximately 12
inches forward of the installed position
•• Attach the engine hoist to the forward
and aft lifting points on the engine
•• Install the rear lifting strut so that the
cut-out faces aft
CAUTION
DO NOT LIFT THE ENGINE
WHILE IT IS ATTACHED TO
THE BASE OR THE STAND.
71 POWERPLANT
PAGE INTENTIONALLY LEFT BLANK
Sling
71 POWERPLANT
71 POWERPLANT
baggage compartment, OR six •• Disconnect the oil, fuel and hydraulic
maintenance personnel at the aft systems.
entry door.
Remove the isolators in the order that follows:
No other maintenance personnel are allowed in
the aircraft Aft of Fuselage Station X400.00. •• The aft left isolator
•• The aft right isolator
NOTE •• The forward left isolator
With a single engine removed, tail
•• The forward right isolator
stand installed and 500 lbs (227.3
kgs) ballast added, the aircraft is •• The top isolator.
safe to handle a maximum of 4
maintenance personnel in the aft
baggage compartment, OR six
NOTE
maintenance personnel at the aft It is easier to remove the rear
entry door. isolators if you remove the center
bolt first, then disassemble each
No other maintenance personnel are allowed in isolator.
the aircraft Aft of Fuselage Station X400.00.
Move the engine forward approximately 12 in.
Maximum ballast weight on each pilot’s Then, lower the engine and install it in the stand.
seat is 150 lbs (68 kgs) and maximum flight
compartment floor loading is 300 lbs (136 kgs)
uniformly distributed over the entire floor area.
For maximum cabin floor loading, refer to the
Cargo Loading Manual (PSM 1-84-8A).
Upper Fwd
Cowl
Lower Cowl
71 POWERPLANT
Bottom Strap
Right Cowl
D
FW
Left Cowl
71 POWERPLANT
B
2
LEGEND
1. Duct DC Generator
2. Forward Side Door
3. Door Strut
4. Duct DC Generator
5. Door Latches C
6. Spine Assy. (Ref)
3
1
4
71 POWERPLANT
INB
FWD D
71 POWERPLANT
B
71 POWERPLANT
D FWD
INB
FW
D D
INB
NOTES
1 Two doors per nacelle.
Left door shown,
right door similar.
B
2 Aft strut shown,
Fwd strut similar.
Aft Side Doors The aft side doors enclose the area of the fire
zone that is below the leading edge fairing and
Refer to: aft of the forward side doors. Each door has a
strut at the forward and rear edges to hold the
•• Figure 71-12. Aft Side Doors.
doors open during maintenance.
•• Figure 71-13. E
ngine Access Aft Side
Door Open. The struts are self locking in the “door open”
position. When the doors are opened, access is
The aft side doors are below the leading edge provided to the rear engine mounts and struts,
fairing and aft of the forward side doors. borescope ports, and rear firezone system.
71 POWERPLANT
71 POWERPLANT
•• Firezone drain lines and drain mast
•• Wing ice inspection light.
Figure 71-16. Expansion Bolt Open Figure 71-17. Expansion Bolt Closed
71 POWERPLANT
Figure 71-18. Fwd Expansion Bolt Figure 71-19. Mid Expansion Bolt
71 POWERPLANT
Make sure that the door strut is
correctly locked. •• Slowly, operate the sling and lower the
front end of the lower cowl
Open the aft side doors as follows:
•• Move the transport stand (ACS28005)
into position under the lower cowl
NOTE:
•• Disconnect the electrical connectors
Make sure that the door struts
are correctly locked. •• Install the hoist (ACS28009)
•• Remove the pip pins from the hinge
CAUTION assemblies
•• Carefully lower the cowl onto the
SET THE PROPELLER BLADES transport stand (ACS28005)
AT APPROXIMATELY
45 DEGREES FROM THE •• Remove the hoist and the sling from the
VERTICAL CENTER LINE lower cowl
BEFORE YOU LIFT (OR •• Put an identification label on the lower
LOWER) THE FORWARD cowl to identify its position
NACELLE COWL. IF YOU DO
NOT DO THIS, YOU WILL •• Install the cover (GSB5411003) on the
CAUSE DAMAGE TO THE lower cowl.
TRAILING EDGES OF THE
PROPELLER BLADES. CAUTION
DO NOT TOW THE LOWER
CAUTION COWL TRANSPORTATION
TROLLEY AT SPEEDS MORE
THE LOWER COWL IS A THAN 5 MPH (8 KM/H).
PRIMARY STRUCTURE.
71 POWERPLANT
PAGE INTENTIONALLY LEFT BLANK
1 NOTE
Left side shown,
right side opposite.
3
C LEGEND
71 POWERPLANT
1. Heat Shield
D
FW 2. PEC Unit
3. Electric Connector
1
SPINE COWL
FWD
71 POWERPLANT
system pre-cooler.
NOTE
Left side shown,
right side similiar.
71 POWERPLANT
AFT
RIGHT
ISOLATOR
FWD
TOP
ISOLATOR
FWD
RIGHT
ISOLATOR
AFT
LEFT
ISOLATOR
FWD
LEFT
ISOLATOR
GENERAL
The engine mounting structure has a forward
frame (horse collar) which supports the engine
through three elastomeric vibration isolator
mounts that transfers the loads from the propeller
and engine into the struts through strut fittings.
71 POWERPLANT
The machined titanium mid frame is used to
attach the rear engine mounts.
SYSTEM DESCRIPTION
Refer to Figure 71-23. Engine Isolation System.
There are also two aft mount pads on the left and
right sides of the Intercompressor Case.
MOLDED ASSEMBLY
BRACKET (REF)
71 POWERPLANT
BRACKET
MOLDED ASSEMBLY
(REF)
71 POWERPLANT
ISOLATOR
ASSEMBLY
71 POWERPLANT
71 POWERPLANT
The top vibration isolator should be installed first. spherical bearing in the engine bracket.
Link
Bolt
Aft Pad
NOTE
Right mount shown,
left mount similar.
Figure 71-27. Aft Left and Right Isolator Figure 71-28. Aft Side Mount
D
FW
GENERAL
The Engine Vibration Isolator System (EVIS)
and HTCS work together, to provide a load
path from the engine mount pads to the nacelle
Engine Mount Structure (EMS).
SYSTEM DESCRIPTION
71 POWERPLANT
Refer to Figure 71-29. Hydraulic Torque
Restraint System.
LEGEND
1. Tube Assy, LH
2. Grounding Strap Bracket
3. Left Cylinder
4. Forward Left Isolator (Ref)
1
71 POWERPLANT
71 POWERPLANT
RESERVOIR LEVEL INDICATOR
The following is an abbreviated description of
D
FW the maintenance practice and is intended for
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
Reservoir
RH Tube •• Measure and record the indicator
Assembly
extension
•• Make sure extension is within
limits stated in Task sheet.
LH Tube
Assembly
Figure 71-31. Reservoir and Tube Assembly Figure 71-32. HTCS Reservoir
Reservoir
Vent
71 POWERPLANT
Actuator Actuator
Rgb
Vent
Torque
OPERATION NOTES
Refer to Figure 71-33. HTCS Operation.
71 POWERPLANT
limit, the HTCS actuators will not bottom out.
Bleed To Container
Left Cylinder Tube
Assy. (Ref)
Bleed Valve
Cap Reservoir Level
Indicator
Bleed Valve
Cap
Reservoir
(Ref)
Fill Valve
Cap
71 POWERPLANT
Hydraulic
Pump Connection
Valve
FWD
From
Right Hydraulic
Cylinder Pump
Assembly Bleed Valve
(Ref) Cap
71 POWERPLANT
•• Pump fluid into the reservoir until an air
free flow is observed.
•• Repeat procedure for the left and right
cylinder assemblies.
•• Release handpump pressure from the
system and check level indication
extension is correct.
•• Install bleed caps
•• Observe hydraulic fluid precautions
during task.
FWD
NOTE
Left nacelle shown
right nacelle similar.
FWD
71 POWERPLANT
5
LEGEND
1. Drain mast
2. Water/de-ice drain
4 3. Nacelle drain
4. Nacelle drain
5
5. Forward nacelle drain
6. Fuel drain
2 7. Fuel drain
3
6
1
LEGEND
1. Turnlock Fastener
2. Gasket
3. Collector
4. Turnlock Fastener
71 POWERPLANT
3
4
FW
D
71 POWERPLANT
The drain lines are comprised of the following lower cowl to the maintenance position. From
sub-components: the lower cowl fluid drains overboard through
an external drain mast.
•• Fwd Drain Collector
•• Rear Drain Manifold
•• Drain mast
•• Zone 1 - Engine Compartment
/ Fire Zone
•• Zone 2 - Air intake Zone
•• Zone 3 - Leading Edge Zone
•• Tube assemblies.
COMPONENT DESCRIPTION
Forward Drain Collector
Refer to:
Figure 71-38. Fwd Drain Collector
•• Figure 71-37. Forward Drain Collector.
•• Figure 71-38. Fwd Drain Collector.
FWD
71 POWERPLANT
2
LEGEND
1. Nuts
2. Drain Tube
71 POWERPLANT
LEGEND
1. Drain mast
2. Water/de-ice drain
3. Nacelle drain
4. Nacelle drain
5. Forward nacelle drain
6. Fuel drain
7. Fuel drain
71 POWERPLANT
4
5
2
3
6
1
71 POWERPLANT
There is also a run-back gate on the mast to
prevent discharged fluids from running back
along the outside of the mast and onto the
nacelle surface. These drains have the capacity
to discharge approximately 5 US gpm in flight,
a flow rate comparable to an undetected fuel
leakage rate.
71 POWERPLANT
•• Move the PLA to DISC. If the oil One complete turn of the adjuster
pressure is less than 44 psid (304 kPa), changes the oil pressure by 3.5
replace the oil pressure regulating valve to 4.0 psid (24.14-27.57 kPa).
•• Shutdown the engine Lubricate a new packing with
•• If the oil pressure is not in the limits, engine oil (03-06) and install it
continue with the adjustment procedure. on the cover.
71 POWERPLANT
DO NOT MOTOR THE ENGINE FOR 15 SECONDS MINIMUM.
WITH THE STARTER FOR
MORE THAN 70 SECONDS.
THIS CAN CAUSE DAMAGE CAUTION
TO THE STARTER.
IF YOU STOP THE START
PROCEDURE, LET THE
Engine START switch - Press.
ENGINE FULLY STOP
Make sure that the START light
BEFORE YOU TRY THE
comes on. Abort the start if there
START PROCEDURE AGAIN.
is no NH indication and do the
troubleshooting as necessary.
CLA - START & FEATHER.
°° ENG HYD PUMP. •• Make sure that the STBY HYD PRESS
ON and the PTU CNTL ON lights are
If you used the battery to start the engine, make OFF
sure that the DC GEN light is OFF. •• POWER levers - DISC
Use the same procedure as before to start the •• Condition levers - START/FEATHER.
other engine. •• Operate for 30 seconds minimum in
feather
DC CONTROL EXT PWR switch - OFF (if
applicable). •• STEERING switch - OFF
•• ANTI SKID switch - OFF
Make sure that the DC CONTROL EXT PWR
is OFF. •• BLEED 1 and BLEED 2 switches - OFF
•• RECIRC fan switch - OFF
Make sure that the caution lights that follow
are OFF: •• EMER LIGHTS switch - OFF
71 POWERPLANT
71 POWERPLANT
Push the Engine START switch. Motor the •• CONDITION lever - FUEL OFF
engine for 30 seconds.
•• POWER lever - DISC
Make sure that NH starts to increase. The duty •• IGNITION 1 or IGNITION 2 switch
cycles for the Engine DC starter are: - OFF
•• Attempt No.1, 70 seconds cranking and •• ENGINE START SELECT switch - 1
2 minutes recovery or 2. Make sure that the SELECT light
is ON.
•• Attempt No.2, 70 seconds cranking and
2 minutes recovery
CAUTION
•• Attempt No.3 70 seconds cranking and
30 minutes recovery DO NOT MOTOR THE ENGINE
WITH THE STARTER FOR
•• Move the ENGINE SELECT switch to MORE THAN 70 SECONDS.
CENTER. Make sure that the SELECT THIS CAN CAUSE DAMAGE
and START lights go OFF. TO THE STARTER.
71 POWERPLANT
•• Record the amount of time it takes the
DO NOT OPERATE THE
engine to go from FLT IDLE to 95%
ENGINE AT MORE THAN
of RATING TORQUE. The time taken
THE TORQUE OR ITT LIMITS.
must be 5 seconds maximum
IF YOU DO, YOU CAN CAUSE
•• If the acceleration time is less than 5 DAMAGE TO THE ENGINE
seconds, the FMU is serviceable. OR THE PROPELLER.
NOTE
The power settings or the ITT
limit can be incorrect if you do
the trim procedure before you
clear these fault codes.
71 POWERPLANT
•• Start the engine
Do the steps that follow to trim the PLA and
CLA: •• Move the POWER lever to DISC
•• M o v e t h e C O N D I T I O N l e v e r t o
•• Move the PLA, of the powerplant to
MAX/1020 and let the engine become
be trimmed, to FLIGHT IDLE and the
stable. Make sure that the propeller
CLA to 850 RPM
fully unfeathers
•• Set the other PLA to the RATING
•• Move the CONDITION lever to START/
position and the other CLA to FUEL
FEATHER. Make sure that the propeller
OFF
fully feathers within 20 seconds.
•• Set the MAINT DISC switch to ON
•• Hold the RIG TRIM switch ON for
more than 5 seconds.
•• Commercially available Load cell (able to measure a 2500 lbs (1134 kg) load)
•• T900314-1 HTCS Ground Support Kit
•• T900314-01 Hydraulic Pump Assembly (part of HTCS Ground Support Kit)
•• T900314-03 Bleed Tube Assembly (part of HTCS Ground Support Kit)
•• T900317-1 Alignment Tool (part of HTCS Ground Support Kit)
71 POWERPLANT
•• AMM 71-21-11-400-801: Installation of the Forward Top Isolator.
•• AMM 71-21-16-000-801: Removal of the Aft Left Isolator.
•• AMM 71-21-16-400-801: Installation of the Aft Left Isolator.
•• AMM 71-21-21-000-801: Removal of the Aft Right Isolator.
•• AMM 71-21-21-400-801: Installation of the Aft Right Isolator.
•• AMM 71-21-00-840-805: R
estoration (remolding) of the Molded Assemblies of the Aft
Right Isolator.
•• AMM 71-22-00-210-804: G
eneral Visual Inspection of the Hydraulic Torque Compensation
System (MRB#712200-202).
•• AMM 71-22-00-220-801: I nspection of the Hydraulic Torque Compensation System
Reservoir Level Indicator.
•• AMM 71-22-00-820-801: R
igging of the Hydraulic Torque Compensation System Cylinder
Piston.
•• AMM 71-22-00-600-801: Servicing of the Hydraulic Torque Compensation System.
•• AMM 71-22-00-720-801: F
unctional Check of the Hydraulic Torque Compensation System
Reservoir Level Indicator (MRB#712200-201).
•• AMM 75-31-16-000-801: Removal of the P3 Air Separator.
•• AMM 75-31-16-400-801: Installation of the P3 Air Separator.
CHAPTER 72
ENGINE
CONTENTS
Page
72-00-00 INTRODUCTION........................................................................................ 72-1
GENERAL.................................................................................................................. 72-3
72-10-00 REDUCTION GEAR BOX (RGB) AND PROPELLER SHAFT................... 72-5
General................................................................................................................ 72-5
System Description.............................................................................................. 72-7
Component Description........................................................................................ 72-7
Reduction Gearbox........................................................................................ 72-7
Operation............................................................................................................. 72-9
72-20-00 INLET SECTION...................................................................................... 72-11
General.............................................................................................................. 72-11
System Description............................................................................................ 72-11
Component Description...................................................................................... 72-11
Front Inlet Case........................................................................................... 72-11
Chromate Surface Repair of Magnesium............................................................ 72-11
72 ENGINE
72-30-00 COMPRESSOR SECTION........................................................................ 72-13
Introduction....................................................................................................... 72-13
System Description............................................................................................ 72-13
Component Description...................................................................................... 72-15
Low Pressure (LP) Compressor Case........................................................... 72-15
Low Pressure (LP) Compressor................................................................... 72-15
Inter-Compressor Case................................................................................ 72-15
Page
HP compressor............................................................................................ 72-15
Operation........................................................................................................... 72-17
Normal System Operation........................................................................... 72-17
Compressor and Turbine Wash........................................................................... 72-17
Engine Condition Trend Monitoring (ECTM)..................................................... 72-18
72-40-00 COMBUSTION SECTION........................................................................ 72-19
Introduction....................................................................................................... 72-19
System Description............................................................................................ 72-21
Combustion Case........................................................................................ 72-21
The Combustor............................................................................................ 72-21
Operation........................................................................................................... 72-21
72-50-00 TURBINE SECTION................................................................................. 72-23
General.............................................................................................................. 72-23
System Description..................................................................................... 72-27
Component Description...................................................................................... 72-27
HP Vane...................................................................................................... 72-27
HP Turbine.................................................................................................. 72-27
72 ENGINE
Page
Limitations.................................................................................................. 72-29
Borescope Inspections................................................................................. 72-30
Engine shipping methods................................................................................... 72-30
72-00-00 SPECIAL TOOLS & TEST EQUIPMENT................................................. 72-31
72-00-00 MAINTENANCE PRACTICES.................................................................. 72-32
72 ENGINE
ILLUSTRATIONS
Figure Title Page
72-1 Engine Cutaway View 1.............................................................................72-2
72 ENGINE
72-16 Operating Limitations..............................................................................72-28
CHAPTER 72
ENGINE
72-00-00 INTRODUCTION
The Dash 8 series 400 aircraft is powered by two PW150A turboprop engines each able to
produce 5071 SHP at Max takeoff.
72 ENGINE
The PW150A turboprop engine is a three spool, free turbine engine. The three spools are:
•• Low Pressure spool
•• High Pressure spool and
•• Power Turbine spool.
The engine contains the following sub-systems:
•• Reduction Gear Box (RGB) and Propeller
•• Compressor Section
•• Combustion Section
•• Turbines.
GENERAL NOTES
72 ENGINE
Lifting bracket
Propeller Balance
Sensor Boss
Front housing
Brush Block
Mount Studs (4)
FWD
72 ENGINE
Propeller shaft
Delta plate
Case-to-Case
Ground Cables
72 ENGINE
•• Pitch control unit (PCU)
•• Alternate feathering pump and
AC Generator chip detector.
Hydraulic Pump
Mounting Pad
Accessory
Drive Cover
Overspeed
Governor
and Pump
Mounting Pad
AC Generator
Chip Detector
Pitch Control
Unit Adapter
Layshaft
72 ENGINE
Input shaft
Layshaft
Alternate Feathering
Pump Mounting Pad
COMPONENT DESCRIPTION
Reduction Gearbox
Refer to Figure 72-3. RGB - Rear Detail..
72 ENGINE
Hydraulic Pump
Drive Gearshaft
Second Stage
Pinion Gear
First Stage
Helical Gear
Second Stage
Bull Gear
FWD
Second Stage
Pinion Gear
72 ENGINE
Helical Input
Drive Shaft
Torque
Shafts
First Stage
Helical Gear
Torque
Sensors
The first stage of the reduction starts when A chamber in the rear housing is supplied with
the power turbine turns the helical input shaft engine oil. This auxiliary tank is always full of
clockwise. The helical input shaft will turn the oil, even when the engine is not in operation.
two first-stage helical gear counter-clockwise. Oil from this tank lubricates the reduction
The first-stage helical gear is directly splined to and accessory gears and bearings through oil
the second stage pinion gear by the torque shaft. passages, oil jets and nozzles. The overspeed
governor and the propeller control unit use this
The second stage of reduction starts when the oil to operate the pitch-change mechanism of
two pinion gears turn the second stage bull the propeller.
gear. The second stage bull gear is splined to
the Propeller shaft that rotates the Propeller The electric feathering-pump mounting pad on
clockwise. the rear housing has oil ports that are connected
to this auxiliary oil tank.
72 ENGINE
72 ENGINE
They can be obtained ready mixed but tables
Refer to Figure 72-6. Engine Air Intake..
are supplied in the Task Sheet detailing the
solution mixtures.
The air inlet is between the RGB and the Low
Pressure (LP) compressor case. The inlet case
provides air to the LP compressor.
FWD
NOTE
72 ENGINE
Portion of component
removed for clarity
FWD
72 ENGINE
•• P2.2 intercompressor bleed valve and
adaptor.
HP Impellor
FWD
72 ENGINE
An erosion shield is installed in the case to The intercompressor case forms a path that
protect the magnesium from hot P2.2 air and allows air to flow from the LP compressor to
debris. the HP compressor.
The low pressure compressor case houses the The compressor arrangement of three stages axial
low pressure compressor. The LP compressor and a single stage centrifugal is prone to stall
case supports bearings No.2.5 and No.3. because at low N h , the axial flow compressor
is much more efficient than the centrifugal
The 1st stage vane assembly is a full vane ring compressor. The air flows freely across the axial
cascade. but not so freely across the centrifugal, leading
to compressor stall and surge.
Low Pressure (LP) Compressor
HP compressor
The low pressure compressor is in the (LP) low
pressure compressor case. The high pressure (HP) compressor is in the
intercompressor case, and is a centrifugal high
The low pressure compressor is an axial, pressure impeller driven by an independent axial
three stage compressor and is driven by turbine, on an integral shaft. The HP compressor
an independent axial turbine. The rotor gives the fourth and last stage of compression to
72 ENGINE
components are three axial integrated blade the air mass going through the engine.
rotors (IBR) (1st, 2nd, and 3rd stage) all made
of titanium alloy. The IBRs are designed to be The bevel gear on the front of the compressor
FOD resistant. impeller meshes with the angle drive shaft, to
provide the drive to the accessory gearbox.
The LP compressor gives the first three stages
of compression to the air mass going through
the engine.
Air Inlet
72 ENGINE
The following is an abbreviated description of The use of a PWC57693 Wash Collector is
the maintenance practice and is intended for recommended, but optional. This allows easy
training purposes only. For a more detailed collection and disposal of the drained fluid.
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
CAUTION
LET THE ENGINE COOL FOR
A MINIMUM OF 40 MINUTES
BEFORE WASHING THE
COMPRESSOR. THIS WILL
PREVENT DAMAGING
ENGINE COMPONENTS.
Borescope
Ports
Turbine Support
Case
P3 Air
Bleed Pad
Gas Generator
72 ENGINE
Case
Fuel Nozzle
Mounting Pad
Igniter Plug
Mounting Pad
Borescope Boss
Inner Liner
H.P. Vane
Assembly
Outer Liner
Fuel Nozzle
Adapter Boss
72 ENGINE
FWD
Ignitor Boss
72 ENGINE
The combustion section provides an area for
the combustion of the fuel/air mixture.
Lp Turbine
Hp Vane
FWD
72 ENGINE
Power
Combustion Lp Vane
Turbines
Chamber
72 ENGINE
2
LEGEND
1. HP Turbine Front Cover
2. HP Turbine Blade
1
72 ENGINE
FWD
2
LEGEND
1. LP Turbine Front Cover
2. LP Turbine Blade
3. LP Turbine Disc
72 ENGINE
FWD
2
LEGEND
1. Power Turbine Vane Ring Assembly
2. Turbine Support Case
3. Power Turbine Disc Balancing Assemblies
FWD
72 ENGINE
72 ENGINE
The purpose of the LP vane assembly is to
direct the hot gases to the LP turbine and
HP Vane change static pressure into velocity.
The stator vanes ring is installed in front of the
HP turbine section in the gas generator case LP Turbine Assembly
and air cooled using P3 air.
The LP turbines are installed in the rear of the
Support comes from the Small Exit Duct (SED) gas generator case.
and the inner support housing.
The LP Turbine disk is made of nickel alloy
The purpose of the HP vane assembly is to featuring 41 air-cooled blades. The base
direct the hot gases to the HP turbine and material for the blades is a single crystal
change static pressure into velocity. nickel alloy. The blades are secured by fir-tree
serrations. The blades use trailing edge ejection
for the cooling air. The disc is straddle mounted
on the LP shaft.
LEGEND
1 For 20 seconds
2 For 120 seconds
3 For 600 seconds
OPERATING LIMITS
Oil Oil
Power Torque Performance EGT NH NP
Operating Pressure Temp.
DASH 8 Q400
Condition
SHP Lb ft ESHP Jet Max. SFC RPM RPM PSID °C
Thrust °C (%) (%)
OAT (%) Lb/ESHP/Hr
100%
44 to 75
Min. Idle (64.2) -40-125
Min.
100Max>0°C
Starting 920 1 -40 Min.
165Max<0°C
35252 1 72-80 2
135% 31525 1071-1173
Transient 920 1 125
27680 (101.2) (105-115) 80-100 1 1
106% 3
The purpose of the LP turbine is to extract The purpose of the power turbines is to extract
energy from the expanding gases to turn the energy from the hot gases to turn the propeller
LP Compressor. through a reduction gearbox.
The purpose of the LP vane assembly is to The gases then travel across the PT vane rings
direct the hot gases to the LP turbine and and impinge on the PT turbine blades.
change static pressure into velocity.
All three turbines turn at independent speeds.
In the event of a LP shaft failure, the ITV is At engine start, the starter/generator turns only
designed to contain the LP rotor axially. the HP compressor and HP turbine.
The ITV performs the following functions: The HP turbine rotates clockwise to a maximum
speed of 31,150 rpm (100%). The LP turbine
•• Acts as the inter turbine duct rotates counterclockwise to a maximum speed
•• Acts as the PT1 vane of 27,000 rpm (100%). The Power turbine
rotates clockwise to a maximum speed of
•• Provides support to the No. 6 and No.
72 ENGINE
17,501 rpm (100%).
6.5 bearing housings.
The LP and HP turbines turn the compressors
Four borescope ports are part of the ITV for gas through their own respective shafts. The power
path component inspection. turbines turn the propeller through the power
turbine shaft and the reduction gearbox.
Power Turbines
Concentric shafts connect the two-stage power
The power turbines extract energy from the hot
turbine to the gearbox and the single-stage LP
gases to turn the propeller through the RGB.
and HP turbines to the compressors.
There is a vane assembly between the rotors.
The rotor assemblies consist of 72 shrouded
blades held to the discs by fir-tree base and a Limitations
rivet. The 1st stage blades are made of Nickel Refer to Figure 72-16. Operating Limitations..
alloy 2nd stage blades made of Inconel alloy.
The Power Turbines discs are made of Nickel
alloy.
72 ENGINE
•• Unitek 250DP or equivalent Micro Welding Equipment
•• Commercially Available Keensert driving tool, Kee TD624L
•• Commercially Available Helical coil insert extraction/installation tool
•• Commercially Available Helical coil tang removal tool
•• Commercially Available Helical coil thread plug gage and bottoming tap (standard thread size)
•• Commercially Available Helical coil thread plug gage and bottoming tap (oversize thread size)
•• PWC57486 Spreader
•• PWC57487 Spreader
•• PWC64325 Drift
•• PWC57358 Gauging Plug
•• PWC57183 Guide
•• AMM 72-00-00-290-806: B
orescope Inspection of the Low Pressure Turbine Blades,
Low Pressure Vane Segment, Low Pressure Shroud Segment,
Interturbine Vane Struts, and First-Stage Power Turbine Blades.
•• AMM 72-00-00-290-807: B
orescope Inspection of the Second−Stage Power Turbine Blades
and Exhaust Duct.
•• AMM 72-00-00-890-803: B
orescope Inspection of the 2nd and 3rd Stage LP Compressor
Rotors.
•• AMM 72-00-00-160-801: External Wash - Using Water.
•• AMM 72-00-00-160-803: Compressor and Turbine Wash.
•• AMM 72-10-00-290-801: B
orescope Inspection of the Reduction Gear Box (RGB) First−
Stage Helical and Input Shaft Gear.
•• AMM 72-10-00-290-802: B
orescope Inspection of the Reduction Gear Box (RGB) Second-
Stage Bull Gear, Helical Gear and Input Layshaft Pinions.
•• AMM 72-40-00-280-801: S
pecial Detailed Inspection (Borescope) of the Combustion
Chamber Liner Components (Do this task in conjunction with
#725000-202) (MRB#724000-201).
72 ENGINE
CHAPTER 73
FUEL
CONTENTS
Page
73-00-00 INTRODUCTION........................................................................................ 73-1
GENERAL.................................................................................................................. 73-1
General................................................................................................................ 73-5
General.............................................................................................................. 73-27
73 FUEL
Page
Power Setting with the Power Lever............................................................ 73-29
Torqueshafts................................................................................................ 73-43
Operation........................................................................................................... 73-45
Page
73-31-00 ENGINE FUEL INDICATION................................................................... 73-53
General.............................................................................................................. 73-53
CDL............................................................................................................ 73-60
73 FUEL
ILLUSTRATIONS
Figure Title Page
73-1 Engine Fuel Control Diagram....................................................................73-2
73-25
Characterization Plug Side View..............................................................73-41
73-26
Characterization Plug Top View...............................................................73-41
73-27 Torqueshaft..............................................................................................73-42
TABLES
Table Title Page
73-1 ECS Bleed Selection................................................................................73-31
CHAPTER 73
FUEL
73-00-00 INTRODUCTION
The fuel system supplies clean fuel at the correct pressure and flow to the fuel nozzles in
order to support combustion throughout the full operating range of the engine.
GENERAL
Three sub-systems comprise the fuel system:
•• Engine Fuel Distribution
•• Engine Fuel Control and
•• Engine Fuel Indication.
73 FUEL
LEGEND
1. Transfer tube assembly
2. Transfer tube
3. Transfer tube
4. Fuel heater
5. Ground cable
6. Oil filter
7. FMU
8. Fuel temperature sensor
P67
7 2 3
P47
FWD
73 FUEL
The oil to fuel heat exchanger, installed on the The heat transfer matrix is comprised of an
low pressure compressor case of the engine, it aluminum plate and fin Assembly that separates
heats the fuel to prevent the formation of ice oil and fuel from each other in passages.
crystals.
73 FUEL
FWD
2
3
LEGEND
1. Fuel heater
2. Guide
3. Sleeve
4. Retaining 4
73 FUEL
73 FUEL
LEGEND
1 1. Fuel heater
2. Fuel strainer
3. Bowl
FWD
3
73 FUEL
Fuel Strainer
Refer to:
•• Figure 73-6. Fuel Strainer.
•• Figure 73-7. Fuel Strainer.
73 FUEL
LEGEND
1. Thermal actuator
2. Poppet assembly
3. Connector P41 (REF)
4. Fuel heater
5. Connector P67 (REF)
6. Connector P47 (REF)
5
3
FWD
2
1
73 FUEL
73 FUEL
FWD
Fuel Flow
Divider
73 FUEL
During Start
Fuel from the FMU will flow to the FDV. At
the FDV a pressure regulator is used to maintain
a primary fuel pressure of 125 psi (862 kPa)
above that of the secondary fuel pressure.
During Shutdown
Fuel left in the fuel manifolds is collected in
an ecology reservoir integral to the FDV. This
is done by the action of a piston and a spring.
Subsequent Start
Fuel stored in the ecology reservoir is also
returned to the manifolds through the action
of the ecology piston. A restricted orifice
in the ecology circuit makes sure of a slow
transition of the piston, so as not to affect
73 FUEL
DIVIDER
DASH 8 Q400
VALVE
SECONDARY FLOW TO NOZZLE
FOR TRAINING PURPOSES ONLY
SCHEDULING VALVE
SECONDARY
FLOW
73 FUEL
FWD
B
FWD
NOTE
One fuel manifold adapter shown, A
other similar fuel manifolds
removed for clarity. NOTE
Left manifold shown,
Right manifold similar.
B
73 FUEL
Fuel Flowmeter and Fuel Tubes The signal conditioning equipment in the IFC
does the calculation to determine the mass
Refer to: flow rate of the fuel. This flow rate is shown
on the ED.
•• Figure 73-12. Fuel Flowmeter.
•• Figure 73-13. F
uel Flowmeter and The fuel flow transmitter is connected to the
Tubes. FMU on one side and to the fuel flow divider
on the other; it is connected by two fuel tubes.
The fuel flow transmitter is on the right side The tubes have a braided flexible portion and a
of the engine intake section. The fuel flow solid portion made of a titanium alloy.
transmitter converts fluid flow into an electrical
signal and sends this information to the IFC. The solid end of the tubes are attached to the
flowmeter with a moeller-type nut. This is used
for fire protection.
73 FUEL
Primary Fuel
Secondary Fuel
P3 Air Blast
Secondary Circuit
Nozzle Tip
P3 Assembly
Heat Shield
Primary Circuit
P3
73 FUEL
73 FUEL
FWD
Fuel Temperature
Sensor
Fuel Filter
Strainer
Filter Impending
Bypass Connector
Bypass
Indicator
73 FUEL
PLA PLA
RVDT
Static
Temperature Selected Power
Ambient Power Request
Static
Air Data Pressure Temperature Request
Computer Delta Logic
Selected
Ambient Pressure Input Ambient
Conditions Pressure
Selection
Engine T1.8 Logic Selected
Delta
Sensors Static Pressure Pressure
Power Turbine
Engine Npt Speed
Sensors Sensors
Uptrim
Remote
Remote Command
Engine
Failure PEC
73 FUEL
••
73 FUEL
Uptrim Commanded
MTOP discrete
DASH 8 Q400
NTOP 1020 rpm NTO MTOP discrete OFF
MTO
MCR discrete
FOR TRAINING PURPOSES ONLY
START
Feather NTO
Condition Lever Movement
Rating Selection with the When CLA is in the 900 RPM position, and
the MCR discrete is selected, the MCL rating
Condition Lever normally associated with this propeller speed
Refer to Figure 73-18. Alternate Power Rating is overridden by the MCR rating.
Selections.
The MCR rating discrete is a momentary action
When the condition lever is moved to the detent switch, so any movement of the CLA will base
positions, rating selection occurs at the same engine rating selection on the new CLA position.
time with propeller speed selection.
Alternatively, the MCL rating can be recovered,
The propeller control converts the Condition at the same CLA position, by selecting the
Lever Angle (CLA) to a position. It then MCL discrete. The MCL discrete is also a
transmits this position (as discrete information) momentary action switch.
to the FADEC (through the PEC/FADEC serial
data buses). Selection of MCL at a CLA of 850 RPM is also
possible using the MCL rating discrete.
For all condition lever positions, the Rated
Power will be achieved when PLA is in the Environmental Control System
rating detent (77.5° to 82.5°).
(ECS) Bleed Selection
When the PLA is reduced below the detent Refer to Table 73-1. ECS Bleed Selection.
position, the power request for all positions
converge to a single point at 55°. The power requested (at a given power rating)
is a function of the selected ECS bleed when the
In the PLA overtravel region, the power request engine is operating at the thermal limit. The ECS
for all ratings converge to 125% maximum bleed selection is translated in bleed levels, used for
power at 95°. thermal power rating calculations. Higher amounts
of ECS bleed results in less thermal rated power.
Selection of Alternate Power This may reduce the power requested for a given
power rating, depending on the ambient conditions.
Rating and Propeller Speed
Combinations (Rating Discretes) The FADEC discriminates between single and
Alternate combinations of propeller speed and dual ECS bleed by using the following logic.
engine power rating can be set by using the Dual engine level is used unless the power
Maximum Take-Off Power (MTOP), Maximum rating is MTOP, demanded by Uptrim only,
Climb (MCL) and Maximum Cruise (MCR) or ECS is selected OFF on the remote engine.
rating discretes (in the flight compartment).
The ECS bleed selection is also used by
These discretes are transmitted to the FADEC FADEC to distinguish between MTOP and
through the Engine Cockpit Interface Unit Maximum Continuous Power (MCP).
(ECIU). They change the rating normally selected
as a function of CLA under certain conditions. BLEED MTOP/MCP
Tq = SHP
Np X K
4580
NTOP (Tq) = NTOP = 90% Tq
1020 X 0.04972
4058
MCL (Tq) = MCL = 91% Tq
900 X 0.04972
3947
MCR/900 (Tq) = DISCRETE MCR/900 = 88% Tq
900 X 0.04972
3947
MCR (Tq) = MCR = 93% Tq
850 X 0.04972
4058
MCL/850 (Tq) = DISCRETE MCL/850 = 96% Tq
850 X 0.04972
1500
MAX REV (Tq) = MAX REV = 32% Tq
950 X 0.04972
Power Derate Selection If the local engine fails (indicated by low torque),
an Uptrim signal is sent by the local PEC to the
Refer to Table 73-2. Power Derate Selection. remote FADEC. An Uptrim condition is shown
in the flight compartment by:
The power can be reduced for take-off in the
NTOP rating using the power derate function. •• Uptrim indication
To derate the requested power, the power
•• Change in engine rating from NTOP to
derate discrete is pressed, with the CLA at the
MTOP/MCP
1020 RPM position and PLA below the rated
power detent. Selection of the power derate •• Change in the torque bug from NTOP
discrete momentary switch decreases the NTOP to MTOP/MCP%.
requested in steps of 2%, to a limit of 10%.
Selection of the power derate reset discrete, at Mechanical and Thermal
any time, resets the derate to 0%.
Power Limits
A power derate is permitted only when both Refer to Table 73-3. Power Limit.
FADEC channels of each powerplant have
received a power derate command. The engine power limit logic is the lowest value
between the mechanical power limit and the
Confirmation occurs through cross powerplant thermal power limit (for the selected rating).
communication.
The mechanical power limit is set as a function
The power derate function cannot be activated of the engine rating.
in MTOP or MCP rating. If an Uptrim is
commanded from the remote powerplant,
Mechanical Power
the requested derate will apply to the MTOP Rating Selected
SHP
requested power.
MTOP/MCP 5071
73 FUEL
Propeller FMU B
Electornic
Control Unit
MOT/T6 Sensor
FMU A
Control
Instrumentation
Wiring
Wiring Harness
Harness
Control
Wiring
Harness
FADEC B
NL Sensor
Torque sensor B
Torque sensor A
E C
FAD
FWD
FADEC A
73 FUEL
FWD
P3 sensor
NH Sensor B
PMA A
NH Sensor A
Propeller Electronic
Control Unit PMA B
FMU B
FMU A
MOT/T6 Sensor
NL Sensor
73 FUEL
LP HBOV B
Control
Wiring
Harness
HP Handling
Bleed Off Valve
(HBOV)
FWD
LP HBOV A
UNDERSIDE OF ENGINE
73 FUEL
Bonding Strap
P18 (PMA. B)
PMA Housing
P17 (PMA. A)
73 FUEL
FWD
FWD
FADEC
73 FUEL
73 FUEL
Figure 73-25. C
haracterization Plug Side View Figure 73-26. Characterization Plug Top View
FWD
FWD
73 FUEL
Torqueshafts NOTES
Refer to Figure 73-27. Torqueshaft.
73 FUEL
Pump Inlet
Fuel Low Pressure
Inlet Switch (Airframe)
DASH 8 Q400
PD
* @
PDF
PF
FOR TRAINING PURPOSES ONLY
PD
Metered
PR PF PR PM Flow To
PDF PF
Dual
LVDT
LEGEND
P1 Supply Pressure PF Metering Valve Airframe
PDF Filtered * @ Dual Torque Motor Shutdown
Solenoid
P2 Outlet Pressure X Pressure
PR Reg. Servo Pressure Regulating/ Dual O/S & Shutdown Solenoid/
Motive Flow Pressure Motive Flow CLA Input Fuel On - Fuel Off
PR
PF Supply Pressure Filtered Motive Control
Vapor Venting CH A CH A A/F
MV Modulated Pressure Check Valve Flow
To Airframe
Metered Pressure Redundant FMU
PD Pump Interstage Pressure Connectors Signals To Metering
(To FADEC) Valve Dual TQ. Motor
DASH 8 Q400
FLOW
CONTROLLER (FADEC) "A" TORQUE MOTOR (+) J A3
A O/S SOL HSS DIVIDER 21
TORQUE MOTOR (-) I-
B O/S SOL LSS BLEED SWITCH
20
E LVDT EXCITATION (+)
F LVDT EXCITATION (-)
2121- S1
HH HI J LVDT E1
TO ADU #2 PIN 15 ADU #2-3 OFF
PIN 48 W- LO ARINC 429 IN LVDT EXCITATION (+) M- G LVDT E2 2 3
PIN 7 D- ENGINE START/ LVDT EXCITATION (-) N K LVDT COM
TO CONDITION LEVER NO.2 C TORQUE MOTOR (+) 5 6
PIN 8 Z- SHUTDOWN LVDT E1 M
D TORQUE MOTOR (-) 18
Q- UPTRIM FROM REMOTE PEC LVDT E2 K-
V 28 VDC IN LVDT COM L 17
ON
(K4) W RTN TORQUE MOTOR (+) J
FADEC B FUEL 18
FOR TRAINING PURPOSES ONLY
POWER SUPPLY
S UPTRIM TO REMOTE FADEC
#1 PROPELLER ELECTRONIC CONTROL (PEC) "B" 35 FADEC CAUTION TORQUE MOTOR
8 FADEC FAIL
L UPTRIM TO REMOTE FADEC
#1 PROPELLER ELECTRONIC CONTROL (PEC) "A" CAUTION AND WARNING PANEL
(O/H CONSOLE)
LEFT ENGINE
Refer to Figure 73-29. FADEC Control. The dual overspeed and shutdown solenoids:
The Minimum Pressure and Shut Off Valve •• Are provided to shutoff metered flow
(MPSOV): to the engine when energized by the
FADEC for either normal shutdown, or
•• Provides a minimum control inlet overspeed
pressure for proper operation
•• A second independent solenoid, allows
•• Maintains a minimum fuel pressure the pilot to shutdown fuel flow to the
(250 to 275 psid) in the FMU during engine. It is operated by the pull fuel/hyd
low flow condition handle (airframe)
•• Assists the dual overspeed and shutdown •• Pressure is ported to the spring side of
solenoid to start and shutdown the the MPSOV when either solenoid is
engine opened. The higher pressure plus spring
force closes the MPSOV.
•• Allows the motive flow fuel to supply
the motive flow pumps in the system
Vapor venting check valve:
(engine and airframe).
•• Vents vapor when the aircraft boost
The Pressure Regulating/Motive Flow Control pump is initiated (prior to starting the
Valve (PRVMFCV): engine)
•• Directs motive flow fuel to MPSOV. •• Prevents vapor lock in the FMU that
Opens at about 10% NH could affect the operation
•• Maintains pressure differential of 40 •• Opens at 2 to 9 psid (14–62 kPa)
psid between MV inlet pressure (P1)
•• Vapor will be returned to the tank
and MV outlet pressure (P2)
through the motive flow line.
•• The pressure difference is changed with
fuel temperature by bimetallic discs Pump inlet low pressure switch (airframe):
acting on the PRV spring
•• Indicates the FADEC, ECIU, CAWS
•• This keeps the metering valve mass and EMU that the low pressure fuel
flow constant at a fixed valve position has dropped below 5.5 ± 0.8 psi (38 ±
regardless of the fuel density change 5.5 kPa).
due to temperature
Electrical power to the EEC of FADEC is from
•• Any additional pump excess flow is the aircraft essential buses.
now bypassed to Pd.
Power from the right essential bus is supplied
The high pressure relief valve: to Pin V of the Channel B for FADEC No.1
and No.2.
•• Prevents excessive pressure in the FMU
•• Opens at 1450 ± 50 psid (9997 ± 345 Power from the left essential bus is supplied
kPad). to Pin V of the Channel A for FADEC No.1
and No.2.
73 FUEL
FADEC A FADEC B
28 VDC (J4) (J4) 28 VDC
FADEC CHANNEL A FADEC CHANNELB
LEFT ESS 5A 5A RIGHT ESS
V 28 VDC ESS.BUS.LEFT 28 VDC ESS.BUS.RIGHT V
W A/C ESS BUS RET LEFT A/C ESS BUS RET RIGHT W
9811-GS111 9811-GS110
K FADEC FAIL
UPTRIM LO S UPTRIM TO
N FADEC CAUTION
REMOTE FADEC
FADEC FAIL 8
DASH 8 Q400
PEC CH B
SPARE DISC LB
ENGINE DISPLAY
ENGINE START 7 LD ENG.START/SHUTDWON ARNICIN 429 IN LO LW 48 LO
ADU#2-
SHUTDOWN 8 LZ DISC.RET ARNIC 429 IN HI HH 15 HI 3 (OUT)
96
CONDITION
98 ADU#2
LEVER NO-1
ENGINE DISPLAY 3
5
LO 48 LW ARNIC 429 IN LO
ADU#1-3 (OUT)
HI 15 HH ARNIC 429 IN HI ARNIC 429 IN HI FROM ECIU A LX 7 MFD#1
ARNIC 429 IN LO FROM ECIU A JJ 15
ADU#1
96 ECIU B (TWO)
98
3
MFD#1 100 LX ARNIC 429 IN HI FROM ECIU B 5
93 JJ ARNIC 429 IN LO FROM ECIU B RS 422 OUT HI LL B15
RS 422 OUT LO KK A15 MFD#2
ECIU A (ONE)
EMU
96
98
D15 LL RS422 OUT HI
The following actions will occur: The signal to the caution light is from FADEC
EEC Pin N.
•• A signal output from FADEC EEC to
the FADEC FAIL warning light The operator must do the following:
•• The dual torque motor in the FMU is
•• Move the PLA of the affected engine
biased to close the flapper valve
slowly to avoid compressor stall/surge
•• All PM pressure is removed from the
•• Power lever positions may need to be split
full area of the metering valve
to get the same power on both engines.
•• The PR pressure acting on the half area
will close the metering valve POWERPLANT Message
•• N H w i l l r o l l b a c k t o F . I , G . I . o r If the FADEC EEC detects a fault, or a number of
Shutdown faults, that would cause Loss Of Thrust Control
•• The operator will shut the engine down. (LOTC) it will bring on the POWERPLANT
CLA/FUEL OFF. message. This message means NO DISPATCH.
No.1 or No.2 ENG FADEC FAIL (Warning It is important for the mechanic that the incorrect
light)can be caused by the following: performance of some tests e.g. Prop Overspeed
Test can bring on the POWERPLANT message.
•• The two fuel flow feedback channels
have malfunctioned Correct test performance will remove the message.
•• The two ambient pressure channels Fault Display
have malfunctioned
FADEC will display Powerplant and PEC faults
•• The two T1.8 temperature channels when in maintenance mode that is selected by the
have malfunctioned MAINT DISC switch on the maintenance panel.
•• The two NH channels have malfunctioned
•• FADEC channel A and PEC channel A
•• A fuel flow wraparound and track faults will be displayed on the Torque
malfunction occurs on a channel in Gauge
control
•• FADEC channel B and PEC channel B
•• A malfunction is sensed during normal faults will be displayed on the NH gauge
engine shutdown
•• To move to the next fault code press
•• Metering valve malfunctioned during MCL discrete on the engine control panel.
shutdown
•• Repeat until first recorded fault code
•• An NL de-couple event has been sensed returns.
and accommodated
•• The output driver test is enabled REMEMBER other three codes will appear on
the NP and NL gauges.
•• A critical fault indication by remote
73 FUEL
channel while crosslink is healthy. These are NOT fault codes, they are software
codes. When you have retrieved all the fault
codes, refer to the Fault Isolation Manual to
find out what to do to fix the faults.
OVERHEAD CONSOLE
#2 HYD
ISO VLV
MAIN
BATTERY
#1 HYD #2 HYD
FLUID HOT FLUID HOT
AVIONICS
SYSTEM DESCRIPTION
The ECIU provides the following discrete
outputs to the caution lights (on the Caution
and Warning panel):
•• No.1 ENG FUEL PRESS (Engine 1
Low Fuel Pressure)
•• No.2 ENG FUEL PRESS (Engine 2
Low Fuel Pressure)
•• No.1 FUEL FLTR BYPASS (Engine 1
Fuel Filter Impending Bypass)
•• No.2 FUEL FLTR BYPASS (Engine 2
Fuel Filter Impending Bypass).
LEGEND
1. FMU
2. Low fuel pressure switch
2
P44
1
FWD
73 FUEL
COMPONENT DESCRIPTION
Low Fuel Pressure Switch
Refer to Figure 73-32. Low Fuel Pressure
Switch.
73 FUEL
LEGEND
1. Fuel heater
2. Switch P67
P41
FWD P47
73 FUEL
•• Figure 73-34. F
uel Filter Impending This sends a signal to the FADEC, then to the
Bypass Switch. ECIU and flight compartment for indication.
•• Figure 73-35. F
uel Filter Bypass
Indication Block
Diagram.
The fuel filter impending bypass switch is
installed on the fuel heater. It sends an indication
of an impending bypass of unfiltered fuel.
73 FUEL
FWD
FWD
73 FUEL
73 FUEL
No Dispatch
The FADEC calculates the resistance of the
powerplant to Loss Of Thrust Control (LOTC).
When it determines that there is a danger
of LOTC it will cause the POWERPLANT
message to come into view on the Engine
73 FUEL
73 FUEL
74 IGNITION
CHAPTER 74
IGNITION
CONTENTS
Page
74-00-00 INTRODUCTION........................................................................................ 74-1
GENERAL.................................................................................................................. 74-1
SYSTEM DESCRIPTION........................................................................................... 74-3
Ignition Exciter and Ignition Cables..................................................................... 74-5
Ignition Plugs....................................................................................................... 74-7
Ignition Plug Removal.......................................................................................... 74-7
Engine Start Panel................................................................................................ 74-9
Ignition Selection Switches.................................................................................. 74-9
OPERATION............................................................................................................ 74-11
Normal System Operation.................................................................................. 74-11
Abnormal Operation........................................................................................... 74-11
Ignition Functional Test...................................................................................... 74-11
74-00-00 APPENDIX................................................................................................ 74-12
Maintenance Consideration................................................................................ 74-12
74-00-00 SPECIAL TOOL & TEST EQUIPMENT.................................................... 74-13
74-00-00 MAINTENANCE PRACTICES.................................................................. 74-13
74 IGNITION
ILLUSTRATIONS
Figure Title Page
74-1 Ignition System Block Diagram.................................................................74-2
74 IGNITION
CHAPTER 74
IGNITION
74-00-00 INTRODUCTION
The ignition system supplies the electrical energy to ignite the fuel/air mixture during
engine start-up. It also provides automatic in flight re-light capability in the event of a
flame out or a STALL/SURGE.
GENERAL
The system function is performed by the
ignition exciters, cables and plugs. The ignition
system includes the following systems:
•• Power Supply
•• Ignition Distribution
•• Ignition Selection.
DASH 8 Q400
LEFT (RIGHT)
ESSENTIAL BUS
EXCITER A
FOR TRAINING PURPOSES ONLY
DISCRETES
FADEC B
EXCITER B
TO IGNITOR B
RIGHT (LEFT)
ESSENTIAL BUS fsb81a01.cgm
74 IGNITION
SYSTEM DESCRIPTION NOTES
FWD
FWD
74 IGNITION
IGNITION EXCITER WARNING
AND IGNITION CABLES
HIGH ENERGY IN THE
Refer to: IGNITION SYSTEM CAN
BE FATAL. OBSERVE ALL
•• Figure 74-2. Ignition Distribution
SAFETY PRECAUTIONS
Cables.
IN THE AMM CHAPTER 74
•• Figure 74-3. Ignition Exciter. BEFORE WORKING ON THE
SYSTEM.
The ignition exciter transforms DC voltage
input into a pulsed high voltage output to
provide the energy to the ignitor plugs.
LEGEND
1. Cable
2. Igniter
3. Nut
4. Gasket
5. Adapter Assembly
2
FWD
5 4
3
74 IGNITION
IGNITION PLUGS NOTES
Refer to Figure 74-4. Ignition plugs.
There are two ignition plugs. They are installed
in the gas generator case at the 4 and 7 o’clock
positions. The ignition plugs are connected
to the Ignition Exciter Box by the Ignition
Distribution Cables.
OF NO
F RM
EN
GI
NE
OF NO
F RM
ST
AR
T
ST
AR
T
SE
LE
CT SE
ST LE
AR CT
OVERHEAD CONSOLE T
Engine Ignition
Switches
74 IGNITION
ENGINE START PANEL NOTES
Refer to Figure 74-6. Engine Start Panel.
IGNITION SELECTION
SWITCHES
The ignition selection switches allow the
flightcrew to select the ignition mode. There are
two ignition modes; “NORMAL” and “OFF”.
When the switches are in the “NORMAL”
position, the FADEC activates ignition during
engine starts (on the ground or in-flight). When
the switches are in the “OFF” position, the
FADEC disables ignition.
LEFT DC CBP
(J5)
IGNITION CH 'B'
L ENGINE
DASH 8 Q400
+ 28 V DC
R ESS 7.5A
C 28V DC IN
L RTN
A CH A IGNITION 'A'
D CH B IGNITION 'A'
RIGHT DC CBP JJ ARINC IGNITION 'A' J
X- 429 IGNITION 'B' L IGNITOR A
7411-S1 CH. A
ARINC 429 93
FOR TRAINING PURPOSES ONLY
RIGHT DC CBP
74 IGNITION
OPERATION If an ignitor does not operate, FADEC will log
a fault count of 3 to the ignitor. If the ignitor
reaches a count of 9 then a fault code is logged
NORMAL SYSTEM OPERATION for the faulty ignitor.
WARNING
DO NOT TOUCH THE
IGNITION EXCITER LESS
THAN SIX MINUTES AFTER
THE IGNITION SYSTEM
STOPS. THE REMAINING
VOLTAGE IN THE IGNITION
EXCITER CAN BE VERY
HIGH. THIS HIGH VOLTAGE
CAN CAUSE INJURY TO
PERSONS.
CAUTION
DO NOT LET THE CABLE
BRAIDING OR FERRULES
TURN WHEN YOU TURN THE
COUPLING NUTS. IF YOU
LET THE CABLE BRAIDING
OR FERRULES TURN,
DAMAGE CAN OCCUR TO
THE CABLE.
74 IGNITION
74-00-00 SPECIAL TOOL & TEST EQUIPMENT
•• Commercially Available Ohmmeter
•• PWC55732 Cap
CHAPTER 75
ENGINE AIR
CONTENTS
Page
75-00-00 INTRODUCTION........................................................................................ 75-1
General................................................................................................................ 75-5
General.............................................................................................................. 75-11
Operation........................................................................................................... 75-23
Page
Introduction....................................................................................................... 75-25
General.............................................................................................................. 75-25
ILLUSTRATIONS
Figure Title Page
75-1 Air System General...................................................................................75-2
CHAPTER 75
ENGINE AIR
GENERAL
Refer to Figure 75-1. Air System General.
LEGEND
OVERBOARD P2.2 Bleed Air.
Electrical Signal.
DASH 8 Q400
P3 Bleed Air.
P2.7 Bleed Air.
HBOV Handling Bleed Off Valve.
SOV Shutoff Valve.
FOR TRAINING PURPOSES ONLY
FADEC A FADEC B
ECS
P2.2 P2.2 P2.7 P2.7 CONTROL
HBOV HBOV HBOV HBOV LAW
A B A B
LP SOV
HP SOV
P2.7
CHECK VALVE NACELLE SOV
Double Carbon
Seal Ring
DASH 8 Q400
FOR TRAINING PURPOSES ONLY
P2.5
P2.5
P2.5
TO PT’S
•• Figure 75-7. D
istribution to No. 3, 4
and 5 Bearing Cavity. Figure 75-4. LP Turbine Blade Cooling
•• Figure 75-8. D
istribution to No. 6, 6.5
and 7 Bearing Cavity.
DASH 8 Q400
FOR TRAINING PURPOSES ONLY
FWD
Compression
ATMOSPHERE Trim Spring
DASH 8 Q400
OUTLET
P3
SUPPLY
FOR TRAINING PURPOSES ONLY
Poppet Valve
FWD
P2.7 Interstage
Bleed Valve
ATMOSPHERE
P3
SUPPLY
OUTLET
CLOSED
It has an:
•• Inlet
•• Outlet
•• Flange mounted servo port.
FUNCTIONAL CHECK
OF P2.7 HBOV
The following is an abbreviated description of
the maintenance practice and is intended for
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
FWD
P2.7/P3
75 ENGINE AIR
Check Valve
P3 P3
P2.7 P2.7
OPEN CLOSED
P2.7 P2.7 P2.7 P2.7
FWD
75 ENGINE AIR
P2.2 Interstage
Bleed Valve
Torque Motor
PM
AMBIENT AMBIENT
SUPPLY P3 SUPPLY P3
Channel A
Connector
Channel B
Connector
INLET INLET
LVDT
Mounting
OUTLET Flange OUTLET
OPEN CLOSED
P2.2 Interstage Bleed Off Valve position. The valve is also designed to fully open
if there is a loss of servo supply pressure.
Refer to:
The P2.2 HBOV is fully modulating. It is
• • Figure 75-12. P
2.2 Interstage Bleed
controlled by the FADEC to provide surge
Off Valve.
margin during steady state operation.
•• Figure 75-13. P
2.2 Handling Bleed
Off Valve Steady State The amount of valve opening is biased closed
Schedule. by 50% whenever the ECS is demanding P2.2
bleed for precooling P3.
The valve has a wire mesh filter upstream of The FADEC will retain this bias until a FADEC
the torque motor to protect the servo from Fault Clear is done. If further surging is detected
contamination. The P2.2 shutoff valve is installed the FADEC will bias the HBOV open by an
in line with the P2.2 low pressure ducting and the additional 14% to a maximum of 70%.
P2.2 inlet at the bottom of the precooler.
BLEED OFF VALVE SCREEN
The purpose of the valve is to prevent
compressor stall and surge. The valve is a
CLEANLINESS CHECK
normally open, modulating in-line valve. The following is an abbreviated description of
the maintenance practice and is intended for
During engine start the valve is positioned training purposes only. For a more detailed
to maximum bleed. During normal operation description of the practice, refer to the task in
the valve is modulated to the closed position the Bombardier AMM PSM 1-84-2.
according to a FADEC schedule with reference
to NL. The valve is positioned by a command 1. Remove the screen from the P2.2 and/or the
signal from the FADEC to the valve’s torque P2.7 HBOV.
motor. This signal moves the flapper rod, which
changes the control pressure to the valve, 2. Place screen in the Airflow Fixture Tool.
upsetting the force balance and moving the 3. Supply air through the screen and determine
valve. The FADEC receives the LVDT position from the gauge the delta pressure across the
feedback signal which correlates to its schedule. screen.
During engine shutdown the valve is 4. Compare this delta pressure with the tables
commanded back to the full open position. in the task sheet.
5. The value of the delta pressure determines
The P2.2 valve is designed to provide redundancy the amount of contamination of the screen.
in the event of a failure. The torque motor and
LVDT each have 2 coils that are controlled 6. I f n e c e s s a r y c l e a n t h e s c r e e n e i t h e r
through 2 separately wired channels. In the event electrosonically or ultrasonically in
of a power loss to the torque motor, its null bias accordance with Task 75-31-33-100-801.
will cause the valve to open to its full bleed
100
DASH 8 Q400
Schedule with
90 Schedule with Basic Typical Steady State
Precooler Bleed Bias Schedule Anti-Surge Bias
80
14%
FOR TRAINING PURPOSES ONLY
70
60
%P2.2 OPEN
40
30
20
10
0
0 10000 15000 20000 25000 NL CORRECTED
Figure 75-13. P2.2 Handling Bleed Off Valve Steady State Schedule
DASH 8 Q400 MAINTENANCE TRAINING MANUAL
FADEC CH A
P1 P1
T T1.8 RET LVDT COM AA
LP T1.8 HI LVDT E2 BB
S T1.8 LO LVDT E1 LJ
LVDT RET MM
P15 LVDT EXC CC
B R P3 RET T.M. LO FF
A P P3 EXC T.M. HI NN
DASH 8 Q400
D LN P3 LO IN
C DD P3 HI IN
F
E T.M. HI PP
H T.M. LO LL
G
PMA PHASE A Y
FOR TRAINING PURPOSES ONLY
P3 SENSOR
P17
PMA PHASE B Z
A P9
PMA PHASE C LA
B D
C E
HH NL LO E
C
LW NL HI
A
P6
T.M. HI PP B
D
R P3 RET
G
T.M. LO LL C
P P3 EXC
F
LN P3 LO IN A
DD P3 HI IN B P 2.2 (LP BOV)
P14
E T T1.8 RET
F LP T1.8 HI
D S T1.8 LO
B LVDT COM AA
A LVDT E2 BB
C LVDT E1 LJ
LVDT RET MM
T1.8 SENSOR
LVDT EXC CC
T.M. LO FF
T.M. HI NN
P15 P1
P3 RETURN
B R
DASH 8 Q400
P3 EXCITATION
A P
P3 LO IN
D LN FADEC A
FOR TRAINING PURPOSES ONLY
P3 HI IN
C DD
P3 HI IN
G DD
P3 LO IN
H LN FADEC B
P3 EXCITATION
E P
P3 RETURN
F R
P2
INTRODUCTION
The air indication system senses compressor
discharge pressure at the exit from the HP
compressor and transmits this pressure, as an
electrical signal, to the related FADEC.
SYSTEM DESCRIPTION
Refer to Figure 75-16. Air Indication System
Schematic.
COMPONENT DESCRIPTION
P3 Pressure Transducer
Refer to Figure 75-17. P3 Pressure Transducer.
•• FIM 75-00-00-810-801: E
ngine Performance, Increased ITT and Fuel Flow - Fault
Isolation.
•• AMM 75-31-33-000-801: Removal of the Intercompressor P2.2 Bleed-Off Valve Screen.
•• AMM 75-31-33-400-801: Installation of the Intercompressor P2.2 Bleed-Off Valve Screen.
•• AMM 75-31-33-100-801: Cleaning of the Intercompressor P2.2 Bleed-Off Valve Screen
•• AMM 75-31-35-100-802: Cleaning of the P2.7 Handling Bleed-Off Valve Filter
(MRB#750000-203).
•• AMM 75-31-35-100-802: Cleaning of the P2.2 Handling Bleed-Off Valve Filter
(MRB#750000-204).
CHAPTER 76
ENGINE CONTROLS
CONTENTS
Page
76-00-00 INTRODUCTION........................................................................................ 76-1
GENERAL.................................................................................................................. 76-1
76-10-00 POWER CONTROL..................................................................................... 76-3
General................................................................................................................ 76-3
System Description.............................................................................................. 76-3
Component Description...................................................................................... 76-11
Controls and Indications.................................................................................... 76-19
ILLUSTRATIONS
Figure Title Page
76-1 Pilot Control Pedestal and FPP..................................................................76-2
CHAPTER 76
ENGINE CONTROLS
GENERAL
The engines are controlled by the two power
and the two condition levers.
OVERHEAD CONSOLE
CENTER CONSOLE
DASH 8 Q400
Park / Emergency Control Lock Flap Cover
FOR TRAINING PURPOSES ONLY
Brake
FLIGHT
IDLE
ENGINE 1
ENGINE 2
DISC
DETECTION
I
CENTER CONSOLE
76 ENGINE CONTROLS
R R
A A
T T
I I
N N I
G G
FLIGHT
IDLE
DISC
NTOP NTOP
TRQ
76 ENGINE CONTROLS
90 % % 90 %
NH 90 90 NH
%RPM %RPM
FF 1020 1020 FF
KG/H KG/H
1190 1190
ITT
C
NL NL
%RPM %RPM
89 700 700 89
900 RPM
With the CLA in this position and the PLA in the
RATING detent, Maximum Climb Power (MCL)
is demanded at a propeller speed of 900 NP.
MCL MCL
TRQ
NH 91 91 NH
%RPM %RPM
FF 900 900 FF
KG/H KG/H
990 990
ITT
C
NL NL
%RPM %RPM
87 650 650 87
MIN 850
With the CLA in this position and the PLA in
the RATING detent, Maximum Cruise Power
(MCR) at 850 NP is demanded.
MCR MCR
TRQ
76 ENGINE CONTROLS
93 % % 93 %
NH 93 93 NH
%RPM %RPM
FF 850 850 FF
KG/H KG/H
980 980
ITT
C
NL NL
%RPM %RPM
86 635 635 86
TRQ
NH 11 11 NH
%RPM %RPM
FF 230 230 FF
KG/H KG/H
150 150
ITT
C
NL NL
%RPM %RPM
44 330 330 44
FWD
76 ENGINE CONTROLS
FWD
CAUTION/WARNING
ECS CONTROL PANEL MAINTENANCE PANEL
PANEL
DASH 8 Q400
ENGINE CONTROL
IGNITION PANEL
PANEL
FOR TRAINING PURPOSES ONLY
ENGINE CONTROL
76 ENGINE CONTROLS
CENTER CONSOLE
MTOP MTOP
100 % TRQ 100 %
%
NH 100 100 NH
%RPM %RPM
FF 1020 1020 FF
KG/H KG/H
1170 1170
ITT
C
NL NL
%RPM %RPM
90 725 725 90
MCL Switch
When the condition lever is set to the 850
position and the MCL pushbutton switch is
pushed, the MCR engine power rating usually
set by the condition lever position changes to
MCL. The MCR pushbutton switch is pushed
to set the MCR engine power rating again. The
MCL engine power rating also changes when
the condition lever is moved.
NH 86 86 NH
%RPM %RPM
FF 1020 1020 FF
KG/H KG/H
1190 1190
ITT
C
NL NL
%RPM %RPM
89 700 700 89
0° TO 100° RIGHT PLA RIGHT GO AROUND RIGHT TRIGGER RIGHT 33° PLA 0° TO 100° RIGHT PLA RIGHT 47° PLA RIGHT 60° PLA RIGHT 60° PLA
FADEC Right Channel A Integrated Flight Cabinet Beta Lockout Warning 28 VDC FADEC Right Channel B FCS ECU PEC PSEU
GBE Time Delay Relay Right Channel Aft Safety Valve
Grounded
DASH 8 Q400
OFC Control
FOR TRAINING PURPOSES ONLY
NO
NO
NO
NO
NO
C
C
NC
NC
NC
NC
NC
NC
1 2 3 4 5 7 12 13 9 10 1 2 3 4 5 13 8 9 18 22 20
J4 J5
OPERATION NOTES
Power Lever Quadrant
Refer to Figure 76-12. Power Lever RVDT and
Microswitches Schematic.
LEFT 15° CLA LEFT 15° CLA LEFT 15° CLA LEFT 40° CLA
DESIGNATION 0° TO 95° CLA ENGINE ENGINE HYD EDP 0° TO 95° LEFT CLA ALTERNATE
START/SHUTDOWN START/SHUTDOWN OIL FLAP DOOR FEATHER LOCKOUT
DASH 8 Q400
#1 ENG HYD PUMP MANUAL UNFEATHER
FADEC FADEC CAUTION SWITCH + TIME
INTERFACE
LEFT CHANNEL A LEFT CHANNEL B OIL FLAP DOOR TEST DELAY RELAY
ALTERNATE
FEATHER SWITCH
FOR TRAINING PURPOSES ONLY
C
C
C
NO
NO
NO
NO
NC
NC
NC
NC
1 2 3 4 5 8 7 8 7 6 1 2 3 4 5 9 10
J9 J10
GENERAL
The following components are supplied for
each engine:
•• A PULL FUEL OFF handle
•• A fuel emergency shut-off valve
•• Fuel shut-off Solenoid (FMU)
•• A hydraulic emergency shut-off valve
76 ENGINE CONTROLS
•• Relays
•• Circuit protection
•• Position indication.
SYSTEM DESCRIPTION
Operation of the PULL FUEL/HYD OFF
handle closes the related engine:
•• Fuel shut-off valve
Refer to ATA 28-21-26 for details
•• Hydraulic shut-off valve
Refer to ATA 28-11-06 for details
•• Fuel shut-off Solenoid (FMU)
Refer to ATA 73-20-00 for details.
CHAPTER 77
ENGINE INDICATING
CONTENTS
Page
77-00-00 INTRODUCTION........................................................................................ 77-1
GENERAL.................................................................................................................. 77-3
Introduction......................................................................................................... 77-5
General................................................................................................................ 77-5
General.............................................................................................................. 77-15
Page
77-30-00 ANALYZERS............................................................................................. 77-21
Introduction....................................................................................................... 77-21
General.............................................................................................................. 77-21
Introduction....................................................................................................... 77-23
General.............................................................................................................. 77-23
ILLUSTRATIONS
Figure Title Page
77-1 Engine Indicating Block Diagram..............................................................77-2
77-3 Nh Sensors................................................................................................77-6
77-5 NL Sensor................................................................................................77-10
CHAPTER 77
ENGINE INDICATING
77-00-00 INTRODUCTION
DASH 8 Q400
NH SENSOR
GROUND
ENGINE
BASED
MONITORING
COMPUTER
UNIT
(LAPTOP)
FOR TRAINING PURPOSES ONLY
CENTRAL
FADEC DIAGNOSTIC
SYSTEM
NPT/Q SENSOR
INTEGRATED ARCDU
ENGINE
FLIGHT
DISPLAY
CABINET
ITT SENSORS
GENERAL NOTES
AUTOFEATHER
CHANNEL "A"
NH1
CHANNEL "B"
PEC
NH2
DASH 8 Q400
CHANNEL "B" CHANNEL "A" MCR MCR
CHANNEL "B"
CONTROL & CHANNEL "A" CONTROL & 94 % TRQ
% 94 %
OVERSPEED OVERSPEED
INDICATION INDICATION
NH 94 94 NH
FOR TRAINING PURPOSES ONLY
NL CHANNEL "A" NL SPEED LIMIT & DECOUPLE LOGIC & INDICATION & HBOV’s %RPM %RPM
CHANNEL "B" NL SPEED LIMIT & DECOUPLE LOGIC & INDICATION & HBOV’s
ED
TRIM
RESISTOR MOT
PROBE
FWD
77 ENGINE INDICATING
FWD
FWD
FWD
FWD
77 ENGINE INDICATING
FWD
FWD
77 ENGINE INDICATING
FWD
NTOP NTOP
90 % TRQ 90 %
%
NH 90 90 NH
%RPM %RPM
FF 1020 1020 FF
KG/H KG/H
1190 1190
ITT
C
NL NL
%RPM %RPM
89 700 700 89
77 ENGINE INDICATING
DASH 8 Q400
MCR MCR
94 % TRQ 94 %
%
NH 94 94 NH
FOR TRAINING PURPOSES ONLY
NL SPEED LIMIT & DECOUPLE LOGIC & INDICATION & HBOV’s %RPM %RPM
FF 850 850 FF
KG/H KG/H
980 980
ITT
C
NL NL
%RPM %RPM
86 635 635 86
GENERAL
The engine temperature indicating system
supplies data on the Indicated-Turbine
Temperature (ITT).
SYSTEM DESCRIPTION
Refer to Figure 77-7. ITT Indicating Schematic.
FWD
FWD
77 ENGINE INDICATING
FWD
Trim Resistor
ESID DISPLAYS
DASH 8 Q400
MFD 1 ED MFD 2
FOR TRAINING PURPOSES ONLY
ESCP
FROM IOP1
FDR
Refer to Figure 77-10. FADEC ARINC 429 •• FADEC Fail, Caution and PEC Caution
Indicating System. as discretes, sent directly to the CAWP
•• Propeller Ground Range as a discrete to
The function of the analyzers is done by the the Advisory Display Unit (ADU) and
Engine Monitoring System (EMS) and the then to the lights on the glareshield panel
FADEC ARINC 429 System.
•• Main Oil Pressure, Fuel Flow and Fuel
The EMS can record, display and download: Temperature from the engine mounted
sensors as analog signals to the IFC,
•• FADEC and PEC fault and condition and from there to the ED on an ARINC
codes 429 DATA bus.
•• Engine Condition Trend Monitoring
(ECTM) data
•• Power assurance requirements and
data
•• Powerplant limit exceedance data
•• Snapshot and transient powerplant
and aircraft data
•• FIM 77-11-00-810-803: Engine Indication, the torque indication is not correct - Fault Isolation.
•• FIM 77-11-00-810-804: E
ngine 1 torque bug digital readout shows three white dashes (−−−),
ED - Fault Isolation.
•• FIM 77-11-00-810-808: E
ngine 1 torque bug digital readout shows three white dashes (−−−),
MFD ENGINE system page - Fault Isolation.
77 ENGINE INDICATING
•• FIM 77-11-00-810-810: E
ngine 1 high pressure rotor speed indicator shows three white
dashes (−−−), ED − Fault Isolation.
•• FIM 77-11-00-810-812: E
ngine 1 high pressure rotor speed indicator shows three white
dashes (−−−), MFD ENGINE system page - Fault Isolation.
•• FIM 77-11-00-810-814: E
ngine 1 torque indicator shows three white dashes (−−−), ED -
Fault Isolation.
•• FIM 77-11-00-810-816: E
ngine 1 torque indicator shows three white dashes (−−−), MFD
ENGINE system page - Fault Isolation
•• FIM 77-11-00-810-818: E
ngine 1 low pressure rotor speed indicator shows three white
dashes (−−−), ED - Fault Isolation.
•• FIM 77-11-00-810-820: E
ngine 1 low pressure rotor speed indicator shows three white
dashes (−−−), MFD ENGINE system page − Fault Isolation.
•• FIM 77-11-00-810-822: E
ngine 1, ED, an indication discrepancy of the BLEED message
- Fault Isolation.
•• FIM 77-11-00-810-824: E
ngine 1, MFD, an indication discrepancy of the BLEED message -
Fault Isolation.
•• FIM 77-11-00-810-826: E
ngine 1, ED, an indication discrepancy of the MAINT message -
Fault Isolation.
•• FIM 77-11-00-810-828: E
ngine 1, MFD, an indication discrepancy of the MAINT message -
Fault Isolation.
•• FIM 77-11-00-810-831: E
ngine 1, ED, an indication discrepancy of the RDC TOP message -
Fault Isolation.
•• FIM 77-11-00-810-833: E
ngine 1, MFD, an indication discrepancy of the RDC TOP message -
Fault Isolation.
•• FIM 77-11-00-810-835: E
ngine 1, ED, an indication discrepancy of the NTOP message -
Fault Isolation.
•• FIM 77-11-00-810-837: E
ngine 1, MFD, an indication discrepancy of the NTOP message -
Fault Isolation.
•• FIM 77-11-00-810-839: E
ngine 1, ED, an indication discrepancy of the MTOP message -
Fault Isolation.
•• FIM 77-11-00-810-841: E
ngine 1, MFD, an indication discrepancy of the MTOP message -
Fault Isolation.
•• FIM 77-11-00-810-843: E
ngine 1, ED, an indication discrepancy of the MCL message -
Fault Isolation.
•• FIM 77-11-00-810-845: E
ngine 1, MFD, an indication discrepancy of the MCL message -
Fault Isolation.
•• FIM 77-11-00-810-847: E
ngine 1, ED, an indication discrepancy of the MCP message -
Fault Isolation.
•• FIM 77-11-00-810-849: E
ngine 1, MFD, an indication discrepancy of the MCP message -
Fault Isolation.
CHAPTER 78
ENGINE EXHAUST
CONTENTS
Page
78-00-00 INTRODUCTION........................................................................................ 78-1
GENERAL.................................................................................................................. 78-1
OPERATION............................................................................................................ 78-15
ILLUSTRATIONS
Figure Title Page
78-1 Exhaust Nozzle..........................................................................................78-2
78-10
Aft Exhaust Outlet Photo (1 of 2)............................................................78-13
78-10
Aft Exhaust Outlet Photo (2 of 2)............................................................78-13
CHAPTER 78
ENGINE EXHAUST
78-00-00 INTRODUCTION
The exhaust system contains the hot engine exhaust gas as it moves rearward from the
engine through the nacelle.
GENERAL
The exhaust system is made from the following two assemblies:
•• Jet pipe assembly and
•• Shroud assembly.
78 ENGINE EXHAUST
LEGEND
1. Exhaust nozzle
2. V-coupling
3. Engine
4. Alignment pin
3
78 ENGINE EXHAUST
LEGEND
1. Exhaust nozzle shroud
2. Engine firewall
1
78 ENGINE EXHAUST
3
4
LEGEND
1. Forward jet pipe
2. Aft jet pipe
3. V-coupling
4. Seal
FWD
2
78 ENGINE EXHAUST
FORWARD AND AFT JET PIPES Two forward mounting pin assemblies on
each side of the forward jet pipe attach it to
Refer to: the nacelle structure. Two aft mounting pin
assemblies have a trunnion bearing, which
•• Figure 78-4. Forward and Aft Jet Pipes. moves longitudinally in the slot of a bracket
which attach it to the nacelle structure.
•• Figure 78-5. Fwd Attachment.
The jet pipe directs the hot exhaust gases to
The forward jet pipe is attached to the zone 1
Titanium firewall, in the center of the nacelle, atmosphere beyond the aircraft structure.
under the wing box. A P-seal and flange seal
configuration secures the front of the forward
jet pipe in position.
DASH 8 Q400
FOR TRAINING PURPOSES ONLY
FWD Shroud
A B
FORWARD, MID AND AFT The aft shroud is attached to the mounting
pin assembly on each side of the aft jet pipe.
SHROUDS A seal on the front of the aft shroud engages
Refer to Figure 78-6. Forward Mid and Aft with the mid shroud. A V-coupling attaches the
Shrouds. rear of the aft shroud to the aft exhaust outlet.
A tie rod assembly on each side of the nacelle
The forward, mid and aft shrouds are installed structure attaches with the aft shroud.
around the two jet pipes.
The forward, mid and aft shrouds are each
The forward shroud is attached by two mounting made of titanium. The forward is made from
pin assemblies on each side of the forward two pieces welded together.
jet pipe. This holds the front of the forward
shroud in position against the Zone 4 firewall Lockwire attaches the insulation blankets to
by a P-seal and flange seal arrangement. Heat lugs on the forward shroud. A V-coupling
insulation blankets are installed on the top connects the following components:
outer surface of the forward shroud assembly.
•• Forward shroud to the mid shroud
together
The mid shroud is installed between the
forward and aft jet pipe. A tie rod assembly on •• Mid shroud to the aft shroud
each side of the nacelle structure attaches to the
•• Aft shroud to the aft exhaust outlet.
mid shroud. A seal on the rear of the forward
shroud engages with the mid shroud. The top
The shroud assembly is a housing for the jet
rear structure of the nacelle makes part of the
pipe assembly along its full length.
shroud assembly.
The shroud is also a firewall for the adjacent area.
LEGEND
1. Trunnion bearing
2. Cover plate
3. Rear mount bracket
4. Rear track
5. Aft jet pipe bolt
5
78 ENGINE EXHAUST
LEGEND
1. Exhaust ejector assembly 1
2. Aft exhaust outlet
FWD
2
Figure 78-10. Aft Exhaust Outlet Figure 78-10. Aft Exhaust Outlet
Photo (1 of 2) Photo (2 of 2)
DASH 8 Q400
EDUCTOR
FOR TRAINING PURPOSES ONLY
EDUCTOR
SHROUD FINGERNAIL
FIRE ZONE
ZONE 4
FIREWALL
EXHAUST NOZZLE LEGEND
SHROUD
Engine Exhaust Gas Flow
ZONE 4 EXTERNAL
INLET SCOOP
(RIGHT SIDE) Primary Ejector (Fire Zone) Flow.
GENERAL.................................................................................................................. 79-1
General................................................................................................................ 79-2
General................................................................................................................ 79-2
Description........................................................................................................... 79-2
Operation........................................................................................................... 79-19
Page
General.............................................................................................................. 79-20
General.............................................................................................................. 79-21
General.............................................................................................................. 79-33
General.............................................................................................................. 79-37
General.............................................................................................................. 79-41
Test............................................................................................................. 79-49
General.............................................................................................................. 79-51
Page
Unscheduled Inspection.............................................................................. 79-58
TABLES
Table Title Page
79-1 Remote Oil Indications Chart..................................................................79-57
79-00-00 INTRODUCTION
The engine oil system supplies filtered oil to the engine for lubrication cooling and control.
GENERAL
The system is comprised of the sub-systems
that follow:
•• Oil Distribution
•• Oil Pressure and Scavenge
•• Oil Indicating.
The system supplies a constant flow of clean The scavenge system returns the oil from these
filtered oil to the turbo-machinery and reduction components, filtering out debris as the oil is
gearbox bearings to cool and lubricate the returned.
running shafts, gears, and component surfaces.
DESCRIPTION
The oil is contained in a tank that is an integral
part of the LP compressor case. The tank has a Leading Particulars - Oil System
sight glass, for viewing of the oil quantity, and a
Refer to Figure 79-1. Oil Pressure System.
filler neck and cap for replenishing the oil supply.
Maximum Oil Consumption:
A second, smaller, tank is in the reduction
gearbox. This tank is supplied with oil from the •• 0.127 US qt/Flight Hour or 0.24 lb./FH
main tank. The oil pumps are assembled together or 0.11 Kg/FH
as one unit, and the entire assembly is installed
•• 1 US gal = 7.74 lb. (ref. only).
in a bore on the LP compressor case.
Limits:
The system has these three sub-systems:
•• Starting (minimum)..................... -40ºC
•• Pressure system that supplies oil to
the reduction gearbox and the turbo •• Take-off.............................65 to 107ºC
machinery
•• Transient (maximum)............... 20 min.
•• Scavenge system that returns the used
oil to the tank
NOTE
•• Vent and breather system that vents the
Starting (minimum) as per AFM
bearing cavities and removes any air
is -40ºC.
trapped in the scavenged oil.
Oil Tank:
Filters in the pressure and scavenge systems
remove contaminants from the oil. The filter •• Capacity............ 5.9 US gal. (22.2 litre)
housing contains impending bypass switches,
which sense the pressure differential. •• Min to max
on sight glass..... 1.6 US qts. (1.5 litre).
When a filter is becoming blocked, the switches
send a signal to the related FADEC and the
EMS to warn of an impending bypass.
Chip Detector
Deaerator
Return to Tank Overboard Vent
Retimet Breather
RGB Vent
DASH 8 Q400
From AGB
Blowdown
FOR TRAINING PURPOSES ONLY
Out to
Tank
To RGB Sump
Blowdown
Valve
Bypass and
Impending
Bypass From RGB
Sump
LEGEND
Vane Pump
Regulated Pressure Cooled
Scavenge
LEGEND
1. Oil scavange blowdown valve
2. Packings
3. Retaining ring
FWD
2 2 2 2
1 1 1 1
3 3 3 3
1
2
3
4
5
6
7
8
9
10
11
FWD
Figure 79-4. LP Compressor Case Oil Jet Pump and Strainers - Removal/Installation
A/C Generator
DASH 8 Q400
From A/C Gen.
To A/C Gen.
Overflow
FOR TRAINING PURPOSES ONLY
From Turbomachinery
To Auxiliary Feather Pump
From Auxiliary Feather Pump
From No. 1 Bearing Cavity
LEGEND
Regulated Pressure To A/C Gen. Scavenge Pump
To RGB Savenge Pump
Scavenge
1100 PSI
A/C generator:
•• Is scavenged by a vane type pump and
returns oil to the tank through the A/C
chip detector and RGB scavenge oil filter
•• In case of an overflow, oil is directed
to RGB sump.
FWD
FWD
FWD
FWD
FWD
FWD
Perforations
Support band
Filter element
Diagnostic layer
Oil Pressure and Scavenge Pump These vane pumps are contained in a pump pack
and are on the right side of the engine. This
Assembly pump pack is serviced as one line replaceable
Refer to Figure 79-10. Oil Pressure and unit.
Scavenge Pump Assembly.
The cold start valve is a spring loaded poppet
The oil pressure and scavenge pump assembly valve.
pressurizes and scavenges the oil in the engine
oil system. The cold start valve operates when very cold
oil causes the oil pressure to be too high.
The scavenge pumps also optimize bearing
cavity sealing during a sub-idle condition. The valve operates at an oil pressure of 300 to
360 psi (2068 to 2482 kPad). When in operation,
The pump assembly consists of 9 vane type the valve bypasses oil back to the oil tank.
pump stages and a cold start valve.
FWD
D
FW
FWD
FWD
FWD
S-
ARINC 429 HI C-
MOP LO V-
OUT
LOW PRESS SWITCH
HI LL
CLOSES ON PRESSURE V
RS422 OUT
28VDC IN
LO KK LEGEND
A
DECREASING W RTN
F
TO 44 ± 3 PSI
CH 'A'
DASH 8 Q400
(303 ± 21 KPA)
Loss Of Ground
28VDC FROM
ARINC 429 'HYD SYS CONT'
HI C-
C/BKR H7, LEFT
ENG #2 MOP S- OUT LO V-
DC C/BKR PNL
HI LL
RS422 OUT
LO KK
V 28VDC IN
RTN STBY HYD
W
PUMP CONT
CH 'B'
(K4) D15 HI RS422 IN 13
FADEC B
FOR TRAINING PURPOSES ONLY
E
S-
ARINC 429 F
HI C-
OUT LO V-
LOW PRESS SWITCH HI LL
RS422 OUT ARCDU-MA HI 409 ARCDU #1 23-80 A1
LO KK
A429 (OUT) LO 408
CLOSES ON PRESSURE V 28VDC IN
A
DECREASING W RTN
F 431 HI EMU MA
TO 44 ± 3 PSI
CH 'A' 430 LO A429 IN
(303 ± 21 KPA)
E
IOP #1 31-41 A1 F
ENG #1 LOP
S-
ARINC 429 HI C-
ARCDU #2 23-80 A2
OUT LO V-
HI LL
RS422 OUT
LO KK
V 28VDC IN
W RTN
CH 'B'
ENGINE #1 FADEC
SYSTEM DESCRIPTION
The Oil Indicating System uses switches,
sensors and transducers to determine and
transmit the engine oil system status to the flight
compartment and the engine monitoring system.
NTOP NTOP
90 % TRQ 90 %
%
P54
P55 NH NH
%RPM 11 11 %RPM
R A
S B
Main Oil Pressure
T C 74.0 PROP 74.0
RPM
U D
FF 660 660 FF
KG/H KG/H
280 280
ITT
C
NL NL
%RPM %RPM
57 435 435 57
P52
IFC 2
Pressure Sensing
Element Housing Connector Threads
Inlet Port
%
TRQ
% %
NH 11 11 NH
%RPM %RPM
FF 230 230 FF
KG/H KG/H
150 150
ITT
C
NL NL
%RPM %RPM
44 330 330 44
ITT A
A B Cr From T6
Al EGT
ITT C
B
D
DASH 8 Q400
E
Oil temp to
FADEC A F Cr
From T6
EGT
FOR TRAINING PURPOSES ONLY
G Al
Mg
Mg
Mg
Mg
Mg
Mg
Mg
Posts M
Cr
Cr
Al
Al
N
P
U
T
RTD RTD T/C Cold Juntions
R
Sensor Sensor
S
Trim resistor
FUNCTIONAL TEST OF
THE MOT SENSOR
The following is an abbreviated description of
the maintenance practice and is intended for
training purposes only. For a more detailed
description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
FWD
FWD
ECIU A ECIU B
DASH 8 Q400
CWAS ENGINE MONITORING CWAS
UNIT
#1
FOR TRAINING PURPOSES ONLY
A C F D P46
RS422 OUT LO
RS422 OUT LO
RS422 OUT HI
RS422 OUT HI
H B K N
P54
P40 P50
LC LV LL KK LS Z LS Z KK LL LV LC
FADEC A FADEC B
NOTE
A low oil pressure switch fault
code is set when the NH is
more than 64% and the main oil
pressure is less than 44 psi.
NOTE
The FADEC supplies discrete
data through the ECIU to the
CAWP for the No.1 ENG OIL
PRESS warning indication.
Adjustment
Cover
Main Oil
Pressure Sensor
Bonding straps
Low Oil
Pressure Switch
FWD
DASH 8 Q400
ARCDU
FOR TRAINING PURPOSES ONLY
RS 422 OUT LO
RS 422 OUT HI
RS 422 OUT HI
P40 LL KK C Z E LT LL KK
FADEC A FADEC B
SYSTEM DESCRIPTION
The system signals are transmitted electrically
to the FADEC channel A and transferred
internally to FADEC channel B.
AC Generator
Chip Detector
LEFT SIDE
Turbomachine
Chip Detector
RGB Chip
Detector
RIGHT SIDE
LEGEND 2
1. Connector
2. Chip detector magnetic plug 3
3. Preformed packings
4. Self-closing valve
4
DASH 8 Q400
ENGINE MONITORING UNIT
ARCDU
FOR TRAINING PURPOSES ONLY
MAIN OIL
A C P47 A C P49
RS422 OUT LO
RS422 OUT LO
RS422 OUT LO
RS422 OUT LO
RS422 OUT HI
RS422 OUT HI
RS422 OUT HI
RS422 OUT HI
M N L N
J/P54 J/P54
SYSTEM DESCRIPTION
When the oil filter differential pressure exceeds
22 psid (152 kPad), the pressure switch opens.
FWD
FWD
SYSTEM DESCRIPTION
The oil cooler is in the oil pressure circuit of
the engines. The oil cooler system contains the
following components:
•• Oil cooler
•• Oil cooler bypass valve
•• Exit duct
•• Oil cooler ejector
•• Oil cooler ejector valve
•• Oil cooler air outlet flap and
•• Oil cooler air outlet flap actuator.
The oil cooler uses the air from the engine air
intake to cool the oil.
Oil Cooler
Ejector
Oil Cooler
Ejector Valve
Exit Duct
Hose Assemblies
Oil Cooler
Oil Cooler
Cover
Bypass Valve Oil Cooler
Figure 79-27. Oil Cooler Side View Figure 79-28. Oil Cooler Bottom View
FWD
NOTE
Left nacelle shown,
right nacelle similar.
OIL COOLER
Air Outlet
Flap Actuator
Air Outlet Flap
FWD
DASH 8 Q400
EJECTOR ON
(WOW and PLA <60°)
FOR TRAINING PURPOSES ONLY
EJECTOR OFF
INTERMEDIATE 1
MOT
FWD
FWD
Low Oil Level Indicator Glass The low oil level indicator is below the
sightglass, on the left side of the engine.
(Bullseye)
Refer to Figure 79-36. Low Oil Level Indicator The indicator is threaded into the oil tank and
Glass (Bullseye). is sealed with a preformed packing.
The low oil level indicator glass (bullseye) The presence of oil in the bullseye indicates
gives a visual indication of oil level in the tank. sufficient oil for starting.
FWD
FWD
ENG 1
ENG 2
RS422
Level Check
Off
Lamp Test
PRE−SB35015 POST−SB35015
CAUTION
STOP THE ENGINE IF THE
ENGINE OIL TEMPERATURE
GOES TO MORE THAN 225ºF
(107ºC). IF YOU DO NOT
DO THIS YOU CAN CAUSE
DAMAGE TO THE ENGINE.
Unscheduled Inspection
Refer to the Bombardier published AMM Part
2 PSM 1-84-2.
•• PWC57092 Guide
•• PWC64241-2 Pin, Guide
•• PWC51382-460 Puller - Blowdown Valve
•• PWC55829 Puller
•• PWC64247 Puller
•• Commercially Available Joint, Universal
•• Commercially Available Megohmmeter
•• Commercially Available Ohmmeter, Digital
•• Commercially Available Ohmmeter
•• PWC37728 Puller
•• Commercially Available Megohmmeter
•• Simpson (or equivalent) Ohmmeter
CHAPTER 80
ENGINE STARTING
CONTENTS
Page
80-00-00 INTRODUCTION........................................................................................ 80-1
ILLUSTRATIONS
Figure Title Page
80-1 Engine Start Control Panel........................................................................80-2
CHAPTER 80
ENGINE STARTING
SYSTEM DESCRIPTION
The engine control system is powered up when
the appropriate airframe 28 VDC Essential Bus
is selected ON.
OVERHEAD CONSOLE
ENGINE START
IGNITION
S1
ENG 2 LEFT CONSOLE
3 7600−
J/P101 2431−
1
(H6) ENG 2 P/J11
7600− SELECT 110 #1 ENG START
P/J101 2
START P/J12
DASH 8 Q400
28 V DC 5A 1 14 START_1_2
ESS BUS 5 9811− 9811−
ENG 1 4 RJB2−P/JIA RJB2−J/PIA 9811− EPCU
HOLD ON 3 K5 A2 RJB2−P/J1D TIME 24−31−00
COIL 6 A1 K12 C1 DELAY
H15 CIRCUITS RIGHT CONSOLE
LEFT DC CBP POSITION ACTION 7
24−61−00 4 J13 9811−
CENTER ’OFF’ 1−2,4−5 J5 B2 B1 J12 RJB2−J/P1D 2431−
8 P/J15−1
ENG 2 SEL 1−3,4−5 E11 B2 B1 E12 HH CURRENT LIMIT TO
ENG 1 SEL 1−2,4−6 E8 STARTER
S1 Q− START TERMINATE
F8 E14 N START GENERATOR
FOR TRAINING PURPOSES ONLY
S1
ENG 2 LEFT CONSOLE
3 7600−
J/P101 2431−
1
(H6) ENG 2 P/J11
7600− SELECT 110 #1 ENG START
P/J101 2
START P/J12
DASH 8 Q400
28 V DC 5A 1 14 START_1_2
ESS BUS 5 9811− 9811−
ENG 1 4 RJB2−P/JIA RJB2−J/PIA 9811− EPCU
HOLD ON 3 K5 A2 RJB2−P/J1D TIME 24−31−00
COIL 6 A1 K12 C1 DELAY
H15 CIRCUITS RIGHT CONSOLE
LEFT DC CBP POSITION ACTION 7
24−61−00 4 J13 9811−
CENTER ’OFF’ 1−2,4−5 J5 B2 B1 J12 RJB2−J/P1D 2431−
8 P/J15−1
ENG 2 SEL 1−3,4−5 E11 B2 B1 E12 HH CURRENT LIMIT TO
ENG 1 SEL 1−2,4−6 E8 STARTER
S1 Q− START TERMINATE
F8 E14 N START GENERATOR
FOR TRAINING PURPOSES ONLY
S1
ENG 2 LEFT CONSOLE
3 7600−
J/P101 2431−
1
(H6) ENG 2 P/J11
7600− SELECT 110 #1 ENG START
P/J101 2
START P/J12
DASH 8 Q400
28 V DC 5A 1 14 START_1_2
ESS BUS 5 9811− 9811−
ENG 1 4 RJB2−P/JIA RJB2−J/PIA 9811− EPCU
HOLD ON 3 K5 A2 RJB2−P/J1D TIME 24−31−00
COIL 6 A1 K12 C1 DELAY
H15 CIRCUITS RIGHT CONSOLE
LEFT DC CBP POSITION ACTION 7
24−61−00 4 J13 9811−
CENTER ‘OFF’ 1−2,4−5 J5 B2 B1 J12 RJB2−J/P1D 2431−
8 P/J15−1
ENG 2 SEL 1−3,4−5 E11 B2 B1 E12 HH CURRENT LIMIT TO
ENG 1 SEL 1−2,4−6 E8 STARTER
S1 Q− START TERMINATE
F8 E14 N START GENERATOR
FOR TRAINING PURPOSES ONLY
•• FIM 80-00-00-810-801: SELECT, START, ENGINE START panel with the SELECT
toggle switch set to the 1 position (Caution) - Fault Isolation.
•• FIM 80-00-00-810-802: SELECT, START, ENGINE START panel with the SELECT
toggle switch set to the 2 position (Caution) - Fault Isolation.
CHAPTER 61
PROPELLER
CONTENTS
Page
61-00-00 GENERAL................................................................................................... 61-1
SYSTEM DESCRIPTION........................................................................................... 61-3
61-10-00 PROPELLER ASSEMBLY........................................................................... 61-5
Introduction......................................................................................................... 61-5
Component Description........................................................................................ 61-5
Propeller Blade Assembly............................................................................. 61-5
Actuator and Backplate Hub Assembly.......................................................... 61-9
61 PROPELLER
Removal of the Beta Tubes ....................................................................................61-15
Removal of the Propeller ................................................................................... 61-17
Installation of the Propeller................................................................................ 61-17
Installation of the Beta Tubes ............................................................................ 61-23
Beta Tube Rigging....................................................................................... 61-23
Rigging of the Beta Tubes........................................................................... 61-25
Functional Test for the Propeller Electronic
Controller - Calibration Procedure..................................................................... 61-25
61-20-00 PROPELLER CONTROLLING SYSTEM.................................................. 61-28
Introduction....................................................................................................... 61-28
General.............................................................................................................. 61-28
System Description............................................................................................ 61-28
Beta Control................................................................................................ 61-31
Forward Speed Control................................................................................ 61-35
Synchro-Phase Control................................................................................ 61-37
Page
Normal Feather........................................................................................... 61-37
Reverse Speed Control................................................................................ 61-39
Automatic Underspeed Protection Circuit (AUPC)...................................... 61-41
Automatic Take-Off Thrust Control System (ATTCS)................................. 61-41
Autofeather................................................................................................. 61-43
Uptrim........................................................................................................ 61-47
Alternate Feather and Propeller Control panel............................................. 61-49
Component Description...................................................................................... 61-49
Beta Tube Assembly.................................................................................... 61-49
Dual Pulse Probe Assembly......................................................................... 61-49
61 PROPELLER
Page
Alternate Feather......................................................................................... 61-74
Automatic Underspeed Protection Circuit................................................... 61-75
Overspeed Governor.................................................................................... 61-75
Overspeed Governor Test............................................................................. 61-77
Maintenance Unfeather............................................................................... 61-81
61-00-00 APPENDIX................................................................................................ 61-85
Maintenance Consideration................................................................................ 61-85
Safety Precautions....................................................................................... 61-85
Aircraft or System Limitations.................................................................... 61-85
Servicing..................................................................................................... 61-85
61 PROPELLER
Special Tooling........................................................................................... 61-87
Unscheduled Inspection.............................................................................. 61-87
Operational Test of the Propeller Autofeather
and Uptrim System (MRB #612000-201) .......................................................... 61-88
Operational Test of the Propeller Alternate Feather (MRB #612000-202) .......... 61-89
Operational Test of the Propeller
Overspeed Governor (MRB #612000-203) ........................................................ 61-90
Operational Test of the Propeller
Fault Code Indication (MRB #612000-204) ....................................................... 61-90
Operational Check of the Propeller Autofeather
System in Maintenance Mode (CMR# 612000-106) .......................................... 61-91
Operational Test of the Propeller Reduced Np Function ..................................... 61-92
Functional Test of the Propeller Time to Unfeather (MRB #612000-205) ............... 61-93
SPECIAL TOOLS & TEST EQUIPMENT................................................................ 61-94
61-00-00 MAINTENANCE PRACTICES.................................................................. 61-95
ILLUSTRATIONS
Figure Title Page
61-1 Propeller Assembly....................................................................................61-2
61-2 Propeller Blade Assembly..........................................................................61-4
61-3 Blade-to-Hub Attachment..........................................................................61-6
61-4 Propeller Hub Assembly............................................................................61-8
61-5 Propeller Backplate...................................................................................61-9
61-6 Propeller Attachment and Backplate Assembly........................................61-10
61-7 Propeller Component Locations...............................................................61-12
61-8 Propeller Spinner.....................................................................................61-13
61-9 Beta Tubes...............................................................................................61-14
61 PROPELLER
61-10 Propeller..................................................................................................61-16
61-11 Propeller - Criss Cross Pattern.................................................................61-18
61-12 Pump - Hydraulic Hand (Series 400).......................................................61-20
61-13 Propeller Lifting Equipment....................................................................61-21
61-14 Beta Tubes - Cross Section View..............................................................61-22
61-15 Beta Tubes - Beta Calibration and Initial Standout Dimension.................61-24
61-16 Propeller Control Block Diagram............................................................61-28
61-17 Propeller Control Loop Logic..................................................................61-29
61-18 Ground Beta Mode..................................................................................61-30
61-19 Propeller Function Diagram.....................................................................61-31
61-20 Beta Schedule..........................................................................................61-32
61-21 Steady State Constant Speed Control.......................................................61-34
61-22 Normal Feather........................................................................................61-36
61-23 Maximum Reverse...................................................................................61-38
61-34 Servo-valve..............................................................................................61-54
61-35 Ground Beta Enable Solenoid Valve (GBEV)...........................................61-56
61-36 Unfeather Valve and Solenoid..................................................................61-57
61-37 Overspeed Governor (OSG).....................................................................61-58
61-38 Propeller Overspeed Governor and Pump.................................................61-58
61-39 Feathering Pump .....................................................................................61-60
61-40 Propeller Electronic Control (PEC)..........................................................61-61
61-41 Normal Operation (Sheet 1 of 2)..............................................................61-64
61-42 Normal Operation (Sheet 2 of 2)..............................................................61-66
61-43 Autofeather (Sheet 1 of 2).......................................................................61-68
61-44 Autofeather (Sheet 2 of 2).......................................................................61-70
61-45 Alternate Feather.....................................................................................61-72
61-46 Propeller Overspeed Governor Test. (Sheet 1 of 2)...................................61-76
61-47 Propeller Overspeed Governor Test. (Sheet 2 of 2)...................................61-78
61-48 Maintenance Unfeather (Sheet 1 of 2)......................................................61-80
Page
61-49 Maintenance Unfeather (Sheet 2 of 2)......................................................61-82
61-50 Propeller Hub Grease Level Check..........................................................61-84
61-51 Add New Grease to Propeller..................................................................61-86
61 PROPELLER
CHAPTER 61
PROPELLER
61 PROPELLER
61-00-00 GENERAL
Refer to Figure 61-1. Propeller Assembly. •• C - Civil
•• R - Dowty Aerospace Propellers
The aircraft is equipped with two propeller
systems. Each system has: •• 408 - Aircraft type identification
•• Dowty CR 408/6-123 - F/17 •• 6 - Number of blades
propeller assembly •• 123 - Blade root end size in mm
•• PEC •• F - Flange mounted
•• Pitch Control Unit (PCU) •• 17 - Function/Installation
•• Overspeed Governor (OSG) characteristics.
and pump
The propeller system has the following
•• Auxiliary Feather pump. subsystems:
The propeller used on the Pratt and Whitney •• Propeller Assembly (61-10-00)
PW 150A engine for the deHavilland Dash
•• Propeller Controlling (61-20-00).
8 Series 400 aircraft can be described by its
model number as follows:
Overspeed Governor
and Pump
Alternate
Feathering Pump
FWD
61 PROPELLER
Overspeed Governor
and Pump
Pitch Control
Unit
Alternate
Feathering Pump
Propeller
Blade
A
Beta Tubes
61 PROPELLER
61 PROPELLER
There is a taper roller bearing between root of
Blade Assembly the blade and the hub. It forms the outer blade
bearing. It provides smooth pitch operation.
The six blade assemblies are installed in a
flange mounted hub.
Secondary Retention Cable
Each blade is an all composite aerofoil
The secondary retention cable is fitted in the
construction with a steel outer root sleeve
hub around the blade root. It is a steel wire
supported by a two bearings. The aerofoil has
cable with a locking plate at the end. The cable
a foam core and twin carbon fiber spars with
will retain the blade in the hub in the event that
an overall braided carbon/glass fiber shell. The
the ball bearings fail.
Blades provide forward and reverse thrust to
the aircraft.
Lightning Braid
The lightning conductor braid is fitted between
the preload nut and the hub. It is a braided
chord impregnated with conductive material.
The composite liner and washer effectively
insulate the blade from the hub. The function
of the lightning braid is to ensure electrical
continuity from the blade to the hub.
PRELOAD PLUG
CYLINDER ASSEMBLY
OPERATING PIN
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
NOTE
Left nacelle shown,
right nacelle similar.
FWD
61 PROPELLER
D
FW
•• Figure 61-4. Propeller Hub Assembly. The backplate is constructed of carbon fiber
composite. The slip ring is installed directly
•• Figure 61-5. Propeller Backplate.
onto the backplate and has an aluminum
•• Figure 61-6. P
ropeller Attachment and alloy housing with three bronze rings in a
Backplate Assembly. plastic molding. The target screws that supply
propeller speed and phase angle feedback are
on the external diameter of the slipring.
Actuator
The pitch change actuator is housed in a The backplate forms the aerodynamic interface
cylinder assembly secured to the hub. between the spinner and engine nacelle.
The cylinder is made of aluminum alloy and The slipring is used to transfer electrical power
has a removable cap at the front end. for blade de-icing.
61 PROPELLER
a “LEE” jet which allows a small continuous
flow of hot oil to flow from one side to the
other to keep the assembly warm in flight.
Hub Assembly
The hub assembly is on the Propeller flange of
the RGB.
2
3
7
61 PROPELLER
FWD
LEGEND
1. Spinner retention nut location (typical)
2. Backplate
3. Deice bus bars (typical)
4. Backplate attachment bolt (typical)
5. Deice slip ring
6. Gasket
7. O-ring seal
8. Static/dynamic balance weight location (typical)
9. MPU target screw (typical)
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
Overspeed Governor
and Pump
Alternate
Feathering Pump
FWD
61 PROPELLER
Overspeed Governor
and Pump
Pitch Control
Unit
Alternate
Feathering Pump
Propeller
Blade
A
Beta Tubes
61 PROPELLER
(Balancing)
Rubber Ring
Shell Support
Stiffening
Plates
Sleeve bolt
NOTE
Portion of spinner
removed for clarity.
A B
LEGEND
1. Bolt FWD
2. Washer
3. Cover
4. O-Ring
5. Cylinder Assembly
6. Adjusting Sleeve (Part of Beta Tubes) A
7. Locking Collar
8. Beta Tubes
9. O-Ring (Qty. 2)
10. Crosshead Assembly
11. Piston Nut.
10 REF.
61 PROPELLER
5 REF.
11 REF.
6 REF.
3
9
2
1
da034a01.dg, gv, 06/03/00
NOTE
Adjusting sleve slots.
Beta Tubes
61 PROPELLER
9. Compress the spring to disengage the
WARNING locking collar from the crosshead spline.
DO NOT TOUCH THE 10. Turn the wrench in a counterclockwise
COMPONENTS OF THE direction to loosen and remove the beta
PROPELLER OR THE tube from the propeller.
PROPELLER CONTROL 11. Remove the O-ring seals from the beta tube
EQUIPMENT UNTIL THEY
ARE COOL. 12. Clean the beta tube.
13. Put the beta tube in a clean polyethylene
Remove the beta tubes as follows: bag. Keep the beta tube in its wooden
packing case for storage and transport.
NOTE 14. Do a visual inspection of the bore in the
If the beta tubes are to be propeller crosshead assembly Make sure
removed from and installed to that there are no particles of rubber in
the same hub LRU, record the the bore. Remove any rubber particles if
beta tube calibration depth at necessary.
removal. Set the beta tubes to 15. Install a protective cover to the cylinder
the same value at installation. assembly.
1. Remove the spinner. 16. Use the bolts and the washers to loosely
attach the cover.
2. Place a container under the beta cap to
collect the oil.
3. Remove the bolts with the washers which
attach the cover to the cylinder assembly.
4. Remove the cover with the o-ring from the
cylinder assembly.
LEGEND
1. Nut
2. Washer
3. O-Ring Seal
4. Interface Washer
5. Installation Bullet.
A
61 PROPELLER
FWD
da063b01.dg, gv, 13/08/01
A
2
1
REMOVAL OF THE PROPELLER 12. Remove the O-ring from the driveshaft
flange.
The following is an abbreviated description of
13. Remove the interface washer from the
the maintenance practice and is intended for
driveshaft flange or propeller hub.
training purposes only. For a more detailed
description of the practice, refer to the task in 14. Install the transport cover to the slip ring
the Bombardier AMM PSM 1-84-2. assembly.
15. Install the transport cover to the shaft of
Refer to:
the crosshead.
•• Figure 61-10. Propeller.
•• Figure 61-11. P
ropeller - Criss Cross
INSTALLATION OF THE
Pattern. PROPELLER
The maintenance procedure that follows is for The following is an abbreviated description of
the removal of the propeller. the maintenance practice and is intended for
training purposes only. For a more detailed
Obey all the electrical/electronic safety description of the practice, refer to the task in
precautions. the Bombardier AMM PSM 1-84-2.
Refer to:
WARNING
61 PROPELLER
•• Figure 61-10. Propeller.
USE GOGGLES AND GLOVES
•• Figure 61-11. P
ropeller - Criss Cross
WHEN YOU DO WORK WITH
Pattern.
ENGINE OIL.
The maintenance procedure that follows is for
Remove the propeller as follows:
the installation of the propeller.
1. Remove the spinner.
The installed blade assembly and bearing must
2. Remove the beta tubes. be re-torqued after a ground run with a propeller
forward constant speed check, after a maximum
3. Remove the brush block unit.
of 10 flight hours, or at the next overnight stop.
4. Remove the dual pulse probe assembly.
Do a visual inspection of the propeller shaft
5. Break the torque on fifteen nuts.
bearing sleeves.
6. Remove the top and bottom three nuts and
washers. WARNING
7. Attach the lifting equipment. Use it to hold
the weight of the propeller assembly. USE GOGGLES AND GLOVES
W HEN YOU W OR K W I TH
8. Install the three installation bullets.
ENGINE OILS.
9. Put a container below the propeller to
collect unwanted used oil.
10. Get access to the propeller attachment
studs. Remove the fifteen nuts and washers
with the torque adapter.
11. Remove the propeller assembly from the
driveshaft flange.
14 1
12 3
10 5
61 PROPELLER
8 7
6 9
4 11
2 13
15
61 PROPELLER
the brush block unit.
WARNING 21. Install the beta tube assembly.
REPLACE THE PROPELLER 22. Install the spinner.
ATTACHMENT NUTS IF THE Do the calibration of timer monitor control unit
RUNNING TORQUE IS LESS TMCU.
THAN 50 LBF IN (5.65 NM).
Do the functional test and calibration of the
9. Install the fifteen nuts and the washers to propeller de-icing system.
attach the propeller. Download the ANVS propeller balance data to
10. Remove the three installation bullets from erase the data from the ANCU This step is not
the three dowels. necessary if the same propeller is re-installed.
11. Remove the load of the propeller from the Do the necessary operational tests.
lifting equipment.
12. Do a check of the running torque of the
fifteen nuts.
13. Remove the lifting equipment.
14. Torque the fifteen nuts to 315 to 320 lbf ft
(427 and 434 N m) with the torque adapter.
WARNING
(SIX PLACES)
61 PROPELLER
61 PROPELLER
1 2 3 4
5 10 8 9
61 PROPELLER
12
LEGEND 7 6 11
1. Bolt
2. Washer
3. Cover
4. O-Ring
5. Cylinder Assembly
6. Adjusting Sleeve
7. Locking Collar
8. Beta Tubes
9. O-Ring (2 Places)
10. Cosshead Assembly
11. Piston Nut
12. Beta Tube Spanner.
da194a01.dg, gv, 12/04/00
61 PROPELLER
configuration as in the removal task. THE BETA CAP HANG A
SUITABLE CONTAINER TO
Install the beta tubes as follows: CATCH THE RESIDUAL OIL
FROM CYLINDER HOUSING.
NOTE
BE CAREFUL WHEN
If the beta tubes are to be
REMOVING THE BETA TUBE
removed from and installed to
AND STORE IT IN A CLEAN
the same hub LRU, record the
DRY AREA, PROPERLY
beta tube calibration depth at
PROTECTED WITH THE ENDS
removal. Set the beta tubes to
CLOSED OFF.
the same value at installation.
WARNING
CAUTION
ALWAYS MAKE SURE
Install the blade bats to two blades
THE SPRING LOCK IS
which are opposite to each other
DISENGAGED WHEN
between the arrow heads on the
ROTATING THE BETA TUBE
label attached to the camber face
AND REENGAGED WHEN
of the blade.
ROTATION IS FINISHED.
Beta Calibration
Dimension (b1)
Identified on this Face
1
3
61 PROPELLER
FWD
1
2
4 1
Beta Calibration 3
Dimension (c1)
+ or - 0.010 in (0,255 mm)
LEGEND
1. Cylinder assembly
2. Locking collar
3. Beta tubes
4. Piston nut
Figure 61-15. Beta Tubes - Beta Calibration and Initial Standout Dimension
Rigging of the Beta Tubes •• Reset the propeller onto the flight fine
stop.
Rigging of the beta tubes is essential to ensure
that the propeller system is providing the correct •• Check the measured Beta Calibration
blade angles, and therefore the required torque. Dimension is the same as the marked
dimension +/− 0.010 in (0.254 mm).
Refitting the same propeller:
NOTE:
•• Set the propeller onto the flight fine
stop by operating the unfeather switch If you are changing the propeller
with PLA @ RATING and CLA @ or the beta tubes, AMM Task
FUEL OFF 61-20-01-400-801 must be
carried out in its entirety.
•• Before removing the beta tubes measure
the Beta Calibration Dimension between
the front face of the cylinder assembly
FUNCTIONAL TEST FOR THE
and the front face of the piston nut. PROPELLER ELECTRONIC
Then if you are re-fitting the same CONTROLLER - CALIBRATION
propeller after an engine change, it PROCEDURE
should only be necessary to ensure that
the Beta Calibration Dimension is the The following is an abbreviated description of
same +/− 0.010 in. (0.254 mm). the maintenance practice and is intended for
training purposes only. For a more detailed
61 PROPELLER
Fitting a new propeller and/or new beta tubes: description of the practice, refer to the task in
the Bombardier AMM PSM 1-84-2.
•• When a new propeller and beta tubes are
fitted iaw AMM TASK 61-20-01-400- Functional Test for the Propeller Electronic
801 then it is necessary to measure and Controller - PEC Calibration Procedure
adjust certain dimensions as follows:
•• Set the propeller onto the flight fine CAUTION
stop by operating the unfeather switch
with PLA @ RATING and CLA @ DO NOT OPERATE THE
FUEL OFF FEATHERING PUMP FOR
MORE THAN 3 MINUTES
•• M e a s u r e t h e B e t a C a l i b r a t i o n WITHOUT A STOP OF 30
Dimension (C1) between the front face MINUTES. IF YOU DO THIS,
of the cylinder assembly and the front YOU CAN CAUSE DAMAGE
face of the piston nut. TO THE ELECTRICAL MOTOR.
•• Measure the Initial Standout Dimension
(A1) from the front face of the beta tubes Dry motor to make sure that the auxiliary oil
to the front face of the locking collar. tank is full of oil.
•• Read the Marked Beta Calibration Un-feather the propeller onto the hydraulic
Dimension (B1) found on the front face flight fine stop as follows:
of the cylinder.
•• By using the following formula D1 = •• Set the PLA to RATING.
A1 + B1 – C1 the new Beta Standout •• Set the CLA to FUEL OFF.
Dimension can be calculated.
•• Set the maintenance discrete to ON.
•• Adjust the beta tubes to the new Beta
Standout Dimension. •• S e t a n d h o l d t h e m a i n t e n a n c e
Un-feather switch until the blades have
un-feathered and stopped moving.
•• Set the CLA to MAX (1020) and the •• Refer to the Propeller Electronic
PLA to RATING for the engine to be Controller (PEC) fault codes in the FIM.
trimmed. •• Make that the beta tubes are at the
•• Set the CLA to FUEL OFF and the PLA correct set dimension.
to RATING for the other engine. Do the steps that follow to feather the propeller
•• Set the maintenance discrete to ON. with the feather pump:
•• Press RIGGING TRIM ON for 20 •• Set the maintenance discrete to ON.
seconds.
•• Feather the propeller using the ALT
On the ARCDU: FTHR switch.
•• M a k e s u r e t h e S T A T U S m e s s a g e •• Set the maintenance discrete to OFF.
changes from IN PROG to COMPLETE. •• Operational test of the propeller fault
code indication.
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
RESERVE BLADE
PROP PROP ENGINE
OIL BALANCE
REDUCTION REDUCTION MONITORING
SUPPLY AND
GEARBOX GEARBOX UNIT
RESERVOIR ACTIVE NOISE
UNIT
FLIGHT
ENGINE HIGH ALTERNATE COMPARTMENT
OVERSPEED FEATHER
OIL PRESSURE GOVERNOR
SUPPLY PUMP PUMP
28 VDC LOCAL
FADEC
LOCAL
PITCH CONTROL UNIT PEC
TORQUE
SENSORS
AUTO FX
CIRCUIT
MAGNETIC REMOTE
PICKUP PEC
UNIT
Refer to Figure 61-17. Propeller Control Loop The propeller control system has these units:
Logic.
•• Propeller Electronic Control Unit
The main modes of propeller operation for (PECU)
control during flight and on the ground are: •• Beta Tube Assembly
•• Constant Speed Mode (PLA between •• Magnetic Pick-up Unit
above Flight Idle and Rated Power
•• PCU
Detent)
•• OSG - High pressure Pump
•• Beta Control Mode (PLA between
above Flight Idle to below Disc) •• Feathering Pump
•• Reverse speed control mode (PLA •• PROPELLER CONTROL panel.
between below Disc and Max Reverse)
•• Synchro-phase control mode (slave
propeller)
•• Feather Mode.
61 PROPELLER
BETAFB CLOSE
BETA CLOSE
SCHEDULE BETA FAULT
PLA ACCOMODATION
CLOSE
CONTROL FEATHER
BETAREQ LOOP CURRENT CURRENT MANUAL
UNFEATHER
CONTROL CURRENT
LOOP
PLA SELECTION
FORWARD
GBE SOL PROPELLER
SPEED
RPM
CLA NPREQ CONTROL
SELECTION
LOOP
DASH 8 Q400
ENGINE OIL SPEEDPHASE FEEDBACK
SUPPLY PRESSURE
HP PUMP 1100 PSI LOW
DRAIN FBV MANUAL FEATHER
NRV PITCH
MANUAL UNFEATHER LIGHT
GEARBOX DRIVE
FOR TRAINING PURPOSES ONLY
BETA TRIM
DRAIN PEC
UNFEATHER FADEC
VALVE UNFEATHER
PITCH CONTROL UNIT DATABUS
DRAIN
GROUND BETA
DRAIN
ENABLE
SOLENOID
(G.B.E.S) DRAIN DRAIN NRV GROUND POWER
BETA LEVER
ANGLE ANGLE
CONDITION
GROUND BETA LEVER
ENABLE VALVE ANGLE
(G.B.E.V) MPU
R2
FEATHER
R3 VALVE
DRAIN
BETA FEEDBACK
COARSE PITCH OIL RGB TRANSDUCER BETA
COARSE FEEDBACK
FINE PITCH OIL PROP
FLIGHT FINE
GROUND FINE
fs719a01a.cgm
Beta Control During beta control, the PEC directs the servo-
valve to meter oil into the fine or coarse pitch
Refer to: chamber to achieve the required blade angle.
•• Figure 61-18. Ground Beta Mode.
The measured blade pitch is determined from the
•• Figure 61-19. P
ropeller Function Beta Feedback Transducer (BFT) output signal
Diagram. and the required blade angle, is determined from
a schedule against PLA. The system limits the
The beta control system controls propeller pitch change rate in order to match the rate of
pitch in the beta mode where propeller pitch is change of torque absorption of the propeller to
a function of PLA. the rate of change of engine torque.
In this mode the system operates in closed loop This reduces propeller overspeeds and
blade angle control. underspeeds during power lever transients. The
rate limit is based on blade pitch and direction
The blade angle is set by the dual PLA RVDT. of blade pitch change.
The PEC receives PLA signals from FADEC.
61 PROPELLER
PRELOAD PLUG
CYLINDER ASSEMBLY
OPERATING PIN
84.5
27
16.5
61 PROPELLER
BLADE ANGLE
(Degrees)
-3.5°
-6
-19
18.5 20° DISC 35 60 110
PLA (Degrees)
61 PROPELLER
A detent on the power lever quadrant stops
unintentional movement of the lever below
flight idle during flight. A power lever switch
which closes below a PLA of 33°, energizes the
Ground Beta Enable Solenoid (GBES), if the
aircraft is on the ground or RA is less than 20
feet. When the GBES is energized, a pilot valve
vents the chamber at the end of the Ground Beta
Enable Valve spool (GBEV) to drain. The spring
at the other end moves to its ground position.
DASH 8 Q400
ENGINE OIL SPEEDPHASE FEEDBACK
SUPPLY PRESSURE LOW
1100 PSI PITCH
HP PUMP DRAIN FBV MANUAL FEATHER LIGHT
NRV
MANUAL UNFEATHER
GEARBOX DRIVE
BETA TRIM
FOR TRAINING PURPOSES ONLY
DRAIN FADEC
PEC
UNFEATHER DATABUS
VALVE UNFEATHER
PITCH CONTROL UNIT
DRAIN
GROUND BETA DRAIN
ENABLE
SOLENOID
(G.B.E.S)
DRAIN NRV GROUND POWER
DRAIN
BETA LEVER
ANGLE ANGLE
CONDITION
LEVER
GROUND BETA
ANGLE
ENABLE VALVE
(G.B.E.V) R2
FEATHER
R3
VALVE
DRAIN
MPU
BETA FEEDBACK
COARSE PITCH OIL TRANSDUCER
RGB BETA FEEDBACK
FINE PITCH OIL PROP COARSE
FLIGHT FINE
GROUND FINE
61 PROPELLER
the PEC directs the servo-valve to meter
high pressure oil into the propeller fine pitch
chamber. This is to balance the coarse seeking
moment applied to the blades, so that the
propeller stays at the selected speed (N p ). If
there is a loss of HP oil supply, the blades will
“autocoarsen” to a safe pitch condition, to give
low windmilling drag.
DASH 8 Q400
ENGINE OIL SPEED/PHASE FEEDBACK
SUPPLY PRESSURE
1100 PSI
HP PUMP DRAIN FBV MANUAL FEATHER LOW
NRV PITCH
MANUAL UNFEATHER
LIGHT
GEARBOX DRIVE
BETA TRIM
FOR TRAINING PURPOSES ONLY
DRAIN
UNFEATHER PEC FADEC
VALVE UNFEATHER
DATABUS
DRAIN
GROUND BETA
DRAIN
ENABLE
SOLENOID
(G.B.E.S.) DRAIN DRAIN GROUND POWER
BETA LEVER
ENABLE ANGLE
CONDITION
GROUND BETA LEVER
ENABLE VALVE ANGLE
(G.B.E.V.) R2
FEATHER
R3 VALVE
DRAIN
BETA FEEDBACK
COARSE PITCH OIL TRANSDUCER BETA
RGB COARSE
PROP FEEDBACK
FINE PITCH OIL
FLIGHT FINE
GROUND FINE
Normal Feather
Refer to Figure 61-22. Normal Feather.
61 PROPELLER
Normal feather is set when the condition lever is
moved to either the START/FEATHER or FUEL
OFF detent. This signal commands the PEC to
drive the servo-valve towards coarse pitch.
DASH 8 Q400
ENGINE OIL SPEED/PHASE FEEDBACK
SUPPLY PRESSURE
HP PUMP 1100 PSI MANUAL FEATHER
DRAIN FBV LOW
NRV PITCH
MANUAL UNFEATHER LIGHT
GEARBOX DRIVE
BETA TRIM
FOR TRAINING PURPOSES ONLY
DRAIN
UNFEATHER PEC FADEC
VALVE UNFEATHER
PITCH CONTROL UNIT DATABUS
CONDITION
GROUND BETA LEVER
ENABLE VALVE ANGLE
(G.B.E.V.)
MPU R2
FEATHER
R3 VALVE
DRAIN
61 PROPELLER
TEST
NOT PLA
GROUND BETA AND
NOT CLA
FEATHER
NOT AF
ACTIVE
61 PROPELLER
NP<816 rpm
TQ>50% AND
OR AUPC
ACTIVE
TEST OR AND
AUPC TRIGGER
LATCH
61 PROPELLER
The AUPC is armed when:
•• PLA is above FI
•• CLA above Start/Feather and
•• Autofeather or manual feather is not
demanded for longer than 0.5 seconds.
AF SELECT AND
BOTH PLA HIGH (> 60˚) AND
REMOTE AF PERMISSION
AND TORQUE HIGH (> 50%)
AND REMOTE TORQUE HIGH
ARM
LOW TORQUE SENSED
< 3 SECONDS
Autofeather NOTES
The purpose of the autofeather system is to:
•• Reduce drag on the failed engine
•• Increase power on the serviceable
engine
•• Prevent the two engines from going into
autofeather simultaneously.
61 PROPELLER
The autofeather function is armed by:
•• PLA to above 60°
•• Local and remote torques above 50%
•• Pressing the AUTOFEATHER SELECT
switch.
THERMAL AUTOFEATHER
PRV
BLEED TO PRV
FILTERED R1 DRAIN
DASH 8 Q400
ENGINE OIL SPEED/PHASE FEEDBACK
LOW
SUPPLY PRESSURE
PITCH
1100 PSI FBV
HP PUMP DRAIN MANUAL FEATHER LIGHT
NRV
MANUAL UNFEATHER
GEARBOX DRIVE
BETA TRIM
FOR TRAINING PURPOSES ONLY
DRAIN
UNFEATHER PEC FADEC
VALVE UNFEATHER
PITCH CONTROL UNIT DATABUS
DRAIN
GROUND BETA DRAIN
ENABLE SOLENOID
(G.B.E.S)
DRAIN DRAIN NRV GROUND POWER
BETA LEVER
ENABLE ANLGE
CONDITION
GROUND BETA LEVER
ENABLE VALVE ANGLE
(G.B.E.V) MPU R2
FEATHER
VALVE
R3
DRAIN
BETA FEEDBACK
COARSE PITCH OIL TRANSDUCER BETA
RGB COARSE FEEDBACK
FINE PITCH OIL PROP
FLIGHT FINE
GROUND FINE
61 PROPELLER
NORMAL OPERATION
61 PROPELLER
NTOP RATING
BOTH PLA > 60 DEGREES and UPTRIM
REMOTE AF NOT ACTIVE and TO
REMOTE TORQUE > 50% FOR REMOTE FADEC
< 2 SECONDS
NOTE
FADEC must be in NTOP rating
ARM to uptrim. Uptrim signal must be
removed for >3 seconds to downtrim.
Uptrim NOTES
Refer to Figure 61-27. Uptrim For Low Np or
Low Torque.
61 PROPELLER
•• Both torque signals drop below 25% or
•• Both torque sensors show a speed of
less than 800 Np or
•• Autofeather active.
HEAT SHRINK
TUBING
O-RING SEAL
DOWEL
INNER TUBE
ASSEMBLY
HEAT SHRINK
TUBING
OUTER TUBE
ASSEMBLY
Alternate Feather and Propeller The speed and phase of the propeller is sensed
by a dual pulse probe assembly and a set of
Control panel seven targets on the deicing slip-ring. Six
Refer to Figure 61-28. Propeller Control Panel. targets give speed signaling inputs and the
seventh acts as a master reference for balancing
The purpose of the Alternate Feather system purposes and synchro-phase.
is to give an alternate means to feather the
propeller of a failed engine. TASK 61-20-06-820-801 describes how to
measure and adjust the gap for the Dual Pulse
Alternate feather is set when the condition Probe to the target screws.
lever is moved to the START/FEATHER, or
FUEL OFF position, operating the CLA < Rotate the propeller and measure the gap at
40°, or the microswitch and the applicable each target screw to the probe using non-
ALT FTHR switchlight, on the PROPELLER magnetic feeler gauges.
CONTROL panel is pushed.
Turn the propeller to position the target screw
The auxiliary pump starts (30 second run time) with the smallest gap directly below the probe.
and supplies pressure to enable the back-up feather
valve and drive the propeller to coarse pitch. Adjust as necessary to achieve the correct gap
by adding/removing the shim(s) below the dual
The control panel is installed on the upper pulse probe attachment
center console in the flight compartment.
61 PROPELLER
COMPONENT DESCRIPTION
Beta Tube Assembly
Refer to Figure 61-29. Beta Tube Assembly.
Oil Supply
Pitch Oil
Supply
Piston
REDUC-
TION
61 PROPELLER
GEARBOX
Dual Beta
End Cap
Fine Oil Feedback
Pressure Transducer
Coarse Oil
Pressure Teflon Guide
Cross Head Bushing
61 PROPELLER
Servo Valve
Unfeather Solenoid
Beta Feedback
Transducer
Pump Supply
Drain
7
Feather Supply
Overspeed
Supply
61 PROPELLER
•• Beta Feedback Transducer.
N N
S
N
S S
INLET INLET
ORIFICE ORIFICE
SUPPLY SUPPLY
61 PROPELLER
FROM FROM
PUMP PUMP
FEEDBACK SPRING
FLAPPER
SPOOL
Servo-valve NOTES
Refer to Figure 61-34. Servo-valve.
61 PROPELLER
Ground Beta Enable Solenoid The OSG is connected into the HP oil system
with the valve in this position.
Valve (GBEV)
Refer to Figure 61-35. Ground Beta Enable In the ground position (with the solenoid
Solenoid Valve (GBEV). energized), the ground fine chamber is connected
to the fine pitch oil line. This allows the propeller
The GBEV is installed in the PCU. The ground to be driven into the ground beta pitch range.
beta enable solenoid controls the valve. When
energized, it vents the enable valve end The OSG is isolated from the system in ground
chamber to drain, allowing spring pressure to beta and the engine fuel control system gives
move the valve from the flight position into the overspeed protection with the valve in this
ground position. position.
FROM OVERSPEED
PUMP GOVERNOR
SUPPLY
61 PROPELLER
DRAIN
DRAIN
DECREASE
GROUND BETA BLADE ANGLE
ENABLE VALVE PRESSURE
fsn03a01a.cgm
61 PROPELLER
AUXILIARY FEATHER
PUMP PRESSURE
DRAIN
DRAIN
UNFEATHER
SOLENOID
TO SERVO TO BACK-UP
PRESSURE LINE FEATHER VALVE
fsn02a01a.cgm
RESET
SOLENOID
PRV
DRAIN
THERMAL
BLEED TO
DRAIN
R1
FILTERED
TO SECOND
ENGINE OIL
PRESSURE 1100 PSI STAGE OF
SUPPLY
SERVO
VALVE
HP PUMP DRAIN
GEARBOX DRIVE
fsr63a01a.cgm
TO FIRST
STAGE OF
SERVO
VALVE
61 PROPELLER
The OSG provides overspeed protection for
the propeller system that is controlled by
flyweights. The pump in the OSG increases
the engine oil pressure for propeller actuation.
Feathering Pump
Refer to Figure 61-39. Feathering Pump.
61 PROPELLER
relationship to the controls:
Propeller Ground-Range
•• The CLA inputs from dual RVDTs are Annunciator
provided as analog signals directly to
PEC, with excitation provided by the PEC The propeller Ground Range lights are installed
on the pilot’s glareshield panel. They are
•• The PLA signals inputs from dual controlled by the appropriate PEC at a blade
RVDTs are provided to the PEC by the angle of 1 degree below Flight Idle.
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
(F5) FIREWALL
PROP 1
+28 VDC BETA LTS
RIGHT 2.5A
ESS BUS
J- J- +28VDC PEC 1
X X DC RTN CH 'B' PEC CAUTION
LEFT DC CBP INDICATION Z Z 25 #1 PEC
CAUTION AND
(J6) WARNING PANEL
PROP 1
+28 VDC PEC B A3
RIGHT 5A A2 E14 G G +28VDC FLT. DECK ABV/FL RH
SEC BUS
DASH 8 Q400
E15 A1
CTR. CONS.
RIGHT DC CBP
E9 X1
LOW BETA A- A- 18 LOW BETA 18 V U
H9 X2 INDICATION INDICATION
(S9) 9 10 3-K3
PROP +28 VDC
O/SPD MCR REQ 33° SWITCH ADVISORY LTS CONT UNIT
3A LEFT SEC H15 T/D CONTROL LOW BETA INDICATOR
TEST BUS 6-8 SEC TIME DELAY
(G5) 9 8
PROP 1 PLA < 60° SWITCH RELAY JUNCTION BOX NO. 1
BETA SOL
#1 PWR LEVER
FOR TRAINING PURPOSES ONLY
REMOTE A/F S- S- R R
PROP 1 ENABLE R- R- P P
(D4) REMOTE X X S S
ALT
FEATH TQ HI D D N- N-
+28 VDC
3A 60 5 4 58
RIGHT
SEE 61 PROPELLER ELECTRONIC
SEC BUS SHT 1 2 1 57 CONTROL (PEC) 2
NACELLE WING
S1
RIGHT
B B PEC 1
RIGHT DC CBP #1 UNFEATHER CH 'A'
(LOCAL) A A
3NC OFF
3C 53 X E- E-
3NO
1300-S1
52 J3 J1 Y F- F-
MAINT DISC S100
SELECT
AUTOFEATHER WING
MAINTENANCE PNL NAC.
ENGINE/FUEL CONTROL PNL PROPELLER ELECTRONIC
'A' (CENTER CONSOLE) LEFT CONTROL (PEC) 1
SEE SHT. 1
61 PROPELLER
then returns to pins FF, GG and HH of PEC.
sleeve. From the transfer sleeve the oil will
pass through the inner beta tube to the rear of
With the PLA <33° signal at pin H15 on the 6 - 8
the pitch change piston, driving the piston and
second time delay relay, the relay will energize.
pitch change shaft forward. This will decrease
•• Power will pass from contact A1 to A2 the propeller pitch to 0° pitch.
and from there to pin G of PEC
As the propeller pitch decreases through 10°,
•• PEC also gets a WOW signal from the the low beta indicator (Prop ground range
PSEU from pin T lights) will come ON. Power is from the
•• With these signals PEC will energize Essential. Bus through the light to the advisory
the ground beta enable solenoid by lights control unit that provides a ground when
sending a discrete output on pin T to it receives a signal from pin A of PEC.
pin A on the GBES with a return signal
out on pin B to PEC pin J. From the other side of the pitch change piston,
coarse pitch oil will return to the RGB through
Press the starter switch and when NH is observed the outer beta tube, transfer sleeve and the
move CLA to Start and Feather Position. This servo valve.
will cause:
As the propeller pitch decreases towards 0°,
•• Fuel to flow, controlled by FADEC N p will increase to 660 N p where it will be
governed by FADEC limiting engine fuel in Np
•• Signal from CLA RVDT to PEC.
Underspeed Governing mode.
DASH 8 Q400
G R
FADEC 1 CH 'B' G- F CH 'B'
F E
B- T
C- U
J/P11
C L
D
FOR TRAINING PURPOSES ONLY
TORQUE PROBE A
J/P12
C J
D K
J/P28
P/J20 CONTROL (PEC) NO. 1
PRIMARY C F
F G (LEFT SIDE SHOWN,
RIGHT SIDE SIMILAR)
BFT A SECONDARY
D D
A E
REFERENCE B R
E S
CH 'A'
J/P27
SERVO VALVE 1 A N
B U
GBEV J/P24
A T
B J
P/J21
J/P29
PRIMARY
C F
F G
BFT B SECONDARY
D D
A E
CH 'B'
REFERENCE B R
E S
J/P26
SERVO VALVE 2 N
A
B U
J/P30 P/J20
UFV
A P
B CH 'A'
C
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
RIGHT
WING NACELLE
C6 A3 C7
B9 A2 C C
9 10 B7 X1
B8 D D
CLA < 40° SW. A3 X2
(P4) 2-K3 (1A)
PROP 2
#2 CONDITION 11 12
ALT FEATH
3A LEVER TIME DELAY 30-35 SEC
DASH 8 Q400
SEE 'B'
SHT. 3 SEE SHT. 3 RELAY JUNCTION BOX NO. 1
+28 VDC
LEFT SEC (S4) B1 B2 B B
PROP 2
BUS
AUX PUMP
50A A1 A2 A A
X1
FEATHER PUMP
CONTACTOR (50A)
FEATHER FEATHER
SELECT G G
G
W W W W
D-
U Z W V A- B-
ENGINE/FUEL CONTROL PANEL C C
(CENTER CONSOLE)
D D
(A4)
PROP 1
AUX PUMP
50A
+28 VDC 11 12
RIGHT (D4)
SEC BUS PROP 1
ALT FEATH
3A
B1 B2 B B
SEE
SHT. 2
A9 A3 A12 A1 A2 A A
A7 A2 X1
9 10 A5 X1
CR4
RIGHT DC CBP A6
CLA < 40° SW. D5 X2 X2
3-K1 (1A) K3
#1 CONDITION FEATHER PUMP
WING NACELLE
LEVER TIME DELAY 30-35 SEC FEATHER PUMP
CONTACTOR (50A) LEFT
'A'
RELAY JUNCTION BOX NO. 1
SEE SHT. 2
61 PROPELLER
to absorb the increasing engine power and PEC will control propeller pitch on the beta
torque will increase to match the torque bug schedule to match power lever angle.
(MTOP or NTOP).
CLA will be at Max 1020.
After Take-Off
Pilot will retard CLA to 900 position. PEC will Landing and Reverse
command increase propeller pitch. When the aircraft lands PEC gets:
Oil will be directed by the servo valve into the •• <20 ft AGL from radio altimeters
coarse pitch oil line, and through the transfer
•• PLA <33°.
sleeve to the outer beta tube. The oil from the
beta tube goes to the front of the pitch change
piston increasing the pitch. The propeller will NOTE
slow down to 900 Np (MCL).
WOW and AGL signals are in
parallel.
Constant Speed Mode
With signals from the dual pulse probe assy, With these signals PEC will energize the
and a reference signal from FADEC, PEC can ground beta enable solenoid.
control propeller speed to match CLA input.
Spring pressure will now move the ground beta
PEC will command the servo valve in the PCU enable valve.
to direct oil to the coarse or fine pitch sides of
the pitch change piston. This action of the valve will allow fine pitch
oil, when commanded by PEC, to enter the
Doing this will constantly change propeller ground fine line and the pitch can now be
pitch to maintain the selected Np. decreased below 16.5° (F.I.).
(F5) FIREWALL
PROP 1
+28 VDC BETA LTS
RIGHT 2.5A
ESS BUS
J- J- +28VDC PEC 1
X X DC RTN CH 'B' PEC CAUTION
LEFT DC CBP INDICATION Z Z 25 #1 PEC
CAUTION AND
(J6) WARNING PANEL
PROP 1
+28 VDC PEC B A3
RIGHT 5A A2 E14 G G +28VDC
SEC BUS
E15 A1
DASH 8 Q400
RIGHT DC CBP
CTR. CONS. E9 X1
LOW BETA A- A- 18 LOW BETA 18 V U
H9 X2 INDICATION INDICATION
(S9) 9 10 3-K3
PROP +28 VDC
O/SPD BETA <30° SWITCH ADVISORY LTS CONT UNIT
3A LEFT SEC H15 T/D CONTROL LOW BETA INDICATOR
TEST BUS 6-8 SEC TIME DELAY
(G5) 9 8
PROP 1 PLA > 60° SWITCH RELAY JUNCTION BOX NO. 1
BETA SOL
#1 PWR LEVER
FOR TRAINING PURPOSES ONLY
REMOTE A/F S- S- R R
PROP 1 ENABLE R- R- P P
(D4) REMOTE X X S S
ALT
FEATH TQ HI D D N- N-
+28 VDC
3A 60 5 4 58
RIGHT
SEE 61 PROPELLER ELECTRONIC
SEC BUS SHT 1 2 1 57 CONTROL (PEC) 2
NACELLE WING
S1
RIGHT
B B PEC 1
RIGHT DC CBP #1 UNFEATHER CH 'A'
(LOCAL) A A
3NC OFF
3C 53 X E- E-
3NO
1300-S1
52 J3 J1 Y F- F-
MAINT DISC S100
SELECT
AUTOFEATHER WING
MAINTENANCE PNL NAC.
ENGINE/FUEL CONTROL PNL PROPELLER ELECTRONIC
'A' (CENTER CONSOLE) LEFT CONTROL (PEC) 1
SEE SHT. 1
Autofeather System
Refer to Figure 61-43. Autofeather (Sheet 1 of 2).
61 PROPELLER
Power is supplied from the secondary bus
through diode CR1 to pin H3 on the Autofeather
Select Switch.
RIGHT
WING NACELLE
C6 A3 C7
B9 A2 A C
9 10 B7 X1
B8 B D
CLA < 40° SW. A3 X2
(P4) 2-K3 (1A)
PROP 2
#2 CONDITION 11 12
ALT FEATH
3A LEVER TIME DELAY 30-35 SEC
DASH 8 Q400
SEE 'B'
SHT. 3 SEE SHT. 3 RELAY JUNCTION BOX NO. 1
+28 VDC J/P606
LEFT SEC (S4) B1 B2 B B
PROP 2
BUS
AUX PUMP
50A A1 A2 A A
X1
FEATHER PUMP
CONTACTOR (50A)
FEATHER FEATHER
SELECT G G
G
W W W W
D-
U Z W V A- B-
ENGINE/FUEL CONTROL PANEL A C
(CENTER CONSOLE)
B D
(A4)
PROP 1
AUX PUMP
50A
+28 VDC 11 12
RIGHT (D4)
SEC BUS PROP 1
ALT FEATH
3A
B1 B2 B B
SEE
SHT. 2
A9 A3 A12 A1 A2 A A
A7 A2 X1
9 10 A5 X1
CR4
RIGHT DC CBP A6
CLA < 40° SW. D5 X2 X2
3-K1 (1A) K3
#1 CONDITION WING NACELLE
FEATHER PUMP
LEVER TIME DELAY 30-35 SEC FEATHER PUMP
CONTACTOR (50A) LEFT
'A'
RELAY JUNCTION BOX NO. 1
SEE SHT. 2
Refer to Figure 61-44. Autofeather (Sheet 2 of 2). This will energize the Alternate Feathering Pump.
The autofeather system is ARMED when: •• Also, power from the Sec bus will,
through contacts 11 to 12 of relay K3
• • There is power from the Essential bus go to pin 11 of P/J1 of Advisory Light
through PLA >60° switch to pin W Control
of PEC
•• Power would then be output from pin 11
•• PEC receives local TQ Hi signal from of P/J2 to pins D and A of switch S101
FADEC on ARINC bus and remote TQ (or S102) to bring ON the green bar)
Hi from the remote PEC on pins X and D
•• The Alternate Feathering Pump using oil
•• Autofeather permission from remote from the reserve oil tank in the RGB will
PEC on pins S and R send oil pressure to the Unfeather valve
•• There are no faults on the autofeather •• The de-energized Unfeather valve will
boards in the PEC’s. direct the oil pressure to the top of the
Feather Valve.
An output from pin B of the PEC’s to pins 121
and 313 of the IOM’s will bring on the A/F •• This will move the feather valve against
ARM message on the ED. the action of its spring
•• This action will open a port into and out
Autofeather Activation of the feather valve through a restrictor R2
61 PROPELLER
Refer to:
•• The restrictor will control the rate of
•• Figure 61-43. Autofeather (Sheet 1 of 2). feather
•• Figure 61-44. Autofeather (Sheet 2 of 2). •• The oil will pass through the feather
valve to the coarse pitch oil chamber of
If PEC now senses a low torque signal from the transfer sleeve
BOTH N pt /Q sensors on the failing engine •• From the transfer sleeve the oil will
for a period of 3 seconds, it will output power flow into the inner beta tube to the front
from pin E. of the pitch change piston
This power will go to: •• The pitch change piston will drive the
blades to feather
•• Pin 58 of the Maintenance Panel
•• After 30 to 35 seconds the time delay
•• From pin 58 the power will be output relay will energize:
on pin 61
°° Contacts A2 to A3 will open
•• This power will now go to Time Delay
Relay 3-K1 ( or 2-K3) °° Power will be removed from K3 relay
and the pump will stop operating
•• The power will enter on pin A6 and
connect to A9 °° Green bar in alternate feather switch
will go OFF, power removed from
•• From pin A9, power will go from pin D.
contact A2 to A3
•• From contact A3 through pin A12 to
coil X1 to X2 of relay K3 Feather Pump
Contactor.
Alternate Feather The pump using oil from the reserve oil tank in
the RGB will send oil pressure to the Unfeather
Refer to Figure 61-45. Alternate Feather. valve.
Power from the Secondary bus is applied to pin •• The de-energized unfeather valve will
A3 and B3 on the ALTERNATE FEATHER direct the oil pressure to the top of the
switch on the PROPELLER CONTROL panel. Feather Valve
•• This will move the feather valve against
When Alternate Feather S101 selected power
the action of its spring
goes:
•• This action will open a port into and out
•• From pin A3 to A1 and of the feather valve through a restrictor
•• From there to pin 9 of P/J1 to pin 9 of R2
P/J2, to bring ON the FTHR (white) •• The restrictor will control the rate of
light on switch S101 through pins B and feather
C of the switch.
•• The oil will pass through the feather
Power also goes: valve to the coarse pitch oil chamber of
the transfer sleeve
•• From pin B3 to pin B1 in alternate
•• From the transfer sleeve the oil will
feather switch
flow into the inner beta tube to the front
•• From pin B1 to pin 9 in CLA < 40° of the pitch change piston
61 PROPELLER
switch
•• The pitch change piston will drive the
•• From 40° switch pin 10 to Time Delay blades to feather
Relay pin A5
•• After 30 to 35 seconds the time delay
•• From pin A5 to contacts A2 and A3 of relay will energize:
time delay relay
°° Contacts A2 to A3 will open
•• Output from A3 energizes feather pump
contactor K3 closing contacts A1 to A2 °° Power will be removed from K3
relay and the pump will stop
and B2 to B1
operating.
•• This energizes the alternate feathering
pump °° Green bar in alternate feather switch
will go Off, power removed from
•• Contacts B2 to B1 provide the ground. pin D.
•• Power also from pin B3 of switch S101
goes to contact 11 on Feather Pump
contactor
•• From contact 11 to contact12 to pin 11
of P/J 1 advisory lights control
•• Output from pin 11 of P/J2 goes to pins
A and D on switch S101 to bring ON
the green bar (pump operating).
Automatic Underspeed Protection When N p is below 1060 the springs and oil
pressure are holding the sliding valve in
Circuit position, to allow oil to flow through the
Circuit is Armed if: governor to the GBEV.
•• NOT Manual feather From the GBEV the oil flows to the second
•• NOT Autofeather stage of the servo valve where it is then
controlled by the servo valve, which is
•• NOT Alternate Feather controlled by PEC to control Np.
•• NOT PLA Ground Beta.
If the propeller overspeeds to 1060 N p the
If PEC detects high torque >50% AND low flyweights are now providing enough force to
N p < 815 N p from both N p t/Q sensors, the overcome the springs and oil pressure.
AUPC circuit will output a drive fine signal to
•• The flyweights move outwards which
the servo valve of the Pitch Change Unit.
raises the sliding valve
This drive fine signal will override any other •• This action cuts of oil to the second
signal coming from PEC and the PEC Caution stage of the servo valve
Light will be ON.
•• No oil supply to the propeller pitch
change mechanism results in the
The fine pitch oil, directed by the servo valve,
counterweight assemblies now becoming
will go to the flight fine pitch port of the
61 PROPELLER
the controlling force on the blades
Ground Beta Enable valve, and from there to
the transfer sleeve. •• Blade pitch will be increased to control
the propeller at 1060 Np
From the transfer sleeve the oil will flow
•• If the pitch increase caused by the
through the outer beta tube to behind the
counterweights causes N p to decrease
Pitch Change Piston driving the pitch change
below 1060 the sliding valve will re-open
mechanism to fine pitch.
and Np control will revert to normal.
The ground beta enable valve will prevent any
fine pitch below 16°.
Overspeed Governor
(Propeller control system NOT in ground beta
control)
(F5) FIREWALL
PROP 1
+28 VDC BETA LTS
RIGHT 2.5A
ESS BUS
J- J- +28VDC PEC 1
X X DC RTN CH 'B' PEC CAUTION
LEFT DC CBP INDICATION Z Z 25 #1 PEC
CAUTION AND
(J6) WARNING PANEL
PROP 1
+28 VDC PEC B A3
RIGHT 5A A2 E14 G G +28VDC
SEC BUS
E15 A1
DASH 8 Q400
RIGHT DC CBP
E9 X1
LOW BETA A- A- 18 LOW BETA 18 V U
H9 X2 INDICATION INDICATION
(S9) 9 10 3-K3
PROP +28 V DC
O/SPD BETA <30° SWITCH ADVISORY LTS CONT UNIT
3A LEFT SEC H15 T/D CONTROL LOW BETA INDICATOR
TEST BUS 6-8 SEC TIME DELAY
(G5) 9 8
PROP 1 PLA < 60° SWITCH RELAY JUNCTION BOX NO. 1
BETA SOL
#1 PWR LEVER
2.5A
FOR TRAINING PURPOSES ONLY
REMOTE A/F S- S- R R
PROP 1 ENABLE R- R- P P
(D4) REMOTE X X S S
ALT
FEATH TQ HI D D N- N-
+28 VDC
3A 60 5 4 58
RIGHT
SEE 61 PROPELLER ELECTRONIC
SEC BUS SHT 1 2 1 57 CONTROL (PEC) 2
NACELLE WING
S1
RIGHT
B B PEC 1
RIGHT DC CBP #1 UNFEATHER CH 'A'
(LOCAL) A A
3NC OFF
3C 53 X E- E-
3NO
1300-S1
52 J3 J1 Y F- F-
MAINT DISC S100
SELECT
AUTOFEATHER WING
MAINTENANCE PNL NAC.
ENGINE/FUEL CONTROL PNL PROPELLER ELECTRONIC
'A' (CENTER CONSOLE) LEFT CONTROL (PEC) 1
SEE SHT. 1
61 PROPELLER
DASH 8 Q400
G R
FADEC 1 CH 'B' G- F CH 'B'
F E
B- T
C- U
J/P11
C L
D
FOR TRAINING PURPOSES ONLY
TORQUE PROBE A
J/P12
C J
D K
J/P28
P/J20 CONTROL (PEC) NO. 1
PRIMARY C F
F G (LEFT SIDE SHOWN,
RIGHT SIDE SIMILAR)
BFT A SECONDARY
D D
A E
REFERENCE B R
E S
CH 'A'
J/P27
SERVO VALVE 1 A N
B U
GBEV J/P24
A T
B J
P/J21
J/P29
PRIMARY
C F
F G
BFT B SECONDARY
D D
A E
CH 'B'
REFERENCE B R
E S
J/P26
SERVO VALVE 2 N
A
B U
J/P30 P/J20
UFV
A P
B CH 'A'
C
•• O u t p u t f r o m P E C P / J 2 1 p i n T t o
Overspeed Governor Reset solenoid
•• Return signal from OSG reset solenoid
to PEC pin J of P/J21.
61 PROPELLER
NACELLE WING
H P
G D
G- C
FADEC 1 CH 'A' F B CH 'A'
B- M
C- N
H S
DASH 8 Q400
G R
FADEC 1 CH 'B' G- F CH 'B'
F E
B- T
C- U
C L
D
FOR TRAINING PURPOSES ONLY
TORQUE PROBE A
C J
D K
GBEV
A T
B J
PRIMARY
C F
F G
BFT B SECONDARY
D D
A E
CH 'B'
REFERENCE B R
E S
SERVO VALVE 2 N
A
B U
UFV
A P
B CH 'A'
C
A T
B J
D CH 'B'
E OSG RESET VALVE
A
B
A
B
A
B CH 'A'
BRUSH BLOCK BRACKET
61 PROPELLER
of the switch and then to pin E of PEC propeller to Maximum Reverse.
•• Power also from contact 2 to contact 1
When the Time Delay Relay times out, 30 -
of the switch to pin F of PEC
35 seconds, the relay will energize opening
•• With these signals PEC will energize contacts A2 to A3:
the solenoid of the Unfeather valve
•• This will remove power from coil X1
•• The power output from contact 4 also
and X2 in K3 relay
goes to pin 61 of the unfeather switch
•• Relay contacts A1 to A2 will open
•• From pin 61 the power goes to the time
delay relay pins A5 and A9 •• Alternate feathering pump will stop
•• From pin A9 to contacts A2 to A3 to •• Contacts 11 and 12 will open in K3 relay
coil X1 and X2 of relay K3
•• Advisory lights Control will remove
•• This will connect power from the Sec power from green bar in switch S101
bus to the pump. Power from Sec bus (or S102).
also through 11 and 12 of K3 relay to
pin 11 advisory lights control
•• Advisory lights control will output
power on pin 11 P/J2 to contacts D and
A on switch S101 (or S102)
•• T he green bar i n t he s wi t ch will
illuminate because the pump is
operating.
RIGHT
WING NACELLE
C6 A3 C7
B9 A2 A C
9 10 B7 X1
B8 B D
CLA < 40° SW. A3 X2
(P4) 2-K3 (1A)
PROP 2
#2 CONDITION 11 12
ALT FEATH
3A LEVER TIME DELAY 30-35 SEC
DASH 8 Q400
SEE 'B'
SHT. 3 SEE SHT. 3 RELAY JUNCTION BOX NO. 1
+28 VDC
LEFT SEC (S4) B1 B2 B B
PROP 2
BUS
AUX PUMP
50A A1 A2 A A
X1
FEATHER PUMP
CONTACTOR (50A)
FEATHER FEATHER
SELECT G G
G
W W W W
D-
U Z W V A- B-
ENGINE/FUEL CONTROL PANEL A C
(CENTER CONSOLE)
B D
(A4)
PROP 1
AUX PUMP
50A
+28 VDC 11 12
RIGHT (D4)
SEC BUS PROP 1
ALT FEATH
3A
B1 B2 B B
SEE
SHT. 2
A9 A3 A12 A1 A2 A A
A7 A2 X1
9 10 A5 X1
CR4
RIGHT DC CBP A6
CLA < 40° SW. D5 X2 X2
3-K1 (1A) K3
#1 CONDITION WING NACELLE
FEATHER PUMP
LEVER TIME DELAY 30-35 SEC FEATHER PUMP
CONTACTOR (50A) LEFT
'A'
RELAY JUNCTION BOX NO. 1
SEE SHT. 2
61 PROPELLER
PAGE INTENTIONALLY LEFT BLANK
CAP SCREWS
61 PROPELLER
GREASE LEVEL
61 PROPELLER
7. Add grease to the hub assembly through
Aircraft or System Limitations one of the cap screw holes. Continue to
TASK 05-13-00-990-802. add grease until the grease is level with or
comes out of the other cap screw hole
Time Limits, Propellers The time limited
8. Install the cap screws and torque to 34 to
items are identified in Dash 8-400 Dowty
36 lbf ft (46.1 to 48.8 Nm)
Aerospace’s Propeller Maintenance Manual
Publication No. 1096, Component Maintenance 9. Install the spinner.
Manual 61-00-00.
1 2
GREASE
61 PROPELLER
LEVEL
(REF)
B DRAIN POSITION
61 PROPELLER
5. Turn the propeller until that hole is at the
Refer to the Bombardier published AMM Part
lowest position to the ground (drain position).
2 PSM 1-84-2.
6. Let all of the grease drain from the propeller.
•• TASK 05-53-00-210-811 Engine
7. Add new grease to the propeller as follows: Inspection after Propeller Sudden
•• Use your hand to turn the propeller so Stoppage
that the cap screw holes (1, 2) are in the •• TASK 05-53-00-210-812 Engine
initial position again (horizontal) Inspection after Propeller Strike
•• Add grease through one of the cap Causing Blade Structural Damage
screw holes until the grease is level •• TASK 05-53-00-210-813 Engine
with, or comes out of the other cap Inspection after Propeller Strike
screw hole. Causing Minor Blade Damage.
8. Install the cap screws (1, 2) and torque to •• TASK 05-53-00-210-821 Propeller
34 to 36 lbf ft (46.1 to 48.8 Nm). Inspection after a Bird Strike
9. If necessary, clean the propeller of any •• TASK 05-53-00-210-822 Propeller
grease spillage with a clean lint-free cloth. Inspection after a Lightning Strike
•• TASK 05-53-00-210-823 Propeller
Special Tooling Inspection after an Engine Fire
Refer to the DHC-8 Q400 Maintenance TASKS •• TASK 05-53-00-210-824 Propeller
supplement for detailed task procedures. Inspection after an
Over-speed Condition
•• DAPT70-0021-00 Lifting Equipment
•• TASK 05-53-00-210-825 Propeller
•• DAPT61-0015-00 Torque Adapter Inspection after an Over-torque
•• DAPT60-0223-00 Outer Sleeve Clamps •• TASK 05-53-00-750-801 Engine
•• DAPT65-0079-00 Blade Sling Inspection after Propeller Lightning Strike.
Make sure that the two condition lever angles If you did the check with the engines started,
(CLA’s) are at START AND FEATHER (engine shutdown the engines.
started) or at FUEL OFF (engine stopped).
On aircraft with Modsum 4-113588, do an
Make sure the two power lever angles (PLA’s) operational check of the propeller autofeather
are at DISC. and uptrim system as follows:
On the propeller control panel, push the Make sure that the two condition lever angles
AUTOFEATHER SELECT switchlight and (CLA’s) are at START AND FEATHER (engine
make sure that: started) or at FUEL OFF (engine stopped).
a. The SELECT advisory light comes on. Make sure the two power lever angles (PLA’s)
are at DISC.
b. The ‘A/F SELECT’ and the ‘A/F TEST
IN PROGRESS’ messages show on the
On the propeller control panel, push the
engine display.
AUTOFEATHER SELECT switchlight and make
sure that the SELECT advisory light comes on.
NOTE
During the test sequence the a. O b s e r v e t h e e n g i n e d i s p l a y , t h e
uptrim indication and ITT red messages that follow must show:
radial increase should show on the
• ‘A/F SELECT’.
engine display. ‘NTOP’ changes
to ‘MTOP’ and the torque bug • ‘A/F TEST IN PROGRESS’.
increase to the applicable uptrim
set position. The ‘A/F ARM’
message will then replace the
‘A/F SELECT’ message on the
engine display. This will occur
61 PROPELLER
at the engine maintenance panel.
If the autofeather test is aborted,
‘A/F TEST ABORT’ will show 6. Make sure that the propeller moves to a low
on the engine display. If the blade angle.
autofeather test fails, ‘A/F 7. Set the UNFEATHER (manual) switch off,
TEST FAILED’ will show on at the engine maintenance panel.
the engine display. If the ‘A/F
TEST ABORT’ message shows, 8. Set the CLA to MIN/850.
do the autofeather test again. 9. Push the ALT FTHR switchlight on, at the
propeller control panel:
On the propeller control panel, push the
AUTOFEATHER SELECT switchlight and a. Make sure the indication on the ALT
make sure that: FTHR switch stays off.
b. Make sure the propeller stays unfeathered.
a. The SELECT advisory light goes out.
10. Set the condition lever angle to START
b. The ‘A/F SELECT’ and the ‘A/F TEST AND FEATHER:
PASSED’ messages do not show on the
engine display. a. Make sure the indication FTHR on the
switchlight comes on.
If the ‘A/F TEST PASSED’ message does not b. Make sure the Green Bar comes on for
show during the check then the system is defective. between 25 and 35 seconds.
If you did the check with the engines started, c. Make sure that the propeller fully
shutdown the engines. feathers.
11. Move the CLA to FUEL OFF.
If you did the check with external electrical
power, de-energize the aircraft electrical system. 12. Refer to the FIM, PSM 1-84-23 for more data if
any of the alternate feather checks are defective.
OPERATIONAL TEST OF THE here are two procedures given to do this task.
PROPELLER OVERSPEED The first procedure uses fault code data stored in
GOVERNOR (MRB #612000-203) the FADEC and is displayed on the torque gauge.
The maintenance procedure that follows is The second procedure uses fault code data
for the operational check of the propeller stored in the EMU which is accessed from the
overspeed governor. CDS and is displayed on the ARCDU.
1. Do the pre-start checks and start the engines Energize the aircraft electrical system
2. Make sure that the two condition lever
angles (CLA’s) are at MAX/1020. Do the operational check of the propeller fault
code indication as follows (Engine Display):
3. Make sure the two power lever angles
(PLA’s) are at FLIGHT IDLE.
NOTE
4. S e t a n d h o l d t h e P R O P O ’ S P E E D
GOVERNOR switch to TEST on the pilot’s This check must be completed with
side console: the two engines stopped and the
propellers in the feather position.
a. Make sure that the OSG TEST IN
PROG message is shown on the engine 1. Move the two condition lever angles
display after approximately 3 seconds (CLA’s) to the FUEL OFF position.
61 PROPELLER
4. Make sure the adjacent amber CDS LED 5. Make sure that you get the indications that
comes on. follow:
5. Set either ARCDU selector switch to the a. The ‘A/F SELECT’ and the ‘A/F TEST
ON position IN PROGRESS’ messages show on the
engine display.
6. O n t h e A R C D U , s e l e c t t h e M A I N T
push-button.
NOTE
7. Follow the menu and select the side key
During the test sequence, the
adjacent to the POWERPLANT FAULTS
uptrim indication must show on
and look at the selection for “Engine 1 or
the engine display and the torque
Engine 2”
bug increase to the applicable
8. Use the NEXT or PREVIOUS keys to make uptrim set position.
an analysis of the fault codes.
b. The ‘A/F ARM’ message will then
9. If the display is white, there are no engine
replace the ‘A/F SELECT’ message on
fault code indications.
the engine display.
10. If the display is amber, select the side key
c. After approximately three seconds the
adjacent to Engine 1 or Engine 2 and record
‘A/F SELECT’ message shows again.
all the fault code indications.
d. On the propeller control panel, the
11. R e f e r t o t h e A M M P S M 1 - 8 4 - 2 a n d
ALT FTHR advisory light (on the ALT
FIM PSM 1-84-23 for instructions and
61 PROPELLER
FTHR switchlight) comes on.
disposition of the fault codes shown.
e. The LH indicator will come on first and
OPERATIONAL CHECK OF THE then the RH indicator.
PROPELLER AUTOFEATHER f. The sequence will then occur again (this
SYSTEM IN MAINTENANCE is to permit the test on the two power
plant autofeather systems).
MODE (CMR# 612000-106)
6. Make sure the ‘A/F TEST PASSED’
The maintenance procedure that follows is message shows on the engine display after
for the operational check of the propeller the test sequence is completed.
autofeather system in maintenance mode.
7. P u s h t h e A U T O F E A T H E R S E L E C T
switchlight and make sure that:
On aircraft without Modsum 4-113558, do an
operational check of the propeller autofeather a. The SELECT advisory light goes out.
system in maintenance mode as follows:
b. The ‘A/F SELECT’ and the ‘A/F TEST
PASSED’ messages do not show on the
1. Make sure that the two condition lever
engine display.
angles (CLA’s) are at ‘FUEL OFF’.
8. Set the ‘MAINT DISC’ switch to off.
2. Make sure the two power lever angles
(PLA’s) are at ‘DISC’. 9. If the ‘A/F TEST PASSED’ message does
not show during the check then the system
3. Set the ‘MAINT DISC’ switch to on.
is defective. Refer to the FIM TASK
4. P u s h t h e A U T O F E A T H E R S E L E C T 61-20-00-710-804.
switchlight and make sure that the SELECT
advisory light comes on.
1. Make sure that the two condition lever OPERATIONAL TEST OF THE
angles (CLA’s) are at ‘FUEL OFF’.
PROPELLER REDUCED NP
2. Make sure that the two power lever angles FUNCTION
(PLA’s) are at ‘DISC’.
3. Set the ‘MAINT DISC’ switch to on. The maintenance procedure that follows is for
the return to service check after troubleshooting
4. P u s h t h e A U T O F E A T H E R S E L E C T the reduced Np function.
switchlight and make sure that the SELECT
advisory light comes on. Set the WOW system for Air Mode
a. Observe the Foolowing messages on the
engine display: Do the pre-start checks and start the engines
• ‘A/F SELECT’ Do a functional check of the propeller reduced
• ‘A/F TEST IN PROGRESS’. Np as follows:
b. On the propeller control panel, make 1. Set the two condition lever angles (CLA’s)
sure that the ALT FTHR advisory at 850.
light (on the ALT FTHR switchlight)
comes on. NOTE: The #1 ALT FTHR 2. Move the two power lever angles (PLA’s)
advisory light will come on during until the two propellers speed govern at 850.
61 PROPELLER
the first cycle, and the #2 ALT FTHR 3. Move the two power lever angles (PLA’s)
advisory light will come on during the again to give an increase of approximately
second cycle. (c) Observe the engine 3% Tq to make sure that the propellers are
display. If the test is satisfactory, the on the speed governing schedule.
‘A/F TEST PASS’ message will show.
NOTE: If the autofeather test is aborted, 4. Push the RDC Np switch for approximately
‘A/F TEST ABORT’ will show on 1 second and make sure that the RDC Np
the engine display. If the autofeather advisory is displayed on the ED.
test fails, ‘A/F TEST FAILED’ will 5. In less than 10 seconds, move the CLA to
show on the engine display. If the ‘A/F MAX 1020.
TEST ABORT’messages shows, do the
AUTOFEATHER TEST again. 6. Make sure that the ED rating changes from
MCR to NTOP.
5. On the propeller control panel, push the
AUTOFEATHER SELECT switchlight and 7. Make sure the Np stays at 850.
make sure that: 8. Move the two power lever angles (PLA’s)
a. The SELECT advisory light goes out. again to give an increase of approximately
3% Tq and make sure that the N p stays at 850.
b. The ‘A/F SELECT’ and the ‘A/F TEST
PASSED’ messages do not show on the 9. Push the RDC Np switch for approximately
engine display. 1 second and make sure that the N p has
increased. Make sure that the RDC N p
6. On the ENGINE MAINTENANCE section advisory has gone off on the ED.
of the Central Maintenance Panel (above
the wardrobe), set the ‘MAINT DISC’ Set the WOW system to Ground Mode.
switch to off.
7. If the ‘A/F TEST PASSED’ message does
not show during the check then the system
is defective. Refer to the FIM TASK
NOTE
To calculate the time to
unfeather: record the time from
61 PROPELLER
when the CLA is moved to
MIN/850 until the PROPELLER
GROUND RANGE light on the
glareshield comes on.
61 PROPELLER
•• AMM 61-10-11-000-801: Removal of the Spinner.
•• AMM 61-10-11-400-801: Installation of the Spinner.
•• AMM 61-10-00-820-801: Restoration of the Propeller Hub (MRB #611000-201).
•• AMM 61-10-00-820-802: Restoration of the Propeller Blades and Bearing Assemblies
(MRB #611000-202).
•• AMM 61-10-00-640-801: Grease Level Check in the Propeller.
•• AMM 61-10-00-640-802: Replacement of the Propeller Grease.
•• AMM 61-10-00-680-801: Service the Propeller by Replacing the Propeller Hub Grease
(MRB#612000-208).
•• AMM 61-10-00-350-802: Replacement of the Propeller Hub, Actuator and Backplate
Assembly, Inboard Bearing Liner.
•• AMM 61-10-00-720-801: Functional Test for the Balancing of the Propeller.
•• AMM 61-20-01-000-801: Removal of the Beta Tubes.
•• AMM 61-20-01-400-801: Installation of the Beta Tubes.
•• AMM 61-20-06-820-801: Adjust the Dual Pulse Probe Assembly.
•• FIM 61-20-00-810-802: Propeller #1 (#2), Failure to achieve 100% Np - Fault Isolation.
•• FIM 61-20-00-810-803: Propeller #1 (#2), Slow to unfeather - Fault Isolation.
•• FIM 61-20-00-810-804: Propeller #1 (#2), Fails to unfeather - Fault Isolation.
•• FIM 61-20-00-810-805: Propeller #1 (#2), Autofeather test fails - Fault Isolation.
•• FIM 61-20-00-810-807: Propeller #1, Uncommanded Propeller Feather - Fault Isolation.
61 PROPELLER
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