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HBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.
No part of any software or of the present document may be reproduced in any manner whatsoever without the expressed
written permission of HBC-radiomatic GmbH.
Table of Contents
1 Safety Instructions........................................................................4
1.1 Pictographs ....................................................................................... 4
1.2 General Safety Instructions................................................................ 5
1.3 Operator Safety Instructions .............................................................. 6
2 Operation ......................................................................................7
Automatic Switch-OFF (APO Function) ............................................... 8
Frequency Selection .......................................................................... 8
2.1 Battery and Battery Charger............................................................... 9
2.1.1 Transmitter Battery BA2250_0 ............................................... 9
2.1.2 AC Battery Charger for BA2250_0........................................ 10
2.1.3 DC Battery Charger for BA2250_0........................................ 11
2.2 Options ........................................................................................... 12
2.2.1 Utilization of button as shift key ...................................... 12
2.2.2 Cable Control Option........................................................... 12
2.2.3 radiomatic ® infrakey Option................................................. 13
2.2.4 Catch – Release Option ....................................................... 14
2.2.5 Catch – Release – Tandem Option ....................................... 15
2.2.6 Tandem Operation Option ................................................... 16
3 Fault Correction .......................................................................... 18
4 Maintenance................................................................................ 19
4.1 In the Event of a Fault ...................................................................... 19
5 Technical Data ............................................................................ 20
5.1 Dimensions ..................................................................................... 21
6 EC Declaration of the Manufacturer and of Conformity .............. 22
Appendix:
– Frequency List for Europe
– Return Delivery Note
1 Safety Instructions
1.1 Pictographs
The following pictographs will be used throughout the present operating instructions:
Ø Read the Operating Instructions Manual carefully and thoroughly before working with
the transmitter for the first time!
Ø The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations for
worker safety and accident prevention. Ignoring any such instructions or regulations
could pose a fatal threat to the operator or others.
Ø Keep this manual on location and readily available at all times!
Ø Only authorized and properly trained personnel may operate the transmitter.
Ø Anyone who is under the influence of drugs, alcohol or medication that has a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the transmitter.
Ø Before switching the transmitter on ensure that no-one is or can be endangered by
the initiated operation.
Ø Use only original HBC batteries. The use of batteries other than original HBC
batteries can cause malfunction and security problems during the charging process
(overheating or even battery explosion)!
Ø W ith the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the
transmitter. For the purpose of the present manual "shut down" implies:
– switching off the transmitter,
– storing the transmitter in a safe place and ensuring no unauthorized access,
– de-energizing the receiver,
– unplugging the connection cable on the receiver!
Ø Defects must be repaired and sources of interference must be removed immediately!
Ø A defective transmitter may only be repaired by qualified and competent personnel.
Use only original HBC spare parts. The device security cannot be guaranteed with
the use of spare parts other than HBC originals, and this voids our extended
warranty. Only the legal warranty regulations are then applicable.
Ø Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions!
Ø W hen using the transmitter always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations.
– The transmitter has been manufactured in accordance with the regulations and
guidelines stipulated in the German Trade Association's "Safety and Accident
Prevention Regulations for Operating Cranes by Radio Controls" (BGV D6; ZH
1/547) and DIN EN 13557.
– The transmitter has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
Ø Use the transmitter cautiously and properly. In particular when using a transmitter to
radio control a machine or crane for the first time.
Note:
In the event of an interruption of the radio link during a working cycle – what can
occasionally happen – both transmitter and receiver automatically shut down (so-called
"compulsory switch-off").
To reactivate the system release all operator controls, such as pushbuttons or
momentary contacts, and allow the control elements to return to their zero position. The
system must be reactivated before the crane or machine can react to control commands!
This feature hinders any uncontrolled or unwanted crane or machine movement, should
the radio link be interrupted.
Please observe:
If the crane is equipped with a Main Contactor you must press the button before the
crane can react again to control commands!
2 Operation
Caution:
Before starting work always press the button and trigger the acoustic signal. This
warns all colleagues that the crane or machine is about to move.
Note:
Replace the battery when the display in the transmitter flashes red and an acoustic
signal sounds. Otherwise, the transmitter will switch off in a few minutes.
Recharge the empty battery in the respective charger.
Note:
The automatic switch-OFF (APO function) does not relieve the operator of his
responsibility to turn off the transmitter when not in use!
Frequency Selection
Fixed frequency
If the identification plate in the battery compartment of the transmitter shows a frequency
value (e.g. 433.500 MHz), the transmitter operates with a fixed frequency.
Please contact your service department if the frequency has to be changed because the
frequency channel is already assigned to another operator.
The battery capacity depends on the age of the battery and the ambient temperature.
Older batteries lose their capacity over time. The battery capacity diminishes more
quickly at temperatures below 0 °C (32 °F) and above 40 °C (104 °F).
W hen handled properly the battery can exceed 500 charging cycles:
Ø Recharge the battery only when it is empty, i.e. when the red display on the
transmitter blinks and the acoustic signal sounds.
Ø Always store rechargeable batteries at room temperature.
Ø Protect the battery from short circuits and always store it in the protective cover
provided.
Ø Charge the battery fully before storing it for a prolonged period. Otherwise total
discharge may occur.
The charger consists of the battery charger QA101600 with 4 interchangeable standard
adapters and the battery compartment QC005A00.
Operating Display
Technical Data
The charger consists of the battery charger QD112300 and the battery compartment
QC005A00.
Operating Display
Technical Data
2.2 Options
Note:
– If the connection cable is connected to a transmitter while it is
switched on, the transmitter switches off automatically. Press
the button to switch to cable operation.
– W hen the system is in cable mode the transmitter will receive
the supply-voltage from the receiver. I.e. the transmitter can
be used without the battery.
– If the connection cable between the transmitter and the
receiver is removed, the radio system switches off
automatically. Press the button to switch back to radio
operation.
( Illustration exemplarily)
radiomatic ® infrakey is an additional infrared module for the transmitter and the receiver.
Due to separate crane activation via infrared link it increases the safety of operation, i.e.
the crane can not become inadvertently enabled.
The range of the infrared beam is max. approx. 20 meters (66 feet) and the angle of
radiation is 34°.
Via the Catch – Release Option two or more radio transmitters can control a crane
alternately.
W hen the radio receiver is switched on, the crane can initially be controlled via any
associated transmitter. Once the radio receiver was taken over by one transmitter, the
other transmitters no longer have access.
Release crane
1. Enter the "Release" command on the transmitter.
2. Press the STOP switch on the transmitter.
The access rights for the crane are cancelled. Crane control can be taken over by
another transmitter.
Operating Example
Transmitter 1 has taken over the crane. Transmitter 2 is to be given control.
1. Enter the "Release" command on transmitter 1.
2. Press the STOP switch on transmitter 1.
3. Unlock the STOP switch of transmitter 2 by turning, and press button.
4. Enter the "Catch" command on transmitter 2.
Transmitter 2 now has sole access to all crane functions.
Notes:
– If a receiver has already been adopted by a transmitter can be displayed via a lamp
on the crane or machine.
– If the operating voltage of the receiver fails the receiver returns to the starting
condition in which it can be adopted by any transmitter. If necessary the receiver
must be adopted anew.
– If the transmitter is deactivated without the command “Release“ having been issued,
the other transmitters have no access to the receiver. The starting condition
described above can only be resumed by deactivating the operating voltage at the
receiver.
Via the Catch – Release – Tandem Option two or more radio transmitters can control
several cranes alternately.
Each crane is equipped with a radio receiver that can receive and monitor all transmitter
frequencies.
After activating the receivers all transmitters have equal access to the radio control
system.
Release crane
1. Enter the “Release“ command on the transmitter.
The release applies to all active cranes.
2. Press the STOP switch on the transmitter.
The access rights for the crane(s) are cancelled. Crane control can be taken over by
another transmitter.
Operating Example
Transmitter 2 has taken over the crane(s). Transmitter 1 is to be given control over the
crane(s):
1. Enter the “Release“ command on transmitter 2.
2. Press the STOP switch on transmitter 2.
3. Unlock the STOP switch of transmitter 1 by turning, and press button.
4. Turn rotary switch on transmitter 1 to the "A" or "A + B" or "B" position.
5. Enter the “Catch“ command on transmitter 1.
Notes:
– If a receiver has already been adopted by a transmitter can be displayed via a lamp
on the crane or machine.
– If the operating voltage of the receiver fails the receiver returns to the starting
condition in which it can be adopted by any transmitter. If necessary the receiver
must be adopted anew.
– If the transmitter is deactivated without the command “Release“ having been issued,
the other transmitters have no access to the receiver(s). The starting condition
described above can only be resumed by deactivating the operating voltage at the
receiver.
Tandem Operation T1
The radio system consists of 1 transmitter and 2 receivers for 2 cranes.
The transmitter can control the cranes individually or in parallel.
Tandem Operation T2
The radio system consists of 2 transmitters and 2 receivers for 2 cranes. Both
transmitters are master transmitters and can control the cranes individually or in parallel.
During normal operation transmitter 1 controls crane A and transmitter 2 controls crane B.
In order to be able to switch to crane B or A + B at transmitter 1, for example, the
radiomatic ® iON must be removed from transmitter 2 and inserted in transmitter 1.
Tandem Operation TM / TS
The radio system consists of 2 transmitters and 2 receivers for 2 cranes. One transmitter
is a master transmitter and can control crane A and B individually or in parallel. The
other transmitter is a slave transmitter and can only control crane B.
In order to be able to switch to crane B or A + B at the master transmitter, the
radiomatic ® iON must be removed from the slave transmitter and inserted in the master
transmitter.
The cranes are selected at the master transmitter via a rotary switch:
A only crane A
A+B crane A + crane B
B only crane B
3 Fault Correction
Note:
Please check the functions using the cabin or cable controls first!
4 Maintenance
The radio control system is virtually maintenance-free. The following points, however,
should be taken into consideration:
Note:
Should you have any problems with the radio control system, contact your local
distributor or HBC-radiomatic GmbH.
Warning:
Never operate a crane or machine with a faulty or defective radio control system!
Ø Never try to repair the transmitter electronics! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to your local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send both transmitter and receiver and enclose a detailed description of
the problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
Ø To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address:
HBC-radiomatic GmbH
Haller Strasse 47 – 53
74564 Crailsheim, Germany
Ø Should you choose to deliver a defective radio control system personally to your
distributor or our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 – 800
5 Technical Data
eco
Unique system address over 1,000,000 combinations
Transmitting power TC/TX 641: < 10 mW
Frequency range 433 ~435 MHz
5.1 Dimensions