BATCH – 01

Packaging machine

AUTOMATED PACKING MACHINE BATCH NO 01 1

Team members

S.R. CHAITHANYA G.DHARANIDARAN K.SURYA

VTC1514006 VTC1514009 VTC1514048

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3.OBJECTIVE

General Objectives
To reduce the man power in packaging field and
to increase the productivity

Academic Objectives
While progressing our project, we will gain the
knowledge in the fields of Mechanical System,
Embedded System and it’s programming and
Fluids System.

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4.Why the project is Selected

• In 1936 by Walter Zwoyer introduced the first

sealing machine.
• But the development of packaging machine is
from 1954
• The automated packing machine avoid the
human power by doing multiple process like

• Filling
• Weighing
• Packing
• Cutting

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5.PRESENT SYSTEM

• The present machines are used

only by large scale industries.
• Due to cost factor it cannot be
used in small scale industries
and shops

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PRESENT SYSTEM (Contd..)

Improvements to be done

• High Cost
• More Space Requirement
• High Power Consumption

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7.PROPOSED SYSTEM

We will make the automatic packaging

machine.
Generally, packaging machine is used
in the large scale industries.
Our project will be useful for small
scale industries.
We made the revolution for that
packaging machine

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8.Analysis

PQCDSM
P-PRODUCTION

Q-Quality

C-Cost

D-Delivery

S-Safety
M-Morale

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8.1 PQCDSM-PRODUCTION

The production in increased when compared to

manual operation.

In manual process time taken for packaging is

more when compared to do the same with the
automation.

It takes more manpower for packing a material

by manual by processing this by automation the
manpower reduced

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8.2 PQCDSM-QUALITY

Quality of packaging is increased by processing it

by automation.

By increasing the quality of packaging benefits

through increased sales
As a result the customer satisfaction is improved
We are using 40 micron plastic sheet
(Eco-Friendly)

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8.3 PQCDSM-Cost
S.NO MATERIALS SPECIFICATION QUANTITY PRICE
1 DC MOTOR 12V, 45RPM 2 Rs.400
2 HOPPER 300 DIAMETER 1 Rs.1000
3 SOLENOID VALVE + 220V AC, 10BAR 1 Rs.3000
DAC
4 LIMIT SWITCH 5V 2 Rs.100
5 COMPRESSOR 12 BAR 1 Rs.5000
6 CONTROLLER (PIC) PIC16F877A 1 Rs.300

7 POWER SOURCE 12V, 05V- DC SOURCE 1 Rs.500

230V AC-12V DC- 5V DC

8 RELAY 12V 4 Rs.100
9 SEALING MACHINE 230v 1 Rs.1000 Total amount: Rs.15,400
10 DC MOTOR 12V,5RPM 1 Rs.150
11 ROLLERS 100MM 2 Rs.200

12 PLASTIC TUBES 4X0.75 REQUIRED Rs.2X50

13 RELAY DRIVER IC ULN2003A 1 Rs.250
14 PLASTIC FILM - REQUIRED Rs.300

15 EXTENSION BOX 230V 1 Rs.200

16 IRON ROD STAINLESS,IRON REQUIRED Rs.2000
17 RACK AND PINION 1:3 1 Rs.80

18 BUSHES PLASTIC 12 Rs.180

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8.4 PQCDSM-Delivery

In the view of small scale industries our project

has high delivery due to these factors.

• Cost
• productivity

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8.4 PQCDSM-Delivery

PPM-Parts Per Minute

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8.5 PQCDSM-Safety

There is no chance for shock due to short circuit

because we have fabricated the wires as per that.
As we are not using any sharp or heavy material
In our project, there will be no injury for human’s in
any
sudden case.

The safety precaution to be taken is that

Be aware of heat and pneumatic pressure.

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8.6 PQCDSM-Morale

On working out on this we came to know that

“FOR EVERY PROBLEM

THE SOLUTION COMES FROM
THE PROBLEM ITSELF”

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9.Advantage

 Low cost automation

 Better quality

 Reduced labor cost

 Less time consumption

 Increased production

 Customer satisfaction

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10.Block Diagram

Two Motors

Loading and
Unloading
cover

Horizontal Sealing DAC Output

Hopper Filling

Same Time Action

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Block Diagram

Motors
There are two motor used to load the cover to the Hopper pipe.
One motor rotate clockwise and other motor rotate counter clock
wise.
Both motors are inversely proportional.
One motor is used for controlling the opening and closing of
hopper.

Hopper
A hopper is a large, pyramidal shaped container used in
industrial
processes to hold particulate matter that has been collected
from expelled air.
Hoppers are usually installed in groups to allow for a
greater collection quantity.

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Block Diagram
Loading cover
 In this block the cover has loaded into top side in the hopper pipe.
 To make a more gripness load a cover more.

DAC
 Pneumatic cylinders use them where it is needed to produce
a force in both directions.
 A double-acting pneumatic cylinder has a port at each end,
supplied with pneumatic air for both the retraction and
extension of the piston.
 A double-acting cylinder is used where an external force is not
available to retract the piston or where high force is required
in both directions of travel.

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11.Circuit Diagram

WORKING

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12.Interconnection Diagram

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13.Hardware
PRO-E Design

Back view
Front view

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Hardware

Top view

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Hardware
Paper module

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 14.Making

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15.Difficulties

We have faced difficulties while doing our project.

 Building of mechanical structure.

 Connecting mechanical parts.
 Giving connections
 Connecting solenoid valve.
 Setting the required pressure.
 To connect the hose pipes.

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16.Alternatives

Alteration to be done:-

 External timers
• Analog timers
• Digital timers
 Varying packaging size
 Counters
 Push buttons and keypad control
 Alarm system

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17.Final project image

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18.Working video

Please refer link for our working video

https://www.youtube.com/watch?v=sKl6EMIoN70

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19.Output

WEIGHT-95-100gms

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20.Learnings

Mechanical Electrical

• Welding • PIC Real Time

• Grinding Interfacing
• Rack and Pinion working • Interconnect Many
• Building a Mechanical Circuit Boards
structure • Working Of Solenoid
valve

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 Thank You

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 Queries

1. Batch no 12. Inter connection diagram

2. Team members 13. Hardware
3. Objectives 14. Making
4. Why project is selected? 15. Difficulties
5. Present system 16. Alternatives
6. Improvements 17. Final project image
7. Proposed system 18. Working video
8. Analysis – PQCDSM 19. Output
9. Advantages 20. Learnings
10. Block diagram 21. Thank you
11. Circuit diagram 22. Query