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,
© G. C. Loveday ]977
2.3 Capacitorfaults
17 generator 60 '::":;';;;~'f' .
fault conditions 27
6.4 Active pulse shaping ciIcuits
3.7 Exercise: power unit with a simple linear
6.5 Schmitt trigger circuit 71
regulator 28 .
6.6 The mOflostable 72
3.8 Exercise: stabilited power supply with
6.7 Fault finding in pulse and Wa~fonn
7.5 Fault conditions and fault finding in 8.2 Types of integrated circuit 93
thyristor and triac circuits 84 83 Servicing instruments containing ICs 95
7.6 Exercise: alarm unit 86 3A Exercise: heater control unit using a 741
7.7 Exercise: lamp dimming circuit 87 op-amp 97
7.8 Exercise: sequential control unit 88 8.5 Exercise: frequency standard cicuit
7.9 Exercise: lamp flasher unit 90 using TIL logic 99
7.10 Exercise: motor speed control circuit 91 8.6 Exercise: boiler control unit using TTL
logic 100
8 Circuits using Linear and Digital
Integrated Circuits 93
8.1 Introduction to integrated circuits 93 Answers to Exercises 102
,
Preface
The ability to rapidly diagnose the causes of !aults fault finding methods.
in electronic equipment and circuits is one of the The majority of the circuits have been built,
important skills that can be acquired by the eJe~tronic tested, and th.en measurements made under fault
. technician or mechanic. This book is intended to conditions, and it is intended that the student
serve as an introduction to the subject. Naturally, should construct or breadboard the circuits as
fault diagnosis skill is not aclrleved easily. since it practical project work. For this reason, readily
coinbines a good understanding of component and available components, wherever possible, have been
circuit operation together with knowledge on testing c~oseh.
methods and on how components fail. The exercises Primarily the book is intended for students
throughout the book are deSigned to assist the student studying City and Guilds 224 Electronic & T. V.
in improving his fault diagnosis technique. The text Mechanics, aty and Guilds 272 Electronic Tech
concentrates nui.inIy on component faults occurring nicians, and the TEC Certificate and Dipioma COUiSes
in particular types of circuit rather than on the fault However, it is hoped that the text and exercises, will
rmding techniques used for localising faults in com prove interesting and helpful to a much wider reader
plete electronic instruments or systems. There is, ship.
however, a section that deals briefly with system
~'
,
1i
II
tl.
~
l!
1 Basics of Fault Diagnos.is
r-----~------~~--~~----o+24V
1.1. Circuits and Test Readings
An electronic circuit is a collection of components
connected together to perform a particular electronic
function. Each component has its part to play in'the
operation of. the circuit. If any con,wonent should
fail, then the operation will be drastically chan~d.
For an example, consider the simple relay amplifier
circuit of Fig, 1.1. If RI were to'go open circuit,
there would be no forward bias current for Trl' The
collector voltage of Trl would rise, Tr2 would then 0----------------_---0 0 V
conduct, and the relay coil would be permanently Fig. 1.1 Relay amplifier
energized. was faulty. Component testing is desc:ibed later in
A faulty component produces a certain set of
this chapter. '
symptoms, which can be used to indicate the com
for more complex circuits, especially those which
'ponent and its type of fault. Such symptoms are,
use direct coupling, the effects of one component
for example, the voltage levels at ~arious points in
fault can be extensive. However the fault symptom
the circuit. ~, .
invariably inilicates i'lhich component is at fault, and
The voltages, * ~easured ;.Vith! a standard multi the exercises in the follOwing chapters are intended
range meter at the test points of Fig. 1.1, when the to give the reader experience in diagnosing faulty
... circuit is working correctly, and wi~h no input components from a given set of symptoms.
applied, are Skilful fault diagnosis requires both theoretical
knowledge and practical experience. Before attemp
-
Test !point
.
Volt ape
I +0;7
1 1+0·1
2 I ting the diagnosis of faulty components the technicial
will need to understand the purpose of the circuit
. However, with Rl open circuit the readings would
and its operation. ll1is clearly presupposes that he .
change to
also understands the principle of opeotion of the
Test point
Voltage
110 I I 2
+0,7
3
+0·15
various electronic components used. A review of the
common components follows in the next section.
1.2 Components and Common Faults
These readings indicate that Trl is non-conducting
and, since the base vol tage of Tr 1 is at iero volts, Before considering the individual types of component
.that possibly Rl is open circuit and cannot supply let us look at the ways in which a component can
base current to Tri. It is worth noting here that a faiL A component can be said to have failed if any
base-erriitter short circuit on Trl would also cause the one of its constants is out of its specified limit.
same symptclms. A resistance check would be . For example, if a 5k6 ohm ± 5% resistor actually
necessary to discover which of the two components has a resistance value of 6 kS1, or if the leakage
current of a 64 JiF 12 V electrolytic capacitor is
*Throughout the book, the voltage readings in these test
150 JiA when it is specified as a maximum of 10 JiA,
point tables are given in VQlts. .
then both components have failed.
2
3 BASICS OF FAULT DIAGNOSIS
Both these examples can be described as partial It is perhaps easy to understand failures caused by
failures since they do not necessarily lead to a com defects and overloads. but why should a c(lInponent
plete l~ of performance, rather to a small change. fail in normal use? Basically the component is ageing
Partial failures are especially important when the beCause of the stresses that are acting continuously
component is used in a critical circuit position. upon it. These stresses are of two kinds, operating
llle faults we are more concerned with are called and environmental. The operating stress is due to
c.1tastropllic failures, when the failure of the com the design conditions, and fhe life of a component
ponent is both sudden and complete. for example, can be prolonged by operating it well within it.s
a resistor goes very high in value, or becomes open rated maximum value of current, voltage, and power.
circuited, or a diode develops a short circuit 111is is called derating. Environmental stresses are
between anode and cathode. Such failures Jead to a those caused by the surrounding conditions. High
complete loss of performance and are usually temperature, high hUmidity, mecha!1ical shock and
accompanied by a drastit change in d.c. bias levels. vibration, high or low pressure. and corrosive chemi.
As a general rule certain types of component fail cals or dust in the air, are the major adverse conditions.
in a particular way. When resistors. especially the All oftbese stresses affect the component and cause
film type. fail they often go open circuit. since a some deviation from the specification, and finally
small break in the resistaqce spiral is a much more the component will faU. For example, consider a
likely event than a short circuit across the whole component SUbjected to continual cycles of heating
resistor_ Electrolytic capacitors on the other hand . and cooling; this may cause the materials from which
are inore prone to fail short circuit. Here we are the component is made to become brittle, and any
discussing the way in which components fail; this mechanical shock may then cause the component to
should not be confused with the rate at which they fail open cirCUit.
fail. nle reliability o( present-day components is The effects of adverse environmental conditions
extremely high. In other words. the failure rate is can usually be minimized by careful design, and this
low. Resistors, in particular, are very reUable. is increasingly important when an electronic instru
Table 1.1 indicates the more probable types of facturing process where higll temperatures, vibration
failure for various types of electronic component~ and other hazards are present. .
,
inductive loads, being transmitted along the mains
I
(3) Bipolar Transistors
Unslobi!ised
doc, input v, oz
SIObl~'
oulpul'
•
,,"~,
Collector
excess of positive charge carriers called "holes"_
~
When a junction of p and n type is fomled, a deple
tion region is set up in which no free charge carriers
;--__:___--I} Eo;'"••
exist. For correct operation the silicon transistor
requires a small forward bias voltage of approximately Emiller ,--_ _ _ _
n+_ _ _ ...J} Substrole
+600 mV between base and emitter to overcome the
junction potential set up by the flxed charges in the
depletion region. The collector base junction is Collector
common emitter amplifier is dealt with in Chapter 2. Fig. 1.7 An n·chaullel junction FET
~,~,
FET is controlled by a voltage input. TIle terminals
are called drain, source and gate, and the simplified /----0
O'I,lLF
construction of an n-channel junction FET is shown 0·1 J'F
in Fig. 1.7. TIlis is made from a bar of n-type material 0--11
to which contacts called drain and source are made
at each end. Two p-regions fonned into the bar
directly opposite each other are connected together Input
tV +
1M 10 J'F
and are caned tlle gate.
A c1,lrrent will flow between source and drain
when the· voltage between drain and sourc<e is positive. O-----~------~--~---OOV
However this current will fall if the gate voltage is Fig. 1.8 Typical junctiQn FET amplifier
made negative with respect to the source:When the
gate is negative, depletion regions are fo~ed, and must be taken in handling and soldering them a.~ str~y
this reduces the channel width between source and electrostatic fields can easily damage Ihe thin in
drain, thus the current falls.. When the gate is made sulating layer. ..
TIle important feature of a FET is that the drain The thyristor or silicon controlled rectifier (SCR) is
current is controlled by the voltage on a reverse biased another solid state device that acts as a high-speed:,
gate to source p-n junction. This means that it has a P?wer switch and is now used extensi·...ely to repla¢.e.
very high input impedance. A typical FET amplifier conventional relays and mechanical switches. The··
circuit is shown in Fig. 1.8. construction and symbol is shown in :::;-ig. 1.9 whete, .
With small signals the FET behaves like a linear it can be seen that it is made up of fOlu layers of· ...
reSistor, which can be switched from a few hundred semiconductor material in a pnpn sandwich.
ohms to severa] hundred megohms by means of the thyristor can be made. to act either as an opell
gate voltage. This can be useful in analogue switching
circuits and low drift chopper circuits.
Another type of FET is the metal oxide silicon Anode
field effect transistor (MOS-FET) sometimes referred
to as an IGFET or MOST. This device is different in
construction to the junction FET, in that the gate is
actually separated from the conducting channel by a
Gale
metal oxide insulating layer. TIle current flowing Colhod",
through the channel is controlled by the electrostatic
field between the gate and the substrate. Such devices
have an extremely high input impedance, and care Fig. 1.9 Construction Qf thyristor
I BASICS OF FAULT DIAGNOSIS
An alternative to the moving coil meter is the small, spot of light can be moved to any part of the Scr
portable digital multimeter. This displays the by applying signals to the horizontal and vertical
measured voltage, current or resistance on a three deflection plates. TIlese signals are produced frot
or more in-line digital display. TIle more digits used, V-amplifier and the timebase.
the greater the accuracy of the reading. TIle input A signal to be measured is applied to the Y-in
resistance of these instruments is typically 10 MU, of the CRG, is attenuated hy the switched aHem
which means that the unit lakes only a small current (the V-amplitude control), then amplified by the
from the circuit being measured. It seems that the V-amplifier and applied to the vertical plates of t
instrument will replace the moving coil type meter CRT. At the same time the timebase unit is trigg<
because of its accuracy, readability and high input to produce a sawtooth signal that, when applied
resistance. However, unless otherwise stated, in all the horizontal plates, causes the spot to move aCI
the exercises in the following chapters the measure· the screen at a uniform rate and then fly back an
ments have been made_ using a standard moving coil repeat the process. The result is that a bright trac
type meter, mainly because of the ready availability of the input signal appears on the screen.
of this instrument. This trace can only be held stationary if the
trigger control 011 the CRO tiniebase is correctly:
(2) The Cathode Rav Oscilloscope For a Single beam CRG there are two possible tri!
Among other useful instruments the next important ing modes: external or internal. the external pos.
from the point of view of fault finding is the cathode should be selected only when a trigger signal is
ray oscilloscope (CRO). Ulis is perhaps the most available; this feature call be extr.!mely useful wit
versatile measuring instrument available. With it, measuring the time or phase relationship between
it is possible to meaSUre d.c. and a.c., voltage, two signals, as win be seen later. 'nle normal mod
current, phase-angle, and a wllOle range of other for the trigger is 10 select internaL To hold the tf
quantities. The accuracy depends to a great extent switch the trigger select switch to INT and then
upon the care paid to the instruments' calibration, adjust TRIG. LEVEL(or TRIG. STABILITy) un
and in most modern oscilloscopes signals for .~ the trace locks.
calibration are built in. The typical input impedance Suppose we wish to measure 6e frequency anI
of a CRO is 1 Mil which has a capacitance of about amplitude of an unknown sine wave signal .. The
20 pF in parallel with it. The input impedance can eRO is set up with no input so that first of all the
always be increased by using a special probe unit. A trace is located (some instrument:, incorporate a
probe is simply a test lead which contains either a beam finder for this purpose). TIle BRILL and
passive or an active network at its end or at some FOCUS controls should be set to give a clear fine
point along the lead. The straightforward vs>1tage. line on the screen. TIle signal to be measured is
divider probe is a basic attenuator with good fre· appUpri to the V-input as shoWJl in Fig. 1.13 and t
quency compensation. TIle latter is usuaJly adjustable Y-amplitude control and the TIME switch set unti
and should be checked before use. A disadvantage of the signal can be easily measured. In the example 1
this arrangement is that the signal attenuation is high Y-amplitude control is at 2 V/cm and the time
typically 10: 1 or 100: 1, this is why the probes are switch is at 0·1 ms/cm. TIlerefore the unknown
called xlO or xlOO. signal has an amplitude of 5 V peak and a periodic
The «heart" of an oscilloscope is the cathode ray time of 0·20 ms. TIle frequency is then given by
tube (CRT). This consists of an electron gun, a
1 1
o
Brilliance
+
o
Focus
0-1 ms/cm
TIME8ASE
-Ve +Ve
o
Amplitude
TRIGGER
OSCILLATOR 'lnternol
log ponel
O 'Ext.
EXT.
0
TRIG.
o
Brilliance
,--- ------- -l
o focus
:+6 V01>----...-_--1'
I
1
I
I
YI Amplitude
V/cm
,' ,
ms/cm
0
I , I ,
,
I
I
I
I TiME DIVISION
I y. SWITCH
I
! ,I.
Y2
l
I
L_A~~~LE
0 V·o------~,__....
O
TRIGGER
SELECT
'E.1.
Y:zAmplHude 0+ o
TRIGGER EXT.
MOOE TRIG.
Standard
~~-'----l~----~
When an instrument is being serviced and checks
indicate that a certain component is suspect, it is
then necessary to confirm the fault. Often simply
replacing the component is a sufficientcheck, but it
is always go.od practice to test the faulty component
to verify the type of fault. TItis is useful for a num
ber Qf reasons, the most importantbeing the collec
~--~ ~ r-------------------~
tion of data on component failures. A fault may be
caused by defects in component manufacture, a I kHl Audio oscillotor
design error, poor production metllOds, or ageing. Fig. I_IS8 Direct capacitance bridge. TIle ietector may be
Thus, for example, if a large number of components headphones, an osciUoscope, or sensitive 3.'';:. meter.
are failing open cirCUit, the manufacturer wiD need, At balance! Cx =} Cs
I
to be informed so that future defects can be avoided.
Tests to confirm open or short circuit conditions bridge as shown in Fig. 1.15B. to compare the un
can easily be made using the ohms range of a multi known capacitor against a standard. '
range meter, but while checking for an open circuit Tests on diodes, transistors and other semicon
it is usually wise to unsolder and lift one end of the ductor devices can also be made using the ohms
component before making the measurements, other= range of a multimeter.
wise other components that are in parallel with the
suspect component will give a false indication of the MVLTIRANGE METER
I
resistance. An alternative method of checking for
an open circuit resistor is to "bridge" the suspect
component with a known good one, and then re
check the circuit conditions.
"Leaky" capacitors can also be tested using an
ohmmeter, again by disconnecting one end of the
capacitor from the circuit. A good electrolytic
should indicate a low resistance initially as the
capacitor charges, but the ~esistance should rapidly
increase to approach infinity. Qpen circuit capaci
tors are best confirmed by placing another capacitor
of the same value in paral1el and checking circuit OA91
operation, or by removing the capacitor and testing or similar diode
it on a simple laboratory set-up as shown in Fig. 1.16 Using a semiconductor diode to det·~rmine the
Fig. 1. I 5A using a low frequency generator at I kHz polarity of a multirange meter when switched to the ohms
and two meters. Here ex = Ij2rrJVo with an accuracy range.
Ihe meter measures a low resistance, indicating that the
of better than ±10% for values from 1000 pF to black terminal is connected to the positive plate of the ,~. .
1 pF. An even better method is to use a simple a.c. internal battery.
11 BASlCS OF FAULT DIAGNOSIS
MULTIRANGE METER.
Systems
I
(2) TIle engineer must have all the necessary TEST
I
ACCURATELY.. lllis point is most important.
,
" power supply lines, the service engineer would
~
(a) check the mains fuses and if not blown
~
~ (b) check for sine wave output on all ranges,
Oeleclor
&&&&&0
Oemodulolor Loud
(€f) Half-split.
speaker
All of these have their particular advantages and
i
I
15 SINGLE STAGE TRANSISTOR AMPLIFI
'{he emitter .::urrent also increases, raising the emitter TIus shows the close agreement between the calcu
voltage VE. However, since VB is fixed by the lated and the measured values. When fault finding
potential divider, any increase of VE must reduce the on any circuit always try to make a rougll calculation
voltage between base and emitter of the transistor, of the voltage you would expect. This can be an
and this in turn causes a decrease of collector current.. invaluable guide as to which parts of the circuit are
This tends to counteract tne original rise to stabilize functioning correctly.
the operating point. Now let us consider the effect of component
Having set the correct bias with the resistors, the fallures, taking each in turn.
a.c. input and output signals must be coupled to and
from the circuit without disturbing the d.c. levels.
2.2 Resistor Faults
To do 111is capacitors C 1 and C1 are used. Both these
should be fairly high-value electrolytics, say 10 IlF, Rl OPEN CIRCUIT (Fig. 2.2)
to enable the circuit to amplify low frequencies.
Capacitor C3 , the decoup!ing capacitor, enSUres that
no a.c. signals appear at the emitter which would
TP
MR I~ No output
signal
reduce the gain of the circuit. Since the internal When Rl goes open circuit, the gurept flown" ill
resi<;tance of the emitter base junction is quite low, RZ and the base is zero. It follows that the tran sill2!"
C] must be rugh in value. A typical value is 100 pF. is cut ofT SO both the emitte ase volta are
.ibJ~ For the circuit shown in Fig. 2.1 the calculations
~. inee no collector current is flowing thevoltaie
of the d.c. bias voltages would 00 as follows:
dro2ped across the co1lector load Ra is zero and tAs;
collector voltage itself is the same as the supply
_ Vee
voltage V,e.
VB~(Rl+Cf3}·R2 _
- 47 k!2 + 12 kU 12 kU-2·4.
VE = VB - VBE=24-0·7= 1·7 V
. Ve= Vee-feR]
where Ie IE = VEIR4
'This is assuming 111at the current gain is high and
that the base current c.-m be neglected. This is nearly
always the case. Therefore Input
~~ In fact when the circuit is built, the actual voltages Fig. 2.2 R. open circuit
measured with a 20 kU/V meter will be slightly
different. This is to be expected since the bias resistors
used have a tolerance of 10%. R1 OPEN CIRCUIT (Fig. 2.3)
The actual readings w;';
TP
Meter
2
5·5
3
1·7
TP
MR 1:'6 I 2~51 Grossly distorted
output; negative
going signals
reading
clipped.
16 ELECTRONIC FAULT DIAGNOSIS
II
o-------~----~--4---+-~ OV
~I
lopu! TP No output
MR
signal
The emitter resistor I\.q is shorted \jIut. so the
emitter voltage reads 0 V. The transistor heavily
forward biased saturates and therefore attempts to
ov pass a large curr~nt. However, the transistor current
is limited to a value given by Vee':;" R3 which preven1
Fir. 2..6 C, or C. open circuit
the transistor from being damaged. TIle base voltage
must be 0·7 V higher tllan the emitt;Z
C3 OPEN CIRCUIT (Fig. 2.7)
TP 2 +12V
LQw gain
MR 5·5
Again the bias conditions are unchanged. The
symptom that identifies this fault is the fact that the
amplifier voltage gain has fallen. With C3 open
circuit, irc. signals will appear acrosS I\.q introducing
nes,ative feedh3&k. The voltage gain will fall to a
value given by R3 -:- I\.q, Le. approximately 4.
Inpul
Input.
-
diode.
-------~-------~------o +12V
Equivalent circuit
Input
ov
Fig. 2.9 Collector base junction open circuit Fig. 2.10' Collector base junction short circuit
19 SINGLE STAGE TRANSISTOR AMPLIFIER
+12V
!
1 Again calculate the voltages you would expect to
measure with a 20 kH/V meter between the test
:j points and 0 V. TIlen determine which component or
R,
33k
I conditions. -IOV
j Fig. 2.14CTr, issUicon with anhFEof40
1
1 1 2 3 R,820n CD
4
.~
30V+ 0-----1
I Fault
;i
A
B
C
0
0
3·8
0
3
3
12
12
3·8
R~
560n
i~ F
D
E
1·1
S·2
3·7
1·7
5·9
4-4
)·1
5·9
3·8
--0 +IOV
~
~ .. oV - o--------------------'o---~.:_o
~ Fig. 2.14D
:?
i
~
;:!
~
"
~
;.
~
j
L 1 ::)1 Nl:iLt: ::; I Al:it: I HANS!S I UH AMPLI FI ER
+ fOV
o
c Output
002"F
n
Ahnosl ide:nticol
'0 input
Fig.2.17C
~Olf-,,_rp--~_-<> ~ ~
m{tu1 1kHz
'Squore woves.
R,
!O~
o.
1N914
Ov.p: Y T
Fig. 2.170
Fig. 2.15 Common emitter amplifier
Zero output
Qutpll'! 60kHz
B sine wove
0-----+-,----+----'-----0 0V
Fig. 2.l7E
Input
01 470kHz
Fig. 2.17A (4) In the circuit of Fig. 2.17 no d.c. bias vol tages
are given. Instead the input and output waveforms
are displayed. In each case one component can be
considered to be faulty. State which component and
No output the type of fault.
siqnol
Fig. 2.17B
I!
I 3 Power Supply Circuits
I
1
j
1
i
I1
j
n '.
. 1 Basic Principles of D.C. Power Supplies .., 50 til d.C_ OU1put
L filler RegUI.lot
ractically all electronic instruments require a source
T"'T j--.;,..YLOOd
f d.c. power before they will operate. Sometimes LJ
le source is a battery, but more usually the power is
btained from a unit that converts the normal single Fig. 3.1 Block diagram of conventional power unit
hase a.c. mains supply (240 Vat 50 Hz) to some TIle RECTIFIER unit converts the a.c. voltage
ifferent value of d.c. voltage. from the transformer secondary winding into pulses
The function of the power supply is to provide of unidirectional current. Three types of rectifier .
le necessary d.c. voltage and current, with low circuit are used for single phase: the half-wave, the
:vels of a.c. ripple (mains hum) and with good full-wave, and the bridge. 111ese, together with their
:ability and regulation. In other words it must output waveforms, are shown in Fig. 3.2.
rovide a stable d.c. output voltage, irrespective of TIle half-wave rectifier, althougl1 being a simple.
langes in the mains input voltage and of changes circuit, has the main disadvantage oflow'~fficiency. '
I the load current.
TIle diode conducts only on one half of the cycle, so
A further important requirement of a modern unit the efficiency cannot be greater than 50 per cent.
that it should be able to limit the available output TIle full-wave rectifier uses two diodes, each conduct~.
Jrrent in the event of an overload (current limiting) ing on alternate half cycles to give mu-ch higller i,
1d also limit the maximum output voltage. Damage efficiency. However, to achieve this, a transformer .
} sensitive components, such as ICs, in the instrument with a centre tapped secondary winding i:; necessary..•.
m easily occur if excessive voltages appear on th~ lhis means that twice the number of tums is recluiI'eO:
::lwer supply lines. on the secondary winding. This circuit was
There are various methods of achieving a stable when valve rectifie(s were ill use, since it was _•. ' __"',_._
.c. voltage from the a.c. mains, but only two methods to wind extra turns on the transform'er than to use
'e commonly used. These are more valves. The bridge rectifier, noW the circuit
(i) Using a linear stabiliser
choice, uses four diodes to achieve rectification ,ver·.'.it".P~~~);;
f'.
I
ill be seen. TIle switching mode power supply unit unit, which is more convenient and somewhat
iMPU) is a relatively new inilbVa'tionand finds its than wiring in four separate diodes. However
lain 'use in high'power,applications (I 00 W upwards). one part of tile encapsUlated bridge circuit fail;
~,,-,- .. .
2 The linear StabilIzed Power Untt whole unit then has to be replaced. .
~ A---- "
. Yo .... Nole thol Vo !!. 0·7 Y lor
"';'"0 ",,;0;,,
(0 I Copocitor input
~~~)
Oulpul woveform ossuminq 50 Hz o.c. input
( b I Choke inpul
V~ 10 40 50 60 70 Time in ms
~
(ii) full WDve rectifier
0_ _ -1__'.
Fig. 3.3 Filter circuits
lime in mS
no-------'
H--t-'I----+t--+:--+----jl----+::--~ Time
in msec
C discharging via Rl
C charging vio 0
I
Current
Fig. 3.2 Single phase rectifier circuits through
C
f-~·I~
Uns10bJlized Fitter otherwise be fed back into the mains supply: TIns
"v SIIppi,
SMPU offers considerable advantages in terms of
N
efficiency, reduction in heat loss, and reduction in
s...itching
Some fonn of protection must be incorporated in
smoothed by a low pass filter, is controlled by vary even the simplest power supply. A common form is
ing the mark-to-space ratio of the switching signal. the standard fuse which serves to disconnect the unit
.... Sllch techniques are known as secondary switching. from the mains sllpply when an overload or short
The error signal, generated by comparing the d.c. occurs. A power unit may have fuses in the line and
output with a. reference levet, is used to control the neutrat mains wires, and also a fuse in the d.c.
duty cycle of a free-running oscillator. TIle advantage unstabilized line. Fuses usually do not blow soon
of this type of circuit is that tbe series transistor heat enough to protect the series transistor iIi tlle regu·
dissipation is greatly reduced, hence greater regulator . btor if the output is shorted,and so some form of
efficiency. current limiting device is used. A simple circuit for
Another form of the SMPU is shown in Fig. 3.7 achieving this is shown in Fig. 3.8 where the load
and uses a principle called primary switching. TIle current flows through a low value current monitoring
mains supply itself, after rectification and smoothing, resistor. If the load current increases beyond a pre
is switched at high frequency by high voltage switch· determined value, the voltage developed across this
ing transistors. With this method tlle transformer resistor turns on Tr2 which in tum tends to turn off
following the switching transistors can be much Trl, the series transistor.
smaller than the bulky 50 Hz transformer required Over-voltage protections can be provided by a
in conventional supplies. Regulation is achieved by circuit wInch senses the d.c. output voltage, and
again varying the Switching duty cycle of the tran· compares it with a reference level as in Fig. 3.9. If
sistors. Naturally RF suppression circuits must be tlle d.c. output voltage rises above Vz a signal is
generated which triggers the thyristor and this short
Tr, and Tr~ are
high YOlloge circuits tlle output, either blowing a d.c.line fuse or
switChing frons is tors
L operating the current limit. Such circuits are called
+ "crowbars". Naturally the fault must be cleared befoie
H+----~Ic::r3
L
Siobilized
de the circuit can be reset.
rCJ •. output
Slobi1ized
. Tr3 output
Error
ompJlfier /
~----1e~ . .- Reference
""lIoge I
DZ
Referen~e
zener
- 00---------"---_ _ _ _ _ _-<._ _0
R4
I
Fig. 3.7 Switching mode regulator using primary switching Fig. 3.8 Linear regulator with simple current limiting circuit
ELECTRONIC FAULT DIAGNOSIS
l output vollage noted for say a ±10% chanf.e in the
Powe< supply a.c. input. TIle mains input can be varied using an
SCR
wiih cunetll
limd 0< fuse
adjustable auto·transfonuer as shown. l11cn if, for
in d.c.hne R example, the d.c. output changed by 50 mV from
N 10 V, i.e. an output change of 0·5%, then the line
Fig:. 3.9 Over-voltage protection circuit (crowbar)
stabilization would be 40: I.
Load regulation is measured, keeping the a.c. input
t5 Testing Power Supply Circuits constant, by noting the change in output when the
load is varied from zero to full load.
nle main parameters which Qught to be measured
:ither in a test department or by the service technician · = 01ange in d.c. output x 1000f.
Load reguI a tIon 10
tfter he has repaired a power unit are the following: D.C. output on no load
(0) D.C. output voltage For example suppose the output changed hy 20 mV
(b) Available d.c. output current frOIl. 10 V. 111e load regulation is
(c) Output ripple voltage at full load
3
These can all be measured using a standard test set-up To obtain fuller infomlation on a power supply's
is shown in Fig. 3.10. performance it is often necessary to plot the load
Vo<ioble
regulation curve. TIlis is a plot of output v )1tage
1
r ·--4 outo-tronsformer
l
,,
,
f;,,
<>------+- : Fuse +
'40V Power supply
io Hz under lest
III
The d.c_ output voltage should be measured, and against load current. A typical result for a unit with
i.f ne.,::ess~.ry adjusted, ,·:hen the unit is iuUy I03ded. current limiting is ",ho\;;n in 3.! !.
Howeyer it is sometimes advisable to measure the
output on a low load and then gradually increase
the load current to maximum. TIlere should, of +
course, be little change in the output voltage:
TIle peak-to-peak ripple amplitUde can be checked
~ best by measuring at the output with an oscilloscope..
i
L -______________~~_ _ _ _ _
A sensitive a.c. range must be selected because the
ripple should be quite low, typically less than 20 mY. No Full 1)
logd load
Measurement of stabilization and regulation
requires that any small change in d.c. output be
carefully noted, and therefore a digital voltmeter is Fig:. 3.11 Typical load regulatiml plot for a. power unit with
a current limit
often necessary. For stabilization measurement, the Between no load and full load current the chan:le of output
unit should be fully loaded and the change in d.c. voltage ~hould be very 51TIail.
~7 POWER SUPPLY CIRCUITS
Conditions
To regulotor
Nhen a faulty power unit is returned for repair, the DZ
:3ult has to be isolated to SQme particular portion of Multimeler sal
to 'ohms' range
:he unit- TIle fault may lie ill the transformer, the
:ectifier, the filler section, or the regulator, and
;ne<lsurerncnt with a voltmeter will be necessary to
.ocate the fault.
However its probably best to start diagnosis with
i few rather obvious but often overlooked checks.
First measure the d.c. ou tput voltage. If this is
Fig. 3~12 Using an ohmmeter to measure the resistance
lero; the next check should be on the mains input. across the unstabilized line
Test point 2 3 4
Voltage 13 5·8 12·2
First let's consider the following fault condition:
11~.5 I~ I~ I
TP
v 17·5
The d.c. output is zero, but the unstabiJized input
to the regulator has risen, indicating that little curren(
29 POWEFl SUPPLY CIRCUITS
L 0 S;]]tChT;
500mA :: !
+
240 V
50 Hz
r.m.s::
/I
l,IB
II ( I
/I \ I
I
" I
3300p.f
L-------~~--~~--~----------~__o OV
Tr,,2N3055 A~ln
R,
lk
+
C,
6800f'F
240 Vr.m.s.
50 Hz
1 2 3 4 5 Additional symptoms
Fault
A 19·3 0 10·4 8·6 4·2
B 19·5 5·9 19·1 16·7 0
C 20 5·9 20 0 0
D 29 5·9 0 0 0
E 19·5 5·9 11·9 10 5·9 Current limit will not operate
F 19·5 5·9 18·9 17-4 9·1 Poor regulation
G 19·3 5·9 6·1 18·6 6 Poor regulation
H 0 0 0 0 0 LP I glowing
I 0 0 0 0 0 FS I fuse blown. Resistance of
primary 48 Q. Resistance of
secondary 6 Q. Resistance TPl to
ground + ve prod on TPI 6800 Q
-
I
!!
32 ELECTRONIC FAULT DIAGNOSIS
+IOV
I)Z,
8ZX61 CIO
R.S. 196-145
Fig. 3.15. The various operations are performed by
Bridge rectifier: R.S. 261-457
the following transistors and components:
Square wave oscillator Trl and Trl fr-!q. approx.
5kHz
Duty cycle control Tr3 and Trll
3.9 Exercise: Switching mode power supply Comparator Trs and Tr6
(Fig. 3.15) Reference DZ 2 a BCY88 7·5 V zener
Switch drive Tr7 and Trs
This unit, designed to give a stable d.c. output of
Series switch Try
20 Vat 2·5 A uses secondary switching. This mode
of operation was chosen for two reasons: firstly the An unstabilized d.c. voltage of approximately
components reqUired are fairly easy to obtain and 35 V is deve1<:";,,:,d across C 1 by the bridge rectifier.
relatively cheap and secondly the resulting circuit The transformer has therefore a secondary voltage
is not too complex. Primary switching regulators, of 25 V r.m.oS. and a rating of about 100 VA.
although being superior, require relatively expensive The unstabilized voltage is switched at a frequency
high voltage switching transistors, and a specially of about 5 kllz by Tr9' The switching signal is sup·
wound high frequency transformer. plied via Trs, Tr7 from the astable multivibrator
In this design 'the switching transistor is a BD132; formed by Trl and Tr2' The duty cycle, or mark/
this, although being desjgnat~d an audio transistor, space ratio, of this astable is controlled by the con
has an IT of 60 MHz and can pass a m:lxinlum duction of Tr3 and Tr4. A relatively low frequency is
~~ current of 3 A. If a higher output current is required chosen m;linly for demonstration of openltion, since
i a transistor such as a TIP 2955 could be used; this tIle signal is just audible when the circuit is operating.
~. has a maximum collector current of 15 A. TIle DecreaSing C] and C4 will increase the frequency to
regulator is designed to give an introduction to the above the audio range.
UU
33 POWER SUPPLY CIRCUITS
Po = Voio watts
The input power Pi = "iii watts. P
POWER GAIN, or power amplification, is given tV 0 - - - '
A =Po
p Pi Fig. 4.1 B General amplifier symbol
input signal but this is not always the chief con fOO~l~lV = 0.) V = 20
34
35 AMPLIFIER CI FlCUITS
----t~----I'---- + vee
Ap = 10 lOglO(~~) dB
By using decibels for gain units, very large changes
in gain ratios can be compressed. The figures are much
d.c.
easier to handle. This can be seen from the follow
ing table.
All = 20 loglO(~ ) dB
ie .. Bias
level
\
, ;
,I
"--,, ' '
~-
it: : h'e itt
'-'
Ai = 20 logl~~; )dB
,, ,
I
,
\ ,
TItis is only strictly true if tlle amplifier has equal Bias I
I
\
I
input and output resistance. This is rarely the case, "0 level
\
, I
I \
,, I
I
v. V..- tcRl
\
,, I I
,
I
, I
but it is often assumed.
TIle reason why the multiplier 20 is used can be
'
'
I
:~ _ _ _ JJond!.~~~.~ ____._._:
I I
raph of amplifier gain against signal frequency is
alled a frequency response curve. A typical frequency
I
!sponse curve for an audio amplifier is shown in ~--:7-T--::!=:---::--~----L---L.!.--+-
ig. 4.3. Note that gain is usually plotted in dB on the
10 ! 100 1k 10 It 100 kit MHz Ftequency
~ in Hetll
i
I
J ,
fj f~
~ requency is plotted logarithmically so that a large
Vf
-'.'.
1
In'
Y
RF
'V
P
Frequency
4.2 Negative Feedback Fig. 4.5 BI()Ck diagram of amplifier with negative feedback
(b) TIle frequency response is improved, and the the amplifier introduce additional phase s:lifts, tbis
bandwidth widened. TItis can be seen from in tum changing the phase of the feedback signal.
Fig. 4.6. At some frequency the total phase shifts ',vi.ll be
(c) The way in which the feedback Signal is such that the feedback signal is adding to input not
derived from tile output and applied to the opposing it. TIle result is tl1at the circuit will oscillate.
input can be used to modify the input and 1llis situation can be avoided by ensuring that the
output impedance of the circuit. loop gain (Ao(}) is less than unity when the total phase
(d) Non-linear distortion and internally generated shift round the loop is such as to produce positive
noise in the amplifier is reduced. instead of negative feedback. This is why op-amps
TIlese reasons show that a manufacturer making, such as the 709 have to have a frequency:ompensa·
y. wide band linear amplifiers, can by using negative tion circuit to limit the bandwidth. For ttis reason
edback ensure that every amplifier produced has also, direct coupling is often used since it eliminates
:arly the same characteristics. phase shifts due to coupling capacitor. Fig. 4.8 shows
- t - - - - - < p - - - - - - - < r - - - - - - 1 P - - - - - Vee
Bandwidth without
feedback
Output
IIIPut
Bandwidth with feedback
Frequency
I
39 AMPLI FI ER CI RCUITS
goes open circuit. In this case the gain will be reduced -f. -
drastically.
A
t t
Soqnol
Testing amplifiers witJl negative feedback loops is qeNef'Olot'
Voriable
Amplifier
10 Hl 10 1MHz ol1,,;nuolof A
discussed in the next section. uodef tesl
sine wove 01060 d8
4.3 Testing Amplifiers: Basic Measurements Fig. 4.9 Laboratory set-up to measure the voltage gain of an
amplifier
TIle various tests that should be made on an amplifier
system obviously depend upon the type of circuit
under consideration. The basic measurements that oscilloscope controls as set, the attenuation is
should be made are those of gain, frequency response, increased until the output is exactly the same height
and bandwidth. In addition it may be necessary to as with the first measurement. The gain of the
measure the input and output impedance, the maxi· amplifier is now equal to the setting of the switched
mum power output, and the efficiency. The latter attenuator. The advantage of this method is that the
would apply only t6 power output stages. All of measurerllent does not depend \lpOn the accuracy of
these measurements can be made, with reasonable the oscilloscope. If the variable attenuator has
accuracy, using the instruments listed below: switched ranges down to o·} dB, then the result will
(a) Stabilized power supply be obtained to within ± 0-1 dB.
(b) 20 kil/V multi range meter
(e) Signal generator with sine and square wave Measurement of Frequency Response and Bandwidth
output _ Using the same set·up as in Fig. 4.9, the gain of the
(d) Variable attenuator, calibrated in dB.
amplifier can be found at any frequency. The gain, in
Ie) Oscilloscope.
dB, is then plotted against a frequency on linear/log
For tests to measure distortion, noise, stability
graph paper. For an audio alpplifier 4 cycles of log
and pulse response more specialized equipment is would be required to cover the frequency range
required, which may include 10 Hz to 100 kHz.
(a) Distortion meter 11le bandwidth can be qUickly determined by
(b) Noise measuring set noting the two frequencies at which the gain falls by
(c) Spectrum analyser 3 dB from the mid-frequency gain.
(d) Phase meter
(e) Function generator. Measurement of Input Impedance
It is beyond the scope of this book to detail the TIle input circuit of an amplifier c~n be represented
highly specialized tests, but the following is intended by a resistor in parallel with a low·value capacitor.
as a guide to basic measurements. At low frequencies the input impedance is mostly
resistive since the reactance of the capacitor is stich
a high value. A circuit for measuring input impedance
Mea:>'<Irement of Gain
at 1 kHz is shown in Fig. 4.10. A variable resistor,
TIle layout of the measuring circuit is shown in
usually a decade resistance box, is connected between
Fig. 4.9. Suppose the amplifier's voltage gain at a
the signal generator and the amplifier input. Tlus
frequency of 1 kHz is reqUired. First the signal
generator is set to give an output of say 500 mVat
I kHz, with the attenuator switched to zero dB. TIus
signal, at the amplifier input (point A), is connected·
to the V-input of the oscilloscope and the oscilloscope
controls are adjusted so tila! the trace displayed uses
a large portion of the screen and has its peaks just on
graticule lines. TIle oscilloscope leads are then moved Fig. 4.10 Measurement of the input impedance of an audio
to the amplifier output (point B) and, leaVing the voltage anlplifier
!l0 ELECTRONIC FAULT DIAGNOSIS
:"esistor is set to zero and the amplifier output is harmonic distortion. 'TIlis may be a value of total
;onnected to the measuring instrument, an oscillo· harmonic distortion of 0·05% of the outpH signal.
:cope or a.c. meter. The controls are set so that a V2
arge deflection is indicated. Tlte resistallce of the I)ower ou t pu t-.-!L
- R
L
lecade box is then increased until the indicated
)utput signal falls by exactly a half. Since the
wbere Vo is the r.m.s. value of the oUtI'll t signal.
'esistance box and the amplifier input impedancc
'orm a potential divider \vhen the output is halved, _ peak to peak value
he setting of the decade resistance box is equal to
Remember Lm.s. - 2.J2
he input resistance.
The efficiency of the amplifier can be checked by
measuring the d.c. power taken by the amplifier
from the supply.
eplaced by a wire·wound load resistor of the same sensitivity of an audio output stage.
Amplitude Distortion
(5) Amplifier with excessive
l.f. gain and phase error. The output signal is flattened on one or both of its
peaks as shown in Fig. 4.15. This type of distortion
occurs when the amplifier is overdriven by an
excessively large input signal, or when the bias
conditions change, or because of some non-linearity
J~
(6) Amplifier wi.th poor
11igh freqllency Tl'Sponse in the characteristics of a transistor or valve.
and phase error.
h +~
I
(Volts)
N . .".. 10islorlion
'0.
ll1is results when the amplifier gain changes drasti providing a very small amount of forward bias.
~:!." "'' l r~
using a distortion meter, an instrument which sums
tile power in all the harmonics and gives the result
response . \ as a percentage of the output power. 111is gives the
value of the lotalizannonic distortion resulting from
~ amplitude and non-linear distortion, but does not
Frequency
. include frequency, phase or intermodulation dis
Goin tortion. A frequency of 1 kHz is nonnally used for
(b) this measurew~n t.
Response Total harmonic distortion can also be measured
with frequency
distortion bY passing the 'output voltage signal through a ftIter
which attenuates the measurement frequency (I kHz)
Frequency
but passes all harmonics. A good circuit for this is a
twin-tee ftIter as shown in Fig. 4.18 since Uus has
1ig. 4.16 Frequency distortion
maximum attenuaqon at one frequency. 111e output
can be measured using a sensitive r.Ill.S. mJlivolt
'base Distortion meter.
\s the signal frequency is increased so the phase of c c
he output signal relative to the input will change.
11is type of distortion is troublesome when the input
ignal is a complex waveform, made up of several
ine wave com ponents all at different frequencies. If
:lese all suffer different phase shifts through the
mplifier, the resulting output willilot be identical
1 shape to the input. Fig. 4.18 Twin-tee filter
scope trace will be a straight line at an angle of 45° its nominal 82 kil to say 150 kil the operating
if tJIC amplifier output is undistorted. Naturally a point will now rise to approximately 8 V. The out
high-quality oscilloscope must be used for this tcst, put signal is now distorted on its positive excursion
since any non-linearity in the X and Yoscilloscope as shown in Fig. 4.20B.
amplifiers will also be displayed. Various outputs For fault finding on amplifier systems it is best
for different types of distortion are shown in Fig. to follow the standard procedure and inject a signal
4.19 also. into the input, and by using an a.c. meter or an
oscilloscope, check each stage in tum until the
(0) Normal
AF oscillolor
1kHz
0
No dislorlion
([)
Odd harmonic
0
Cross - over
No phose shifl dislorlion dislorlion
+IQV - - - - --
o o
No distortion
some phose shift
Even harmonic
dislorlion
Odd harmonic
distortion with
+5VI----,
Oulpu! signOI
tv~:~
4.1:> Faults in Amplifiers
faulty stage is reached. Then measure the d.c. levels 4.7 Exercise: Two-stage Pre-amplifier (Fig_ 4.211
at this tage.
Specification .
Table 4.2 lists some typical faults together with
Voltage gain 34
the expected symptoms.
Input impedance lOOkS"!
Output impedance 500n
Frequency response 20 Hz to 30 kHz
TABLE4.2 Typical Faults on Amplifier Systems Sensitivity for I V Lm.S.
output 30 mV f.m.s.
Small signal amplifiers
l1~is c;rcuit, using negative feedback loops to
FAULT SYMPTOMS
stabilize both the a.c. gain and the doc. operating
Bias conlponent failure open Results in a large change in point, is a typical example of a design as discussed
circuit or high value resistors operating point usually tend·
ing10 cut transistors off. 11lis in section 4_2.
gives either gro~sly distorted A low noise high gain transistor is used for Tr I ,
output or 110 output at al1. and since series negative feedback is used the input
Short circuit decoupling or Again a largechallge in impedance is almost equal to R3 , which is 100 kil.
coupling capacitors operating point usually tend l11e a.c. gain of the circuit is determined by the
ing to f Qrce tra nsistors to
conduct much harder. negative feedback loop from Trl collector via Rs
Grossly distorted output. to the emitter of Trl and R 2 • Since Rs and Rl form
Coupling capacitors No tran~fer of sigll31 from a simple potential divider, the feedback fraction (3 is
open circuit one stage to next. AU d.c. given by
bias levels normal. No output
signal. R').
Signal deeoupling capacitors Low gain, since series negative P=R 2 +Rs
open circuit feedback is introduced.
Now if the loop gain A Q {3 is much greHter than
Power line decoupling Increas~ in "hum" level unity, as is the case in this circuit, the gain with
capacitors open circuit (lOO Hz) at amplifier output
lbe rust stage of 3 pre- ..• feedback is given by
amplifier is normally supplied
from a decoupled line. A. ~.!.=R2+Rs=34
----------------------
Open circuit feedback Excessive. gain with instability
C (3 R').
line and possibly oscillation. When you build this circuit, you can easily verify
---~----------- ...--.- .. _ - - -
Noisy transistor or Poor sigmlHo-noise ratio. by measurement that the gain is 34, and the open
resistor.at input (Always chedc early stages loop gain can be measurcd by decoupling R2 with a
fust.)
large-value capacitor. This reduces the feedback
Change in coupling and Reduction in bandwidth. signal to zero.
decQul'ling capacitor values Poor low frequency response.
to lower value Since the cirwit uses direct coupling thc calcula
tion of the d.c. bias levels is relatively difficult. In
Power amplifiers
designing such a circuit one starts with tYe required
FAULT SYMPTOMS operating point at Tr2 collector. To give undistorted
Bias resistors open circuit For class II llI11plifiers, the output this should be about half the supply voltage
or high in value type in common use, there
Le. 7-5 V If we assume that ~, Tr2 colkctor load is
will be a large amoullt of
cross-over distortion_ 2 k2Q, Rs is 33 kil and R2 1 kn to give the voltage
Output capacitor short
gain required then the other component values can
Output fuses blown or
circuit lrallsist()r~
overheating. Use be calculated as follows.
resistance check to find
faulty C<1lnponcn t. Vrr- VC2 _ 7-5 _
--------.--------------Either (i) increase in cross (a) Current through R, =.:; -)"--"-R---·- _. -2·-k·7{-)- 3-4 mA
~4 -"~
Bias potentiometer
incorrectly set over dislQ;tiol1 or (ii) over-
of transistors.
45 AMPLI Fl ER CI RCUITS
_ _....-------T----<::J + 15V (n We made 10 to be 100 I1A in the design, but in
addition to this current flowing through R J there
is also the base current for Trz. Now
"-
Iez 3·18 mA
I 82 - 5311A
II FE(min) 60
l11erefore
15 3·5 11·5
15 3 11A 0.153== 75 kn
Consider now the effect ofa base emitter short on Since Trl is passing no coUector current, test
Ttl' Obviously test points (2) and (4) will give tlle points (3) and (1) will also be (htermined by the
same reading, and we would expect test point (3) to potential divider formed by ~ , Rs' and Rl _Try and
rise since Trl can no longer act as a transistor and calculate the values you would expect to measure
therefore collector current ceases. Since RI is such before looking at the next table.
1 high value in c.omparison to R.; and R, , the vol tage In fact the measured values \vith Trl t·al<e emitter
It (2) and (4) will be low. It can be qUickly calculated short are:
;ince Rh ~ and R7 wiiI fonn a: potential divider.
Test point (4) and (2) with Trl b_e. shorted is TP
MR
I 1
04
4
0-2
5
0-08
V
4
=15x(R 6 +R 7 )_15xO-89kfl -194mV'
Questions All the readings were m<lde using a
RI + R6 + R, 68·89 kfl
standard 20 kn/V multirange meter_State which
Test point (5) will be tllen about 70 mV_ component or components could cause the symptoms
ami give details of the type of component fault. The
output was observed on an oscilloscope with an input
ofJO mV r.m.s. at 1 kHz.
I 1 2 3 4 5 Output signal
I :=ault
I A
B
0
0-2
0·75
2·5
0-1
9-2
0
2-3
0
0-9
Zero -output
Output 12 V pk-pk gross distortion
C 0-6 0-6 14 0-06 0-02 .Zero output signal
1 D 2·7 3-3 2-7 2-65 I Zero output Signal
i E 0-15 0-8 14 0-2 0·08 Zero output signal .
I1
'
l G 0·42 0 14 0 0 , amplitude
Zero output signal
ne of the important features of Fieltl Effect Tran Another useful advantage of using a FET at the
;tors is that under normal operating conditions they input stage is that the noise generated is lel<s than
lve a very high input impedance_ This makes them that from a bipolar transistor. FETs use only one
eal devices for amplifying signals from transducers type of cbarge carrier and this tends to result in
ch as the piezo-electric crystal and the cer<lmic lower electrical noise. In amplifier systems a low
ck-up, both of which must work into a high noise device is usually required at the input stage
sistance. The crystal pick-up can be simply con since this is where noise generated within the amplifier
lered as a low-value capacitor with a small voltage will receiver the greatest amplification_ Tie noise
nerator in series (Fig. 4.23). The voltage is induced factor of a device is a direct measure of how much
ross the crystal when a mechanical force is applied noise is added to the input signaL Suppose, for
it from the modulated groove on the record. At the example, that the input signal to an amplifier has a
\V-frequency end of the audio spectrum the small signal noise ratio of 40 dB (a vol tage ratio of 100: I),
~ies capacitor has a high reactance (re:J11ember then if the noise factor of the amplifier is 4 dB, the
, = 1/21Ifc) so that if the input resistance of the resulting signal-to-noise ratio of tlle amplifier's output
e-amplifier is not high, the low frequencies \,~l! be win be 36 dB. Noise factors for FETs can be as low
:enuated and the bass response lost. as 2 dB.
il7 AMPLIFIER CIRCUITS
- -__-----~-- + 12 V is directly coupled to Trz, a common emitter amplifier
which provides most of tlle gain.
TIle FET is provided with self-bias via R3 which
works in the following way. TIle gate is connected to
T<,
the 0 V raU via Rl so that when power is applied the
I/,-I'
<'N3~19 gate·to-source voltage is initially zero; this causes a
I------<>
Cz dmin current to flow, which in turn causes a voltage
lnpul CD A5
Oulpul
to be developed across R3 • TIle source voltage rises
lk2
positive, thus increasing the gate-to-source reverse
Ai
2M2 bias and causing the drain current to remain constant
at a reasonable value.
Negative feedback is provided by Rs and R...
Actually the feedback signal is series-derived, since
o-______+-_~~----------------oov
R.. is in series with the output resistor Rs , and series
applied since R.. is also in series with R 3 • The gain
Fig. 4.22 FET input pre-amplifier is given approximately by the ratio of Rs and ~.
C1 is a decoupling capacitor which is necessary to
ensure that a high overall open loop gain is achieved_
Its value determines the low·frequency gain point.
When you build this circuit you may find that the
d.c. bias voltages are not the same as those given in
the next table. This is because the parameters of
FETs do differ widely. What is important is that the
Fig. 4.23 Equivalent circuit of CI}'stal pick-up operating point of Trz collector (point 5) should be
such as to allow reasonable positive and negative
The specification for the pre-amplifier is
swing at the output. This output signal is suitable for
Voltage gain 12
driving a medium power output stage; a volume con·
Input impedance 2 M11. at audio frequencies
trol would be required.
Output impedance 130011.
. The voltages at the d.c. test points measured with
Frequency response 20 Hz to 30 kHz
a 20 k11.{V meter with respect to 0 V were
Output Signal 1 V r.m.s.
A low voltage gain is used since the signal from the
pick-up is usually 100 mV or so.
An n-channel junction FET (2N38 19) is used as a
;;R I ~ I Ii.3 I ~ ., 0:6 5
8
9 Exercise: D.C. Amplifier (Fig. 4.241 output will drift by 50 mV because the 2 mV
change of VBE at the input.transistor will appear as
.C. amplifiers are used to amplify slowly varying
a d.c. input signaL For this reason single transistors
~nals from transducers such as thennocouples,
are rarely used as the input stage of d.c. <ilnplifiers.
ermistors, strain gaug~s, photocells, etc~ As weU as
111e circuit in common use is the diffcrelltial ampli·
:lplifying the signal, the amplifiers' output" must
>t drift. Drift in d.c. amplifiers is defmcd as any fier shown in 1'1g. 4.25, in which two transistors are
",tired together in a balanced arrangement. For this
ange in output signal when the input is sbort
type of circuit two sets of input conditi(.ns can be
'cuited or held at zero. Drift is caused by several
considered:
;tors but the most important are those that effect
(i) lnput of opposite polarity calkd differential
e input stage; these are temperature and power
mode inputs.
pply voltage changes. The latter can be minimized
(ii) Inputs of the same polarity..:. cared common
using a well stabilized power unit so we shall COll
mode inputs.
er the effect of temperature. 111is affects tran·
Tr4 6CY70 1
I
• R,
Jk --.....---...,...-. +
+----l-___
___+)_ Oulpul
A 0------1---1
e
zener
----~-----~~---------~~---Q -IOV
4.24 D.C. amplifier Fig. 4.15 f:la~ic differential <lmpl.ifier
49 AMPLlF1EH CIRCUITS
A measure of the quality of a di fferentjal amplifier small enclosure_ \II'hen you test the circuit you can
is c.1l1ed COllUl1Un mode rejection mHo (CMRR) observe the effects of temperature by blowing on one
of the transistors and noting the large change in d.c.
CMRR = Differential gain.
~>utput.
A constant current of about 330 I1A is pro·
Common mode gam
vided from Tr3_ This current is determined by the
To achieve high values of CMRR it is necessary zener diode and R 2 .
to make the emitter resistor R£ as high in value as -nle output from Trl conector is connected to the
possible, since it is this resistor that provides the common cmitter amplifier Tr4. l1legain of the cir
negative feedback which keeps the common mode cuit is stabilized by a negative feedback loop from the
gain low. For this reason the current to the differential collector of Tr4 via R1 to the base of Tr 2' TIle
amplifier is often supplied from a constant current p(ltentiometer RV J in the differential amp, is used
source, and R£ is then equal to the high slope to offset any differences between Trl and Tr2 base
resistance of the output of this source. In the example potentials when the input is zero. Under these condi
(Fig. 4.24), Tr3, wired as a common emitter amp· tions it should be adjusted to give zero output volts.
lifier, supplies the constant current. 111e drift and stability of the amplifier i~ best
TIle d.c. amplifier in this exercise is relatively checked by a chart recorder. The voltage gain can be
simple and, the~efore, does 110t produce the best measured by applying d.c. signals from a stable
results in ~erms of drift and stability that can be millivolt source.
achieved. Nevertheless, if care is taken over selection In operation a smali positive input signal (d.c.) ",iU
of the transistors and in construction of the circuit, cause Trl to conduct more heavily than Tr2. thus
fair performance is possible. the collector voltage of Trl Wl~I fall cau~ing Tr4 to
The spedfication is conduct more. The output voltage rises, and a portion
Voltage gain 22 of this is fed back to Tr2 base which opposes the
Input resistance 10 kfi input. To alter the gain. change tile ratio of R7 and
Output voltage ± 5 V maximum ~.
Temperature drift ± 3 mV per °c TIlC voltages at the test points with respect to
Stability ± 10mV per hour o V were measured using a.20 kfi/V meter when the
Trl and Tr:z form the differential amplifier, and circuit was working nOIDlally witll zero input.
tilese transistors should be carefully matched for
current gain and mounted close together.-This will
TP
V
en~ug~ the hest drift perfonnance. It is al~o "1:'~,~o.
shield the circuit from draughts by building it into a
",.'
1 :.
, .'
Questions
(2) Write down the symptoms for the following faults:
(1) From the following set of readings, which were (a) Tr2 base emitter open circuit.
taken under fault conditions, determine which com (b) Rs high in value.
ponent is faulty and its type of fault_ (c) TrJ base emitter short circuit.
I 2 3 4 5 ---
Fault ,
4.10 Exercise: Audio Power Amplifier (Ftg. 4.26) Trs conduct on the negative half-cycle::. Naturally
a small amount of forward bias must bl: supplied to
SpecificatiOIl \
the output transistors, otherwise the output signal
Power output 4 W into 8ll
would contain cross-over distortion. l1tis bias is
Harmonic distortion less than 2% at max
provided by diodes DI and D2 , and tlu: low-value
output
variahle resistor RVJ • To enable a small quiescent
Sensitivity approximately 1 V T.m.S.
current to flow through Tr'l and Tr$ a d.c. voltage
Frequency response 15 lIz to 20 kHz
of approximately 1·25 V must be set up between the
Input impedance I k5 n
base connections of Tr 2 and Trl. TIle <iiodes D 1
TIle circuit uses a standard class B complementary
and D2 , being forward biased by Trl collector
output stage with a matched pair of medium power
current. give about 1-4 V and RV 1 is used to adjust
transistors (type BDl31 and BD132): lllese two
the level. This potentiometer must be :Idjusted
transistors are fed via transistors Tr2 and Trl from
carefully during the initial setting up so that the
the output of a common emitter amplifierTrl' ~r2'
current flowing in Trs emitter is aboct 10 rnA.
Tr4 and Trl. Trs are wired as complementary pairs
To do this the link A is broken and a d.c. milliam
with very high current gains.
meter placed in circuit to monitor the current. TIus
Transistors Trl and Tr4 conduct on the positive
setting should remove any tendency .for cross-over
half-cycles of the signals across· It; • while Trl and
distortion to occur.
+[]1
C 2500p.F
3
+14V~.J~
au
Load ~4V -------------
. _ . ~;;L._ _- ,
Trs
1\
61)13'
Link A
RI
Ik6
Fig. 4.29 Wave form for fault D
if= 1 kHz)
The t \YO OU lput transistors must be mounted on a Since transistors with high values of cut-off
heat sink, about lOO cm 2 of 3 mOl thick aluminium frequency are used the circuit may well tend to
is sufficient. When the Olltput transistors wann up burst into oscillation. Components Cl , C4 and Cs
during Itigh power output, or when the ambient are included to prevent this.
temperature changes, changes in the base emitter When measuring the power output. an oscillo·
voltages of Trl and TT3 take place. 111e diodes DI scope is used to check that an undistorted voltage
and D2 change with temperature' also so that the waveform is set up across the load, and a standard
overall bias conditions do not ~1ter. Dl and D2 then multimeter on a.c. voltage range to measure the
provide a degree of thermal compensation. r.111.S. value of the output voltage. Then
A stabilizing negative feedback loop is provided
V2
via R:z, which feeds a portion of the output signal Power output =~
back to oppose the input. Since the circuit is
directly coupled, the feedback also stabilizes the where RL is the 8 n load resistor.
d.c. operating point at the junction of R7 and Rs· TIIC frequency response results are shown in
If the circuit is working correctly, Tr2 matched with Fig. 4.27 for a 4.0 Hz square wave input. Note that
Tr.h and Tr4 matched with Trs, then t."tis d.c. the low frequency components present in the 40 Hz
operating poi!lt shol,lld be exactly half the supply square wa¥e have less amplification than the higher
voltage. TIle rest of the d.c. voltages can be calcu· frequencies. This is not necessanly bad since the
lated by working from this value and remembering lower cut-off frequency of the amplifier needs to be
that the voltage between base and emitter of a work higher than the bass resonance of the loudspeaker.
ing transistor should be approximately 0·7 V. The In Qass B output stages, the output transistors
actual voltages with a supply rail of +24 V are are prone to damage if either the output is acciden
TP
MR
I I I I I I I
1
+1
2 3 4 5 Supply
11·1 12·5 11·8 11·8 (24)
tally short circuited or if an open circuit occurs in
the bias chain formed by D" D2 and RV J. To avoid
.this the power supply could be fitted with a current'
Capacitor C3 , the coupling capacitor from the limit of say 750 mA, or 750 rnA fuses can be fitted
output to the 8 n load, should have a working in place of R1 and Rs.
voltage of 25 V and a ripple current rating of at
least 600 mAo (Do not fit too small a capacitor, and
make sure that it is mounted well away from the
heat sinks.)
Questions
(1) All the following d.c. voltage readings were taken (2) What would be the symptoms for
when a fault existed, with an input of 100 mV at (a) Tr4 base emitter open circuit
1 kHz. Test points were measured v.-ith respect to (b) C3 open circuit.
o V \Ising a standard multimeter. Consider each in
turn and tty and deduce which component is faulty
and its type of fault.
1 2 3 4 5 Additional symptom
---
Fault
A 1·2 6·5 9·5 13 8 No output
B 0 0 0 0 0 No output
C 8·5 22·5 23·9 23·2 23·2 No output
D 0·8 11·5 12 11·7 11·7 Waveform as Fig. 4.28
E 1·0 1I·7 12·5 11·7 11·7 Waveform as Fig. 4.29
F 0 22·3 23·9 23·2 23·2 No output
_ _ _- - 1_ _ _ _
I
5 Oscillator and Time Base Circuits
Ac -1-/M
o
(d) Sawfoofh
Ao
Ac 40 ~oo
(a) Amplification
(b) A positive feedback loop
(c) Some network to control the frequency
(d) A source of power.
I~
fo = 21f..;r:c
Another circuit which depends upon phase shift
is the Wien bridge oscillator 5hovo/n in schematic form
In order to maintain oscillations, positive feed in Fig. 5.5. TIlis is the standard circuit used ill sine
back is provided by the secondary winding of the wave generators over the range of I Hz up to I MHz
0
transformer. This must be connected to give 180 since it can easily be made continuously variable
phase shift. over that range. It has excellent stability and pro·
duces an output with low harmonic distortion. An
Posilive feedback . example of this circuit is discussed later.
~----------r-----~r-------o +Vcc
,
~ Frequency
_C, -<~~ de1ermlning
R, : ne1work
_ _ _ _ _ _ _ ..,1
/\M. Positive
feedback
Amplifier NIH}olive
feedback
Fig. 5.3 Tuned coliector oscillator Fig. 5.5 Block diagnam of Wien bridge oscillator
I
54 ELECTRONIC FAULT DIAGNOSIS
(1) TIle linearity. TIle stability of the output frequency is very im!.Jort
(2) The flyback time. and in many applications. Various factors can cause
the frequency of an oscillator to drifl from the preset
value. l1lese include
5.2 Measurement of Frequency
(a) Changes in power supply voltage levels.
The measurement of frequency and output amplitUde (b) Qlanges in active component plrameter
can be made using any standard method depending tramistor current gains, etc.
upon the required accuracy. An oscilloscope is per (c) Changes in load.
haps one obvious choice, but even when properly (d) Variations in components that determine the
calibrated this only gives an accuracy of about ±3% frequency.
for both time and amplitUde. This may be adequate The effect of the first three factors can be
for a large majority of cases, such as for example minimized by using stabilized power u aits, and a
the measurement of the frequency of the bias buffer amplifier between the oscillator and load.
oscillator in an audio tape recorder. When greater TIle biggest calise of instability wiU come from
accuracy is required the unknown frequency must changes in the components that make u.p the
be measured by comparing it with a standard frequcncy·.-I~termining network. Obvic'llsly com
oscillator of known frequency. Using a eRO to ponents with good long·term stability, and very low
obtain Lissajous figures is one well known method. temperature coefficient, should be usc:!, and quite
More commollly the preferred method now is to often these components are housed in a temperature
measure tile frequency by a digit.al frequency meter controlled enclosure. To achieve the highest possible
(Fig. 5.6). These instruments, fitted with an internal, stability, the designer must resort to w:ing a piezo·
55 OSCILUHOR AND TIME BASE CIRCUITS
I, If
that the rise time of the leading edge is measured as In{b), pulse repetition frequency =T pulses per sec (Hz)
the time taken for the signal level to change from 5.6 Sawtooth and Ramp Circuits
10% to 90% of its full amplitude.
TIle majority of these circuits are those hal produce
Pulse measurements are made Ilsing a wideband
a waveform which rises steadily with tim~ up to a
oscilloscope, and usually an external synchronizing
required amplitude, and thell returns rap;dly to the
signal must be provided in order tlwi the trace
point from which the output can again rise. TIle
displays the leading edge of the wavefonn. With rise
linear rise is usually called the sweep, and the rapid
time measurements, the rise time of the measuring
return the flyback. These circuits find th·!ir main use
instmment itself cannot be ignored, and nor must
in sweeping the beam across the face of a ea thode
the measuring leads present a relatively high stray
ray tube, in other words in oscilloscopes, television
capacitance at the oscillator. An attenuating probe
cameras and receivers, and radar displays. In this
must be used to couple the signal into the V-amplifier
case they are usually referred to as timebase circuits.
of the oscilloscope.
TIle same type of circuit can be found in digital
llle rise time measured on the screen is related
voltmeters where they are referred to liS lamp
to the circuit waveform rise time and the oscillo
scope's rise time by the formula . generators. Ch:cuits like these can be either free
running or triggered from an external oscillator, but
tr =V(t~1 - t}) the basis of all of them is a capacitor which is .
where tr is actual rise time charged and then rapiUly discharged.
tm is measured rise time Apart frol11 the frequency, the important requi-re
ty is rise time of oscilloscope Y -channel.
ment for most circuits is good linearity. 'this means
An example win illustrate the effect of the osciUo tllat the rate of change of the output wit.:t time must
,cope's ris~ time. Spppose tm is 20 nanosecs and be unifoml. In fact, even in general purp.)seoscillo
Ty 15 ns. 111en scopes, the linearity deviation in the tilm: base should
be better than 1%. When a capacitor is charged from
tr = V(400 - 225) =.jf75 :!!: t3 us zero volts towards a voltage V via a resistor R, the
voltage across the capacitor rises·exponentially .
Mlerever tile measured value approaches the oscilla
according to the formula
cope's rise time ti1is formula must be applied.
Square waves can be generated from relaxation Vc = VO - e -ItCR)
lScillators such as the astabie multivibrator or by
TItUS 10 obtain reasonable linearity frc·m a simple
lassing the output of a sine wave oscillator through
discbarger circuit (Fig. 5.10), the maximum change·
squaring circuit such as a Schmitt trigger. lllis
in vcshouh.l not be more than 10% of the total voltage.
ltter method is commonly used in general purpose
lboratory instruments; a typical block diagram is
lown in Fig. 5.9.
;
r-------------7 ;
--t---v
/ / r-""--~-...,
U
- _. '\
Transistor
switch ,.....---+--0
+~ Ool~ot V\/\
Scnmit1
trigger
Input 0- ~~+) T C
o~~ov
~. 5.9 Block diagram of general p\lrpo~c sine/square Fig. 5. '" Simple disch;lIger circuit for pwducing
lora tory generator S'lwtoofh w~ve forms
57 OSCILLATOR AND TIME BASE CIRCUITS
In this circuit the capacitor charges positively while resistance into the circuit at the operating frequency.
thc input to the transistor switch is zero. When a l11is negative resistance makes up the losses in the
positive pulse is applied to the transistor switch it frequency network. However, it is best to classify
rapidly di::charges the capacitor. 111e linearity from negative resistance oscillators as those that use
a simple circuit such as this is not u~t1ally sufficiently 'devices such as the tunnel diode, tetrode, unijunction
hip)l, unless V is very high. Various mcthods are used transistor, Le. devices that have an effective negative
to overe-orne non·linearity, one being to charge the rcsistance region in their characteristics_ A typical
capacitor from a constant current source. A detailed charac!eristic for a tunnel diode is shown in Fig. 5.11.
example is dealt with later jn this chapter. l11e current first rises wHh forward voltage, then
falls with increasing vol_tage, and finally rises again
as the voltage is further increased. Placing a tunnel
diode across a resonant circuit as shown in Fig. 5.12
provides an effective resistanceless tuned circuit
which will then oscillate continuously. Very high
frequency oscillators, up to as high as thousands of
megahertz, are possible.
l11e unijunction trallsistQT (UJT) is made of a bar
ofn-type material, (sometimes p) with ohmic contacts
5.7 Negative Resistance Oscillators at each end and a p-type emitter junctioll formed
near the centre (Fig. 5.13). 111e resistance of the bar
Strictly speaking, negative -resistance oscillators and is normally around 10 kil, so when connected to a
feedback oscillators are identical, since the latter call supply, with base 2 positive with respect to base 1,
be regarded analytically as having introduced negative the bar acts as a potential divider, and a p.d. of
1'/ V BB appears between the emitter and B1 , where
Forward
Ne~alive V BB is the voltage between B2 and B1 . and 1'/ is called
reSlsla:lce
the intrinsic stand·off ratio (17 is normally between
/j
currenl mA
0·4 and 0·7).
When the emitter voltage is Jess than 1'/ VBB the
emitter junction is reversed. When the applied
emitter voltage exceeds l"/VBB- by about 0·7 V, this
voltage being called the peak point, the emitter
Forward voltoge becomes forward biased and injects holes 1nto the
Fig.. 5.1I Tunnel diode characteristics B1 region. Once this happens, the resistance between
the emitter and BJ falls to a low value. 111e action is
regenerative.
Bose 2
n
type
silicon
Emi1fe(
Sine wOlle
output
L /
p'lype
Symbol
Bose 1
ov
Fig. 5.12 Typical tunnel diode oscillator Fig. 5.13 Construction of an n-bar unijunction transistor
58 ELECTRONIC FAULT DIAGNOSIS
RF output
oscillator Allenuolor
variable A
AF oulput B
R2
470n
RVZ
...oof--()
5k OIP
5.9 Exercise: Wien Bridge Oscillator (Fig. 5.16) back is from Tr3 collector via thermistor to Tr
. h 2
emlt~er. A termistor is used to stabilize the output
. TIle Wien bridge oscillator is a very popular circuit
3mpl~t,!de. Its resistance will faU if tile ou.tput
for the generation of sine waves in the frequency
amphtude increases, and this increases the feedback
range 1 Hz to 1 MJ fz. TIle main reasons for this are
vo1t3~e, thus reducing the gain and automatically
(a) TIle frequency depends upon the value of R
reducmg the output amplitude. .
and C elements only, and high-grade Rand C
TIle frequency ofWien bridge oscillators can be
components are more readily available than
made variable over a wide range. In this case three
inductors.
switched positions are shown which change the fre
(b) The circuit has good stability and low dis
quen~y by changing the value of the series and parallel
tortion.
capacitors. TIle frequency is made continuous variable
(c) 111e frequency can be made continuously
by using a ganged potentiometer RVI A and RVI B
variable.
for the resistors. A small-value resistor (470 £2) is left
TIlcre is little to be gained from a detailed analysis of
in circuit when the potentiometer is at zero.
the operation of the circuit as it is given in so many
In the amplifier, T r I is an emitter follower feeding
textbooks. Briefly, it consists of a two-stage amplifier
a common emitter amplifier Tr:z. In this way a high
",-jth a positive feedback loop consisti~g of a series
input impedance is maintained. l11e output from
RC network which develops a feedback signal across
Tf2 collector is directly coupled to Trj, another
a parallel RC network. TJ~ capacitors and resistors
are made equal in value, aild the circuit oscillates at common emitter amplifier.
a frequency when the phase shift from output to TIle specification for the circuit is
input is zero degrees. Frequency ranges (1) 100 Hz-3·3 kHz
(2) 1 kHz-33 kHz
1 (3) 10 kHz-330 kHz
fo =:: 2nRC Outpllt amplitude approx. 1 V r.m.s.
,.
The attenuation in the positive feedback loop is Total harmonic distortion less than 0·2% at 1 kHz.
only a [;letor of J, so the overall gain of the two-stage TI\e voltages measured with a standard ll1ultimeter
:It the v:nious test points arc
amplifier has only to just exceed 3 to maintain
Il'~
oscillatiollS. A llcgative feedback loop is used to hold Tf'
the gain at this figure. In this case the negative feed- MR
60 ELECTRONIC FAULT DIAGNOSIS
Questions
(J) If the unit has failed such that no output can be (5) TIle unit fails to give an oulput on range (2) and
obtained on switch position (3), which components the voltages measured with s\\qtch (2) ma :ie, and
are suspect, and with what type of fault? RV.I at maximum, are
(2) If the unit has failed such that no output can be
obtained on any switch position, but the d.c. voltages
appear normal, which components would be suspect?
TP
MR 1·9
2
o
3
16 I l~'2 I 5
153
Give reasons. State with reasons the possible component fault.
(3) What would be the likely effect of (a) the ther· (6) Write down the voltages you would e}:pect to
mistor going open circuit, (b) C4 becoming open measure if Cs became short circuit.
circuit'? (7) The Qscillator fails to give an output ell any
(4) TIle unit fails to give an output on any range, the range. After studying the d.c. voltages, st,.te which
d.c. readings are as given below. State witIl reasons component is faulty and its type of fatIlt.
the faulty component.
Il~.5 I 24
TP 1 2 3 5
TP
MR o
1 2
o 3
16
I I 4
15·2
5
15·3
MR 1·9 0·8 13
®15r--- 0_,,,
time base oscillators in tv receivers. 1",9t4
-g-~_3.
transistor to conduct. Collector current flows -and the
collector voltage falls. The transformer coupling
from collector to base is connected to give positive 0', ] _______4-_____ ,F
feedback; in other words the rise in collector current - --<) OV
in the primary winding induces a voltage at the base
that causes the transistor to conduct more. TIle
transistor collector voltage rapidly faUs to nearly Ou1pul waveform
zero and remains there while the c{lllector current
+6V
continues to increase. At some point, however, the
collector current reaches a limiting value, usually
/
because of the finite current gain of the transistor.
When the primary current in the transformer stops
changing there can no longer be an induced secondary
voltage. TIle base voltage falls and turns off the
transistor. Because of the positive feedback the
transistor switches off rapidly and the base
voltage goes negative. The negative step at the base
.
OV-----------------
-
lime
R~
Ik
Tr4
Deloe
-~~~--;o- Sawtooth
output
Tr,
BClO6
c, [ R2
0-33p.F 15k
L-----~---_4-~----- __ ~---~----~ov
Questions
(J) Vv11ich component is faulty if the generator
frequency changes to nearly 1 kHz and its amplitude
falls to 5 V? l11e d.c. level at test point I is +9-1 V.
(2) What would he the effect of a base emitter short
011 Tr4?
(3) In each of the following cases the gener3tor fails
to produce 3n output. State which component (or
compouents) is faulty and the type of fault. In each
case give a supporting reason.
:~I
2 3 4 5 6
Fault
A +9-8 +9-7 +9 +11-4 +12
B t 9·1 +9·8 +0·8 +0·1 +0·05 +0-1.
C +9·1 +9·8 +9·7 +9 +6-1 +10-9
D +12 +5·3 +0-8 +0-1 +0-05 +0-1
E +9·1 +5-3 +0-8 +0-1 +0-05 +0-1
(4) The oscillator fails so that its output amplitude falls to less than 1 V. The voltages measured:
TP
V
1
+9-1
2
+9·8
State which component is faulty and the type of fault.
I 3 4
o
5 6
+12
ov
L.-L--.. . .i -~I
O-ems 2-2 ms
Fig. 5.22 Output wave fonns fI<;Im gated oscillator
OV
'"~, J
L. ___•.1..-J
U I
2-2 inS O-Sms
e
output
04 ELECTRONIC FAULT DIAGNOSIS
Jl
Trigger lIP
~
-
-
-
-
-
-
_
Q
5.12 Exercise: Slow Speed Ramp Generator (Fig. 5.20) and to prevent Ole load from unduly affecting the
linearity of the ramp. As the output rises so does
lllis circuit is designed to provide a single ramp output
the voltage at Ole junction of RiO and R lJ • \\'hen
signal for one positive input trigger pulse. The ramp
the voltage at this point reaches approximately +}·O V,
duration is approximately 1 sec and the ainplitude is
the diode D2 conducts and switches on T(2 to reset
10 V. As in the previous example tbe timing capacitor
the bistable_ Tr3 is switched on and C4 i~ rapidly dis
C4 is charged from a constant current source Trs. A
charged.
tantalum capacitor should be used.
A unit such as this can be useful for checking the
Trl and Tr2 form a bistable circuit with Trl
characteristics of devices when used in conjunction
normally off and Tr2 on. Under these conditions
the collector voltage of Tr I will be high and this with an XY plotter.
foward biases Tr3 via Rs. Tr3 is the switching Questions
transistor which clamps the voltage across ~ to (1) now could the circuit be modified to be free
nearly zero vol~s_ running-?
When a -positive input pulse is applied to Trl base, (2) What is the purpose of Cs ?
the bistable changes state with Tr,on and Tr2 off. (3) In each of the following fault conditi(lJls the
TIle forward bias to Tr3 is s\vilched off. and C4 can circuit fails to operate correctly w]Jen an input
ll\lW dl:trg<'. Th<' \"\)ll:1g~ a':IO~::' th¢ ':;lp:Kilor ri$~s trig&cr is ~upplied_ State \vhich component (or
positively. 1l1is linearly rising voltage is fed via an components) is at fault and give reasons fm your
emitter follower Tr4 to the output. An emitter choice. TIle voltages were measured with respect to
follower is used to provide a low-output impedance o V using a standard tnuitimeter.
2 3 4 5 6 7 8
Fault
._--
A +0-1 +0·7 +0-05 +19·6 -1-6 +19·5 +18·9 +6·4
B +19·6 0 +0-7 +0-\ -8 +19-5 +18-9 +1-4
t +0·1 +0·7 +005 +19·6 -1-6 (I -D-6 -6·7
D +19-6 +0-2 +0-75 +0-75 +0-7 Q -D-6 -j)- 7
E +19 0 +0-7 +O-J +0·7 +0-05 -0-6 -j)·7
F +19 0 +0-' +0-1 0 +19·6 +189 +\-4
G +0-1 +0-7 +0-05 +19-6 +0-7 +0·7 Q -(i·2
H +0-1 +0-7 +0-05 +19-6 -1-6 +19·6 +J9 [9·6
65 OSCILLATOR AND TIME BASE CIRCUITS'
- - - - - - - 1 - - - - - - 1 1 - - - 0 +8 V
Output
a
Gated
pulses
Square c,
waves 0,15 J'F
Fig. 5.21 Gated pulse genetator
~----------~--------~-----~---~-__oOv
As stated previously the unijunctioll transistor makes (I) What would be the effect on the output waveforms
an excellent relaxation oscillator. In this circuit the ifTr3 developed a base emitter open circuit?
emitter supply of the unijunction is fed via Ii tran· (2) 1he circuit develops a fault so that the output
sistor switch from an astable multivibrator. The low waveform at B is the inversion of the waveform at A.
frequency waveform from the astable is used to gate Which component is faulty?
the unijunction, so'that a burst of pulses appear at (3) What would be the effect on the circuit operation
tlle output. if Tr 1 developed a base emitter short?
Trl and TT2 from an astable multivibrator, (4) Whj~h component (or componenfs) is at fault if
oscillating at a frequency of approximately 300Hz. a continuous train of negative pulses of o-} ms
TIle mark-to-space ratio o(the waveform at Tr2 duration appears at output B. The voltages measured
collector can be varied ove'r a fairly wide range by the at the test points were
potentiometer RV 1 • When Tr:2 switches off, Tr3
TP 4
conducts and so its emitter rises to nearly +8 V. C3
then charges rapidly via Rs, the unijunction triggers
MR o
discharging C3 and a positive pulse appears across (5) State, for the following fault conditions, the
R , - This c.auses Trs to conduct, and a pulse is componellt that is faulty and its type of fault. In
generated at the output. While Tr2 remains off, the each case tlle fault symptoms are that tJlere is no
, unijunction circuit continues to oscillate producing output waveform at (B) while a 300 Hz square wave
pulses at the Otltput. TIle Humher of pulses appearing i~ present at (A)_
at the output is determined by the mark/space ratio
6 7 8
of the astable mul1ivibrator. This is shown in Fig. 5.22*
Fault
where it can be seen that few pulses are produced for
1 0 0·3 8
a low mark/space ratio, and ten pulses are produced
2 0-32 0-32 8
for t]le maximum mark/space ratio. The operation
3 5-4 0-3 8
can be modified by changing values of R 3, Rot, or ClI
4 3·6 0 8
5 0-4 0 8
6.1 I"traduction takes nearly 4·5 time constants for the vol tage
1*~A: :;.~:~ ~:!. ~ :'".t~~·~i;:, 1: ; ..' ..~~-:. ~ "'. ~ ,,_*:--_ -:.~ l.~r,- . (. :t- 1:~~
~ !...~~:~ "';.: ~~:-; ::; :.."'-",:,:,:;>~::::-,.-"'..~.:. '!."#' "',.:--.?! --
~!L<-h VU~:;""'~.IJ1~!il:)l ~.!";·1 '\:1·<-""';'~"'.J!'~~#~;;·t<-;:-i::'lt -=-~t".
....·ork.:s C<!.11 be grouped into
time constant is 10 depade lhe ri<.< and f ill times .
(2) Non-linear passive circuits: diode dippers and not have sufficient time to charge completely, and
restorers. the output will appear triangular. Circuits such as
(3) Active circuits: those that use traIlsistor these are often used to provide short time delays.
~itches su;::h as lh~ S-:h..I'.ln trigger :and moMstable. An example is shov."ll in Fig. 6-2_
Some of the more com.1TIOrl. eX3ffiples v.iD t-e The DlFfERE;"'llATOR, b:ask:illYl!Ugh pass
dealt ·with in tllis chapter. Such circuits will be found filter, aIlo'ws rugl1 irequencies to pass, but attenuates.
in colour tv receivers, radar sets, and in fact in nearly the low frequencies. TIle circuit togetller with out
all electronic equipment. puts for various pulse inputs is shown in Fig. 6.3.
When a step waveform is appJied, and ~ssuming that
C ~ uncharged, then fue voltage across the capacitor
cannot change instanta::leously. TIle voltage across
6.2 linear Passive Circuits - the Integrator and
a capacitor can only dlange when it acquires some
Diff:!!'rentlBtor
ch2.Tge. .and tlus D2IUrilly L'?kes tL-ne. S:l the output
:::;-;.!s: :i.,= : ~ :~:" S£:'":'r= ~::= z..t: :.3=.' i.~::~ __~ C d!z;ges,
=~ .:,t-~~ i!~:~""'.i:= :::t::-..;:-"~.a~ l.:':r::
.:z::-:s R -:: - ;:
=.z :~::: 7l.:i~?=
TIle INTEGRATOR, often called a low pass ftlter, state at the input is generated.
is shown in Fig. 6.1 together \\ith output signals for If an input pulse iliat is long compare.-:i to the
typical inputs. Since the reactance of the capacitor differentiiltor's time constant is applied, ~hen the
falls with increasing frequency, this circuit removes output must go negative on the trailing edge. This
tlle high-frequency components from a pulse wave occurs because the capacitor, already charged by the
form. '''hen a step input is applied the voltage across leading edge of the pulse, cannot change its voltage
the capacitor cannot change instantaneously. It rises instantaneously when the trailing edge ar.:1ves. TIle
exponentially according to the formula left-hand plate of the capacitor wiII be at +V and the
Vc = Vel _e- t / CR )
right hand plate at 0 V. When the input changes
abruptly from +V to 0 the output must now change
Now CR, the product of capacitance in farads and from 0 to -v.
·esistance in ohms, is called the TIME CONSTANT Differcntiators are often used to convert pulses of
)f the circuit. In one time constant the voltage acros:; one polarity into "spikes" of the oppositf polarity.
he capacitor changes by about 63%. Note that it TIlese spikes can then be used to trigger otl-·er circuits.
·6
I
67 PULSE AND WAVEFORM SHAPING CIRCUITS
tnpul
Output
(widlh ",reoter
Ihon lime conslo nt )
lei Pulse
( widlh equal 10
time conslonl )
lime constant I
R
" "' J ""''
Inpu! Output
Schmilf
'rigg~r OulpUI
o----~"-~ circuil ( olSlep
Inpul
(b) Pulse
o~
nl__
( widlh less lI10n
+V lime conslonl I
-J- Thresl10ld of
Voltage across Irigger circuit
O~--<'
c
+
OUlpul
(clPulse oj
Schm.l! (wld.h qreoler Ihon
hme conston~ )
Fig. 6.2 Vse of an integrator 10 give a time delay Fig. 6.3 A differentiator
68 ELECTRONIC FAULT DIAGNOSIS
6.3 Diode Waveform Shapers
Diodes, because of their properly or conduction in
one direction only, are widely used to remove por
tions of a signal (clipping) anti to clamp a waveform
to a reference level (restoring). Input Output
CLIPPING CIRCUITS are used where only a o....- - - - - - - o O V
portion of the input signal is required. A diode,
either in series with the signal path or parallel to it,
is used to remove part of the signal that lies either Waveforms: +
above or below a d.c. reference level. A typical series
diode clipper is shown in Fig. 6.4. The diode only Input
conducts when the input Signal exceeds the reference
bias level VB. Naturally when the diode conducts,
its forward slope resistance fOllUS a potential divider
with R to the input signal. TIle output signal then
, will be attenuated slightly, i.e.
1
I • R ) Output +Va
I Vo =Vi (R+rd - --.-------------- OV
I
l
TIlerefore, to minimize errors, R is normally made
much greater than rd. In practice this is readily
achieved since the diode slope resistance rdis )ow,
Fig. 6.4 Series diode clipper
o
\ semi-square waves.
L
so that only a negative "spike" is generated. Waveform
'","' :JI
'nIe capacitor charges when the input waveform goes c
;
negative since the diode conducts heavily. After a
I
few cycles of the input waveform the capacitor 0.,,",
hecomcs charged to the peak value of the input, and
therefore shifts the mean output level positive. By I
reversing the diodc the positive peaks could be
clamped to 0 V.
A good example of the use of diodes is in a field
Waveforms
Inpul
+V
0 - -- ._ -- -- -- - - -- - - -
I
.1
o v o--------4---.c>-.---......- - - 4 - - - o 0
Waveforms'
Equolizing Field synch Equalizing
pulses pulses pulses
Volloge oerass Cz
1.~~
- input signals. Under this general heading we shall be
considering the Schmitt trigger circuit and mono
_stables.
A simple TRANSISTOR SWITCH is shown ill
Fig. 6.9. TIle transistor switch is often operated in
: n l·I
Ule saturated mode. lhis is when the input signal ON OFF
condition condition
overdrives the transistor and therefore switches it
+ \!e 1IUII-]ge Bose emit!er
hard ON. Under these conditions ilie voltage at the applied voltage equals
collector falls to a low value. TIlis voltage, caUed 10 baSil zero
the collector emitter saturation voltage VCE(<;at). may Fig. 6.9 Simple transistor switch
have a value from 0·1 V to 0·6 V depending upon Ute
type of transistor in circuit. The transistor is OfF
when no input signal is present, or when the input
is lower than the required base emitter voltage. +V
Under these conditions the collector voltage is high,
at Vee, and the only current flowing through the
collector load is the transistor's leakage current.
With modern silicon transistors this is very small,
Input
ov I L_
and in most cases can be neglected.
When switched to the ON position there is a finite
time before the output falls to VCE(sat); this is the + Vcc
transition time for charge 'Carriers to move through
I Minority chorge
~t
l slori~ ;''::s~~~n
the transistor. When switched OFF, however, Ulere
is a finite delay time before the collector current
ceases, because minority charge carriers. are stored in
the base region of a saturated transistor. These
charges have to be removed before the transistor
OV ---- -j------T-"'-------':: Vco holl
switches to the OFF position. The waveforms showing Turn on delay " Turn on
Iransi/i.an time
transition and storage delays are shown in Fig. 6.10.
Often switching speeds are improved by the use of Fig. 6.10 Switching wave forms for a simple transistor
(a) Speed-up capacitors: capacitors in parallel s""itch
with drive resistors.
(b) An anti-saturation modification.
The latter is a circuit that prevents the transistor
from saturating (Fig. 6.11). TIle diode Dl is used
to hold the collector voltage at a level that just
prevents saturation. When an input is applied the
collect.or voltage falls, but when the collector voltage
is lower than that of the base, the series diode (often
germanium) conducts and diverts the excess input
current into the collector. You may find circuits in
use with R1 replaced by a silicon diode.
,VB:z J'>.Rz + R3 + R4
The voltage at Trr and Trl emitter will be 0·7 V Fig. 6.12 Basic Schmitt trigger circuit
less than f'B2 and this positive voltage reverse biases
Trl, thereby holding it off. The current flowing
through Tr2 is determined by
Icz.h(VBl -O'7)mA
. "Rs(kn)
noise superimposed on the inpu t signal. A detailed
and the collector vol tage of Tr 1 will be' analysis of the circuit is outside the scope ofthis book.
But the reason for hysteresis can be seen by consider- ..
VC2 = VCC-: I C:z R 6
ing that the circuit changes state at the point when the
Uusally the circuit is designed so that Tr:z is not two base voltages are equal. When the threshold level
saturated, thus allowing f~ter switching speed. or upper trip point is passed, Trl switches on and
When the input voltage is increased so that it its collector voltage falls. This means that Trl base
nearly equals the voltage on Trl base, then Tr I starts to voltage also falls, so in order for the circuit to switch
conduct, its· collector voltage falls, and Trl starts to back to its original state the input voltage to Trl base
turn tiff. Because of the positive feedback between must be reduced to a value equal to the lower vol tage
the emitters, Trl rapidly turns on and Trl off. The on Tr2 base. The effect ofthe hysteresis of the circuit
output voltage rises to +Vrr. is shown in Fig. 6.13, where it can be seen that the
A special feature of the Schmitt is that the circuit output switches back only when the input is reduced
does not switch back as soon as the input signal is below the lower trip point. A dual Schmitt trigger
reduced just below the threshold level or trip point, , is available in TTLintegrated circuit (SN 1413), and
but at a much lowerlevel. The circuit possesses hyster this is often used in interface circuits to improve the
esis or backlash, and this is very useful in eliminating noise margin.
I-Vee
Tem~;~~~ll~
Fig. 6.16 Rapid checking of
transistor switches
10k
fram'" Vee
10 bose
-'---+-I
Vollmeter
should reod should reod
neorl ..... v._ nearly lera
(+ 0-1 VI
. - - - - 0 -10 V Ouestions
(1) TIle circuit fails so that the output waveform is as
(0) shown in Fig. 6.18A. State with reasons the com·
...
ponentthatis faulty. How could this fadt be verified?
Ct (2) TIle circuit fails so that the output waveform is
o----{I--_--I as shown in Fig. 6.18B. State the two components
O'OII'F that could cause trus fault. One measurement is
Inpul necessary to pinpoint the fault to one (If these com
ponents.State thls measurement.
. (3) Sketch tbe time-related waveforms for input and
o------~--~~------------~-~~~
output, if the input signal were changed to pulses
of 0·1 ms duration and + I 0 V amplitUde at a
(b I Woveforms
frequency of 1 kHz.
+ 10 V r - - - - - - ,
L
(4) If the circuit fails so that no output signal is
250Hl '~"j
present although the input is correct, v.hat is the
square wove~fI~
2ms 4ms 6ms (5) There are three components that could fail and
produce the symptoms of fault (4). Which of the
Output 0 ------.V three is the most likely?
(6) The circuit falls so lhat the output is as shown in
-4V
Fig. 6.18C. State the component which will cause
Fig. 6.17 Waverorm shaping circuit
this fault.
6.8 Exercise: Waveform Shaping Circuit (Fig. 6.17) (7) TIle circuit faiis so that the output is as shown.
OV
leI _4V~.-J.-~--
v
more negative than the voltage set up by the potential
(0) OV---------yy--------~
divider R4 and Rs. The time-related waveforms are
shown in Fig.6.17B. Fig. 6.18 F;nllts in wave form shape
/b PULSE AND WAVEFORM SHAPING CIRCUITS
WOlleforms'
Inpul150HX
squore wove
Bose Trl
Oulpul
+0-7 V
Bose Tr3
OV
-43V
Inp,,1
OV
Qulp...1
n
I
I
,~
I
I
1-Sms
+7-5V
Ouestions
(1) Which two components determine the width of
the output pulse"?
(2) What is the purpose of Cl '! (6) State the possible effect on the circuit for tIle
(3) In the stable state v.':ith no input applied, what following component faults:
voltages would you expect to measure with a 20 kQ/V (a) Cl open circuit
meter at all test points? (b) Tr I base emitter short circuit
(4) How would you test that Trl operated correctly (c) Trl collector open circuit.
without removing it from the circuit'! (7) The circuit fails so that the output pulse all1ljlitude
(5) In each of the following cases the monostabJe increases to +20 V although the pulse width remains
fails to produce an output when the correct input is at 1·8 ms. State, with reasons, the component fault.
applied. State which component (or components) (8) How could the circuit be modified to produce
is at fault. (+ve means «just +ve".) negative going output pulses?
1 2 3 4 5
I
~-30V
1 A 5i9nol
~) wire
o YSWilC h
17k
-15V
Jl
line line
receiver
driver
Ouestions
(1) How could you quickly check that the transistor (4) Write down the voltages you would expect to
switch is operating correctly without operating the measure usingastanqard multimeter if the input signal
external switch? . lead became open circuit. .
(2) What would be the effect on the circuit if R3 (5) Write down the voltages you would expect to
became open circuit? measure if the base collector junction became short
(3) In each of the following cases the interface fails circuit.
to produce an output change of state when the external
switch is operated_ State which component is faulty.
1 2 3
Logic 1 30 -0-6 5
A
Logic 0 0 -0·6 5
Logic 1 30 0-7 0
B
Logic 0 0 -0·6 0
Logic 1 30 0 5
c Logic 0 0 0 .5
Logic 1 30 5·8 5
D
Logic 0 0 -0·6 5 II
Output
8 A
ONo OFF
Switch
.One of the major disadvantages of the bipolar tran Here the zener is assumed to have a 3 V hreak
isistor version of the Schmitt trigger is that, when the down. In practice there is a wide tolerance (·n zener
input transistor conducts, the input impedance of breakdown voltages.
the circuit falls to a relatively low value. This is Voltage at TPI (drain of Trl) is
because a small base current is required for the input
transistor. By using a field effect transistor a high VI = V2 + VDZ =8·8V
value of input impedance can be achieved for both
states of the circuit. Voltage at TP3 (Trl source and TI2 emitter}will
In the example an n-channel junction FET (type be 0·7 V less than the base voltage ofTr2'
2N3819 or equivalent) is used. With the switch
10sed C1 is discharged and the gate potential will
Ie zero. At the same time the source is held positive This voltage is sufficient to ensure that the FET is
lY a voltage greater than the cut-off voltage of the fuHy cut off.
~ET, thus ensuring that the FET is non-conducting. Tr2 is conducting, so its collector vol tage f.111s and
:he circuit is wired conventionally with the source of turns on TT3' Note that Tr3is connected as a uturated
~r] connected to the emitter of Trl, and this tran switch so the voltages atTP4 and TP5 should be9·3 V
istor is forward biased by Rl and DZ 1 • Under these and 9·9 V respectively.
onditions the voltages at all the test points can When the input switch is opened, C 1 can charge via
~diIy be estima ted using the following formulae R) ,so the gate voltage of the FET rises positive. At
nd at the same time making any reasonable
some point the bias voltage between gate and source
iSumptions.
has fallen to a value that allows a small drain current
TIle voltage at TP2 is given by
to start flowing. 7he voltage at the drain fars and so
does the voltage at Tr2 base. TIle positive feedback
v:!!:(VCC-VZ)R in the circuit ensures that Trl rapidly turns ON and
1 R2 +R4 4
TTl OFF. Consequently Tr3 also turns OFF since it
Here we have neglected the effect of Trl base no longer has forward bias sUfplied from TT2 :::oUector.
ment and also the slope resistance of the zener TIle output faUs to zero volts.
ode. Both these would only have a marginal effect Because of the very high input impedanc-~ this
1 the calculated value, but would make the calcula circuit can be llsed to pmvide a long time dday
m much more complicated. between the operation of the input switch and the
79 PULSE AND WAVEfORM SHAPING CIRCUITS
Questions
(I) lfit is required to measure the ga te-to-source (5) ll1e circuit operation changes so that the delay
bias voltage, what type ofvoltilleter should be used? time increases and is erratic. The readings are as given
(2) The circuit fails to change state when the switch below. Which component has failed? 'Give reasons.
is made to B, even after several minutes. The voltages
1 2 3 4 5
remain as for the normal readings in switch position
A. Which components could cause this fault? In each Switch pos. A 9-8 8·2 7·7 9·2 9·9
case describe the type of fault and a measuring S\Vitch pos. B 3 1·8 2·5 10 0
metllod that would confirm it. (6) IJ the switch was situated remote from the cir
(3) Describe the effect on the circuit operation and cuit, describe a simple method for checking all the
on the bias voltages of a base emitter short in Tr3 .
active components without unsoldering any leads.
(4) In each of the following cases the circuit fails to
change state after the operation of the switch_ From
the readings detenlline which component (or com·
ponents) is faulty and the type of fault. In each case
give a supporting reason.
1 2 3 4 5
----
Fault X Switch pos_ A 5 0 l·g 10 0
Switch pos. B 3·1 0 2·6 10 0
Fault Y Switch pos. A 9-8 9-2 8-5 9-2 9·9
Switch pos_ B 8-6 9·2 8·5 9·2 9·9
Fault Z Switch pos. A 2·5 0-8 0 10 0
Switch pus. B 3·1 1·2 2-5 10 0
I
7 Thyristor and Triac Circuits
TIlyristors, formerly called silicon controlled recti One of the aids in understanding the operation is
fiers (SCRs), and triacs are semiconductor devices the two transistor equivalent circuit (Fig. 7.2). By
tJlat act as high-speed power switches. Devices are dividing the thyristor diagonally it can be seen that
ayailable that can operate a1 potentials of several a p-n-p transistor structure exists between anode and
l:w,ndred volts and which will carry currents gfup to gate, and an n-p-Il transistor in the gate cathode
hundreds of amperes. TIlcse solid state units are now region.
being increasingly used to replace conventional
mechanical switches and relays since they offer faster
Switching and greater reliability. lltis is particularly p
G '-"
such as lamp dimmers, heater control, motor speed p 1==:' P
control, etc. This is a growing and important branch
n
of electronics, so tJle understanding of tJle opera tion
of the devices, their use, and fault diagnosis is also K
important. We shall start by outlining.the basic
Fig. 7.2 Two tran~istor equivalent circuit of-a thyristor
operation.
'DIe operation caP hI( divided under t!-e fqllowigg
7.1. Principle of Operation of the Thyristor ~p-hl(adings:
TIle thyristor has a structure (Fig. 7.1) tJIat consists (a) Reverse kips angde pegative with respect 19
of a four-layer p-n/p·n silicon sandwich. The symbol £Mhgd¥o TIle thyristor is in reverse blockiug sta te and·
is that of a rectifier with an additional terminal called only a low-value leakage current flows. Lllder these
the GATE. 1t is this gate which enables the action of conditions both junctions 1 I and 13 are reverse
the rectificr to be controlled. TIle device can be made biased.
to act as an open circuit (forward blocking) or it can (b) Forward bjm, aDRde pmjtjye wjth respect loU
be triggered into a low resistance forward conducting calhode but no gate sirma!. Thyristor is s:lid to be
stat~ by applying a short pulse of relatively low
forward blocking since it acts as a high resistance.
power to the gate terminal. Only a small leakage current nows. It can be seen
Anode lead
that although J I and 13 are forward bias.~d. the
centre junction 12 is reversed. By referring to the
Anode equivalent circuit one can explain forward blocking
by the fact that, since the gale has no signal applied
to it, Tr2 is cut off. Only a small leakage current
can flow.
Gale
Colt>od~ Gate (c) forward hias with gate Signal applied. I r a pulse
Gale of forward bias is applied between oate and cathode
lead while the al10deis positive with respect to the cathode
lhen the thyristor ,vill be forced into Cll!' duction.
Fig. 7.1 Construction of a thyrislor 111C switch-on time is rapid (microsecs) 3nd a large
80
81 THynlSTOR AND TrilAC CIRCUITS
Forward cUr(en~
current C;1I1 be passed by the device, limited only hy
the external resistaHce. The anode to cathode voltage Amps
(;.llIs 10 a low v;:iuc, typically I V. 'nlis action can be
expbined usilli: the equivalent cilcuit by noting thai
,..,/' Forword conduclinq
;1 pulse of forward bias turns on Tr2' TIlis transistor
Forward breok-ove;
starts to conduct and therefore swi tches on Trl . 'llle voltoqe
Raiding curren!
two transistor circuit has a positive fcedl><lck loop, ______________ _il
Reverse vaUage
since each has its collector 'l.vired to the other base.
~--~~~===-~-r-===r===~==~~
111erefore the two tr<lllsistors rapidly switch on, and Forword voUoge
...., Forward blOCking
will remain on even when the gate signal is removed. 'Reverse breakdown
region
into conduction:
in
A simple d c power cQntrol circuit is shown Fi~
7.4. Dy operating switch 1 the thyristor is turned on
and power is dissipated in the load. TIle capacitor
R,~ad
1 --RL
line. Fig. 1.4 A simple d.c. power control circuit usiltg a thyristor
(b) To replace switch 2 in Fig. 7.4 by another
thyristor. In this case a bistable circuit is
formed. Such a circuit (Fig. 7.5) can be used
as a high-speed trip.
One of the important uses of thyristors as in the
smooth control of a.c. power (Fig. 7.6). The average
power in the load can be varied by adjusting the
time position of the gate triggering pulse relative --0
conducts and supplies a gate pulse to the thyristor. Fig. 1.5 Using a slave thyristor as the tum-off device in a d.c.
circuit
TIle thyristor switches on, and nearly the whole of the
supply voltage is applied across the lO<ld. Dyadjust
ing RV:2 the charging time of C1 can be varied and L
this in turn varies the conduction angle. The diode
DJ is included to prevent reverse bias being applied
to the thyristor gate, and at the same time it ensures SCR,
stable triggering by discharging CIon each negative
half cycle.
Decause of its low efficiency this simple half
n
wave circuit is not suitable for most application.
Full wave controllers using a bridge rectifier (Fig. 7.7)
Waveforms
with two thyristors, or better still one triac, being
preferred. Mains supply
Dioe CUTfent
+RJL
Lood voltage
f
SCR,
'F
SCRI
Conducti(ln angle
ON OFF
Fig. 1.6 Half wave a.c. power control using a til yristor
t5J I HYHI~ 1UI, l\NU I HIAC UtlCUII::'
SCRI
n o----+-----'IF'
I
~~~:~~ ~~~~~~inq
_!:~~,:~_b_,,:,:king
~:~R~ev~e~rs;e~b~IOC~kl~ng~r-__~~~~~
~:;;;;;: -----------,
~r,::~d
Reverse
conducting
Reverse
current
7.3 Basic Operating Principle of the Triac 1+ mode == MT2 current +ve Gate current +ve
(- mode == +ve -ve
The constrtlction of this device is shown in Fig. 7.8
m+mode = -ve +ve
where it can be seen that it may be regarded as two
nr mode = -ve -ve
thyristors connected in inverse parallel, with a com
mon gate terminal. TIle operation is similar to that TIle highest sensitivity is achieved in the r- and
of the thyristor. nr modes, these being about equal and twice that
TIle triac will therefore pass or block current in of the other two modes.
both directions and it can be triggered into conduc As for thyristors only a small amount of gate
tion in either direction by positive or negative gate power is required to turn the device on which will
sign:tls. The characteristics are also shown in Fig. 7.8. then control large amounts of power in its MT2
11\e four triggering modes are signified as follows: circuit.
84 ELECTRONIC FAULT OIAGNOSIS
Lo----£:?TL~
rv [j--' flV\
- DICe
C
N o~__________~~________2_-I.-____________~
Waveforms:
- Mains
- supply
Diac. current
Phase shift
from RC networ~
Load volloge
Conduction
angle
gered. Gate current is concentrated in a very small TABLE 7.1 Typical Faults Qn Thyristor Circuits
area {If the gate region. As a result the initial flow FAULT RESULT AND SYMPTOMS
of ::mode current is constrained into a small area, and Gate to cathode. open 111yristor OFF and cannot
if this anodc current has a rate of change (di/dt) that ~cuit be triggered into conduction.
exceeds a critical value, then a large amount of heat Measured gate signal high.
will be gencrated in a small area (hot spot) and the Ga!e to cathode short Thyristor OFF and cannot
circuit be triggered into conduction.
device will fail. In most circuits the load inductance
Measured gate signal is zero.
·limits the rate of change of current.
Mention has already been lII;:tde of the d)'!de effect ,,\no~e to cathode short Thyristor conducting in
. , ' ClICUlt both forward and reverse
rising anode voltage. You will find some circuits r " Measured volt drop between
anode and <:athode is zero.
with an RC network wired in par:a1lel with the
thyristor or triac to elelOinat~ this erfect. Anode or cathode open Thyristor OFF.
circuit
11le effects of various faults can be nlQre easily
understood by using the tw(') transislor equivalent
Note that if the actual leakage curre1tt of the thyristor
circuit.
in the forward blocking mode is required then meter
In most cases the symptOJllS and the voJ tages in
2 should be disconnected.
the circuit will indicate the fault. But always remem
Next depress switch 2 for a short time; this
ber that the device may be tised in a d.c. or an a.c.
should trigger the thyristor into conduction. Meter I
circuit. For example a thyristor may be used to con
should indicate approximately 100 rnA and meter 2
trol the power in a load connected to the 240 V
apprOximately 1 V. The latter is the forward voltage
.50 Hz mains with II d,c. signal applied to its gate.
drop.
aleck with the circuit diagram before making any
To obtain a value for tbe minimum holding
measurements.
current gradually increase R2 until the thyristor
Witllsome circuits it is possible to test the thyristor
turns off. The current indicated just before tum off
or triac wllile it remains in circuit. For example it
is the minimum holding Cl:lrrent.
is quite reasonable to inject a suitable trigger Signal
. TIle circuit should be modified for tests on high
into the gate to detemlille if it is tJle tJ\yristor or the
power devices by using lower value resistors.
gate signal source that has failed in a circuit. Also,
with the power Sllpply OFF, measurements witil an
ohmmeter can be made to test for short circuit anode
to cathode or for open or short gate to caUlode. TIle
gate cathode junction has the same characteristics as
a diode. A resistance of about 500 .n should be
indicated in the forward direction (gate +ve \V.r.t.
cathode) and a high resistance (greater titan 100 krl)
in the reverse direction. Remember that, with the
device in circuit, other components in parallel with Fig. 7.10 ~d.c. test circuit for lnedium power thyristor
the gate will affect the readings.
A simple circuit can be used to check the operation
of a thyristor (or triac). TIle test circuit of Fig. 7.10
can indicate gate operation, forward leakage current,
forward voltage drop, and minimum holding current.
With R2 set to minimum S, is closed. TIle indica
tion of meter 1 should he very tow (typicalty less
thall 50 pA) and meter 2 should indicate nearly 12 V.
86 ELECTRON IC FAULT DIAGNOSIS
r-------~----~----~--~------~---< +12V
J
Reser
RVI
25k
L-----4---~--~----~--~----------_oOv
7.6 Exercise: Alami Unit-(Fig. 7.11) (A) The light beam is cut off but the alarm fails to
i 11us circuit shows the use of a thyristor in a d.c. operate.
I mode. If the light beam is interrupted. the thyristor TP 3
is switched on to operate the alarm buzzer. !!l.e MR 3·7
~yzze( wuld ngrmally turn the thyristor off since
II switches open every time it operates, but a holdinE; (8) The light t,,,.. 1il is cut off but the alarm fails to
~urept path is provided Via &;. 111e diode D, is operate.
included to protect the thyristpr from the large TP 2 4
back e.m.f. spikes generated as the buzzer switches. MR 1·3 o
Trl and Tra form a differential amplifier which
~lifies the difference signal between IT? and II? (C) The alarm operates continuously and cannot be
~. Tra base is held ata constant voltage by tlJX reset.
potential divider R} and Rs. while the input to Tr. TP 3 4 5
base depends upon the resistance of the photocell
and the setting of RV I. When the light beam is fully
MR 13\ '1 2
3·7 I 3·7 0 I I
0
on the photocell, this has a low resistance so that the (D) The alarm fails to operate when the li t )1t beam
voltage on Trl base is lower than that on Ir., base. - is cut off.
Trl conducts and Tra is held Off. The collector volt
age ofTr2 is at zero volts and therefore no switching
signal is fed to the thyristor gate.
TP
MR I 4~2 I
2
4·8 I ~.5
I I 4
0 I ~2 I
V,'hen the light beam is interrupted the resistance (E) Interrupting the light beam fails to trif;ger the
of the photocell rises, and tllis increases the voltage alarm.
on Trl base. Trl stops conducting and Tr2 conducts TP I 2 3 4
since its base is now at a lower vol tage than the base
of Tr l ' The collector voltage of Tr'2 rises and supplies
MR o I 0·7 3·7 o
a signal to the gate of the thyristor. 111e thyristor (F) The alarm operates continuously and cannot be
turns on and operates the buzzer indicating that'the reset.
. light beam has been momentarily broken. The TP 2
. circuit can be reset by operating switch 1. MR 1·8
(4) If the alarm operates once, then fails to hold,
Questions when the light beam is momentarily cut, which com
(l) State the voltages you would expect to measure
ponents could be considered faulty? What simple
\,~th a 20 kn/V meter with the light beam 011 and off
method coulu be used to verify, and to locate, the
at the various test points.
fault to one component only?
(2) What would be the symptoms for an anode to
(5) Write down the series of simple, rapid tests that
cathode short circuit of the thyristor'?
could be made to verify the operation (If various
(3) In the following faults the voltages were measured cumponents in the circuit when no l11u!timeler is
using a stanuard meIer Siate with a supporting available.
reason the faul ty component or components.
17 THYRISTOR AND TRIAC CIRCUITS
I~I
lower is applied to the lamp. TP
When RV I' is adjusted to near maximum value the A.C. T.m.S. voltage 235
.hase shift in the RC network approaches 90°. From
State the component failure. How could this fault
,asic a.c. theory the phase angle for an RC network is be quickly verified?
tan (j = wCR (6) TIle unit fails so that the control over the lamp's
brightness becomes limited. TIle lamp burns at high
)0 with R ~ 250 kn, then tan (I = 21T50 x 0·15 x
briglltness with RV 1 at minimum but only reduces
10-6 x 250 X 10-3 and 8 ~ 85°. slightly in intensity with RV 1 at maximum. \ly1lich
, component has failed? How could this be quickly
:be attenuation in the network with R = 250 kn can checked?
Ie calculated from
(7) What symptoms would indicate a gate to cathode
)J = l's ¥, open circuit'? How would they differ [rom those of a
c Z· ( gate to cathode short circuit?
Nhere impedance Z = yI(R2 + Xi) and Xc = 21T~C' (8) The lamp fails to light at all. The voltage at TPI
is zero. Vt1hich component has failed?
OJ
CO
m
r
m
(')
-i
:0
o
Z
()
11
P
c
r
-i
2·2 }Ar 2'21'r 2'21'F o
c.. Cs Cll
»
G)
z
o
(/)
+12 V (/)
Storr
SW 1
11
Rl~
"'\
R2
11:
cv
°1
~----~----~~~----------------~
Fig. 7.13 Sequential control unit
NB C., C, and C. must be no.n~peiariz.ed types
89 THYRISTOR AND TFlIAC CIRCUITS
In many process control situations II circuit is reo (\) What type ofinstrum~llt should be used to measure
quired that can switch Oil various loads in a defined the voltage across Ct. C2 or C3 ?
sequence, each load being Oil for a conI rolled period (2) If the trigger voltage of the unijunctiGil is assumed
of time. For example a ,equcnce of control may he to be apprOXimately 7 V calculate the minimum and
required as foll(lw5: maximum operate time of a load.
(3) The unil fails so that it will neither recycle, nor
Start LQad \ Operllte belt mechanism for
switch off power to load 1.3 at the eild of the sequence.
5 sec to move work into
Pressing the start button will however initiate
position.
operation. State which portioll of the circuit is at
Load 2 Spray work for 2 sec.
fault and list the likely component failures.
Load 3 Heat for 10 sec. Then stop.
(4) Suggest a circuit modification to ensure that
In the circuit heing considered the thyristors are pressing the start bu tton switches SCR t 011 only when
used to switch power to the various loads and ul1i· thyristors SCR2 and SCR3 are OFF.
junctions are used to provide the time delay. The (5) TIle unit fails so that power is applied to load 2
circuit consists of three identical stages. and load 3 as soon as IQad I is off. Loads 2 and 3 also
When power is applied none of the thyristors switch off at the same instant. State, with reasons;
conduct since they do not receive gate signals. By Ihe component fault and the type of failure.
pressing the slart switch a gate signal is provided for (6) 11le unit fa.ils so that it will not recycle. Operat
SCR 1 which switche.<; into forward cQnduction and ing the start button will initiate the sequence and
connects power to load L,. Since the anode vol tage the unit stops correctly with SW 2 in position B.
of SCR 1 falls to about +1 V, Trl • which is a-pilJJ Which component has failed?
transistor, is forward biased via Rl . 1111S tran~istor (7) A fault exists so that load 3 is always energized
::onducts and C 1 is charged via Rl and RV, towards when power is applied. State the probable component
the positive line. When the voltage acrO$S C, equals failures and show how one voltage measurement
the emittel trigger voltage of UJT 1 , the unijullction could be lIsed to locate the fault.
::onducts and a positive pulse is generated across R6 (8) State fully the symptoms for the following faults:
to fire thyristor SCR2 . TIle anode voltage of SCR1 (a) Tr2 base emitter open circuit
falls and Utis feeds a negative edge via ~ to the (b) C2 open circuit
1I10de of SCR 1 to turn off SeR I _ Power is applied (c) C6 open circuit
to load Ll for a time detelmineq by RV 2 and C2 . (d) SCR 1 gate to catllOde short circuit
T1lis part of the circuit is identical to that already (e) SCR 3 anode to c3thode open circuit.
lescribed so that when UJT2 triggers, SCR3 conducts
lOd this switches off SCR z .
At the end of the sequence when UJT 3 triggers
)n, the circuit call be made to automatically recycle
:Jy placing SW2 to position A. Then the pulse from
UJT3 is fed to the gate of SCRI' With the switch
5W1 in position B, SC~ is made to conduct and this
;witches off SCR3 to end the sequence. 111e cycle
:all be restarted by pressing the start button_
90 ElECTROh!IC FAULT DIAGNOSIS
-1-12 V
02 IN914
1N914
OV
7.9 Exert:ise: lamp Flasher Unit (Fig. 7.14) of the circuit is given by the lamps. TIle lamps them
Olis unit comprises a low-speed unijunction oscillator selves are the components with the highest failure
...hich is used to drive a thyristor bistable circuit. rate, so the service engineer would check 1hese first.
:.ach pulse from the oscillator is steered 'Via a diode Assuming the unit has faiied with both lamps out, a
:ircuitto the gate of the thyristor that is off. first check would be to short the anode tc cathode
Initially when power is applied to the circuit of each thyristor in turn· to test the lamps. A later
.oth thyristors are off and although positive pulses question concerns the next set of checks that would
re generated from the unijunction neither thyristor be made. .
; triggered since diodes Dl and D2 are reverse
·iased. Depressing the start switch causes SCR 1 to Questions
onduct and lamp LPI lights. TIle anode of SCRJ is
In all cases you can assume that both lamps are
len at approximately +l V while that ofSCR2 is at
functional. .
12 V. TIle next positive pulse from BI of the uni
(1) Calculate the approximate ~;ximum and mini
mction is then sufficient to forward bias Dl but not
mum frequency of the unijunctioll oscillator.
)1, and a triggerpulse is supplied to the gate of
(2) A fault exists so that both tamps are Ii! and
CR 2 - This thyristor switches into a forward con
remain on as soon as the start button is pressed. TIle
ucting state to light lamp LP 2 • Ai the same time a
voltages measured with a 20 kil/V rnultitr:der are
egative step is transmitted via the commutating
as follows: .
lpacitor C 3 to reverse bias and tum off SCR1 • TIle
::xt pulse from the oscillator win be steered via DI
I trigger thyristor SCR 1 • This lights [PI and at the
TP
MR
I 0·7
1 4
o
me time··turns off SCRl' The lamps therefore nash
(3) TIle unit fails with both lamps unlit. List in a
1 and off alternately at a frequency deternlined by
logical order the tests that should be mad{! to locate
.e unijunction pulse generator.
the fault.
Fault finding in this type of circuit is u.~ua\ly
latively easy since a visual indication of the state
91 THYRISTOR N·IO TRIAC CIRCUITS
(4) State, with reasons, the symptoms for the foHow Vi) Suggest a circuit modification so that the unit
ing component failllre~_ wotlld self-start from a power line switch_
(a) DJ open circuit. (7) If it was found that the failure rate of the lamps
(b) SCR2 gale to cathode short circuit. was too high for a particular application, are any
(c) C3 open circuit. modifications of a very simple nature possible to
(d) SCRI anode to cath.ode open circuit improve the situation?
(5) For the following fault conditions state, with a
supporting re:'ison, the component or components
tllat are faulty_
I 2 3 4 5 6 7
Fault
A 0-7 0-85 12 0 0-1 11-8 0
n 0 12 0·85 0-7 Varying Varying Varying
C 0 12 12 0 Varying Varying Varying
D 0 12 0-85 0-7 5·2 5-2 5·8
E 0·7 0-85 12 0 Varying Varying Varying
F 0-7 0-85 12 0 0 0·1 I
0-85
f'S1
L opposition to the voltage across the motor, and this
back-c.m.[ has a magnitude that is proportional to
the motors speed. The faster tll.e armature rotates
rv
240'1
the greater the back-e.m.f. and the smaller the
required motor current. TIlis is because the current
50Hz
taken by tlle motor is proportional to the difference
between the applied voltage and tll~ back·e.m.f. When
the motor is first started a large current is taken since
""\f j +-----;I-~--' .the back-e.m.f. is zero_ This mealis that a high torque
is developed and the motor rapidly increases its
speed. As it does so the back-e.m.f. increases, the
2A current falls, and the available torque is reduced. Now
No---......- - - - - - - - - - - - ' if a load is applied to the ll)otor its speed falls .
initially and this lowers the back·e.m_f. Thereft,re the
Tr, 8C212l
Trl! eCI82l
current increases and this tends to restore the motor
to its original speed. TIlis type of motor then has
Fig_ 7.15 Motor speed control unit
inherent self-regulating speed properties.
In this circuit a thyristor is used to control the
7.10 Exercise: Motor Speed Control Circuit (Fig. 7.15)
operating speed of the mot~)f by switching pulses of
11te 1lIotor that is commonly lIsed in appliances such current on positive half cycles of the mains supply.
as electric drills, sanders, food mixers, etc. is the series For high speed the thyristor will be triggered on very
wound "universal" type electric motor. This consists early in each positive half cycle, and by increasing the
Of:l field winding and an armature wired in series phase shift of the gate trigger signal the thyristor will
between the motor tenninals. When a voltage {a.c. or be triggered later and this reduces the motor's speed.
d.c.} is applied across the terminals a current flows Each positive half cycle of the supply causes a
through the field winding and the armature. Oppos current to flow through the potential divider network
ing magnetic fields arc set up between the field and R 1 , RV band D\ . All attenuated positive half cycle
the armature, and this rorces the armature to rotate. of the supply therefore appears on the wiper of RV t
As the am1ature rotates it generates a voltage in and this positi.ve voltage charges C 1 via D2 _In fact
92 ELECTRONIC FAULT DIAGNOSIS
generators, etc., can e;lsiiy be designed. Some typical (0) Pre- amplifier
examples are shown in Fig. 8.3.
DIGITAL lCs, originally designed [or aero-space
and'computer applications because of the high pack
ing density and good reliability, are now being used
in proces!l control instrumentation, electronic
generating and measuring instruments, and in many I\; o - - - i l - - -.......~
r-------------------~~------------------~----~--~r_----i_O +12V
'---?-":'::';':;--Y~-l
@;j
,~,
: TH\ GM473
~boe® I Tr~;
t----"':::...( I TIP31A
aelos I on heal sink
I ,
T~ ,
I
I
RIo' Enclosure :
680fi :
Il.. __________ ...!I
Ov
For fault finding on IC units follow a logical As the temperature in the enclosure rises the.
procedure: resistance of the thermistor falls so that at some point
(a) Check power supply at the Ie pins. Is it within dependent upon the setting of RVl, the output of the
its rated value? Is the ripple level low? If the 741 falls.TIlis cuts offTrl and Tr2 to stabilize the
answer is yes, proceed. temperature inside the enclosure.
(b) Make slIre that the required input is present
at the IC pin indicated on the diagram. Questions
(c) Check for a suitahle output
(d) Check Visually and with a meter for any open (I) State the voltages you would expect to measure
or short circuit$ in the copper track to the Ie. with a standard multimeter at all test points when
Several aids for servi.cing ICs are available, such as the unit has just been switched on. 11\e temperature
IC inserters, test clips (reduce risk of accidental in the enclosure is abounO<>C. Assume RV lis at mid
shorting), logic probes, etc. Use t1lem wherever pOSition.
possible. . (2) 11\e unit fails so tha~ it will not heat. TIle voltages
If an IC has to be removed by unsoldering, always measured were as follows. State, with supporting
use a desoidering tool to remove the solder from each reasons, the possible component failures that could
IC pin in turn until the IC can be lifted out. It's worth cause this fault.
taking time·over this job to avoid damaging the copper
track of an expensive printed circuit board. TP
MR· 2·1
/1\21314j516
8·1 0·26 O' 0 0
8.4 Exercise: Heater Control Unit using a 741 Op·Amp (3) TIle unit fails so that the temperature rises to a
(Fig. 8.4) high value and cannot be controlled. After studying
the following voltages, state in each case, with a
In many circuits IC op-amps are used together with supporting-reason, the possible component failures
other components to give a particular function. The 11\at could cause each fault.
741, because of its high differential gain and excellent
common mode rejection, is ideal for amplifying the 1 2 3 4 5 6
difference signal from a bridge circuit. In this example Fault
a d.c. bridge is used with a thennistor (GM473) as the A 11·] 6·2 12 1·9 1·25 0·53
sensing element. TIle signal from the bridge is fed to B ll·1 6·2 2·3 1·95 1·35 0·56
the inputs of the 741 which is wired as an illverting C 2·1 0 7·6 1·9 1·25 0·53
amplifi~r. Voltage gain is deterri1ined by the ratio of (4) What would be the full symptoms for the
Rs and R.;, in other words a gain of approximately following faults?
30. ·While the temperature inside the enclosure is low, (a) DZ 1 open circuit.
the thermistor has a fairly high resistance (47 kQ at (b) Tr2 base emitter short circuit.
25"C) and the output of the 741 will be high. This (c) 741 open circuit inverting input.
level forward biases TTl via tJle zener diode and R 7 • (d) Rl open circuit.
Tr2 also conducts and takes a current of approxi
mately 0·8 A. The power dissipation orTr2 is then
nearly lOW, and this heats up the small enclosure. A
current limiting circuit is provided by Tr3 since when
the output current increases beyond 0·8 A. The
voltage across RIO rises to about 600 m V and this
causes Tr3· to conduct, thus diverting base current
from Trl.
•... ,~- .......... ,---- :'~'(;"~'f" - .....~ .........- - -........,.......- -......
STC 4208
C, 1MHz x!ol
PI b <0
co
I 01 • • . m
100 pF I MHz r
Olltput
m
()
P, d P, c -l
::rJ
0
Z
100Hz ()
R, Olilput i1
l>
lk2 C
r
-l
0
l>
G)
C3
O<I,u.F
• ,U' .. I U .. I ' ,',' u • til I.' ..C4 E
0 0 V
z
0
(/)
(/)
O<',u.F,
+5V
Gote input
logie' 10 kHz
output
Fig. 8.5 Frequency standard circuit (100 Hz)
PI is an SN 7400N quad 2 input NAND gate
99 LINEAR AND DIGITAL iNTEGRATED CIRCUITS
8.5 Exercise: Frequency Standard Circuit using TTL Questions
Logic (Fig. 8.5)
(1) The unit fails so that tlle 1 MHz output remains
nlis circuit shows the use of standard TIL logic gates at +4·3 V. TIle 100 Hz output is present. State the
to produce ,an accurate stable frequency of 100Hz. portion of the circuit that has failed.
A quad-two input positive NAND gate (SN7400N) (2) What is the purpose of C3 and C4 ? Where should
is used together with a I MHz crystal to provide a they be located?
1 MHz square wave oscillation'Pld and PIC are (3) The unit has a fault such that there is no 100 Hz
operated as linear amplifiers because of the feedback or ],0 kHz Qutput, although the 1 MHz output is
formed by the resist<)IS. R2 , RI and ~, RJ . Since correct. Which ICs could be at fault, and how could
positive feedback is provided by the crystal, the you quickly locate the fault?
circuit oscillates at 1 MHz. PIb is used to buffer the (4) How could the accuracy and stability of the.
1 MHz output signal from the crystal. In the same 100 Hz output be checked in the laboratory?
way PIa will transmit tIle I MHz signal to the decade (5) What would be the result of the follOwing faults?
count.er P2 when the "gate" input is at logic L (a) P4 open circuit track to +5 V line.
Each of the decade counters (SN1490N) divide (b) C1 open circuit.
the input by 10. so that four ICs are required to (c) PIa open circuit output.
divide tlle J ,MHz down to 100 Hz. Since the counters (6) How could the operation of each decade be
operate only on logic level changes the 100Hz will checked, assuming that the oscillator has failed?
have the same accuracy and stability at the 1 MHz
oscillator.
The following definitions apply to' logic measure
ments in TTL logic:
Logical 0 voltage: less than +400 MV (typically
+200 MV)
Logical I voltage: greater than +24 V (typically
+3·3 V)
N.B. 111ese voltages are measured with respect to
the 0 V rail.
As stated previously ,before checking the operation
of a particular IC, always.verify the presence of tlle
+5 V and 0 V supplies. Make the measurement directly ,
8.6 Exerdse: Boiler Control Unit using TTL logic time a logic 0 frolll P Ib Sqts the ignition bistable so
(Fig. 8.6) that a logic I switches on the ignition. This should
quickly light the pilot, to give a logic 1 fron: the flame
In this circuit several different TIL ICs ,ITe used to
sensor. When this happens the ignition bist;:'ble is reset
control the ignition and operation.of a gas boiler.
and the pilot valve remains open although C1C Q output
This is only intended as an illustrative example and it
of the monostable reverts to Ipgic I.
is not a circuit in current practice. The intentioll is to Anhe start of the sequence the reset is removed
sho\v how logic ICs can be used to provide several from the two 4-bit counters so these change state with
functions. A more elegant circuit could 110 doubt be pulses from the 4 Hz oscillator. TIlis oscill1lor is a
designed. The assumed operating sequence for the standard type used with logic Schmitt triggers and it
boiler is as follows: produces a square wave output. Since there are 8
!.~ •
(l) Press start button to open pilot valve and to stages in the ripple through counter fonned by P6
switch on ignition.. and P, there is a delay of approximately 16 sec
(2) Flame sensor detects the pilot flame. If the before a logic I appears at th"e final outpl.l:. 111is logic
flame is not lit within 5 sec the pilot valve level is g<!ted with a logic 1 from the flame sensor to
closes. Otherwise the pilot remains open and open the main valve. When this occurs a kgic 0 is
ignition is then switched off.. connected to the 4 Hz oscillator to inhibit further
(3) After a delay of 16 sec the main gas valve is operation. 11le main valve therefore remains open.
opened if both the themlostat indicates low When the thermostat operates at the required
temperature and the flame is 011. temperature it generates a logic 1, and thi~ resets the
(4) When the required temperature is reached the counters to close the main valve. TIle counter reset
main valve is closed. Pilot remains on. is held until the thermostat opens. TIl en the counter
(5) When the temperature falls so that the counts up, so that after a further 16 sec delay the
thelmostat switches to logic 0, following a main valve opens again. Tests on the unit would
delay of 16 sec, the main valve is opened again. naturally be made with th~ Plain gas supply off.
(6) In the event of a pilot llame failure both the
main valve and the pilot valve will be closed.
Questions
In the logic circuit the following gates are used to
Ichieve the required operating sequeilce: (I) Explain the operation of the 4 Hz osciJator.
(2) A fault exists such that the pilot is lit, and remains
SN7400N Quad Two input NAND gate ............ .3
--1_--.'- + 5 V
Pilol vOlve
R
C
Ignition
Res~t by loqic 0
•
1
I
P6 SN7493 ....
;l. _____________
.,1
RS
390n
Res~j by logiC 0
Inhibit oscillator
4Hz
Oscillator
from pin 1 P3
XERCISE 8.6 (page 10]) (5) P4C failed with output in\ow state.
:) Check output from 4 HZ oscillator. Then 1\, P7 (6) Remove Pm lead from P4C input, then gate the
and finally P4 b. P4(: and P4D' output of Pm with P7G using one NAND gate,
.) Unit will fail to light to pilot. invert this. and connect to input of P4{' .
..
Inclex
Decibel 34 IGFET 6
Diac 7 Input impedance measurement 39
Differential amplifier 48 Integrated circuit 93
Differential gain 48 Integrator 66
Differentiator circuit 66 Intrinsic stand-off ratio of UJT 57
DigitallCs 95 Inversion of signals 35
Digital multimeters 8
Diodes 3 Lamp dimmer 87
catching 73 Light operated circuit 86
clamping 69 Linear regulator 22
clipping 68
Distortion 41 Mark-to-space ratio 55
amplitude 4.1 Meters 7
crOSS-()Ver 42 Monolithic Ie:; 93
frequency 42 Monostablc 72
harmonic 55 MOSFET 6
107
INDEX
Reservoir capacitor 23
gative feedback 37
Ripple 23
Stability
en loop gain 37
of operating point 14
~rational amplifier 96
of oscillators 54
;illators 52
of power supplies 24
se shift in amplifiers 35
Thyristor 6, 80
Hive feedback 52
Transistor measurements 11
ver gain 34
Transistor switch 74
neasurements 2!)
·amplifiers 46
Unijunction transistor 57
.e waveforms 55
;e measurements 56
Waveform shaping 68
tifiers 22
Wien bridge oscillator 59
102
103 ANSWERS TO EXERCISES
(3) (n) C 1 sIc. Fuse blown. TPI resistance to 0 V, E Trl base emitter open circuit.
zero U: EXERCISE 4.10 (page 51)
(b) No output, although oscillator will start. No (1) Fault
switching signal at Trll collector. A Rs open circuit
(c) Tr2 ON and Trl OFF. Therefore no forward B R4 open circuit
bias for Trs. Trll will be non-conducting and the C R3 open circuit or Trl base emitter open.
output Z.(~ro. D D, short circuit
(d) Tr9 cannot conduct, so output remains zero. E Tr3 base emitter short circuit
However the oscillator will run when the start F R2 open circuit
switch is pressed. (2) (a) Bias voltages almost normal but output signal
(e) Circuit will operate and output will stabilize at would be grossly distorted on +ve half cycles.
20 V only when the start switch is pressed. (b) Bias voltages normal, zero output signal.
\''J)
, A L1 , R J or R2 opetrcircuiL Possibly C 2 short. TIlen t ~ 0·55 CR.
D Trl base emitter open. (3) Timing circuiHormed by Tr3 and lIJT:;.
(4) 0 V -0·6 V +5 V RV3 open, C:; short, Tr3 or UJT 3 open.
(5) 30 V +0·75 V +0·75 V Switch '1' (4) Use diodes to sense state ofSCR 2 and SCR 3 anode
o V -fO·75 V +0·75 V Switch '0' potentials and to gate signaL to SCR 1 •
(5) Cs short.
EXERCISE 6.12 (page 79)
(1) Electro~ic voltmeter with very high input
(6) Dl opeq.
impedance. .
(7) SCR2 anode to cathode short or UJT2 fault such
as Bl to B2 short. Measure d.c. voltage at SCR2
.(2) R,l open. C 1 short.
anode. If zero, SCR2 at fault.
(3) Tr4 clamped to +10 V. OutP1,lt always 0 V.
(4) X DZ 1 open
EXERCISE 7.9 (page 90)
y Tr2 collector base short
(1) Approx 12 Hz max, 1·5 Hz min.
Z Tr I gate to source short
(2) C:; short.
(5) ~ open. (5) A <4 short, RV 1 or ~ open
B Dl or C 1 open·
Cluipter 7'
C Ri open
EXERCISE 7.6 (page 86) . D un B2 to Bl short
OFF 5·8 4·4 3·7 0·7 0·9 (6) Replace start switch with high value resistor
(68 kfl) bridged by a O·II-1F capacitor.
(2) Alarm operating continuously. Can1lot be reset.
(7) Fit low value resistors in series with lamps.
(3) A SCR I ' open circuit gate
B Rl or RV 1 open circuit
EXERCISE 7.10 (page 92)
C .SCR J anode to cathode short
(2) SCR1 short anode to cathode.
D Rs open or high
(3) SCR 1 open circuit anode or gate. 'Possibly Rb
E Tr 1 collector base shmt
RV h D 2 , etc. open. Apply gate signal direct to
F Tr2 collector base short
SCR to localize fault.
(4) R<;open or failure of the reset switch. Bridge R<;
Chapter 8
v.1tb lk resistor.
(2) 1-4kW MR
C R2 or RV 1 open circuit