Nammiaca 000028

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HIGHLIGHTS
REVISION NO. 57 May 01/08
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 38
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L.E.P. 1-10 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
1- 16
38-10-00 LAYOUT IMPROVED/MATERIAL RELOCATED ALL
289
38-12-00 CORRECTION/ADDITION/AMPLIFICATION ALL

1 INFO ADDED TO TEXT
38-30-00 EFFECTIVITY UPDATED

202- 258 MOD.36639K1057 INCORPORATED 110-199, 902-999,
WATER/WASTE - TOILET SYSTEM -
INTRODUCE AN IMPROVED TOILET ASSEMBLY
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 101-109, 901-901,
38-31-00 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

701- 704,
716, 728,
739, 746
38-31-41 CORRECTION/ADDITION/AMPLIFICATION 110-199, 902-999,

402, 418 TOILET ASSEMBLY P/N CORRECTED
CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

405- 408 CONSUMABLE MAT. CODE ADDED

405- 408 CONSUMABLE MATERIAL REVISED

CORRECTION/ADDITION/AMPLIFICATION 101-199, 901-999,
NEW CMM ADDED
38-HIGHLIGHTS Page 1 of 3
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CIRCUIT BREAKER(S) DATA UPDATED 101-109, 901-901,


CIRCUIT BREAKER(S) DATA UPDATED 101-109, 901-901,

402- 404, CIRCUIT BREAKER(S) DATA UPDATED 101-109, 901-901,
406- 411 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 101-109, 901-901,

401- 402

602

401- 402

402

401- 402

302

401- 402
38-31-72 CONSUMABLE INGREDIENT DATA UPDATED 022-099, 101-199, 901-999,

407, 413

408

401- 408, MOD.22819K2429 REMOVED 001-012, 014-099, 101-199,
410- 421 EQUIPMENT/FURNISHINGS-PAX COMPARTMENT-
AFT LAVATORY-DEFINE LAVATORY E
MOD.24121K3566 REMOVED 001-012, 014-099, 101-199,
WATER/WASTE - GENERAL - ADAPT
WATER/WASTE SYSTEM TO A319 DEFINITION
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PAGES
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LAYOUT IMPROVED/MATERIAL RELOCATED 001-012, 014-099, 101-199,

CIRCUIT BREAKER(S) DATA UPDATED 001-012, 014-099, 101-199,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-012, 014-099, 101-199,
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CHAPTER 38
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WATER/WASTE
LIST OF EFFECTIVE PAGES

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N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD 38-10-00 215 Aug01/07 38-10-00 257 Nov01/07

OF TEMP. 38-10-00 216 Aug01/07 38-10-00 258 Nov01/07
REVISION 38-10-00 217 Aug01/07 38-10-00 259 Nov01/07
38-10-00 218 Aug01/07 38-10-00 260 Nov01/07
L.E.P. R 1-10 May01/08 38-10-00 219 Aug01/07 38-10-00 261 Nov01/07
T. of C. R 1 May01/08 38-10-00 220 Nov01/07 38-10-00 262 Nov01/07
T. of C. R 2 May01/08 38-10-00 221 Aug01/07 38-10-00 263 Nov01/07
T. of C. R 3 May01/08 38-10-00 222 Aug01/07 38-10-00 264 Nov01/07
T. of C. R 4 May01/08 38-10-00 223 Nov01/07 38-10-00 265 Nov01/07
T. of C. R 5 May01/08 38-10-00 224 Nov01/07 38-10-00 266 Nov01/07
T. of C. R 6 May01/08 38-10-00 225 Nov01/07 38-10-00 267 Nov01/07
T. of C. R 7 May01/08 38-10-00 226 Nov01/07 38-10-00 268 Nov01/07
T. of C. R 8 May01/08 38-10-00 227 Feb01/08 38-10-00 269 Nov01/07
T. of C. R 9 May01/08 38-10-00 228 Nov01/07 38-10-00 270 Nov01/07
T. of C. R 10 May01/08 38-10-00 229 Nov01/07 38-10-00 271 Nov01/07
T. of C. R 11 May01/08 38-10-00 230 Nov01/07 38-10-00 272 Nov01/07
T. of C. R 12 May01/08 38-10-00 231 Nov01/07 38-10-00 273 Nov01/07
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38-10-00 205 May01/07 38-10-00 247 Nov01/07 38-10-00 R 289 May01/08
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38-41-00 308 Feb01/07 38-41-43 402 Feb01/07
38-41-00 309 May01/00 38-41-43 403 Feb01/07
38-41-00 501 Nov01/07 38-41-43 404 Feb01/07
38-41-00 502 Nov01/07 38-41-43 405 Feb01/96
38-41-00 503 May01/06 38-41-43 406 Feb01/07
38-41-00 504 Feb01/07 38-41-43 407 Feb01/07
38-41-00 505 Feb01/07 38-41-43 408 Feb01/07
38-41-00 506 Feb01/07 38-41-43 409 Feb01/96
38-41-00 507 Feb01/07 38-41-44 401 Feb01/07
38-41-00 508 Nov01/07 38-41-44 402 Feb01/07
38-41-00 509 Aug01/07 38-41-44 403 Feb01/07
38-41-00 510 May01/98 38-41-44 404 Feb01/07
38-41-00 511 Nov01/07 38-41-44 405 Nov01/02
38-41-00 512 Aug01/96 38-41-44 406 Feb01/07
38-41-00 513 Nov01/07 38-41-44 407 Feb01/07
38-41-00 514 Feb01/07 38-41-44 408 Feb01/07
38-41-00 515 Feb01/07 38-41-44 409 Nov01/02
38-41-00 516 Feb01/07
38-41-00 517 Nov01/02
38-41-00 518 Feb01/07
38-41-00 519 Feb01/07
38-41-00 520 Feb01/07
38-41-00 521 Feb01/07
38-41-00 522 Nov01/07
38-41-00 523 Aug01/07
38-41-00 524 Aug01/07
38-41-00 525 Aug01/07
38-41-00 526 Feb01/07
38-41-00 527 Feb01/07
38-L.E.P. Page 10
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WATER/WASTE - GENERAL
_____________________ 38-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
_______
POTABLE 38-10-00
General 1 ALL
________
POTABLE 38-10-00
MAINTENANCE PRACTICES 201 ALL
Disinfection of Water Tank and 201 ALL
Distribution System
Distribution System with Calcium
Hypochlorite or Sodium
Hypochlorite
Distribution System with Hydrogen
Peroxide (H2O2) HERLISIL or H BIO
T50
Distribution System with Calcium
Hypochlorite or Sodium
Hypochlorite with the Water
Disinfection Doser
Distribution System with Hydrogen
Peroxide (H2O2) HERLISIL or H BIO
T50 with the Water Disinfection
Doser
Sampling of the Potable Water 278 ALL
Pressurization of the Potable 283 ALL
Water System from a Ground Air
Supply
Depressurization of the Potable 287 ALL
Water System
WATER STORAGE 38-11-00

General 1 ALL
Component Location 1 ALL
System Description 6 ALL
The Potable Water is kept in the 6 001-012, 014-019
water storage system.
The potable Water is kept in the 6 020-099,
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storage system.
Potable Water is kept in the 9 101-199, 901-999
water storage system.
Component Description 9 ALL
Water Tank 3000MM 11 001-012, 014-099
Water Tank 3000MM 11 101-199, 901-999
Fill/Overflow Drain Valve 12MA 11 001-012, 014-019
Fill/Drain Valve 16MA 12 020-099,
Fill/Overflow Drain Valve 8MA 12 101-199, 901-999
Overflow Valve 8MP 12 020-099,
Operation 12 ALL
Fill System 13 001-012, 014-019
Fill System (with Electrical 13 020-099,
Power)
Fill System (with Electrical 13 101-199, 901-999
Power)
Operation 17 020-099,
Fill System (without Electrical 17 020-099,
Power)
Drain System 17 ALL
TANK - WATER 38-11-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Potable Water Tank 401 ALL
3000MM
Installation of the Potable Water 418 ALL
Tank 3000MM
TANK - WATER 38-11-41
INSPECTION/CHECK 601 020-099,
Visual Inspection of the Potable 601 020-099,
Water Tank
DISTRIBUTION 38-12-00
General 1 ALL
Distribution 1 ALL
Water Faucet 5 001-012, 014-019
Water Faucet 5 020-099, 101-199
901-999,
Manual Shut-off Valve 8 001-012, 014-099
Water Heater 8 001-012, 014-099
Manual Shut-off Valve 9 101-199, 901-999
Water Heater 9 101-199, 901-999
Rinse Valve 9 101-199, 901-999
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_______ CH/SE/SU
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____ EFFECTIVITY
Adjustment of the Water-Flow Time 201 ALL
of the Water Faucet
ADJUSTMENT/TEST 501 ALL
Operational Test of the Potable 501 ALL
Water-Distribution System (with
the APU)
Water-Distribution System (with a
Ground Air-Supply Cart)
Operational Test of a Potable 508 ALL
Water Heater
VALVE - POTABLE WATER 38-12-14
Removal of a Potable Water-Shutoff 401 ALL
Valve
Installation of a Potable 408 ALL
Water-Shutoff Valve
WATER HEATER 38-12-16
Removal of the Water Heater 401 ALL
Installation of the Water Heater 409 ALL
Removal of the Over Pressure and 415 ALL
Relief Valve
Installation of the Over Pressure 418 ALL
and Relief Valve
FAUCET - WASH BASIN 38-12-41
Removal of the Water Faucet 401 ALL
Installation of the Water Faucet 417 ALL
Removal of the Selfclosing - 425 ALL
Element
Installation of the Selfclosing - 432 ALL
Element
Removal of the Nozzle Assembly 438 ALL
Installation of the Nozzle 443 ALL
Assembly
Removal of the Cartridge Assembly 447 ALL
Installation of the Cartridge 453 ALL
Assembly
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QUANTITY INDICATING 38-13-00

General 1 ALL
Description 4 ALL
Water Quantity Transmitter 3MA 9 ALL
Service Door 171AL 9 ALL
Light Emitting Diode (LED) 9 001-012, 014-099
The Fight Attendant Panel (FAP) 9 101-199, 901-999
Quantity Indicator.
Circuit Breaker 1MA 9 ALL
Indicator Light 10MA 9 020-099, 101-199
901-999,
System Operation 10 ALL
A rectangle box with the message 15 101-199, 901-999
NO WATER PRESSURE will show
(on the aircraft symbol) if
there is no water pressure
available in the potable

Indication Lamps Replacement 201 ALL

Operational Test of the Quantity 501 ALL
Indicating System
Operational Test of the Door Limit 511 ALL
Switch 5MA
TRANSMITTER QUANTITY 38-13-11
Removal of the Quantity 401 ALL
Transmitter 3MA
Installation of the Quantity 411 ALL
Transmitter 3MA
LIMIT SWITCH - WATER SERVICE PANEL 38-13-16
DOOR
Removal of the Water Service-Panel 401 ALL
Door-Switch (5MA)
Installation of the Water 405 ALL
Service-Panel Door-Switch (5MA)
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INDICATOR QUANTITY 38-13-21
Removal of the Quantity Indicator 401 ALL
6MA
Installation of the Quantity 405 ALL
Indicator 6MA
CONTROL UNIT - WATER LEVEL PRE 38-13-34
SELECTION
Removal of the Preselection 401 ALL
Control Unit 7MA
Installation of the Preselection 403 ALL
Control Unit 7MA
WATER DRAINING (DUMP) 38-14-00

General 1 ALL
Description 6 ALL
Operation 10 ALL

Indication Lamp Replacement 201 ALL
Removal of the Indication Box - 206 ALL
Potable Water Service panel
Installation of the Indication Box 214 ALL
- Potable Water Service panel

Water Drain-System
Adjustment of the Limit Switches 511 ALL
3MP and 5MP
Adjustment of the Drain Limit 520 ALL
Switch 3MP
LIMIT SWITCH - DRAIN HANDLE 38-14-17
Removal of the Drain Limit Switch 401 ALL
(3MP)
Installation of the Drain Limit 405 ALL
Switch (3MP)
LIMIT SWITCH - FILL CONDITION 38-14-19
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SUBJECT CH/SE/SU
________ C
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PAGE EFFECTIVITY
Removal of the Fill - Condition 401 ALL
Limit - Switch (5MP)
Installation of the Fill - 406 ALL
Condition Limit - Switch (5MP)
VALVE - DRAIN 38-14-41
REMOVAL/INSTALLATION 1 401 001-012, 014-019
Removal of the Drain Valve (4MP) 401 001-012, 014-019
Installation of the Drain Valve 405 001-012, 014-019
(4MP)
REMOVAL/INSTALLATION 2 401 ALL
Removal of the Drain Valve (4MP) 401 ALL
Installation of the Drain Valve 405 ALL
(4MP)
VALVE - FILL/OVERFLOW/DRAIN 38-14-42
REMOVAL/INSTALLATION 401 001-012, 014-019
Removal of the Fill/Overflow-Drain 401 001-012, 014-019
Valve 12MA
Installation of the 405 001-012, 014-019
Fill/Overflow-Drain Valve 12MA
VALVE-FILL/OVERFLOW/DRAIN 38-14-43
Removal of the Motorized 401 ALL
Installation of the Motorized 406 ALL
VALVE - OVERFLOW 38-14-44
Removal of the Overflow Valve 8MP 401 ALL
Installation of the Overflow Valve 406 ALL
8MP
Removal of the Drain Valve 14MP 401 ALL
14MP
VALVE - FILL/DRAIN/SHUT OFF 38-14-46
Removal of the Fill/Drain Valve 401 ALL
16MA
Installation of the Fill/Drain 406 ALL
Valve 16MA
CONTROL CABLE - FILL/DRAIN VALVE 38-14-47
Removal of the Control Cable 401 ALL
3254MM
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Installation of the Control Cable 408 ALL
3254MM
CONTROL CABLE AND HANDLE - OVERFLOW 38-14-48
AND DRAIN VALVES
REMOVAL/INSTALLATION 401 020-099,
Removal of the Control Cable 401 020-099,
Installation of the Control Cable 408 020-099,
Removal of the Control Handle 415 020-099,
Installation of the Control Handle 421 020-099,
CONTROL ROD AND HANDLE - DRAIN VALVE 38-14-49
REMOVAL/INSTALLATION 1 401 001-012, 014-019
Removal of the Control Rod 401 001-012, 014-019
Installation of the Control Rod 405 001-012, 014-019
Removal of the Control Handle 411 001-012, 014-019
Installation of the Control Handle 415 001-012, 014-019
CONTROL CABLE AND HANDLE - DRAIN VALVE 38-14-49
REMOVAL/INSTALLATION 2 401 ALL
Removal of the Control Cable 401 ALL
(3249MM)
Installation of the Control Cable 406 ALL
(3249MM)
Removal of the Control Handle 413 ALL
Installation of the Control Handle 417 ALL
______________
WASTE DISPOSAL 38-30-00
General 1 ALL
Description 1 ALL
Toilet System 1 001-012, 014-099
Toilet System 1 101-199, 901-999
Waste-Water Drain System 1 ALL
_______________
WASTE DISPOSAL 38-30-00
Blockage Removal (Orbital Flush 201 101-199, 901-999
Valve)
Removal of the Toilet Flush Lines 208 001-012, 014-099
Installation of the Toilet Flush 213 001-012, 014-099
Lines
Removal of the Toilet Drain Lines 219 ALL
Installation of the Toilet Drain 234 ALL
Lines
Removal of the Wastewater Drain 249 ALL
Lines
Installation of the Wastewater 255 ALL
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Drain Lines
Decontamination of Components of 259 ALL
the Waste/Water and Toilet System
for Shipping
TOILET SYSTEM 38-31-00

General 1 ALL
Recirculation Toilet Assembly 13 001-012, 014-099
Toilet Unit Specifications 15 001-012, 014-099
Vacuum Toilet Assembly 50MG 15 101-199, 901-999
Vacuum Toilet System - 18 101-199, 901-999
Underfloor Components
Toilet Service Panels 21 001-012, 014-099
Toilet Service Panel 21 101-199, 901-999
Operation 25 001-012, 014-099
Flush-Cycle 25 001-012, 014-099
Waste Holding Tank - Draining 25 001-012, 014-099
and Rinsing
Waste Holding Tank - Ventilation 25 001-012, 014-099
Operation 25 101-199, 901-999
Toilet Assembly 50MG 25 101-199, 901-999
Vacuum Generator 37MG 31 101-199, 901-999
System Data Acquisition 33 101-199, 901-999
Concentrators (SDAC)
Landing Gear Signal 33 101-199, 901-999
Liquid Level Transmitter 40MG 33 101-199, 901-999
Liquid Level Sensor 41MG 33 101-199, 901-999
Test 34 101-199, 901-999
System Monitoring and Control 34 101-199, 901-999

Draining of the Toilet System 201 ALL
Adjustment of the Contact Point of 212 101-199, 901-999
the Waste Service-Panel-Door
Limit-Switch (44MG)

Operational Test of the 501 001-012, 014-099
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____ EFFECTIVITY
Recirculating Toilet System
Operational Test of the Vacuum 505 ALL
Toilet System
BITE Test of the Vacuum Toilet 515 101-199, 901-999
System
Operational Test of the Antisyphon 520 101-199, 901-999
Valve
Operational Test of the Vacuum 524 101-199, 901-999
Toilet System (vacuum generator
not working)
Functional Test of the Flush 528 101-199, 901-999
Control Unit (FCU)
Leak Test of the Recirculation 534 001-012, 014-099
Toilet System
Leak Test of the Vacuum Toilet 538 101-199, 901-999
System
Operational Test of the Door Limit 546 101-199, 901-999
Switch 44MG
Operational Test of the Toilet 550 101-199, 901-999
Unit
Functional Test of the Liquid 554 101-199, 901-999
Level Sensor 41MG and Transmitter
40MG

INSPECTION/CHECK 601 001-012, 014-099
Visual Check of Waste Holding 601 001-012, 014-099
Tank, Lavatory Floor and Waste
Line Connection for signs of Blue
Fluid Leakage and Check of
Adjacent Underfloor Area

CLEANING/PAINTING 701 020-099, 101-199
901-999,
Cleaning of the Waste Holding Tank 701 020-099, 101-199
901-999,
Cleaning of the Toilet Waste Lines 716 020-099, 101-199
with High Pressure Equipment 901-999,
Cleaning of the Toilet Waste Lines 723 020-099, 101-199
with Crushed Ice 901-999,
Cleaning of the Flow Diverter in 727 020-099, 101-199
the Waste Holding Tank 901-999,
Removal of Blockages at the Inlet 739 101-199, 901-999
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Area of the Waste Holding Tank
Cleaning of the Liquid Level 746 101-199, 901-999
Transmitter (LLT) Reference Line
Cleaning of the Vacuum Waste Lines 750 101-199, 901-999
with Chemical Cleaning Agent and
Crushed Ice
Special Cleaning of the Waste Tank 754 101-199, 901-999
Area and Related Component
Inspections
CONTROL UNIT - FLUSH 38-31-12
Removal of the Flush Control Unit 401 101-109, 901-901
Installation of the Flush Control 405 101-109, 901-901
Unit
LIMIT SWITCH - WASTE PANEL DOOR 38-31-13
Removal of the Waste Service-Panel 401 101-199, 901-999
Door Limit-Switch (44MG)
Installation of the Waste 405 101-199, 901-999
Service-Panel Door Limit-Switch
(44MG)
SWITCH - TOILET FLUSH 38-31-19
Removal of the Toilet Flush Switch 401 ALL
Installation of the Toilet Flush 407 ALL
Switch
CONTROLLER - VACUUM SYSTEM 38-31-34
Installation of the Vacuum System 401 101-199, 901-999
Controller 31MG
RELAY - MOTOR START 38-31-36
Removal of the Motor Start Relay 401 101-199, 901-999
(36MG)
Installation of the Motor Start 405 101-199, 901-999
Relay (36MG)
TOILET ASSY 38-31-41
Removal of a Toilet Assembly 401 ALL
Installation of a Toilet Assembly 412 ALL
BOWL TOILET 38-31-42
Removal of the Toilet Bowl 401 001-012, 014-099
Installation of the Toilet Bowl 405 001-012, 014-099
CONTROL CABLE - TOILET DRAIN VALVE 38-31-43
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SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Control Cable from 401 001-012, 014-099
the Casing Assembly
Installation of the Control Cable 410 001-012, 014-099
into the Casing Assembly
Removal of the Cable Control 418 001-012, 014-099
Assembly
Installation of the Cable Control 424 001-012, 014-099
Assembly
CAP INTERLOCK 38-31-44
Removal of the Interlock Cap 401 001-012, 014-099
Installation of the Interlock Cap 405 001-012, 014-099
CHECK VALVE - RINSE LINE 38-31-49
Removal of the Rinse Line - Check 401 001-012, 014-099
Valve
Installation of the Rinse Line - 404 001-012, 014-099
Check VALVE
CHECK VALVE - RINSE LINE 38-31-49
CLEANING/PAINTING 701 001-012, 014-099
Cleaning of the Rinse Line - Check 701 001-012, 014-099
Valve
TIMER TOILET 38-31-51
Removal of a Toilet Timer 8MG 401 001-012, 014-099
Installation of a Toilet Timer 8MG 405 001-012, 014-099
VALVE DRAIN WASTE 38-31-52
Removal of the Waste Drain Valve 401 001-012, 014-099
Installation of the Waste Drain 405 001-012, 014-099
Valve
MOTOR FLUSHING 38-31-53
Removal of the Flushing Motor 401 001-012, 014-099
Installation of the Flushing Motor 405 001-012, 014-099
VALVE - WATER 38-31-55
Removal of the Water Valve 401 101-199, 901-999
Installation of the Water Valve 406 101-109, 901-901
Cleaning of the Water Valve (Rinse 411 901-999,
Valve) FORWARD of the Wing
Valve) AFT of the Wing
Valve) FORWARD of the Emergency
Exit Door 833, 834.
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SUBJECT CH/SE/SU
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PAGE EFFECTIVITY
Valve) AFT of the Emergency Exit
Door 833, 834.
VALVE - ANTI-SYPHON 38-31-56
Removal of the Anti-Syphon Valve 401 101-199, 901-999
Installation of the Anti-Syphon 406 101-109, 901-901
Valve
VALVE - FLUSH 38-31-57
Removal of the Flush Valve 401 101-199, 901-999
Installation of the Flush Valve 407 101-109, 901-901
VALVE - FLUSH 38-31-57
ADJUSTMENT/TEST 501 101-109, 901-901
Adjustment of the Open and Close 501 101-109, 901-901
Limit Switches
TANK - WASTE HOLDING 38-31-61
Removal of the Waste Holding Tank 401 101-199, 901-999
(3300MM)
Installation of the Waste Holding 411 101-199, 901-999
Tank (3300MM)
TANK - WASTE HOLDING 38-31-61
INSPECTION/CHECK 601 101-199, 901-999
Detailed Inspection of Cleanliness 601 101-199, 901-999
inside the Waste Tank
TRANSMITTER - LEVEL 38-31-62
Removal of the Liquid Level 401 101-199, 901-999
Transmitter (40MG)
Installation of the Liquid Level 408 101-199, 901-999
Transmitter (40MG)
SENSOR - LEVEL 38-31-63
Removal of the Liquid Level Sensor 401 101-199, 901-999
(41MG)
Sensor (41MG)
Removal of the Liquid Level Sensor 413 101-199, 901-999
(41MG)
Sensor (41MG)
GENERATOR - VACUUM 38-31-64
Removal of the Vacuum Generator 401 101-199, 901-999
37MG
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_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the Vacuum 408 101-199, 901-999
Generator 37MG
CHECK - VALVE 38-31-65
Removal of the Check Valve 3320MM 401 101-199, 901-999
Installation of the Check Valve 407 101-199, 901-999
3320MM
SEPARATOR - WATER 38-31-67
SERVICING 301 101-199, 901-999
Inspect Water Separator and 301 101-199, 901-999
Associated Filter Element, and
Clean as Necessary
SEPARATOR - WATER 38-31-67
Removal of the Water Separator 401 101-199, 901-999
(3302MM)
Installation of the Water 408 101-199, 901-999
Separator (3302MM)
VALVE - WASTE DRAIN 38-31-71
Removal of the Waste Drain Valve 401 101-199, 901-999
3340MM
Installation of the Waste Drain 408 101-199, 901-999
Valve 3340MM
VALVE - WASTE DRAIN LINE 38-31-72
901-999,
Removal of the Waste Drain-Line 401 101-199, 901-999
Valve (3345MM)
Installation of the Waste 407 101-199, 901-999
Drain-Line Valve (3345MM)
Replacement of the Packings of the 413 022-099, 101-199
Waste Drain Valve (3345MM) 901-999,
CONTROL LEVER - ASSEMBLY 38-31-73
Removal of the Control Lever Unit 401 101-199, 901-999
3341MM
Installation of the Control Lever 408 101-199, 901-999
Unit 3341MM
DRAIN LINE - TANK 38-31-74
Removal of the Waste Tank Drain 401 101-199, 901-999
Line
Installation of the Waste Tank 408 101-199, 901-999
Drain Line
FLUSH LINE - TANK 38-31-75
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_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Tank Flush Line 401 101-199, 901-999
Installation of the Tank Flush 407 101-199, 901-999
Line
CHECK VALVE - FLUSH LINE 38-31-76
Removal of the Flush Line Check 401 101-199, 901-999
Valves 3322MM/3323MM
Installation of the Flush Line 407 101-199, 901-999
Check Valves 3322MM/3323MM
WASTE WATER DRAIN 38-32-00

General 1 ALL
Description 1 ALL
Drain Assembly 1 001-012, 014-099
Drain Assembly 1 101-199, 901-999
Drain Valve 1 ALL
Drainmast 5 ALL
Operation 5 ALL
Drain Assembly 5 001-012, 014-099
Drain Assembly 5 101-199, 901-999
Drain Valve 5 ALL
Drainmast (Heated) (Ref: 6 ALL
30-71-00)

Operational Test of the 501 ALL
Waste/Water Drain System

CLEANING/PAINTING 701 ALL
Cleaning of the Waste Water Drain 701 ALL
Lines
Cleaning of the Waste Water Drain 706 ALL
Lines with Compressed Air
Cleaning of the Filter-Element of 710 101-199, 901-999
the Washbasin Drain-Valve Assembly
Cleaning of the Sink Drain Valve 714 001-012, 014-099
(Air Stop Valve)
Cleaning of a Blocked Sink Drain - 716 101-199, 901-999
Valve (Air Stop Valve)
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_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
Removal of the Drain Valve (Air 401 ALL
Stop Valve)
(Air Stop Valve)
VALVE - WASH BASIN DRAIN 38-32-42
Removal of the Washbasin Drain 401 ALL
Valve
Installation of the Washbasin 412 ALL
Drain Valve
Removal of the Drain Valve 422 001-012, 014-099
Control-Cable
Installation of the Drain Valve 426 001-012, 014-099
Control-Cable
WASH BASIN ASSEMBLY 38-32-43
101-199,
Removal of the Wash Basin Assembly 401 001-012, 014-099
101-199,
Installation of the Wash Basin 413 001-012, 014-099
Assembly 101-199,
__________
AIR SUPPLY 38-40-00
General 1 ALL
Interface 1 ALL
AIR SUPPLY SYSTEM 38-41-00

General 1 ALL
Compressed air line 4 ALL
Potable water-service panel 4 ALL
Operation 4 ALL
Compressed Air System 4 001-012, 014-099
Compressed Air System 5 101-199, 901-999

SERVICING 301 ALL
Replacement of the Cartridge of 301 ALL
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________ C
_ PAGE ___________
____ EFFECTIVITY
the Air Filter 4210MM

Operational Test of the Air Supply 501 ALL
System (with ground air supply)
Operational Test of the 508 ALL
Potable-Water Air Supply-System
(with the aircraft pneumatic
system)
Leak Check of the Components in 511 ALL
the Air Supply System
Leak Check of the Air supply 513 ALL
System
Adjustment of the Pressure 522 ALL
Reducing and Relief Valve 4200MM
CHECK VALVE 38-41-41
Removal of the Valve 4205MM 401 ALL
Installation of the Valve 4205MM 406 ALL
FILTER - AIR 38-41-42
Removal of the Air Filter 4210MM 401 ALL
Installation of the Air Filter 406 ALL
4210MM
VALVE REDUCING PRESSURE 38-41-43
Removal of the Pressure Reducing 401 ALL
Valve 4200MM
Installation of the Pressure 406 ALL
Reducing Valve 4200MM
SHUTTLE VALVE - AIR 38-41-44
Removal of the Shuttle Valve 401 ALL
4215MM
Installation of the Shuttle Valve 406 ALL
4215MM
38-CONTENTS Page 16
May 01/08
R
IAC
WATER/WASTE - GENERAL - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
R The Water/Waste system includes a potable-water system that is pressurized
R by bleed-air, and a waste disposal system (Ref. AMM 38-10-00, 38-30-00).

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POTABLE - DESCRIPTION AND OPERATION
___________________________________
1. General
_______
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)
**ON A/C 020-099,
(Ref. Fig. 001A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001B)
**ON A/C ALL
The potable water system supplies water from the water tank through a
distribution system. Potable water is supplied to water faucets in the
galleys and lavatories. The system also supplies potable water to the water
heaters which are located below the lavatory washbasins. The potable water
system includes these subsystems:
- Water Storage (Ref. AMM 38-11-00),
- Distribution (Ref. AMM 38-12-00),
- Quantity Indicating (Ref. AMM 38-13-00),
- Water Draining (Ref. AMM 38-14-00),
- Air Supply System (Ref. AMM 38-41-00),
- Potable Water Ice Protection (Ref. AMM 30-73-00),
- Drain System Ice Protection (Ref. AMM 30-71-00).

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R Potable Water System - Schematic
Figure 001

EFF :

001-012, 014-019, 38-10-00

Page 2
May 01/00

IAC
R Potable Water System - Schematic
Figure 001A

EFF :

020-099, 38-10-00

Page 3
May 01/00

IAC
Potable Water System - Schematic
Figure 001B

R

EFF :

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Page 4
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POTABLE - MAINTENANCE PRACTICES
_______________________________
TASK 38-10-00-670-002
R Disinfection of Water Tank and Distribution System
R NOTE : Four procedures are given here that you can use for disinfection of the
____
R potable water system.
- One procedure uses calcium hypochlorite or sodium hypochlorite for
R disinfection.
R - One procedure uses hydrogen peroxide (H202) HERLISIL or H BIO T50 for
R disinfection.
R - One procedure uses calcium hypochlorite or sodium hypochlorite and the
R Dosatron Tool for disinfection.
R - One procedure uses hydrogen peroxide (H202) HERLISIL or H BIO T50 and
R the Dosatron Tool for disinfection.
R NOTE : The airline can make the decision about which of the four procedures
____
R they will use.
1. __________________
Reason for the Job
Refer to the MPD TASK: 381000-01
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R 38-10-00-670-003 Disinfection of Water Tank and Distribution System

with Calcium Hypochlorite or Sodium Hypochlorite
with Hydrogen Peroxide (H2O2) HERLISIL or H BIO T50
R with Calcium Hypochlorite or Sodium Hypochlorite with
R the Water Disinfection Doser
R with Hydrogen Peroxide (H2O2) HERLISIL or H BIO T50
R with the Water Disinfection Doser

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3. __________
Job Set-up
Subtask 38-10-00-861-051
A. There is no special job set-up for this task.
4. Procedure
_________
Subtask 38-10-00-560-051
A. Do the Disinfection of the Potable Water System
R (1) For the disinfection of the potable water system with calcium
R hypochlorite or sodium hypochlorite (Ref. TASK 38-10-00-670-003).
R (2) For the disinfection of the potable water system with hydrogen
R peroxide (H202) HERLISIL or H BIO T50 (Ref. TASK 38-10-00-670-004).
R (3) For the disinfection of the potable water system with calcium
R hypochlorite or sodium hypochlorite and the dosatron tool (Ref. TASK
R 38-10-00-670-005).
R (4) For the disinfection of the potable water system with hydrogen
R peroxide (H202) HERLISIL or H BIO T50 and the dosatron tool
R (Ref. TASK 38-10-00-670-006).

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TASK 38-10-00-670-003
Disinfection of Water Tank and Distribution System with Calcium Hypochlorite or

Sodium Hypochlorite
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s)

No specific ground air-supply cart
R No specific 1 ACCESS PLATFORM 1M(3 FT)
No specific 1 CART - DISINFECTION, WATER
No specific 1 CONTAINER 5 L(1 1/2 USGAL)
No specific 2 HOSE - VINYL
B. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-003E

DISINFECTANT (POTABLE WATER SYSTEM) (Ref. 20-31-00)
Material No. 14-003F

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C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-15-38-613-001 Fill the Potable Water Tank System (Aircraft

Electrical Power Available)
Electrical Power not Available)
12-24-38-680-001 Draining of the Potable Water System (with Electrical
Power)
12-31-38-660-001 Cold Weather Maintenance - Water/Waste
12-33-21-618-001 Pre-conditioning through the LP Ground Connection
24-42-00-861-001 Energize the Ground Service Network from the External
Power
25-30-00-960-001 Replacement of the Galley Water-Filter Elements (if
installed)
38-10-00-614-001 Pressurization of the Potable Water System from a
Ground Air Supply
38-12-41-000-006 Removal of the Nozzle Assembly
38-12-41-400-006 Installation of the Nozzle Assembly
3. __________
Job Set-up
Subtask 38-10-00-861-058
A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).
Subtask 38-10-00-680-051
B. Drain the potable water system (Ref. TASK 12-24-38-680-001).
Subtask 38-10-00-560-059
C. Preparation of the Disinfectant Solution with Calcium Hypochlorite or

Sodium Hypochlorite
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
_______
MATERIAL.

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R
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WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
R (1) Before you start the disinfection procedure:

- Do an analysis of the potable water that you will use to fill the
potable water system
- Make sure that the result of the analysis is in the limits for
drinking water given by the local authority.
(2) Mix the DISINFECTANTS (Material No. 14-003E) or DISINFECTANTS

(Material No. 14-003F) with water at a temperature of 20 deg.C (68.00
deg.F) in a CONTAINER 5 L(1 1/2 USGAL) as given in table 1.
NOTE : The mixture given in table 1 is for a concentration of 100

____
parts per million for a volume of 250 l (66 USgal) of water.
Table 1
------------------------------------------------------------------------------
| A/C |Number| Usable tank| Volume water| Calcium | Sodium |
| Type | of | volume in | needed for | hypochlorite | hypochlorite |
| |tanks | l (USgal) | disinfection| (70%) | (13%) |
| | | | solution in | (CML 14-003E) | (CML 14-003F) |
| | | | l (USgal) * | in g (ounces) | in g (ounces) |
------------------------------------------------------------------------------
A318,A319 1 200 (53) 250 (66) 36 (1.3) 192.76 (6.8)

A320,A321
NOTE : The specifications shown in table 1 are only for the materials
____
used in Table 1. If the airline uses other disinfectant
materials, it is necessary to obey the mixing instructions
from the manufacture of that material.
NOTE : If you think that there is a large amount of contamination in

____
the potable water system:
- It is necessary to let the disinfection solution flow longer
through the water faucets in the lavatories and in the
galleys.
- This is to make sure that the potable water system is clean.
(3) Mix the dissolved solution with 250 l (66.0424 USgal) of water to
make the disinfectant solution (referred to as the solution).

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Subtask 38-10-00-618-051
D. Preparation for Cold Weather Conditions
(1) Obey the cold-weather maintenance procedure (Ref. TASK 12-31-38-660-

001).
(2) If the temperature in the aircraft is below 4 DEG.C (39.20 DEG.F) do

the pre-conditioning procedure (Ref. TASK 12-33-21-618-001).
Subtask 38-10-00-865-068
E. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
2000VU WATER SYS 1MA D04
**ON A/C 101-199, 901-999,
R 2000VU LAV FWD & MID-HOT WATER-A 1MB F02
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,
2001VU WATER SYS 1MP D01

2001VU LAV AFT-HOT WATER- 9MB E04
**ON A/C 001-012, 014-019,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
2001VU LAV AFT-HOT WATER- 2MB C02
**ON A/C 101-199, 901-999,
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
**ON A/C 101-199,
2001VU VACU TOIL SYS-VACU-SYS 35MG A06

2001VU VACU TOIL SYS-LAV PWR-M 34MG A04
R
R **ON A/C 101-199, 901-999,
R 2001VU VACU TOIL SYS-LAV PWR-D 39MG A03
R **ON A/C 101-199,
R 2001VU VACU TOIL SYS-LAV PWR-L 45MG A02
**ON A/C 101-199, 901-999,
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
**ON A/C 101-199,
2001VU WATER SYS-QUANT IND 1MA B06
**ON A/C 101-199, 901-999,
2001VU WATER SYS-DRAIN 1MP B05
**ON A/C 101-199,
2001VU LAV AFT-HOT WATER-M 9MB B03

2001VU LAV AFT-HOT WATER-D/L 2MB B02

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,
2001VU VACU TOIL SYS-VACUUM-SYS 35MG A06

2001VU VACU TOIL SYS-LAV PWR-E 34MG A04
2001VU WATER SYS-QUANT-IND 1MA B06
R
2001VU LAV AFT-HOT WATER-E 9MB B03
2001VU LAV AFT-HOT WATER-D 2MB B02
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-010-062
F. Get Access
R (1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(3) Open the service door 171AL and the drain panel door 133AL.
(4) Connect the HOSE - VINYL to the drain connection at the potable-water
drain panel.
**ON A/C 020-099,
Subtask 38-10-00-010-062-A
F. Get Access
(3) Open the service door 171AL and the drain panel doors 133AL, 192NB.
(4) Connect the HOSE - VINYL to the drain connections at the

potable-water drain panels.

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**ON A/C ALL
Subtask 38-10-00-860-052
G. Aircraft Maintenance Configuration
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(1) Make sure that all the shutoff valves in the lavatories and galleys
are open.
(2) Make sure that the switch on each water heater is set to the OFF
position.
(3) Make sure that the water faucets in the lavatories and the galleys
are in the middle (mixed) position.
(4) Remove the water-faucet nozzle assemblies in the lavatories

(Ref. TASK 38-12-41-000-006) and do not install them at this time.
(5) Connect the HOSE - VINYL to the waste-water drain-masts.
(6) Connect the CART - DISINFECTION, WATER to the fill/drain port of the
potable-water service panel.
(7) Connect the ground air-supply cart to the ground air connection on
the potable-water service panel.
Subtask 38-10-00-560-061
H. Preparation of the Water Filters
(1) Remove the caps and the filter elements from the galley filter
housings but do not install new filter elements at this time
(Ref. TASK 25-30-00-960-001).
(2) Install the caps on the galley filter housings and tighten the
clamps.

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R
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Subtask 38-10-00-941-057
J. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
potable water system.
4. Procedure
_________
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-670-056
A. Disinfection of the Potable Water Tank and Distribution System
(1) Fill the potable water system with the solution.
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the tank and flows out of the overflow port.
(b) On the potable water-service panel, turn and pull the FILL
OVERFLOW DRAIN handle from the NORMAL to the FILL position.
(c) Fill the potable water system with the solution.
(d) Fill the potable water tank with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(e) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
(f) Disconnect the disinfectant cart.
**ON A/C 020-099,
Subtask 38-10-00-670-056-A
A. Disinfection of the Potable Water Tank and the Distribution System

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R
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(b) On the potable water-service panel turn and pull the FILL/DRAIN
handle from the NORMAL to the FILL position.
(c) Move the TANK OVERFLOW handle at the panel 192NB from the CLOSE
to the OPEN position.
(d) Fill the potable water tank with the solution.
(e) Fill the potable water system with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(f) Set the TANK OVERFLOW handle to the CLOSE position.
(g) Set the FILL/DRAIN handle to the NORMAL position.
(h) Disconnect the disinfectant cart.
**ON A/C ALL
Subtask 38-10-00-865-069
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 901-999,

R
**ON A/C 001-012, 014-099,
Subtask 38-10-00-670-057
C. Disinfection of the Potable-Water Distribution System with Calcium

Hypochlorite or Sodium Hypochlorite
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN (WHEN
THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION FLOWS OUT
HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM THE
SOLUTION MUST NOT GO ON ADJACENT SURFACES).

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(1) Pressurize the potable water system (Ref. TASK 38-10-00-614-001).
(2) Bleed the potable water system:
(a) In each lavatory, operate the water faucet for 3 minutes.
(b) In each galley, operate the water faucets for the sink, the
coffee maker and the boiler for 3 minutes.
(c) Close all potable water shutoff valves (this lets the
disinfection solution soak on the two faces of the shutoff
valves) and open the shutoff valves again.
(3) Fill the potable water system with the disinfectant solution until it
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(4) Let the disinfectant solution stay in the system for 1 hour.
(5) Do step C.(1) to (3) again and let the solution stay in the system
for another 0.5 hour more.
Subtask 38-10-00-170-052
D. Flush the Potable Water System (after disinfection with Calcium

Hypochlorite or Sodium Hypochlorite)
_______
HORIZONTALLY).
(1) Drain the potable water system (Ref. TASK 12-24-38-680-001).
(2) Fill the potable water system with clean water (Ref. TASK 12-15-38-
613-001)

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(4) Operate the water faucets in the lavatories and in the galleys to
flush them.
(a) In the lavatories:
1
_ Set the water faucet to the COLD position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
2
_ Empty the wash basin.
3
_ Set the water faucet to the HOT position and repeat the
procedure.
(b) In the galleys operate the water faucets at:
1
_ The sinks,
2
_ The coffee makers and the boilers and let 5l of water flow
from each faucet into the waste water system.
**ON A/C 101-199, 901-999,
Subtask 38-10-00-670-057-A
C. Disinfection of the Potable-Water Distribution System with Calcium

Hypochlorite or Sodium hypochlorite
_______
HORIZONTALLY).
(a) In each lavatory, flush the toilet 15 times.
(b) In each lavatory, operate the water faucet for 3 minutes.

R

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(c) In each galley, operate the water faucets for the sink, the
(d) Close all the potable water shutoff valves (this let the
002).
(4) Let the disinfectant solution stay in the system for 1 hours.
Subtask 38-10-00-170-052-A
D. Flush the Potable Water System (after disinfection with Calcium

Hypochlorite or Sodium Hypochlorite)
_______
HORIZONTALLY).
613-001).
(4) Operate the water faucet in the lavatories and the galleys to flush
them.
1
_ Operate each toilet and flush it 15 times

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2
_ Set each water faucet to the COLD position and fill the wash
(0,8USgal)).
3
4
_ Set each water faucet to the HOT position and repeat the
procedure.
1
_ The sinks,
2
**ON A/C ALL
Subtask 38-10-00-670-058
E. Test for any Remaining Disinfectant
(1) Use a test strip for free chlorine to test the potable water in each
galley and lavatory.
(a) Carefully let the water flow over the test strip at the water
faucets in the galleys and lavatories.
(2) If the test shows that there is remaining disinfectant above the
legal limits in the water, flush the system again.
5. Close-up
________
Subtask 38-10-00-560-062
A. Installation of the Filter Elements and Nozzle Assemblies (after

Disinfection of the Potable Water System with Calcium Hypochlorite or
Sodium Hypochlorite)
(1) Shut off the ground air supply.
(2) Install the new filter elements in the galley filter housings and do
the leak check (Ref. TASK 25-30-00-960-001).
(3) Install the water-faucet nozzle assemblies (Ref. TASK 38-12-41-400-

006).

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Subtask 38-10-00-613-059
B. If necessary fill the potable water system (Ref. TASK 12-15-38-613-001).
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-410-065
C. Close Access
(1) Disconnect the ground air-supply cart.
(2) Disconnect the hoses from the waste water drain mast and the potable
water drain connection.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the service door 171AL and the drain panel door 133AL.
(7) Remove the warning notice(s).
**ON A/C 020-099,
Subtask 38-10-00-410-065-A
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and potable
water drain connections.
items.
is open.

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(6) Close the drain panel doors 133AL, 192NB and the service door 171AL.
**ON A/C ALL
Subtask 38-10-00-942-057
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) For the disposal of used disinfection solution, refer to the national
or local authority regulations.

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TASK 38-10-00-670-004
Disinfection of Water Tank and Distribution System with Hydrogen Peroxide

(H2O2) HERLISIL or H BIO T50
_______
THIS TASK.
_______
MATERIAL.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 3 CART - DISINFECTION, WATER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-003H

DISINFECTANT (Ref. 20-31-00)
Material No. 14-003J
DISINFECTANT HYDROGEN PEROXIDE (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
installed)
Ground Air Supply
R
3. __________
Job Set-up
Subtask 38-10-00-861-059

(Ref. TASK 24-42-00-861-001).
Subtask 38-10-00-680-052
Subtask 38-10-00-560-063
C. Preparation of the Disinfectant Solution with Hydrogen Peroxide (H2O2)

HERLISIL or H BIO T50
_______
YOU DO THIS TASK.
_______
MATERIAL.

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_______
- GET MEDICAL AID.
(1) Before you start the disinfection procedure:

(2) Mix the DISINFECTANTS (Material No. 14-003H) or DISINFECTANTS

(Material No. 14-003J) with water at a temperature of 20 deg.C (68.00
deg.F) in a CART - DISINFECTION, WATER as given in Table 1.
Table 1
-------------------------------------------------------------------------------
| A/C |Number| Usable tank | Volume of water| Pure H202 | Disinfectant |
| Type | of | volume in l | needed for | in | for 50% H202 |
| |Tanks | (USgal) | disinfection | g (oz) | concentration |
| | | | solution in l | | in l (Usgal) |
| | | | (USgal) * | ** | *** |
-------------------------------------------------------------------------------
A318,A319 1 200 (53) 250 (66) 150 (5.3) 0.25 (0.07)

A320,A321
NOTE : Refer to table 1

____
* The given volume includes the volume of the potable water
tank and the distribution system.
** The weight is calculated for pure hydrogen peroxide (H2O2).
*** The value is for liquid disinfectant which contains
approximately 50% active hydrogen peroxide in l (USgal).
It is necessary to obey the manufacturers mixing instructions
when you use these products.
NOTE : If you think that there is a large amount of contamination in

____
the potable water system:
- It is necessary to let the disinfection solution flow longer
through the water faucets in the lavatories and in the
galleys.
- This is to make sure that the potable water system is clean.

EFF :

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Page 222
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Subtask 38-10-00-618-052
(1) Obey the cold weather maintenance procedure (Ref. TASK 12-31-38-660-
001).

Subtask 38-10-00-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

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Page 224
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 901-999,

R
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-010-063
F. Get Access
drain panel.
**ON A/C 020-099,
Subtask 38-10-00-010-063-A
F. Get Access

EFF :

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Page 225
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**ON A/C ALL
Subtask 38-10-00-860-053
_______
are open.
position.
(5) Connect the CART - DISINFECTION, WATER to the fill/drain port of the
(6) Connect the ground air-supply cart to the ground air connection on
the potable-water service panel.
Subtask 38-10-00-560-064
(Ref. TASK 25-30-00-960-001).
clamps.

EFF :

ALL 38-10-00

Page 226
Nov 01/07
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Subtask 38-10-00-941-058
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-670-059
A. Disinfection of the Potable-Water Distribution System
(1) Fill the potable-water distribution system with the solution.
the solution fills the potable water tank and flows out of the
overflow port.
1
_ Fill the potable water tank with water until the solution
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-
38-613-002).
(d) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
(e) Disconnect the disinfectant cart.

EFF :

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Page 227
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IAC
**ON A/C 020-099,
Subtask 38-10-00-670-059-A
overflow port.
(c) Move the TANK OVERFLOW handle at the drain panel 192NB from the
CLOSE to the OPEN position.
(d) Fill the potable water tank with the solution.
1
_ Fill the potable water system with water until the solution
38-613-002).
(e) Set the TANK OVERFLOW handle to the CLOSE position.
(f) Set the FILL/DRAIN handle to the NORMAL position.
(g) Disconnect the disinfectant cart.

R

EFF :

020-099, 38-10-00

Page 228
Nov 01/07

IAC
**ON A/C ALL
Subtask 38-10-00-865-071
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,

EFF :

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Page 229
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,


R

EFF :

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Page 230
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 001-012, 014-099,
Subtask 38-10-00-670-060
C. Disinfection of the Potable-Water Distribution System with Hydrogen

Peroxide (H2O2) HERLISIL or H BIO T50
_______
HORIZONTALLY).
(2) In the Lavatories:
(a) Set each water faucet to the COLD position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
(b) Empty the washbasin.
(c) Set each water faucet to the HOT position and fill the washbasin
overflow vent.
(d) Empty the washbasin.

R

EFF :

001-012, 014-099, 901-999, 38-10-00

Page 231
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IAC
(3) In the Galleys, operate the water faucets at:
(a) The sink,
(b) The coffee makers and boilers and let 5l of water to flow out of
into the waste water system.
(c) Shut all the manual shutoff valves in the galleys and lavatories
first, then close the fill and drain valves (this lets the
valves).
(d) Open the shutoff valves again.
(4) Fill the potable water system manually again with disinfectant
solution until it flows out of the POTABLE WATER OVERFLOW port
(Ref. TASK 12-15-38-613-002).
NOTE : This is to make sure that the system is full.

____
(7) Flush the Potable Water System
(a) Open the manual shutoff valves in the galleys and lavatories,
(b) Flush the potable water system, start at the rear of the cabin
and stop at the front.
(a) Set the water faucet to the COLD position and fill the washbasin
overflow vent.
(c) Set the water faucet to the HOT position and fill the washbasin
overflow vent.

EFF :

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Page 232
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R
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(a) The sinks,
(b) The coffee makers and boilers and let 5l (1.3USgal) of water flow
out of each faucet into the waste water system.
valves).
(10) Let the disinfectant stay in the system for 0.5 hour more.
(11) Disconnect and remove the CART - DISINFECTION, WATER.
(13) Fill the potable water system with clean water (without disinfectant)
(Ref. TASK 12-15-38-613-001).
**ON A/C 101-199, 901-999,
Subtask 38-10-00-670-060-A

_______
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN
(WHEN THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION
FLOWS OUT HORIZONTALLY).
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM
THE SOLUTION MUST NOT GO ON ADJACENT SURFACES).

R

EFF :

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Page 233
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IAC
overflow vent.
overflow vent.
(e) Flush the toilet 15 times.
(a) The sinks,
out of each faucet into the waste-water system.
valves).
(4) Fill the potable water system again manually with disinfectant
(Ref. TASK 12-15-38-613-002).

____
(7) Flush the Potable Water System
(a) Open the manual shutoff valves in the galleys and lavatories,
(b) Flush the potable water system, start at the rear of the cabin
and stop at the front.

EFF :

101-199, 901-999, 38-10-00

Page 234
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R
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overflow vent.
overflow vent.
(a) The sinks,
(b) The coffee makers and boilers and let 5l (1.3USgal) of water to
flow out of each faucet into the waste water system.
valves).
(10) Let the disinfectant stay in the system for 0.5 hour more.
(11) Disconnect and remove the CART - DISINFECTION, WATER.
(13) Fill the potable water system with clean water (without disinfectant)
(Ref. TASK 12-15-38-613-001).

R

EFF :

101-199, 901-999, 38-10-00

Page 235
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IAC
**ON A/C 020-099,
Subtask 38-10-00-170-053
D. Flush the Potable Water System (after Disinfection with Hydrogen Peroxide
(H2O2) HERLISIL or H BIO T50)
613-001)
(4) Operate the water faucet in the lavatories and in the galleys to
flush them.
1
(0,8USgal)).
2
3
_ Set the water faucet to the HOT position and fill the wash
(0,8USgal)).
4
(b) In the galleys, operate the water faucets at:
1
_ The sinks,
2
_ The coffee makers/boilers and let 5l of water flow from each
faucet into the waste water system.

R

EFF :

020-099, 38-10-00

Page 236
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-10-00-170-053-A
D. Flush the Potable Water System (after Disinfection with Hydrogen Peroxide
(H2O2) HERLISIL or H BIO T50)
613-001).
them.
1
(0,8USgal)).
2
3
(0,8USgal)).
4
5
_ Flush each toilets 15 times.
1
_ The sink,
2
_ The coffee makers and boilers and let 5l flow from each faucet

R

EFF :

101-199, 901-999, 38-10-00

Page 237
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IAC
**ON A/C ALL
Subtask 38-10-00-670-061
E. Rest Disinfectant (after Disinfection with Hydrogen Peroxide (H2O2)

HERLISIL or H BIO T50)
(1) Make sure that you have flushed the potable water system 3 times
minimum.
This is necessary to make sure that there is no rest disinfectant in
the system.
NOTE : There is no test for remaining disinfectant when Herlisil or H

____
BIO T50 is used. that is the reason why you must flush the
system three times.
5. Close-up
________
Subtask 38-10-00-560-065
A. Installation of the Filter Elements (Hydrogen Peroxide (H2O2) Herlisil or

H BIO T50)
Subtask 38-10-00-613-060
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-410-066
C. Close Access
items.

EFF :

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Page 238
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R
IAC
is open.
**ON A/C 020-099,
Subtask 38-10-00-410-066-A
C. Close Access
items.
is open.
**ON A/C ALL
Subtask 38-10-00-942-058

EFF :

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Page 239
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R
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TASK 38-10-00-670-005
Disinfection of Water Tank and Distribution System with Calcium Hypochlorite or

Sodium Hypochlorite with the Water Disinfection Doser
_______
THIS TASK.
_______
MATERIAL.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
No specific 1 CONTAINER 30 L(8 USGAL)
R No specific 1 GROUND AIR-SUPPLY UNIT(LOW PRESSURE)
R 98F38108656000 1 DOSER - WATER DISINFECTION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-003E


EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
installed)
Ground Air Supply
38-12-41-000-006 Removal of the Nozzle Assembly
38-12-41-400-006 Installation of the Nozzle Assembly
38-10-00-991-005 Fig. 201
3. __________
Job Set-up
Subtask 38-10-00-861-060

(Ref. TASK 24-42-00-861-001).
Subtask 38-10-00-680-053
Subtask 38-10-00-560-066
C. Preparation for the Disinfection
WARNING : WHEN YOU DO THIS WORK, ALWAYS PUT ON PROTECTIVE GLOVES, GOGGLES
_______
AND PROTECTIVE CLOTHING TO PREVENT INJURY.
_______
MATERIAL.

EFF :

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Page 241
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_______
- GET MEDICAL AID.
(1) Before you start the disinfection procedure:

Subtask 38-10-00-618-053
(1) Obey the cold-weather maintenance procedure (Ref. TASK 12-31-38-660-

001).

Subtask 38-10-00-865-072
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,

EFF :

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Page 242
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

R

EFF :

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Page 243
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 901-999,

R
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-010-064
F. Get Access
drain panel.

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-10-00

Page 244
Nov 01/07

IAC
**ON A/C 020-099,
Subtask 38-10-00-010-064-A
F. Get Access

**ON A/C ALL
Subtask 38-10-00-860-054
_______
are open.
position.
(4) Remove the water-faucet nozzle assemblies in the lavatories

(Ref. TASK 38-12-41-000-006) and do not install them at this time.
R (6) Connect the GROUND AIR-SUPPLY UNIT(LOW PRESSURE) to the ground air
connection on the potable-water service panel.

EFF :

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Page 245
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IAC
Subtask 38-10-00-560-068
(Ref. TASK 25-30-00-960-001).
clamps.
Subtask 38-10-00-480-050
R J. Installation of the DOSER - WATER DISINFECTION (98F38108656000)
_______
(1) Prepare the water disinfection doser
(2) Before you use the water disinfection doser make sure that it is:
(a) Correctly calibrated, clean and disinfected (refer to the

manufacturers instructions).
(3) Put the disinfection tool in position at the potable water service
panel 2023VU.
(4) Connect the water supply hose to the inlet of the water disinfection
doser.
(5) Put the outlet hose of the water disinfection doser into a CONTAINER
30 L(8 USGAL).
(6) Put the small chemical tube into the container with the disinfection
solution of DISINFECTANTS (Material No. 14-003E) or DISINFECTANTS
(Material No. 14-003F).
R (7) At the Water Disinfection Doser:
CAUTION : THE WATER PRESSURE MUST NOT BE MORE THAN 3.45 BARS (50.0
_______
PSI) A PRESSURE MORE THAN 3.45 BARS (50.0 PSI) CAN CAUSE
DAMAGE.
(a) Adjust the water pressure to between 3.0 bar (43.5113 psi) and
3.45 bar (50.0380 psi).

EFF :

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Page 246
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IAC
(b) For a sodium hypochlorite solution with 13 percent free chlorine:
- Adjust the proportional doser to a value of 0.07 percent.
(c) Turn the inlet valve (membrane valve) a small distance to open
it, but do not fully open it at this time.
(8) Bleed the Water Disinfection Doser
(a) Press the bleed button on the top of the doser unit to bleed the
system.
(b) Keep the bleed button pushed until no air but only water comes
from the bleed button.
(c) Release the bleed button.
(9) Open the outlet valve of the water disinfection doser.
(10) Slowly open the inlet valve (membrane valve) until it is fully open.
(The water disinfection doser is self-priming).
(11) Operate the water disinfection doser until the disinfectant starts to
flow into the doser unit without air bubbles in the plastic tube.
NOTE : You can see the disinfectant flow through the plastic tube.
____
A click clack noise is typical for the DOSATRON unit when it
is in operation.
(12) Operate the water disinfection doser for 2 - 3 min and let
approximately 20. l (5.2833 USgal) of disinfection solution flow into
the container.
(13) Close the outlet valve of the water disinfection doser.
Subtask 38-10-00-941-059
K. Safety Precautions

EFF :

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Page 247
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R
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4. Procedure
_________
R (Ref. Fig. 201/TASK 38-10-00-991-005)
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-670-064
R A. Use the DOSER - WATER DISINFECTION (98F38108656000) to do the

R Disinfection of the Potable Water System
R
(Ref. Fig. 201/TASK 38-10-00-991-005)
(1) Connect the outlet hose of the water disinfection doser to the fill
port of the potable water system.
(c) Operate the water disinfection doser and fill the potable water
system until the solution flows out of the POTABLE WATER OVERFLOW
port (Ref. TASK 12-15-38-613-002).
(2) Stop the water disinfection doser but do not disconnect it from the
aircraft system at this time.

EFF :

ALL 38-10-00

Page 248
Nov 01/07

IAC
Water Disinfection Doser
Figure 201/TASK 38-10-00-991-005

EFF :

ALL 38-10-00

Page 249
Nov 01/07
R
IAC
**ON A/C 020-099,
Subtask 38-10-00-670-064-A
R A. Use the DOSER - WATER DISINFECTION (98F38108656000) to do the

R Disinfection of the Potable Water System
R
(Ref. Fig. 201/TASK 38-10-00-991-005)
(1) Connect the outlet hose of the water disinfection doser to the fill
port of the potable water system.
(c) Move the TANK OVERFLOW handle at the panel 192NB from the CLOSE
to the OPEN position.
(d) Operate the water disinfection doser and fill the potable water
tank until the solution flows out of the POTABLE WATER OVERFLOW
port (Ref. TASK 12-15-38-613-002).
(e) Set the TANK OVERFLOW handle to the CLOSE position.
(f) Set the FILL/DRAIN handle to the NORMAL position.
(2) Stop the water disinfection doser but do not disconnect it from the
aircraft system at this time.

R

EFF :

020-099, 38-10-00

Page 250
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IAC
**ON A/C ALL
Subtask 38-10-00-865-073
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,

EFF :

ALL 38-10-00

Page 251
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,


R

EFF :

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Page 252
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 001-012, 014-099,
Subtask 38-10-00-670-065
C. Disinfection of the Potable-Water Distribution System
_______
HORIZONTALLY).
(a) In each lavatory, operate the water faucet for 3 minutes.
(b) In each galley, operate the water faucets for the sink, the
(c) Close all potable water shutoff valves (this lets the
002).

R

EFF :

001-012, 014-099, 901-999, 38-10-00

Page 253
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-10-00-670-065-A
C. Disinfection of the Potable-Water Distribution System
_______
HORIZONTALLY).
(a) In each lavatory, flush the toilet 15 times.
(b) In each lavatory, operate the water faucet for 3 minutes.
(c) In each galley, operate the water faucets for the sink, the
(d) Close all the potable water shutoff valves (this let the
002).
(4) Let the disinfectant solution stay in the system for 1 hours.

EFF :

ALL 38-10-00

Page 254
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R
IAC
**ON A/C ALL
Subtask 38-10-00-080-050
D. Remove the Water Disinfection Doser.
**ON A/C 001-012, 014-099,
Subtask 38-10-00-170-054
E. Flush the Potable Water System after disinfection
_______
HORIZONTALLY).
613-001)
(4) Operate the water faucets in the lavatories and in the galleys to
flush them.
1
(0,8USgal)).
2
3
_ Set the water faucet to the HOT position and repeat the
procedure.

EFF :

ALL 38-10-00

Page 255
Nov 01/07
R
IAC
1
_ The sinks,
2
**ON A/C 101-199, 901-999,
Subtask 38-10-00-170-054-A
E. Flush the Potable Water System after disinfection
_______
HORIZONTALLY).
613-001).
them.
1
_ Operate each toilet and flush it 15 times
2
_ Set each water faucet to the COLD position and fill the wash
(0,8USgal)).
3
4
_ Set each water faucet to the HOT position and repeat the
procedure.

EFF :

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Page 256
Nov 01/07
R
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1
_ The sinks,
2
**ON A/C ALL
Subtask 38-10-00-670-066
F. Test for any Remaining Disinfectant
(1) Use a test strip for free chlorine to test the potable water in each
galley and lavatory.
(a) Carefully let the water flow over the test strip at the water
faucets in the galleys and lavatories.
(2) If the test shows that there is remaining disinfectant above the
legal limits in the water, flush the system again.
5. Close-up
________
Subtask 38-10-00-560-069
A. Installation of the Filter Elements and Nozzle Assemblies (after

Disinfection of the Potable Water System with Calcium Hypochlorite or
Sodium Hypochlorite)
(3) Install the water-faucet nozzle assemblies (Ref. TASK 38-12-41-400-

006).
Subtask 38-10-00-613-061

EFF :

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Page 257
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R
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**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-410-067
C. Close Access
items.
is open.
**ON A/C 020-099,
Subtask 38-10-00-410-067-A
C. Close Access
items.
is open.

EFF :

ALL 38-10-00

Page 258
Nov 01/07
R
IAC
**ON A/C ALL
Subtask 38-10-00-942-059

EFF :

ALL 38-10-00

Page 259
Nov 01/07
R
IAC
TASK 38-10-00-670-006
Disinfection of Water Tank and Distribution System with Hydrogen Peroxide

(H2O2) HERLISIL or H BIO T50 with the Water Disinfection Doser
_______
THIS TASK.
_______
MATERIAL.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
R
No specific 1 CONTAINER 30 L(8 USGAL)
R No specific 1 GROUND AIR-SUPPLY UNIT(LOW PRESSURE)
98F38108656000 1 DOSER - WATER DISINFECTION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-003H

DISINFECTANT (Ref. 20-31-00)
Material No. 14-003J
DISINFECTANT HYDROGEN PEROXIDE (Ref. 20-31-00)

EFF :

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Page 260
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
installed)
Ground Air Supply
R 38-10-00-991-005 Fig. 201
3. __________
Job Set-up
Subtask 38-10-00-861-061

(Ref. TASK 24-42-00-861-001).
Subtask 38-10-00-680-054
Subtask 38-10-00-618-054
C. Preparation for Cold Weather Conditions
(1) Obey the cold weather maintenance procedure (Ref. TASK 12-31-38-660-
001).


R

EFF :

ALL 38-10-00

Page 261
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IAC
Subtask 38-10-00-865-074
D. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199, 901-999,

EFF :

ALL 38-10-00

Page 262
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 901-999,


R

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Page 263
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-010-065
E. Get Access
drain panel.
**ON A/C 020-099,
Subtask 38-10-00-010-065-A
E. Get Access


EFF :

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**ON A/C ALL
Subtask 38-10-00-860-055
F. Aircraft Maintenance Configuration
_______
_______
are open.
position.

R
R (5) Connect the GROUND AIR-SUPPLY UNIT(LOW PRESSURE) to the ground air
connection on the potable-water service panel.
Subtask 38-10-00-560-070
G. Preparation of the Water Filters
_______
(Ref. TASK 25-30-00-960-001).
clamps.

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Page 265
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Subtask 38-10-00-480-051
R H. Installation of the DOSER - WATER DISINFECTION (98F38108656000)
(1) Prepare the water disinfection doser
(2) Before you use the water disinfection doser make sure that it is:
(a) Correctly calibrated, clean and disinfected (refer to the

manufacturers instructions).
(3) Put the disinfection tool in position at the potable water service
panel 2023VU.
(4) Connect the water supply hose to the inlet of the water disinfection
doser.
(5) Put the outlet hose of the water disinfection doser into a CONTAINER
30 L(8 USGAL).
(6) Put the small chemical tube into the container with the disinfection
solution of DISINFECTANTS (Material No. 14-003H) or DISINFECTANTS
(Material No. 14-003J).
R (7) At the DOSER - WATER DISINFECTION:
CAUTION : THE WATER PRESSURE MUST NOT BE MORE THAN 3.45 BARS (50.0
_______
PSI) A PRESSURE MORE THAN 3.45 BARS (50.0 PSI) CAN CAUSE
DAMAGE.
(a) Adjust the water pressure to between 3.0 bar (43.5113 psi) and
3.45 bar (50.0380 psi).
(b) For a sodium hydrogen peroxide solution with 50 percent Hydrogen

peroxide,
- Adjust the proportional doser to a value of 0.09 percent.
(c) Turn the inlet valve (membrane valve) a small distance to open
it, but do not fully open it at this time.
(8) Bleed the Water Disinfection Doser
(a) Press the bleed button on the top of the doser unit to bleed the
system.
(b) Keep the bleed button pushed until no air but only water comes
from the bleed button.

R

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(c) Release the bleed button.
(9) Open the outlet valve of the water disinfection doser.
(10) Slowly open the inlet valve (membrane valve) until it is fully open.
(The water disinfection doser is self-priming).
(11) Operate the water disinfection doser until the disinfectant starts to
flow into the doser unit without air bubbles in the plastic tube.
NOTE : You can see the disinfectant flow through the plastic tube.
____
A click clack noise is typical for the DOSATRON unit when it
is in operation.
(12) Operate the water disinfection doser for 2 - 3 min and let
approximately 20. l (5.2833 USgal) of disinfection solution flow into
the container.
(13) Close the outlet valve of the water disinfection doser.
Subtask 38-10-00-941-060
4. Procedure
_________
R (Ref. Fig. 201/TASK 38-10-00-991-005)
**ON A/C 020-099,
Subtask 38-10-00-670-067-A
R (1) Connect the outlet hose of the DOSER - WATER DISINFECTION

R (98F38108656000) to the fill port at the potable water
R (2) Fill the potable-water distribution system with the solution.
overflow port.

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IAC
(b) On the potable water-service panel, turn and pull the FILL/DRAIN
(c) On the potable water-drain panel, turn the OVERFLOW handle to the
OVERFLOW position.
(d) Fill the potable water system with the solution.
1
38-613-002).
(e) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
R (f) Stop the water disinfection doser but do not disconnect it from
R the aircraft system at this time.
R
**ON A/C 901-999,
Subtask 38-10-00-670-067
R (1) Connect the outlet hose of the DOSER - WATER DISINFECTION

R (98F38108656000) to the fill port at the potable water system.
R (2) Fill the potable-water distribution system with the solution.
overflow port.
1
38-613-002).

R

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Page 268
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IAC
R (e) Stop the water disinfection doser but do not disconnect it from
R the aircraft system at this time.
**ON A/C ALL
Subtask 38-10-00-865-075
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 020-099,

R

EFF :

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Page 269
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 101-199,


R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-670-068-A

_______
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN
(WHEN THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION
FLOWS OUT HORIZONTALLY).
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM
THE SOLUTION MUST NOT GO ON ADJACENT SURFACES).
overflow vent.
overflow vent.

R

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Page 271
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(a) The sinks,
out of each faucet into the waste-water system.
valves).
(4) Fill the potable water system again manually with disinfectant
(Ref. TASK 12-15-38-613-002).

____
**ON A/C 020-099,
Subtask 38-10-00-670-068

_______
HORIZONTALLY).

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R
IAC
(a) Set each water faucet to the COLD position and fill the washbasin
overflow vent.
(c) Set each water faucet to the HOT position and fill the washbasin
overflow vent.
(a) The sink,
(b) The coffee makers and boilers and let 5l of water to flow out of
(c) Close all the manual shutoff valves in the galleys and lavatories
valves).
(4) Fill the potable water system manually again with disinfectant
(Ref. TASK 12-15-38-613-002).

____
**ON A/C ALL
Subtask 38-10-00-080-051
D. Remove the Water Disinfection Doser.

R

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Page 273
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**ON A/C 001-012, 014-099,
Subtask 38-10-00-170-055
E. Flush the Potable Water System after Disinfection
613-001)
(4) Operate the water faucet in the lavatories and in the galleys to
flush them.
1
(0,8USgal)).
2
3
(0,8USgal)).
4
1
_ The sinks,
2
_ The coffee makers/boilers and let 5l of water flow from each
faucet into the waste water system.

R

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Page 274
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**ON A/C 101-199, 901-999,
Subtask 38-10-00-170-055-A
E. Flush the Potable Water System after Disinfection
613-001).
them.
1
(0,8USgal)).
2
3
(0,8USgal)).
4
5
_ Flush each toilets 15 times.
1
_ The sink,
2
_ The coffee makers and boilers and let 5l flow from each faucet

R

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Page 275
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**ON A/C ALL
Subtask 38-10-00-670-069
F. Rest Disinfectant (after Disinfection with Hydrogen Peroxide (H2O2)

(1) Make sure that you have flushed the potable water system 3 times
minimum.
This is necessary to make sure that there is no rest disinfectant in
the system.
NOTE : There is no test for remaining disinfectant when Herlisil or H

____
BIO T50 is used. that is the reason why you must flush the
system three times.
5. Close-up
________
Subtask 38-10-00-560-071
A. Installation of the Filter Elements
Subtask 38-10-00-613-062
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-10-00-410-068
C. Close Access
items.

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R
IAC
is open.
**ON A/C 020-099,
Subtask 38-10-00-410-068-A
C. Close Access
items.
is open.
**ON A/C ALL
Subtask 38-10-00-942-060

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Page 277
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R
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TASK 38-10-00-281-001
Sampling of the Potable Water
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN AND
_______
APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE
CONTAMINATION OF THE POTABLE WATER SYSTEM.
NOTE : Make sure that the source from which the potable water is filled (for
____
the use of servicing the potable water system) has drinking water
quality. Referred to the national authority regulations.
1. __________________
Reason for the Job
To make sure that the water that you use to fill the potable water system
has drinking water quality. Refer to the regulations of the local health
authority.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 BOTTLE - SAMPLE
B. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
Ground Air Supply
38-10-00-670-002 Disinfection of Water Tank and Distribution System

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R
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3. __________
Job Set-up
Subtask 38-10-00-861-057

(Ref. TASK 24-42-00-861-001).
Subtask 38-10-00-010-060
B. Get access to the galleys and lavatories.
Subtask 38-10-00-613-058
C. Make sure that there is water in the potable water system, if necessary
fill the potable water system (Ref. TASK 12-15-38-613-001).
WARNING : MAKE SURE THAT YOU PUT ALL WATER SAMPLES IN SAMPLING CONTAINERS
_______
WHICH THE LABORATORY SUPPLIES. THESE SAMPLING CONTAINERS ARE
SPECIALLY PREPARED TO DO MICROBIOLOGICAL TESTS. IF YOU DO NOT
USE THE CORRECT CONTAINERS, THIS CAN CAUSE INCORRECT LABORATORY
RESULTS. THUS IT WILL NOT BE POSSIBLE TO KNOW THE LEVEL OF
CONTAMINATION IN THE POTABLE WATER SYSTEM.
(1) Before you fill the potable water system:
(a) Fill a sampling container with water from the source that you use
to fill the potable water system.
(b) On a tag, record the location where and the date and time when
you do the sampling procedure.
(c) Attach the tag to the sampling container.
NOTE : Only approved personnel are permitted to do the water

____
sampling procedure.
Subtask 38-10-00-614-060
D. Pressurize the potable water system (Ref. TASK 38-10-00-614-001).

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R
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4. Procedure
_________
Subtask 38-10-00-281-051
A. Get a Water Sample of the Potable Water System
WARNING : MAKE SURE THAT YOU PUT ALL WATER SAMPLES IN SAMPLING CONTAINERS
_______
WHICH THE LABORATORY SUPPLIES. THESE SAMPLING CONTAINERS ARE
SPECIALLY PREPARED TO DO MICROBIOLOGICAL TESTS. IF YOU DO NOT
USE THE CORRECT CONTAINERS, THIS CAN CAUSE INCORRECT LABORATORY
RESULTS. THUS IT WILL NOT BE POSSIBLE TO KNOW THE LEVEL OF
CONTAMINATION IN THE POTABLE WATER SYSTEM.
NOTE : Only approved personnel are permitted to do the water sampling

____
procedure.
(1) Let an approved person get samples of the water in the potable water
system:
- from a galley that is as far as possible away from the potable
water tank
- from a lavatory that is as far as possible away from the potable
water tank.
NOTE : When the nozzle assembly is not installed on the outlet of the
____
water faucet, the water will flow horizontally out of the
outlet.
(2) Position the sampling container in front of the lavatory water-faucet

outlet, before you operate the faucet.
(3) Carefully operate the water faucet for 3 min, then fill the clean
BOTTLE - SAMPLE with water.
(4) Seal the sampling containers.
(5) Full out a tag for the sampling containers
(a) On the tag, record:
1
_ The aircraft registration
2
_ The system from which you got the sample
3
_ The location where you did the sampling procedure
4
_ The date and time when you did the sampling procedure.

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R
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(6) Put the tag on the sampling containers.
(7) Send all the water sampling containers to the hygienic institute for
analysis.
Subtask 38-10-00-281-052
B. Water Quality Analysis

Table 1
-------------------------------------------------------------------------------
| bacteria | Maximum quantity permitted |
| | per milliliter / USfl.oz. |
|-----------------------------------------------------------------------------|
| number of bacteria increase at | 1000/1ml |
| 20 deg.C (68 deg.F) for 48 hours | 1000/0.034USfl.oz. |
|-----------------------------------------------------------------------------|
| number of bacteria increase at | 100/1ml |
| 36 deg.C (96.8 deg.F) for 48 hours | 100/0.034USfl.oz. |
-------------------------------------------------------------------------------
Table 2
-------------------------------------------------------------
| germ increase rate |
|-----------------------------------------------------------|
| Echerichia Coli | 0/100ml |
| | 0/3.38USfl.oz. |
|-----------------------------------------------------------|
| Coliform Bacteria | 0/100ml |
| | 0/3.38USfl.oz. |
-------------------------------------------------------------
NOTE : Tables 1 and 2 show the standards for drinking water, which are
____
approved by AIRBUS INDUSTRIE. It is also permitted to use the
standards that the local authority recommends.
(1) If the sample analysis shows values that are higher than the values
given in Table 1 and Table 2 do the sterilization of the potable
water system (Ref. TASK 38-10-00-670-002).

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Page 281
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R
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Subtask 38-10-00-281-053
C. Water Quality Analysis (after sterilization with Hydrogen Peroxide (H2O2)

(1) If the microbiological analysis shows contamination of the potable

water system (values that are above the recommended levels), do the
sterilization within the recommended procedure of the potable water
system (with Hydrogen Peroxide (H202) HERLISIL or H BIO T50) again
(Ref. TASK 38-10-00-670-002).
(2) Flush the potable water three times with clean water to make sure
that the potable water system is clean.
5. Close-up
________
Subtask 38-10-00-410-063
A. Close Access
items.
Subtask 38-10-00-862-054
B. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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Page 282
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TASK 38-10-00-614-001
Pressurization of the Potable Water System from a Ground Air Supply
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 2M (6 FT)

No specific 1 AIR COMPRESSED SOURCE 6.9 BAR (100 PSI) - REGULATED,
FILTERED, DRY, OIL-FREE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-10-00-614-002 Depressurization of the Potable Water System
38-10-00-991-002 Fig. 202
3. __________
Job Set-up
Subtask 38-10-00-861-052

(Ref. TASK 24-42-00-861-001)

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Subtask 38-10-00-010-053
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at Zone 171.
(2) Open the service door 171AL.
Subtask 38-10-00-865-065-D
C. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,
**ON A/C 901-999,
**ON A/C ALL
Subtask 38-10-00-613-054
D. Fill the potable water system (Ref. TASK 12-15-38-613-001).

EFF :

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Page 284
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R
IAC
4. Procedure
_________
(Ref. Fig. 202/TASK 38-10-00-991-002)
Subtask 38-10-00-614-053
A. Pressurization of the Potable Water System
(1) Connect the AIR COMPRESSED SOURCE 6.9 BAR (100 PSI) - REGULATED,
FILTERED, DRY, OIL-FREE to the ground air connection at the service
panel 2023VU.
(2) Open the air pressurization valve (1).
(3) Operate the ground air supply to a pressure of 44 +3 -3 psi (3.03

+0.2 -0.2 bar).
(4) Close the air pressurization valve (1).
(6) Remove the ground air-supply source.
(7) If necessary depressurize the potable water system (Ref. TASK 38-10-
00-614-002).
5. Close-up
________
Subtask 38-10-00-410-055
A. Close Access
items.
(2) Close the service door 171AL.
(3) Remove the access platform(s).
Subtask 38-10-00-862-050
(1) (Ref. TASK 24-42-00-862-001)

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Page 285
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R
IAC
Potable Water Service-Panel
Figure 202/TASK 38-10-00-991-002

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Page 286
Nov 01/07
R
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TASK 38-10-00-614-002
Depressurization of the Potable Water System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-10-00-861-053

(Ref. TASK 24-42-00-861-001).

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Subtask 38-10-00-865-053
B. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,
**ON A/C 901-999,
**ON A/C ALL
Subtask 38-10-00-210-054
C. Make sure that the APU BLEED switch on the AIR COND panel 30VU is set to
OFF if the APU is running.
Subtask 38-10-00-010-055
D. Get Access
(1) Open the lavatory door.
(3) Open the access door 171AL.

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Page 288
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4. Procedure
_________
Subtask 38-10-00-614-054
A. Depressurization of the Potable Water System
(1) Turn and pull the fill and drain handle at the service panel 2023VU
from the NORMAL to the FILL position.
(2) Operate the water faucet in the lavatories to let air into the
system.
(3) Turn the fill and drain handle to the NORMAL position.
5. Close-up
________
Subtask 38-10-00-862-051
A. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).
Subtask 38-10-00-410-057
B. Close Access
(1) Close the lavatory door.
(2) Close the service door 171AL.

R

EFF :

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Page 289
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WATER STORAGE - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
R **ON A/C 001-012, 014-019, 101-199, 901-999,
The potable water tank is installed in the pressurized underfloor area LH

behind the rear cargo compartment. Air, which is tapped from the bleed air
cross-feed line, pressurizes it (Ref. AMM 38-41-00). An indication system
monitors the quantity of water in the tank (Ref. AMM 38-13-00).
**ON A/C 020-099,
The potable water tank is installed in the pressurized underfloor area RH

behind the forward cargo compartment. Air, which is tapped from the bleed
air cross-feed line, pressurizes it (Ref. AMM 38-41-00). An indication
system monitors the quantity of water in the tank (Ref. AMM 38-13-00).
**ON A/C ALL
2. __________________
Component Location
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN FUNCTIONAL DESIGNATION PANEL ZONE ACCESS
DOOR
-------------------------------------------------------------------------------
3000MM WATER TANK 171
2023VU POTABLE WATER SERVICE PANEL 171 171AL
12MA FILL/OVERFLOW DRAIN VALVE 171
3254MM FILL/OVERFLOW/DRAIN CONTROL HANDLE 2023VU 171 171AL
3251MM FILL DRAIN PORT 2023VU 171 171AL
3253MM OVERFLOW PORT 2023VU 171 171AL
3MA WATER CONTENTS QUANTITY TRANSMITTER 171
5MA LIMIT SWITCH 2023VU 171
2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
3MP LIMIT SWITCH 171
4MP DRAIN VALVE 133

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Page 1
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R Water Storage System - Component Location.
Figure 001

EFF :

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Page 2
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IAC
**ON A/C 020-099,
(Ref. Fig. 001A)
-------------------------------------------------------------------------------
DOOR
-------------------------------------------------------------------------------
16MA FILL/ DRAIN VALVE 171
3254MM FILL/DRAIN CONTROL HANDLE 2023VU 171 171AL
3251MM FILL/DRAIN PORT 2023VU 171 171AL
3257MM DRAIN PORT 138 192NB
3256MM OVERFLOW PORT 138 192NB
5MA LIMIT SWITCH 2023VU 171 171AL
4MP DRAIN VALVE 133
8MP OVERFLOW VALVE 138
14MP DRAIN VALVE 138
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001B)
-------------------------------------------------------------------------------
DOOR
-------------------------------------------------------------------------------
8MA FILL/OVERFLOW DRAIN VALVE 171
3254MM FILL/DRAIN CONTROL HANDLE 2023VU 171 171AL
3251MM FILL DRAIN PORT 2023VU 171 171AL
3253MM OVERFLOW PORT 2023VU 171 171AL
6MA CONTENTS GAUGE 2023VU 171 171AL
10MA TANK FULL CONTROL LIGHT 2023VU 171 171AL
5MA LIMIT SWITCH 2023VU 171
4MP DRAIN VALVE 133

R

EFF :

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Page 3
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IAC
R Water Storage System - Component Location
Figure 001A

EFF :

020-099, 38-11-00

Page 4
Nov 01/05

IAC
Water Storage System - Component Location
Figure 001B

R

EFF :

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Page 5
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IAC
**ON A/C ALL
3. __________________
System Description
**ON A/C 001-012, 014-019,
A. The Potable Water is kept in the water storage system.

(Ref. Fig. 002)
You fill the potable water tank from the potable-water service
panel-2023VU.
The potable-water service panel is located in the left-hand lower
fuselage, between FR65 and FR66. The panel has:
- a connection for the ground air-pressure unit,
- a fill/drain port for the potable water,
- an overflow drain port for the potable water,
- the fill/drain and overflow control handle,
- a water quantity indicator (Ref. AMM 38-13-00),
- the control light 2MP for the motorized drain valve 4MP,
- the limit switch 3MP,
- the limit switch 5MA.
When the door 171AL of the service panel 2023VU is opened, the limit
switch 5MA switches on the quantity indicating system (Ref. AMM
38-13-00). The limit switch 3MP closes to energize and open the motorized
drain valve 4MP when the control handle 3254MM is selected to DRAIN.
Placards are installed adjacent to all the service panel connections and
the fill/drain and overflow control handle to identify their operation.
**ON A/C 020-099,
A. The potable Water is kept in the storage system.

(Ref. Fig. 002A)
panel-2023VU.
fuselage, between FR65 and FR66. The panel has:
- a fill/drain port for the potable water,
- the fill/drain control handle,
- a water quantity indicator (Ref. AMM 38-13-00),
- the control light 6MP for the motorized overflow valve 8MP,
- the limit switch 5MA,

EFF :

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Page 6
May 01/06
R
IAC
Potable-Water System Service-Panel - Component Location
Figure 002

R

EFF :

001-012, 014-019, 38-11-00

Page 7
May 01/06

IAC
Potable-Water System Service-Panel - Component Location.
Figure 002A

R

EFF :

020-099, 38-11-00

Page 8
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- the limit switch 5MP.
When the door 171AL of the service panel 2023VU is opened, the limit
switch 5MA switches on the quantity indicating system (Ref. AMM
38-13-00).
When the control handle 3254MM is selected to the DRAIN position it
operates:
- the fill/drain valve 16MA,
- the limit switch 3MP.
The limit switch 3MP is then energized and operates:
- the motorized drain valve 14MP,
- the motorized overflow/ventilation valve 8MP,
- the motorized drain valve 4MP.
When the control handle is selected to the FILL position the limit
switch 5MP operates the overflow valve 8MP.
Placards are installed adjacent to all the service panel connections and
the fill/drain control handle to identify their operation.
R **ON A/C 101-199, 901-999,
A. Potable Water is kept in the water storage system.

(Ref. Fig. 002B)
panel-2023VU.
fuselage, between FR65 and FR66. The panel contains:
- a heated fill/drain port for the potable water,
- a heated overflow drain port for the potable water,
- the fill/drain and overflow control handle,
- the quantity indicator 6MA,
- the tank full control light 10MA,
- the control light 2MP for the motorized drain valve,
- The door microswitch 5MA.
When the door of the service panel is opened, the microswitch 5MA
switches on the quantity indicating system. Limit switch 3MP closes to
energize and open the motorized drain valve when the service-panel
control handle is selected to DRAIN. The motorized drain valve and its
panel are in Zone 133. Placards are installed adjacent to all the service
panel connections and the fill/drain and overflow control handle.
**ON A/C ALL
4. _____________________
Component Description

EFF :

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Page 9
Feb 01/07

IAC
Potable-Water System Service-Panel - Component Location
Figure 002B

R

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Page 10
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IAC
**ON A/C 001-012, 014-099,
A. Water Tank 3000MM

The potable water tank is installed in the pressurized underfloor area of
the RH fuselage, behind the forward cargo compartment. It is made of
Glassfiber Reinforced Plastic (GFRP). It is strengthened to accept the
rated pressure for the potable water system of between 22 and 25 psi (1.5
and 1.72 bar). The tank has a capacity of 200 l (53 USgal).
The tank is assembled with:
- an overflow port,
- an installation port for the water-contents quantity transmitter 3MA,
- a connection for fill/drain/distribution plumbing,
- a connection for air pressurization plumbing.
R **ON A/C 101-199, 901-999,
A. Water Tank 3000MM

The potable water tank is made of Carbonfiber Reinforced Plastic (CFRP).
It is strengthened to accept the rated pressure for the potable water
system (Ref. AMM 38-41-00). The capacity of the tank is 200 l (53 USgal).
The tank is attached to the aircraft structure with clamps.
The tank has:
- an overflow port,
- an installation port for the fill/overflow drain valve and for
draining,
- an installation port for the water-contents quantity transmitter 3MA,
- a connection for air pressurization system with an air-no-water valve.
**ON A/C 001-012, 014-019,
B. Fill/Overflow Drain Valve 12MA

The fill/overflow drain valve is installed directly onto the installation
port of the potable water tank. Tube assemblies connect the valve to the
tank overflow port and to the ports on the potable water service-panel.
The fill function of the valve also operates as a system drain
facility. You can manually select the fill and drain facilities on the
service panel. The overflow function operates only as an overflow outlet.

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Page 11
Feb 01/07

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**ON A/C 020-099,
B. Fill/Drain Valve 16MA

The fill/drain valve is installed below the cabin floor in Zone 171. The
valve is attached to the outer left support strut at STA3158/FR66. Tube
assemblies connect the valve to the potable water tank and to the potable
water service-panel.The fill function of the valve also operates as a
system drain facility. You can manually select the fill and drain
facilities on the service panel.
R **ON A/C 101-199, 901-999,
B. Fill/Overflow Drain Valve 8MA

The fill/overflow drain valve is installed between the water service
panel and the potable water tank. Tube assemblies connect the valve to
the tank and to the ports on the potable water service panel. The fill
function of the valve also operates as a system drain facility. You can
manually select the fill and drain facilities on the service panel. The
overflow function operates as an overflow outlet and a vent for the tank.
The operation of the fill/overflow drain handle opens the overflow port
when it is selected to the FILL or DRAIN position.
**ON A/C 020-099,
C. Overflow Valve 8MP

The overflow valve is installed below the cabin floor in the area of the
potable water tank at STA1536/FR35. The fill and drain limit switches 3MP
and 5MP which are installed on the potable water service-panel operate
the valve.
**ON A/C ALL
5. Operation
_________

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Feb 01/07

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**ON A/C 001-012, 014-019,
(Ref. Fig. 003)
A. Fill System
You can only fill the water tank when the fill/overflow drain valve 12MA
is open. The valve opens when you turn the control handle on the potable
water service panel from NORMAL to FILL and pull the control handle
out. With the control handle pulled out to its stop, the fill-drain and
overflow ducts open.
The maximum pressure required to fill the tank is 50 psi (3.4 bar). When
the tank is full, you must close the fill/overflow drain valve. The valve
closes when you push the control handle in and turn it from FILL to the
NORMAL position.
**ON A/C 020-099,
(Ref. Fig. 003A)
A. Fill System (with Electrical Power)

You fill the water tank when the fill/drain valve 16MA is open. The valve
opens when you turn the control handle on the potable water service panel
from NORMAL to FILL and pull the control handle out. With the control
handle pulled out to its stop, the fill/drain valve 16MA opens. The limit
switch 5MP is energized and opens the overflow/ventilation valve 8MP and
the contol light 6MP comes on.
the tank is full, the quantity transmitter closes the fill/drain valve.
The control handle is automatically pulled in and returns to the normal
position. In this position the limit switch 5MP is de-energized and
closes the motorized overflow/ventilation valve 8MP.
R **ON A/C 101-199, 901-999,
(Ref. Fig. 003B)
A. Fill System (with Electrical Power)

You can only fill the water tank when the fill/overflow drain valve 8MA
is open. The valve opens when you turn the control handle on the service
panel from NORMAL to FILL and pull the control handle out. With the
control handle pulled out to its stop, the fill-drain and overflow
ducts open.

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Page 13
Feb 01/07

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Potable Water System - Fill/Drain Procedures
Figure 003

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Page 14
May 01/06

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Figure 003A

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Page 15
May 01/06

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Figure 003B

R

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Page 16
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R The maximum pressure required to fill the tank is 50 psi (3.4 bar). When
R the tank is full, the quantity transmitter closes the fill/overflow drain
R valve. The control handle is automatically pulled in and returns to the
R NORMAL position and the tank full control light comes on.
R
R When you fill the system without electrical power, then there is no
R indication when the tank is full. The control handel will stay in the
R PULL TO FILL position. You must manually return the control handel to the
R NORMAL position to close the fill/overflow drain valve 8MA.
R **ON A/C 020-099,
6. _________
Operation
(Ref. Fig. 003A)
A. Fill System (without Electrical Power)

You can also fill the water tank when there is no electrical power.To do
so you must open the fill/drain valve 16MA and the overflow valve 8MP
manually.
To open the fill/drain valve 16MA you turn the control handle on the
potable water service panel from NORMAL to FILL.Then pull the control
handle out to its stop.
To open the overflow/ventilation valve 8MP you turn the control handle at
the overflow and drain panel 192NB from SHUT to OPEN.
There are no indications that the valves are open.
the tank is full, you must close the valves manually again.
**ON A/C ALL
B. Drain System
(Ref. AMM 38-14-00).

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TANK - WATER (3000MM) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-11-41-000-001
Removal of the Potable Water Tank 3000MM
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking plugs

No specific 1 CAP - BLANKING
No specific 1 PLUG - BLANKING
No specific 1 SCRAPER - NON METALLIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
21-21-41-000-001 Removal of the Recirculation Filter 4012HM (4013HM)
Power
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34
25-55-12-000-001 Removal of the AFT Cargo Compartment Partition FR65
38-14-42-000-001 Removal of the Fill/Overflow-Drain Valve 12MA
52-30-00-860-001 Open the FWD or AFT Cargo-Compartment Door with the
Yellow Electric Pump
53-43-11-000-001 Removal of the Support Struts
**ON A/C 020-099,
38-11-41-991-008 Fig. 401

38-11-41-991-007 Fig. 402

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Page 401
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
38-11-41-991-001 Fig. 403
**ON A/C 020-099,
38-11-41-991-001-A Fig. 403A
**ON A/C 101-199, 901-999,
38-11-41-991-001-B Fig. 403B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-11-41-861-050
A. Energize the aircraft electrical circuits

(Ref. TASK 24-42-00-861-001)
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-11-41-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position.
(2) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the access panels 161DW, 162DW (Ref. TASK 25-55-12-000-001).
(4) Remove the center support strut at FR65 (Ref. TASK 53-43-11-000-001).

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Page 402
Nov 01/07
R
IAC
Subtask 38-11-41-680-051
C. Drain the potable water system (Ref. TASK 12-24-38-680-001).
(1) Do not close the potable water-service panel-door 171AL.
**ON A/C 020-099,
Subtask 38-11-41-010-050-A
B. Get Access
(2) Open the FWD cargo - compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the access panels 131NW, 132PW (Ref. TASK 25-54-12-000-001).
(4) Removal of the access panels-support struts (31) and (34).

(Ref. Fig. 401/TASK 38-11-41-991-008)
(a) Remove the sealeant from the top and bottom part of the struts
with a SCRAPER - NON METALLIC.
(b) Remove the nuts (33) and the bolts (32) and remove the struts
(31) and (34).
(5) Remove the recirculation filter 4012HM (Ref. TASK 21-21-41-000-001).
(6) Removal of the air conditioning ducts.

(Ref. Fig. 402/TASK 38-11-41-991-007)
(7) Remove the fwd duct (41).

Detail B and C.
(a) Remove the clamps (43) and (45).
(b) Remove the bellows (44).
(c) Remove the duct (41) from the aircraft.
(8) Remove the bend duct (42).

Detail D, E, F and G.
(a) Remove the clamps (50), (52) and (54).

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Page 403
May 01/06
R
IAC
Access Panels-Support Struts
Figure 401/TASK 38-11-41-991-008

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020-099, 38-11-41

Page 404
Nov 01/97
R
IAC
INTENTIONALLY BLANK

R

38-11-41

Page 405
Nov 01/97

IAC
Air Conditioning Ducts
Figure 402/TASK 38-11-41-991-007- 13 (SHEET 1)

EFF :

020-099, 38-11-41

Page 406
Feb 01/96

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Page 407
Feb 01/96

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Page 408
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(b) Remove the bellows (53) and (55).
(9) Remove the bracket assembly (62).

Detail J.
(a) Remove the bolts (61) and the washers (60).
(b) Remove the bracket assembly from the aircraft.
NOTE : It may be necessary to loosen the clamps of the cable

____
bundle (which runs aft of the bracket assembly) to get
beter access to the aft bolts (61).
(10) Remove the rear duct (40).

Detail B and H.
(a) Remove the clamps (43), (63) and (64).
(b) Remove the bellows (44) and (66).
Subtask 38-11-41-680-051-A
(2) Examine the drain valve 14MP and make sure that it is open.
NOTE : If the the drain valve 14MP is not open, then you must open it
____
manually.
**ON A/C ALL
Subtask 38-11-41-941-052
D. Safety Precautions
(1) Put warning notices in position:

- in the cockpit on the Engine Control Panel 115VU to tell persons
not to start the engine(s),
- in the cockpit on the AIR COND Overhead Control Panel 30VU to tell
persons not to push the ENG 1 BLEED, ENG 2 BLEED and APU BLEED
pushbutton switches to the ON pos,
- on the HP ground connection to tell persons not to pressurize the
pneumatic system,
- on the Potable Water Service Panel 2023VU to tell persons not to
pressurize the potable water system.

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Page 409
May 01/06
R
IAC
R Subtask 38-11-41-865-056
R E. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R 2000VU WATER SYS 1MA D04
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R 2001VU WATER SYS-QUANT IND 1MA B06
R **ON A/C 901-999,
R 2001VU WATER SYS-QUANT-IND 1MA B06
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-11-41-560-051
A. Removal of the Fill/Overflow-Drain Valve 12MA
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A

_______
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO
WORK ON IT.
(1) Remove the fill/overflow-drain valve 12MA (5) (Ref. TASK 38-14-42-
000-001).

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Page 410
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Subtask 38-11-41-020-051
B. Removal of the Potable Water Tank

(Ref. Fig. 403/TASK 38-11-41-991-001)
(1) Disconnect the tank overflow line (2).
(2) Disconnect the air-pressure line (12).
(3) Disconnect the electrical connector 3 MA-A (6) from the quantity
R transmitter 3MA (7) and put CAP - BLANKING on the disconnected
R electrical connectors.
R
R (4) Disconnect the potable water distribution-line (4) and put PLUG -
R BLANKING on the disconnected line ends.
R (5) Put blanking plugs on the disconnected line ends.
R (6) Remove the clamps (3).
R (7) Remove the nuts (11) the washers (10) and the bolts (8).
R (8) Remove the brackets (9).
R (9) Remove the potable water tank 3000MM (1).
**ON A/C 020-099,
Subtask 38-11-41-020-051-A

_______
WORK ON IT.
(Ref. Fig. 403A/TASK 38-11-41-991-001-A)
(1) Disconnect the air pressure line (16).
(2) Disconnect the connection (15) at the tank.
(3) Disconnect the connection (13).
(4) Remove the clamps (20) and the overflow line (14).

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Page 411
Nov 01/02

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Potable Water Tank
Figure 403/TASK 38-11-41-991-001

R

EFF :

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Page 412
May 01/01

IAC
Potable Water Tank
Figure 403A/TASK 38-11-41-991-001-A

R

EFF :

020-099, 38-11-41

Page 413
Nov 01/97

IAC
(5) Disconnect the electrical connector 3MA-A (17) from the quantity
transmitter 3MA and put CAP - BLANKING on the disconnected electrical
connectors.
(6) Disconnect the connection (8) and put PLUG - BLANKING on the
disconnected line ends.
(7) Pull the distribution line assembly (7) out of the water tank (1).
(8) Remove and discard the cotter pin (11).
(9) Remove the washer (10) and the pin (9).
(10) Remove the clamps (2).
(11) Remove the potable water tank 3000MM (1).
NOTE : Make sure that you do not dent or cause damage to the tank.
____
Dents or damage to the tank could cause a leak to occur.
R **ON A/C 101-199, 901-999,
Subtask 38-11-41-020-051-B

_______
WORK ON IT.
(Ref. Fig. 403B/TASK 38-11-41-991-001-B)
(1) Disconnect the electrical connector 3MA-A from the quantity

transmitter 3MA and put CAP - BLANKING on the disconnected electrical
connectors.
(2) Disconnect the air pressure line (8).
(3) Disconnect the clamshell (6) and move the sleeve (5) back.
(4) Discard the O-rings (4).
(5) Disconnect the clamshell (18) and move the sleeve (17) over the pipe
(19).
(6) Pull the distribution line assembly (16) out of the water tank.

R

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Page 414
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IAC
(7) Discard the O-rings (15).
(8) Put PLUG - BLANKING on the disconnected line ends.
(9) Loosen the two tank attach clamps (9).
(12) Remove the nuts (21) the washers (22) and the bolts (23).
(13) Remove the brackets (20).
(14) Remove the potable water tank 3000MM (10).
NOTE : Make sure that you do not dent or cause damage to the tank.
____
Dents or damage to the tank could cause a leak to occur.

R

EFF :

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Page 415
Feb 01/07

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Potable Water Tank
Figure 403B/TASK 38-11-41-991-001-B12 (SHEET 1)

R

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Potable Water Tank
Figure 403B/TASK 38-11-41-991-001-B22 (SHEET 2)

R

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Page 417
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**ON A/C ALL
TASK 38-11-41-400-002
Installation of the Potable Water Tank 3000MM
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific Torque Wrench : range 0.00 to 1.20 m.daN

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-003 USA ASTM D 740

METHYL-ETHYL-KETONE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
3 O-rings 38-11-03 03 -130

4 O-rings 38-11-04 11 -160
11 cotter pin 38-11-03 01 -040
11 cotter pin 38-11-03 01A-040
15 O-rings 38-11-04 11 -160
24 cotter pin 38-11-04 02 -060
24 cotter pin 38-11-04 02A-060

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Page 418
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D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

21-21-41-400-001 Installation of the Recirculation Filter 4012HM
(4013HM)
Power
the External Power
25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34
25-55-12-400-001 Installation of the AFT Cargo Compartment Partition
FR65
Ground Air Supply
38-14-42-400-001 Installation of the Fill/Overflow-Drain Valve 12MA
38-41-00-790-002 Leak Check of the Air supply System
52-30-00-860-002 Close the FWD or AFT Cargo-Compartment Door with the
53-43-11-400-001 Installation of the Support Struts
38-13-00-710-001 Operational Test of the Quantity Indicating System
(for corrective action)
**ON A/C 020-099,
38-11-41-991-008 Fig. 401

38-11-41-991-007 Fig. 402
**ON A/C 001-012, 014-019,
38-11-41-991-001 Fig. 403
**ON A/C 020-099,
38-11-41-991-001-A Fig. 403A

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Page 419
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
38-11-41-991-001-B Fig. 403B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-11-41-860-051
A. Aircraft Maintenance Configuration
(1) Make sure that the electrical circuits are energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the access platforms are in position.
(3) Make sure that the cargo compartment door(s) is (are) open.
R Subtask 38-11-41-865-057
R B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,

R

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Page 420
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 901-999,
R **ON A/C 001-012, 014-019,
Subtask 38-11-41-560-050
C. Preparation for Installation

(Ref. Fig. 403/TASK 38-11-41-991-001)
(1) Make sure that the water tank is clean and in a good condition.
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(3) Clean the component interface and/or the adjacent area.
(4) Do an inspection of the component interface and/or the adjacent area.

R
R **ON A/C 020-099,
Subtask 38-11-41-560-050-A

(Ref. Fig. 403A/TASK 38-11-41-991-001-A)
Detail C.
(1) If necessary disassemble the distribution line (7).
(a) Remove the clamshell (6).
(b) Move the sleeve (5) back from over the O-rings (3).
(c) Remove and discard the O-rings (3).

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IAC
(2) Assemble the distribution line (7).
(a) Install the new O-rings (3) on the pipes (4) and (7).
(b) Move the sleeve (5) over the O-rings (3) and install the
clamshell (6).
R
R **ON A/C 101-199, 901-999,
Subtask 38-11-41-560-050-B

(Ref. Fig. 403B/TASK 38-11-41-991-001-B)
(1) Make sure that the water tank is clean and in a good condition.
(2) Remove the blanking plugs.
(3) Install new O-rings (15) on the distribution lines (16) and (19).
(4) Install new O-rings (4) on the distribution line (7).

R
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-11-41-420-054
A. Installation of Potable Water Tank

(Ref. Fig. 403/TASK 38-11-41-991-001)
(1) Put the potable water tank 3000MM (1) in position.
(2) Put the brackets (9) in position.
(3) Install the bolts (8) the washers (10) and the nuts (11).

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(4) Install the Clamps
WARNING : INSTALL THE CLAMPS OF THE POTABLE WATER TANK IN A POSITION

_______
THAT WILL PREVENT POSSIBLE INJURY TO PERSONNEL.
(a) Install the clamps (3) but do not tighten.
(b) Remove the blanking plugs.
(c) Connect the overflow line (2).
(d) Connect the air-pressure line (12).
(e) Tighten the clamps (3) and TORQUE to 0.6 m.daN (53.09 lbf.in).
(f) Connect the potable water distribution-line (4).
(5) Connect the Electrical Connector (6)
(a) Remove the blanking caps.
(b) Make sure that the electrical connectors are clean and in the
correct condition.
(c) Connect the electrical connector 3 MA-A (6) to the quantity

transmitter 3MA (7).
**ON A/C 020-099,
Subtask 38-11-41-420-054-A
A. Installation of the Potable Water Tank

(Ref. Fig. 403A/TASK 38-11-41-991-001-A)

_______
(a) Install the clamps (2) but do not tighten them.

R

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(b) Install the pin (9) the washer (10) and a new cotter pin (11).
NOTE : Make sure that you do not dent or cause damage to the
____
tank. Dents or damage to the tank could cause a leak to
occur.
(c) Remove the blanking caps and plugs.
(d) Install the distribution line assembly (7) in the tank and
connect the connector (8).
(e) Put the overflow line (14) in position and connect the connectors
(15) and (13)
(f) Put the clamps (20) in position.
(g) Install the washers (19), bolts (18) and nuts (21).
(h) Install the air pressure line and connect the connector (16).
(i) Tighten the clamps (2) and TORQUE to 0.6 m.daN (53.09 lbf.in).
(3) Connect the Electrical Connector (7)
(a) Remove the blanking caps from the electrical connectors.
correct condition.
(c) Connect the electrical connector 3MA-A (17) to the quantity

transmitter 3MA.
**ON A/C 101-199, 901-999,
Subtask 38-11-41-420-054-B
A. Installation of the Potable Water Tank

(Ref. Fig. 403B/TASK 38-11-41-991-001-B)
(2) Put the brackets (20) in position.

R

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_______
(a) Install the tank attach clamps (9) but do not tighten.
(b) Install the pin (26) the washer (25) and a new cotter pin (24).
NOTE : Make sure that you do not dent or cause damage to the
____
tank. Dents or damage to the tank could cause a leak to
occur.
(c) Remove the blanking plugs.
(d) Put the overflow line (7) in position.
(e) Move the sleeve (5) in position over the O-rings (4) and install
the clamshell (6).
(f) Connect the air-pressure line (8).
(g) Put the distribution line assembly (16) in position.
(h) Move the sleeve (17) in position over the O-rings (15) and
install the clamshell (18).
(i) Tighten the two tank attach clamps (9) and TORQUE to 0.6 m.daN
(53.09 lbf.in).
(5) Connect the Electrical Connector
(a) Remove the blanking caps.
correct condition.
(c) Connect the electrical connector 3 MA-A to the quantity

transmitter 3MA

R

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**ON A/C 001-012, 014-019,
Subtask 38-11-41-560-054
B. Installation of the Fill/Overflow-Drain Valve 12MA
(1) Install the fill/overflow-drain valve 12MA (5) (Ref. TASK 38-14-42-
400-001).
**ON A/C ALL
Subtask 38-11-41-860-050
C. Preparation for Test
(2) Make sure that the potable water air system does not leak (Ref. TASK
38-41-00-790-002).
(3) Fill the potable water system (Ref. TASK 12-15-38-613-001).
Subtask 38-11-41-710-051
D. Test
(1) Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the lavatory/galley In the lavatory/galley

- operate the water faucet. - water flows from the water faucet.
(2) If necessary do the test of the quantity indicating system (Ref. TASK
38-13-00-710-001).
(3) Make sure that there are no leaks.

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Aug 01/07
R
IAC
Subtask 38-11-41-670-050
E. Do the sterilization of the potable water system (Ref. TASK 38-10-00-670-

002).
5. Close-up
________
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-11-41-410-051
A. Close Access
(1) Install the center support strut at FR65 (Ref. TASK 53-43-11-400-001)
.
items.
(3) Install the access panels 161DW, 162DW (Ref. TASK 25-55-12-400-001).
(5) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002).
(6) De-energize the ground service network

(Ref. TASK 24-42-00-862-001).
**ON A/C 020-099,
Subtask 38-11-41-410-051-A
A. Close Access
(1) Install the air conditioning ducts.

(Ref. Fig. 402/TASK 38-11-41-991-007)
(a) Install the rear duct (40).

Detail B and H.
1
_ Put the duct (40) in position.
2
_ Install the bellows (44) and (66).
3
_ Install the clamps (43) and (63).

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R
IAC
4
_ Make sure that the bellows are located between the red marks.
5
_ Install the clamp (64) and make sure that it is fully around
the bracket (65).
(b) Install the bracket assembly (62).

Detail J.
1
_ Put the bracket assembly (62) in position.
2
_ Install the washers (60) and the bolts (61).
3
_ If removed, install the clamps of the cable bundle aft of the
bracket assembly.
(c) Install the bend duct (42).

Detail D, E, F and G.
1
_ Put the bend duct (42) in position.
2
_ Install the bellows (53) and (55).
3
4
_ Make sure that the bellows are located between the red marks.
5
_ Install the clamp (54) and make sure that it is fully around
the bracket (51).
(d) Install the fwd duct (41).

Detail B and C.
1
_ Put the duct (41) in position.
2
_ Install the bellows (44).
3
4
_ Make sure that the bellows are between the red marks.
(2) Install the recirculation filter 4012HM (Ref. TASK 21-21-41-400-001).

(Ref. Fig. 401/TASK 38-11-41-991-008)

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(3) Installation of the access panels-support struts (31) and (34).
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a) Clean the struts with CLEANING AGENTS (Material No. 11-003).
(b) Put the access panel-support struts (31) and (34) in position.
(c) Install the nuts (33) and the bolts (32).
(4) Operate the air condition system and make sure there are no leaks at
the installed ducts (Ref. TASK 12-33-21-618-001).
items.
(6) Installation of the access panels

(Ref. Fig. 403A/TASK 38-11-41-991-001-A)
(a) Install the access panels 132PW, 131NW (Ref. TASK 25-54-12-400-
001).
(8) Close the FWD cargo-compartment door (Ref. TASK 52-30-00-860-002).

(Ref. TASK 24-42-00-862-001).

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TANK - WATER (3000MM) - INSPECTION/CHECK
________________________________________
TASK 38-11-41-200-001
Visual Inspection of the Potable Water Tank
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 38-11-41-861-051

(Ref. TASK 24-41-00-861-002).
(1) Put the access platform in position at the forward cargo compartment.
Subtask 38-11-41-010-052
B. Get Access
(1) Open the Fwd Cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Remove the access panels 131NW, 132PW.

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(3) Remove the insulation from around the tank.
Subtask 38-11-41-614-050
C. Pressurize the potable water system (Ref. TASK 38-10-00-614-001).
4. Procedure
_________
Subtask 38-11-41-210-050
A. Make a visual inspection of the potable water tank and make sure that:
- there are no cracks leaks or damage.
- the distribution pipes are in good condition.
- the area around the tank is free of corrosion and is in a good
condition.
5. Close-up
________
Subtask 38-11-41-614-051
A. If necessary depressurize the potable water system (Ref. TASK 38-10-00-

614-002)
Subtask 38-11-41-410-054
B. Close Access
(1) Install the insulation around the tank.
(2) Install the access panels 131NW, 132PW.
items.
(4) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-11-41-862-052
C. De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002).

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DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
Potable water from the water tank is supplied through a system of
distribution lines. Routing for the distribution lines to the front and rear
galleys and lavatories is below the passenger compartment floor. A part of
R the forward distribution line to the front services goes through a hose.
R This hose is to protect the electronic avionic bay in case of water leaks.
R The end of this hose ends in the bilge. If there is a leak, the water will
R drain out of the fuselage drains.
The potable water-distribution lines are insulated and electrically heated
in section 13 to prevent ice formation in and around the lines (Ref.
30-73-00).
2. Component
__________________
Location
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3MB WATER HEATER-LAVATORY A 221 38-12-00
4MB WATER HEATER LAV.D 261 38-12-00
5MB WATER HEATER LAV.F 261 38-12-00
7MB WATER HEATER LAV.E 262 38-12-00
12MB5 WATER HEATER LAV.K 234 38-12-00
12MB6 WATER HEATER LAV.H FWD (B) 231 38-12-00
12MB7 WATER HEATER LAV.H FWD 221 38-12-00
12MB8 WATER HEATER LAV.H AFT RH 252 38-12-00
12MB9 WATER HEATER LAV.H AFT LH 251 38-12-00
3. __________________
System Description
A. Distribution
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)
**ON A/C 020-099,
(Ref. Fig. 001A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 001B)

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May 01/08

IAC
Potable Water Distribution - Schematic
Figure 001

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Page 2
Feb 01/96

IAC
Potable Water Distribution Schematic
Figure 001A

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Page 3
Feb 01/96

IAC
Potable Water Distribution Schematic
Figure 001B

R

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Page 4
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**ON A/C ALL
Mechanically or electrically operated valves control the supply of the

potable water system. Compressed air is used to pressurize the system to
supply water from the tank to the necessary service locations.
Compressed air is tapped from the cross feed line of the engine bleed air
and is connected to the water tank air-inlet (Ref. AMM 38-41-00).
R 4. _____________________
**ON A/C 001-012, 014-019,
A. Water Faucet
(Ref. Fig. 002)
The water faucets have a self-venting mixing valve, push-knob and spout.
The mixing valve includes a time delay device and is connected to the hot
(water heater) and the cold-water supply lines. The push-knob is
installed on the mixing valve and includes hot (red) and cold (blue)
water identification and selection arrows. Hot water, mixed flow, or cold
water is available when light pressure is applied to the push-knob. Water
flow will stop automatically after release of the push-knob and
completion of the mixing-valve time-delay sequence.
**ON A/C 020-099, 101-199, 901-999,
A. Water Faucet
**ON A/C 020-099,
(Ref. Fig. 002)
**ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
**ON A/C 020-099, 101-199, 901-999,
The water faucets have a self-venting mixing valve, push-lever and spout.

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Component Location
Figure 002

R

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Page 6
May 01/06

IAC
Component Location
Figure 002A

R

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Page 7
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IAC
The mixing valve includes a time delay device and is connected to the hot
(water heater) and the cold-water supply lines. The push-lever is
installed on the mixing valve and includes hot (red) and cold (blue)
water identification and selection arrows. Hot water, mixed flow, or cold
water is available when light pressure is applied to the push-lever.
Water flow will stop automatically after release of the push-lever and
completion of the mixing-valve time-delay sequence.
**ON A/C 001-012, 014-099,
B. Manual Shut-off Valve

(Ref. Fig. 002)
The manual shut-off valve isolates the water faucet from the
potable-water distribution system, when closed. It is usual for the valve
to remain OPEN to permit the free flow of water to the faucet. The
shut-off valve is installed under the washbasin and you can clearly see
the OPEN and SHUT positions.
C. Water Heater
(Ref. Fig. 002)
The water heater is installed under the washbasin inside the sanitary
unit cabinet. The potable-water supply line is connected to the heater
inlet and the outlet is connected to the water faucet. The water heater
has a capacity of 1.5 l (0.4 US gal), the maximum quantity of water that
can be heated at one time. The water heater ON/OFF switch is found on the
top part of the unit.
When you set the ON/OFF switch to ON the water heating element energizes
(control light is on). When the water heats to a set temperature, a
thermostat opens to remove the electrical power from the heating element.
When the water temperature drops (usual heat decrease or as cold water
replaces used hot water) the thermostat closes to energize the heating
element again.
This sequence continues for as long as the water temperature changes and
the ON/OFF switch is set to ON.
The thermostat is set to open (GO OFF) when the water temperature
increases to 48 DEG.C (118.40 DEG.F). It is set to close (COME ON) when
the water temperature decreases to 45 DEG.C (113.00 DEG.F).
An over-temperature safety device which has a temperature range of 55
DEG.C (131.00 DEG.F) to 65 DEG.C (149.00 DEG.F) protects the heating
element.
You can reset the safety device with the pushbutton which is on the top
part of the water heater (under a cover).

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**ON A/C 101-199, 901-999,
B. Manual Shut-off Valve

(Ref. Fig. 002A)
The manual shut-off valve isolates the water faucet and the toilet from
the potable-water distribution system when closed. It is usual for the
valve to remain in the OPEN position. The shut-off valve is installed
under the toilet shroud. A control handle which is attached to the
shut-off valve is used to close and open the valve.
The control handle is located on the sanitary cabinet wall, under the
washbasin just above the lavatory floor.
You gain access to the control handle through the sanitary cabinet door.
C. Water Heater
(Ref. Fig. 002A)
The water heater is installed under the washbasin inside the sanitary
unit cabinet. The potable-water supply line is connected to the heater
inlet and the outlet is connected to the water faucet. The water heater
has a capacity of 1.5 l (0.4 US gal), the maximum quantity of water that
can be heated at one time. The water heater ON/OFF switch is found on the
top part of the unit.
When you set the ON/OFF switch to ON the water heating element energizes
(control light is on). When the water heats to a set temperature, a
thermostat opens to remove the electrical power from the heating element.
When the water temperature drops (usual heat decrease or as cold water
replaces used hot water) the thermostat closes to energize the heating
element again.
This sequence continues for as long as the water temperature changes and
the ON/OFF switch is set to ON.
The thermostat is set to open (GO OFF) when the water temperature
increases to 51.7 DEG.C (125.06 DEG.F). It is set to close (COME ON) when
the water temperature decreases to 45 DEG.C (113.00 DEG.F).
An over-temperature safety device which has a temperature range of 72
DEG.C (161.60 DEG.F) to 82 DEG.C (179.60 DEG.F) protects the heating
element.
You can reset the safety device with the pushbutton which is on the top
part of the water heater (under a cover).
D. Rinse Valve
The toilet rinse valve is solenoid controlled and is electrically
operated. (Ref. AMM 38-31-00).

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Page 9
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Water Heater - Electrical Schematic
Figure 003

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Page 10
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DISTRIBUTION - MAINTENANCE PRACTICES
____________________________________
TASK 38-12-00-820-001
Adjustment of the Water-Flow Time of the Water Faucet
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 SCREWDRIVER - FLAT HEAD

No specific 1 STOPWATCH
No specific 1 WRENCH - HEXAGONAL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 001-012, 014-099,
38-12-00-991-001 Fig. 201
**ON A/C 101-199, 901-999,
38-12-00-991-001-A Fig. 201A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 38-12-00-010-055
B. Get Access
(1) Open the applicable lavatory door.
(2) Make sure that the potable water shutoff valve in the lavatory is
open.
Subtask 38-12-00-865-057-E
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 020-099,
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-019,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
R **ON A/C 101-199,

R
**ON A/C 901-999,

**ON A/C ALL
Subtask 38-12-00-614-052
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 201/TASK 38-12-00-991-001)

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Water-Flow Time Adjustment
Figure 201/TASK 38-12-00-991-001

R

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Page 204
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**ON A/C 101-199, 901-999,
(Ref. Fig. 201A/TASK 38-12-00-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-12-00-820-050
A. Adjustment of the Water-Faucet Flow Time
NOTE : Make sure that the water nozzle is clean and not calcified before
____
you do this task|
NOTE : The manufacturer has pre-adjusted the flow time of the

____
water-faucet to 10 +2-2 s.
Table 1 - Water-Faucet Data Setting

-------------------------------------------------------------------------------
I System Press I Normal Operating I Duration of I Flow Rate I
I I Press I Water Flow I I
--------------------I----------------------I----------------I-----------------I
I Between I Between I Between I I
I 1.24 and 2.02 bar I 1.72 and 1.93 bar I 10 and 20 s I 2l/min I
I (18 and 30 psi) I (25 and 28 psi) I I(0.53 USgal/min) I
-------------------------------------------------------------------------------
(1) Set the water-faucet temperature control to the central position

before you adjust the water-faucet flow time.
(2) Remove the cover (1).
(3) Use a SCREWDRIVER - FLAT HEAD and adjust the water-flow time as
follows:
(4) Turn the adjusting screw in the knob (2) clockwise to decrease the
flow time.
(5) Turn the adjusting screw counterclockwise to increase the flow time.
(6) Operate the push knob (2).

R

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Water-Flow Time Adjustment
Figure 201A/TASK 38-12-00-991-001-A

R

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R (7) Use a STOPWATCH and make sure that the water flows for between 10 and
R 20 seconds.
NOTE : The water pressure and the temperature effect the flow time of
____
the water faucet; the colder the water, the longer the flow
time.
The maximum flow time of the water should not be more than 20
seconds.
(8) Do the procedure again if the flow time is not satisfactorily.
(9) Install the cover (1).
**ON A/C 101-199, 901-999,
Subtask 38-12-00-820-050-A
A. Adjustment of the Water-Faucet Flow Time
NOTE : Make sure that the water nozzle is clean and not calcified before
____
you do this task|
NOTE : The manufacturer has pre-adjusted the flow time of the

____
water-faucet to 10 +2-2 s.
Table 1 - Water-Faucet Data Setting

-------------------------------------------------------------------------------
I System Press I Normal Operating I Duration of I Flow Rate I
I I Press I Water Flow I I
--------------------I----------------------I----------------I-----------------I
I Between I Between I Between I I
I 1.24 and 2.02 bar I 1.72 and 1.93 bar I 3 and 16 s I 2l/min I
I (18 and 30 psi) I (25 and 28 psi) I I(0.53 USgal/min) I
-------------------------------------------------------------------------------
(1) Set the water-faucet temperature control to the central position

before you adjust the water-faucet flow time.
(2) Remove the knob (3)
(a) Remove the cove (1).
(b) Use a WRENCH - HEXAGONAL and loosen the screw (2).
(3) Use a SCREWDRIVER - FLAT HEAD and adjust the water-flow time as
follows:

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(4) Turn the adjusting screw in the water faucet (4) clockwise to
decrease the flow time.
(5) Turn the adjusting screw counterclockwise to increase the flow time.
(6) Operate the water faucet (4).
R (7) Use a STOPWATCH and make sure that the water flows for between 3 and
R 16 seconds.
NOTE : The water pressure and the temperature effect the flow time of
____
the water faucet; the colder the water, the longer the flow
time.
The maximum flow time of the water should not be more than 16
seconds.
(8) Do the procedure again if the flow time is not satisfactorily.
(9) Put the knob (3) in position and tighten the screw (2).
(10) Install the cover (1).
**ON A/C ALL
5. Close-up
________
Subtask 38-12-00-614-053
A. Depressurize the potable water system (Ref. TASK 38-10-00-614-002).
Subtask 38-12-00-410-057
B. Close Access
items.
Subtask 38-12-00-862-054
C. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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DISTRIBUTION - ADJUSTMENT/TEST
______________________________
TASK 38-12-00-710-001
Operational Test of the Potable Water-Distribution System (with the APU)
NOTE : Only the operational test of the potable water-distribution system in a

____
lavatory/galley is given. The procedure is applicable to all the other
lavatories/galleys.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 38-12-00-861-055

(Ref. TASK 24-41-00-861-002).

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Subtask 38-12-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-12-00-010-054
C. Make sure that the potable water shutoff valve in the lavatory/galley is
open.
Subtask 38-12-00-613-050
4. Procedure
_________
Subtask 38-12-00-710-051
A. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the lavatory/galley In the lavatory/galley


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5. Close-up
________
Subtask 38-12-00-410-054
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-00-862-055
B. De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002).

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TASK 38-12-00-710-002
Operational Test of the Potable Water-Distribution System (with a Ground

Air-Supply Cart)
NOTE : Only the operational test of the potable water-distribution system in a

____
lavatory/galley is given. The procedure is applicable to all the other
lavatories/galleys.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific access platform 1.0 m (3 ft. 3 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 38-12-00-861-052
A. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002).

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Subtask 38-12-00-865-059-C
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-12-00-010-051
C. Get Access
(1) Put the access platform in position at Zone 171.
(2) Get access to the lavatories and galleys.
(3) Make sure that the potable water shutoff valve in the lavatories and
in the galleys is set to the OPEN position.
Subtask 38-12-00-613-053
NOTE : Do not close the access panel 171AL.

____

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Aug 01/07

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Subtask 38-12-00-480-050
E. Connect the Ground Air-Supply Cart
(1) Put the ground air-supply cart in position at Zone 171.
(2) Connect the ground air-supply cart to the ground air-pressure

connection at the service panel 2023VU.
4. Procedure
_________
Subtask 38-12-00-614-051
A. Presurize the Potable Water System
(1) Open the ground air-pressure charging-valve at the service panel

2023VU.
(2) Operate the reducing valve of the ground air-supply cart and
pressurize the potable water tank to 23 +3 -3 psi (1.5857 +0.2068 -
0.2068 bar).
Subtask 38-12-00-710-054
B. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the lavatory/galley: In the lavatory/galley:

5. Close-up
________
Subtask 38-12-00-080-050
A. Disconnect the Ground Air-supply Cart
(1) Close the ground air-pressure charging-valve at the service panel

2023VU.
(2) Disconnect and remove the ground air-supply cart.

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Page 506
May 01/07
R
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Subtask 38-12-00-410-051
B. Close Access
items.
(2) Close the access panel 171AL.
Subtask 38-12-00-862-052
C. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).
R

EFF :

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Page 507
Feb 01/08

IAC
TASK 38-12-00-710-004
Operational Test of a Potable Water Heater
NOTE : The test of the water heater in one lavatory is given. The procedure is
____
the same for all the other water heaters.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CART - SERVICING, WATER, POTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 38-12-00-861-053

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Page 508
Feb 01/08
R
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INTENTIONALLY BLANK

R

38-12-00

Page 509
Feb 01/08

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INTENTIONALLY BLANK

R

38-12-00

Page 510
Feb 01/08

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Subtask 38-12-00-865-058-E
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,


EFF :

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Page 511
Nov 01/07

IAC
**ON A/C ALL
Subtask 38-12-00-010-052
C. Get Access
(2) Open the sanitary cabinet door.
(3) Make sure that the water heater switch is in the OFF position.
(4) Make sure that the shutoff valve in the potable water system is in
the OPEN position.
Subtask 38-12-00-680-050
D. Drain the potable water system (Ref. TASK 12-24-38-680-001).
Subtask 38-12-00-480-051
E. Connect the CART - SERVICING, WATER, POTABLE to the FILL port at the
service panel but do not fill at this time.
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-12-00-710-055
A. Operational Test of the Water Heater
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the lavatory: In the lavatory:

- put the water heater switch to - the control light does not come on.
the ON position.
- put the water heater switch to - the water heater does not operate.
the OFF position.
2. At the service panel 2023VU: In the potable water system:

EFF :

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Page 512
Nov 01/07
R
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- fill the water system with 30 l
(7.93 USgal) of water.
NOTE : You must fill the system

____
with minimum 10% water
quantity to do this test.
- pressurize the potable water - the potable water system is

system (Ref. TASK 38-10-00-614- pressurized.
001).

- operate the water faucet. - water flows into the washbasin.
- the water heater control-light is

off.
- the water heater does not operate.
- put the water heater switch to - the water heater operates.

the ON position.
- turn the mixing timer - the water heater control-light comes

control-knob to the hot on.
position (red band).
4. In the lavatory: - hot water flows into the washbasin.

- after 23 minutes operat the the
water faucet.
5. In the water heater system: In the lavatory:

- the thermo switch controls the - the water temperature increases to
operation of the water heater. between 45 DEG.C (113.00 DEG.F) and
48 DEG.C (118.40 DEG.F).
NOTE : The control light on the water heater will only go off when:
____
- the water heater is switched off,
- the water heater is in operation and there is an overtemperature,
- the quantity transmitter 3MA gives a low water level signal.

R

EFF :

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Page 513
Nov 01/07

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**ON A/C 020-027,
Subtask 38-12-00-710-055-B
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- put the water heater switch to - the water heater control light does
the ON position. not come on.
NOTE : The control light on the

____
water heater will only go
off when:
- the water heater is
switched off,
- the water heater is in
operation and there is
an over-temperature,
- the quantity transmitter
gives a low water level
signal.


____

001).

- the water heater control light comes
on.
- the water heater operates.
4. In the water heater system:

R

EFF :

020-027, 38-12-00

Page 514
Nov 01/07

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the thermo switch controls the
operation of the water heater.
5. In the lavatory:
- turn the mixing timer
control-lever to the WARM (red)
position.
- after 25 minutes operate the - warm water flows into the washbasin.
water faucet. - the water temperature increases to
31.0 +4 -4 DEG.C (87.80 +7.20 -7.20
DEG.F).

- operate the water faucet until - the water heater operates.
1.0 l (0.26 USgal) of water
flows into the washbasin.
- after 8 minutes reheat make - warm water flows into the washbasin.
sure that the mixing timer - the water temperature increases to
control-lever is in the WARM 31.0 +4 -4 DEG.C (87.80 +7.20 -7.20
(red) position. DEG.F).
- operate the water faucet.
7. At the potable-water service

panel:
- release the pressure from the
potable water system (Ref. TASK
38-10-00-614-002).

- operate the water faucet and - the water heater does not operate
wait until no water comes from - the indicator light stays on.
the water faucet.
NOTE : The Water Low level-Sensor (in
____
the tank of the water heater)
will de-energize the heating
circuit (when the water level
falls below the sensor), but the
indication light will stay on.

EFF :

020-027, 38-12-00

Page 515
Nov 01/07
R
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**ON A/C 028-099, 101-199, 901-999,
Subtask 38-12-00-710-055-C
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- put the water heater switch to - the water heater control light does
the ON position. not come on.
NOTE : The control light on the

____
water heater will only go
off when:
- the water heater is
switched off,
- the water heater is in
operation and there is
an over-temperature,
- the quantity transmitter
gives a low water level
signal.


____

001).

- the water heater control light comes
on.
- the water heater operates.
4. In the water heater system:

R

EFF :

028-099, 101-199, 901-999, 38-12-00

Page 516
Nov 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the thermo switch controls the
operation of the water heater.
5. In the lavatory:
- turn the mixing timer
control-lever to the WARM (red)
position.
- after 25 minutes operate the - warm water flows into the washbasin.
water faucet. - the water temperature increases to
39.0 +5 -5 DEG.C (102.20 +9.00 -9.00
DEG.F).

- operate the water faucet until - the water heater operates.
1.0 l (0.26 USgal) of water
flows into the washbasin.
- after 8 minutes reheat make - warm water flows into the washbasin.
sure that the mixing timer - the water temperature increases to
control-lever is in the WARM 39.0 +5 -5 DEG.C (102.20 +9.00 -9.00
(red) position. DEG.F).
- operate the water faucet.
7. At the potable-water service

panel:
- release the pressure from the
potable water system (Ref. TASK
38-10-00-614-002).

- operate the water faucet and - the water heater does not operate
wait until no water comes from - the indicator light stays on.
the water faucet.
NOTE : The Water Low level-Sensor (in
____
the tank of the water heater)
will de-energize the heating
circuit (when the water level
falls below the sensor), but the
indication light will stay on.

EFF :

028-099, 101-199, 901-999, 38-12-00

Page 517
Nov 01/07
R
IAC
**ON A/C ALL
Subtask 38-12-00-210-053
B. Examine the work area and make sure that there are no leaks.
NOTE : Leaks are not allowed.

____
Subtask 38-12-00-613-055
C. If necessary fill the potable water system (Ref. TASK 12-15-38-613-001).
5. Close-up
________
Subtask 38-12-00-410-053
A. Close Access
items.
(2) Close the sanitary cabinet door.
Subtask 38-12-00-862-053
B. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).

EFF :

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Page 518
Nov 01/07
R
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VALVE - POTABLE WATER - REMOVAL/INSTALLATION
____________________________________________
TASK 38-12-14-000-001
Removal of a Potable Water-Shutoff Valve
NOTE : The removal of the shutoff valve is the same in all the lavatories.
____
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 CONTAINER 1 L (1/4 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-45-22-000-001 Removal of the Toilet Shroud and the Seat

**ON A/C 001-012, 014-099,
38-12-14-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-12-14-991-001-A Fig. 401A

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Page 401
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-14-861-050
Subtask 38-12-14-614-051
B. Depressure the potable water system (Ref. TASK 38-10-00-614-002).
R Subtask 38-12-14-865-053-C
R C. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R 2001VU WATER SYS 1MP D01
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R 2001VU WATER SYS-DRAIN 1MP B05

EFF :

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Page 402
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
**ON A/C 001-012, 014-099,
Subtask 38-12-14-010-051
D. Get Access
(Ref. Fig. 401/TASK 38-12-14-991-001)
(1) Get access to the passenger cabin.
(2) Open the door of the lavatory.
(4) Put a CONTAINER 1 L (1/4 USGAL) below the shutoff valve (4).
**ON A/C 101-199, 901-999,
Subtask 38-12-14-010-051-A
D. Get Access
(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
(4) Remove the toilet shroud (Ref. TASK 25-45-22-000-001)
(5) Put a CONTAINER 1 L (1/4 USGAL) below the shutoff valve (12).

EFF :

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Page 403
Aug 01/07

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Shutoff Valve
Figure 401/TASK 38-12-14-991-001

R

EFF :

001-012, 014-099, 38-12-14

Page 404
May 01/06

IAC
Shutoff Valve
Figure 401A/TASK 38-12-14-991-001-A

R

EFF :

101-199, 901-999, 38-12-14

Page 405
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-12-14-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-12-14-020-050
A. Removal of the Shutoff Valve (4)

(Ref. Fig. 401/TASK 38-12-14-991-001)
(1) Disconnect the pipe connections (3).
(2) Remove the bolts (1) and the washers (2) and the shutoff valve (4).
(3) If necessary remove the shutoff valve (4) from the bracket.
R **ON A/C 101-199, 901-999,
Subtask 38-12-14-020-050-A
A. Removal of the Shutoff Valve (12)

(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
(1) Disconnect the pipe connections (8).
(2) Remove the counter sink screws (4) and the counter sink washers (5).
(3) Remove the shutoff valve (12) together with the bracket (9).
(4) If necessary remove the bolts (11) the washers (10) and the bracket
(9) from the shutoff valve (12).

EFF :

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Page 406
Feb 01/07

IAC
(5) If necessary remove the control rod (2)
(a) Remove the nuts (13) the washers (14) and the counter sink screws
(1).
(b) remove the control rod (2) together with the brackets (3) and
(6).

R

EFF :

101-199, 901-999, 38-12-14

Page 407
Feb 01/07

IAC
**ON A/C ALL
TASK 38-12-14-400-001
Installation of a Potable Water-Shutoff Valve
NOTE : The installation of the shutoff valve is the same in all the lavatories.
____
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-45-22-400-001 Installation of the Toilet Shroud and the Seat
Ground Air Supply
**ON A/C 001-012, 014-099,
38-12-14-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-12-14-991-001-A Fig. 401A

EFF :

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Page 408
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-14-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002)
R Subtask 38-12-14-865-054-C
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

EFF :

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Page 409
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-12-14-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-12-14-420-050
A. Installation of the Shutoff Valve (4)

(Ref. Fig. 401/TASK 38-12-14-991-001)
(1) Put the shutoff valve (4) in position and install the washers (2) and
the bolts (1).
(2) Connect the connections (3).

EFF :

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Page 410
Aug 01/07

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**ON A/C 101-199, 901-999,
Subtask 38-12-14-420-050-A
A. Installation of the Shutoff Valve (12)

(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
(1) If removed install the control rod (2).
(a) Put the bracket (3) in position on the lavatory (15).
(b) Install the counter sink screws (1) the washers (14) and the nuts
(13).
(2) If removed, install the bracket (9) to the shutoff valve (12) with
the washers (10) and the screws (11).
(3) Put the brackets (9) and (6) and the shutoff valve (12) in position
against the structure (7).
(4) Make sure that the control lever (2) is in position on the shutoff
valve (12).
(5) Install the counter sink washers (5) and the counter sink screws (4).
(6) Connect the connections (8).
R **ON A/C ALL
R Subtask 38-12-14-865-055-C
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,

R

EFF :

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Page 411
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-12-14-862-050
C. De-energize the electrical circuits (Ref. TASK 24-41-00-862-002).
**ON A/C 001-012, 014-099,
Subtask 38-12-14-790-051
D. Leak Check
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001).
(3) Make sure the shutoff valve (4) is in the open position.

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(4) Examine the shutoff valve (4) for leaks.
NOTE : No leaks are permitted.

____
R **ON A/C 101-199, 901-999,
Subtask 38-12-14-790-051-A
D. Leak check
001).
(3) Make sure the shutoff valve (12) is in the OPEN position.
(4) Examine the shutoff valve (12) for leaks.

____
**ON A/C ALL
Subtask 38-12-14-670-050
E. Do the sterilization of the potable water system (Ref. TASK 38-10-00-670-

002).
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 38-12-14-410-051
A. Close Access
items.
(2) Remove the container.
(3) Close the sanitary door.
(4) Close the door of lavatory.

EFF :

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Page 413
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R **ON A/C 101-199, 901-999,
Subtask 38-12-14-410-051-A
A. Close Access
items.
(3) Install the toilet shroud (Ref. TASK 25-45-22-400-001).
(4) Close the sanitary door.
(5) Close the door of lavatory.

R

EFF :

101-199, 901-999, 38-12-14

Page 414
Feb 01/07

IAC
WATER HEATER - REMOVAL/INSTALLATION
___________________________________
TASK 38-12-16-000-001
Removal of the Water Heater
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 19-003 USA AMS 3819

LINT-FREE COTTON CLOTH (Ref. 20-31-00)

EFF :

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Page 401
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
38-12-16-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-12-16-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-16-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-12-16-614-050
B. Depressurize the potable water system (Ref. TASK 38-10-00-614-002).

EFF :

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Page 402
Nov 01/07
R
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Subtask 38-12-16-865-058-E
C. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,


EFF :

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Page 403
Nov 01/07

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**ON A/C 001-012, 014-099,
Subtask 38-12-16-010-050-B
D. Get Access
(1) Get access to the lavatory.
(2) Turn the shutoff valve (4) to the SHUT position.
(3) Turn the switch (6) to the OFF position.
(4) Push the water faucet to release the pressure in the water heater.
**ON A/C 101-199, 901-999,
Subtask 38-12-16-010-050-C
D. Get Access
(2) Turn the shutoff valve (9) to the CLOSED position.
(3) Turn the switch (7) to the OFF position.
(4) Push the water faucet to release the pressure from the water heater.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-12-16-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-12-16-991-001-A)

EFF :

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Page 404
Nov 01/07
R
IAC
Water Heater
Figure 401/TASK 38-12-16-991-001

R

EFF :

001-012, 014-099, 38-12-16

Page 405
Aug 01/06

IAC
Water Heater
Figure 401A/TASK 38-12-16-991-001-A

R

EFF :

101-199, 901-999, 38-12-16

Page 406
Feb 01/07

IAC
**ON A/C ALL
WARNING : DO NOT TOUCH THE WATER HEATER UNTIL IT IS SUFFICIENTLY COOL TO

_______
PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).
**ON A/C 001-012, 014-099,
Subtask 38-12-16-020-052
A. Removal of the Water Heater (1)
(1) Put a CONTAINER 1 L (1/4 USGAL) below the water heater to collect the
unwanted water.
(2) Disconnect the electrical connector (8).
(3) Put the CAP - BLANKING on the disconnected electrical connectors.
(4) Disconnect the pipe (3) from the water heater.
(5) Disconnect the pipe (5) from the water heater.
(7) Remove the water heater (1).
(8) Put blanking plugs on the disconnected line ends.
(9) Dry the area with a lint free cloth MISCELLANEOUS (Material No. 19-
003).
**ON A/C 101-199, 901-999,
Subtask 38-12-16-020-052-A
A. Removal of the Water Heater (1)
(1) Put a CONTAINER 1 L (1/4 USGAL) below the water heater to collect the
unwanted water.
(3) Put blanking caps on the disconnected electrical connectors.

EFF :

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Page 407
Nov 01/07
R
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(4) Remove the nut (5) and disconnect the bonding strap (6).
(5) Disconnect the pipes (3) and (4) from the water heater (1).
(7) Remove the water heater (1).
(9) Dry the area with a lint free cloth MISCELLANEOUS (Material No. 19-
003).

R

EFF :

101-199, 901-999, 38-12-16

Page 408
Nov 01/07

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**ON A/C ALL
TASK 38-12-16-400-001
Installation of the Water Heater
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

20-28-00-912-004 Electrical Bonding of Components With Conductive
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
External Power
Ground Air Supply
38-12-00-710-004 Operational Test of a Potable Water Heater
**ON A/C 001-012, 014-099,
38-12-16-991-001 Fig. 401

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
38-12-16-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-16-860-051
(1) Make that the electrical circuits are energized (Ref. TASK 24-41-00-
861-002).
38-10-00-614-002).
Subtask 38-12-16-865-059-E
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,

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Page 410
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,

**ON A/C ALL
Subtask 38-12-16-560-050
C. Preparation of the Removed Component
(2) Make sure that the component is in a good condition
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-12-16-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-12-16-991-001-A)

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Nov 01/07
R
IAC
**ON A/C 001-012, 014-099,
Subtask 38-12-16-420-051
A. Installation of the Water Heater (1)
(1) Put the water heater (1) in position.
(2) Install the clamps (2).
(a) TORQUE the clamps (2) with the P/N ASNA0032-112 and a width of 13
mm (0.51 in.) to 0.6 m.daN (53.09 lbf.in).
(b) TORQUE the clamps (2) with the P/N ASNA0033-112 and a width of 8
(3) Remove the blanking plugs from the disconnected lines.
(4) Connect the pipe (3) and (5) to the water heater (1) and TORQUE the
pipes to between 1.41 and 1.69 m.daN (10.39 and 12.46 lbf.ft).
(5) Remove the blanking caps.
(6) Make sure that the electrical connectors are clean and in the correct
condition.
(7) Connect the electrical connector (8).
(8) Turn the shutoff valve (4) to the OPEN position.
Subtask 38-12-16-860-050
B. Preparation for Test
(2) Turn the switch (6) to the ON position.
(3) If necessary fill the potable tank (Ref. TASK 12-15-38-613-001).

R

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Page 412
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-12-16-420-051-A
A. Installation of the Water Heater (1)
(1) Put the water heater (1) in position.
(a) TORQUE the clamps (2) with the P/N ASNA0032-112 and a width of 13
(b) TORQUE the clamps (2) with the P/N ASNA0033-112 and a width of 8
(3) Remove the blanking plugs from the disconnected lines.
(4) Connect the pipes (3) and (4) to the water heater (1) and TORQUE to
between 1.41 and 1.69 m.daN (10.39 and 12.46 lbf.ft).
(5) Put the bonding strap (6) in position and install the nut (5).
(6) Protect the bonding (Ref. TASK 20-28-00-912-004).
condition.
Subtask 38-12-16-860-050-A
(2) Turn the switch (7) to the ON position.
(3) If necessary fill the potable tank (Ref. TASK 12-15-38-613-001).

R

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Page 413
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IAC
**ON A/C ALL
Subtask 38-12-16-710-050
C. Do the operational test of the water heaters (Ref. TASK 38-12-00-710-

004).
5. Close-up
________
Subtask 38-12-16-410-051-A
A. Close Access
items.
Subtask 38-12-16-862-052

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IAC
R TASK 38-12-16-000-002
R Removal of the Over Pressure and Relief Valve
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R A. Fixtures, Tools, Test and Support Equipment
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R No specific circuit breaker(s) safety clip(s)

R No specific 1 CONTAINER 1 L (1/4 USGAL)
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 24-42-00-861-001 Energize the Ground Service Network from the External

R Power
R 38-10-00-614-002 Depressurization of the Potable Water System
R 3. __________
Job Set-up
R Subtask 38-12-16-861-052
R A. Energize the ground service network

R (Ref. TASK 24-42-00-861-001).
R Subtask 38-12-16-614-052
R B. Depressurize the potable water system (Ref. TASK 38-10-00-614-002).

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R Subtask 38-12-16-865-060
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099,
R 2001VU LAV AFT-HOT WATER- 9MB E04
R **ON A/C 001-012, 014-019,
R **ON A/C 020-099,
R 2001VU LAV AFT-HOT WATER- 2MB C02
R **ON A/C 101-199,
R 2001VU LAV AFT-HOT WATER-M 9MB B03

R 2001VU LAV AFT-HOT WATER-D/L 2MB B02
R **ON A/C 901-999,
R 2001VU LAV AFT-HOT WATER-E 9MB B03

R 2001VU LAV AFT-HOT WATER-D 2MB B02

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R **ON A/C ALL
R Subtask 38-12-16-010-055
R D. Get access to the related water heater in the lavatory.
R (1) Close the potable water shutoff valve.
R (2) Put a CONTAINER 1 L (1/4 USGAL) below the water heater to collect the
R unwanted water.
R 4. Procedure
_________
R Subtask 38-12-16-020-053
R A. Removal of the Overpressure and Relief Valve
R WARNING : DO NOT TOUCH THE WATER HEATER UNTIL IT IS SUFFICIENTLY COOL TO

_______
R PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).
R (1) Slowly loosen the relief valve (2) and remove it from the water
R heater (1).

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Nov 01/07

IAC
R TASK 38-12-16-400-002
R Installation of the Over Pressure and Relief Valve
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific Pipe Sealant P/N 592 CMM 381216

R No specific Torque Wrench : range 0.20 to 3.60 m.daN
R (2.00 to 26.00 lbf.ft)
R B. Consumable Materials
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific Pipe Sealant P/N 592 CMM 381216
R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 2 Over Pressure and Relief Valve 38-12-16 05 -160

R 2 Over Pressure and Relief Valve 38-12-16 05C-110
R 2 Over Pressure and Relief Valve 38-12-16 05C-160

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IAC
R D. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

R External Power
R 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
R from the External Power
R 38-10-00-614-001 Pressurization of the Potable Water System from a
R Ground Air Supply
R 38-10-00-614-002 Depressurization of the Potable Water System
R 38-12-00-710-004 Operational Test of a Potable Water Heater
R 38-12-16-991-002 Fig. 402
R 3. __________
Job Set-up
R Subtask 38-12-16-860-052
R A. Aircraft Maintenance Configuration
R (1) Make that the electrical circuits are energized (Ref. TASK 24-41-00-
R 861-002).
R (2) Make sure that the potable water system is depressurized (Ref. TASK
R 38-10-00-614-002).
R (3) Make sure that the potable water shutoff valve in the lavatory is
R closed.
R (4) Make sure that there is a container below the water heater to collect
R the unwanted water.

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R Subtask 38-12-16-865-061
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 020-099,
R **ON A/C 101-199,

R **ON A/C 901-999,


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IAC
R **ON A/C 001-012, 014-099,
R Subtask 38-12-16-560-051
R C. Preparation for the installation
R (1) Make sure that the new Over Pressure and Relief Valve (2) is set to
R the correct value before you install it.
R (2) Apply Pipe Sealant P/N 592 CMM 381216 to the threads of the relief
R valve (2).
R **ON A/C 101-199, 901-999,
R Subtask 38-12-16-560-051-A
R C. Preparation for the installation
R (1) Make sure that the new Over Pressure and Relief Valve (2) is set to
R the correct value before you install it.
R (2) Apply Pipe Sealant P/N 592 CMM 381216 to the threads of the relief
R valve (2).
R **ON A/C ALL
R 4. Procedure
_________
R (Ref. Fig. 402/TASK 38-12-16-991-002)
R Subtask 38-12-16-420-052
R A. Installation of the Overpressure and Relief Valve
R (1) Put the relief (2) in position in the water heater (1) and tighten
R it.
R (2) Torque the relief valve (2) to between to 1.695 m.daN (12.49 lbf.ft)
R and to 2.260 m.daN (16.66 lbf.ft).

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Nov 01/07

IAC
R Over Pressure and Relief Valve
R Figure 402/TASK 38-12-16-991-002

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Nov 01/07

IAC
R Subtask 38-12-16-865-062
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 020-099,
R **ON A/C 101-199,

R **ON A/C 901-999,


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Nov 01/07

IAC
R **ON A/C ALL
R Subtask 38-12-16-860-053
R C. Aircraft Maintenance Configuration
R (1) Open the potable water shutoff valve in the lavatory.
R (2) Pressurize the potable water system (Ref. TASK 38-10-00-614-001).
R (3) Examine the water heater and make sure that there are no leaks.
R (4) If necessary, do the operational test of the water heater (Ref. TASK
R 38-12-00-710-004).
R 5. Close-up
________
R Subtask 38-12-16-410-054
R A. Close Access
R (1) Remove the container from below the water heater.
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 38-12-16-862-053
R B. De-energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-862-002).

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FAUCET - WASH BASIN - REMOVAL/INSTALLATION
__________________________________________
TASK 38-12-41-000-001
Removal of the Water Faucet
NOTE : The procedure for the removal of the water faucet and the mixing timer
____
is the same in all lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
38-12-41-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
38-12-41-991-001-A Fig. 401A
**ON A/C 001-012, 014-099,
38-12-41-991-003 Fig. 402
R **ON A/C 101-199, 901-999,
38-12-41-991-003-A Fig. 402A
**ON A/C 001-012, 014-099,
38-12-41-991-004 Fig. 403

38-12-41-991-005 Fig. 404
38-12-41-991-006 Fig. 405
38-12-41-991-002 Fig. 406
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-614-051

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IAC
**ON A/C 001-012, 014-099,
Subtask 38-12-41-010-050
B. Get Access
(Ref. Fig. 401/TASK 38-12-41-991-001)
(3) Close the shutoff valve (1).
Subtask 38-12-41-680-050
C. Drain the Lines

(Ref. Fig. 402/TASK 38-12-41-991-003)
(1) Press the push knob (35) to drain the lines.
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-010-050-A
B. Get Access
(Ref. Fig. 401A/TASK 38-12-41-991-001-A)
(3) Open the access panel to the potable water shutoff valve (20).
Subtask 38-12-41-680-050-A
C. Operate the water faucet until no water flows into the washbasin.

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Page 403
Feb 01/07

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Shutoff Valve
Figure 401/TASK 38-12-41-991-001

R

EFF :

001-012, 014-099, 38-12-41

Page 404
May 01/06

IAC
Shutoff Valve
Figure 401A/TASK 38-12-41-991-001-A

R

EFF :

101-199, 901-999, 38-12-41

Page 405
Feb 01/07

IAC
Wash Basin Faucet
Figure 402/TASK 38-12-41-991-003

R

EFF :

001-012, 014-099, 38-12-41

Page 406
May 01/06

IAC
R **ON A/C 001-012, 014-099,
Subtask 38-12-41-010-052
D. Remove for Access

(Ref. Fig. 403/TASK 38-12-41-991-004)
(1) Removal of the toilet shroud
(a) Remove the screws (56) and the washers (57).
(b) Remove the toilet shroud (58).
(2) Removal of the paper holder
(a) Remove the screws (50).
(b) Remove the spring rollers (51).
(c) remove the paper holder (52).
(3) Removal of the access panel (53).
(b) Remove the access panel (53).

(Ref. Fig. 404/TASK 38-12-41-991-005)
(4) Removal of the service door
(a) Remove the screws (71) from the hinges of the service door (65)
or (66).
(b) Support the service door (66).
NOTE : Be sure not to damage the electrical wiring to the door.

____
(5) If necessary remove the screws (74), the washers (73) and the shelf
(75).
(6) Removal of the sanitary cabinet door
(b) Remove the sanitary cabinet door (70).

(Ref. Fig. 405/TASK 38-12-41-991-006)

R

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Page 407
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IAC
Wash Basin Faucet
Figure 402A/TASK 38-12-41-991-003-A

R

EFF :

101-199, 901-999, 38-12-41

Page 408
Feb 01/07

IAC
Paper Holder-Access Panel
Figure 403/TASK 38-12-41-991-004

R

EFF :

001-012, 014-099, 38-12-41

Page 409
May 01/06

IAC
Access Doors

R

EFF :

001-012, 014-099, 38-12-41

Page 410
May 01/06

IAC
Access Doors

R

EFF :

001-012, 014-099, 38-12-41

Page 411
May 01/06

IAC
Diaper Changing Table
Figure 405/TASK 38-12-41-991-006

R

EFF :

001-012, 014-099, 38-12-41

Page 412
May 01/06

IAC
(7) Removal of the diaper changing table
(b) Remove the diaper changing table (62).
(8) Remove the soap dispenser container (60).
Subtask 38-12-41-010-053
E. Removal of the Bonding Strap

(Ref. Fig. 406/TASK 38-12-41-991-002)
(1) Remove the bonding strap.
(a) Remove the nut (20) and the washer (21).
(b) Remove the bonding strap (22).
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099,
Subtask 38-12-41-010-051
A. Removal of the Washbasin for Access

(Ref. Fig. 406/TASK 38-12-41-991-002)
(1) Remove the mirror.
(a) Remove the lock screw (7).
(b) Lift the mirror (6) out of its brackets and remove it from the
lavatory.
(c) Handle the mirror with care and stow it in a safe place.
(2) Remove the wash basin.
(a) Disconnect the hot (red) and the cold (blue) lines (19).
(b) Loosen the nuts (16) and move the lines (17) out of the bracket
(18).

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May 01/06

IAC
Wash Basin
Figure 406/TASK 38-12-41-991-002

R

EFF :

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Page 414
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IAC
(c) Loosen the clamp (14) and disconnect the waste-water tube (15)
from the drain valve (13).
(d) Put blanking plugs on the disconnected line ends.
(e) Remove the screws (9) and (10).
(f) Remove the screws (11) and the washers (12).
(g) Remove the wash basin (8).
Subtask 38-12-41-020-050
B. Removal of the Water Faucet

(Ref. Fig. 402/TASK 38-12-41-991-003)
(1) Remove the water faucet.
(a) Remove the plug (32) and the cover plate (33).
(b) Remove the spring clip (34).
(c) Remove the push knob (35) and the spring (36) from the
mixing-timer unit (37).
(2) Remove the water outlet.
(a) Remove the grub screw (31).
(b) Pull the water outlet (30) from the supply fitting (41).
(3) Loosen the tab washers (38), remove the bolts (39) and (40) and the
tab washers (38).
(4) Discard the tab washers (38).
(5) Remove the mixing-timer unit (37) and the supply fitting (41)
together.
(6) Remove and discard the O-rings (42) from the supply fitting (41).
(7) Remove the unwanted water with a lint free cloth MISCELLANEOUS
(Material No. 19-003).

R

EFF :

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Page 415
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IAC
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-020-050-A
B. Removal of the Water Faucet

(Ref. Fig. 402A/TASK 38-12-41-991-003-A)
(1) Remove the screws (2).
(2) Carefully pull the water faucet (1) away from the wash basin (4).
(3) Remove and discard the O-rings (5).
(4) Remove the spring clips (6).
(5) Remove the hoses (3) from the wash basin (4).
(6) Remove the connections (9) from the fittings (10).
(7) Loosen but do not remove the nuts (8) and move the fittings (10) away
from the brackets (7) and (11).
(8) Remove the hoses assemblies (3).

R

EFF :

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Page 416
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IAC
**ON A/C ALL
TASK 38-12-41-400-001
Installation of the Water Faucet
NOTE : The procedure for the installation of the water faucet and mixing timer
____
is the same in all lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 O-ring 38-12-41 05C-100

5 O-rings 38-12-41 05C-100
5 O-ring 38-12-41 05G-100
5 O-rings 38-12-41 05G-100
38 tab washers 38-12-01 40A-040
42 O-rings 38-12-41 05 -073
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Ground Air Supply
38-12-00-820-001 Adjustment of the Water-Flow Time of the Water Faucet

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
38-12-41-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
38-12-41-991-001-A Fig. 401A
**ON A/C 001-012, 014-099,
38-12-41-991-003 Fig. 402
R **ON A/C 101-199, 901-999,
38-12-41-991-003-A Fig. 402A
**ON A/C 001-012, 014-099,
38-12-41-991-004 Fig. 403

38-12-41-991-005 Fig. 404
38-12-41-991-006 Fig. 405
38-12-41-991-002 Fig. 406
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-860-050
41-00-861-002).
38-10-00-614-002).

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IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 38-12-41-420-050
A. Installation of the Water Faucet

(Ref. Fig. 402/TASK 38-12-41-991-003)
(1) Install new O-rings (42) to the supply fitting (41).
(2) Put the mixing-timer unit (37) and the supply fitting (41) together
in position.
(3) Install the new tab washers (38) and the bolts (39) and (40).
(4) Safety the bolts (39) and (40) with the tab washers (38).
(5) Install the water outlet.
(a) Put the water outlet (30) in position.
(b) Install the grub screw (31).
(6) Install the push knob.
(a) Put the spring (36) and the push knob (35) in position.
(b) Install the spring clip (34).
(c) Install the cover plate (33) and the plug (32).
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-420-050-A
A. Installation of the Water Faucet

(Ref. Fig. 402A/TASK 38-12-41-991-003-A)
(1) Clean the component interface and / or the adjacent area.
(2) Do a visual inspection of the component interface and / or the

adjacent area.
(3) Remove the blanking plugs from the disconected lines ends.

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IAC
R (4) Put the hoses assemblies (3) in position.
R (5) Put the fittings (10) in the brackets(7) and (11) and tighten the
R nuts (8).
R (6) Remove the blanking plugs from the fittings (10) and install the
R hoses (9).
R (7) Put the hoses (3) in position through the wash basin (4) and install
R the spring clips (5).
R (8) Apply clean water to the new O-ring (5).
R (9) Remove the blanking plugs from the disconected lines ends.
R (10) Apply clean water to the new O-rings (5).
R (11) Install the O-rings (5) on the hoses (3).
R (12) Carefully install the water faucet (1) on the hoses (3).
R (13) Install the screws (3).
R (14) Remove the warning notice(s).
R **ON A/C 001-012, 014-099,
Subtask 38-12-41-410-052
B. Installation of the Wash Basin after Access

(Ref. Fig. 406/TASK 38-12-41-991-002)
(1) Install the wash basin.
(a) Put the wash basin (8) in position.
(b) Install the washers (12) and the screws (11).
(c) Install the screws (9) and (10).
(d) Remove the blanking plugs from the disconnected line ends.
(e) Put the lines (17) into the bracket (18) and tighten the nuts
(16).
(f) Connect the hot (red) line and the cold (blue) line (19).

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(g) Connect the waste-water line (15) to the drain valve (13) install
and tighten the clamp (14).
(2) Install the mirror
(a) Put the mirror (6) in position.
(b) Install the lock screw (7).
Subtask 38-12-41-410-054
C. Installation of the Bonding Strap

(Ref. Fig. 406/TASK 38-12-41-991-002)
(1) Install the bonding strap.
(a) Put the bonding strap (23) in position.
(b) Install the washer (21) and the nut (20)
(c) Protect the bonding strap connection (Ref. TASK 20-28-00-912-004)
Subtask 38-12-41-410-053
D. Installation after Access

(Ref. Fig. 405/TASK 38-12-41-991-006)
(1) Installation of the diaper changing table.
(a) Put the diaper changing table (62) in position.
(b) Install the screws (61).
(c) Install the liquid soap dispenser-container (60).

(Ref. Fig. 403/TASK 38-12-41-991-004)
(2) Installation of the access panel (53).
(a) Put the access panel (53) in position.
(3) Installation of the paper holder.
(a) Put the paper holder (52) in position.

R

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(c) Install the spring rollers (51).
(4) Installation of the toilet shroud.
(a) Put the toilet shroud (58) in position.

(Ref. Fig. 404/TASK 38-12-41-991-005)
(5) Installation of the service door.
(a) Put the service door (65) or (66) in position.
(b) Install the screws (71) in the hinges (72).
(c) Adjust the hinges (72) as necessary for the door to close
correctly.
(6) If removed, install the shelf (75).
(a) Put the shelf (75) in postion.
(7) Installation of the sanitary cabinet door.
(a) Put the sanitary door (70) in position.
(b) Install the screws (71) in the hinges (72).
(c) Adjust the hinges (72) as necessary for the door to close
correctly.
Subtask 38-12-41-790-050
E. Leak Test
(Ref. Fig. 401/TASK 38-12-41-991-001)
001).
(2) If necessary pressurize the potable water system (Ref. TASK 38-10-00-
614-001).
(3) In the lavatory, turn the potable-water shuttoff valve (1) to the
open position.

R

EFF :

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Page 422
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(4) In the lavatory, push the water faucet until water flows into the
washbasin.
(5) Examine the fittings and the water faucet for leaks.
NOTE : Leaks are not permitted.

____
(6) If necessary do the adjustment of the water-flow time of the water

faucet (Ref. TASK 38-12-00-820-001).
(7) Release the pressure from the potable water system (Ref. TASK 38-10-
00-614-002).
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-790-050-A
E. Leak Test
(Ref. Fig. 401A/TASK 38-12-41-991-001-A)
001).
614-001).
(3) In the lavatory, turn the potable-water shutoff valve (20) to the
open position.
(4) In the lavatory, push the water faucet until water flows into the
washbasin.

____

faucet (Ref. TASK 38-12-00-820-001).
00-614-002).

EFF :

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Feb 01/07

IAC
R **ON A/C ALL
Subtask 38-12-41-670-054
F. Do the sterilization of the potable water system (Ref. TASK 38-10-00-670-

002).
5. Close-up
________
Subtask 38-12-41-410-051
A. Close Access
items.

EFF :

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May 01/06

IAC
TASK 38-12-41-000-002
Removal of the Selfclosing - Element
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 2.5 mm allen key

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-12-41-000-008 Removal of the Cartridge Assembly
**ON A/C 001-012, 014-027,
38-12-41-991-007 Fig. 407
**ON A/C 028-099,
38-12-41-991-007-A Fig. 407A
**ON A/C 101-199, 901-999,
38-12-41-991-007-B Fig. 407B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-12-41-010-054
B. Get Access
(2) Close the potable water-shutoff valve.
4. Procedure
_________
**ON A/C 001-012, 014-027,
(Ref. Fig. 407/TASK 38-12-41-991-007)
**ON A/C 028-099,
(Ref. Fig. 407A/TASK 38-12-41-991-007-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 407B/TASK 38-12-41-991-007-B)
**ON A/C 001-012, 014-027,
Subtask 38-12-41-020-051
A. Removal of the Self-Closing Element.
(1) Remove the placard assembly (1) and the spring clip (2).
(2) Remove the push knob (3).
(3) Remove the spring (4).

EFF :

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Page 426
Feb 01/07

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Selfclosing - Element
Figure 407/TASK 38-12-41-991-007

R

EFF :

001-012, 014-027, 38-12-41

Page 427
May 01/06

IAC
Figure 407A/TASK 38-12-41-991-007-A

R

EFF :

028-099, 38-12-41

Page 428
May 01/06

IAC
Figure 407B/TASK 38-12-41-991-007-B

R

EFF :

101-199, 901-999, 38-12-41

Page 429
Feb 01/07

IAC
(4) Remove the self-closing element (5).
(5) Remove and discard the O-ring (6).
(6) If necessary remove the cartridge assembly (Ref. TASK 38-12-41-000-

008).
(7) Put a PLUG - BLANKING in the faucet housing (7).
**ON A/C 028-099,
Subtask 38-12-41-020-051-A
A. Removal of the Self-Closing Element.
(1) Remove the placard assembly (1) the spring clip (2) and the clamp
(3).
(2) Remove the lever cap (4).
(3) Remove the spring (5) and the washer (6).
(4) Remove the self-closing element (7).

008).
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-020-051-B
A. Removal of the Water-Faucet Self-Closing Element
NOTE : This procedure for the removal of the water-faucet self-closing

____
element is the same in all lavatories.
(Ref. Fig. 407B/TASK 38-12-41-991-007-B)
(1) Make sure that there is no pressure in the potable water line.

EFF :

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(2) Remove the screw (1) with an 2.5 mm allen key and remove the cap
assembly (2) from the housing (8).
(3) Remove and discard the spring clip (3).
(4) Remove the grip sleeve (4) and the spring (5).
(5) Remove the self-closing element assembly (6).
(6) Remove and discard the packing (7) from the self closing element (6).

008).

R

EFF :

101-199, 901-999, 38-12-41

Page 431
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IAC
**ON A/C ALL
TASK 38-12-41-400-002
Installation of the Selfclosing - Element
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 spring clip 38-12-41 05 -032

3 spring clip 38-12-41 05C-020
3 spring clip 38-12-41 05G-020
6 O-ring 38-12-41 05 -045
6 O-ring 38-12-41 05C-045
6 O-ring 38-12-41 05G-045
7 packing 38-12-41 05 -045
7 packing 38-12-41 05C-045
7 packing 38-12-41 05G-045
8 O-ring 38-12-41 05 -045
8 O-ring 38-12-41 05C-045
8 O-ring 38-12-41 05G-045
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Ground Air Supply

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
38-12-00-820-001 Adjustment of the Water-Flow Time of the Water Faucet

38-12-41-400-008 Installation of the Cartridge Assembly
**ON A/C 001-012, 014-027,
38-12-41-991-007 Fig. 407
**ON A/C 028-099,
38-12-41-991-007-A Fig. 407A
R **ON A/C 101-199, 901-999,
38-12-41-991-007-B Fig. 407B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-860-052
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water-shutoff valve in the lavatory is
closed.
items.
4. Procedure
_________
**ON A/C 001-012, 014-027,
(Ref. Fig. 407/TASK 38-12-41-991-007)

EFF :

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**ON A/C 028-099,
(Ref. Fig. 407A/TASK 38-12-41-991-007-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 407B/TASK 38-12-41-991-007-B)
**ON A/C 001-012, 014-027,
Subtask 38-12-41-420-051
A. Installation of the Self-Closing Element
_______
(2) If remove, install the cartridge assembly (Ref. TASK 38-12-41-400-

008).
(3) Install a new O-ring (6) on the self-closing element (5).
(4) Install the self-closing element in the faucet housing (7).
(5) Install the spring (4).
(6) Install the push knob (3).
(7) Install the new spring clip (2) and the placard assembly (1).
**ON A/C 028-099,
Subtask 38-12-41-420-051-A
A. Installation of the Self-Closing Element.
_______

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Page 434
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008).
(3) Install a new O-ring (8) on the self-closing element (7).
(4) Install the self-closing element in the faucet housing (9).
(5) Install the washer (6) and the spring (5)
(6) Put the lever cap (4) in position and install the clamp (3).
(7) Install the new spring clip (2) and the placard assembly (1).
R **ON A/C 101-199, 901-999,
Subtask 38-12-41-420-051-B
A. Installation of the Water-Faucet Self-Closing Element.
_______

008).
NOTE : This procedure for the installation of the water-faucet

____
self-closing element is the same in all lavatories.
(Ref. Fig. 407B/TASK 38-12-41-991-007-B)
(3) Install a new packing (7) on the self-closing element (6).
(4) Install the self-closing element (6).
(5) Install the spring (5) and the grip sleeve (4).
(6) Install a new spring clip (3).
(7) Install the screw (1) in the cap assembly (2).

R

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028-099, 101-199, 901-999, 38-12-41

Page 435
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(8) Install the cap assembly (2).
NOTE : The side-borehole (1) of the cap assembly (2) must be aligned
____
with the rear side of the housing (8).
(9) Connect the cap assembly (2) with the screw (1) to the water faucet.
**ON A/C ALL
Subtask 38-12-41-790-051
B. Leak Check.
(1) Open the potable water shutoff valve in the lavatory.
(2) Make sure that there is enough water in the potable water tank, if
necessary fill (Ref. TASK 12-15-38-613-001).
(4) Operate the water faucet and make sure that it functions correctly.

faucet (Ref. TASK 38-12-00-820-001).
(6) Make sure that there are no leaks, leaks are not allowed.
Subtask 38-12-41-670-055
C. Do the sterilization of the potable water system (Ref. TASK 38-10-00-670-

002).
5. Close-up
________
Subtask 38-12-41-410-055
A. Close Access
items.

EFF :

ALL 38-12-41

Page 436
Feb 01/07
R
IAC
Subtask 38-12-41-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-12-41

Page 437
Feb 01/07
R
IAC
TASK 38-12-41-000-006
Removal of the Nozzle Assembly
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific special key AQUA BUTZE P/N 90-1002-03

No specific 1 WARNING NOTICE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C 001-012, 014-099,
38-12-41-991-012 Fig. 408
**ON A/C 101-199, 901-999,
38-12-41-991-012-A Fig. 408A

EFF :

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Page 438
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-861-055

(Ref. TASK 24-41-00-861-002).
Subtask 38-12-41-010-058
B. Get Access
(1) Install the hoses on the drain masts 4DU and 14DU.
(2) Put the containers below the drain masts 4DU and 14DU.
(3) Put the ends of the hoses into the CONTAINER 1 L (1/4 USGAL).
(4) In the lavatory, turn the potable-water shut-off valve to the CLOSED
position.
(5) In the lavatory, operate the water faucet until no more water flows
into the washbasin.
Subtask 38-12-41-941-050
C. Safety Precautions
(1) Put the WARNING NOTICE in position to tell persons not to use the
toilet(s) or open the potable-water shut-off valve(s).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 408/TASK 38-12-41-991-012)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 408A/TASK 38-12-41-991-012-A)

R

EFF :

ALL 38-12-41

Page 439
Feb 01/07

IAC
Nozzle Assembly
Figure 408/TASK 38-12-41-991-012

R

EFF :

001-012, 014-099, 38-12-41

Page 440
Feb 01/07

IAC
Nozzle Assembly
Figure 408A/TASK 38-12-41-991-012-A

R

EFF :

101-199, 901-999, 38-12-41

Page 441
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-12-41-020-055
A. Removal of the Nozzle Assy
NOTE : The procedure for the removal of the nozzle assembly is the same
____
for all of the lavatories.
(1) Make match marks on the items.
NOTE : To prevent errors on assembly, you must mark the parts before
____
you disassemble them.
(2) Use the special key AQUA BUTZE P/N 90-1002-03 (4) to remove the
nozzle assy (5) from the water-faucet outlet (1).
(3) Remove the washer (2) from the nozzle (3).

EFF :

ALL 38-12-41

Page 442
Feb 01/07
R
IAC
TASK 38-12-41-400-006
Installation of the Nozzle Assembly
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific special key AQUA BUTZKE P/N 90-1002-03

No specific 1 CONTAINER 10 L(2 1/2 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 001-012, 014-099,
38-12-41-991-012 Fig. 408
**ON A/C 101-199, 901-999,
38-12-41-991-012-A Fig. 408A

EFF :

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Page 443
Nov 01/07

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-860-060
(1) Make sure that the ground service network is energized

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the CONTAINER 10 L(2 1/2 USGAL) are in position below
the drain masts 4DU and 14DU.
(3) Make sure that the ends of the hoses are in the containers below the
drain masts.
(4) Make sure that the WARNING NOTICE are in position to tell persons not
to open the water shut-off valve.
(5) Make sure that the potable-water shut-off valve in the lavatory is in
the CLOSED position.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 408/TASK 38-12-41-991-012)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 408A/TASK 38-12-41-991-012-A)
**ON A/C ALL
Subtask 38-12-41-860-061
A. Preparation before Installation
_______

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Page 444
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(1) Put the nozzle assys in vinegar to remove unwanted material.
NOTE : If necessary use a nonmetallic stiff-bristled brush to remove

____
the material.
(2) Clean the nozzle assys with clean water.
(3) Dry the nozzle assys and clean them in alcohol (min. 70%).
Subtask 38-12-41-420-055
B. Installation of the Nozzle Assy
NOTE : The procedure for the installation of the nozzle assy is the same
____
for all of the lavatories.
(3) Install the washer (2) onto the nozzle (3).
(4) Use the special key AQUA BUTZKE P/N 90-1002-03 (4) to install the
nozzle assy (5) in the water-faucet outlet (1).
Subtask 38-12-41-790-054
C. Leak Check
001)
614-001).
(3) In the lavatory, turn the potable-water shut-off valve to the OPEN
position.
(4) In the lavatory, operate the water faucet until water flows into the
washbasin.

____
00-614-002).

EFF :

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Page 445
Feb 01/07
R
IAC
(7) Dry the area of the washbasin and the water faucet with a clean
cloth.
5. Close-up
________
Subtask 38-12-41-410-060
A. Close Access
items.
(3) Remove the hoses from the drain masts 4DU and 14DU.
(4) Remove the containers from below the drain masts.
Subtask 38-12-41-862-055

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-12-41

Page 446
Feb 01/07
R
IAC
TASK 38-12-41-000-008
Removal of the Cartridge Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific special key P/N W35-09-61 Vendor AQUAROTTER Code

R (VC3207) CMM 38-11-03
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-12-41-000-002 Removal of the Selfclosing - Element
**ON A/C 001-012, 014-027,
38-12-41-991-014 Fig. 409
**ON A/C 028-099,
38-12-41-991-014-A Fig. 409A
**ON A/C 101-199, 901-999,
38-12-41-991-014-B Fig. 409B

EFF :

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Page 447
Nov 01/07

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-861-057

(Ref. TASK 24-41-00-861-002).
Subtask 38-12-41-010-060
B. Get Access
(2) Close the potable water-shutoff valve.
(3) Remove the selfclosing - element (Ref. TASK 38-12-41-000-002).
4. Procedure
_________
**ON A/C 001-012, 014-027,
(Ref. Fig. 409/TASK 38-12-41-991-014)
**ON A/C 028-099,
(Ref. Fig. 409A/TASK 38-12-41-991-014-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 409B/TASK 38-12-41-991-014-B)
**ON A/C ALL
Subtask 38-12-41-020-057
A. Removal of the Cartridge Assembly
(1) Loosen the setscrews (2) and remove the cap assembly (1).
(2) Remove the setscrews (2).

R

EFF :

ALL 38-12-41

Page 448
Feb 01/07

IAC
Cartridge
Figure 409/TASK 38-12-41-991-014

R

EFF :

001-012, 014-027, 38-12-41

Page 449
Feb 01/07

IAC
Cartridge
Figure 409A/TASK 38-12-41-991-014-A

R

EFF :

028-099, 38-12-41

Page 450
Feb 01/07

IAC
Cartridge
Figure 409B/TASK 38-12-41-991-014-B

R

EFF :

101-199, 901-999, 38-12-41

Page 451
Feb 01/07

IAC
(3) Remove and discard the O rings (3).
R (4) Use the special key P/N W35-09-61 Vendor AQUAROTTER Code (VC3207) CMM
R 38-11-03 and remove the winding ring (4).
(5) Remove the washer (5).
(6) Remove the cartridge assembly (6).
(7) Remove and discard the O rings (7).

EFF :

ALL 38-12-41

Page 452
Nov 01/07

IAC
TASK 38-12-41-400-008
Installation of the Cartridge Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific special key (P/N W35-90-61) Vendor AQUAROTTER Code

R (VC3207) CMM 38-11-03
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 O-rings 38-12-41 05 -065

3 O-rings 38-12-41 05 -100A
3 O-rings 38-12-41 05C-065
3 O-rings 38-12-41 05G-065
7 O-rings 38-12-41 05 -075
7 O-rings 38-12-41 05 -090A
7 O-rings 38-12-41 05C-075
7 O-rings 38-12-41 05G-075

EFF :

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Page 453
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-12-41-400-002 Installation of the Selfclosing - Element
**ON A/C 001-012, 014-027,
38-12-41-991-014 Fig. 409
**ON A/C 028-099,
38-12-41-991-014-A Fig. 409A
R **ON A/C 101-199, 901-999,
38-12-41-991-014-B Fig. 409B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-860-065
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water-shutoff valve in the lavatory is
closed.
items.

EFF :

ALL 38-12-41

Page 454
Feb 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-027,
(Ref. Fig. 409/TASK 38-12-41-991-014)
**ON A/C 028-099,
(Ref. Fig. 409A/TASK 38-12-41-991-014-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 409B/TASK 38-12-41-991-014-B)
**ON A/C 001-012, 014-027,
Subtask 38-12-41-420-057
A. Installation of the Cartridge Assembly
(1) Install the new O-rings (7) on the cartridge (6).
(2) Install the new O-rings (3) in the cap assembly (1).
(3) Put the cartridge assembly (6) in position.
(4) Install the washer (5).
R (5) Install the winding ring (4) and tighten it with the special key (P/N
R W35-90-61) Vendor AQUAROTTER Code (VC3207) CMM 38-11-03.
(6) Install the cap assembly (1) and safety it with the setscrews (2).
(7) Install the selfclosing-element (Ref. TASK 38-12-41-400-002).

EFF :

ALL 38-12-41

Page 455
Nov 01/07

IAC
**ON A/C 028-099, 101-199, 901-999,
Subtask 38-12-41-420-057-A
A. Installation of the Cartridge Assembly
(1) Install the new O-rings (7) on the cartridge (6).
(2) Install the new O-rings (3) in the cap assembly (1).
(3) Put the cartridge assembly (6) in position.
(4) Install the washer (5).
R (5) Install the winding ring (4) and tighten it with the special key (P/N
R W35-90-61) Vendor AQUAROTTER Code (VC3207) CMM 38-11-03.
(6) Install the cap assembly (1) and safety it with the setscrews (2).
(7) Install the selfclosing-element (Ref. TASK 38-12-41-400-002).
**ON A/C ALL
5. Close-up
________
Subtask 38-12-41-410-062
A. Close Access
items.
Subtask 38-12-41-862-057

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 456
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QUANTITY INDICATING - DESCRIPTION AND OPERATION
_______________________________________________
1. General
_______
R **ON A/C 001-012, 014-099,
The quantity indicating system gives a visual indication of how much water
is available in the potable water tank. The indicating system is installed
to assist the ground and cabin service personnel.
R **ON A/C 101-199, 901-999,
R The quantity indicating system gives a visual indication of how much water
R is available in the potable water tank. The indicating system is installed
R to assist the ground and cabin service personnel.
R The indication display on the Flight Attendant Pane (FAP) is part of the
R CIDS system (Ref CIDS 23-73-00).
R **ON A/C ALL
2. __________________
Component Location
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)

-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3MA TRANSMITTER-QUANTITY ---- 171 38-13-11
6MA GAUGE-CONTENTS 2023VU 171 38-13-12
--- INDICATOR WATER-QUANTITY 124RH 220 38-13-00
2MP DRAIN VALVE CONTROL-LIGHT 2023VU 171 38-13-00
5MA DOOR MICRO-SWITCH 2023VU 171 38-13-00
3MP DRAIN LIMIT SWITCH 2023VU 171 38-14-00
**ON A/C 020-099,
(Ref. Fig. 001A)

EFF :

ALL 38-13-00

Page 1
Nov 01/07

IAC
Quantity Indicating System - Component Location.
Figure 001

EFF :

001-012, 014-019, 38-13-00

Page 2
Feb 01/96

IAC
Quantity Indicating System - Component location
Figure 001A

EFF :

020-099, 38-13-00

Page 3
Feb 01/96

IAC
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3MA TRANSMITTER-QUANTITY ---- 138 38-13-11
10MA INDICATOR-LIGHT TANK FULL 2023VU 171 38-13-00
--- INDICATOR WATER-QUANTITY 124RH 220 38-13-00
2MP DRAIN VALVE CONTROL-LIGHT 2023VU 171 38-13-00
5MA DOOR MICRO-SWITCH 2023VU 171 38-13-00
3MP DRAIN LIMIT SWITCH 2023VU 171 38-14-00
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 001B)

R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R 3MA TRANSMITTER-QUANTITY ---- 171 38-13-11
R 10MA INDICATOR-LIGHT TANK FULL 2023VU 171 38-13-00
R 6MA GAUGE-CONTENTS 2023VU 171 38-13-12
R --- INDICATOR WATER-QUANTITY 124RH 220 38-13-00
R 2MP DRAIN VALVE CONTROL-LIGHT 2023VU 171 38-13-00
R 5MA DOOR MICRO-SWITCH 2023VU 171 38-13-00
R 3MP DRAIN LIMIT SWITCH 2023VU 171 38-14-00
R 300RH7 DEU-B 200 23-73-00
**ON A/C ALL
3. Description
___________
**ON A/C 001-012, 014-019,
(Ref. Fig. 002)
**ON A/C 020-099,
(Ref. Fig. 002A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 002B)

EFF :

ALL 38-13-00

Page 4
Nov 01/07

IAC
R Quantity Indication System - Component Location
R Figure 001B

EFF :

101-199, 901-999, 38-13-00

Page 5
Nov 01/07

IAC
Water Content Transmitter 3MA
Figure 002

R

EFF :

001-012, 014-019, 38-13-00

Page 6
May 01/06

IAC
Figure 002A

R

EFF :

020-099, 38-13-00

Page 7
May 01/06

IAC
Figure 002B

R

EFF :

101-199, 901-999, 38-13-00

Page 8
Feb 01/07

IAC
**ON A/C ALL
A. Water Quantity Transmitter 3MA

The water quantity transmitter 3MA is installed in the water tank and
monitors the volume of water remaining in the tank.
B. Service Door 171AL

The service door 171AL operates the micro switch 5MA. The micro switch
controls the power supply to the quantity indicating system.
R **ON A/C 001-012, 014-099,
C. Light Emitting Diode (LED)

The Light Emitting Diode (LED) indicator on the forward attendant panel
shows the water tank contents in percentage of volume.
R **ON A/C 101-199, 901-999,
R C. The Fight Attendant Panel (FAP) Quantity Indicator.

R The indicator on the FAP shows the water tank contents in percentage of
R volume.
R **ON A/C ALL
D. Circuit Breaker 1MA

The circuit breaker 1MA gives electrical protection to the quantity
indicating system circuit.
**ON A/C 020-099, 101-199, 901-999,
E. Indicator Light 10MA

The indicator light 10MA on the potable water service panel will come on
when the water tank is full and the fill/drain valve is closed.

EFF :

ALL 38-13-00

Page 9
Nov 01/07

IAC
**ON A/C ALL
4. ________________
System Operation
**ON A/C 001-012, 014-019,
(Ref. Fig. 003)
**ON A/C 020-099,
(Ref. Fig. 003A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 003B)
**ON A/C ALL
The quantity transmitter 3MA, operates as a variable capacitor and uses the
water in the tank as the variable component. Any increase of water in the
tank increases the output signal, any decrease in water decreases the output
signal.
**ON A/C 001-012, 014-019,
Two quantity indicators are supplied with transmitter output signal. The
signal to the service panel indicator 6MA moves a pointer over a scale
calibrated in increments of volume. The signal to the Forward Attendant
Panel (FAP) LED indicator shows the percentage of volume if the panel
pushswitch is pressed or (the potable water service door is opened).
R **ON A/C 020-099,
Two quantity indicators are supplied with transmitter output signal. The
signal to the service panel indicator 6MA moves a pointer over a scale
calibrated in increments of volume. The signal to the Forward Attendant
Panel (FAP) LED indicator shows the percentage of volume if the panel
pushswitch is pressed, (or the potable water service panel is open).
The FULL indication light on the service panel will come on when the tank is
full.

R

EFF :

ALL 38-13-00

Page 10
Nov 01/07

IAC
Quantity Indicating System - Electrical Schematic
Figure 003

R

EFF :

001-012, 014-019, 38-13-00

Page 11
Nov 01/07

IAC
Quantity Indicating System - Electrical Schematic
Figure 003A

R

EFF :

020-099, 38-13-00

Page 12
Nov 01/07

IAC
R Quantity Indicating System - Electrical Schematic
R Figure 003B

R

EFF :

101-199, 901-999, 38-13-00

Page 13
Nov 01/07

IAC
R **ON A/C 101-199, 901-999,
R The quantity indicator on the Flight Attendant Panel (FAP) gets its
R information from the potable water system-transmitter.
R The signal to the FAP quantity indicator shows the percentage of volume.
R When you push the Water/Waste key on the FAP, the WATER/WASTE page comes on
R and the potable and waste quantity comes in view. The value water quantity
R shown digitally and graphically on the WATER QUANTITY display.
R System information of the potable water system will show on the MESSAGE
R Screen when the System info key is pressed.
R The FULL indication light on the service panel comes on when the tank is
R full.
R The quantity indicator 6MA on the service panel shows the contents of
R potable water which is in the potable water tank.
R A rectangle box with the message NO WATER PRESSURE will show (on the
R aircraft symbol) if there is no water pressure available in the potable
R water system.
R If there is no water in the potable water system:
R - A blue card with the message NO WATER QUANTITY DATA AVAILABLE will cover
R the symbol of the potable water tank.
**ON A/C ALL
The transmitter also has a low-level switch which opens when the water tank
contents drop to a set level. When the low-level switch opens it disconnects
the electrical supply to the water heaters in the lavatories.
**ON A/C 020-099,
The transmitter also has a high-level switch, which controls the operation
of a relay to close the fill/drain valve 16MA. The high level switch will
de-energize the relay to stop the filling procedure when the tank is full.
**ON A/C 101-199, 901-999,
The transmitter also has a high-level switch, which controls the operation
of a relay to close the fill/overflow drain valve 8MA. The high level switch
will de-energize the relay to stop the filling procedure when the tank is
full.

EFF :

ALL 38-13-00

Page 14
Nov 01/07

IAC
**ON A/C ALL
The micro switch 5MA closes to energize the indicating system when the
service door 171AL is opened for ground servicing. The micro switch 5MA
isolates the indicating system when the service door 171AL is closed again.
R **ON A/C 001-012, 014-099,
A membrane switch, identified by IND ON, is installed on the forward

attendant panel. The membrane switch overrides the micro switch 5MA, if you
push it in.
R A. Not Applicable
R **ON A/C 101-199, 901-999,
R A. A rectangle box with the message NO WATER PRESSURE will show (on the
R aircraft symbol) if there is no water pressure available in the potable
R water system.
R If there is no water in the potable water system:
R - A blue card with the message NO WATER QUANTITY DATA AVAILABLE will
R cover the symbol of the potable water tank.
R If there are no potable water information available:
R - The blue card with the message NO WATER QUANTITY DATA AVAILABLE.

EFF :

ALL 38-13-00

Page 15
Nov 01/07

IAC
QUANTITY INDICATING - MAINTENANCE PRACTICES
___________________________________________
TASK 38-13-00-960-001
Indication Lamps Replacement
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-13-00-991-001 Fig. 201
3. __________
Job Set-up
Subtask 38-13-00-861-052

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 38-13-00

Page 201
Aug 01/07

IAC
R Subtask 38-13-00-865-053
R B. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-13-00

Page 202
Aug 01/07

IAC
R **ON A/C ALL
Subtask 38-13-00-010-052
R C. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
potable-water sercice-panel door (referred to as the service door)
171AL.
(3) Put the WARNING NOTICE in position to tell persons:

- Not to do the servicing of the potable water system.
4. Procedure
_________
Subtask 38-13-00-960-050
A. Replacement of the Indication Lamp

(Ref. Fig. 201/TASK 38-13-00-991-001)
(1) Remove the cap (1) with the indication lamp (2) from the
potable-water service panel 2023VU (3).
(2) Remove the indication lamp (2) from the cap (1).
(3) Put the new indication lamp (2) into the cap (1).
(4) Install the cap (1) together with the new indication lamp (2) on the
(5) Torque the cap (1) to between 0.19 and 0.21 m.daN (16.81 and 18.58
lbf.in).

EFF :

ALL 38-13-00

Page 203
Aug 01/07

IAC
Figure 201/TASK 38-13-00-991-001

EFF :

ALL 38-13-00

Page 204
Aug 01/07
R
IAC
R Subtask 38-13-00-865-054
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-13-00

Page 205
Aug 01/07

IAC
R **ON A/C ALL
Subtask 38-13-00-710-052
R C. Operational Test of the Indicator Light

(Ref. Fig. 201/TASK 38-13-00-991-001)
(1) Push and hold the cap (1) to test that the light comes ON.
(2) Release the cap (1) to switch OFF the light.
5. Close-up
________
Subtask 38-13-00-410-052
A. Close Access
items.
(4) Remove all the ground support equipment, the maintenance equipment,
the standard and special tools and all other items.
Subtask 38-13-00-862-052

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-00

Page 206
Aug 01/07

IAC
QUANTITY INDICATING - ADJUSTMENT/TEST
_____________________________________
TASK 38-13-00-710-001
Operational Test of the Quantity Indicating System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CART - SERVICING, WATER, POTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
3. __________
Job Set-up
Subtask 38-13-00-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 38-13-00

Page 501
Nov 01/07

IAC
Subtask 38-13-00-860-050
(1) Open the service panel 171AL.
(2) Drain the potable water tank (Ref. TASK 12-24-38-680-001).
(3) Connect the CART - SERVICING, WATER, POTABLE to the fill connection
at the service panel 2023VU.
Subtask 38-13-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

ALL 38-13-00

Page 502
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-13-00-710-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the service panel 2023VU:

- put the fill and drain handle - the quantity indicator 6MA shows 1/4
to the FILL position. full.
- fill the potable water tank
with 50.0 l (13.21 USgal) of
water.
On the Forward Attendant Panel (FAP)

120RH/miscellaneous panel WATER AND
WASTE 124RH:
- the quantity indicator shows 25%
full.
2. At the service panel 2023VU: On the FAP 120RH/miscellaneous panel

- push and hold the door limit WATER AND WASTE 124RH:
switch 5MA. - there is no indication.
3. At the FAP 120RH/miscellaneous On the FAP 120RH/miscellaneous panel

panel WATER AND WASTE 124RH: WATER AND WASTE 124RH:
- push and hold the membrane - the indicator shows 25% full.
switch IND ON.

EFF :

ALL 38-13-00

Page 503
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- fill the potable water tank - the quantity indicator 6MA shows 1/2
with 100.0 l (26.42 USgal) of full.
water.
On the FAP 120RH/miscellaneous panel

WATER AND WASTE 124RH:
full.


switch IND ON.

water.

full.


switch IND ON.

- fill the potable water tank - the quantity indicator 6MA shows
with 200 l (52.83 USgal) of FULL.
water.
- put the fill and drain handle
back to the NORMAL position.

EFF :

001-012, 014-019, 38-13-00

Page 504
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
full.


switch IND ON.
**ON A/C 020-099,
Subtask 38-13-00-710-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- put the fill and drain handle - the fill/drain valve 16MA opens.
to the FILL position.
- the overflow valve control light

comes on.
water.
On the Forward Attendant Panel (FAP)

WASTE 124RH:
- the quantity indicator shows 25%.


EFF :

001-012, 014-099, 38-13-00

Page 505
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and hold the membrane - the quantity indicator shows 25%.
switch IND ON.

water.

full.


switch IND ON.

water.

full.


switch IND ON.

- fill the potable water tank - the quantity indicator 6MA shows
with 200 l (52.83 USgal) of full.
water. - the motorized fill/drain valve 16MA
closes.
- the TANK FULL control light comes on.

EFF :

020-099, 38-13-00

Page 506
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the overflow valve control light goes
off.
- the fill and drain handle goes back
to the NORMAL position.

full.


switch IND ON.
**ON A/C 101-199, 901-999,
Subtask 38-13-00-710-050-B
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- put the fill and drain handle - fill the potable water tank with 55.0
to the FILL position. l (14.53 USgal) of water.
- the quantity indicator 6MA shows 1/4
full.
At the Forward Attendant Panel (FAP)

WASTE 124RH:
full.

R

EFF :

020-099, 101-199, 901-999, 38-13-00

Page 507
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- push and hold the membrane - the quantity indicator shows 25%
switch IND ON. full.

water.

full.



water.

full.



R

EFF :

101-199, 901-999, 38-13-00

Page 508
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- fill the potable water tank - the motorized fill/overflow/drain
with 220 l (58.12 USgal) of valve 8MA closes.
water. - the TANK FULL control light comes on.
- the quantity indicator 6MA shows
full.
- the fill and drain handle goes back
to the NORMAL position.

full.

- push and hold the door limit - the TANK FULL control light goes off.
switch 5MA.

- there is no indication.

**ON A/C ALL
5. Close-up
________
Subtask 38-13-00-080-050
A. Disconnect the water service vehicle.
Subtask 38-13-00-862-050

the aircraft electrical network (Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-00

Page 509
Aug 01/07
R
IAC
Subtask 38-13-00-410-050
C. Close the service panel 171AL.

EFF :

ALL 38-13-00

Page 510
Aug 01/07
R
IAC
TASK 38-13-00-710-002
Operational Test of the Door Limit Switch 5MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
3. __________
Job Set-up
Subtask 38-13-00-861-051

aircraft electrical circuits (Ref. TASK 24-42-00-861-001).

EFF :

ALL 38-13-00

Page 511
Nov 01/07

IAC
Subtask 38-13-00-865-051
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

R

EFF :

ALL 38-13-00

Page 512
Aug 01/07

IAC
R **ON A/C ALL
Subtask 38-13-00-010-051
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
potable water service-panel.
(2) Open the potable water service-panel door 161AL.
Subtask 38-13-00-680-050
D. If necessary, drain the potable water system (Ref. TASK 12-24-38-680-

001).
NOTE : The potable water system must be empty for the subsequent test.
____
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-13-00-710-051
A. Operational Test of the Water Service-Panel Door-Switch 5MA
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the potable-water service At the potable-water service panel:

panel:
- turn the cable control handle - the FWD DRAIN VALVE OPEN light is
3254MM to the FILL position and off.
pull it out.
3254MM to the NORMAL position. off.
- turn the cable control handle - the FWD DRAIN VALVE OPEN light comes
3254MM to the DRAIN position on.
and pull it out.
- turn the cable control handle - the FWD DRAIN VALVE OPEN light goes

R

EFF :

ALL 38-13-00

Page 513
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. At the potable-water service On the Forward Attendants Panel (FAP)
panel: 120RH/miscellaneous panel WATER AND
- close the potable-water WASTE 124RH:
service-panel door 161AL. - there is no indication.
3. At the FAP 120RH/miscellaneous - the FAP gives an indication.

panel WATER AND WASTE 124RH:
- push and hold the membrane
switch IND ON.
4. At the FAP release the IND ON - there is no indication on the FAP.

membrane switch.
- open the potable-water - there is an indication on the FAP.

service-panel door 161AL.
**ON A/C 020-099,
Subtask 38-13-00-710-051-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

panel:
pull it out. - the OVERFLOW VALVE OPEN light comes
on.
- the TANK DRAIN VALVE OPEN light is
off.
- the TANK FULL light is off.
3254MM to the NORMAL position off.
and pull it out. - the OVERFLOW VALVE OPEN light goes
off.
- the TANK DRAIN VALVE OPEN light is
off.

R

EFF :

001-012, 014-099, 38-13-00

Page 514
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
and pull it out. - the OVERFLOW VALVE OPEN light comes
on.
- the TANK DRAIN VALVE OPEN light comes
on.
- the TANK FULL light is off
- the OVERFLOW VALVE OPEN light goes
off.
- the TANK DRAIN VALVE OPEN light goes
off.
2. At the potable-water service On the Forward Attendants Panel (FAP)

- close the potable-water WASTE 124RH:
service-panel door 161AL. - there is no indication.
At the FAP 120RH/miscellaneous - the FAP gives an indication.

panel WATER AND WASTE 124RH:
- push and hold the membrane
switch IND ON.
At the potable water service - the FAP gives an indication.

panel:
- open the potable-water

R

EFF :

020-099, 38-13-00

Page 515
Aug 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-13-00-710-051-B
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

panel:
pull it out. - the TANK FULL light is off.
and pull it out. - the TANK FULL light is off
2. At the potable-water service At the Forward Attendants Panel (FAP)

WASTE 124RH:
- close the potable-water - there is no indication.

- open the potable-water - the FAP gives an indication.


EFF :

101-199, 901-999, 38-13-00

Page 516
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 38-13-00-410-051
A. Close Access
items.
(2) Close the potable-water service-panel door 161AL.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
Subtask 38-13-00-862-051

the aircraft electrical circuits (Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-00

Page 517
Aug 01/07

IAC
TRANSMITTER QUANTITY (3MA) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-13-11-000-001
Removal of the Quantity Transmitter 3MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
25-21-41-000-001 Removal of the Passenger Seats
25-28-41-000-001 Removal of the Textile Floor-Covering
38-11-41-000-001 Removal of the Potable Water Tank 3000MM
53-32-12-000-002 Removal of the Cabin Floor Panels
**ON A/C 001-012, 014-019,
38-13-11-991-001 Fig. 401

EFF :

ALL 38-13-11

Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
38-13-11-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
38-13-11-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-13-11-861-050

(Ref. TASK 24-42-00-861-001).
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-13-11-010-050
B. Get Access
(2) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT

cargo-compartment door.
(3) Remove the panel 161DW, 162DW.
Subtask 38-13-11-680-050

EFF :

ALL 38-13-11

Page 402
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-13-11-010-050-A
B. Get Access
(1) Get access to the cabin
(2) Remove the passenger seat between frame 35 and 36 on the right side
(Ref. TASK 25-21-41-000-001).
(3) Remove the textile floor covering between frame 35 and 36 on the
right side (Ref. TASK 25-28-41-000-001).
(4) Remove the floor panel 242CF (Ref. TASK 53-32-12-000-002).
Subtask 38-13-11-680-050-A
(2) Examine the drain valve 14MP and make sure it is open.
NOTE : If the the drain valve 14MP is not open, then you must open it
____
manually.
**ON A/C ALL
Subtask 38-13-11-941-051
D. Safety Precautions
(1) Put warning notices in position:

- in the cockpit on the Engine Control Panel 115VU to tell persons
not to start the engine(s),
- in the cockpit on the AIR COND Overhead Control Panel 30VU to tell
persons not to push the ENG 1 BLEED, ENG 2 BLEED and APU BLEED
pushbutton switches to the ON position,
- on the HP ground connection to tell persons not to pressurize the
pneumatic system,
- on the Potable Water Service Panel 2023VU to tell persons not to
pressurize the potable water system.

EFF :

ALL 38-13-11

Page 403
Nov 01/04
R
IAC
R Subtask 38-13-11-865-052-C
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-13-11-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-13-11-991-001-A)

EFF :

ALL 38-13-11

Page 404
Aug 01/07

IAC
Removal/Installation of the Quantity Transmitter 3MA
Figure 401/TASK 38-13-11-991-001

R

EFF :

001-012, 014-019, 38-13-11

Page 405
Nov 01/97

IAC
Figure 401A/TASK 38-13-11-991-001-A

R

EFF :

020-099, 38-13-11

Page 406
Nov 01/97

IAC
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-13-11-991-001-B)
**ON A/C 001-012, 014-019,
Subtask 38-13-11-020-050
A. Removal of the Quantity Transmitter 3MA

_______
WORK ON IT.
(1) Disconnect the electrical connector (6) from the quantity transmitter
(5).
(3) Remove all the connections, the fill/overflow drain valve and the
attachment clamps (Ref. TASK 38-11-41-000-001) but do not remove the
tank.
(4) Turn the tank so that the transmitter is free for removal.
(5) Remove the V-clamp (3).
(6) Remove the quantity transmitter (5) from the potable water tank (1).
(8) Put a PLUG - BLANKING into the hole in the potable water tank (1).
(9) Remove and discard the O-ring (2) and the packing (4) from the
quantity transmitter (5).

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-13-11

Page 407
Feb 01/07

IAC
Figure 401B/TASK 38-13-11-991-001-B

R

EFF :

101-199, 901-999, 38-13-11

Page 408
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-13-11-020-050-B

_______
WORK ON IT.
(1).
(3) Remove the nuts (4) and the washers (3).
(4) Remove the quantity transmitter (1).
(5) Put a PLUG - BLANKING into the hole in the potable water tank.
(6) Remove and discard the packing (2).
R **ON A/C 101-199, 901-999,
Subtask 38-13-11-020-050-A

_______
WORK ON IT.
(1).
(3) Remove all the connections and the attachment clamps (Ref. TASK 38-
11-41-000-001) but do not remove the tank.
(4) Turn the tank so that the transmitter is free for removal.

R

EFF :

020-099, 101-199, 901-999, 38-13-11

Page 409
Feb 01/07

IAC
(6) Remove the quantity transmitter (1).
(7) Put a PLUG - BLANKING into the hole in the potable water tank.

R

EFF :

101-199, 901-999, 38-13-11

Page 410
Feb 01/07

IAC
**ON A/C ALL
TASK 38-13-11-400-001
Installation of the Quantity Transmitter 3MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-11-41 05 -060

2 packing 38-13-11 06 -010
4 packing 38-11-41 05 -190
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-21-41-400-001 Installation of the Passenger Seats
25-28-41-400-001 Installation of the Textile Floor-Covering
Ground Air Supply
38-11-41-400-002 Installation of the Potable Water Tank 3000MM
53-32-12-400-002 Installation of the Cabin Floor Panels

EFF :

ALL 38-13-11

Page 411
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
38-13-11-991-001 Fig. 401
**ON A/C 020-099,
38-13-11-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
38-13-11-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-13-11-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
Subtask 38-13-11-560-050
B. Preparation for Installation
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-13-11-991-001)

EFF :

ALL 38-13-11

Page 412
Feb 01/07

IAC
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-13-11-991-001-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-13-11-991-001-B)
**ON A/C 001-012, 014-019,
Subtask 38-13-11-420-050
A. Installation of the Quantity Transmitter 3MA
(1) Install a new O-ring (2) on the quantity transmitter (5).
(2) Install a new packing (4) on the quantity transmitter (5).
(3) Remove the blanking plug from the potable water tank (1).
(4) Install the quantity transmitter (5) into the potable water tank (1).
(5) Install the V-clamp (3) to attach the quantity transmitter (5) to the
potable water tank (1).
(6) Remove the blanking caps from the electrical connectors (6).
(7) Turn the potable water tank into position.
(9) Install the fill/overflow drain valve, all the connections and the
attachment clamps (Ref. TASK 38-11-41-400-002).
(10) Connect the electrical connector (6) to the quantity transmitter (5).

EFF :

ALL 38-13-11

Page 413
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-13-11-420-050-B
(1) Install a new packing (2) on the transmitter.
(2) Remove the blanking plug from the potable water tank (6).
(3) Install the quantity transmitter (1) into the potable water tank.
(4) Install the washers (3) and the nuts (4).
R **ON A/C 101-199, 901-999,
Subtask 38-13-11-420-050-A
(1) Install a new packing (2) on the transmitter.
(2) Remove the blanking plug from the potable water tank.
(3) Install the quantity transmitter (1) into the potable water tank.
(5) Turn the potable water tank into position.
(7) Connect all the connections and the attachment clamps (Ref. TASK 38-
11-41-400-002).

R

EFF :

020-099, 101-199, 901-999, 38-13-11

Page 414
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-13-11-860-050
(1) Aircraft Maintenance Configuration
(2) Fill and service the potable water tank (Ref. TASK 12-15-38-613-001).
(5) Examine the water tank for leaks, leaks are not permitted.
R Subtask 38-13-11-865-053-B
R C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,

EFF :

ALL 38-13-11

Page 415
Aug 01/07

IAC
**ON A/C ALL
Subtask 38-13-11-710-050
D. Do the operational Test of the Quantity Indicating System (Ref. TASK 38-
13-00-710-001).
Subtask 38-13-11-670-050
E. Do the sterilisation of the potable water system (Ref. TASK 38-10-00-670-

002).
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-13-11-410-050
A. Close Access
items.
(2) Install the panel 161DW.
**ON A/C 020-099,
Subtask 38-13-11-410-050-A
A. Close Access
items.
(2) Install the floor panel 242CF (Ref. TASK 53-32-12-400-002).
(3) Install the textile floor covering (Ref. TASK 25-28-41-400-001).
(4) Install the passenger seat (Ref. TASK 25-21-41-400-001).

EFF :

ALL 38-13-11

Page 416
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-13-11-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-11

Page 417
May 01/06

IAC
LIMIT SWITCH - WATER SERVICE PANEL DOOR - REMOVAL/INSTALLATION
______________________________________________________________
TASK 38-13-16-000-001
Removal of the Water Service-Panel Door-Switch (5MA)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notice
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-13-16-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-13-16-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 38-13-16

Page 401
Nov 01/07

IAC
Subtask 38-13-16-865-050
B. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,
**ON A/C 901-999,
**ON A/C ALL
Subtask 38-13-16-010-051
C. Get Access
(1) Open and safety the AFT cargo-compartment door (Ref. TASK 52-30-00-
860-001).
(2) Set the CARGO COMPT light-switch 8LU on the service panel 2024VU to
the ON position.
(3) Remove the access panel 161DW.

EFF :

ALL 38-13-16

Page 402
Nov 01/07
R
IAC
(4) Put an access platform in position below the potable water
service-panel.
(5) Open the potable-water service-panel door 171AL.
(6) Put the warning notice in position to tell persons that the quantity
indication system will not operate.
4. Procedure
_________
(Ref. Fig. 401/TASK 38-13-16-991-001)
Subtask 38-13-16-020-050
A. Removal of the Water Service-Panel Door-Switch 5MA
(1) Disconnect the electrical connector 5MA-A (1).
(3) Remove and discard the lockwire from the nut (4).
(4) Remove the nut (4) and the washer (3).
(5) Remove the switch (2).

EFF :

ALL 38-13-16

Page 403
May 01/06
R
IAC
Water Service-Panel Door-Switch (5MA)
Figure 401/TASK 38-13-16-991-001

EFF :

ALL 38-13-16

Page 404
May 01/06
R
IAC
TASK 38-13-16-400-001
Installation of the Water Service-Panel Door-Switch (5MA)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific corrosion-resistant steel lockwire 0.5 mm (0.020

in.) dia.
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
38-13-00-710-002 Operational Test of the Door Limit Switch 5MA
38-13-16-991-001 Fig. 401

EFF :

ALL 38-13-16

Page 405
Nov 01/07

IAC
3. __________
Job Set-up
Subtask 38-13-16-860-050
A. Aircraft Maintanance Configuration
41-00-861-002):
(2) Make sure that the AFT cargo-compartment door is open and safetied
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the CARGO COMPT light switch is set to the ON
position.
(4) Make sure that the access panel 161DW is removed.
(5) Make sure that the access platform is in position under the potable
water service-panel.
(6) Make sure that the door of the potable water service-panel 171AL is
open.
(7) Make sure that the warning notice is in position to tell porsons that
the quantity indication system will not operate.
Subtask 38-13-16-865-053
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,

EFF :

ALL 38-13-16

Page 406
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 38-13-16-991-001)
Subtask 38-13-16-420-050
A. Installation of the Water Service-Panel Door-Switch 5MA
(3) Put the limit switch (2) in position.
(4) Install the nut (4) and the washer (3).
(5) Safety the nut (4) with corrosion-resistant steel lockwire 0.5 mm
(0.020 in.) dia.
(6) Remove the blanking caps from the electrical connectors.
condition.
(8) Connect the electrical connector 6MA-A (1).

EFF :

ALL 38-13-16

Page 407
Aug 01/07

IAC
R
Subtask 38-13-16-865-054
breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-13-16-710-050
C. Do an operational test of the water service-panel door-switch (Ref. TASK

38-13-00-710-002).

EFF :

ALL 38-13-16

Page 408
Aug 01/07

IAC
5. Close-up
________
Subtask 38-13-16-410-050
A. Close Access
(1) Install the access panels 161DW.
items.
(3) Close the door of the potable water service-panel 171AL.
____
(4) Set the CARGO COMPT light-switch 8LU on the service panel 2024VU to
the OFF position.
(7) Remove the ground support and maintenance equipment, the special and
Subtask 38-13-16-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-16

Page 409
Aug 01/07
R
IAC
INDICATOR QUANTITY (6MA) - REMOVAL/INSTALLATION
_______________________________________________
TASK 38-13-21-000-001
Removal of the Quantity Indicator 6MA
NOTE : Two persons must do this task. One must work inside of zone 170 and the
____
other outside of zone 170.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific access platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-13-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-13-21-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 38-13-21

Page 401
Nov 01/07

IAC
Subtask 38-13-21-010-050
B. Get Access
(1) Put the access platform in position.
(3) Remove the panel 161DW from the aft bulkhead of the bulk cargo
compartment.
(4) Open the panel 171AL.
Subtask 38-13-21-614-050
C. Depressurize the potable water system
(1) Drain the water from the potable water tank 3000MM (Ref. TASK 38-10-
00-614-002).
R Subtask 38-13-21-865-053-C
R D. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,

EFF :

ALL 38-13-21

Page 402
Aug 01/07

IAC
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 38-13-21-991-001)
Subtask 38-13-21-020-051
A. Removal of the Quantity Indicator 6MA
(1) Disconnect the electrical connector (1) from the quantity indicator
(2).
(3) Remove the sealant from from the fasteners of the quantity indicator
(2) with a nonmetallic scraper (inside of zone 170).
(4) Remove the nuts (5) and the washers (6) from the screws (9).
(5) Remove the screws (9), the flange (8) and the seal (7).
(6) Hold the quantity indicator (2) from the outside of zone 170 and
remove the screws (4) and (10).
(7) Remove the clamp (3) from inside zone 170 and the quantity indicator
(2) from outside of zone 170.

EFF :

ALL 38-13-21

Page 403
Aug 01/07
R
IAC
Quantity Indicator 6MA
Figure 401/TASK 38-13-21-991-001

EFF :

ALL 38-13-21

Page 404
May 01/98
R
IAC
TASK 38-13-21-400-001
Installation of the Quantity Indicator 6MA
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific spatula
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B

CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
Material No. 09-018 USA AMS 3267/3
CORROSION INHIBITING LOW ADHESION SEALANT
(Ref. 20-31-00)
Material No. 11-004 USA MIL-T-81533
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)

EFF :

ALL 38-13-21

Page 405
Nov 01/02

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-13-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-13-21-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
38-10-00-614-002).
R Subtask 38-13-21-865-054-C
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,

EFF :

ALL 38-13-21

Page 406
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-13-21-560-050
C. Peparation for Installation

_______
DO NOT SMOKE.
(2) Clean the retained components, the component interface and/or the
adjacent area with CLEANING AGENTS (Material No. 11-004).

EFF :

ALL 38-13-21

Page 407
Aug 01/07

IAC
4. Procedure
_________
(Ref. Fig. 401/TASK 38-13-21-991-001)
Subtask 38-13-21-420-051
A. Installation of the Quantity Indicator 6MA
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(1) Install and support the quantity indicator (2) in the hole in panel
171AL.
NOTE : Make sure that you can read the quantity indicator.
____
(2) Apply a bead of SEALANTS (Material No. 09-016) around the quantity
indicator (2) inside zone 170.
(3) Apply SEALANTS (Material No. 09-016) around the plain portion of the
screws (4) and (10).
(4) Install the clamp (3) around the housing of the quantity indicator
(2) inside zone 170 and install the screws (4) and (10) from outside
of zone 170.
(5) Apply SEALANTS (Material No. 09-018) around the plain portion of the
screws (9).
(6) Install the seal (7) and the flange (8) over the quantity indicator
(2).

EFF :

ALL 38-13-21

Page 408
May 01/01

IAC
(7) Install the screws (9), the washers (6) and the nuts (5).
(8) Apply a cap of SEALANTS (Material No. 09-016) over the nuts (5) and
the washers (6).
(9) Make the sealant smooth with a spatula.
(10) Remove the unwanted sealant from the head of the screws (9).
(11) Remove the blanking cap and connect the electrical connector (1) to
the quantity indicator (2).
R Subtask 38-13-21-865-055-C
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,

EFF :

ALL 38-13-21

Page 409
Aug 01/07

IAC
**ON A/C ALL
Subtask 38-13-21-710-050
C. Do the operational test of the quantity indicating system (Ref. TASK 38-
13-00-710-001).
5. Close-up
________
Subtask 38-13-21-410-050
A. Close Access
items.
(2) Install panel 161DW on the aft bulkhead of the bulk cargo
compartment.
Subtask 38-13-21-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-13-21

Page 410
May 01/06
R
IAC
CONTROL UNIT - WATER LEVEL PRE SELECTION - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 38-13-34-000-001
Removal of the Preselection Control Unit 7MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-34-865-053
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,

EFF :

ALL 38-13-34

Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,
R **ON A/C ALL
4. Procedure
_________

EFF :

ALL 38-13-34

Page 402
Nov 01/07

IAC
TASK 38-13-34-400-001
Installation of the Preselection Control Unit 7MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Not Applicable
3. __________
Job Set-up
Subtask 38-13-34-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,
**ON A/C 901-999,

EFF :

ALL 38-13-34

Page 403
Nov 01/07

IAC
**ON A/C ALL
4. Procedure
_________
Subtask 38-13-34-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-019,
**ON A/C 101-199,
**ON A/C 901-999,
R **ON A/C ALL
5. Close-up
________

EFF :

ALL 38-13-34

Page 404
Nov 01/07

IAC
WATER DRAINING (DUMP) - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
R The drain system gives the possibility to drain the water from the potable
R water system.
R
2. __________________
Component Location
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 001)
R -------------------------------------------------------------------------------
R FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
R DOOR
R -------------------------------------------------------------------------------
R 12MA FILL/OVERFLOW DRAIN VALVE 171 -
R 2023VU POTABLE WATER SYSTEM SERVICE PANEL 171 171AL
R - POTABLE WATER DRAIN PANEL 133 133AL
R 2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
R 3MP LIMIT SWITCH 2023VU 171 -
R 4MP MOTORIZED DRAIN VALVE 133 -
R **ON A/C 020-099,
R (Ref. Fig. 001A)
R -------------------------------------------------------------------------------
R FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
R DOOR
R -------------------------------------------------------------------------------
R 2023VU POTABLE WATER SYSTEM SERVICE PANEL 171 171AL
R - POTABLE WATER DRAIN PANEL 133 133AL
R - POTABLE WATER DRAIN PANEL 138 192NB
R 2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
R 3MP LIMIT SWITCH 2023VU 171 -
R 4MP MOTORIZED DRAIN VALVE 133 -
R 6MP OVERFLOW VALVE CONTROL LIGHT 2023VU 171 171AL
R 8MP OVERFLOW VALVE 138 -
R 12MP TANK DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
R 14MP DRAIN VALVE 138 -
R 16MA FILL/DRAIN VALVE 171 -

EFF :

ALL 38-14-00

Page 1
May 01/04

IAC
R Potable Water Draining - Component Location
Figure 001

EFF :

001-012, 014-019, 38-14-00

Page 2
Nov 01/03

IAC
INTENTIONALLY BLANK

38-14-00

Page 3
Feb 01/96

IAC
Potable Water Draining - Component Location.
Figure 001A (SHEET 1)

EFF :

020-099, 38-14-00

Page 4
Feb 01/96

IAC
Potable Water Draining - Component Location.

EFF :

020-099, 38-14-00

Page 5
Feb 01/96

IAC
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001B)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
DOOR
-------------------------------------------------------------------------------
8MA FILL/OVERFLOW DRAIN VALVE 171 171AL
2023VU POTABLE WATER SYSTEM SERVICE PANEL 171 171AL
- POTABLE WATER DRAIN PANEL 133 133AL
3MP LIMIT SWITCH 2023VU 171 -
4MP MOTORIZED DRAIN VALVE 133 -
**ON A/C ALL
3. Description
___________
**ON A/C 001-012, 014-019,
(Ref. Fig. 002)

Two drain valves and two drain ports are installed in the potable water
system.
The fill/overflow drain valve 12MA drains the rear section of the
potable-water distribution system. The motorized drain valve 4MP drains the
systems front section. The fill/drain control handle which is located on
the potable water service panel 2023VU opens the two drain valves at the
same time. You can drain the potable water system fully through the two
drain ports.
**ON A/C 020-099,
(Ref. Fig. 002A)

Three drain valves and drain ports are installed in the potable water
system. The drain valve 14MP drains the potable water tank and the center
section of the potable-water distribution system. The motorized drain valve
4MP drains the systems front section. The motorized fill/drain valve 16MA
drains the systems rear section. The fill/drain control handle 3254MM which
is located on the potable water service panel 2023VU opens the fill/drain
valve 16MA. The limit switch 3MP is energized to operate the related
overflow and drain valves. The overflow valve 8MP opens to let air into the
potable water tank.

EFF :

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Page 6
Feb 01/07

IAC
Potable Water Draining - Component Location
Figure 001B

R

EFF :

101-199, 901-999, 38-14-00

Page 7
Feb 01/07

IAC
Water Draining - Electrical Schematic
Figure 002

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-14-00

Page 8
Feb 01/07

IAC
Water Draining - Electrical Schematic
Figure 002A

R

EFF :

020-099, 38-14-00

Page 9
May 01/06

IAC
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002)

Two drain valves and two drain ports are installed in the potable water
system.
The fill/overflow drain valve 8MA drains the rear section of the
potable-water distribution system. The motorized drain valve 4MP drains the
systems front section. The fill/drain control handle which is located on
the potable water service panel 2023VU opens the two drain valves at the
same time. You can drain the potable water system fully through the two
drain ports.
**ON A/C ALL
4. Operation
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
When you set the control handle to DRAIN and pull it out to its stop, the
fill/overflow drain valve opens. This procedure also closes the limit switch
3MP which energizes and moves the motorized drain valve 4MP to the open
position. The drain valve control-light 2MP, which is located on the potable
water service panel 2023VU, comes on when the motorized drain valve 4MP
opens. The two valves close when the system has drained and the control
handle is pushed in and set to NORMAL. The drain valve control-light will
also go off. You can open the motorized drain valve manually, if electrical
supply is not available. A handle, which is located on the drain panel,
opens the valve when you move it from SHUT to DRAIN.
**ON A/C 020-099,
You turn the control handle to DRAIN and pull it out to the stop. This opens
the fill/drain valve 16MA and closes the limit switch 3MP. The motorized
overflow valve 8MP and the motorized drain valves 4MP and 14MP are energized
and move to the open position. On the potable water service panel 2023VU,
the drain valve control lights 2MP and 12MP and the overflow valve control
light 6MP come on. When the system has drained, you push and turn the
control handle to the NORMAL position. The limit switch 3MP opens, the three
valves close and the control lights go off. If electric power is not
available, you can open the valves manually with the handles installed on
the potable water service and the drain panels. The handles are marked
SHUT/OPEN.

EFF :

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Page 10
Feb 01/07

IAC
WATER DRAINING (DUMP) - MAINTENANCE PRACTICES
_____________________________________________
TASK 38-14-00-960-001
Indication Lamp Replacement
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adjustable access platform

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-14-00-991-001 Fig. 201
3. __________
Job Set-up
Subtask 38-14-00-861-057

(Ref. TASK 24-42-00-861-001).

EFF :

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IAC
R Subtask 38-14-00-865-079
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
R **ON A/C ALL
Subtask 38-14-00-010-064
R C. Get Access
(1) Put the adjustable access platform in position below the

potable-water sercice-panel door (referred to as the service door)
171AL.
(3) Put the warning notice in position to tell persons:

4. Procedure
_________
(Ref. Fig. 201/TASK 38-14-00-991-001)
Subtask 38-14-00-960-050
A. Replacement of the Indication Lamp

(Ref. Fig. 201/TASK 38-14-00-991-001)
(1) Remove the cap (1) with the indication lamp (2) from the
(2) Remove the indication lamp (2) from the cap (1).

EFF :

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Page 202
Aug 01/07

IAC
Figure 201/TASK 38-14-00-991-001

EFF :

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Page 203
Nov 01/00

IAC
(3) Put the new indication lamp (2) into the cap (1).
(4) Install the cap (1) together with the new indication lamp (2) on the
(5) Torque the cap (1) to between 0.19 and 0.21 m.daN (16.81 and 18.58
lbf.in).
R Subtask 38-14-00-865-084
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
R **ON A/C ALL
Subtask 38-14-00-710-055
R C. Operational Test of the Indicator Light

(Ref. Fig. 201/TASK 38-14-00-991-001)
(1) Push and hold the cap (1) to test that the light comes ON.
(2) Release the cap (1) to switch OFF the light.

EFF :

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Page 204
Aug 01/07

IAC
5. Close-up
________
Subtask 38-14-00-410-062
A. Close Access
items.
Subtask 38-14-00-862-058

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 205
Aug 01/07

IAC
R TASK 38-14-00-000-004
R Removal of the Indication Box - Potable Water Service panel
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific adjustable access platform

R No specific blanking caps
R No specific warning notice
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R **ON A/C 001-012, 014-019,
R 38-14-00-991-003 Fig. 202
R **ON A/C 020-099,
R 38-14-00-991-003-B Fig. 202A
R **ON A/C 101-199, 901-999,
R 38-14-00-991-003-A Fig. 202B

EFF :

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IAC
R **ON A/C ALL
R 3. __________
Job Set-up
R Subtask 38-14-00-861-055

R (Ref. TASK 24-42-00-861-001).
R Subtask 38-14-00-865-067
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

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Page 207
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IAC
R **ON A/C ALL
R Subtask 38-14-00-010-062
R C. Get Access
R (1) Put the adjustable access platform in position below the

R potable-water service-panel door (referred to as the service door)
R 171AL.
R (2) Open the service door 171AL.
R (3) Put the warning notice in position to tell persons:

R - Not to do the servicing of the potable water system.
R 4. Procedure
_________
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 202/TASK 38-14-00-991-003)
R **ON A/C 020-099,
R (Ref. Fig. 202A/TASK 38-14-00-991-003-B)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 202B/TASK 38-14-00-991-003-A)
R **ON A/C 001-012, 014-019,
R Subtask 38-14-00-020-050
R A. Removal of the Indication Box 2023VU
R (1) Disconnect the electrical connector 7520VC-A (6).
R (2) Put blanking caps on the disconnected electrical connectors.
R (3) Remove the sealant from around the flange of the indication box.

EFF :

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Page 208
Feb 01/08

IAC
R Indication Box 2023VU
R Figure 202/TASK 38-14-00-991-003

EFF :

001-012, 014-019, 38-14-00

Page 209
Feb 01/08

IAC
R Indication Box 2023VU/2021VU
R Figure 202A/TASK 38-14-00-991-003-B

EFF :

020-099, 38-14-00

Page 210
Feb 01/08

IAC
R Indication Box 2023VU
R Figure 202B/TASK 38-14-00-991-003-A

EFF :

101-199, 901-999, 38-14-00

Page 211
Feb 01/08

IAC
R (4) If necessary remove the cap (1) with the indication lamp 2MP from the
R potable-water service.
R (5) Remove the screws (2) and the washers (3).
R (6) Remove the indication box (5).
R **ON A/C 020-099,
R Subtask 38-14-00-020-050-B
R A. Removal of the Indication Boxes 2023VU and 2021VU
R (1) Remove the Indication Boxes 2023VU
R (a) Disconnect the electrical connector 7520VC-A (7).
R (b) Put blanking caps on the disconnected electrical connectors.
R (c) Remove the sealant from around the flange of the indication box.
R (d) If necessary remove the caps (1) and (2) with the indication
R lamps 10MA and 2MP from the potable-water service.
R (e) Remove the screws (3) and the washers (4).
R (f) Remove the indication box (6).
R (2) Remove the Indication Box 2021VU
R (a) Disconnect the electrical connector 7521VC-A (17).
R (b) Put blanking caps on the disconnected electrical connectors.
R (c) Remove the sealant from around the flange of the indication box.
R (d) If necessary remove the caps (11) and (12) with the indication
R lamps 6MP and 12MP from the potable-water service.
R (e) Remove the screws (13) and the washers (14).
R (f) Remove the indication box (16).

EFF :

001-012, 014-099, 38-14-00

Page 212
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IAC
R **ON A/C 101-199, 901-999,
R Subtask 38-14-00-020-050-A
R A. Removal of the Indication Box 2023VU
R (1) Disconnect the electrical connector 7520VC-A (7).
R (2) Put blanking caps on the disconnected electrical connectors.
R (3) Remove the sealant from around the flange of the indication box.
R (4) If necessary remove the caps (1) and (2) with the indication lamps
R 10MA and 2MP from the potable-water service.
R (5) Remove the screws (3) and the washers (4).
R (6) Remove the indication box (6).

EFF :

101-199, 901-999, 38-14-00

Page 213
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IAC
R **ON A/C ALL
R TASK 38-14-00-400-004
R Installation of the Indication Box - Potable Water Service panel
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific Torque Wrench : range 0.00 to 1.20 m.daN

R (0.00 to 9.00 lbf.ft)
R B. Consumable Materials
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 05-013 D TV-53-3507/73

R RELEASE AGENT (OBSOLETE USE 05-013A) (Ref. 20-31-00)
R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
R CORROSION INHIBITING FILLET CONSISTENCY
R (Ref. 20-31-00)
R Material No. 09-019 USA AMS 3267/3
R LOW ADHESION CORROSION INHIBITING SEALANT
R (Ref. 20-31-00)

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R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 4 seal 38-14-04 05A-080

R 4 seal 38-14-04 05B-080
R 5 seal 38-14-04 05A-080
R 5 seal 38-14-04 05B-080
R 15 seal 38-14-04 05A-080
R 15 seal 38-14-04 05B-080
R D. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 24-42-00-862-001 De-energize the Ground Service Network Supplied from
R the External Power
R **ON A/C 001-012, 014-019,
R 38-14-00-991-003 Fig. 202
R **ON A/C 020-099,
R 38-14-00-991-003-B Fig. 202A
R **ON A/C 101-199, 901-999,
R 38-14-00-991-003-A Fig. 202B

EFF :

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IAC
R **ON A/C ALL
R 3. __________
Job Set-up
R Subtask 38-14-00-860-054
R A. Aircraft Maintenance Configuration
R (1) Make sure that the electrical circuits are energized (Ref. TASK 24-
R 42-00-861-001)
R (2) Make sure that the warning notices are in position at the potable
R water service panel.
R (3) Remove the old sealant from the indication box with a non metallic
R scraper.
R Subtask 38-14-00-865-069
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

EFF :

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Page 216
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C ALL
R 4. Procedure
_________
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 202/TASK 38-14-00-991-003)
R **ON A/C 020-099,
R (Ref. Fig. 202A/TASK 38-14-00-991-003-B)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 202B/TASK 38-14-00-991-003-A)
R **ON A/C 001-012, 014-019,
R Subtask 38-14-00-420-050
R A. Installation of the Indication Box 2023VU
R (1) Make sure that the component interface and/or adjacent area is clean.
R (2) If necessary replace the seal seal (4).
R (3) Apply SPECIAL MATERIALS (Material No. 05-013) to the surface of the
R indication box (5).

EFF :

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IAC
R (4) Apply SEALANTS (Material No. 09-019) to the area of the service panel
R that makes the interface with the indicator box 2023VU.
R (5) Put the indication box with the seal (4) in position.
R (6) Install the washers (3) and the screws (2).
R (7) Remove the unwanted sealant from around the indicator box.
R (8) Apply a bead of SEALANTS (Material No. 09-016) at the interface of

R the indication box and the service panel.
R (9) Remove the blanking caps from the electrical connectors.
R (10) Make sure that the electrical connectors are clean and in the correct
R condition.
R (11) Connect the electrical connector 7520VC-A (6).
R (12) If Removed install the control lamp 2MP and the cap (1).
R (13) Torque the cap (1) to between 0.19 and 0.21 m.daN (16.81 and 18.58
R lbf.in).
R **ON A/C 020-099,
R Subtask 38-14-00-420-050-B
R A. Installation of the Indication Boxes 2023VU and 2021VU
R (1) Install the Indication Box 2023VU
R (a) Make sure that the component interface and/or adjacent area is
R clean.
R (b) If necessary replace the seal seal (5).
R (c) Apply SPECIAL MATERIALS (Material No. 05-013) to the surface of

R the indication box (6).
R (d) Apply SEALANTS (Material No. 09-019) to the area of the service
R panel that makes the interface with the indicator box 2023VU.
R (e) Put the indication box together with the seal (5) in position.
R (f) Install the washers (4) and the screws (3).

EFF :

001-012, 014-099, 38-14-00

Page 218
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IAC
R (g) Remove the unwanted sealant from around the indicator box.
R (h) Apply a bead of SEALANTS (Material No. 09-016) at the interface

R of the indication box and the service panel.
R (i) Remove the blanking caps from the electrical connectors.
R (j) Make sure that the electrical connectors are clean and in the
R correct condition.
R (k) Connect the electrical connector 7520VC-A (7).
R (l) If Removed install the control lamps 10MA and 2MP and the caps
R (1) and (2).
R (m) Torque the caps (1) and (2) to between 0.19 and 0.21 m.daN (16.81
R and 18.58 lbf.in).
R (2) Install the Indication Box 2021VU
R (a) Make sure that the component interface and/or adjacent area is
R clean.
R (b) If necessary replace the seal seal (15).
R (c) Apply SPECIAL MATERIALS (Material No. 05-013) to the surface of

R the indication box (16).
R (d) Apply SEALANTS (Material No. 09-019) to the area of the service
R panel that makes the interface with the indicator box 2021VU.
R (e) Put the indication box together with the seal (15) in position.
R (f) Install the washers (14) and the screws (13).
R (g) Remove the unwanted sealant from around the indicator box.
R (h) Apply a bead of SEALANTS (Material No. 09-016) at the interface

R of the indication box and the service panel.
R (i) Remove the blanking caps from the electrical connectors.
R (j) Make sure that the electrical connectors are clean and in the
R correct condition.
R (k) Connect the electrical connector 7521VC-A (17).

EFF :

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Page 219
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IAC
R (l) If Removed install the control lamps 6MP and 12MP and the caps
R (11) and (12).
R (m) Torque the caps (11) and (12) to between 0.19 and 0.21 m.daN
R (16.81 and 18.58 lbf.in).
R **ON A/C 101-199, 901-999,
R Subtask 38-14-00-420-050-A
R A. Installation of the Indication Box 2023VU
R (1) Make sure that the component interface and/or adjacent area is clean.
R (2) If necessary replace the seal seal (5).
R (3) Apply SPECIAL MATERIALS (Material No. 05-013) to the surface of the
R indication box (6).
R (4) Apply SEALANTS (Material No. 09-019) to the area of the service panel
R that makes the interface with the indicator box 2023VU.
R (5) Put the indication box together with the seal (5) in position.
R (6) Install the washers (4) and the screws (3).
R (7) Remove the unwanted sealant from around the indicator box.
R (8) Apply a bead of SEALANTS (Material No. 09-016) at the interface of

R the indication box and the service panel.
R (9) Remove the blanking caps from the electrical connectors.
R (10) Make sure that the electrical connectors are clean and in the correct
R condition.
R (11) Connect the electrical connector 7520VC-A (7).
R (12) If Removed install the control lamps 10MA and 2MP and the caps (1)
R and (2).
R (13) Torque the caps (1) and (2) to between 0.19 and 0.21 m.daN (16.81 and
R 18.58 lbf.in).

EFF :

020-099, 101-199, 901-999, 38-14-00

Page 220
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IAC
R **ON A/C ALL
R Subtask 38-14-00-865-070
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

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R **ON A/C 001-012, 014-019,
R Subtask 38-14-00-710-052
R C. Operational Test of the Indicator Light 2023VU
R (1) Push and hold the cap (1) to test that the light 2MP comes ON.
R (2) Release the cap (1) to switch OFF the light.
R **ON A/C 020-099,
R Subtask 38-14-00-710-052-B
R C. Operational Test of the Indicator Light 2023VU/2021VU
R (1) Push and hold the cap (1) to test that the light 10MA comes ON.
R **ON A/C 101-199, 901-999,
R Subtask 38-14-00-710-052-A
R C. Operational Test of the Indicator Light 2023VU
R (1) Push and hold the cap (1) to test that the light 102MA comes ON.

EFF :

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IAC
R **ON A/C ALL
R 5. Close-up
________
R Subtask 38-14-00-410-060
R A. Close Access
R items.
R (2) Remove the access platform(s).
R (3) Remove the warning notice(s).
R Subtask 38-14-00-862-056
R B. De-energize the ground service network

R (Ref. TASK 24-42-00-862-001).

EFF :

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IAC
WATER DRAINING (DUMP) - ADJUSTMENT/TEST
_______________________________________
TASK 38-14-00-710-001
Operational Test of the Potable Water Drain-System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific drain hose

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 38-14-00-861-050

aircraft electrical circuits (Ref. TASK 24-42-00-861-001).

EFF :

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R Subtask 38-14-00-865-064-C
R B. Make sure that this(these) circuit breaker(s) is(are) closed:
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-14-00-010-050
C. Get Access
(2) Open the access panels 133AL, 171AL.

EFF :

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R (3) Remove the cap from the fill/drain port at the water service panel
R 2023VU.
R Subtask 38-14-00-480-050
R D. Connection of the Drain Hoses
R (1) Connect the drain hose to the potable water fill and drain port at
R the service panel 2023VU.
R (2) Connect the drain hose to the potable water drain-port at the forward
R drain panel.
R **ON A/C 020-099,
Subtask 38-14-00-010-050-A
C. Get Access
(2) Open the access panels 133AL, 192NB, 171AL.
(3) Remove the cap from the fill/drain port at the water service panel
2023VU.
Subtask 38-14-00-480-050-A
D. Connection of the Drain Hoses
(1) Connect the drain hose to the potable water fill and drain port at
the service panel 2023VU.
(2) Connect the drain hose to the potable water drain-port at the forward
drain panel.
(3) Connect the drain hose to the drain port at the drain and overflow
panel.
**ON A/C ALL
Subtask 38-14-00-860-052
E. Aircraft Maintenance Configuration
(1) Make sure that all the water shutoff valves in the lavatories and
galleys are open.
(2) Make sure that all the water heaters are turned off.

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(3) Make sure that there is enough water in the system before you do this
test.
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-14-00-710-050
A. Do the operational test of the potable water drain-system.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the drain panel 133AL and the
service panel 2023VU:
- turn and pull the control - the fill/overflow drain valve 12MA
handle from the NORMAL position opens.
to the DRAIN position. - the motorized drain valve 4MP opens.
- the drain valve control light 2MP
comes on.
- water flows from the drain ports.
- push and turn the control - the fill/overflow drain valve 12MA
handle from the DRAIN position closes.
to the NORMAL position. - the motorized drain valve 4MP closes.
goes off.
- the flow of water stops from the
drain ports.
2. At the circuit breaker panel In the drain system:

2001VU:
- open the circuit breaker 1MP. - the motorized drain valve 4MP is out
of operation.
NOTE : This section of the text
____
is to test the valves
mechanically.
3. At the service panel 2023VU: At the drain panel 133AL and the
service panel 2023VU:
- turn and pull the control - the fill/overflow drain valve 12MA
to the DRAIN position. - the motorized drain valve 4MP stays
closed.
R - the drain valve control light 2MP
R stays off.

EFF :

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- water flows from the fill and drain
port of the fill/overflow drain valve
12MA.
4. At the drain panel 133AL: At the service panel 2023VU:

- move the drain handle from the - the drain valve control light 2MP
SHUT to the DRAIN position. stays off.
At the drain panel 133AL:

- the motorized drain valve 4MP opens.
- water flows from the drain port.
5. At the drain panel 133AL and the At the drain panel 133AL and the
service panel 2023VU: service panel 2023VU:
- move the drain handle from the - the motorized drain valve 4MP closes.
DRAIN to the SHUT position.
- push and turn the control - the fill/overflow drain valve 12MA
handle from the DRAIN to the closes.
NORMAL position. - the flow of water stops from both the
drain ports.
R 6. At the circuit breaker panel In the drain system:

R 2001VU:
R - close the circuit breaker 1MP. - the indication light 2MP is off.
**ON A/C 020-099,
Subtask 38-14-00-710-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the service panel 2023VU, the drain
panel 133AL and the drain and overflow
panel 192NB:
- turn and pull the control - the motorized fill/drain valve 16MA

EFF :

ALL 38-14-00

Page 505
May 01/99

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the motorized overflow valve 8MP
opens.
comes on.
- the overflow valve control light 6MP
comes on.
comes on.
- water flows from the three drain
ports.
- push and turn the control - the motorized fill/drain valve 16MA
handle from the DRAIN position closes.
to the NORMAL position. - the drain valve control light 2MP
goes off.
- the motorized drain valve 4MP closes.
- the motorized drain valve 14MP
closes.
closes.
goes off.
goes off.
drain ports.
2. At the circuit breaker panel At the service panel 2023VU:

2001VU:
of operation.
R NOTE : This section of the text
____ - the motorized overflow valve 8MP is
R is to test the valves out of operation.
R mechanically. - the motorized drain valve 14MP is out
of operation.
3. At the service panel 2023VU: At the service panel 2023VU, the drain
panel 133AL and the drain and overflow
panel 192NB:
- turn and pull the control - the motorized fill/drain valve 16MA
to the DRAIN position. - water flows from the drain port.

EFF :

020-099, 38-14-00

Page 506
May 01/99

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the motorized drain valve 4MP stays
closed.
stays closed.
- the motorized drain valve 14MP stays
closed.
stays off.
stays off.
stays off.
NOTE : Water with a decreased flow will

____
drain from the fill and drain
port. This is because the
overflow valve 8MP is closed.
4. At the drain panel 133AL, the At the service panel 2023VU and the
drain and overflow panel 192NB: drain panel 133AL:
R - move the drain handle of the - the motorized drain valve 14MP opens.
R drain valve 4MP from the SHUT - the motorized overflow valve 8MP
R to the OPEN position. opens.
R - move the drain handle of the - water flows from the drain ports.
R drain valve 14MP from the SHUT - the drain valve control light 2MP
R to the OPEN position. stays off.
R - move the overflow handle of the - the drain valve control light 12MP
R overflow valve 8MP from the stays off.
R SHUT to the OPEN position. - the overflow valve control light 6MP
stays off.
5. At the drain panel 133AL, the At the drain panel 133AL, the drain and
drain and overflow panel 192NB, overflow panel 192NB, and the service
and the service panel 2023VU: panel 2023VU:
- move the drain handle of the - the motorized drain valve 4MP closes.
drain valve 4MP from the DRAIN
to the SHUT position. - the motorized drain valve 14MP
- move the drain handle of the closes.
drain valve 14MP from the DRAIN
to the SHUT position. - the motorized overflow valve 8MP
- move the control handle of the closes.
overflow valve 8MP from the

EFF :

020-099, 38-14-00

Page 507
Nov 01/05

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
OPEN to the SHUT position. - the motorized fill/drain valve 16MA
- push and turn the control closes.
handle of the fill/drain valve - the flow of water stops from the
16MA from the DRAIN to the three drain ports.
NORMAL position.

2001VU:
- close the circuit breaker 1MP. - all the indication lights are off.
R **ON A/C 101-199, 901-999,
Subtask 38-14-00-710-050-B
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the service panel 2023VU and the
drain panel 133AL:
- turn and pull the control - the motorized fill/overflow drain
handle from the NORMAL position valve 8MA opens.
comes on.
- water flows from both drain ports.
- push and turn the control - the motorized fill/overflow drain

handle from the DRAIN position valve 8MA closes.
to the NORMAL position. - the drain valve control light 2MP
goes off.
drain ports.

2001VU:
of operation.

R

EFF :

020-099, 101-199, 901-999, 38-14-00

Page 508
Feb 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R NOTE : This section of the text
____
R is to test the valves
R mechanically.
R 3. At the service panel 2023VU: At the service panel 2023VU and the
R drain panel 133AL:
R - turn and pull the control - the motorized fill/overflow drain
R handle from the NORMAL position valve 8MA opens.
R to the DRAIN position. - water flows from the drain port.
R - the motorized drain valve 4MP stays
R closed.
R stays off.
R 4. At the drain panel 133AL: At the service panel 2023VU and the
R drain panel 133AL:
R - move the drain handle from the - the motorized drain valve 4MP opens.
R SHUT to the DRAIN position. - water flows from the drain port.
R stays off.
R 5. At the drain panel 133AL and the At the drain panel 133AL and the
R service panel 2023VU: service panel 2023VU:
R - move the drain handle from the - the motorized drain valve 4MP closes.
R DRAIN to the SHUT position.
R - push and turn the control - the motorized fill/overflow drain
R handle from the DRAIN to the valve 8MA closes.
R NORMAL position. - the flow of water stops from both the
R drain ports.
R 6. At the circuit breaker panel At the service panel 2023VU:

R 2001VU:
R - close the circuit breaker 1MP. - the indication light 2MP is off.
**ON A/C ALL
5. Close-up
________
Subtask 38-14-00-080-050
A. Remove the drain hoses from the drain ports.

EFF :

ALL 38-14-00

Page 509
May 01/06

IAC
Subtask 38-14-00-613-050
B. Fill the Potable Water System
(1) Fill the potable water tank 3000MM (Ref. TASK 12-15-38-613-001).
(3) Operate the water faucets to bleed the potable water system.
(4) Turn on all the water heaters.
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-14-00-410-050
C. Close Access
items.
(2) Close the access panels 171AL, 133AL.
**ON A/C 020-099,
Subtask 38-14-00-410-050-A
C. Close Access
items.
(2) Close the access panels 171AL, 133AL, 192NB.
**ON A/C ALL
Subtask 38-14-00-862-050
D. De-energize the ground service network

the aircraft electrical circuits (Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-14-00

Page 510
Feb 01/07

IAC
TASK 38-14-00-820-001
Adjustment of the Limit Switches 3MP and 5MP
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-16-38-613-001 Servicing of the Toilet System

Power)
Power
the External Power
**ON A/C 020-099,
38-14-00-991-002 Fig. 501

EFF :

ALL 38-14-00

Page 511
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-00-861-053

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-00-010-058
B. Get Access
(1) Put the access platform in position at the potable water-service

panel 171AL.
(2) Put the access platform in position at the AFT cargo compartment
door.
(3) Open the AFT cargo compartment door.
(5) Open the potable water-service panel 171AL.
Subtask 38-14-00-680-054

R

EFF :

ALL 38-14-00

Page 512
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-00-865-065-A
R D. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

EFF :

ALL 38-14-00

Page 513
Aug 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 501/TASK 38-14-00-991-002)
Subtask 38-14-00-820-050
A. Adjustment of the Limit Switches 3MP and 5MP
(1) Adjust the overflow valve-limit switch 5MP.
(a) Turn the fill/drain handle (3254MM) to the left and pull it out
31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 501/TASK 38-14-00-991-002)
Dimension A.
NOTE : You must hold the fill/drain handle in this position to do

____
the adjustment.
(b) Loosen the bolts (2) on the bracket of the switch.
(c) Move the switch assembly in the direction of the control cam (1)
until you hear a click.
(d) Tighten the bolts (2).
(e) Make sure that the switch 5MP is aligned with the control cam
(1).
(f) Release the control handle to the Normal position.
(g) Make sure that Dimension B has a minimum clearance of 2.0 +1 -0

mm (0.0787 +0.0393 -0.0000 in.) between the outer end of the
switch and the spring (3).
(2) Adjust the drain limit switch 3MP.
(a) Turn the fill/drain handle (3254MM) to the right and pull it out
31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 501/TASK 38-14-00-991-002)
Dimension A.

R

EFF :

ALL 38-14-00

Page 514
Aug 01/07

IAC
Limit Switches 3MP and 5MP Adjustment
Figure 501/TASK 38-14-00-991-002

EFF :

020-099, 38-14-00

Page 515
Aug 01/07
R
IAC
NOTE : You must hold the fill/drain handle in this position to do
____
the adjustment.
(1).
(f) Release the fill/drain handle to the Normal position.
(g) Make sure that Dimension C has a minimum clearance of 2.0 +1 -0

R **ON A/C ALL
R Subtask 38-14-00-865-066-A
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R

EFF :

ALL 38-14-00

Page 516
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-00-720-050
C. Functional Test
(1) Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- operate the fill/drain handle - the lever of the fill/drain valve
from the normal to the drain 16MA moves from the closed to the
position. open position.
- the limit switch 3MP is energized.
- the motorised overflow valve 8MP
opens.
- the motorised drain valves 14MP and
4MP open.
- the control lights 6MP, 12MP, and 2MP
come on.

from the drain to the normal 16MA moves from the open to the
position. closed position.

R

EFF :

020-099, 101-199, 901-999, 38-14-00

Page 517
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the limit switch 3MP is de-energized.
- the motorised drain valves 14MP and
4MP closes.
closes.
- the control lights 6MP, 12MP, and 2MP
go off.

from the normal to the fill 16MA moves from the closed to the
position. open position.
opens.
- the control light 6MP comes on.

from the drain to the normal 16MA moves from the open to the
position. closed position.
closes.
- the control light 6MP goes off.
R **ON A/C ALL
5. Close-up
________
R **ON A/C 020-099,
Subtask 38-14-00-613-052
A. Do the servicing of the potable water system (Ref. TASK 12-16-38-613-

001).

R

EFF :

ALL 38-14-00

Page 518
Aug 01/07

IAC
Subtask 38-14-00-410-059
B. Close Access
items.
(2) Install the access panel 161DW.
Subtask 38-14-00-862-054

(Ref. TASK 24-42-00-862-001).

R

EFF :

020-099, 38-14-00

Page 519
Aug 01/07

IAC
R **ON A/C ALL
TASK 38-14-00-820-002
Adjustment of the Drain Limit Switch 3MP
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-14-00-991-018 Fig. 502

R

EFF :

ALL 38-14-00

Page 520
Aug 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-14-00-861-058

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-00-010-065
B. Get Access
(1) Put the access platform in position at the potable water-service

panel 171AL.
(2) Put the access platform in position at the AFT cargo compartment
door.
(3) Open the AFT cargo compartment door.
Subtask 38-14-00-680-057

R

EFF :

ALL 38-14-00

Page 521
Aug 01/07

IAC
R **ON A/C ALL
Subtask 38-14-00-865-080
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

EFF :

ALL 38-14-00

Page 522
Aug 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-14-00-820-051
A. Adjustment of the Limit Switch 3MP
(1) Adjust the drain limit switch 3MP.
(a) Turn the fill/drain and overflow handle (3254MM) to the right and
pull it out 31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 502/TASK 38-14-00-991-018)
DIMENSION A.
NOTE : You must hold the fill/drain and overflow handle in this
____
position to do the adjustment.
(1).
(f) Release the fill/drain and overflow handle to the Normal

position.
(g) Make sure that Dimension B has a minimum clearance of 2.0 +1 -0


R

EFF :

ALL 38-14-00

Page 523
Aug 01/07

IAC
Drain Limit-Switch 3MP Adjustment
Figure 502/TASK 38-14-00-991-018

EFF :

001-012, 014-019, 101-199, 901-999, 38-14-00

Page 524
Aug 01/07

IAC
R **ON A/C ALL
Subtask 38-14-00-865-081
breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-14-00

Page 525
Aug 01/07

IAC
R **ON A/C 001-012, 014-019,
Subtask 38-14-00-720-051
C. Functional Test
(1) Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- operate the fill/drain and - the lever of the fill/drain and
overflow handle from the normal overflow valve 12MA moves from the
to the drain position. closed to the open position.
- the motorised drain valve 4MP open.
- the control light 2MP come on.

overflow handle from the drain overflow valve 12MA moves from the
to the normal position. open to the closed position.
- the motorised drain valve 4MP closes.
- the control light 2MP go off.

EFF :

001-012, 014-019, 38-14-00

Page 526
Aug 01/07

IAC
R **ON A/C 101-199, 901-999,
Subtask 38-14-00-720-051-A
C. Functional Test
(1) Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

overflow handle from the normal overflow valve 8MA moves from the
to the drain position. closed to the open position.
- the motorised drain valve 4MP opens.

overflow handle from the drain overflow valve 8MA moves from the
to the normal position. open to the closed position.
- the motorised drain valve 4MP closes.
R **ON A/C ALL
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-14-00-613-053

001).

EFF :

ALL 38-14-00

Page 527
Aug 01/07

IAC
Subtask 38-14-00-410-063
B. Close Access
items.
Subtask 38-14-00-862-059

(Ref. TASK 24-42-00-862-001).

EFF :

001-012, 014-019, 101-199, 901-999, 38-14-00

Page 528
Aug 01/07

IAC
LIMIT SWITCH - DRAIN HANDLE (3MP) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-14-17-000-001
Removal of the Drain Limit Switch (3MP)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-14-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-14-17-861-050

(Ref. TASK 24-42-00-861-001)

EFF :

ALL 38-14-17

Page 401
Nov 01/07

IAC
Subtask 38-14-17-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) in position at the potable
water-service panel.
(2) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door.
(4) In the AFT cargo compartment, on the control panel 5024VE set the
light switch 30LU to the ON position.
(6) Open the access door 171AL of the potable water-service panel.
R Subtask 38-14-17-865-050-C
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

EFF :

ALL 38-14-17

Page 402
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-17-020-050
A. Removal of the Drain Limit Switch 3MP

(Ref. Fig. 401/TASK 38-14-17-991-001)
(1) Disconnect the electrical connector 3MP-A (6).
(4) Remove the nut (1), the washer (2) and the drain limit switch 3MP (5)
and the O-ring (4).

EFF :

ALL 38-14-17

Page 403
Aug 01/07

IAC
Drain Limit Switch
Figure 401/TASK 38-14-17-991-001

EFF :

ALL 38-14-17

Page 404
Nov 01/01

IAC
TASK 38-14-17-400-001
Installation of the Drain Limit Switch (3MP)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

LOCKWIRE STAINLESS STEEL ANNEALED 0.5MM DIA
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
FR65
38-14-00-710-001 Operational Test of the Potable Water Drain-System
38-14-00-820-002 Adjustment of the Drain Limit Switch 3MP

EFF :

ALL 38-14-17

Page 405
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-14-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-14-17-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-
30-00-860-001).
(3) Make sure that the lights in the AFT cargo compartment, are set to
the ON position.
(4) Make sure that the floor panel 161DW is removed (Ref. TASK 25-55-12-
000-001).
(5) Make sure that the access platforms are in position:

- Under the access door 171AL of the potable-water service-panel.
- At the AFT cargo-compartment door.
(6) Make sure that the access door 171AL of the potable-water service
panel is open.
(7) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to operate the control handle 3254MM at the potable-water
service panel.
- That the draining system will not operate electrically.

EFF :

ALL 38-14-17

Page 406
Nov 01/07
R
IAC
R Subtask 38-14-17-865-051-C
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-14-17

Page 407
Aug 01/07

IAC
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-17-420-050
A. Installation of the Drain Limit Switch 3MP

(Ref. Fig. 401/TASK 38-14-17-991-001)
(3) Remove the nut (1) and the washer (2) from the new drain limit switch
3MP (5).
(4) Make sure that the O-ring (4) is installed on the drain limit switch.
(5) Put the drain limit switch 3MP (5) in position in the bracket (3).
(6) Install the stainless steel lockwire MISCELLANEOUS (Material No. 19-
009) in the hole of the washer (2).
(7) Install the washer (2) and the nut (1).
NOTE : The axis of the drain limit switch (5) must align with the
____
pulley of the control handle (3254MM).
(8) Safety the nut (1) with the stainless steel lockwire MISCELLANEOUS
(Material No. 19-009) from the washer (2).
(9) Pull the control handle (3254MM) out 30.0 +2 -2 mm (1.1811 +0.0787 -
0.0787 in.) and listen for the drain limit switch 3MP (5) to klick,
if necessary adjust the switch (Ref. TASK 38-14-00-820-002).
condition.
(12) Connect the electrical connector 3MP-A (6).

EFF :

ALL 38-14-17

Page 408
Aug 01/07
R
IAC
R Subtask 38-14-17-865-052-C
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 38-14-17-710-050
C. Do the operational test of the potable water drain system (Ref. TASK 38-
14-00-710-001).

EFF :

ALL 38-14-17

Page 409
Aug 01/07

IAC
5. Close-up
________
Subtask 38-14-17-410-050
A. Close Access
items.
(2) Install the floor-panel 161DW (Ref. TASK 25-55-12-400-001).
(3) In the AFT cargo compartment, on the control panel 5024VU set the
light switch 30LU to the OFF position.
(6) Close the access door 171AL.
____
Subtask 38-14-17-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-14-17

Page 410
Aug 01/07
R
IAC
LIMIT SWITCH - FILL CONDITION - REMOVAL/INSTALLATION
____________________________________________________
TASK 38-14-19-000-001
Removal of the Fill - Condition Limit - Switch (5MP)
NOTE : The Fill-Condition Limit-Switch 5MP is refered to in the subsequent

____
procedure as the Limit Switch 5MP.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 020-099,
38-14-19-991-001 Fig. 401

EFF :

ALL 38-14-19

Page 401
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-19-861-050

(Ref. TASK 24-42-00-861-001)
Subtask 38-14-19-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) in position at the access door
171AL of the potable water-service panel.
compartment door.
light switch 30LU to the ON position.
(6) Open the access door 171AL.

R

EFF :

ALL 38-14-19

Page 402
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-19-865-050-A
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

EFF :

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Page 403
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R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
Subtask 38-14-19-020-050
A. Removal of the Limit Switch 5MP

(Ref. Fig. 401/TASK 38-14-19-991-001)
(4) Remove the nut (1), the washer (2) and the limit switch 5MP (5) and
the O-ring (4).

R

EFF :

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Fill Condition Limit Switch
Figure 401/TASK 38-14-19-991-001

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Page 405
Aug 01/07
R
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**ON A/C ALL
TASK 38-14-19-400-001
Installation of the Fill - Condition Limit - Switch (5MP)
NOTE : The Fill-Condition Limit-Switch 5MP is refered to in the subsequent

____
procedure as the Limit Switch 5MP.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

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Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
FR65
38-14-00-820-001 Adjustment of the Limit Switches 3MP and 5MP
R **ON A/C 020-099,
38-14-19-991-001 Fig. 401
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-19-860-050

(Ref. TASK 24-42-00-861-001).
30-00-860-001).
(3) Make sure that the lights in the AFT cargo compartment, are set to
the ON position.

R

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(4) Make sure that the floor panel 161DW is removed (Ref. TASK 25-55-12-
000-001).
(5) Make sure that the access platforms are in position:

- Under the access door 171AL of the potable-water service-panel.
- At the AFT cargo-compartment door.
(6) Make sure that the access door 171AL of the potable water-service
panel is open.
(7) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to operate the control handle 3254MM at the potable-water
service panel.
- That the draining system will not operate electrically.
R **ON A/C ALL
R Subtask 38-14-19-865-051-A
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
Subtask 38-14-19-420-050
A. Installation of the Limit Switch 5MP

(Ref. Fig. 401/TASK 38-14-19-991-001)
(3) Remove the nut (1) and the washer (2) from the new limit switch 5MP
(5)
(4) Make sure that the O-ring (4) is installed on the limit switch.
(5) Put the limit switch 5MP (5) in position in the bracket (3).
(6) Install the stainless steel lockwire MISCELLANEOUS (Material No. 19-
009) in the hole of the washer (2).
NOTE : The axis of the limit switch 5MP (5) must align with the
____
pulley of the control handle (3254MM).
(8) Safety the nut (1) with the stainless steel lockwire MISCELLANEOUS
(Material No. 19-009) from the washer (2).

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(9) Pull the control handle (3254MM) out 30.0 +2 -2 mm (1.1811 +0.0787 -
0.0787 in.) and listen for the limit switch 5MP to klick, if
necessary adjust the switch (Ref. TASK 38-14-00-820-001).
condition.
(12) Connect the electrical connector 5MP-A (6).
Subtask 38-14-19-865-052
breaker(s):
-------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-19-710-050
C. Do the operational test of the potable water drain system (Ref. TASK 38-
14-00-710-001).
R **ON A/C ALL
5. Close-up
________
R **ON A/C 020-099,
Subtask 38-14-19-410-050
A. Close Access
items.
(2) Install the floor-panel 161DW (Ref. TASK 25-55-12-400-001).
light switch 30LU to the OFF position.

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(6) Close the access door 171AL.
____
Subtask 38-14-19-862-050

(Ref. TASK 24-42-00-862-001).

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VALVE - DRAIN (4MP) - REMOVAL/INSTALLATION
__________________________________________
TASK 38-14-41-000-001
Removal of the Drain Valve (4MP)
WARNING : MAKE SURE THAT THE WATER TANK IS DEPRESSURIZED.

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 12-24-38-680-001 Draining of the Potable Water System (with Electrical

R Power)
R 12-24-38-680-002 Draining of the Potable Water System (without
R Electrical Power)
Power
R
38-14-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-14-41-861-050
A. Energize the ground service network (Ref. TASK 24-42-00-861-001).

EFF :

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Subtask 38-14-41-613-051
R B. Drain the potable water tank and potable water lines (Ref. TASK 12-24-38-
R 680-001) or (Ref. TASK 12-24-38-680-002).
Subtask 38-14-41-010-050
C. Get Access
(1) Put an access platform in position at the FWD cargo-compartment door

825.
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
(3) Set the CARGO COMPT LIGHT switch 6LU to ON position.
(4) In the FWD cargo compartment, remove the floor panel 131EF.
Subtask 38-14-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 124VU SVCE/601PP/602PP/SPLY 1PX BB01
Subtask 38-14-41-010-051
E. Remove the insulation blanket from the valve (3).

(Ref. Fig. 401/TASK 38-14-41-991-001)
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-41-991-001)
Subtask 38-14-41-020-051
A. Removal of the Drain-Valve (4MP)
(1) Disconnect the electrical connector (5) from the valve (3).
(3) Remove and discard the cotter pin (10) and remove the washer (9).

EFF :

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R Drain Valve (4MP)
Figure 401/TASK 38-14-41-991-001

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(4) Remove the pin (7) and disconnect the linkage (8).
(5) Disconnect the hose (11).
(6) Disconnect the pipe (4).
(7) Remove the screws (1) and the washers (2).
(8) Remove the valve (3).
R (9) Put blanking plugs on the disconnected line ends.

R

EFF :

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TASK 38-14-41-400-001
Installation of the Drain Valve (4MP)

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
10 cotter pin 38-14-02 03 -050

10 cotter pin 38-14-02 03A-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 12-15-38-613-001 Fill the Potable Water Tank System (Aircraft

R Electrical Power Available)
R 12-24-38-680-001 Draining of the Potable Water System (with Electrical
R Power)
R 12-24-38-680-002 Draining of the Potable Water System (without
R Electrical Power)
the External Power
R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-14-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-14-41-860-050
(2) Make sure that the potable water tank and potable water lines
R (Ref. TASK 12-24-38-680-001) or (Ref. TASK 12-24-38-680-002) are
drained.
Subtask 38-14-41-010-054
B. Get Access
(1) Make sure that the access platform in position at the FWD
cargo-compartment door 825.
(2) Make sure that the FWD cargo-compartment door 825 (Ref. TASK 52-30-
00-860-001) is opened.
(3) Make sure that the CARGO COMPT LIGHT switch 6LU to ON position is
set.
(4) Make sure that in the FWD cargo compartment, the floor panel 131EF is
removed.
Subtask 38-14-41-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Subtask 38-14-41-010-053
D. Make sure that the insulation blanket from the valve (3) is removed.
(Ref. Fig. 401/TASK 38-14-41-991-001)
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-41-991-001)
Subtask 38-14-41-420-050
A. Installation of the Drain-Valve (4MP)
(1) Remove the blanking plugs from the disconnected line ends.
(2) Install the valve (3) on its support (6).
NOTE : Make sure that the lever of the valve (3) is in the SHUT
____
position.
(3) Install the washers (2) and the screws (1).
(4) Connect the pipe (4) to the valve (3).
(5) Connect the hose (11) to the valve (3).
(6) Install the linkage (8) on the valve (3).
(7) Install the pin (7), the washer (9) and the new cotter pin (10).
condition.
(10) Connect the electrical connector (5) to the valve (3).
5. Close-up
________
Subtask 38-14-41-865-052
breaker(s):
R 1PX

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Subtask 38-14-41-613-050
B. Fill the potable water tank (Ref. TASK 12-15-38-613-001).
Subtask 38-14-41-710-050
C. Do the operational test of the Drain Valve (4MP) (Ref. TASK 38-14-00-710-
001).
Subtask 38-14-41-410-051
D. Install the insulation blanket on the valve (3).

(Ref. Fig. 401/TASK 38-14-41-991-001)
Subtask 38-14-41-410-050
E. Close Access
items.
(2) Install the floor panel 131EF.
R (3) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 38-14-41-862-050
F. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

EFF :

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**ON A/C ALL
Post SB 38-1015 For A/C 001-012,014-019,

__________________________________________
TASK 38-14-41-000-002
Removal of the Drain Valve (4MP)

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
12-24-38-680-002 Draining of the Potable Water System (without
Electrical Power)
Power
38-14-41-991-002 Fig. 401
3. __________
Job Set-up
Subtask 38-14-41-861-051

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Subtask 38-14-41-613-052
B. Drain the potable water tank and potable water lines (Ref. TASK 12-24-38-
680-001) or (Ref. TASK 12-24-38-680-002).
Subtask 38-14-41-010-055
C. Get Access

825.
(3) Set the CARGO COMPT LIGHT switch 6LU to ON position.
(4) In the FWD cargo compartment, remove the sidewall panel 131HW.
(5) Remove the insulation blanket from the valve (3).
Subtask 38-14-41-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-41-991-002)
Subtask 38-14-41-020-052
A. Removal of the Drain Valve
(1) Disconnect the electrical connector (5) from the valve (3).

EFF :

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Drain Valve (4MP)
Figure 401/TASK 38-14-41-991-002

R

EFF :

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(4) Remove the pin (7) and disconnect the linkage (8).
(5) Disconnect the hose (11).
(6) Disconnect the pipe (4).
(8) Remove the valve (3).

R

EFF :

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TASK 38-14-41-400-002
Installation of the Drain Valve (4MP)

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
10 cotter pin 38-14-02 03 -050

10 cotter pin 38-14-02 03A-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
12-24-38-680-002 Draining of the Potable Water System (without
Electrical Power)
the External Power

EFF :

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Config-2 May 01/06
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-14-41-991-002 Fig. 401
3. __________
Job Set-up
Subtask 38-14-41-860-051
(2) Make sure that the potable water tank and potable water lines
(Ref. TASK 12-24-38-680-001) or (Ref. TASK 12-24-38-680-002) are
drained.
Subtask 38-14-41-010-056
B. Get Access
(1) Make sure that the access platform in position at the FWD
cargo-compartment door 825.
(2) Make sure that the FWD cargo-compartment door 825 (Ref. TASK 52-30-
00-860-001) is open.
(3) Make sure that the CARGO COMPT LIGHT switch 6LU to ON position is
set.
(4) Make sure that in the FWD cargo compartment, the sidewall panel 131HW
is removed.
(5) Make sure that the insulation blanket from the valve (3) is removed.

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R
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Subtask 38-14-41-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-41-991-002)
Subtask 38-14-41-420-051
A. Installation of the Drain Valve
(2) Install the valve (3) on its support (6).
NOTE : Make sure that the lever of the valve (3) is in the SHUT
____
position.
(4) Connect the pipe (4) to the valve (3).
(5) Connect the hose (11) to the valve (3).
(6) Install the linkage (8) on the valve (3).
condition.
(10) Connect the electrical connector (5) to the valve (3).

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5. Close-up
________
Subtask 38-14-41-865-055
breaker(s):
1PX
Subtask 38-14-41-613-053
B. Fill the potable water tank (Ref. TASK 12-15-38-613-001).
Subtask 38-14-41-710-051
C. Do the operational test of the Drain Valve (4MP) (Ref. TASK 38-14-00-710-
001).
Subtask 38-14-41-410-052
D. Close Access
(1) Install the insulation blanket on the valve (3).
items.
(3) Install the sidewall panel 131HW.
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002)..
Subtask 38-14-41-862-051
E. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

EFF :

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R
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VALVE - FILL/OVERFLOW/DRAIN (12MA) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 38-14-42-000-001
Removal of the Fill/Overflow-Drain Valve 12MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific blanking plug
No specific adjustable platform 2.3 m (7 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
38-14-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-14-42-861-050

(Ref. TASK 24-42-00-861-001)

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Subtask 38-14-42-680-050
Subtask 38-14-42-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 38-14-42-010-050
D. Get Access
(1) Put the adjustable platform in position below the AFT

(3) Open the access panels 161DW, 162DW.
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-42-991-001)
Subtask 38-14-42-020-050
A. Removal of the Fill/Overflow-Drain Valve 12MA
(1) Remove the insulation from the fill/overflow-drain valve 12MA.
(3) Remove the hoses 3141MM (1), 3135MM (2) and 3136MM (3).
(6) Remove the pin (9), the washers (7) and the washer (8).
(7) Loosen the control cable (5) from the lever of the fill/overflow
drain valve 12MA (13).

EFF :

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R Fill/Overflow-Drain Valve
Figure 401/TASK 38-14-42-991-001

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(8) Remove the bolts (10) and the washers (11).
(9) Remove the bracket (12) together with the fill/overflow-drain valve
12MA (13).
(10) Put a blanking plug into the open port of the potable water tank
3000MM.
(11) Put blanking caps on the open ports of the fill/overflow-drain valve
12MA.
(12) If necessary remove the fill/overflow-drain valve 12MA from the

bracket (12).
(13) Remove the bolts (15) the washers (16) and the insulation plates
(17).

EFF :

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Page 404
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TASK 38-14-42-400-001
Installation of the Fill/Overflow-Drain Valve 12MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter-pin 38-11-04 10 -150

14 O-ring 38-14-42 01 -010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
38-14-42-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 38-14-42-860-051
(2) Make sure the potable water system is depressurized (Ref. TASK 38-10-
00-614-002).
Subtask 38-14-42-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 38-14-42-560-050
(1) If removed attach the fill/overflow-drain valve 12MA (13) to the

bracket (12).
(2) Install the insulation plates (17) the washers (16) and the bolts
(15) but do not fully tighten them at this time.
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-42-991-001)
Subtask 38-14-42-420-051
A. Installation of the Fill/Overflow-Drain Valve 12MA
(1) Remove all the blanking caps and plugs.
(2) Install a new O-ring (14) on the fill/overflow-drain valve 12MA (13).
(3) Put the fill/overflow-drain valve 12MA (13) and the bracket assembly
(12) in position.

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(4) Install the washers (11) and the bolts (10) but do not tighten them
at this time.
(5) Make sure that the spool (18) is in a vertical position.
(6) Make sure that the ring (19) is parallel with the edge of the tank
flange.
(7) If necessary loosen the bolts (15) and correct the position of the
fill/overflow-drain valve 12MA.
(8) Tighten the bolts (10) and (15).
(9) Install the hoses 3136MM (3), 3135MM (2) and 3141MM (1).
NOTE : Make sure that the hoses (1), (2) and (3) are installed
____
without tension.
(11) Put the control cable assembly (5) in position.
(12) Install the pin (9) with the washers (7) and the washer (8).
(13) Safety the pin (9) with a new cotter-pin (6).
Subtask 38-14-42-860-050
items.
(2) Fill the potable water system with water (Ref. TASK 12-15-38-613-
001).
(4) Examine the fill/overflow-drain valve 12MA for leaks, leaks are not
permitted.

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R
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Subtask 38-14-42-865-051
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
Subtask 38-14-42-710-050
D. Do an operational test of the fill/overflow-drain valve 12MA (Ref. TASK

38-14-00-710-001).
Subtask 38-14-42-670-050

002).
5. Close-up
________
Subtask 38-14-42-410-050
A. Close Access
items.
(2) Install the insulation on the fill/overflow-drain valve 12MA.
CAUTION : MAKE SURE THAT THE INSULATION DOES NOT STOP THE OPERATION
_______
OF THE VALVE.
(a) Close the access panels 161DW, 162DW.
(b) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-

002).
(c) Remove the access platform(s).
Subtask 38-14-42-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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VALVE-FILL/OVERFLOW/DRAIN (8MA) - REMOVAL/INSTALLATION
______________________________________________________
TASK 38-14-43-000-001
Removal of the Motorized Fill/Overflow-Drain Valve 8MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
**ON A/C 101-199, 901-999,
38-14-43-991-001 Fig. 401

EFF :

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R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-43-680-050
R **ON A/C ALL
R Subtask 38-14-43-865-050-A
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-010-050
D. Get Access
(1) Put the access platform in position at the AFT cargo-compartment

door.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 38-14-43-991-001)
Subtask 38-14-43-020-050
A. Removal of the Motorized Fill/Overflow-Drain Valve 8MA

R

EFF :

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Motorized Fill/Overflow-Drain Valve
Figure 401/TASK 38-14-43-991-001

EFF :

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Page 404
Aug 01/07
R
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(3) Disconnect the distribution lines.
(a) Disconnect the overflow line connectors (1) and (15).
(b) Disconnect the fill/drain line connectors (2) and (14).
(5) Removal of the control cable.
(a) Remove and discard the cotter pin (6).
(b) Remove the pin (9) the washers (10) and the washer (7).
(c) Remove the control cable (8) from the lever of the motorized
fill/overflow-drain valve 8MA (18).
(6) Removal of the bonding strap.
(a) Remove the nut (11) and the screw (13).
(b) Remove the bonding strap (12).
(7) Remove the bolts (16), the washers (17), the washers (4) and the nuts
(5).
(8) Remove the fill/overflow-drain valve 8MA (18).

EFF :

101-199, 901-999, 38-14-43

Page 405
Aug 01/07
R
IAC
**ON A/C ALL
TASK 38-14-43-400-001
Installation of the Motorized Fill/Overflow-Drain Valve 8MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 38-11-04 11 -230
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
Ground Air Supply

EFF :

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Page 406
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
38-14-43-991-001 Fig. 401
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-860-051
(2) Make sure that the potable water tank is drained (Ref. TASK 12-24-38-
680-001).

R

EFF :

ALL 38-14-43

Page 407
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-43-865-052-A
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

EFF :

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Page 408
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IAC
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-560-050

(Ref. Fig. 401/TASK 38-14-43-991-001)
(3) If removed attach the motorized fill/overflow-drain valve 8MA (13) to

the bracket (12).
(a) Put the insulation plates (18) in position.
(b) Put the motorized fill/overflow-drain valve (13) on the bracket

and install the washers (17) and the bolts (16).
(c) Do not fully tighten the bolts (16) at this time.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 38-14-43-991-001)
Subtask 38-14-43-420-051
A. Installation of the Motorized Fill/Overflow-Drain Valve 8MA
(1) Installation of the motorized fill/overflow-drain valve 8MA (18).
(a) Remove the blanking plugs and the blanking caps.
(2) Put the motorized fill/overflow-drain valve 8MA (18) in position.
(a) Install the bolts (16), the washers (17), the washers (4) and the
nuts (5).

R

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Page 409
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IAC
(3) Installation of the bonding strap.
(a) Put the bonding strap (12) in position.
(b) Install the screw (13) and the nut (11).
(c) Protect the bonded connection (Ref. TASK 20-28-00-912-004).
(4) Installation of the control cable.
(a) Put the control cable (8) in position.
(b) Install the pin (9) the washers (10) and the washer (7).
(c) Install a new cotter pin (6).
(5) Installation of the distribution lines.
(a) Put the overflow lines in position and connect the connections
(1) and (15).
(b) Put the fill/drain lines in position and connect the connections
(2) and (14).
condition.
(7) Connect the electrical connector 8MA-A (3) to the fill/overflow-drain

valve 8MA (18).
Subtask 38-14-43-860-050
(1) Fill the potable water system with water (Ref. TASK 12-15-38-613-
001).
(3) Examine the motorized fill/overflow-drain valve 8MA for leaks.

EFF :

101-199, 901-999, 38-14-43

Page 410
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-43-865-051-A
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-14-43

Page 411
Aug 01/07

IAC
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-710-050
D. Do the operational test of the motorized fill/overflow-drain valve 8MA

(Ref. TASK 38-14-00-710-001).
Subtask 38-14-43-670-050

002).
R **ON A/C ALL
5. Close-up
________
R **ON A/C 101-199, 901-999,
Subtask 38-14-43-410-050
A. Close Access
items.
(2) Close the access panels 161DW, 162DW.
Subtask 38-14-43-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-14-43

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Aug 01/07

IAC
VALVE - OVERFLOW (8MP) - REMOVAL/INSTALLATION
_____________________________________________
TASK 38-14-44-000-001
Removal of the Overflow Valve 8MP
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 020-099,
38-14-44-991-001 Fig. 401

EFF :

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Page 401
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-44-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-44-614-051
B. Make sure that the potable water system is depressurized (Ref. TASK 38-
10-00-614-002).
R **ON A/C ALL
R Subtask 38-14-44-865-050
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R

EFF :

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Page 402
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-44-010-050
D. Get Access
(1) Open the FWD cargo-compartment door (Ref. TASK 52-30-00-860-001).
(2) Remove the access panel 132PW.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-44-991-001)
Subtask 38-14-44-020-050
A. Removal of the Overflow Valve 8MP
(1) Open the insulation sleeve (11).

R

EFF :

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Page 403
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Overflow Valve
Figure 401/TASK 38-14-44-991-001

EFF :

020-099, 38-14-44

Page 404
Aug 01/07
R
IAC
(4) Remove the cotter pin (4), the washer (5) and the pin (7).
(5) Discard the cotter pin (4).
(6) Remove the control cable (6) from the overflow valve 8MP (1).
(7) Disconnect the connections (2) from the overflow valve 8MP (1).
(9) Remove the bolts (10), the washers (9), the overflow valve 8MP (1)
and the spacers (8).
(10) Put blanking plugs on the open ports of the overflow valve 8MP.
(11) If necessary remove the insulation sleeve (11).

EFF :

020-099, 38-14-44

Page 405
Aug 01/07
R
IAC
**ON A/C ALL
TASK 38-14-44-400-001
Installation of the Overflow Valve 8MP
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-48 01 -040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 020-099,
38-14-44-991-001 Fig. 401

EFF :

ALL 38-14-44

Page 406
Nov 01/07

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R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-44-860-051
(2) Make sure that the potable water system is deprssurized (Ref. TASK
38-10-00-614-002).
R **ON A/C ALL
R Subtask 38-14-44-865-053-A
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R

EFF :

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Page 407
Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-44-560-050
(3) If removed, put the insulation sleeve (11) in position.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-44-991-001)

R

EFF :

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Page 408
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IAC
Subtask 38-14-44-420-050
A. Installation of the Overflow valve 8MP
(1) Put the overflow valve (1) in position and install the spacers (8),
the washers (9) and the bolts (10).
(3) Connect the connections (2) to the overflow valve 8MP (1) and
tighten.
(4) Remove the blanking caps
condition.
(6) Connect the electrical connector 8MP-A (3) to the overflow valve 8MP
(1).
(7) Put the control cable (6) in position.
(8) Install the pin (7), the washer (5) and a new cotter pin (4).
Subtask 38-14-44-860-050
(2) If necessary fill the potable water tank (Ref. TASK 12-15-38-613-
001).
(3) Presssurize the potable water system (Ref. TASK 38-10-00-614-001).
(4) Examine the overflow valve 8MP (1) and the connections for leaks.

____

EFF :

020-099, 38-14-44

Page 409
Aug 01/07
R
IAC
R **ON A/C ALL
R Subtask 38-14-44-865-052
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

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Page 410
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IAC
R **ON A/C 020-099,
Subtask 38-14-44-710-050
D. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: In the overflow system:

- turn and pull the fill and - the motorized overflow valve 8MP
drain control handle from the opens.
NORMAL to the FILL position.
At the drain and overflow panel 192NB:

- air comes out of the overflow port.
At the service panel 2023VU:

comes on.
In the overflow system:
- push and turn the fill and - the motorized overflow valve 8MP
drain control handle from the closes.
FILL to the NORMAL position.
- no air comes out of the overflow
port.

NOTE : Do the next step quickly, water will flow from all the drain ports.
____
2. At the service panel 2023VU: In the overflow system:

- turn and pull the fill and - the motorized overflow valve 8MP
drain control handle from the opens.
NORMAL to the DRAIN position.

- air comes out of the overflow port.
- water flows from the drain port.

EFF :

020-099, 38-14-44

Page 411
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the control lights 2MP, 6MP and 12MP
come on.

- push the fill and drain control - the fill and drain control handle
handle in. returns to the NORMAL position.
In the overflow system:

closes.

- no air comes out of the overflow
port.
drain port.

- the control lights 2MP, 6MP and 12MP
go off.
R **ON A/C ALL
5. Close-up
________
R **ON A/C 020-099,
Subtask 38-14-44-410-050
A. Close Access
items.
(2) Close the insulation sleeve (11).
(3) Install the access panel 132PW.
(4) Close the Fwd cargo compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 38-14-44

Page 412
Aug 01/07

IAC
Subtask 38-14-44-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

020-099, 38-14-44

Page 413
Aug 01/07

IAC
___________________________________________
TASK 38-14-45-000-001
Removal of the Drain Valve 14MP
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
**ON A/C 020-099,
38-14-45-991-001 Fig. 401

EFF :

ALL 38-14-45

Page 401
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-45-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-45-680-050
R **ON A/C ALL
R Subtask 38-14-45-865-050
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

R

EFF :

ALL 38-14-45

Page 402
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-45-010-050
D. Get Access
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-45-991-001)
Subtask 38-14-45-020-050
A. Removal of the drain Valve 14MP
(1) Open the insulation sleeve (11).
(4) Remove the cotter pin (6), the washer (5) and the pin (3).

R

EFF :

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Page 403
Aug 01/07

IAC
Drain Valve
Figure 401/TASK 38-14-45-991-001

EFF :

020-099, 38-14-45

Page 404
Aug 01/07
R
IAC
(5) Discard the cotter pin (6).
(6) Remove the control cable (4) from the drain valve 14MP (1).
(7) Disconnect the connections (8) from the drain valve (1).
(9) Remove the bolts (10), the washers (9), the drain valve 14MP (1) and
the spacers (7).
(10) Put blanking plugs in the open ports of the drain valve 14MP.
(11) If necessary remove the insulation sleeve (11).

EFF :

020-099, 38-14-45

Page 405
Aug 01/07
R
IAC
**ON A/C ALL
TASK 38-14-45-400-001
Installation of the Drain Valve 14MP
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 38-14-48 01 -040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
Ground Air Supply
**ON A/C 020-099,
38-14-45-991-001 Fig. 401

EFF :

ALL 38-14-45

Page 406
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-45-860-051
(2) Make sure that the potable water system is drained (Ref. TASK 12-24-
38-680-001).
R **ON A/C ALL
R Subtask 38-14-45-865-051
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R

EFF :

ALL 38-14-45

Page 407
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-45-560-050

(Ref. Fig. 401/TASK 38-14-45-991-001)
(3) If removed put the insulation sleeve (11) in postion.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-45-991-001)

R

EFF :

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Page 408
Aug 01/07

IAC
Subtask 38-14-45-420-050
A. Installation of the Drain Valve 14MP
(1) Put the drain valve 14MP (1) in position and install the spacers (7),
the washers (9) and the bolts (10).
(3) Connect the connections (8) to the drain valve 14MP (1) and tighten.
(4) Remove the blanking caps and connect the electrical connector 14MP-A
(2) to the drain valve 14MP (1).
(6) Install the pin (3), the washer (5) and a new cotter pin (6).
Subtask 38-14-45-860-050
(3) Examine the drain valve 14MP and the connections for leaks.

____

EFF :

020-099, 38-14-45

Page 409
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-45-865-054-A
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-14-45

Page 410
Aug 01/07

IAC
R **ON A/C 020-099,
Subtask 38-14-45-710-050
D. Do the operational test of the drain system (Ref. TASK 38-14-00-710-001).
R **ON A/C ALL
5. Close-up
________
R **ON A/C 020-099,
Subtask 38-14-45-410-050
A. Close Access
items.
(2) Close the insulation sleeve (11).
Subtask 38-14-45-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-14-45

Page 411
Aug 01/07

IAC
VALVE - FILL/DRAIN/SHUT OFF (16MA) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 38-14-46-000-001
Removal of the Fill/Drain Valve 16MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
**ON A/C 020-099,
38-14-46-991-001 Fig. 401

EFF :

ALL 38-14-46

Page 401
Nov 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-46-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-46-680-050
R **ON A/C ALL
R Subtask 38-14-46-865-050
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

R

EFF :

ALL 38-14-46

Page 402
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-46-010-050
D. Get Access
(1) Put the access platform in position at the AFT cargo-compartment

door.
(3) Remove the access panels 161DW, 162DW.
(4) Remove the insulation (8) and (9) from around the fill/drain valve
16MA.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-46-991-001)
Subtask 38-14-46-020-050
A. Removal of the Fill/Drain Valve 16MA

R

EFF :

ALL 38-14-46

Page 403
Aug 01/07

IAC
Fill/Drain Valve
Figure 401/TASK 38-14-46-991-001

EFF :

020-099, 38-14-46

Page 404
Aug 01/07
R
IAC
(3) Disconnect the pipes (1), (6) and (14) from the fill/drain valve 16MA
(2).
(6) Remove the pin (13) and the washers (11).
(7) Disconnect the control cable (12) from the lever of the fill/drain
valve 16MA (2).
(8) Remove the bolts (3), the washers (4) and the spacers (5) together
with the fill/drain valve 16MA (2).

EFF :

020-099, 38-14-46

Page 405
Aug 01/07
R
IAC
**ON A/C ALL
TASK 38-14-46-400-001
Installation of the Fill/Drain Valve 16MA
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
10 cotter pin 38-14-49 01 -170
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
Ground Air Supply

EFF :

ALL 38-14-46

Page 406
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 020-099,
38-14-46-991-001 Fig. 401
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 020-099,
Subtask 38-14-46-860-051
(2) Make sure that the potable water system is drained (Ref. TASK 12-24-
38-680-001).

R

EFF :

ALL 38-14-46

Page 407
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-46-865-051
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

R

EFF :

ALL 38-14-46

Page 408
Aug 01/07

IAC
R **ON A/C 020-099,
Subtask 38-14-46-560-050
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 020-099,
(Ref. Fig. 401/TASK 38-14-46-991-001)
Subtask 38-14-46-420-050
A. Installation of the Fill/Drain Valve 16MA
(1) Remove the blanking plugs and blanking caps.
(2) Put the fill/drain valve 16MA (2) in position and install the bolts
(3), the washers (4) and the spacers (5) (Ref. TASK 20-28-00-912-
004).
(3) Connect the pipes (1), (6) and (14) to the fill/drain valve 16MA (2).
NOTE : Make sure that the pipes (1), (6) and (14) are installed
____
without tension.
(5) Install the pin (13) with the washers (11).
(6) Safety the pin (13) with the new cotter pin (10).
(7) Connect the electrical connector 16MA-A (7).

EFF :

ALL 38-14-46

Page 409
Aug 01/07

IAC
Subtask 38-14-46-860-050
(1) Fill the potable water system with 50 l (13.2084 USgal) water
(Ref. TASK 12-15-38-613-001).
(3) Examine the fill/drain valve 16MA for leaks.

____
R **ON A/C ALL
R Subtask 38-14-46-865-052
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,

EFF :

ALL 38-14-46

Page 410
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 020-099,
Subtask 38-14-46-710-050
D. Do the operational test of the potable water drain-system (Ref. TASK 38-
14-00-710-001).
Subtask 38-14-46-670-050

002).
R **ON A/C ALL
5. Close-up
________
R **ON A/C 020-099,
Subtask 38-14-46-410-050
A. Close Access
items.
(2) Install the access panels 162DW, 161DW.

EFF :

ALL 38-14-46

Page 411
Aug 01/07

IAC
(3) Install the insulation (9) and (8) around the fill/drain valve 16MA.
(Ref. Fig. 401/TASK 38-14-46-991-001)
CAUTION : MAKE SURE THAT THE INSULATION DOES NOT STOP THE OPERATION
_______
OF THE VALVE.
(a) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-

002).
(b) Remove the access platform(s).
Subtask 38-14-46-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

020-099, 38-14-46

Page 412
Aug 01/07

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CONTROL CABLE - FILL/DRAIN VALVE (3254MM) - REMOVAL/INSTALLATION
________________________________________________________________
TASK 38-14-47-000-001
Removal of the Control Cable 3254MM
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific nonmetallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-019,
38-14-47-991-001 Fig. 401
**ON A/C 020-099,
38-14-47-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
38-14-47-991-001-B Fig. 401B

EFF :

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Page 401
Nov 01/07

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-47-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-14-47-010-050
B. Get Access
(2) Open the access panel 171AL.
R Subtask 38-14-47-865-050
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,

EFF :

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Page 402
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-14-47-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-14-47-991-001-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-14-47-991-001-B)
**ON A/C ALL
Subtask 38-14-47-020-050
A. Removal of the Control Cable 3254MM
(3) Loosen the nut (10) but do not remove it.
(4) Turn the sliding end (11) clockwise and remove it from the cable (3).
(5) Loosen the nut (1) at the control handle assembly (12).

EFF :

ALL 38-14-47

Page 403
Aug 01/07

IAC
Control Cable 3254MM
Figure 401/TASK 38-14-47-991-001

R

EFF :

001-012, 014-019, 38-14-47

Page 404
May 01/06

IAC
Figure 401A/TASK 38-14-47-991-001-A

R

EFF :

020-099, 38-14-47

Page 405
May 01/06

IAC
Figure 401B/TASK 38-14-47-991-001-B

R

EFF :

101-199, 901-999, 38-14-47

Page 406
Feb 01/07

IAC
(6) Remove the sealant from around the flange of the control handle (12)
with a nonmetallic scraper.
(7) Remove the nuts (15) the screws (13) and the washers (14).
(8) Remove the control handle assembly (12) from the service panel.
(9) Loosen the nut (1) at the swivel end (6) and remove the casing (2).
(10) Remove the nut (4) the washer (5) and the swivel end (6).

EFF :

ALL 38-14-47

Page 407
May 01/06
R
IAC
TASK 38-14-47-400-001
Installation of the Control Cable 3254MM
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific nonmetallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 05-013 D TV-53-3507/73
RELEASE AGENT (OBSOLETE USE 05-013A) (Ref. 20-31-00)
LOW ADHESION CORROSION INHIBITING SEALANT
(Ref. 20-31-00)
Material No. 11-002 USA MIL-PRF-680
DRY CLEANING SOLVENT (VARSOL/WHITE SPIRIT)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
9 cotter pin 38-11-04 10 -150

9 cotter pin 38-11-04 11 -310A
9 cotter pin 38-14-47 01A-190

EFF :

ALL 38-14-47

Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
**ON A/C 001-012, 014-019,
38-14-47-991-001 Fig. 401
**ON A/C 020-099,
38-14-47-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
38-14-47-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-47-860-050
(2) Make sur that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).

EFF :

ALL 38-14-47

Page 409
Feb 01/07

IAC
(3) Make sure that the AFT cargo compartment door is open (Ref. TASK 52-
30-00-860-001).
R Subtask 38-14-47-865-055-C
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-47-560-050
A. Preparation for Installation
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-14-47-991-001)

EFF :

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Page 410
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**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-14-47-991-001-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-14-47-991-001-B)
**ON A/C ALL
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
(1) Remove the sealant from the service panel with a nonmetallic scraper.
(2) Clean the service panel with CLEANING AGENTS (Material No. 11-003).
(3) Clean the cable (3) with CLEANING AGENTS (Material No. 11-002).
(5) Apply COMMON GREASE (Material No. 04-004) to the cable (3).

EFF :

ALL 38-14-47

Page 411
Aug 01/07
R
IAC
Subtask 38-14-47-420-050
B. Installation of the Control Cable
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-14-47-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-14-47-991-001-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-14-47-991-001-B)
**ON A/C ALL
(1) Put the swivel end (6) in position.
(3) Put the casing (2) in position.
(4) Install the nut (1) in the swivel end (6) but do not tighten at this
time.
_______
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.

EFF :

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Page 412
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R
IAC
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE
_______
THIS/THESE MATERIAL/S.
(a) Apply SPECIAL MATERIALS (Material No. 05-013) to the flange of

the handle (12).
(b) Apply SEALANTS (Material No. 09-019) to the flange of the control
handle assembly (12) and to the screws (13).
(c) Install the cable (3) in the casing (2).
(d) Put the control handle assembly (12) in position.
(e) Install the screws (13) the washers (14) and the nuts (15).
(f) Install the nut (1) in the handle (12).
(g) Tighten the nuts (1).
(h) Install the sliding end (11) on the cable (3).
**ON A/C 001-012, 014-019,
Subtask 38-14-47-820-050
C. Adjustment of the Control Cable

(Ref. Fig. 401/TASK 38-14-47-991-001)
(1) Make sure that the fill/overflow and drain handle is in the normal
position.
(2) Hold the lever of the fill/overflow and drain valve 12MA in the
closed position.
(3) Adjust the sliding end (11) until you can install the pin (7).
NOTE : The sliding end (11) is left hand threaded.

____
(4) Make sure that you can feel or see the cable (3) through the
inspection hole in the sliding end (11).
(5) Install the pin (7) the washer (8) and the new cotter pin (9).
(6) Tighten the nut (10).

R

EFF :

ALL 38-14-47

Page 413
Aug 01/07

IAC
**ON A/C 020-099,
Subtask 38-14-47-820-050-A

(Ref. Fig. 401A/TASK 38-14-47-991-001-A)
(1) Make sure that the fill/drain handle is in the normal position.
(2) Hold the lever of the fill/drain valve 16MA in the closed position.

____

R
**ON A/C 101-199, 901-999,
Subtask 38-14-47-820-050-B

(Ref. Fig. 401B/TASK 38-14-47-991-001-B)
(1) Make sure that the fill/overflow and drain handle is in the normal
position.
(2) Hold the lever of the fill/overflow and drain valve 8MA in the closed
position.

____

R

EFF :

020-099, 101-199, 901-999, 38-14-47

Page 414
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-14-47-865-056-C
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,

R

EFF :

ALL 38-14-47

Page 415
Aug 01/07

IAC
R **ON A/C 001-012, 014-019,
R Subtask 38-14-47-720-050
R E. Do this test.
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. At the service panel 2023VU: In the potable water system:

R - operate the fill/overflow and - the lever of the fill/overflow and
R drain handle from the normal to drain valve 12MA moves from the
R the drain position. closed to the open position.
R - the limit switch 3MP is energized.
R - the motorized drain valve 4MP opens.
R - the control light 2MP comes on.
R - operate the fill/overflow and - the lever of the fill/overflow and

R drain handle from the drain to drain valve 12MA moves from the open
R the normal position. to the closed position.
R - the limit switch 3MP is de-energized.
R - the motorized drain valve 4MP closes.
R - the control light 2MP goes off.
R **ON A/C 020-099,
R Subtask 38-14-47-720-050-A
R E. Do this test.
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. At the service panel 2023VU: In the potable water system:

R - operate the fill/drain handle - the lever of the fill/drain valve
R from the normal to the drain 16MA moves from the closed to the
R position. open position.
R - the limit switch 3MP is energized.
R - the motorised overflow vavle 8MP
R opens.
R - the motorised drain valves 14MP and
R 4MP open.

R

EFF :

001-012, 014-099, 38-14-47

Page 416
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - the control lights 6MP, 12MP, and 2MP
R come on.
R - operate the fill/drain handle - the lever of the fill/drain valve

R from the drain to the normal 16MA moves from the open to the
R position. closed position.
R - the limit switch 3MP is de-energized.
R - the motorised drain valves 14MP and
R 4MP closes.
R - the motorised overflow vavle 8MP
R closes.
R - the control lights 6MP, 12MP, and 2MP
R go off.
R **ON A/C 101-199, 901-999,
Subtask 38-14-47-720-050-B
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- operate the fill/overflow and - the lever of the fill/overflow and
drain handle from the normal to drain valve 8MA moves from the closed
the drain position. to the open position.
- operate the fill/overflow and - the lever of the fill/overflow and

drain handle from the drain to drain valve 8MA moves from the open
the normal position. to the closed position.

R

EFF :

020-099, 101-199, 901-999, 38-14-47

Page 417
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 38-14-47-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-14-47-991-001-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 38-14-47-991-001-B)
**ON A/C ALL
Subtask 38-14-47-410-050
A. Close Access
items.
Subtask 38-14-47-613-050
B. Do the servicing of the potable water system (Ref. TASK 12-16-38-613-

001).
Subtask 38-14-47-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 38-14-47

Page 418
Aug 01/07
R
IAC
____________________________________________________________________
CONTROL CABLE AND HANDLE - OVERFLOW AND DRAIN VALVES (3260MM,3261MM)
____________________
REMOVAL/INSTALLATION
TASK 38-14-48-000-001
R Removal of the Control Cable
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-10-00-010-001 Opening of the Passenger/Crew Door
38-14-48-991-001 Fig. 401
38-14-48-991-002 Fig. 402
38-14-48-991-003 Fig. 403
3. __________
Job Set-up
Subtask 38-14-48-861-052

EFF :

020-099, 38-14-48

Page 401
May 01/06

IAC
Subtask 38-14-48-010-058
B. Get Access
(1) Put an access platform in position in front of the applicable

passenger/crew door 832 or 842.
(2) Open the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-001).
Subtask 38-14-48-680-050
C. Depressurize the potable water system (Ref. TASK 38-10-00-614-002).
Subtask 38-14-48-010-056
D. Get Access
(1) Put an access platform in position at the drain and overflow panel
192NB.
(2) Open the drain and overflow panel 192NB.
(3) In the drain and overflow panel, put the warning notice to tell
persons not to turn the control handle.
(4) Put an access platform in position at the service panel 2023VU.
(5) Open the access door 171AL of the service panel 2023VU.
(6) In the service panel 2023VU, put the warning notice to tell persons
not to turn the control handle.

825.
(9) Set the CARGO COMPT LIGHT switch 6LU to ON.
(10) In the FWD cargo-compartment, remove the partition panel 131PW.

EFF :

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Page 402
May 01/06
R
IAC
Subtask 38-14-48-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-48-991-001, 402/TASK 38-14-48-991-002, 403/TASK

38-14-48-991-003)
Subtask 38-14-48-020-050
R A. Removal of the Control Cable
NOTE : If necessary remove the insulation sleeve.

____
(1) At the clevis (12):
(a) Remove and discard the cotter pin (1), and remove the washer (2).
(b) Remove the pin (3) from the clevis (12).
(c) Remove and discard the lockwire at the locknut (13).
(d) Remove the clevis (12) and the locknut (13) from the cable (9).
(2) At the sliding end (5):
(b) Remove the pin (3) from the sliding end (5).
(c) Loosen the self-locking nut (4) but do not remove it.
(d) Turn the sliding end (5) clockwise and remove it from the cable
(9).
(e) Pull the cable (9) out of the rigid sleeve (10) and the swivel
ends (6).
(3) Loosen the hollow hex head screws (11) at the swivel ends (6) and
remove the rigid sleeve (10).

EFF :

020-099, 38-14-48

Page 403
May 01/06

IAC
R Control Cable - Component Location (3260MM, 3261MM)
Figure 401/TASK 38-14-48-991-001

EFF :

020-099, 38-14-48

Page 404
May 01/96

IAC
R Control Cable 3260MM
Figure 402/TASK 38-14-48-991-002

EFF :

020-099, 38-14-48

Page 405
May 01/96

IAC
R Control Cable 3261MM
Figure 403/TASK 38-14-48-991-003

EFF :

020-099, 38-14-48

Page 406
May 01/96

IAC
(4) Remove the nuts (8), the washers (7) and the swivel ends (6).

EFF :

020-099, 38-14-48

Page 407
May 01/06
R
IAC
TASK 38-14-48-400-001
R Installation of the Control Cable
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 0.8 mm lockwire

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 cotter pin 38-14-48 01 -040

EFF :

020-099, 38-14-48

Page 408
May 01/06

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
52-10-00-410-001 Closing of the Passenger/Crew Door
38-14-48-991-001 Fig. 401
38-14-48-991-002 Fig. 402
38-14-48-991-003 Fig. 403
3. __________
Job Set-up
Subtask 38-14-48-860-050
42-00-861-001).
(2) Make sure that the system potable water is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-48-010-054
B. Get Access
(1) Make sure that the access platform is in position in front of the
applicable passenger/crew door 832 or 842.
(2) Make sure that the passenger/crew door 832 or 842 is open (Ref. TASK
52-10-00-010-001).

EFF :

020-099, 38-14-48

Page 409
May 01/06
R
IAC
(3) Make sure that the access platform is in position at the drain and
overflow panel 192NB.
(4) Make sure that the drain and overflow panel 192NB is open.
(5) Make sure that the warning notice is in position in the drain and
overflow panel.
(6) Make sure that the access platform is in position at the service
panel 2023VU.
(7) Make sure that the access door 171AL of the service panel 2023VU is
open.
(8) Make sure that the warning notice is in position in the service panel
2023VU.
(9) Make sure that the access platform is in position at the door 825.
(10) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(11) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(12) Make sure that in the FWD cargo-compartment, the partition panel
131PW is removed.
Subtask 38-14-48-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

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Page 410
May 01/06
R
IAC
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-48-991-001, 402/TASK 38-14-48-991-002, 403/TASK

38-14-48-991-003)
Subtask 38-14-48-560-050
_______
MATERIAL.
Subtask 38-14-48-420-050
(2) Put the swivel ends (6) in position.
(4) Put the rigid sleeve (10) in position.
(5) Install the hollow hex head screws (11) in the swivel ends (6) but do
not tighten at this stage.
(6) Install the cable (9) in the rigid sleeve (10).
(7) At the control handle lever:
(a) Install the locknut (13) and the clevis (12) on the cable (9),
but do not tighten at this stage.
(b) Put the clevis (12) in position until you can install the pin
(3).
(c) Install the pin (3), the washer (2) and the cotter pin (1) on the
clevis (12).
(d) Tighten the locknut (13) and safety it with 0.8 mm lockwire.

EFF :

020-099, 38-14-48

Page 411
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R
IAC
(8) Tighten the hollow hex head screws (11) in the swivel ends (6).
(9) Install the sliding end (5) counterclockwise on the cable (9).
Subtask 38-14-48-820-050
C. Adjust the Control Cable
(1) Make sure that the overflow handle (drain handle) is in the closed
position.
(2) Hold the lever of the overflow valve 8MP (drain valve 14MP) in the
closed position.
(3) Adjust the sliding end (5) in position until you can install the pin
(3).
Subtask 38-14-48-420-052
D. Installation of the Clevis to the Valve
(1) Install the pin (3), the washer (2) and the cotter pin (1) on the
sliding end (5).
NOTE : If removed put the insulation sleeve in position.

____
001).
Subtask 38-14-48-680-051
E. Pressurize the system water potable (Ref. TASK 38-10-00-614-001).
Subtask 38-14-48-865-052
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX

EFF :

020-099, 38-14-48

Page 412
May 01/06
R
IAC
Subtask 38-14-48-720-050
G. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the drain and overflow panel: In the potable water system:
- operate the overflow handle - the lever of the overflow valve 8MP
(drain handle) from the closed (drain valve 14MP) moves from the
to the open position. closed to the open position.

(motorized drain valve 14MP) opens.

(drain valve control light 12MP)
comes on.
- operate the overflow handle In the potable water system:

(drain handle) from the open to
the closed position. - the lever of the overflow valve 8MP
(drain valve 14MP) moves from the
open to the closed position.

(motorized drain valve 14MP) closes.

(drain valve control light 12MP) goes
off.

EFF :

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Page 413
May 01/06
R
IAC
5. Close-up
________
Subtask 38-14-48-613-050

001).
Subtask 38-14-48-410-054
B. Close Access
items.
(2) Close the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
(3) Close the drain and overflow panel 192NB.
(4) Close the access door 171AL of the service panel 2023VU.
(5) In the FWD cargo-compartment, install the partition panel 131PW.
(6) Set the CARGO COMPT LIGHT switch 6LU to OFF.
002).
Subtask 38-14-48-862-050
C. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

EFF :

020-099, 38-14-48

Page 414
May 01/06
R
IAC
TASK 38-14-48-000-002
Removal of the Control Handle
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-14-48-991-001 Fig. 401
**ON A/C 020-028,
38-14-48-991-004 Fig. 404
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
38-14-48-991-004-A Fig. 404A

EFF :

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May 01/06
R
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**ON A/C 020-099,
3. __________
Job Set-up
Subtask 38-14-48-861-053
Subtask 38-14-48-010-059
B. Get Access

Subtask 38-14-48-680-053
Subtask 38-14-48-010-057
D. Get Access
(1) Put an access platform in position at the drain and overflow panel
192NB.
(2) Open the drain and overflow panel 192NB.
(3) In the drain and overflow panel, put the warning notice to tell
persons not to turn the control handle.

825.

EFF :

020-099, 38-14-48

Page 416
May 01/06
R
IAC
(10) In the FWD cargo-compartment, remove the partition panel 131PW.
Subtask 38-14-48-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-48-991-001)
**ON A/C 020-028,
(Ref. Fig. 404/TASK 38-14-48-991-004)
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
(Ref. Fig. 404A/TASK 38-14-48-991-004-A)
**ON A/C 020-028,
Subtask 38-14-48-020-051
A. Removal of the Control Handle
(1) Remove and discard the cotter pin (4), and remove the washer (3).
(2) Remove the pin (1) and disengage the clevis (2).
(3) Remove the nut (10), the lever (9), and at the same time hold the
bolt (5) and the handle (6) outside the aircraft.
(4) Remove the bolt (5), the handle (6) and the bush (8) from the bearing
assy (7).

R

EFF :

020-099, 38-14-48

Page 417
May 01/06

IAC
Control Handle - Overflow and Drain Valves
Figure 404/TASK 38-14-48-991-004

R

EFF :

020-028, 38-14-48

Page 418
May 01/06

IAC
Control Handle - Overflow and Drain Valves
Figure 404A/TASK 38-14-48-991-004-A

EFF :

020-099, 38-14-48

Page 419
May 01/06
R
IAC
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
Subtask 38-14-48-020-051-A
A. Removal of the Control Handle
(1) Remove the nut (11), the lever (10), and at the same time hold the
bolt (5) and the handle (6) outside the aircraft.
assy (7).
(3) Remove and discard the silicone seal (9) from the bush (8).

EFF :

020-099, 38-14-48

Page 420
May 01/06
R
IAC
**ON A/C 020-099,
TASK 38-14-48-400-002
Installation of the Control Handle
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-48 01 -040

9 silicone seal 38-14-02 05A-095

EFF :

020-099, 38-14-48

Page 421
May 01/06
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 020-028,
38-14-48-991-004 Fig. 404
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
38-14-48-991-004-A Fig. 404A
**ON A/C 020-099,
3. __________
Job Set-up
Subtask 38-14-48-860-051
42-00-861-001).
38-10-00-614-002).

EFF :

020-099, 38-14-48

Page 422
May 01/06
R
IAC
Subtask 38-14-48-010-055
B. Get Access
52-10-00-010-001).
(3) Make sure that the access platform is in position at the drain and
overflow panel 192NB.
(4) Make sure that the drain and overflow panel 192NB is open.
(5) Make sure that the warning notice is in position in the drain and
overflow panel.
panel 2023VU.
open.
2023VU.
52-30-00-860-001).
(12) Make sure that in the FWD cargo-compartment, the partition panel
131PW is removed.
Subtask 38-14-48-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

020-099, 38-14-48

Page 423
May 01/06
R
IAC
4. Procedure
_________
**ON A/C 020-028,
(Ref. Fig. 404/TASK 38-14-48-991-004)
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
(Ref. Fig. 404A/TASK 38-14-48-991-004-A)
**ON A/C 020-099,
Subtask 38-14-48-560-051
_______
MATERIAL.
R (1) Clean the lever (10), the bush (8), the bearing assy (7) and the
R handle (6) with CLEANING AGENTS (Material No. 11-002).
R (2) Apply COMMON GREASE (Material No. 04-004) to the bush (8) and the
R bearing assy (7).
**ON A/C 020-028,
Subtask 38-14-48-420-051
B. Installation of the Control Handle
(2) Outside the aircraft, assembly the bush (8), the bearing assy (7),
the handle (6), the bolt (5) and hold against the aircraft structure.
position.
(4) Install the lever (9) and the nut (10).

EFF :

020-099, 38-14-48

Page 424
May 01/06

IAC
(5) Install the clevis:
(a) Put the clevis (2) in position and install the pin (1).
(b) Install the washer (3) and the new cotter pin (4) on the clevis.
**ON A/C 020-099,
Post SB 38-1041 For A/C 020-028,
Subtask 38-14-48-420-051-A
(2) Install the new silicone seal (9) on the bush (8).
(3) Outside the aircraft, assembly the bush (8), the handle (6), the bolt
(5) and hold against the aircraft structure.
position.
**ON A/C 020-099,
Subtask 38-14-48-680-052
Subtask 38-14-48-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX

EFF :

020-099, 38-14-48

Page 425
May 01/06
R
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Subtask 38-14-48-720-051
E. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the drain and overflow panel: In the potable water system:
- operate the overflow handle - the lever of the overflow valve 8MP
(drain handle) from the closed (drain valve 14MP) moves from the
to the open position. closed to the open position.

(motorized drain valve 14MP) opens.

(drain valve control light 12MP)
comes on.
- operate the overflow handle In the potable water system:

(drain handle) from the open to
the closed position. - the lever of the overflow valve 8MP
(drain valve 14MP) moves from the
open to the closed position.

(motorized drain valve 14MP) closes.

(drain valve control light 12MP) goes
off.

EFF :

020-099, 38-14-48

Page 426
May 01/06
R
IAC
5. Close-up
________
Subtask 38-14-48-613-051

001).
Subtask 38-14-48-410-053
B. Close Access
items.
001).
(3) Close the drain and overflow panel 192NB.
(5) In the FWD cargo-compartment, install the partition panel 131PW.
002).
Subtask 38-14-48-862-051
C. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

EFF :

020-099, 38-14-48

Page 427
May 01/06

IAC
CONTROL ROD AND HANDLE - DRAIN VALVE - REMOVAL/INSTALLATION
___________________________________________________________
TASK 38-14-49-000-002
Removal of the Control Rod
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-14-49-991-002 Fig. 401
3. __________
Job Set-up
Subtask 38-14-49-861-050

EFF :

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Page 401
Config-1 May 01/96

IAC
Subtask 38-14-49-010-050
B. Get Access

Subtask 38-14-49-680-050
Subtask 38-14-49-010-052
D. Get Access
(1) Put an access platform in position at the drain panel 133AL.
(2) Open the drain panel 133AL.
(3) In the drain panel, put the warning notice to tell persons not to
turn the control handle.

825.
R (10) In the FWD cargo-compartment, remove the floor panels 131EF, 131FF,
131GF.
R

EFF :

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Config-1 Nov 01/00

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R Subtask 38-14-49-865-050
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-49-991-002)
Subtask 38-14-49-020-050
A. Remove the Control Rod
NOTE : If necessary remove the insulations sleeve.

____
NOTE : All parts are to be marked, before disassembly, in order to

____
facilitate the subsequent assembly, and to avoid errors on
assembly.
(1) At the Control Handle:
(a) Remove and discard the cotter pin (4) and remove the washer (3).
(b) Remove the pin (5).
(2) At the Drain Valve (4MP):
(a) Remove and discard the cotter pin (7) and remove the washer (6).
(b) Remove the pin (2).
(3) Remove the control rod.

EFF :

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Page 403
Config-1 May 01/97

IAC
Control Rod
Figure 401/TASK 38-14-49-991-002

EFF :

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Page 404
Config-1 May 01/96

IAC
TASK 38-14-49-400-002
Installation of the Control Rod
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-02 03 -050

4 cotter pin 38-14-02 03A-050
7 cotter pin 38-14-02 03 -050
7 cotter pin 38-14-02 03A-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply

EFF :

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Page 405
Config-1 Nov 01/00

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-14-49-991-002 Fig. 401
3. __________
Job Set-up
Subtask 38-14-49-860-050
42-00-861-001).
38-10-00-614-002).
Subtask 38-14-49-010-051
B. Get Access
R (1) Make sure that the access platform is in position in front of the
R applicable passenger/crew door 832 or 842.
52-10-00-010-001).
(3) Make sure that the access platform is in position at the drain panel
133AL.
(4) Make sure that the drain panel 133AL is open.
(5) Make sure that the warning notice is in position in the drain panel.
panel 2023VU.
open.

EFF :

001-012, 014-019, 38-14-49

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Config-1 Nov 01/00

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2023VU.
52-30-00-860-001).
R (12) Make sure that in the FWD cargo-compartment, the floor panels 131EF,
R 131FF, 131GF are removed.
R
Subtask 38-14-49-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-49-991-002)
Subtask 38-14-49-420-050
A. Install the Control Rod
NOTE : During assembly, pay attention to the marking or numbering of

____
component parts, in order to avoid errors on assembly.
NOTE : Before assembly, slightly grease all sliding parts.

____
NOTE : Two mechanics are necessary to do these operations.

____
- One mechanic in the FWD cargo compartment.
- One mechanic outside the aircraft.
(2) At the Drain Valve (1):
(a) Put the clevis of the control rod in position on the drain valve
(1).

EFF :

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IAC
(b) Install the pin (2), the washer (6) and the new cotter pin (7).
(3) In the drain panel, make sure that the control handle is in the SHUT
position.
(4) Hold the control handle in the SHUT position.
(5) At the Control Handle:
(a) If necessary, adjust the clevis turning the nut until you can
install the pin (5).
(b) Install the washer (3) and the new cotter pin (4).

____
Subtask 38-14-49-680-051
001).
(2) Pressurize the system water potable (Ref. TASK 38-10-00-614-001).
Subtask 38-14-49-865-052
breaker(s):
R 1PX
Subtask 38-14-49-710-050
D. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the drain panel: On the drain panel:
- Make sure that the drain valve - Make sure that the drain valve
4MP is in the SHUT position. control light 2MP is OFF.
- Turn the control handle of the - Make sure that the drain valve
drain valve 4MP in the OPEN control light 2MP is ON.
position.

EFF :

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Page 408
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Put back the control handle of - Make sure that the drain valve
the 4MP in the SHUT position. control light 2MP is OFF.
2. On the service panel 2023VU: On the drain panel:
- Put the control handle in the - Make sure that the drain valve
DRAIN position. control light 2MP is ON.
NOTE : Do not take into account the

____
others indication.
- Push the control handle. Make - Make sure that the drain valve
sure that the control handle control light 2MP is OFF.
comes back to the NORMAL
position.
5. Close-up
________
Subtask 38-14-49-410-050
A. Close Access
items.
001).
(3) Close the drain panel 133AL.
(5) In the FWD cargo-compartment, install the floor panels 131EF, 131FF,
131GF.
002).
Subtask 38-14-49-862-050
B. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

EFF :

001-012, 014-019, 38-14-49

Page 409
Config-1 Nov 01/01
R
IAC
INTENTIONALLY BLANK

R

38-14-49

Page 410
Config-1 Nov 01/00

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TASK 38-14-49-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-019,
Post SB 38-1015 For A/C 001-012,014-019,
38-14-49-991-003 Fig. 402

EFF :

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Page 411
Config-1 May 01/96

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**ON A/C 001-012, 014-019,
3. __________
Job Set-up
Subtask 38-14-49-861-052
Subtask 38-14-49-010-056
B. Get Access

Subtask 38-14-49-680-053

R
Subtask 38-14-49-010-057
R D. Get Access
(3) Put the warning notice in position in the drain panel to tell persons
(6) Put the warning notice in position in the service panel 2023VU to
tell persons not to turn the control handle.

825.

EFF :

001-012, 014-019, 38-14-49

Page 412
Config-1 May 01/97

IAC
131GF.
Subtask 38-14-49-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-012, 014-019,
Post SB 38-1015 For A/C 001-012,014-019,
(Ref. Fig. 402/TASK 38-14-49-991-003)
**ON A/C 001-012, 014-019,
Subtask 38-14-49-020-052
A. Remove the Control Handle

____
(3) Remove the nut (10), the lever (9) and at the same time from the
outside of the aircraft hold the bolt (5) and the handle (6).
assy (7).

EFF :

001-012, 014-019, 38-14-49

Page 413
Config-1 Nov 01/00

IAC
Control Handle
Figure 402/TASK 38-14-49-991-003

EFF :

001-012, 014-019, 38-14-49

Page 414
Config-1 May 01/96

IAC
TASK 38-14-49-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 04-004 USA MIL-PRF-23827 TYPE I

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-02 03 -050

4 cotter pin 38-14-02 03A-050

EFF :

001-012, 014-019, 38-14-49

Page 415
Config-1 May 01/03

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 001-012, 014-019,
Post SB 38-1015 For A/C 001-012,014-019,
38-14-49-991-003 Fig. 402
**ON A/C 001-012, 014-019,
3. __________
Job Set-up
Subtask 38-14-49-860-052
42-00-861-001).
38-10-00-614-002).

EFF :

001-012, 014-019, 38-14-49

Page 416
Config-1 Nov 01/00

IAC
Subtask 38-14-49-010-058
B. Get Access
52-10-00-010-001).
133AL.
panel 2023VU.
open.
2023VU.
52-30-00-860-001).
R (12) Make sure that in the FWD cargo-compartment, the floor panels 131EF,
R 131FF, 131GF are removed.
Subtask 38-14-49-865-057
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

001-012, 014-019, 38-14-49

Page 417
Config-1 Nov 01/00

IAC
4. Procedure
_________
**ON A/C 001-012, 014-019,
Post SB 38-1015 For A/C 001-012,014-019,
(Ref. Fig. 402/TASK 38-14-49-991-003)
**ON A/C 001-012, 014-019,
Subtask 38-14-49-560-052
_______
MATERIAL.
(1) Clean the lever (9), the bush (8), the bearing assy (7) and the
handle (6) with CLEANING AGENTS (Material No. 11-002).
(2) Apply COMMON GREASE (Material No. 04-004) to the bush (8) and the
bearing assy (7).
Subtask 38-14-49-420-052
(2) Outside the aircraft, assembly the bush (8), the bearing assy (7),
the handle (6), the bolt (5) and hold against the aircraft structure.
(3) Make sure that the drain valve is in the SHUT position.
(5) Engage the clevis (5) and the pin (1).
(6) Install the washer (3) and the new cotter pin (4).

EFF :

001-012, 014-019, 38-14-49

Page 418
Config-1 May 01/96

IAC
Subtask 38-14-49-680-054
(1) If necessary, fill the potable water tank (Ref. TASK 12-15-38-613-
001).
Subtask 38-14-49-865-058
breaker(s):
R 1PX
Subtask 38-14-49-710-052
E. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
position.
2. On the CTL PNL-WATER QTY IND On the drain panel:

2023VU:
- Make sure that the drain valve
- Put the control handle in the control light 2MP is ON.
DRAIN position.
____
others indication.
position.

EFF :

001-012, 014-019, 38-14-49

Page 419
Config-1 May 01/97

IAC
5. Close-up
________
Subtask 38-14-49-410-052
A. Close Access
items.
001).
R (4) Close the access door 171AL of the service panel 2023VU.
R (5) In the FWD cargo-compartment, install the floor panels 131EF, 131FF,
131GF.
002).
Subtask 38-14-49-862-052

EFF :

001-012, 014-019, 38-14-49

Page 420
Config-1 Nov 01/00

IAC
R **ON A/C ALL
R Post SB 38-1015 For A/C 001-012,014-019,
CONTROL CABLE AND HANDLE - DRAIN VALVE (3249MM) - REMOVAL/INSTALLATION

______________________________________________________________________
TASK 38-14-49-000-004
Removal of the Control Cable (3249MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-14-49-991-004 Fig. 401

R

EFF :

ALL 38-14-49

Page 401
Config-2 May 01/98

IAC
3. __________
Job Set-up
Subtask 38-14-49-861-051
Subtask 38-14-49-010-053
B. Get Access

Subtask 38-14-49-680-059
Subtask 38-14-49-010-054
D. Get Access
(3) In the drain panel, put warning notice to tell persons not to turn
the control handle.
(6) In the service panel 2023VU put the warning notice to tell persons

825.
(10) In the FWD cargo-compartment, remove the sidewall panel 131HW and the
R floor panels 131EF, 131FF, 131GF.

EFF :

ALL 38-14-49

Page 402
Config-2 Nov 01/00

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Subtask 38-14-49-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-49-991-004)
Subtask 38-14-49-020-051
A. Remove the Control Cable
NOTE : If necessary remove the insulation sleeve.

____
(1) Remove the nuts (1), the washers (2) and the clamps (3).
(2) Cut the tie-down strap (17) (see detail D).
(3) Disconnect the lead-bonding
(a) Remove the nut (18), the washer (19) and disconnect the
lead-bonding (20) (see detail C).
(4) At the clevis (11):
(b) Remove the pin (6) from the clevis (11).
(c) Remove and discard the lockwire at the locknut (10).
(d) Remove the clevis (11) and the locknut (10) from the cable (9).
(5) At the sliding end (8):
(b) Remove the pin (6) from the sliding end (8).
(c) Loosen the self-locking nut (7) but do not remove it.

EFF :

ALL 38-14-49

Page 403
Config-2 Aug 01/06

IAC
Control Cable
Figure 401/TASK 38-14-49-991-004

R

EFF :

ALL 38-14-49

Page 404
Config-2 May 01/98

IAC
(d) Turn the sliding end (8) clockwise and remove it from the cable
(9).
(6) Pull the cable (9) cut of the rigid sleeve (15) and the swivel ends
(12).
(7) Loosen the hollow hex head screws (16) at the swivel ends (12) and
remove the rigid sleeve (15).
(8) Remove the nuts (14), the washers (13) and the swivel ends (12).

R

EFF :

ALL 38-14-49

Page 405
Config-2 May 01/98

IAC
TASK 38-14-49-400-004
Installation of the Control Cable (3249MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 0.8 mm lockwire

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-02 03 -050

4 cotter pin 38-14-02 03A-050

EFF :

ALL 38-14-49

Page 406
Config-2 May 01/03

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
38-14-49-991-004 Fig. 401
3. __________
Job Set-up
Subtask 38-14-49-860-051
42-00-861-001).
38-10-00-614-002).
Subtask 38-14-49-010-055
B. Get Access
52-10-00-010-001).
133AL.

EFF :

ALL 38-14-49

Page 407
Config-2 Aug 01/06
R
IAC
panel 2023VU.
open.
2023VU.
52-30-00-860-001).
(12) Make sure that in the FWD cargo-compartment, the sidewall panel 131HW
and the floor panels 131EF, 131FF, 131GF are removed.
Subtask 38-14-49-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-14-49-560-050
D. Preparation for Installation
_______
MATERIAL.

EFF :

ALL 38-14-49

Page 408
Config-2 Aug 01/06

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4. Procedure
_________
(Ref. Fig. 401/TASK 38-14-49-991-004)
Subtask 38-14-49-420-051
A. Install the Control Cable
(2) Put the swivel ends (12) in position.
(4) Put the rigid sleeve (15) in position.
(5) Install the hollow hex head screws (16) in the swivel ends (12) but
do not tighten at this stage.
(6) Install the cable (9) in the rigid sleeve (15).
(7) At the control handle lever:
(a) Install the locknut (10) and the clevis (11) on the cable (9),
but do not tighten at this stage.
(b) Put the clevis (11) in position until you can install the pin
(6).
(c) Install the pin (6), the washer (5) and the new cotter pin (4) on
the clevis (11).
(d) Tigthen the locknut (10) and safety it with 0.8 mm lockwire.
(8) Tighten the hollow hex head screws (16) in the swivel ends (12).
(9) Install the sliding end (8) counter clockwise on the cable (9).
Subtask 38-14-49-820-050
B. Adjust the Control Cable
(1) In the drain panel, make sure that the control handle is in SHUT
position.
(2) Hold the lever of the drain valve 4MP in the SHUT position.

R

EFF :

ALL 38-14-49

Page 409
Config-2 May 01/98

IAC
(3) Adjust the sliding end (8) in position until you can install the pin
(6).
Subtask 38-14-49-420-054
C. Install the Clevis to the Drain Valve
(3) Install the clamps (3), the washers (2) and the nuts (1) and tighten
them.
(4) Install the tie-down strap (17).
(5) Install the lead-bonding (20).

____
Subtask 38-14-49-680-056
D. Preparation for the Test
(1) If necessary, fill the potable water tank (Ref. TASK 12-15-38-613-
001).
(2) Pressurize the system water potable (Ref. TASK 38-10-00-614-001).
Subtask 38-14-49-865-055
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX

R

EFF :

ALL 38-14-49

Page 410
Config-2 May 01/98

IAC
Subtask 38-14-49-710-051
F. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
position.
2. On the CTL PNL-WATER QTY IND On the drain valve:

2023VU:
- Put the control handle in the - Make sure that the drain valve
DRAIN position. control light 2MP is ON.

____
others indication.
position.
5. Close-up
________
Subtask 38-14-49-410-051
A. Close Access
items.
001).

R

EFF :

ALL 38-14-49

Page 411
Config-2 May 01/98

IAC
(5) In the FWD cargo-compartment, install the sidewall panel 131HW and
R the floor panels 131EF, 131FF, 131GF.
002).
Subtask 38-14-49-862-051

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TASK 38-14-49-000-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-14-49-991-005 Fig. 402
3. __________
Job Set-up
Subtask 38-14-49-861-053

R

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Subtask 38-14-49-010-059
B. Get Access

Subtask 38-14-49-680-057
Subtask 38-14-49-010-060
D. Get Access
(3) Put the warning notice in position in the drain panel to tell persons
(6) Put the warning notice in position in the service panel 2023VU to
tell persons not to turn the control handle.

825.
131GF.

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Subtask 38-14-49-865-059
E. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 402/TASK 38-14-49-991-005)
Subtask 38-14-49-020-053
A. Remove the Control Rod

____
(1) Remove the washer (3) and remove and discard the cotter pin (4).
(3) Remove the nut (10), the lever (9) and at the same time from the
outside of the aircraft hold the bolt (5) and the handle (6).
assy (7).

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Config-2 Aug 01/06

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Control Handle
Figure 402/TASK 38-14-49-991-005

R

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TASK 38-14-49-400-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 38-14-02 03 -050

4 cotter pin 38-14-02 03A-050

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
38-14-49-991-005 Fig. 402
3. __________
Job Set-up
Subtask 38-14-49-860-053
42-00-861-001).
38-10-00-614-002).
Subtask 38-14-49-010-061
B. Get Access
52-10-00-010-001).
133AL.

R

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IAC
panel 2023VU.
open.
2023VU.
52-30-00-860-001).
(12) Make sure that in the FWD cargo-compartment, the floor panels 131EF,
131FF, 131GF are removed.
Subtask 38-14-49-865-060
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
(Ref. Fig. 402/TASK 38-14-49-991-005)
Subtask 38-14-49-560-053
_______
MATERIAL.
(1) Clean the lever (9), the bush (8), the bearing assy (7) and the
handle (6) with CLEANING AGENTS (Material No. 11-002).
(2) Apply COMMON GREASE (Material No. 04-004) to the bush (8) and the
bearing assy (7).

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Subtask 38-14-49-420-053
(2) In the drain panel, assembly the bush (8), the handle (6), the bolt
(5) and hold against the aircraft structure.
(3) Make sure that the drain valve is in the SHUT position.
(5) Engage the clevis (5) and the pin (1).
(6) Install the washer (3) and the new cotter pin (4).
Subtask 38-14-49-680-058
Subtask 38-14-49-865-061
breaker(s):
1PX
Subtask 38-14-49-710-053
E. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
position.

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R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. On the CTL PNL-WATER QTY IND On the drain panel:

2023VU:
- Make sure that the drain valve
- Put the control handle in the control light 2MP is ON.
DRAIN position.
____
others indication.
position.
5. Close-up
________
Subtask 38-14-49-410-053
A. Close Access
items.
001).
R (5) In the FWD cargo-compartment, install the floor panels 131EF, 131FF,
131GF.
002).

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Subtask 38-14-49-862-053

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WASTE DISPOSAL - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The sub-systems of the waste disposal system which discard waste products
and fluids from the galleys and the lavatories are:
- The Toilet System (Ref. AMM 38-31-00)
- The Waste-Water Drain System (Ref. AMM 38-32-00)
2. Description
___________
**ON A/C 001-012, 014-099,
A. Toilet System
(Ref. Fig. 001)
The toilet system collects waste products in the waste tanks of the
toilet units. During ground service, the tanks are emptied, cleaned and
filled with a prescribed quantity of flush-fluid.
R **ON A/C 101-199, 901-999,
A. Toilet System
(Ref. Fig. 001A)
The toilet system removes waste from the toilet bowl through a vacuum
drain to an underfloor waste-holding tank.
The system uses potable water from the aircraft pressurized water-system
to flush the toilet.
During ground service, the waste holding tank is emptied, cleaned and
filled with a prescribed quantity of sanitary fluid.
**ON A/C ALL
B. Waste-Water Drain System
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002A)

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Page 1
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Toilet Waste Disposal - Functional Diagram.
Figure 001

R

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Page 2
May 01/06

IAC
Toilet Waste Disposal - Functional Diagram
Figure 001A

R

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Page 3
Feb 01/07

IAC
Lavatory and Galley Waste Disposal - Functional Diagram
Figure 002

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Page 4
May 01/06

IAC
Lavatory and Galley Waste Disposal - Functional Diagram
Figure 002A

R

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Page 5
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R **ON A/C ALL
The waste-water drain system discards waste water from the lavatory
washbasins and the sinks of the galley through the aircrafts heated
drainmasts.

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WASTE DISPOSAL - MAINTENANCE PRACTICES
______________________________________
R **ON A/C 101-199, 901-999,
TASK 38-30-00-615-002
Blockage Removal (Orbital Flush Valve)
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : ALWAYS USE RUBBER GLOVES WHEN YOU DO WORK:

_______
- ON THE TOILET WASTE SYSTEM, OR
- ON PARTS THAT HAVE CONTAMINATION FROM THE WASTE SYSTEM.
WHEN YOU COMPLETE THE WORK PROCEDURE, CLEAN YOUR HANDS WITH SOAP AND
WATER.
THIS WILL PREVENT INFECTION (TOILET WASTE IS DANGEROUS FOR HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 3/16 inch open wrench

No specific 1 COVER - PLASTIC, FILM
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific tape

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-710-009 Operational Test of the Toilet Unit
CMM 383416
38-31-41-000-001 Removal of a Toilet Assembly (for corrective action)
R **ON A/C 101-109, 901-901,
38-30-00-991-001 Fig. 201
R **ON A/C 101-199, 901-999,
3. __________
Job Set-up
R **ON A/C 101-109, 901-901,
Subtask 38-30-00-861-055

(Ref. TASK 24-42-00-861-001)
R **ON A/C 110-199, 902-999,
R Subtask 38-30-00-861-055-A
R A. General
R (1) The contents of this Task have been deleted. On the introduction of
R the toilet assemblies with the P/N 14330-004C series.
R (2) For Toilet Assembly - Removal/Installation, refer to AMM

R 38-31-41/401.

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R **ON A/C 101-109, 901-901,
Subtask 38-30-00-010-059
B. Get Access
(Ref. Fig. 201/TASK 38-30-00-991-001)
_______
YOU DO THIS TASK.
(1) Get access to the toilet which is blocked.
(2) Remove the toilet shroud (Ref. TASK 25-45-22-000-001).
(3) Cover the toilet bowl with COVER - PLASTIC, FILM and secure it with
tape.
(4) Open the circuit breaker of the effected lavatory.
Subtask 38-30-00-020-060
C. Removal of the Motor/Gear Assembly
_______
YOU DO THIS TASK.
(1) Remove the screws (2), the lock washers (3) and the washers (4).
(2) Pull the motor/gear assembly (1) from the orbital valve body.
NOTE : The shaft (5) of the disk of the orbital valve is now exposed.
____

R

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Toilet Flush Valve - Blockage Removal
Figure 201/TASK 38-30-00-991-001

R

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IAC
R **ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-109, 901-901,
Subtask 38-30-00-160-051
A. Blockage Removal
(Ref. Fig. 201/TASK 38-30-00-991-001)
_______
YOU DO THIS TASK.
(1) Make sure that the manual shutoff valve is in fully open position.
(2) Use a 3/16 inch open wrench to operate the shaft (5) of the disk.
(3) Rotate the shaft (5) of disk with the wrench to the left to a maximum
of 90 deg. (1/4 turn) (left is looking in the direction of the shaft)
NOTE : If there is too much resistance when you turn the shaft (5)
____
(normally a maximum of to 0.068 m.daN (6.01 lbf.in) force is
required to turn the shaft), then the toilet assembly must be
removed (Ref. TASK 38-31-41-000-001) and the orbital valve
cleaned in the shop (Ref. CMM 383416). If not, breakage of the
shaft may result.
NOTE : It may be necessary to cut a small hole in the plastic foil

____
which covers the toilet bowl to let air into the bowl.
(4) Make sure that the accumulated waste leaves the toilet bowl via the
waste drain lines.
(5) Remove the plastic foil and clean the toilet assembly and examine the
cause for the blockage.

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R **ON A/C 101-199, 901-999,
5. Close-up
________
R **ON A/C 101-109, 901-901,
Subtask 38-30-00-420-060
A. Installation of the Motor/Gear Assembly
_______
YOU DO THIS TASK.
items.
(2) Rotate the shaft (5) of the disk to the right to fully close the
orbital valve.
(3) Make sure that the shaft (5) aligns with the gear assembly.
(4) Put the motor/gear assembly (1) in position.
(5) Install the washers (4), the lock washers (3) and the screws (2).
Subtask 38-30-00-710-057
B. Do the operational test of the vacuum toilet (Ref. TASK 38-31-00-710-

009).
Subtask 38-30-00-613-059
C. If necessary drain and service the waste holding tank (Ref. TASK 12-16-
38-613-001).
Subtask 38-30-00-410-058
D. Close Access
items.
(3) Close the door of the lavatory.

R

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Subtask 38-30-00-862-054
E. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

R

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**ON A/C 001-012, 014-099,
TASK 38-30-00-010-001
Removal of the Toilet Flush Lines
_______

_______
WATER.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform(s)


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-00-680-001 Draining of the Toilet System
38-30-00-991-002 Fig. 202
3. __________
Job Set-up
Subtask 38-30-00-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-30-00-010-056
B. Get Access
(1) Put the access platform(s) in position at the relevant access

door(s).
(2) Open the relevant access door(s) to get access to the flush lines.
Subtask 38-30-00-680-050
C. Drain and flush the toilet(s) (Ref. TASK 38-31-00-680-001).
Subtask 38-30-00-941-058
D. Put the WARNING NOTICE in position at the servicing panel(s) to tell

persons not to fill the toilet(s).
Subtask 38-30-00-865-063
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU FLUSH MOTOR-LH A 1MG A03
2001VU FLUSH MOTOR RH-E 4MG B08
2001VU FLUSH MOTOR LH-D 3MG B04

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4. Procedure
_________
(Ref. Fig. 202/TASK 38-30-00-991-002)
Subtask 38-30-00-020-056
A. Removal of the Toilet Flush Lines
(1) Example A.
(b) Move the shroud (11) back to get access to the connection of the
flush line (14).
(c) Disconnect the connection (14).
(2) Example B.
(a) Remove the screws (13), the washers (14) and the nuts (16).
(b) Move the shroud (12) back to get access to the connection of the
flush line (14).
(c) Disconnect the connection (14).
(3) Example D.
(a) Remove the nuts (1), the washers (4) and the screws (5).
(b) Remove the clamps (3).
(4) Example C.
(a) Disconnect the flexible hose (8) from the fitting (9) and the
flush line (10).
(5) Example F.
(a) Disconnect the flush line (6) from the fitting (10).
(6) Examples A and B.
(a) Remove all the clamps, the shroud (11) and the flush line (14).
(b) Put blanking plugs on the disconnected line ends.

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Lavatory Flush-Line Connections
Figure 202/TASK 38-30-00-991-002

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(7) Examples C and F.
(a) Cut the flush line (6) into sections and remove all the clamps.
(b) Remove the flush line sections from the aircraft.

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TASK 38-30-00-410-001
Installation of the Toilet Flush Lines
_______

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CART - SERVICING, TOILET

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific water

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Page 213
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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

20-23-11-300-001 Repair of the Hydraulic Tubes with PERMASWAGE Unions
External Power
the External Power
SIL 38-020
38-30-00-991-002 Fig. 202
3. __________
Job Set-up
Subtask 38-30-00-860-051
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-30-00-865-064
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 38-30-00-941-059
C. Make sure that there is a WARNING NOTICE on the panel(s) to tell persons
not to fill the toilet.

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4. Procedure
_________
(Ref. Fig. 202/TASK 38-30-00-991-002)
Subtask 38-30-00-860-050
NOTE : If necessary clean the waste lines (Ref. SIL 38-020).

____
(3) Make sure that the bonding strips (2) are in a good condition.
(4) Install the bonding strips (2) in the clamps (3).
Subtask 38-30-00-420-056
B. Installation of the Toilet Flush Lines
(a) Remove the blanking plugs.
(b) Put the shroud (11) and the flush line (14) in position.
(c) Install the clamps (3) to hold the flush line in position but do
not tighten at this time (Ref. Example D).
(2) Examples C and F.
(a) Remove the blanking plugs.
(b) Put new flush line sections in position.
(c) Install the clamps (3) to hold the flush line sections in
position but do not tighten them at this time (Ref. Example D).
(3) Example A.
(a) Connect the connection (14).
(b) Move the shroud (11) in position.

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(c) Install the washers (13) and the screws (12).
(4) Example B.
(b) Move the shroud in position.
(c) Install the washers (13), the screws (12) and the nuts (15).
(5) Example C.
(a) Connect the flexible hose (8) to the fitting (9) and the flush
line (6).
(6) Example F.
(a) Loosely install the flush line (6).
(7) Example E.
(a) Install the unions (7) and swage the flush line sections
(Ref. TASK 20-23-11-300-001).
(8) Example D.
(a) Tighten the nuts (1) and the screws (5).
(9) Example F.
(a) Tighten the flush line (6).
(10) Apply protective coating to all of the attachment screws, washers and
nuts of the bonding straps and strips (Ref. TASK 20-28-00-912-004).
Subtask 38-30-00-865-065
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 216
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Subtask 38-30-00-860-052
D. Preparation for Test
(1) Put the CART - SERVICING, TOILET in position and connect the drain
hose and drain adaptor to the drain connection(s).
(2) Make sure that the drain valve at the service panel is closed.
Subtask 38-30-00-790-053
E. Do a leak test of the toilet flush line.
(1) Fill the toilet waste tank with 10.0 l (2.6 USgal) of water through
the flush line (Ref. TASK 12-16-38-613-001).
(2) Do a visual inspection of the flush line to make sure that there are
no leaks.
NOTE : Leaks are not allowed.

____
Subtask 38-30-00-613-054
F. Do the servicing of the toilets (Ref. TASK 12-16-38-613-001).
5. Close-up
________
(Ref. Fig. 202/TASK 38-30-00-991-002)
Subtask 38-30-00-410-055
A. Close Access
items.
(2) Install the access panel(s) that you removed to get access to the
flush lines.
(3) Close the access door(s).

R

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Subtask 38-30-00-862-055

(Ref. TASK 24-42-00-862-001)

R

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**ON A/C ALL
TASK 38-30-00-010-002
Removal of the Toilet Drain Lines
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 219
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-54-11-000-001 Removal of the FWD Cargo-Compartment Partition FR24
25-54-12-000-003 Removal of the Sidewall Panels in the FWD Cargo
Compartment
25-55-11-000-003 Removal of the Sidewall Panels in the AFT Cargo
Compartment - FR47/FR59
25-55-12-000-003 Removal of the Sidewall Panels in the AFT Cargo
53-32-12-000-002 Removal of the Cabin Floor Panels
**ON A/C 001-012, 014-099,
38-30-00-991-003 Fig. 203
**ON A/C 101-199,
38-30-00-991-003-B Fig. 203A
**ON A/C 901-999,
38-30-00-991-003-A Fig. 203B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-30-00-861-053

(Ref. TASK 24-42-00-861-001).
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the
relevant access door(s).
**ON A/C 001-012, 014-099,
Subtask 38-30-00-010-057
B. Get Access
(1) Open the relevant access door(s).
(2) Remove the relevant access panel(s) to get access to the drain lines.
**ON A/C 101-199,
Subtask 38-30-00-010-057-B
B. Get Access
(1) For the drain lines in zone 110-122 between Frame 11 and 24A.
(a) open the access panels 812, 824.
(2) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 35.4.
(a) Open the side wall panels 131GW, 131HW, 131MW, 131QW, 131RW
(Ref. TASK 25-54-12-000-003).
(b) Open the partition panels 131DW, 131PW for the drain lines at
Frame 24A and 35.5 (Ref. TASK 25-54-11-000-001) and (Ref. TASK
25-54-12-000-001).

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(3) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) Remove the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
000-002).
(4) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47.2 and 59.
(a) Open the side wall panels 151RW, 151CW, 151DW, 151EW, 151HW,
151JW (Ref. TASK 25-55-11-000-003).
(5) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.1.
(a) Open the partition panel 151BW (Ref. TASK 25-55-11-000-001).
Frame 59 and 65.
(a) Open the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-000-003).
65.
(a) Open the partition panels 161DW, 162DW (Ref. TASK 25-55-12-000-
001).
**ON A/C 901-999,
Subtask 38-30-00-010-057-A
B. Get Access
(a) Open the access panels 812, 824.
Frame 24A and 34
(a) Open the side wall panels 131GW, 131HW, 131SW (Ref. TASK 25-54-
12-000-003).

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(b) Open the partition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-000-001) and (Ref. TASK 25-
54-12-000-001).
47.
(a) remove the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
000-002).
Frame 47/51and 59.
(a) Open the side wall panels 151VW, 151UW, 151TW, 151SW (Ref. TASK
25-55-11-000-003).
47.
(a) Open the partition panel 151BW (Ref. TASK 25-55-11-000-001).
Frame 59 and 65
(a) Open the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-000-003).
65.
(a) Open the partition panels 161DW, 162DW (Ref. TASK 25-55-12-000-
001).
**ON A/C 001-012, 014-099,
Subtask 38-30-00-680-051
C. Drain the Toilet System
(1) Drain the forward toilet (Ref. TASK 38-31-00-680-001).
(2) Flush the system with water.

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Subtask 38-30-00-941-061
D. Put the warning notice in position at the service panel(s) to tell

persons not to fill or drain the toilet.
**ON A/C 101-199, 901-999,
Subtask 38-30-00-680-051-A
C. Drain the Toilet System
(1) Drain the waste holding tank (Ref. TASK 38-31-00-680-001)
(2) Flush the system with water.
Subtask 38-30-00-941-061-A
D. Put the warning notice in position to tell persons not to use the
toilet(s).
**ON A/C ALL
Subtask 38-30-00-865-066
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 901-999,
2001VU VACU TOIL SYS-LAV PWR-D 39MG A03
**ON A/C 101-199,
2001VU VACU TOIL SYS-LAV PWR-L 45MG A02
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 203/TASK 38-30-00-991-003)
**ON A/C 101-199,
(Ref. Fig. 203A/TASK 38-30-00-991-003-B)

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Toilet Drain lines
Figure 203/TASK 38-30-00-991-003

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Toilet Drain Lines
Figure 203A/TASK 38-30-00-991-003-B

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**ON A/C 901-999,
(Ref. Fig. 203B/TASK 38-30-00-991-003-A)
**ON A/C 001-012, 014-099,
Subtask 38-30-00-020-057
A. Removal of the Toilet Drain Lines
(1) Example H.
(a) Remove the nuts (1), the screws (5) and the washers (2).
(b) Remove the control cable clamp (23) from the clamp (22).
(c) Remove the clamp (22).
(d) Remove the bolts (25) and the washers (24).
(2) Example E.
(a) Remove the clamp (14) and the antichafing strip (15) at the
bracket assembly (16).
(b) Remove the clamps (12) and the bellows (13).
(3) Example H.
(a) Remove the drain line (26).
(b) Discard the O-ring (21).
(c) Put blanking plugs on the disconnected line ends.
(4) Example E.
(a) Remove the drain line (11).

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Toilet Drain Lines
Figure 203B/TASK 38-30-00-991-003-A

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(5) Example A.
(b) Remove the control cable clamps (3).
(6) Example B.
(7) Example C.
(a) Remove the clamps (6) from the bracket (7).
(8) Example F.
(a) Remove the clamps (19) and the plates (20).
(b) Remove the antichafing strips (18).
(9) Example G.
(a) Remove the clamp (19) from the bracket (28).
(10) Example F.
(a) Remove the drain line (10) from the flange (17).
(11) Example G.
(a) Remove the drain line (27) from the flange (29).
(12) Example D.
(a) Remove the drain lines (8) from the drain lines (10).
(b) Discard the O-rings (9).

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**ON A/C 101-199,
Subtask 38-30-00-020-057-B
(1) Example D.
(a) Remove the nuts (9), the bolts (5) and the washers (6).
(b) Remove the bonding straps (12) and the clamps (11).
(2) Example A.
(a) Remove the clamshells (4).
(b) Move the sleeves (3) back over the drain lines (1).
(3) Example B.
(a) Remove the nuts (9) the bolts (5) and the washers (6).
(b) Remove the spacers (8).
(c) Remove the clamp assemblies (7).
(4) Example C.
(a) Remove the nuts (9), the washers (6), the spacers (8), and the
bolts (5).
(5) Example E.
(a) Remove the nuts (9), the washers (6) and the bolts (5).
(b) Remove the clamp assemblies (7).
(6) Examples A, B, C, D and E.
(a) Remove the drain lines (1).

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**ON A/C 901-999,
Subtask 38-30-00-020-057-A
(1) Example D.
(a) Remove the nuts (9), the bolts (5) and the washers (6).
(b) Remove the bonding straps (12) and the clamps (11).
(2) Example A.
(a) Remove the clamshells (4).
(b) Move the sleeves (3) back over the drain lines (1).
(3) Example B.
(a) Remove the nuts (9) the bolts (5) and the washers (6).
(b) Remove the spacers (8).
(c) Remove the clamp assemblies (7).
(4) Example C.
(a) Remove the nuts (9), the washers (6), the spacers (8), and the
bolts (5).
(5) Example E.
(a) Remove the nuts (9), the washers (6) and the bolts (5).
(b) Remove the clamp assemblies (7).
(6) Examples A, B, C, D, and E.
(a) Remove the drain lines (1).

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(7) Example G.
(a) Remove the caution placard (13) from the clamshell (15).
(8) Example F.
(a) Removal of the pipes between Frame 35 and Frame 36
(b) Remove the sealant from the clamshell (15).
(c) Remove the clamshell (15).
(d) Move the sleeve (3) back over the pipe (1) and remove the O-rings
(2).
(e) Discard the Oring (2).
(f) Put blanking plugs on the disconnected line ends.

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**ON A/C ALL
TASK 38-30-00-410-002
Installation of the Toilet Drain Lines
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific tie-wraps
No specific water
Material No. 04-012 USA VV-P-236
PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
CORROSION INHIBITING LOW ADHESION SEALANT
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-54-11-400-001 Installation of the FWD Cargo-Compartment Partition
FR24
FR34

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-54-12-400-003 Installation of the Sidewall Panels in the FWD Cargo

Compartment
FR47
25-55-11-400-003 Installation of the Sidewall Panels in the AFT Cargo
FR65
25-55-12-400-003 Installation of the Sidewall Panels in the AFT Cargo
38-31-00-790-001 Leak Test of the Recirculation Toilet System
38-31-00-790-002 Leak Test of the Vacuum Toilet System
53-32-12-400-002 Installation of the Cabin Floor Panels
AIPC 383101
AIPC 383102
AIPC 383103
AIPC 383104
**ON A/C 001-012, 014-099,
38-30-00-991-003 Fig. 203
**ON A/C 101-199,
38-30-00-991-003-B Fig. 203A
**ON A/C 901-999,
38-30-00-991-003-A Fig. 203B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-30-00-860-054
**ON A/C 001-012, 014-099,
Subtask 38-30-00-560-051
B. Preparation of the Drain Lines for Installation

(Ref. Fig. 203/TASK 38-30-00-991-003)
(4) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (9) or
(21) and put the O-ring in position.
NOTE : Refer to the relevant (Ref. AIPC 383101), (Ref. AIPC 383104)
____
for information of expendable parts.
(5) Install the clamp (22) or (4) over the drain lines before you put the
drain lines in position.
**ON A/C 101-199, 901-999,
Subtask 38-30-00-560-051-A
B. Preparation of the Drain lines for Installation
**ON A/C 101-199,
(Ref. Fig. 203A/TASK 38-30-00-991-003-B)

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**ON A/C 901-999,
(Ref. Fig. 203B/TASK 38-30-00-991-003-A)
**ON A/C 101-199, 901-999,
(4) Apply COMMON GREASE (Material No. 04-012) to the new O-rings (2) and
install them on the drain line ends.
NOTE : Refer to the relevant (Ref. AIPC 383101), (Ref. AIPC 383102),
____
(Ref. AIPC 383103), (Ref. AIPC 383104) for information of
expendable parts.
(5) Install the clamshells (4) over the drain lines before you put the
drain lines in position.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 203/TASK 38-30-00-991-003)
**ON A/C 101-199,
(Ref. Fig. 203A/TASK 38-30-00-991-003-B)
**ON A/C 901-999,
(Ref. Fig. 203B/TASK 38-30-00-991-003-A)

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**ON A/C 001-012, 014-099,
Subtask 38-30-00-420-058
A. Installation of the Toilet Drain Lines
(1) Examples H and E.
(a) Put the drain line (26) or (11) in position.
(2) Example H.
(a) Install the washers (24) and the bolts (25).
(b) Put the clamp (23) in position and install the washers (2), the
screws (5) and the nuts (1).
(3) Example E.
(a) Install the bellows (13) and the clamps (12).
(b) Put the antichafing strip (15) in position.
(c) Install the clamp (14).
(4) Examples F and G.
(a) Put the drain line (10) or (27) in position.
(5) Example D.
(a) Put the drain lines (8) and (10) in position.
(6) Example F.
(a) Put the antichafing strips (18) in position.
(b) Put the plates (20) in position and install the clamps (19).
(7) Example G.
(8) Install the clamp (19) on the bracket (28).

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(9) Example A.
(a) Put the clamps (3) in position.
(b) Install the screws (5), the washers (2) and the nuts (1).
(10) Example B.
(a) Install the screws (5), the washers (2) and the nuts (1).
(11) Example C.
(a) Install the clamp (6) on the bracket (7).
**ON A/C 101-199,
Subtask 38-30-00-420-058-B
(1) Examples A, B, C, D, and E.
(a) Put the drain lines (1) in position.
(2) Example B.
(a) Put the clamp assemblies (7) and the spacers (8) in position.
(b) Install the washers (6), the bolts (5) and the nuts (9) but do
not tighten them at this time.
(3) Example C.
(b) Put the washers (6) on the bolts (5).
(c) Install the bolts (5), the spacers (8), the washers (6) and the
nuts (9).
(4) Example E.
(a) Put the clamp assemblies (7) in position.
(b) Install the washers (6), the bolts (5), the washers (6) and the
nuts (9) but do not tighten them at this time.

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(5) Example A.
(a) Move the sleeves (3) over the drain lines (1).
(b) Install the clamshells (4).
(6) Examples B, C, and E.
(a) Tighten the bolts (5) and the nuts (9).
(7) Example D.
(b) Install the washers (6), the bolts (5), the bonding straps (12)
and the nuts (9).
(c) Make sure that the bonding straps are correctlly bonded
(Ref. TASK 20-28-00-912-004).
**ON A/C 901-999,
Subtask 38-30-00-420-058-A
(1) Examples A, B, C, D, E, F and G.
(a) Put the drain lines (1) in position.
(2) Example B.
(a) Put the clamp assemblies (7) and the spacers (8) in position.
(b) Install the washers (6), the bolts (5) and the nuts (9) but do
not tighten them at this time.
(3) Example C.
(b) Put the washers (6) on the bolts (5).
(c) Install the bolts (5), the spacers (8), the washers (6) and the
nuts (9).

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(4) Example E.
(a) Put the clamp assemblies (7) in position.
(b) Install the washers (6), the bolts (5), the washers (6) and the
nuts (9) but do not tighten them at this time.
(5) Example A.
(a) Move the sleeves (3) over the drain lines (1).
(b) Install the clamshells (4).
(6) Examples B, C, and E.
(a) Tighten the bolts (5) and the nuts (9).
(7) Example D.
(b) Install the washers (6), the bolts (5), the bonding straps (12)
and the nuts (9).
(c) Make sure that the bonding straps are correctlly bonded
(Ref. TASK 20-28-00-912-004).
(8) Example F.
(a) Installation of the pipes between Frame 35 and frame 36
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE
_______
WORK AREA WHEN YOU USE SPECIAL MATERIALS.
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN
10 AND 15 MINUTES.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES
OF HEAT.

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_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A
MASK.
(b) Clean the clamp and the pipes with CLEANING AGENTS (Material No.
11-003).
(c) Install the new O-rings (2) on the pipes (1).
(d) Move the sleeve (3) back over the O-rings (2).
(e) Install the clamshell (15) over the sleeve (3) and make sure that
the locking device is turned downward.
(f) Install the lock pin in the clamshell.
(g) Seal the clamshell with SEALANTS (Material No. 09-018).
(9) Example G.
(a) Put the caution placard (13) in position and fastend it with tie-
wraps (14).
**ON A/C 001-012, 014-099,
Subtask 38-30-00-860-053
(1) Fill the waste tank of the toilet with 20.0 l (5.3 USgal) of water.

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**ON A/C ALL
Subtask 38-30-00-865-067
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

**ON A/C 001-012, 014-099,
Subtask 38-30-00-790-054
D. Leak Test
(1) Operate the toilet drain handle(s) to fill the drain lines with water
(Ref. TASK 38-31-00-790-001).
(2) Do a visual inspection of the drain lines to make sure that there are
no leaks.
(3) Leaks are not allowed.
**ON A/C 101-199, 901-999,
Subtask 38-30-00-790-054-A
D. Leak Test
(1) Do the leak test of the vacuum toilet (Ref. TASK 38-31-00-790-002).
(2) Inspect the drain lines to make sure that there are no leaks.
(3) Leaks are not allowed.
**ON A/C ALL
Subtask 38-30-00-613-057
E. Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).

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5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 38-30-00-410-056
A. Close Access
items.
drain lines.
(3) Close the relevant access door(s).
(5) Remove the warning notices.
**ON A/C 101-199,
Subtask 38-30-00-410-056-B
A. Close Access
items.
(a) Close the access panels 812, 824.
Frame 24A and 35.4.
(a) Close the side wall panels 131GW, 131HW, 131MW, 131QW, 131RW
(Ref. TASK 25-54-12-400-003).
(b) Close the patition panels 131DW, 131PW for the drain lines at
Frame 24A and 35.5 (Ref. TASK 25-54-11-400-001) and (Ref. TASK
25-54-12-400-001).

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47.
(a) Install the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
400-002).
Frame 47.2 and 59.
(a) Close the side wall panels 151RW, 151CW, 151DW, 151EW, 151HW,
151JW (Ref. TASK 25-55-11-400-003).
47.1.
(a) Close the patition panel 151BW (Ref. TASK 25-55-11-400-001).
Frame 59 and 65.
(a) Close the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-400-003).
65.
(a) Close the patition panels 161DW, 162DW (Ref. TASK 25-55-12-400-
001).
**ON A/C 901-999,
Subtask 38-30-00-410-056-A
A. Close Access
items.
(a) Close the access panels 812, 824.

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Frame 24A and 34.
(a) Close the side wall panels 131GW, 131HW, 131SW (Ref. TASK 25-54-
12-400-003).
(b) Close the patition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-400-001) and (Ref. TASK 25-
54-12-400-001).
47.
(a) Install the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
400-002).
Frame 47/51and 59.
(a) Close the side wall panels 151VW, 151UW, 151TW, 151SW (Ref. TASK
25-55-11-400-003).
47.
(a) Close the patition panel 151BW (Ref. TASK 25-55-11-400-001).
Frame 59 and 65.
(a) Close the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-400-003).
65.
(a) Close the patition panels 161DW, 162DW (Ref. TASK 25-55-12-400-
001).

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**ON A/C ALL
Subtask 38-30-00-862-052

(Ref. TASK 24-42-00-862-001).

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TASK 38-30-00-010-003
Removal of the Wastewater Drain Lines
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
30-71-53-000-001 Removal of the Waste-Water De-icing Heater Elements
(41DU, 42DU)
38-30-00-991-004 Fig. 204
38-30-00-991-005 Fig. 205
3. __________
Job Set-up
Subtask 38-30-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 38-30-00-010-058
B. Get Access
(1) Put the access platform in position at the relevant access door(s).
(2) Open the relevant access door(s).

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(3) In the lavatory(ies) close the shutoff valve(s) of the potable water
system.
(4) Remove the relevant access panel(s) to get access to the wastewater
drain lines.
(5) Remove the heater elements from the drain lines (Ref. TASK 30-71-53-
000-001).
Subtask 38-30-00-941-063
C. Put the warning notice in position to tell persons not to use the wash
basin(s).
4. Procedure
_________
(Ref. Fig. 204/TASK 38-30-00-991-004, 205/TASK 38-30-00-991-005)
Subtask 38-30-00-020-059
A. Removal of the Wastewater Drain Lines
(1) Example A.
(a) Remove the insulation (1).
(2) Example B.
(a) Remove the clamps (3) and the sleeves (4).
(3) Example C.
(a) Disconnect the connections (5) and remove the T-connector (6).
(4) Example D.
(a) Disconnect the connection (5).
(5) Example E.
(a) Disconnect the connections (5).
(b) Remove the lock nut (10), the washer (9) and the T-connector (8).

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Connections or the Wastewater Drain Lines
Figure 204/TASK 38-30-00-991-004

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Attachment of the Wastewater Drain lines
Figure 205/TASK 38-30-00-991-005

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(6) Example K.
(a) Remove the nuts (15), the screws (19), the washers (18) and the
bonding straps (25).
(7) Example F.
(a) Remove the nuts (15), the screws (19) and the washers (18).
(8) Example G.
(a) Remove the nuts (15), the spacers (20), the screws (19) and the
washers (18).
(9) Example H.
(a) Remove the nuts (15), the washers (18), the screws (19) and the
bonding straps (20).
(c) Remove the spacers (22).
(10) Example J.
(b) Remove the clamps (23) and the spacers (22).
(11) Examples A, B, C, E, H, J and K.
(a) Remove the wastewater drain lines (2)
(12) Example D.
(a) Remove the wastewater drain line (7).

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items.

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TASK 38-30-00-410-003
Installation of the Wastewater Drain Lines
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
30-71-53-400-001 Installation of the Waste-Water De-icing Heater
Elements (41DU, 42DU)
38-32-00-710-002 Operational Test of the Waste/Water Drain System
38-30-00-991-004 Fig. 204
38-30-00-991-005 Fig. 205
3. __________
Job Set-up
Subtask 38-30-00-860-055
Subtask 38-30-00-560-052
B. Preparation of the Wastewater Drain lines for Installation

(Ref. Fig. 204/TASK 38-30-00-991-004, 205/TASK 38-30-00-991-005)
(2) Make sure that the bonding straps and strips are in a good condition.

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(3) Install new bonding strips (16) in the clamps (17) if necessary.
(4) Example B.
(a) Loosely install the rubber sleeves (4) and the clamps (3) on one
side of the drain lines (2) before you install them.
4. Procedure
_________
(Ref. Fig. 204/TASK 38-30-00-991-004, 205/TASK 38-30-00-991-005)
Subtask 38-30-00-420-059
A. Installation of the Wastewater Drain Lines
(1) Examples A, B, C, E, H, J and K.
(a) Put the wastewater drain lines (2) in position.
(2) Example D.
(a) Put the wastewater drain line (7) in position.
(3) Example J.
(a) Put the spacers (22) and the clamps (23) in position.
(b) Install the screws (19), the washers (18) and the nuts (15) but
do not tighten them at this time.
(4) Example H.
(a) Put the spacers (22) and the clamps (23) in position.
(b) Put the clamps (21) in position.
(c) Install the screws (19), the bonding straps (20), the washers
(18) and the nuts (15) but do not tighten them at this time.
(5) Example F.
(b) Install the washers (18), the screws (19) and the nuts (15) but
do not tighten them at this time.

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(6) Example G.
(b) Install the washers (18), the screws (19), the spacers (20) and
the nuts (15) but do not tighten them at this time.
(7) Example E.
(a) Put the T-connector (8) in position.
(b) Install the washer (9) and the lock nut (10).
(c) Connect the connections (5).
(8) Example D.
(9) Example C.
(a) Put the T-connector (6) in position.
(b) Connect the connections (5).
(10) Example B.
(a) Install the rubber sleeves (4) on the wastewater drain lines (2).
(b) Make sure that the gap between each section of the drain line is
approximately 12 mm (0.472 in.) and that the red markings are in
view.
(c) Install the clamps (3).
(11) Example K.
(a) Put the clamps (24) in position and the bonding straps (25) in
position.
(b) Install the washers (18), the screws (19) and the nuts (15).
(c) Do the bonding procedure for the drain lines (Ref. TASK 20-28-00-
912-004).

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(12) For examples F, G, H and J.
(a) Tighten the nuts (15) and the screws (19).
(13) Do the bonding of the drain lines (Ref. TASK 20-28-00-912-004).
Subtask 38-30-00-860-056
(1) Open the shutoff valve in the potable water system.
Subtask 38-30-00-710-056
C. Do the operational test of the waste/water drain system (Ref. TASK 38-32-
00-710-002).
5. Close-up
________
Subtask 38-30-00-410-057
A. Close Access
(1) Example A.
(a) Install the insulation (1).
(2) Install the heater elements (Ref. TASK 30-71-53-400-001).
items.
wastewater drain lines.
(5) Close the access door(s).
Subtask 38-30-00-862-053

(Ref. TASK 24-42-00-862-001).

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TASK 38-30-00-510-001
Decontamination of Components of the Waste/Water and Toilet System for Shipping

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 BRUSH - BRISTLED, STIFF
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific applicable bag

No specific soap
No specific teepol 610
No specific water
Material No. 14-008
CLEANER WITH DISINFECTANT EFFI- CIENTY
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-941-064
A. Safety Precautions
NOTE : For health reasons this task gives some information about what you
____
must do with components removed from the in-service waste water
and toilet system.
(1) Obey all the warnings and cautions which are given.
(2) Use plastic bags with sufficient protection for the removed
components.
4. Procedure
_________
Subtask 38-30-00-869-056
A. Preparation
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.

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(1) If you ship components that are removed from the waste water system:
(a) Make a solution of DISINFECTANTS (Material No. 14-003F) and water

as given in table 1
---------------------------------------------------------------------
| Disinfectant | Water | Strength of solution |
|-----------------------------|-----------|-------------------------|
| Sodium Hypochlorite 500ml | 5l | 10% |
|-----------------------------|-----------|-------------------------|
| Domestic Bleach 1l | 5l | 20% |
|-----------------------------|-----------|-------------------------|
| | | |
---------------------------------------------------------------------
(b) Put the component in an applicable container with the solution

and let it stay for 12 hours.
(c) After 12 hours, remove the component from the solution and rinse
it with clean water.
(d) Clean the component with teepol 610 and dry it with a clean
MISCELLANEOUS (Material No. 19-003) or dry air.
(e) Put the component in an applicable bag and identify it with a

tag.
Subtask 38-30-00-869-057
B. Preparation
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
(1) If you ship components that are removed from the toilet system:
(a) Make sure that the toilet system is drained, flushed and
disinfected (Ref. TASK 38-31-00-680-001).
(b) Clean the component with a solution of soap and warm water and a
BRUSH - BRISTLED, STIFF.

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(c) Use DISINFECTANTS (Material No. 14-008) to disinfect the
component.
(d) Put the component in an applicable plastic bag.
(e) Put a warning notice on the bag to tell persons the contents and
its destination.
(f) Obey the manufacturers instructions for shipping and storage of

the components.

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TOILET SYSTEM - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
**ON A/C 001-012, 014-099,
The toilet system gives sanitary facilities for the passengers and the crew.
The system is a recirculating type toilet. Each toilet has own waste tank.
**ON A/C 101-199, 901-999,
The toilet system gives sanitary facilities for the passengers and the crew.
The system is a vacuum type toilet system and uses potable water for
flushing. The waste is collected in one waste holding tank. When the tank is
full, the liquid level sensor (which has the priority) stops the system
operation. If the liquid level sensor fails, the liquid level transmitter
will stop the system operation.
**ON A/C ALL
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)

_______________________________________________________________________________
| | | | DOOR | REF.
-------------------------------------------------------------------------------
7MG1 MOTOR-FLUSHING 221 831 38-31-00
8MG1 TOILET TIMER 221 831 38-31-00
8MG2 TOILET TIMER 261 832 38-31-00
8MG4 TOILET TIMER 262 842 38-31-00
9MG1 FLUSH-SWITCH ASSEMBLY 221 831 38-31-00

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Toilet System - Component Location
Figure 001

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**ON A/C 101-199,
R **ON A/C 101-109,
(Ref. Fig. 001A)
R **ON A/C 110-199,
R (Ref. Fig. 001B)
R **ON A/C 101-199,
_______________________________________________________________________________
| | | | DOOR | REF.
-------------------------------------------------------------------------------
31MG VACUUM SYSTEM CONTROLLER 162 38-31-34
37MG VACUUM GENERATOR 172 38-31-64
40MG LIQUID LEVEL TRANSMITTER 172 38-31-62
41MG LIQUID LEVEL SENSOR 172 38-31-63
43MG ALTITUDE PRESSURE SWITCH 312 312AR 38-31-00
50MG1 TOILET ASSEMBLY (LAV A) 221 38-31-41
50MG TOILET ASSEMBLY (LAV B) 221 38-31-41
50MG2 TOILET ASSEMBLY (LAV D) 261 38-31-41
50MG4 TOILET ASSEMBLY (LAV E) 262 38-31-41
3300MM WASTE HOLDING TANK 172 38-31-61
3302MM WATER SEPARATOR 172 38-31-67
3320MM CHECK VALVE (VACUUM PRESSURE) 172 38-31-65
3322MM CHECK VALVE (RINSE LINE) 172 38-31-76
3340MM WASTE DRAIN BALL VALVE 172 38-31-71
3341MM DRAIN VALVE CONTROL HANDLE 172 172AR 38-31-73
3345MM WASTE DRAIN VALVE-SERVICE 172 172AR 38-31-72
**ON A/C 901-999,
**ON A/C 901-901,
(Ref. Fig. 001A)

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Figure 001B (SHEET 1)

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Figure 001B (SHEET 2)

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**ON A/C 902-999,
(Ref. Fig. 001B)
**ON A/C 901-999,
_______________________________________________________________________________
| | | | DOOR | REF.
-------------------------------------------------------------------------------
37MG VACUUM GENERATOR 172 38-31-64
40MG LIQUID LEVEL TRANSMITTER 172 38-31-62
41MG LIQUID LEVEL SENSOR 172 38-31-63
50MG1 TOILET ASSEMBLY (LAV A) 221 38-31-41
50MG2 TOILET ASSEMBLY (LAV D) 261 38-31-41
50MG4 TOILET ASSEMBLY (LAV E) 262 38-31-41
3300MM WASTE HOLDING TANK 172 38-31-61
3302MM WATER SEPARATOR 172 38-31-67
3320MM CHECK VALVE (VACUUM PRESSURE) 172 38-31-65
3322MM CHECK VALVE (RINSE LINE) 172 38-31-76
3340MM WASTE DRAIN BALL VALVE 172 38-31-71
3341MM DRAIN VALVE CONTROL HANDLE 172 172AR 38-31-73
3345MM WASTE DRAIN VALVE-SERVICE 172 172AR 38-31-72
**ON A/C ALL
3. __________________
System Description
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)

The system collects waste in a special waste holding tank installed in each
lavatory. During ground service the waste holding tank(s) can be emptied.
The system has two subsystems:
- The toilet system forward
- The toilet system aft.
The two systems are completely independent of each other.
Each system has:
- The toilet unit(s)
- The drain and flush/fill lines
- The control cables
- The service panel.

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Recirculation Toilet System - Schematic.
Figure 002

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**ON A/C 101-199, 901-999,
R **ON A/C 101-109, 901-901,
(Ref. Fig. 001A)
R **ON A/C 110-199, 902-999,
(Ref. Fig. 001B)
**ON A/C 101-199, 901-999,
(Ref. Fig. 002A)

The system uses potable water from the aircraft pressurized water system to
flush the toilet. A vacuum drain removes waste from the toilet bowl to an
underfloor waste holding tank.
The vacuum toilet system is connected to the CIDS system which controls the
system function and related electronic components.
The toilet system is divided into:
- The cabin installation
- The cabin underfloor installation.
The cabin installation has a single toilet assembly in each lavatory.
The cabin underfloor installation has:
- A waste holding tank assembly
- A Liquid Level Sensor (LLS) (tank mounted)
- A Liquid Level Transmitter (LLT) (tank mounted)
- A vacuum generator
- A check valve (vacuum pressure)
- A check valve (installed in each flush line of the waste tank)
- A waste drain valve
- A waste service panel
- The pipelines (overfloor and underfloor).
**ON A/C ALL
4. _____________________

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Vacuum Toilet System - Schematic
Figure 002A

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INTENTIONALLY BLANK

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**ON A/C 001-012, 014-099,
A. Recirculation Toilet Assembly

(Ref. Fig. 003)
Each toilet assembly has:
- A waste holding tank
- A toilet bowl
- A flush motor pump/filter assembly
- A drain valve
- A toilet timer
- A check valve.
(1) Waste Holding Tank

The waste holding tank is a one-piece aramid fiber-tank. It has a top
cover and the structural parts are moulded into it to make it
stronger. The inner surfaces of the waste holding tank are completely
smooth. There is a 101.6 mm (4.0000 in.) diameter tapered outlet on
the bottom of the tank through which the tank is drained.
(2) Toilet Bowl

The toilet bowl is made of highly-polished stainless steel. It has a
flapper-type separator assembly which is made of stainless-steel,
hinged at the bottom. The separator assembly gives an effective seal
against tank odors and fluid splashed from the tank into the bowl. A
V-clamp attaches the bowl to the top of the tank.
(3) Flush Motor-Pump/Filter Assembly 7MG

A V-clamp attaches the flush motor-pump/filter assembly to the top of
the tank, with the filter and pump in the flush fluid. The motor has
a thermal-overload protection.
(4) Drain Valve

A spring-loaded, cable-operated drain valve, seals the waste-tank
drain outlet to prevent leakage of fluid and waste. This permits
draining and cleaning of the toilet unit during ground service. To
prevent damage to the drain valve, it is encased within a cone-shaped
collapsible boot of moulded elastomer.
(5) Toilet Timer 8MG

A timer, which controls the operation of the flush-motor, is
installed on the top of the tank.
(6) Check Valve

A check valve is installed on the top of the tank for the rinse
connection.

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Recirculation Toilet Assembly.
Figure 003

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B. Toilet Unit Specifications
(1) Waste Tank Capacity : 46.9 l (12.4 US gal)
(2) Priming Pre-charge : 9.46 l (2.5 Us gal)
Fill Pressure : 2.42 hpa (35 psi)
(3) Electrical Power Rating : 115/200 V, 400 Hz, 3-phase
- Operating Current : 1.0 Amp 2.3 Amp/Phase (max.)
(4) Flush Cycle
- Duration : 10 s
- Delay between Cycles : 6 s
- Flush Pump Capacity : 8 l (2 US gal)/Cycle
(5) Waste Tank Rinse Pressure : 2.42 hpa (35 psi)
**ON A/C 101-199, 901-999,
A. Vacuum Toilet Assembly 50MG
R **ON A/C 101-109, 901-901,
(Ref. Fig. 003A)
R **ON A/C 110-199, 902-999,
(Ref. Fig. 003B)
**ON A/C 101-199, 901-999,
Each toilet assembly has:

- A bowl and spray ring
- A water (rinse) valve and screen
- An anti-syphon valve
- A flush valve
- A flush control unit
- A supporting frame.
(1) Bowl and Spray Ring

The bowl is made of stainless-steel and has a nonstick coating
applied to its inside surface. The spray ring is attached to the top
of the bowl and connected to the anti-syphon valve.

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Vacuum Toilet Assembly 50MG
Figure 003A

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Vacuum Toilet Assembly 50MG
Figure 003B

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(2) Water Valve and screen (Rinse Valve)
The water (rinse) valve is a solenoid controlled plunger type. It is
connected electrically to the flush control unit. It has an integral
water inlet fitting and a finger-type stainless steel-screen. The
outlet of the valve is connected to the anti-syphon valve.
(3) Anti-Syphon Valve

The anti-syphon valve is installed above the toilet bowl and is
connected to the water valve and the spray ring. It permits water to
flow only in the direction of the spray ring and returns any
back-water to the bowl.
(4) Flush Valve (Rotary Gate Type)

The flush valve is a motor operated gate valve. A duct connects the
flush valve to the toilet bowl. The flush valve body is made of
composite material and the rotary disc is made of stainless steel.
The valve is fully open during the flush cycle. The waste flows
through a 2.0 in. (50.8 mm) dia. tube. The rotary disc closes and
seals the tube between the flush cycles. The flush control unit
controls the flush valve operation.
(5) Flush Control Unit

The flush control unit is an electronic assembly installed on the
supporting frame of the toilet assembly. It is connected electrically
to the:
- Flush switch
- Water (rinse) valve
- Flush valve
- DEU B (CIDS).
The FCU controls the time and sequence of the toilet operation during
the flush cycle. Built-In-Test Equipment (BITE), monitors the
operation of the water valve, flush valve and its internal control
board circuitry. Faults are transmitted to the CIDS.
B. Not Applicable
C. Vacuum Toilet System - Underfloor Components

(Ref. Fig. 004)
(1) Waste Holding Tank 3300MM

The waste holding tank is installed on the right of the aircraft
under the floor between FR65 and FR68. The tank has:
- A water separator
- A liquid level transmitter
- A liquid level sensor
- The waste inlets
- A waste outlet

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Underfloor Components
Figure 004

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- Two rinse connections.
The tank is a filament wound cylindrical vessel with a toilet waste
capacity of 170 l (44.9 USgal).
(a) Water Separator 3302MM

The water separator is installed on the top of the waste holding
tank and has an upper and a lower section. You must take the two
sections apart for servicing of the filter in the lower section.
The upper section has an air outlet for the vacuum line.
(b) Liquid Level Transmitter 40MG

The Liquid Level Transmitter (LLT) is installed in the bottom of
the waste holding tank. It monitors the contents level in the
waste holding tank and sends a signal to the CIDS System.
(c) Liquid Level Sensor 41MG

The Liquid Level Sensor (LLS) is installed in the upper section
of the waste holding tank. It sends a signal to the CIDS system
when the tank is full to prevent further toilet flush operation.
(2) Vacuum Generator 37MG

The vacuum generator is installed on the right of the aircraft under
the floor between FR68 and FR69. It is a self-contained centrifugal
unit with thermal overload protection. The generator air inlet is
connected to the water-separator air-outlet. The generator air outlet
is connected to the aircraft overboard ventline. The generator gives
the necessary differential pressure in the waste tank to move the
waste from the bowl to the tank:
- On the ground
- In flight at low flight altitude.
The vacuum generator is electrically connected to the aircraft
power-circuit and is controlled though the DEU B and the DIR 1-2.
(3) Check Valve 3320MM (vacuum pressure)

The check valve is installed in the waste holding tank air
outlet-line and parallel to the vacuum generator line. It lets air
flow from the tank to the overboard vent line and stops opposite
airflow.
(4) Check Valve 3322MM/3323 (tank rinse line)

The check valve is installed in the rinse line of the waste holding
tank. It lets water flow in one direction only. There are two rinse
inlets on the upper side of the tank which are equipped with one
check valve each.

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(5) Waste Drain Valve 3340MM
The waste drain valve is installed in the waste holding tank drain
line. It is a ball type manually operated shutoff valve.
**ON A/C 001-012, 014-099,
D. Toilet Service Panels
**ON A/C 001-012, 014-021,
(Ref. Fig. 005)
**ON A/C 022-099,
(Ref. Fig. 005A)
**ON A/C 001-012, 014-099,
The toilet system has two service panels, one for the forward system and
one for the aft system. The forward toilet service panel is located
between FR11 and FR12 on the left-hand lower fuselage shell.
The aft toilet service panel is located between FR65 and FR66 on the
right-hand lower fuselage shell.
Each toilet service panel has:
- The flush/fill connection(s)
- The toilet drain connection
- the drain valve control operating-handle(s).
On each service panel, placards are installed near the flush/fill
connection to show the quantity to be filled and the maximum pressure.
Placards are installed near other connections and controls to show
their use and operation.
To close the service panel doors, all the cable control handles and
blanking caps must be in the closed position.
**ON A/C 101-199, 901-999,
D. Toilet Service Panel

(Ref. Fig. 005B)
The service panel is installed on the right of the lower fuselage between
FR65 and FR66. The panel is for the forward and aft toilets. The panel
has:
- A waste holding tank drain connection

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Toilet Service Panels
Figure 005

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Toilet Service Panel
Figure 005A

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Figure 005B

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- A waste holding tank rinse connection
- An actuation unit for the waste drain valve
- A limit switch 44MG.
A placard is installed on each of the connections to identify operation
and use. To close the service panel door, the drain handle and blanking
caps must be in the closed position.
**ON A/C 001-012, 014-099,
5. Operation
_________
A. Flush-Cycle
(Ref. Fig. 006)
Each toilet unit is filled with a prescribed quantity of flush fluid. The
flush switch, located in the lavatory compartments, starts the
flush-cycle. The pump pumps the fluid through a spray channel and flushes
the toilet bowl. The automatic timer controls the time of the
flush-cycle. The static filter basket prevents the pump from becoming
clogged.
B. Waste Holding Tank - Draining and Rinsing

During servicing, the flush/fill connections and the lavatory drain
connections are connected to the toilet service vehicle. The toilet drain
valve is opened and water under a pressure of 35 psig (2.42 bar) rinses
the tank. After the drainage is completed, the drain valve is closed
again. When the rinsing procedure is completed, the waste holding tank is
then filled with a prescribed quantity of flush fluid.
C. Waste Holding Tank - Ventilation

A pipe connects the extraction fitting of the waste holding tank to the
air extraction duct of the galley and lavatory extraction system.
**ON A/C 101-199, 901-999,
6. _________
Operation
(Ref. Fig. 006A, 007)
A. Toilet Assembly 50MG
(1) General
The toilet assembly has a Flush Control Unit (FCU) which controls its
operation. Potable water from the aircraft pressurized water system
from between 1.72 bar (25 psi) to 1.93 bar (28 psi) flushes the
toilet bowl. Differential pressure between the waste tank and cabin
moves water and waste from the bowl into the waste holding tank.

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Recirculation Toilet System - Electrical Schematic.
Figure 006

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INTENTIONALLY BLANK

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Vacuum Toilet System - Electrical Schematic

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Vacuum Toilet System - Electrical Schematic

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DEU B - Signal Interface
Figure 007

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(2) Flush Control Unit
(Ref. Fig. 008)
The time and sequence of the different components is controlled
through the Flush Control Unit (FCU), which controls the toilet flush
cycle. The FCU BITE monitors the water valve, flush valve and
internal control circuitry. If a fault is detected, it is transmitted
through the DEU B to DIR 1-2 of the CIDS system.
(a) Flush Cycle Sequence

(Ref. Fig. 008)
The flush cycle starts when you push the flush switch, and the
FCU starts the flush sequence as follows:
- The vacuum generator starts to operate after the operation of
the flush switch, (if differential presser is below 246 mbar
(3.6 psi) during climb and below 203 mbar (2.94 psi) during the
descent) and stays on for approximately 15 seconds
- The water valve opens 1.6 seconds after operation of the flush
switch, and stays open for 1.7 seconds.
In this time the toilet bowl is rinsed.
- The flush valve opens 2.0 seconds after operation of the flush
switch, and it stays open for 4 seconds.
The differential pressure now moves the waste from the toilet
bowl to the waste holding tank. When the diffrential pressure is
sufficient, the flush cycle will stay the same. But the CIDS will
not activate the vacuum generater.
(b) Built-In Test Equipment (BITE)

The BITE of the flush control unit finds the faults of the:
- Water valve solenoid
- Flush valve motor
- Flush valve (limit switch open)
- Flush valve (limit switch closed)
- Flush control unit.
NOTE : Faults found are transmitted from BITE via the DEU B to
____
the DIR 1-2 of the CIDS system
B. Vacuum Generator 37MG
(1) The vacuum generator is connected to the aircraft power circuit

through the motor starting relay (36MG). The generator operates:
- On ground,
- If the differential pressure is less than 246 mbar during climb,
- If the differential pressure is less than 203 mbar during descent.
The different pressure information comes form the SDAC.
When the toilet flush switch is operated:

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Flush Control Unit - Schematic and Flush Cycle Sequence
Figure 008

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- The FCU sends an electrical signal (through the connected DEU B to
the DIR 1-2 of the CIDS) which activates the motor starting relay.
This supplies power to the vacuum generator.
NOTE : After 15 seconds the motor start relay is deactivated and

____
electrical power to the generator is stopped.
(2) Vacuum generator overheat protection:

The DIR 1-2 controls the thermal switch circuit (overheat protection)
of the vacuum generator. When an overheat occurs the thermal switch
opens. This sends an electrical signal via the DEU B to the DIR 1-2
and stops electrical power to the vacuum generator.
C. System Data Acquisition Concentrators (SDAC)

The SDAC is electrically connected to the CIDS Director 1-2 (refere to as
DIR 1-2). The signal from the SDAC is used for altitude operations of the
vacuum generator:
- During climb the vacuum generator is activated when the differential is
less than 246 mbar,
- During descent the vacuum generator is activated when the differential
is less than 203 mbar.
The Dir 1-2 monitors the operation of the vacuum generator.
D. Landing Gear Signal

One of the functions of the Landing Gear (LG) signal is to give the
indication to the DIR 1-2 (that the aircraft is on ground and the LG is
compressed).
The LG signal is also used as a back up for other primary indications. In
general a single LG fault will have no effect on the vacuum waste system.
The DIR 1-2 will not generate a fault message if the LG signal is faulty,
because the DIR 1-2 BITE does not control the LG signal.
E. Liquid Level Transmitter 40MG

The LLT gives the waste content level of the waste holding tank from
empty to full. It measures the hydrostatic pressure of the tank contents.
The LLT is connected electrically to the DEU B. It gives the DEU B an
analog signal for the waste content of the tank. The DEU B transmits the
signal to the DIR 1-2. The signal to the Flight Attendant Panel (FAP) for
waste quantity indication comes from the DIR 2 and the DIR 1
F. Liquid Level Sensor 41MG

The LLS is an ultrasonic type sensor, it is connected electrically to the
DEU B. When the waste holding tank content level is at full, the LLS
sends a signal to the DEU B. When the CIDS receives a tank full signal,
(from the LLS) the DIR shuts down the toilet systems. The signal also
goes to the FAP through the DIR 2 and DIR 1 and the message WASTE TANK

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NOT EMPTY-CHECK LEVEL GROUND SERVICE REQUIED. Under normal operation the
LLS has the priority to transmit tank full to the DEU B.
NOTE : The liquid level sensor operates independently of the liquid level
____
transmitter.
7. Test
____
A. System Monitoring and Control

(Ref. Fig. 009, 010)
(1) Monitoring
The CIDS has a Built-In Test Equipment (BITE) which operates in two
modes for the vacuum toilet system:
- The power-up test,
- The continuous monitoring of the Vacuum System Control Function
(VSCF).
(a) Power-Up test
1
_ Initialization of the power-up test (Ref. AMM 23-73-00).
2
_ The CIDS monitors if the following external system circuits
function correctly:
- The flush control units,
- The liquid level transmitter 40MG,
- The liquid level sensor 41MG,
- 28V DC,
- The motor start relay,
- The waste service panel-limit switch 44MG.
3
_ During the flush cycle the BITE monitors:
- The vacuum generator 37MG,
- The aircraft power supply 115 V AC (400 Hz).
(b) Continuous Monitoring (DIR 1/DIR 2)

Continuous monitoring (VSCF) is used on the ground and during
flight and makes sure that the system operates correctly.
(c) The VSCF monitors:

- The system external circuits of the vacuum toilet system.
(2) Vacuum System Control Function (VSCF)

The control functions of the DIR are:
- The normal operation
- The failure mode.

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(a) Normal Operation
1
_ When the DEU B receives a signal from a FCU:
- It sends the signal to the DIR 1-2.
2
_ The DIR 1-2:
- Makes an analysis of the signal from the SDAC
- Starts the vacuum generator if the differential pressure
signal is less than 246 mbar during climb
- Starts the vacuum generator if the defferentail pressure
signal is less than 203 mbar during descent.
3
_ The DEU B:
- Examines for defects in the aircraft power supply 115 V/400
Hz
- Examines continuously the vacuum generator for overheat
signals during the flush cycle if there is no 115 V/400 Hz
defect.
4
_ The DIR calculates and transmits the signal to the FAP:
- To show the level of the waste in the waste holding tank.
5
_ When the limit switch on the waste service panel indicates
OPEN panel and the aircraft is on ground (CFDS):
- The DEU B stops all toilet operations and the flush signals
are ignored
- The FAP message on the WATER/WASTE page VACUUM SYSTEM
DISABLED-GROUND SERVICING is switched on.
6
_ The DIR will not react on a single LG fault, because the DIR
BITE does not control the LG signal.
(b) Failure Mode
1
_ The DIR transmits the system defects to the ARINC 429 data
bus.The DIR memorizes the defect signals for ground
maintenance and inspection. These signals are:
a
_ The flush control unit defect:
- The corresponding toilet operations is stopped.
b
_ 115 V AC power supply shutdown.
c
_ Vacuum generator (overheat) defect:
- The vacuum generator will be disable after the third
detection during one flight leg.

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Control System Menu
Figure 009 (SHEET 1)

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Control System Menu

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WATER/WASTE Menue Page
Figure 010

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2
_ The DIR will transmit and keep the defect data but the system
will operate normally if:
- The LLT indicates a full tank and the LLS does not.
3
_ The DIR will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LLS indicates a full tank and the LLT does not.
4
_ The DIR will stop the system operation and the VACUUM SYSTEM
DISABLE ON GROUND message on the WATER/WASTE page on the FAP
comes on if:
- The CFDS falsely indicate ON GROUND
- The service panel door falsely indicates door OPEN when the
aircraft is in flight.
(3) Operation Mode - Sensor Failures
(a) If the LLT does not operate:

- The system will continue to operate (the DIR monitors the LLS
to sense when the waste tank is full).
(b) If the LLS does not operate:

- The system will continue to operate (the DIR monitors the LLT
to sense when the waste tank is full).
(c) If the differentail pressure signal (from the SDAC) does not
operate, the system will continue to operate as follows:
- The CFDS (maintenance phase) signal is used to give the
information ON GROUND or IN FLIGHT
- On the ground the vacuum generator will operate
- In flight the vacuum generator is inhibited.
(d) If both the differentail pressure signal and the CFDS

(maintenance phase) signal falsely indicate high altitude:
- The vacuum generator will not work on ground
- If the CFDS (maintenance phase) signal is not available, the LG
signal is used as a backup
- The toilets will however work normally at high altitude (cabin
differential pressure).
(e) Waste Service Panel Door Switch (WSPDS) 44MG Failure indicates
door open DEU B (RH 8) and door closed DEU B (RH 7).
1
_ On the ground:
a
_ The system will not operate if both DEU Bs or SW or wiring
failure

R

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b
_ The VACUUM SYSTEM DISABLED - GROUND SERVICING on the FAP is
ON.
2
_ In Flight:
a
_ The system will however (ignore ground sevicing) operate
b
_ In this situation the VACUUM SYSTEM DISABLE message will go
OFF
c
_ They will come ON again after the landing.
(f) If the WSPDS 44MG does not operate (indicates door close):
- the system will operate on the ground and in the air as normal.
NOTE : If the LLS and the LLT do not operate, the system will not
____
operate and the VACUUM SYSTEM DISABLED-WASTE TANK FULL
message on the FAP comes ON.
(4) Fault Handling
(a) All detected system faults during current flight are continuously
transmitted to the ARINC 429 data bus and are recorded. On
request you can also call up the faults of previous flights (for
first and second line maintenance) of the Line Replaceable Units
LRUs.
LRUs are:
- The toilet assembly (assemblies)
- The vacuum generator
- The liquid level sensor.
(b) All Shop Replaceable Units (SRU) defects data are continuously
transmitted to the ARING 429 data bus and are recorded for third
line maintenance (shop maintenance).
(c) On request you can also call up the faults of previous flights.
The SRU are:
- The toilet assembly water valve, flush valve and flush control
unit
- The liquid level transmitter.
(d) Fault Data which the DIR transmits through ARINC 429:
1
_ Toilet Assembly Faults:
- The water valve solenoid
- The flush valve motor
- The flush valve limit switch (open position)

R

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- The flush valve limit switch (closed position)
- The flush control unit.
- The water valve alarm (critical).
NOTE : The identification letter for toilet location is

____
transmitted together with fault message for fault
location.
2
_ The Liquid Level Transmitter Fault.
3
_ The Vacuum Generator Overheat.
4
_ The Liquid Level Sensor Fault.
5
_ The Aircraft Power Supply 115 V/400 Hz.
6
_ The motor start relay.
7
_ The Waste Service Panel Door Switch
8
_ The System Power Supply
(e) Transmission Modes
1
_ No Fault/Fault data is transmitted in two modes:
- The normal transmission mode
- The menu mode.
The Normal Transmission Mode: In the normal transmission mode
the DIR transmits continuously NO FAULT/FAULT data of the
vacuum toilet system during flight. The CFDS receives these NO
FAULT/FAULT data.
Dependent on what failure the BITE of the DIR detects, the DIR
will transmit the text data as follows:
383141 TOILET ASSY L A V X, (NOTE)
383100 TOILET ASSY LAV X / DEU B
383113 WASTE SVCE PNL DR SW
383162 L I Q D L V L X M T R
383163 L I Q D L V L S N S R
383164 V A C U G E N
383100 V A C U G E N S U P P L Y
383100 MOTOR START RELAY
383162 L I Q D L V L X M T R /
L I Q D L V L S N S R
383100 L I Q D L V L X M T R
AND L I Q D L V L S N S R
383100 LLT AND LLS AND VACU GEN SPLY
237347 DEU-B

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NOTE : The letter of the defective lavatory will be
____
transmitted together with the text.
Menu Mode: When requested (during line maintenance) the DIR

will first transmit the menu as follows:
CIDS X - TOILET SYS
<LAST LEG REPORT>
<PREVIOUS LEGS REPORT>
<LRU IDENT>
<TROUBLE SHOOTING DATA>
<CLASS 3 FAULTS>
<GROUND REPORT>
<STATUS>
<RETURN>
If the operator selects an item of the menu, the DIR will
transmit the data to the CFDS.
(f) Last Leg Report

- The DATE and Universal Time Co-ordinate (UTC) at which each
fault occurred
- The identity of each faulty LRU, their related SRU, and the ATA
chapter reference.
(g) Previous Legs Report
1
_ The PREVIOUS LEGS REPORT contains:
- The aircraft identification
- The DATE, UTC and flight leg count at which each fault
occured
- The identity of each faulty LRU, their related SRU (on
Trouble Shooting Data (STD) page) and the ATA chapter
reference.
(h) LRU Identification

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Figure 011

R

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Figure 011A

R

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Figure 011B

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Waste Holding Tank
Figure 012

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INTENTIONALLY BLANK

38-31-00

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Trouble Shooting Data

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Trouble Shooting Data

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TOILET SYSTEM - MAINTENANCE PRACTICES
_____________________________________
TASK 38-31-00-680-001
Draining of the Toilet System
WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS PROCEDURE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
38-31-00-991-001-A Fig. 201
**ON A/C 020-021,
38-31-00-991-001 Fig. 201A
**ON A/C 022-099,
38-31-00-991-001-B Fig. 201B
R **ON A/C 101-199, 901-999,
38-31-00-991-001-C Fig. 201C
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 38-31-00-010-076
(2) Put the CART - SERVICING, TOILET in position.
(3) Open the access doors 125AL, 172AR.
(4) Open the caps of the toilet drain connection(s) and the fill and
rinse connection(s).

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(5) Connect the hose adapter of the toilet service vehicle and the 4-inch
diameter drain hose to the toilet drain connection(s).
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-010-076-A
(2) Put the CART - SERVICING, TOILET in position.
(3) Open the access door 172AR.
(4) Open the caps of the toilet drain connection and the fill and rinse
connection.
(5) Connect the hose adapter of the toilet service vehicle and the 4-inch
diameter drain hose to the toilet drain connection.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 201/TASK 38-31-00-991-001-A)
**ON A/C 020-021,
(Ref. Fig. 201A/TASK 38-31-00-991-001)
**ON A/C 022-099,
(Ref. Fig. 201B/TASK 38-31-00-991-001-B)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 201C/TASK 38-31-00-991-001-C)

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Waste Service Panel
Figure 201/TASK 38-31-00-991-001-A

R

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Waste Service Panel
Figure 201A/TASK 38-31-00-991-001

R

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Page 205
Nov 01/04

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Figure 201B/TASK 38-31-00-991-001-B

R

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Waste Service Panel
Figure 201C/TASK 38-31-00-991-001-C

R

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**ON A/C 001-012, 014-099,
Subtask 38-31-00-680-050
A. Drain the toilet system.
(1) Turn and pull the handle of the hose adapter to release the doughnut
seal in the waste outlet.
(2) Pull and turn the toilet drain-valve control-handle(s) until it is

(they are) fully locked.
NOTE : The waste will drain.

____
Subtask 38-31-00-170-050
B. Flush the Toilet System
(1) connect the fill hose (1-inch diameter) of the toilet service vehicle
to the fill and rinse connection(s).
(2) Operate the toilet service vehicle.
(3) Make sure that the water pressure is stable at 2.4 bar (34.8 psi) and
the water flow rate is stable at 38 l (10.04 USgal) per minute.
(4) Flush the toilet system with approximately 20.0 l (5.3 USgal) of
water.
NOTE : The drain valve must be in the OPEN position.

____
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-680-050-A
A. Drain the toilet system.
(1) Push the PUSH TO OPEN lever (1).
(2) Pull the drain valve control-handle 3341MM from the NORMAL to the
DRAIN position.
NOTE : The waste will drain.

____

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R Subtask 38-31-00-170-050-A
R B. Flushing of the Toilet System
R (1) Connect the fill hose (1-inch diameter) of the toilet service vehicle
R to the fill and rinse connection.
R (2) Operate the toilet service vehicle.
R (3) make sure that the water pressure is stable at 2.4 bar (34.8 psi) and
R the water flow is stable at 38.0 l (10.04 USgal) per minute.
R (4) Flush the toilet system with approximately 57.0 l (15.06 USgal) of
R water.
R NOTE : This will take approximately 90 s.

____
R NOTE : The drain valve must stay in the OPEN position.

____
R **ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-021,
Subtask 38-31-00-410-074
A. Close Access
(1) Stop the toilet service vehicle.
(2) Turn and push the toilet drain-valve control-handle(s) to close the
valve(s).
(3) Push and turn the handle of the hose adapter to compress the doughnut
seal in the waste outlet.
(4) Disconnect the drain hose and the hose adapter.
(5) Disconnect the flush/fill hose.
(6) Clean and dry the waste service panel with a lint free cloth
MISCELLANEOUS (Material No. 19-003).

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items.
(8) Close the caps of the toilet drain connection(s) and the fill and
rinse connection(s).
(9) Close the access doors 125AL, 172AR.
**ON A/C 022-099,
Subtask 38-31-00-410-074-A
A. Close Access
(2) Turn and push the toilet drain-valve control-handle(s) to close the
valve(s).
(4) Close the the drain cap (2).
NOTE : When you close the drain cap (2) the inner flap will close and
____
lock automatically.
items.
(8) Close the cap of the toilet fill and rinse connection(s).
(9) Close the access doors 125AL, 172AR.

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R **ON A/C 101-199, 901-999,
Subtask 38-31-00-410-074-B
A. Close Access
(2) Push the drain valve control-handle 3341MM to the NORMAL position.
(4) Close the the drain cap (2).
NOTE : When you close the drain cap (2) the inner flap will close and
____
lock automatically.
(7) Close the cap of the toilet fill and rinse connection.
items.
(9) Close the access door 172AR.

R

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TASK 38-31-00-820-001
Adjustment of the Contact Point of the Waste Service-Panel-Door Limit-Switch

(44MG)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-007 USA MIL-R-46082 TYPE II

SEALANT, HIGH TEMP. (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-31-00-991-009 Fig. 202

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3. __________
Job Set-up
Subtask 38-31-00-861-064

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-00-010-070
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below the waste service
panel.
(2) Open the door of the waste service panel 172AR.
4. Procedure
_________
(Ref. Fig. 202/TASK 38-31-00-991-009)
Subtask 38-31-00-820-050
A. Adjustment of the Contact Point of the Waste Service-Panel-Door

Limit-Switch 44MG
(1) Loosen the nut (3) and remove the stud (2) together with the nut (3)
and the washer (4).
(2) Clean the nut (3) the stud (2) and the washer (4).
(3) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
threads of the stud (2).
NOTE : Refer to the manufacturers instructions for the drying time

____
of this material.
(4) Install the stud (2) the nut (3) and the washer (4) do not tighten at
this time.
(5) Push the waste service panel-door (1) to the close position.
(a) If you do not hear a click from the limit switch (5):
1
_ Open the waste service panel-door (1).
2
_ Turn the stud (2) counterclockwise half of a turn.
3
_ Close the waste service panel-door (1).
4
_ Do the procedure again until you hear a click from the limit
switch (5).

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Waste Service Panel-Door Limit-Switch (44MG)
Figure 202/TASK 38-31-00-991-009

R

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(b) If you hear a click from the limit switch (5):
1
_ Open the waste service panel-door (1).
2
_ Turn the stud (2) clockwise half of a turn.
3
_ Push the waste service panel-door (1) to the closed position.
4
_ Do the procedure again until you do not hear a click from the
limit switch (5).
5
_ Turn the stud (2) counterclockwise half of a turn.
(6) Turn the stud (2) counterclockwise approximately 2 mm (0.079 in.)

more.
(7) Hold the stud (2), and tighten the nut (3).
(8) Operate the toilets and make sure they flush correctly (Ref. TASK 38-
31-00-710-009).
5. Close-up
________
Subtask 38-31-00-410-068
A. Close Access
items.
(2) Close the waste service-panel door 172AR.
Subtask 38-31-00-862-064

(Ref. TASK 24-41-00-862-002).

R

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TOILET SYSTEM - ADJUSTMENT/TEST
_______________________________
R **ON A/C 001-012, 014-099,
TASK 38-31-00-710-001
Operational Test of the Recirculating Toilet System
NOTE : The operational test of the recirculating toilet system in one lavatory
____
is given. The procedure is applicable to all the other lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-31-00-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-051
B. Get Access
(1) Put the access platform in position at the toilet service panel(s).
(2) Open the door of the lavatory for the test.

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(3) Open the door of the waste service panel.
Subtask 38-31-00-680-052
C. Drain the toilet system (Ref. TASK 38-31-00-680-001).

R
Subtask 38-31-00-865-095-B
D. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-00-210-051
E. Make sure that the drain valve in the toilet is closed.

R
4. Procedure
_________
Subtask 38-31-00-710-052
A. Operational Test
(1) Do the test of the drain valve and the toilet operation.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the waste service panel 125AL: On the waste service panel 125AL:
- fill the toilet with 50 l
(13.21 USgal) of water. - water does not come out of the waste
- remove the drain hose from the drain outlet.
waste drain outlet.

R

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the flush switch. - the flush motor 7MG operates for 10 s
and water is pumped into the
spray-ring to flush the toilet bowl.

- push the flush switch again, 4 - the flush motor 7MG does not operate.
s after the first flush cycle.
NOTE : There is a 6 s delay between the
____
flush cycles.

- push the flush switch 8 s after - the flush motor 7MG operates and
the first flush cycle. water is pumped into the spray-ring
to flush the toilet bowl.
5. Close-up
________
Subtask 38-31-00-613-051
A. Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-410-076
B. Close Access
items.
(2) Close the Lavatory door.
(3) Close the door of the waste service panel(s).
Subtask 38-31-00-862-051

(Ref. TASK 24-42-00-862-001).

R

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INTENTIONALLY BLANK

R

38-31-00

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**ON A/C ALL
TASK 38-31-00-710-002
Operational Test of the Vacuum Toilet System
NOTE : The operational test of the vacuum toilet system in one lavatory is
____
given. The procedure is the same for all the other lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 TEST UNIT-STATIC PITOT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
32-69-00-860-001 Simulation of Flight, with the Aircraft on the Ground
**ON A/C 101-199, 901-999,
38-31-00-991-017 Fig. 501

38-31-00-991-018 Fig. 502

EFF :

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**ON A/C ALL
3. __________
Job Set-up
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-052
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panel 172AR.
(2) Open the access panels 172AR.
**ON A/C ALL
Subtask 38-31-00-865-101-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R

EFF :

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Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-613-052
D. Fill the potable water tank system (Ref. TASK 12-15-38-613-001).
Subtask 38-31-00-680-053
E. Drain the toilet system (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-480-051
F. Installation of the Test Equipment
(1) Connect the TEST UNIT-STATIC PITOT to the static port.
Subtask 38-31-00-860-050
G. Preparation for Test
(1) Simulate the LGCIU 2 in the flight configuration on the CFDS

(Ref. TASK 32-69-00-860-001).
(2) Make sure that the TOILET page is shown on the CFDS.
(3) Make sure that there are no failure in the fault memory of the CFDS.

EFF :

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R **ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 501/TASK 38-31-00-991-017)
Subtask 38-31-00-710-053
A. Do this test.
(1) On the MCDU make sure that there are no fault massages.
(a) Get access to the CIDS X - TOILET SYS STATUS page on the MCDU.
(Ref. Fig. 502/TASK 38-31-00-991-018)
(b) Make sure that the configuration of the vacuum system is as shown
on the CIDS X - TOILET SYS STATUS page.
NOTE : Make sure that the access panel 172AR is closed or the
____
limit switch 44MG is pushed and hold in during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In all lavatories: In the vacuum toilet system:

- push each flush switch 51MG - the VACU GENERATOR on the CIDS X -
with a time delay of 15 +3 -3 TOILET SYS page shows ENABLE.
s. - DELTA P on the CIDS X - TOILET SYS
page shows LO
- the vacuum generator 37MG starts to
operate each time when the flush
switch is pressed.
- approx. 0.2 l (0.05 USgal) of water
flows into the toilet bowl.
- air flows out of the ventilation port
of the vacuum generator.
- the toilet flush valve opens and the
suction removes the water.
2. In two lavatories: In the vacuum toilet system:

- push the flush switches 51MG - the vacuum generator 37MG starts to
within 7 s. operate.

R

EFF :

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Flush Cycle Schematic
Figure 501/TASK 38-31-00-991-017

EFF :

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Page 509
Aug 01/07
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CIDS Toilet SYS Status

EFF :

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Page 510
Aug 01/07
R
IAC
CIDS Toilet SYS Status

EFF :

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Page 511
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
flows into one toilet bowl.
- the toilet flush valve (of the same
toilet) opens and the suction removes
the water.
3. In a lavatory: In the vacuum toilet system and on the

- operate the flush switch 51MG MCDU:
while the waste service panel - the Waste SVCE PNL DOOR on the CIDS X
is open, and the limit switch - TOILET SYS page shows OPEN.
44MG not pressed. - the VACU GENERATOR on the CIDS X -
TOILET SYS page shows DISABLE.
- the vacuum generator does not
operate.
- the flush does not occur.
- on the FAP the message VACUUM SYSTEM
DISABLED-GROUND SERVICING is shown.
4. In the aircraft system: In the vacuum toilet system:

- close the toilet service-panel - the VACU GENERATOR on the CIDS X -
door. TOILET SYS page shows DISABLE.
- with the pitot static tester - DELTA P on the CIDS X - TOILET SYS
simulate a cabin differential page shows HI.
pressure of 260 mbar (3.77 - The vacuum generator remains switched
psi), this equals an altitude off.
setting of 16000 +700 -700 ft. - approx. 0.2 l (0.05 USgal) of water
(4876.71 +213.35 -213.35 m). flows into the toilet bowl.
- operate the flush switch 51MG - the toilet flush valve opens and the
in one toilet. water drains out of the toilet bowl.
5. At the circuit breaker panel The FCU of that toilet is without

2000VU or 2001VU: electrical power.
- Pull one circuit breaker
LAVATORY POWER.
6. In the lavatory: In vacuum system:

- Push the flush switch of this - A flush does not occur.
toilet. - The vacuum generator remains switched
off.
On the FAP:

EFF :

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the message CHECK LAVATORY-POWER
SUPPLY: LAV XX shows on the toilet
page.
7. In a different lavatory: In the vacuum toilet system:

- push the flush switch 51MG. - the vacuum generator 37MG will not
operate.
water drains out of the toilet bowl.
R **ON A/C ALL
5. Close-up
________
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-080-051
A. Removal of the Test Equipment
(1) Bring the pressure on the pitot static tester back to ground level.
(2) Remove the pitot static tester.
Subtask 38-31-00-860-051
B. Push the MCDU MENU mode key on the MCDU to return the system to the menu
mode.
Subtask 38-31-00-613-060
C. Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).

R

EFF :

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Subtask 38-31-00-410-051
D. Close Access
items.
(2) Close the access panels 172AR.
Subtask 38-31-00-862-052
E. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 514
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R
IAC
TASK 38-31-00-740-001
BITE Test of the Vacuum Toilet System
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
31-32-00-860-001 Procedure to Get Access to the SYSTEM REPORT/TEST
Menu Page
3. __________
Job Set-up
Subtask 38-31-00-860-071
(1) Energize the ground service network

(Ref. TASK 24-42-00-861-001).
(2) Energize the Central Fault Display System (CFDS) (Ref. TASK 31-32-00-
860-001).

EFF :

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Subtask 38-31-00-865-102-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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**ON A/C 101-199, 901-999,
4. Procedure
_________
Subtask 38-31-00-740-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU: On the MCDU:

- push the MCDU MENU mode key. - the MCDU MENU page comes on.
- push the <CFDS line key. - the CFDS MENU page comes on.
- push the <SYSTEM REPORT / TEST - the SYSTEM REPORT / TEST page comes
line key. on.
NOTE : You may have to push the NEXT PAGE line key to get the correct SYSTEM
____
REPORT / TEST.
2. On the MCDU: The MCDU shows:

- push the NEXT PAGE line key. - SYSTEM REPORT / TEST
- <RETURN-------------PRINT>
- push the TOILET> line key. The MCDU shows:

- SYSTEM-NAME
- LAST LEG
- <REPORT
- PREVIOUS LEGS
- <REPORT
- <LRU IDENT
- TROUBLE SHOOT------ GROUND

- <DATA------------- REPORT>
- <RETURN------------STATUS>
NOTE : If an arrow is on the first line next to SYSTEM-NAME, push the NEXT
____
PAGE line key to get more information.

EFF :

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R
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the <LAST LEG REPORT line - SYSTEM-NAME
key. - LAST LEG REPORT
- DATE:
- GMT ATA
- <RETURN------------ PRINT*
NOTE : The DATE:, UTC and the ATA reference data come in view if there is a
____
fault in the system.

- push the <RETURN line key. - SYSTEM-NAME
- LAST LEG
- <REPORT
- PREVIOUS LEGS
- <REPORT
- <LRU IDENT

- <DATA------------- REPORT>

- push the <PREVIOUS LEGS REPORT - SYSTEM-NAME
line key. - PREVIOUS LEGS REPORT
- LEG DATE UTC ATA
- A/C-IDENT
- <RETURN------------ PRINT*
NOTE : The A/C-IDENT, LEG, DATE and the ATA reference data come in view if
____
there is a fault in the system.

- push the <RETURN line key. - SYSTEM-NAME
- LAST LEG
- <REPORT
- PREVIOUS LEGS
- <REPORT
- <LRU IDENT

R

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- <DATA------------- REPORT>

- push the <LRU IDENTIFICATION - SYSTEM-NAME
line key. - LRU IDENTIFICATION (DIR
IDENTIFICATION)
- <RETURN ------------PRINT*
8. On the MCDU: On the MCDU:

- push the <RETURN line key 2x. - the MCDU MENU goes back to the CFDS
MENU.
- push the MCDU MENU mode key. - the MCDU MENU page comes on.
5. Close-up
________
Subtask 38-31-00-862-055

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 519
Aug 01/07
R
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TASK 38-31-00-710-005
Operational Test of the Antisyphon Valve
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
38-31-56-000-001 Removal of the Anti-Syphon Valve
38-31-00-991-004-A Fig. 503A
3. __________
Job Set-up
Subtask 38-31-00-861-056

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-059
B. Get Access
(Ref. Fig. 503A/TASK 38-31-00-991-004-A)
(1) Get access to the cabin.
(2) Open the applicable lavatory door.
(3) Remove the toilet shroud.
(b) Remove the shroud (2).

EFF :

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Antisyphon Valve
Figure 503/TASK 38-31-00-991-004

R

EFF :

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Page 521
Aug 01/07

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Antisyphon Valve
Figure 503A/TASK 38-31-00-991-004-A

EFF :

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Page 522
Aug 01/07
R
IAC
Subtask 38-31-00-614-050
4. Procedure
_________
Subtask 38-31-00-710-056
A. Do the Test
(1) Operate the toilet flush switch.
(2) Make sure that the toilet flushes satisfactorily.
Subtask 38-31-00-790-050
B. Examine the cap of the antisyphon valve for leaks. If leaks are found
replace the valve (Ref. TASK 38-31-56-000-001).
5. Close-up
________
Subtask 38-31-00-614-051
Subtask 38-31-00-410-061
B. Close Access
items.
(2) Install the toilet shroud.
(a) Put the shroud (2) in position.
Subtask 38-31-00-862-056

(Ref. TASK 24-42-00-862-001).

EFF :

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R
IAC
TASK 38-31-00-710-007
Operational Test of the Vacuum Toilet System (vacuum generator not working)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-31-00-861-057

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-066
B. Get Access
(2) Open the lavatory door (s).

EFF :

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IAC
Subtask 38-31-00-865-103-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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**ON A/C 101-199, 901-999,
4. Procedure
_________
Subtask 38-31-00-710-057
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In one lavatory: In the vacuum toilet system:

- push the flush switch 51MG. - approx. 0.2 l (0.05 USgal) of water
water drains out of the toilet bowl.
- you hear the toilet flush valve close
when the water is drained.
- no indication on the FAP and no CFDS
data.
NOTE : Make sure that the toilet flush valve of each lavatory opens and
____
closes correctly.
5. Close-up
________
Subtask 38-31-00-680-054
A. If necessary drain the toilet system (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-613-059
B. If necessary do the servicing of the toilet system (Ref. TASK 12-16-38-

613-001).
Subtask 38-31-00-410-065
C. Close Access
items.
(2) Close the lavatory door (s).

EFF :

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R
IAC
Subtask 38-31-00-862-057

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 527
Aug 01/07
R
IAC
TASK 38-31-00-720-001
Functional Test of the Flush Control Unit (FCU)
NOTE : The functional test of the FCU in one lavatory is given, the procedure
____
is the same for all the other lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

14400-980 1 TESTER FCU IIA
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-31-00-861-065

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 528
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IAC
Subtask 38-31-00-010-068
B. Get Access
Subtask 38-31-00-865-104-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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**ON A/C 101-199, 901-999,
Subtask 38-31-00-860-053
(1) Disconnect the electrical connector 50MG-A, 50MG1-A, 50MG2-A 50MG3-A

or 50MG4-A from the Flush Control Unit (FCU).
(2) Put the TESTER FCU IIA (14400-980) in position at the FCU. (1)
(3) Connect the electrical connector 50MG-A, 50MG1-A, 50MG2-A 50MG3-A or

50MG4-A to the FCU tester IIA.
(4) Connect the electrical connector of the FCU tester IIA to the FCU.
(5) Make sure that the potable water system has enough water to do this
test. If necessary fill the system (Ref. TASK 12-15-38-613-001).
(6) Make sure that the waste holding tank is clean and empty. Drain if
necessary (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-865-105-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

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Page 530
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-058
F. Make sure that the ground service network is energized (Ref. TASK 24-42-
00-861-001).
4. Procedure
_________
Subtask 38-31-00-720-050
A. Do this Test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the FCU tester IIA: On the FCU tester IIA:

- put the power switch to the - the green light INPUT POWER comes on.
POWER position. - the NO FAULT light comes on and stays
on.
NOTE : If the NO FAULT light goes off

____
after a few seconds (then there
is a fault in the system) and

EFF :

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Page 531
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
one of the subsequent lights
will come on:
- the open position limit
switch,
- the close position limit
switch,
- the rinse water solenoid,
- the FCU internal faults,
- the flush valve motor,
- the no power to FCU or
disabled.

- push the flush pushbutton. - the FLUSH CYCLE light comes ON.
In the vacuum system:

- the vacuum blower operates for 15 s.
- the toilet flush cycle functions and
the toilet flushes.
3. On the FCU tester: In the vacuum system:

- turn the blower switch to the - the vacuum blower does not operate.
BLOWER OFF position. - the flush valve operates and 0.2 l
- push and hold the flush (0.05 USgal) of water flows into the
pushbutton. toilet bowl.
NOTE : At the end of each flush cycle

____
the status of the toilet is
updated. The NO FAULT light will
stay on if no faults are found
during this cycle.
4. On the FCU tester IIA:

- release the blower switch to
the NORMAL position.

- put the ENABLE/DISABLE switch - the NO FAULT light goes off.
to the DISABLE position. - the NO POWER to FCU or DISABLE light
is on.
NOTE : If necessary you can cancel a

____
flush cycle when you push the
RESET pushbutton.

EFF :

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Page 532
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R
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : During the complete test:
____
- the VACUUM SYSTEM DISABLED
message on the WATER/WASTE
page on the Flight Attendant
Panel (FAP) is shown.
- the DUE B receives no data
that the FCU is powered, this
is normal and should be
ignored,
NOTE : The FCU tester IIA is defective

____
if:
- two or more red lights are ON,
- the NO FAULT light and also
one of the red lights are ON.
5. Close-up
________
Subtask 38-31-00-410-067
A. Close Access
(1) Disconnect the electrical connector 50MG-A, 50MG1-A, 50MG2-A 50MG3-A

or 50MG4-A from the FCU tester IIA.
(2) Disconnect the electrical connector of the FCU tester IIA from the
FCU.
(3) Remove the FCU tester IIA.
(4) Connect the electrical connector 50MG-A, 50MG1-A, 50MG2-A 50MG3-A or

50MG4-A to the FCU.
items.
Subtask 38-31-00-862-058

(Ref. TASK 24-42-00-862-001).

EFF :

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**ON A/C 001-012, 014-099,
TASK 38-31-00-790-001
Leak Test of the Recirculation Toilet System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific toilet drain adapter
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-010-079
A. Get Access
(2) Make sure that the toilet tank is clean, drain and flush if necessary
(Ref. TASK 12-16-38-613-001)
(3) Open the toilet service panel(s).
(4) Open the drain cap.

EFF :

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**ON A/C 001-012, 014-021,
Subtask 38-31-00-860-054
(1) Connect the toilet drain adapter to the drain port(s).
(2) Unlock the doughnut and move it out of position.
(3) Make sure that the drain valve(s) is (are) closed.
**ON A/C 022-099,
Subtask 38-31-00-860-054-A
(1) Operate the PUSH TO OPEN lever to open the inner flap of the valve
assembly(ies).
**ON A/C 001-012, 014-099,
4. Procedure
_________
Subtask 38-31-00-790-051
A. Leak Check of the Recirculation Toilet System Drain Valve
(2) Make sure that the drain handle(s) is(are) in the closed position.
(3) Fill the toilet tank with approximately 10 l (2.64 USgal) of water.
(4) Make sure that the drain valve(s) does(do) not leak.

R

EFF :

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**ON A/C 001-012, 014-021,
Subtask 38-31-00-790-053
B. Leak Check of the Recirculation System Drain Lines
(1) Put the doughnut in position and lock it.
(2) Pull and lock the drain handle(s) in the drain position.
(3) Fill the toilet with water until the toilet tank is approximately
full.
(4) Examine the drain lines and the drain port(s) for signs of leak.

____
(5) Connect the 4.0 in. (101.6 mm) drain hose of the service vehicle to
the drain adapter.
(6) Unlock the doughnut and move it out of position to let the water
drain.
Subtask 38-31-00-410-077
C. Close Access
(1) Remove the drain hose from the adapter.
(2) Put the doughnut in position and lock it.
(3) Move the drain handle(s) to the normal position.
(4) Remove the drain adapter.
items.
(6) Close the toilet cap(s).
(7) Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).

R

EFF :

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**ON A/C 022-099,
Subtask 38-31-00-790-053-A
B. Leak Check of the Recirculation System Drain Lines
(1) Push the inner flap of the valve assembly(ies) in the close position
until it clicks.
(2) Pull and lock the drain handle(s) in the drain position.
(3) Fill the toilet with water until the toilet tank is approximately
full.
(4) Examine the drain lines and the drain port(s) for signs of leak.

____
(5) Connect the 4.0 in. (101.6 mm) drain hose of the service vehicle to
the drain port.
(6) Push the PUSH TO OPEN lever of the drain valve assembly(ies) to drain
the water.
Subtask 38-31-00-410-077-A
C. Close Access
(1) Remove the drain hose.
(2) Push the inner flap of the valve assembly(ies) in close position
until it clicks.
(3) Unlock the drain handle(s) and return it (them) to the normal
position.
items.
(5) Close the toilet cap(s).
(6) Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).

R

EFF :

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Page 537
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**ON A/C 101-199, 901-999,
TASK 38-31-00-790-002
Leak Test of the Vacuum Toilet System
1. __________________
Reason for the Job
To test the system before and after the removal/installation of components

of the vacuum toilet system.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 STOPWATCH
9501501-4000 1 LEAK TESTER - VACUUM TOILET SYSTEM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
TSM 38-31-00-810-854 Vacuum Pressure of the Vacuum System is Too Low
38-31-00-991-010 Fig. 504
38-31-00-991-016 Fig. 505
3. __________
Job Set-up
Subtask 38-31-00-860-056
A. Preparation for a Leak Check
(1) Energize the ground service network

(Ref. TASK 24-42-00-861-001)

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Subtask 38-31-00-941-061
B. Put an ACCESS PLATFORM 2M (6 FT) in position below the vacuum-system

overboard vent.
Subtask 38-31-00-480-054
C. Installation of the test tool LEAK TESTER - VACUUM TOILET SYSTEM

(9501501-4000).
_______
YOU DO THIS TASK.
(Ref. Fig. 504/TASK 38-31-00-991-010)
NOTE : Make sure that the Leak Tester is in the correct condition and
____
the date of the calibration is not expired.
(2) Put the indication unit (P/N 9501501-4100) and the test plug (P/N
9501501-4400) in position in the overboard vent.
NOTE : Make sure that the mark on the test plug reaches the forward
____
edge of the fuselage.
(3) Make sure that you can clearly read the manometer.
(4) Tighten the serrated nut of the test plug with your hand to lock the
tool in the overboard vent.
(5) Close the manual ventilation valve of the measuring tool.

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Measuring Tool
Figure 504/TASK 38-31-00-991-010

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4. Procedure
_________
Subtask 38-31-00-790-052
A. Leak Check of the Vacuum Toilet System

(Ref. Fig. 505/TASK 38-31-00-991-016)
(1) Do this test before the removal and after the installation of
components of the vacuum toilet system.
NOTE : The measured differential pressure values (result) must not be

____
below the limits given in Figure 503. Compare the result of
the leak checks recorded before the removal and after the
installation of the component.
The result (of the test made) after the installation must not
be more than 10% below the result (of the test made) before
the removal.
This is to make sure that the component is correctly installed
and does not leak.
NOTE : All values shown in this test are negative pressure.

____
Leak Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In a lavatory: At the manometer:
- Push and release the toilet

flush switch.
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
At the measuring tool: At the manometer:

- Open the manual ventilation - The pressure is zero.
valve and release the pressure.
- Wait 2 minutes.
- Close the manual ventilation
valve.

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Pressure - Altitude Graph

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Aug 01/07
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Pressure - Altitude Graph

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. In a lavatory: At the manometer:

flush switch.
from graph 1.
value from graph 2.
At the measuring tool: At the manometer:

- Open the manual ventilation - The pressure is zero.
- Wait 2 minutes.
- Close the manual ventilation
valve.
3. In the lavatory: At the manometer:

flush switch.
from graph 1.
value from graph 2.
At the measuring tool:

- Open the manual ventilation
(2) If the result of the leak test is not satisfactorily refer to the
trouble shooting procedure (Ref. TSM TASK 38-31-00-810-854).

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5. Close-up
________
Subtask 38-31-00-080-054
A. Removal of the Test Tool
_______
YOU DO THIS TASK.
(1) Disconnect the indication unit and the test plug from the overboard
vent.
Subtask 38-31-00-942-062
B. Put the aircraft back to its initial configuration.
items.

(Ref. TASK 24-42-00-862-001)

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Page 545
Aug 01/07
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TASK 38-31-00-710-008
Operational Test of the Door Limit Switch 44MG
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-31-00-861-059

(Ref. TASK 24-42-00-861-001).

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Subtask 38-31-00-865-106-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

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**ON A/C 101-199, 901-999,
Subtask 38-31-00-010-071
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT) in position under the waste service
panel.
(2) Open the waste service-panel door 172AR.
4. Procedure
_________
Subtask 38-31-00-710-061
A. Operational Test of the Waste-Service Panel Door-Switch 44MG
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the waste service panel: On the Forward Attendants Panel (FAP)

- make sure that the waste 120RH/miscellaneous panel WATER AND
service-panel door 172AR is WASTE 124RH:
open. - the SYSTEM INOP message is shown.
2. In a lavatory: In the Zone 170:

- push the toilet flush switch. - the vacuum generator 37MG does not
operate.
In the lavatory:
- the toilet does not flush.
3. At the waste service panel: On the FAP 120RH/miscellaneous panel

- close the waste service-panel WATER AND WASTE 124RH:
door 172AR. - the SYSTEM INOP message goes off.
4. In a lavatory: In the Zone 170:

- push the toilet flush switch. - the vacuum generator 37MG starts to
operate.
In the lavatory:
- the toilet flushes.

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : If the potable water tank is
____
empty the toilet flush will
operate but there will be no
water spray in the toilet bowl.
5. Close-up
________
Subtask 38-31-00-410-069
A. Close Access
items.
____
Subtask 38-31-00-862-059

(Ref. TASK 24-42-00-862-001).

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Nov 01/07
R
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TASK 38-31-00-710-009
Operational Test of the Toilet Unit
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 38-31-00-861-060

(Ref. TASK 24-42-00-861-001)
Subtask 38-31-00-010-072
B. Get Access
(2) Make sure that the waste service-panel door 172AR is closed.

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Subtask 38-31-00-865-107-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-614-052

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4. Procedure
_________
Subtask 38-31-00-710-062
A. Do this test.
NOTE : Incorrect failure messages can show on the MCDU or FAP when a
____
toilet flush occurs flight.
Make sure that no failure messages show on the Previous Flight
Report or Last Leg Report before you do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In all lavatories: In the vacuum toilet system:

- push each flush switch 51MG - the vacuum generator 37MG operates.
with a time delay of 15 +3 -3 - approx. 0.2 l (0.05 USgal) of water
s. flows into the toilet bowl.
2. In two lavatories: In the vacuum system:

- push the flush switch of both - the vacuum generator 37MG starts to
toilets with a delay of 7 s. operate and remains on until both
toilets flush are completed.
3. At the waste service panel:

- open the waste service-panel
door 172AR.
4. In two lavatories: In the vacuum system:

- push the flush switch 51MG. - the vacuum generator 37MG does not
operate.
5. At the waste service panel:

- close the waste service-panel
door 172AR.
6. In the lavatory: In the vacuum toilet system:

- push the flush switch 51MG. - the vacuum generator 37MG operates.
- the toilet flushes correctly.

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5. Close-up
________
Subtask 38-31-00-614-053
A. Release the pressure from the potable water system (Ref. TASK 38-10-00-
614-002).
Subtask 38-31-00-410-070
B. Close Access
items.
Subtask 38-31-00-862-060

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-00-942-063

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Page 553
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TASK 38-31-00-720-002
Functional Test of the Liquid Level Sensor 41MG and Transmitter 40MG
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 38-31-00-861-061

(Ref. TASK 24-42-00-861-001).

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Page 554
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Subtask 38-31-00-010-073
B. Get Access
(2) Put an ACCESS PLATFORM 3M (10 FT) in position under the waste service
panel.
Subtask 38-31-00-865-108-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-480-055
D. Connect a CART - SERVICING, TOILET to the flush-connection on the waste

service panel.
Subtask 38-31-00-680-068
E. Make sure that the vacuum tank is drained (Ref. TASK 38-31-00-680-001)
4. Procedure
_________
Subtask 38-31-00-720-051
A. Do the Test of the liquid level Sensor 41MG and Transmitter 40MG.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the toilet service panel: On the Flight Attendant Panel (FAP)

- fill the waste holding tank 120RH WATER/WASTE page:
3300MM with 85 +5 -5 l (22.45 - the WASTE QUANTITY shows 50%.
+1.32 -1.32 USgal) of water.

- push the flush switch 51MG. - the vacuum generator 37MG does not
operate.
On the FAP 120RH WATER/WASTE page:
- the VACUUM SYSTEM DISABLED-GROUND
SERVICE message is shown.
3. On the toilet service panel:

- push and hold the limit switch
44MG.

- push the flush switch 51MG. - the vacuum generator 37MG starts to
operate.

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Page 556
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the VACUUM SYSTEM DISABLED-GROUND
SERVICE message is not shown.
5. At the toilet service panel: On the FAP 120RH WATER/WASTE page:

- fill the waste holding tank - the WASTE QUANTITY shows 100%.
3300MM with 170 +10 -10 l - the VACUUM SYSTEM DISABLED-WASTE TANK
(44.91 +2.64 -2.64 USgal) of FULL message is shown.
water.
- push and hold the limit switch
44MG.

- push the flush switch 51MG. - the toilet does not flush.

- the VACUUM SYSTEM DISABLED-WASTE TANK
FULL message stays on.
5. Close-up
________
Subtask 38-31-00-080-055
A. Remove the Equipment
(1) Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-
001).
(2) Disconnect the service vehicle from the waste tank flush-connections.
Subtask 38-31-00-410-071
B. Close Access
items.
(2) Close the access panel 172AR

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Subtask 38-31-00-862-061

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-00-942-064

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Page 558
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TOILET SYSTEM - INSPECTION/CHECK
________________________________
TASK 38-31-00-210-001
Visual Check of Waste Holding Tank, Lavatory Floor and Waste Line Connection
for signs of Blue Fluid Leakage and Check of Adjacent Underfloor Area
_______

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-008

R CLEANER WITH DISINFECTANT EFFI- CIENTY
R (Ref. 20-31-00)

R

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Page 601
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-41-000-001 Removal of a Toilet Assembly
38-31-41-400-001 Installation of a Toilet Assembly
3. __________
Job Set-up
Subtask 38-31-00-861-075

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-680-065
B. Aircraft Maintenance Configuration
(1) Drain and flush the toilet system (Ref. TASK 38-31-00-680-001).
(2) Put warning notices in position at the lavatories to tell persons not
to use or service the toilets.
Subtask 38-31-00-010-091
C. Get Access
(1) Open the Aft cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Get access to Zone 170
(a) Open the access panels 161DW and 162DW.
(3) Open the service panels doors 121AL and 172AR.

R

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(4) Get access to Zone 125.
(a) Open the access door 812.
(5) Open the door(s) of the lavatory(s).
(6) Remove the shroud of the toilet(s) (Ref. TASK 25-45-22-000-001).
(7) Disinfect the toilet assembly(s) with DISINFECTANTS (Material No. 14-
008).
4. Procedure
_________
Subtask 38-31-00-210-062
A. Visual Inspection for Signs of Blue Fluid.
(1) In the Lavatory
(a) Examine the waste hoding tank for leaks.
(b) Examine the adjacent floor area for signs of blue fluid.
(c) Examine the connection between the toilet assembly and the drain
line
1
_ Examine the floor area under the lavatory for signs of blue
fluid.
(2) If there are signs of leakage:
(a) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
(b) Do the procedure which is given in the SIL 38-013.
(c) After the procedure in the SIL 38-013 install the toilet assembly
again (Ref. TASK 38-31-41-400-001).
(3) Under the Cabin Floor Area
(a) Examine the waste lines and connections for leaks and signs of
blue fluid.
(b) Examine the adjacent area for good condition.
(c) Examine the service panel for leaks and signs of blue fluid.

R

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Page 603
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(4) If there are signs of leakage, refer to the SIL 38-013 for the
correct action.
5. Close-up
________
Subtask 38-31-00-410-092
A. Close Access
items.
(3) Close the access panels 161DW and 162DW.
(4) Close the access door 812
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-00-613-070
B. Do the servicing of the toilet system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-862-074

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 604
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TOILET SYSTEM - CLEANING/PAINTING
_________________________________
TASK 38-31-00-100-003
Cleaning of the Waste Holding Tank
_______
MATERIAL.
_______
THIS TASK.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific internal tank cleaner-VACLAV Cleaner
No specific metal adapter
No specific packing
No specific tank cover adapter-VACLAV Cleaner
No specific 1 CLEANING EQUIPMENT VACLAV - TANK, INTERNAL
No specific 1 CONTAINER 3 L(3/4 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-007B C Z-15.502
R Material No. 14-001A USA AMS 1476
DEODORANT AIRCRAFT TOILET NON FORMALDE- HYDE BASE
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-ring 38-31-61 15 -020

4 O-ring 38-31-61 15 -020A
5 O-ring 38-31-61 15 -020
5 O-ring 38-31-61 15 -020A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-62-000-001 Removal of the Liquid Level Transmitter (40MG)
38-31-62-400-001 Installation of the Liquid Level Transmitter (40MG)
**ON A/C 101-106, 901-901,
38-31-00-991-005 Fig. 701
**ON A/C 107-199, 902-999,
38-31-00-991-005-A Fig. 701A
**ON A/C 101-199, 901-999,
38-31-00-991-006 Fig. 702

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**ON A/C 020-099, 101-199, 901-999,
3. __________
Job Set-up
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-066

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-060
B. Get Access
Subtask 38-31-00-680-055
C. Drain the toilet system (Ref. TASK 38-31-00-680-001), but do not remove
the service vehicle.

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Page 703
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**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-075-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,


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**ON A/C 101-199, 901-999,
Subtask 38-31-00-480-056
E. Install the cleaning equipment.
(1) Put the CLEANING EQUIPMENT VACLAV - TANK, INTERNAL in position

adjacent the AFT cargo compartment door.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE

_______
SPECIAL MATERIAL.
(a) Prepare a CONTAINER 3 L(3/4 USGAL) with 2.0 l (0.53 USgal) of

DISINFECTANTS (Material No. 14-001A).
(b) Put the disinfectant intake hose of the VACLAV cleaner unit into
the container.
**ON A/C 020-099, 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 701/TASK 38-31-00-991-005)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 701A/TASK 38-31-00-991-005-A)
**ON A/C 101-199, 901-999,
(Ref. Fig. 702/TASK 38-31-00-991-006)

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Cover
Figure 701/TASK 38-31-00-991-005

R

EFF :

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Page 706
Nov 01/07

IAC
Cover
Figure 701A/TASK 38-31-00-991-005-A

R

EFF :

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Page 707
Nov 01/07

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Schematic
Figure 702/TASK 38-31-00-991-006

EFF :

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Page 708
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R
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R **ON A/C 101-106, 901-901,
Subtask 38-31-00-860-055
A. Preparation for Cleaning
_______
YOU DO THIS TASK.
(2) Remove the cover (3) and discard the O-ring (4).
(3) Remove the liquid level transmitter (Ref. TASK 38-31-62-000-001).
(4) Put the packing (8) and the metal adapter (7) in position and install
the washers (6) and the nuts (5) (as the alternative for the liquid
level transmitter).
(5) Install the tank cover adapter-VACLAV Cleaner to the waste holding
tank.
(6) Install the internal tank cleaner-VACLAV Cleaner in the waste holding
tank.
(7) Connect the water supply hose of the VACLAV cleaner unit to the
internal tank cleaner.
(8) Connect the electrical connector 24 V AC to the internal tank

cleaner.
(9) Connect the hose of a water supply source to the VACLAV cleaner unit.
(10) Connect the VACLAV cleaner unit to an electrical source 380 V AC 50

Hz/440 V AC 60 Hz.
Subtask 38-31-00-100-052
B. Cleaning of the waste holding tank.
_______
YOU DO THIS TASK.
(1) Operate the VACLAV cleaner unit.
(2) Open the water-supply shutoff valve.

R

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(3) Adjust the water pressure so that the pressure at the nozzle is at a
maximum of 10 bar (145 psi).
(4) If the modified internal cleaner with the twin nozzles is used,
adjust the water pressure to between 40 and 50 bar (580 and 725 psi).
NOTE : You can set the water pressure of the VACLAV cleaner unit to
____
200 bar (2900.8 psi). However you must make sure that the
final pressure at the nozzle is not more than 10 bar (145
psi).
(5) Let the VACLAV cleaner unit operate for approximately 15 min.
(6) Open the disinfectant valve of the VACLAV cleaner unit for
approximately 1 min.
(7) Close the disinfectant valve.
(8) Reduce the pressure of the water supply at the VACLAV cleaner unit.
(9) Close the water-supply shutoff valve.
(10) Disconnect the electrical connector 24 V AC at the internal tank

cleaner.
(11) Disconnect the water supply hose at the internal tank cleaner.
(12) Remove the internal tank cleaner.
(13) Remove the tank cover adapter.
(14) Removal of the metal adapter (7).
(a) Remove the nuts (5) and the washers (6).
(b) Remove the metal adapter and the packing (8).
(15) Disconnect the water supply hose at the VACLAV cleaner unit.
(16) Disconnect the waste drain hose.
WARNING : USE A PROTECTIVE EYE SHIELD/GOGGLES WHEN YOU USE COMPRESSED

_______
AIR. DEBRIS AND/OR HIGH PRESSURE AIR CAN DAMAGE YOUR EYES.
(a) If necessary use pressurized air to dry the inside of the waste
holding tank.

R

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Subtask 38-31-00-410-062
C. Installation of the Cover (3)
(1) Make sure that the screw inserts in the waste holding tank (1) are in
a good condition.
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (4).
(3) Put the cover (3) and the O-ring (4) in position and install the
screws (2).
(4) TORQUE the screws (2) to 0.15 m.daN (13 lbf.in).
(5) Lock the screws (2) with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-007B).
(6) Install the liquid level transmitter (Ref. TASK 38-31-62-400-001).
R **ON A/C 107-199, 902-999,
Subtask 38-31-00-860-055-A
A. Preparation for Cleaning
_______
YOU DO THIS TASK.
(2) Remove the cover (4) and discard the O-ring (5).
(3) Remove the liquid level transmitter (Ref. TASK 38-31-62-000-001).
(4) Put the packing (9) and the metal adapter (8) in position and install
the washers (7) and the nuts (6) (as the alternative for the liquid
level transmitter).
(5) Install the tank cover adapter-VACLAV Cleaner to the waste holding
tank.
(6) Install the internal tank cleaner-VACLAV Cleaner in the waste holding
tank.
(7) Connect the water supply hose of the VACLAV cleaner unit to the
internal tank cleaner.

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Page 711
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(8) Connect the electrical connector 24 V AC to the internal tank
cleaner.
(9) Connect the hose of a water supply source to the VACLAV cleaner unit.
(10) Connect the VACLAV cleaner unit to an electrical source 380 V AC 50

Hz/440 V AC 60 Hz.
Subtask 38-31-00-100-052-A
B. Cleaning of the waste holding tank.
_______
YOU DO THIS TASK.
(1) Operate the VACLAV cleaner unit.
(2) Open the water-supply shutoff valve.
(3) Adjust the water pressure so that the pressure at the nozzle is at a
maximum of 10 bar (145 psi).
(4) If the modified internal cleaner with the twin nozzles is used,
adjust the water pressure to between 40 and 50 bar (580 and 725 psi).
NOTE : You can set the water pressure of the VACLAV cleaner unit to
____
200 bar (2900.8 psi). However you must make sure that the
final pressure at the nozzle is not more than 10 bar (145
psi).
(5) Let the VACLAV cleaner unit operate for approximately 15 min.
(6) Open the disinfectant valve of the VACLAV cleaner unit for
(7) Close the disinfectant valve.
(8) Reduce the pressure of the water supply at the VACLAV cleaner unit.
(9) Close the water-supply shutoff valve.
(10) Disconnect the electrical connector 24 V AC at the internal tank

cleaner.
(11) Disconnect the water supply hose at the internal tank cleaner.
(12) Remove the internal tank cleaner.

R

EFF :

107-199, 902-999, 38-31-00

Page 712
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IAC
(13) Remove the tank cover adapter.
(14) Removal of the metal adapter (8).
(a) Remove the nuts (6) and the washers (7).
(b) Remove the metal adapter (8) and the packing (9).
(15) Disconnect the water supply hose at the VACLAV cleaner unit.
(16) Disconnect the waste drain hose.
WARNING : USE A PROTECTIVE EYE SHIELD/GOGGLES WHEN YOU USE COMPRESSED

_______
AIR. DEBRIS AND/OR HIGH PRESSURE AIR CAN DAMAGE YOUR EYES.
(a) If necessary use pressurized air to dry the inside of the waste
holding tank.
Subtask 38-31-00-410-062-A
C. Installation of the Cover (4)
(1) Make sure that the screw inserts in the waste holding tank (1) are in
a good condition.
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (5).
(3) Put the cover (4) and the O-ring (5) in position and install the
washers (2) and the screws (3).
(5) Lock the screws (3) with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-007B).
(6) Install the liquid level transmitter (Ref. TASK 38-31-62-400-001).

R

EFF :

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Page 713
Nov 01/07

IAC
**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-091-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Page 714
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-00-790-061
E. Do the leak test of the vacuum system (Ref. TASK 38-31-00-790-002).
**ON A/C 020-099, 101-199, 901-999,
5. Close-up
________
**ON A/C 101-199, 901-999,
Subtask 38-31-00-410-063
A. Close Access
items.
Subtask 38-31-00-613-057
B. Service the toilet system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-862-065

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-00-942-058
(1) Remove the VACLAV cleaner unit.

EFF :

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Page 715
Nov 01/07
R
IAC
**ON A/C 020-099, 101-199, 901-999,
TASK 38-31-00-100-004
Cleaning of the Toilet Waste Lines with High Pressure Equipment
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CLEANING EQUIPMENT VACLAV - TANK, INTERNAL

No specific 1 COVER - PLASTIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-017 USA A-A-59173

SILICONE GREASE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)

EFF :

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Page 716
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-30-00-010-002 Removal of the Toilet Drain Lines
38-30-00-410-002 Installation of the Toilet Drain Lines
38-31-41-000-001 Removal of a Toilet Assembly
38-31-41-400-001 Installation of a Toilet Assembly
3. __________
Job Set-up
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-062

(Ref. TASK 24-42-00-861-001).
**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-093-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,


EFF :

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Page 717
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-680-056
C. Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).

R

EFF :

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Page 718
Nov 01/07

IAC
Subtask 38-31-00-010-075
D. Get Access
NOTE : Start with the toilet which is farthest from the waste holding
____
tank.
(2) Remove the toilet shrouds as necessary (Ref. TASK 25-45-22-000-001).
(3) Close the water shutoff valves in the lavatories.
(4) Put warning notices in position at the toilets to tell persons not to
use them.
R **ON A/C 020-099, 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-860-052
A. Prepare the Waste System
(1) Prepare the toilet assemblies.
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES

_______
WHEN YOU DO THIS TASK.

_______
SPECIAL MATERIAL.
(a) Put 4 l (1 USgal) of DISINFECTANTS (Material No. 14-001A) in each

toilet assembly.
(b) Flush the toilet assemblies.

R

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Page 719
Aug 01/07

IAC
(c) Apply DISINFECTANTS (Material No. 14-008) to the toilet bowl, the
flush valves and other contaminated areas.
NOTE : If a toilet waste line is blocked, the line must be

____
removed and cleaned before you can continue with this
procedure.
(2) Drain the waste holding tank (Ref. TASK 38-31-00-680-001).
(3) Put COVER - PLASTIC on the floor of the lavatory and the surrounding
area to protect the floor coverings.
Subtask 38-31-00-100-050
B. Cleaning of the Toilet Waste Lines
_______
YOU DO THIS TASK.
NOTE : Start the procedure with the forward toilet.

____
(1) Disconnect the toilet assemblies from the aircraft system (Ref. TASK
38-31-41-000-001).
NOTE : It is not necessary to disconnect the electrical connectors

____
for this procedure.
(2) Assemble the high-pressure cleaning equipment CLEANING EQUIPMENT

VACLAV - TANK, INTERNAL. The high-pressure cleaning equipment must
have:
- A high-pressure water pump-VACLAV Cleaner
- A high-pressure hose, 10 mm (0.4 in.) dia., 40 m (131 ft.)
long-VACLAV Cleaner
- A spray nozzle-VACLAV Cleaner, the spray nozzle must have:
. 6 nozzles to the rear (0.8 mm (0.03 in.) dia.) at angle of 40
degrees,
. 1 nozzle to the front (0.8 mm (0.03 in.) dia).
(3) Clean the toilet waste lines.

CAUTION : MAKE SURE THAT THE HOSE DOES NOT GO INTO THE WATER SEPARATOR:
IF IT DOES IT CAN CAUSE DAMAGE TO THE WATER SEPARATOR AND TO
THE WASTE HOLDING TANK.

EFF :

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Page 720
Aug 01/07
R
IAC
(a) Put the spray nozzle approximately 1 m (3.25 ft.) into the
aircraft waste line.
NOTE : Warm water, maximum 60 deg.C (140 deg.F), will make the
____
cleaning procedure easier.
(b) Operate the high-pressure water pump at a maximum pressure of 100

bar (1450 psi).
(c) Slowly push the high-pressure hose into the waste line. If
necessary apply COMMON GREASE (Material No. 04-017) to the
high-pressure hose.
NOTE : During the cleaning procedure you must:

____
- flush the toilet every 30 seconds to drain the waste
line.
- stop the high-pressure cleaning equipment every 8
minutes and drain the waste holding tanks (Ref. TASK 38-
31-00-680-001).
(d) When the spray nozzle does not go further into the waste line:
- stop the high-pressure water pump,
- remove the high-pressure hose from the waste line.
(e) If necessary, do the procedure again.
(4) Do the procedure for all of the toilets.
Subtask 38-31-00-410-072
C. Connect the Toilet Assemblies
(2) Clean and dry the work area with lint free cloth MISCELLANEOUS
(3) Connect the toilet assemblies (Ref. TASK 38-31-41-400-001).
(4) Remove the plastic cover from the work area.

EFF :

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Page 721
Aug 01/07
R
IAC
Subtask 38-31-00-790-062
D. Do the Leak Test of the vacuum System (Ref. TASK 38-31-00-790-002)
(1) If the leak test is not satisfactory, trouble shoot the system to
find the leak. To get access to the waste drain lines (Ref. TASK 38-
30-00-010-002) and (Ref. TASK 38-30-00-410-002).
Subtask 38-31-00-710-066
E. Do this Test
(1) Open the water shutoff valve in the lavatories.
(2) Do an operational test of the toilet assemblies (Ref. TASK 38-31-00-

710-009).
Subtask 38-31-00-613-061
F. Do the servicing of the waste system (Ref. TASK 12-16-38-613-001).
R **ON A/C 020-099, 101-199, 901-999,
5. Close-up
________
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-410-073
A. Close Access
items.
Subtask 38-31-00-862-062

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 722
Aug 01/07

IAC
**ON A/C 020-099, 101-199, 901-999,
TASK 38-31-00-100-005
Cleaning of the Toilet Waste Lines with Crushed Ice
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific clean lint-free cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific crushed ice

No specific pure vinegar (10% acetic acid solution)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 723
Nov 01/07

IAC
3. __________
Job Set-up
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-063

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-680-051
B. Aircraft Maintenance Configuration
001).
(2) Make sure that the potable water system contains water and is
pressurized (Ref. TASK 12-15-38-613-001) and (Ref. TASK 38-10-00-614-
001).
**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-094-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R

EFF :

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Page 724
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-010-077
D. Get access to the lavatories.
**ON A/C 020-099, 101-199, 901-999,
4. Procedure
_________
**ON A/C 101-199, 901-999,
Subtask 38-31-00-100-051
A. Clean the Toilet Waste Lines
_______
YOU DO THIS TASK.
(1) Put 2 l (0.5 USgal) of crushed ice into the toilet assembly.

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 725
Nov 01/07

IAC
(2) Put 2 l (0.5 USgal) of pure vinegar (10% acetic acid solution) into
the toilet assembly and flush the toilet.
NOTE : The ice must be crushed, you must not use ice cubes.
____
**ON A/C 020-099, 101-199, 901-999,
5. Close-up
________
**ON A/C 101-199, 901-999,
Subtask 38-31-00-613-062
A. Do the servicing of the waste system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-410-075
B. Close Access
(1) Dry the area around the toilet with clean lint-free cloth.
items.
(3) Close the lavatory door(s).
Subtask 38-31-00-862-063

(Ref. TASK 24-42-00-862-001).

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 726
Nov 01/07
R
IAC
R **ON A/C 020-099, 101-199, 901-999,
TASK 38-31-00-100-006
Cleaning of the Flow Diverter in the Waste Holding Tank
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific container
No specific hand pump
No specific plastic sheet
No specific tank filling-cap assembly (MONOGRAM SANITATION P/N
14320-090)
No specific toilet service-vehicle
No specific warning notice(s)
No specific 1/2 inch filling hose
No specific 1/2 inch shut-off valve
No specific 3/4 inch overflow hose

R

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 727
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-011 USA MIL-G-4343

SILICONE GREASE PNEUMATIC SYST AND SEALS
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 O-ring 38-31-04 34A-110
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-100-003 Cleaning of the Waste Holding Tank
38-31-00-100-005 Cleaning of the Toilet Waste Lines with Crushed Ice
38-31-67-000-001 Removal of the Water Separator (3302MM)
38-31-67-400-001 Installation of the Water Separator (3302MM)
38-31-67-610-001 Inspect Water Separator and Associated Filter
Element, and Clean as Necessary

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 728
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
38-31-00-991-012 Fig. 703
**ON A/C 020-099, 101-199, 901-999,
3. __________
Job Set-up
**ON A/C 101-199, 901-999,
Subtask 38-31-00-861-068

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-081
B. Get Access
Subtask 38-31-00-680-057
C. Drain/Flush and Disinfect the Waste System.
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
(2) Disinfect the waste system:

_______
SPECIAL MATERIAL.
(a) Put 2 l (0.528 USgal) of DISINFECTANTS (Material No. 14-001A) in

each toilet bowl and flush them through.
NOTE : This procedure is necessary to make sure that the complete

____
toilet system is disinfected.

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 729
Nov 01/07
R
IAC
**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-089-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 730
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-00-860-058
E. Aircraft Maintenance Configuration
(1) Put the warning notice(s) in position to tell persons not to use:
- The potable water system
- The waste drain system
- The toilets.
(2) Put a plastic sheet over the outflow valve and the adjacent area to
prevent contamination from sewage.
R **ON A/C 020-099, 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 703/TASK 38-31-00-991-012)
R **ON A/C 020-099, 101-199, 901-999,
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU
_______
DO THIS TASK.
NOTE : During the procedure no leaks are permitted.

____
R **ON A/C 101-199, 901-999,
Subtask 38-31-00-480-057
A. Install the Tank Filling-Cap-Assembly (MONOGRAM SANITATION P/N 14320-090)
(1) Remove the water separator (Ref. TASK 38-31-67-000-001).
(3) Do the service of the water separator (Ref. TASK 38-31-67-610-001).

R

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 731
Aug 01/07

IAC
Flow Diverters Cleaning
Figure 703/TASK 38-31-00-991-012

EFF :

101-199, 901-999, 38-31-00

Page 732
Aug 01/07
R
IAC
(4) Lubricate the O-ring (1) with COMMON GREASE (Material No. 04-011) and
put it in position in the tank (2).
(5) Put the tank filling-cap assembly (MONOGRAM SANITATION P/N 14320-090)
in position on the tank and attach it with the three clips.
Subtask 38-31-00-110-050
B. Clean the Flow Diverter
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Prepare the disinfectant:

_______
SPECIAL MATERIAL.
(a) Put 50 l (13.208 USgal) of DISINFECTANTS (Material No. 14-008)

into a container 60 l (15.85 USgal).
(2) Prepare the fill set-up:
(a) Attach one end of a 1/2 inch filling hose to the inlet connection
on the tank filling-cap assembly.
(b) In the other end of the 1/2 inch filling hose, install a 1/2 inch
shut-off valve.
(c) Connect a hand pump to the end of the 1/2 inch filling hose with
the 1/2 inch shut-off valve.
(3) Put the hand pump into the 60 l (15.85 USgasl) container.

EFF :

101-199, 901-999, 38-31-00

Page 733
Aug 01/07
R
IAC
(4) Prepare the overflow set-up:
(a) Attach a 3/4 inch overflow hose to the outlet connection of the
tank filling-cap assembly.
(b) Put the end of the 3/4 inch hose in a container 10 l (2.64
USgal).
(5) Open the 1/2 inch shut-off valve.
(6) Use the hand pump and move the disinfectant into the waste holding
tank.
(7) Disconnect the hand pump and connect the toilet service vehicle to
the tank filling-cap assembly.
(8) Slowly fill the waste holding tank with water until the solution
starts to flow from the overflow at the tank filling-cap assembly.
NOTE : To do this step we recommend that you use warm water which is
____
not hotter than 50 DEG.C (122.00 DEG.F).
(9) Stop the filling and close the 1/2 inch shut-off valve.
(10) Let the solution stay in the waste holding tank for between 6 and 12
hours.
(11) Make sure that the warning notice(s) are set to tell persons not to
use:
- The potable water system,
- The waste drain system,
- The toilets.
Subtask 38-31-00-680-060
C. Drain the Waste Holding Tank

CAUTION: DO NOT USE A VACUUM OPERATED TOILET SERVICE VEHICLE.
THE VACUUM CAN:
- DAMAGE THE HOSES OF THE TANK FILLING-CAP ASSEMBLY AND CAN CAUSE
INJURY TO PERSONNEL
- SUCK UNWANTED MATERIALS THROUGH THE HOSES INTO THE WASTE HOLDING
TANK WHICH CAN DAMAGE THE WASTE TANK.
(1) Connect the drain hose of the toilet service-vehicle to the toilet
drain connection at the waste service panel 172AR.

EFF :

101-199, 901-999, 38-31-00

Page 734
Aug 01/07
R
IAC
(2) Open the 1/2 inch shut-off valve of the tank filling-cap assembly and
drain the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-170-051
D. Flush the Waste Holding Tank

CAUTION: DO NOT USE A VACUUM OPERATED TOILET SERVICE VEHICLE.
THE VACUUM CAN:
- DAMAGE THE HOSES OF THE TANK FILLING-CAP ASSEMBLY AND CAN CAUSE
INJURY TO PERSONNEL
- SUCK UNWANTED MATERIALS THROUGH THE HOSES INTO THE WASTE HOLDING
TANK WHICH CAN DAMAGE THE WASTE TANK.
(1) Open the cap of the toilet drain connection and the fill and rinse
connection at the waste service panel 172AR.
(2) Connect the flush/fill hose (1 inch diameter) of the toilet service
vehicle to the fill and rinse connection on the waste service panel
172AR.
(3) Connect the toilet service-vehicle hose-adaptor and 4 inch diameter

drain hose to the toilet drain connection on the waste service panel
172AR.
(4) Push the PUSH TO OPEN lever on the waste service panel 172AR.
(5) On the waste service panel 172AR move the drain valve control-handle
from the NORMAL to the DRAIN position.
(6) Switch on and operate the toilet service vehicle. Make sure that the
water pressure is stable at 2.4 bar (34.81 psi) and the water flow is
stable at 38.0 l (10.04 USgal) per minute.
(7) Flush the waste holding tank with approximately 57.0 l (15.06 USgal)
of water. Make sure that the water (57.O l (15.06 USgal) completely
flows out of the waste holding tank and the drain valve.
NOTE : This will take approximately 90 seconds.

____
(8) Switch off the toilet service vehicle.
(9) Put the drain valve control-handle in the NORMAL position.
(10) Disconnect the flush/fill hose (1 inch diameter) of the toilet

service vehicle from the waste service panel 172AR.

EFF :

101-199, 901-999, 38-31-00

Page 735
Aug 01/07
R
IAC
(11) Disconnect the toilet service-vehicle adaptor and the 4 inch diameter
drain hose from the toilet drain connection on waste service panel
172AR.
items.
Subtask 38-31-00-080-056
E. Remove the Tank Filling-Cap Assembly
(1) Remove, clean and disinfect the tank filling-cap assembly with the
applicable tools and items.
items.
Subtask 38-31-00-410-082
F. Install the water separator (Ref. TASK 38-31-67-400-001).
**ON A/C 020-099, 101-199, 901-999,
Subtask 38-31-00-865-090-A
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 736
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-00-100-053
H. Additional Cleaning
(1) Clean the waste lines with crushed ice (Ref. TASK 38-31-00-100-005).
(2) If necessary, clean the waste holding tank (Ref. TASK 38-31-00-100-
003)
Subtask 38-31-00-680-058
J. Drain the toilet system again (Ref. TASK 38-31-00-680-001).

R

EFF :

101-199, 901-999, 38-31-00

Page 737
Nov 01/07

IAC
**ON A/C 020-099, 101-199, 901-999,
5. Close-up
________
**ON A/C 101-199, 901-999,
Subtask 38-31-00-410-079
A. Close Access
items.
(4) Remove the access platform.
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002)
Subtask 38-31-00-613-063
Subtask 38-31-00-942-065
C. Remove the ground support and maintenance equipment, the special and
Subtask 38-31-00-862-067

(Ref. TASK 24-42-00-862-001).

R

EFF :

020-099, 101-199, 901-999, 38-31-00

Page 738
Nov 01/07

IAC
TASK 38-31-00-100-007
Removal of Blockages at the Inlet Area of the Waste Holding Tank
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific applicable container

No specific applicable tool (flexible spiral (diameter 8mm) or
rod)
No specific plastic sheet
No specific warning notice(s)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-011 USA MIL-G-4343

SILICONE GREASE PNEUMATIC SYST AND SEALS
(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-31-04 27F-070

2 O-ring 38-31-04 27K-070

EFF :

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Page 739
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-100-005 Cleaning of the Toilet Waste Lines with Crushed Ice
38-31-00-991-011 Fig. 704
3. __________
Job Set-up
Subtask 38-31-00-861-069

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-010-082
B. Get Access
(4) Remove for Access

(Ref. Fig. 704/TASK 38-31-00-991-011)
(b) Remove the plate assembly (10) from the structure (7).

EFF :

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Page 740
Aug 01/07
R
IAC
Waste Line Cleaning - Access
Figure 704/TASK 38-31-00-991-011

EFF :

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Page 741
Aug 01/07
R
IAC
Subtask 38-31-00-680-059
C. Drain/Flush and Disinfect the Waste System

_______
SPECIAL MATERIAL.

NOTE : This step is done to make sure that the complete toilet
____
system is disinfected.
Subtask 38-31-00-860-059
D. Aircraft Maintenance Configuration
(1) Put the warning notice(s) in position to tell persons not to use:
- The toilet system
- The waste drain system
- The potable water system.
4. Procedure
_________
(Ref. Fig. 704/TASK 38-31-00-991-011)
Subtask 38-31-00-790-055
A. Do the Leak Test
(1) Do the leak test of the vacuum toilet system and make a note of the
test results (Ref. TASK 38-31-00-790-002).
NOTE : This test is done to compare the leak test values before and
____
after the installation.

EFF :

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Page 742
Aug 01/07
R
IAC
Subtask 38-31-00-010-083
B. Open the Waste Line
_______
YOU DO THIS TASK.
(1) Put a plastic sheet over the outflow valve and the adjacent area to
prevent contamination from sewage.
(2) Put an applicable container below the waste line (1) to collect
sewage.
(3) Remove the clamp (4), the plugs (3) and (5).
Subtask 38-31-00-140-051
C. Remove the Blockage
_______
YOU DO THIS TASK.
(1) Make sure that the applicable container is set below the opened waste
line.
(2) Use an applicable tool (flexible spiral (diameter 8mm) or rod) for
the removal of blockages and waste particles:
NOTE : To prevent damage to the waste-holding tank-diverter:

____
- Dont use the spiral or rod in a length of more than the
distance between the waste line access and the diverter (6).
(a) Put a rod in waste line (1) access area view A and carefully
remove:
- The blockages
- All residuals from the inside of the waste line
- The waste particles and other particles from the inner sides of
the waste line (1).
(b) Put the spiral in waste line (1) access area view A and carefully
remove:
- The blockages
- All residuals from the inside of the waste line
- The waste particles and other particles from the inner sides of
the waste line (1).

EFF :

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Page 743
Aug 01/07
R
IAC
(c) Put the spiral in waste line (1) access area view A and carefully
remove the waste at the tank inlet area view C.
NOTE : Make sure that you do not damage the waste line or and the
____
diverter when you do this work.
(3) Remove the spiral and the rod.
Subtask 38-31-00-100-054
D. Clean and disinfect the rod, the spiral and the container.
Subtask 38-31-00-410-080
E. Close the Waste Line
(1) Make sure that the items which you install are in a good condition.
(2) Lubricate the new O-ring (2) with grease COMMON GREASE (Material No.
04-011) and install it on the waste line (1).
(3) Lubricate the plug (3) with COMMON GREASE (Material No. 04-011) and
move the plug (3) into the waste line (1).
(4) Put the plugs (3) and (5) in position and install the clamp (4).
items.
Subtask 38-31-00-790-056
F. Do the Leak Test
(1) Do the leak test of the vacuum toilet system and make a note of the
result of the test (Ref. TASK 38-31-00-790-002).
NOTE : Make sure that the values are correct.

____
Subtask 38-31-00-710-065
G. Do the Test of the Free Flow
(1) Put 2 l (0.528 USgal) of water (Ref. TASK 38-31-00-100-005) in each

toilet bowl and flush them through.
NOTE : The use of vinegar and crushed ice with 2 l (0.528 USgal) make
____
the clean result better.

EFF :

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Page 744
Aug 01/07
R
IAC
(2) Flush them through and make sure that there is a free flow:
- The suction of the vacuum system lets the water flow quickly
through the toilet bowl.
- There is a suction noise during the flush.
5. Close-up
________
Subtask 38-31-00-942-066
A. Close Access
items.
(3) Put the plate assembly (10) in position at the structure (7).
Subtask 38-31-00-613-064
B. Do the Servicing of the Toilet System (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-862-068

(Ref. TASK 24-42-00-862-001).

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Page 745
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IAC
TASK 38-31-00-100-009
Cleaning of the Liquid Level Transmitter (LLT) Reference Line
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific compress dry air

No specific high pressure cleaner
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-991-013 Fig. 705

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Page 746
May 01/08

IAC
3. __________
Job Set-up
Subtask 38-31-00-861-073

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-00-941-066
B. Safety Precautions
toilets.
Subtask 38-31-00-680-064
C. Drain/Flush and Disinfect the Waste System

_______
SPECIAL MATERIAL.

NOTE : This is to make sure that the complete toilet system is

____
disinfected.
Subtask 38-31-00-010-088
D. Get Access
(Ref. Fig. 705/TASK 38-31-00-991-013)
(2) Remove the access panels 161DW and 162DW.
(3) Remove the nut (2), the washer (3) and the screw (5).
(4) Remove the clamp (4).
(5) disconnect the connections (1).

EFF :

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Page 747
Aug 01/07
R
IAC
LLT Reference Line
Figure 705/TASK 38-31-00-991-013

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Page 748
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IAC
(6) Remove the LLT reference line (6)
4. Procedure
_________
Subtask 38-31-00-110-051
A. Cleaning of the LLT Reference Line
(1) Use a high pressure cleaner and clean the LLT reference line.
(2) Dry the LLT reference line with compress dry air.
5. Close-up
________
Subtask 38-31-00-410-090
A. Installation of the LLT Reference Line

(Ref. Fig. 705/TASK 38-31-00-991-013)
(1) Put the LLT reference line (6) in position.
(2) Connect the connections (1) but do not tighten at this time.
(3) Put the clamp (4) in position and install the screw (5), the washer
(3) and the nut (2).
(4) Tighten the connections (1).
items.
(6) Install the access panels 161DW and 162DW.
Subtask 38-31-00-613-068
Subtask 38-31-00-862-072

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-00-942-069
D. Remove the warning notices.

EFF :

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Page 749
Aug 01/07

IAC
R
TASK 38-31-00-100-010
Cleaning of the Vacuum Waste Lines with Chemical Cleaning Agent and Crushed Ice
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific clean lint-free cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific crushed ice

Material No. 11-028
ACIDIC TOILET SYSTEM CLEANER (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply

R

EFF :

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IAC
3. __________
Job Set-up
Subtask 38-31-00-861-074

(Ref. TASK 24-42-00-861-001).
R Subtask 38-31-00-865-114
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
R **ON A/C 101-199,
R 2001VU VACU TOIL SYS-VACU-SYS 35MG A06

R 2001VU VACU TOIL SYS-LAV PWR-M 34MG A04
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R 2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
R **ON A/C 901-999,
R 2001VU VACU TOIL SYS-VACUUM-SYS 35MG A06

R 2001VU VACU TOIL SYS-LAV PWR-E 34MG A04

R

EFF :

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Page 751
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-00-860-065
C. Aircraft Maintenance Configuration
001).
(a) Make sure that the waste holding tank contains 50 l (13.2084
USgal) of clean water.
(2) Make sure that the potable water system contains water and is
pressurized (Ref. TASK 12-15-38-613-001) and (Ref. TASK 38-10-00-614-
001).
Subtask 38-31-00-010-090
D. Get access to the lavatories.

R
4. Procedure
_________
Subtask 38-31-00-100-058
A. Clean the Toilet Waste Lines
_______
YOU DO THIS TASK.
NOTE : Start the procedure at the most forward lavatory.

____
(1) Flush the toilet assembly.
(2) Put 2 l (0.5283 USgal) of crushed ice into the toilet assembly.
NOTE : The ice must be crushed, you must not use ice cubes.
____
(3) Put 1 l (0.2641 USgal) of CLEANING AGENTS (Material No. 11-028) into
the toilet assembly and flush the toilet immediately 2 times.

R

EFF :

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Page 752
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(5) After 30 minutes flush the toilet assemblies 3 times.
NOTE : Start the procedure at the most forward lavatory.

____
5. Close-up
________
Subtask 38-31-00-613-069
A. Do the servicing of the waste system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-00-410-091
B. Close Access
(1) Dry the area around the toilet with clean lint-free cloth.
items.
(3) Close the lavatory door(s).
Subtask 38-31-00-862-073

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 753
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IAC
TASK 38-31-00-100-014
Special Cleaning of the Waste Tank Area and Related Component Inspections
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific safety barriers

No specific 1 GUN - SPRAY

EFF :

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Page 754
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 14-006B USA AMS 1452
DISINFECTANT LIQUID AIRCRAFT GENERAL PURPOSE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-21-12-670-001 Disinfection of the Aircraft Equipment and Furnishing

21-31-51-000-001 Removal of the Outflow Valve 10HL (From Inside)
21-31-51-400-001 Installation of the Outflow Valve 10HL (From Inside)
Power
the External Power
38-31-61-000-001 Removal of the Waste Holding Tank (3300MM)
38-31-61-400-001 Installation of the Waste Holding Tank (3300MM)
38-31-63-000-001 Removal of the Liquid Level Sensor (41MG)
38-31-63-400-001 Installation of the Liquid Level Sensor (41MG)
38-31-64-000-001 Removal of the Vacuum Generator 37MG
38-31-64-400-001 Installation of the Vacuum Generator 37MG
51-78-00-615-001 Aircraft Cleaning after a Sewage Leakage
SRM 517815 (for corrective action)
3. __________
Job Set-up
Subtask 38-31-00-861-078

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 755
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IAC
Subtask 38-31-00-941-069
B. Safety Precautions
(1) Put the safety barriers in position.
toilet system.
Subtask 38-31-00-010-094
C. Get Access
(3) Remove the access panels 161DW and 162DW.
Subtask 38-31-00-860-070
D. Aircraft Configuration
(1) Make sure the waste holding tank is removed (Ref. TASK 38-31-61-000-
001).
(2) Remove the insulation blankets from the contaminated area.
4. Procedure
_________
Subtask 38-31-00-615-050
A. Cleaning of the Contaminated Area
(1) In the AFT cargo compartment, clean the contaminated area at waste
holding tank and or the area of the potable water tank (Ref. TASK 51-
78-00-615-001).
Subtask 38-31-00-670-050
B. Disinfection of the AFT Cargo Compartment
(1) Use a GUN - SPRAY and apply DISINFECTANTS (Material No. 14-006B) in
the AFT cargo compartment, the area of the waste holding tank and the
area of the potable water tank (Ref. TASK 12-21-12-670-001).

EFF :

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Page 756
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IAC
(2) After the disinfection, dry the area and the compartment floor with
hot air at 40 DEG.C (104.00 DEG.F).
Subtask 38-31-00-210-063
C. Inspection Check
(1) Do a check of the insulation blankets for signs of contamination.
(2) If the blankets are contaminated and in a bad condition, you must
replace them.
Subtask 38-31-00-110-052
D. Clean the aircraft structure with CLEANING AGENTS (Material No. 11-003)
and follow the recommendations as for (Ref. SRM 517815).
Subtask 38-31-00-210-064
E. Inspection Check
(1) Do an inspection of the outflow valve.
(a) If there is contamination, replace the outflow valve (Ref. TASK

21-31-51-000-001) and (Ref. TASK 21-31-51-400-001).
(2) Do a check of the vacuum generator.
(a) If there is too much contamination:

- Remove and clean it in the shop
- Install the vacuum generator again after the cleaning or
- Replace the vacuum generator (Ref. TASK 38-31-64-000-001) and
(Ref. TASK 38-31-64-400-001).
(3) Do a check of the water separator.

- Install the water separator again after the cleaning or
- Replace the water separator (Ref. TASK 38-31-67-000-001) and
(Ref. TASK 38-31-67-400-001).

EFF :

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Page 757
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(4) Do a check of the LLT.

- Install the LLT again after the cleaning or
- Replace the LLT (Ref. TASK 38-31-62-000-001) and (Ref. TASK 38-
31-62-400-001).
(5) Do a check of the LLS.

- Install the LLS again after the cleaning or
- Replace the LLS (Ref. TASK 38-31-63-000-001) and (Ref. TASK 38-
31-63-400-001).
5. Close-up
________
Subtask 38-31-00-410-096
A. Close Access
items.
(2) Install the insulation blankets.
(3) Install the waste holding tank (Ref. TASK 38-31-61-400-001).
(4) Install the access panels 161DW and 162DW.
Subtask 38-31-00-942-070
B. Remove the warning notice(s).
Subtask 38-31-00-862-077

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 758
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CONTROL UNIT - FLUSH - REMOVAL/INSTALLATION
___________________________________________
TASK 38-31-12-000-001
Removal of the Flush Control Unit
NOTE : The removal of the flush control unit in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-12-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-12-861-050

(Ref. TASK 24-42-00-861-001).

R

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Page 401
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Subtask 38-31-12-865-056-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,

R **ON A/C 101-109, 901-901,
Subtask 38-31-12-010-051
C. Get Access

R

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4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-12-991-001)
Subtask 38-31-12-020-051
A. Removal of the Flush Control Unit
(1) Disconnect the electrical connectors (4, 6, 7 and 8).
NOTE : Make match marks on the electrical connectors before you

____
disconnect them.
(3) Remove the nuts (3) the washers (2) and the bolts (1).
(4) Remove the flush control unit (5).

R

EFF :

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Flush Control Unit
Figure 401/TASK 38-31-12-991-001

R

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TASK 38-31-12-400-001
Installation of the Flush Control Unit
NOTE : The installation of the flush control unit in the lavatories is the
____
same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-12-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-12-860-050

R

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Page 405
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Subtask 38-31-12-865-057-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,


R

EFF :

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R **ON A/C 101-109, 901-901,
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-12-991-001)
Subtask 38-31-12-420-050
A. Installation of the Flush Control Unit
(3) Put the flush control unit (5) in position.
condition.
(7) Connect the electrical connectors (4, 6, 7 and 8).
Subtask 38-31-12-710-050
B. Operate the toilet and make sure that it flushes corrcetly (Ref. TASK 38-
31-00-710-009).
5. Close-up
________
Subtask 38-31-12-410-050
A. Close Access
items.

R

EFF :

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Subtask 38-31-12-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

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LIMIT SWITCH - WASTE PANEL DOOR (44MG) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 38-31-13-000-001
Removal of the Waste Service-Panel Door Limit-Switch (44MG)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notices
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-13-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-13-861-050

(Ref. TASK 24-42-00-861-001)

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Subtask 38-31-13-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

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**ON A/C 101-199, 901-999,
Subtask 38-31-13-010-051
C. Get Access
(1) Put the access platform below the waste service panel.
(3) Put the warning notices in position to tell persons not to operate
the toilets.
(5) Open the access door 162DW.
(6) Set the CARGO COMP light-switch 8LU on the service panel 2024VU to
the ON position.
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-13-991-001)
Subtask 38-31-13-020-050
A. Removal of the Waste Service-Panel Door-Switch 44MG
(1) Disconnect the electrical connector 44MG-A (1).
(3) Remove and discard the locking wire from the nut (4).
(5) Remove the switch (2).

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Waste Service-Panel Door Limit-Switch (44MG)
Figure 401/TASK 38-31-13-991-001

R

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TASK 38-31-13-400-001
Installation of the Waste Service-Panel Door Limit-Switch (44MG)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific warning notices
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-710-008 Operational Test of the Door Limit Switch 44MG
38-31-00-820-001 Adjustment of the Contact Point of the Waste
Service-Panel-Door Limit-Switch (44MG) (for
corrective action)
38-31-13-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 38-31-13-860-050
(1) Make sure that the waste service-panel door 172AR is open.
30-00-860-002).
(3) Make sure that the access door 162DW is open.
(4) Make sure that the the access platform is in position below the waste
service panel.
(6) Make sure that the CARGO COMPT light-switch 8LU is set to the ON
position.
(7) Make sure that the warning notices are in position to tell persons
not to operate the toilets.
Subtask 38-31-13-865-055-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-13-991-001)
Subtask 38-31-13-420-050
A. Installation of the Waste Service-Panel Door-Switch 44MG
(3) Put the switch (2) in position.
(4) Install the nut (4) and the washer (3).
(5) Safety the nut (4) with stainless steel lockwire MISCELLANEOUS
condition.
(8) Connect the electrical connector 44MG-A (1).

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Subtask 38-31-13-865-056-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-13-710-050
C. Operational Test
(1) Do the operational test of the door limit switch 44MG (Ref. TASK 38-
31-00-710-008).
(2) If necessary adjust the door limit switch 44MG (Ref. TASK 38-31-00-
820-001).

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5. Close-up
________
Subtask 38-31-13-410-050
A. Close Access
items.
(2) Close the access door 162DW.
(3) Set the CARGO COMPT light-switch 8LU on the service panel to the OFF
position.
____
Subtask 38-31-13-862-050

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-13-942-050

EFF :

101-199, 901-999, 38-31-13

Page 409
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SWITCH - TOILET FLUSH - REMOVAL/INSTALLATION
____________________________________________
TASK 38-31-19-000-001
Removal of the Toilet Flush Switch
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
38-31-19-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-31-19-991-001-A Fig. 401A

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Nov 01/07

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-19-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-19-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,

EFF :

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Page 402
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C ALL
Subtask 38-31-19-010-050
C. Get access to the lavatory.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-31-19-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-31-19-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-31-19-020-050
A. Removal of the Toilet Flush Switch
(1) Remove the screws (1) and the frame (2).
(3) Pull the plate assembly (3) out of its position.

EFF :

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Page 403
Nov 01/07

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Toilet Flush Switch
Figure 401/TASK 38-31-19-991-001

R

EFF :

001-012, 014-099, 38-31-19

Page 404
Feb 01/07

IAC
Toilet Flush Switch
Figure 401A/TASK 38-31-19-991-001-A

R

EFF :

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Page 405
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IAC
(4) Identify the electrical wires before you disconnect them.
(5) Loosen the screws (10) and (11).
(6) Disconnect the electrical wires (9) and (12).
(8) Remove the microswitch (13).
**ON A/C 101-199, 901-999,
Subtask 38-31-19-020-050-A
A. Removal of the Toilet Flush Switch
(1) Put a small screwdriver into the slot on the lower side of the front
plate (4) and carefully remove the front plate (4).
(2) Identify the electrical connectors before you disconnect them.
(3) Disconnect the electrical connectors (3).
(5) Remove the screws (1) and the housing (2).

R

EFF :

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**ON A/C ALL
TASK 38-31-19-400-001
Installation of the Toilet Flush Switch
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Ground Air Supply
**ON A/C 001-012, 014-099,
38-31-19-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-31-19-991-001-A Fig. 401A

EFF :

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-19-860-050
(1) Make sure that the ground service network is enegized from the
Subtask 38-31-19-865-054-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

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Page 408
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-31-19-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-31-19-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-31-19-420-050
A. Installation of the Tiolet Flush Switch
(3) Put the microswitch (13) in position on the bushes (6).

EFF :

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(5) Adjust the microswitch if necessary.
(a) Move the microswitch so that the roller of the switch just
touches the activating lever of the push plate assembly (3).
(b) Tighten the screws (8)
(c) Operate the push plate and make sure that the microswitch
engages.
(6) Refer to the identification and put the electrical wires (9) and (12)
in position.
(7) Install and tighten the screws (10) and (11).
(8) Put the plate assembly (3) in position.
(10) Put the frame (2) in position and install the screws (1).
**ON A/C 101-199, 901-999,
Subtask 38-31-19-420-050-A
A. Installation of the Toilet Flush Switch
(3) Put the housing (2) in position and install the screws (1).
condition.
(6) Refer to the identification and connect the electrical connectors

(3).
(7) Put the front plate (4) in position and push it on the housing (2),
make sure that it engages with a click.

EFF :

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**ON A/C 001-012, 014-099,
Subtask 38-31-19-865-052-B
breaker(s):
-------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU FLUSH MOTORS - LH A 1MG A03
2001VU FLUSH MOTORS - LH D 3MG B04
2001VU FLUSH MOTORS - RH E 4MG B08
**ON A/C ALL
Subtask 38-31-19-865-055-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

R

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-19-614-050
**ON A/C ALL
Subtask 38-31-19-710-050
E. Test of the Toilet Flush Switch
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- push the toilet flush switch. - the toilet flush cycle starts to
operate.

EFF :

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**ON A/C 101-199, 901-999,
Subtask 38-31-19-614-051
F. Release the pressure from the potable water system (Ref. TASK 38-10-00-
614-002).
**ON A/C ALL
5. Close-up
________
Subtask 38-31-19-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 413
Nov 01/07
R
IAC
CONTROLLER - VACUUM SYSTEM (31MG) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-34-400-001
Installation of the Vacuum System Controller 31MG
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Not Applicable
3. __________
Job Set-up
Subtask 38-31-34-865-057
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

EFF :

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Page 401
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R **ON A/C 101-199, 901-999,
4. Procedure
_________
5. Close-up
________

EFF :

101-199, 901-999, 38-31-34

Page 402
Feb 01/08

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RELAY - MOTOR START (36MG) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-36-000-001
Removal of the Motor Start Relay (36MG)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-36-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-36-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 401
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R
IAC
Subtask 38-31-36-865-050-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-36-010-050
C. Get Access
(1) Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001).
compartment door 826.
(3) Remove the cargo compartment panels 161DW, 162DW (Ref. TASK 25-55-12-
000-001).

EFF :

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Page 402
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4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-36-991-001)
Subtask 38-31-36-020-050
A. Removal of the Motor Start Relay 36MG.
(3) Remove the screws (12) and washers (11).
(4) Remove the cover plate (10).
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(5) Remove the nuts (9), the washers (8), the plate (7) and the cables
(6) from the contact-bolts L1 thru L3 and T1 thru T3.
(6) Record the position of the motor start relay (14) before you remove
it.
(7) Hold the motor start relay (14) and the brackets (3) and (15) and
remove the screws (5) and the washers (4).
(8) Remove the motor start relay (14) and the brackets (3) and (15).

EFF :

101-199, 901-999, 38-31-36

Page 403
Aug 01/07
R
IAC
Motor Start Relay
Figure 401/TASK 38-31-36-991-001

EFF :

101-199, 901-999, 38-31-36

Page 404
Aug 01/07
R
IAC
TASK 38-31-36-400-001
Installation of the Motor Start Relay (36MG)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
FR65
38-31-00-740-001 BITE Test of the Vacuum Toilet System
38-31-36-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-36-860-050

EFF :

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Page 405
May 01/07
R
IAC
Subtask 38-31-36-865-051-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-36

Page 406
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**ON A/C 101-199, 901-999,
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-36-991-001)
Subtask 38-31-36-420-050
A. Installation of the Motor Start Relay 36MG
(3) Put the motor start relay (14) and the brackets (3) and (15) in the
correct position on the bracket (1).
NOTE : The connector-plug and the contact-bolts L1 thru L3 and T1

____
thru T3 must have the same position as recorded in the
removal.
(4) Install the washers (4), the screws (5) and the spacer (2).
(5) TORQUE the screws (5) to between 0.22 and 0.38 m.daN (19.46 and 33.62
lbf.in).
(6) Put the cables (6) in position on the contact-bolts L1 thru L3 and T1
thru T3.
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(7) Install the plates (7), the washers (8) and the nuts (9).
(8) TORQUE the nuts (9) to between 0.25 and 0.30 m.daN (22.12 and 26.54
lbf.in).
(9) Put the cover plate (10) in position.
(11) TORQUE the screws (12) to between 0.13 and 0.17 m.daN (11.50 and
15.04 lbf.in).

EFF :

101-199, 901-999, 38-31-36

Page 407
Nov 01/07
R
IAC
condition.
Subtask 38-31-36-865-052-B
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-36

Page 408
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**ON A/C 101-199, 901-999,
Subtask 38-31-36-710-050
C. Test of the Toilet System
(1) Do the procedure to get access to the MCDU SYSTEM REPORT/TEST menu
page (Ref. TASK 38-31-00-740-001).
(a) Make sure that there are no system faults shown on the display.
(2) Operate a toilet flush switch and make sure that the system operates
correctly (Ref. TASK 38-31-00-710-009).
5. Close-up
________
Subtask 38-31-36-410-050
A. Close Access
items.
(4) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-36-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 901-999, 38-31-36

Page 409
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R
IAC
TOILET ASSY - REMOVAL/INSTALLATION
__________________________________
TASK 38-31-41-000-001
Removal of a Toilet Assembly
_______

_______
WATER.
_______
NOTE : The procedure for the removal of all the toilet assemblies is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific clean cloth

EFF :

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Page 401
Feb 01/08
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
38-31-41-991-002 Fig. 401

38-31-41-991-003 Fig. 402
**ON A/C 101-109, 901-901,
38-31-41-991-003-A Fig. 402A
**ON A/C 110-199, 902-999,
38-31-41-991-003-B Fig. 402B

EFF :

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-41-861-050

(Ref. TASK 24-42-00-861-001).
**ON A/C 001-012, 014-099,
Subtask 38-31-41-680-050
B. Drain and Disinfect the Toilet System
(1) Drain the toilet system (Ref. TASK 38-31-00-680-001).
(2) Disinfect the toilet assembly with DISINFECTANTS (Material No. 14-
008).
**ON A/C 101-199, 901-999,
Subtask 38-31-41-680-050-A
B. Drain and Disinfect the Waste Holding Tank
(1) Drain the waste holding tank (Ref. TASK 38-31-00-680-001).
(2) Disinfect the Toilet System
(a) Put 2. l (0.5283 USgal) of DISINFECTANTS (Material No. 14-001A)

in each toilet bowl and flush them through.
NOTE : This procedure is to make sure that the complete toilet

____
system is disinfeced.
Subtask 38-31-41-790-051
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).

EFF :

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Page 403
Aug 01/07
R
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**ON A/C ALL
Subtask 38-31-41-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,


EFF :

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Page 404
Feb 01/08
R
IAC
**ON A/C ALL
Subtask 38-31-41-010-051
R E. Get Access
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 38-31-41-020-052
A. Removal of the Toilet Assembly

(Ref. Fig. 401/TASK 38-31-41-991-002)
(1) Disconnect the electrical connector (1) from the flush motor (6) 7MG
1.
(2) Disconnect the electrical connectors (5),(3) and (4) from the toilet
timer (2) 8MG 1.

(Ref. Fig. 402/TASK 38-31-41-991-003)
(4) Disconnect the control cable (16).
(5) Remove the nut (17) and the bonding strap (18).
(6) Disconnect the fill line (13).
(8) Remove the ventilation pipe (12) and the hose (11).
(11) Remove the toilet unit (22).
(12) Remove and discard the O-rings (14) and (15).

R

EFF :

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Page 405
Aug 01/07

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Electrical Connection
Figure 401/TASK 38-31-41-991-002

EFF :

001-012, 014-099, 38-31-41

Page 406
Aug 01/07
R
IAC
Toilet Assembly
Figure 402/TASK 38-31-41-991-003

R

EFF :

001-012, 014-099, 38-31-41

Page 407
Aug 01/07

IAC
(13) Put blanking plugs on the open ports of the toilet unit and the floor
panel.
R **ON A/C 101-109, 901-901,
Subtask 38-31-41-020-052-A

(Ref. Fig. 402A/TASK 38-31-41-991-003-A)
NOTE : Lavatory modules which have toilet assemblies P/N 1430-002C1 with
____
manual shut-off valve, can usually also use toilet assemblies with
P/N 14330-004B1.
The newer lavatory modules which have toilet assemblies P/N
14330-004B1 installed cannot be replaced with toilet assemblies
which have P/N 14320-002C1.
The toilet shroud on the newer lavatory modules is smaller. This
prevents the installation of toilet assemblies P/N14320-002C1 with
manual shut-off valve.
(1) Make sure that the water system is depressurized.
008).
(4) Disconnect the electrical connector (10) 50MG-A from the flush
control unit (7).
(6) Disconnect the coupler clamp (6).
(7) Remove the sleeve (5).
(8) Remove and discard the packings (4).
(9) Disconnect the water line (3).
(10) Remove the bolts (11) and the washers (12) and (13).
(11) Remove the toilet assembly (9).

R

EFF :

001-012, 014-099, 101-109, 901-901, 38-31-41

Page 408
Feb 01/08

IAC
Toilet Assembly
Figure 402A/TASK 38-31-41-991-003-A

R

EFF :

101-109, 901-901, 38-31-41

Page 409
Feb 01/08

IAC
(13) Remove the unwanted water with a clean cloth.
R **ON A/C 110-199, 902-999,
Subtask 38-31-41-020-052-B

(Ref. Fig. 402B/TASK 38-31-41-991-003-B)
____
P/N 14330-004B1.
(1) Make sure that the water system is depressurized.
008).
(4) Disconnect the electrical connector (13) 50MG-A from the flush valve
assembly (14).
(6) Disconnect the coupler clamp (7).
(8) Remove and discard the packings (5).
(9) Disconnect the water line (4).
(10) Remove the bolts (11) and the washers (10) and (9).
(11) Remove the toilet assembly (12).
(13) Remove the unwanted water with a clean cloth.

EFF :

101-199, 901-999, 38-31-41

Page 410
Feb 01/08

IAC
Toilet Assembly
Figure 402B/TASK 38-31-41-991-003-B

R

EFF :

110-199, 902-999, 38-31-41

Page 411
Feb 01/08

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**ON A/C ALL
TASK 38-31-41-400-001
Installation of a Toilet Assembly
_______

_______
WATER.
NOTE : The procedure for the installation of all the toilet assemblies is the
____
same.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 04-008
LUBRICANT, O-RING (Ref. 20-31-00)
Material No. 04-017 USA A-A-59173
SILICONE GREASE (Ref. 20-31-00)

EFF :

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B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-rings 38-31-01 47C-080

14 O-ring 38-31-01 45 -180
15 O-ring 38-31-01 45 -190
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-710-001 Operational Test of the Recirculating Toilet System
**ON A/C 001-012, 014-099,
38-31-41-991-002 Fig. 401

38-31-41-991-003 Fig. 402
R **ON A/C 101-109, 901-901,
38-31-41-991-003-A Fig. 402A
R **ON A/C 110-199, 902-999,
38-31-41-991-003-B Fig. 402B

EFF :

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**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-41-860-051
001).
Subtask 38-31-41-865-065
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199, 901-999,
**ON A/C 101-199,

**ON A/C 101-199, 901-999,

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

**ON A/C 001-012, 014-099,
Subtask 38-31-41-860-050
(2) Remove the blanking plugs from the open ports of the toilet unit and
the floor panel.
(Ref. Fig. 402/TASK 38-31-41-991-003)
(3) Apply COMMON GREASE (Material No. 04-008) to the new O-ring (14) and
O-ring (15). Put the O-rings in position.
R **ON A/C 101-109, 901-901,
Subtask 38-31-41-860-050-A

(Ref. Fig. 402A/TASK 38-31-41-991-003-A)
(2) Apply COMMON GREASE (Material No. 04-008) to the new O-rings (4).

EFF :

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Page 415
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R **ON A/C 110-199, 902-999,
Subtask 38-31-41-860-050-B

(Ref. Fig. 402B/TASK 38-31-41-991-003-B)
(2) Apply COMMON GREASE (Material No. 04-008) to the new O-rings (4).
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 38-31-41-420-053
A. Installation of the Toilet Assembly

(Ref. Fig. 402/TASK 38-31-41-991-003)
(1) Put the toilet unit (22) in position.
NOTE : Make sure that the O-rings are in the correct position.
____
(2) Apply COMMON GREASE (Material No. 04-004) to the threads of the
hold-down rods (19).
(3) Install the washers (20) and the nuts (21) and apply COMMON GREASE
(Material No. 04-017) around the installed washers and nuts.
(4) Remove the blanking plug and connect the fill line (13).
(5) Put the bonding strap (18) in position and install the nut (17)
(Ref. TASK 20-28-00-912-004).
(6) Connect the control cable (16).
(7) Install the hose (11) and put the ventilation pipe (12) in position.

(Ref. Fig. 401/TASK 38-31-41-991-002)

EFF :

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(10) Connect the electrical connector (1) to the flush motor (6) 7MG 1.
(11) Connect the electrical connectors (3),(4) and (5) to the toilet timer
(2) 8MG 1.
R **ON A/C 101-109, 901-901,
Subtask 38-31-41-420-053-A

(Ref. Fig. 402A/TASK 38-31-41-991-003-A)
____
P/N 14330-004B1.
(1) Put the toilet assembly (9) in position.
(2) Install the washers (13) and (12) and the bolts (11).
(3) Make sure that the filter (2) is installed in the fitting (1).
NOTE : If the filter (2) is not installed, this can cause the rinse
____
valve to stay open.This could result in possible flooding of
the Electrical Compartment (EC) or areas below the toilet.
(4) Connect the water line (3).
(5) Install new packings (4) on the flush lines.
(6) Put the sleeve (5) in position.
(7) Install the coupler clamp (6).
(8) Connect the electrical connector (10) 50MG-A to the flush control
unit (7).
(9) Open the shutoff valve (8).

R

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**ON A/C 110-199, 902-999,
Subtask 38-31-41-420-053-B

(Ref. Fig. 402B/TASK 38-31-41-991-003-B)
R NOTE : Lavatory modules which have toilet assemblies P/N 14320-002C1 with
____
R manual shut-off valve, can usually also use toilet assemblies with
P/N 14330-004B1.
(1) Put the toilet assembly (12) in position.
(2) Install the washers (9) and (10) and the bolts (11).
(3) Make sure that the O-ring (2) and the filter (3) is installed in the
rinse valve (1).
NOTE : If the filter (3) is not installed, this can cause the rinse
____
valve to stay open.This could result in possible flooding of
the Electrical Compartment (EC) or areas below the toilet.
(4) Connect the water line (4).
(5) Install new packings (5) on the flush lines.
(6) Put the sleeve (6) in position.
(7) Install the coupler clamp (7).
(8) Connect the electrical connector (13) 50MG-A to the flush valve
assembly (14).

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**ON A/C ALL
Subtask 38-31-41-613-050
**ON A/C 001-012, 014-099,
Subtask 38-31-41-710-050
C. Do the operational test of the toilet system (Ref. TASK 38-31-00-710-

001).
Subtask 38-31-41-790-050
D. Leak Test
(1) Do the leak test of the toilet system (Ref. TASK 38-31-00-790-001).
**ON A/C 101-199, 901-999,
Subtask 38-31-41-710-050-A
C. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
Subtask 38-31-41-790-050-A
D. Leak Test
(2) Record the result of the test.
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The differance between the tests must not be more than 10% of
____
the result made before the removal.

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**ON A/C ALL
5. Close-up
________
Subtask 38-31-41-410-053
A. Close Access
items.
(3) Put the system back to the serviceable condition.
Subtask 38-31-41-862-050

(Ref. TASK 24-42-00-862-001).

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BOWL TOILET - REMOVAL/INSTALLATION
__________________________________
TASK 38-31-42-000-001
Removal of the Toilet Bowl
_______

_______
WATER.
_______
NOTE : The procedure for the removal of all the toilet bowls is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-008

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
38-31-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-42-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-42-680-050
B. Drain the toilet system (Ref. TASK 38-31-00-680-001).

R

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R
Subtask 38-31-42-865-056-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-42-010-051
D. Get Access

R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-42-991-001)
Subtask 38-31-42-020-050
A. Removal of the Toilet Bowl
_______
YOU DO THIS TASK.
008).
(2) Disconnect the bonding strap (4).
(4) Disconnect the flush line (6).
(5) Remove the bowl (1) and the seperator (2).
(6) Remove and discard the gasket (3).

R

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Toilet Bowl.
Figure 401/TASK 38-31-42-991-001

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R
TASK 38-31-42-400-001
Installation of the Toilet Bowl
NOTE : The procedure for the installation of all toilet bowls is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adhesive Ply-O-Bond 20
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R
38-31-42-991-001 Fig. 401

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R
3. __________
Job Set-up
Subtask 38-31-42-860-050
001).
R
Subtask 38-31-42-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-42-991-001)
Subtask 38-31-42-420-050
A. Installation of the Toilet Bowl
(1) Apply adhesive Ply-O-Bond 20 to the new gasket (3) and put the gasket
in position.
(2) Put the seperator (2) in position.
(3) Put the toilet bowl (1) in position.

R

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(4) Connect the bonding strap (4) (Ref. TASK 20-28-00-912-004).
(5) Install the clamp (5) and tighten.
(6) Connect the flush line (6).

R
Subtask 38-31-42-865-055-B
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-42-613-050
C. Replenish the toilet system (Ref. TASK 12-16-38-613-001).
Subtask 38-31-42-710-050
D. Test
(1) Operate the toilet flush switch and make sure that the tiolet
operates correctly.
R
5. Close-up
________
Subtask 38-31-42-410-050
A. Close Access
items.

R

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Subtask 38-31-42-862-050

(Ref. TASK 24-42-00-862-001).

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CONTROL CABLE - TOILET DRAIN VALVE - REMOVAL/INSTALLATION
_________________________________________________________
TASK 38-31-43-000-001
Removal of the Control Cable from the Casing Assembly
NOTE : The removal of a control cable is given. The procedure is almost the
____
same for all the other toilet control cables.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
38-31-43-991-001 Fig. 401
38-31-43-991-003-A Fig. 402

R

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R
3. __________
Job Set-up
Subtask 38-31-43-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-43-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at zone
125AL.
172AR.
(3) Open the access doors 125AL, 812AL, 221AL.
(4) Remove the toilet shroud in the lavatory (Ref. TASK 25-45-22-000-001)
Subtask 38-31-43-680-050
C. Drain and flush toilet system (Ref. TASK 38-31-00-680-001).

R
Subtask 38-31-43-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

R

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R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-43-991-001)
Subtask 38-31-43-020-050
A. Removal of the Control Cable

(Ref. Fig. 401/TASK 38-31-43-991-001)
(1) Remove the setscrews (1) and the handle (2).
(2) Remove the nut (4) and the clamping screw (5).
(3) Remove the clamping cone (6) from the cable assembly (7).
(4) Disconnect the cable assembly (8) from the coupling (9).
(5) Pull the cable assembly (8) out of the casing assembly until the
cable assembly (7) comes free.
(6) Disconnect the cable assembly (8) from the cable assembly (7).
(7) Pull the cable assembly (7) out of the casing assembly.
Subtask 38-31-43-020-053-A
B. Removal of the Control Cable

(Ref. Fig. 402/TASK 38-31-43-991-003-A)
(1) Remove the Control Cable at Toilet D
(a) Remove the setscrews (11) and the handle (12).
(b) Remove the nut (14) and the clamping screw (15).
(c) Remove the clamping cone (16) from the cable (17).
(d) Disconnect the cable assembly (17) from the coupling (18).
(e) Pull the cable assembly (17) out of the casing assembly.

R

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Cable Control Toilet
Figure 401/TASK 38-31-43-991-001

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Aug 01/07
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INTENTIONALLY BLANK

R

38-31-43

Page 405
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Figure 402/TASK 38-31-43-991-003-A13 (SHEET 1)

R

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(2) Remove the Control Cable at Toilet E
(a) Remove the setscrews (21) and the handle (22).
(b) Remove the nut (24) and the clamping screw (25).
(c) Remove the clamping cone (26) from the cable (27).
(d) Disconnect the cable assembly (28) from the coupling (29).
(e) Pull the cable assembly (28) out of the casing assembly until the
cable assembly(27) comes free.
(f) Disconnect the cable assembly (28) from the cable assembly (27).
(g) Pull the cable assembly (27) out of the casing assembly.

R

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R
TASK 38-31-43-400-001
Installation of the Control Cable into the Casing Assembly
NOTE : The installation of a control cable is given. The procedure is almost

____
the same for all the other toilet control cables.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 SPRING BALANCE 20 DAN (48 LBF)

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 08-007 USA MIL-R-46082 TYPE II
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R
38-31-43-991-001 Fig. 401
38-31-43-991-003-A Fig. 402
3. __________
Job Set-up
Subtask 38-31-43-860-051
001).
R
Subtask 38-31-43-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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Subtask 38-31-43-860-050

(Ref. Fig. 401/TASK 38-31-43-991-001, 402/TASK 38-31-43-991-003-A)

_______
DO NOT SMOKE.
(1) Clean the cable assembly (7), (8), (17), (27) or (28) with CLEANING
AGENTS (Material No. 11-002) and dry it with a clean lint-free cotton
cloth MISCELLANEOUS (Material No. 19-003).
(2) Apply COMMON GREASE (Material No. 04-004) to the cable assembly (7),
(8), (17), (27), or (28).
R
4. Procedure
_________
Subtask 38-31-43-420-051
A. Installation of the Control Cable

(Ref. Fig. 401/TASK 38-31-43-991-001)
(1) Attach the cable assembly (8) to the cable assembly (7).
(2) Push the cable assembly (7) in the casing assembly until the
connection of the cable assembly (8) is also in the casing assembly.
(3) Attach the coupling (9) to the cable assembly (8).
(a) Pull and release the cable (9) a few times to make sure that the
drain valve seats correctly in the tank outlet.
(4) Install the clamping cone (6) and make sure that:
- There is no play between the clamping cone (6) and the inner shaft
(3).
- There is no play but also no tension on the cable (9).

R

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(5) Install the clamping screw (5).
(6) TORQUE the clamping screw (5) to between 0.5 and 0.6 m.daN (44.24 and
53.09 lbf.in).
(7) Install the nut (4).
(8) TORQUE the nut (4) to between 0.5 and 0.6 m.daN (44.24 and 53.09
lbf.in).
(9) If you have installed a new cable assembly (7).
(a) Cut the cable assembly (7) to a maximum of 1.0 mm (0.0393 in.)
longer than the end of the clamping screw (5).
(b) Remove the burr from the end of the cable assembly (7).
(10) Install the handle (2).
setscrews (1).
(12) Install and tighten the setscrews (1).
Subtask 38-31-43-420-052-A

(Ref. Fig. 402/TASK 38-31-43-991-003-A)
(1) Install the Control Cable at Toilet D
(a) Push the cable (17) in the casing assembly.
(b) Attach the coupling (18) to the cable (17).
(c) Pull and release the cable (18) a few times to make sure that the
(d) Install the clamping cone (16) and make sure that:
- There is no play between the clamping cone (16) and the inner
shaft (13).
(e) Install the clamping screw (15).
(f) TORQUE the clamping screw (15) to between 0.5 and 0.6 m.daN
(44.24 and 53.09 lbf.in).

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IAC
(g) Install the nut (14).
(h) TORQUE the nut (14) to between 0.5 and 0.6 m.daN (44.24 and 53.09
lbf.in).
(i) If you have installed a new cable assembly (17).
1
_ Cut the cable (17) to a maximum of 1.0 mm (0.0393 in.) longer
than the end of the clamping screw (15).
2
_ Remove the burr from the end of the cable (17).
(j) Install the handle (12).
(k) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
setscrews (11).
(l) Install and tighten the setscrews (11).
(2) Install the Control Cable at Toilet E
(a) Attach the cable (28) to the cable (27).
(b) Push the cable assembly (27) in the casing assembly until the
connection of the cable assembly (28) is also in the casing
assembly.
(c) Attach the coupling (29) to the cable assembly (28).
(d) Pull and release the cable (29) a few times to make sure that the
(e) Install the clamping cone (26) and make sure that:
- There is no play between the clamping cone (26) and the inner
shaft (23).
(f) Install the clamping screw (25).
(g) TORQUE the clamping screw (25) to between 0.5 and 0.6 m.daN
(44.24 and 53.09 lbf.in).
(h) Install the nut (24).
(i) TORQUE the nut (24) to between 0.5 and 0.6 m.daN (44.24 and 53.09
lbf.in).

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(j) If you have installed a new cable assembly (27).
1
_ Cut the cable (27) to a maximum of 1.0 mm (0.0393 in.) longer
than the end of the clamping screw (25).
2
_ Remove the burr from the end of the cable (27).
(k) Install the handle (22).
(l) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
setscrews (21).
(m) Install and tighten the setscrews (21).
Subtask 38-31-43-710-050
C. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
At the service panel 125AL: At the service panel 125AL:
- attach a SPRING BALANCE 20 DAN (48

LBF) to the drain handle.
- pull the SPRING BALANCE 20 DAN (48 - the drain handle begins to move.
LBF) with 15daN force (33.7215
lbf).
In the lavatory A:
- the drain valve begins to open.
At the service panel 125AL: At the lavatory A:
- pull the drain handle all the way

out and turn it 90 degrees to the
right to lock it.
- the extended length is 90 mm - the drain valve is fully open.

(3.5433 in.) min.
- unlock the drain handle and push

it in, make sure that the drain
valve is closed.

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IAC
Subtask 38-31-43-790-050
D. Leak Test
R
Subtask 38-31-43-865-051
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-43-613-050
F. Do the servicing of the toilets (Ref. TASK 12-16-38-613-001).

R
5. Close-up
________
Subtask 38-31-43-410-053
A. Close Access
items.
(2) Install the toilet shroud
(a) Put the toilet shroud (12) in position.
(b) Install the washers (11) and the bolts (10).
(3) Close the access doors 221AL, 125AL, 812AL.

R

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Subtask 38-31-43-862-050

(Ref. TASK 24-42-00-862-001).

R

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R
TASK 38-31-43-000-002
Removal of the Cable Control Assembly
NOTE : The removal of a control cable is given. The procedure is almost the
____
same for all the other toilet control cables.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-43-000-001 Removal of the Control Cable from the Casing Assembly
R
38-31-43-991-002 Fig. 403
38-31-43-991-004 Fig. 404

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R
3. __________
Job Set-up
Subtask 38-31-43-861-051

(Ref. TASK 24-42-00-861-001).
125 and or 172.
Subtask 38-31-43-680-051
B. Drain and flush the toilets (Ref. TASK 38-31-00-680-001).
Subtask 38-31-43-010-051
C. Get Access
(1) Open the access door 221AL, 125AL, 812AL.
R **ON A/C 001-012, 014-019,
Subtask 38-31-43-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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R **ON A/C 001-012, 014-099,
4. Procedure
_________
Subtask 38-31-43-020-052
A. Removal of the Cable Control Assembly

(Ref. Fig. 403/TASK 38-31-43-991-002)
(1) Remove the control cable (Ref. TASK 38-31-43-000-001).
(2) Remove the flexible casing.
(a) Remove the clamps as necessary from the flexible casing.
(b) Detail A
1
_ Loosen the nipples (31) and remove the casing assembly (43).
2
_ Loosen the nipples (36) and remove the flexible casing (37).
3
_ Remove the nut (35) the washer (34) and the gasket (33).
4
_ Remove the adapter (32).
(c) Detail B
(d) Remove the nut (40) and the washer (41).
(e) Remove the outer shaft assembly (42).
Subtask 38-31-43-020-054
B. Removal of the Cable Control Assembly at Toilet D,E

(Ref. Fig. 404/TASK 38-31-43-991-004)
(1) Remove the control cable (Ref. TASK 38-31-43-000-001).
(2) Remove the casing assembly
(a) Detail A
1
_ Remove the nuts (51) the screws (54) the washers (53) and the
clamps (52)

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Cable Control Assembly
Figure 403/TASK 38-31-43-991-002

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Cable Control Assembly
Figure 404/TASK 38-31-43-991-004

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(b) Detail B
1
_ Loosen the nipple (59) and remove the casing assembly (55).
2
_ Remove the upper nut (56) and the washer (57).
3
4
_ If necessary remove the lower nut (56) the washer (57) and the
adapter (58).
5
_ Loosen the nipples (59) and remove the casing (62).
(c) Detail C
1
2
_ Remove the nut (64) and the washer (65).
(d) Remove the outer shaft assembly (66).

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R
TASK 38-31-43-400-002
Installation of the Cable Control Assembly
NOTE : The installation of a control cable assembly is given. The procedure is

____
the same for all the other toilet control cables.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 SCRAPER - NON METALLIC

No specific 1 SPRING BALANCE 20 DAN (48 LBF)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-013 D TV-53-3507/73

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33 gasket 38-31-43 06 -060

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-43-400-001 Installation of the Control Cable into the Casing
Assembly
R
38-31-43-991-002 Fig. 403
38-31-43-991-004 Fig. 404
3. __________
Job Set-up
Subtask 38-31-43-860-053
(2) Make sure that the toilets are drained (Ref. TASK 38-31-00-680-001).

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R **ON A/C 001-012, 014-019,
Subtask 38-31-43-865-055
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R **ON A/C 001-012, 014-099,
Subtask 38-31-43-860-052-A

(Ref. Fig. 403/TASK 38-31-43-991-002, 404/TASK 38-31-43-991-004)

_______
DO NOT SMOKE.
(1) Use a SCRAPER - NON METALLIC and remove the sealant from the service
panel and the floor panel.
(2) Clean the floor panel and the service panel with CLEANING AGENTS
(3) Apply SPECIAL MATERIALS (Material No. 05-013) to the washers (41),
(34), (65), and (57).
(4) Apply SEALANTS (Material No. 09-019) to the washers (41), (34), (65),
and (57).

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R
4. Procedure
_________
R
(Ref. Fig. 403/TASK 38-31-43-991-002)
Subtask 38-31-43-420-050
A. Installation of the Cable Control Assembly

(Ref. Fig. 403/TASK 38-31-43-991-002)
(1) Install the flexible casing.
(a) Install the outer shaft assembly (42) through the service panel
and install the washer (41) and the nut (40).
(b) Put the adapter (32) in position and install the new gasket (33),
the washer (34) and the nut (35).
(c) Install the casing assembly (43) and tighten the nipple (31).
(d) Install the flexible casing (37) and tighten the nipples (36).
(e) Install the casing assembly (39) and tighten the nipple (36) in
the fitting (38).
(f) Tighten the nipple at the shaft assembly (42).
(2) Install the control cable (Ref. TASK 38-31-43-400-001).
Subtask 38-31-43-420-053
B. Installation of the Cable Control Assembly

(Ref. Fig. 404/TASK 38-31-43-991-004)
(1) Install the casing at toilet D/E.
(a) Detail C
1
_ Install the outer shaft assembly (66) through the service
panel and install the washer (65) and the nut (64).
(b) Detail B
1
_ Install the fitting (58) with the lower washer (57) and the
lower nut (56) in the floor panel.

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2
_ Install the upper washer (57) and the upper nut (56).
3
_ Install the casing assembly (55) and tighten the nipple (59).
4
_ Put the casing assembly (60) in position and install the
nipples (59) in the fittings (58) and (61).
(c) Detail C
1
nipples (59) in the fittings (61).
2
nipples (59) in the fitting (61) and the outer shaft assembly
(66).
(d) Install the clamps Detail A
1
_ Put the clamps (52) in position and install the washers (53),
the screws (54) and the nuts (51).
(e) Tighten all the nipples (59).
(2) Install the control cable (Ref. TASK 38-31-43-400-001).
Subtask 38-31-43-710-051
C. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
At the service panel 125AL: At the service panel 125AL:
- attach a SPRING BALANCE 20 DAN (48

LBF) to the drain handle.
- pull the SPRING BALANCE 20 DAN (48 - the drain handle begins to move.
LBF) with 15daN force (33.77215
lbf).
In the lavatory A:
- the drain valve begins to open.
At the service panel 125AL: At the lavatory A:

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- pull the drain handle all the way
out and turn it 90 degrees to the
right to lock it.
- the extended length is 90 mm - the drain valve is fully open.

(3.5433 in.) min.
- unlock the drain handle and push

it in, make sure that the drain
valve is closed.
Subtask 38-31-43-790-051
D. Leak Test
(1) Do the leak test of the drain valve and make sure that it does not
leak (Ref. TASK 38-31-00-790-001).
(2) Install the removed clamps.

R
5. Close-up
________
Subtask 38-31-43-865-053-A
breaker(s):
1MG, 3MG, 4MG.
Subtask 38-31-43-613-051
B. Do the servicing of the toilets (Ref. TASK 12-16-38-613-001).
Subtask 38-31-43-410-052
C. Close Access
items.
(2) Close the access door 221AL, 125AL, 812AL.

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Subtask 38-31-43-862-051

(Ref. TASK 24-42-00-862-001).

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CAP INTERLOCK - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-44-000-001
Removal of the Interlock Cap
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
38-31-44-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-44-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-44-680-050
B. Drain and rinse the applicable toilet (Ref. TASK 38-31-00-680-001). Do

not refill it.
R
Subtask 38-31-44-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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Subtask 38-31-44-010-050
D. Get Access
(1) Put the access platform below the applicable interlock cap.
(2) Put the warning notice on the toilet to tell persons not to use the
toilet.
(3) Open the panels:

- FOR 4110MM
open 121AL.
- FOR 4111MM
open 172AR.
- FOR 4140MM
open 121AL.
- FOR 4141MM
open 172AR.
R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-44-991-001)
Subtask 38-31-44-020-050
A. Removal of the Interlock Cap
_______
YOU DO THIS TASK.
(1) Remove the bolts (5), the interlock cap (4), the nipple (3) and the
O-ring (2) from the aircraft structure. Discard the O-ring (2).

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Interlock Cap
Figure 401/TASK 38-31-44-991-001

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R
TASK 38-31-44-400-001
Installation of the Interlock Cap
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 05-002 USA MIL-PRF-8116

PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-31-04 50B-210
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R
38-31-44-991-001 Fig. 401

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R
3. __________
Job Set-up
Subtask 38-31-44-860-051
(2) Make sure that the toilets are drained (Ref. TASK 38-31-00-680-001).
(3) Make sure that the warning notices are in position.

R
Subtask 38-31-44-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-44-860-050

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R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-44-991-001)
Subtask 38-31-44-420-050
A. Installation of the Interlock Cap
(1) Install a new O-ring (2) on the structure (1).
(2) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (5).
(3) Attach the nipple (3) and the interlock cap (4) to the structure with
the bolts (5).
R
Subtask 38-31-44-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-44-613-050
C. Do the servicing of the applicable toilet (Ref. TASK 12-16-38-613-001).

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R
5. Close-up
________
Subtask 38-31-44-410-050
A. Close Access
items.
(2) Close the panels:

- FOR 4110MM
close 121AL.
- FOR 4111MM
close 172AR.
- FOR 4140MM
close 121AL.
- FOR 4141MM
close 172AR.
Subtask 38-31-44-862-050

(Ref. TASK 24-42-00-862-001).
Subtask 38-31-44-942-050
C. Remove the warning notice(s).

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CHECK VALVE - RINSE LINE - REMOVAL/INSTALLATION
_______________________________________________
TASK 38-31-49-000-001
Removal of the Rinse Line - Check Valve
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-008

R (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-49-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-49-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 38-31-49-680-050
B. Drain Flush and Disinfect the waste holding tank.
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
(2) Disinfect the toilet assembly fully with DISINFECTANTS (Material No.
14-008).
NOTE : This procedure is to make sure that the toilet assembly is

____
free of contamination.
Subtask 38-31-49-010-050
C. Get access to the Rinse Line-Check valve
(1) Remove the tiolet shroud (Ref. TASK 25-45-22-000-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-49-991-001)
Subtask 38-31-49-020-050
A. Removal of the Rinse Line-Check Valve
(1) Remove the connections (1) and (8).
(3) Remove the rinse line-check valve (4).

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Rinse Line Check-Valve
Figure 401/TASK 38-31-49-991-001

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TASK 38-31-49-400-001
Installation of the Rinse Line - Check VALVE
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 gasket 38-31-41 03 -320
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-49-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 38-31-49-860-050
001).
(3) Make sure the mount seat of the rinse line-check valve on the waste
tank is in a good condition.
(4) Make sure that the studs in the waste tank are in a good condition.
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-49-991-001)
Subtask 38-31-49-420-050
A. Installation of the Rinse Line-Check Valve

(Ref. Fig. 401/TASK 38-31-49-991-001)
(1) Put the new gasket (5) in position on the waste tank.
(2) Put the plate assembly (6) in position and install the new gasket
(5).
(3) Put the rinse valve (4) in position and install the washers (3) and
the nuts (2) TORQUE the nuts (2) to between 0.14 and 0.17 m.daN
(12.38 and 15.04 lbf.in).
(4) Connect the connections (1) and (8).
Subtask 38-31-49-613-051
Subtask 38-31-49-710-050
C. Do the operational test of the toilet (Ref. TASK 38-31-00-710-001).

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5. Close-up
________
Subtask 38-31-49-410-050
A. Close Access
items.
Subtask 38-31-49-862-050

(Ref. TASK 24-42-00-862-001).

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CHECK VALVE - RINSE LINE - CLEANING/PAINTING
____________________________________________
TASK 38-31-49-100-001
Cleaning of the Rinse Line - Check Valve
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hot water, soap

No specific stiff bristled brush
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 14-008

R (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 gasket 38-31-41 20 -050

5 O-ring 38-31-41 20 -100

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-49-000-001 Removal of the Rinse Line - Check Valve
38-31-49-400-001 Installation of the Rinse Line - Check VALVE
38-31-49-991-002 Fig. 701
3. __________
Job Set-up
Subtask 38-31-49-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-49-010-051
B. Get Access to the Rinse Line-Check Valve
(1) Remove the rinse line-check valve (Ref. TASK 38-31-49-000-001).
Subtask 38-31-49-680-051
C. Make sure that the toilet is drained cleaned and disinfected with
DISINFECTANTS (Material No. 14-008)
Subtask 38-31-49-860-051
D. Preparation for Cleaning
(1) Remove the screws (1) the washers (7) and the nuts (8).
(2) Remove the cap assembly (2) and discard the packing (3).
(3) Remove the self locking nut (11) and the washer (10).
(4) Remove the poppet spring (9).
(5) Remove the poppet (4) from the valve body (6).

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4. Procedure
_________
(Ref. Fig. 701/TASK 38-31-49-991-002)
Subtask 38-31-49-100-050
A. Cleaning of the Rinse Valve-Check Valve
(1) Clean all parts of the rinse line-check valve with a solution of hot
water, soap and DISINFECTANTS (Material No. 14-008), and a stiff
bristled brush.
Subtask 38-31-49-410-052
B. Assembly of the Rinse Line-Check Valve
(1) Put the poppet (4) in position in the valve body (6).
(2) Install the spring (9), the washer (10) and the nut (11).
(3) Install a new O-ring (5) on the poppet (4).
(4) Put the new gasket (3) in position.
(5) Put the cap assembly (2) in position and install the screws (1) the
washers (7) and the nuts (8).
(6) Install the rinse line-check valve (Ref. TASK 38-31-49-400-001).
5. Close-up
________
Subtask 38-31-49-410-051
A. Close Access
items.
Subtask 38-31-49-613-050

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Rinse Line Check-Valve
Figure 701/TASK 38-31-49-991-002

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Subtask 38-31-49-862-051

(Ref. TASK 24-42-00-862-001).

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IAC
TIMER TOILET - REMOVAL/INSTALLATION
___________________________________
TASK 38-31-51-000-001
Removal of a Toilet Timer 8MG
_______

_______
WATER.
_______
NOTE : The removal procedure of the toilet timer in all lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
38-31-51-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-51-861-050

(Ref. TASK 24-42-00-861-001).
R
Subtask 38-31-51-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-51-010-051
C. Get Access

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R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-51-991-001)
Subtask 38-31-51-020-050
A. Removal of the Toilet Timer
(1) Disconnect the electrical connectors (4),(5) and (6) from the toilet
timer (1).
(4) Disconnect the bonding jumper (7).
(5) Remove the toilet timer (1).

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Toilet Timer 8MG
Figure 401/TASK 38-31-51-991-001

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R
TASK 38-31-51-400-001
Installation of a Toilet Timer 8MG
_______

_______
WATER.
NOTE : The installation procedure of the toilet timer in all lavatories is the
____
same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R
38-31-51-991-001 Fig. 401

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R
3. __________
Job Set-up
Subtask 38-31-51-860-050
R
Subtask 38-31-51-865-051
tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 2000VU FLUSH MOTOR-LH A 1MG A03
R 2001VU FLUSH MOTOR RH-E 4MG B08
R 2001VU FLUSH MOTOR LH-D 3MG B04
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-51-991-001)
Subtask 38-31-51-420-050
A. Installation of the Toilet Timer
(1) Put the toilet timer (1) in position.
(2) Connect the bonding jumper (7) (Ref. TASK 20-28-00-912-004).
(4) Remove the blanking caps and connect the electrical connectors
(4),(5) and (6) at the toilet timer (1).

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R
Subtask 38-31-51-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-51-710-050
C. Do the operational test of the toilet system (Ref. TASK 38-31-00-710-

001).
R
5. Close-up
________
Subtask 38-31-51-410-050
A. Close Access
items.
Subtask 38-31-51-862-050

(Ref. TASK 24-42-00-862-001).

R

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VALVE DRAIN WASTE - REMOVAL/INSTALLATION
________________________________________
TASK 38-31-52-000-001
Removal of the Waste Drain Valve
_______

_______
WATER.
_______
NOTE : The removal of the waste drain valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking cover


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-43-000-001 Removal of the Control Cable from the Casing Assembly
R
38-31-52-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-52-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-52-680-050
B. Drain the toilet (Ref. TASK 38-31-00-680-001).

R
Subtask 38-31-52-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R

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Subtask 38-31-52-010-050
D. Get Access
(3) Remove the toilet shroud assembly (7).

R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-52-991-001)
Subtask 38-31-52-020-051
A. Removal of the Waste Drain Valve
_______
YOU DO THIS TASK.
(1) Remove the cable control (3) (Ref. TASK 38-31-43-000-001).
(3) Remove the drain valve assembly (4).
(5) Put a blanking cover over the opening of the drain valve.

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Waste Drain Valve.
Figure 401/TASK 38-31-52-991-001

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TASK 38-31-52-400-001
Installation of the Waste Drain Valve
_______

_______
WATER.
NOTE : The installation of the waste drain valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-018 USA MMM-A-121

R SOLVENT-BASED SYNTHETIC RUBBER ADHESIVE
R (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
38-31-43-400-001 Installation of the Control Cable into the Casing

Assembly
38-31-52-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-52-860-050
001).
Subtask 38-31-52-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-52-991-001)
Subtask 38-31-52-420-050
A. Installation of the Waste Drain Valve
(3) Remove the blanking cover.

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R
IAC
R (4) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) to the new
gasket (2) and install the gasket on the waste-drain valve assembly
(4).
(5) Put the waste-drain valve assembly (4) in position and install the
clamp (1).
NOTE : It may be necessary to install a new control cable if you have

____
installed a new drain valve. This is because the control cable
of the new drain valve may have a different length.
(6) Connect the cable control (3) (Ref. TASK 38-31-43-400-001).
Subtask 38-31-52-613-051
B. Fill the toilet system. (Ref. TASK 12-16-38-613-001)
Subtask 38-31-52-790-050
C. Leak Test (Ref. TASK 38-31-00-790-001).
Subtask 38-31-52-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 38-31-52-710-050
E. Do the operational test of the toilet system (Ref. TASK 38-31-00-710-

001).

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5. Close-up
________
Subtask 38-31-52-410-050
A. Close Access
items.
(2) Put the toilet shroud assembly (7) in position.
(3) Install the washers (6) and the bolts (5).
Subtask 38-31-52-862-050

(Ref. TASK 24-42-00-862-001).

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R
IAC
MOTOR FLUSHING - REMOVAL/INSTALLATION
_____________________________________
TASK 38-31-53-000-001
Removal of the Flushing Motor
_______

_______
WATER.
_______
NOTE : The removal of the flush motors is the same.

____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
38-31-53-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-53-861-050

(Ref. TASK 24-42-00-861-001).
R
Subtask 38-31-53-865-054-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Subtask 38-31-53-010-050
C. Get Access
(a) For the flush motor 7MG 1, lavatory A.
(b) For the flush motor 7MG 2, lavatory D.

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(c) For the flush motor 7MG 4, lavatory E.

R
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-53-991-001)
Subtask 38-31-53-680-050
A. Drain and flush the toilet system (Ref. TASK 38-31-00-680-001).
Subtask 38-31-53-020-050
B. Removal of the Flushing Motor
_______
YOU DO THIS TASK.
(1) Disconnect the electrical connector (2) from the flushing motor (8).
(3) Disconnect the bonding straps (1) and (3).
(4) Disconnect the fill line (6).
(5) Disconnect the discharge tube (7).
(8) Remove the flushing motor (8).
(10) Put a blanking plug on the open port of the toilet unit.

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Flushing Motor.
Figure 401/TASK 38-31-53-991-001

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TASK 38-31-53-400-001
Installation of the Flushing Motor
_______

_______
WATER.
NOTE : The installation of the flush motors is the same.

____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-018 USA MMM-A-121

R SOLVENT-BASED SYNTHETIC RUBBER ADHESIVE
R (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power

EFF :

001-012, 014-099, 38-31-53

Page 405
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-31-53-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-53-860-050
001).
Subtask 38-31-53-865-051-B
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-53-991-001)
Subtask 38-31-53-420-050
A. Installation of the Flushing Motor
(2) Remove the blanking plug from the port of the toilet unit.
R (3) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) to the new
gasket (4) and put the gasket in position.

EFF :

001-012, 014-099, 38-31-53

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IAC
(4) Put the flushing motor (8) in position.
(5) Install the clamp (5) and tighten.
(6) Connect the bonding straps (1) and (3) (Ref. TASK 20-28-00-912-004).
(7) Remove the blanking plug and connect the fill line (6).
(8) Remove the blanking plug and connect the discharge tube (7).
(9) Remove the blanking cap and connect the electrical connector (2) at
the flushing motor (8).
Subtask 38-31-53-613-050
Subtask 38-31-53-865-052-B
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 38-31-53-710-050
D. Operate the toilet flush switch and make sure that the toilet flushes
5. Close-up
________
Subtask 38-31-53-410-050
A. Close Access
items.

EFF :

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Page 407
May 01/08
R
IAC
(a) For the flush motor 7MG 1, lavatory A.
(b) For the flush motor 7MG 2, lavatory D.
(c) For the flush motor 7MG 4, lavatory E.
Subtask 38-31-53-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 408
May 01/08
R
IAC
VALVE - WATER - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-55-000-001
Removal of the Water Valve
_______

_______
WATER.
_______
NOTE : The procedure for the removal of all the water valves is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-55

Page 401
May 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-109, 901-901,
38-31-55-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
3. __________
Job Set-up
R **ON A/C 101-109, 901-901,
Subtask 38-31-55-861-050

(Ref. TASK 24-42-00-861-001).
R **ON A/C 110-199, 902-999,
R Subtask 38-31-55-861-050-A
R A. General

R 38-31-41/401.

EFF :

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IAC
R **ON A/C 101-109, 901-901,
Subtask 38-31-55-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,


R

EFF :

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R **ON A/C 101-109, 901-901,
Subtask 38-31-55-010-051
C. Get Access
(Ref. Fig. 401/TASK 38-31-55-991-001)
R **ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-109, 901-901,
(Ref. Fig. 401/TASK 38-31-55-991-001)
Subtask 38-31-55-020-050
A. Removal of the Water Valve
(3) Remove the coupling clamp (10).
(6) Remove and discard the safety wire from the water valve (1).
(7) Cut and discard the cable-tie (6).
(8) Remove the water valve (1). Retain the spacer (2).

EFF :

101-199, 901-999, 38-31-55

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May 01/08

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Valve - Water
Figure 401/TASK 38-31-55-991-001

R

EFF :

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Page 405
May 01/08

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TASK 38-31-55-400-001
Installation of the Water Valve
_______

_______
WATER.
NOTE : The procedure for the installation of all the water valves is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lockwire corrosion resistant steel 0.8mm(0.30 in).
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 O-ring 38-31-41 30E-130

3 O-ring 38-31-41 40D-130
6 cable-tie 38-31-41 30E-150
8 O-rings 38-31-41 30E-090
8 O-ring 38-31-41 40D-090

R

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-55-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-55-860-050
(2) Make sure that the potable water shutoff valve (7) is closed.
(Ref. Fig. 401/TASK 38-31-55-991-001)
Subtask 38-31-55-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,

R

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,

R **ON A/C 101-109, 901-901,
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-55-991-001)
Subtask 38-31-55-420-050
A. Installation of the Water Valve
NOTE : It is not necessary to apply grease to the new O-ring (3), O-

____
rings (8), O-ring (3) and O-ring (8).
(2) Put the O-ring (3) in position on the fitting (4).
(3) Put the O-rings (8) in position.
(4) Put the water valve (1) in position on the fitting (4).
(5) Tighten the water valve (1) and safety it with lockwire corrosion
resistant steel 0.8mm(0.30 in).
(6) Attach the water valve (1) with a cable-tie (6).
(7) Install the sleeve (9).

R

EFF :

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IAC
(8) Install the coupling clamp (10).
(9) Remove the blanking caps from the electrical connector (5).
items.
(12) Remove the blanking cap from the suction port of the toilet bowl.
(13) Open the shut-off valve (7).
Subtask 38-31-55-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,

R

EFF :

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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-901,

R **ON A/C 101-109, 901-901,
Subtask 38-31-55-710-050
31-00-710-009).
(1) Make sure there are no leaks, leaks are not allowed.
5. Close-up
________
Subtask 38-31-55-410-050
A. Close Access
(Ref. Fig. 401/TASK 38-31-55-991-001)
items.
Subtask 38-31-55-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-109, 901-901, 38-31-55

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May 01/08

IAC
**ON A/C 901-999,
TASK 38-31-55-100-001
Cleaning of the Water Valve (Rinse Valve) FORWARD of the Wing
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 38-31-41-000-001 Removal of a Toilet Assembly
R 38-31-41-400-001 Installation of a Toilet Assembly
38-31-55-000-001 Removal of the Water Valve
38-31-55-400-001 Installation of the Water Valve
CMM 383410
CMM 383416
CMM 383420
R CMM 383430
3. __________
Job Set-up
R **ON A/C 901-901,
Subtask 38-31-55-010-052
A. Remove the Component
(1) Remove the water valve (Ref. TASK 38-31-55-000-001).
(2) Remove the Rinse Valve Screen
(a) Remove the water supply line to the water valve.
(b) Remove the rinse valve screen.

EFF :

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R **ON A/C 902-999,
R Subtask 38-31-55-010-052-A
R A. Remove the Component
R (1) Remove the Toilet assembly (Ref. TASK 38-31-41-000-001).
R **ON A/C 901-999,
4. Procedure
_________
Subtask 38-31-55-160-050
A. Clean the Component (in the work shop)
(1) Clean the water valve and the rinse valve screen:
- For the toilet assemblies with the P/N 14400-200 series (Ref. CMM
383410),
383416),
R - For the toilet assemblies with the P/N 14330-004A-004B series (Ref.
CMM 383420),
R - For the toilet assemblies with the P/N 14330-004C series (Ref. CMM
R 383430).
5. Close-up
________
R **ON A/C 901-901,
Subtask 38-31-55-410-051
A. Install the Component
(1) Install the water valve (Ref. TASK 38-31-55-400-001).
(2) Install the Rinse Valve Screen
(a) Put the rinse valve screen in position.
(b) Install the water supply line.
(3) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009)

EFF :

901-999, 38-31-55

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May 01/08

IAC
R **ON A/C 902-999,
R Subtask 38-31-55-410-051-A
R A. Install the Component
R (1) Install the toilet assembly (Ref. TASK 38-31-41-400-001).
R (2) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
R 00-710-009).

R

EFF :

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May 01/08

IAC
R **ON A/C 901-999,
TASK 38-31-55-100-002
Cleaning of the Water Valve (Rinse Valve) AFT of the Wing
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

CMM 383410
CMM 383416
CMM 383420
R CMM 383430
3. __________
Job Set-up
R **ON A/C 901-901,
Subtask 38-31-55-010-053
A. Remove the Component

EFF :

901-999, 38-31-55

Page 414
May 01/08

IAC
R **ON A/C 902-999,
R Subtask 38-31-55-010-053-A
R A. Remove the Component
R (1) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
R **ON A/C 901-999,
4. Procedure
_________
Subtask 38-31-55-160-051
A. Clean the Component (in the workshop).
(1) Clean the water valve and the rinse valve screen:
383410),
383416),
CMM 383420),
R 383430).
5. Close-up
________
R **ON A/C 901-901,
Subtask 38-31-55-410-052
A. Install the Component
00-710-009)

R

EFF :

901-999, 38-31-55

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May 01/08

IAC
R **ON A/C 902-999,
R Subtask 38-31-55-410-052-A
R A. Install the Component
R 00-710-009)

R

EFF :

902-999, 38-31-55

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May 01/08

IAC
**ON A/C 101-199,
TASK 38-31-55-100-003
Cleaning of the Water Valve (Rinse Valve) FORWARD of the Emergency Exit Door
833,834.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

CMM 383416
R CMM 383420
R CMM 383430
3. __________
Job Set-up
R **ON A/C 101-109,
Subtask 38-31-55-010-054
A. Removal of the Components

EFF :

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R **ON A/C 110-199,
R Subtask 38-31-55-010-054-A
R A. Removal of the Components
R **ON A/C 101-199,
4. Procedure
_________
Subtask 38-31-55-160-052
A. Clean the Component (in the work shop)
R (1) Clean the water valve and the rinse valve screen:
R - For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
383416),
R CMM 383420),
R 383430).
5. Close-up
________
R **ON A/C 101-109,
Subtask 38-31-55-410-053
A. Installation of the Components
00-710-009)

EFF :

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May 01/08

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R **ON A/C 110-199,
R Subtask 38-31-55-410-053-A
R A. Installation of the Components
R 00-710-009)

EFF :

110-199, 38-31-55

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May 01/08

IAC
R **ON A/C 101-199,
TASK 38-31-55-100-004
Cleaning of the Water Valve (Rinse Valve) AFT of the Emergency Exit Door 833,
834.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R CMM 383416
R CMM 383420
R CMM 383430
3. __________
Job Set-up
R **ON A/C 101-109,
Subtask 38-31-55-010-055
A. Removal of the Components

EFF :

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R **ON A/C 110-199,
R Subtask 38-31-55-010-055-A
R A. Removal of the Components
R **ON A/C 101-199,
4. Procedure
_________
Subtask 38-31-55-160-053
A. Clean the Component (in the workshop).
R (1) Clean the water valve and the rinse valve screen:
R - For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
R 383416),
R CMM 383420),
R 383430).
5. Close-up
________
R **ON A/C 101-109,
Subtask 38-31-55-410-054
A. Installation of the Components
00-710-009)

EFF :

101-199, 38-31-55

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May 01/08

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R **ON A/C 110-199,
R Subtask 38-31-55-410-054-A
R A. Installation of the Components
R 00-710-009)

EFF :

110-199, 38-31-55

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May 01/08

IAC
VALVE - ANTI-SYPHON - REMOVAL/INSTALLATION
__________________________________________
TASK 38-31-56-000-001
Removal of the Anti-Syphon Valve
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking cap


EFF :

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Page 401
May 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-109, 901-901,
38-31-56-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
3. __________
Job Set-up
R **ON A/C 101-109, 901-901,
Subtask 38-31-56-861-050

(Ref. TASK 24-42-00-861-001).
R **ON A/C 110-199, 902-999,
R Subtask 38-31-56-861-050-A
R A. General

R 38-31-41/401.

EFF :

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Page 402
May 01/08

IAC
R **ON A/C 101-109, 901-901,
Subtask 38-31-56-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,


R

EFF :

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May 01/08

IAC
R **ON A/C 101-109, 901-901,
Subtask 38-31-56-010-051
C. Get Access
(3) Make sure that the water system is depressurized (Ref. TASK 38-10-00-
614-002).
(4) Close the shut off valve (5).
(5) Put a blanking cap in the suction port of the toilet bowl.
R **ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-109, 901-901,
(Ref. Fig. 401/TASK 38-31-56-991-001)
Subtask 38-31-56-020-050
A. Removal of the Anti-Syphon Valve
(1) Remove the coupling clamp (7).
(5) Remove the anti-syphon valve (4).

EFF :

101-199, 901-999, 38-31-56

Page 404
May 01/08

IAC
Anti-Syphon Valve
Figure 401/TASK 38-31-56-991-001

R

EFF :

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Page 405
May 01/08

IAC
TASK 38-31-56-400-001
Installation of the Anti-Syphon Valve
_______

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 O-ring 38-31-41 40D-060

6 O-rings 38-31-41 40D-090

R

EFF :

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Page 406
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-56-991-001 Fig. 401
3. __________
Job Set-up
Subtask 38-31-56-860-050
38-10-00-614-002).
Subtask 38-31-56-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,

R

EFF :

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Page 407
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,

R **ON A/C 101-109, 901-901,
4. Procedure
_________
(Ref. Fig. 401/TASK 38-31-56-991-001)
Subtask 38-31-56-420-050
A. Installation of the Anti-Syphon Valve
(1) Remove blanking plugs from the disconnected line ends.
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (1) O-
rings (6) and install them.
(3) Put the anti-syphon valve (4) in position.
(5) Install the sleeve (8) and the coupling clamp (7).
(6) Remove the blanking cap from the suction port of the toilet bowl.
(7) Open the shut off valve (5).

R

EFF :

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Page 408
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IAC
Subtask 38-31-56-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,


R

EFF :

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May 01/08

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R **ON A/C 101-109, 901-901,
Subtask 38-31-56-790-050
C. Leak Test
(1) Operate the toilet and make sure that it flushes correctly (Ref. TASK
38-31-00-710-009).
(2) Make sure that the anti-syphon valve does not leak.
5. Close-up
________
Subtask 38-31-56-410-050
A. Close Access
items.
Subtask 38-31-56-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-109, 901-901, 38-31-56

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May 01/08

IAC
VALVE - FLUSH - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-57-000-001
Removal of the Flush Valve
_______

_______
WATER.
_______
NOTE : The removal of the flush valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-57

Page 401
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C 101-109, 901-901,
38-31-57-991-001 Fig. 401

R
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
R **ON A/C 101-109, 901-901,
Subtask 38-31-57-861-050

(Ref. TASK 24-41-00-861-002).

_______
R **ON A/C 110-199, 902-999,
R Subtask 38-31-57-861-050-A
R A. General

R 38-31-41/401.

EFF :

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May 01/08

IAC
R **ON A/C 101-109, 901-901,
Subtask 38-31-57-790-050
B. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-57-865-056-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,

R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,


R

EFF :

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May 01/08

IAC
R **ON A/C 101-109, 901-901,
Subtask 38-31-57-010-051
D. Get Access
R **ON A/C 101-199, 901-999,
4. Procedure
_________
**ON A/C 101-109, 901-901,
(Ref. Fig. 401/TASK 38-31-57-991-001)

R
Subtask 38-31-57-020-051
A. Removal of the Flush Valve
_______
YOU DO THIS TASK.
(2) Move the sleeve (3) back over the pipe (1).
(3) Remove and dicard the O-rings (2).
(4) Disconnect the electrical connectors (15) and (16).
NOTE : Make match marks on the electrical connectors before you

____
remove them.
(6) Remove and discard the cable tie.
(7) Remove the connection (10).

EFF :

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Page 404
May 01/08

IAC
Flush Valve
Figure 401/TASK 38-31-57-991-001

R

EFF :

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Page 405
Feb 01/08

IAC
(9) Remove the elbow (5).
(10) Discard the O-ring (8).
(12) Discard the O-ring (9).
(13) Remove the flush valve (11).

R

R

EFF :

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Page 406
May 01/08

IAC
TASK 38-31-57-400-001
Installation of the Flush Valve
_______

_______
WATER.
NOTE : The installation of the flush valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific cable tie
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-31-01 47C-080

8 O-ring 38-31-41 40D-250
9 O-ring 38-31-41 40D-270

R

EFF :

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Page 407
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R
38-31-57-991-001 Fig. 401
R
3. __________
Job Set-up
Subtask 38-31-57-860-050
(Ref. TASK 24-41-00-861-002).
38-10-00-614-002).
Subtask 38-31-57-865-057-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109,


R

EFF :

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Page 408
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-109, 901-901,
R **ON A/C 101-109,
R **ON A/C 101-109, 901-901,
R **ON A/C 901-901,

R **ON A/C 101-109, 901-901,
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-57-991-001)
R
Subtask 38-31-57-420-050
A. Installation of the Flush Valve
(3) Install a new O-ring (9) in position at the flange of the flush valve
(11).
(4) Put the flush valve (11) in position on the elbow (12).

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(6) TORQUE the nuts (13) to between 0.19 m.daN (16 lbf.in) and 0.23 m.daN
(20 lbf.in).
(7) Install a new O-ring (8) in position at the flange of the elbow (5).
(8) Put the elbow (5) in position.
(20 lbf.in).
(11) Remove the blanking caps and connect the electrical connectors (15)
and (16).
(12) Install new cable tie to the cables of the connectors (15) and (16).
(13) Remove the blanking plug and connect the connection (10).
(14) Install the quick coupler clamp.
(a) Install the new O-ring (2) on the pipe (1) and the elbow (5).
(b) Move the sleeve (3) in position over the O-rings (2).
(c) Install the clamp (4).

R
Subtask 38-31-57-790-051
B. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
installation.
____
Subtask 38-31-57-710-050
31-00-710-009)

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5. Close-up
________
Subtask 38-31-57-410-050
A. Close Access
items.
Subtask 38-31-57-862-050

(Ref. TASK 24-41-00-862-002).

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VALVE - FLUSH - ADJUSTMENT/TEST
_______________________________
TASK 38-31-57-820-001
Adjustment of the Open and Close Limit Switches
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-57-991-002 Fig. 501
3. __________
Job Set-up
Subtask 38-31-57-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-57-010-053
B. Get Access to the Limit Switches

(Ref. Fig. 501/TASK 38-31-57-991-002)

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Flush Valve Limit Switches

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Flush Valve Limit Switches

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Subtask 38-31-57-860-052
C. Preparation for Adjustment

(Ref. Fig. 501/TASK 38-31-57-991-002)
(1) Remove the screws (2) and the washers (3) and (4).
(2) Remove the motor mount assembly (1).
(3) Remove the retainer ring (12).
(4) Remove the plate positioning gear (9).
4. Procedure
_________
Subtask 38-31-57-820-051
A. Adjustment of the Flush-Control Valve

(Ref. Fig. 501/TASK 38-31-57-991-002)
(1) Adjust the CLOSE Limit Switch S1
(a) Open the related circuit breaker.
(b) Turn the actuating gear assembly (6) with the hand or use a small
adjustable wrench:
- to align the highest point of its cam with the actuator roller
of the CLOSE limit switch S1.
(c) Loosen the nut (8).
(d) Adjust the CLOSE limit switch assembly (7) so that (a minimum
turn of) the actuating gear assembly (6) will operate the CLOSE
limit switch S1.
(2) Adjust the OPEN Limit Switch S2
(a) Turn the actuating gear assembly (6) with the hand or use a small
adjustable wrench:
- to align the highest point of its cam with the actuator roller
of the OPEN limit switch S2.
(b) Loosen the nut (10).
(c) Adjust the OPEN limit switch assembly (11) so that (a minimum
turn of) the actuating gear assembly (6) will operate the OPEN
limit switch S2.

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(3) Close the related circuit breaker and operate the related flush
switch.
(4) Examine the operation of the CLOSE and OPEN limit switches.
(5) If the operation is not satisfactory, do step A.(1) thru A.(4) again
until the adjustment is correct.
(6) Manually turn the actuating gear assembly (6) to the point where the
cam operates the OPEN limit switch S2.
(7) Put the plate positioning -gear assembly (9) in position.
(8) Install the retaining ring (12).
(9) Make sure that the dimension given in section D is in tolerance.
(10) Final Adjustment
(a) Close the related circuit breaker, and operate the flush switch:
- open it again when the actuating gear (6) is in the closed
position.
(b) Do a check of the dimension as shown in section E.

(Ref. Fig. 501/TASK 38-31-57-991-002)
(c) If the dimension is not correct, do the ajustment of the CLOSE

limit switch S1 again.
(d) Close the related circuit breaker and operate the flush switch:
- open it again when the actuating gear assembly (6) is in the
open position.
(e) Do a check of the dimension given in section F.

(Ref. Fig. 501/TASK 38-31-57-991-002)
(f) If the dimension is not correct, do the adjustment of the OPEN

limit switch S2 again.
(11) Make sure that the actuating gear assembly (6) and the OPEN limit
switch S2 is in the open position.
(12) Put the motor mount-housing assembly (1) in position, make sure that
the shaft (5) is in line with the plate positioning gear (9).
(13) Install the washers (4), (3) and the screws (2).

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Subtask 38-31-57-710-052
B. Operate the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009).
5. Close-up
________
Subtask 38-31-57-410-053
A. Close Access
(Ref. Fig. 501/TASK 38-31-57-991-002)
items.
Subtask 38-31-57-862-052

(Ref. TASK 24-42-00-862-001).

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TANK - WASTE HOLDING (3300MM) - REMOVAL/INSTALLATION
____________________________________________________
TASK 38-31-61-000-001
Removal of the Waste Holding Tank (3300MM)
_______

_______
WATER.
_______
NOTE : The removal of only one quick-coupler clamp is given. The removal is
____
applicable to all the clamps of this type.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-31-63-000-001 Removal of the Liquid Level Sensor (41MG)
38-31-74-000-001 Removal of the Waste Tank Drain Line
53-43-11-000-001 Removal of the Support Struts
**ON A/C 101-106, 901-901,
38-31-61-991-001 Fig. 401
**ON A/C 107-199, 902-999,
38-31-61-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-61-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 38-31-61-680-050
B. Drain Flush and Disinfect the waste holding tank 3300MM
(2) Put 2. l (0.5283 USgal) of DISINFECTANTS (Material No. 14-001A) in

NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
(3) Drain the waste holding tank again to remove the disinfectant.
Subtask 38-31-61-790-050
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-61-865-062-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-61-010-052
E. Get Access
(2) Put the access platform in position at the AFT cargo compartment door
826.
(4) Remove the center support strut at FR65 (Ref. TASK 53-43-11-000-001).
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-61-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-61-991-001-A)

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**ON A/C 101-199, 901-999,
Subtask 38-31-61-020-053
A. Removal of the Waste Holding Tank 3300MM
_______
YOU DO THIS TASK.
(1) Remove the tank drain line (Ref. TASK 38-31-74-000-001).
(2) Remove the water separator (Ref. TASK 38-31-67-000-001).
(3) Remove the connections (29) of the rinse lines.
(4) Disconnect the electrical connectors (16) and (17).
(5) Remove the pipe (15) from the level transmitter 40MG.
(6) Remove the level transmitter 40MG (Ref. TASK 38-31-62-000-001).
(7) Remove the quick coupler clamps.
(a) Open and remove the quick coupler clamp (26).
(b) Move the sleeve (27) to one side.
(12) Remove the bracket (20).
(13) Remove the waste pipes (3), (4), (7) and (8).

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Waste Holding Tank 3300MM

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Figure 401A/TASK 38-31-61-991-001-A12 (SHEET 1)

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Figure 401A/TASK 38-31-61-991-001-A22 (SHEET 2)

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NOTE : Put a mark on the tank and the mounting bracket to find the
____
installation position again.
(17) Remove the waste holding tank 3300MM (1).
Subtask 38-31-61-860-050
B. Removal of the Components
(1) If necessary remove the level sensor 41MG from the waste holding tank
3300MM. (Ref. TASK 38-31-63-000-001).

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TASK 38-31-61-400-001
Installation of the Waste Holding Tank (3300MM)
_______

_______
WATER.
NOTE : The installation of only one quick-coupler clamp is given. The

____
installation is applicable to all the clamps of this type.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
28 O-rings 38-31-04 26F-100

28 O-rings 38-31-04 27F-070

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-63-400-001 Installation of the Liquid Level Sensor (41MG)
38-31-74-400-001 Installation of the Waste Tank Drain Line
53-43-11-400-001 Installation of the Support Struts
R **ON A/C 101-106, 901-901,
38-31-61-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-61-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-61-860-052
(2) Make sure that the waste holding tank is drained (Ref. TASK 38-31-00-
680-001).

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Subtask 38-31-61-860-051
B. Installation of the Removed Components
(1) If removed install the level sensor 41MG to the waste holding tank
3300MM. (Ref. TASK 38-31-63-400-001).
Subtask 38-31-61-865-063-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

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**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-61-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-61-991-001-A)
**ON A/C 101-199,
Subtask 38-31-61-420-052-A
A. Installation of the Waste Holding Tank 3300MM
(3) Remove the blanking plugs and caps.
(4) Put the waste holding tank 3300MM in position.
(5) Install the clamps (2) but do not tighten them.
(6) Install the tank drain line (Ref. TASK 38-31-74-400-001).
(7) Connect the connections (29) of the rinse lines.
(8) Install the water separator (Ref. TASK 38-31-67-400-001).
(9) Install the new O-rings (28) to the waste pipe ends.
(10) Put the waste pipes (3), (4), (5), (7) and (8) in position.
(11) Install the quick coupler clamps.
(a) Move the sleeves (27) over the O-rings (28).
(b) Put the quick coupler clamps (26) in position.

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(c) Close the quick coupler clamps (26).
(12) Put the bracket (20) in position.
(14) Put the clamps (23) in position.
(17) Install the level transmitter 40MG (Ref. TASK 38-31-62-400-001).
(18) Connect the pipe (15).
(19) Connect the electrical connectors (16) and (17).
(20) Tighten the clamps (2).
**ON A/C 901-999,
Subtask 38-31-61-420-052
A. Installation of the Waste holding Tank 3300MM
(3) Remove the blanking plugs and caps.
(4) Put the waste holding tank 3300MM in position.
(5) Install the clamps (2) but do not tighten them.
(6) Install the tank drain line (Ref. TASK 38-31-74-400-001).
(7) Connect the connections (29) of the rinse lines.
(8) Install the water separator (Ref. TASK 38-31-67-400-001).
(9) Install the new O-rings (28) to the waste pipe ends.
(10) Put the waste pipes (3), (4), (5), (7) and (8) in position.

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(11) Install the quick coupler clamps.
(a) Move the sleeves (27) over the O-rings (28).
(b) Put the quick coupler clamps (26) in position.
(c) Close the quick coupler clamps (26).
(12) Put the bracket (20) in position.
(14) Put the clamps (23) in position.
(17) Install the level transmitter 40MG (Ref. TASK 38-31-62-400-001).
(18) Connect the pipe (15).
(19) Connect the electrical connectors (16) and (17).
(20) Tighten the clamps (2).
**ON A/C 101-199, 901-999,
Subtask 38-31-61-790-051
B. Leak Test
002).
(3) Compare the result of the leak test recorded before the removal and
after the installation of the component.
NOTE : The result (of the test made) after the installation must not
____
be more than 10% below the result (of the test made) before
the removal.

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Subtask 38-31-61-710-050
31-00-710-009).
5. Close-up
________
Subtask 38-31-61-410-054
A. Close Access
items.
(2) Install the center support strut at FR65 (Ref. TASK 53-43-11-400-
001).
Subtask 38-31-61-862-050

(Ref. TASK 24-42-00-862-001).

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TANK - WASTE HOLDING (3300MM) - INSPECTION/CHECK
________________________________________________
TASK 38-31-61-210-001
Detailed Inspection of Cleanliness inside the Waste Tank
_______

_______
WATER.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 FLASHLIGHT
No specific 1 MIRROR - INSPECTION, FLEXIBLE

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific soap
Material No. 08-007B C Z-15.502
(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-ring 38-31-61 15 -040

5 O-ring 38-31-61 15 -040
5 teflon washers 38-31-61 15 -190
7 retaining ring 38-31-61 15 -130
7 teflon washers 38-31-61 15 -190
8 retaining ring 38-31-61 15 -130
11 O-ring 38-31-61 15 -020
11 O-ring 38-31-61 15 -020A
12 O-ring 38-31-61 15 -020
12 O-ring 38-31-61 15 -020A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-31-00-720-002 Functional Test of the Liquid Level Sensor 41MG and
Transmitter 40MG

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

CMM 383411
38-31-00-100-003 Cleaning of the Waste Holding Tank (for corrective
action)
R **ON A/C 101-106, 901-901,
38-31-61-991-003 Fig. 601
R **ON A/C 107-199, 902-999,
38-31-61-991-003-A Fig. 601A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-61-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-61-680-052
B. Drain, Flush and Disinfect the Toilet Waste System.
(2) Put 4. l (1.06 USgal) of DISINFECTANTS (Material No. 14-001A) in each

toilet bowl and flush them through.
(3) Put the WARNING NOTICE in position (at the waste service panel) to
tell persons not to use or do the servicing of the toilet system.
(4) Put the WARNING NOTICE in position at the lavatories to tell persons
not to use the toilets.

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Subtask 38-31-61-010-055
C. Get Access

(3) Set the AFT CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU
to the ON position.
(4) Remove the access panel 161DW, 162DW.
Subtask 38-31-61-170-050
D. Flush the waste holding tank with clean water.
(1) Listen and make sure that you can hear water spray against the wall
of the waste holding tank.
Subtask 38-31-61-680-054
E. Drain the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-61-790-052
F. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-61-865-064-A
G. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
R **ON A/C 101-106, 901-901,
Subtask 38-31-61-010-057
H. Get Access
(1) Open the Waste Holding Tank

(Ref. Fig. 601/TASK 38-31-61-991-003)
(a) Remove the screws (10) and the cover (11).

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Waste Holding Tank Assemly
Figure 601/TASK 38-31-61-991-003

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R **ON A/C 107-199, 902-999,
Subtask 38-31-61-010-057-A
H. Get Access
(1) Open the Waste Holding Tank

(Ref. Fig. 601A/TASK 38-31-61-991-003-A)
(a) Remove the screws (14), the washers (13) and the cover (12).
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
Subtask 38-31-61-210-053
A. Inspection
_______
YOU DO THIS TASK.
(1) Use a strong FLASHLIGHT and MIRROR - INSPECTION, FLEXIBLE to do this

task.
(2) Inspect the rinse nozzles for waste build up or damage.
(a) If you did not hear water spray against the wall of the waste
holding tank refer to step 3.D.(1).
(b) If there is waste build up, remove the rinse assembly and clean
as follows.
(Ref. Fig. 601/TASK 38-31-61-991-003)
1
_ Remove the nuts (1) and the washers (2) and remove the rinse
assembly (9).
2
_ Disinfect the rinse assembly (9) with DISINFECTANTS (Material
No. 14-008).

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Waste Holding Tank Assemly
Figure 601A/TASK 38-31-61-991-003-A

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3
_ Remove the retaining ring (7) and remove the nozzle (6)
together with the teflon washers (5).
4
_ discard the O-ring (4).
(c) Clean all parts with a solution of soap, DISINFECTANTS (Material

No. 14-008), hot water and a BRUSH - BRISTLED, STIFF.
(d) If damage is present, do a repair or replace the damage component

(Ref. CMM 383411).
(3) Inspect the inside of the waste holding tank for waste build up and
damage.
(4) If there is waste build up, clean the waste holding tank (Ref. TASK
38-31-00-100-003).
(5) If damage is present, do a repair (Ref. CMM 383411).
(6) Install the Rinse Assembly (9) if removed.

(Ref. Fig. 601/TASK 38-31-61-991-003)
(a) Put the new O-ring (4) in position.
(b) If necessary put new teflon washers (5) in position.
(c) Install the nozzle (6) and secure it with a new retaining ring
(7).
(d) Put the rinse assembly (9) in position on the tank (8) and
install the washers (2) and the nuts (1).
(7) TORQUE the nuts (1) to 0.1 m.daN (9 lbf.in).
items.
(9) Put the new O-ring (12) in position on the tank (8).
(10) Put the cover (11) in position and install the screws (10).
(12) Lock the screws (10) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007B).

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R **ON A/C 107-199, 902-999,
Subtask 38-31-61-210-053-A
A. Inspection
_______
YOU DO THIS TASK.
(1) Use a strong FLASHLIGHT and MIRROR - INSPECTION, FLEXIBLE to do this

task.
(2) Inspect the rinse nozzles for waste build up or damage.
(a) If you did not hear water spray against the wall of the waste
holding tank refer to step 3.D.(1).
(b) If there is waste build up, remove the rinse assembly and clean
as follows.
(Ref. Fig. 601A/TASK 38-31-61-991-003-A)
1
_ Remove the screws (1) and the washers (2) and remove the inlet
fitting (3).
2
_ Remove the rinse nozzle assembly (10).
3
_ Disinfect the rinse nozzle assembly (10) with DISINFECTANTS
4
_ Remove the retaining ring (8) and remove the nozzle (6)
together with the teflon washers (7).
5
_ discard the O-ring (5).
(c) Clean all parts with a solution of soap, DISINFECTANTS (Material

No. 14-008), hot water and a BRUSH - BRISTLED, STIFF.
(d) If damage is present, do a repair or replace the damage component

(Ref. CMM 383411).
(3) Inspect the inside of the waste holding tank for waste build up and
damage.
(4) If there is waste build up, clean the waste holding tank (Ref. TASK
38-31-00-100-003).

R

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IAC
(5) If damage is present, do a repair (Ref. CMM 383411).
(6) Install the Rinse Assembly if removed.

(Ref. Fig. 601A/TASK 38-31-61-991-003-A)
(a) Put the new O-ring (5) in position.
(b) If necessary put new teflon washers (7) in position.
(c) Install the nozzle (6) and secure it with a new retaining ring
(8).
(d) Put the rinse nozzle assembly (10) in position on the tank (9).
(e) Put the nozzle inlet (3) in position and install the washers (2)
and the screws (1).
items.
(9) Put the new O-ring (11) in position on the tank (9).
(10) Put the cover (12) in position and install the washers (13) and the
screws (14).
(12) Lock the screws (14) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007B).

R

EFF :

107-199, 902-999, 38-31-61

Page 611
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-61-865-065-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-61

Page 612
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-61-790-053
C. Leak Test
002).
installation.
____
Subtask 38-31-61-720-052
D. Test
(2) Do the operational test of the vacuum toilet system (Ref. TASK 38-31-
00-710-009)
(3) If necessary do the functional test of the liquid level sensor and
transmitter (Ref. TASK 38-31-00-720-002).
5. Close-up
________
Subtask 38-31-61-410-057
A. Close Access
items.
to the OFF position.

EFF :

101-199, 901-999, 38-31-61

Page 613
Nov 01/07
R
IAC
Subtask 38-31-61-862-052

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 901-999, 38-31-61

Page 614
Nov 01/07

IAC
TRANSMITTER - LEVEL (40MG) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-62-000-001
Removal of the Liquid Level Transmitter (40MG)
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific dry air supply-cart
No specific container 1.0 l (0.2641 USgal)

EFF :

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Page 401
May 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C 101-106, 901-901,
38-31-62-991-001 Fig. 401
**ON A/C 107-199, 902-999,
38-31-62-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-62-861-050

(Ref. TASK 24-41-00-861-002).

EFF :

101-199, 901-999, 38-31-62

Page 402
May 01/08

IAC
Subtask 38-31-62-010-050
B. Get Access
(1) Open the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-001).
Subtask 38-31-62-680-050
C. Drain Flush and Disinfect the Waste System

____
is disinfected.
Subtask 38-31-62-790-051
D. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-62-865-053-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-62

Page 403
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-62-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-62-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-62-020-050
A. Removal of the Liquid Level Transmitter 40MG
_______
YOU DO THIS TASK.

EFF :

101-199, 901-999, 38-31-62

Page 404
Nov 01/07

IAC
Liquid Level Transmitter 40MG
Figure 401/TASK 38-31-62-991-001

R

EFF :

101-106, 901-901, 38-31-62

Page 405
Nov 01/07

IAC
Liquid Level Transmitter 40MG
Figure 401A/TASK 38-31-62-991-001-A

R

EFF :

107-199, 902-999, 38-31-62

Page 406
Nov 01/07

IAC
(3) Put a container below the liquid level transmitter (3).
(4) Disconnect the differential pressure line (4).
(5) Use a dry air supply-cart and blow the line dry.
(8) Remove the level transmitter (3) from the waste tank 3300MM (1).

EFF :

101-199, 901-999, 38-31-62

Page 407
Nov 01/07
R
IAC
TASK 38-31-62-400-001
Installation of the Liquid Level Transmitter (40MG)
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 Packing 38-31-04 34A-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Transmitter 40MG

EFF :

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Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-106, 901-901,
38-31-62-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-62-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-62-860-050
001).
Subtask 38-31-62-865-055-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R

EFF :

101-199, 901-999, 38-31-62

Page 409
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-62-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-62-991-001-A)

EFF :

101-199, 901-999, 38-31-62

Page 410
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-62-420-050
A. Installation of the Liquid Level Transmitter 40MG
(1) Put the new Packing (2) in position.
(2) Put the liquid level transmitter (3) in position.
NOTE : Make sure the transmitter fitting (8) is in line with the
____
connection (4).
(4) TORQUE the nuts (6) to 0.1 m.daN (9 lbf.in).
(5) Remove the blanking caps and plugs.
(7) Connect the differential pressure line (4).
Subtask 38-31-62-865-057-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-62

Page 411
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-62-720-050
C. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
Subtask 38-31-62-790-050
D. Leak Test
002).
installation.
____

EFF :

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Page 412
Nov 01/07

IAC
5. Close-up
________
Subtask 38-31-62-680-051
A. Drain the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-62-613-050
B. Service the waste holding tank (Ref. TASK 12-16-38-613-001).
Subtask 38-31-62-410-050
C. Close Access
items.
Subtask 38-31-62-862-050
D. De-energize the aircraft electrical circuits

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 413
Nov 01/07

IAC
SENSOR - LEVEL (41MG) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-31-63-000-001
Removal of the Liquid Level Sensor (41MG)
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R Airbus recommends that you use this task for the removal of the liquid
R sensor. You can use the alternative task 383163 000 00200, which does not
R include the leak test, but airbus cannot guarantee a fully satisfactory
R result.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
May 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 101-106, 901-901,
38-31-63-991-001 Fig. 401
**ON A/C 107-199, 902-999,
38-31-63-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-63-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 402
May 01/08

IAC
Subtask 38-31-63-010-050
B. Get Access
Subtask 38-31-63-680-050
C. Drain Flush and Disinfect the waste System

____
is disinfected.
Subtask 38-31-63-790-050
D. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-63-865-056-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-63

Page 403
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-63-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-63-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-63-020-050
A. Removal of the Liquid Level Sensor 41MG
_______
YOU DO THIS TASK.
(4) Remove the liquid level sensor 41MG (3).

EFF :

101-199, 901-999, 38-31-63

Page 404
Nov 01/07

IAC
Liquid Level Sensor 41MG
Figure 401/TASK 38-31-63-991-001

R

EFF :

101-106, 901-901, 38-31-63

Page 405
Nov 01/07

IAC
Liquid Level Sensor 41MG
Figure 401A/TASK 38-31-63-991-001-A

R

EFF :

107-199, 902-999, 38-31-63

Page 406
Nov 01/07

IAC

EFF :

101-199, 901-999, 38-31-63

Page 407
Aug 01/07
R
IAC
TASK 38-31-63-400-001
Installation of the Liquid Level Sensor (41MG)
_______

_______
WATER.
1. __________________
Reason for the Job
Airbus recommends that you use this task for the installation of the liquid
sensor. You can use the alternative task 383163 400 00200, which does not
include the leak test, but airbus cannot guarantee a fully satisfactory
result.
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-ring 38-31-04 34A-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Transmitter 40MG

EFF :

101-199, 901-999, 38-31-63

Page 408
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 101-106, 901-901,
38-31-63-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-63-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-63-860-050
001).
Subtask 38-31-63-865-057-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R

EFF :

101-199, 901-999, 38-31-63

Page 409
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-63-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-63-991-001-A)

EFF :

101-199, 901-999, 38-31-63

Page 410
Nov 01/07

IAC
R **ON A/C 101-199, 901-999,
Subtask 38-31-63-420-050
A. Installation of the liquid Level Sensor 41MG
(1) Put the new O-ring (4) in position.
(2) Put the liquid level sensor 41MG (3) in position.
(3) Make sure that the location pin is at the top.
(4) Install the washers (5) and the nuts (6) and tighten.
(10 lbf.in).
(6) Remove the blanking cap and connect the electrical connector 41MG-A
(2).
Subtask 38-31-63-790-051
B. Leak Test
002).
installation.
NOTE : The difference between the tests must not be more than 10% of
____
Subtask 38-31-63-720-050
C. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
5. Close-up
________
Subtask 38-31-63-613-050
A. Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-001).

EFF :

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Page 411
Aug 01/07

IAC
Subtask 38-31-63-410-050
B. Close Access
items.
Subtask 38-31-63-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 901-999, 38-31-63

Page 412
Aug 01/07
R
IAC
TASK 38-31-63-000-002
Removal of the Liquid Level Sensor (41MG)
_______

_______
WATER.
_______
1. __________________
Reason for the Job
This is an alternative Task to 383163 000 00100 but airbus recommends to do

the the task 383163 000 00100 which includes the leak test.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-63

Page 413
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
3. __________
Job Set-up
Subtask 38-31-63-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-63-010-053
B. Get Access
Subtask 38-31-63-680-052
001).

EFF :

101-199, 901-999, 38-31-63

Page 414
Aug 01/07
R
IAC
Subtask 38-31-63-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-63

Page 415
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
4. Procedure
_________
Subtask 38-31-63-020-052
A. Removal of the Liquid Level Sensor 41MG
_______
YOU DO THIS TASK.
(4) Remove the liquid level sensor 41MG (3).

EFF :

101-199, 901-999, 38-31-63

Page 416
Nov 01/07
R
IAC
TASK 38-31-63-400-002
Installation of the Liquid Level Sensor (41MG)
_______

_______
WATER.
1. __________________
Reason for the Job
This is an alternative Task to 383163 400 00100 but airbus recommends to do

the the task 383163 400 00100 which includes the leak test.
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-ring 38-31-04 34A-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Transmitter 40MG

EFF :

101-199, 901-999, 38-31-63

Page 417
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-106, 901-901,
38-31-63-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-63-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-63-860-051
001).
Subtask 38-31-63-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R

EFF :

101-199, 901-999, 38-31-63

Page 418
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-63-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-63-991-001-A)

EFF :

101-199, 901-999, 38-31-63

Page 419
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-63-420-051
A. Installation of the liquid Level Sensor 41MG
(2) Put the liquid level sensor 41MG (3) in position.
(3) Make sure that the location pin is at the top.
(4) Install the washers (5) and the nuts (6) and tighten.
(10 lbf.in).
(6) Remove the blanking cap and connect the electrical connector 41MG-A
(2).
Subtask 38-31-63-720-051
B. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
5. Close-up
________
Subtask 38-31-63-613-051
A. Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-001).
Subtask 38-31-63-410-052
B. Close Access
items.

EFF :

101-199, 901-999, 38-31-63

Page 420
Nov 01/07
R
IAC
Subtask 38-31-63-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 901-999, 38-31-63

Page 421
Nov 01/07

IAC
GENERATOR - VACUUM - REMOVAL/INSTALLATION
_________________________________________
TASK 38-31-64-000-001
Removal of the Vacuum Generator 37MG
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-64

Page 401
May 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 101-106, 901-901,
38-31-64-991-001 Fig. 401
**ON A/C 107-199, 902-999,
38-31-64-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-64-861-053

(Ref. TASK 24-42-00-861-001).

EFF :

101-199, 901-999, 38-31-64

Page 402
May 01/08

IAC
Subtask 38-31-64-680-051
B. Drain Flush and Disinfect the Waste System

____
is disinfected.
Subtask 38-31-64-865-063-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

EFF :

101-199, 901-999, 38-31-64

Page 403
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
Subtask 38-31-64-010-050
D. Get Access
(1) Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the cargo compartment panels 161DW, 162DW (Ref. TASK 25-55-12-
000-001).
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-64-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-64-991-001-A)

EFF :

101-199, 901-999, 38-31-64

Page 404
Nov 01/07

IAC
Vacuum Generator 37MG
Figure 401/TASK 38-31-64-991-001

R

EFF :

101-106, 901-901, 38-31-64

Page 405
Nov 01/07

IAC
Vacuum Generator 37MG
Figure 401A/TASK 38-31-64-991-001-A

R

EFF :

107-199, 902-999, 38-31-64

Page 406
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-64-020-051
A. Removal of the Vacuum Generator 37MG
_______
YOU DO THIS TASK.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
(1) Disconnect the electrical connectors (1) 37MG-B and (2) 37MG-A.
(4) Remove the bolt (8) and the bonding strap (9).
(5) Remove the clamps (7) and the hose (6).
(6) Remove the clamps (12) and the hose (13).
(8) Remove the vacuum generator (5) 37MG.

EFF :

101-199, 901-999, 38-31-64

Page 407
Nov 01/07
R
IAC
TASK 38-31-64-400-001
Installation of the Vacuum Generator 37MG
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-013 USA MIL-R-46082 TYPE I MIL-S-22473

SEALANT, ANAEROBIC (Ref. 20-31-00)

EFF :

101-199, 901-999, 38-31-64

Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
FR65
Ground Air Supply
38-31-00-100-003 Cleaning of the Waste Holding Tank (for corrective
action)
38-31-00-100-009 Cleaning of the Liquid Level Transmitter (LLT)
Reference Line (for corrective action)
Element, and Clean as Necessary (for corrective
action)
R **ON A/C 101-106, 901-901,
38-31-64-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-64-991-001-A Fig. 401A

EFF :

101-199, 901-999, 38-31-64

Page 409
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-64-860-053
Subtask 38-31-64-865-064-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-64

Page 410
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-64-860-051
(1) Inspect the vacuum line between the vacuum generator and the water
separator for contamination.
NOTE : If contamination is found:

____
- Remove the vacuum line and clean it with warm soapy water.
- Remove and clean the LLT reference line (Ref. TASK 38-31-00-
100-009).
- Service the water separator (Ref. TASK 38-31-67-610-001).
- Clean the waste holding tank (Ref. TASK 38-31-00-100-003).
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-64-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-64-991-001-A)

EFF :

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Page 411
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-64-420-050
A. Installation of the Vacuum Generator 37MG
(1) Put the vacuum generator (5) 37MG in position.
bolts (3).
(4) Put the bonding strap (9) in position and install the bolt (8) the
washer (10) and the nut (11) (Ref. TASK 20-28-00-912-004).
(5) TORQUE the bolts (3) to between to 0.28 m.daN (24.77 lbf.in) and to
0.34 m.daN (30.08 lbf.in).
(6) Put the hose (6) in position and install the clamps (7).
(7) Put the hose (13) in position and install the clamps (12).
condition.
NOTE : Make sure that a correct water drip-loop is formed when the
____
connectors are connected.
(10) Connect the electrical connectors (1) 37MG-B and (2) 37MG-A.
NOTE : Make sure that the connectors are correctly connected and
____
locked in their final position.
Subtask 38-31-64-860-052
_______
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO
HEALTH.

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R
IAC
(2) Pressurize the potable system (Ref. TASK 38-10-00-614-001).
Subtask 38-31-64-865-065-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-64-790-051
D. Leak Test
002).
Subtask 38-31-64-710-050
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In a lavatory: In the vacuum toilet system:

- push the flush switch 51MG. - the vacuum generator 37MG starts to
operate.
5. Close-up
________
Subtask 38-31-64-410-050
A. Close Access
items.
Subtask 38-31-64-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

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Nov 01/07
R
IAC
CHECK - VALVE (3320MM) - REMOVAL/INSTALLATION
_____________________________________________
TASK 38-31-65-000-001
Removal of the Check Valve 3320MM
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-65-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-65-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-65-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-65-865-056-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R

EFF :

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Page 402
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-65-010-050
C. Get Access
(3) Remove the access panel 161DW and 162DW.
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-65-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-65-991-001-A)

EFF :

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Nov 01/07

IAC
Check Valve
Figure 401/TASK 38-31-65-991-001

R

EFF :

101-106, 901-901, 38-31-65

Page 404
Nov 01/07

IAC
Check Valve
Figure 401A/TASK 38-31-65-991-001-A

R

EFF :

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Page 405
Nov 01/07

IAC
R **ON A/C 101-199, 901-999,
Subtask 38-31-65-020-050
A. Removal of the Check Valve 3320MM
_______
YOU DO THIS TASK.
(2) Remove the sleeves (2).
(3) Remove the check valve 3320MM.

EFF :

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Page 406
Aug 01/07

IAC
TASK 38-31-65-400-001
Installation of the Check Valve 3320MM
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-65-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-65-991-001-A Fig. 401A

EFF :

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Page 407
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-65-860-050
(Ref. TASK 24-41-00-861-002).
Subtask 38-31-65-865-057-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

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Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-65-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-65-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-65-420-050
A. Installation of the Check Valve 33200MM
(1) Remove the blanking plugs from the line ends.
(2) Put the check valve 3320 MM in position.
NOTE : Make sure that the check valve is installed in the correct
____
direction of flow.
(3) Install the sleeves (2).
Subtask 38-31-65-710-050
B. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).

EFF :

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5. Close-up
________
Subtask 38-31-65-410-050
A. Close Access
items.
(2) Install the access panel 161DW and 162DW.
Subtask 38-31-65-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 410
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SEPARATOR - WATER (3302MM) - SERVICING
______________________________________
TASK 38-31-67-610-001
Inspect Water Separator and Associated Filter Element, and Clean as Necessary
_______

_______
WATER.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

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Page 301
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific soap
(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-ring 38-31-67 01 -070

5 O-ring 38-31-67 01 -070
5 filter element 38-31-67 01 -090
6 filter element 38-31-67 01 -090
7 basic separator 38-31-67 01 -010
8 cone assembly 38-31-67 01 -010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

EFF :

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May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-106, 901-901,
38-31-67-991-002 Fig. 301
R **ON A/C 107-199, 902-999,
38-31-67-991-002-A Fig. 301A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-67-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-67-680-050
B. Disinfection of the Toilet System
(1) Drain the toilet system (Ref. TASK 38-31-00-680-001).

____
is disinfected.

EFF :

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IAC
Subtask 38-31-67-865-061-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-67-010-052
D. Access to the water separator.
(1) Get access
(a) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001).
(b) Remove the access panel 162DW.
R **ON A/C 101-106, 901-901,
Subtask 38-31-67-020-053
E. Removal of the Water Separator 3302MM
(1) Remove the water separator 3302MM from the waste holding tank
(Ref. TASK 38-31-67-000-001).
(2) Disinfect the water separator with DISINFECTANTS (Material No. 14-
008).
(3) Removal of the Filter Element
(b) Remove the cover (3).
(c) Discard the O-ring (4).
(d) Remove the filter element (5).

EFF :

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Page 305
Nov 01/07

IAC
R **ON A/C 107-199, 902-999,
Subtask 38-31-67-020-053-A
E. Removal of the Water Separator 3302MM
(1) Remove the water separator 3302MM from the waste holding tank
(Ref. TASK 38-31-67-000-001).
(2) Disinfect the water separator with DISINFECTANTS (Material No. 14-
008).
(3) Removal of the Filter Element
(b) Remove the ring (3).
(c) remove the cover (4)
(d) Discard the O-ring (5).
(e) Remove the filter element (6).
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 301/TASK 38-31-67-991-002)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 301A/TASK 38-31-67-991-002-A)

EFF :

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Page 306
Nov 01/07

IAC
Filter Assembly
Figure 301/TASK 38-31-67-991-002

R

EFF :

101-106, 901-901, 38-31-67

Page 307
Nov 01/07

IAC
Filter Assembly
Figure 301A/TASK 38-31-67-991-002-A

R

EFF :

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Page 308
Nov 01/07

IAC
R **ON A/C 101-106, 901-901,
Subtask 38-31-67-140-051
A. Servicing of the Water separator
(1) Clean and inspect the filter housing assembly.
(a) Disinfect the filter element (5) and the filter housing (6) with
DISINFECTANTS (Material No. 14-008).
(b) Clean the filter element (5) and the filter housing (6) with a
solution of soap and hot water and a BRUSH - BRISTLED, STIFF.
(c) Inspect the filter element and the filter housing (6) for good
condition.
(d) If necessary replace the filter element (5).
(2) Clean and inspect the basic separator.
(a) Disinfect the basic separator (7) with DISINFECTANTS (Material

No. 14-008).
(b) Clean the basic separator (7) with a solution of soap and hot
water and a BRUSH - BRISTLED, STIFF.
(c) Inspect the basic separator (7) for good condition.
(d) If necessary replace the basic separator (7).
Subtask 38-31-67-420-052
B. Installation of the Water Separator 3302MM
(1) Install the filter element (5) in the filter housing (6).
(3) Put the cover (3) in position and install the washers (2) and the
screws (1).
(4) Install the water separator 3302MM on the waste holding tank
(Ref. TASK 38-31-67-400-001).

R

EFF :

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Page 309
Nov 01/07

IAC
R **ON A/C 107-199, 902-999,
Subtask 38-31-67-140-051-A
A. Servicing of the Water separator
(1) Clean and inspect the filter housing assembly.
(a) Disinfect the filter element (6) and the filter housing (7) with
DISINFECTANTS (Material No. 14-008).
(b) Clean the filter element (6) and the filter housing (7) with a
solution of soap and hot water and a BRUSH - BRISTLED, STIFF.
(c) Inspect the filter element and the filter housing (7) for good
condition.
(d) If necessary replace the filter element (6).
(2) Clean and inspect the basic separator.
(a) Disinfect the cone assembly (8) with DISINFECTANTS (Material No.
14-008).
(b) Clean the cone assembly (8) with a solution of soap and hot water
and a BRUSH - BRISTLED, STIFF.
(c) Inspect the cone assembly (8) for good condition.
(d) If necessary replace the cone assembly (8).
Subtask 38-31-67-420-052-A
B. Installation of the Water Separator 3302MM
(1) Install the filter element (6) in the filter housing (7).
(3) Put the cover (4) and the ring (3) in position and install the
washers (2) and the screws (1).
(4) Install the water separator 3302MM on the waste holding tank
(Ref. TASK 38-31-67-400-001).

R

EFF :

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Page 310
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-67-710-051
C. Do the test of a toilet unit (Ref. TASK 38-31-00-710-009).
5. Close-up
________
Subtask 38-31-67-410-053
A. Close Access
items.
Subtask 38-31-67-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 311
Nov 01/07

IAC
SEPARATOR - WATER (3302MM) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-67-000-001
Removal of the Water Separator (3302MM)
_______

_______
WATER.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
May 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 14-008
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Element, and Clean as Necessary
**ON A/C 101-106, 901-901,
38-31-67-991-001 Fig. 401
**ON A/C 107-199, 902-999,
38-31-67-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-67-861-051

(Ref. TASK 24-42-00-861-001).

EFF :

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IAC
Subtask 38-31-67-680-051
B. Drain Flush and Disinfect the Waste System.

____
is disinfected.
Subtask 38-31-67-790-050
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-67-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

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Page 403
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-67-010-050
E. Get Access
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-67-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-67-991-001-A)
R **ON A/C 101-106, 901-901,
Subtask 38-31-67-020-050
A. Removal of the Water Separator 3302MM
_______
YOU DO THIS TASK.

EFF :

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Page 404
Nov 01/07

IAC
Water Separator
Figure 401/TASK 38-31-67-991-001

R

EFF :

101-106, 901-901, 38-31-67

Page 405
Nov 01/07

IAC
Water Separator
Figure 401A/TASK 38-31-67-991-001-A

R

EFF :

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Page 406
Nov 01/07

IAC
(4) Remove the filter housing assembly (7) from the waste tank (4).
(5) Remove the basic separator (5).
(6) Discard the packing (3).
(7) Disinfect the filter housing assembly (7) and the basic separator (5)
with DISINFECTANTS (Material No. 14-008).
(8) Put a CAP - BLANKING to the open port of the waste tank.
(9) If necessary service the water separator 3302MM (Ref. TASK 38-31-67-
610-001).
R **ON A/C 107-199, 902-999,
Subtask 38-31-67-020-050-A
A. Removal of the Water Separator 3302MM
_______
YOU DO THIS TASK.
(4) Remove the filter housing assembly (6) from the waste tank (4).
(5) Discard the packing (3).
(6) Disinfect the filter housing assembly (6) with DISINFECTANTS

(7) Put a CAP - BLANKING to the open port of the waste tank.
(8) If necessary service the water separator 3302MM (Ref. TASK 38-31-67-
610-001).

EFF :

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Page 407
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
TASK 38-31-67-400-001
Installation of the Water Separator (3302MM)
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 packing 38-31-04 34A-110

EFF :

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Page 408
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R **ON A/C 101-106, 901-901,
38-31-67-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-67-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-67-860-050
42-00-861-001).
001).

EFF :

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Page 409
Nov 01/07

IAC
Subtask 38-31-67-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Page 410
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IAC
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-67-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-67-991-001-A)
R **ON A/C 101-106, 901-901,
Subtask 38-31-67-420-050
A. Installation of the Water Separator 3302MM
(1) Remove the blanking cap from the waste tank (4).
(2) Install the new packing (3) in the waste tank (4).
(3) Install the basic separator (5) in the waste tank (4).
(4) Install the filter housing assembly (7).
(5) Install the V-clamp (6) and TORQUE to between 0.39 and 0.48 m.daN
(34.51 and 42.47 lbf.in).
(7) Install the clamps (1) and tighten.
R **ON A/C 107-199, 902-999,
Subtask 38-31-67-420-050-A
A. Installation of the Water Separator 3302MM
(1) Remove the blanking cap from the waste tank (4).
(2) Install the new packing (3) in the waste tank (4).

EFF :

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Page 411
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IAC
(3) Install the filter housing assembly (6).
(4) Install the V-clamp (5) and TORQUE to between 0.39 and 0.48 m.daN
(34.51 and 42.47 lbf.in).
(6) Install the clamps (1) and tighten.
**ON A/C 101-199, 901-999,
Subtask 38-31-67-790-051
B. Leak Test
002).
installation.
NOTE : The difference between the tests must not be more than 10% of
____
Subtask 38-31-67-710-050
31-00-710-009).
5. Close-up
________
Subtask 38-31-67-410-050
A. Close Access
items.
(2) Install the access panel 162DW

EFF :

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Nov 01/07
R
IAC
Subtask 38-31-67-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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IAC
VALVE - WASTE DRAIN (3340MM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 38-31-71-000-001
Removal of the Waste Drain Valve 3340MM
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-31-74-000-001 Removal of the Waste Tank Drain Line
R **ON A/C 101-106, 901-901,
38-31-71-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-71-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-71-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-71-680-050
B. Drain the waste holding tank 3300MM (Ref. TASK 38-31-00-680-001).
Subtask 38-31-71-790-050
test (Ref. TASK 38-31-00-790-002).

EFF :

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IAC
Subtask 38-31-71-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Page 403
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IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-71-010-050
E. Get Access
(3) Open the access panel 162DW.
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-71-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-71-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-71-020-050
A. Removal of the Waste Drain Valve 3340MM
_______
YOU DO THIS TASK.
(1) Remove the tank drain line (10) (Ref. TASK 38-31-74-000-001).
(3) Remove the bolt (1) .
(4) Remove the control lever (5).
(5) Remove the nuts (8) and washers (7) and bolts (6).
(6) Remove the waste drain valve 3340MM (9) and discard the o ring (4).

EFF :

101-199, 901-999, 38-31-71

Page 404
Nov 01/07

IAC
Waste Drain Valve
Figure 401/TASK 38-31-71-991-001

R

EFF :

101-106, 901-901, 38-31-71

Page 405
Nov 01/07

IAC
Waste Drain Valve
Figure 401A/TASK 38-31-71-991-001-A

R

EFF :

107-199, 902-999, 38-31-71

Page 406
Nov 01/07

IAC

EFF :

101-199, 901-999, 38-31-71

Page 407
Nov 01/07
R
IAC
TASK 38-31-71-400-001
Installation of the Waste Drain Valve 3340MM
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 Packing 38-31-04 32 -070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-31-74-400-001 Installation of the Waste Tank Drain Line

EFF :

101-199, 901-999, 38-31-71

Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-106, 901-901,
38-31-71-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-71-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-71-860-050
(1) Make sure that the aircraft electrical ciruits are energized
(Ref. TASK 24-41-00-861-002).
001).
Subtask 38-31-71-865-063
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R

EFF :

101-199, 901-999, 38-31-71

Page 409
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-71-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-71-991-001-A)

EFF :

101-199, 901-999, 38-31-71

Page 410
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-71-420-050
A. Installation of the Waste Drain Valve 3340MM
(2) Install a new Packing (4).
(3) Put the waste drain valve 3340 MM (9) in position.
(4) Install the bolts (6), the washers (7) and the nuts (8).
(5) Put the control lever (5) in position.
(6) Install the bolt (1).
(8) Install the waste drain line (10) (Ref. TASK 38-31-74-400-001).
Subtask 38-31-71-865-065
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-71

Page 411
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-71-790-051
C. Do this Leak Test
(1) Make sure that the drain cap 3345MM is close.
(2) Put the drain lever 3341MM to the drain position.
(3) Fill the waste tank with approximately 10 l of water.
(4) Examine the waste drain valve 3340MM and the valve attachments for
leaks.
(5) Leaks are not permitted.
(6) Drain the waste holding tank (Ref. TASK 38-31-00-680-001)
Subtask 38-31-71-613-050
D. Service the waste holding tank 3300MM (Ref. TASK 12-16-38-613-001).

EFF :

101-199, 901-999, 38-31-71

Page 412
Nov 01/07

IAC
5. Close-up
________
Subtask 38-31-71-410-050
A. Close Access
items.
Subtask 38-31-71-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

101-199, 901-999, 38-31-71

Page 413
Nov 01/07

IAC
VALVE - WASTE DRAIN LINE (3345MM) - REMOVAL/INSTALLATION
________________________________________________________
**ON A/C 101-199, 901-999,
TASK 38-31-72-000-001
Removal of the Waste Drain-Line Valve (3345MM)
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

022-099, 101-199, 901-999, 38-31-72

Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-106, 901-901,
38-31-72-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-72-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-72-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-72-680-050
B. Drain the waste holding tank 3300MM. (Ref. TASK 38-31-00-680-001)

EFF :

101-199, 901-999, 38-31-72

Page 402
Nov 01/07

IAC
Subtask 38-31-72-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-72

Page 403
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-72-010-050
D. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the waste service
panel 172AR.
(2) Open the waste service panel 172AR.
(3) Open the waste outlet cover.
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-72-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-72-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-72-020-050
A. Removal of the Waste Drain-Line Valve 3345MM
_______
YOU DO THIS TASK.
(2) Remove the waste drain-line valve 3345MM (1).

EFF :

101-199, 901-999, 38-31-72

Page 404
Nov 01/07

IAC
Waste Drain-line valve
Figure 401/TASK 38-31-72-991-001

R

EFF :

101-106, 901-901, 38-31-72

Page 405
Nov 01/07

IAC
Waste Drain-Line Valve
Figure 401A/TASK 38-31-72-991-001-A

R

EFF :

107-199, 902-999, 38-31-72

Page 406
Nov 01/07

IAC
TASK 38-31-72-400-001
Installation of the Waste Drain-Line Valve (3345MM)
_______

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 O-ring 38-31-04 32 -031

EFF :

101-199, 901-999, 38-31-72

Page 407
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R **ON A/C 101-106, 901-901,
38-31-72-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-72-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-72-860-050
001).

EFF :

101-199, 901-999, 38-31-72

Page 408
Nov 01/07

IAC
Subtask 38-31-72-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-72

Page 409
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-72-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-72-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-72-420-050
A. Installation of the Waste Drain-Line Valve 3345MM
(2) Install the new O-ring (3) in the flange of the waste drain-line
valve 3345MM (1).
_______
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
HEAT.

_______
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
(3) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (2).

EFF :

101-199, 901-999, 38-31-72

Page 410
Nov 01/07

IAC
(4) Put the drain-line valve 3345MM (1) in position.
(5) Install the screws (2).
Subtask 38-31-72-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-72

Page 411
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-72-613-050
C. Service the Waste Holding Tank
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Fill the waste holding tank 3300MM with 13.5 l (3.5662 USgal) of
5. Close-up
________
Subtask 38-31-72-410-050
A. Close Access
(1) Examine the drain valve and make sure that there are no leaks, leaks
are not permitted.
items.
Subtask 38-31-72-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-199, 901-999, 38-31-72

Page 412
Aug 01/07

IAC
**ON A/C 022-099, 101-199, 901-999,
TASK 38-31-72-960-001
Replacement of the Packings of the Waste Drain Valve (3345MM)

_______
WATER.
CAUTION : MAKE SURE THAT THE INSULATION DOES NOT STOP THE OPERATION OF THE
_______
VALVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-008

LUBRICANT, O-RING (Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

022-099, 101-199, 901-999, 38-31-72

Page 413
May 01/08

IAC
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 packing 38-31-72 01B-160

4 packing 38-31-72 01B-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R **ON A/C 022-099, 101-106, 901-901,
38-31-72-991-002 Fig. 402
R **ON A/C 107-199, 902-999,
38-31-72-991-002-A Fig. 402A
**ON A/C 022-099, 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-72-861-052

(Ref. TASK 24-42-00-861-001).

EFF :

022-099, 101-199, 901-999, 38-31-72

Page 414
Nov 01/07

IAC
Subtask 38-31-72-010-052
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the waste service
panel 172AR.
(3) Open the waste outlet cover.
Subtask 38-31-72-860-051
(2) Disinfect the Toilet System

(3) Remove the drain hose which you used for for the draining procedure.
4. Procedure
_________
R **ON A/C 022-099, 101-106, 901-901,
(Ref. Fig. 402/TASK 38-31-72-991-002)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 402A/TASK 38-31-72-991-002-A)

EFF :

022-099, 101-199, 901-999, 38-31-72

Page 415
Nov 01/07

IAC
Waste Drain Valve 3345MM
Figure 402/TASK 38-31-72-991-002

R

EFF :

022-099, 101-106, 901-901, 38-31-72

Page 416
Nov 01/07

IAC
Waste Drain Valve 3345MM
Figure 402A/TASK 38-31-72-991-002-A

R

EFF :

107-199, 902-999, 38-31-72

Page 417
Nov 01/07

IAC
R **ON A/C 022-099, 101-199, 901-999,
Subtask 38-31-72-960-050
A. Replacement of the packings
(1) Removal of the Packings
(a) Remove and discard the packing (2) from the inner flap (1).
(b) Remove and discard the packing (4) from the cap (3).
(c) Clean the inner flap (1) and the cap (3) with lint free cotton
cloth MISCELLANEOUS (Material No. 19-003).
(2) Packing Installation
(a) Apply COMMON GREASE (Material No. 04-008) to the new packing (2)
and install it on the inner flap (1).
(b) Apply COMMON GREASE (Material No. 04-008) to the new packing (4)
and install it on the cap (3).
Subtask 38-31-72-790-050
B. Do this Leak Test
(1) Make sure that the inner flap is closed.
(2) Set the drain lever 3341MM to the DRAIN position.
(3) Fill the waste tank with approximately 10 l (2.6416 USgal) of water.
(4) Examine the inner flap and make sure there are no leaks.
(5) Leaks are not permitted.
Subtask 38-31-72-680-052
C. Drain the waste holding tank (Ref. TASK 38-31-00-680-001)
5. Close-up
________
Subtask 38-31-72-613-051
A. Service the waste holding tank 3300MM (Ref. TASK 12-16-38-613-001).

EFF :

022-099, 101-199, 901-999, 38-31-72

Page 418
Aug 01/07

IAC
Subtask 38-31-72-410-051
B. Close Access
items.
Subtask 38-31-72-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

022-099, 101-199, 901-999, 38-31-72

Page 419
Aug 01/07

IAC
CONTROL LEVER - ASSEMBLY (3341MM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-73-000-001
Removal of the Control Lever Unit 3341MM
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-73

Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-106, 901-901,
38-31-73-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-73-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-73-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-31-73-680-050
B. Drain and flush the waste holding tank 3300MM (Ref. TASK 38-31-00-680-
001).

EFF :

101-199, 901-999, 38-31-73

Page 402
Nov 01/07

IAC
Subtask 38-31-73-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-73

Page 403
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-73-010-050
D. Get Access

cargo-compartment door and at the waste service panel 17AR.
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-73-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-73-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-73-020-050
A. Removal of the Control Lever Unit 3341MM
_______
YOU DO THIS TASK.
(2) Remove the bolt (1).
(3) Remove the rod of the control lever unit 3341MM from the shut-off
valve 3340MM.
(4) Remove the nuts (6), the washers (5) and the screws (4).

EFF :

101-199, 901-999, 38-31-73

Page 404
Nov 01/07

IAC
Control Lever Unit
Figure 401/TASK 38-31-73-991-001

R

EFF :

101-106, 901-901, 38-31-73

Page 405
Nov 01/07

IAC
Control Lever Unit
Figure 401A/TASK 38-31-73-991-001-A

R

EFF :

107-199, 902-999, 38-31-73

Page 406
Nov 01/07

IAC
(5) Remove the control lever unit (7).

EFF :

101-199, 901-999, 38-31-73

Page 407
Nov 01/07
R
IAC
TASK 38-31-73-400-001
Installation of the Control Lever Unit 3341MM
_______

_______
WATER.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-013 D TV-53-3507/73

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

101-199, 901-999, 38-31-73

Page 408
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R **ON A/C 101-106, 901-901,
38-31-73-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-73-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-73-860-051
001).

EFF :

101-199, 901-999, 38-31-73

Page 409
Nov 01/07

IAC
Subtask 38-31-73-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-73

Page 410
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-73-860-050

_______
DO NOT SMOKE.
_______
MATERIAL.
_______
- GET MEDICAL AID.
(1) Clean the component interface and/or the adjacent area with CLEANING
AGENTS (Material No. 11-003).
(2) Apply SPECIAL MATERIALS (Material No. 05-013) to the interface of the
control lever unit (7).
(3) Apply SEALANTS (Material No. 09-019) to the bolts (4) and to the
interface surface of the control lever unit (7).
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-73-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-73-991-001-A)

EFF :

101-199, 901-999, 38-31-73

Page 411
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-73-420-050
A. Installation of the Control Lever Unit 3341MM
(1) Put the control lever unit (7) in position.
(2) Put the rod of the control lever 3341MM (7) in position.
(3) Install the screws (4), the washers (5) and the nuts (6).
(4) Install the bolt (1).
Subtask 38-31-73-210-050
B. Inspection
(1) Make sure that the drain valve is completely opened when the control
lever 3341MM (7) is in the DRAIN position.
(2) Make sure that the drain valve is completely closed when the control
lever 3341MM (7) is in the NORMAL position.
Subtask 38-31-73-613-050
C. Fill the waste holding tank 3300MM with 13.5 l (3.5662 USgal) of

EFF :

101-199, 901-999, 38-31-73

Page 412
Nov 01/07
R
IAC
5. Close-up
________
Subtask 38-31-73-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-73

Page 413
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-73-410-050
B. Close Access
items.
(2) Close the access panel 162DW.
(3) Close the waste service panel 172AR.
Subtask 38-31-73-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 901-999, 38-31-73

Page 414
Nov 01/07

IAC
DRAIN LINE - TANK - REMOVAL/INSTALLATION
________________________________________
TASK 38-31-74-000-001
Removal of the Waste Tank Drain Line
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

101-199, 901-999, 38-31-74

Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-74-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-74-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-74-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-74-680-050
B. Drain the waste holding tank 3300 MM (Ref. TASK 38-31-00-680-001).
Subtask 38-31-74-790-050
test (Ref. TASK 38-31-00-790-002).

EFF :

101-199, 901-999, 38-31-74

Page 402
Nov 01/07

IAC
Subtask 38-31-74-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

101-199, 901-999, 38-31-74

Page 403
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
Subtask 38-31-74-010-050
E. Get Access

cargo-compartment door Z826 and at the waste service panel 172AR.
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-74-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-74-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-74-020-050
A. Removal of the Waste Tank-Drain Line
_______
YOU DO THIS TASK.
(1) Remove the quick-coupler clamp (1).
(2) Move the sleeve (2) to the rear.
(4) Remove the nuts (10) and washers (9) and bolts (8).
(5) Remove the bonding strap (7).
(6) Remove the tank drain line (5).

EFF :

101-199, 901-999, 38-31-74

Page 404
Nov 01/07

IAC
Waste Tank Drain Line
Figure 401/TASK 38-31-74-991-001

R

EFF :

101-106, 901-901, 38-31-74

Page 405
Nov 01/07

IAC
Waste Tank Drain Line
Figure 401A/TASK 38-31-74-991-001-A

R

EFF :

107-199, 902-999, 38-31-74

Page 406
Nov 01/07

IAC

EFF :

101-199, 901-999, 38-31-74

Page 407
Nov 01/07
R
IAC
TASK 38-31-74-400-001
Installation of the Waste Tank Drain Line
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 O-rings 38-31-04 32 -030

6 O-ring 38-31-04 32 -070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power

EFF :

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Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 101-106, 901-901,
38-31-74-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-74-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-74-860-050
(Ref. TASK 24-41-00-861-002).
001).

EFF :

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Page 409
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IAC
Subtask 38-31-74-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Page 410
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IAC
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-74-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-74-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-74-420-050
A. Installation of the Waste Tank-Drain Line
(2) Install the New O-rings:
(a) For aircraft without freezing protection no the tank drain line:
1
_ Install the O-ring (6) in the groove of the tank drain line.
2
_ Put the tank drain line (5) in position.
3
_ Install the bolts (8) and washers (9) and nuts (10), do not
tighten them at this time.
4
_ Install the bonding strap (7) (Ref. TASK 20-28-00-912-004).
5
_ Install a new O-rings (4) on the tank drain line (5) and on
the sleeve (3).
(b) For aircraft with freezing protection on the tank drain line:
1
_ Install the O-ring (6) in the groove of the tank drain line.
2
_ Put the tank drain line (5) in position.

EFF :

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Page 411
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IAC
3
_ Install the bolts (8) and washers (9) and nuts (10), do not
tighten them at this time.
4
_ Install the bonding strap (7) (Ref. TASK 20-28-00-912-004).
5
_ Install a new O-rings (4) on the tank drain line (5) and on
the sleeve (3).
(3) Move the sleeve (2) into position.
(4) Install the quick-coupler clamp (1).
(5) Tighten the bolts and nuts on the tank drain line (5).
Subtask 38-31-74-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

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Page 412
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-74-790-051
C. Leak Test
002).
installation.
____
Subtask 38-31-74-613-050
D. Service the waste holding tank (Ref. TASK 12-16-38-613-001).
5. Close-up
________
Subtask 38-31-74-410-053
A. Close Access
items.

EFF :

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Page 413
Nov 01/07

IAC
Subtask 38-31-74-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 414
Nov 01/07

IAC
FLUSH LINE - TANK - REMOVAL/INSTALLATION
________________________________________
TASK 38-31-75-000-001
Removal of the Tank Flush Line
_______

_______
WATER.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps/plugs

No specific container 3 l (0.7925 USgal)

EFF :

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Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-75-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-75-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-75-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-75-010-050
B. Get Access
(2) Put an ACCESS PLATFORM 2M (6 FT) below the access door of the AFT
cargo-compartment.
(3) Remove the access panels 161DW, 162DW from the aft wall of the AFT
cargo-compartment.

EFF :

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IAC
Subtask 38-31-75-680-050
C. Drain the waste-holding tank (Ref. TASK 38-31-00-680-001)
(1) Put a WARNING NOTICE on the toilet servicing panel and in the
lavatories to tell persons not to use the toilets.
Subtask 38-31-75-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R

EFF :

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Page 403
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-75-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-75-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-75-020-050
A. Removal of the Tank Flush Line
(1) Remove the nuts (9), the washers (10) and (12), the screws (13) and
the clamps (11).
(2) Put a container below the flush lines to collect the unwanted fluid.
(3) Remove the flush lines (3) from the connections (4).
(4) Remove the two check valves (2).
(5) Remove the flush lines (1) and (5) from the T-shaped union (6).
(6) Remove the flush line (7) from the connection (8) at the servicing
panel and remove the T-shaped union (6).
(7) Put blanking caps/plugs on the removed check valves (2), the waste
tank connections (4), the disconnected line ends and the servicing
panel connection (8).

R

EFF :

101-199, 901-999, 38-31-75

Page 404
Nov 01/07

IAC
Flush Lines of the Waste Tank
Figure 401/TASK 38-31-75-991-001

R

EFF :

101-106, 901-901, 38-31-75

Page 405
Nov 01/07

IAC
Flush Lines of the Waste Tank
Figure 401A/TASK 38-31-75-991-001-A

R

EFF :

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Page 406
Nov 01/07

IAC
TASK 38-31-75-400-001
Installation of the Tank Flush Line
_______

_______
WATER.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-75-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-75-991-001-A Fig. 401A

EFF :

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Page 407
Nov 01/07

IAC
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-75-860-050
(Ref. TASK 24-41-00-861-002).
001).
Subtask 38-31-75-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,

EFF :

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Page 408
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-75-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-75-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-75-420-050
A. Installation of the Tank Flush Line
(3) Remove the blanking caps/plugs from the parts as you do the
procedure.
(4) Install the flush lines (3) on the connections (4) at the top of the
waste tank.
(5) Install the two check valves (2) on the flush lines (3).
NOTE : Make sure that the arrow on each of the check valves points to
____
the tank 3300MM.

EFF :

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Page 409
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IAC
(6) Install the flush lines (1) and (5) and the T-shaped union (6).
(7) Install the flush line (7) between the T-shaped union (6) and the
connection (8) at the servicing panel.
(8) Put the clamps (11) in position on the flush lines (1) and (7) and
install the screws (13), the washers (10) and (12) and the nuts (9).
NOTE : The thin washers (12) go below the head of the screws (13).
____
Subtask 38-31-75-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,


EFF :

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Page 410
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
Subtask 38-31-75-613-051
C. Fill the waste water tank 3300MM (Ref. TASK 12-16-38-613-001).
5. Close-up
________
Subtask 38-31-75-410-050
A. Close Access
(1) Make sure that the flush lines do not leak.
items.
(3) Install the access panels 161DW, 162DW on the aft wall of the AFT
cargo-compartment.
Subtask 38-31-75-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 411
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IAC
CHECK VALVE - FLUSH LINE (3322MM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-76-000-001
Removal of the Flush Line Check Valves 3322MM/3323MM
_______

_______
WATER.
_______
NOTE : The removal of the Forward flush line check valve is given. The
____
procedure is the same for the Aft check valve.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-76-991-001 Fig. 401
R **ON A/C 107-199, 902-999,
38-31-76-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-76-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-31-76-010-050
B. Get Access
compartment door Z826.
(3) Open the access panel 161DW, 162DW.
Subtask 38-31-76-680-050
C. Drain and flush the waste tank 3300 MM (Ref. TASK 38-31-00-680-001).

EFF :

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Page 402
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IAC
Subtask 38-31-76-865-059-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-76-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-76-991-001-A)

EFF :

101-199, 901-999, 38-31-76

Page 403
Nov 01/07

IAC
Flush Line Check-Valve
Figure 401/TASK 38-31-76-991-001

R

EFF :

101-106, 901-901, 38-31-76

Page 404
Nov 01/07

IAC
Flush Line Check-Valve
Figure 401A/TASK 38-31-76-991-001-A

R

EFF :

107-199, 902-999, 38-31-76

Page 405
Nov 01/07

IAC
R **ON A/C 101-199, 901-999,
Subtask 38-31-76-020-050
_______
YOU DO THIS TASK.
(1) Remove the pipe unions (1).
(2) Remove the check valve 3322MM (2).

EFF :

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Page 406
Aug 01/07

IAC
TASK 38-31-76-400-001
Installation of the Flush Line Check Valves 3322MM/3323MM
_______

_______
WATER.
NOTE : The installation of the Forward check valve 3322MM is given. The
____
procedure is the same for the Aft check valve 3323MM.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 101-106, 901-901,
38-31-76-991-001 Fig. 401

EFF :

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Page 407
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 107-199, 902-999,
38-31-76-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 38-31-76-860-050
(Ref. TASK 24-41-00-861-002).
001).
Subtask 38-31-76-865-060-A
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,

EFF :

101-199, 901-999, 38-31-76

Page 408
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-106, 901-901,
(Ref. Fig. 401/TASK 38-31-76-991-001)
R **ON A/C 107-199, 902-999,
(Ref. Fig. 401A/TASK 38-31-76-991-001-A)
**ON A/C 101-199, 901-999,
Subtask 38-31-76-420-050
(1) Put the flush line check valve 3322MM (2) in position.
NOTE : Make sure that the check valve is installed in the correct
____
direction of flow.
(2) Remove the blanking plugs, connect the pipe unions (1) and tighten
them.

EFF :

101-199, 901-999, 38-31-76

Page 409
Nov 01/07

IAC
Subtask 38-31-76-865-061-A
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

R
**ON A/C 101-199, 901-999,
Subtask 38-31-76-613-050
C. Service the waste tank 3300MM (Ref. TASK 12-16-38-613-001).
NOTE : Make sure that the pipe unions of the check valve do not leak.
____

EFF :

101-199, 901-999, 38-31-76

Page 410
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IAC
5. Close-up
________
Subtask 38-31-76-410-050
A. Get Access
items.
(3) Close the access panel 161DW, 162DW.
Subtask 38-31-76-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

101-199, 901-999, 38-31-76

Page 411
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IAC
WASTE WATER DRAIN - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
The waste-water drain system disposes of the waste water from the lavatory
washbasins and the galley sinks.
The system has:
- washbasin drain assemblies in the lavatories and galleys,
- drain valves in the sanitary unit cabinets,
- drain lines and the heated drain masts.
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)
A. Drain Assembly
The lavatory washbasins have a drain valve assembly. This drain valve
assembly has a valve body with drain and overflow connections, control
cable and control knob. The control cable connects the valve to the
control knob.
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
A. Drain Assembly
The lavatory washbasins have a drain valve assembly which is permanently
open. This drain valve assembly has a valve body with drain connection. A
hose connects the overflow at the top of the washbasin to the drain hose
downstream of the drain valve assembly.
**ON A/C ALL
B. Drain Valve
The drain valves, which are installed in the drain lines, have a valve
body with inlet/outlet connections, and a diaphragm. The valves prevent
leakage of cabin air through the drain lines.
The valves also have a backflow prevention device.

EFF :

ALL 38-32-00

Page 1
Feb 01/07

IAC
R Waste-Water Drain System - Component Location
Figure 001

EFF :

ALL 38-32-00

Page 2
Nov 01/01

IAC
Waste-Water Drain - Functional Diagram
Figure 002

R

EFF :

001-012, 014-099, 38-32-00

Page 3
May 01/06

IAC
Waste-Water Drain - Functional Diagram
Figure 002A

R

EFF :

101-199, 901-999, 38-32-00

Page 4
Feb 01/07

IAC
C. Drainmast
Waste water is discarded to the outside through two drainmasts, which are
installed on the lower fuselage shell (Ref: 30-71-00). A mixture of cabin
differential pressure and gravity moves the waste water to the
drainmasts. Each drainmast has a drain tube, integrated electrical
heating-elements, and a flange for the installation of the drainmast.
4. Operation
_________
**ON A/C 001-012, 014-099,
A. Drain Assembly
The lavatory washbasins have a drain valve assembly (which is installed
on the bottom of the bowl) for the drainage of the waste water. The drain
valve has a valve body with connections for drain lines and the sink
overflow line. A control cable connects a poppet to a control knob on the
back of the sink. you turn the knob to the right to close the valve and
to the left to open the valve.
R **ON A/C 101-199, 901-999,
A. Drain Assembly
The lavatory washbasins have a drain valve assembly (which is installed
on the bottom of the bowl) for the drainage of the waste water. The drain
valve has a valve body with the connection for the drain line. The sink
overflow is connected to the drain line downstream of the drain valve
assembly. The drain valve is permanently open, a plug (which is installed
in the drain valve assembly) allows the waste water to drain when you
pull it out.
**ON A/C ALL
B. Drain Valve
The drain valves, which are installed in the drain lines, open only when
a certain amount of water is collected. This prevents a continuous
leakage of cabin air.
The backflow prevention device which is integrated in the drain valves
prevents backflow of water through the out let side of the valves.

EFF :

ALL 38-32-00

Page 5
Feb 01/07

IAC
C. Drainmast (Heated) (Ref: 30-71-00)
The pressure difference between the cabin and the drainmasts outlet
discards the waste water through the drainmasts in flight. Gravity
discards the waste water through the drainmasts on the ground. The two
masts have integrated electrical heating-elements to prevent the water
from freezing during high-altitude flights or during cold weather. The
heating elements are connected to the aircraft electrical network.

EFF :

ALL 38-32-00

Page 6
May 01/06

IAC
WASTE WATER DRAIN - ADJUSTMENT/TEST
___________________________________
TASK 38-32-00-710-002
Operational Test of the Waste/Water Drain System
NOTE : The operational test in a lavatory is given. The procedure is the same
____
for all the other lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific shutoff valve assembly
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 38-32-00-861-051

EFF :

ALL 38-32-00

Page 501
Nov 01/07

IAC
Subtask 38-32-00-010-050
B. Get Access
R Subtask 38-32-00-865-054-C
R C. Make sure that this(these) circuit breaker(s) is(are) closed:
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,

EFF :

ALL 38-32-00

Page 502
Aug 01/07

IAC
**ON A/C ALL
Subtask 38-32-00-860-054
(2) Install the shutoff valve assembly in the relevant drain mast.
(3) Put the open end of the hose in a container.
(4) Close the shutoff valve assembly at the drain mast.

R
Subtask 38-32-00-865-051
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R 2000VU WASTE WIP-DRAINMAST-FWD 1DU E01
R **ON A/C 101-199,
R 2000VU WASTE WIP-DRAINMAST-FWD 1DU B03
R **ON A/C 901-999,
R **ON A/C 001-012, 014-099,
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU D04

EFF :

ALL 38-32-00

Page 503
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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-027, 101-199, 901-999,
Subtask 38-32-00-710-051
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

2. At the drain mast: At the drain mast:

- open the shutoff valve - water drains from the drain valve.
assembly.
3. At the drain mast:

- close the shutoff valve
assembly.
4. In the lavatory:
- close the washbasin drain
valve.
- operate the water faucet until
the washbasin is full.
- mark the water level.

- examine the water level after 5 - the water level in the washbasin has
min. not changed.

EFF :

ALL 38-32-00

Page 504
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- open the drain valve and let - water drains from the washbasin.
some water drain away. - the drain lines are filled.

- mark the new water level.
- examine the water level after 5 - the water level has not changed.
min.
8. At the drain mast: In the lavatory:

- open the shutoff valve - water drains from the washbasin.
assembly.
- examine the rate of water flow - examine the rate of water flow from
from the drain mast. the washbasin.
**ON A/C 028-099,
Subtask 38-32-00-710-051-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

2. At the drain mast: At the drain mast:

- open the shutoff valve - water drains from the drain valve.
assembly.
3. At the drain mast:

- close the shutoff valve
assembly.
4. In the lavatory:
- push the drain plug in the
washbasin to close the drain
valve.
- operate the water faucet until
the washbasin is full.
- mark the water level.

R

EFF :

ALL 38-32-00

Page 505
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- examine the water level after 5 - the water level in the washbasin has
min. not changed.

- pull the drain plug to open the - water drains from the washbasin.
drain valve and let some water - the drain lines are filled.
drain away.

- mark the new water level.
- examine the water level after 5 - the water level has not changed.
min.
8. At the drain mast: In the lavatory:

- open the shutoff valve - water drains from the washbasin.
assembly.
- examine the rate of water flow - examine the rate of water flow from
from the drain mast. the washbasin.
**ON A/C ALL
5. Close-up
________
Subtask 38-32-00-613-053
A. Fill the potable water system (Ref. TASK 12-15-38-613-001).
Subtask 38-32-00-410-054
B. Close Access
(1) Remove the hose and shutoff valve assembly from the drain mast.
items.

EFF :

ALL 38-32-00

Page 506
Aug 01/07
R
IAC
Subtask 38-32-00-865-052
breaker(s):
R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R 2000VU WASTE WIP-DRAINMAST-FWD 1DU E01
R **ON A/C 101-199,
R **ON A/C 901-999,
R **ON A/C 001-012, 014-099,
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU D04
R **ON A/C 101-199, 901-999,
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
R **ON A/C ALL
Subtask 38-32-00-862-051
D. De-energize the aircraft electrical network (Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-32-00

Page 507
Aug 01/07

IAC
WASTE WATER DRAIN - CLEANING/PAINTING
_____________________________________
TASK 38-32-00-100-001
Cleaning of the Waste Water Drain Lines
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific drain hose assembly

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific vinegar
No specific water
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-32-00-991-001 Fig. 701

EFF :

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Page 701
Nov 01/07

IAC
3. __________
Job Set-up
Subtask 38-32-00-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-00-010-052
B. Get Access
(1) Get access to the lavatories and galleys.
(2) Make sure that the waste water drains of the washbasins and the
galleys sinks are open.
4. Procedure
_________
Subtask 38-32-00-110-050
A. Cleaning of the Waste Water Drain Lines

(Ref. Fig. 701/TASK 38-32-00-991-001)
_______
YOU DO THIS TASK.
(1) Put the small hose end of the drain hose assembly in drain line of
each drain mast.
NOTE : You must make sure that all connections of the waste water
____
system are tightened. If the connections are loose liquid will
flow into the lower fuselage.
You must make sure that the hose end of the drain hose
assembly is installed in the drain mast. If the hose end is
installed over the drain mast, the liquid will flow back into
the lower fuselage.
(2) Put the end of the hose assemblies in a container.
(3) Close the shutoff valve on the drain hose assemblies.
(4) Make a solution of 5% vinegar and water (1 l (0.2641 USgal) of

vinegar with 19 l (5.0192 USgal) of water).

EFF :

ALL 38-32-00

Page 702
Nov 01/07
R
IAC
Cleaning of the Waste Water Drain Lines
Figure 701/TASK 38-32-00-991-001

EFF :

ALL 38-32-00

Page 703
Feb 01/96

IAC
R (5) In the Galleys
R (a) Clean the Drain Lines of the Beverage Maker, Coffee Maker,
R Combi-Brewer or Water Boiler/Heater
R 1
_ Slowly fill the sink of the galley equipment which is
R installed in the FWD and AFT galley with the mixture until it
R is full.
R 2
_ Make sure that the mixture does not fill the washbasin in the
R FWD or AFT lavatory.
R 3
_ Let the mixture stay in the system for 1 hour.
R 4
_ After 1 hour open the shutoff valves of the drain hose
R assemblies and drain the system.
R 5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
R water.
R (b) Clean the Drain Lines of the Galley Sink
R 1
_ Slowly fill the sink of the FWD and AFT galley with the
R mixture until it is full.
R 2
_ Make sure that the mixture does not fill the washbasin in the
R FWD or AFT lavatory.
R 3
_ Let the mixture stay in the system for 1 hour.
R 4
_ After 1 hour open the shutoff valve of the drain hose
R assemblies and drain the system.
R 5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
R water.
R (6) If necessary, remove the drain hose assemblies from the drain masts.
R (7) In the Lavatories
R (8) Make sure that the shutoff valve on the drain hose assemblies is
R closed.
R
R (a) Slowly fill the washbasin of the FWD and AFT lavatories with the
R mixture until it is full.
R

EFF :

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Page 704
May 01/04

IAC
(b) Let the mixture stay in the system for 1 hour.
(c) After 1 hour open the shutoff valves of the drain hose assemblies
and drain the system.
(9) Flush the wastewater lines with 5 l (1.3208 USgal) of clean water.
(10) Remove the drain hose assemblies from the drain masts.
5. Close-up
________
Subtask 38-32-00-410-053
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-862-052

(Ref. TASK 24-42-00-862-001).
Subtask 38-32-00-942-050
C. Put the system back to the serviceable condition.

EFF :

ALL 38-32-00

Page 705
Nov 01/04
R
IAC
R TASK 38-32-00-100-001- 01
R Cleaning of the Waste Water Drain Lines with Compressed Air
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 AIR COMPRESSED SOURCE 0.3 TO 0.7 BAR (5 TO 10 PSI) -

R REGULATED, FILTERED, DRY
R No specific 1 CONTAINER 1 L (1/4 USGAL)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 24-42-00-862-001 De-energize the Ground Service Network Supplied from
R the External Power
R 38-32-00-100-001 Cleaning of the Waste Water Drain Lines
R AMM 38320010000300 (for corrective action)
R 38-32-00-991-003 Fig. 702
R 3. __________
Job Set-up
R Subtask 38-32-00-861-055

R (Ref. TASK 24-42-00-861-001).

EFF :

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Page 706
May 01/05

IAC
R Subtask 38-32-00-860-055
R B. Aircraft Maintenance Configuration
R (1) Put a AIR COMPRESSED SOURCE 0.3 TO 0.7 BAR (5 TO 10 PSI) - REGULATED,
R FILTERED, DRY in position at the drain valve.
R (2) Install an applicable adaptor into the drain mast.
R (3) Attached the air source to the adaptor.
R Subtask 38-32-00-010-055
R C. Get access to the blocked sink.

R (Ref. Fig. 702/TASK 38-32-00-991-003)
R (1) Put a CONTAINER 1 L (1/4 USGAL) under the drain valve.
R (2) Loosen the clamps (2) at the inlet hose (1) and outlet hose (4) of
R the valve (3).
R (3) Examine the drain valve for blockage, if the valve is blocked
R (a) If the valve is blocked, clean the valve (Ref. AMM

R 38320010000300).
R Subtask 38-32-00-941-053
R D. Put the warning notices in position in the galley to tell persons not to
R use the galley.
R 4. Procedure
_________
R (Ref. Fig. 702/TASK 38-32-00-991-003)
R Subtask 38-32-00-100-051
R A. Clean the Waste Drain Lines
R (1) Put a cloth around the drain line to protect the area from unwanted
R matter that can come out of the line.
R (2) Operate the air compressed source and blow the lines through with 0.4
R Bar (6.0psi) from the drain mast in the direction of the drain valve.
R (3) Put a cloth at the sink to protect the area from unwanted matter that
R can come out of the sink.

EFF :

ALL 38-32-00

Page 707
May 01/05

IAC
R Galley Drain Valve
R Figure 702/TASK 38-32-00-991-003

EFF :

ALL 38-32-00

Page 708
May 01/05

IAC
(4) Operate the air compressed source and blow the lines through with 0.4
Bar (6.0psi) from the inlet line at the drain valve in the direction
of the sink.
(5) If necessary clean the waste water drain lines with vinegar
(Ref. TASK 38-32-00-100-001).
5. Close-up
________
R Subtask 38-32-00-410-059
R A. Installation of the Drain Lines

R (Ref. Fig. 702/TASK 38-32-00-991-003)
R (1) Put the inlet hose (1) in position on the valve (3) and install the
R clamp (2).
R (2) Put the outlet hose (4) in position on the valve (3) and install the
R clamp (2).
R items.
Subtask 38-32-00-942-053
B. Remove the ground support and maintenance equipment, the special and
Subtask 38-32-00-862-055

(Ref. TASK 24-42-00-862-001)

EFF :

ALL 38-32-00

Page 709
Aug 01/06

IAC
R **ON A/C 101-199, 901-999,
TASK 38-32-00-100-002
Cleaning of the Filter-Element of the Washbasin Drain-Valve Assembly
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hooks
No specific vinegar
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-32-42 02C-080

3 filter 38-32-42 02C-090
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-32-00-991-002 Fig. 703

R

EFF :

101-199, 901-999, 38-32-00

Page 710
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 38-32-00-861-053

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-00-010-053
B. Removal of the Filter

(Ref. Fig. 703/TASK 38-32-00-991-002)
(2) Remove the filter from the waste water-drain assembly
(a) Remove the stopper (5).
(b) Remove the strainer plug (1).
(c) If you cannot remove the strainer plug (1) easily, use two hooks
opposite of each other and pull it out.
(d) Remove the filter (3).
(e) Remove and discard the O-ring (2).
4. Procedure
_________
Subtask 38-32-00-110-051
A. Clean the Filter of the Waste Water-Drain Assembly

(Ref. Fig. 703/TASK 38-32-00-991-002)
_______
YOU DO THIS TASK.
(1) Put the filter (3) of the waste water drain-assembly in vinegar for
(2) Clean the filter (3) with clean water.
(3) Use dry compressed air to fully dry the filter.
(4) Examine the filter for damage, if necessary replace the filter (3).

R

EFF :

101-199, 901-999, 38-32-00

Page 711
Feb 01/07

IAC
Filter of the Waste Water Drain - Assembly
Figure 703/TASK 38-32-00-991-002

R

EFF :

101-199, 901-999, 38-32-00

Page 712
Feb 01/07

IAC
5. Close-up
________
Subtask 38-32-00-410-055
A. Installation of the Filter in the Waste Water Drain-Assembly

(Ref. Fig. 703/TASK 38-32-00-991-002)
(1) Make sure that the waste water drain-assembly is clean.
(2) Put the filter (3) in position.
(3) Install a new O-ring (2) on the strainer plug (1).
NOTE : The O-ring (2) has a much smaller diameter. You must be very
____
careful when you expands it to install it on the strainer plug
(1).
(4) Install the strainer plug (1) in the waste water drain-assembly.
(5) Install the stopper (5).
items.
Subtask 38-32-00-862-053

(Ref. TASK 24-42-00-862-001).
Subtask 38-32-00-942-051

R

EFF :

101-199, 901-999, 38-32-00

Page 713
Feb 01/07

IAC
R **ON A/C 001-012, 014-099,
TASK 38-32-00-100-003
Cleaning of the Sink Drain Valve (Air Stop Valve)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-32-41-000-001 Removal of the Drain Valve (Air Stop Valve)
38-32-41-400-001 Installation of the Drain Valve (Air Stop Valve)
CMM 383002 (for corrective action)
3. __________
Job Set-up
Subtask 38-32-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-00-010-054
B. Get Access
(2) Remove the sink drain valve (referred to in this task as the drain
valve) (Ref. TASK 38-32-41-000-001).

EFF :

001-012, 014-099, 38-32-00

Page 714
May 01/06

IAC
4. Procedure
_________
Subtask 38-32-00-100-050
A. Clean the Drain Valve
(1) Do the cleaning of the drain valve in the shop:

- For drain valves with the P/N 9350021 or P/N 9350022 (Ref. CMM
383025)
- For drain valves with the P/N ZCV241 (Ref. CMM 383002)
- For drain valves with the P/N FRH340003H or P/N FRH340008F (Ref.
CMM 383030).
NOTE : Airbus recommends that you do the cleaning and test procedure
____
of the drain valve in the shop.
(2) If necessary install the cleaned or a new drain valve (Ref. TASK 38-
32-41-400-001).
5. Close-up
________
Subtask 38-32-00-410-056
A. Close Access
items.
Subtask 38-32-00-862-054

(Ref. TASK 24-42-00-862-001).
Subtask 38-32-00-942-052

EFF :

001-012, 014-099, 38-32-00

Page 715
May 01/06

IAC
**ON A/C 101-199, 901-999,
TASK 38-32-00-100-004
Cleaning of a Blocked Sink Drain - Valve (Air Stop Valve)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
38-32-41-000-001 Removal of the Drain Valve (Air Stop Valve)
38-32-41-400-001 Installation of the Drain Valve (Air Stop Valve)
3. __________
Job Set-up
Subtask 38-32-00-861-056

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-00-010-056
B. Get Access
(2) Remove the sink drain valve (referred to in this task as the drain
valve) (Ref. TASK 38-32-41-000-001).

EFF :

101-199, 901-999, 38-32-00

Page 716
Nov 01/07

IAC
4. Procedure
_________
Subtask 38-32-00-100-052
A. Clean the Drain Valve
(1) Do the cleaning of the drain valve in the shop:

- For drain valves with the P/N 9350021 or P/N 9350022 (Ref. CMM
383025)
- For drain valves with the P/N ZCV241 (Ref. CMM 383002)
- For drain valves with the P/N FRH340003H or P/N FRH340008F (Ref.
CMM 383030).
NOTE : Airbus recommends that you do the cleaning and test procedure
____
of the drain valve in the shop.
(2) If necessary install the cleaned or a new drain valve (Ref. TASK 38-
32-41-400-001).
5. Close-up
________
Subtask 38-32-00-410-058
A. Close Access
items.
Subtask 38-32-00-862-056

(Ref. TASK 24-42-00-862-001).
Subtask 38-32-00-942-054

R

EFF :

101-199, 901-999, 38-32-00

Page 717
Feb 01/07

IAC
VALVE - DRAIN - REMOVAL/INSTALLATION
____________________________________
TASK 38-32-41-000-001
Removal of the Drain Valve (Air Stop Valve)
NOTE : The procedure for the removal of all the drain valves is the same.
____
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific container 2.0 l (0.5283 USgal)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C 001-012, 014-099,
38-32-41-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-32-41-991-001-A Fig. 401A

EFF :

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Page 401
Nov 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-41-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-32-41-865-052-D
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,


EFF :

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Page 402
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

**ON A/C 001-012, 014-099,
Subtask 38-32-41-010-051
C. Get Access
**ON A/C 101-199, 901-999,
Subtask 38-32-41-010-051-A
C. Get Access
(3) Open access panel to the potable water shut off valve.

EFF :

ALL 38-32-41

Page 403
Nov 01/07
R
IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-32-41-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-32-41-991-001-A)
**ON A/C ALL
Subtask 38-32-41-020-050
A. Removal of the Drain Valve 4251MM
(1) Put a container below the drain valve to collect the water.
(2) Loosen the clamps (1) at the top and bottom of the drain valve.
(3) Disconnect the hoses (2) and (6).
(5) Remove the drain valve (5).

R

EFF :

ALL 38-32-41

Page 404
Aug 01/07

IAC
Drain Valve
Figure 401/TASK 38-32-41-991-001

R

EFF :

001-012, 014-099, 38-32-41

Page 405
Aug 01/07

IAC
Drain Valve
Figure 401A/TASK 38-32-41-991-001-A

R

EFF :

101-199, 901-999, 38-32-41

Page 406
Feb 01/07

IAC
TASK 38-32-41-400-001
Installation of the Drain Valve (Air Stop Valve)
NOTE : The procedure for the installation of all the drain valves is the same.
____
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
**ON A/C 001-012, 014-099,
38-32-41-991-001 Fig. 401
**ON A/C 101-199, 901-999,
38-32-41-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-41-860-050
(Ref. TASK 24-41-00-861-002).

EFF :

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Page 407
Nov 01/07

IAC
Subtask 38-32-41-865-053-D
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,


EFF :

ALL 38-32-41

Page 408
Nov 01/07

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-32-41-991-001)
**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 38-32-41-991-001-A)
**ON A/C 001-012, 014-099,
Subtask 38-32-41-420-051
A. Installation of the Drain Valve 4251MM
(1) Put the drain valve (5) in position.
(3) Remove the blanking plugs and install the hoses (2) and (6).
**ON A/C 101-199, 901-999,
Subtask 38-32-41-420-051-A
A. Installation of the Drain Valve 4251MM
(1) Put the drain valve (5) in position.
(3) Remove the blanking plugs and install the hoses (2) and (6).

EFF :

ALL 38-32-41

Page 409
Nov 01/07
R
IAC
(6) Close the access panel to the potable water shut off valve.
**ON A/C ALL
Subtask 38-32-41-865-054-D
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,

EFF :

ALL 38-32-41

Page 410
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C ALL
Subtask 38-32-41-710-050
C. Do the operational test of the water system (Ref. TASK 38-32-00-710-002).
5. Close-up
________
Subtask 38-32-41-410-052
A. Close Access
(1) Remove the container
items.

EFF :

ALL 38-32-41

Page 411
Nov 01/07
R
IAC
VALVE - WASH BASIN DRAIN - REMOVAL/INSTALLATION
_______________________________________________
TASK 38-32-42-000-002
Removal of the Washbasin Drain Valve
NOTE : The removal of a drain valve in a lavatory is given. The procedure is

____
the same for all the lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
38-32-43-000-002 Removal of the Wash Basin Assembly
**ON A/C 001-012, 014-027,
38-32-42-991-005-A Fig. 401
**ON A/C 028-099,
38-32-42-991-005-B Fig. 401A

EFF :

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Page 401
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
38-32-42-991-005-C Fig. 401B
**ON A/C 001-012, 014-099,
38-32-42-991-003 Fig. 402
**ON A/C 101-199, 901-999,
38-32-42-991-003-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-42-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-42-865-059-G
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,

EFF :

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Page 402
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,

**ON A/C 001-012, 014-099,
Subtask 38-32-42-010-054
C. Get Access
(1) Open the access panel to the potable water shutoff valve.
**ON A/C 001-012, 014-027,
(Ref. Fig. 401/TASK 38-32-42-991-005-A)
**ON A/C 028-099,
(Ref. Fig. 401A/TASK 38-32-42-991-005-B)

EFF :

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Page 403
Nov 01/07
R
IAC
Shutoff Valve
Figure 401/TASK 38-32-42-991-005-A

R

EFF :

001-012, 014-027, 38-32-42

Page 404
Nov 01/07

IAC
Shutoff Valve
Figure 401A/TASK 38-32-42-991-005-B

R

EFF :

028-099, 38-32-42

Page 405
Nov 01/07

IAC
**ON A/C 001-012, 014-099,
(2) Close the shutoff valve (1) in the potable water system.
(4) Put the CONTAINER 1 L (1/4 USGAL) below the washbasin to collect the
unwanted water.
**ON A/C 101-199, 901-999,
Subtask 38-32-42-010-054-A
C. Get Access

(Ref. Fig. 401B/TASK 38-32-42-991-005-C)
(2) Close the shutoff valve (30) in the potable water system.
(3) Put the CONTAINER 1 L (1/4 USGAL) below the washbasin to collect the
unwanted water.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 38-32-42-991-003)
**ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 38-32-42-991-003-A)
**ON A/C 001-012, 014-099,
Subtask 38-32-42-010-056
A. Remove the washbasin assembly (Ref. TASK 38-32-43-000-002).

R

EFF :

ALL 38-32-42

Page 406
Nov 01/07

IAC
Shutoff Valve
Figure 401B/TASK 38-32-42-991-005-C

R

EFF :

101-199, 901-999, 38-32-42

Page 407
Feb 01/07

IAC
Washbasin Drain Valve
Figure 402/TASK 38-32-42-991-003

R

EFF :

001-012, 014-099, 38-32-42

Page 408
Nov 01/07

IAC
Washbasin Drain Valve
Figure 402A/TASK 38-32-42-991-003-A

R

EFF :

101-199, 901-999, 38-32-42

Page 409
Nov 01/07

IAC
Subtask 38-32-42-020-051
B. Removal of the Washbasin Drain Valve
(1) Put an identification mark on the valve body (7) and the washbasin
for the correct position on installation.
(2) Remove the grubscrew (12) and remove the operating handle (17).
(3) Remove and discard the 0-ring (16).
(5) Remove and discard the lock washers (15).
(6) Remove the plate assembly (13).
(7) Pull the plug (2) off the actuating rod (6).
(8) Remove the nut (4) and the collar (18).
(9) Remove the valve body (7) from the washbasin.
(10) Discard the seal (5).
(11) Remove and discard the 0-rings (3) and (1).
**ON A/C 101-199, 901-999,
Subtask 38-32-42-020-051-A
B. Removal of the Washbasin Drain
(1) Remove the stopper (10).
(2) Remove the strainer Plug (1).
(3) Remove the filter (3).
(4) Remove the clamp (9) and the hose (8).
(5) Remove the collar nut (4).
(6) Put an identification mark on the valve body (7) and the washbasin
for the correct position on installation.

R

EFF :

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Page 410
Nov 01/07

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(7) Remove the valve body (7).
(8) Discard the seal (6).
(9) Remove and discard the 0-ring (2).

R

EFF :

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Page 411
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IAC
**ON A/C ALL
TASK 38-32-42-400-002
Installation of the Washbasin Drain Valve
NOTE : The installation of a drain valve in a lavatory is given. The procedure

____
is the same for all the lavatories.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 O-ring 38-32-42 01 -040

2 O-ring 38-32-42 02C-080
3 O-ring 38-32-42 01 -020
5 packing 38-32-42 01 -160
6 gasket 38-32-42 02C-020
15 lock washers 38-32-01 40 -030
16 O-ring 38-32-42 01 -060

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Page 412
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-13-400-001 Installation of the Lavatory Mirror
38-32-43-400-002 Installation of the Wash Basin Assembly
R **ON A/C 101-199, 901-999,
38-32-42-991-005-C Fig. 401B
**ON A/C 001-012, 014-099,
38-32-42-991-003 Fig. 402
R **ON A/C 101-199, 901-999,
38-32-42-991-003-A Fig. 402A
**ON A/C 001-012, 014-099,
38-32-42-991-004 Fig. 403
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-42-860-051
42-00-861-001).

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Page 413
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Subtask 38-32-42-865-060-F
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,


EFF :

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Page 414
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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 38-32-42-991-003)
**ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 38-32-42-991-003-A)
**ON A/C 001-012, 014-099,
Subtask 38-32-42-420-051
A. Install the drain valve in the washbasin.
(1) Put the new packing (5) and the valve body (7) in position on the
washbasin, make sure that the identification marks are aligned.
(2) Install the collar (18) and the nut (4).
(3) TORQUE the nut (4) to 0.45 m.daN (39.82 lbf.in) maximum.
(4) Install new lock washers (15) on the screws (14).
(5) Put the plate assembly (13) in position.
(6) Install the screws (14) and safety them with the lock washers (15).
(7) Install a new O-ring (16) on the shaft of the operating handle (17).
(8) Put the operating handle (17) in position and install the grubscrew
(12).
(9) Install a new O-ring (3) in the plug (2).
(10) Install a new O-ring (1) on the plug (2).
(11) Install the plug (2) on the actuating rod (6).

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Page 415
Nov 01/07
R
IAC
**ON A/C 101-199, 901-999,
Subtask 38-32-42-420-051-A
A. Installation of the drain valve in the washbasin.
(1) Put the new gasket (6) and the valve body (7) in position on the
washbasin (5), make sure that the identification marks are aligned.
(2) Install the collar nut (4).
(3) Tighten the collar nut (4) to between 1/8 and max 1/4 turn.
(4) Install the filter (3) in the drain valve.
(5) Install a new O-ring (2) on the strainer plug (1).
NOTE : The O-ring (2) has a much smaller diameter.

____
You must be very careful when you expands it to install it on
the strainer plug (1).
(6) Install the strainer plug (1) in the collar nut.
(7) Put the hose (8) in position and install the clamp (9).
(8) Install the stopper (10).
**ON A/C 001-012, 014-099,
Subtask 38-32-42-820-050
B. Adjust the control cable as necessary.
(1) Make sure that the close position of the plate assembly (27) agrees
with the closed position of the valve.
(2) Make sure that the bowden cable assembly is installed without tension
and operates freely.
(Ref. Fig. 403/TASK 38-32-42-991-004)

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Page 416
Nov 01/07
R
IAC
Control Cable Adjustment
Figure 403/TASK 38-32-42-991-004

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Page 417
Nov 01/07
R
IAC
(a) Put the operating handle (28) in the open position.
(b) Adjust the nut (22) to get a clearance between the nut (22) and
the valve body (21) of approximately 5 mm (0.1968 in.) max.
(4) Examples E and D.
(a) Put the operating handle (28) in the close postion.
(b) Make sure that the lever (27) contacts the close stop.
(c) Loosen the nut (25) and release the tension from the spring (23).
(d) Make sure that the plug (20) is in the close position.
(e) Adjust the nut (25) until there is no clearance between the nut
(25) and the lever (24).
(f) Make sure that the spring (23) has no tension.
(g) Operate the operating handle (28) and make sure that the system
operates smoothly.
Subtask 38-32-42-410-055
C. Install the washbasin assembly (Ref. TASK 38-32-43-400-002).

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Page 418
Nov 01/07
R
IAC
**ON A/C ALL
Subtask 38-32-42-865-064-F
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 020-099,
**ON A/C 101-199,

**ON A/C 901-999,


EFF :

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Page 419
Nov 01/07

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**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 38-32-42-410-053
A. Close Access
(1) Install the mirror (Ref. TASK 25-45-13-400-001).
(2) Open the shutoff valve (4) in the potable water system.
items.
**ON A/C 101-199, 901-999,
Subtask 38-32-42-410-053-A
A. Close Access
(Ref. Fig. 401B/TASK 38-32-42-991-005-C)
items.
(2) Open the shutoff valve (30) in the potable water system.

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Page 420
Nov 01/07
R
IAC
**ON A/C ALL
Subtask 38-32-42-710-050
B. Do an operational test of the wastewater drain system (Ref. TASK 38-32-

00-710-002).
Subtask 38-32-42-862-051

(Ref. TASK 24-42-00-862-001).

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Page 421
Nov 01/07
R
IAC
**ON A/C 001-012, 014-099,
TASK 38-32-42-000-003
Removal of the Drain Valve Control-Cable
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-45-13-000-001 Removal of the Lavatory Mirror

38-32-43-000-002 Removal of the Wash Basin Assembly
**ON A/C 001-012, 014-027,
38-32-42-991-005-A Fig. 401
**ON A/C 028-099,
38-32-42-991-005-B Fig. 401A
**ON A/C 001-012, 014-099,
38-32-42-991-010 Fig. 404
3. __________
Job Set-up
Subtask 38-32-42-861-050

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Subtask 38-32-42-010-055-B
B. Get access to the lavatory.
**ON A/C 001-012, 014-027,
(Ref. Fig. 401/TASK 38-32-42-991-005-A)
**ON A/C 028-099,
(Ref. Fig. 401A/TASK 38-32-42-991-005-B)
**ON A/C 001-012, 014-099,
(2) Remove the lavatory mirror (Ref. TASK 25-45-13-000-001).
(3) Remove the washbasin assembly (Ref. TASK 38-32-43-000-002).
4. Procedure
_________
(Ref. Fig. 404/TASK 38-32-42-991-010)
Subtask 38-32-42-020-052
A. Removal of the control cable.
(1) Loosen the grub screw (30).
(2) Remove the crescent rings (33).
(3) Remove the actuating link (31).
(4) Make sure that the ball unit (41) stays in place.
(5) Remove the nut (34).
(6) Move the lever (35) from the cable end and remove the spring (36) and
the washer (37).
(7) Remove the nut (38).
(8) Loosen the grub screw (39).
(9) Remove the control cable (32).

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Page 423
Aug 01/07
R
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Control Cable

EFF :

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Page 424
Feb 01/07
R
IAC
Control Cable

EFF :

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Page 425
Feb 01/07
R
IAC
TASK 38-32-42-400-003
Installation of the Drain Valve Control-Cable
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific container(s) 5.0 l
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32 control cable 38-32-42 01 -150
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-45-13-400-001 Installation of the Lavatory Mirror
38-32-43-400-002 Installation of the Wash Basin Assembly
**ON A/C 001-012, 014-027,
38-32-42-991-005-A Fig. 401

EFF :

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Page 426
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 028-099,
38-32-42-991-005-B Fig. 401A
**ON A/C 001-012, 014-099,
38-32-42-991-010 Fig. 404
3. __________
Job Set-up
Subtask 38-32-42-860-050
41-00-861-002).
(2) Make sure that the water shutoff valve is in the closed position.
4. Procedure
_________
(Ref. Fig. 404/TASK 38-32-42-991-010)
Subtask 38-32-42-420-052
A. Installation of the control cable.
R (1) Put the control cable (32) in position.
R (2) Insert the barrel end of the cable into the actuating link (31).
R (3) Install the actuating link (31) on the operating handle assembly (40)
R together with the cable (32) in the angle plate.
R (4) Make sure that the ball unit (41) is in the correct position.
R (5) Tighten the grub screw (30).
R (6) Install the crescent rings (33).

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Page 427
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(7) Install the treaded end of the control cable in the drain valve and
R tighten the grub screw (39).
R (8) Install the nut (38).
R (9) Put the washer (37), the spring (36) and the lever (35) in position
R and install the nut (34).
Subtask 38-32-42-820-051
B. Adjustment of the control cable.

(Ref. Fig. 404/TASK 38-32-42-991-010)
(1) Examples D, E and F.
R (a) Put the operating handle (40) in the open position.
R (b) Adjust the nut (38) to get a clearance between the nut (38) and
R the valve body of approximately 5 mm (0.1968 in.) max.
(2) Examples H and G.
R (a) Put the operating handle (40) in the close postion.
R (b) Make sure that the actuating link (31) contacts the close stop.
R (c) Loosen the nut (34) and release the tension from the spring (36).
R (d) Make sure that the plug (42) is in the close position.
R (e) Adjust the nut (34) until there is no clearance between the nut
R (34) and the lever (35).
R (f) Make sure that the spring (36) has no tension.
R (g) Operate the operating handle (40) and make sure that the system
R operates smoothly.

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Page 428
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IAC
Subtask 38-32-42-410-054-B
C. Installation.
(1) Install the wash basin assembly (Ref. TASK 38-32-43-400-002).
(2) Install of the lavatory mirror (Ref. TASK 25-45-13-400-001).
(a) Remove the container.
(b) Open the shutoff valve (1).
**ON A/C 001-012, 014-027,
(Ref. Fig. 401/TASK 38-32-42-991-005-A)
**ON A/C 028-099,
(Ref. Fig. 401A/TASK 38-32-42-991-005-B)
**ON A/C 001-012, 014-099,
Subtask 38-32-42-790-050
D. Leal check of the wash basin drain.
(1) Close the wash basin drain valve
(2) Put a container(s) 5.0 l drain mast 4DU and 14DU.
(3) Put approximately 2.0 l (0.5283 USgal) of water into the wash basin.
(4) Make sure that the water does not flow from the wash basin.
(5) Examine the wash basin drain for leaks.

____
(6) Open the wash basin drain.
(7) Make sure that the water flows from the wash basin.
(8) Remove the container(s).

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Page 429
Feb 01/07
R
IAC
5. Close-up
________
Subtask 38-32-42-410-056
A. Close Access
items.
Subtask 38-32-42-862-050
B. Deanergize the aircraft electrical system (Ref. TASK 24-41-00-862-002)

EFF :

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Page 430
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WASH BASIN ASSEMBLY - REMOVAL/INSTALLATION
__________________________________________
TASK 38-32-43-000-002
Removal of the Wash Basin Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-12-000-001 Removal of the Service Cabinet
25-45-18-000-001 Removal of the Access Door on the Lavatory Front Wall
25-45-25-000-001 Removal of the Baby Nursing Table
25-45-26-000-001 Removal of the Lining
**ON A/C 001-012, 014-099,
38-32-43-991-002 Fig. 401
**ON A/C 101-199,
38-32-43-991-002-A Fig. 401A

R

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Page 401
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-027,
38-32-43-991-003 Fig. 402
**ON A/C 028-099,
38-32-43-991-003-A Fig. 402A
**ON A/C 101-199,
38-32-43-991-003-B Fig. 402B
R **ON A/C 001-012, 014-099, 101-199,
3. __________
Job Set-up
Subtask 38-32-43-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 38-32-43-010-051
B. Get Access
(1) Get access to the cabin and open the lavatory door.

R

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Page 402
May 01/08

IAC
R
Subtask 38-32-43-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 020-099,
R **ON A/C 101-199,
2000VU LAV FWD & MID-HOT WATER-A 1MB F02
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

**ON A/C 001-012, 014-019,

R

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Page 403
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
R **ON A/C 101-199,

R
R
R
R
R
R
**ON A/C 001-012, 014-099,
Subtask 38-32-43-010-052
(1) Remove the lavatory mirror (Ref. TASK 25-45-13-000-001).
(3) Remove the sanitary cabet door (Ref. TASK 25-45-18-000-001).
(4) Remove the lining (Ref. TASK 25-45-26-000-001).
(5) Remove the baby nursing table (Ref. TASK 25-45-25-000-001).
(6) Remove the service cabinet (Ref. TASK 25-45-12-000-001).
(7) Remove the soap dispenser container.

R

EFF :

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Page 404
May 01/08

IAC
**ON A/C 101-199,
Subtask 38-32-43-010-052-A
(1) Remove the lavatory mirror (Ref. TASK 25-45-13-000-001)
(3) Remove the sanitary cabet door (Ref. TASK 25-45-18-000-001).
(4) Remove the lining (Ref. TASK 25-45-26-000-001).
(5) Remove the baby nursing table (Ref. TASK 25-45-25-000-001).
(6) Remove the service cabinet (Ref. TASK 25-45-12-000-001).
**ON A/C 001-012, 014-099, 101-199,
Subtask 38-32-43-010-053
E. Removal of the Water Faucet Supply lines
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-32-43-991-002)
**ON A/C 101-199,
(Ref. Fig. 401A/TASK 38-32-43-991-002-A)
**ON A/C 001-012, 014-099, 101-199,
(2) Loosen and remove the connnections (3).
(3) Loosen the nuts (5) and remove the fittings (4) from the bracket.

R

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Page 405
May 01/08

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Water Faucet Supply Lines
Figure 401/TASK 38-32-43-991-002

R

EFF :

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Page 406
May 01/08

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Water Faucet Supply lines
Figure 401A/TASK 38-32-43-991-002-A

R

EFF :

101-199, 38-32-43

Page 407
May 01/08

IAC
R
4. Procedure
_________
**ON A/C 001-012, 014-027,
Subtask 38-32-43-020-052
A. Removal of the Wash Basin

(Ref. Fig. 402/TASK 38-32-43-991-003)
(1) Remove the clamp (11) and the hose (12) from the drain valve (10).
(2) Remove the nut (15) the washer (14) and the bonding strap (13).
(7) Remove the wash basin assembly (18).
**ON A/C 028-099, 101-199,
Subtask 38-32-43-020-052-A
A. Removal of the Wash Basin
**ON A/C 028-099,
(Ref. Fig. 402A/TASK 38-32-43-991-003-A)
**ON A/C 101-199,
(Ref. Fig. 402B/TASK 38-32-43-991-003-B)
**ON A/C 028-099, 101-199,
(1) Remove the clamp (11) and the hose (12) from the drain valve (10).

R

EFF :

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Page 408
May 01/08

IAC
Wash Basin Assembly
Figure 402/TASK 38-32-43-991-003

R

EFF :

001-012, 014-027, 38-32-43

Page 409
Feb 01/07

IAC
Wash Basin Assembly
Figure 402A/TASK 38-32-43-991-003-A

R

EFF :

028-099, 38-32-43

Page 410
May 01/08

IAC
Wash Basin Assembly
Figure 402B/TASK 38-32-43-991-003-B

R

EFF :

101-199, 38-32-43

Page 411
May 01/08

IAC
(5) Remove the wash basin assembly (17).

R

EFF :

028-099, 101-199, 38-32-43

Page 412
May 01/08

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R **ON A/C 001-012, 014-099, 101-199,
TASK 38-32-43-400-002
Installation of the Wash Basin Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-12-400-001 Installation of the Service Cabinet
25-45-18-400-001 Installation of the Access Door on the Lavatory Front
Wall
25-45-25-400-001 Installation of the Baby Nursing Table
25-45-26-400-001 Installation of the Lining
Ground Air Supply
**ON A/C 001-012, 014-099,
38-32-43-991-002 Fig. 401
**ON A/C 101-199,
38-32-43-991-002-A Fig. 401A

R

EFF :

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Page 413
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-027,
38-32-43-991-003 Fig. 402
**ON A/C 028-099,
38-32-43-991-003-A Fig. 402A
**ON A/C 101-199,
38-32-43-991-003-B Fig. 402B
R **ON A/C 001-012, 014-099, 101-199,
3. __________
Job Set-up
Subtask 38-32-43-860-050
42-00-861-001).

R

EFF :

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Page 414
May 01/08

IAC
R Subtask 38-32-43-865-058
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R **ON A/C 101-199,
R **ON A/C 001-012, 014-099,

R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R **ON A/C 001-012, 014-019,

R

EFF :

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Page 415
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 101-199,

R **ON A/C 001-012, 014-099, 101-199,
4. Procedure
_________
**ON A/C 001-012, 014-027,
Subtask 38-32-43-420-052
A. Installation of the Wash Basin

(Ref. Fig. 402/TASK 38-32-43-991-003)
(1) Put the wash basin in position.
(3) Install the screws (19) and the washers (20).
(6) Install the nut (15) the washer (14) and the bonding strap (13).
(7) Install the clamp (11) and the hose (12) from the drain valve (10).

R

EFF :

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Page 416
May 01/08

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**ON A/C 028-099, 101-199,
Subtask 38-32-43-420-052-A
A. Installation of the Wash Basin
**ON A/C 028-099,
(Ref. Fig. 402A/TASK 38-32-43-991-003-A)
**ON A/C 101-199,
(Ref. Fig. 402B/TASK 38-32-43-991-003-B)
**ON A/C 028-099, 101-199,
(1) Put the wash basin in position.
(5) Install the clamp (11) and the hose (12) from the drain valve (10).
**ON A/C 001-012, 014-099, 101-199,
Subtask 38-32-43-410-051
B. Installation of the Water Faucet Supply lines
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 38-32-43-991-002)
**ON A/C 101-199,
(Ref. Fig. 401A/TASK 38-32-43-991-002-A)

R

EFF :

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May 01/08

IAC
**ON A/C 001-012, 014-099, 101-199,
(1) Put the fittings (4) in position and thighten the nuts (5).
(2) Connect the connnections (3).
Subtask 38-32-43-790-050
C. Leak Test
001).
(4) Operate the water faucet to bleed and replenish the lines.
(5) Examine and make sure that there are no leaks.

____
R Subtask 38-32-43-865-059
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,

EFF :

001-012, 014-099, 101-199, 38-32-43

Page 418
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 001-012, 014-099,

R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,

R **ON A/C 001-012, 014-019,
R **ON A/C 020-099,
R **ON A/C 101-199,


R

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001-012, 014-099, 101-199, 38-32-43

Page 419
May 01/08

IAC
R **ON A/C 001-012, 014-099, 101-199,
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 38-32-43-410-052
A. Installation after Access
(2) Install the service cabinet (Ref. TASK 25-45-12-400-001).
(3) Install the baby nursing table (Ref. TASK 25-45-25-400-001).
(4) Install the lining (Ref. TASK 25-45-26-400-001).
(5) Install the sanitary cabet door (Ref. TASK 25-45-18-400-001).
(7) Install the lavatory mirror (Ref. TASK 25-45-13-000-001).
(8) Install the soap dispenser container.
items.
**ON A/C 101-199,
Subtask 38-32-43-410-052-A
A. Installation after Access
(2) Install the service cabinet (Ref. TASK 25-45-12-400-001).
(3) Install the baby nursing table (Ref. TASK 25-45-25-400-001).
(4) Install the lining (Ref. TASK 25-45-26-400-001).
(5) Install the sanitary cabet door (Ref. TASK 25-45-18-400-001).

R

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Page 420
May 01/08

IAC
(7) Install the lavatory mirror (Ref. TASK 25-45-13-000-001).
items.
**ON A/C 001-012, 014-099, 101-199,
Subtask 38-32-43-942-053
B. Remove the ground support and maintenance equipment, the special and
Subtask 38-32-43-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-012, 014-099, 101-199, 38-32-43

Page 421
May 01/08

IAC
AIR SUPPLY - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
R The air supply system supplies pressurized air to the potable water system
R (Ref. 38-10-00). The pressurized air moves the potable water from the
R potable water tank to the galleys and lavatories.
2. Component
__________________
Location
R For the location of the components in the air supply system refer to the
R chapter Air Supply System (Ref. 38-41-00).
3. System
__________________
Description
R Bleed air from the main engines or Auxilliary Power Unit (APU) supplies the
R air to pressurize the potable water system. On the ground you can use a
R ground air-pressurre supply when the engines or APU bleed air is not
R available.
R The norpressure for the potable water system is between 25 psi (1.72 bar)
R and 28 psi (1.93 bar).
R (Ref. 38-41-00).
4. _________
Interface
R The air supply system has interfaces with:
R - the bleed air system (Ref. 36-11-00),
R - the potable water system (Ref. 38-10-00).

EFF :

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Page 1
May 01/04

IAC
AIR SUPPLY SYSTEM - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
Air pressure is used to pressurize the potable water system.
The air is supplied from the engine bleed air or the Auxiliary Power Unit
(APU) or the ground pressure connection.
2. __________________
Component Location
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3000MM POTABLE WATER TANK 171 161DW 38-11-41
--- GND COMPRESSED AIR CONNECTION 2023VU 171 171AL
4215MM SHUTTLE VALVE 171 161DW 38-41-00
4210MM AIR FILTER 171 161DW 38-41-42
4200MM PRESSURE REDUCING/RELIEF VALVE 171 161DW 38-41-43
4205MM CHECK VALVE 38-41-41
**ON A/C 020-099,
(Ref. Fig. 001A)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3000MM POTABLE WATER TANK 138 132PW 38-11-41
--- GND COMPRESSED AIR CONNECTION 2023VU 171 171AL
4215MM SHUTTLE VALVE 137 131PW 38-41-00
4210MM AIR FILTER 137 131PW 38-41-42
4200MM PRESSURE REDUCING/RELIEF VALVE 137 131PW 38-41-43
4205MM CHECK VALVE 137 131PW 38-41-41

EFF :

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Page 1
Feb 01/07

IAC
Air Supply System
Figure 001

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-00

Page 2
Feb 01/07

IAC
R Air Supply System
Figure 001A

EFF :

020-099, 38-41-00

Page 3
Aug 01/96

IAC
**ON A/C ALL
3. __________________
System Description
A. Compressed air line
In the compressed air line there is:

R - A shuttle valve that will always direct the pressurized air in the
R direction of the potable water tank.
R The system is supplied from the bleed air crossfeed-line or from the
R ground air pressure connection.
R - A check valve that lets the compressed air flow only in the direction
R of the water tank.
R - A pressure reducing and relief valve that keeps the compressed air
R pressure at the system operational pressure.
R - The valve will also release air from the system, if the pressure goes
R above the maximum value.
B. Potable water-service panel

On the potable water-service panel there is:
(1) A ground pressure connection to pressurize the water system when the
engines or the APU do not operate.
4. Operation
_________
**ON A/C 001-012, 014-099,
A. Compressed Air System

The compressed air (irrespective of the source which supplies it) flows
from the shuttle valve to the potable water tank. It flows through the
air filter, the check valve and the pressure reducing/relief valve to the
potable water tank.
The air filter removes all unwanted materials which are in the compressed
air.
The check valve is installed between the pressure reducing/relief valve
and the air filter. It lets the compressed air flow in the direction of
the water tank only.

EFF :

ALL 38-41-00

Page 4
Feb 01/07

IAC
R **ON A/C 101-199, 901-999,
A. Compressed Air System

The compressed air (irrespective of the source which supplies it) flows
from the shuttle valve to the potable water tank. It flows through the
air filter, the check valve and the pressure reducing/relief valve to the
potable water tank.
The air filter removes all unwanted materials which are in the compressed
air.
The check valve is installed between the pressure reducing/relief valve
and the air filter. It lets the compressed air flow in the direction of
the water tank only.
An air-no-water valve is install in the potable water tank. It is located
at the end of the compressed air line to make sure that no water comes in
the compressed air system.
**ON A/C 001-012, 014-019,
The pressure reducing/relief valve reduces the air pressure from between
2.83 bar (41.0456 psi) and 3.24 bar (46.9922 psi) to the system working
pressure 1.52 bar (22.0457 psi) to 1.73 bar (25.0915 psi).
The pressure relief section of the valve will operate and release the air
out of the system if the pressure increases to a pressure of 2.21 bar
(32.0533 psi) to 2.48 bar (35.9693 psi).
R **ON A/C 020-099, 101-199, 901-999,
The pressure reducing/relief valve reduces the air pressure from between
2.83 bar (41.0456 psi) and 3.24 bar (46.9922 psi) to the system working
pressure 1.75 bar (25.3815 psi) to 1.93 bar (27.9922 psi).
The pressure relief section of the valve will operate and release the air
out of the system if the pressure increases to a pressure of 2.21 bar
(32.0533 psi) to 2.48 bar (35.9693 psi).

EFF :

ALL 38-41-00

Page 5
Feb 01/07

IAC
AIR SUPPLY SYSTEM - SERVICING
_____________________________
TASK 38-41-00-610-001
Replacement of the Cartridge of the Air Filter 4210MM
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific corrosion-resistant steel lockwire 0.8 mm(0,032

in)dia.
R Material No. 05-027
RUST INHIBITOR(FOR CORROSION USE 15-004)
(Ref. 20-31-00)
Material No. 11-008
(USE 11-008A) (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 cartridge 38-41-42 05 -040

3 cartridge 38-41-42 05 -040A
4 O-ring 38-41-42 05 -030
5 O-ring 38-41-42 05 -020

EFF :

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Page 301
May 01/06

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-41-00-710-001 Operational Test of the Air Supply System (with
ground air supply)
38-41-00-790-001 Leak Check of the Components in the Air Supply System
51-75-13-916-001 Repair to a layer of Moisture-Removing Oil
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-00-991-001 Fig. 301
**ON A/C 020-099,
38-41-00-991-001-A Fig. 301A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-00-861-052

(Ref. TASK 24-41-00-861-002).

EFF :

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Page 302
Feb 01/07

IAC
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-010-050
B. Get Access
**ON A/C 020-099,
Subtask 38-41-00-010-050-A
B. Get Access
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 301/TASK 38-41-00-991-001)
**ON A/C 020-099,
(Ref. Fig. 301A/TASK 38-41-00-991-001-A)
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-020-050
A. Removal of the Cartridge (3)
(2) Remove the tube (1).

EFF :

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Page 303
Feb 01/07

IAC
Air Filter 4210MM
Figure 301/TASK 38-41-00-991-001

R

EFF :

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Page 304
Feb 01/07

IAC
Air Filter 4210MM
Figure 301A/TASK 38-41-00-991-001-A

EFF :

020-099, 38-41-00

Page 305
Feb 01/96

IAC
(3) Cut and remove the lockwire from the cap.
(4) Remove the cap (2).
R (5) Remove and discard the cartridge (3) from the filter 4210MM (6).
(6) Remove and discard the O-rings (4) and (5).
**ON A/C 020-099,
Subtask 38-41-00-020-050-A
R A. Removal of the Cartridge (3)
R (1) Remove the tube (1).
R (2) Cut and remove the lockwire from the cap.
R (3) Remove the cap (2).
R (4) Remove and discard the cartridge (3) from the filter 4210MM (6).
R (5) Remove and discard the O-rings (4) and (5).
**ON A/C ALL
Subtask 38-41-00-110-050
B. Clean the component interface and/or the adjacent area.

_______
DO NOT SMOKE.
(1) Clean all metal parts with CLEANING AGENTS (Material No. 11-008).

EFF :

ALL 38-41-00

Page 306
May 01/00

IAC
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-420-050
C. Installation of the Cartridge (3)
(1) Put a new O-ring (5) into the filter 4210MM (6).
(2) Put a new O-ring (4) onto the new cartridge (3).
(3) Put the new cartridge (3) into the filter 4210MM (6).
(4) Install the cap (2).
(5) Safety the cap with corrosion-resistant steel lockwire 0.8 mm(0,032
in)dia.
(6) Install the tube (1).
(7) Install the clamp (7).
**ON A/C 020-099,
Subtask 38-41-00-420-050-A
C. Installation of the Cartridge (3)
(1) Put a new O-ring (5) into the filter 4210MM (6).
(2) Put a new O-ring (4) onto the new cartridge (3).
(3) Put the new cartridge (3) into the filter 4210MM (6).
(4) Install the cap (2).
(5) Safety the cap with corrosion-resistant steel lockwire 0.8 mm(0,032
in)dia.
(6) Install the tube (1).

EFF :

ALL 38-41-00

Page 307
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-41-00-710-053
D. Test
(1) Do the leak check of the component (Ref. TASK 38-41-00-790-001).
(2) Do the operational test of the system and make sure it operates
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-410-050
A. Close Access
items.
(2) If necessary apply SPECIAL MATERIALS (Material No. 05-027) to the

components and structure (Ref. TASK 51-75-13-916-001).
**ON A/C 020-099,
Subtask 38-41-00-410-050-A
A. Close Access
items.
(2) If necessary apply SPECIAL MATERIALS (Material No. 05-027) to the

components and structure (Ref. TASK 51-75-13-916-001).

EFF :

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Page 308
Feb 01/07

IAC
R (5) Close the FWD cargo-compartment door (Ref. TASK 52-30-00-860-002).

R
**ON A/C ALL
Subtask 38-41-00-862-052

(Ref. TASK 24-41-00-862-002).

EFF :

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Page 309
May 01/00

IAC
AIR SUPPLY SYSTEM - ADJUSTMENT/TEST
___________________________________
TASK 38-41-00-710-001
Operational Test of the Air Supply System (with ground air supply)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific manometer
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific water
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power

EFF :

ALL 38-41-00

Page 501
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 38-41-00-861-050
A. Energize the aircraft electrical circuit (Ref. TASK 24-41-00-861-002).
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-010-051
B. Get Access
(4) Open the access panel 161DW.
**ON A/C 020-099,
Subtask 38-41-00-010-051-A
B. Get Access
(4) Open the access panels 131PW, 131NW.

EFF :

ALL 38-41-00

Page 502
Nov 01/07
R
IAC
**ON A/C ALL
Subtask 38-41-00-614-053
R C. Release the pressure from the potable water system.
(1) Turn and pull the fill and drain handle at the service panel 2023VU
from the NORMAL to the FILL position.
(2) Operate the water faucet in the lavatories to let air into the
system.
(3) Turn the fill and drain handle back to the NORMAL position.
Subtask 38-41-00-480-050
D. Install the test equipment.
(1) Remove the blanking plug from the test port downstream of the
pressure reducing and relief valve.
(2) Connect a manometer 60 psi (4.1368 bar) to the test port.
(3) Connect the ground air-supply cart to the ground air-pressure

connection at the potable water service panel.
Subtask 38-41-00-613-050
E. Fill the potable water tank with water (Ref. TASK 12-15-38-613-001).

EFF :

ALL 38-41-00

Page 503
May 01/06

IAC
4. Procedure
_________
**ON A/C 001-012, 014-019,
Subtask 38-41-00-710-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: In the potable water air system:

- open the high-pressure air - the potable water tank 3000MM starts
charging-valve and pressurize to pressurize.
the potable water tank to 15 - the manometer shows 15 psi (1.0342
psi (1.0342 bar). bar).

R - slowly increase the pressure at - the potable water system is
R the ground air-supply cart to pressurized.
R between 39 psi (2.6889 bar) and - the pressure reducing valve operates
R 41 psi (2.8268 bar). and stops the air supply to the tank
(when the airflow to the tank reduces
to zero).
- the manometer shows between 22 psi
(1.5168 bar) and 25.1 psi (1.7305
bar).

- slowly increase the pressure at - the pressure at the manometer does
the ground air-supply cart to not increase.
R 55 -3 +0 psi (3.7921 -0.2068 - there are no air leaks at the
R +0.0000 bar). pressure reducing valve.

- decrease the pressure of the - the pressure at the manometer stays
ground air-supply cart back to the same.
R 41 psi (2.8268 bar).
5. In one of the lavatories: In the lavatory:

- push the timer/mixing knob of - water flows from the water faucet
the water faucet. into the washbasin.
NOTE : When the pressure in the potable

____
water system decreases, the

EFF :

ALL 38-41-00

Page 504
Feb 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
pressure reducing valve starts
the air supply to the system
again.
6. At the service panel 2023VU:

- close the high-pressure air
charging-valve of the ground
air connection.
R **ON A/C 020-099, 101-199, 901-999,
Subtask 38-41-00-710-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- open the high-pressure air - the potable water tank 3000MM starts
charging-valve and pressurize to pressurize.
the potable water tank to 15 - the manometer shows 15 psi (1.0342
psi (1.0342 bar). bar).

R - slowly increase the pressure at - the potable water system is
R the ground air-supply cart to pressurized.
R between 39 psi (2.6889 bar) and - the pressure reducing valve operates
R 41 psi (2.8268 bar). and stops the air supply to the tank
(when the airflow to the tank reduces
to zero).
- the manometer shows between 25 psi
(1.7236 bar) and 28 psi (1.9305 bar).

- slowly increase the pressure at - the pressure at the manometer does
the ground air-supply cart to not increase.
R 55 -3 +0 psi (3.7921 -0.2068 - there are no air leaks at the
R +0.0000 bar). pressure reducing valve.

EFF :

ALL 38-41-00

Page 505
Feb 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- decrease the pressure of the - the pressure at the manometer stays
ground air-supply cart back to the same.
R 41 psi (2.8268 bar).
5. In one of the lavatories: In the lavatory:

- operate the water faucet. - water flows from the water faucet
into the washbasin.
NOTE : When the pressure in the potable

____
water system decreases, the
pressure reducing valve starts
the air supply to the system
again.
6. At the service panel 2023VU:

- close the high-pressure air
charging-valve of the ground
air connection.
**ON A/C ALL
5. Close-up
________
Subtask 38-41-00-614-050
Subtask 38-41-00-080-050
B. Remove the test equipment.
(2) Disconnect the manometer from the test port.
(3) Install the blanking plug to the test port.
Subtask 38-41-00-862-050
C. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).

EFF :

ALL 38-41-00

Page 506
Feb 01/07

IAC
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-410-051
D. Close Access
items.
(2) Close the access panel 161DW.
**ON A/C 020-099,
Subtask 38-41-00-410-051-A
D. Close Access
items.
(2) Close the access panels 131PW, 131NW, 171AL.
(3) Close the FWD cargo-compartment door (Ref. TASK 52-30-00-860-002)

EFF :

ALL 38-41-00

Page 507
Feb 01/07

IAC
**ON A/C ALL
TASK 38-41-00-710-002
Operational Test of the Potable-Water Air Supply-System (with the aircraft

pneumatic system)
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hose 1.5 m (4 ft. 11 in.)

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
36-12-00-860-002 Pressurization of the Bleed System through the HP
Ground Connector
3. __________
Job Set-up
Subtask 38-41-00-861-053

(Ref. TASK 24-41-00-861-002).

EFF :

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Page 508
Nov 01/07

IAC
Subtask 38-41-00-480-051
B. Test Equipment
(1) Attach the hose to the water faucet in a lavatory.
(2) Put the other end of the hose into a container.
(3) Operate the water faucet until the flow rate of the water decreases.
Subtask 38-41-00-860-050
001).
R (2) Pressurize the aircraft pneumatic system (Ref. TASK 36-12-00-860-

R 002).
4. Procedure
_________
Subtask 38-41-00-710-051
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the aircraft pneumatic system: In the potable-water air supply-system:

- the pneumatic cross-feed duct - the shuttle valve 4215M shuts off the
is pressurized. ground supply port.
- the potable water tank 3000MM is
pressurized.

- operate the water faucet. - water flows from the hose into the
container.
- the flow rate of the water is normal.

EFF :

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Page 509
Aug 01/07

IAC
5. Close-up
________
Subtask 38-41-00-410-052
A. Close Access
(1) Depressurize the potable water system (Ref. TASK 38-10-00-614-002).
001).
(3) Remove the hose and the container from the lavatory.
items.
Subtask 38-41-00-862-053

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-00

Page 510
May 01/98
R
IAC
TASK 38-41-00-790-001
Leak Check of the Components in the Air Supply System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific soap solution
3. __________
Job Set-up
Subtask 38-41-00-941-053
A. Put the access platform in position at Zone 171.
Subtask 38-41-00-010-055
B. Open the access panel 171AL.
Subtask 38-41-00-480-053
C. Connect the ground air-supply cart to the ground air-pressure port.

EFF :

ALL 38-41-00

Page 511
Nov 01/07

IAC
R 4. Procedure
_________
R Subtask 38-41-00-790-050
R A. Do the Leak Check
R (1) Apply soap solution to the applicable connection(s).
R (2) Operate the ground air-supply cart and pressurize the potable water
R system to 44 +3 -3 psi (3.0336 +0.2068 -0.2068 bar).
R (3) Examine the connection(s) for leaks.
R NOTE : Leaks are not permitted.

____
R (4) Clean the connection(s).
R (5) Release the pressure from the potable water system.
R 5. Close-up
________
R Subtask 38-41-00-080-052
R A. Disconnect the ground air-supply cart.
R Subtask 38-41-00-410-056
R B. Close Access
R items.
R (2) Close the potable-water service panel-door 171AL.
R NOTE : Make sure that the latches are correctly locked and that the
____
R door makes a continuous surface with the skin of the aircraft.

EFF :

ALL 38-41-00

Page 512
Aug 01/96

IAC
TASK 38-41-00-790-002
Leak Check of the Air supply System
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific air supply cart

No specific manometer 125 psi (8.6184 bar)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
FR34
FR65
ground air supply)

EFF :

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Page 513
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-00-991-004 Fig. 501
**ON A/C 020-099,
38-41-00-991-004-A Fig. 501A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-00-861-054
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-010-056
B. Get Access
AFT cargo-compartment door.
to the ON position.
(4) Remove the access panel 162DW (Ref. TASK 25-55-12-000-001).

EFF :

ALL 38-41-00

Page 514
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-41-00-010-056-A
B. Get Access
FWD cargo-compartment door.
(3) Set the FWD CARGO-COMPT LIGHT switch 6LU to the ON position.
(4) Remove the access panels 131NW, 131PW (Ref. TASK 25-54-12-000-001).
**ON A/C ALL
Subtask 38-41-00-480-054
C. Install the Test Equipment
(1) Remove the cap from the test port and connect the manometer to the
test connection potable water-air system.
(2) Connect the air supply cart to the ground air connection at the
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 501/TASK 38-41-00-991-004)
**ON A/C 020-099,
(Ref. Fig. 501A/TASK 38-41-00-991-004-A)

EFF :

ALL 38-41-00

Page 515
Feb 01/07

IAC
Test Connection of the Air Supply System
Figure 501/TASK 38-41-00-991-004

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-00

Page 516
Feb 01/07

IAC
R Test Connection of the Air Supply System
R Figure 501A/TASK 38-41-00-991-004-A

R

EFF :

020-099, 38-41-00

Page 517
Nov 01/02

IAC
R **ON A/C 001-012, 014-019,
Subtask 38-41-00-790-051
A. Leak Check of the Air Supply System
(1) Close the shutoff valves in the lavatories and galleys.
R (2) Pressurize the system to between 39 psi (2.6889 bar) and 41 psi
(2.8268 bar).
(3) Make sure that the pressure indication on the manometer is stable
R between 22 psi (1.5168 bar) and 25 psi (1.7236 bar) (Ref. TASK 38-41-
00-710-001).
R (4) Stop the pressure supply to the potable-water service panel.
(5) Make sure that the pressure indication at the manometer stays the
same after 20 min.
(6) Increase the pressure at the potable-water service panel to 55 +0 -3

psi (3.7921 +0.0000 -0.2068 bar) and keep this pressure for 5 min.
(7) Do a check for leaks at the air lines from the potable water service
panel to the potable water tank.
NOTE : Leakage at the adjuster of the pressure reducing and relief

____
valve 4200MM is permitted.
(9) Put the fill/drain handle to the FILL position for approximately 5
seconds to release the pressure from the system.
(10) Open the shutoff valves in the lavatories and galleys.

R

EFF :

001-012, 014-019, 38-41-00

Page 518
Feb 01/07

IAC
R **ON A/C 020-099, 101-199, 901-999,
R Subtask 38-41-00-790-051-A
R A. Leak Check of the Air Supply System
R (1) Close the shutoff valves in the lavatories and galleys.
R (2) Pressurize the system to between 39 psi (2.6889 bar) and 41 psi
R (2.8268 bar).
R (3) Make sure that the pressure indication on the manometer is stable
R between 25 psi (1.7236 bar) and 28 psi (1.9305 bar) (Ref. TASK 38-41-
R 00-710-001).
R (5) Make sure that the pressure indication at the manometer stays the
R same after 20 min.
R (6) Increase the pressure at the potable-water service panel to 55 +0 -3

R psi (3.7921 +0.0000 -0.2068 bar) and keep this pressure for 5 min.
R (7) Do a check for leaks at the air lines from the potable water service
R panel to the potable water tank.
R NOTE : Leakage at the adjuster of the pressure reducing and relief

____
R valve 4200MM is permitted.
R (9) Put the fill/drain handle to the FILL position for approximately 5
R seconds to release the pressure from the system.
R (10) Open the shutoff valves in the lavatories and galleys.

R

EFF :

020-099, 101-199, 901-999, 38-41-00

Page 519
Feb 01/07

IAC
R **ON A/C ALL
5. Close-up
________
Subtask 38-41-00-080-053
A. Remove the Test Equipment
(1) Remove the air supply cart from the ground air connection at the
(2) Remove the manometer from the test port of the potable-water air
system.
(3) Install the cap.
(4) TORQUE the cap to 2 m.daN (14.74 lbf.ft).
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-410-057
B. Close Access
items.
(2) Install the access panel 162DW (Ref. TASK 25-55-12-400-001).
(3) Set the light switch 8LU to the OFF position.
(6) Close the potable water-service panel 171AL

EFF :

ALL 38-41-00

Page 520
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-41-00-410-057-A
B. Close Access
items.
(2) Set the light switch 6LU to the OFF position.
(3) Close the access panels 131NW and 131PW (Ref. TASK 25-54-12-400-001).
(6) Close the potable water-service panel 171AL.
**ON A/C ALL
Subtask 38-41-00-862-055

(Ref. TASK 24-41-00-862-002)
Subtask 38-41-00-942-055

EFF :

ALL 38-41-00

Page 521
Feb 01/07
R
IAC
TASK 38-41-00-820-001
Adjustment of the Pressure Reducing and Relief Valve 4200MM
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific air supply cart

No specific manometer 60 psi
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Ground Air Supply
ground air supply)
**ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-00-991-002 Fig. 502

EFF :

ALL 38-41-00

Page 522
Nov 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
38-41-00-991-002-A Fig. 502A
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-00-861-051

(Ref. TASK 24-41-00-861-002).
R Subtask 38-41-00-865-051
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 020-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 101-199,
R **ON A/C 901-999,

EFF :

ALL 38-41-00

Page 523
Aug 01/07

IAC
R **ON A/C ALL
R Subtask 38-41-00-865-052
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R C/B NOT APPLICABLE
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-010-052
R D. Get Access
pressure reducing and relief valve 4200MM.
**ON A/C 020-099,
Subtask 38-41-00-010-052-A
R D. Get Access
(4) Remove the access panels 131PW, 131NW.

EFF :

ALL 38-41-00

Page 524
Aug 01/07

IAC
pressure reducing and relief valve 4200MM.
**ON A/C ALL
Subtask 38-41-00-480-052
R E. Installation of Test Equipment
(1) Connect a manometer 60 psi to the test port.
(2) Connect the air supply cart to the ground air connection at the
service panel 2023VU.
Subtask 38-41-00-613-052
R F. If necessary fill the potable tank (Ref. TASK 12-15-38-613-001).
4. Procedure
_________
**ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 502/TASK 38-41-00-991-002)
**ON A/C 020-099,
(Ref. Fig. 502A/TASK 38-41-00-991-002-A)
**ON A/C ALL
Subtask 38-41-00-860-051
A. Preparation for Test
(2) Make sure that the pressure becomes stable.
(3) Examine the pressure at the manometer and monitor the error.
(4) Depressurize the potable water tank (Ref. TASK 38-10-00-614-002)

EFF :

ALL 38-41-00

Page 525
Aug 01/07

IAC
Pressure Reducing Valve - Adjustment
Figure 502/TASK 38-41-00-991-002

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-00

Page 526
Feb 01/07

IAC
Pressure Reducing Valve - Adjustment
Figure 502A/TASK 38-41-00-991-002-A

R

EFF :

020-099, 38-41-00

Page 527
Feb 01/07

IAC
R **ON A/C 001-012, 014-019, 901-999,
Subtask 38-41-00-820-050
B. Adjust the Pressure Reducing and Relief Valve
(1) Operate the ground air supply to a pressure between 41 psi (2.8268
bar) and 47 psi (3.2405 bar) until the pressure is stable.
(2) Make sure that the pressure at the manometer shows between 22 psi
(1.5168 bar) and 25 psi (1.7236 bar).
(3) Turn the pressure regulater adjuster clockwise to increase the

pressure or counterclockwise to decrease the pressure as necessary.
(4) Turn the control handle on the potable-water service panel from the
NORMAL to the FILL position to release the pressure from the system.
NOTE : Air will flow from the overflow port. If there is water in the
____
system, water will flow from the fill port.
NOTE : When the pressure in the potable water system decreases, the
____
reducing valve starts the air supply to the system again.
(1.5168 bar) and 25 psi (1.7236 bar).
(6) If necessary, do the procedure again until the pressure is correct
NOTE : It is not necessary to adjust the relief pressure of the valve

____
after you adjust the reducing pressure.
(7) Close the ground air supply.
R **ON A/C 020-099, 101-199,
Subtask 38-41-00-820-050-A
B. Adjust the Pressure Reducing and Relief Valve
(1) Operate the ground air supply to a pressure between 41 psi (2.8268
bar) and 47 psi (3.2405 bar) until the pressure is stable.
(1.7236 bar) and 28 psi (1.9305 bar).

EFF :

ALL 38-41-00

Page 528
Feb 01/07

IAC
(3) Turn the pressure regulater adjuster clockwise to increase the
pressure or counterclockwise to decrease the pressure as necessary.
(4) Turn the control handle on the potable-water service panel from the
NORMAL to the FILL position to release the pressure from the system.
NOTE : Air will flow from the overflow port. If there is water in the
____
system, water will flow from the fill port.
NOTE : When the pressure in the potable water system decreases, the
____
reducing valve starts the air supply to the system again.
(1.7236 bar) and 28 psi (1.9305 bar).
(6) If necessary, do the procedure again until the pressure is correct
NOTE : It is not necessary to adjust the relief pressure of the valve

____
after you adjust the reducing pressure.
(7) Close the ground air supply.
R **ON A/C ALL
R Subtask 38-41-00-865-053
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R C/B NOT APPLICABLE
Subtask 38-41-00-710-052
R D. Do the operational test of the pressure reducing and relief valve 4200MM
(Ref. TASK 38-41-00-710-001).

EFF :

ALL 38-41-00

Page 529
Aug 01/07

IAC
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-614-052
R E. Move the fill/drain and overflow handle from the NORMAL to the FILL
position to depressurize the potable water system.
**ON A/C 020-099,
Subtask 38-41-00-614-052-A
R E. Move the fill/drain handle from the NORMAL to the FILL position to
depressurize the potable water system.
**ON A/C ALL
5. Close-up
________
Subtask 38-41-00-080-051
A. Removal of the Test Equipment
(1) Remove the manometer from the test port and install the blanking
plug.
(2) Remove the air supply cart.
**ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-00-410-053
B. Close Access
items.

EFF :

ALL 38-41-00

Page 530
Aug 01/07

IAC
**ON A/C 020-099,
Subtask 38-41-00-410-053-A
B. Close Access
items.
(2) Install the access panels 131PW, 131NW.
**ON A/C ALL
Subtask 38-41-00-862-054

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-00

Page 531
Aug 01/07
R
IAC
CHECK VALVE (4205MM) - REMOVAL/INSTALLATION
___________________________________________
TASK 38-41-41-000-001
Removal of the Valve 4205MM
_______
1. __________________
Reason for the Job
Self Explaantory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-41-991-001 Fig. 401
**ON A/C 020-099,
38-41-41-991-001-A Fig. 401A

EFF :

ALL 38-41-41

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-41-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-41-41-614-050
B. Depresurize the potable water system (Ref. TASK 38-10-00-614-002).
Subtask 38-41-41-941-051
(1) Put warning notices in position to tell persons not to pressurize the
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-41-010-050
D. Get Access
(3) Remove the access panels 161DW, 162PW.
**ON A/C 020-099,
Subtask 38-41-41-010-050-A
D. Get Access

EFF :

ALL 38-41-41

Page 402
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-41-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-41-991-001-A)
**ON A/C ALL
Subtask 38-41-41-020-050

_______
(1) Release the unions (4).
(2) Remove the tube assembly (5).
(4) Remove the check valve (3) from the air filter assembly (1).

EFF :

ALL 38-41-41

Page 403
Feb 01/07

IAC
Check Valve 4205MM.
Figure 401/TASK 38-41-41-991-001

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-41

Page 404
Feb 01/07

IAC
Check Valve 4205MM
Figure 401A/TASK 38-41-41-991-001-A

EFF :

020-099, 38-41-41

Page 405
Feb 01/96

IAC
TASK 38-41-41-400-001
Installation of the Valve 4205MM
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 O-ring 38-41-03 09 -170

2 O-ring 38-41-04 12 -080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-41-991-001 Fig. 401
**ON A/C 020-099,
38-41-41-991-001-A Fig. 401A

EFF :

ALL 38-41-41

Page 406
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-41-860-050
(Ref. TASK 24-41-00-861-002).
38-10-00-614-002).
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-41-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-41-991-001-A)
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-41-420-051
(2) Install a new O-ring (2) on the valve (3).
(3) Install the valve (3) in the air filter assembly (1).
(4) Install the tube assembly (5).
(5) Tighten the unions (4).

EFF :

ALL 38-41-41

Page 407
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-41-41-420-051-A
(2) Install a new O-ring (2) on the valve (3).
(3) Install the valve (3) in the air filter assembly (1).
(4) Install the tube assembly (5).
(5) Tighten the unions (4).
**ON A/C ALL
Subtask 38-41-41-613-050
B. Service the potable water system (Ref. TASK 12-15-38-613-001).
Subtask 38-41-41-710-050
C. Test
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-41-410-052
A. Close Access
items.
(2) Install the access panels 161CW, 162CW.

EFF :

ALL 38-41-41

Page 408
Feb 01/07

IAC
**ON A/C 020-099,
Subtask 38-41-41-410-052-A
A. Close Access
items.
**ON A/C ALL
Subtask 38-41-41-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-41

Page 409
Feb 01/96

IAC
FILTER - AIR (4210MM) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-41-42-000-001
Removal of the Air Filter 4210MM
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
38-41-00-610-001 Replacement of the Cartridge of the Air Filter 4210MM
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-42-991-001 Fig. 401
**ON A/C 020-099,
38-41-42-991-001-A Fig. 401A

EFF :

ALL 38-41-42

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-42-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-41-42-614-050
B. Depresurize the potable water system (Ref. TASK 38-10-00-614-002).
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-42-010-050
C. Get Access
(3) Remove the access panels 161DW, 162DW.
**ON A/C 020-099,
Subtask 38-41-42-010-050-A
C. Get Access

EFF :

ALL 38-41-42

Page 402
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-42-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-42-991-001-A)
**ON A/C ALL
Subtask 38-41-42-020-050
A. Removal of the Air Filter 4210MM
(1) Remove the connections (1) and (7).
(2) Remove the nuts (3), the washers (2) and the bolts (8).
(3) Remove the air filter assembly 4210MM (4).
(4) Remove the check valve 4205MM (6) from the air filter 4210MM (4).
Subtask 38-41-42-610-050
B. Service the air filter 4210MM, if necessary (Ref. TASK 38-41-00-610-001).

EFF :

ALL 38-41-42

Page 403
Feb 01/07

IAC
Air Filter 4210MM
Figure 401/TASK 38-41-42-991-001

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-42

Page 404
Feb 01/07

IAC
Air Filter 4210MM
Figure 401A/TASK 38-41-42-991-001-A

EFF :

020-099, 38-41-42

Page 405
Feb 01/96

IAC
TASK 38-41-42-400-001
Installation of the Air Filter 4210MM
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 O-ring 38-41-03 09 -130

5 0-ring 38-41-04 12 -080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 38-41-42-860-050
(Ref. TASK 24-41-00-861-002).
38-10-00-614-002).

EFF :

ALL 38-41-42

Page 406
May 01/06

IAC
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-42-420-051
A. Installation of the Air Filter 4210MM
(2) Install a new 0-ring (5) to the check valve 4205MM (2).
(3) Install the check valve 4205MM (6) in the air filter 4210MM (4).
(4) Put the air filter assembly 4210MM (4) in position.
(6) Connect and tighten the connections (1) and (7).
**ON A/C 020-099,
Subtask 38-41-42-420-051-A
A. Installation of the Air Filter 4210MM
(2) Install a new O-ring (5) to the check valve 4205MM (2).
(3) Install the check valve 4205MM (6) in the air filter 4210MM (4).
(4) Put the air filter assembly 4210MM (4) in position.
(6) Connect and tighten the connections (1) and (7).
**ON A/C ALL
Subtask 38-41-42-613-050
B. Fill the potable water system (Ref. TASK 12-15-38-613-001).

EFF :

ALL 38-41-42

Page 407
Feb 01/07

IAC
Subtask 38-41-42-710-050
C. Test
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-42-410-051
A. Close Access
items.
**ON A/C 020-099,
Subtask 38-41-42-410-051-A
A. Close Access
items.
**ON A/C ALL
Subtask 38-41-42-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-42

Page 408
Feb 01/07

IAC
VALVE REDUCING PRESSURE (4200MM) - REMOVAL/INSTALLATION
_______________________________________________________
TASK 38-41-43-000-001
Removal of the Pressure Reducing Valve 4200MM
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-43-991-001 Fig. 401
**ON A/C 020-099,
38-41-43-991-001-A Fig. 401A

EFF :

ALL 38-41-43

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-43-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-41-43-614-050
B. Depressurize the potable water system. (Ref. TASK 38-10-00-614-002).
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-43-010-050
C. Get Access
(3) Remove the access panels 161DW.
**ON A/C 020-099,
Subtask 38-41-43-010-050-A
C. Get Access

EFF :

ALL 38-41-43

Page 402
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-43-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-43-991-001-A)
**ON A/C ALL
Subtask 38-41-43-020-050
A. Removal of the Pressure Reducing Valve 4200MM
(1) Disconnect the pipes (1) and (5).
(4) Remove the pressure reducing valve 4200MM (4).

EFF :

ALL 38-41-43

Page 403
Feb 01/07

IAC
Pressure Reducing Valve 4200MM.
Figure 401/TASK 38-41-43-991-001

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-43

Page 404
Feb 01/07

IAC
Pressure Reducing Valve 4200MM
Figure 401A/TASK 38-41-43-991-001-A

EFF :

020-099, 38-41-43

Page 405
Feb 01/96

IAC
TASK 38-41-43-400-001
Installation of the Pressure Reducing Valve 4200MM
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
ground air supply)
38-41-00-820-001 Adjustment of the Pressure Reducing and Relief Valve
4200MM
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-43-991-001 Fig. 401
**ON A/C 020-099,
38-41-43-991-001-A Fig. 401A

EFF :

ALL 38-41-43

Page 406
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-43-860-050
(Ref. TASK 24-41-00-861-002).
38-10-00-614-002).
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-43-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-43-991-001-A)
**ON A/C ALL
Subtask 38-41-43-420-050
A. Installation of the Pressure Reducing Valve 4200MM
(1) Put the pressure reducing valve 4200MM (4) in position.
(4) Connect the pipes (1) and (5).
Subtask 38-41-43-613-050

EFF :

ALL 38-41-43

Page 407
Feb 01/07

IAC
Subtask 38-41-43-710-050
C. Test
(1) Do the leak test of the component (Ref. TASK 38-41-00-790-001).
(2) Do the operational test of the potable water air system (Ref. TASK
38-41-00-710-001).
(3) If necessary do the adjustment of the pressure reducing valve

(Ref. TASK 38-41-00-820-001).
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-43-410-050
A. Close Access
items.
**ON A/C 020-099,
Subtask 38-41-43-410-050-A
A. Close Access
items.

EFF :

ALL 38-41-43

Page 408
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-41-43-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-43

Page 409
Feb 01/96

IAC
SHUTTLE VALVE - AIR (4215MM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 38-41-44-000-001
Removal of the Shuttle Valve 4215MM
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-44-991-001 Fig. 401
**ON A/C 020-099,
38-41-44-991-001-A Fig. 401A

EFF :

ALL 38-41-44

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-44-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 38-41-44-614-050
B. Depressurize the potable water system. (Ref. TASK 38-10-00-614-002).
Subtask 38-41-44-941-050
(1) Put warning notices in position to tell persons not to pressurize the
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-44-010-050
D. Get Access
(3) Remove the access panel 161DW (Ref. TASK 25-55-12-000-001).
**ON A/C 020-099,
Subtask 38-41-44-010-050-A
D. Get Access
(3) Remove the access panel 131PW (Ref. TASK 25-54-12-000-001).

EFF :

ALL 38-41-44

Page 402
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-44-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-44-991-001-A)
**ON A/C ALL
Subtask 38-41-44-020-050
A. Removal of the Shuttle Valve 4215MM
(1) Disconnect the conectors (1).
(2) If necessary remove the screw (3) and the clamp (4).
(3) Remove the shuttle valve 4215MM (2).
(4) Put PLUG - BLANKING on the disconnected line ends.

EFF :

ALL 38-41-44

Page 403
Feb 01/07

IAC
Shuttle Valve
Figure 401/TASK 38-41-44-991-001

R

EFF :

001-012, 014-019, 101-199, 901-999, 38-41-44

Page 404
Feb 01/07

IAC
Shuttle Valve
Figure 401A/TASK 38-41-44-991-001-A

EFF :

020-099, 38-41-44

Page 405
Nov 01/02

IAC
TASK 38-41-44-400-001
Installation of the Shuttle Valve 4215MM
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
FR34
FR65
ground air supply)
38-41-00-710-002 Operational Test of the Potable-Water Air
Supply-System (with the aircraft pneumatic system)
R **ON A/C 001-012, 014-019, 101-199, 901-999,
38-41-44-991-001 Fig. 401
**ON A/C 020-099,
38-41-44-991-001-A Fig. 401A

EFF :

ALL 38-41-44

Page 406
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-44-860-050
(Ref. TASK 24-41-00-861-002).
38-10-00-614-002).
(3) Make sure that the warning notices are in position to tell persons
not to pressurize the potable water system.
4. Procedure
_________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
(Ref. Fig. 401/TASK 38-41-44-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 38-41-44-991-001-A)
**ON A/C ALL
Subtask 38-41-44-420-050
A. Installation of the Shuttle Valve 4215MM
(1) Put the pressure shuttle valve 4215MM (2) in position.
(3) Connect the conectors (1).
(4) If removed, put the clamp (4) in position and install the screw (3).

EFF :

ALL 38-41-44

Page 407
Feb 01/07

IAC
Subtask 38-41-44-613-050
Subtask 38-41-44-710-050
C. Test
(1) Do the leak test of the component (Ref. TASK 38-41-00-790-001).
(2) Do these two operational test of the potable water air system
(Ref. TASK 38-41-00-710-001) and (Ref. TASK 38-41-00-710-002).
5. Close-up
________
R **ON A/C 001-012, 014-019, 101-199, 901-999,
Subtask 38-41-44-410-050
A. Close Access
items.
(2) Install the access panel 161DW (Ref. TASK 25-55-12-400-001).
**ON A/C 020-099,
Subtask 38-41-44-410-050-A
A. Close Access
items.
(2) Install the access panel 131PW (Ref. TASK 25-54-12-400-001).

EFF :

ALL 38-41-44

Page 408
Feb 01/07

IAC
**ON A/C ALL
Subtask 38-41-44-862-050

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 38-41-44

Page 409
Nov 01/02

IAC

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__________

REVISION NO. 57 May 01/08

L.E.P. 1-10 REVISED TO REFLECT THIS REVISION INDICATING

38-12-00 CORRECTION/ADDITION/AMPLIFICATION ALL

38-30-00 EFFECTIVITY UPDATED

38-31-00 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-41 CORRECTION/ADDITION/AMPLIFICATION 110-199, 902-999,

38-31-52 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099,

38-31-53 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099,

38-31-55 EFFECTIVITY UPDATED

CIRCUIT BREAKER(S) DATA UPDATED 101-109, 901-901,

38-31-56 EFFECTIVITY UPDATED

38-31-57 EFFECTIVITY UPDATED

38-31-61 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-61 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-62 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-63 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-64 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-67 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-67 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-31-72 CONSUMABLE INGREDIENT DATA UPDATED 022-099, 101-199, 901-999,

38-31-73 CONSUMABLE INGREDIENT DATA UPDATED 101-199, 901-999,

38-32-43 EFFECTIVITY UPDATED

LAYOUT IMPROVED/MATERIAL RELOCATED 001-012, 014-099, 101-199,

LIST OF EFFECTIVE PAGES

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD 38-10-00 215 Aug01/07 38-10-00 257 Nov01/07

38-11-00 8 May01/06 38-12-00 10 May01/06 38-12-16 411 Nov01/07

38-12-41 438 Nov01/07 38-13-00 511 Nov01/07 38-14-00 4 Feb01/96

38-14-00 522 Aug01/07 38-14-42 408 Aug01/07 38-14-47 403 Aug01/07

38-14-49 01 409 Nov01/01 38-30-00 R 211 May01/08 38-30-00 262 Aug01/07

38-31-00 201 Nov01/07 38-31-00 537 Aug01/07 38-31-00 726 Nov01/07

38-31-19 402 Nov01/07 38-31-43 401 Feb01/08 38-31-51 403 Feb01/08

38-31-56 R 408 May01/08 38-31-61 612 Nov01/07 38-31-65 401 Nov01/07

38-31-72 405 Nov01/07 38-31-75 409 Nov01/07 38-32-41 407 Nov01/07

38-32-43 R 417 May01/08 38-41-00 528 Feb01/07

WATER STORAGE 38-11-00

QUANTITY INDICATING 38-13-00

QUANTITY INDICATING 38-13-00

QUANTITY INDICATING 38-13-00

WATER DRAINING (DUMP) 38-14-00

WATER DRAINING (DUMP) 38-14-00

WATER DRAINING (DUMP) 38-14-00

TOILET SYSTEM 38-31-00

TOILET SYSTEM 38-31-00

TOILET SYSTEM 38-31-00

TOILET SYSTEM 38-31-00

TOILET SYSTEM 38-31-00

WASTE WATER DRAIN 38-32-00

WASTE WATER DRAIN 38-32-00

WASTE WATER DRAIN 38-32-00

AIR SUPPLY SYSTEM 38-41-00

AIR SUPPLY SYSTEM 38-41-00

AIR SUPPLY SYSTEM 38-41-00

**ON A/C 001-012, 014-019,

(Ref. Fig. 001)

**ON A/C 020-099,

(Ref. Fig. 001A)

R **ON A/C 101-199, 901-999,

(Ref. Fig. 001B)

**ON A/C ALL

R Disinfection of Water Tank and Distribution System