MH1000C Operation Maintenance Repair PDF

focBAE{G op",rto,'* *rourr No.76.
36522
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Operation - Maintenance - Repair

ffiAHG MFt 1000 c
Geometriefehler
moglich ! Seile nur hier
DANGER einhdngen !
for geometric
Hang ropes
defects I :
here on ly !
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MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

ffiAffiG
1 BEFORE TTKTNG THE MACI{INE nffO SERI/ICE
2 cEilERAL DEScRrPrroN m rocHnIE
3 mGrIrlE @ERATrox
4 HonsTABLES
5 cor{lnoL srsrEu
6 Eqrricrr
7 MATMENTwcE
I sFAnB PAms mAI{r'xE a*D Lrsr
9 DrstlAtlrLrlre rlilslnucrrots
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

ffiAffi# tm 1000 c o.oo-1/ 11612
TO CUR CI'STOI"IERS
This operatorrs manual contains all the essential information required for
profitable operation and maintenance of your MAHO toolroom machine. These
operating insturctions should be handed bo the appropriat,e operating and
maintenanee personnel.
The separate operating instnuctions CNC \32/l}-Grafik, the progranrning in-

structions CNC 432 and the prograrrning instructions |tGeometric paekagett are
part of this operatorfs manual.
For specifiec details on the control system, refer only to the operating in-
struetions CNC tl32/ 104rafik.
The machine should only be taken into serviee when the operating and main-
tenance personnel has carefullv read the operatorrs manual and is fullv con-
versant with aII its details.
? Operation and maintenance of the machine should be earried out in aeeordanee
with the instructions contained in this operatorts manual.
For any demage resulting from nonobsenrance of these
statements or fucm inappropriate procedur.e rf,e assutle no
liability.
In the event of faults whieh cannot be rectified with available Iocal resour-
ces, the eause of the fault should be preciselv established on the basis of
the operatorrs manual before the appropriate MAHO agency or Messrs. MAHO
themselves ane contacted.
This operatorrs manual will assist you with solving youn machining problems
in an advantageous manner. We are certain that the l4AH0 toolroom maehine will
meet your expectations in full.
O copyright
This manual or excerpts therefrom may not be reprodueed or disclosed to

third parties except with the express permission of the publishers.

ffiAFH& lffi 1000 c o.oo-2/11612
10 OI]R CUSIGMS
Hclr to Use the ltanual
Aids for the use of this l,4anual are contained in the following subsect,ions.
l{umbering of the Pages
Every page of the Manual is numbered consecutively, beginning anew in each
of the sections. The page nwnbers always appear at the upper right corner
of each page in conjunction with fhe section number which j.s placed ahead
of the page number ans separated by a hyphen.
EKAHPLE: 3.20-3 means: Chapter 3, Section 20, Page 3
In the event that pages need to be inserted as a result of a modification,
the new pages receive the number of the previous page with a suffix number
1, 2, 3, etc. separeted by a point.
{
,L
EKAMPLE: 3.20-3.1 means: Chapter 3, Seetion 20, Page _?,
Suffix page 1
Illust,rations and tables are not separate numbering.
The item numbering of illustrations are reffered to the text of this Section
and can divided on 2 - 3 illustrations.
Where an illustrations contains several items, these are ident,ified in the
text by in parentheses ( ).
Trailing Notes in this l{anual are used:
oNOIE:r Used to draw attention to a part,ieular feature to be
observed by the use of the system.
trATlB[ffON:n Used for working and operating methods which should be
(
strictly observed in order to avoid damage to or des-
\l truetion of the system.
nCAIITION:r Used for working and operating methods which should be
strictly observed in order to avoid endangering persons;
includes ATfENfiON.
Cboss References
In order to avoid multiple entries of similar nature, independent, but rela-

ted informat,ion in this I'4anual is linked by cross references. Lhe following
cross references are used.
Ef,T},IPLE: .... according to order ....
.... se page
Orientatior
The designations at the front, at the rear, on the left-hand side, on the
right-hand side, at the top and aL the bottom, respeetively, always refer
fncm the headstock in direction of view to the workpiece.

ffiAffi# HH 1000 c o.o1-1/11612
CONTENS Serie 365
Page
BEFORE TAm{c TI{E MACHfNE I},mO SHITCB
Important notes 1.01-l

Transporting the maehine 1.02-1
1.02-2
Installing the maehine l.O3-1
Fitting the fixators 1.03..2
1.03-3
Installation plan and work area planning . 1.04-1
j Dimension diagram of maehine 1.05-1
Removing rust preventative 1.OB-1
Refilling the drive gear oi1 bath in the headstock 1.09-1

Mains connection 1.10-1
Sfarting up - check liste 1.1 1-1
GE}IERAL DESCBIFI ON OF MACTTINE
Technieal data . 2.01-1

2.01-2
General view of machine Z.OZ.1
2.02-2
Traverse directions ... Z.O3-1
Control panel .... 2.04-1
ftnction of operating controls . . z.OU-z
Transmission layout - drive

feed ..... Z.1O-1
Transmission layout - main transmission . Z.1O..z
MACHINE OPERATION
Furction test/Tria1 rur .......... 3.01-1

3.01-2
Manual spindle speed selection 3.03-2
ffiAffiG MI 1OOO C o.o1-2/11612
C0NTBLS Serie 365
Page
Horizontal
nUI'IZUtlL,cl-L workspindle
IIUI-KDPII-I\-IIC .o 3.04-1
J.vr- |
3 ' 04-2
Horizontal milling with overarm . 3.05-1
Resetting from horizontal to vertical machining .. 3.07-1
Vertieal milling head without quill feed gear 3.09-1
Vertieal milling head with quill feed gear 3.10-1

7-10-2
:' ro-:
Automatic tool clamping . 3.12-1
{L
Modifving standard tool shanks
rso 40 j.13_1
rso 50 .
-1. 1 3-2
Tool shank, DIN 69781 with draw-in rod IS0 73BB Typ B
rso 40 3.13-3
rso 50 3' 13-4
Manual retraction of machine slides after contacti.ng
of emergency stop tripCogs . j.15-2
Starting the machine after stoppage
by means of safety elutehes 3.15-3
Hydraulic plan 3.18-1
Erilding group list - hydraulie 3.18-2

( Hydraulic ..... 3.1q-3
\ 3. 1 B-4
Setting of the hydraulic weight counterbalance . 3.18-5

Automatic central lubrication plan 3.20-1
Br:ilding group list - automatic central lubrication 3.20-2
Automatie central lubrication ..... 3.20-3
3.20-4
3.20-5
Coolantequiprnent 3.22-1
Chip trolley with cabine . 3.2t1-1
How to act in case of faults 3.25-1
MAHO WERKZEUGMASCHIN EN BAU BABEL & CO. D-8962 PFRONTEN

ffi&ffi# I',lH 1000 C a -o1-3/11612
CONTEI{S Serie 355
Page
Malfurction indicator 3.25-2

3.25-3
WORNNG TABLES
Rigid angle table 4. 01 -1

4. 01-2
Universal built-in cireular table Ir 03- 1

4. 03-2
4. 03-3
4. 03-4
4. 03-5
fI Digital display for B-axis L 04-2
CNC circular table 4.05-1

I n(-2
4.05-3
CT]rc - COTITROL
Linear traverse measuring system and data displays 5.01- 1

5.01-?
Not,es for list of machine eonstants and error eode 5.03-1
I,lachine - constants CNC 432 a)
Error code CNC 432 a)
0perating ins truction for geometric paekage 76. 00462 b)

f Operati.ng i.ns tructions CNC 43211O-Craphic 76. 00472 b)
L
Programning instruetions CNC 432 76. 00212 b)
EqITPMMN
Angle milling head 6.01-1

6.01-2
High-speed milling spindle 6.02-1
Slotting head 6. 03- 1
6.03-2
a) Data for corresponding machine constants are suoplied in form of a

punched tape and in plain language to be found in the switch eabinet
together with the wiring diagrams.
c) See separate operating instructions CNC )t3z

ffi&ffiG uH 1000 c o.o1-u;11612
COI,ITEX'IS Serie 365
Page
NC-positioning dividing head 6.04- 1

6.04-2
5.04-3
6.04-4
Corner milling head 6.0q- 1
6.09-2
6.09-3
6.09-4
Cooling aggregat 6.20-1

i,ilINIH\IANCE
fmportant notes 7.01-1

t
Machine lube diagram 7.02-1
7.03- 1
7.03-2
Reconrnended lubri cants 7.06- 1
7.06-2
Coolants 7 .07 -1
7.07-2
7.a7-3
7 .07 -4
Maintenance schedule 7.20-1

7.20-2
Suunary of malntenance work on mechanics and hvdraulics 7.21-1
7.21-2
Sunrnary of maintenance work on electrics and electronies 7.22-1
Cleaning the linear scales 7.24-1
Replacement of filter mats in control cabinet fans 7.25-1
Taper gib take-up adjustment 7.30-1
7.30-2
7.30-3
Readjusting the overland clutch on quil1 feed gear 7.32-1
Fitt,ing and maintenance of toothed belt for feed drive 7.j3-1
7.33-2
7.33-3
7.33-4
7.33-5

ffi&ffi# Mr{ 1000 c o.o1-5/11612
COIflTENS Serie 355
Page
Fitti.ng and maintenance of ribbed lr-belt fcr main dr.ive 7.34-1

7.34-2
Take-up adjustment of collet for power iocl clamping 7.35-1
Adjustments on universal built-in circular lah]
Uq V!Ua 7. 40- 1
7.40-2
Hyciraul i c maintenance 7.50-1
7.50-2
7.50-3
Aceumulator maintenanee 7.50-5
7.50-6
a
7.50-7
7.50-8
DC motor maintenance for feed of X,Y and Z-axis 7.60-1
7.60-2-
7.60-3
DC motor maintenance for B-axis 7. 60-4
7.60-5
7.60-6
DC motor maintenance for main drive 7.62-1
7.62-2
7.62-3
SPANE PANTS DRAdffG AIID LIST
Notes on ordering spares 8.00-1

( List and scheduleof parts subjects to wear (6Ptr print)
Schedule of anti-frietion bearings 8.20-1
List of anti-friction bearings (EDV print)
nElovat rNsmucrtoNs
Main motor 9.01-1
l,lain transmission 9.0 1-2
q .01
-3
Qui1l with horizontal workspindle 9 .02- 1
9.02-2

ffiAffiG Mrloooc o.o1-6/11612
c0NTmls Serie 365
Paoo
Quill with vertieal workspindle 9.04-1

9.04-2
Removal of motors for feed drive 9.08- 1
9.08-2
9. oB-3
1.
!

ffi&ffiG MH 1000 c 1 .O1-1/ 1122
IHPORTANT IOIES
Serial- rp.
The informabion given in bhis operatorrs manual applies only
to the maehine whose serial no. appears on the title page.
- Please state machi.ne serial no. with all oueries and orders for spare
parts.
- Should queries relate to a pariieular page of the operatorrs manual,

please also state the page no.
Before taking ths: mching into servicre

- Caref\rlly read operatorrs manual.
Install maehine (see page 1.03-1).
- l4ake certain that the rnaehine has r.eached room temperatwe.
- Remove n:st preventative (see page 1.08-1).

- Tighten all screws on lerminal rai1s, eontactors, relays and fuses
in the contncl eabinet since these may have slackened in transi.t.
- Connect machine to mains supply (see page 1.10-1).
- Check oi.l levels (see page 7.02-1 and 7.03-1).
- Fi11 machine with eoolant (see paee 3.22-i).

Electrical uachine lock-out
After each cut-off of the main switeh -Q1- at the switch cabinet and
after each mains failure the machine has to be switched on again.
In such a case the r.ed rnushroom key of the EIi,IERGENCY STOP switch rnust
not be depressed.
After each EI'IERGENCY STOP the nespeetive m:shroom key rnust be r"eleased
by clockwise rotation and the machine rn:st be switched an again. a)
a) Itswiteh on machinetr, see separate operating instruetion CNC 432- con-

trol.

MH 't000 c
fu€AffiG 't.o2-1/263
IRAI'ISPORTII'E TIIE MACIIII{E
Crabe dimensions (length x width x height) 4,15x2,4x2,6

lbximum machine weight with one way packing
with rooden case, apprrcx. ke 7 Boo
with rnooden case (seaworth
packing) appr.ox ke 8 000
net (only machine) ke 7 4oo
Machine floor surface mm 1710x'1030
fnsert two steel loops of equal length min. length 12 meters into
the ncpe guides as shown above.
- Unload crated machine from lorry (truck) or railr^ray iraggon (railear)
by fork lift, truck.
- Remove crate ('l).
- Check machine and accessories or possible damage in transit. Any damage
or other shortcomings (incomplete equignent) must be irmediately advi-
sed in uriting to the shippers or the railvray authorities, the insurance
company and Messrs. ItlAHO.
Insert a lifling ncd (2) (max. 65 rn dia., 1400 nnn long) into the hole
in the machine colrrmn.
AIIENTION! Under no cireurnstances may spindle head,table, eompound
s1lde or control eabinet be used as suspension polnts.
- Attach a hemp nope (3) of apprrcx.
3 m length over the crane hook and
hang into the covenyor rod (2), then
sling twice anound crane hoek.
By using upholstery as intermediate layer a direct contaet between
rope and maehine is to be avoided.
MAHO WERKZEUGMASCHINENBAU BABEL & CO, D-8962 PFRONTEN

ffi&ffi# MH 1000 c 1.02-2/263
TRANSPORTII& II{E MACHINE
7.1
- With erane or fork lift truck, lift the machine sufficiently to allow
removal of pallet (5) after releasing the nuts (4). I^lathc the dismant-
led control panel!
Take machine to final site by crane.
- If there is insuflieimt space, the machine ean also be transported
on a hand car (6) of adequate strength.
- Set, doum the machine veny earefully on the place of erection.
- Fix control panel (7) wittr serews (7.1) at the cantilever arm (8),
prior take off the cover €p (9).
- Put cable (tO) on braeket arm (B) mount guid plate (11).
ATIENTIGMhe safety eviee (11) of the eantileven arm (B) never
must be detached before the machine has been set, down.
. For installation plan and uaork area planning, see page 1.04-1.

ffi&HE# IrtrI 10OO C 1.O3-1/11612
INSTALL]NG TTIE iIIIICIIINE
Pl-aee of instdlation
In order to ensure a perfect function of the machine, attention has to
e pai.d to the ollowing details relating to the place of erection of the
machine.
The machinesite has to be free form vibrations.

The lccatlon must be free fnom Iocal, one-sided heating or cooling
of the machine, €.8. through insolation, heating appliances, draught,
of air, etc.
The Iocation must be free fn:m interference through elecLrical equioment
(rrisht frequency).
The total surfaee area ( q^D4p) equired is (Iength x width) 6 x 4,5
n QT nz).
Within the penmlter of this surface area bhe machine overlappEd with
an iarea of 9 m' and a minimun bearing capacity of 930 daN/m'(0,93
L/m') must be guaranteed.
Ideal is a floor made of eoncret,e or cross cut wooe.
CAUTION: A composite floor area, i.e. piacing the machine par-
tly on conerete and partly on a wooden floor of the
above deseription, is not pernissible.
Any unevenness of the machine site surface must not exceed 3 nrnlm.
- No special foundation is required.
The machine has to be bolted to the floor without use of damping
plates. a)
Fixators, whiclr are delivered with the machine, can be only used fot"
sefting up the machine. The fixators to be filled in with grout, must
be separately ordered. b)
A constant r.oom temperature of max. 30o c (303 I() must not be exceded.
Relative atmospherie humidity may be max, 80 %.
NOIE: A higher relafive atmospherie humiditv or room tempera-
ture up to 55" C (328 K) is permissible, provided that
MAHO cooling units are being used in the command station
and ln the switeh eabinet.
For installation plan and work area planning, see page 1.04-1.
c For dimension diagram of machine, see page 1.05-1.
a) For an er<aet oil level in the headstoek the machine must to be exaet
nivelled in Z-direction, see also page 7.03-1.
a) Fitting the fixators, see page 1.03-2 and 1.03-3.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D-8962 PFRONTEN

ffi&ffi# MH 1COO C 1.O3-?/11415
FITTI}S ITIE FIXATORS (CUSI INTEGRAL ADJUYItfi\rI TtlE I{ACIIIi{E
The fixators onder no. of the complet set 84.38460 - allow levelling
the machine r^rLrile at the same time securing it io the floor.
Foundat,ion holes at e not necessary, beeause the fixators ar€ cusL integral
in floor clearance.
It'lark machine base bores at the froor, trace hore dimensions.
Bore holes into the floor.
Adjusiing fixators to average height of 95 + 0,5 nnn.
Thread the tension screws (l) to 1165 mn into fixators. (Remove washers
(2) anO nuts (3).)Place fixators into machine base.
Plaee maehine intc position by means of auxiliary wedges (blocks) (4),

attentlon to a disfance of 30 to 35 rnn.
fYite
Grout the holes in the floor with cement rnortar (quick-settine),
After the cement rnortar has set release nuts (3), Iift machine by tur-
ning the encased levelling screw (5) and remove auxiliary wedges (4).
Adjustment the nachine, tighten nuts (3).
Place coolant tank and adjusb by pads at Lhe r.equired height.
Sctrerlast-
dUbel
l'l 12 x 60
DDI 93I
Ir
Sl<inderf uBkontur. I
1039 ( l03o l7l0

' ) \, r- 5
,---_--
951 945
I
+z+ I
I
Schollschronk seite
35
i--t I
B5
0 0
r5 l5
r35 235
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D-8962 PFRONTEN

ffiAffiG MH 1000 c 1.o3-3/11415
FITTI]$G TIIE FIXATORS
SlcinderluBkonlu
( 1030,1710 mm )
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D.8962 PFRONTEN

ffi&ffi# MI{ 1000 c '1.o4-1/565
INSIALLATIOH PLA}I AND WORK AREA PLANING
Total flmr space required m2

inelouding:
- Space for rnainlenance and dismantling m2
- o(
J')
- |hchine - supporting area . 1r7

- Space for operation . m2 1212
- Space for asembly .. m2 316
- Covered area (F) n2 q
l4achine hight m 2,65

l&.chine weight, compl. appr. incl. max. 'nrorkpiece
weight kg B 3oo
SoiI bearing value relative to eovered surf'ace

area (F) ks/nz g3o
lllI
Illl T_T---T{\'\-'\:"TI
l.l i++W
lt
I lid [.',-'.J"J\ ' lL
i
q
ltll
Fo,aJ
V Access for electrician
m Covered area
@erator stat,ion
Y lhins connection, total connected rating KVA 62rT
CK
7tl
- free cable lenght m 0r5 0r5
at:
k Back-up fuse max. 200-220 V
380-500 V
aaaaa.a.. A
A
200
100
250
125

ffi&ffiG MH 1OOO C
T.IECI{INE DIHENSIOi{S
o
-.t
(O
cr)
o
(\t
o
l-006r----l
o
rO
cD
(r'
V

ffi&ffi# I'{E i000 c 1.A8-1/263
NEIOVI}E HUSI PREVENTATII/E
['OTE: No handwheel adjustments may be effecied prior to re-

moving the rust preventative frorn the machine.
CarefuIly remove nrst preventative fnom bright exterior swfaees using

a soft eloth soaked in paraffin, petrol, triehlorethyiene or some other
hydro-carbon solveni.
Under no circumstances use scrapers or other sharp objects for bhis
work.
the spindle head dovetails (1) and the flat compound slide guides (2)
should have the anti-n:st grease and dirt removed with a oft cloth
whereupon these slideways should be bn:shed with oi1. a)
a) Use the sarrrc oil as that employed for the central lubnicat,ion system
(see page 7.06-1 t'Reeomaended lubricantstt).
It is absolutely essential fo ensure that oils are not mixed.

ffiAffi# l'!H 1000 c 1 .O9-1/ 11612
NET'ILLING TI{E DRIVE GEAM OIL BATE IN TTIE HEANTOCK
For t,ransporting the machine the oiI of the r+orkspindle drive is drained
and must be topped up anew before starting the maehine
ATTEMICET! Check whether the machine has been adjusted by means

of spirit leve1 , adjust if neeessary
Unscrew filler serew ('l) at the
Out of the cans supplied with the machine with the designation n6r
46'r (Ara1-.Surnurol CM 46) f ilt 1,5 I into a measuring cup and pour into
changing hole (1) at the headstock.
Wait abt. 10 min., then inspect oil level at the sight glass, if neces-
sary top up the remaining quant,ity of 0 , lbv means of measuring cup
until oil level has reached the eorrespond i ng mark (2)
Serew in filler screw (1) again
r.@.
I
0g

ffiAffi# MH 1OOO C 1.10-1/11612
MAINS CONNECfiON
The connection prescript,ions of the component current supply esLablishment

have to be followed.
Total connected rating:

L1 12 L3 N PE
l-machines ;7*;;il;- l
62,7 nrA 74 IflIA
l
Back up fuses:
C-machines e/K- machines Il

I201r
80--500
200
100
A 250
125
A I
t P:
A A
l
Mains connection cab1e.
Turn main switeh -01- on control cabinet to rtoff'rr
Open control cabinet door. fntroduce mains connection cable into aper-
ture provided and connect to the mains terminals L1, L2, L3, N, PE.
- In the case of a 4-pole connection. remove bridge between Lerminals
N and PE.
Cheek for correct direction of notation with rotary field indicator

at input terminals L1, L2, L3. If neeessary, exehange two phases at
the input terminals.
aII terminal screws at the strip terminals, contaetor, relay
Check
in the switeh cabinet for tight fit.
and fuses
t, OnIy when the correet rrclockwiserr direction of rrctation has been estab-
lished, turn main switch -Q1- on eontrol eabinet to rronrr. futting the
machine into operation should be performed according to appropriate
checklist, see sheet 3.01-1 - 3.01-2.
N01E: The electric eircuit diagrams are found in a pocket
on the inner faee of the eontrol eabinet door and must,
be absolute remain at machine!
ATIENIICE{! peripheral equip,ment (reader-punch,

Wtren pre-connecting
angular cutter head, grinding head) find out voltage
of the socket.
Fuses should be replaeed by equivalent types only.
Valuesset on balancing potenticrneters batancing swit-

ches, maehine pa.rameters etc. should only be varied
by the personnel of the eustomerts service.

ffiAffiG HII .IOOO
C 1.11-1/11617
STABTN{G TJP - CTIEIKLIST
Before starting the work spindles and the axis movements the following
measuring must have been taken:
1. Proper erection, see sheet 1.03-1.
2. Rust preventative removed, see sheet 1.08-1.
3. 0i1 bat,h refilled, ee sheet '1.09-1.

4. Connection to the mains, see sheet 1.10-1.

ffi&#€# MTI 1@O C 2.O'.t-1/ 11415
IE]CHNICAL DATA
WORKIIiT CTPACITY
Compound slirie tnaverses

along horizontar longitudinar axis (x axis) ...... mm 1000
- along vertical axis (Y axis) ...... nm 560
Spindle head traverse
- in horizontal transverse axis (Z axis) ... ... mrn 800
TIORKEPINDT.F'S
tool r"egisten a) ISO 50 (40)
quiI1 stroke of workspindles ..... rm 125
- force of tool elamping mecanisrn

clampi.ng
ISGtype B draw-in rcd ...... kN a)
MAHO-OTT set-screw ring ..... ..... kN a)
SINDIE SEEN A}ID FEED RAIES
workspindle speeds, direetry pncgranrrable ...... o,.,..... r.p.m 20-2000
correetion of directly programnable speed (0vemide) .. fr 80-120
Feed rates, direetly prograrrnable b)
- alorg X,Y,Z axis c) .... ... .. . ... rm./min 1-U0OO

feeding power in axes X,Z ..... ... N B 000
feeding pc[^rer in axis y ..... .................... N 24 0OO
Rapid traverse
alongKr\rz ........m/min 6
Reduced feed and rapid traverse rates
along xryrz .. . ... .... .. ... ... fi O_1qO

ffi&ffi# t'tH 1000 c 2.O1-2/263
TECHTICAL DATA
EI.ESIRICAL mIIIPMEX'iT
Voltage ... V 220/380 d)

Frequency . Hz 50 d)
Total connected rating of machine ... #IA 62,7 d)
GE - COI{TROL SfSTE!,t e)
Resol-ution of linear traverse measwing systems rm 0,001
seven segment
LEDS
Number of consecutively controlled axes . 4
Number of simultaneous controlled axes 3
E{EIGfIS A}ID SACE RMUIRE!{E}IIS
Weight machine (including vertical

cf milling head,
univensal table and control eabinet), apprrcx. kg 7 Il00
Spaee reqined (excluding disnantling dimensions)

Iength ..... ... .. mrn 4 620
width ...... mn 3 710
height o... o ..... ..... rm 2 550
Rernrks:
a) TooI elamping see page 3.12-1; tool to 3.13-4.

shanks see page 3.13-'l
b) Minimal feed motion in the axes XrYrZ = 0,1 rnn/min.; in axis B =
o/min.
0,1
c) Worktable trB-axisr see section 4 at this technical documentation.

d) Standard version.
e) The CNC-eontrol system is described in sepa.rate instructions.

F#AffiG ln.oooc 2.O2-1/263
ffiNERAL VIEd CF HACHI}IE
5t*3?2.1 6r15
ij'--D' ) )

ffi&ffi# MH 1000 c 2.02-2/263
GENERAT VIEII M HACHN.IE
1 I',lain rnotor for r+orkspindle drive.

2 Back gear for main drive with automatic speed shift.
2.1 Hexagonals nuts for manual shifting of r^rcrkspi.ndle speeds (see
page 3.03-2)
3 Spindle head with horizontal r^rorkspindle.

4 Vertieal milling head with veriieal rnrorkspindle.
5 Colurm.
6 D.C. motor for drive of feed and i'apid traverse nrcvements in

Z-axis.
7 D.C. motor for drive of feed and rapid traverse movements in
Y-axis.
O D.C. motor for dirve of feed and rapid traverse movements in
X-axis.
9 CNC cireular tab1e.
10 Compound slide.
11 Colurm base.
12 Coolant tank
13 Control panel.
i4 CNC-control.
15 Control cabinet.
I
TOIES:
For description of operating controls for" the horizontal workspindle

and vertical milling head, see section 3 of this operatorts manual.
For deseription of the operating controls for the worktables, see sec-
tion ll of this operatorrs manual.
MAHO WERKZEUGMASCH IN EN BAU BABEL.& CO. D-8962 PFRONTEN

ffiAffiG MII 1OOO C 2.03-1/565
DMEDTIOHS OF }OI/EMENT
+B',
X axis - Horizontal longitudinal traverse of compornd slide to left rr-tt

or to right ft+rr.
Y axis - Vert,ical traverse of compornd slide in upvarrC rr-rr on downr,ard
rr+rr direction.
Z axis - Horizontal cross-traverse of spindle head towards fornt rt-rr or
lr+rr.
towards real.
B axis - Rotational nnvenrent of table palten in cloekwise direction rr+tt
or eounter-clrckwise direct,ien il-tt.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D.8962 PFRONTEN

ffi&ffi& M{roooc 2.O4-1/'1161?-
CONTROL PANEL
o-
,-+\
I l/In\ E
o\HW' iro
tJ@E'
J. ,^.
o,7l\ I/ -'\
m I
cq I E
o
s.E
Ts-/ 6o
3@ =
o
i
E
'@
ffi&ffi# MH 1OOO C 2.Ot+-z/1161?
COI,ITROL PANH,. FIIilCTTOil m OPERATilIG COt\trffOtS
-*;:-----E;;i;;;;;;i;---------l--l;;i;;------
I
t-l
======== =F===== ===================== =p = ===========:=============:==========
-'iPl- lAmpermeter I tna:.cation of the current input
Irt I of main motor.
r-------- -F-------
-S1- |
button
Mushroom
I mencrxcY SToP. AI1 machine motors
IL_--_-___ I are stopped insLantaneously. a)
_L________ _
-3SH1 - Illuminated push- Machine 0N.
button
-3H1 - Signal lamp
-13S1- Selector switch Clamping B axis/built-in circuiar

table b)
I
-15SH1- Illuminated l.IertieaI milling head rotates 1n
pushbutton idle posiL ion.
-15H1- Signal lamp
-15SH2- fluminated \Iertica1 milling head rotates 1n

i pushbutton working position.
-15t12
:-I:1T1_1Tl
NCITES:
a) The red mushroom button loeks after actuation. This lock has to be
released by turning the mushroom button clockwise before the maehine
can be restarted once more.
b) 0n1y with universal built-in eircular tabIe. To allow rotating the
universal built-in eircular table about its vertical axis, seleetor
switch -1351- must be turned to position trreleasedtr.
tL

fuEAffi# MH 1OOO C 2.A4-5/6513
IEACH MX
To ease elamping of a r+orkpiece, the CNC confrol 432 is a-Lso piovided with
a teach box to faeilitate the following functlons:
Selection of all axes in a Spindle feed sbop
puls or in minus direction e Feed STOP
0perabing mode preselection e Cooling lubricat ON-OFF
(SINGLE, AUToI"fIIC, MANUAL) e Tcol clamping device
3 Pncgram preparation via PLAYBACK RELEASE.CLAMPING
c l{achine starb a EI{ERGENCY STOP
a Feed rate ckrange (Potenbiometer)
o Spindle speed regulation (in form Safety actiyation ls requirei
of plus and rninus pereent keys) for reasons of security for
aetivation of teach box control
keys.
ry

ffi&ffiG l'm 1000 c 2.10-'.t/7322
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rpllt€ 1IEII aI"I{l,oS
luTod zraraJau

ffi&ffiG MH 1OOO C 2.10-2/7322
TRANS{TSSIOil IIYq]T - }T{IN IAANSHISSION 14.60392
AD'USTABI.E DRI\JE
nmn: ll08 nrar,: 450
0-positlon: blue-red or \'/
q"!,
1
I
blue-YeIIo^r I
--
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356 tu7
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I
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I speeds to be set
grêy-ye11o.r 8l€en-red green-yeIlcH
323
ll
19',r :fl22 l55b
800
L3L
't37
PERF.0RI,{ANG DIAGR.q},1
TONQTE DIAGMM
- 68 Nm Splndle
kw spinore
l{lrk dla. 107,3 i
m2
I
I bet-
m2 5
-t
m 2,5
u l-j nory-v u.rt
t1 J20 360
32
l{lrk dla. 128,3

ffiATEG MI 1000 c 3.01-1/11612
FTDICIION TEST / I"IAL Ht'N
After erecting the machine and after connecting it to the electric power
suppry a functiontest of the machine has to be camied out.
fn this section manual proeedures related bo machines are mentioned. Ttre
operation of the control system is only explained in exbracts. For detai-
Ied information please refer to the ooerating instructions cNc 43urc_
graphics.
Turn main switeh at the switch cabinet Lo rONx and wait untit on the
screen the switeh-an diagnostic for the identification of
hardware errors
has come to an end. If this furetion test does not, show any error, the
pieture MAI{UAL apperas on the screen.
Unloek all EIvIERGENCY STOP pushbuttons by neans of clockwise rotation.
Aetuate illuninated pushbura", O and subsequently press kev ttCLEARrt

r
repeat procedure within 5 seconds.
',iith the illuminated pushbutton kept actuat,ed erase bv means of kev

nCLEARtt the pending error messages.
Position reference points of the individuaL exes according to operating

instructions CNC 432/ 1}-eraphics.
Press key ITTEACH-INIi.
Input spindle speeci under address 'tSfr _aecording to operating rnstrue-

tions CNC 432/10-graohics (e.g. 160 min-l S 160) and press l."v,,EN,rBp,,
=
JEI I . rhe gearing operares.

Press kev "STARI,, f
HIlff: The workspindle rotates only after inputting the direction
of rotation. trM3tt = elockwise rotation; tr}44tr -= anticlockwise
i rotation of the workspindJ-e.
Inurtting directiql of rptaticn of, lprkspindle
Press key TTTEACH-INII.
Input direction of rrctation under address rrl\iJrr

according to operating
instruct,ions CNC 432/ 1}-eraphics.
Press key I'ENIER, and key
El
NoTE:
tt
The workspindle rotates according to the direction of rota-
tion which has been input. If one of the control cornnands is
not earried out correctly, the service of Messrs. MAHO has
to be informed.

ffi&ffiG MH 1000 c 3.O1-2/11612
FThICTION IEST / TRIAL RUN
Stopping workspindle via. comand nt6n

Press key TTTEACH-IN|!.
Input stop corrnand !tl*l5rr aceording to operating instructions Ane \32/10-

graphics.
- Press key rrENTERft and key 'htorkspindre stops.

tr
Stoppase with fi.mctian keY
Press f<ey (feeO and rotation stops at once). If after that the
l-5-l t"V
I rg, l t-] is actuated, the workspindle starts again.
l=J
Switehingoff the slrsten
The whole system is swit,ehed off by the main switch at the control panet
of the maehine and at the t,each box panel.
Switchine off via mEnGm{CY STOP rmshhtton
In each operating condition the machine can be stopped bv one of the E'I'4ER-
GENCY STOP pushbuttons.
ET4ERGENCY STOP pushbuttons are at the contro'l desk of the machine and ai,
the teach box desk.
{Inlocking EMERTFfiCY Sf,OP pushhrtton
ATTEI{TION: Prior to unlocking the trouble nas io oe r.emedied.

- Unlock respecLive EI'ARGENCY STOP pushbutton br/ means of clockwise rota-
tion.
- Cut in machine again.
EIffiGENCY STOP limitaticn of the machine slides
rn case the software limitatlon fails to operate, the EMEFGENCY.srop furc-
tion is carried out by a meehanieal switch two cams. rhe respect,ive slirie
is dragged and alarm at the screen is indicated.
Restarting aflqf EIERffi{CY STOP
is carried out aceording to instructions on page 3.15-z cf the manuar.
MAHO WERKZEUGMASCHINEI'IBAU BABEL.& CO. D-8962 PFRONTEN

ffiASEG MH 1000 c 3.O3-2/11415
MAI.IUAL SINDT,E SPEED SEI.ECf,ION
fn ease the automatic adjustment, of the baek gear fails to operate, the
same can be adjusted by hand:
rntroduce he>ragonal turnscrew 12 nxm into the control shaffs (I) and
Q) and turn them towards the right or towards the left in such a lray
that the colour point as per speed table appear in the openings (1..|)
and (2.1).
I I
I
f colour point
:===:===:====
258-631 red
632-2000 yeIlow
Idle mn of spindle
MAHOWERKZEUGMASCHINENBAU BABEL.& CO. D-8962 PFRONTEN

ffiA$€G MH 1000 c 3.O4-1/1410
TilCRIZONTAL MRKSPIIIDLE
fl
r-
?r
rl
2
--_-:_
ll
2.1 I
1 Horizontal uorkspindle.
2 Quil-I (rnaximun strok = ]25 rm)
2.1 Clamping block
2.2 Ercentric shaft for fasbening the gui.11
2.3 Counter-nut
lhe quill (2) ean also be fastened, in addition to norma'l elamping.

lttis is done by a toothed elamping block (2.1) which by an eccentrie
bolt (2.2) is pr"essed into the toofhing of the quiI1 (Z).
3 Lever for clamping quill
4 T\tnstill for quill traverse
The rcrcvable turnstile ean also be plaeed on the square tread of the
vertica-l- milling head and then serves for traversing the vertical
spindle quiIl.
5 Calibrated crollar for readlng qui11 adjustment (1 division = 1 rsn).

ffiAffiG Mt{ 1000 c 3.O4-2/1410
HORIZONTAL Til]RKSPI}IDLE
ATTENTICE{! Fastening of the qui1l is possible only within the

stroke Fange frorn 0 to 50 mn at exact distances of
3,125 rmn.
Move in quill (2) entirely, turn graduated c\clLar (5) to rrorr.
Release counter-nut (2.3) (widht, aeross flats 24 nn).

Tr.rn eceentric shaft (2.2) towards the right or towards the left (in_
side 8 nrn), moving out quill (D a small sistance until a exaet
meshing of the tooth can be fe1t.
TLlrn eccentric bolt, (2.2) onward until resistance is feIt, hold in
position, t,igthening at the sane counter-nut Q_.3).
HcH to release fastening
f
Release counter-nut (2.3). Turn back eccentric bolt (2.2) up to the
recess rrrfiicfr can be fe1t.
Tighten counter-nut (2.3).
}CIIE: The spindre bearings of workspindle has usefur life
Iubrication and are maintenanc+free.
For quiI1 rernovar together with horizontal vorkspindle, see page 9 .oz-1.

ffiAF#G lfiI 1000 c 3.6-1/11415
HORIZONTAL I{ILLI}E MIII O\TERAMI
Remove tool frrcm vertical spindle (see page 3.12-1).
- Move vertieal milling head out of its r^rorking and into its rest posi-
tion (see page 3.08-1).
- Completely retraet the horizontal '.acrkspindle quill. a)
trEnablett horizontal rrorkspindle. a)
- Secure overarm (1) r^rith hex. bolts (2) to swivel abtachment.
Insert cutter arbor (3) equipped rvith milling cutter and spacer rings
into honizontal wonkspindle and clamp (see page 3,12-1).
IXIE: Do not ab this stage place guide bush (4) in position.
Fit cutter arbor outer support beaning (S) to dovetail of overarm (1).
fnsert guide h:sh (4) into overarm bearing (5) and slide on cutter
arbor (3).
Fit clamping nut (6) ant tighten.
Clamp cutter arbor overarm bearing (5) in position with bolts (T).
Renoval of the overarm takes place in reverse order. b)
a) For operating controls of horizontal r*orkspindre, see page 3.04-1.

b) For a description of the resetting operations for ehanging form hori-
zontal to vertieal machining, see page 3.02-1.
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFBONTEN

ffi&HEG MH 1000 c 3.O7-1/11415
During horizontal machi.ning the vertical milling head is in nest position

and the drive to vertical working spindle is disengaged.
Changing to vertical machining:

The speed shifting rnr:st not be in Itspindle idlingtt.
Actuate (17) nTmL UNCLT! on the CNGeontrol.
- Renove tool from horizontal r*orking spindle. a)
Operat,e illuminated pr:shbutton -l5SH2-. Vertical milling head swings
into working position, dnive is engages autornatically .b)
Insert tool in vertical r,uorking spindle and cIamp. a)
Acttate (17) ttTml UNCLtt again.
Vertical milling spindle is now ready to start. Horizontal milling
spindle drive has been shut down.
when ehanging to horizontal prrcceed i.n reverse order. rf an angurar

nilling head is fltted an ttre mchine, it @st, be dimntledt
-T
rr_ ifu-
\J 6_
15 SH 15SH 2
15H1 15H2
tol
I
Horizon Vertikol
Working spindle
a) See page 3.12-1U.
b) For machines with coolant spl-ash cabin and coolant protection attaeh-
ment on the compound slide. first mve the eoryou:d slide in directim
+Y to the mve m trip-dog and rnove the work table away from center
position in direction -x, to release the rock switch, otherwise the
two jog buttons -15SH1- and -15SH2- are out of function!
Also see page 3.24-1 !

ffiAffiG MII 1000 C 3.09-1/8423
\IERITCAL IfiLLIT'IG HEAD }IIfiIOUT qJILL FM GE,ANBOX
.L
l@
'l
I
't- - -i
'l Vertical workspindle.
2 Qui1l (max. stroke = 125 nrn).
3 Lever for clamping qui11.
3.1 Arresting serew for qui1l lock.
3.2 Lock set
The quilIcan be loeked additionally to the regular clamping. Through
rotating the arresting screws (3.1) elockwise the toothed locking bloek
(3.2) meshes with toothing on the quiI1 sleeve (2) and holds it firmly.
4 furnsti1l for quill traverse
The nernovable turnstile can also be plaeed on the spindle head square
head and then serves for traversing the horizontal workspindle qui11.
5 Calibrat,ed collan for r"eading qui11 adjustment ( 1 division = 1 nm).

ATIEI{TION! Fastening of the qui1l is possible only within the
trcke range from 0 to 100 mtt at exact distances of
3r125 rm,.
}tr}IE: The spindle bearings of the workspindle has a useful

life lubrieation and are maintenance-free.
For rernoval of quil1 with vertical workspindle, see page 9.04-1.

ffiAr€& MII 1000 c 3.10-1/1122
VERrrCOL !ffLLNrc MAD IfIITI q'[.L FEM GEARMX
2-+--- 1-----i
1 verbical urorkspindre. ll:'--
-'-c--1
2 Quil1 (max. stroke = 125 rm).
3 Leven for clamping quiII.
4 furnstile for qui]I traverse (secured firmly).
5 Callibrated collar for adjusting quill str"oke (1 division = 1 rmn).
6 Clamping lever for clamping the graduated eolla_n (5).
7 Handwheel for fine adjustment, of the qui1l (with engaged adjusting
levers (4)).
8 Graduated collar for fine adjustment, of the quil] (graduation = 0, l
mm)
9 Leven for se)-eeting qui1l feed rates. Avairabre rat,es:0,02;0,03;

0,05; 0,08; 0,12 and 0,2 rm/rev.
10 Switch lever for engaging power-operated quill feed.
11 Switch button for" interrupting power-operated quill feed.
lUlE: The spindle bearings of he workspindle has a useful
Iife lubrieation and are maintenance-free.
. For rernoval of quill with vertical workspindle, see page 9.04-1.
. Readjusting the overload clutch, see page 7.32-1.

ffi&ffiG MH 1000 c 3.1O-2/1122
VEMTCAL ItrLLI'$ HEAD MfiI QUILL FEED G.ARBOX
l.trCI[E: when using the verticar miuing head with quill feed
gearbox, rrM3tr has alnays to be prrcgrarnrned for
direetion of ratation itright'r of workspindle.
lthnual quill rapid traverse

Release vertieal r^rorkspindle qui11 by clamplng lever (3).
For qui1l rapi9 traverse, turn the turnstile (4) and read qui1l setting
frcrn calibrated collar (5).
Again clamp the quill with elamping lever (3).
Drtlling and borirg wlth power-operated orill feed
Release vertical r,orkspindre quiI1 by urlocking clamping lever (3).
- Select required quill feed rate with 1ever (9).
tCIIE: Up to a speed of 315 rp this sefting can also be car-
ried out with the workspindle running, but not under
load. With a higher speed than 315 rpm shift under
a drifting r"otation only.
- Release ealibrated crcllar (5) with elampig lever (5).
Set required feed depth (quill stroke) on ealibrat,ed collar (5). Clamo
eollar when setting has been completed.
- Sl.ritch on automatie qui1l advanee by engagement of the shifting lever
(10) and fon^rard pull of the adjusting levers (4). Ti:e qui1I feed will
now work al the feed rate set with lever (9) rntil the feed aetion
cuts out autqnatic,ally when the ealibrated col1ar (5) has reaehed zey,o,
i.e. the required feed depth.
- Disengage qui1l gearbox by turning the hrurled knob (11) anti-elockwise
up to its stop
- To rreturn the quilI into its starting position urden rapid traverse
action, rotate the tunnstile (4).
- Clamp qui11 with clamping lever (3).
a) For arrangement and function of operating controls on rcntrol pane1,
see page 2.04-1.

MAE,EO MH 1000 c 3.1O-3/1122
IJEnITCAL TflLNE HEAD TETH q'ILL FEffi) CEANtsoX
Trrrn - autmtie feed

out operat,iorrs wlttr
The same as outlined in the last paragraph ean be applied accordingty.
I\rra- cut openations rith plecisiur depth dinensions
Reduce drilling depth setting ba appnox. 0,3 Ern; after feed switch-off
effect final depth advance by hand with handwheel (Z). Set graduated
coIlar (8) on rrzerort.
Conduet qui11 return notion with handwheel (7). fftfr that the ad-
justing levers (4) remin engaged.
Thighten clamping lever (3) alightly so that along downmrd travel,
due to its own weight, the qui11 cannot slide deeper to the extent
of the tooth p1ay.
r
t..1' After setling of the radial advance of the turn-out tool, lever (10)
i9 re-engaged. After feed switch-of, set final depth advance agaln
with handwheel (7) for fine adjustment based on graduated collar (B). -
Using the high-speed nilling spindle a)
The quill feed rates r,lhich can be selected with lever (9) refer to
1 revolution of the vertical milling spindle.
when using the high-speed ndrling spindre, the quilr feed rate stirl
refered to 1 revolution of the high-speed milling spindle - is pro-
portionalely lower.
rates, rnrnlrev.
=:====
lefered to 1 revolution of 0r0?- 0,03 0,5 0,08 0 r12 0,?
rertical milling spindle
leferred to 'l revolution of 0,005 0,007 0,012 0,02 0,03 0,01
tigh-speed milling spindle
a) see page 6 .02-1

MAffiG MH 1000 c 3.12-1/7512
FOMR-OPERATED ImL CX.AI{PNre
Both machine workspindles incorporate power-operated tool elamping.
The tool is hold in the workspindle by Bel1evi1le washer spring stacks

whiefi maintain continuous elamping pressure. Ihe tool is released hydrau-
Iica11y.
Ttre tool is retained in the workspindle by a collet ntrich engages in an
annular groove machined into the paralleI seetion of the tool shank. Ttris
annular groove can also be machined lnto existing tools a)
llarrping force of tool elamping meehanism IS0 40 ISO 50
tSO type B draw-in rcd . o..... kN 15 20

,lAll0.OlT set-serew ring ............ KN 18 25
lime r"equired for releasing/elamping secs. 1 1
7;
i"t
TmI dtansirt8 b)
Stop rorkspindle with button TTSPINDLE SfOPn of the CNC-control.

Actuate hrtton nTmL UNCLtrof the CNC-control
0perate foot swibch Itrelease tooltt (l,lZ-16sen) and take tool out of
the workspindle.
Insert new tool into the workspindle, operate foot switch trelamp toolfr.
Actuate button rrT@L UNCL?tagain
ATTENIIOT{! Until the clamping action is complebed , thrust mr:st
be maintained on the tool as the collet may othervise
suffer damage
a) For machining the shanks of standard tools, see page 3 3-1 and 3.13-2.
b) For arrangement and function of operating crcntrols on control pa.nel,
see page 2.04-1 and instruetion CNC 432.
Tool in clamped position.
TooI in released position.

ffiAE+& MrI 1000 c 3.13-1/1122
IODIHTII.IG STANDAND lML SHANKS N) 40
I'4achining annular groove into shank of standarrd too1.
I
o
r.o
\, ' or)
LO'
-'.
\, N
e e
93,4
tojs
Check annular groove with MAH0 inspection fixtwe:

1 Register bush.
2 Gauge.
'./ t' ,'

,' , , ,'-))
Pruflehre 2 a
'/'./ / 1r z)T
,/l/
J/ ./
,//
Pruflehre 2
See also page 3 .12-1,

MAl.io MH 1000 c 3.1T2/ 1122
I,ODIFIIII{G STANDAND TML $IANKS ISO 50
Machining gr@ve s;hanks of standard tool

^ :0.2
, o
e
(, e
UJ
N -ro
ol
o
o
,3x
-{
13
11:5
Check anular -
rve witth
gr0ove lnSpe' rt,i n fixtur ing-no.
1 Register bush 6667
2 Gauge
: o,os

ffi&ffiG MH 1000 c 3.13-3/7322
m. sffiA{E, prN 69871 }IrrH pRA}r-N nop rg0 ?388, rap E rso 40
-o',s
R 2,65
450 -'"
+ 1q.'
g ISO /.0 ?i
79,35-0',2
{r
[!
-0.6
84,B
Check anular groove with I,4AH0 inspection ficture (14.57196)

1 Register br:sh (2\.22719)
2 Gauge (14.57198)
67
to be adjusted wifh eorn-

pensation disks (27 .6592A)
mox. 0,'15
min. value
79,35
max. value
84,8
See also page 3.12-1.

ffiAHG MH 1OOO C 3.134/7322
IU. .SANK. DIN 69871 ITIIH DRA}I.II{ ROD ISO 7388. TIP B ISO 50
tso s0 q (')
oI
ot'
C!
e
-0'2
fig,7
1273-0'6
1 Register bush
? Gauge
127,3
--P?f:
trr'"
119,5 _ min. value
Spo tt
mox.0,14
t-
See also page 3.12-1
MAHOWERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

ffi&ffiG MH 1000 c 3.15-2/1122
MANUAL RETRACTION G MACHINE SI.IDES AFIM @NTACf,I}G OF EIGRGENcY

SIW TRIP-DOGS
If the end trip-dogs tiniting the traverse range along the XrYrZ axes are
Itovertraveledrr, the machine is stopped by the B,IERGENCY STOP tnip-dogs.
To be able to restart the machine after this event, the slides have to
be retracted manua11y.
- Unscrew locking cap (1). Insert the ha.ndle (3) into the shaft square
(2) and turn 2-3 revolutions until the EMERGBICY STOP limit switch
is cIear.
r0[E: Turning elockwise results in direction of rrctation:
- X (table towards tfre left)

- Y (slide rest upvrard)
+ Z (spindle head tovrards the rear)
t.
-rfl-
fi]i\

ffi&ffiG MI 1000 e 3.15-3/11415
SIARTITre IIIE MAGIINE AEIER SII]PPAG BT }E.ATIS G' SAFETY CLt}IIflES
Thre axes X, Y, Z are equipped with safety clutches which in case of over-
loading, e.g. collision, bring the machine inrrediat,ely to a standstill
via EI,IERGENCY SI0P.
In order to start aner^r after this, a switch for bridging the EI4ERGENCY
STOP cireuib has to be operated.
TIINI: For this purpose Lwo persons are necessary.
Tttrn rotary switch -752- in the switeh cabinet clockwise up to the

stop dog and hold in position.
Release the nn:shroom prshbutton -S1- at the eontrol desk by turning
cloekwise.
0perate illuninated p:shbutton -3SH1- IHfDRAULIC ONr an press simul-
taneously key trCLEARtt twice within 5 seconds.
Press key nMANUALTT, set override sr^ritch (20) at bhe CNC control desk
to 2%.
Traverse with directional key contrany to the eollision dlrect,ion u:ti1

the safety clutclr snaps in with an audible noise.
Contact reference points, fix prograrmed nm.

ffiAffi& l{H 1000 c 3.1u1/B\23
TIIDRATI C CIRC{'IT DIAGRAT{ 12.66970
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ffiAffiG MH 1000 c 3.1u2/8423
BTIILDNf,E GNoI'P TJSI - I{TDRAI'LIC
1 Compact hydraulie urit,

2 AC.-motor
3 By-pass filter, 120 - 140 bar
4 Pressure limitation va1ve, 160 bar
5 Block ball valve
6 Pressure regulation valve, min. 60 bar
7 Pressure neducing valve, max. 105 bar
8 fuo-way iralve, milling head indexing
9 Pressure gauge
't0 Two-way valve, elamping release - rnilling head
i1 I\o-way vaIve, indexing - ndlling head
12 I\o-way valve, table clamping release
13 Ultrahight pressure tubing
14 Tool clamping vertical
15 IGnometric switch 90 bar
16 Aecurmrlator, 120 - 140 bar
{ 17 Directional seated vaIve, swivelling out, milling head
18 Nonreturn pnessure r"esolution rralve
19 Directional seated rralve, swivelling in milling head
20 I,,lanometrie swidrt,, 30 bar
21 Manometer, hydraullc weight counterbalance
22 Hydraulic cylinder
23 Botary piston cylinder
24 Indexing
25 Indexing
26 Co11ets, elamping milling head
27 TooI elamping horizontal
28 l.&nometric snriteh, 90 bar
)o Spring for grip chuck

ffiAffiG r.fl 1000 c 3.',u3/11415
I{TDRATIIJCS
- - - - --]
I I
I
I
I I
5.2
lr.1
t,
1.2
1.1
1 Hydraulie urit with hydraulic tank

1.1 Drain screw
1.2 OiI level indieator
2 Scremed-cap filling hole
2.1 Fitling hole a)
3 Directional control valves; -11Y4-(-14Y1-),-5Y1-,-15Y2-. b)
4 Regulating valve for setting of the eounterpressure for hydrau-
1ic slide support. e)
4.1 Regulating valve t'or setting of the counterpressu]"e for the swivel
motor.
4.2 Presswe regulation valve
5.1 Pressure &uge: Counterpresswe for supporting the slide
rest hydraulieally. b)
5.2 Pressure gauge: I'lcrking pressure for the swivel motor-. b)
6 Stop cock: Depressurizes the machine with the hydraulie
system switched on. d)
7 Pressure reservoir
ATTENTICE{! When refilling oil extreme cleanlines is essentiai.
a) See page 7.06-1 'fReconmended lubricantsrr.
b) See page 3.18-1 ttHydraulic cireuit diagramrr.
e) See page 3.18-5,
d) See page 7.50-5 "Accumulator maintenaneetr.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D.8962 PFRONTEN

ffiA#G l,rH 1000 c 3.1p,/1122
TITDRAT'LICS
F\mction (For hydraulie eircuit diagram, see page 3.18-1)

When the illtrminated pr:shbutton -3SH1- is actuated at the eontr"ol panel,
the pmp of the hydraulie unit starts up and in a few seconds buiids up
the necessary vrcrking pressure of approx. 1OO bar.
Receording lamp -3H1- on the conmand lights up and signals the existence
of the rorking pressure of the hydr"aulic system. a)
The pump of the hydraulic urit is permanently running, it is stopped only
throug actuation of EMERGBtrCY OFF or the main switch.
A by-pass valve in the unit changes the pump flow over on depressurized
cireulation when the max. working pressure of 12b bar is required.
If the pressure in the system drops below the turn-on pressur"e of 100 bar
the by-pass ralve sr,ritehes the pump on ttdeiveryrt until the required pres-
sureis reached again.
The hydraulic unit relief valve is set to 130 bar and thus pnotects the
hydraulic system against overloading.
t\mcULon of sorenoid-openated dir.eetiqral eontrnol nalves
F? tion
ls1
t--
t--
Lq
tJ ie of the tool in both working spindles.
release action
t-_
raulie nelease action for the permanent rnagnetie elamping
lr: the table platen. b)
t--
fr raulie indexing of the swivel milling head
t--
Hydraulic rerease action of the permanent rnagnetic cramping of
r1 the swirrel milling head.
L-
L, ulic swing act,ion of the swivel rnilling head in posit,ion
t--
auric swing action of he svriver rnillng head out of posilion
Il
a) For arrangement and fu:efi.on of operating eontrols on eontrol panel,
see page 2.04-1.
b) table used:
Depending on the rôrking
-13Y4- at universal built-in cireular table
-14Y4- at CNC eircular table
Directional seat valve is not present if the machine is not equipped with
these '*orking tables.

ffi&#G MH 1000 c 3.1u5/1122
SE"ITI}*G CF ITIE ffiDRATILIC }EIGHT @['NIEMAI,A}IC8
The hydraulic weight counterbalance ls set in the faetory so tha! comparison

with downward travel in ease of upward travel a yalue increaseC by 20fi
is indicated qr the armeter (1). a)
The supporting pressure of appncx. 60 bar suppied by the hydraulics is
indicated on the pressure gauge (2).
After a lmger period of operation, or prior to feeciing hearry rnork pieces,
a readjustrnenb of the weight counterbalance may be necessary.
For adjustment prII off cap (3) and turn the lcnurled knob (4) there-
under:
to the right = increase of supporting pressure (max. 85 bar),

to the 1eft, = reduction of suppor"bing pressure (min. 65 bar).
t If along downward travel a higher iralue is indicated than along upvrard
travel the supporting pressure m:sb be redueed. Take notice of the
anmeter reading (1).
a) The value indicated is not the eurrent sonsunption of the Y-feed rnoton
but solely a help for adjustrnent.

MAHG Mnloooc 3.n-1/263
AIMT'{ATTC GNTRAL LIIBRICATION STSIEI{ DIAGRAH 13.67236
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MAHO WERKZEUGMASCHINENBAU BABEL'& CO. D.8962 PFRONTEN

ffi&B€G MH 1000 c 3.n-2/11415
BTILDnIE GTOTIP TJSI - AUIII{ATIC CE}rIRAL TJtsRTCATION
1 Central lubrication u:it,

2 Connection, spindle drive axis X
3 Distributor, vertieal elamping table
4 Connection, eireular table
5 0i1 pipes, axis X
6 High pressure tube
7 Distributor, crclurrr
B 0i1 pipes, axis Y
9 Distributor, compound slide rest
10 0i1 pipes, axis Z

ffi&ffiG !,lH 10OO C 3.2O-3/11612
AITNOMATIC CEI,ITRAL I,UBruCATION STSIEM
t
f
-r-;-
1 Central lubrieat,ion tnit

Mount,ing plate
, Oil filler with oiI strainer
4 Transoarent oil tank
5 Float type swit,ch
6 Lube oil outlet (R 1/4'r)
Contactor at the tine relav:

a.
CAII'IION: Defined value in the machine constants MC 758, 759, 767
and 768 should not be ehanged.
0i1 pump ruis until required oi1 pressure has been reached, plus 15 seconds
(uc 768 = 15).
It working pressure within 60 seconds is not build up the signal lamprrEaultrt

Iights up.

ffi&ffi# rm 1000 c 3.2O4/11612
AIITOMATTC CEMRAL LUBAf,CATTON STSIE{
hmction:
The automatie cent,ral lubrieation systen ensures a r.miform supply of lubri-
cating oil to all sliding surfaces and moving parts of the machine.
Throug an lubrieating imprlse the pump of the central lubrication unit (1)
starts up and delivers oil into t,he pipe line system until the oil pressure
required to sustain an adequate oil supply has built up. 0n reaching this
pressure Ieve1, a pressure switch stops the pmp.
Lubricatine imEulses etre generated
1. With eaeh maehine start, when acttnting the luminous push-button -3SH1-
on the control stat,ion. a)
2. When the machine has been started without an axial movement taking place,
after g hours WC 767 = 480).
f\ 3. I,ilhen the movement, of one or several axes, with or without interruption,
lasts longer than B minutes (MC 758 = B).
4. l,Ihen an axial movement starts and the last lubricating impulse has been
generated more than 32 minutes ago (MC 759 = 32).
When the lubrieation fai.1s to operated the oil pressure controller causes
the workspindle drive anci feed Crive to be switched off. On the sereen appe-
ars TTINIERVENTIONTT. After startinq anew the error message rrf 35rr appears
(stop of sp:r-ndle and feed).
Restarting ttrc machine after lubricaticn failure:

- Check oil level in transoarent tank (U) and top up oil i.f required
through filling apertwe (3). b)
- Erase error messge rrr 35rr (see operating instructions CNC \32).
- Actuate illuminated pushbutton -3SH1- on control panel. Si-gna1 lamp
-3H1- lights up. a)
- Should now the error rnessage rrI 117n aDpear, the central lubricating
pump does not built up any pressure.
- Cheek main line betvreen central lubrieating unit (1) and oil distri-
i-
butors for tightness, eliminate potent,ial leakage points.
After rectification of the cause of the faul-t:
- Eraseerror message rrl 117" (see operating instructions CNC 432).
- Actuate illuninat,ed pushbutton -3SH1- on control pane1. Signal lamp
-3H1- lights up. a)
- In the malfurction indieation (sse page -3.25-2) appears r'30rr, this inrji-
cation it to be deleted by aetivating rfHvdrarlics ONfr.
a) For arrangement, and furction of operating controls on control panel,
see page 2.04-1 - 2.0\-2 and separate operating instruetion mIC 432.
b) see page 7 .06-1 "RECOI'MENDED LUBRTCAN|STT.

ffiAffiG MH 1000 c 3.2O-5/11612
AUIIMATTC
EI.II,LEUIIIT. H'BNf,CATION
I-UDIII(,I SYSIEM - TIYDRAULTC AND }TTRING DIAGRA},S
ltydraulie
ffydrau]-ie diagram:
Electric motor (prmp drive)
f -
f- -7
- -7--p
-
'6
.
ll*l V
,-<.7- A--P
lr
li,
(press*e
(Pressureeonnection)
eonnection)
{ \ -/ pressure switeh
\ t[-t"rase
Rerase rrarve -
\ Float switch' (U5)
(u5)
Pump delivery rate 0,1 1{min

l.'lax.connected rating .. 18 cmj
Wiring_di.agran:
Ws Float type switeh
Ds Pressu-ne sr.liteh
Ms l'lachine main st+itch
circuir securecj
:xr::l
7"^"""r"="nti""ung- - -i
{
451 - ]
: -
ltslll nDS 0nuckscholLen I
IUS = ScnwimmerschoLLer .l
atr1 ,fl I lscnoutpLon in
JtllllroppeeinseLes. I
-; lll 1
I
rffirl lll _e
,Tq'I lllrr----i
i
-;r
ffiAF€G MH 1000 c 3.2-1/7512
Mi,A}rI MII?MENI
1 Coolant p:mp -?)41-

(delivery rate 56 litres,/rnin. at ZoE/5OoC). a)
2 Separate eoolant tank
(capacity approx. 100 litres). b)
J Renovable panels covering coolant tank.
4 Connection line -Zq- and spindle head.

between pump
5 Flexible hose wiLh rpzzle for coolant supply to tool. c)

6 Shut-off cock for adjusting coolant volume.
7 0i1 colleetion pot with sieve, for cleaning the eontaminated eoolant.
TOIES:
a) The cooling lubricant pmp is switched on via prognam eode rMB[ and
switehed off by meas of trMg'r on the CNC-confrol desk.
b) Keep coolant tank as full as possible to avoid foaming.
e) For coolants, see page 7.07-1.

ffi&$€& tfl 1000 c 3.24-1/8423
GIIP CoLLECTIIG mAI rETII_Spt A,SE-CUARq CABIN
The CNC-circular milling table and the rigid angular table can be equipped
wibh a eltip ctcllecting tray and a splash guard eabin. Tis additional equip-
ment requires the following rnaintenance to be earied out at inter"vals
of B to '16 operating hours.
Enpty drip crclleeting basin (1), clean sieve plates (2).
Clean safeby glass panes of he eabin (3) and of the attachment (4)
with soap water or household detergents without adding amonitm chloride.
Never use aggressive cLremicals, li.quide eontaining solvents on abrasive
produets!
HIIIT: The vertical niUing head eannot be swivelled inwards

or outwards u:less the release can (5) has been actuated
in +Y direction!
AIso see sheet 3. 07-1.
Z
/-r.

ffi&ffiG HH 1000 c 3.25-1/7322
MM{ 10 ACT IN CA,SE S' FATILTS
In no explanation can be found for a fault or where the fault indieates

some defect, please irrnediately advise machine or control system manu-
factwer.
External faults cause by eurent supply failure ean generallv be recti-
fied by the custmrer himself.
In the event of a eurent supply failwe, irunediatety switch machine
off with main switch.
When eurent supply is neestablished, start machine as described on
page 3.01-1 and then return maehine to starting position using the
apprcpriate operating mode.
Should the spindle head collied with the table or workpiece (say during
setting up), aetuate feed stop or EI,,IERGH\ICY ST0P button.
If an EXvIERGENCY STOP limitation trip-dog is "overtraveledtt, the appropri-
ate machine slide has to be manually retraet,ed as descnibed on page
3.15-2. a)
a) See also page 3.25-2 and 3.25-3.

ffiAHE{> MH 1000 c 3.25-2/7322
I{ALFITEICTICE{ IIIDICATOR
Storsiellenonzeige
Molfunciion - lndicotion
q t-l
t_t
ft
u.
37 H]- A - Q]-
General
The malfurction indieator (abbreviated nMI'') is an electronic implement

for the monitorning of contaets and fuses in machines and plants. its are
to discovep erors, to localize, to memorize and to indicate them. The
tT4lrr supervises statiea'l fi:nctions
only, that is to say contaets r*rich
are not aetivated during a normal operation of the rnachine such as excess
temperature controller, fuses, safety switches, ET,IERGENCy SHUTDOIdNS etc.
l4alfuqetion indicati gn
The telitale lamp -37H1- ,'error indicafion" Iights up at the same time
an error oecours and in the visual indication appears a figure correspond-
ing to the malfuretion. This indieation remains tntil it is eonfirmed by
pressing the key (RESET) even in case this malfunetion only was existing
momentarily and/or the machine got currentless due to this malfunction
(storage of the malfunction indication). In case several errors
aL the same time (cfrain reacbion), the indicat,ion shows the errorappear
wtrich
had produced the malfunction. T?ris e.g. is the case if Lhe machine control
got crrrrentless due to an interruption of the m4ERGENgf eireuit (break
chain).
III}TT: The RESET-key is positioned at the connection side
of the appliance available after opening the door of
the switeh cabinet,
Autccatieal. e{ternal Fset (exb. RESE-I)
As soon as the main switch of the maehine is engaged, the rtMIr is supplied
with current . As the machine does rrot run yet, rtmali"urctionrr is indicafed
obligaforily.
By _operating the start key, the rrMrrr is set to indistinct for the duraction
of 2 seconds, thaf is to say, it does not react upon malfunctions.
UIAHO WERKZEUGMASCHINENBAU BABEL'& CO. D.8962 PFRONTEN

ffiAffiG MH 1000 c 3.b-3/7322
MALFITICIT0N r,tprcAToR (Mr 48)
During this time all segments of the indiqation light up, thus (at the
same operational test of the indicafions). Thereupon, the device is ready
for monitorning. Therefore, the rnachine has 2 seconds time to achieve the
normal working order (response time. e.g. until the hydraulic nominal- pres-
sure is obtained).
I?ouble shooting wlth nHIn
If the machine eannot be sr+itched on due to some or another malfunction
the r$,lln can facilitate the trouble shooting.
If the start key is pressed for more than 2 seconds (RESET-t,ime), the
equipnent shows the fault location but does not stor.e it. If the fault
loeation dranges, thes indication follows. In case several faults occur,
only the fault with the greatest value (priority) is indicated. The priori-
tes are determined by the seriation of the crcnnections. The higher the
identifying figure, the greater the priority. a)
breptim breaken drain
In this case, the wiring of the eonnections is determined by the seriation
of the contaets up to the reIay.
closest to the r"elay = Iowest priority
- nearest to the currenf supply = highest priority
Servi€ sitctt
This switeh is placed inside of the appiance and available by removing
the top of the housing. fn position tfNORMtr, the appliance works as deserib-
ed. All entries of the groups 1 bo 5 are switched off wi'ien swifching over
to position I'SRV. rr . Now, only the group 0 is .still active which ehanges
the figures from previously 00 to 07 and 70 Lo 77.
These 8 invertible entries (24V=) can be used for a rletection of sponadic
faults and/or during initiation of machines.
MAHO WERKZEUGMASCHINENBAU BABEL,& CO. D-8962 PFRONTEN

ffiAffiG MrI 1000 c \.o1-1/1122
RIGID INGTE TABTE 91.93401
Applicatlm
The rigid angle table is of rrectangular shape and intended to carry awk-
wardly shaped workpieces with do not require any angle settings durlng
machining.
The rigid angle table is seeured to the vertical clamping table of the
machine with tenon nuts hex. bolts,
Techniear data
Clamping surface o.... ..... .. mrn 1250x800
Number of T-s1ots, 18 ff/ .,....... B
T-slot crentre distance spaeing ...o........... ..o..... tuo 100

Weigfrt, approx. ...... .. ...... o ..... kg 850
l6x. table load carying capacity (weight of workpice
4.arz/1122
ffiAE"EG MH 1OOO C
mRKSII0P-PA,SSAGES/DISTANCES. RIGIp ANqrr-AR TABLE 91.93401
,aT
t't: I
100
800
1t00
WORKSHOP.PASSAGES / DISTANCES
with vertieal bellow without

lSU 4U tso 50 1S0 40 1S0 50
m]-n. 148 138 108 9B
aax. 708 698 708 698
min. 185 145
max. 7\5 745
194 183 l gll 183

ffiAHG MTI 1OOO C 4.03-111 1415
TNMRSAL BUILT-IN CIRCTIjR TABLE 91.94301, -3, -4
Application
The uaiversal hrilt-in circular table is int,ended to cary heavy and large
workpieces nequiring cornplicated maehining operations in different direc-
tions and a high level of geometrieal aceuraey.
To allot the setting-up of compound angles, the table ean be swivelled
in its transverse and longitudinal axis through + JOo and the table plaben
can also be rotated through 360o.
The table platen is permanently elamped by mechanical means and released
hydraulically for dividing.
Technical data
Clamping area .. o., . . . .. . .,... ... . rml d 1250xg00
:-l
Centre bore . . ..... mrn 42 HT
Number of T-s1ots, H718 7
T-slot centre dlstance spacing ... mrn 100

Trraverse shift by hand .. ml ZT5
Worm transmission ratio 1: eA
On manual timing - drawing of table ... o 3
O:e division - drawing of table 2
Shaft encoder with digital display a)

Resolution .. o 0,001
One division . .. nm 0,026
Swivel angle about longit,udinal table axis . o+ 30
Swivel angle about square table axis . . o + 30
Table platen rrctabes fhrough o 360
Table praten elamping, every loosen at hyciraulie bar B0
Maximun table load earrying €pacity (weight of i,,,orkpiece

and elamping equipxnent), approx. kg g00
Weight, apprrcx. kg 1100
a) 0n1y at -uariante uriversal built-in cireulan table with shaft encoder
ROD.

ffiAffiG ltH 1000 c \.o3-2/1122
TNTT/ENSAL BTI]LT-IN CIRCI'IJIN TABLE 91. 9!302
{
\
1 Clanping p1ate.
2 Hex. bolts and tenon nuts for securing elamping plate to vertieal clam-
ping table of machlne.
3 Tab1e eamying bracket.
4 Square head for tilting table carrying bracket about transverse 'uabIe
axls.
d
\
5 Seale for r-eading earying bracket tilt angle ( t Oivision = JQ r ).
6 Dial indieator for accurate checking of 0o angle position of carrying
bracket.
!B Clamping bolts for locking clamping bracket to clamping plate.
Swive1 section.
9 Sqmre head for s^rivelling the swivel section about the longitudinal
table axis.
10 Seale for reading s*ivel section swivel angle (1 Aivision = 1o).
11 Dial indieator for accurate checking of 0o angie position of sr"ri'rel
section.
1? Cla.mping bolbs for clamping swivel seetion in table camying bracket.
13 Table platen, rotates through 3690.
14 seal-e for reading table praten rrctation angre (1 division = 2o').
15 Prignatie platen
16 Leadscrew with handwheel, for adjusting table platen at the swivet
section.
17 Measure
18 For elamping the prismatic platen at swivel section with clamping srew.

MA!,TO Mr 1000 c 4.a34tttzz
UNIVBRSIIL BUILT.IN CIRC{'I.AR TABLE 91.94302
14 26 27
?0 Hand crank (1 rev. = 3o).

25 Calibrated crcllar (1 Aivision mark = 2t).
26 Clamping lever for clamping eccentrie bush of dividing worm.
27 Eccentric bush for taking dividing $rcrm out of engagement wtren table
is to be used for direct, dividing.
! I{orkiqg with the wrivensal built-in eircular table
IIINI:
Prior to tilting the table about its horizontal transverse axis, it
is essent,ial to release the clamping bolts (7).
Prior to s^rivelling the table about its horizontal longitudlnal axis,
it is essential to release the clamping bolts (12) on both sides oi
the table carrying bracket.
- Accurateresltting of the. -table to its eorrect zero posit,ion by using
the two dial indieators (6) and (11) ean only be assured by keepin[
the rneasuring points absolutely elean.
!.ihen using the table for indirect dividing, the hand crank (20) must
always be rotated in the same direction so that any baklash in the
worm transmission cannot adversely affect dividing accuricy.

flfrAHG MrI 1000 c 4.o34tttzz
MIIVERSAL BUILT-IN CIRCTII.AR TABLE 91 .94302
Every time the dividing cycle has been eompleted, the Lable platen
(13) must be re-clamped with selector switch -1351-. a)
Take-up adjustments on the uriversal bullt-in circular table are des-
cribed in section 7 of this operatorts manual.
Indlrect dividing with callbrated collar
Trtrn selector swiLeh -1351- for glamping the table platen (13) to the
ItReleasert position. a)
Release elamping lever (26) and by turning eccentrie bush (ZT) clock-
wise up to its stop, talg the dividing worm bakc into engagement. Re-
tighten clamping lever (26).
Obtain the required angle of rrctation of table palten (13) by turning
{, the platen cloekwise with hand er"ank (20) and observing the ealibrated
\../ collar (25) (1 revolution = 5o' 1 division = 2t).
Return seleetor switch -1351- to the trC1ampil position.
a) For arangement and function of operating crcntrols on control panel
see page 2.04-1.
,
\*z

MH 1000 c 4.o3-5/1122
flffiAE.EO

ffiAffiG MrI 1000 c 4.ott-z/7512
DIGITAL DISIAY IN TII.IVENSAL EIIILT-IN CTNCI'IAR TABtrJ
The angle-set,ting display is in the ser€en of the CNC 432.

shown
Proceeding from the basie position: T-grooves parallel to the A-axis

are reference point and ze?o point
of the B-axis identical.
Enter urder machine constant ttN 115ft the yarue nc zn. Ttrus, for the
B-axis rropen regulation cireuits of the posiLionrt has been selected.
Position referenee points X, Y, Z. Move built-in eireular table by
means of the hand erank to be referenee point until the displaV rtB-RPrt
is xtinghuished. The text ITBEAD OUTrt remains visualized.
Zenc point mvements
Turn table into the desired position.
:
f
Enter the value shown in the screen r:nder trBtt with opposite signs into
the constant ItN 115rt. Plus is transformed into minus and viee versa.
Thus, the zero point is displaeed frrcm Rp (Reference point) by the
va1r-e entred into the constant trN 'l15tt.
Position again referenee points X, Y, Z, move uriversal built-in cir-

cular table by means of hand crank to ItB 0rr.
After power failure it is only necessary to position the reference
points X, Y and Z. In ease B as well has been seleeted, this reference
point has to be positioned at first, as otherwise no enabling simal
eomes for X, Y and Z.
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D-8962

PFRONTEN
MAFIO Mr 1000 c 4.o5-1/11415
GC CrRCl]IAn TABLE
t4 81.80841, --2
vt.VVValr
Technical data
Clampingarea. ..... tm d1150x800
Center bore ..... ,......... ..... o..... rm 6 U2H7
Number" of T-s1ots, 18 H7 ..... T
T-slots center distance mn 100
The rotara movernent in the B-axis by means of D.C. motor

as forrth axis is imparted to the control. Clamping and
releasing of the table top is performed hydraoneefranically.
Table platen ean be rereased by hydraulic means only bar Bo
Moment of rotation aL the table platen I[n Z11O
Moment, of rotation at the table platen, elamped l,tn 4OO0
Minimtun direct,ly pr.'cgrarrnable feed rate o/min 0,1

Rapid traverse U/min. T 16
l&.x. workpiece weight .. ... .. kg gO0
Weight, approx. kg 900

Definition of +/- direction after WI 3255.
working area dimensions in accondanee with instrueetion page 4.05-2.
Before clgrying nolBliece qt table
- Move to referenee point in B-axis.

Put in bloek N75 of machine crcnstants (HpF zero offset of ts_axis). a)
- The T-s1ot then are adjusted paraIlel to X-axis.
a) See machine mnstants in section 5 of this operaLor's manual op eircuit

diagram at control eabinet of the maehine.

ffiAHG MH 1m0 C \.G5-2/7311
GE CInqIrAn TABLE. rmRKIl{c AryA 81.8084r, -2
ri_
rt- -l--lr
;
I l-l
117
I
1BB
I
I
i-
*i100 20s
l-tt I
=-
WORKSHOP-PASSAGES / DISTANCBS
with vertical belIow without

1SU 40 ISO 50 ISO 40 ISO 50
\ nin. 90 79 50 39
nax. 650 639 650 639
l mn. 127 87
rax. 687 687
194 r83 194 183

=]=

ffiAffiG Fff 1000 c 4.6-3/3722
CNE CING'IAN TABLE. TRANS{ISSICN I.qMTT 81.80841, -2
Indrarnat IIDC 10.40 C
2000 min-l
B I{m (0,8 kpm)
\
13 i=9,75923
L2 (0t023622)
1L 27 10.0370371
I
I
_l
z=38
JL-Jv- |
_--t
HTA 72 8M-30
Reduetion of gear"ing:
= 3x3x3 = 27 i
i
compl . = 27x9,769 = 263,77
2000 r.p.m.: 263,n = max. 7,58 r.p.m.
Clamping table, engine torque:

8 lrtn x 263,n = 2110,16 I{m
(211 kpm)

ffi&ffiG HH 1000 c 5.01-1/7322
LINEAN MA\TERSE MEASTJ'RI}IG SYSIEM
The linear traverse ryasurir€ system
The rnachine is equipped for exact positionning in the axes X,Y and Z with
linear traverse measuring system of Messrs. Philips.
The resolution of these measuring systems, i.e. the smallest absolute
traverse unitstill recordable is 0,001 mrn.
One linear traverse measuring system constants of one seale rule and one
measuring head. The measuring systems are posit,ioned dineei,ly at the straight
guides of the machine slides, tfiieh ensures that the measured correspond
to the actuat positions between tool and workpiece.
As the scale n:Ie is mounted at a distance of 1415 mm from the measuring

head, the scale rule and/or the lens of the measuring head Ey foul. fta
extent of the contamination is supervised by the control deviee, where
upon the throuble indication "measuring system alertrr appears at the control
desk. It is neccormtended, however, not to r,ait for this alert signal but
lean the measuring systems frorn t,ime to time. a)
lbde of openation of ttre linear traverse measuring qvstem
The Philips measuring system is a periodic-absolute traverse measuring

system, i.e. one measuring period is evaluated in an absolute memner anO
!!* as many measuring periods as desired are joined together. Under this
linear traverse measuring system one measuring period i4 0,635 mm (equi-
vanlent in 1/40 ineh). Therefore, the scale rule consists of a combination
of re-flecting and non-refleeting lines v*rich are positioned at a rjistance
of 0,635 rmn.
The measwing head consitsts of the follo.ring main eomponents:

an -infrared light, -souree, a mirr.or system, an opt,ieal system and a spe-
-
cial-t3pe electronie elements. (pfrotodiode' rrspgslrr, phododiodes ar"angeO
in a row).
With the aid of the light sounce, the mirror systen and the optical system
on -image of the sca'lr rule is projected on the photodiode rsreelrr, ii the
scale rule and the rneaswing head are displayced, ihe rnovement ean Ue bnought,
aborrb thtougir the image of the seale rule on the photodiode ncreelrr. At
the sane time this generates a measuring aignal urtrich in an addltional
special-type elec_tronie component is transformeO into a pulse-wide modulated
digital signal. TLris signal is transmitted via a cabIe. fnside the control
equignent a PC module carnies an electronic evaluation systan which out
of the p:Ise-wide modulated signal foru.s counting pr:Ises, tiaversing diree-
tion and per measuring period a defined pulse (refJrence purses).
Since, as alr"eady mentioned, the scale rule has a reference prrlse per mea-
s.ulilg- pe-riod' a eam-operated switch alliws to select the rbferenee pulaw
whidr ia intended to rnark the reference point of the maehine.

ffiAffi& MH 1000 c 5.01-2/7322
LINEAR INAVERSE MEASURING SYSTE},I
Ite rotatory measuring s_vsten

The NC circular table (B-axis) is equipped for the exact positioning of
angular measures with a digital rotatory measuring system (R0b transmitier)
of Messrs. Heidenhain. b)
The measuring system has, conjunction with the CNC-control, a resolution
of 0,001 (equirralent to J,6-in
angular seconds).
The rotatory measwing system is installed in a housing and coupled direct
to ti:e axis of the cireular table. Thls ensures thab inaccuraeies of trans-
mission elements (for example play between gears) do not affect the measu-
ring result, in any way.
The rrctatory measuring system of the B-axis requires no maintenance.
ttbdeof operatim of the rrctatory neasming sJrsteE
Located on the drive shaff of the HOD is a reflecting glass sheet. T.ie
edge of this glass sheet has 18 000 incisions al the perlphery. By means
of a light source, which is located directly below the notched edge of
the glass sheet, the transpanent lines are picked up by silicon photoelec-
tric cells and transformed lnto 2 electrie signals. Tkre analogue signals
generated simultaneously r,frich are nearly sinusoidal and out-of-phase by
99o, .are. transformed in an eleetronic additional apparabus (EXE) which
also is installed in the cincular table, into digital frirses (5-vo1t level).
In this EXt{, the signals eoming from the ROD are quintupled simul-taneously.
Consequently, 18 000 x ! = 90 000 pulses are emitted pen revolution 6f
the table top.
These pulses are eonveyed to the control via a cable. Locafed on a flat
pack component is an electronic evaluation device which quadruples again
incoming signals qo Lhlt per revolution of the hbfe top, 360 000 co*t-
!h" pulses
ing arê generated. In addition, the traversing moveridnt of the table
is determined by these signals.
{
\ For the identification of the r.eference datun, the ROD possesses per nevolu-
tion a mark w?rich also picked ukp by silicon'photoeleciric cel1s, is t"anJ-
formed by the DG into a 5-vo1t p:1se and evaiuaLed by the flat pack compo-
nent just, deseribed.
a) See maintenance diagram, sheet T.ZO-1.
b) Screen indication at:

CNC eircular table
Universal built-in cureilar table =B COM'{AND
=B REALOUT

ffiAF€G MH 't000 c 5.O3-1/11612
rilNls E]GARDruG TTIE LISTS - MACHINE CONSTANTS AND EHROR OODE I,IST
oila 432
The lists are made up type neutrally, i.e. thev comprise machine constants
and error codes which apply to all machine t]rpes of MAI0 and to aII version
cf equipment.
DGMPLE: For the constructiOn series ''Crt and llErt all statements
which relate to I'palret/palett change" ean be diregar-
ded.
These lists serve the general informatlon. Data applicable

can be seen from the respective lists of Lhe electric wlring-torliagram
the machine
which
are in the switch cabinet of the machine. Further, a tranlparent box in
the switch cabinet contains a punched tape with the machine constants.
{
1= ,,
Lr
MAHO WERKZEUGMASCHINENBAU BABEL.&

CO. D-8962 PFRONTEN
ffiAffi# Mr{ 1000 c 6.01-1/11612
ANGLE HILLING HEAD
Applicatlon
The angle milling head is used in conjurction with the vertical milling
head for milling and boring operations in workpiece areas with difficult
aceess.
Technical data
MiUine spindle nose,

internal r"egi external regist,er
h6 x 38 nrn
c 03.04 h6 x 38 rrun
3
*
?
c 03.05 h6 x 38 nrn
Angle ml1Iing head swivels

about, its vertical axis
$nallest milling cutter

diameter possible mrn 100
ATTENIICEI! At working r+ith milling head limited the rnaximr.m

speed to 2000 mi n-T8tu
{
8
5
1000
6
16 an
7 \!-l
13
MAHO WERKZEUGMASCHINENBAU BABEL

& CO. D-8962 PFROI.JTEN
ffiAffiG MH 1OOO C 6.o1-2/11612
ANGTE MILL]NG HEAI)
Fittins
Extend quill (1) of vertieal milling head (2) by approx. 7 nrn and lightly
elamp wiLh elamping lever (3).
Align angle milling head (4) ln accordanee with dowel (5) on the ver-
tical milling head and secure with hex. bolts (6).
Slorly extend quiIl (1) further while at, the same t,ime rotating the
milling spindle (7) by hand until the drive tenons (8) of the veCtical
milling spindle come into engagement in the drive flange of angle mi1-
Iing head (4).
Carefully feed quil1 (1) out up to its stop and then retract by approx.
1 rnn and clamp with clamping lever (3)
{.
ToI clmping
Disc-type milling eutters are mounted on milling arbor (9) using key
(10), cutter spacer rings (11) and the short clamping screw (1il.
End milling eutters are secured to the internal spindle taper (13).
To make this possible, remove the short clamping screw (12), the arbor
spacer rings (11) and the key (10), then using the long draw bolt (14).
Setting to reqrined compou:d angle
Swivel vertical milling head (2) to required angle. a)
Sfiehtly release the elamping screws (15).

Swivel the angle milling head (4) to the desired angle following scale
(16) (setting aceuraev 6').
Tighten clamping screws (15).
i
hrbri eat ing,/ltaint enance
After intervars of 500 operating hours spindre bearing and bevel
wheels have to be relubricated by lubricating nipple ( 1 1 ) with speeial
glease nn[iber-Isoflex NBB 15n.
r( ----.-.--.--Ii_.-
_:-'
- After interrials of 1000 oper"ating hours check spindre taper
-----\
(t) ano \
\ the carrier block for damage. /'
a) For swivelling the vertieal milling head, see page 3.OT-1,
J
ffiA$,EG l,tH 1000 c 6.o2-1/11612
HI@-SPEEID MILLING SPINDLE
Applieation
The high-speed milling spindle can be employed both in the horizontal work-
spindle and in the vertieal workspindle of Lhe machine
Tehnical data
Attachment shank for fitting to maehine ISO 40
MiIIing spindle internal register ISO 30
Transmission of planetary gear traln 1:4

Speed range r.p.m. 80-8000 a)
Anti-rotaticn device
,3"
{ The housing of the high-speed milling spindle is proteeted against
rotation by the retaining bracket, (1) and the retaining bar (2).
The retaining bar should be seeured at the appropriate distanee in
the elongated slot of the retaining bracket bv means of nut ( 3).
The guide bore whiclr aeeepts the retain ng rod is situated the spin-
dle head or vertieal milling head ad.jacent to the workspindle :"
/
\
MAHO WEBKZEUGMASCHINENBAU BABEL.&

CO. D.8962 PFRONTEN
ffiAffiG MH 1000 c 6.03-1/1410
S.oTTI}E EEAD
Applieation
The slotting head is seeured to the spindle head face in lieu of the ver-
t,ical mi11lng head and is inteded for slotting operations.
Tecfinical data
Length of working stroke ...... mrn 0-100
Number of double strckes s.p.m. 9-400
Speeds revlmin 20-933
Slotting tool register mn 20 H7
Weight approx. kg 55
1 rntermediate flange for securing slotting head to spindle head.

2 Hex. bolts for securing slotting head in required angre position.
3 Seale for reading slotting head s*rivel angle ('l division ='lo).
4 Slide carrying the slotting tool.
5 Grub screws ior elamping the slotting tool.
6 Hex. bolt for adjust,ing working stnoke length.
7 Scale for reading stroke length set.
8 Hex. bolt for locking the preset stroke length.
9 Table for" reading number of ram double strokes per minute and max.
possible stroke length at rrarious workspindle speeds.

ffiAHEG MH 1000 c 6.o3-2/116i2
ST.OTTING HEAD
Setting the rcrklng stnoke

Enter trs 50rr into the control, press button IIFNIERTI and ttSTARTrr. a)
Take the ram (4) to its position when the hex. bolt (8) must be acees-
sible precisely at the centre of the bore at the ram face.
Actuate button rrWorkspindle and feed STOPtr on the CNC eontrol station
of control CNC 432. a)
Release hex.bolt (8).
VIith hex. bolt (5) set length of working str.oke in accordanee with
seale (7).
Lock the stroke length thus set by tightening the hex. bott (8).
L AITEIfIION! If slotting work is eamied out over some eonsiderable
period of time, cheek the hex. bolt (B) for seeure
seating at regular interuals.
- fn aeeordanee with table (9) determine and set a workspindle speed
which suits the stroke length selected.
a) For arrangement and fu:ction of operating controls on cont,rol pane1,
see page 2.04-1 and operating instruction CNC 432.
200
40
1
See page 7.A6-1
MAHOWERKZEUGMASCHINENBAU BABEL.& CO. D.8962

PFRONTEN
ffi&ffiG MTI looo C 6.o4-1/ 11612
NG-PG[IIONING AIID DTMIDING APPANAfi'S
Application:
The NGpostioning and dividing apparatus is used for machining workpieces
of a great variety of shapes which by means of jaw ehuek, faceplate, col1et,
chueks or directly are clamped in the inner taper of the spindre.
The NC-positioning and dividing apparatus has been designed in sueh a way
that the control uses the positioning movement, of the spindle as 4th axis,
Angle measurement is caried out directly aL the cireular axis with O,OO1o
resolution. A d.c. motor serves as drive.
ATTENTION: Only positioning operation possible!
Horizontal applieat,ion on the rigid table or the univer-
sal built-in rotary tab1e.
Teehnical data:
Spindle eompartnent
Inside, direct ISO 50
with reduction sleeve ISO 40
Outside, short taper according to DII{ 55022 . size 5
Spiqdle clamping, hydromechanical,
holding torque at the spindle \rn 500
Workpieee clamping in fhe spindle
hydromeeanical, clamping force KN 11
Spindle speed (positioning speed) r.p.m. 20
Torque at the spindle I$rn 150
- Positioning accuraey angle sec. 10
Greatest distanee spindle nose - centerinq point:

- I,.lhen elamping with tailstock 500
Height of eenters without overarm,
failstoek plaeed on the table 200
Heieht of centers wlth tailstock
at the overarm mn 125
Distance between centers with overarm mtn 400
Weight, apprcx kg 100
. lJorkshop dimensions according to instruct,ion sheet 6.04-5.

NOIE: The bearing and the drive of the spindle have lifetime
grease lubrication and therefore they are maintenance
free.
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D-8962

PFRONTEN
ffiAilES url 1000 c 6.o4-2/11612
NC.PGITIONING AND DTUTDING APPANAflIS
frorizontal assembly:
Place dividing appartus (1) with the base plate (1.1) on the worktable
and fasten with hex. screws (1.2).
When using the tailstock (1.3) direet on the table, intermediate plate
(1.4) has to be used.
If necessary place overarm (1.5) into position and elamp with screws
(1.6).
Fasten tailstoek (1.3) wlthout the intermediate plate (1.4) to the
overarm.
llhen usi$r without tailstock

The neeessary clanping position (parallel to X- or Z-axis) has to be
fixed by turnlng accordingly the NC-dividing apparatus (1) on the base
plate (1.1).
{
t
NOIE: Before beginning the maehining operation the paralle1
alignment of the dividing apparatus in relation to
the X- and/or Z-axis, has to be checked with the aid
of the testing arbor (3) and correeted if necessary.
Inserted supply lines Q.1) and (2,2) at the compourd slide rest, fasten
rapid-aetion couplings (2.3) and (2.\) of the hydraulie lines to the
connections marked orange.
N01E: Before moving to the reference points the toueh 'TCLAM-
PING-DEIIICE-DIVIDING HEADTT has always to be operated!
- Aetivate reference points (X,Y,Z and 4th axis). Carry out trial run.
i'{OTE: I^lorkshop ciimensions see sheet 6.01.|-5.
1.1 1.2 1.6 1.5
2.3
2.4
MAHO WERKZEUGMASCHIN ENBAU BABEL.& CO, D.8962 PFRONTEN

MAF{G mI lmo c 6.ot+-3/11612
Nrc.PGITIONING A}ID DTUIDING APPANAflIS
Clamping and releasing of the workpiece in the dividing

eamied out by operating the ilh:minatd- pushbuttons
head
*oo
spindle is
rffndexing headrf at the control panel of teach box.
For holding in position workpieces with prepa.red st€ep

Ataper ISO 40/
IS0 50 a suitable adapter nAr or itBtr should be used.
Clmping jan jrck or faeeplalq qr the dividing tread spindle:
Install two-jaw chuck, three-jaw ehuck or faeeplate on the short outer
taper of the dividing head spindel ( 1.7) .
Tr:rn hexagonal serews (7) together with elamping pieces (B) into the
tapped holes of the clamping medium and tighten securely.
781.7
{
L
Clamping adapter:
Design A = IS0 40 Deslgn B = IS0 50
PLqHO/OTT ( 1 4. 46623c ) MAHO/OTT (1)1.46625e)
SW l9 SV/ 30
I

ft#AHG MHloooc 6-o44/11612
NC,-P6ITION]NG A![D DIMIDING APPANAfiIS
Wcking smce dinensions
I
u I
I I
J
x0/Y600
-Tr z 800
q-
I
L I O
l-- O
N
I
rtr
Yls

ffiAffiG MTI 10oO C 6.o9-1/6229
GEF'IE MRNER lq,LNfrB HEAD
Specifications
Span of special crcllets 2-3-4-5-6 mn
Speeds 2000/4000/6000 rFn
Motor polrer 0,12 kW
Milling spindle carrier,
rotatable by 360ot
Milling spindle, swivellable 90o
Srnallest millable inside
edage length 70 m
Fitting
Move out back-stop (1) bV
approx. 120 ml. Clamp corner
I
millirrg head (2) onto baek-
_='
*
stop V-guide (3). Insert 6
Perilex p1W (5) ln control
cabinet socket, outlet.
Speed adjustment
Slacken screws (6), pu1l off

prrcteetive cap (7) forwarO. 4
Place leather belt (B) in the
corresponding g:rcove of the 15
motor" pu11ey, at the same time
slaeking serew (9), the rnotor
ls pushed upward by spring pre-
ssure and the belt tensioned.
1/*
| 163
Retighten screw (9). 10
1/.3 I
$riveUing the nilling tlead

12
Slaeken Philips screws (10+12),
adjust svlivel bracket to scale 1 1
( 1 1.1 ), retighten ( 10) and (12) ,

11J
C,AWI0N: With a consider-
able swivel of the milling head
(11), the belt tension rm:st be
reduced!
Exchanging the belt

Swivel milling head (tt) inm tfre
horizontal posifion, pu11 off prrc-
teetive eap (7), remove belf from
the notor puIIey. Slacken Philips
screw (10) and (12) and withdraw,
withdraw swivel spindle (13) on the
opposite side. Remove milling head
(11). Rernove serew (14), pull off
sleeve ('15), exchange leather belt
(B). Assemble in reverse sequenee.

ffiAffi@ MH 1000 c 6.a9-2/6229
]NSINUCTIO}US FON OORNEA HILLING
Descr:Lptlm of ffiIE miversal corner nilling tread

The mi11ing head t^fiich can it self be swivelled through 90o is secured
to a slender milling head camier wfiich can be rptated through 360o. The
required angles ar€ set by seales and ar€ then clamped securely. lhe snall
overall size aIlows aceess so that mi[ing can be camied out at points
which ane nonnally inaccessible. Milling cutters are held in the milling
head by collets. The milling spindle is driven by a wear-resisting beIt.
A cone pu11ey with three steps is seeured fo the drive motor so that the
eutting speed ean be adapted to the rnaterial being machined. AIl rotat-
ing parts rur in antifrietion bearings.
Milling a corner
Through the swivel faeilit,y tttrich aIlows settings in any desired direction
it is possible to emply a tapered milling cutter whieh is in simultaneous
ir eontact with three faces. When a tapered cutter of this type is traversed
\ in the three co-ordinate directions it gener"ates a complete internal cube
corner (see Fie.1 ).
Bottom swface
/
I Fig. 1 shows tir-nee swfaees al 90o to each oLher (internal cube corner).
X, Y and Z are the feed direetions of the milling machlne in the three
co-ordinates.

ffiAE.EO l,rH 1000 c 6.09-3/6229
INSTnUCTIoNS FDR @RNEA HILLnT
ftre tapen angle -/ of the tapened crrtter (single-ftute cmtter) is

Tapered cutter
Setting thg nllling head camien 'F

The miUing head carrier qust be so r.otated that the milling
halves the angle 6 = 90o (see Flg.2). Tighten clarnplng screw (4).
cutter axis
Bottum swface
/
t.
Fig. 2. The rniUing cutter axis halves angle B = 90o. TLre X and Z diree-
tions are the feed direetions of the milling machine.
lte niiling tead should be set, as follors
The setting angle between milling eutter axis and botom surface is equal
to the taper angle, i. e. B = l!016'.
Mi11iqg Trnportant
head Tighten
carrier clamping
screws 10
\ 900 and 12.
Scale
Milling
head
Bottom surface
Fig. 3. When bofh angle settings have been completed and the bottom sunface
is parallel to the milling rnachine table, machining of the corners may
conmence. The tapered milling eutter is then traversed in the thr"ee eo-or-
dinate directions X,Y and Z until the desired dimensions are established.

MAHO MII 1000 C 6.a94/6229
HILLTW MNNERS WIIII DRAET
Hilling cornens wlth draft angles

milling of a corner with draft angles differs fi.om milling an internal
TLre
cubein that:
a) the taper angle of the tapered cutter ehanges depending on the draft
angle.
b) the rorkpiece has to be tilted in Lhe X and Z direction by the draft
angle and an appncpriate adjustment of milling head inclinat,lon is
thus neeessary.
The taper angle of the cutter as necessary for particular appllcations
can be taken frrm the table below.
angle
)raft angle Cutter tapen
Draft d- angle -"
(-* 00 00' 350 15' 55n
Draft
00 15' 350 23' 25n
00 30' 350 30' 03tt
cllne 10 00' 350 44', 16"
10 30' 350 58', 30tt
P 00', 360 12' 13tt
20 30' 360 27' 00"
30 00' 36o 41', 46r
Swivel angle
{
L
Fig. 4 shows a corner with two draft angles and the fwo direetions into
whiclr the workpieee has to be tilted.
As far as the milling operation itself is coneerned, the same cormnents
basically apply as given on sheet 6.09-3. ?tre following additional ope-
rations are however quoted belovr in the appncpriate sequence.
- Adjust milllng head inclination so that the cutting edge of the taper-
ed milling cutten is parallel to the bottom faee. (The light gap bet-
ween cutting edge and r+orkpiece rm:st be parallel).
- Finish-mill the corner in the X and Z direcLion.

- Tilt r^rorkplece in X and Z direction by the draft ang1e, see Fig. 4.
- Readjust milling head inelination (as under item 3''l above).
- Finish-mill the crorner in the Y direction.

MAE+O HII 1000 c 6.n-1/8324
RFNIGERATI}NE UNIT (sK 05 K/SK 05 S)
Design: SK05K
for mntrol station.
SK 05 S (witlr switch)
for seiteh eabinet
technical data:
)ooling capacity W 400
lurrent consunption max. A 4r2

lower input, kW orza
capacity m3llxin 4
{
. air temperature oC 55
ise dba-lm 6B
34
CAUITOT'I: Transport shold only by earried outin vlorking position

vertically. Tipping or overturnlng not admissible,
as othersrise coolant could be 1ost.
Disassembly
Fix refrigerating u:it (1) to the door of the switch cabinet and/or
to the contncl station.
Connect mains supply eable (2). Now, the compressor starts to run auto-
matically in case the tempenature exeeeds the adjusted val-ue of the
{\- therrnostat. lte fan nrns continuously.
lhintenanee
The refrigerating ueit needs no special maintenanee only the filter
matof the fan (3) has to be kept clean.
The filter mat (3) is to be ehecked on the suction side at least every
2 weeks (and/or after 80 oper"ating hours) dependings on the ratio oi
dust. The mat can be râshed out several times.
Spare filter mats, quality FL 50, ean be ordered from us urder the
order no. 27.66165.
fn ease of a malfunetion and/or when ordering spare parts, it is of impor-
tance that the type of lhe applianee and the serial number is stated.With-
out bhis informabion, a treatment cannot take pIaee.

MAFNG MH 1000 c 7.O1-1/11612
II,IPORTA}rf IMIES
thchine lubrieation
Details on machine lubrication and coolant supply appear on the follow-
ing pages of this operatorts manual:
7.02-1 Machine lube diagram.
7.03-1 Lube instructions.
7.06-1 Reeomnended lubricants.
7.07-1 Coolants.
The lubrication and maintenance of attachment descnibed separatelv
in section 6 of the operatorfs manual, alloeated at the attachnents.
The designation of lubrieants and the identifieation of lube points
in the operatorrs manual follows the new German standard DIN 51502
(November 1979).
The designat,ion of liquid lubrieants is based on the ISO viscosity
{ classification average viseosity at
\i
(.luty
40oC - as laid down in DIN 51519
1976).
- The machine lube diagrym (page 7.02-1) and the lube instructions (page
7.03-1) relate to DIN 8659 (draft, December 19ZB).
- At his stage, the oi1 lubricatin nipples qr the naetrine are stiI1 mar-
ked with red identification washers, the grease lubrieation nipples
with yel1o^r washers. fn addition, the lubricating nipples and filling
holes are equipped with identifieation plates according to DIN 51 502.
Lubricants
- The use of suitable lubrieants is essential for operational reliability

and long life of the machine.
- The maehine is supplied complete with 1ubricants. a)
It is essential to continue to use the same lubricants as those emploved
for the initial filling (see page 7.06-1). If due to inbraptant rlgula-
tions thls is not possible, only products according to the seleetion
table of lubricants, sheeL 7,06-2 have to be used.
{ Ithintenance nork
Apart from lubrication and coolant supply, all remaining maintenanee

operations are shorar and deseribed from page 7.20-1 of the operatorfs
manual.
Proper maintenance at the given intervals is imperative.
Maintenance lntervals complernent each other, i.e. maintenance to be
carried out every 1000 hours incloudes ltO houres maintenance. The
same applies to other maintenance interyals.
Capter 9 of the operatorfs manual contains detailed dismantling (disas-
sembling) instructions.
a) D(cpfiot{: 0i1 bath for drivewheel from horizontal workspindle,
see page 1.09-1 !

ffiA${G) Mrloooc 7.O2-1/11612
MACIIII{B LTIBE DIAGRAN{
FA
I tJ I
-N
(l
I
c:r r
lr
-"f, l.r
I
Jia
o
E'o q- I
( €
i=
oa
r?,
+
1-l
I
T
llt \ rlI t;.
I L^'t
oooo tT
@
I l'"o
H ER
ffiAil{G MH 1000 c 7.03-1/565
LTIEE INSIRUCTTOHS
terval \lo. SymboI required Volume See

work- in page
liao.
=====
) rieaate overarm bea- 2-3 strokes
@l ring wi
::1-::i-1l:-------
'L'op
llp.A
.Always keep coo- 3.22-1
&
7
rnk as fuII as pos-
lant tan
sible
l0 1 r13 cate univers. built- 2-3 strokes
rlea
In clrcu
rcular table with
@ ir.
rL] & eck oiI level in een-
tral lubrieat,ion unit.
3.20-
1 4 r1 eate vertieal mi1- 2-3 strokes

quill
)
& 11ng head
r-fsoflex NBU 15
er-
(1 ye 1'l ow nipple designa-
with
tion)
k oiI Ievel in main
(,: transmimission (when trans-
1SS1 on is stopped),onty
t if neededed top up.
) *il;ta inuer
lube oil eollection
& desta 1.
in machine pe-
6 Check oil Ieve1 in oil

€ bath of horizontal work-
et!
? spind Ie drive gear. b)
& Change
tank.
eooIant,. Clean approx.1001 3.22-1
10 Check oi1 leveI in hy- 3.18-

dt: draul ic unit.Top r:p oiI.
11
w Top upp oi1 in central
lubricrcation unit.
;;il;;-i- 3.20-
;;-- t rlcicate vertieal mi1- 2-3 strokes ::--

Iing head bevel gear
@ drive with grease (red
nippl e designation).
L
MAHO WERKZEUGMASCHTNENBAU BABEL & CO. D-8962 PFRONTEN

ffiAffiG ItH '1000 c 7.03-2/565
LTIBE INSIRUCTTONS
Interval No. Symbol ;;; k nequired Volume See

i.n work- in page
ing hou diag
200 16 Lubricate r\Drm gear of 2-3 strokes
w univers. buiIt,-in circu-
lar table with grease.
1000 3 Refil1 oil tank of the approx. 1, 81
drive wheel of horizon-
dli tal workspindle.
12 If oil 1eve1 on inspec-
tions when centerline at
(:: glas(6)is overrdrain up
f
i
t oil of horizontal work-
spindle drive gear.
2C00 4 Change oil in main 9.02-1
ei!
Y
transrnission. Flush
gearbox.
8,9
al!e Change oi1
un it.
in hydraulic approx.30 I I 7.50-1
-L -1
3r12 Ctrange oi1 i n the drive apprrox. 1, BI I
ea,b .,vhee1 of hor izontal work-

spindle.
L
See page 7,01-1 rrlnportant notesit and 7.02-1 rtlhchine lube diagramil.
a) In case of iltax. load, e. g. maxirm:m speed in continuous operation,

lubricate daily and resp. after B operat,ing hours !
b) Keep exact oil reveI. tdhen oiI lever is not exaet error eode lnd ication
appears at interference patter indicator!

ffiAHEG MH '|OOO C 7.06-1/11612
REMMENDED T-UBRICANTS
Lube point, Ie of lubrieants a)

No. Name ,ubrieant e type/Designat:'.onl Syrnbol
in iseosity range in eSt
dia t 4oo673pa1ysis data
) ilIing arbor overarm ra1-Lube e oil/Cl 46/\1,4-50,
ring
3 zonLal workspindle
ive gear
4 n transmlssion
'ertic.milling
15 head
it1
9 ydraulie urit. Hydraulie ofl/fi.P 46/
4?
,,1
DE 46 41,4 - 50,6
1, iv. brilt-in cireular Febi Bed vray oil/CGLP 220/

table 198 - 236
13
11 tral lube u:it
K 220
t.*'l
16 gear of uriv.
ilt-in cireular table @il
14 1 gear drive to Kliiber- Grease/lG EZK/Wa].t*.-
rtical miII. head Isoflex penetrati. on 265 - 295.
I{BU 15 bour point t80oc.
7 Coolant equipment See page Coolant/----

.07-1
{I a) See page 7.01-1 rrlmportant notestt.
Only the use of these types of lubricants guarantees a safe operation

of the machine.
we reconrnend to stiek whenever practieabre to lhe type of rubrieant, of
the first charge and resp. to an equivalent, type selected according to
the speeific requirements of the factory.
F
A IJABILITT IN MI{}IECTIOil WITH TIIE LT'BRICANIS
IN TFIE TAtsLE BEI,Mil CANNOry BE ASSTN,IM.
:*]
Each of the manufaetures of lubricants mentioned below maintains a tech-
nical serviee whieh will be pleased to gibe information and advice in
conneetion with all lubrication problems.
When using cooling lubricants on a large scal-e - in the form of emulsi-on
- their compatibility wifh the guideway oil used in the machine has to
be checked, see sheet 7.07-1 to 7.07-3.3.

ffiAilEG MI 1OOO C 7.06-2/11612
LUBffiCAI\If - Sn'${ARr TABTE Date 1 1/86
t -- -- =-
- - -=== -l:::1::l -:::1ff;;;-;il;ffi;-;';-
= = = = = = == = = = = = ==l= = = = = = = = = = = =
f iil:
=========== =
f Coolant
Itvp" | | I
l-
lxl ts-l lHl I Es - - - tr

EnAL----
I IcDr46 lDE46
;;i5;s""i;
lstzzo
Sarol EP
Sarol 3965
l-__-___t a_ a
I nvra laviI,us
AVILUB nL 46 I nvrlue nr46l avnuB
HL 46 AV]LUB -
I AVILUB HLPD
lAvrLUB 46 I avnue mpnl nsl 220-s
HLpD 46 Metaeon
{
E
L_- L-__
Energol
_ L:: __L__ -
E,;;;; r-'il8;;;;;;',,;
E------E;;;;i-HL-il-
HL 46
-l-
ASBF
(Cutora
I I Energol 46 | 46 (HLP-D I Energol
HLP 46 IIX-Fedaro
u)
L--------L---------------11:1--------LT:!-11:----
I castror l,lnnro mx I vanro Hox lua*qa Pt"odukt Clearedge
FrysprN Arils 46 aws nox zzo 783 EP 2B4O
IL--------L-------- Lffirr^
I
I
I
L
Hysol CB-
Syntilo R
I err I uo I ncarwrs uo I nrclr A zzo

rolrrelvs (Saretf
Ii---------i----------
IELFoL\IA
46 |
(nFoLNAu6)l i EP 34)
-t---------
I ssso I mno H tr6
-- ----i--
I wr"lto H u6 I rmrs BLAMTI I Kutwell 3C
IL--------L------:--------L---!-------|
lrERESSo46 I lKzeo
--
-- #
?)c, i Kutwell 40
I nrua I rrun I --- | rrun (FINA VIIL.

SOL BST)
{ L- _-__ -L:3-:T_T_:---_L-- LT:T_T_:1:
----G;ffi;il----8ffi-;---
Fil--Hffiil Renoli RATAK
I i,"m15 l*'r
tLtL uo I
S2 DURA}XI 20
RATAK TN
14 /21
I niiuer Imucna Ir,arcna I urucnn K-iiber (ZELIOT-I4S

I I |HLP46 lsupen-pomno Isofle: zso)
llllzzo
i---------i----------------r- -r-------
NBII i5j,
I Mobil I D.T.E - Oil
O.t.E.-Oi] I gettuahndr
I MobiI Mobilmet
I lMedium lz6zuouir lzzo
(vactra 4)
Temp 120
| aydrauric |
I I
Mobil D.T.E 25 SHC 32 Mobilmet
lll.ill
LLLl
150
*T67TT
CF1
A/; t 't', , r, t'.i - ,t; '.:
'$7,7/' /r '

ffiAFIG MH 1000 c 7.06-3/11612
LUBnf,CANf - mr
SEf,,lAmY rfl.Et-o Date
TABTE uaLe 1I 1/86
t/oo
il;;;;;;;;;;;-ilil-ffi
Lubricant designation foIlo^r
-il-;;
DIN 51 502
il;----r _ T_
:==
== === =J=======--
)"1I slmlm
i Coolant
,(\'
turer I I
\7
Opw h+ru tro qo I c zzo
I H,p
-Shetl lsfreff
Shetl
loer c
lY-::---
Te1lus
t+6
L----_ __L___
I sneff
ltertrs oer
I Tonna-Oet
lr ezo
Airo
Shel1
SheII-
Dromus 0e1
lsrreff Teltus I 46zHvaror gease
I
sal=-
BX
loeruo l*u,
I L-----
I
Dromus 0e1
I EP
SeTIT-4T
IEXACO lnanoo Oil 46, I nanoo Oit I Way Lubri- Soluble 0i
I r{DB - 46 cant zzo
I
I
tIrsuRA lu:rnex 46
I --- I euttu"hror
I --------l |
Soluble 0i.
E
(Tratwnat )
46 I
.___-____l _____r______-___II 220 s
lTempo (ffi=2_-qEil-
Zelrer- * lcwn 2 rso46 T I nr,p uO rso I re rp ( Zubora

Gmerin u6 rso onc u0 rso rso zzo 2000 )
loHc | I fmbora-
722 EP)
--___---.t _____t_____-___1_
rl

ffiAffi@ MH 1mO C 7.O7-1/5523
@OLII\XE LItsRICA}TXS a)
For our miiling machines and machining eenters only eooling lubricants
miscible with water and eontaining mineral oil (according to DIN 51385)
should be used.
When rnaking the selection care should be taken that the following detri-
mental properties do not resul-t frm the cooling lubrieant:
1. Stiekiness and resinification of maehine and control elements, not
even at points where the cooling lubrieant can penetrate in srnalI quanti-
ties without being able to flow off.
2, IncompaLibility with the guider,ray oils used, with the consequenee that
the lubricants decompose, harden or wash off.
3. lhe anticorrosive effect must not decrease, not even after lengthy
use of the cooling lubnicant.
4. The materials used for the seals and strippers efc. of the machines
must not be attacked.
5. Demands on the cooling lubrieant: b)
Cood ernulsifiabilit,y and long service life, even when using rather
hard water" beyond 15 d. H. (5,4 m va1).
No harmful effeets on machine elements (metals - lacquers - elasto-
mers).
- Good lubrieating properties and high lubricating effeet for. the

sliding machine elernents.
- High resistance to decay and to infestation wi.th bacteria.
- No harmful effects on hurnan or"ganism.
Toxicologieal test results and expert's reports on the compat,ibi-
lity with the skin hae to be presented.
No poisonous additions such &s, for example, nitrites or phe-
nols.
I'fusb be at, least in confor"raity with the Teehnical Ru1es for dange-
rous working substanees (TngA 900).
- Used-up eooling lubricant emulsion mr:st be cleavable by means
of usual separation proeesses.
a) DIN 51 385: Term 2.'1 = Enulsifiable cooling lubrieant (concentrate)
Term 3.1 = Cooling lubricant emulsion (oi1-in-water),
mixture ready for use.
b) Also see data sheel 7 .07-2, 7.07-2.1.

ffiAffiG llH 1000 c 7.07-2/5523
@OLNrc LItsMCANIS - DATA SHEEf,. SEI.ECTIOil CNIIERIA IN ACTOEDANCE
Standard
variable values
-35
to be
cified
g/cn3/20oC DrN 51 757 0,93-1,06
/S (cSL) DIN 51 20 - 120
DrN 53 015
50 - 3oo
DrN 51 423 to be
cified
DrN 51 376 - 130
DrN 51 583 10-15

mass.% P
to be spe-
cified
kind and
quantity
to be spe-
eified
;;;:
cified

ffiA$EG MH 1000 c T.07-2.1/5523
MLNrc LTtsRICANTS DATA SEEET. SITI.RCTION CfrIlERIA ACCORDANCE

}IITH
6.2 of the cooling lubricant, mixed with r"rater (emutsion):
Pncperty Measurable Test method

variable values
i
= == = === == = ==:= ==:
th NW12
DrN 51 369 - 9,4
(120d.H. )
) 11fi
thermal
ti-
vity kcal/mLroC 0,45
ectric
eonducti-
il*l-
fied
itv DIN 38 404
ive pre
DrN 51 350/1 ,S0e)
DrN 51 360/2
10n VKIS-work
ffeet on sheet no. 7
is-
colourati
-eoaling
formation (DrN 51 759)
-6nffi-6r
Cu-ions mgldm3
}
bility
(with lg
NaCl/1 ) DIN 51 367 - 95fr
Foam drarac- reement
teristics at with ma- |
NW 12 nufacturer
------l
Adhesive and VKIS-work-sheet
idual clra- no. 9 I
adhesive
t ightly re-
l::i:_-l

ffiAffi& MH 1000 c 7.07-2.2/5523
@OLII{E LTtsRICANIS DATA SNEEf,. SELECTIGI CNIIERIA IN ACCONDNNCE

SHEST
Measurable Test method

variable
tion to Change in vo- VDA-test sheet
lume in 7 521-01 (DrN E
rod (voI.) enange 53 538/3)
2 aecording in Shore-A-
to DIN 53 504: hardness u:it
test mate- (SM) after
terial 100h/700c
SRE-WBR 28 hardness u:it
(SM) after
test mate- 100h/700c
trial (CF!{
BB I\tBR/iOl)
dic sepa-
e porti-
DrN 51 368 to be spe:
eified
-effect VKIS-work-sheet
no. 6
ietional
accord to be speL
Reichert
:111___r
Drplanations
a) The pH-value is a measure for the alkalinity. pH-va1ue T rO = neutral,
e.8. pure dt'inking water. ftnulsions with lower pH-value than 7,0 are
called rracidx the antieorrosive effect is then very 1ow. Higher pH-ya-
lues (max. 10,0) improve the anticorrosive effeet.
A pH-value of rrpre than 9,4 alr"eady rrashes away the sliding machine
elernents and injures the skin of the operators.
b) ttNW 12rr stands forttnorma]
waterrtof t2o O.U. (4,3 mya1.) x)
10od.H. means: 10 grans of ealcitm oxide to 100 litres of vrater. d.H.
is the abbreviation for trGerran hardnessrr (=deutsche Hdrte)r e.g.
soft, water = less than 5od.H. x)
medium-hard r.rater = 6 - 12o d.H.
hard urater = more than i2od.H.
For the hardness of the tape water consult the competent waterworks.
e) R0 = no rustl S0 = no black spots
x) fnternational designation ii rrmral.r! (Sum of aI1 dissolved mineral
substances), conversion = d.H.
ry

ffiAFEG MIr 1000 c 7.O7-3/11612
nEmil{ENDm @OL4{GIUBECAIITS; CBUCIIIL DATA 1 1/86
The cooling lubricants mentioned below were inspected bv a technical labo-
A LEGAL CBIJGATICE{ CANNOI M DERTIIED FRG.{ TIIE LIST G. BE-

OCNil,IETIDATIONS!
If for reasons of the production technical tvpes of eooling lubricants dif-

ferent from those specified in the list are to be used, these types must
!" in eonformity with the selection eriteria according to pages 7.07-2/
7.07-2.2.
I'4anufae- )esignation 4ineral Suitable mixing ratio
turer )i\ % eoneentrate : r"rater I in i[
ACI,,OS AO,CISIr 64-02 30 1 -
:20 1:30 5-3
Aral c EmuIsoI 230 '7) 1:20 - 1:50 c.)
Sarol EP 37 'l
-
:10 1:30 10-3
Sarol 3965 ?5 'l :10
- 1:50 10 -2
AVTA AVILIE - HSK-EP 50 1 :10 - 1:4C 10 - ?_,5
(Ban-
leon ) AVILUB - Metacon ASB 35 1t20 - 1:50 5-2
ili;;;;
& Co.
Sintolin E1 /MH 70 1:20 - '1:30 5 -3
Sintolin CB 1/I'&l 1:20 - 1:30 5-3
BP 01ex SB 5580 CE 40 1:20 - 1:40 q-2tr
.J L, ,
{
:!
Fedaro M 75 1.q - 1.?n
I J\J 20-3
'
Blaser Blasocut 2000 Univ. 62 1:3 - 1t20 33-5

a BlasocuL 4000 Strong 43 1:3 - 1:20 33-5
Castrol Clearedge EP 2840 42 1 :20 - 1:30 5 -3
Hysol CB 48 1225 - 1t50 tl -2
Syntilo R 40 1 :20 - 1:40 q-2tr
(TLS 984 iN USA)
Chemi e
Llnz AG
Hardocor S 305 1 :20 - 1:30 5-3
Cincin- Cimperial 22 56 1:10 - 1:30 10-3
nati -Mi -
lacron Cimeool f4B 602 7t 1:10 - 1:40
ffiAffi& MH 1OOO C 7 .O7-3.1/11612
HE@S,IENDED @OLING LUBRIC*INIS; CAUCIAL DATA 11186
== = = ==== == == = =================
lhnufac- ignation Mineral Suitable mixing ratio
turer oil %
=================
cIff - Aquasol 6-58 52 1:20 - 1:40
Raunheim
o Universal 6-58 36 1:10 - 1:30
Consulta- Rondocor Kompakt 44 1:20 - 1:50 5-2

Chemie
Rondocor 6459
Curtis s-6 53 - 1220 20 -5

s-12 1: - 1.
s-21 c) 1:10 - 1:20 i0-5
elf c Sarelf E P34 30 1:20 - 1:50 5 -2
ESSO Bohroel BS 30
c Kutwell 40 B3 1:10 - 1:40 10- 2,5

FINA . \ruISOL BST 40 1:20 - 1:50 5-2
Fuchs RATAK DURANT 20 1:10 - _) ,., c,)
RATAK RESIST 31 1:10 -'1:40 10- 215
RATAK TN 14/21 145 1:10 - 10- 3
ffi;i--; P3-Multan 92-9 35 1 zT - 1220 14 - ;--

Houghton ISOCUT 1OO ca. 50 1:'10 - 1:40 10 - 2,5
f- Chemie
t ISOCUT Spezial ca. 45 1r20 5
Jokisch o ;;;; 32 lzT 14 - 5
Kompakt W3 CF 39 1:10 - 1:20 10-5

Kril;--; ZELIOT I4S 250 20 125 - 1t20 20 -5
Lubrica-
tion
Krcher Kocher - F 14 55 1.2n _ 1.?n t . )v 5-3
Kocher - F 17 4B 1:20 - 1:30 5-3
Koeher - F100 60 1:20 - 1:30 5-3
Kocher - PKI 5 55 :10 -
'1
1:30 10 - 3

ffiAffiG MIt 1000 c T.O7-3.2/11612
BEffiO4ENDHD 60LING LUBRICANIS: CIUCIAL DATA 11186
I,4anufae- pesignation Mineral Suitable mixing ratio

turer oi]- % coneentrat,e : water
Lionoil TRIM SOL 45 'l :10 - '1:30 10-3
(Master
Chemical SOL Silieone 45 1:10 - 1:30 10 - 3
Corp.)
Lubricor t4 735 50 1:10 - 1:20 10-5

O B 421 20 1:20 - 1:30 5-3
Mobil Mobilmet 120 30 1:10 - 1:50 10-2
Mobilmet 150 33 1:10 - 1:20 10 - 5
Mobilmet 220 25 1:20 - 1:30 5-3
1l,r"riilxD-r;u;-c; 1. 1.
I'KU Betronol EPV 1530 5ll 1:15 - 1:30 7 -3

Oemeta IlD 52 30 1:'10 - 1:30 10- 3
m 586 60 1:10 - 1:30 10-3
UNIMET SG 4 41 1:10 -'1:40 1A - 2,5
Optimol o cuTo I,J 200 7B 1:10 - 1:30 10 - 3
Petrat c Primol chlorfrei

BKA/1 70 1:10 - 1:30 ]C - 3
a Primol chlorfrei
BiV84 60 1:10 -'l:30 in
iw a
J
-
C Primol chlorfrei
BKl601 EP 60 1 t10 - 1:25 10 -4
'10
Shell Shell-Dromus 0e1 BX BO 1 -
:10 1:20 -5
She1l-Dromus 0e1 EP 45 1:12 - 1 220 8-5
Shell-Dnrmus OeI D 35 1:12 - '1:30 8-l
Texaco Soiuble 0i1 BS P ca. 40 1:10 - 1:30 10 - 3
Soluble 0i1 E ca.65 1:10 - 1:30 10-3
Solube oi.I HDE ca.

ffi&H& lm 1000 c 7.O7-3.3/11612
NEMil4M{DffiD @OLING LTIBRIC.ANTS: CNUCIAL DATA JI]LY 86
I,hnufac- ignation Mineral Suitable mixing ratio

turer oil % concentrate : water in1l
===================
hrlSURA . Traltunat ca.52 1:20 - 1:30 5-3
a Tralustar ea. 1:10 - 1:20 10-5
a I^M 2998 ea. 40 1:20 - 5-3
Zeller+ Zubora 2000 P ca. 58 - 1:40 10- 2r5
GmeIin
Zubora 722 W ea. 33,5 - 'l:30 10-3
Zubora SM ca.73 1:10 - 1:30 10-3
-
I

ffi&ffiG MH 1000 c 7.O74/11612
MMS HEGARDnIG TT]E TXSE CF @OLING LUBMCANIS UTXABLE }[I18 WATER
Only fill the tank eompletely mlxed emulsion!

Mixine
FiIl cold tap water lnto a clean tank and add to the water an adequat,e
quantity of concentrate in a thin spirt by eonstant stirring. Never
i.n the reverse order!
Do not use any softened water. Ideal water hardness T to ?_Oo
d.H.
Do not keep emulsion in galvanized tanks.
Never mix prepared emqlsion with other makes. Mixing temperature:
Coneentrate min. + 10oC
:* Water max. + 30oC
t
Operational supervision
- Cheeking at regular intervals the eoncentration by means of hand re-
fraetcrneter or acid eleavage. Factor refractorneten reading: 1r0.
Reducing too high concentration by adding a very meagre emulsion/solu-
tion (never add pure water! ).
- Measuring the pH value by means of indieator paper or by electrometric
means. Nominal value: pH 8,3 to 9,0.
- Continuous or period removal of the floating leakage oil.

- filtred or deeanted and used again.
Contamlnated emulsion can be
- Tn the ease of very heaw dirt (depending on resistance to bacteria)

ehange the cooling lubrieant and clean the system.
1 Never use anv additions such as bactericide, rust inhibitors, antifoaming
gents etc.
First filling at, ehanging the cooling lubricants
- Remove completely frrcm the system the eooling lubrieantuseci so far.
- Clear tank and machine from sludge in fhe form of chips and residues.
- Rinse with hot soda water (2 kg to 50 ritres of vater).
- Hemove soda urater and reflush with cle:n tap water.
- Use the system eleaner onlv for systems contaminated to a large extent.

ffi&HE& Mtr 1000 c 7.n-1/7322
I,IAINTENANCE SCHEU'I,E
See page 7.21-1, 7.21-2 and 7.22-1 Itsrrmery of maintenanee urorktt.

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MAHO WERKZEUGMASCHlNENBAU BABEL.& CO. D-8962 PFRONTEN

ffiAH€# lm 1000 c 7.n-2/263
I,'AI]fIENAIICE SCIIEUTI,E
See page 7 .21-1, 7.21-2 and T .22-1 |tSurnnary of maintenance workrt.
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ffiAffiG MII 1000 C 7.21-1/7322
$nfiAny 0r iaIMlEMNcE EoRK CtI TGCEANICIL Ar,tD HTDRAULIC
rva1ls lo. r€quired See

n !{ork- ln aLso
ng hours tiag. page
10 Clean entire maehine. Pay special attention

to cleanning limit switches and all areas of
enelosurqs covering moving maehine parts.
Do rpt use coryres-sed air.
?0 Cleaning of the plexiglass panes by means of

soap water or householding detergents, wi
adding amronitm drloride. Never use aggr"essi
ehemicals, liquids containing solvents or
abrasive prcducts !
100 16,31 Check collet setting of power-operated tool .35- 1
draw bar collet in both vorkspindles and
readjust if necessary.
t00 1 r12 Check play at the guides, readjust taper gib 7.30-'
and,/or guide gibs. bo -:
4 Check eoupling eomponents on spindle head .;:;
face and vertieal milling head for damage.
7 ,13 Check all connections of hydraulics and ilB-;
coolant system for leaks. Tighten threaded 3.22-1
adaptors and renew defeetive hoses.
9 Check air filter for dirth accumulation, 7.62-
replace.
11 Check wear of ribbed V-be1t for main drive. .34- 1
Check belt tension and readjust V-belt.
17,21 Cheek morse tapers of both r^rorkspindles for

damage.
21 When ehanglng eooling lubricant, also empty

ehip troJ.ley and splash guard.
3 Check spindle head, eolumn and compound
slideways as'r.lell as slideway strippers for
damage.
5, 14 Clean measuring system. :;4:;

15
10, Renove spindle head covers at the left and at

the right. Clean valves and limit, switehes.
Remove ereeping oiI.

ffiAffi@ MH 1000 c 7.21-2/263
$NilANY CF MAINIEiIANC8 MRK CN IaCTIAMCS AND IIIDRAT'LICS
k required See
working tn also
iag.
========== =: =: = == =: ===== =: == ===== = == = ==== == = ==

1000 18 Detennine wear on toothed belt for gearing of 7.33-'
NC-eircular tab1e. If necessary comect belt,
tension.
bells for feed drive.
,29 Check wear on toothed 7.33-
Coreet belt tension if necessary. to -l
39 Ernpty oi1 colleet,ing tray.
Cheek eable carrier between switch cabinet and
slide rest for tight fit, re-tighten.
a) In ese of error code display ttX02-Y02-202n cleaning at shorter inter-

vals is necessary.

JffiAilE# Ifi 1000 c 7.2.-1/q65
SUI,T.{Affi G' MI\INTENANCE HORK G'I ELECTRICS A}ID ELMMONICS
tervaI[s No. Work nequired See

in working in also
rS I iag. page
__--i____
j l Check function of eontrol eabinet ventilator. '.02-
38 Clean control panel exterior.
, ) o)_t
Do not us co@rressed air.
Do not erylctyed strong eleansing agents.
ble: e.g. trEthanolltr.
lcc K EI,IERGENCT SIOP funetion and all limit > O)-t

itches controlling axis limits.
ean interior .of eontrol cabinet.
Do not rung cornprcssed air.
2r8, Check earth terminals of motor and in contnol > n)_
13,19 inet for firm seat,ing, tighten if neees bo -1t
Zl ,28 sary.
2Q
16 , 3,,, Cneck filter eloth at the inlet and ort,led t.25-

130,38 ventilators and nain rptor for dirt accuum- 7.62-
I
lation. ff neeessary clean and renew.
Check relay and eontactor contacLs in control

cabinet for burning.
of fuses in control
Check thrcaded caps
for firm seat,ing and t,ighten.
cabinet
1000 2r8, Check all screw terminals on terminal raiIs,
13,19 eontactors, relays and fuses ln control ca-
,zf binet and at the motor for firm seating,
,32 tighten vfiere necessary.
,19, C,heck carbcxr brushes of the D.C. rnotors -1M1-, 7.60- 1
I
3?-r34 -BMl -,-9Ml-, -'toM1 -, -14M1- for the workspindle 7.62-

drive, feed drive and table drive for wear,
replace.
8,19, Check tachogenerators -181-, -BB1 -, -981-, -jOB1 7 .60-2
32,3u and -'lllB1-. 7
2\ r33 Check cabel and hose screw joints at the head

stock, switch cabinet, eross slide rest and
table for tight fit, r"e-tighten.
lv SeaI of contrr:l cabinet door for damage.
a) Shovm encircled in the maintenance diagran T.zo-1 and Z.zo-2.

lrH 1000 c 7.24-1/7512
C'I,EANING TIIE LINEAR SCALBS
dirt by mearls of eovers.

Tlre linear scales are protected fircm heavy
If the enror code X01-Y01-201 appears in the video display, there exists
a sJ-ight dirth accumulation due to dust or oi1 fog. Ttren a rnachining opera-
tion in plrcgress.may continue, but the scales have to be cleaned as quickly
as possible. a)
By the video display of X02-Y02-202 the presence of heavy dirt in the
measuring system is indieated and then the measuring system has to be
cleaned at once.
In this ease the trouble/dith be eliminated without delay, and the brtton
trCLrARrr shold be operated. Before resuning the machining operation the
referenee points should be posit,ioned anew. a)
Cleaning should be camied out by neans of a soft rag spaked alcohol.
The bar"e part of scale (1) and the lens of the scanning head (Z) rmrst
not be scratehed!
the scales in the Y and Z axis ane acessible after urscrewing the
covers (3) and (4). b)
To clen the X scale requires removing the guard bellows (5) and tak-
ing the table to the extrerre end position.
l
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I I
I I
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I I
I I
I I
I I
I
I
I
I
I
I
I
I
I
I
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I
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I
a) See instruction CNC i132.

b) The cover for the Y rule cannot be disassembled until the compound
slide has been rncved down to the end stop at the bottom.

ffiBfuB,BG MH 1OOO C 7.25-1/11415
REPIÂCEMENI OT THE FILIER I{AIS IN MNTNOI, CABUIET AND MIfTNOL PANEI.
Fbequeneyof filter changirrg

Since the dust generated varies .{ideIy depending on area, the frequency
of filter changing has to be e-stablished by trial and
(or eleaning) the filter on the fan will be required more epror. Chdneln!
frequently ifran
at the exit filter end.
Data plates are attaehed adjacent lo the fan and the exit filters and
the date of the last and the nexb eleaning operation ean be noted on these.
We recorrnend a 1st filter change or 1sf cleaning after 500 working hours
and then to establish the cleaning interval depending on degree of con-
tamination.
Filter reuona.I.
Push the perforated cover off using a serewdriver.

Cleaninf (r"egeneratlon)
Beat the fuI1 filter mat, blou out with air or spray with r.ater.
ltilE: Filter mats included in standard equiprnent:
3 pieces of no. 27.59582 (= coarse, P15/5OO) 325 x 227 rm for swit,eh eabinet
4 pieces of no. 27.65409 (= fine, p15/5OO) 1$ x 1j5 rm for ventilator
of switch cabinet
These mats are suitable for very fine dust wibh a grain size smaller than
9.'002- - 0,01 nnn. At the air entry point the coarse rnat is combined with
the fine mat urtrereas only a coarse mat'is fitted at the air exit point.
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962

PFRONTEN
fuBAffi# r4H 1000 c 7.30-1/7322
TAPEA crB TAXE-IP AnntsrlrEl{I
The guide play af the axis Y and Z (eompound slide and spindle head) has
been set by the works to 0,003 to 0,005 nrn.
rf after on adequate br eak-in period this ralue is found to have undegone
a substantial increase, a r+-adjustment is necessary.
The adjustment and readjustment of the elearanee at the straight guides
of the compourd slide and spindle head is effeeted by mears of a taper
gib having a taper rabio of 1 : '100. One r"evolution of the setting serew
modifies the clearance by 0,0'15 mn.
The taper gib rmrst not be overtightened. upon the end of bhe adjustment
the compound slide shouLd stirl move uniformly and without jerks.
The guide of the vertical clamping table (X-axis) do not have any taper
gibi by means of speciar equignent utirized during the erection work they
will be rnade available without any clearance.
Readjustrnent fe X a:ris
Tlaverse eompound slide into ibs top end posit,ion.

Unscrew threaded counter-pin Q) (13 rm sw).
By turning hex. socket screw (4) erockwise readjust taper gib (3).
Tighten threaded eounter-pin (2).

ffi&a{# i.rH 1000 c 7.30-2/7322
TAPM GIB TAXE-UP EDIIISI14ETfI AXIS Z
Readjustnent
- Remove pnotective housing (1), behind rmder the spindle head.

- Helease lmk nuts (2) and (3).
- Tighten a1len screw (4).
- Fasten lock nuts (2) and (3).
- Install protective houslne (t).
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-S962 PFRONTEN

MH 1000 c
fuE&B"fl# 7.30-3/7322
READITISruENT OF ITIE GI'IDE SIRIPS
The guide pray of the x-axis is 0,005 mm. rf after a lengthy period of
fime a higher value appears, a readjustrnent has to be carried out.
For tiis p:rpee the rcrktable tas to be r"emrred.
R+adjustnent operat,tan in tlre X-axls
- Loosen hex. socket screws (1).
Put on magnetic-stand dial gauge (2).
- Readjust guide strip (:) UV means of hex. socket sere!{s (4) - 16 rnm -.
Tighten hex. socket screws (1) with a u:iform torque of 180 lrln.

ffi&il€G HH 1000 c 7.32-1/1122
REAIUUS?IIE ITIB OT/ENX,OAD CLtnffi O[\I qJILL FEED GEAR
The overload clutch has been adjusted in the works in such a manner Lhat
one. Can drill inlo the solid with a 24 mrn twist dril1 at a feed of 0,12
nmlrev and St. 60 matenial.
If the tandless (4) are arrested, a slipping-thoug m:st be rp-
ticeable!
Should this slipping-throug alr'eady occur with smaller dri11 diameters,
the clutch ea. be readjusted in the following mannei.:
- Check wtrether centering serew (12) has been firmly tightened.
- Tr^rist .rapid adjusbment (4.1) with handles (4) thrown out, until a
screw (t4) Ueccrnes visible beLow the bore (13).
Slacken this screw, leave screwdriver in the bore and grip.
Thist rapid adjustment clekwise W a srnail amount, tighten screw
(14).
Carry out load test and as required readjust rlrtil the values of perfor-
mancestarted are achieved.

FrH 1000 c 7.33-1/7322
Feed drive X-axis

Switch off rnain switeh -Qt- at the switch cabinet. To prevent the
main switch frorn being switched on again by mistake the main fuses
in the switch cabinet ea be rernoved.
Remove (1), force off dripping board (1.1).
serews
Force off locking caps (Z), remove screws (2.1), push back eover of
bellows (3).
- Release screws (4) at the sover of he compound slide rest. Lift up
cover plate (5) about 20 nn and support firqn below. Remove alI serewi
(6), take overing hood (7) and over plate (8).
Release hexagonal nuts (9) at the eprentric bolts of the tighteners
(10). Take off toothed belt (11).
Place new toothed belt (11) into posit,ion, adjust belt tightener so
that bert is moderatery tensioned. Tighten hexagonal nuts (9). a)
Install ocver plabes (8) and (7).
a) I*4aintenance the toothed belt, see page 7.33-5.
1.1 121 ]3, 15 1/. 12

;M&ffiG r.fit 1000 c 7.33-2/7322
EXH{AI.EIIE TtIE ImItlED BELT FOR FEED DRrVE
Feed drive l-axis
33
22
32
39 25
38 21.
36
a_
30
35 3l
3L l--=i-- 28
B
26
Move compor,urd slide rest into upper end position and support fr-om
below.
Switch off main switch -Q1- at the swit,ch eabinet.

T9 prevent the main switch from being switched on again by mistake,
the main fuses in the switch eabinet ea be removed
Take off sealing c\cver (21), withdraw connection plug (ZZ).
l91g""u
(23).
hexagonal nuf (23.1 ) at the excentrie bolt of the thighteners
Remove screws (24 ), tilt rnotor (25) baei<r^rard in an inelined position
and withdraw.
Take toothed belt (26) out of the column base.

Place new toothed belt (26) on toothed belt prlley (27) and arrange
in the direction of the rnotor axis.

MTI 1OOO C 7.33-3/3722
HXTTIAT,IGNE ME IMItIED BELTS FOR FEM) DRIVE
Insert rnotor (25) cautiously, wtrile doing so take hold of toothed

belt (26) with toothed belt pu11ey (28). b)
Tighten toothed belt moderately by shifting the rrctor (25) out of
posltion. Tighten serews (24) sIiehtly.
Tighten hexagonal nut (23.1) at the excentrie bolt of the tighteners
(23).
Place conneetion plug (22) into posiLion.

Install sealing c\cver (21 ).
a) For description of the principle of operation of the safety brake

for the Y-axisr s€ page 2.11-1.
b) For maintenance of the toothed belts, see page 7.33-5.

ffiBUffi# MI i000 c 7.334/11415
sxurAlrcIrrc rflE ryHEp BETTS FDR FEm pnrvE
Feed drive Z-axis

Switch off main switch -Qt- at the swit,ch cabinet. To prevent the
main switch frm being switched on again by mistake the main fuses
in the switch cabinet ea be removed.
Rernove serelrs (36) and (37), take off covering hood (3S) and covering
head (39).
Release nut (40) of Ehe belt, lighteners (41 ).

Lift belt (42) frrcm the two toothed belt pulleys (43, 44).
toothed
The new toothed belt is installed in he reverse order.
I!{PORTAI\IT IOIE: By adjusting the belt tightener (41) in elongat-

ed hole tensioned fhe toothed belt (UZ).
/.0
I
I
-a.J
MAHO lVERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

:ffi&F*G l'{H 1000 c 7.33-5/11612
FITTING AND MAINTENAI{CE OiF IMTHED BELT FOR FEED AND RAPID INAVENSE
!hintenance
Tmthed belts require no special maintenance.
Since the toothed belt will not permanently streteh in any wav in operation,
there is no need to retension the toothed belt once fitted. Ilnder no eireum-
stances should grease or wax be used as belt, conditioners.
After every 1000 working hours:

- Check be1t, wear.
BeIt problems
Indietion Cause
Excess wear on belt tooth Insufficient or Increase or reduce

flanks. exeessive belt tension.
tension.
Exeess wear in tooth BeIt tension too Reduce tension.
dedendum of belt. high.
Belt teeth sheared off. fnsufficient belt Inerease tension.
tension.
Excessive running noise. Excess belt tension. Recduce Lension.
Severe heating. Insuffi ci emt belt fnerease belt tension.

tension.

ME 1OOO C 7 .34-1/ 1122
FITTNrc AND MAINIENANCE OF' RIBBED V.BELT TiOR UAI}I DRIVE
Fitting
Reduce the centre distance beLween the belt pr:11eys to a point, where
the ribbed V-belt can be fitted effortlessly ana without having to
tension it.
Fit ribbed V-be1t.
Ensure that belt puIley grooves are in alignment.
41igD rnotor shaft so as to be precisely parallel to he spindle head.
Acceptable deviat,ion in belt drive shaft farallelism: max. + fo.
Pretension the ribbed V-be1t adequately.
this requires slackening the upper nuts of Lhe motor mounting studs
and tightening the bottom nuts uriformly.
IOIE: When making this adjustment, it ls essential to ensure that,
the pu11ey Srooves remain in alignment and that the shafts
remain paral1el.
Tighten upper nuts on motor mounting studs.
Aft,er running the belt for some time, eheck belt tension under load
and adjust if necessary.
Checkirrg the belt tensiqr

The tension of the ribbed V-belt affeets its wear rrate, its silence, the
Crive efficiency and bearing 1ife, It is therefore advisable to eheck
belt fension aceurately as follo^rs:
Apply slide gauge halfr"iay along belt run wibhout
pressure and record dimension rrArt.
Press together belt strands by means of slide

gauge until a firm r.esistrance is fe1t,.
Record the dimension trBrr obtained during this
procedure.
A new ribbed V-be1t is pncperly tensioned when

the difference between ''Ar and rBrr is 3r5 -
4 rnn. a)
a) If a belt hJi'rich has al-ready been in operation for

some time is used again, the differ"ence A-B should
be 5-6 nrn.

ffi&B€G ifi 1000 c 7.34-2/1122
FITTI]IIG AND MAINTENANCE OF RIBBED V-BELT FOR I{AIN DRIVE
Maintenanee
Ribbed V-belb require nc special mainLenance.

Under no circumstancqs may grease or brax be used as belt conditioners.
After every 1000 working lrours:
Check belt tension (see page 7.34-1).
Check belt rrear.
Belt, pnoEleng
ication lause Rectificat,ion
'-beIt.
raear of ribbet Insuffieient belt Inerease tension.
Pulley grooves are y aligrr beli,

not in alignment,, l1eys and shafts
are not tlv.
eI.
ded belt rib wear. Pu1ley grrcoves are fu1Iy align belt
not in alignment,, Ileys and shafts
shafts are not trv.
para1Ie1.
running noise. belt tension. uce tension.

Pulley grooves are Carefully align belt
not in alignment, pulleys and shafts
shafts ane not comectly.
paraI1e1.
heating. Frequent or sustai- Increase belt tension,

belt slippage.

ffi&ffiG i'rH 1000 c 7 -35-1/11612
TAKE-UP AD'USruEIW G' COLLET FOR POI#R TM[, CLAMPING
Adjusbment of the coIlet in the power-operat,ed d:"aw bar of each of t-he

workspindles can be taken up as follonrs: a)
- Start machine by actuating illumlnated pushbutton -3SH1- on cont,rol

panel. b)
Remove tcol frrcm workspindle.
- Release grub screw (1).
Aetuate button trCOOLANIrt aL the conLrol panel of the CNC-control,
tool clamping device released. b)
- In released eondition of the tool clamping device turn in or turn
out the collet chuck holder (2) by means of turnserernr until the dimen-
sion rrAtt has been reached.
When the tool when being removed from the r+orksoindle touches the
collet chuck eoIIar, the collet chuck holder (2) has to be turned
out a trifle farther. fn Lhis case it is admissible to exceed the
praseribed dimension rtArr
by a rnaxlmum of 0r5 rmn.
- Secure collet holder (e) witfr grub serew (1).
a) Pcnrer-operated tool elamping, see page 3.lZ.1.

b) For arrangement and furetion of operat,ing controls on control panel,
see page 2.04-1 and instruetion CNC 432.
MAHO OTT
/,/,1')
S0 Typ B
A
t___
I d"r,w- in MAHO/OTT ISO 73BB
I cot let Typ B
t===
I
rso 40 ol
-") I ' 8217
50 125 ,1
Collet shor.rn in re1eased position. i:!: 125 r6
Dimensions should be set in released position only.
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962

PFRONTEN
tfi 1000 c 7.40-1/1122
AIUISIT{ENXS CEI TIM'I/ERSAL BUILT-IN CINfi'I,I\R TABLE
26 34,35 27 33 32 25 n 30
Checking dividirrg rpra flank play

Turn selector switch -13St-, elamping table top, in position ?rClamp-
ingtt. a)
Release clamping lever (26) and take dividing worm into engagement
by turning the eccentrie bush (?T) to the rigfrt up to its st"op". Re-
tighten clamping lever
(26).
Turn hand crank (20) making reasonable manual effort.

During this aetlon, the ealibrated collar (Zilmay notate by a maximum
o-f divisions in either direction. If it moves further than this,
1.t-5
the flank play of the dividing worm requires take-up adjustment.
Taking rp dividing rcrn fLank play
Release grub serew (34).
Adjust grub screw (35) by turning anti-clockwise through approx. 10o.

Retighten grub serew (34).
Release elamping lever (26) and turn eccentric bush (ZT) to the right
up to its stop to reengage the dividing worm. Retighteii'cfampine l;ile;
(26).
Again check flank play of dividing worm.
Should the calibrated coLlar (Zil .stil1 move through more than j,5
-ai"loini
divisions in either direcbion wrren turnine hand c"rit i:oj,
l+orm end play has to be taken up.
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962

PFRONTEN
ffiAffi# HH 1OOO C 7.tt0-2/1122
AIUUSIT4EII"XS CE{ T'MVER.SAL B{IILT.IT{ CIRCI'IAR TABIE
llak+:gl adjustment of dividing nora end plel

Release screw (zo) ano remove hand crank (30).
Take of graduated collar (25).
Release grub screw (32).
Eliminate end play by take-up adjustment of ring nut (33).

Tighten grub screw (32).
Reassemble in reverse order.
Iake-up adjustment of clanping lever
The swivel angles of clamping leves (26) are limited for design reasons.
Should it prove impossible, due to !{ear, to Lurn the clamping levers
(26) into the position which provides the necessary elamping aetion,
the levers require readjustment.
To make this adjustment, ptrll lever and thus overeome the force of
an axially acting spring. Tne lever handle will nov, disengage from
the serations on the clamping lever itself.
- i,love lever handle to a more favourable angIe.
- 0n neleasing the handle, it once again engages in the sernations.
a) For amangement and function of operating controls on control panel

see page 2.04-1.

MH 1000 c 7.50-1/7322
fuEAB"B#
iITDNAI'IJC HAINIENANCE
Change oi1 every 2000 working hours. For that:

Pump out crcoling lubricant reservoir (8).
Loosen hex. socket screws (9).
Extract reservoir (B) crcmpletely

Placeflat crclleting basin (10) with a capacity of apprrcx. 30 l below.
Drain oil by r"ernoval of the B rm hex. soekeL drain screw (1.1) at
the rear of the machine.
Reinsert drain screw (1.1), unscrew filling hole (2.1).
Fi1I with fresh hydraulle oiI tmt,il the upper mark of the sight, glass
(1.2) is reached. a)
Clean o11 filter in the filting hole (2.1), rernount scremed-eap filling
hole (2).
Renove air oi1 circuit. For that purpose undo pressure lines somewhat
as close as possible to the eonswners (toot clamping deviee/table
clamping) to permit escape of air. Wtren the oil is flowing out free
frorn bubbles the venting spots are to be elosed again.
Watchoil level during the initial working phase and add oi1 if requir-
ed. Along operation, the oil level may show a uniform up and down
movement !
- fn case of dismantling of the compensating cylinders at the compound

slide, prior to loosening of the screwed joints, the lines have to
be drained completely with the prp switched off. This is done by
opening of the block ball cock (6).
The pr€ssure accumulators (7) are urder permanent pressure, &d they
must not be opened.
J? 5.1
52
2t 2l
t2
8910910 1.'l 1.2

a) Use exclusively hydraulie oil as reccomendation page
7.06-1 .

ffi&ffi# MH 1OOO C 7.50-2/1122
ilpnaurJ_a F4TMEIVANCE
Trouble shooting
ilure lause Elimination

=======================:
ine cannot be switehed Directional seat Replace defective valve
. (No trouble signal is valve (3-5) or pressure switch unit.
cated ) . switch
it -3F1- defee-
tive. b)
c pump does not 'ressure switeh defective pres-

t. Reccording lanp it -3f't- defec- switeh urit.
3,1'lt- does not light up. a) tive. b)
noise in the pump 1 ) Air in the lines Vent as ouLlined on page
and system, foaming of the 7.50-1.
oil, jerking travel of the
cylinder piston. Pressure in the out fl:netional
system drops too direetional seat
quickly. valves. Clean dirty val-
ves, replaee defective
valves.
3) Leaking spots in screwed joints of
the piping system. piping for leakage.
Table clamping (B-axis) is Switch pressure Reset switch
not released, arresting bolt ting at, -13F1-/
of the rotary indexing table -14F1- too low. I
does not disengage

err6q6s.
l ======l
IUE: This setting prrccedure must be caryied out only in case the
table crarnping device of the B-axis cannot be released.
Install separate pressure gauge in front of bhe pressure switch unit.
nut (2.1) at the set screw (2.2) of the pressure switch
Loosen loeking.
unit valve (2) and limit the pressure in the sy.stem to 90 bar with
the set screw. With that the release of the feed nrofion in the B-axis
must be realized. Retighten loeking nut (2.j).
a) Arrangement and functioning of the operating elements on the conrnand

station see page 2.04-1.
b) See page J.1 B-3 ItHydraulicstr

MH 1000 c T.5O-3/1122
TIIDNAI'IJCS MAIIVTENANCE
f\mction test and repracrement of dir.ectiqral seat valves

Aetuabe luminous p:shbutton -3SH1- on the control station.
Press firrnly and successively the rnanual actr:ation on al-l the direc-
tional seat valves (3) and hold in a pressed position for about 10
seconds. Ift with the hydraulie .**p is not switehed on ?rdeli-
-that,
(running noise ehanges) the respJctive directiona-L seat valve
Yerltl
is dirty or defeetive.
- 19" cleaning gf-a.dirty directional seat valve manual
times in short intervals. rf this trial does nob show aet,uation several
sueces the valve
must be replaeed,
Aetuate red rmrshroom key -s1- on the corrnand station.

0pen block ball eock (6) slor1y.
- Free hydraulic sys-tem crcmpletely of the load by pnessing of the manual
actuation cn one of the directionar seat varves (3).
- Screw out flat, headed screws (3.1 ) of the directional seat ralve to
be replaced and pull off conneet,ion cap (3.2).
- Screw out hex. socket screws (3.3) and take off directional seated
valve (3).
Put on new directional seated valve and pay attention to its coryect
position and cornect seat of the o-ningi -flx valve with hex. socket
screws (3.3).
SIip on connection cap (3.2) again and serew down flat headed
scre$rs (3.,l).
- Close blmk ball cock (6) a8ain.

Release lmking of the red rmrshroom key -S1- through right-hand turn.
Switch on hy_draulie systern again ttrrough actuatiori or irre luminouse
pushbutton -3SH1-.
3r 3.2 3

ilH 1000 c 7.fr-5/8423
ACSIJU'I.ATIN !{AINIENAIICE
1. Accumrratpr Nitrgeen PregsLre GrcgEJguryrator nepraeemen!

1.'l General, Safety RgguLations
1. All Aeeumurators used in the system are sujeet to the renrla-
fon
!,ionsgrouppressur€ reservoirs dated July r. 1980 and belon- to
Eest rr. I-4ake sure to observe the rrreehnical Regulat]ions
for Pressure Reservoirstt (Tng 003r 004, 005) and the aceident
prevention regulations for pressure reservoirs (VGts 17).
2. only experienced and reliabre person should eamy out operation
an malntenance work on these pressur€ reservoirs.
The operator of the syst,em make them faniliar with the regula-
iions mentioned in work step 1.1.1.
3. I'hke sure that all r,ork instructions contained in Seetion 1.
and in its sub-seetions ar"e absolutely observed.
4. replacing pressure reservoirs, make sure that new reser-
tr^lhen
voirs have the sane nominal volume and the same perrnissible wor-
king overpressure.
5. Each pressure r€servoir is to be submitted to an aeceptance
test earried out by an oqperL prior to pr:ttine it intb
operation for the first time.
Aceording to Art. 32 of the pressure r€servoir regulations, experts

ar€ persons who are familiar with the design and the operation
of the system to be tested, who are experienced and trained
accordingly, who are leiable and are not depending on instruetions
ad reguards their control activity and who are appointed experts.
The acceptanee test cromprises:
proof that everything is in order

equipnent test
installation test.

ffi&ffi# MrI 1000 c 7.fi-6/8423
AOCUMI,AMN HAINIENANCE
1.2 Nitrogen Pnggstlre Ctreck
Filling and replaeement attachment for accumrlator Special Tool

No.5-(seedrawing)
IITTE: Observe instuetions in Seetion .l.1
1. Open door of hydraulic urit, resp, remove cover plate.

) 0pen block ball valve at hydraulie unit and depressurize hy-
draulic systeml pressure gauge drops rr0r.
to
3. Rernove pr"otective eap fi.om accumulator.
4. Serew in drain plug (3) at special tool No. 5 (2) u:til reaching
the stop.
5. Screw special tool no. 5 (Z) wlLhout tube 0 ) con to aceunula-
tor.
ATIENTION! l,lake sure O-rlng (4) i.s in
tis groove.
txlE: Check valve (6) is only effeetive if tube (7) is not
connected.
M28 x 1.5 ''i

ffiAF€# i{H 1000 c 7.50-7/8423
ACSUI,UIAIG MAII{TENANCE
6. .Snap iornmy screw (1 ) into hexagon of accumulator gas filler plug

and unscrew hexagon appnox. 4 to 5 turn until pressure gauge
(5) lndicates the Nitrogen filling pressure in the accmulabor.
tUE: The required fiUing pressune is stamped onto the aecu-
mulator. rf the lndicated firrlng pressure is below
the required fiuing pressure to pr 'Nitrogen according
to seetion 1.3.
^
7. Screw in and . tighten accumulafor gas filler plug by me€u1s of

tomry screw (1).
B. 0pen drain pIW (3) at special tool No. 5i Nitrogen eseapes from
the special tool.
9. Unsqnew special tool ftôm accumulator and plaee proteclive cap.
1.3 Toping r.p Nitrpeen
Speeial tool No. 5
1. carry out ruork according to section 1.2 up to work step 6.

2. Connect specail tool No. 5 via filling tube (7) to Nitrogen eylin_
der.
CAIITION: Cylinder filling pressure is 200 bar.For filling an accu-
mulator with a permissible working overpressune of
less than 200,serew pressure reducing valve onto Nitrogen
cylinder.
For acrumulryr mth a pernissible mktr€
ffiE-ffi'Tar:
3. Close shut-off yalve (9), open eylinder ualve (11),
adjust nequired
filling pr-ess_ur-e at pressure gauge ( 10). Open slrutoir valvi (9i
qlo^tly and fill Nitrogen into accumulator until the required
filling. pressure is indieated at the pressure gauge in $;ai;i
rool (5).
For accum,l
man-m0_Ear:
_-==--
4. Slcx,rly open cylinder. ualve (11) and fill Nitrogen into accumu_
lator until the required filling pressure is inOicat,ed at the
pressure gauge in the special tool (5).
5. Wait urtil iemperature in the accumulator is balanced. If sub-

sequently the pl"essure ls above the. required fll]ing pnessure,
reduce pressure by means of drain plug (3).-

'MA$## MH 1000 c 7.W4/8423
ACCI]I{'IAIIH HAINIE}IANCE
6. Close cylinder ralve (11).

7. Screw in and tighten accumul-ator gas filler plug ry means
of tormy screr.r ( 1).
B. 9p* drain plug (3) al special tool No. 5i leb escape Nitrogen
frcm speeial tool.
9. unscrew pressure reducing valve from Nitrogen cyrinder.
10. Unscrew special tool No. 5 Q) frrcm accumulator and place pro_
bective cap.
1.4 Snumrlator Replaeenent
l01E: 0bserve indieations in Seetion .l.1.

1. Cary cut rîork according
to Section 1.1.1.
2. Open block ball ralve at
hydraulic unit ard d+
pressurize hydraulic sys-
temlpressur\e gauge drops
to ilOr.
3. Screw off hydraulie line
(4).
4. Uncrews hexagon nut (2)
and remove accumulator ('l) 2
fircm holder. 3
5. Uncrew reducer (3) an repace 4
accurnulator.
6. To install accumutator fo11or^r
disnantling instructions in
reverse order.
ATIENTT0N! Have neh, accumur-ators acceptance tested by

an expert prior to put,t,ing them into opera-
tion.

MH 1000 c 7.fi-l/1122
MAII{TEITAIICE OF' D.C. }OITRS
special maintenance.
The DC mctor require no
The anti-frietion bearings are lubricated for life and require no
relubrication.
- It4aintenanee is thus restricted to checking the carbon brushes every
1000 working hours for soft running and wear.
Every carbon brush has to be rnounted again in the sane suppont and
in the same position.
the carbon bmshes are worn to such an extent that, the dimensions
!'lhen
shoum are reached, the complete sets of brushes have to be exchanged.
Residues of dust inside the colleetor have to be blown off by dry
compressed air after removing all carbon brushes.
ATTENTIO}I! The D.C. motors must noL be dismantled (disassembled)

as this may lead fo their partial demagnetization.
Any rernagnetization whidr may prove necessary has
to be camied out in the plant of the motor manufac-
turer.
Inspeg9ir8 and rgnewing the notor earban bnshes
- Turn main switeh -Qt- at the control eabinet +-o troff rt. As a safety
precaut,icn which prevents inadvertent swi,tch oD, the main fuses ceui
be rernoved from the ocntrol eabinet.
Remove frcm motor cover plate (1) and cover ring (2).
- Unscrew locking caps (3,4) and (5).
PuII out carbon bnushes (6) and (7) and if necessary replace.
Tighten locking caps (3) and (5) so as to ensure a perfect contaet
between spring plate and brush holder.
IiUE: The carbon brushes positioned on the machine side are aceessible
after the motors have been removed (see page 9.08-1, 9.08-?-,
9.08-3 1 .
&-L
t---J
ra \-(
ffi-,
Tacho carbon brush (4pcs./set) Motor earbon brush (4pcs./set)

ordening no. 27.58349 ordering no. 27.58348
Abnutzung
max. wear
MAHOWERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

M&ffi€> MH 1000 c 7.fi-z/1122
MAINTENAT{G OF D.C. I'OIORS
ATIENTIohI! When operating on the armature of the tachogenerator,

take care that the winding is not damaged. Further,
i.t is not admissible to release the field magnets
of the tachogenerator in the yoke, as this involves
a displacement of the neutral zone whieh can,t be
correeted in a simple manner.
Dismantlirg the arrnatrne of the taclrogenerator
Take off cover ('l ) .
- Rerrcve hood (2).
Remove earbon brush of tachogeneraLor (3), marking the individual
components in order to ensur€ that a later re-assembly can be caried
out in the same bnrsh holder and in the same position.
Fasten draw-off device (4) by means of screws to the armature of the
tachogenenator (6).
Withdraw armature of the taehogenerator (6) from the rnotor shaft, (7)
by leaning against this shaft.
furn screw (8) cloekwise.
- Clean armature segments by means of oiI-free cleaning agent.
85 3
l+
(6
-'f I
/-}--trtTt-
_+rF--:;:ll-l_
tl
tt
tt
10 11

MH 1000 c 7.fi-3/1122
MAIIIIENA]ICE D.C. ]QEoRS
Installing the annatr.ue of the taehoRenerator
- S1ide new ) tolerance ring (9) into the motor shaft (7). a)
(!
Fasten device (4) without screw (8) to the armature of the tachoge-
nerator and place the same into the motor shaft.
I\rn screw (10) into the rnot,or shaft.
Move araature by cloekwise rotatlon of the nut (11) up to the stop.

Re-assemble carbon bmshes (3). b)
a) Each tolerance ring can be used once onIy.

b) Each carbon brush has +-o be nrounted again in the sane brush holder
and in the same position.

MH 1000 c 7.604/8423
MAITflENANCE CF p.C. r"0mns. INDM}.IAT DOC 10 FOR B.AXIS
DisasEgnbU._aggembly instructlons fe armture of ttre tachogeneratol

ATIEMION! carrying out any r^lork at the armature of the tacho-
I,,lhen
generator, it is important to make sure that no darnage
is caused to the winding. Further it is not admissible
to release the field magnets of the tachogenerator
in the yoke, as thus the neutral zone is shifted out
of position and this cannot be correted in a simple
manner.
rf armatures of the tachogenerator with serial rp. 3051 and mone sare
replaced with tachogenerators of the serial no. up to 3050, the con-
neeting wires red and brue on the printed eircuit board arranged ra-
teally have to be changed because of modified polarity of the taehogene-
rator.
'1. Disassembly of the aruatr:r e of the tachogenenator
1.1 Removec\over (1), withdraw hood (2).
1.2 Remove earbon bmsh of the tachogenerator (3), marking the indivi-
dual brushes in order to ensure that a later assembly can be camied
out, in the same hloder and in the same inltial position. See in this
connection page 7 .60-2.
1.3 Attach withdrawing deviee (4) by means of screws (5) to the armature
of the taehogenerator (6).
1.4 Withdraw armature of the tachogenerator (6) fncm the motor shaft, (7)
by using this latte device as a support. (Turning the serew (B)
clrckwise ).
2. Assem4y oL Bre amatrre of the tadroeenerator
2.1 Push new ( ! ) tolerance ring (9) onto the nrotor shaft (Z) (every
to}eranee ring ean be used once crly! )
2.2 Attach device (4) without screw (B) to the new annatwe of the tacho-
generator and place this new aruature on the motor shaft. Turn screw
(10) in rnotor shaft.

ffi&ffi# FtH 1000 c T.@-5/8423
MAII{IEN4IICE 0F'D.C. },OroR. I}lDRlI'taT l-Dc 10 FoR B-AXIS
2.3 Mount anmature up to the stop position by turning the nut (11) clock-
wise.
2.4 Install earbon bn:shes (3) again by following the instructions given
ct1 page 7.60-2.
@gklrg and replaeing carban bnrshes

The carbon brushes at the rnrctor and tachogenerator are subjected to a eertain
wear. Therefore, they have to be checked at regula-n intervals for soft
run,wear and for an a solubely unlform spring tension and as soon as, the
carbon bntshes approach the limits of wear shown below they have tc be
replaeed. Any deposits of bmsh dust in the colleetor ehamber have io be
blown off by means of dry compressed air after removing aII carbon brushes.
sure that each carbon brush removed

It{ake is rnounted again in the same brush
holder and in the same position.
Pay attention to a tight and correct fit of bhe caps on the brush holders
in order to ensure a perfect, contact of the spr"lng plate in relation to
the brush holder. It is important that only complete sets of earbon brushes
are replaced and that only the original qualities are used.
Motor carbon brush 106-57-4215 Carbon brush of tachogenerator
105-251-4207
(4 pieces/set) (4 pieces/set)
max. admiss. wear
+
EF=r
-\
I
TF
r=r
+
U t!
.f
MAHO WEHKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

MAilg# tlH 1000 c 7.tu4/8423
I{AII{IEI{ANCE 0F rltB D.C. }.luIDR. IIIDRA},IAT lOC I0_FOR E-OGS
Cheeking and replacing ail filters

Motors with internal ventilation have a ventilabor with an air filter plate
amanged in front. The filter plate eleans the cooling air draurn in form
solid dirt particles. Depending on the degree of conLamination of the air
drawn in the filter has to be cleaned and replaced frcrn t,ime to time.
C[eaning
- Rinsing ln water (up to about 40oC, adding ii necessary v,rashing agents

for delicate fabrics), or - in extreme cases - in benzine.
Beating out or bloting out by means of compressed air also possible!
Avoid wlrlns antl
When splashing with nater avoid sharp wat,er jet!
Dring Fy atlentim to the folloning
exchange
Dust air side open structu^-e eleaning side clodes stnueture solidified
by means of binding agent.
DesienaUlQrt
Filter eloth t3rpe P 15/500, 1006 (Viledon)

i.tH 1000 c 7.62-1/7322
r
Carbo bmshes
Checkirg fe srear
The l^rear of the earbon brushes depends on the condltions of the machine
operation, such as ambient air, rnachine load, work speeds an so on.
The bmshes should be inspeeted for soft movement and wear. Ttre brushes
should slide freely within their brush holders. Any carbon dust inside
the colleetor is to be thoroughly blo,m off by dry conpnessed air.
NUE: After maintenanee, each carbon brush has io be rnounted again
in the same brush holder and in the same position! By assembly
of tacho-generators, ensure that brush spring eaps seat properly
and secure a perfect contaet between spring plate and
brush-hoIder.
Recmended Senvice intenvals
verage speedsr P.p.D. 1000 2000 3ooo I 4ooo

brushes and crcnrnu-
tor" cheek (serviee hours) 1500 1200 900 600
lltering mat Aeeording to the surrounding air, at

least each nronth.
IepLacement
Carbon brushes should be replaced if the wear llmits shouan below have
been reached.
Motor Tacho
. permissible length
v,rorm brusfr (nrn) 10 B
Only the complete set of bnushes can be exchanged. Use only brushes of
the same quality as those originally supplied by the works.
New bnrshes must be properly filted to the conrnutator working area.
This can be obtained by grinding the conroutaton contact surface with
fine abrasive paper.
New tacho generator earbon brushes are exactly fitted to the eorrnutator
surface. They need only a short period of openat,ion, after which the
optimal coltage signal should be established.

MH 1000 c 7.62-U7322
D.C. }|}IU HAINTENAI.ICE FOR MAIN DRIVE (flDRAMAT)
Bmsh holding ring is fixed in the rnotor neutr.al zone and his position
is marked by the motor manufacturer. Avoid turning the brush holding
ring wtrile servicing the rnotor.
noUer_eeefi3g
The init,ial lubrication of the rnotor bearings carried outa st the works
is adequate for 10 000 service hours. Lubrication intenvals for the inereas-
ed operational speeds, see page 7.62-1.
You find appromate instructions on the ruotor" if the special operating
conditlons nequirr: after then speeified greas.
Air filter
CLeaning
C1ean the filter element using either dry compressed air, or clean urater
at a temperature up to 40oC. Washing the element in a solution of !{ann
waten and a good houshoulding nonsuding detergant can also be applied.
While replacing the filter element make sure that the element, les been
- properly positioned.
@prts
!,lhen ordering parts, state the rnotor serial number and type.
Taehogenerator ar"natur e
IT}E: When operating on the armature of the tachogenerator, take
eane that the wi.nding is nof damaged. Further", tt is nob damissi-
ble to nelease the field magnets of the taehogenerator in the
yoke, as this insolvers a displacement of the neutraL zone
which cannot be corrected in a simple rrnnner.
Rmva1 the aruatur"e of the tachogeneratol
- Take off cover (1), remove hood (Z).
Remove carbon brushes (3) marking the individual components in order
to ensure that a later reassembly can be carried out in the same bnush
holder and in the same posilion.
Fasten pr:Iler" (4) Uy means of screws (5) to the armatune (6).
Withdraw the anmature (6) from the rnotor si:aft (7) by turning serew
(B) elmkwise.

MH 1000 c 7.62-3/7322
p.c. r.oloR HArulENgNcE FoR MlrN pRrvE (rNpRaMAT)
Installing the armtrrre

Slide new spacer (9) into the rnotor shaft (Z), (each .spaeer can be
used onee only).
Fasten pulIer" (4) without sc!"ew (B) to the new armature and place
the same into the motor shaft. Turn screw (10) into the motor shaft.
Move armature by cloekwise turning of the nut (1.1) up to the stop.
Reassemble carbon brushes (3), make sure that each brush has been
rnount,ed again in the same bmsh holder and in the same position.
F€€--

iMAffiG r,rH 1000 c B.w-1/11612
UIIVTS rcR ORDMING SPANE PARTS
l{earing Parts and Spare Parts

A11 wearing parts and spare parts are listed on the following pages aceor-
ding to the main asemblies of the machine. Ttre abbreviations used in the
trmaterial/remarksrr eoltrmn have the follor^ling
meaning:
lMRSCH Wearing part (non-urarrant part )
tll- | Spare part (normal-wear part)
LL-I Spare part (max. equipxnent kit)
ET-3 Roller beaning
SPARE PAXTS CATALOqIE
Meclanical Smres are assenbled in a separ"ate Slare Fart Docr:mentatiqr r,ras

madeout. This spare part doeunentation is supplied once for each machine.
The spare part documentation contains:
. ASSEMBLY DRAWfNGS
PARTS LISTS, with: Denomination of the parts, statement of quan-

tity and order number of ident-number
Spare Parts of, the eleetrieal equiment:
- All parts of the electrical equipment are represented in the wiring
diagram of the machine (location of machine equipnent) and they ane
fifted with a furction group number.
- The list of equipnent of the wiring diagram cont,ains for each function
group number the denomination and the identity number of the spare part,.
- A quick and correet deliverv of spare parts is not possible unless the
order eontains the following statements: -
. MACHINE TTPE
o SERIAL NUI'tsER OF TTIE MACmNE
O ]DENT.NUMBER AND DENOMINATION OF TTTE SPARE PAHT.

(at parts for electrical equi.pnent possible
rrnumber of fu:ction grouprt)
or
NI]TAER AT THE SHEET OF OPERATORIS MANUAL AND ITEI'1-NU}tsER
OF TI{E SPARE PART ON THIS PAGE
. COLOUR (only in case of painted parts)

MAFflO .il.12.Uo
Erstell-Datum St0cklistenart
Stuckliste Start-Datunr Feilligkeits-Oat.
irl
)).)651{) 5l-ril(E PAHTS ritl 1 OLr0 c

Material/Bemerkungen
------;- MACHINE ASSEIiIBLY

I J. 5 !+0? 4 2 ST IIYD;?.CYLIIIDETI E1 -2
z\.57
':5
217 2 ST 1 I,JIPE,R VFRSCIiL
.21 233 2 sr 1 ilIPER VET(SCIIL
27 .6i96',l 1 ST 1 PRESSTIRE S''ITCH DEVICI DG 35 1/4" HAiJE ET-1
?1 .51 343 1 ST 1 DOUBLE S I-RIPPER VLL'SCi-iL
??.07 1 1 6 1 ST 1 llJIPER HEADSTOCK VERSCIIL
24.5 504 3 2 Sr l,,lIPER VERSCIlL
?7 -53207 E ST C0r{PRESSI0iI SPtl IllG D-ti30 D=Ot32 Di1=4t 0 L0=1 9.{l ET-1
?7.6935C 1 ST CAI]LE CONDUI T I,J. SPR. GUAR 085 KR100 LES 1340 11S Vti:SCirL
21.54318 1 Sr TIELLOH RIGHTHAND VL.RSCIiL
21 .54 31 I 1 ST t]ELLOI.J LEFTFIAND vtFscHL
22.66.l12 1 ST BELL0'$J VERTICAL VIli-SCllL
------;- CROSS SADLE
27 .;:+ io (r 1 ST DC.DRIVE f'l0C9-308/SS-0/S031 ET-1
?4.5;ti')4 2 sr 1 i,/IPER VERSCi':L
24.5i125-l 2 ST 1 i(IPER VERSCIlI-
24.5710) 4 ST 1 hIPER VEFSCHL
27 .53 s5 6 1 SI 1 SAFETY CLUTCH ECT 63.R /3ZDUR. EI\IEI,lAC ET-1
?.7.oA535 1 ST PROXIi!ITY SWITCH IiIDUC BES 516-1J3-ilJi0X 3 BALLUF ET .1
-__---l_ HEAD STOCK
24.5117E 1 ST 1 ;?OTARY PISTOTI CYLIIiDER ET-2
27 .57 68 5 2 ST 1 SPRII{6 FCR GRIPP CHUCK ?5.100.270.7.0 0rr E7 -?
31 .1 50?2 1 ST 1 r{ILL IFIG SPIt'IDLE I SO 5O ET-2
27.s697 4 I ST 1 SCRAPER RING AERl 130X158X7 l{ECKER VIRSCIIL
?7.65354 1 ST 1 CLAI,TPING HEAD 95.100.?76.?.2.0Tr ET -2
27.57562
'27
1 ST 1 GEAR I.lOTOR GJ Z4U 0390 117 050 B0SC ET.1
'27
.6o5{37 Z ST 1 PRESS.SPRING D-145 GUT D=0r9 D14= 4r5 L0= 24rA ET-1
. c1337 I
I ST 1 PR ES S. SPR II'iG D- 1 8O O GUT D=1 t? Dlti=11r8 L0= 34t4 ET.1
?7 .5671 0 1 ST 1 GEAR PUMP AGGREGATI: rvtF2 22A1380V 50HZ ET _?
27 . 67 ?67
'27 5 o931
1 ST 1 V-i]ELT J2O 320 POLY.V VEF:SCI.iL
. 1 ST I"]ATERFLOl"J-DETECTOR 171 200 052 v0GEL ET-1
-_____t- E },IOTOR
27.6o535 ST DC-i.l0T0R 14,7 KlrJ ?c1125 rR-83-3302H2 8032 ET-2
-_-__-1_ COOLANT PUI{P
27.51120 1 SI c00LANT PU14P ?20-440U PMS4A TT1 2O 5O/6OHZ SPA ET-1
- _-__-t- ELECTRI CAL CABI NET
?7 .57 )? i 17 ST CRADLE RELAY SOCKET sr 345 U1 ZET ET-1
MAFIO Stuckliste Start-Datum Falliq keils- Dat. Auttraosrn(inoe I
n5i:/1L/?'('
Auftraqs-Nummer
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I dcnl-N urnnrcr ME Laoerort/MG Z€iichnunos-Nr Bctck)hnutllJ- 2 Blatt
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Material/Bemerkungen
?7.579?? 17 ST l CRAJLE RALAY RETAII,J. CLIP ST 345-1 ZET ET-1

27.513?5 ] ST 1 VA YSTOR vDR 2322 552 0?281 SASC0 ET -?.
?7.59i44 1 ST 1 RESISTCR 1OO OHI,i GRV 1O/055-S DANOTHERI-i ET-1
?7.56321 1 ST 1 PROTECTIVE i'.1OTOR Si,JITCH 3VE101 0-21 6,3-1O,tJ SIE ET-?.
27 .3 733 3 3 ST 1 SI TCR FUSE 8OA 3NEB O2O S IEi.lEI.S ViRSCiiL
?_7.57i31 1 ST 1 SITOR FUSE 100A 3riE8 021 SIEHEIiS VEi.]SCHI-
?7 .5643 0 1 ST 1 POSITIOI./II\lG ShITCII I''IV 4H 330.11Y SCHIlERSAL ET-1
?.7 -57!+48 2 ST 1 LIiIIT SI.JITCH C11?.5 TYP Sll2 D08-552 fUCHl,lER ET-1
27 .517 4 6 5 ST 1 FUSE DZ 16A SURGERESISTII.6 VEtiSCirL
73.30,538 2 SI 1 FUSE DZ 5 0A tt'i P. Dz VERSCHL
27 . o4327 4 ST 1 LI;,iIT SUITCH NB O1O EUCHNER ET.1
27 .57 57 8 4 ST 1 LIl,lIT STJITCH - SINGLE N1 O1 D EUCHI.IER ET.1
27.5?132 7 sT 1 SEOUEI',ICE LIi4IT Si.JITCH 54.810 101 K KISSLII{G ET-1
27.5?s?3 1 ST 1 SEAUENCE LIi,IIT St,JITCH TYPE SNO5I(08.552 EUCHNEii ET-1
?7 -5?450 1 Sr 1 DISCIIARGE FILTER AFF I PFAIJNENBERG VERSCIIL
a)-7I . UV
!-/.t.)a
t Cv 2 ST 1 RECTIFIER TYPE PBT O5 ?5A EDI Er-2
?7 - 67331 1 ST 1 THYRISTOR AI'1PLI FIE[( TRK6 4U-380 1100-G 1/ 551 It',rD R Aitl ET-2
?3. 59 25 5 1 ST CO14MUTATIOi'I CHOKE KD6-D FI -2
27 .,r47 o7 1 ST RESIST0R 3,9 0HM GRB 30/267-S DAI.IOTHERIi ET-1
27 .s427 5 1 ST SEOUENCE LII,IIT SI.jITCH 54.810 101 R KISSLING ET-1
27 .691 5 6 1 ST THYR. AIiIPLIFIER 3TR,.i2 G21-tlO+ZE5 I NDRAITAT ET -?
27.630?1 1 ST 1 THYR. A:JiPLI FI ER f"IODULE TSSl 1 I 2O3 F. 3TRI.12 INDRAi,I ET-2
27.654C6 2 ST 1 DISCHARGE FILTER AFF01 P15 / 50A PFAr,,ihiEtiB. VERSCHL
?7 . 6?,'J9 2 1 ST 1 TI-I Y R. Ai,l P L I F I E R I'i ODU L E TSSl /1O6 F.3TRM2 IIiDRAI.!
1 FT-2
27.61642 1 ST 1 THYR. AI.iPLIF IER 1 TRIi3 u22 il0/000 IT.JDRAtlAT ET-2
27 .6809 4 1 ST 1 TIl YR. AI"lPLI F I ER ;,1ODtJL E TSSS /55? F.1TRM3 IhDRAi4A rT-2
27.s5691 1 ST 1 SI,]OOTHING REACTOR GLD 1 II.IRA'4AT ET -2
27 .64967 2 ST 1 SiIOOTHII'JG REACTCR GLD 3 Ii\iDRAl'lAT ET.2
27 - 5941 9 3 ST 1 RESTST0n 1 0i-il'l GriF 20 / 1 655 DAt.t0THERf'j ET- 1
?7.530?6 1 ST 1 ETIERGEIICY STOP TYP P-V KLOECK.lt'OELLER ET -2
?7 .51339 2 ST 1 COIiTACT JAI.J KLOECKIiEii & I{OELLER ET-2
?7 .5L57 5 1 ST I S I GI.IAL LAi4P RED TYPE L2 RT/FA KL.+ilOELL. ET-2
?7.5736r) 1 ST 1 PUSH UtJTT0N KEY S-SOND FORM2/NA ET-2
27.534?1 4 ST 1 ",lITHF.i{OTOR
ERASIi,JG ELEI.IEI'JT TYPE RC3/047-6U I'1URR ET-2
27 .5s302 1 ST 1 ERASIT'lG ELEi\1ENT RC-U4/220 1101220U MURR ET -2
27.s981 6 7 srl 1 dLOTTI}IG PAD RC-Sa1 /220 l1 10 1220V F'iURR E T.2
27.54656 2 ST] 1 BLOTTING PAD RC LA9-DO 99BO TELEi,IEC. ET-2
27 .59 E25 13 STI 2 CRADLE RELAY AZE 31 -08-8 24V= ZETTLE R ET-1
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MAHO ,. I L. .Jv
Erstell-Datum Stacklistenart
Stuckliste Starl-Oatunr Fillio k(.its- D al.
L5 L' / 1t, / 1-'L
Autlrags-Nummer
ldent-Nummer ME Iaqerort/M0 Zeichnunqs-Nr. Bezelchnung l Bezeichnunq 2 Blatt
)).li51i lii)r\ilE F'AFTTS MH lOOO C 1
Position I
-l
ldent-Nummer Vorkommen l-a0erort/MG
Bruttobedart Bezeichnung Bezeichnung 2 Material/Bernerk un gen
Fenio unqsstufe Zeichnunas-Nr.
1
CROSS SADLE
?7 .5 5 23I 4 ST 1
I GII00VED SALL BEARIITG ,;;;;;;- El -l
27.69oJ5 4 ST A X I A L- I i', CL. BALL B EA R I l.l G r FAG EI-3
'::_::_::'
1
HEAD STOCK
27 .6[3647 I ST 1 II,iCLIi.IED BALL EEARItiC 3?07 rT-3
. 5?35 ?
?.7 2 ST 1 Gi?OOVED BALL T]EARIIIG 6009 EI-3
?7.51 9J3 1 5l 1 NEEDLE RII,i K1 BX 26X? O SO RT C-Z FAG ET-3
?7.652J8 )
2
ST 1 Ii]CLINED UALL IJEARIIiG 87015 E TPA P4 UL ET-3
?-7 .5?347 1 ST 1 GRCOVED AALL t]EAR IiiG 63A(, ET-3
27 .64670 1 ST 1 INCLINED BALL BEARING 87014 E TPA P4 IjL ET -3
?7.51957 1 ST 1 CYL]NDER ROLLER BEARII{G r,rJ 2 30 5 ET. 3
?7 .51 61 2 1 ST 1 TAPER ROLLER BEARIN6 621 2 ET-3
27 .51 421 2 ST 1 ].JE ED LE SLEEVE HK 2520 ET-3
27.s1510 2 ST 1 GR00VED BALL 8EA RIi'lG 6206 ET-:J
27 .51 s9 5 2 ST 1 GROOVED BALL BEA.tTIhIG 6017 ET -3
27.54151 2 ST 1 GROOVED BALL BEARING 62A9 P 6 ET-3
?-7.55615 1 ST 1 INCLINED BALL EEARIIIG 3200 ET -3
26.5 65?1 1 ST 1 CYLINDER ROLLER BEARING i,tJ 205 E DrN5412 ET -3
27 .51 592 2 JI I
I GROOVED tsALL BEARING 601 2 ET -3
?7 -59133 ? ST 1 GROOVED BALL BEARING 6013-Rs IT-3
27.66330 1 ST 1 GROOVED tsALL BEARIIIG 626-2R S ET-3
?7 .6635 4 .+ 5t 1 GROCVED sALL BEARIT{G ET-3
MILLING HEAD "-21:!-i!
)'7 7091 1 1 sr 1 RILLENKUCELLAGER *** KEINE ENGL. BEZ **i- ET-]
)7 52335 GRCOVED BALL OEARIIiG
2 ST 1 60?2 ET-3
OUILL FEED
J7 .51 s7 1 2 ST 1 GROOVED BA.LL BEARIIlG 6003 E I.3
27.511C7 2 5t 1 IJEIDLE SLEEVE HK 1210 ET-3
?7.51 455 2 ST 1 iIEEDLE BEARING NK15/16 ET-3
?7.53/+3? ,|
s1' 1 GROOVED IJALL BEARII]G 6003 zNB ET-3
?7 -56473 2 ST 1 TAPEiiED ROLLER tJEARIiJG 30302 ir-3
?7.',;1434 1 ST 1 NEEDLE RIi{ K14X16X10 ET-3
?7.56542 2 ST 1 AXlAL.NEEDLE RIi{ AXK 1226 ET.3
?7 .51 6?s 2 ST 1 GROOVED BALL BEARII(6 16010 ET-3
27 .51 043 1 ST 1 AXIAL NEEDLE RIM AXK 2542 ET.]
27.51458 1 ST 1 NEEDLE EEARING NK25 /1 6 ET-3
)7.51599 1 ST 1 GRCOVED BALL t]EARING 61 BOB ET-3
27.56484 1 s rl I NEEDLE sUSH BK 1516 ET-]
MAHff r) i. 1 ?.3L
Erstcll-Datum StUcklistenart
Stuck liste Start-D!turn Fiilliqk(:its-Dat. Aultr
X5L/11':/1'L
Auftr
F:l
ldent-Nummer ME l-agerort/MG Zeichnunqs-Nr. Bezeichnunq 1 Bezeichnung 2 Blatt

.,
')').';651C SPARE I.)ARIS r'{H 1000 C a.
Position Bruttobedart Bezeichnung Bezeichnung 2 Material,/Bemerkun gen

Ferlidl rndsstl !lc ldent-Nummer Vorkommen Lagrorl/MG
Zeichnunqs-Nr.
1
27.51404 ,|
ST I [JEEDLE SLEEVE HKK131 2 ET-J
1 5. 0 5293 1 ST 1 RACE ET -3
F EED DR IVE
?7 .557 01 1 SA 1 i,J G 8 E A it I iiG
TAP EN-R OLL I FrH 35LrS 10Ulr TRITJ FAFIiIP ET-:i
27 -s?351 1 ST 1 TAPER ROLLER tsEARIiIG 16011 ET-3
SET PRICE: :Oi( DELIV :RY 0 : QUANT IT II,IDICATED UI"JDER IQUANTI Y REQUII?EDI
4IJAiJTITIES \I,.ID PRICE ; SUB IECT TO A ;1 E iJ T;.,1 E i.i T S
FIiIAL SPtsCI :lCT.TION )F ;JE 1R AND TE R PARTS CAi.J ONLY

iIE DEFIi.iED iFTER REC :IPT )F ;'IACHII,J 0rtDEi?.
EI.IDE
ffi&*€# Mt 1000 c 9.01-1/7322
I,'AIN }OTOR
Bemving the nain @tor

- Turn the main switch -Q1- on the control eabinet to!roffr,.
Remove cover (1).
- Disconnect the supply eable from motor (Z) _lMl_.
- Unserer^r nuts (3).
I01E: The lower nuts ruust not be adjusted.
- Tilt motor (2) in direetion of arow and lift belt (4) fnorn belt puIley.
Lift mot,o" (Z) from spindle head.
Refittins the min motor
- Refitting takes place in reverse order.

- The belt prlleys rmrst be in cornect alignment. a)
The motor shaft must be precisely paralleI to the spindle head. a)
a) For, fitting and maintenance of ribbed v-bert for main drive,
see page
7.34- 1 .
MAHO WERKZEUGMASCHINENBAU BABEL & CO.

D-8962 PFRONTEN
M&ffi# MI 1OOO C 9.01-2/7322
MAIN @ARING
6,7 15
l,r -
.l
Remove coverrng caps (1) and (Z)i for tis pLlrpose, draw off star handle
(3) anO clamping.lever (4) and take off filIer icrerî (l).
Remove serews (6) ano taper pins (7).
Detach the eonplele swing head drive (B) fi,om the headslock. Equip
the engagemenf points with the marks.
Rernovemotor (3), tilt motor (Z) and detach belt (q) - in aceordance
with page 9.01-1.
- Remove hexagonal socket s!"ews (9) anO detach both switching units (10).
I'JAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

fuEAffi# IrH 1000 c 9.01-3/7322
MAIN CEARING
Uncrew setscrews (11) at both ends of the headstock with about 3 turns.
Fix distance rrAn and note it, down.
Rerrcve screws (12).
Rernove drain screw (13) and let the oil n:n out.
Unsers^r oil-Ievel gauge pipe (14).
Pu11 out the main gearing (15) backr.rard and lift it, from the headstock.
Ressembly of, the min gearing
The neassembly is carried out in the reverse order, observing again
exaetly Lhe distance ItArr.
Before tightening the screws (12), cheek the parallelism of the gearing
in relation to the headstock.
HINT:
A tilt of the gearing when tighten the setscrew (11) must nob oceur,
for this purpose arnange the dial- indlcator at the top of the gearing.
Prior to a resunption of work, fill in the oi1 up to the mark of the
oil IeveI indicator (see page 7.02-1 and 7.03-1).

ffi&ffi# i-iH 1000 c 9.02-1/1122
q,&L HITH HORIZONTAL MRKSPI}IDLE
6 5 I 3 8 '13 l.
Traverse spindle head into zero position.

Turn main swibch -Q1- on control cabinet to troffrr.
- Remove oil drain plug (1) and a11ow oil to drain out.
Release quill clamping lever (2).
- Remove screw (J), withdraw clamping lever (2) and turnstil (4).
Scew off cover (5) and stripper rine (6).

- Release hydraulic line (7) with open end wrench sw 14 mm -. Secure
conneetion braneh of the tool clamping unit against with open end wnench
-sw 10 mn-.
- Twn out about approx. 6 nn the timit scr"ew (B).
- Move out quill (9), take off graduated co1lar (10).

- Remove screws (11) and pins (12), take off quill adjuting deviee (13).
- I^lithdraw out honizontal spindle head the compleb quill (9) and automatic
tool clamping unit with horizontal workspindle.

r.rH 1000 c 9.02-2/1122
q,ILL IIITH TPRIZONTAL MRKSPINDLE
Refitting
Refibting takes place in reverse order.
t0[E: The oniginal position of the workspindle spline proflle
has to be reestablished in relation to the spline profi-
Ie of the drive gear. It is therefore absolutely essen-
tial to note the markings provided on the splines which
have to be rmde to coincide.
Before connection the hydraulie line (7), the hydraulic line is to remove
air!

MH 1OOO C 9.04-1/7322
qrLL HrrT{ vE_nTIgAL rillRKSPrNp_lE WlTrr pOtER FEED cBtnmx
2
17
--i- --- --r
I
3 I
6 i
I
I 7
13
:/r 11r.1
lii t2
1/..2
1t
13.2
13.1
11
t5
5
Rmval
Turn main switch -Q1- on control cabinet to troffrr.
- Swivel vertieal mi[ing head into the horizontal position (see page
3.07-'t ) .
Release hydraulie hose (1) of power-operated tool clamping.
- Hemove probective cap (2) and drive belt (3).
- Release allen screws (4), rernove stripper (5).
- Loosen hex. socket screw (6) (on graduation positioning O-45-110);
take off str"oke setting disk (7).
- Remove dunrny plug (B), loosen serews (9).
- Press off quil1 feed gear (10). Tighten clamping lever (11), turn out
check scre,r^r (12).
Measure distance rrArr and note.
- Remove screws (13.1).
- S1ide on star handle (14.1) and lrck resforing spring against release
by means of pin (14.2).
- Pul1 -spring housing (13.2) wibh. pinion shaft ( 14 ) out of the milling
head (do not nemove release loek! ).
- Loosen clamping lever (11) pu11 quiIl (,l5) with workspindle carefully
oub of the vertica_L milling head.
I0E: fn qse the upper clamping segment drops out apply

it in the crcmect position.-
adhesive grease and rernount

ffiAffi# i.rH 1000 c 9.Ot1-2/7322
qJLL lg1Il r/EnruCAL HoRKSPnIDLE RIcIr SPIIIDLE SqEEVE_
RmvaI
Reroove mllet ( 16 ) from workspindle. After releasing ihe grub screw,
unslcre$, the eollet holder together with the collet (see page 7.35-1).
Heat tool
elamping meehanism (17) with hot air and detaeh by anticlock-
wise rotation with a fork spanner SW 50. Remove complete tool elamping
mechanism from rrorkspindle.
Fit tool elamping mechanism (17) into the workspindle (secure thread
with Loctite).
Fib collei, (16) into r+orkspindle and adjust (see page 7.35-t).
Refitttng
The original position of the workspindle spline profile has to be reesta-
blished in relation to the spline profile of the drive gear. It ls there-
fore absolutely essential to note the rnarkings provided on the spline which
have be made to coincide.
- Introduce quill (15) with workspindle into ihe vertical rnilling head
until measure rrArr is reached then bighten clamping lever (11).
Introduce spring housing (13.2) with pinion shaft (14), set serews
('13.1), remove release lock (14.2). a)
Turn in check screw (12) down to the limit stop, then slacken with
1/2 - 3/4 left-hand turn (prior to turn-in Loetite should be applied
on the last two threads).
Attach qui1l feed gear (10) and fix with screws (9).
Mount, stroke setting disk (7).
t01E: Along rnonting of the stroke setting disk (7) take care
that the flange bore marked with rrxtr - with the gradua-
tion positioned on zero is plaeed behind the pASSage
hole of the seting disk!
Attach stripper (5) with serews (4).
Lay on drive belt (3) and attach protective hood (2).
Connect hydraulic hose (1) of the autoratic tool clamping faeililty.
a) In case the restoning spring has released it is to be prestressed by

1 1/2 right-hand turns of the pinion shaft (14) Uefore mounting:

IKBAffi# ifi 1000 c g.au1/ 11415
i,CIM FOR FEEI) DRI\JX X-AXIS
Peed drive n-axis
b B
3 '1.1 1 2.1 ? ]3,'15
Ofgessenbly of UE Eotor
- Switeh off main swi.teh -Q1- at the switch cabinet.
To prevent the main switch frm being switehed on again by mistake,
the main uses in the s^riteh cabinet can be removed.
- Disnantle parts (1) to (11) aceording to deseription on sheet 7.33-1.
Determine distance trA'r and note down.
Remove screws (lZ.l), take off toothed belt pu11ey (12).

Withdraw eonnection plug (13), remove screws (14), take off rnctor (15).
- Prace toothed bert pr:rrey (12) on rnotor (15), in aecordanee with dis-
tance 'rArt, ti.ghten screurs (12.1).
Install rnotor (15), tighten serews (14).
- place tootehd belt (11) on the two toofhed belt purleys and tension
moderately (sse sheel 7.33-1).
- Carry out further assembly in the reverse order.

MH 1000 c 9.Ou2/8423
FmoR Fpn qIE FEED pRr\irE x-AxIs
Feed €lve Y-axls
33
22
32
39 25
3B
36"
a_
30
L--;--- 28
E
26
Disassernbly of tlle notor

- Move eompound slide nest into upper en posilion and support from below.
Switch off
main switch -Q'l- ab the switch cabinet.
To pnevent the main switch fl9, being switched on again by mistake,
the main fuses in the switch cabinet ean be removed
Dismantle parts (21) ro (26) according to deseription on sheet 7.33-2.
- Release scre$rs (29)in dismantled motor,wilhdraw toothed bel[- pulley
(28).
Remove nuts (30), withdraw eapaeitance limit switeh (3.1).
- Remove serel,s (32), withdraw pot-shaped bearing flange (33) from motor
(25).
Determine distance dimension rrAn and note down.
Remove snap ring (34), wiLhdraw ball bearing (35).
- Remove screws (36), withdraw drive shaft (37).
- Release screws (38) ea. 1 revolution, withdraw safeby elutch (39) from
motor shaft.
Installing of safety cluteh rnotor flange and toothed belt pr:lley in
reverse order, seb distance dimension ttAn before t,ighten screws (38).
@enbtf
Install parts (26) to (Zj) in accordance wifh description on page 7.33_z
and 7.33-3.
- Tighten screws (24).

ffiAilf,# HrI 1000 c 9.ou3/8423
T.OTOR FOR FEED DRI\IE Z-AXIS
Feed drlve Z-axls
Disassembly of the no_Eor

Dismantle and for release parts (36) to (46) aecording to deseription
on sheet 7.33-4.
Determine distanee itAtr and note down.
Release serews (45) and withdraw lootehd belt prrlley (q3) from motor
shaft.
Withdraw connect,ion p1W (46).
Release screws (47), take off motor (48) in front th the front of
spindle head -
Reassenbly
Place rnctor (48) into posltin and fasten by means of screws (47).
InstaIL toothed belt pul1ey (43). Set distance ttAtr, tighten srews (45).
Install parts (42) to (36) aecording to description on sheet 7.33-4
in the reversing order.

Repair card
Nltura of lrcublc:
Nalurc o, lroublc:
Problcm occun
Q conatanuy Part ardrrneod duc to
o por.lbl. orl9. d.tci Problcm occuts Q constantly Plrt cxdrrngad dug to Q eosslote orlg. doloct
Q rporrdlcrlly
o ratunlYc datgcl
O tporrdlcrlly O rcrultlvc d.lcct
Q
o
rcacrrcory
o Q rcpeetcoty o..
o o
Dcp!rlamanl
Orp!rtamont
Nrturc ot trcublc:
Nlturc ol lreublc:
Problcm occurt.
Q constanrty Part axdrlngcd dua lo
Q Oorsiutc orlg. doroct Problom occurg Q constanrly Part oxclrsngad duc to Q oosslote orig. defect
O !po.rdlctlty
O r6sultlyr datect
O lporldlcllly O rssultivo dolect
Q rcpeareaty
o Q rcpeatcoty
o.
o o o. o
Oop!rlrmont Departrmont

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focBAE{G op",rto,'* *rourr No.76.

Operation - Maintenance - Repair

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

2 cEilERAL DEScRrPrroN m rocHnIE

I sFAnB PAms mAI{r'xE a*D Lrsr

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

The separate operating instnuctions CNC \32/l}-Grafik, the progranrning in-

This manual or excerpts therefrom may not be reprodueed or disclosed to

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

Hclr to Use the ltanual

Illust,rations and tables are not separate numbering.

In order to avoid multiple entries of similar nature, independent, but rela-

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

CONTENS Serie 365

BEFORE TAm{c TI{E MACHfNE I},mO SHITCB

Important notes 1.01-l

Refilling the drive gear oi1 bath in the headstock 1.09-1

GE}IERAL DESCBIFI ON OF MACTTINE

Technieal data . 2.01-1

Transmission layout - drive

Furction test/Tria1 rur .......... 3.01-1

C0NTBLS Serie 365

Horizontal milling with overarm . 3.05-1

Resetting from horizontal to vertical machining .. 3.07-1

Vertieal milling head without quill feed gear 3.09-1

Vertieal milling head with quill feed gear 3.10-1

Hydraulic plan 3.18-1

Erilding group list - hydraulie 3.18-2

Setting of the hydraulic weight counterbalance . 3.18-5

Chip trolley with cabine . 3.2t1-1

How to act in case of faults 3.25-1

MAHO WERKZEUGMASCHIN EN BAU BABEL & CO. D-8962 PFRONTEN

CONTEI{S Serie 355

Malfurction indicator 3.25-2

Rigid angle table 4. 01 -1

Universal built-in cireular table Ir 03- 1

fI Digital display for B-axis L 04-2

CNC circular table 4.05-1

Linear traverse measuring system and data displays 5.01- 1

0perating ins truction for geometric paekage 76. 00462 b)

Angle milling head 6.01-1

a) Data for corresponding machine constants are suoplied in form of a

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

COI,ITEX'IS Serie 365

NC-positioning dividing head 6.04- 1

Cooling aggregat 6.20-1

fmportant notes 7.01-1

Maintenance schedule 7.20-1

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN

COIflTENS Serie 355

Fitti.ng and maintenance of ribbed lr-belt fcr main dr.ive 7.34-1

Notes on ordering spares 8.00-1

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

c0NTmls Serie 365

Quill with vertieal workspindle 9.04-1

MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN

- Should queries relate to a pariieular page of the operatorrs manual,

Before taking ths: mching into servicre

Install maehine (see page 1.03-1).

- l4ake certain that the rnaehine has r.eached room temperatwe.

- Remove n:st preventative (see page 1.08-1).

- Check oi.l levels (see page 7.02-1 and 7.03-1).

- Fi11 machine with eoolant (see paee 3.22-i).