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Pruebas y Ajustes

345B Series II Excavator Hydraulic System


Número de medio -RENR3744- Fecha de publicación Fecha de actualización
13 -01/09/2009 -17/09/2009

i01583906

Relief Valve (Main) - Test and Adjust


SMCS - 5069-025; 5069-081
1. Position the machine on level ground and stop the engine.

2. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic
System Pressure - Release".

g00694582
Illustration 1
Pump compartment

(1) Pressure tap (power shift pressure)

(2) Pressure tap (upper pump delivery pressure)

(3) Pressure tap (lower pump delivery pressure)


3. Attach a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .

4. Start the engine.

5. Place the machine controls at the following settings: Power Mode and engine
speed dial "10".

Note: The engine will not reach maximum no-load speed until the hydraulic
tank pressure has reached the operating level.

6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

7. Open the bucket until the bucket cylinder rod is at the full retraction.
8. Check the main relief valve pressure setting at pressure tap (2) .

g00299702
Illustration 2
Top of main control valve

(4) Adjustment screw

(5) Locknut

(6) Main relief valve


9. Return the control lever to the NEUTRAL position. Adjust the main relief valve
pressure to 34320 ± 490 kPa (4980 ± 70 psi).

10. To adjust the main relief valve pressure, loosen locknut (5) and turn adjustment
screw (4) until the pressure gauge reading at pressure tap (2) is 34320 ± 490 kPa
(4980 ± 70 psi).

11. Tighten locknut (5) to a torque of 50 ± 10 N·m (37 ± 7 lb ft).

Note: Turning adjustment screw (4) clockwise increases the pressure. Turning
adjustment screw (4) counterclockwise decreases the pressure.

Note: Always make final pressure adjustments on pressure rise.

Temporary Setting of the Main Relief Valve


Note: A temporary setting of the main relief valve is required before any line relief valve can
be adjusted.
g00694582
Illustration 3
Pump Compartment

(1) Pressure tap (power shift pressure)

(2) Pressure tap (upper pump delivery pressure)

(3) Pressure tap (lower pump delivery pressure)


1. Position the machine on level ground.

2. Stop the engine.

3. Release the pressure in the hydraulic system. Refer to Testing And Adjusting,
"Hydraulic System Pressure - Release".

4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2).

5. Start the engine.

6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

7. Place the machine controls at the following settings: Power Mode, engine speed
dial "10" and AEC switch OFF.

Note: The engine will not reach maximum no-load speed until the hydraulic
tank pressure has reached the operating level.

Reference: Make reference to Testing And Adjusting, "Engine Performance -


Test (Engine Speed)" for engine rpm settings.

8. Open the bucket until the bucket cylinder rod is at the full retraction.

9. Check the main relief valve pressure setting at pressure tap (2) .
g00299702
Illustration 4
Top of Main Control Valve

(4) Adjustment screw

(5) Locknut

(6) Main relief valve


10. Be sure that the main relief valve pressure is set at 34320 ± 490 kPa (4980 ± 70
psi).

Note: Always make final pressure adjustments on pressure rise.

11. Loosen locknut (5). Turn adjustment screw (4) clockwise by two-thirds of a turn.
Tighten locknut (5) .

Principio del formulario


Producto: EXCAVATOR
Modelo: 345B II EXCAVATOR AGS
Configuración: 345B L Series II Excavators AGS00001-UP (MACHINE)
POWERED BY 3176C Engine

Pruebas y Ajustes
345B Series II Excavator Hydraulic System
Número de medio -RENR3744- Fecha de publicación Fecha de actualización
13 -01/09/2009 -17/09/2009

i01584000

Relief Valve (Line) - Test and Adjust


SMCS - 5117-025-L9 ; 5117-081-L9

Número de pieza -
S/N - AKJ1-UP
Número de pieza -
S/N - AMN1-UP

Número de pieza -
S/N - ALL1-UP

Número de pieza -
S/N - AMD1-UP

Número de pieza -
S/N - AYR1-UP

Número de pieza -
S/N - AGS1-UP

Número de pieza -
S/N - AMA1-UP

Número de pieza -
S/N - ALT1-UP

Número de pieza -
S/N - ALB1-UP

Número de pieza -
S/N - APB1-UP

Número de pieza -
S/N - DCW1-UP

Número de pieza -
S/N - AKX1-UP

Número de pieza -
S/N - ALD1-UP

Número de pieza -
S/N - AMJ1-UP

Note: Adjustment procedures must be performed before a test and adjustment of any
line relief valve pressure setting is attempted. The main relief valve must be temporarily
set before any line relief valve pressure setting is adjusted. Refer to Temporary Setting
of the Main Relief Valve in Testing and Adjusting, "Relief Valve (Main) - Test and
Adjust".

Test
1. Position the machine on level ground.
2. Stop the engine.

3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".

g00694582
Illustration 1
Pump compartment

(1) Pressure tap (power shift pressure)

(2) Pressure tap (upper pump delivery pressure)

(3) Pressure tap (lower pump delivery pressure)


4. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (1). This is used to
monitor the power shift pressure.

5. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .

6. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (3).

7. Start the engine.


g00695083
Illustration 2
Operator Monitor Panel (right console)

(A) Controller Display

(B) Switch For Boom Priority Mode

(C) Switch For Swing Priority Mode

(D) Switch For Fine Control Mode

(E) Switch For User Mode

(F) Power Mode Switch

(G) Travel Alarm Cancel Switch


8. Start Service Mode and maintain power shift pressure at 2950 kPa (430 psi).
a. Depress the following three switches on the operator monitor panel at the
same time: switch for fine control (D), switch for user mode (E) and
travel alarm cancel switch (G). Hold all three switches down for at least
three seconds.

b. The controller display (A) will be "00 00 00".

c. Input the service code "0E 32 3A". To increase the flashing character,
push the switch for boom priority mode (B). To decrease the flashing
character, push the switch for swing priority mode (C). To move the
flashing character to the right, push the switch for fine control mode (D).
To move the flashing character to the left, push the switch for user mode
(E) .

d. Once the service code is entered into the controller display (A), depress
the following three switches on the operator monitor panel at the same
time: switch for fine control (D), switch for user mode (E) and travel
alarm cancel switch (G). Hold all three switches down for at least three
seconds.

e. The controller display (A) will change to "10 -- 1".

Note: If more than ten seconds pass between pushing the switches, the
controller display (1) will revert to the operation mode.

f. On the operator monitor panel, enter a fixed power shift pressure of 2950
kPa (430 psi) on the controller display (A). Adjust controller display (A)
in order to attain a power shift pressure of 2950 kPa (430 psi) on the
pressure gauge at pressure tap (1) .

g. Move the flashing character to the far left. Increase the "1" to a "6".

h. Move the flashing character to the right and increase the "0" to a "6".

i. The last four characters on the controller display (A) will begin flashing.
These characters represent the power shift pressure (kPa). Adjust the last
four characters to "2950". To increase the power shift pressure 10 kPa
(1.5 psi), push the switch for boom priority mode (B). To decrease the
power shift pressure 10 kPa (1.5 psi), push the switch for swing priority
mode (C). To increase the power shift pressure 200 kPa (29 psi), push the
switch for boom priority mode (B) and power mode switch (F) at the
same time. To decrease the power shift pressure 200 kPa (29 psi), push
the switch for swing priority mode (C) and power mode switch (F) at the
same time.

Note: Always use the pressure gauge that is connected to pressure tap (1)
to monitor the actual power shift pressure.

Note: Refer to Service Manual, "Engine and Pump Electronic Control


System" for additional information on Service Mode.
Note: To prevent a change in power shift pressure during line relief valve
adjustment, do not turn the engine OFF.

9. Place the machine controls at the following settings: Power Mode OFF, engine
speed dial "10" and AEC switch OFF.

Note: The engine will not reach maximum no-load speed until the hydraulic
tank pressure has reached the operating level.

Reference: Make reference to Testing and Adjusting, "Engine Performance -


Test" for engine rpm settings.

10. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

11. The pressure setting for both the head end and the rod end for each cylinder is 36775
± 1475 kPa (5335 ± 215 psi).

g00302303
Illustration 3
Main control valve (front view)

(7) Line relief valve (boom cylinder rod end)

(8) Line relief valve (bucket cylinder head end)

(9) Line relief valve (stick cylinder head end)

The following line relief valves are located on top of the main control valve: boom
cylinder head end, bucket cylinder head end and stick cylinder rod end.

The following line relief valves are located on the bottom of the main control valve:
boom cylinder rod end, bucket cylinder rod end and stick cylinder head end.

Note: Return main relief valve pressure to the specification after testing and adjusting
any line relief valve. Refer to Testing and Adjusting, "Specifications" for the main relief
valve pressure setting.
Note: In order to cancel Service Mode, depress the following three buttons on the operator
monitor panel at the same time: button for fine control (4), button for user mode (5) and travel
alarm cancel switch (6). Hold all three buttons down for at least three seconds. If the engine
switch key is placed in the OFF position for at least 75 ± 15 seconds, Service Mode will be
cancelled.

g00707289
Illustration 4
Line relief valve (typical example)

(10) Locknut

(11) Adjustment screw

Adjustment (Stick Cylinder)


1. To adjust the line relief valve pressure setting of the stick cylinder rod end, move
the stick control lever until the stick is at the full STICK OUT position (full
retraction of stick cylinder).

2. Check the pressure in the stick cylinder rod end on the pressure gauge at
pressure tap (3). The relief valve for the stick cylinder rod end is located on top
of the main control valve.

3. Return the stick control lever to the NEUTRAL position.

4. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (3) is 36775 ± 1475 kPa (5335 ± 215 psi).

5. To adjust the line relief valve pressure setting of the stick cylinder head end,
move the stick control lever until the stick is at the full STICK IN position (full
extension of stick cylinder).
6. Check the pressure in the stick cylinder head end on the pressure gauge at
pressure tap (3). The relief valve for the stick cylinder head end is located on the
bottom of the main control valve.

7. Return the stick control lever to the NEUTRAL position.

8. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (3) is 36775 ± 1475 kPa (5335 ± 215 psi).

9. After completion of line relief valve adjustment, tighten locknut (10) .

Note: Turning adjustment screw (11) clockwise increases the pressure. Turning
adjustment screw (11) counterclockwise decreases the pressure.

Note: Always make final pressure adjustment on pressure rise.

Adjustment (Bucket Cylinder)


1. To adjust the line relief valve pressure setting of the bucket cylinder head end,
move the bucket control lever until the bucket is at the full BUCKET CLOSE
position (full extension of bucket cylinder).

2. Check the pressure in the bucket cylinder head end on the pressure gauge at
pressure tap (2). The relief valve for the bucket cylinder head end is located on
top of the main control valve.

3. Return the bucket control lever to the NEUTRAL position.

4. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (2) is 36775 ± 1475 kPa (5335 ± 215 psi).

5. To adjust the line relief valve pressure setting of the bucket cylinder rod end,
move the bucket control lever until the bucket is at the full BUCKET OPEN
position (full retraction of bucket cylinder).

6. Check the pressure in the bucket cylinder rod end on the pressure gauge at
pressure tap (2). The relief valve for the bucket cylinder rod end is located on the
bottom of the main control valve.

7. Return the bucket control lever to the NEUTRAL position.

8. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (2) is 36775 ± 1475 kPa (5335 ± 215 psi).

9. After completion of line relief valve adjustment, tighten locknut (10) .

Note: Turning adjustment screw (11) clockwise increases the pressure. Turning
adjustment screw (11) counterclockwise decreases the pressure.
Note: Always make final pressure adjustment on pressure rise.

Adjustment (Boom Cylinders)


1. To adjust the line relief valve pressure setting of the boom cylinder head end,
move the boom control lever until the boom is at the full BOOM RAISE
position (full extension of boom cylinders).

2. Check the pressure in the boom cylinder head end on the pressure gauge at
pressure tap (2). The relief valve for the boom cylinder head end is located on
top of the main control valve.

3. Return the boom control lever to the NEUTRAL position.

4. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (2) is 36775 ± 1475 kPa (5335 ± 215 psi).

5. To adjust the line relief valve pressure setting of the boom cylinder rod end,
move the boom control lever until the boom is at the full BOOM DOWN
position (full retraction of boom cylinders).

6. Check the pressure in the boom cylinder rod end on the pressure gauge at
pressure tap (2). The relief valve for the boom cylinder rod end is located on the
bottom of the main control valve.

7. Return the boom control lever to the NEUTRAL position.

8. Loosen locknut (10) and turn adjustment screw (11) until the pressure gauge
reading at pressure tap (2) is 36775 ± 1475 kPa (5335 ± 215 psi).

9. After completion of line relief valve adjustment, tighten locknut (10) .

Note: Turning adjustment screw (11) clockwise increases the pressure. Turning
adjustment screw (11) counterclockwise decreases the pressure.

Note: If an appropriate location is not available to fully extend the boom cylinders,
exchange the functions of the boom line relief valves. Remove the line relief valve for
the boom cylinder head end and the line relief valve for the boom cylinder rod end from
the main control valve. Exchange the location in the main relief valve of the line relief
valves. Adjust the pressure of the boom line relief valve that is now attached in the head
end. After completion of line relief valve adjustment, return the respective line relief
valves to the original locations.

Producto: EXCAVATOR

Modelo: 345B II EXCAVATOR AGS


Configuración: 345B L Series II Excavators AGS00001-UP (MACHINE)
POWERED BY 3176C Engine

Pruebas y Ajustes
345B Series II Excavator Hydraulic System

Número de medio -RENR3744- Fecha de publicación Fecha de actualización


13 -01/09/2009 -17/09/2009

i01583431

Relief Valve (Swing) - Test and Adjust


SMCS - 5454-036

Note: This machine is equipped with two swing motors. The line relief valve pressure
setting for the right swing motor is set higher than the line relief valve pressure setting
for the left swing motor. This prevents damage to the internal components of the swing
drive. In order to ensure the correct line relief valve pressure setting for each swing
motor, a temporary setting of the relief valves on the left swing motor is necessary.

Note: The main relief valve must be temporarily set before swing relief valves can be
adjusted. Refer to Testing and Adjusting, "Pressure Specifications".

Preparation
1. Position the machine on level ground.

2. Stop the engine.

3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
g00694582
Illustration 1

Pump compartment

(1) Pressure tap (power shift pressure)

(2) Pressure tap (upper pump delivery pressure)

(3) Pressure tap (lower pump delivery pressure)


4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (3) .

g00305345
Illustration 2

Left swing motor (bottom view)

(22) Swing parking brake solenoid valve

(23) Connector
5. Disconnect connector (23) from the swing parking brake solenoid valve (22) .

6. Place the machine controls at the following settings: Power Mode, engine speed dial
"10" and AEC switch OFF.

Note: The engine will not reach maximum no-load speed until the hydraulic
tank pressure has reached the operating level.

Reference: Refer to Testing and Adjusting, "Engine Performance - Test" for


engine rpm settings.

7. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Move the swing control lever slowly and ensure that the swing parking
brake is operating properly.
Temporary Adjustment of the Left Swing Motor Relief
Valve Pressure

g00305347
Illustration 3

Swing motors (top view)

(15) Relief valve (left swing motor)

(16) Locknut
(17) Adjustment plug

(18) Adjustment plug

(19) Locknut

(20) Relief valve (right swing motor)

(28) Relief valve (right swing motor)

(29) Locknut

(30) Adjustment plug

(31) Adjustment plug

(32) Locknut

(33) Relief valve (left swing motor)


1. Slowly move the swing control lever for a full right swing operation and check the
pressure for relief valve (20) at pressure tap (3) .

2. Return the swing control lever to the NEUTRAL position.

3. Loosen locknut (19) on the left swing motor. Turn adjustment plug (18) by one turn
clockwise.

Note: Move the swing control lever slowly and ensure that the swing parking
brake is operating properly.

4. Slowly move the swing control lever for a full left swing operation and check the
pressure for relief valve (15) at pressure tap (3) .

5. Return the swing control lever to the NEUTRAL position.

6. Loosen locknut (16) on the left swing motor. Turn adjustment plug (17) by one turn
clockwise.

7. Tighten locknut (16) and locknut (19) to a torque of 155 ± 29 N·m (115 ± 21 lb ft).

Note: Turning adjustment plugs (17) and (18) clockwise increases the pressure. Turning
adjustment plugs (17) and (18) counterclockwise decreases the pressure.

Note: Always make final pressure adjustment on the pressure rise.

Relief Valve Pressure Adjustment


Right Swing Motor
1. Slowly move the swing control lever for a full right swing operation and check the
pressure for relief valve (28) at pressure tap (3) .
2. Return the swing control lever to the NEUTRAL position.

3. Loosen locknut (29) on the right swing motor. Turn adjustment plug (30) until the
pressure gauge reading at pressure tap (3) is 34320 ± 980 kPa (4980 ± 140 psi).

4. Slowly move the swing control lever for a full left swing operation and check the
pressure for relief valve (33) at pressure tap (3) .

5. Return the swing control lever to the NEUTRAL position.

6. Loosen locknut (32) on the right swing motor. Turn adjustment plug (31) until pressure
gauge reading at pressure tap (3) is 34320 ± 980 kPa (4980 ± 140 psi).

7. Tighten locknut (29) and locknut (32) to a torque of 155 ± 29 N·m (115 ± 21 lb ft).

Note: Turning adjustment plugs (30) and (31) clockwise increases the pressure. Turning
adjustment plugs (30) and (31) counterclockwise decreases the pressure.

Note: Always make final pressure adjustment on the pressure rise.

Left Swing Motor


1. Slowly move the swing control lever for a full right swing operation and check the
pressure for relief valve (20) at pressure tap (3) .

2. Return the swing control lever to the NEUTRAL position.

3. Loosen locknut (19) on the left swing motor. Turn adjustment plug (18) until the
pressure gauge reading at pressure tap (3) is 31380 ± 980 kPa (4550 ± 140 psi).

4. Slowly move the swing control lever for a full left swing operation and check the
pressure for relief valve (15) at pressure tap (3) .

5. Return the swing control lever to the NEUTRAL position.

6. Loosen locknut (16) on the right swing motor. Turn adjustment plug (17) until pressure
gauge reading at pressure tap (3) is 31380 ± 980 kPa (4550 ± 140 psi).

7. Tighten locknut (16) and locknut (19) to a torque of 155 ± 29 N·m (115 ± 21 lb ft).

Note: Turning adjustment plugs (17) and (18) clockwise increases the pressure. Turning
adjustment plugs (17) and (18) counterclockwise decreases the pressure.

Note: Always make final pressure adjustment on the pressure rise.

Note: Return the main relief valve pressure to the specified setting after you attain the
swing relief valve setting.