Design of Welded Neck Flange

Geometry Inside Dia. 1000 mm B 100 cm

Outside Dia. 1172 mm A 117.2 cm
P.C.D 1124 mm C 112.4 cm
No. of Bolts 24
Size of Bolts 39 mm 6.94 cm 694

go = thickness of hub 10 mm = 1 cm
at small end

g1 = is thickness of 30 mm = 3 cm
Hub

Design conditions Design Pressure 10 kg/cm2

Design Temperature 300 deg C

Allowable stress MOC of Flange

Sf (gs) 1386 kg/cm2 at Atm temp
Sf (oc) 1386 kg/cm2 at operating temp
MOC of Bolts
Sa 1753 kg/cm2 at Atm temp
Sb 1753 kg/cm2 at operating temp

Gasket m Factor 2
Y Factor 112.16 kg/cm2

Output data Number of bolts required = 12

Bolts spacing =
 b Effective gasket seating width
bo Basic gasket seating width

N Contact width of gasket

N 38 mm

bo = N/2
Hence bo = 19 mm

b = Cb (bo)^ 0.5

Cb Conversion factor
ho = ( Bgo )
0.5
Cb 2.5
=
Hence
b= 10.8972473589 mm
b= 1.0897247359 cm

G = Dia. At which gasket load reaction occurs

G = Gasket OD - 2b
G = 1150.2055052823 mm
G = 115.0205505282 cm

H = Total Hydrostatic force

H = 0.785 G2P
H = 103853.357293964 kg

HD = Hydrostatic end force on area inside of flange

HD = 0.785 B2P
HD = 78500 kg

Hp = total joint-contact surface compression load

Hp = 2b x 3.14 GmP
15742.7968241452 kg

a) The required bolt load for the operating conditions Wm1

Wm1 = H + Hp
Wm1 = 119596.154118109 kg

b) The minimum initial bolt load required for this purpose Wm2
 Wm2 = 3.14bGy
Wm2 = 44142.802294903 kg

Total Required and Actual Bolt Areas, Am and Ab

Am1 = Wm1 / Sb
Am 1 = 68.2237045739 cm2
Am2 = Wm2 / Sa
Am 2 = 25.1812905276 cm2

Am = 68.2237045739 cm2
Hence, No. of Bolts required
N= 12 24 Assumed
Bolts spacing = 147.0566666667 mm

For operating conditions,

W = Wm1

Actual bolt area

Ab = 166.56 cm2

For gasket seating,

W = (Am + Ab )Sa 205787.9 kg
2

Flange Moment calculations

For operating condition

hd = R + 0.5g1 4.7 cm R = (C-B)/2 - g1

hT =(R + g1 + hG)/2 2.444862 cm = 3.2
 hg = (C-G)/2 -1.31028 cm

Moment Load Arm

61985.47 Ht 25353.36 ht 2.444862
-133562.332218633 Hg 101934.6 hg -1.31028
368950 Hd 78500 hd 4.7

Mo= 368950

Stress calculations

SH = Longitudinal Hub Stress

SH = fMo = 646.3142 kg/cm2
f = hub stress correction factor for
Lg B
1
2
integral flanges
f= 1
L = factor =
SR = Radial Flange Stress L=
SR = (1.33te + 1)Mo = 1267.745 kg/cm2 e= 0.08
d = U/V hogo
2
Lt2B
d= 2000

ho = 10

K = A/B = 1.172
U= 16 U = factor involving K (from Fig. 2-7.1)
V= 0.08 V = factor for integral type flanges (from Fig. 2-7.3
T= 1.9 T = factor involving K (from Fig. 2-7.1)
F= 0.69 F =factor for integral type flanges (from Fig. 2-7.2
ST = Tangential flange stress g1 /go =
ST = Y Mo - ZSR = 346.8666 kg/cm2
t2 B h = hub length =
=

K= A/B h/ho =
1.172 Hence F = 0.8

Hence, Y = 14 t= 24
And Z = 6.8 2.4
ho = 10.00
mm2
(C-B)/2 - g1
cm
ub stress correction factor for
integral flanges

(te + 1)/T + t3/d

0.63428

for integral type flanges

K (from Fig. 2-7.1)

al type flanges (from Fig. 2-7.3)
K (from Fig. 2-7.1)
al type flanges (from Fig. 2-7.2)
3

100 mm
10 cm

mm
cm
mm
 LEGS SUPPORTS WITH BRACINGS

Inputs
length of tank 1525 mm 60.04 inch
Height of tank 1400 mm 55.12 inch
Width of tank 1525 mm 60.04 inch
Volume 3.26 m3 3.26 m3
Elevation of tank from FL (l) 3660 mm 144.09 inch
Height of CG from floor (L) 4360 mm 171.65 inch
Height of tank top to ground (H) 5060 mm 199.21 inch
Density 1000 kg/m3 1000 kg/m3
Selected member for leg ISMB 250
Selected member for braces ISA 50 x 50 x 5
Number of Legs (N) 4 Nos. 4 Nos.
Number of braces (n) 2 Nos. 2 Nos.
Seismic Coefficient (Ah) 0.05 0.05
Wind speed (Vb) 35 m/s 35 m/s

Material
MOC of Legs IS 2062 Gr.E250B
Density 7850 kg/m3
Modulus of Elasticity E (Table TM-1, SEC.2)) 208911 MPa 30300000 psi
For Legs
Yield stress of legs 250 MPa 36260 psi
Allowable axial stress of Legs 165 MPa 23931 psi
Allowable bending stress of Legs 165 MPa 23931 psi
For Braces
Yield stress of braces 250 MPa 36260 psi
Allowable axial stress of braces 165 MPa 23931 psi
Allowable axial stress of braces 165 MPa 23931 psi

Properties of leg member

Selected size ISMB 250
Area (A1) 47.5 cm2 7.36 inch2
Mass 37.3 kg/m
rx 10.4 cm 4.09 inch
ry 2.65 cm 1.04 inch
Ix 5130 cm4 123.25 inch4
Iy 335 cm4 8.05 inch4
B 125 mm 4.92 inch

Properties of Cross bracing member

Selected size ISA 50 x 50 x 5
Area (A) 4.79 cm2 0.74 inch2
Mass 3.8 kg/m
rx 1.52 cm 0.60 inch
ry 1.52 cm 0.60 inch
Ix 11 cm4 0.26 inch4
Iy 11 cm4 0.26 inch4
 B mm 0 inch

Loading
Weight of Content 3256 kg 7178 lbs
Weight of Empty tank 650 kg 1433 lbs
Weight of platform 150 kg 331 lbs
Weight of legs & bracings 611 kg 1348 lbs
Weight of misc item 50 kg 110 lbs
Manload + tools 100 kg 220 lbs
Total design load 4817 kg 10620 lbs

Design Calculation
1) Horizontal seismic / wind Force (Fh)

V or Fh = Ah x W 240.86 kg 531.0 lbs

2) Hizontal load distribution (Vn)

Enter Angle Alpha(n) 90 deg 90 deg

Vn = [V x sin (Alpha n)] / N 60.22 kg 132.8 lbs

3) Design of Cross bracing

a) Geometry of Bracing
Enter h1 1650 mm 64.96 inch
Enter c1 1375 mm 54.13 inch
length of cross bracing member, l 2148 mm 84.56 inch

Value of theta 50.22 deg 50.22 deg

fn = Vn / (n x cos (theta)) 228.73 kg 103.75 lbs

b) Axial Stress in bracing

fa = fn / A 4.82 kg/cm2 139.74 psi

c) Required MI

for Bracing pinned at centre

I1 = (fa x l^2) / (4 x 3.142^2 x E) 347.60 cm4 0.0008 inch4

for Bracing not pinned at centre

I1 = (fa x l^2) / (3.142^2 x E) 1390.39 cm4 0.0033 inch4

Bracing is Ok

d) Slenderness Ratio
for Bracing not pinned at centre
Enter value of k1 (End coefficient) 2 2
S1 = k1 x l / r 282.6 282.6
Slenderness ratio exceeds 120, Change the values of h1 and c1 or select a higher
size member or Bracings shall be pinned at centre.
Slenderness ratio exceeds 120, Change the values of h1 and c1 or select a higher
size member or Bracings shall be pinned at centre.

for Bracing pinned at centre

S1 = k1 x l / (2 x r) 141.30 141.30

4) Design of legs
a) Vertical Force
Fv = W 23413 kg 10620 lbs

b) Overturning Moment at base, M

M = Fh x L 1050158 kg.mm 91150 lbs.inch

c) Axial Stress, fa
fa = Fn / A1 0.96 kg/cm2 139.74 psi

d)
Enter value of Ø 45 deg 45 deg
Enter value of d1 1640 mm 64.57 inch

Fn = Fd + Fl x cos Ø 1430.7 kg 3154 lbs

Fd = Fv / N 1204.3 kg 2655 lbs

Fl = M / (2 x d1) 320.2 kg 706 lbs

e) Axial Stress check

Allowable axial stress, Fa 165 kg/cm2 23931 psi

Induced Axial stress, fa = Fn/A1 2.95 kg/cm2 428 psi

As per AISC, Allowable stresses (Fa & Fb can be increased by 1/3 for stress due to seismic)

Allowable bending stress, Fb 31829 psi

Leg is safe in axial loading

f) Bending stress
Value of c1 62.5 mm 2.46 inch
value of Iy (Check this value) 335.00 cm4 8.05 inch4

Induced bending stress, fb = M x c1 / Iy 192.14 kg/cm2 27867 psi

Allowable bending stress, Fb 165 kg/cm2 23931 psi

As per AISC, Allowable stresses (Fa & Fb can be increased by 1/3 for stress due to seismic)

Allowable bending stress, Fb 31829 psi

Leg is safe in bending

g) Combined Stress check

As fa/Fa < 0.15

Condition fa/Fa + fb/Fb < 1 shall be satisfied 0.889

Leg is safe in combined stresses

5) Design of base plate for legs

Axial load on one leg, P 3154 lbs

MOC of baseplate IS 2062 Gr.E250B

Allowable bending stress for plate 23931 psi
Enter value of B 340 mm 13.39 inch
Enter value of D 340 mm 13.39 inch
Enter distance between anchor bolts 260 mm 10.24 inch
Enter value of d 250 mm 9.84 inch
Enter value of b 125 mm 4.92 inch
Enter value of z (Refer figure 3-61) 5 mm 0.20 inch
Enter Size of bolt M16
Enter number of bolts 4 Nos.
Enter C/s area of bolt at root 138 mm2 0.21 inch2
Total c/s area of bolts in tension, As 276 mm2 0.43 inch2
Enter value of n (Refer Table-30) 12
Allowable compressive stress for concrete, Fc 1000 psi
Ultimate 28-day stress, fc' 2000 psi

a) Eccentricity check

e = M/P < D/6 28.90

D/6 = 2.23

Load condition 2: Partial compression, uplif

b) Dimension, f = 0.5 x d + z 5.12 inch

c) Effective bearing length, Y

Calculating factor
K1 = 3 x (e + D/2) 106.77

K2 = 6 x n x As x (f + e) / B 78.27

K3 = (-) x K2 x (0.5 x D + f) -925

Assume value of Y (Use Y = 2/3 x A for first trial) 2.572 119.454

Following condition shall be satisfied

Y^3 + K1 x Y^2 + K2 x Y + K3 = 0 0.00

d) Tension force,
T = (-)P x [D/2-Y/3-e]/[D/2-Y/3+f] 6641 lbs

e) bearing pressure, fc

fc = 2 x (P + T)/(Y x B) 569.07 psi

Ultimate 28-day stress, fc' 2000 psi

Bearing stress in cement is within limit

f) Bending Moment

Dimension, x 9.24 inch

Dimension, a 1.77 inch

Mt = T x x 61357 lbs.inch

Equivalent bearing pressure, f1 = fc x (Y-a)/Y 177 psi

Mc= a^2 x B x (f1 + 2 x fc)/6 9209 lbs.inch

Governing Moment, M is larger of (Mt and Mc) 61357 lbs.inch

g) Thickness required for Baseplate

t = [(6 x M) / (B x Fb)]^0.5 27.23 1.07 inch

Thickness of base plate selected, t 28 mm 1.10 inch

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