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* SPE Member
ms paparwas prapard fc+prasanfafionat ffm InwrrafionafHaavyOif Sympdtnn hakl inCnfww, Afbrla, Cabl 1S-21 J-l*.
method of heavy oil production. Meanwhile, steam injection, OSR has also been lower, re-
steamflooding pilot test and developme~t test sulting poor economic benefit. By Sept. 1994 ~
have been under way at various typies of heavy production Weiis of steam flooding in the whoie
oil reservoirs. Four heavy oil production bases country numbered 789, with average daily oil
have been set up in Liaohe, Shengli ,Xinjiang and production per well only 2.0 t/d and annual aver-
‘Henan oiifieids. In i 993, more than 9,000 cyciic age GSR 0. i66.
steam injection operations had been conducted in Because the main driving force in the process of
about 6,000 wells and more than 200 patterns cyclic steaming is natural pressure energy in
A-.,-
.a-vb ha-n
“k%.. in
. . . prece~~ nf
“. stesmflnnrling,
-.”- . . . ..V . . . . . ~~~ ~~. ~e~erVQir ~ and it will be exhausted! it is difficult
nual heavy oil production in 1993 and 1994 for cyclic steaming to obtain high oil recovery
reached 11. 9 million and 12. 3 million tons re- and good ultimate development effectiveness.
spectively, which accounted nearly 1/10 in the Enhancement of oil recovery must rely on effic-
national total oil production. tive driving process. Therefore, cyclic steam in-
jection must be effectively converted to steam-
At present, cyclic steam injection becomes poor flooding in order to greatly enhance the overaH
with increase of steam injection cycles (Fig. 1). heavy oil development.
The effective period shorted, OSR declined and
economic benefit decreased. According to the Effective conversion consists of two aspects. The
statistical data, the cyclic steaming wells above 5 first is, for heavy oil reservoirs suitable to
cycles have accounted 36.1 % of the total cycling steamflooding ~ favorable conditions should be
wells ~ and OSR has been O. 49. Cyclic steam in- created and cyclic steaming should be timely con-
jection has entered into the middle and late stage verted to steamflooding to enhance heavy oil re-
and faced the challenge of converting to steam- covery; the second ~ for heavy oil reservoirs not
flooding. In some reservoirs, the complex prob- suitable or temporarily not suitable to steam-
lem of low re-production rate of injected steam flooding, potential should be analysed and effec-
(or water ) appeared (for example, less than tive measures should be developed and taken to
20% in Gao sheng and Du-66) and low activated enhance cyclic steaming effectivess; at the same
extent of oil formation commonly existed (gener- time, various conditions should be improved and
ally so% ) ? which not only seriously affect cyclic technology advancement should be forwarded so
steam injection eiiectiveness ~ but aiso wiii exert that economically effective Stearnfiwdiiig can be
..:. –— -. --— :—-1-—.-.-4 -..--... -11.. t-.. *L- 1.-- ....
great negarwe effects on the foiiowing sTeam- lmplemencea eventuuuy IUL UIC IIcuvy tili i&X3i-
flooding process. voirs temporarily not suitable to steamflooding.
Mtwinwhile
. ..--.. .. .... . ; ct~amflnnflinu
G . ..- . . . --------- erwnunts
---------- ureat
~---- ~~f~~- In this wav.
.._, , at r)resent. what heavy oil reservoir
—.~–-––....
culties. At one hand ~ the challenge of systematic is suitable to be converted to steamflooding and
engineering integration must be overcomed ~ at what are the favorable conditions for the conver-
the other hand, most of steamflooding pilots (to- sion? That should be prerequisitely answered.
tally 11 pilots) didn’t obtain ideal effectiveness.
The reservoir conditions greatly affect steam- The influencing factors on steamflooding are
flooding performance. Only shu 1-7-5 block complexe and various ~ including not only the ge-
steamfiooding piiOt has been relatively goods the oiogciai conditions of the reservoir itseif, but ai-
others, including the commercial steamflooding so production technique of cyclic steaming ~ de-
development in No 9 area of Karamayi oilfield in velopment conditions and the technical manage-
Xinjiang, have showed no ideal performance. Oil ment in the process of steamflooding. Especially
production rate after converting to steamfldng in the case of complex geological conditions and
has been lower level, difficult to be restored, in strong heterogeneity for China heavy oil reser-
some cases, too much lower compared with cyclic voirs (most continental deposits ) ~ many new
570
SPE30303 Z. HE, R. ZHANG , H. Y. PU , X. REN 3
571
4 FEASIBLE CONDITIONS STUDY OF STEAMFLOOD FOR HEAVY OIL RESERVOIRS IN CHINA SPE30303
poor oil recovery (Fig. 4 ) because of strong The results indicate that the stronger the VPH,
gravity separation of injected steam, therefore ~ the earlier the steam breakthrough and the less
too large thickness will not be appropriat~ and the sweep efficiency (Fig. 8). As VPH becomes
middle thick formation ( <45m) is favorable. strong ~ oil recovery will be evidently decreased
(Fig. 9). Through comparison of simulated oil
Effects of Vertical Permeability Heterogeneity of recovery with the estimated economical value
oil Formation (Fig. 10), it can be proposed that permeability
variation coefficient less than O. 6 would be favor-
Vertical permeabiiitg heterogeneity of od fCiinii- ~bi~ for stmnflQoding ? the corresponding peme-
. . .
tion can iead to steam kij~CtiViti~S A“t$a-a
Uill=. a. t 4.rw...
am a~iiity difference factor value is less than 10.
laYer to layer, resulting in early steam break-
through in the high permeable layer, it can PRODUCTION CONDITIONS SUITABLE TO
greatly affect steamflooding effectiveness in the STEAMFLOODING
way of decreasing sweep efficiency and lowering
oil recovery. Effects of Activated Extent of Oil Formation
In order to study its effects on steamflooding ~ Activated extent of oil formation means the ratio
permeabitily variation coefficient (or difference of effective producing intervals thickness ac-
factor ) has been used in this paper to describe counting in the gross thickness put into produc-
the vertical permeability heterogeneity of oil for- tion. According to the statistical data of Liaohe
mation ~ which is defined as oilfield ~ the average AEOF for its total heavy oil
reservoirs is only about 47%. In Xinjiang oil-
VPVC=!$S field, the thickness of main steam absorbing lay-
K ers only accounts for 40% of gross thickness of
●
where, VPVC_Perrn.eahiiit~ variation coeffient oil fQrmation. In fact j AEOF indicates the verti-
cal sweeping status of injected steam. To investi-
~—Permeabilty corresponding to 50 %
cumulative frequency. (Fig. 7) gate its effects on $teamflooding, numerical sim-
ulation has been carried on in three typical reser-
K8—Permeability corresponding to 84 %
voir models. The basic parameters (oil viscosity
cumulative frequency. (Fig. 7)
and oil formation thickness ) of these models are
and the definition of permeability difference fac-
the same as the above.
tor.
K
From the simulation results (Table 5), it can be
~=s
seen that as AEOF lowers, the effectiveness of
Where :DK-Permeabilit y difference factor.
steamf 100ding becomes poor ~ i. e. ~ oil recovery
K Mxx—The maximum permeability of lay-
decreases. Its effects are particularly evident fm
ers.
mulit-layer reservoir, while AEOF is less than
Ka— The minimum permeability of lay-
50%, steamflooding OSR will be lower than O.
ers.
16. If there are no effective measures to improve
Steamflooding at various VPH has been studied AEOF in the process of steamflooding, effective
for three typical heavy oil reservoirs (as an ex-
steamflooding will be hardly implemented. Con-
ample ~ VPH for block reservoir shown in table
sidering the economical limit of ORS (O. 15-O.
4). The basic parameters are h =45 m and p =
16), for heavy Qil reservoirs suitable to steam-
5.000 cp for block reservoir, h =20 m and PO= flociding, AEOF should be not below 50%.
2,000 cp for multi-layer reservoir and h= 10 m
and PO= 2.000 cp for single-sand-body reservoir.
572
SPE30303 Z. HE, R. ZHANG, H. Y. PU, X. REN 5
Effects of ChannelIing Path Formed In Cyclic China in the process of cyclic steam injection, for
Steaming example, Gaosheng oilfield and Du-66 block
demonstrate RPRIS only 15% (RPRIS means the
At Karamayi oilfield in Xinjiang, Shajiashi oil- ratio of quantity of produced water to that of in-
field in Shengli and some areas in Liaohe, serious jected cold water-equivalent steam). The reasons
steam channeling occured generally in cyclic of this problem are complex, many aspect and
steam injection. In the process of enlarged not totally known. By far, according to the anal-
steamflooding at Karamayi No. 9 district ~ steam ysis, the possible reasons may include the fol-
channeling is also prominent. In that way ~ how lowing aspects: more water-wettability of rock at
does channeling path affect steamflooding if it high temperature condition; oil emulsion and
has been formed in the reservoir through several blocking; swelling of clay minerals, especially
steaming cycles? the new minerals generated at high temperature
(mainly smectite ); production problems. Low
Single sand body model has been used to study RPRIS indicates poor flowing ability of the liquid
this matter. “‘”
1mc~ness - -A I.A.a..
– ‘-- of ~allU UUUY k 1 !kn ~ in reservoir, !m!ing to both oil and water pro-
with 2m shales interspersed in sand body. Chan- duction being low level. Deepening discussion of
neling path is represented by a regional very thin the reasons does not belong to the scope of this
layer in the middlle of oil formation. paper. What this paper is investigating is just its
effects on steamflooding.
As shown in table 6, the results indicate that the
oil recovery and OSR of steamflooding are de- The block reservoir and multi-layer reservoir
creased 51% and 39% respectively by the chan- models have been used for this study and the pa-
neling path existing in reservoir. Channeling rameters of oil viscosity and formation thickness
path formed in cyclic steaming greatly affects are also as the same as before.
steamflooding performance? displaying as low oil
production of 1 z 2 months, shortly increasing, The studied results indicate that as RPRIS de-
greatly declining and hardly to be restored (Fig. creases ~ both oil recovery and OSR go down
11). Ligtid piOdWtiGil {Fig. 12! greatly inCreas- (H-g. 13) ~ and the peak production appearance
es in short time and wellhead temperature rapidly in steamflooding is defered and low production
goes up, 30- 40V higher than that of no-chan- period prolonged (Fig. 14). If RPRIS is too
nelling path. It is analysed that the existing much low 9 steamflooding will be at long-time
channeling path leads steam ‘channeling in the low production and lost the peak production. For
path, resulting in great amount of steam be pro- the mechanisms, RPRIS can exert great influ-
duced, only the oil in and near the path be ence on water saturation and reservoir pressure
brought along steam. Although liquid production distributions at the end of cyclic steaming, also
increases greatly, oii production decreases the steam saturation field iii the -------
pru~~s~ of
sharply and steam~looding is very poor. stearnfkmding (I@. 15-=1?). *C hmvI?N??S sit=
uation ~ after converting to steamflooding, the
Therefore, in the case of strong channeling path swept regions by injected steam are limited,
. . . .-A :t +$awm;. {fantiv@
=i~tiilg in reserwm LWU la LA GA G ,- pa~ e.. b”... - sweep &Mency decreased because of higher
controlling measure, steamflooding will not be reservoir pressure; moreover ~ because of much
feasible to that reservoir. injected water existing in formation, some
amount of heat of injected steam is exhausted to
Effects of Re-Production Rate of Injected Steam heat the existing water, resulting in steam front
forwarding slowly (Fig. 17). In view of econom-
The problem of low re-production rate of injected ical limit of OSR O. 15 ~ O. 16 in steamflooding ~
steam occured in some of heavy oil reservoirs in RPRIS should be not below 35 s 40% for the
573
6 FEASIBLE CONDITIONS STUDY OF STEAMFLOOD FOR HEAVY OIL RESERVOIRS IN CHINA SPE30303
3. Lower oil formation activated extent corre- 1. Chu Chieh : “State-of-the Art Review of
sponds to reduction of flooded thickness by Steamflood Field Projects”, SPE 11733, 1993
steam ! resulting in steamflooding effective-
ness becoming poor. Within the thickness lim- 2. Bang, H. W. : “Simulation Study Show Hys-
it ~ oil formation activated extent should be teresis Effect on Oil Recovery during a Cyclic
higher than SO%. Steam Injection”, Oil &Gas Journal, Feb. 27,
1C)QA
A.J”-c.
4. The existing channeling path formed in cyclic
steaming can exert harmful effets on steam- 3. Liu, W. Z. : “Standard For Heavy Oil Classi-
flooding-, that is , steamflooding oil recovery fication, and Thermal Recovery Sieving”, Pre-
and OSR may be greatly decreased. If no effec- sented at the first China-Canada Heavy Oil
tive controlling measures to be taken, steam- Technology Symposium, Zhuo Zhou, Oct. 26
flooding is not suitable. x30, 1987.
5. Re-production rate of injected steam in cyclic 4. Cheng, Y. and Zhai, J. H. etc: “Effects of
steaming can obviously affect steamflooding. Oil Viscosity on the Steam Recovery Efficien-
574
SPE30303 Z. HE, R. ZHANG , H. Y. PU , X. REN 7
cy “, Presented at the first China-Canada sent at China Heavy Oil Thermal Recovery
Heavy Oil Technology Symposium, *●
Zhuo Symposium, May, 1993.
Zhou , Oct. 26~30, 1987.
R.
“. T
----.istn. , C
- . ~., : ‘.SteamflnnAinu
--------------- ~ .P~rfnrmsnm=
. . . . . .... ... . ~~
5. “Xia, Y. E. and Yang, H. X. etc. : “Charac- No 9 District Area in Karamayi Oilfield”, Pre-
teristics and Recovery Methods of Heavy Oil sent at China Heavy Oil Thermal Recovery
Reservoirs in Liaohe Oilfield”, Presented at Symposium, May, 1993.
the first China-Canada Heavy Oil Technology
Symposium, Zhuo Zhou, Oct. 26z30, 1987. 9. Zhang, L. P. : “Influence Analysis of Verti-
cal Activated Extent of Oil Formation in Steam
6. He, Z. and Zhang, R. etc: “ Enhancing Injection”, Present at China Heavy Oil Ther-
Steamflooding Effectiveness Study for Three mal Recovery Symposium, May, 1993.
Types of Heavy Oil Reservoirs”, RIPED Re-
port, Sept. 1991. 10. Zhang ,L. P. and Bao, L. C. etc. : “Steam-
fl .--l:–– 13-_t ------- “
xmucnng rerlurmanm in Shu 1-7-5 Pilot “ t
D-..am+ a+ Pk:ma U,m..,., ~~! l%am.-.ml Re.-~..
L A cacmc ab wnaua A Aca vy A LLGL A8AaA ANGUJV -
011Vlsooslty,op. d d d 500,2000,5000,20000
011Formalion Thiokness, m 4 4 4 5,10,15,20,25,45,60
Geologlcsl V@i@l Permeet)!l!iy He@fQ- g ~ ~ vpv~EQ, Q Is
.-: r).
-.-:3 0.
-- ~~,~. ~~,
ganetty 0.65,0.75,0.85
Vertloel Activated
Extentof 011 4 d 4 1/4,1 /3,1/2,1
Fomatiorl
Ohannatllng Path In Resarvoir 4
Production
Ra-Production Rate of Injeoted 4 d High, Middte, Low
Steam in OyotIc steaming
Note, 011 visoosity is at reservoir tamparatwa. # means the Items were studied.
575
8 FEASIBLE CONDITIONS STUDY OF STEAMFLOOD FOR HEAVY OIL RESERVOIRS IN CHINA SPE30303
Production
Parameters Types of Reservoirs
Block Multl-Lsyer Single Sand Body
At SteamfloodIng
IaJectlag Rate, (t/d) 160 140 60
IaJectlng Pres&re ●t Wetlbore, MPa 16.0 16.0 6.0
Wellbore Stesm Qa81ity, (%) 40.0 40.0 70.0
Table 4 Vertiul Permeability Dtstributton for Block Tyw of Heavy Oil Reservoir
576
SPE30303 Z. HE, R. ZHANG, H. Y. PU , X. REN 9
Types of Reservoim VAEOF , % Time, d Dxily Oil Production of Single Well, t/d OSR Oil Recovery, %
577
10 FEASIBLE CONDITIONS STUDY OF STEAMFLOOD FOR HEAVY OIL RESERVOIRS IN CHINA SPE30305
Table 7 Steam Flooding Sieving Criterion and Heavy 011 Reserve Ciasslficallon Criterion
Table 8 Feasible Steamflooding Screening Criterion Based on Present Thermal Recovery Technical Situation
>0.2
>C. 5
>0.1
5. Permeability, md >250
Vertical Permeability
Variation Coefficient <0.6
578
1
-L ~ Average Oil-
Production Per
L_
cycle of One Well
~ Oil-Steam Ratio
86 87 88 89 ~ ~ 92 93
Time, Year
. ., ”.,,..,
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579
0.4 0.24
~ l+=lOm
\
0.35 0.22
0.3 0.2
?! 02 ~
0.16
0.15 0.14
0.1 0.12
0.05 0.1
0 5000 1O(D(MI 15000 20000 25000 o 5000 lL1100 154mm z~ -
0.23 \
0.2
1$
0 0.15
0.1
0.05
5000 llmO 15(HIO 2(KKm 25000 o 5000 lam 15000 20000 25000
o
Oil Viscosity. cp Oil Viscosity. cp
Figure 4 Steamflooding Oii Recovery vs. Oii Viscosity and Oil Figure 6 Steamflooding OSR vs. OIi Viscosity and Oii Formation
Formation Thickness for Biock Type Heavy Oii Reservoir Thickness for Singie-Sand-Body Type Heavy 011 Reservoir
1 ~—
~— Block TYIXB
0.9
~— Multi-1aw
Tyw
0.8
s ~— Shrgle4and-
$ 0.7 BOdYTYVB
+
a
- 0.6
* \
$0.5
\
0.4
0.3
r~.1 ~
0., l—~~~ 1
0.4 0.6 0.8
Permeability Cmulative Frequent, (%) o 0.2
Permeabifib’ Variation Coefficient
Permeability Varation
Figure 9 Effects of Vertical
Coefficient on Steamfloo’ting 011 Recovery
Figure 7 Permeability Lognormal Cumulative Frequency Plot
2.5
—~ Block TYIM
0.450
0,400
0. m
0,300
0.250
ml
Wc=o 86
0. 2(M
0.5
0.8 1
0.150 o 0.2 0.4 0.6
- 120.00 160. mO
i!
fi 12000 .20. c2uJ
$
s ao. m 00.000
i
- 40.00 40.000
“3
.-
:0
o.mo
0.0 -mO am - 1- mm moo alm aulo 2700 200a 0.0 200 600 900 x600 Ima mm :urn 2400 27m mm
0.0 200 600 9m 1- EMm 1200 2m0 2400 2700 30al 0.0 200 @JIJ 900 1200 1S00 1200 2.100 a400 2700 30CIII
Figure 1,1 Oil Producticm CUN’e for Influence of Channeling Figure 12 Liquid Production Cuwe for [Influence of Channeling
o
0
i
u \
583
Sn Injector
Injutor Producer
m hml m mm ~
Sw
RPRIS=SS%
3,550
3.495
1 RPRIS=72%
+
0.60
0,57
0,440
0.54 08385
0’51
0,330
0.48
0.45 02’?5
m
0.42 J RPRIS=31%
4 RPRIS=IS%
0,220 I 1} RIPRIS=18%
bd
RPRIS=31%
0.39
h.36 0,165
0.33 (1,110
0.30
0.055
bml
0,000
Injutor Producer
mU
P ItPa
i RPRIS=7Z% 4 Rmls=ss%
15000
13750
I m bm
12500
11250
10000
8750
7500 1 RPRls-31% 4 RPRW=lS%
6250
5000
3750
2500