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1. Why is it generally good practice to aim at using the least amount of consumable materials and
keep joint preparations to a minimum ?
a) To increase beneficial residual stresses
b) Improved strength
c) Smaller welds generally look better
d) To reduce costs and with less weld metal there is the probability of fewer weld faults
2. In general, the MIG/MAG mode of transfer best suited for welding thin sheet is :
a) Short –circuiting transfer
b) Globular transfer
c) Spray transfer
d) Should not use MIG/MAG for welding thin sheet
3. In general, the MIG/MAG mode of transfer best suited for welding thin sheet is dip transfer :
a) True
b) False
4. Which of the following maybe difficult to detect with the radiographic inspection method ?
a) Incomplete penetration
b) Discontinuities perpendicular to the radiation beam
c) Slag inclusion
d) Porosity
5. The pulsed – MIG/MAG process is only suitable for welding in the flat position :
a) True
b) False
7. The primary advantage of a 75% Ar, 25% CO2 gas mixture over pure CO2 in the FCAW process is:
a) Increase in welding speeds
b) Very significant reduction in weld spatter
c) Increase in heat input
d) Decrease in welding speeds
13. When using the GMAW process for the welding of aluminium, the liner should made of :
a) Nylon
b) Graphite
c) Steel
d) A liner should not be used
15. Steels that have intentional additions of sulphur, lead or selenium to improve machinability :
a) Can develop liquation crack in the HAZ after being welded
b) Are used for trucks axles only
c) Do not require approved procedures to be welded
d) Can not be welded
17. Oxygen and suphur in steels form non-metallic inclusions during the rolling process and can
lead to what during and after welding ?
a) Lamellar tearing
b) Stress corrosion
c) Suphide precipitation
d) Oxygen rich welds
20. The fully transformed heat affected zone located next to the fusion boundary in a weldment is
the area ?
a) Where cracking does not occur
b) With a lowest tendency to form cold cracks
c) With the highest tendency to form hydrogen cracks
d) Where cold cracks will not occur
21. Heat-treating steel consists of three basic steps. Which of the following is not a description of
the basic steps to heat-treating ?
a) Heating the steel to a specific temperature
b) Maintaining the steel at the specified temperature for a certain period time
c) Cooling the steel at a specified rate
d) Controlling the weld sequence during weld fabrication to lower stresses prior to heat
treating
23. In the Gas Metal Arc Welding process, the electrical current is transferred to the electrode via
the :
a) Feed rolls
b) Contact tip
c) Sleeve
d) Liner
25. When base metal is melted away and not replaced with weld metal this is referred to as :
a) Undercut
b) Excessive convexity
c) Lack of fusion
d) Weld crater
28. Which of the following would be considered the most serious structural discontinuity :
a) Lack of fusion
b) Cluster porosity
c) Slag inclusion
d) Crack
29. The most common value reported in a charpy – vee notch test is :
a) Tension test
b) Location of fracture
c) Length of specimen
d) Absorbed energy