Escolar Documentos
Profissional Documentos
Cultura Documentos
WESCO
PART 1: GENERAL
1. SCOPE ..............................................................................................................................................................4
2. STANDARDS ....................................................................................................................................................5
3. SERVICE CONDITIONS..................................................................................................................................6
4. SYSTEM CONDITIONS..................................................................................................................................7
5. BASIC TECHNICAL REQUIREMENTS............................................................................................................9
6. CIRCUIT BREAKER ...................................................................................................................................... 10
6.1. General..................................................................................................................................................... 10
6.2. Porcelain insulator.................................................................................................................................... 10
6.3. Interrupting media .................................................................................................................................... 10
6.3.1. Vacuum ............................................................................................................................................... 10
6.4. Auxiliary contacts .................................................................................................................................... 10
6.5. Indication .................................................................................................................................................. 10
6.6. Operation and controls............................................................................................................................. 11
7. CURRENT TRANSFORMERS........................................................................................................................... 11
7.1. Core.......................................................................................................................................................... 11
7.2. Windings................................................................................................................................................... 11
7.3. Construction ............................................................................................................................................. 12
7.4. Hermetic sealing ...................................................................................................................................... 12
7.5. Insulating oil ............................................................................................................................................. 12
7.6. Fittings and accessories .......................................................................................................................... 12
7.7. Hollow porcelain insulators ...................................................................................................................... 13
7.8. Insulation level ......................................................................................................................................... 13
7.9. Terminal connections............................................................................................................................... 13
7.10. Basic technical requirement..................................................................................................................... 14
7.11. Tests and inspections .............................................................................................................................. 14
7.11.1. Type tests: ...................................................................................................................................... 14
7.11.2. Routine tests:.................................................................................................................................. 15
8. POTENTIAL TRANSFORMERS.................................................................................................................... 16
8.1. BASIC TECHNICAL REQUIREMENTS .................................................................................................. 16
8.2 GENERAL ................................................................................................................................................ 17
8.3. Duty requirement...................................................................................................................................... 17
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8.4. PORCELAIN INSULATOR....................................................................................................................... 17
8.5. CORE ....................................................................................................................................................... 17
8.6. WINDINGS ............................................................................................................................................... 17
Type tests:............................................................................................................................................................... 20
Routine tests: .......................................................................................................................................................... 20
9. OTHER EQUIPMENT ................................................................................................................................... 21
9.1. Supporting structure................................................................................................................................. 21
9.2. CT and mounting bracket......................................................................................................................... 21
9.3. Local control cabinet ................................................................................................................................ 21
9.4. Panel wiring and accessories .................................................................................................................. 22
9.4.1. Fuse protection.................................................................................................................................... 22
9.4.2. Terminal blocks ................................................................................................................................... 22
9.4.3. Colours ................................................................................................................................................ 22
9.5. Circuit diagram ......................................................................................................................................... 22
9.6. Cable entry ............................................................................................................................................... 22
10. OPERATING MECHANISM........................................................................................................................... 22
10.1. General..................................................................................................................................................... 22
10.2. Spring mechanism ................................................................................................................................... 23
10.3. Motor ........................................................................................................................................................ 23
11. AUXILIARY POWER SUPPLY ...................................................................................................................... 23
12. INTERLOCKS ................................................................................................................................................ 24
13. PROTECTION AND METERING................................................................................................................... 24
14. TERMINAL CONNECTOR............................................................................................................................ 24
15. INSULATION AND CLEARANCES ............................................................................................................... 24
16. TEMPERATURE RISE.................................................................................................................................. 24
17. TESTS ............................................................................................................................................................ 24
17.1. Type and routine tests ............................................................................................................................. 24
17.2. Short circuit tests...................................................................................................................................... 25
17.3. Capacitive current switching .................................................................................................................... 25
17.4. Dielectric tests.......................................................................................................................................... 25
17.5. Mechanical endurance............................................................................................................................. 25
17.6. Low current switching .............................................................................................................................. 25
17.7. Duty requirement tests............................................................................................................................. 25
17.8. Temperature rise test.............................................................................................................................. 25
18. PERFORMANCE REQUIREMENTS............................................................................................................. 25
19. EARTHING..................................................................................................................................................... 25
20. OPERATIONAL TRAINING ........................................................................................................................... 26
21. COMPLIANCE WITH SPECIFICATION ........................................................................................................ 26
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22. COMPLIANCE WITH REGULATIONS .......................................................................................................... 26
23. QUALITY ASSURANCE, INSPECTION AND TESTING .............................................................................. 26
23.1. General..................................................................................................................................................... 26
23.2. Quality Assurance programme ................................................................................................................ 27
23.3. Quality plans............................................................................................................................................. 27
23.4. Non-conforming product .......................................................................................................................... 27
23.5. Sub-suppliers ........................................................................................................................................... 28
23.6. Inspection and testing .............................................................................................................................. 28
23.7. Guarantee ................................................................................................................................................ 29
24. PROGRESS REPORTING ............................................................................................................................ 29
25. SPARE PARTS AND SPECIAL TOOLS........................................................................................................ 29
26. PACKING AND SHIPPING ............................................................................................................................ 30
26.1. Packing..................................................................................................................................................... 30
26.2. Shipping ................................................................................................................................................... 31
26.3. Hazardous substances ............................................................................................................................ 31
27. SUBMITTALS................................................................................................................................................. 32
27.1. Submittals required with the bid............................................................................................................... 32
27.2. Submittals required after contract award................................................................................................. 32
27.2.1. Programmes ................................................................................................................................... 32
27.2.2. Technical particulars ...................................................................................................................... 32
27.2.3. Operation and maintenance instructions ....................................................................................... 33
27.3. Drawings .................................................................................................................................................. 33
28. APPROVAL PROCEDURE............................................................................................................................ 33
29. SURFACE TREATMENT............................................................................................................................... 34
29.1. Painting .................................................................................................................................................... 34
29.2. Galvanising............................................................................................................................................... 34
30. FASTENERS.................................................................................................................................................. 35
31. COMPLETENESS OF CONTRACT .............................................................................................................. 35
32. PADLOCKS.................................................................................................................................................... 35
33. LABELS .......................................................................................................................................................... 36
34. TECHNICAL DATA SCHEDULE ................................................................................................................... 37
RELAYS.............................................................................................................................................................. 46
Powewr Packs ............................................................................................................................................................. 47
35. NON COMPLIANCE SCHEDULE.................................................................................................................. 47
36. TEST CERTIFICATES SCHEDULE .............................................................................................................. 49
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PART 1: GENERAL
1. SCOPE
This specification covers design, engineering, manufacture, testing, delivery, off-loading to the specified
destinations and performance requirement of 11 kV Outdoor Vacuum Circuit Breakers (VCB) for use in primary
substations and 11 kV network of the WESCO of Orissa. The circuit breakers shall be suitable for 3 phases; 50 Hz
solidly grounded neutral system and shall have normal current carrying capacity of 800 amps. and symmetrical
short circuit current breaking capability of 12.5 kA.
The offered circuit breakers shall have been type tested within last 5 years as on the date of bid opening and in
satisfactory operation for a period of not less than two years. The bidder shall demonstrate compliance with this
requirement by supplying with the bid, copies of the type test certificates together with acceptance certificates from
purchasers.
The scope also includes the circuit breaker and current & potential transformer supporting structures, current
transformers, potential transformers, operating mechanism, local control cabinet, relay control panel, foundation
bolts, all the accessories and auxiliary equipment, mandatory spares and special tools for satisfactory installation
and operation.
The circuit breakers to be supplied against this specification shall be required to control the secondary side of 33 /
11 kV power transformers in new primary substations or as additional equipment in existing primary substations.
The circuit breakers shall conform in all respects to highest standards of engineering, design, workmanship, this
specification and the latest revisions of relevant standards at the time of offer and the Purchaser shall have the
power to reject any work or material, which, in his judgement, is not in full accordance therewith.
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2. STANDARDS
Except where modified by this specification, the circuit breakers and the accessories shall be designed, manufactured
and tested in accordance with latest editions of the following standards.
IEC/ISO/BS IS Subject
IEC: 694 IS: 12729 Common clauses for high voltage switchgear and control gear standards (for voltages
exceeding 1000 V).
IEC: 427 IS: 13516 Method of synthetic testing of H.V.AC. circuit breakers.
IEC: 137 IS: 2099 Insulating bushing for AC voltages above 1000 V.
IEC: 233 IS: 5621 Hollow insulators for use in electrical equipment and testing.
IEC: 273 IS: 5350 Characteristics of indoor and outdoor post insulators for systems with nominal voltages
greater than 1000 V.
IEC: 815 IS: 13134 Guide for selection of insulators in respect of polluted conditions.
IEC: 227 IS: 1554 P.V.C. insulated cables for voltages up to and including 1100 Volt.
IEC: 269 IS:13703 HRC cartridge fuse links for voltages up to 650 Volts.
IEC: 296 IS: 335 Specification for unused insulating oil for transformer and switchgear.
The bidder may propose alternative standards, provided it is demonstrated that they give a degree of quality and
performance equivalent to or better than the referenced standards. Acceptability of any alternative standard is at the
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discretion of the Purchaser. The bidder shall furnish a copy of the alternative standard proposed along with his bid. If
the alternative standard is in a language other than English, an English translation shall be submitted with the standard.
In case of conflict, the order of precedence shall be 1) IEC or ISO standards, 2) Indian standards and 3) other
alternative standards.
This list is not to be considered exhaustive and reference to a particular standard or recommendation in this
specification does not relieve the Supplier of the necessity of providing the goods and services complying with
other relevant standards or recommendations.
3. SERVICE CONDITIONS
The service conditions of the sites where the circuit breakers shall be used are as follows:
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4. SYSTEM CONDITIONS
The equipment shall be suitable for installation in supply systems of the following characteristics:
• Frequency 50 Hz
11 kV
400/230V
11 kV System 12 kV
LV System 476/275 V
11 kV System 12.5 kA
11 kV System 75 kV
11 kV System 28 kV
LV System 2 kV
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11 kV System solidly earthed
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PART 2: TECHNICAL
Particulars Requirement
1. No. of poles 3
14. Rated out of phase breaking current 25% of the symmetrical short circuit
breaking current.
15. Maximum pole scatter 10 milli seconds.
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6. CIRCUIT BREAKER
6.1. General
The circuit breakers shall be structure mounted open type with vacuum as interrupting media incorporating
separate interrupters for each phase mounted on a single frame. There shall be a common drive mechanism
actuating the interrupters, which must work in synchronism. These breakers shall be provided with suitable local
control while provision shall be made for remote control.
The circuit breakers shall be fitted with spring mechanism. The inherent design of these circuit breakers shall be
such that they shall satisfactorily perform all test duties and interrupt out-of-phase current and produce very low
over voltages (<2.0 pu) on all switching circuits, capacitive and inductive, to IEC: 56, IS: 13118 and other
associated standards mentioned in clause two, part one.
The terminal pads shall have silver-plating of at least 20-micron thickness. For aluminium terminal pads, which are
not silver-plated, the bidder shall describe how low contact resistance is maintained throughout the lifetime of the
circuit breaker. The design of the circuit breaker shall be such that inspection and replacement of contacts, coils,
vacuum bottles and any worn or damaged components can be carried out quickly and with ease. The contact gaps
shall be adjustable to allow for wear.
The mechanism and the connected interrupters shall satisfy the mechanical endurance requirements of IEC: 56,
IS: 13118 and all additional requirements specified herein.
6.5. Indication
A mechanically operated open and close position indicator of the circuit breaker shall be provided in a location
visible from the operating side of the breaker without the necessity to open the mechanism door. It shall be made
of non-corroding material. The word ‘OFF’ in white letters on green background shall be used to indicate that the
breaker is in the open position. The word ‘ON’ in white letters on a red background shall indicate that the breaker is
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in the closed position. The drive for the device shall be positive in both directions and provision shall be made for
local and remote electrical indication.
Indication of spring charging condition shall be provided as mentioned in clause 9.2. Mechanical counters to record
the number of closing operations shall be provided for each circuit breaker mechanism.
• LOCAL / REMOTE selector switch of stay put type. The selection of ‘local’ operation shall
inhibit the operation of the breaker from any remote source.
• ON /NEUTRAL/ OFF control switch or ON and OFF push buttons. The push buttons shall be momentary
contact type with rear terminal connections. The close push button shall be of green colour and the open
push button red colour.
• MECHANICAL EMERGENCY TRIP DEVICE : suitable for manual operation in the event of failure
of electrical supplies. The device shall be accessible without opening any access doors and distinctly labelled,
shrouded and protected against inadvertent operation.
• Means shall be provided for manual operation of these circuit breakers during failure of auxiliary power
in addition to electrical operation.
Means shall be provided to prevent the mechanism from responding to a close signal when the trip coil is
energised or to reclosing from a sustained close signal either after opening due to a trip signal or failure to hold in
the closed position.
The circuit breaker shall be able to perform 10,000 operating cycles at no load in accordance with IEC: 17A/ 474 /
CD for circuit breakers for auto reclosing duties.
7. CURRENT TRANSFORMERS
Current transformers, three per circuit breaker, shall be of outdoor, single phase type and shall comply with IEC:
185 and IS: 2705, suitable for operation in hot and humid atmospheric conditions described in service condition
clause of this specification. Current transformers shall be oil immersed type or dry type fully type tested as per the
latest applicable IEC and IS standards. Where the bidder offers a current transformer of the dry type, detailed
information must be supplied with the bid listing the specific type resin or other insulating material used, tests
which prove its suitability for outdoor service in the specified conditions, the period of time over which similar units
have been supplied, quantity supplied and name of customer.
7.1. Core
High-grade non-ageing cold rolled grain oriented silicone steel of low hysteresis loss and permeability shall be
used for the cores so as to ensure accuracy at both normal and over currents. The flux density shall be limited to
ensure that there is no saturation during normal service.
The instrument security factor of the core shall be low enough so as not to cause damage to the instruments in the
event of maximum short circuit current.
7.2. Windings
The secondary windings shall be made of electrolytic copper with suitable insulation. The conductor shall be of
adequate cross-section so as to limit the temperature rise even during short circuit conditions. The insulation of
windings and connections shall be free from composition liable to soften, ooze, shrink or collapse during service.
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Polarity shall be indelibly marked on each current transformer and at the lead and termination at associated
terminal blocks. CTs with multi ratio windings shall be clearly tabulated to show the connections required for
different ratios. Similar numbers shall be marked on terminal block arrangement and wiring diagrams.
The continuous current rating of the primary windings shall be one hundred and fifty percent of the normal rated
current.
Secondary windings of current transformer shall be used for metering, instrumentation and protection and shall be
rated for continuous current of one hundred and fifty percent of normal rated current.
7.3. Construction
The current transformer enclosures shall be made of high quality steel and shall be able to withstand the stresses
occurring during transportation and the thermal and mechanical stresses resulting from maximum short circuit
current in service. The secondary connections shall be terminated in a terminal box mounted on the base plate.
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The terminal box enclosure shall have protection class IP 55 as defined in IEC: 529 or IS: 13947.
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7.10. Basic technical requirement
Ratings: The CTs shall conform to the following ratings (two categories to be supplied as follows):
Technical Requirements
Particulars Requirement.
Function To control the secondary side of 33/11 kV power transformers of ratings
between 1.6 MVA & 8 MVA in primary substations
Requirement Core: 1 Instrumentation and Metering
Core: 2 Combined Over current and Earth fault protection
Core: 3 Differential protection
Insulation Level:
- Impulse voltage 1.2/50 µs wave
75 kV
withstand level
- Power frequency one minute
voltage withstand level 28 kV
Excitation current at Vk / 2 Not more than 30 milli-amps.
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• Composite error;
• Accuracy test (for measuring core);
• Instrument security current (for measuring core);
• Current error and phase displacement (for protection core).
7.11.2. Routine tests:
• Verification of terminal marking and polarity;
• Power frequency dry withstand test on primary windings;
• Power frequency dry withstand test on secondary windings;
• Power frequency dry withstand test between sections;
• Over voltage inter-turn test;
• Composite error;
• Turn ratio;
• Accuracy test (for measuring core);
• Current error and phase displacement (for protection core);
• Knee point voltage and excitation current (for PS class);
• Secondary resistance (for PS class).
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8. POTENTIAL TRANSFORMERS
8. Class of accuracy 1
* The burden indicated is the minimum acceptable to the Employer. The Contractor shall ensure that the rated
output of the voltage transformers are adequate to meet at least 120 percent of the connected load (burden).
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8.2 GENERAL
The voltage transformers to be supplied under this specification shall be of outdoor, single phase, double wound,
oil immersed type, complying with IEC: 185 and IS: 3156 suitable for operation in hot and humid atmospheric
conditions described in clause three part one of this document. They shall have separate HV and LV windings and
shall be suitable for use as bus VTs in 33/11 kV primary substations.
Separate prices are to be quoted for the 33 kV and 11 kV voltage transformers.
8.5. CORE
High grade non-ageing cold rolled grain oriented silicone steel of low hysteresis loss and permeability shall be used
for core so as to ensure accuracy at both normal and or over voltages. The flux density shall be limited to 1.6 Tesla
at normal voltage and frequency. There shall be no saturation at any stage during operation.
The instrument security factor of the core shall be low enough so as not to cause damage to the instruments in the
event of maximum short circuit current or overvoltages.
8.6. WINDINGS
The primary and secondary windings shall be electrolytic copper of high purity and conductivity and covered with
double paper insulation. The conductor shall be of adequate cross-section so as to limit the temperature rise even
during maximum overvoltages.
The insulation of windings and connections shall be free from composition liable to soften, ooze, shrink or collapse
during service.
The current rating of the primary winding shall be one hundred and fifty percent of the normal rated burden and the
windings shall be suitable to withstand continuously the maximum system voltage.
The secondary windings of the voltage transformers shall also be suitable for continuous overvoltages
corresponding to the maximum system voltage at the primary winding. The winding supports shall be suitably
reinforced to withstand normal handling and the thermal and dynamic stresses during operation without damage.
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The voltage transformer secondary circuits will be taken out to form the star point and earthed at one point outside
the voltage transformers.
Both primary and secondary winding terminals shall be clearly and indelibly marked to show polarity in accordance
with IEC: 186. The connections required for different secondary windings in case of multiwinding voltage
transformers shall be clearly indicated in terminal blocks and the wiring diagrams.
8.7. TANK
Both expansion chamber and tank of the voltage transformers shall be made of high quality steel and shall be able
to withstand the stresses occurring during transit and all thermal and mechanical stresses resulting from maximum
short circuit current during operation.
The tank shall be painted in accordance with the clause titled Surface Treatment of this specification.
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A dust, vermin and weather proof terminal box shall be provided at the lower end of each voltage transformer for
terminating the secondary windings. The box shall have a bolted removable cover plate complete with gaskets.
The terminal box shall have cable gland plate and cable glands with shrouds suitable for entry of PVC insulated
and armoured control cables as per IEC: 227 or IS: 1554 of following numbers and sizes.
For 11 kV Voltage transformers: One 6 core 2.5 sq.mm.
The terminal box enclosure shall have protection of class IP 55 as defined in IEC: 529 or IS: 13947 and shall be
painted or galvanised in accordance with the clause titled Surface Treatment of this specification.
8.12. Terminal blocks
Terminal blocks of brass studs rated for 10 Amps continuous current, 650 Volt grade enclosed in moulded
insulating materials shall be provided with adequate electrical clearances for terminating the secondary wiring and
outgoing connections. The terminal blocks shall be suitable for termination of 2.5 sq. mm. wires. The termination
shall be made by crimping lugs or bare wires with insulating sleeves at ends. All terminals must be marked with
numbers and wire termination provided with numbered ferrules for identification.
8.15. TERMINATION
The equipment shall be supplied with HV electrical connection terminals of a size and rating appropriate for all the
duties, including overload duty specified for the equipment. The terminals shall be of the bi-metallic type, suitable
for connection of all aluminium alloy conductor (AAAC) or aluminium conductor steel reinforced (ACSR). In general
connections using palm type solderless sockets shall be preferred. The proposed method of connection shall be
stated in the offer and shall be subject to approval by the Project Manager. Where the terminals are of the clamp
type, they shall be suitable for taking a range of conductors appropriate to the rating of the equipment.
All nuts, bolts, washers and spring washers required to complete the connection shall be supplied with the
equipment.
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The tests to be conducted shall include:
Type tests:
• Lightning impulse voltage test;
• High voltage power frequency wet withstand voltage;
• Temperature rise test;
• Short circuit withstand capability test;
• Determination of limits of voltage error and phase displacement.
Routine tests:
• Verification of terminal marking and polarity;
• Power frequency withstand tests on primary winding;
• Power frequency dry withstand tests on secondary winding;
• Power frequency withstand tests between sections;
• Determination of limits of voltage errors and phase displacement;
• Partial discharge measurement.
Protective relays and metering will be provided in a control panel in Purchaser’s switch yard
The equipment shall have protection scheme with the following relays:
i) Tripple pole IDMTL type combined over current ( 2 No.s ) & Earth fault ( 1 No) relay ( Draw out type ) .
Plug setting range of the over current relays shall be 50% to 200 % and that of the earth fault relay as 10 % to 40
%.
ii) 6 element auxiliary relay for transformer fault alarm & trip for Buchholtz winding temperature & oil temperature .
iii) Master trip relay for inter tripping:
Single pole restricted earth fault ( REF ) relay to trip both 33 KV & 11 KV incoming breakers with 11 KV neutral CT
current setting range of the REF relay shall be 10 % to 40 % . The neutral CT is to be supplied with the equipment.
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10. METERS:
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WESCO
requiring to open the door. The door and any removable covers shall be gasketed all round with neoprene-bonded
gaskets. A ventilating louver shall be provided with fine wire non-ferrous metal or stainless steel screen and filter. A
230 V A.C. heater with auto temperature control shall be provided in the cabinet to prevent moisture condensation
and also a 230 Volt lamp for internal illumination with door operated switch.
The local control cabinet shall be subjected to surface treatment and painting as per clause on surface treatment of
this specification.
12.1. General
The operating mechanism of the circuit breakers shall be motor wound spring charged type. It shall be electrically
and mechanically trip free with anti pumping device (as per IEC 694 definition). All working parts in the mechanism
shall be of corrosion resistant material. Self lubricating, wear resistant bearings shall be provided in the
mechanism.
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The mechanism shall fully close the circuit breaker and sustain it in the closed position against the forces of the
rated making current and shall fully open the circuit breaker without undue contact bounce at a speed
commensurate with that shown by tests to be necessary to achieve the rated breaking capacity in accordance with
IEC: 56 or IS: 13118. The mechanism shall be capable of being locked in either the open or closed position. The
mechanism shall be capable of fully closing and opening again after the auto-reclose time interval specified as 0.3
second in clause 5, item 10.
12.3. Motor
The motor for spring charging shall be single phase 230 Volt A.C. motor. Continuous motor rating shall be at least
ten percent above the maximum load demand of the driven equipment. It shall remain within its rated capacity at all
operating points that will arise in service. It shall be protected by HRC cartridge fuses or MCB. The motor shall be
tested as per IEC: 34 / IS: 996.
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14. INTERLOCKS
The circuit breakers shall be capable of being mechanically and electrically interlocked with the associated line
isolators so that the isolator cannot be operated with the breaker in the closed position.
All doors or shutters which give access to live parts shall be interlocked in such a way that these cannot be opened
unless the circuit breaker is in the open position.
Other interlocks shall be provided as deemed necessary for safety.
19. TESTS
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19.2. Short circuit tests
The circuit breaker shall satisfactorily perform the out of phase and short circuit duties specified in IEC: 56, IEC:
17A(Sectt.)438 and IEC: 17A/CD/474 and IS: 13118 and IS: 13516.
The circuit breaker shall be capable of performing at least twenty five (25) opening operations at the rated short
circuit current before maintenance or inspection is required.
21. EARTHING
All metal parts not intended for carrying current or not alive shall be connected to duplicate earthing system and
suitable earthing terminals of electroplated brass shall be provided on each circuit breaker in conformity with IEC:
56 or IS: 13118. Suitable identification mark for the earth terminal shall be provided adjacent to the terminal.
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Earth continuity conductors shall be provided down to the ground level for earth connection to Purchaser's earthing
grid. It shall have sufficient cross sectional area to afford a low resistance path for the full fault current envisaged.
Such conductor shall also be provided for the CTs up to the ground level.
The size of the earth continuity conductor shall be large enough to reduce the potential rise of the metal frame of
the breaker in the event of fault to minimum but in any case not more than 10 V. The size of the conductor shall
also be adequate to restrict the temperature rise without causing any damage to the earth connection in the case of
fault. No riveted joints in the earth conducting path shall be permissible and only bolted joints of adequate size shall
be provided with nuts, bolts and plain and spring washers. The surfaces to be jointed shall be perfectly flat without
any unevenness to ensure that there is no contact resistance.
An earth busbar of copper strip shall be provided inside the local control cabinet to which all earthing connections
must be made. The earth busbar shall be terminated into two electroplated brass earthing terminals of adequate
size with nuts, bolts and washers for connecting to earth continuity conductor mentioned above.
PART 3: GENERAL PARTICULARS AND GUARANTEES
25.1. General
To ensure that the supply and services under the scope of this Contract, whether manufactured or performed within the
Supplier’s works or at his Sub-supplier’s premises or at any other place of work are in accordance with the
Specification, with the regulations and with relevant authorised international or Indian standards, the Supplier shall
adopt suitable Quality Assurance Programmes and Procedures to ensure that all activities are being controlled as
necessary.
The quality assurance arrangements shall conform to the relevant requirements of ISO 9001 or ISO 9002 as
appropriate.
The systems and procedures which the Supplier will use to ensure that the Plant complies with the Contract
requirements shall be defined in the Supplier’s Quality Plan for the Works.
The Supplier shall operate systems which implement the following:
Hold point “A stage in the material procurement or workmanship process beyond which work shall not proceed
without the documented approval of designated individuals or organisations.”
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The Purchaser’s written approval is required to authorise work to progress beyond the Hold Points indicated in
approved Quality Plans.
Notification point “A stage in material procurement or workmanship process for which advance notice of the
activity is required to facilitate witness.”
If the Purchaser does not attend after receiving documented notification in accordance with the agreed procedures and
with the correct period of notice, then work may proceed.
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25.5. Sub-suppliers
The Supplier shall ensure that the Quality Assurance requirements of this Specification are followed by any Sub-
suppliers appointed by him under the Contract.
The Supplier shall assess the sub-supplier’s Quality Assurance arrangements prior to his appointment to ensure
compliance with the appropriate ISO 9000 standard and the Specification.
Auditing of the Sub-supplier’s Quality Assurance arrangements shall be carried out by the Supplier and recorded in
such a manner that demonstrates to the Purchaser the extent of the audits and their effectiveness.
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components. All materials used in the Contract shall withstand and shall be certified to have satisfactorily passed such
tests.
No inspection or lack of inspection or passing by the Purchaser’s representative of equipment or materials whether
supplied by the Supplier or Sub-supplier, shall relieve the Supplier from his liability to complete the Contract works
in accordance with the Contract or exonerate him from any of his guarantees.
25.7. Guarantee
The Supplier shall guarantee the following :
• Quality and strength of materials used;
• Satisfactory operation during the guarantee period of one year from the date of commissioning, or 18
months from the date of acceptance of the equipment by the Purchaser following delivery, whichever is the
earlier;
• Performance figures as supplied by the tenderer in the Technical Data Schedule;
• The offered surface treatment shall protect the treated metal from corrosion for a period of not less
than five years from the date of delivery.
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• One spring charging motor;
• One set of spring charging limit switches;
• One set of gaskets complete for one circuit breaker.
The prices of mandatory spares will be taken into account in the evaluation of tenders.
The Bidder shall provide a list of recommended spare parts together with their individual prices. This list shall
identify all essential spares and consumable items for any recommended maintenance for a period of five years
after commissioning.
The Purchaser may order all or any of the spare parts listed at the time of contract award and the spare parts so
ordered shall be supplied as part of the definite works. The Purchaser may order additional spares at any time
during the contract period at the rates stated in the contract document. A spare parts catalogue with price list shall
be provided and this shall form part of the drawings and literature to be supplied.
The Bidder shall give an assurance that spare parts and consumable items will continue to be available through the life
of the equipment, which shall be 25 years minimum. However, the Supplier shall give a minimum of 12 months notice
in the event that the Supplier or any Sub-suppliers plan to discontinue manufacture of any component used in this
equipment.
Any spare apparatus, parts or tools shall be subject to the same specification, tests and conditions as similar
material supplied under the definite work section of the Contract. They shall be strictly interchangeable and suitable
for use in place of the corresponding parts supplied with the plant and must be suitably marked and numbered for
identification.
Spare parts shall be delivered suitably packed and treated for long periods in storage. Each pack shall be clearly
and indelibly marked with its contents, including a designation number corresponding to the spare parts list in the
operation and maintenance instructions.
A complete set of all the special tools, devices, slings and shackles required for the adjustment and maintenance
of the equipment shall be supplied in the quantity listed in the schedule. Each set of tools shall be mounted in a
lockable cabinet. This shall also be provided under this contract. Eye bolts which have to be removed after use
shall be accommodated in the cabinet.
28.1. Packing
The equipment and the supporting structures are to be transported adequately sealed against water ingress. All
accessories and spares shall be packed and securely clamped against movement in robust, wooden, non
returnable packing cases to ensure safe transit in rough terrain, cross country road conditions and in heavy rains from
the manufacturer's works to the specified destinations.
Equipment or material liable to deterioration by sea water, moisture, or ingress of foreign matter shall be totally sealed
in strong polythene bags and those liable to deterioration due to condensation shall be protected by packs of silica gel
or other approved desiccant.
All accessories shall be carefully packed so that they are fully protected during transport and handling operations and in
storage. Internal surfaces of loose accessories shall be sealed by means of gaskets and blanking off plates. All parts
liable to rust shall receive an anti-rusting coat and shall be suitably protected. It shall be the responsibility of the
Supplier to make good any damage caused through insufficient packing.
Each packing case shall be indelibly marked, on two adjacent sides and on the top, with the following:
• individual serial number;
• purchaser's name;
• contract number;
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• destination;
• a colour coded marking to indicate destination;
• supplier's name;
• name and address of supplier's agent in Orissa;
• description and numbers of contents;
• manufacturer’s name;
• country of origin;
• case measurements;
• gross and net weights in kilograms; and
• all necessary slinging and stacking instructions.
Each crate or container shall be marked clearly on the outside of the case to show TOP and BOTTOM positions
with appropriate signs to indicate where the mass is bearing and the correct positions for slings. All component
parts which are separately transported shall have permanent identification marks to facilitate correct matching and
assembly at site. Welded parts shall be identified and marked before welding.
Six copies of each packing list shall be sent to the Purchaser prior to dispatching the equipment.
28.2. Shipping
The Supplier shall be responsible for the shipping of all plant and equipment supplied from abroad to the ports of entry
and for the transport of all goods to the various specified destinations including customs clearance, off loading,
warehousing and insurance.
The Supplier shall inform himself fully as to all relevant transport facilities and requirements and loading gauges
and ensure that the equipment as packed for transport shall conform to these limitations. The Supplier shall also be
responsible for verifying the access facilities specified.
The Supplier shall be responsible for the transportation of all loads associated with the Contract works and shall
take all reasonable steps to prevent any highways or bridges from being damaged by his traffic and shall select
routes, choose and use vehicles and restrict and distribute loads so that the risk of damage shall be avoided. The
Supplier shall immediately report to the Purchaser any claims made against the Supplier arising out of alleged
damage to a highway or bridge.
All transport accessories, such as riding lugs, jacking pads or blanking off plates shall become the property of the
Purchaser.
All items of equipment shall be securely clamped against movement to ensure safe transit from the manufacturer's
facilities to the specified destinations.
The Supplier shall advise the storage requirements for any plant and equipment that may be delivered to the
Purchaser's stores. The Supplier shall be required to accept responsibility for the advice given in so far as these
arrangements may have a bearing on the behaviour of the equipment in subsequent service.
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29. SUBMITTALS
At the final hold point for Purchaser’s approval prior to delivery of the equipment, the following shall be submitted:
• inspection and test reports carried out in the manufacturer's works;
• operation and maintenance instructions as well as trouble shooting charts.
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29.2.3. Operation and maintenance instructions
A copy of the detailed installation and commissioning instructions and of the operation and maintenance instructions
and trouble shooting charts shall be supplied with each circuit breaker.
29.3. Drawings
Within 30 days of contract commencement the Supplier shall submit, for approval by the Purchaser, a schedule of
the drawings to be produced detailing which are to be submitted for “Approval” and which are to be submitted “For
Information Only”. The schedule shall also provide a programme of drawing submission, for approval by the
Purchaser, that ensures that all drawings and calculations are submitted within the period specified above.
All detail drawings submitted for approval shall be to scale not less than 1:20. All important dimensions shall be
given and the material of which each part is to be constructed shall be indicated on the drawings. All documents
and drawings shall be submitted in accordance with the provisions of this specification and shall become the
property of the Purchaser.
All drawings and calculations, submitted to the Purchaser, shall be on international standard size paper, A0, A1,
A2, A3 or A4. All such drawings and calculations shall be provided with a contract title block, which shall include
the name of the Purchaser and Consultants and shall be assigned a unique project drawing number; the contract
title block and project numbering system shall be agreed with the Purchaser.
Lettering sizes and thickness of lettering and lines shall be selected so that if reduced by two stages to one quarter
of their size, the alphanumeric characters and lines are still perfectly legible so as to enable them to be
microfilmed .
For presentation of design drawings and circuit documents, IEC Publication 617 or equivalent standards for
graphical symbols are to be followed.
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31. SURFACE TREATMENT
A full description of the corrosion prevention system proposed by the Bidder shall be given in the schedule and this
is subject to acceptance by the Purchaser. This description shall include details of surface preparation, rust
inhibition, paint thickness, treatment of fasteners and painting of surfaces in contact with oil.
All machining, drilling, welding, engraving, scribing, or other manufacturing activities which would damage the final
surface treatment shall be completed before the specified surface treatment is carried out. Any subsequent
damage occurring to the surface treatment up to the final delivery, off-loading and acceptance shall be made good
by the Supplier.
31.1. Painting
All paints shall be applied on clean, dry surfaces under suitable atmospheric and other conditions in accordance
with the paint manufacturer’s instructions. All paints used shall be compatible with each other and capable of being
used as a system. The system shall be capable of performance for five years in the environment specified without
any need for maintenance.
No consecutive coats of paint shall be of the same shade.
The minimum standards acceptable are:
• Cleaning by shot blasting to Grade Sa 2.5 of ISO 8501-1.
• All sheet steel shall be degreased, pickled and phosphated in accordance with IS: 6005-“Code of
practice for phosphating of iron and steel.”
• All rough surfaces of coatings shall be filled with an approved two pack filler and rubbed down to a
smooth finish.
• Interior surfaces of mechanism chambers and cabinets after preparation, cleaning and priming shall be painted
with one coat of zinc chromate primer, one coat of phenolic based undercoating, followed by one coat of
phenolic based finishing paint to white colour followed by a final coat of anti-condensation white paint of a type
and make to the approval of the Purchaser. A minimum overall paint film thickness of 150 microns shall be
maintained throughout. The first coat of primer shall be applied on the same day, preferably within two hours of
shot blasting.
• Exterior steel and metal surfaces, after preparation and priming shall be painted with one coat of zinc chromate
primer, one coat of phenolic based under coating and two coats of micaceous iron oxide paint, then painted
with a final coat of phenolic based hard glass finishing paint of the Light Grey shade No 631 of IS: 5, to provide
an overall minimum paint thickness of 200 microns.
31.2. Galvanising
All galvanising shall be carried out by the hot dip process, in accordance with Specification ISO: 1460 or IS: 2629.
However, high tensile steel nuts, bolts and spring washers shall be electro galvanised to service condition four. The
zinc coating shall be smooth, continuous and uniform. It shall be free from acid spots and shall not scale, blister or
be removable by handling or packing. There shall be no impurities in the zinc or additives to the galvanic bath
which could have a detrimental effect on the durability of the zinc coating.
Before pickling, all welding, drilling, cutting, grinding and other finishing operations must be completed and all
grease, paint, varnish, oil, welding slag and foreign bodies completely removed. All protuberances which would
affect the life of galvanising shall also be removed.
The weight of zinc deposited shall be in accordance with BS 729 and shall not be less than 0.61kg/m2
with a minimum thickness of 86 microns for items of thickness more than 5 mm, 0.46 kg/m2 (64 microns) for items
of thickness between 2 mm and 5 mm and 0.33 kg/ m2 (47 microns) for items less than 2 mm thick.
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Parts shall not be galvanised if their shapes are such that the pickling solution cannot be removed with certainty or
if galvanising would be unsatisfactory or if their mechanical strength would be reduced. Surfaces in contact with oil
shall not be galvanised unless they are subsequently coated with an oil resistant varnish or paint.
In the event of damage to the galvanising the method used for repair shall be subject to the approval of the
Purchaser or his representative.
The threads of all galvanised bolts and screwed rods shall be cleared of spelter by spinning or brushing. A die shall
not be used for cleaning the threads unless specifically approved by the Purchaser. All nuts shall be galvanised.
The threads of nuts shall be cleaned with a tap and the threads oiled.
Partial immersion of the work shall not be permitted and the galvanising tank must therefore be sufficiently large to
permit galvanising to be carried out by one immersion.
After galvanising no drilling or welding shall be performed on the galvanised parts of the equipment excepting that
nuts may be threaded after galvanising.
To avoid the formation of white rust, galvanised material shall be stacked during transport and stored in such a
manner as to permit adequate ventilation. Sodium dichromate treatment shall be provided to avoid formation of
white rust after hot dip galvanisation.
The galvanisation shall be subjected to tests as per IS: 2633 and BS: 729.
32. FASTENERS
All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply with the appropriate Indian
Standards for metric threads, or the technical equivalent.
Bolts or studs shall not be less than 6 mm in diameter except when used for small wiring terminals.
All nuts and pins shall be adequately locked. Wherever possible bolts shall be fitted in such a manner that in the
event of failure of locking resulting in the nuts working loose and falling off, the bolt will remain in position.
All ferrous bolts, nuts, and washers placed in outdoor positions shall be treated to prevent corrosion, by hot dip
galvanising, except high tensile steel bolts and spring washers which shall be electro-galvanised to service
condition four. Appropriate precautions shall be taken to prevent electrolytic action between dissimilar metals.
Where bolts are used on external horizontal surfaces and where water can collect, methods of preventing the
ingress of moisture to the threads shall be provided.
Each bolt or stud shall project at least one thread but not more than three threads through the nut, except when
otherwise approved for terminal board studs or relay stems. If bolts or nuts are placed so that they are inaccessible
by means of ordinary spanners, special spanners shall be provided.
The length of the screwed portion of the bolts shall be such that no screw thread may form part of a shear plane
between members.
Taper washers shall be provided where necessary.
Protective washers of suitable material shall be provided front and back on the securing screws.
34. PADLOCKS
The Supplier shall provide padlockable handles and non-ferrous padlocks with duplicate keys for the local control
cabinet door to prevent all unauthorised access and operation.
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35. LABELS
All apparatus shall be clearly labelled indicating, where necessary, its purpose and service positions.
The material of all labels and plates, their dimensions, legend and the method of printing shall be subject to
approval of the Purchaser. The surfaces of all labels and plates shall have a mat or satin finish to avoid dazzle from
reflected light.
Colours shall be permanent and free from fading. Labels mounted on black surfaces shall have white lettering.
All labels and plates for outdoor use shall be of non corroding material. Where the use of enamelled iron plates is
approved, the whole surface including the back and edges, shall be properly covered and made resistant to
corrosion.
They shall be engraved in English.
No scratching, corrections or changes will be allowed on name plates.
All equipment mounted on front and rear sides as well as equipment mounted inside the panels shall be provided
with individual name plates with equipment designation engraved.
Unless otherwise specified, name plates shall be provided of white background with black engraved lettering
carrying all the applicable information specified in the standards and other details as required by the Purchaser.
The name plate inscription and the size and lettering shall be submitted to the Purchaser for approval.
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PART 4: SCHEDULES
- Name of manufacturer
- Manufacturer’s type designation
- Governing standard
- No. of poles of circuit breaker no
- No. of breaks per phase no
- Total length of break per phase mm
- Type SF6 or vacuum SF6/vacuum
2. NOMINAL VOLTAGES
- Rated voltage kV
- Maximum (continuous) service rated voltage kV
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
- Total break times
. At 10% rupturing capacity milli-sec
. At rated rupturing capacity milli-sec
- Amplitude factor
- Phase factor kV
- Natural frequency
- Rate of rise of recovery voltage Hz
kV/µS
9. OPERATING PERFORMANCE
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
- Rated single capacitor bank breaking current amps.
- Rated back-to-back capacitor bank breaking current amps.
- Rated capacitor bank in-rush making current amps.
- Rated small inductive breaking current amps.
- First pole-to-clear-factor
- Rated operating sequence.
- Rated out of phase breaking current kA
- Re-ignition free yes/no
- Re-strike free yes/no
- Between phases mm
- Live parts to earth mm
- Live parts to ground level mm
12. WEIGHTS AND DIMENSIONS
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
15. CONTACTS
Opening type
Closing type
Force applied by charged spring for closing kg
Time taken by motor for charging the spring from fully
discharged to fully charged position sec
Full sequence of operation
Whether limit switches are provided with spring yes/no
Whether spring limit switches start and stop the motor yes/no
Type and material of spring employed
Whether trip free yes/no
Whether anti pumping device provided yes/no
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
. Minimum Volts
- Frequency limits for proper operation
. Maximum Hz
. Minimum Hz
- Normal control circuit voltage Volts
- DC Voltage limits for proper operation
. Maximum Volts
. Minimum Volts
- Power required for trip coil Watts
- Power required for closing coil Watts
− Material
− Degree of protection
− Vermin proof provisions yes/no
− Weather proof provision yes/no
− Dust proof provision yes/no
− Ventilation provision yes/no
mm
− Thickness of sheet materials used
mm
− Overall dimensions
kg
− Total weight
− Mounting arrangement
− Material
− Bi-metallic or not yes/no
− Weight kg
− Dimensions mm
− Size and type of conductor it can accommodate sq.mm.
− Terminal pads silver plated or not yes/no
microns
− Thickness of silver plating
20. CORROSION PREVENTION SYSTEM FOR CIRCUIT
BREAKER AND CONTROL CABINET
− Surface preparation
− Rust inhibition
− Zinc thickness / Paint thickness microns
− Treatment of fasteners
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
− Surface preparation
− Rust inhibition
− Zinc thickness microns
− Treatment of fasteners
Core1. VA burden VA
Accuracy class
Saturation factor
Instrument security factor
Accuracy limit factor
Core 2. VA burden VA
Accuracy class
Saturation factor
Accuracy limit factor
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
Creepage distance mm
Protected creepage distance mm
Weight of CT complete with oil kg
− Surface preparation
− Rust inhibition
− Paint thickness micron
− Treatment of fasteners
− Oil resistance varnish
Core1. VA burden VA
Accuracy class
Saturation factor
Instrument security factor
Accuracy limit factor
Core 2. VA burden VA
Accuracy class
Saturation factor
Accuracy limit factor
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
− Make
− Type of Transformer
− Rated normal voltage
− Rated maximum voltage kV
− Rated primary voltage kV
− Rated secondary voltage kV
− VA burden volts
− Accuracy class VA
− Ratio error
− Phase displacement positive or negative
− Saturation factor min
− Instrument security factor
− Short time current rating
• rms value
kA
• period
Sec
• peak value
kA
− Impulse voltage withstand level
kV
− One minute power frequency voltage withstand level
of primary winding kV
− Specification of oil
− Weight of oil kg
− Weight of core and winding kg
− Total weight kg
− Overall dimensions mm
− Rated voltage factor
• continuous
• for 30 seconds
− Temperature rise above the ambient of 50°C
− Correction factor pC
− Partial discharge level
2. TANK mm
− Composition of metal
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
− Thickness
CORE Tesla
3. mm
− Material composition
− Flux density at normal voltage and frequency
− Lamination thickness
percent
WINDINGS
4.
− Purity of copper used
kV
− Type of insulation
kV
− Power frequency withstand level
• secondary windings to earth
• between sections
SECONDARY TERMINAL BOX yes/no
5. yes/no
- Degree of protection yes/no
- Vermin proof provisions mm
- Weather proof provision mm
- Dust proof provision
- Thickness of metal used
- Overall dimensions
- Mounting arrangement
HV TERMINAL yes/no
6. mm
- Material sq.mm.
- Bi-metallic or not
- Dimensions
- Size and type of conductor it can accommodate
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
RELAYS
1. Type & make of relay
2. current coil rating
3. Tap range
4. VA. Burden- Highest tap & Lowest tap
5. Power consumption- Highest tap &
lowest tap microns
6. Time of operation at maximum time dial
setting at
i) 5 times tap setting current
ii) 10 times tap setting
current.
7 . Type of characteristics.
8 . whether draw out type or not .
9. Trip contact ratings .
Amps.
10. Wheather seal- In contacts provided or
not .
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ITEM DESCRIPTION UNITS BIDDER’S
NO OFFER
POWEWR PACKS
1 Rated AC voltage .( Input 230V AC or 110
V , Out put 24 V DC , storage capacity 3 trippings even if input
failed )
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Where there are no deviations from specifications, the bidder shall so indicate by stating “No deviations” in this
schedule.
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38. TEST CERTIFICATES SCHEDULE
On this schedule a list of the test certificates included with the bid shall be provided. This list should include type test
certificates and sample routine test reports. Each certificate listed shall be referred to the relevant specification clause
and item of equipment to which the test applies.
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