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CQS-EPR-TS-GEN-RPT-001
TABLE OF CONTENTS
List of Abbreviations…………………………………..……………………………...............4
List of Tables…………………………………………………………………………...............5
List of Appendices……………………………………………………………………………..6
1.0 INTRODUCTION ............................................................................................................. 7
1.1 Objectives ....................................................................................................................... 7
1.2 Scope .............................................................................................................................. 7
1.3 Codes and Standards ...................................................................................................... 8
2.0 FIRE ELEMENTS ............................................................................................................ 9
3.0 FIRE WATER SYSTEM DESCRIPTION ......................................................................... 10
4.0 BASIS OF DESIGN ....................................................................................................... 11
4.1 Assumptions .................................................................................................................. 11
4.2 Application Rate ............................................................................................................ 11
4.3 Contingency Factor ....................................................................................................... 11
4.4 Number of Water Spray Nozzles ................................................................................... 11
4.5 Number of Foam Pourers .............................................................................................. 11
4.6 Fire Fighting Area .......................................................................................................... 12
4.6.1 Zone 1 (Storage Tanks) ................................................................................................. 12
4.6.2 Zone 2 (Loading Operations and Pump House)............................................................. 12
4.6.3 Zone 3 (Administration Building) .................................................................................... 12
4.6.4 Zone 4 (Control/UPS/Telecommunication/Electrical Rooms) ......................................... 12
4.6.5 Zone 5 (Switch Gear Room and Generator House) ....................................................... 12
4.7 Worst-Case Scenario Description .................................................................................. 12
4.8 Fire Water Demand ....................................................................................................... 12
4.9 Foam Demand............................................................................................................... 12
4.10 Fire Water Pump Capacity............................................................................................. 13
4.11 Jockey Pump Capacity .................................................................................................. 13
4.12 Fire Water Tank Capacity .............................................................................................. 13
5.0 SIZING .......................................................................................................................... 14
5.1 Fire Water Lines ............................................................................................................ 14
5.2 Pumps ........................................................................................................................... 14
5.2.1 Design Criteria............................................................................................................... 14
5.3 Fire Water Tank Level Settings...................................................................................... 15
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
List of Abbreviations
Abbreviations Meaning
m Metre
m3 Cubic Metre
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
List of Tables
Table 1 - Pump Summary
Table 2 - PSV Sizing Calculation Results
Table 3 - PSV Inlet Line Sizing Calculation Results
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
List of Appendices
Appendix 1 - Foam/Cooling Water Demand
Appendix 2 - Foam Pourer Determination
Appendix 3 - Maximum Fire Water/Foam Concentrate Demand
Appendix 4 - Fire Water Spray Nozzle Determination
Appendix 5 - Pump Sizing
Appendix 6 - Fire Water Line Sizing
Appendix 7 - Fire Water Tank Level Setting
Appendix 8 - Vent
Appendix 9 - PSV Sizing and Inlet Line Sizing
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
1.0 INTRODUCTION
The Fire Water Report details the background information on the design and sizing
criteria applied to the engineering design of the Eko Petrochem and Refining
Company Limited (COMPANY).
1.1 Objectives
The purpose of this document is to:
1.2 Scope
The scope of this document involves the following:
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection.
NFPA 20 Standard for the Installation of Stationary Pumps for Fire Protection.
API 2030 Application of Fixed Water Spray Systems for Fire Protection in the
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Fuel
A source of ignition and
A source of oxygen (from air).
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Fire Water Report Rev 3.0
Fire water is sourced from a bore-hole through a submersible bore-hole pump. This
flows through an aeration/sedimentation tank before it is fed to the firewater tank via
the utility pump. In the event of total utility pump failure, the firewater shall be routed
directly to the firewater tank through a 3” bypass line. The firewater tank discharge
line is connected to a common header which has 5 distribution lines connected to 2
fire water pumps and 1 jockey pump (operating pumps). Provision was made for a
spare fire water pump and jockey pump. This applies for each tank area. The fire
water pumps feed the foam proportioning unit and fire water distribution header
which in turn feeds the fire water ring main and respective equipment. The hydrant
and fixed water spray systems have sources from the ring main. The foam pourers
on the product storage tanks and slop tanks and the fixed foam monitors are all
sourced from the foam proportioning unit.
Fire water pumps are sized based on the maximum fire water demand for the worst
case fire scenario in the PMS storage facility. The operating philosophy of the
firewater pumps is 3 x 50% and that of the jockey pump is 2 x 100% per tank area.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
4.1 Assumptions
Multiple fire scenarios within a bundwall have been excluded ( i.e., no “double-
jeopardy”)
The system is designed to fight fire for one (1) hour 9mins.
1 fixed monitor and 1 hydrant hose line will be active during fire fighting.
On the basis of these considerations, the water demand was calculated for the single
realistic worst-case fire for each bundwall. There shall be 4 bundwalls.
Cooling water for tank on fire and adjacent tanks: 4.1 l/min/m2 and 4.1
l/min/m2 respectively.
Foam solution for tank on fire: 4.1 l/min/m 2.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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5.0 SIZING
The following criteria were used to carry out adequate sizing of the fire water lines,
pumps, PSV sizing, PSV inlet line sizing and tank level settings.
Fire water lines were sized using Hazen William’s equation and flow velocity criteria
in accordance with API RP 14E.
5.2 Pumps
The pump consists of the fire water pumps, jockey pumps, utility pump and
submersible bore-hole pump.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Flowrate Differential
Tag No. Service Qty. Type Driver
(m³/h) Head (m)
1 Electric
Motor and 1
Fire Water Centrifugal Diesel Engine
PBE-0504-06 3 768 103
Pump Horizontal Working/ 1
Spare Diesel
Engine
1 Electric
Motor and 1
Fire Water Centrifugal Diesel Engine
PBE-0507-09 3 768 96
Pump Horizontal Working/ 1
Spare Diesel
Engine
Electric Motor
Centrifugal
PBE-0701A/B Jockey Pump 2 15 94 (1 Working, 1
Horizontal
Spare)
Electric Motor
Centrifugal
PBE-0702A/B Jockey Pump 2 15 95 (1 Working, 1
Horizontal
Spare)
Electric Motor
Centrifugal
PBE-0703A/B Jockey Pump 2 15 94 (1 Working, 1
Horizontal
Spare)
Submersible
Submersible
PBE-0901A/B Bore-hole 2 20 19 Electric Motor
Horizontal
Pump
Utility Water Centrifugal
PBE-0902A/B 2 20 22 Electric Motor
Pump Horizontal
Fire water pumps, drivers and controllers shall be installed in a safe area (non
hazardous area).
Fire water ring main shall normally be pressurized by jockey pumps. As per NFPA
20, jockey pumps shall have discharge pressure sufficient to maintain the desired fire
ring main pressure.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
5.4 Vents
Free vents shall be installed on the fire water tank. Free vent sizing was carried out
using GROTH calculation software. A vent size of 10” was obtained, See Appendix 8
for detailed spreadsheet.
The above causes of system overpressure generally translate into the PSV blocked
outlet relieving scenario. Liquid relief PSV sizing calculation was performed based on
API RP 520 Part 1, section 3.8 (Sizing, Selection, and Installation of Pressure-
Relieving Devices in Refineries Part I - Sizing and Selection). An in-house excel
spreadsheet was used for the calculation and the orifice selection was done based
on API 526.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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The rated flow for the PSV was used in sizing the inlet line.
The PSV inlet line pressure drop should not exceed 3% of the PSV set
pressure
The inlet lines were sized for liquid phase
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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6.0 REFERENCES
1. General Facility Layout.
2. Piping and Instrumentation Diagrams.
3. Utility and Instrumentation Diagrams.
4. API RP 520 Part I &II - Sizing, Selection and Installation of Pressure-Relieving
Devices in Refineries.
5. API 526 - Flanged Steel Pressure Relief Valves.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
S/N TANK TANK DIA. AREA OF TANK APPLICATION RATE (Ref. 1) FLOW RATE
(m) (m 2 ) Lit/min/m 2 Lit/min
REFERENCES:
1). NFPA 11, Table B-1, Appendix C, 1998 Edition.
TOTAL 16030
REFERENCE:
1). Application rates: API 2030
ASSUMPTIONS:
1). No double jeopardy.
2). Tank ABJ-0103 is tank on fire.
3). Tank ABJ-0101/4/5 are adjacent tanks.
4). Half of adjacent tank surface is exposed.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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POURER POURER
FOAM WATER NO. OF FLOWRATE PER INLET OULET
S/N TANK TANK DIA. FLOWRATE POURER 4 POURER FLANGE 1,3 FLANGE 2,3
(m) Lit/min Lit/min in in
1 ABJ-0103 38 4650 3 1550 3 6
Notes
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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(a) Water Demand For Cooling Adjacent Tanks and Foam Solution For Internal Tank Firefighting
(m3/hr)
Notes:
1). Design time for water supply = 1 hour (Minimum). (Ref: NFPA 16; 1999, 3-2.3)
3) Foam-water solution contains 3% foam and 97% water. (Ref: NFPA 11, 1998; 2-3.2.5).
4) Foam discharge duration for gantry (deluge system) = 10 minutes. (Ref: NFPA 16; 1999, 4-3.3)
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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SHELL INTER ROOF INTER NO. OF NO. OF TOTAL NO. TOTAL NO. OF
SHELL NOZZLE ROOF NOZZLE NOZZLES ON NOZZLES OF NOZZLES NOZZLES ON
1
S/N TANK TANK DIA. CIRCUM. SPACING CIRCUM. SPACING 1 SHELL ON ROOF PER TANK ALL TANKS
(m) (m) (m) (m)
1 ABJ 0101 38 119 3 20 3 40 7 46 929
2 ABJ 0301 10 31 2.7 5 1.6 12 3 15 75
Notes
1. Inter-nozzle spacing selected according to Section 4-1.4, Pg 15-15, NFPA 15, 1996
2. Inter-nozzle spacing for both shell and roof of the slop tanks shall be 2.7 and 1.6metres respectively.
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 26 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 27 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 28 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 29 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Da te : 27-06-16
Issued By: C.M.O
Clie nt: Eko Pe trochem a nd Re fining Company Limite d Checke d By: A.E.O
Proje ct: Bulk Stora ge Facility Approve d By: A.F.O
Page 30 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Da te : 27-06-16
Issue d By: C.M.O
Clie nt: Eko Pe troche m a nd Re fining Compa ny Limite d Che cke d By: A.E.O
Proje ct: Bulk Stora ge Fa cility Approve d By: A.F.O
Page 31 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Da te : 27-06-16
Issue d By: C.M.O
Clie nt: Eko Pe troche m a nd Re fining Compa ny Limite d Che cke d By: A.E.O
Proje ct: Bulk Stora ge Fa cility Approve d By: A.F.O
Page 32 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 33 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 34 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 35 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 36 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Page 37 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
Appendix 8 – Vent
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
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Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Page 40 of 41
Tomaro Bulk Storage & Oil Terminal CQS-EPR-TS-GEN-RPT-001
Fire Water Report Rev 3.0
Date: 27-06-16
Issued By: C.M.O
Client: Eko Petrochem and Refining Company Limited Checked By: A.E.O
Project: Bulk Storage Facility Approved By: A.F.O
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