8 7 6 5 4 3 2 1

Sheet. 1 of 1
SEPL-J1008-01-001 IBR FIG : 28 (ix) (a) OD 50.8
DRG NR. 1635 240 20 Nrs AT 90 P = 1710
70°-80° 4.5
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. IF IN DOUBT ASK. DO NOT SCALE.

H 2100 3 H
5

t
1050 1050

448.5

°
TYPE.II TYPE.I

OD
1to2.5

° ±1
525

30
C C 2.5to4

- 40
100 3399 76.5

35°
150
DETAIL-A 1to2

TYP. DETAIL OF BUTT WELDING OF

HTA
25

1°
TUBE TO TUBE 6

45°±
SCALE 1:1

6
1to2
ENGINEERING NOTES

8
2 7 8
TYP 1. ADDITIONAL JOINT IN COIL IS PERMITTED, HOWEVER
G G
D D JOINT SHOULD CLEAR THE BEND PORTION OF THE COIL. Ø70
6
2. THE THINNING OF TUBE SHALL NOT BE GRATER THAN
DETAIL : B
20% OF THE NOMINAL THICKNESS, i.e., THE THICKNESS
OF THE TUBE AFTER BENDING SHALL NEVER BE LESS THAN SCALE 2:1
3.6mm.
HTA - HYDRO TEST ALLOWANCE,
HTA SHALL BE CUTOFF AFTER HYDROTEST

DESIGN DATA
17 Nrs. AT 153 P = 2601

17 S x 153P = 2601
DESCRIPTION UNITS
DESIGN CODE - IBR 1950 WITH LATEST AMENDMENTS UP TO 2017
3780 DESIGN PRESSURE(MAWP) kg/cm2 .g 76
TYP kg/cm2 .g
TEST PRESSURE (HYDRO) 114
F DESIGN METAL TEMPERATURE °C 228 (217+11) F
P.W.H.T (STRESS RELIEVING) - NIL
JOINT FACTOR - 1
INSPECTION - CIB, TELANGANA
CORROSION ALLOWANCE mm As Per IBR FOR CS
TYP EMPTY WEIGHT Kg 8191

R76.5
TYP
863

3880
TYP
E TYPE.I TYPE.II E

4 1

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

TYPE.II

130
TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I

TYPE.I
4033 249
4282 300 TOTAL WEIGHT ( Kg) 8190.43
4582
SECTION : CC 8 CLAMP PLATE 40W x 5 THK x 3337 Lg. IS 2062 Gr. A / B 40 209.56 --
C C
80 ELEVATION END VIEW TYP. COIL CLAMP DETAIL
7 CLAMP PLATE 50W x 5 THK x 3337 Lg. IS 2062 Gr. A / B 40 261.95 --
83.83 TYP
TYP DESIGN CALCULATION IS 2062 GR.
5 6 TEST COVER Ø70 x 8 THK 40 9.67 --
R26

E250 BR
7
TYP

3 SIZE OF TUBE : OD 50.8 x 4.5 WT

R5 5 BEND TUBE OD 50.8 x 4.5 THK - 3967 + 50 HTA Lg. SA 210 GR A1 10 204.70 IBR
D THICKNESS OF TUBE (T) : 4.5 mm D
30 150 TYP 17 S x 153 P = 2601 100 30
MATERIAL : SA 210 Gr.A1
DETAIL OF CLAMP 4 BEND TUBE OD 50.8 x 4.5 THK - 4545 + 50 HTA Lg. SA 210 GR A1 10 234.52 IBR
40
50

ALLOWABLE STRESS AT DESIGN TEMPERATURE (f) : 1202 kg/cm 2

28 7 8
AS PER ASME SEC. II, PART.D , TABLE.1A 3 BEND TUBE OD 50.8 x 4.5 THK - 4207 + 50 HTA Lg. SA 210 GR A1 10 217.08 IBR
PD
MIN REQ. THK OF THE TUBE AS PER REG. 338(a) (EQ. Nr. 87) (t) : +c+c1 - Eqn. - 87
=

2f + P
50
18

5 3 2 BEND TUBE OD 50.8 x 4.5 THK - 8240 + 50 HTA Lg. SA 210 GR A1 160 6802.95 IBR
P1 = DESIGN PRESSURE : 76 kg/cm2 (g)
=

D = OUTSIDE DIAMETER : 50.8 mm

SECTION : DD c = ADDITIVE THICKNESS : 0.75 mm 1 BEND TUBE OD 50.8 x 4.5 THK - 4845 + 50 HTA Lg. SA 210 GR A1 10 250.00 IBR
Ø18 10 30
DEVELOPED LENGTH : 3337 SCALE 1:3 c1 = THINNING ALLOWANCE DUE TO BENDING AS PER 338(b) : 100 100
= = 12.46 % = 20% CONSIDERED PART WEIGHT INSPECTION/
QTY : 40 Nrs. 4R 4x76.5 DESCRIPTION SIZE MATL.SPEC. QTY. REMARKS
SCALE 1:3
28 8 D
+2
50.8
+2 Nr. (Kgs) CERTIFICATE
B
THINNING ALLOWANCE DUE TO BENDING AT 20% OF NOM. THK. : = 0.90 mm
BILL OF MATERIAL
= =

= =

40
18

76 x 50.8
3 REQ. WALL THICKNESS (t) : + 0.75 + 0.90 = 3.21 mm
448.5

C 2 x 1202 +76 C
Ø18 10 30
DEVELOPED LENGTH : 3337 B
MIN. THICKNESS TO BE PROVIDED AS PER REQ. 338 (b) : 3.25 mm
PROVIDED THICKNESS (T) : 4.5 mm
QTY : 40 Nrs.
SCALE 1:3 : 4.5 mm > 3.25 mm HENCE SATISFACTORY.
R76.5 5 2f (T-c1-c ) 2 x 1202 (4.5-0.75-0.90)
MAXIMUM ALLOWANCE WORKING PRESSURE : =
448.5

D-(T-c1-c ) 50.8-(4.5-0.75-0.90)
90 20

TYP
3638.5
1
°

: 142.886 kg/cm > 18 kg/cm 2

2
HENCE OKAY.
DEVELOPED LENGTH : 4207
HYDRO TEST CONDITION:
QTY : 10 Nrs. PD
MIN REQ. THK OF THE TUBE AS PER REG. 338(a) (EQ. Nr. 87) (t) : +c+c1 - Eqn. - 87
R76.5 2f + P
TYP P = HYDRO TEST PRESSURE : 114 kg/cm 2(g)
90 20
1
°

3398.5 ~ ISSUED FOR COMMENTS / APPROVAL AND CONSTRUCTION

100 ALLOWABLE STRESS AT HYDRO TEST TEMPERATURE, 40°C (f) : 1202 kg/cm 2 A RK AHAMAD RS 12.12.18
DEVELOPED LENGTH : 3967 114 x 50.8 REV.Nr. ZONE DESCRIPTION DRAWN CHKD. APPD. DATE B
B 2 QTY : 10 Nrs. REQ. WALL THICKNESS (t) : + 0.75 + 0.90 = 3.95 mm
2 x 1202 +114
180°

PROJECT :
240

GGM Energy Ventures Pvt. Ltd.

: 4.5 mm > 3.95 mm HENCE OKAY.
R76.5 PROJECT Nr.: J1008 EQUIPMENT Nr. -
180°

3880
240

TYP 2f (T-c1-c ) 2 x 1202 (4.5-0.75-0.90)

MAXIMUM ALLOWANCE WORKING PRESSURE : =
D-(T-c1-c ) 50.8-(4.5-0.75-0.90)
3780 R76.5 : 142.886 kg/cm 2 > 27 kg/cm 2 CLIENT / OWNER GGM Energy Ventures Pvt. Ltd.
TYP HENCE OKAY.
R76.5 100
TYP DEVELOPED LENGTH : 8240
QTY : 160 Nrs. 4 PK DESIGNED AND SUPPLIED SAMANTHULA ENGINEERING PVT. LTD.
180°

MIN REQ. THK OF THE TEST COVER AS PER REG. 342(b) (EQ. Nr. 89A) (t) = d x + C - Eqn. - 89A
240

B f HYDERABAD - 500 018, INDIA.

d = ID OF TUBE = 41.8 mm
114 x 0.28
4205 P = HYDRO TEST PRESSURE = 114 kg/cm2 = 41.8 x + 1 - Eqn. - 89A Warmex Engineering Pvt Ltd,
100 1192 MANUFACTURED BY
C = ID OF TUBE = 1 mm HYDERABAD - 500 055, INDIA.
DEVELOPED LENGTH : 4545 K = FOR DIRECTLY STRENGTH WELDED END = 0.28 = 6.84 mm ~ 7 mm
QTY : 10 Nrs. 1 : 1192 kg/cm 2 NAME SIGN DATE
180°

A ALLOWABLE STRESS AT HYDRO TEST TEMPERATURE, 40°C (f) TITLE A

240

B DRAWN RK RK 11.12.18 ECONOMISER COILS for BANK .1

PROVIDED THICKNESS OF TEST COVER = 8 mm > 6 mm , HENCE OKAY.
R76.5 4505 CHECKED AHAMAD AHAMAD 12.12.18
TYP
DEVELOPED LENGTH : 4845 APPROVED RS RS 12.12.18 SCALE DRG.Nr. REV.NR.
PROJECTION
SEPL-J1008-01-001
QTY : 10 Nrs. 1:12.5 A
REF.DRG.Nr. Sheet. 1 of 1
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