Modernization of Speed Control

Steam turbines DG/DK

In order to retrofit obsolete steam turbine control systems MAN

PrimeServ provides comprehensive modernization concepts inclu-
ding a contemporary PLC based digital speed controller.

Challenge
Steam turbines are operated in different applications as mechanical drives for compressor
trains or as generator drives for power generation. Furthermore, steam turbines are used
for the supply of constant pressure process steam using the surplus energy to drive ge-
nerators or compressors. As the operating mode strongly depends on the application, the
steam turbine speed control has to fulfill multiple requirements as power control, frequency
control or extraction pressure control. Since control systems have gone through a fast
technical development, the functionality and the control concept of older control systems
may often not meet current standards any more. Furthermore, years of operation may have
increased the risk of malfunctions and component failures whilst spare parts supply and
technical support are often not immediately available any more.

Modernization Solution
In order to retrofit obsolete steam turbine control systems, and therefore to meet current
standards and requirements, MAN PrimeServ provides comprehensive modernization con-
cepts including a contemporary PLC based digital speed control. As standard the speed
control is realized on the SIMATIC PCS7 series or the newly designed Turbolog platform.
In addition, also other platforms as Woodward applications can be provided on request.
The consistent use of industrial standard components as well for the programmable logic
controller as for the independent monitoring systems supports the long-term availability of
spare parts and technical support.

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 Modernization of Speed Control
Steam turbines DG/DK

The term „highly available“ shall refer to the special, e. g. redundant, design of the respective component intended to support its availability in the wake of a failure · Copyright © MAN Diesel & Turbo · PLM.062013.3 · Printed in Germany
sessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions · The herein used term „fail-safe“ shall have the meaning as defined in IEC 61508-7.
All data provided in this document is non-binding. This data serves informational purposes only and is especially not warrented or guaranteed in any way. Depending on the specific individual projects, the relevant data may be subject to changes and will be as-

The central module consists of a highly available programmable logic controller as stan-
dard, with the open-loop and closed-loop control functions of the steam turbine train grou-
ped together in a common system. The I/O modules are either realized as standard, highly
available or fail-safe modules according to their intended use and can be further extended
to include additional functions. By updating the control parameters and algorithms as
well as modernizing also the related systems, e. g. the overspeed detection system, MAN
PrimeServ provides for the entire unit being in accordance with current technical standards
and meeting requirements up to IEC 61508 SIL 3 and API 670.

Advantages
Being the OEM of your steam turbine MAN PrimeServ provides you a comprehensive
modernization solution - including the complete loop as well as the necessary mechanical
modifications - for a successful and sustainable upgrade:

n Advanced retrofit solution with modern control and safety concept

n Comprehensive modernization concept tailored to specific train and application
n Industrial standard components for long-term spare parts supply and technical support
n Process control system with clear and intuitive visualization of machine parameters for
user-friendly operation
n Analysis and recording functions for all information as measured values or alarm
messages
n Connection to MAN PrimeServ irds® system for provision of remote service support
MAN Diesel & Turbo
86224 Augsburg, Germany
Comprehensive Modernization
Phone +49 821 322-0
MAN PrimeServ provides comprehensive modernization concepts to modernize your
Fax +49 821 322-3382
equipment – no matter if you want to optimize reliability, operating costs, environmental mtprimeserv@man.eu
sustainability or any other characteristic. Please contact us for further information. www.mandieselturbo.com

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