SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage Handling & Presevation of Heat Exchangers. SAIC-E-2003 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Contractor's procedure for handling, storage & preservation of Heat Sch Q, Att IV,
A1
Exchangers were approved and available on site.. Para. 5,6

Contractor inspectors responsible for special handling, storage &

Sch Q, Att IV,
A2 preservation are fully qualified to do so & have been supplied with
Para. 5,6
predetermined work schedules and inspection instructions

Procedure for storage, handling & preservation has been

Sch Q, Att IV,
A3 implemented & inspections & inspection frequencies per
Para. 5,6
manufacturer's recommendations are documented.

B Verify Storage, Handling & Preservation

All openings in heat exchangers are suitably protected to prevent API 660 Para.
B1
damage and possible entry of water and foreign material. 11.1.3

Connections that are bevelled for welding are suitably covered to API 660 Para.
B2
protect the bevel from damage 11.1.6

Flanged connections and all other machined surfaces are protected

by use of an appropriate lubricant with rust preventive compound 32-SAMSS-007
B3
such as Cortec VpCI-369 or equivalent. 11.1.15

Flanged connections and all other machined surfaces are:

a) fitted with a steel or wood cover, 3 mm thick and neoprene gasket.

b) bolted in place with a minimum of 4 bolts equally spaced and

32-SAMSS-007
B4 sufficient to contain the protective media inside the exchanger.
11.1.12
c) Bolts are protected from external corrosion by a rust preventive
grease or equivalent substance liberally applied over the bolt surface.
d) Flanges with permanent blind flanges are secured with the
gaskets and bolting specified for service.

Threaded nozzle connections are protected with threaded plugs and

by the use of an appropriate lubricant with rust preventive compound 32-SAMSS-007
B5 such as Cortec VpCI-369 or equivalent, Tell-tale holes are protected 11.1.13 and 11.1.
with wooden plugs or packed with rust preventative grease such as 14
Denso paste.

Verify that the internal surfaces of the exchanger is protected from

32-SAMSS-007
B6 corrosion by use of a non-toxic vapor phase corrosion inhibitor such
Para. 11.1.19.1
as CORTEC VpCI-307 or 309 or equivalent.

Saudi Aramco: Company General Use

 Verify that the shell and external surfaces are protected by preparing
32-SAMSS-007
B7 the surface and fully coating the external surfaces using the specified
Para. 11.1.19.2
Saudi Aramco coating specification.

Metallic covers are installed enabling a vapor tight seal to make the
32-SAMSS-007
B8 corrosion vapor phase inhibitor such as Cortec VpCI-307 or 309 or
Para. 11.1.19.1
equivalent inhibitor to be effective.

Solid stainless steel exchangers are protected by the application of a

temporary soft external coating such as Cortec VpCI 368 or Daubert
Chemical's Tectyl 506 or equivalent with 100% wrapped and sealed 32-SAMSS-007
B9
in a 4-mil thick anticorrosion polyethylene film containing vapor Para. 11.1.19.3
phase corrosion inhibitor such as Cortec VpCI 126 Blue or
equivalent.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage Handling & Presevation of Heat Exchangers. SAIC-E-2003 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Tube bundles shipped seperately are adequately protected and

supported to prevent mechanical and corrosion damage. (Tube
internals shall be protected using Cortec VpCI-307 or VpCI-309 or 32-SAMSS-007
B10
equivalent (as detailed in Paragraph 11.1.19.1). External surfaces 11.1.19.4
shall be protected by spraying with Cortec VpCI 368 or Tectyl 506 or
equivalent).

Nitrogen blanketing with temporary rust preventive substance such

as MIL-C-16173 Grade IV (Tectyl 846) or a vapor proof bag with
32-SAMSS-007
B11 moisture control been used for carbon and low chrome alloy steels
11.1. 20
without Austenitic Stainless Steels internally cladded or Austenitic
Stainless Steels weld over-layed exchangers are maintained.

Nitrogen blanketing at a pressure of 35 kPa (5 psi) are provided for

Austenitic SS or internally cladded or Austenitic SS over-layed
exchangers in the following conditions: 32-SAMSS-007
B12
1) During transportation(Ocean & Land) 11.1.21
2) At fabrication shop/site after completion of its fabrication. 3)
At construction site from its arrival until its commissioning.

Nitrogen blanketing at a pressure of 35 kPa (5 psi) is provided for

components that were not protected properly by the use of vapor 32-SAMSS-007
B13
phase inhibitor due to inaccessible difficulties such as shell's internal 11.1.22
surface for fixed tubesheet heat exchangers.

Temporary internal coatings for use on exchangers with corrosion

32-SAMSS-007
B14 resistant linings (such as stainless steel and Monel clad) are chloride
11.1.23
free.

Martensitic stainless steels such as Type 410 and Type 420 are
particularly prone to atmospheric corrosion especially when shipped 32-SAMSS-007
B15
by sea. The Manufacturer has prepared a preservation and shipping 11.1.25
plan that was approved by CSD.

Bolt heads / Spare Bolts are protected with a rust preventative 32-SAMSS-007
B16 compound to prevent corrosion during shipment, storage and 11.1.27 and
construction. 11.1.28

Data concerning handling, storage and preservation are included on Shedule "Q"
B17 the Monthly Materials Procurement Status Report as specified in attachment IV,
Schedule "G" Para. 6
REMARKS:

Notes: Checklist items listed as "Best Practice" are recommendations only. These items shall be subject to concurrence by Contractor,
SAPMT & Insp . Once accepted they shalll be regarded as mandatory project requirements for implementation.
REFERENCE DOCUMENTS:
1. Schedule "Q" -- Contractor's Quality Requirements, Project Specific
2. Schedule "G" -- Materials, Tools and Equipment, Project Specific
3. 32-SAMMS-007, Manufacture of Shell and Tube Heat Exchangers, (01 December 2013)
4. API 660 Eight Edition August 2007, Shell-and-tube Heat Exchangers
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage Handling & Presevation of Heat Exchangers. SAIC-E-2003 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Quality Record Approved:
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage Handling & Presevation of Heat Exchangers. SAIC-E-2003 30-Apr-17 MECH-
ATTACHMENT 1 - Exchanger Protection (32-SAMSS-007)

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
Saudi Aramco: Company General Use