DESIGN CALCULATION FOR FILTER VESSEL-1000D             Date:  27‐09‐2019 ‐ Rev‐0 

By:  Hasmukh Dave 

Client : SAP FILTER PVT. LTD

PO NO : SFPL/274/19-20/BH Dated 17/09/2019

Ref. Drawing :

1- SAP-277-VESSEL DRG.-ID 1000mm : VERTICAL FILTER VESSEL

Design Of VERTICAL FILTER VESSEL

PLAN VIEW

 
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 DESIGN CALCULATION FOR FILTER VESSEL-1000D             Date:  27‐09‐2019 ‐ Rev‐0 
By:  Hasmukh Dave 

Design Data / Basis -

DESIGN : AS PER ASME SEC. VIII DIV.1

Sr No Description Unit Remarks

1 Shell ID mm 1000
2 MOC- Shell / Dished / Cone --- SS304
3 MOC- Body Flange --- IS2062 Grade B + 3 thk SS304 lined
4 MOC- Nozzle Pipe --- SA312 TP304 - Seamless
5 Design Pressure Kg/Cm² 6

6 Hydro test Pressure Kg/Cm² 8

7 Design Temperature °C 150

8 Fluid Density g/Cm³ 1.15

9 Corrosion Allowance mm Nil

Design Calculation

Sr No Description Unit Remarks

1 Shell / Bottom Cone Thickness mm 6
2 Top Dished end Thickness mm 6 (Min) / 8 (Nom)
3 CR /KR/SF of Dished end mm CR = 1000, KR = 100, SF= 50
4 Longitudinal Seam efficiency --- 1 - Full Radiography
5 Circumferential Seam efficiency --- 0.85 - Spot Radiography
6 Nozzle Pipes --- Above 50 NB shall have 50wide RF Pad
7 Support Lug Design --- As per Vessel Ref dwg

7.1 Support Lug Pad Plate - SS304 mm 300 x 300 x 8Thk

7.2 Support Lug Base Plate - MS mm 12 thk

7.3 Support Lug Gusset Plate - MS mm 10 thk

8 Body Flange Design - Assumed Data
8.1 Gasket - EPDM Rubber - m & Y value --- m = 1 and Y = 200 PSI (14 Kg/Cm²)

8.2 Gasket Size - As Provided mm *1044ID x 1064 OD x 18 Thk - 10 wide

8.3 Gasket ‐ Considered for Calculation  mm 1022 ID x 1086 OD x 3 Thk - 32 wide
as Per ASME ‐ Min.  width for Sheet 
Gasket = 32mm 
8.4 Flange - PCD mm *1138 (Calculated from Ref Drawing)
8.5 *Body Flange Size x Thk mm * Refer Calculation - Thk. required 75mm

8.6 Bolt size - MOC: SA 193 GR B7/2H --- M24 x 12 Nos

* Body Flange/Gasket, Dimensions in Design are with some difference than Filter dwg .

 
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 DESIGN CALCULATION FOR FILTER VESSEL-1000D             Date:  27‐09‐2019 ‐ Rev‐0 
By:  Hasmukh Dave 

Weight Calculation - Approx

SN Description Unit Remarks

1 Empty weight - Only Vessel Kg 900
2 Wt of Davit + Filter Element approx. Kg 250 - Assumed
2 Empty weight Total Kg 1150
2 Operating weight Kg 3100
3 Hydro test weight Kg 2820

N3 - CAKE OUTLET, 350NB X 6Thk - FABRICATED - Flange - 350NB, ASA- 150#

Note:
1 - For Detail Design Calculations - Refer Vessel Design Summery
2- In Design Calculation Standard Flange Design Considered.
3- Additional weight of Filter Element and Davit arm not added in Design model as body
Flange weight will be less in actual construction due to Bracket design in place of solid
Flange considered in calculations

 
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