DRAWING PACKAGE v3.

0 INDEX PAGE
Project Number: 595345
Manufactured Item Number: 5060903
Manufactured Item Description: 96 CAV COLD HALF
Print Date: 2010-Aug-31
Pg# Item / Revision Description Dwg / Revision
Core Plate Section
2 4899259/0 OPD Assembly, Long 3578539/4
6 5096082/0 Core Plate Section 4901395/1
Stripper Plate Section
8 5096044/0 Stripper Plate Section 4901577/0
Cavity Plate Section
11 5096045/0 Cavity Plate Section 4901498/0
Documentation Section
3578539/4 Optical Part Detection 3578539/4
4944181/1 PCO 1873 (PCO SHORT) 4944181/1
5073288/1 Preform Plastic Size 5073288/1
5093041/1 Stack Assembly 5093041/1
5093821/0 EOAT-CoolPik Set-up Sheet 5093821/0
Installation Section
19 3360120/0 CoolPik Tool Kit
19 3886607/4 Cavity-Down Kit
19 4753071/0 Standard Tool Kit, 50P
20 5096041/0 Installation and Documentation
20 5096318/0 Mold Opt Toolkit (Basic)
3077061/7 Assembly, A/W Kit HyPET 400 3077061/7
22 3185685/1 CH: A/W Kit HyPET 400 3077061/7
24 5096038/1 Cold Half Install Section 4901633/0
26 5096387/2 PMC INSTALL SECTION 3P 4906808/0
End of Arm Tooling Section
28 5096389/1 EOAT SECTION FIXED3P 4906757/0
Coolpik
30 5096388/0 COOLPIK SECTION MOV3P 4905187/0
Spares Section
32 5096392/1 Mov Vacuum Spares Section

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 4899259/0
BOM Description: OPD Assembly, Long
Drawing / Revision: 3578539/4
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 600865 24 EA Socket Head Cap Screw
2 530485 12 EA O-Ring
3 3290468 12 EA Lexan Cover Plate
4 3357351 48 EA Pan Head Cap Screw
5 3281469 6 EA Top Mounting Bracket, Sensor
6 2402252 12 EA Mounting Bracket
7 714860 24 EA Flat Washer
8 623474 48 EA Lock Washer
9 211800 24 EA Socket Head Cap Screw
10 2407275 8 EA Cable Hanger
11 530922 16 EA Cable Hanger
12 534762 24 EA Button Head Socket Cap Screw
13 2156540 24 EA Flat Washer
14 600596 24 EA Socket Head Cap Screw
15 3357345 6 EA Connector, M12 4 pin Straight
16 3219120 6 EA Receiver
17 2156527 6 EA Transmitter
18 3302635 6 EA Bottom Mounting Bracket,Sensor
31 2715898 1 EA Electrical Box
32 600599 2 EA Socket Head Cap Screw
33 533205 1 EA Panel Mtg Base H-B 24 AG
34 600571 4 EA Socket Head Cap Screw
35 534178 28 EA Crimp Contact, Male
36 533209 6 EA Key Pin for H-BE,H-BVE,H-A
37 534174 1 EA Male Insert H-D 64 SCG
40 533847 4 EA Threaded Insert
42 533879 1 EA Panel Mtg Base H-B 6 AG-LB
43 600571 4 EA Socket Head Cap Screw
44 535052 4 EA Ferrule, Insulated
45 533880 1 EA Female Insert H-BE 6 BS
46 533882 1 EA Male Insert H-BE 6 SS
47 3499468 2 EA PVC Fork Terminal
48 533878 1 EA Hood Top Entry H-B 6 TG PG13.5
49 2252557 1 EA Strain relief ST13.5 grey
50 2159748 2000 MM Power Cable

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 4899259/0
BOM Description: OPD Assembly, Long
Drawing / Revision: 3578539/4
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
51 2149222 18 EA Wire Clip
120 3357018 1 EA Ground Wire S/A
For drawing 3578539/4, see page 4.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096082/0
BOM Description: Core Plate Section
Drawing / Revision: 4901395/1
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5093042 96 EA Core
2 5093043 96 EA Lock Ring
3 5093044 96 EA Core Cooling Tube
6 1500133 2 EA Leader Pin
7 533495 2 EA Leader Pin
10 534064 96 EA O-Ring
20 4178316 1 EA Core Plate
22 3909797 2 EA Mold Foot
23 1500395 1 EA Cycle Counter
30 534688 2 EA Cam Lock Adapter,2"CamMx2"NPTF
31 530105 18 EA Pipe Plug
32 530106 2 EA Pipe Plug
33 530108 36 EA Pipe Plug
34 534441 4 EA Pipe Plug
35 3045832 576 MM Buna Cord
36 530807 4 EA 37deg. Male Adapter
37 530802 2 EA Male Connector
38 531537 8 EA Dowel, Tubular
39 601072 8 EA Socket Head Cap Screw
40 532096 4 EA Socket Set Screw, Flat Point
41 600928 384 EA Socket Head Cap Screw
42 601080 4 EA Socket Head Cap Screw
43 533847 2 EA Threaded Insert
44 600576 2 EA Socket Head Cap Screw
45 3028390 2 EA Pipe Nipple
46 530027 4 EA 37deg. Female Adapter
47 532695 4 EA Pipe Nipple
60 4899259 1 EA OPD Assembly, Long
93 3611540 1 EA Mold Cycle Counter ID Plate
101 5096099 1 EA BOLSTER PLATE
102 609581 12 EA Socket Head Cap Screw
110 5093012 2 EA Roller Cam
111 5093013 2 EA Roller Cam
For drawing 4901395/1, see page 7.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096044/0
BOM Description: Stripper Plate Section
Drawing / Revision: 4901577/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5093046 96 EA Neck Ring Pair
2 5094590 2 EA Push Pull Pad
10 600924 384 EA Socket Head Cap Screw
20 4183241 1 EA Stripper Plate
21 3026394 6 EA Slide L.H.
22 3027993 6 EA Slide R.H.
23 3745395 8 EA Slide Manifold
24 3593607 2 EA Connecting Bar Top
25 3593610 2 EA Connecting Bar Bottom
26 3028171 4 EA Gib
27 3037733 4 EA Wear Plate
28 4252677 6 EA Wear Plate
29 5096146 8 EA Push Pad
30 3888246 2 EA Coupling
32 1503202 4 EA Leader Pin Bushing
33 1502548 4 EA Cam Follower
34 3018756 1 EA Extension Cyle Counter
35 4321008 2 EA Wear Ring
40 2699799 384 EA Spring Pin, Slotted Type
41 530394 384 EA O-Ring
42 532156 48 EA Dowel, Tubular
43 530104 126 EA Pipe Plug
44 534235 180 MM Baffle
45 600996 48 EA Socket Head Cap Screw
46 2102007 4 EA Lock Washer
47 2901478 4 EA Hex. Jam Nut, M18x1.5 DIN 439
48 600928 48 EA Socket Head Cap Screw
49 530386 24 EA O-Ring
51 530106 16 EA Pipe Plug
53 530569 8 EA 370 Male Adapter
54 530809 4000 MM Hose, Push Lock
56 530338 120 EA Low Head Socket Cap Screw
57 600914 16 EA Socket Head Cap Screw
58 1500386 14 EA Grease Nipple
59 530260 20 EA Parallel Dowel

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096044/0
BOM Description: Stripper Plate Section
Drawing / Revision: 4901577/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
60 530017 24 EA D-Clamp
61 531803 24 EA Button Head Socket Cap Screw
63 530107 2 EA Pipe Plug
64 530802 2 EA Male Connector
65 520385 4 EA Grease Nipple
67 601007 16 EA Socket Head Cap Screw
68 600580 4 EA Socket Head Cap Screw
69 600998 2 EA Socket Head Cap Screw
70 3538508 4600 EA Hose Guard
71 530808 16 EA Hose Swivel, Push Lock
80 4091802 6 EA GIB
81 600924 24 EA Socket Head Cap Screw
90 4245591 8 EA Wear Plate
For drawing 4901577/0, see page 10.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096045/0
BOM Description: Cavity Plate Section
Drawing / Revision: 4901498/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5093047 96 EA Gate Insert
2 5093048 96 EA Cavity
3 3917004 96 EA Cavity Flange
4 5094412 1 EA Cavity Plate
5 5094591 8 EA Tonnage Block, Top/Bott
10 600991 384 EA Socket Head Cap Screw
13 600599 16 EA Socket Head Cap Screw
14 2738284 96 EA Spring Pin, Slotted Type
20 533509 4 EA Leader Pin Shoulder Bushing
22 2038149 2 EA MOLD FOOT
24 3381944 1 EA Mold Nameplate
26 3586292 1 EA Mold Patent Label-Adhesive
27 1503951 4 EA Mold Protection Block
28 601000 4 EA Socket Head Cap Screw
30 530889 96 EA O-Ring
31 531075 96 EA O-Ring
32 530889 96 EA O-Ring
33 532488 114 EA Flat Washer
34 534762 114 EA Button Head Socket Cap Screw
35 530017 24 EA D-Clamp
36 531803 24 EA Button Head Socket Cap Screw
37 520385 4 EA Grease Nipple
38 530104 128 EA Pipe Plug
39 532849 6 EA Pipe Plug
40 534235 560 MM Baffle
41 2202595 2 EA CAM Lock Adapter
42 601080 2 EA Socket Head Cap Screw
43 534235 720 MM Baffle
For drawing 4901498/0, see page 12.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 3360120/0
BOM Description: CoolPik Tool Kit
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
10 3359931 1 EA Socket Wrench Adapter
15 3359929 1 EA Socket Wrench Adapter
20 3359964 1 EA Hex Driver
25 3359943 1 EA Hex Driver
30 3359961 1 EA Tubular Socket Wrench
50 3359962 1 EA Tubular Socket Wrench

DRAWING PACKAGE v3.0 Bill of Materials

BOM Item / Revision: 3886607/4
BOM Description: Cavity-Down Kit
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
10 3800336 9 EA EOAT Cavity Cap
15 3796447 9 EA EOAT Sleeve
20 3760737 200 EA Cap 1/4 inch ID
30 3760740 100 EA Cap 5/16 inch ID
40 3760741 100 EA Cap 3/8 inch ID
50 3760742 100 EA Cap 1/2 inch ID
60 600897 9 EA Socket Head Cap Screw
70 530780 18 EA O-Ring
80 2048479 18 EA Parallel Dowel
90 530996 18 EA O-Ring
100 534068 9 EA O-Ring

DRAWING PACKAGE v3.0 Bill of Materials

BOM Item / Revision: 4753071/0
BOM Description: Standard Tool Kit, 50P
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
10 1501808 1 EA Lps 2
20 1501809 1 EA Lps 3
30 534526 1 EA O-Ring Lubricant
40 3023468 1 EA Lubriplate Pure Tac Lubricant
60 4654798 1 EA ALIGNMENT TOOL

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096041/0
BOM Description: Installation and Documentation
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
10 5096038 1 EA Cold Half Install Section
30 5096387 1 EA PMC INSTALL SECTION 3P
40 5096039 0 EA Mold Manual Section
60 5096040 1 EA 50P Toolkits Section
90 3185685 1 EA CH: A/W Kit HyPET 400

DRAWING PACKAGE v3.0 Bill of Materials

BOM Item / Revision: 5096318/0
BOM Description: Mold Opt Toolkit (Basic)
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
10 2541600 1 EA Gate Insert Removal Tool
20 3641474 1 EA PET Brush Holder- Small ID Sht
30 3641475 1 EA PET Brush Holder- Small ID Lng
40 3641165 1 EA PET Taper Brush - 50 Pitch Fem
50 3641398 1 EA PET Taper Brush - 50P Male
51 4845065 1 EA TAPER BRUSH FEMALE
52 4864721 1 EA TAPER BRUSH MALE
53 4801680 1 EA Taper Brush Holder Assembly
60 3018496 1 EA Tube Removal Tool
70 3886607 1 EA Cavity-Down Kit

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Project Number: 595345; Manufactured Item Number: 5060903; Manufactured Item Description: 96 CAV COLD HALF Page 21 of 32
DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 3185685/1
BOM Description: CH: A/W Kit HyPET 400
Drawing / Revision: 3077061/7
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 2873326 1 EA Cam Lock Hose S/A
3 2137694 2 EA Push Lock Hose S/A
4 2123188 2 EA Pipe Reducer, Male/Female
7 13384 1 EA Nipple
8 533596 1 EA Coupler, Female Cam Lock
9 534688 1 EA Cam Lock Adapter,2"CamMx2"NPTF
For drawing 3077061/7, see page 23.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096038/1
BOM Description: Cold Half Install Section
Drawing / Revision: 4901633/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5094594 2 EA Latch
2 5107090 1 EA Liftbar, Cold Half
3 600937 10 EA Socket Head Cap Screw
4 601075 2 EA Socket Head Cap Screw
5 201604 4 EA Socket Head Cap Screw
6 536013 1 EA Swivel Hoist Ring
8 219034 10 EA Socket Head Cap Screw
10 601078 36 EA Socket Head Cap Screw
11 211593 2 EA Socket Head Cap Screw
12 3557830 1 EA Lift Bar Support Block
13 646052 1 EA Socket Head Cap Screw
14 601150 1 EA Socket Head Cap Screw
15 5094595 1 EA Hot Half Liftbar
16 646049 2 EA Socket Head Cap Screw
For drawing 4901633/0, see page 25.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096387/2
BOM Description: PMC INSTALL SECTION 3P
Drawing / Revision: 4906808/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5156844 1 EA EOAT Liftbar
2 601033 3 EA Socket Head Cap Screw
3 2770570 1 EA Swivel Hoist Ring
4 601013 4 EA Socket Head Cap Screw
5 601010 4 EA Socket Head Cap Screw
6 2187869 1 EA Ejector Pin
7 632101 10 EA Flat Washer
8 3693768 10 EA Socket Head Cap Screw
9 639097 14 EA Flat Washer
10 601013 14 EA Socket Head Cap Screw
11 5100 2 EA O-Ring
12 3078 3 EA O-Ring
13 4922717 1 EA 35mm EOAT Spacer
14 600860 2 EA Socket Head Cap Screw
15 5017993 2 EA Parallel Dowel - ISO 8734
20 530897 1 EA O-Ring
30 601003 2 EA Socket Head Cap Screw
40 642138 2 EA Flat Washer
50 211849 4 EA Socket Head Cap Screw
60 534441 1 EA Pipe Plug
For drawing 4906808/0, see page 27.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096389/1
BOM Description: EOAT SECTION FIXED3P
Drawing / Revision: 4906757/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5111264 1 EA PPE EOAT Plate
2 4779698 1 EA EOAT Manifold
3 3584832 1 EA EOAT Patent Label-Adhesive
4 3732669 2 EA EOAT Plate Foot
5 4784474 288 EA EOAT Tube Retainer #7 GP
7 531949 2 EA Parallel Dowel
8 534063 18 EA O-Ring
9 534070 18 EA O-Ring
10 600991 12 EA Socket Head Cap Screw
11 530104 126 EA Pipe Plug
12 530104 276 EA Pipe Plug
13 530106 54 EA Pipe Plug
14 534235 216 MM Baffle
16 600999 4 EA Socket Head Cap Screw
17 530780 576 EA O-Ring
18 2048479 576 EA Parallel Dowel
19 5093096 288 EA EOAT Tube
20 5093097 288 EA EOAT Sleeve
21 5093095 288 EA EOAT Cooling Insert
22 3607909 1 EA EOAT Nameplate - Adhesive
24 531357 576 EA O-Ring
25 534072 288 EA O-Ring
26 3486857 288 EA S.S. Ball
28 600995 10 EA Socket Head Cap Screw
29 532849 2 EA Pipe Plug
30 534442 3 EA Pipe Plug
35 4348022 1 EA Liftbar Support Block
36 600869 8 EA Socket Head Cap Screw
37 4784560 288 EA Sealring
38 4784553 576 EA Slydring
For drawing 4906757/0, see page 29.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096388/0
BOM Description: COOLPIK SECTION MOV3P
Drawing / Revision: 4905187/0
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 4464905 1 EA MILLED COOLPIK VACUUM PLATE
3 5093822 224 EA Vacuum-Blow Pin Assembly
4 3556381 1 EA Vacuum CoolPik Nameplate - M16
5 3584855 1 EA CoolPik Patent Label- Adhesive
6 3533472 1 EA 96 Coolpik Laminate Plate
7 631776 56 EA Button Head Socket Cap Screw
8 3541876 1 EA Distribution Bar
10 530889 1 EA O-Ring
11 600599 2 EA Socket Head Cap Screw
14 600994 4 EA Socket Head Cap Screw
16 5093823 4 EA Alignment Spacer
17 3555864 4 EA Alignment Spacer Plug
18 530394 8 EA O-Ring
19 600924 4 EA Socket Head Cap Screw
20 3794770 1 EA Caution Label
21 4242317 96 EA Moving Puck Assembly, OD=44
For drawing 4905187/0, see page 31.

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DRAWING PACKAGE v3.0 Bill of Materials
BOM Item / Revision: 5096392/1
BOM Description: Mov Vacuum Spares Section
Print Date: 2010-Aug-31
Position Item Number Quantity Unit of Measure Description
1 5093046 6 EA Neck Ring Pair
2 5093042 5 EA Core
3 5093043 4 EA Lock Ring
4 5093047 4 EA Gate Insert
5 5093048 4 EA Cavity
6 3917004 4 EA Cavity Flange
7 5093044 2 EA Core Cooling Tube
8 530394 64 EA O-Ring
9 534064 16 EA O-Ring
10 530889 16 EA O-Ring
11 531075 16 EA O-Ring
12 530889 16 EA O-Ring
13 530394 16 EA O-Ring
14 5093096 4 EA EOAT Tube
15 5093095 4 EA EOAT Cooling Insert
16 5093097 4 EA EOAT Sleeve
17 2048479 8 EA Parallel Dowel
18 4784474 4 EA EOAT Tube Retainer #7 GP
19 531357 32 EA O-Ring
20 534072 16 EA O-Ring
21 530780 32 EA O-Ring
23 5093822 8 EA Vacuum-Blow Pin Assembly
29 1503202 2 EA Leader Pin Bushing
30 533509 2 EA Leader Pin Shoulder Bushing
33 1502548 1 EA Cam Follower
34 2102007 1 EA Lock Washer
35 2901478 1 EA Hex. Jam Nut, M18x1.5 DIN 439
36 2738284 4 EA Spring Pin, Slotted Type
45 4242317 8 EA Moving Puck Assembly, OD=44
50 4784560 16 EA Sealring
51 4784553 32 EA Slydring

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