OPERATION, PARTS AND SAFETY MANUAL @=- = = = = = @=- at So jour foal S10 ‘conta you Oh Sat fareasuonal SF READ ALL INSTRUCTIONS BEFORE OPERATING THIS SIGNODE PRODUCT 0 0 0 0 U i &WTRoDUcTION ‘Ts mana contains eperain, eae, and iia ae Snes et M400N Power Sipping Haad” Gecese te ead wil beoome par smihlend ib nc i thet paoutar fe es Het ‘Mas datgnod fo sp varous proaure ih sap, Ths ais ie locked fogeitan ‘aha metal soa wich becomes noted LEFT ANO Rlat HAND HEADS ‘To.detomine It power stapreg hosd Is Foht hand oF iat Rand ta {head the sido oppouta te ae towards tthe talar w onsen ‘Win’ oh hend medal and vise ve MAs00-14, mine hand, Part ‘Mét0N-414; Let hand, Part os NOTE: Mh had mode! ehown wthout ontols of apptcation mountings’ BASIC TERMS PACKAGE: The product of stack of products Dalog strapped HEAD: Alo Pat, fr Machine. Tho unt thal feeds; wha {eosons, notes, and outs sitfe topping . a APPLICATON MACHINE: The machine into Which tehead lo moustod TAKE-UP: Tha proces of pul the top Wot tecute and mound the gg TENSION: The proces of Uohtlyarowad the pactage SEALING OR NoTCHG: The srocess of forming noches Inte sap ‘compte the alt Reaowmtyoeeemntcce, @ the oeteconctucas wih fesingofsinns Into the chute agli ction ha alld po toedTABLE OF CONTENS Seneral Safety Instruction Introduction Specifications Pheumatie Connection Major Component Principles of Operation Operating instructions Mtntenance Lubrléation ‘Troubleshooting ‘Adjustment Parts Removal and Replacement Spare Parts List arts List, Jaw Stack Parts List, Sear Module Parts List, Seal Magazine Pars List, Seal Ejector & Gate Parts List, Frame Parts List, Traction Wheel Unit Parte List, Back Up Wheel Unit Parts List, Strap Gulde Systom Parts List, Strap Stralghtonor Parts List, Sealing Alr Cylinder Parts List, Alr Motor/Transmission ‘Air MotorfTransmission Manual PageGOUT LELTAL TTI ETTA TELESIS IT TESSE LESTE LET 4 4\ SAFETY INSTRUCTIONS. § ALLELE LITE E LLL L LTE TEED ESTEE STEEL ‘© Ts manual ols you lntormation on ‘SERVICING MACHINE howto operat snd moan your Signoda Power Stepping Machine, (© Fd thse ene inatictons before ‘parang or eenicing Your machine. - ‘GENERAL consinenaTiONS. 4. Maver sordoe or ol waving machinery 1 Wien atoty Gases wat, ‘Shutoff end Ted aut al poorer tlds else whch conform {ANG Sando 271 2 Flamove packages frm machine, ‘8. Follow the malotonanco and savico Insvuetone a your mana, B) = 1. aod alo te sigas on machine. 2 evr a ayy oy ear. ner ny ps macnn Sa Pest Wear hand protection 8. flplage a mlasteg or damage sons. |. Inspect the matias for unste ‘condone = DAILY = end replace any ‘ADOMONAL cowstnenATIONS. ‘tom or broken pers. 4. ‘Tolnsur proper operation of machine, Usa ths specie eecte andor alr poworeotroea 4 Koop work ar unckatored and wel 5. Ony tralaed people roto operate end ‘Service mactire 2. Do not overland machine by coeding Signode'srecommendea perarmanca © Allcovars and guards must bo tn place Tatiana. before operating machine, Do sot aiempt to alter machine desion ‘ress wien approvals recived tom Sionaaa, 17. Keep out of snp chute eran white ‘mechine le neg. 44 Keep your Operation Sovce ard Safety anut!al your machine. Retro = ‘ten. Satay irstvctiona ln Spaniah {1 vandoor Sigfoas o pune roportonar from your Signode Sales Repre te Soansimeee e ‘Acdilona aay lettin ndeated by DANGER, WARNING, and CAUTION ae tested {hroughou is marl. Thay row othe ape and te sorcanan abou! planaSPECIFICATIONS ELECTRICAL REQUIREMENTS: PNEUMATIC REQUIREMENTS: ‘igh SPEED FEED on TAKE-UP: ‘TENSION FORCE: STRAP TYPE AND Size: ‘SEAL MAGAZINE CAPACITY: eap Weight: Fete e miachine appcetion manst for specie require Fare, compre 90 BC @ 7010 8 ps 350010 4a00 bs, Magnus, tix 025" 4" ‘7a pleces am PNEUMATIC CONNECTION TO MOTOR, : isthe leet Wo ot hen on Is sed ‘ecomoe tiv outlet A ts labeled “HI end No: Chonglog eneniaion trom ow to ‘a sion lined by fevaing ha nr fw por 8) te ar ‘mote set LOW SPEED eae > mB ol HL aA a WL a ¥ ¥ HIGH SPEED a => =pB Fla on Oy eeMAJOR COMPONENTS Gare AsyeMaLy pree NorouINe ween — AW saci, ‘asseanmuy. ENERGIZING SPRING ‘AIR MOTOR TeasI e | | MAJOR COMPONENTS: 44. AIR MOTOR ~ Tho ar motor powers the ents and shop torsion te ‘ontrolled by reglaing als reasune lo {ho al moto. For specie sajastmant Instructions, refer tote apelealon ‘manual for recommended sr pressure eee A\ WARNING \ Selrhootmantenmaeere, minimum of 70 palg and a manimum ot — ‘pala. However, when the transmission isitearseg cream to bear” motorman ot seemed opage EEL IE EU TUE UTE TEED, ‘TRANSMISSION — The trnemission _ Feed o2curs when the tboamdasion ouput shaft ans nthe forward erocton. Tak®-Lp and tension {cura whon the eanamission outpat ‘haf uns In tho revorae avecion. The Uaelion whoo fs trmed thigh epeed for Teed and take-up. url taeton the \wanemiason sitio le epaed 0 alow a higher level af enaion tobe ‘ron, be errr Tre 8. TRACTION WHEEL - The tacton whos! 1s driven bythe tranession, ‘sd contacts the strep cect performs treo funetons ofthe erapplng cycle; teed, {ako-up, and tonslon. [NR CYLINDERS ~ The 4s10N-114 Hood Fa ve extornel ender: one eyledet {o contol he gate another oofect soni, a two-to-one eye for giplng ‘etching, end ela te sp, ‘GATE CYLINDER — Te pao oye ie ‘mounted behind ta gla: Dong the ‘trp feed phan, I hold the gat ‘ged to corals the tap whine [ae area, Just rir to taken and Inston ihe oylnder extends to open the goa. ‘SEAL EJECT CYLINDER ~ Soa eject ‘jtnder ta moat on the righ sida of ‘he ous maga Jew ats ‘TWO-IN-ONE CYLINDER, SHALL The ‘all eye, mounted win the ‘Sgr eylinge, sevances tho ats to (9p ond Hol the te ‘TWO-IN-ONE CYLINDER, LARGE ~ Tho large cyinder novas fe fe fo notch ‘cl tha supply of strap. ‘composed of noving and a stalonary cuter for cating grip laws for securely Folding the lac end ofthe slap, end tha setehoe for se3Ing. ‘STRAP STRAIGHTENER ~The strap ‘Stalghtoner removes natural cut tho ‘Sap that if ttn, would advecaaly iMet sap (eadrolabity.TYPICAL PRINCIPLES OF OPERATION : aNehAL, rua spplalons wil have eiterent 4 Ths rosy switch grata timer to slecical end preumate namuovces sd he ‘ein timing tad ttn se Starting poe ot stepping cya may aie th ae moter ‘ary. Far socio eperaion enaanctat Tater to the epson mana ‘syepens ames operas: catalan Gasca elem" ‘STRAP FEED cYCLE 1 het ols begun by en ene ‘A among eyelets begun by en extra seeeree te See ‘3. The alt motor end transmission run to 77, The cap end of the gate cyfinder Is Bearianas "Reamer cte eee, "manera sieteest a e messuneennie cro. | { @ 1 es ovcuned tom i 1d odo he ioe 2a ye into ental ‘& Tho valve that controle gate oytnder ‘erteton recevon conve signa, ‘an au Tb ti GAP cvcurTWPICAL PamotpLes oF e OPERATION, Sonne TAKE-UP evouE 2 Than the alr motor reverses sd sl owe Lunmetred tare the recon whet lion declan at hgh spend, ing tap ou of tho crue ates and ‘around Whe package. Excees ‘asaus back trough te ‘Sinightener = 8 After taking up strap at hgh spon for a radotomined Interval o tne, oo {he slr motorla mtared downto Seale he aku of ep at a gyormen Aor shots ew‘Telsion cvcue iio sic mounted near - The anansson shit and contns lo {to tracton anal ora de raw lonaion on the step: Wien ths dtr {eosion level hoa bean tachod ae wee, Alea facrocied to tho chat end othe lwansmiesion and s avaaated tom oe ‘ppoate enc. Hole tate rotation Arwen of tha at motos changed becouee tho otalonal dlecion is \eanemston reverses when I shite tween high and ow apsed. Pacis HL TENSION GvoLETYPICAL PRINCIPLES oF ‘OPERATION, Continu ‘The moving citer i advanost at the same tine nate eve end sec £00090 he era, te eop fea ‘supply. The exing end othe egg, fawn back hugh te sro tat ‘5 Tho wpparmost proximity ath, 44 {opel uignel atufetch cotgen, occured, NOTCH awn CUT-OFF evoLEHOME PosmON is sopped. Th tr maar, the transaston, and We tractor wheat Slop eng. 2. The vatva tha recta alr tote upper side of the lrg plston racelves signal {ed sri sotto the rd end a the args 2in eager 8 The largo and small lator ei to hom ext st, 1), a upped when tho 21a oynde e treed. 5. Als sto the opposie ofthe {tanaiaaton sn Waits ew wf high speed for tha next alr eppleation et ‘Tha output shat ofthe lanaraton wl sinillaneously change drecton of toatlon when chaning from ow a high ‘pad 8. Tae valve hat contin gale oper {etrecion rest "7 The goo oie retracts an clo agate Back pressure om te ep the oylnder is risntsined Athos Aime the seal elector eyo te place a now seal Inthe} Te Sin race Howe posmonOPERATING INSTRUCTIONS Lonnie staan Pah down the rolenas handle, This wi taias the basic wheel fem te reton low Foon th nd | PUL bao 200 pad unt tock, 2 Se sl cover auoy my mogeine, choot 7 © Pleas many sean magazine na reat Pllc knob a back of channel to felose 4a pod. a now ready to cycle. Reto o plcallon march fot openingMAINTENANCE, Continued LUBRICATION 4. Disconnect al tes from lar motor ‘AA uoToR, Port and place approximately # ence of sexier clin oscn port. Reconnect fr thas to prevent sactaminaion, st npproimatay 2 & 5 Coal exposed unpainted auraces with _thops of li par anch ave ein at {rua ong ll or grease ncucing ‘ho er moto statu approximately ‘Svap cite bttos, ‘aos of ol should be pouredinto te a {alt port Retar otha usteation chat for ©. Botore rotuning the Mst0H wet to ‘Slonede approved lbcana, service repeat th tafoe wooly, ‘alntennca procedures ‘Teawsuiecion LUBRICATION CHART ainwovor — | sie SSO opi. NOTE: Use a mt eruben | Ture oraz | Teroseo s2__| Dre-ot usht | nooninitsort ‘ALANA umiran MoBILUX EP0Grosso | EP-O Grease | EP-a Grease ‘Tooate unxs PINS, ‘urwran osnux EP-2crease | EP-2 Grease 12 103 ops per strpping oye, ‘approxima 103 toa--@= MAINTENANCE he tapping hood wil be required in waldon to {he misma anriesvequlroments lated ‘Twice WEEKLY FRomove the jw slack, Clos, spect ‘and lubtate el pari wih SAE ¥0. ‘machine ol. Rafe othe Pats Removal ‘and Replacement Section for deal, 2. Remove th traction wheel and chock the footh. Clean, it neceesary, with wre brush, Greaso all lubrestion tings. See Ltbrigaion Chat werk.y se mens rent Spear eee Eeoneaee 1 Check for rp stppapemara. I theres silppoge, replace the stslonay clr, Js, or bot, and e-check grip % Check for propary ford roches. tt the olches inthe ea ae shallow, Inspect the ave and ntohers, replace ‘hem If they are worn or beaker. 2% heck for elgna of tscton whos wear, ‘This wil be naeste by stppege marks on the underaiz ol hal pata he tap Ihlch is over he trctien whoel when {ul tension fs raced Hh lean \eacton wheal excessive atppage marks fe obearve, the wheel shaukd be ‘ped. PROLONGED chur Down It the nteton-114 Power Stepping Heed {o be shit down and romain out ct sone {ora pronged period of Une cite ‘procedure must be flowed in erat ts {Sesure atouble Woe relumto Seno up To Two weEKs Fora she down of upto two weoka duran, the procediea Teas follow: 1. Folio the twee weekly maintenance Proce, aking eare a Lea parts teroughiy 2, Disconnact al alr hoses trom he ale ‘rl ports and place approxima 1 ‘nest al yl lin each ey ort Reconnect alr hose povart ‘ontenlnaon. 3 Por rear to sere, ropes! the ica ‘wook} malntensnce procedure OVER TWO WeEKs For a shu down of gr raion, te procedure lee follow 1. Follow the tee weskly malntenance rosea, aking care to brat at pats boreughly. 2, Who te gate Jaw stock mechanism and ler nousing ar removed clean the toggle henber, removing it woxrmuated {Tense and mot! chipa, Coat te toggle inks esd pins generously with SAE 950 ‘machin aL Replace al era: 4, Discomect alr tines fom leider ports ‘nd place spprosimately 1 exnce ofr tale i aac eyRnder port ‘centarintion.‘TROUBLE SHOOTING, Continued SSYUPTOM: incomplete of inropar era SSYMPTON: Simp bres at tho grp Jaws fot ee ‘during tensioning ‘I 10 ot Jaws andor tation 2 Slow rasntag mat crs ao sha 7 3. Wor taton wheat Reweoy: ewe) 4 ight stone th sharp edge of he 1 Ads strap salgtenr, Natural out secre sory cae no It ae aay im on ofthe 2. See Eaed or slow runing ot YMEPTOM: Te aise it the rnolorsympiom. tap. . Roplce vacton whoo Soe Pats Femoval end Replacement Soclon. Ea SYMPTOM: Head feito go Into the gl 7 Bhase oth ze we ote came po "pnts up tnd, er ERSTE Urb eer See eompat at nproper sop tnd" Tunalon et toi ration dpe | teen 2 Sees eee ERE at, aaa eevee trartos: cream tennanas AGERE, aes cate: sop iw opr ne 2a canned of or eee ee atoney cuter. roe SSYMPTONE nsufclont stp tension. causes Fue Se. PAF moter running stow. 2 Rirpressuratoa low REMED 1 Obatuction or damaged pat nf TeSee "ted or sow runnog ale motor” Sst srmptcm. 2. Ripatal pressure, REMEDY: 1. Flemove abstucton andlor replace , Sted paras6. pare | RRSRn spare nt nn sti ran ne mtn ape tnd ony LLLLTLETETLILTETII LN A\ WARNING Wear eyo end hand plotetion when Inspecting the machine. L LLTLTLTITLLILLL: ie ocating casas tor te along bynptoms onthe maoat-114 Hosa I ‘ystems ON Only quale paopte wih rowledgo of elacily and poeumatier ‘auld spect he macho when the power Is Of VLTTTSESTSTSITSSISILLD, Neerrrerersra ek SYMPTOM: Ae mot ft tt or rane sow @ Precio pecs 2 Wear or domogo to slr tots vanes, 3 Sature of ar motor enuned by Incutletent iieaton or vation of 4. Sensor damage tothe transmission. Cc prema drut 2. Rep sr motor vores, & fips soar Reine ts eaten. ‘SYMPTOM: Tanemission flo oil, cause: 1 lnsutclont ptt at pressure, 2 Maror dona of Ging o he ch ear or dariag to he meshing gears ‘of ehich piston ana tho earor pala Ghee pooumat 1 NGfockproumate soppy. E Raece iw Oca Replace cic pst o the cantor Pale 7 ate epoca to Ure machine kn TP Tncuttctent abieaton. REMEDY: Te Check beater eusimanta, SQUPTOM: Tempus of th trnamiatn cause: {1 Amount ot gress fetter oo tite or Grace tot beaten sen on pp. fey Oe 2 Replace wom gear or bogs. eR raa ee Smt 1 TER oe: arms see 2 BEER cineca emer zADJUSTMENTS, Continued STRAP STRAIGHTENER Wan adjustant a lnecated, pracead os foe - ‘| Noto the poston of asst eee end fooses te edlsing nk lock mus Files or lower aust sro b sawusr ‘Screw 3 abuusr uni, | toc nurs onre {tthe tp the lower gate fully closes upon a the sg hr lb rrr Sng mus! bo matatod end sha Tal itn range of 010" 10-30% Ie Uijusinont ls needed proceed as fellow: 9 Plea wench onthe ats of he on ‘To nua th goto rua est be romoved. ‘Then th ack and prion mist be sipped ‘esha teeth When set radu te ‘leranceBstveen tn Up of dhe surface ofthe sep a0 = 530" Gurevo SEAL FACE Lower sre cube ACK Lo ay ‘SCREW Piston ROD ‘oxrE cvunogn, “GATE cLeanance CATE RACK-ENO CLEARANCEADJUSTMENTS (er erecreccerer seer osu om i. scene ove ot S A Warning ‘ ont proceed owe | Rivtegeeeceereee: Ni Saas N lespecting the machine. x ‘strap to a pocke x y ‘oparpting conditions. i oN ieee SS mty'be necessary ofeave the Ni techs epprosinatey S02 fot. § ieereteratactate, \ «con ampere stnneonn S ercreeheaatayeverris, J * Sits gers tsamione ) En ee ene Seas St ee epee tan cy Meecerwarereerrreersesss — ‘Tiicthingcmrsll rap ig tne tv be nacssay a & Lay stap sampeon hn tor, adze + easiness a athe sa vce eric wher hangng batons sea it Keep inmind tat fnwasd oe fxcessig raversa cute nt acceptable The atp eae must “Thatta stalghener Inalcatew stalght or 2Bght ‘Tho gat onan, erating epring Seal elector aw ance Sep tension STRAP STRAIGHTENER GENERAL, ‘Because the sr is wound and supped us 4 coll ther few natral eu foe sap tha, i econ ey Mei fag ‘persion ‘ie hands ogulpped mith a lap straighoner tt wif pevs excess Gu Note the rstaion. ite suey te orld, the sap traghtener may have to be ‘ojosted to ban valle strap Peed, Forma cute unsooptala boceuse it ould free the leading en ft sop out Othe chute gate. Te atep rust be ‘raght or have a sight amouet of reversePARTS REMOVAL AND REPLACEMENT ‘TRACTION WHEEL, “To ramave and raplaca acto wht Teas lee Geeneereesstnsantsrsssst, & 4 /\WARNING / ; 4 aacomest antic ott 4 powarbrows poco 4 3 4 CLLLLTTTELTTNITIE ELT EL Es {Ramave the two mounting seraws (711) that egotan the beang op (1) Homave ‘he cap. I ngceesary the mounlog esowe ‘oy be used to tat tha Bearog sp out Sts seal by tring the screws ina tho Aheaadod hale alacant iota mounting holes end pullog Tove caps ight, two longa eocka ect pores faye subst opal he ap out compistay BEARING CAP (13) wourriia ‘TuESe pants SHouLo ‘ALL BE neMOvED AS ‘ASSEMBLY. 2 Remove the boning assembly. sh down the rele handle, ‘easterble al pats lareveras onda Sones (rr) Oo) [TRACTION WHEEL 8sENERGIZING SPRING DRSRaceaiead Saas et Fie can be coer. When there a slppig or deep fad whee! tnarts on the stay acest ine col sping JW STACK CLEARANCE When 3 propar number of sles ere in place ‘Boneh tha riot aw pine en oper ide oak, tere wl be ew sae MEASURE JAW STACK (CLEARANCE BETWEEN SAWS UPPER GUIDE BLOCK ; ee | EMERGES spn RELEASE HANDLE Cx) PB @ __ AR MOTOR SEAL EJECTOR ‘jue he oletor lever postion oo that fo aw sgt learn batween ho ‘ctr and an ected seal Mn ‘pera the seal sjctr to check for bleng elon. STRAP TENSION. Adjust machin's pressure control zo thal the sre tncionf uted fore "pplcalon’ bo nt inres ue bythe aap reall In brealng of os oubleshocting smmptom "Step breaks at long seen Chou ot eedad i “IAW STACIC ASSEMBLY the Jew lack ascemiiy, olw the stops and ‘ecommendaone bel! SALLE EL EET TY SLE EIT TEA, A\ WARNING ook outa rocaedin. SOSSOSSSS eneovaL INSTHUCTIONS. ‘GaP SEREW (720) (G80) and the etx soot (728) Lin te pat rom the head. 4 Alte ume of romoval mak 9 to vot “he Ju lack seb an 9m bo Se ‘and disassombled PIN) daw stack, ‘SseMaLy 2PARTS REMOVAL AND REPLACEMENT, Contined [A MOTOR ANG TRANSHISSION 8. move the four socket Score el ta Imotortipnamiasion assent to the ‘pla pint Ae j AWARNING 7° omnes 4 actretandicrean Setanta ara 4 puis 4 laearesreteneerssegesrid 8. ‘epics te ae 1 Disconnect he two ar nae at heel ‘motor ened tha wo ir na a the Aranaaslon oy the Bes 0 that ‘hay maybe lumed othe creed 7% Securely raconnect the fur anes land tam on tho alr ayatom. Choe for ‘oaks nd eanfoate any thet are found. % Qpanaonay tnt he handto make su ioratona Beparye MouNTIG soREW ADAPTER PLATE. ‘Frawsuission ymuoroR AIR MoTf RECOMMENDED SPARE PARTS LIST | KEY gly PART NO, DESCRIPTION 7 4“ §87517° Traction whe 400 2 568000 Leftjaw 401 2 560001 Rghit jaw 409" 1 568008 Stationary cutter,1, no 2 568010 Statlonary cutter.0.8 4 4 588016 Jawlink ne 4 568015 Short notcher (apex) tis 4 568015 "Long noteher (magnus) 19 2 588018 Moving cutter, wm 4568021 Seallip 1m 1. 568022 Jawpin, LH 123 12 688023 Shim, LH 18 1568026 Jaw pin, RH 125 12588025 Shim, RH 125 2 668028 © Washer 130 2 588030 Link&jaw pin 136" 4 868026 Gato Insert, LH or 1 588037 Gate insert, RH 138 2 588038 Elector m 2 568071 Ejector guide insort 1m 2. 589072 Seal holder 1 1 588073 Housing cover insert 479 2 580073 Screw, st cutter 00 1 580080 Screw, mov. cutter 6 1589419 Dust saal, adr50, NBR 7 1889422 Packing, PNYS0, NBR. 18 1569445 Oring, P-200, NBR. 26 1 669434 Packing, PNY30, NBR, 2 4 569447 O-ring, P-110, NBR. 4 7 689513 Vane, alr motor, 20 3 689625 Planet gear 755 2 569755 —_Nylok bolt, Mxt2 820 1589820 Spring Hos13 a2 2 889822 Spring plunger, zp-5 8x1 2 589831 —Du-bush, MB1816-23FD 888 2 869888 Bushing, backup wheel shaft aot 4 569881 ——_Sinall ball bearing 903 12. 669903 Bearing #620122 att 42 mnaett Needle bearing, HKk1412 943 4 869843 Ong P-f00(viton) 948 1569844 O-ring P-t0s{viton) 945 4869845 O-ring P-120(viton) 982 2 869952 O-ring G-130{viton) 97 4 569877 Shoulder bolt “Head application wil determine appropriate part to be used.EXPANDED SPARE PARTS LIST KEY gy 2B 4 6 8 513 Bie ots 616 11 2 13 uT 110 120 a 1 133 cers 199 PARTNO. ‘e060 557482 547483 587523 87544 ‘557602 667603 567643 ‘587614 587616 567646 ‘se00t1 568012 560013 c0017 55018 68020 568027 ‘se00ze ‘560032 50033, 560034 568035 1568039 DESCRIPTION" Air motorfTranemission Backup wheel assembly Jaw stack assembly, Upper gulde unit, No.2 outer Limit finger Drive shaft Backup wheel shaft Upper gulde unit, Inner Upper gulde unit, No outer Lower guide unt, Inner Lower guide uni, outer Gate Ejector guide, left Ejector gulde, ight Roller Baffle plato Cutter holder Upper chal Lower chalr Long toggle pin {Long toggle link ‘Short toggle lnk Connecting rod Ejector gulde rlle EXPANDED SPARE PARTS LIST, Contined ' KEY ty PARTAO. DESCRIPTION : 1éo 4568040 Ejector over ft wi 4568081 Gate ver 451 1568081 Centerpin te2 «2 Sen0s2— Side pin i 4534568053 Platon pin 488 © 1588059 Ejector holder 459 1 Se00s0—Gatoshan(t) I 180 4568060 Gato shaft (2) 462 1568082 Pinion 17h 2560074 Washer ' 4774568077 Negator spring 4784560072 Shoulderbot 4424550086 Rod end assembly 421 «G80029—Yokopin 8182560820 Key, ax620 “e204 568679—Magmot, KMOO-t 889 = 568080 © Thrust washer 82 560882 Angular ball bearing sot, 7000, 893456009 Bearing mut, ANDD | 8604560069 Lock washer, AWOD 4 Sa007t Energizing spring 971re PARTS LIST, SEALER MODULE JAW STACK Mey TY, PANTNO, pEscmIeTION 4 Se8008 4 oe0or 4 Seno 4 Beeote se0015 4 seo018 4 , 4 4 2 i 4 4 i i 2 1 Lan ow Fight ew Lower gale btock Upper guido book Yoke. ‘Stlonary cuter (0447) ‘Sttlanary el (0260357) ‘twine Short noche (Apex) Long nother (Manu) Lower chal Yoke nk jo oa Scrum, silonary cuter Seron, moving cutter ‘sHe3, me x12 ‘SHS, 8 x 18 SHCS, Ny; Ms x12 Magna, KaoD=4 ‘Spng pl, tS x 45Merrrnnrd ge eePARTS LIST, SEALER MODULE, Continued [UppER WELDMERT AND LINKAGE KEY QTY, PARINO, neScnuPfiont e960 Grotae ipps, A-MTE 1 ‘ogg3e Sorina nla MS x20 fseenee Relating ng 1 ide heder sn 4 Seater machaniem nousing (2 Soneat Guida block tng foogle rn $321 Geonea Lang toggle pn Waseca Lang ogo ie fot 2 S600 Short toggle ake fas 1 Se0008 Connecting rod Yeo 1 Besos0 Connecting rod pln 3s 1 sse061 Gener pin ye 2 seoosz Side pin fs 7 Sem0sd Plena Yee 4, Sto0sd Cap pa {es 1 Senoss Coppbte 4551 Soe0es Connecting rod guide Ys 3 ere Senoorbrackotfew stock to 2 beara yo 2 sea708 je 2 sesroo Tor Searay SHES, m14 x90 Jos 4 $65706 Sl screw, dog pln, MS x6 im 4 sear on 3 scanty oy 2 Sloot Pugh 1 a 6 a[ e qerreressesserirreseces, WARNING t a | | | 4 ; 3 4 4 4 4 etm no 9 cts r UPPER WELOENT AND LAGE AsseNLY moPARTS LIST, SEALER MODULE, Continued SeAL MACKEN NEY QTY, PANTNO, DESCAIFTION 08 Me 63 ‘008 Seous eons 00057 so0ed Soa0es s0007 se0068 osteo ‘oor scorre ‘ea0rr eo0re searto Seal magaine at Seal magedne ght Sealcover Magazine Uo Bind esp ‘Seal pac, wslog ‘Seal pac in Seal ped oor ‘Seal pad latch {nt hous {ath eras Seal pa gulde Howsng Sover inert Sensor bracket, ou-ol-seals ogatar sping ‘Sheer Bot tol cover SHC, Ms x. Hes, Ma x16 ‘Hes, a x20, Sha5, Max Fat washer, Ms Prosi sansor ‘Compression spring, AOB-01 Contest ak sprog, Sal Basing, we0002Z WT ‘Spring pln 25 x20Yarisrereerrryres, 4 4 on 4 4PARTS LIST, SEALER MODULE, Continued SEAL EJECTOR/CYLINDER and GATE/YLINDER, 1 1 1 1 1 1 1 1 2 1 2 3 1 2 7 4 4 5 i a 2 2 or PART NO, seo7iz sso718 50016 ‘60728 00720 ‘8022 soo031 DESORPTION lector gue, tft ctor aul, right Ate inert LH Gets inser, RH Becton Hector guide rail Becton fever ate lover [A oylnder rod end ester ovindar mount Fave pte eyinder meant SHO. Sormw, MEXIO 'SH10. Sorew, MEXIZ ‘SHO. Screw, MEX20x18 SHC. Sorew, MOKTOr18 SHC. Sorew, MBxI6 SHLC. Sorew, MEX20 ‘SHO. Serew, MIOXG0x28 ‘SHO. Serom, MI2X25 {ir oyinder, aoe gate ‘ae ovinder:iostor Key, 53520 Spring plunger ‘DU-bush, MBS15-29FDU SPHO. Sere, MSxI0PARTS LIST, FEED AND TENSION FRAIE KEY QTY PARTNO. DESCRIPTION Mot SE7840 Cater plate a2 SeTEe1 Key $31 «$8756 Arblow pipe 2 se1S72 —Coverslate jm 2 HL. Sore m4 SH. Serow, MEXIZ ra “Trust washer 1 shine name pate 4 nerve, 2X48 ‘ ete wiz 3 shim 63 Shoulder boltgy f iS ; ers be tsPARTS LIST, FEED AND TENSION, Cortinued FEED/TENSION COMPONENTS KEY GTY PARTNO, DESCRIPTION 0 567517 Tractlon wheel 2 67830 3 6533 3s 2 2 a Sencor brat, sit 05 Iie atc) Transmision 557601 Adaptor plats 189602 Drive shaft ‘Spmaer, tacton wimel Distance rng rive cha Bearing cap (0), deve shaft SiO. Serew, SK SH. Sorom, MEXSOXIB ‘SHO, Soren, MI2XA Bearing net ANOD modified Nios eng, #16010 ‘ios eng, #222002 Niles sng, #222072 Bening NJ208 ‘Boerne, 22207H Soundproof cap Stone [Anode bail Boag un, 780808 Bearing net, ANOS Retaing rng, 0-15 Look wether, AWC 1 1 1 1 1 4 1 1 1 2 4 2 1 2 2 1 1 1 i 2 1 1 3(PARTS UST, FEED AND TENSION, Continued FEED/TENSION COMPONENTS: PARTNO. DESORIPTION 567500 Gack up whee! E7508 Distanae rng (3) 587587 Distance rin (2 Fett ring, beck up whee! sere en mu a5 ae ance e pared Boe oe Retaining ing. 0-85 Retaiing Fine, 0-25 Energizing spring Sprig post Unter Laver aia Fotaiing Fog@ DANO Tews10n AsseuBLy, OAOK UP WuEEL UNEPARTS LIST, FEED AND TENSION ‘STRAP GUIDE SYSTEM ASSEMBLY KEY QTY PARTNO DESORPTION 231867823. Upper aldo unt #2, outer 431 587542 Lower etrop ide 1 S61bes Lit Roger 31 su7sas Star | BATES Brake. complete feed 4562547 Teneion bolt | SETSTL Sensor bracket. feeding 1882613 Upper mide unit. aner 4 S81514 Upper aude unit #1 outar 1 B6TE15 Lower mule wnt inner 4 Lower glde unt tar 2 SHG. screw, MEXI2 2 ‘SH. orem, MEXZOXt8 1 5310. eorew, MEXIS Bal bearing, 620122 Setecrew Roller pin Rte pn (Guide haler pln Retaining eng, STANT 2| e STRAP GUIDE SYSTEM ASSEMBLYPARTS LIST, FEED AND TENSION STRAP STRAIGHTENER, QTY PARTNO, DESCRIPTION 507527 Strlghtaner bracket S156 Adjust sorew Lever Lever mount Hex nt, Me Ntoe bot, Mexzo spat Washer, Ma Washer, M12 Lk pts ‘Ball beeing €20122 Shoulder bale Shoulder belt ‘Stragtaner chat ‘Strsgtenor Retaining ing CTW “STRAP STRAIGHTENER ASSEMBLY ATSITILITL TS SETET ILLITE 7 ; A\ WARNING f al man’ operon i has ue 4 4 4 5 5 4 LILLLSETSPSITTLELLSLES ESPART List AIR CYLINDER, 220mm, 569400 KEY gy PARTNO, DESCRIPTION 14 sea0s 2 4 besa 34 saeor St seus St eeet0 7 4 beet Sesiesae@) 8 adil 220 ender pipo 2 4 eects. 425 etindar ipe 10 + eat Pleton 1 4 Seeets Dias star 12 1. Seale Backcover . 134 SeO7I8 Sie scrwM ax 30x22 44 amet Sweater wa 48 4 seadi9 Bust seal SORSO, HAR 18 1 60421 ese bush F020 e@ 17 eua2” Packing PAYSON i 2 Seat Oring O2IONER 121 s66445 Oring, P200,NBR 2 2 sess Beaty ut Aeon a 4 Seez0 ut washer, AW.I8 2 2 560430 Hexshoad bole Madet90x1 Sp 2 S048 He head bolt zoez20xt 3p 24 4 Senes2 Spring waar, a0 254 sees Oltens bush P90 2 4 Sesee¢ Packing, pmya0, NER Zr 45656 Ovrng 20, NBR 21 seek? © Otngs 0, NBR 23 2 550440 ‘Bearing ut ANOS 301 sesu4t Bearing mut washer, AW.04 4 ses709—Sucestrewmhex 20x18 2 4 S070 Spwochar Me 34 sebuez ee het hot MtPat 40st ap M4 eaves Spwacher tz 34 seared Washer iz ot sebees 7 1 Sebeas 34 sag7e8 Set serew,longdog pont Maxa2 e 34 meerst | Hexmut ma 6AIR CYLINDER, Bora 220 mm, 560400PARTS LIST, Continued e@ [AIR MOTOR AND TRANSMISSION ASSEMBLY, 669508 [AIR MOTOR ASSEMBLY, 557404 oN Pow sesmenN cau See ae a eam Spree ‘ivan case ‘Bowe pin 8) ows pn Bat taming £02022 Eat bain #620822 Sites, S626400, ten NOK) TRANSMISSION ASSEMBLY, 559705 MEX QTY PARTNO, —_pesommeTION ie 0) ek oie aM =e i fee a i sy yd e‘AIR MOTOR AND TRANSMISSION ASSEMBLY, 569505,AIR MOTOR TRANSMISSION MAINTENANCE MANUAL, ‘ SIGNODE KABUSHIKI KAISHA1. SPECIFICATIONS ‘High Spud Feed Take-op |__ Low Speed Tesion fuicPesare aves) [40(3)] sou [eoan | was | sun] aan Gear Ran ss08 1s owpu cer [0 | |» | 2 ponoran [Torque Output Gan | 234 | 240_| 28 | aa | a [poner [Toraue Stat Ota) ee ee {hic Consumpion oustnis)| as | 20 | 26” [14] “ua ~ oor NOTE: Figures shown in pareathesis() represent dyaesaic pressure; other figures represent static pressure 2. AIR SUPPLY ‘The air peatare aupplied to the ai’ motor is controled by'a regulator whichis Installed in the Hine of each airport of the motor. For proper operation, the alr ‘supely must beset between misimum of 4 kgm" ands raximum of 6 ke. Pease ote when operating low wped tension, donot use over kg inorder ‘omainan the average life expectancy of the ar motor. A minimum ac supply of| ‘ates requied to shift the tranemieson, 3. AIRPIPE PLUMPING * The recommended diameter ofthe air Hin shouldbe the same ste or slightly larger thediameler ofthe a ports * To prevent moistze or dust buildup, always install a water lg with din cock tthe lowest pat the tines. * A sulicent capacity silencer is required. Ifa invuficient silencers wed, Bir motor’ power etput may be reduced rom increased exhaue sir pressure,4, PLUMBING CONNECTIONS + The tr ports for the motorare ports "A" &"B." One is used as hear net port dhe oleris used Ue ar net port. Ista silencera the eu port, * Te hit the uansniaion between high & low speeds, xe the “H "L ports, (Ove is used a these inlet pot and the other is used the a ot pork. Pase note that both sides ofthe pipe mouats for ports "HY °L? open: {Uerefore, the unused side mast be lugged. * Tieillstraion below shows the direction of rosie forthe transaiasonsbatt, ‘wien supplying ac trough pets Aor “Band ports"H of" EERE OEE ‘NOTE: Aled xs canbe red 180° on We ale & lel fork Te Tica the rtation dictions usiaed above, are reversed, 5, LUBRICATION Air Motor: A ‘ype bat, capable of apersing micron rise particles foi, ns: be insalled inthe ine ofthe ak rotor. The bain sppicaton must best to elane 2 ~ 3 cops of il per ‘taping cde. clint startup & operation, pour 3: bat inate sr inl pet ain shete Esso Moe [Air motor Tus ort ae "Teves 32 DIE List OF Pransyntsion TALVAnA ira MOBILUX EP GREASE-0 EP -0 EP=06. CLEANING & INSPECTION ‘The Aic Motor & Transm ion must be ceaned & inspected analy or every £20 hours of operation, whichever comes fst. Operation of he Air Motor is recuted at east once + manth or more, In casts when the Air Motor is not ‘operated for any period more than one month, pour an evaporate rust preventive ‘yp Iubicant nt the sr inlet port before resuming operation. 7. TROUBLE SHOOTING SYMPTOMS; 721 Ak Motor Fas to Start cause REMEDY eaten prearore [eck te eat ik ra lense or wero tha van pace he ane [ch pao and eae plate eu fae moter ‘assed nsf tiation oe feapice these mot ockag om eign mater ‘Trnsmission Fala to Stitt cause eMeDY fasten sting pita presure [Sek the petnate cca dusts oxen tothe ong ofc Bos [ee the ong mar or weno he meshing ao tele cach pat occ fe CAUSE CAUSE Increased Temperatura of the Air Motor festcicr acon ————~(huk he noe al Increased Teasperature of the Transivssion REMEDY REMEDY eset ease ever [ick reat level ad ost wea gear tot bearings [roice gx oceans8, BREAKDOWN ‘NOTE: The Air Motor canbe separated from the Transmission by removing bolts #716 5:1 Arstocor + Remove ots #716 andthe ead ap #13 * Remove fader head #5. * Remove rlar #3, I necessary, tp the end of he rolor shat with 3 plastic banmer on) tofoosen. + Remove cinder #2. + Remove eeper housing #8. NOTE: Bolts #708 ae locked with "Locket adhesive. Uf not reqied, DO [NOT remove these lt 8-2 Trassmission * The inner camponets can be removed in bulk by tapping the end ofthe oxtpat shaft #24, wih 2 plastic hammer (ony 8, RE-ASSEMBLY By simply reversing the breskdown order, the Air Motor and Transmission ean be re-assembled. Follow the recommendations below to insure proper operational functions after re-assembly: 9-1 Traaemission * Arby contig of ress tol ger, sigs, ol sss & ong + ny alter spying a coat of eens, altachdatance piece-A #19.oto the caer sine #37, ‘+ Resmsemble the car plate #17, the sng gear #20 and the datancepece-D #23, onto the output st #24 Once thie has been complied instal the pat shalt asembly iat the gear housing #15> When instaing te planet gears #16 ont the inner ears ofthe outpt shaft #24, be ure to follow the proper toth pattern as incted in the flowing table [Ar itustrated below, the planet gears #16 andthe loner gear ol the onpat sal] 1724 bot have malchog yellow markings. 2st in ‘#20 onta the cero lta #17 fom the panel ear ds 2)Stand te output san assembly vere, then install te plant gear assert into the inner gar, making sure to match the yellow markings, Hnsta distance pecs B #28 [Be cerefl not o drop distance pecs A. fins the cutpt sbaftasseably ito the gear housing #15 by lapping the anda te carrier plate fatto the sucface ofthe bering #907 unt iti Bush wth the| nner step of he gear housing. 1 [Appt ess ise the end ofthe eal airports of he gear houtng to peeve loving mage. ovER GEAR OF OUTPUT SHAFT PLANET GEAR RING GEAR (MATCHING YELLOW MARKINGS@ et sirticue * Once te cylinder heed #5, adapter housing #8, tall bearings #994, and the ‘lor #3 fave hees reassembled, adja the clearance between the rotor #3 and theynderhesd WS acortng to the folowing instructions: ‘A. natal tll bearings #000 into the einer head #5 and adapter housing #8, ‘hen ital ol seal cane #10 and cover #6 with bots #703. Scour bot ‘#703 vith "Lockie athesive, 34 BOND 1342 or on exulvatent, 'B Putinspace-A #7 and space-B #9. Using a depth micrometer, measure the Dorin ofthe spacers: Le his frotracion aces te mar’ clearance fe ssemlly. A sulle measurement belwees 0.04 ~ 006 mm. I Ure specs Drotrsion snot within the suitable range, change the spaces and remenoure una utable measurement is acquired, ©. Four types of spacer ace prepared a follows: ; [Fic Tid TR ae es e hams wale $ Tnsert dowel pin-A #11 nt the center hoe ofthe 3 hoes ofthe motor using Land hn inzet te dowel pns-B #12 into the lft & ght hoes, * The outa diameter ofthe left & right ses ofthe cylinder #2 ate dierent {com each other by Lm. Inert the cylinder toward te sale meter side, 1+ The end ap #13 can be insta ‘Mlstatetbetow: 280" versal, The stand naan fs10, PARTS LIST AND REPLACEMENT SCHEDULE. [PAR No, [NOMENCLATURE] DIMENSIONS EGRET aE Se |e 35 [stiri SS Yee ini an 28m ftogt ier usee aalesioat ferrin atgeessay seasae | Caner Pate Gear tots eevereder worn ast0 | ~ Chek Fon [See oo inser or work 5559625 | Pianet 61 Gear oo is severe or wor