TECHNOLOGY & SERVICE IN PERFECT BALANCE TM

High Performance Polymer Solutions | Wire & Cable

XID A N ® R MOD A OPR EN

PE H E N EK

®
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®
XLPE Cross-Linkable Compounds Advanced LSZH | CPE EPR | EPDM | CPE
Moisture Cure Technology Thermoplastic Compounds Cross-Linkable Compounds
SACO AEI Polymers Innovation Creates Our Future
We are a customer-driven compounder offering premium value and innovative polymer solutions for customers in North America, Europe, Asia, MENA
and Latin America. Our technology-driven company focuses on optimizing quality, driving efficiency, and adding ultimate value to our customer’s
products. We synergistically deliver real value to our customers by developing and manufacturing a full range of Thermoplastic & Thermoset
Compounds, Additives and Catalyst Masterbatches for the Wire & Cable, Building & Construction, Pipe & Tubing and Specialty Markets.

Our expertise and commitment to custom formulating for unique applications delivers world-class product solutions, commercially available off-the-shelf.
Our technology-infused compounds have allowed us to build industry-recognized brands like our PEXIDAN® Moisture Cure XLPE, THERMODAN®
LSZH, THERMODAN® CPE, and EKOPREN® EPDM | EPR | CPE resins. Our expertise also extends into Halogenated and Non-Halogenated Flame
Retardants, Synergists, and Smoke Suppressants for the development of compounds that meet or exceed the performance requirements of global
regulatory industry standards.

Quality Driven Global Facilities registered to ISO9001: 2008.

SACO AEI Polymers North American Laboratory
SACO AEI’s research & development centers strive to develop industry leading and innovative solutions for our customers. Our
dedication and investment in research and development has resulted in the fastest go-to-market solutions for our customers. Our global
facilities are customer-centric, with outstanding formulation chemists, and extensive analytical laboratory capabilities. Our formulations are
validated by real-life application testing. SACO AEI Polymers delivers exceptional technical performance. That is the essence of our brand.

We validate formulations and real-world applications through continuous testing in our laboratories to:

• Optimize Your Quality

• Drive Efficiency
• Deliver Ultimate Value
• Fastest Go-To-Market Solutions
 Diverse Market Solutions

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PEXIDAN®
Superior Performance Moisture Cure XLPE

Our Sioplas-type moisture cross-linkable polyolefins are available for a wide variety of end-use applications including wire insulation and jacketing, potable water &
radiant heat pipe, injection molded fittings, heat shrinkable tubing and other molding and profile applications requiring elevated-temperature dimensional stability. 
Leading the market for three decades, our PEXIDAN® compounds  feature outstanding long-term performance with superior strength, toughness, and resistance
to heat/cold, chemicals, abrasion and creep. PEXIDAN® compounds offer the best of crosslinked olefins with the ease of processing found in thermoplastics
and are available in non-FR, halogenated FR and LSZH versions. PEXIDAN® compounds are well-suited for most processing techniques and post-curable by
steam, hot water or even ambient means.

THERMOSET CROSS-LINKABLE COMPOUNDS

High Performance Characteristics | Technology Advantages

• UL 44 Bulletin Recognized
• Sioplas Moisture Cure Technology
• Low Capital Cost Investment vs CV | ebeam
• Long Term Production Extrusion Capability
• Wide Processing Window
• High Flame Performance UL | CSA
• High Performance Oil & Gas Res I & II
• Excellent Mechanical Strength & Toughness
• Up to 40% Improvement-Processing-Downtime
• Outstanding Heat | Abrasion | Chemical Resistance
• Field Performance Proven for 30+ Years
• Consistent | Easy to Use Technology
• Halogenated | Non-Halogenated LSZH Formulations
• UL & CSA Sunlight Resistant for Outdoor Use

High Performance Markets | Applications

• UL | LV Power Cable Insulations • UL | XHHW-2 | RHW-2 | USE-2 | RHH | SIS | UL4703 PV | UL854 | UL758
• CSA | LV Power Cable Insulations • CSA | RW90 | RWU90 | RPV90 | RPVU90 | CL1251 | CL1252 | CL1503
• UL | CSA Photovoltaic | Solar Wire • LSZH | Transit | Government | Airports | Hospitals
• Automotive Primary & Battery Cables • Automotive SAE J1128 & ISO 6722 T3
 PEXIDAN ® Halogenated FR | NON-FR Systems
Elongation Tensile Flame &
Specific
Product | System Market Description UL | CSA LOI at Break Strength Smoke
Gravity
(%) (psi) Rating
UL 44 XHHW-2 / RHW-2 / SIS
PEXIDAN® X/T LV Power Cable 90°C wet rated insulation UL 854 / USE-2 1.01 23 375 2200 UL/CSA FT2
CSA RW90 / RWU90

90°C wet rated insulation Colorable 6 AWG UL 44 / XHHW-2 / RHW-2 / SIS

PEXIDAN® X/T-UV LV Power Cable 1.01 23 425 2350 UL/CSA FT2
sunlight resistant UL 854 / USE-2 / SUNRES

Colorable All Sizes UL 44 / XHHW-2 / RHW-2 / SIS

90°C wet rated insulation
PEXIDAN® X/T-UV2 LV Power Cable PV Cable UL 4703 1.01 23 425 2350 UL/CSA FT2
sunlight resistant all sizes
UL 854 / USE-2 / SUNRES
UL 44 VW-1 XHHW-2 / RHW-2 / SIS
90°C wet rated insulation
PEXIDAN® V/T LV Power Cable PV Cable UL 4703 1.30 27 275 1850 UL/CSA VW-1
VW-1 flame rated
CSA RW90 / RWU90

UL 44 VW-1 XHHW-2 / RHW-2 / SIS

90°C wet rated insulation PV Cable UL 4703
PEXIDAN V/T-2
®
LV Power Cable 1.32 27 400 2200 UL/CSA VW-1
VW-1 flame rated CSA RW90 & RWU90
UL CT-Use / IEEE 1202 / FT4 1/0 and Larger

Colorable UL 44 VW-1 XHHW-2 / RHW-2 / SIS

90°C wet rated insulation
PV Cable UL 4703 / SUNRES
PEXIDAN® V/T-2UV LV Power Cable VW-1 flame rated 1.30 27 300 1850 UL/CSA VW-1
CSA RW90 / RWU90 / RPV90 / RPVU90
sunlight resistant
UL CT-Use / IEEE 1202 / FT4 1/0 and Larger

90°C wet rated insulation

PEXIDAN® U/T LV Power Cable USE-2 UL 854 / Non-FR 0.92 - 450 2200 -
& Jacket

90°C wet rated RW90 CSA RW90 / RWU90

PEXIDAN® R/T LV Power Cable 0.92 - 450 2200 -
Insulation CSA RPV90 / RPVU90 / Non-FR

90°C wet rated RW90 CSA Colorable RW90 / RWU90

PEXIDAN® R/T-UV LV Power Cable Insulation CSA RPV90 / RPVU90 0.99 - 400 2250 -
sunlight resistant SUNRES / Non-FR

150°C dry rated 150°C Rated UL 758 AWM Style 3173 & 3321
PEXIDAN® H/T Appliance Wire 1.08 24 300 2300 UL/CSA FT2
appliance wire insulation CSA AWM / CL1251 / CL1252 / CL1503 / FT2

125°C dry rated Automotive Primary Insulation SAE J1128

PEXIDAN® J/T Automotive 1.13 25 300 2300 SAE 45 Degree
automotive insulation ISO 6722 T3
Highly flexible and
PEXIDAN® A-3021 Specialty heat resistant moisture - 0.90 - 400 2500 -
crosslinkable TPO
 PEXIDAN ® Low Smoke Zero Halogen Systems
Elongation Tensile
Specific Flame | Smoke
Product | System Market Description UL | CSA LOI at Break Strength
Gravity Characteristics
(%) (psi)

LV Power & Low Smoke Zero Halogen XLPE UL/CSA FT2

PEXIDAN® HF X/T UL HF 2885
Tray Cable Insulation for UL Low Voltage 1.29 35 270% 2470 IEEE1202
SX0651:CM540U/1 Power / Energy / Control Cable
Oil & Gas Res I & II
FT4 Capable

Low Smoke Zero Halogen XLPE

LV Power Insulation or Jacket - Appliance
PEXIDAN HF
®
UL758 and Machine Tool Applications - 1.49 36 165% 2030 ASTM 2843 < 3.5%
SX559:CM540 AWM & MTW Transit Signal Cables / Armored
Cable Jacket
THERMODAN®
Advanced Performance
Low Smoke Zero Halogen & CPE Thermoplastic Compounds
THERMODAN® LSZH Thermoplastic compounds provide the ultimate security for human safety in high occupancy and restricted area facilities. Up to 95%
less smoke, low toxicity, low acid gas producing characteristics than Halogenated systems.

LSZH Standards: Complies with UL | CSA | IEC & BS Standards for LSZH Compounds for a wide variety of markets & applications.
LSZH Cable Appplications: Power | Energy | Data Cable | Fiber Optic | OPG | LEED® Technology Competence

THERMODAN® CP are CPE based jacketing compounds that provide an excellent balance of properties making them suitable for use in a wide range
of demanding applications. Performance characteristics include excellent chemical, oil, fuel, solvents and acid resistance, flexibility, low temperature
impact/bending and excellent flame retardancy. CPE is an excellent replacement for CSPE (Hypalon®) at lower cost. It can be processed on
conventional thermoplastic extrusion lines and are fully supported by our application development team. SACO AEI Polymers offers Thermodan CP
compounds in Thermoplastic, CV Cross-linkable and eBeam Cross-linkable versions.

CPE-Hazardous Environment Applications: Mining | Petrochemical Plants | Substation Control

CPE-Cable Applications: UL | CSA Instrumentation | Control | Tray | Power Cable Types

The Superior Solution for the Ultimate in Security | Human Safety & in Hazardous Environment Industrial Facilities

High Performance Characteristics | Technology Advantages

• UL 2885 HF Certified | LSZH Grades
• Up to 95% Less Smoke | Toxicity | Acid Gas
• LEED® Technology Competence
• CPE is a Low Cost Solution vs CSPE Hypalon®
• Outstanding Heat | Abrasion | Chemical Resistance
• High Flame Oil & Gas Res I & II
• UL LS Cable Designation Capable
• Ultimate Human Safety | Systems Operations
• Excellent Chemical | Oil | Fuel | Solvent | Acid Resistance
• Low Temperature Flexibility | Excellent Flame Retardency
• UL & CSA Sunlight Resistant for Outdoor Use
• High Flame Performance UL | CSA

High Performance Markets | Applications

• Meets UL | CSA | IEC | BS Standards • LV Power | Energy | Data | Fiber Optic | Control | Instrumentation
• High Occupancy | Restricted Area Facilities • Transit | Subway | Airports | Government | Hospitals
• Hazardous Industrial Environments • Petrochemical | Mining | Oil & Gas | Substation
 THERMODAN ® Halogenated & Non Halogenated Systems
Elongation Tensile
Specific Flame | Smoke
Product | System Market Description UL | CSA LOI at Break Strength
Gravity Characteristics
(%) (psi)
THERMODAN® HF Low Smoke Zero Halogen Thermoplastic
LV Tray &
0103-212NT Compound for Low Voltage / Electronic / Tray UL1277 UL / CSA FT4
Electronic Cables 1.5 38 215% 1800
0103-212BK UL / CSA
Instrumentation / UL Bulletin HF / UL2885 Capable IEEE1202 Capable
Natural or Black MgOH / Premium Performance Jacket

Low Smoke Zero Halogen Thermoplastic Jacket UL 1666 FT4

Data
THERMODAN® HF for Cost Effective Data / Fiber Optic Buffer Tube UL1277 With Smoke
Telcomm 1.49 40 180% 1813
TP 0812 Fiber Optic
Outer Jacket / Dimensional Stability Capable IEC 60332-3-24
UL Bulletin / HF | / UL2885 IEC 60332-1-2

Thermoplastic, low-smoke, halogen free-flame

THERMODAN® HF LV Power Cable, retardant compound / Data and Communication
TP 519C Data Cable Cable / Low Cost ATH based / High Speed - 1.5 34 170% 1885 BS EN 61034-2
Extrusion Processable / Very Low Die Drool

Low Smoke Zero Halogen XLPE Insulation or IEC 332

THERMODAN® HF
TP 543C
LV Power Jacket for High Performance applications in Low - 1.54 41 170% 1885
Voltage Power / Energy / Control Cable Part 1 & 3

Thermoplastic, low-smoke, halogen-free, flame

LV Power Cable,
THERMODAN® HF retardant compound / Jacket and Insulation IEC 332
TP543BCU
Data Cable,
LTS 1, 2, 3, and 4 / EN 50290-2-27 for type HM2 - 1.54 41 170% 1885
Part 1 & 3
Fiber Optic
and HD 604 tor type HM4

Chlorinated Polyethylene (CPE) base jacket

THERMODAN® CP
compound / Superior FR and UV resistance / Oil UL1277 UL 1685 / CSA FT4
0110-108NT LV Power Cable 1.38 37 350% 2200
Res I and II / Designed for use with PEXIDAN ® Capable IEEE 1202 Capable

0110-108BK Primary insulation
EKOPREN®
EPR | EPDM | CPE Crosslinkable Thermoset Compounds

SACO AEI Polymers and our affiliates specialize in the development and manufacture of elastomeric or polyolefin based compounds exclusively for wire
and cable industry applications such as automotive, industrial power, energy distribution, mining and appliances. Several new compounds have been
designed to obtain maximum flexibility together with oil resistance that are not achievable with standard thermoplastic compounds. With our technical
assistance our customers have reached extrusion speeds comparable to the standard thermoplastic production rate of 3,000 feet/minute.

Hazardous Environment | Extreme Performance

Heavy Duty CPE Thermoset Compounds
Outstanding Flexibility Performance
Oil Resistance & Low Temperature Performance in Hazardous Environments Compared to Thermoplastic Technologies

High Performance Characteristics | Technology Advantages

• All Grades in CV & ebeam Formulations
• Halogen Free Formulations
• Oil | Fuel | Gas Resistant up to +1500C
• Low Temperature Down to -500C
• Highly Flexible Insulations | Jackets
• MV Solutions from 5KV to 95kV
• Pellet Technology 3.5mm or 4.5mm
• High Speed Extrusion 4X Standard Rates
• Superior Resistance to Abrasion
• High Temperature up to 1500C
• CPE is a Low Cost Solution vs CSPE Hypalon®
• Modified Formulations Available

High Performance Markets | Applications

• Global Standards | UL | CSA | IEC | BS | SAE | ISO • Automotive Primary & Battery | SAE J1128 | ISO 6722 T3
• LV | MV Power & Energy Cables to 95kV • Photovoltaic & Solar Applications
• Petrochemical | Oil & Gas | Mining | Welding • Offshore Oil & Gas Platforms
• ISO 6722 T4 1500C Flexible Formulation Development • Rail & Transit Applications
 EKOPREN® EPR | EPDM Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)

EKOPREN®
 3IS061 Specialty - EPR Welding Cable Insulation / Vulcanization 1.49 23 270% -

Specialty - EPDM Welding Cable

EKOPREN®
 3IS671 Insulation / Vulcanization 1.44 25 250% 1000
(AW3311 / AWM3279 / CSA CL905)

Medium Voltage - Leaded 69kV

EKOPREN® 3IS691 Insulation / Vulcanization 1.23 22 400% 1700
Best in Class

Medium Voltage - Leaded 95kV

EKOPREN® 3IS721 Insulation / Vulcanization 1.18 - 320% 1800
Best In Class

Medium Voltage - Lead Free 35kV

EKOPREN® 3IS731 Insulation / Vulcanization 1.22 - 400% 2600
Economical

Medium Voltage - Lead Free 69kV

EKOPREN®
 3IS741 Insulation / Vulcanization 1.2 - 390% 2400
Economical

Medium Voltage - Lead Free 35kV

EKOPREN®
 3IS751 Insulation / Vulcanization 1.19 22 350% 2500
Economical

Medium Voltage Lead-Free 69kV

EKOPREN®
 3IS791 Insulation / Vulcanization 1.2 22 350% 2300
Best In Class

Automotive - T3 ISO 6722 eBeam Flexible

EKOPREN®
 3IR901 Insulation / Irradiated 1.43 27 210% 1600
Battery Cable

Automotive - T3 ISO 6722 eBeam Primary

EKOPREN® 3IR951 Insulation / Irradiated 1.42 25 200% 2200
Cable

Automotive - T3 ISO 6722

EKOPREN® 3IS901 Insulation / Vulcanization 1.43 27 210% 1600
Vul-Cup Cure Flexible Battery Cable

Automotive - T3 SAE & ISO 6722

EKOPREN® 3IS931 Insulation / Vulcanization 1.4 27 230% 2300
Di Cup Cure Primary Cable

Automotive - T3 ISO 6722

EKOPREN® 3IS951 Insulation / Vulcanization 1.42 28 200% 2200
Vul Cup Cure Primary Cable

Automotive - SAE J1128

EKOPREN® 3IS981 Insulation / Vulcanization 1.41 28 230% 2000
Di Cup Cure Primary Cable
 EKOPREN® CPE Thermoset Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)

EKOPREN® 3SH461 CPE - CV / Extra Heavy Duty Mining Cable Jacket / Vulcanization 1.36 27 520% 2700

CPE - CV / Heavy Duty Mining Cable

EKOPREN® 3SH471 Jacket / Vulcanization 1.4 29 500% 2030
(Natural)

EKOPREN® 3SH511 CPE - CV / Heavy Duty Cable (Black) Jacket / Vulcanization 1.36 30 500% 2350

EKOPREN® 3SR481 CPE - eBeam / EPR Very Flexible Jacket / Irradiated 1.41 30 450% 1800

CPE - eBeam / EVM 60% VA Oil Res

EKOPREN® 3SR511 Jacket / Irradiated 1.38 30 500% 2350
FR Weathering

CPE - eBeam / NBR / Oil Res

EKOPREN® 3SR641 Jacket / Irradiated 1.41 27.5 390% 1700
Low Temperature
 EKOPREN® Automotive Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)

Automotive - T3 ISO 6722 eBeam

EKOPREN® 3IR901 Insulation / Irradiated 1.43 27 210% 1600
Flexible Battery Cable

Automotive - T3 ISO 6722 eBeam

EKOPREN® 3IR951 Insulation / Irradiated 1.42 25 200% 2200
Primary Cable

Automotive - T3 ISO 6722

EKOPREN® 3IS901 Insulation / Vulcanization 1.43 27 210% 1600
Vul-Cup Cure Flexible Battery Cable

Automotive - T3 SAE & ISO 6722

EKOPREN® 3IS931 Insulation / Vulcanization 1.4 27 230% 2300
Di Cup Cure Primary

Automotive - T3 ISO 6722

EKOPREN® 3IS951 Insulation / Vulcanization 1.42 28 200% 2200
Vul Cup Cure Primary

Automotive - SAE J1128

EKOPREN® 3IS981 Insulation / Vulcanization 1.41 28 230% 2000
Di Cup Cure Primary

EKOPREN® Low Voltage Systems

Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)

Building - Low Voltage

EKOPREN®
 3IS401 Insulation / Vulcanization 1.35 27 350% 1800
(SuperOhm 4863 Offset)
 OUR GLOBAL PRESENCE

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SACO AEI POLYMERS
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Sheet & Additives
Polymer Compounds & Custom Compounding

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Polymer Compounds

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APPLICATIONS & PRODUCTS NOTES
SACO AEI POLYMERS | 3 2 2 0 C R O C K E R AV E N U E | SHEBOYGAN | WISCONSIN | 53081 | USA

+1 844.SACO.AEI tel | +1 920.803.0779 fax | sales @ sacoaei.com | www.sacoaei.com