ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

MÓDULO II – BOMBAS HIDRÁULICAS

Neste módulo os participantes revisarão as bombas e válvulas reguladoras utilizadas na escavadeira

330CL, seu princípio de funcionamento e pontos de ajuste. O seu funcionamento é semelhante ao da
escavadeira 320B.
Havendo disponibilidade das ferramentas, será feito o teste de flowmeter em uma das bombas e em
seguida será feita a análise do resultado do teste.

Objetivos do módulo:

Depois de aprender os ensinamentos do curso, o participante estará apto a:

 1 – Identificar os componentes das bombas e seus reguladores

 2 – Localizar os componentes e pontos de regulagem no grupo de controle das bombas e

identificar as linhas conectadas ao grupo

 3 – Utilizando o esquema hidráulico, colorir as linhas que interferem na angulação do eixo da

bomba para: aumento de fluxo e redução de fluxo
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

IDENTIFICAÇÃO DE COMPONENTES DA BOMBA HIDRÁULICA E REGULADOR

1) Escreva o nome correto dos componentes da bomba hidráulica, ao lado de cada seta, abaixo:

2) Faça o mesmo com o grupo de controle da bomba:

ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

A figura acima mostra as duas restrições de onde “surge” a pressão NFC (sinal de fluxo negativo),
localizadas nas extremidades da válvula de controle principal ( passagem correspondente ao caminho
de alimentação paralelo).

A pressão Power Shift é usada para controlar a saída máxima de potência das bombas hidráulicas. Ela
funciona em função da posição do botão do acelerador e da rpm do motor.
 A pressão P.S. possui um valor fixo nas posições de 1 a 9 do botão do acelerador, a não ser que a proteção de baixa
rotação seja acionada.
 Nas posições de 1 a 4 a pressão P.S. possui um valor fixo para cada posição do acelerador. O acelerador determinará
a rpm desejada do motor, que produzirá em conseqüência um determinado fluxo de óleo.
 As posições 5 a 9 do acelerador, possuem um valor fixo de pressão P.S. Para determinar este valor o controle utiliza a
leitura da rpm do motor, a posição do botão do acelerador e a leitura de pressão de saída da bomba. O valor da
pressão P.S. permanece fixo até que porventura ocorra uma queda de 250 rpm abaixo da rotação desejada (posição do
botão do acelerador). Se isto acontecer, o controlador ajustará a pressão P.S. de maneira que a rpm do motor
permaneça na faixa de 250 rpm em relação à rotação desejada.
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

FOLHA DE TRABALHO – IDENTIFICAÇÃO DE COMPONENTES DA BOMBA

HIDRÁULICA, NA MÁQUINA

3) Localizar os componentes e pontos de regulagem no grupo de controle das bombas e identificar as

linhas conectadas ao grupo

NF PP
F
M
SN

P
W
PR
I
PV

PR
I

P
TS

PL

 A) Ajuste de vazão em standby (bomba controlada pelo sinal de

fluxo negativo - NFC)
 B) Mangueira de sinal NFC
 C) Parafuso de ajuste de potência da bomba acionada
 D) Sensores de pressão de saída das bombas
 E) Parafuso de ajuste de ângulo máximo da bomba acionada
 F) Mangueira de saída da bomba acionada
 G) Mangueira de saída da bomba acionadora
 H) Tubo de alimentação das bombas acionadora e acionada
 I) Solenóide PRV
 J) Tomadas de pressão das bombas acionada e acionadora
 K) Tomada da pressão power shift
 L) Tomada de pressão do sistema de ventilação do sist. hidráulico
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

4) Anote o comportamento da pressão power shift x posição do botão do acelerador e rpm do motor.
Durante a tomada de leitura, force a caçamba na posição fechar para submeter o motor à carga.

Obs: Interruptor de reserva (backup switch) na posição AUTO.

Botão do RPM Pressão Botão do RPM Pressão

acelerador Motor Power Shift acelerador Motor Power Shift
1 6

2 7

3 8

4 9

5 10

Interruptor de reserva (backup switch) na posição MANUAL.

Botão do RPM Pressão Botão do RPM Pressão

acelerador Motor Power Shift acelerador Motor Power Shift
(1) (6)

(2) (7)

(3) (8)

(4) (9)

(5) (10)
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

PROCEDIMENTO PARA FAZER A DESPRESSURIZAÇÃO DO SISTEMA HIDRÁULICO

1 Bujão de enchimento

Antes de desconectar qualquer linha hidráulica de uma escavadeira, despressurize os circuitos hidráulicos, procedendo da
seguinte maneira:
1. Estacione a máquina em um terreno plano.
2. Recolha a haste do cilindro do braço, posicione a caçamba paralela ao solo e abaixe a lança como mostra a gravura
acima.
3. Apague o motor.
4. Ligue a chave de partida sem funcionar o motor.
5. Posicione a alavanca de bloqueio do sistema hidráulico em posição desbloqueado.
6. Mova o joystick e pedal do sistema hidráulico que será serviçado nas posições de final de curso para despressurizar
o circuito. Isto também aliviará a pressão que poderá estar presente no sistema piloto.
Nota: se o circuito hidráulico que requer reparo for ativado por um ou por vários interruptores, ative-os de maneira
a despressurizar um circuito de cada vez.
7. Posicione a alavanca de bloqueio do sistema hidráulico em posição bloqueado. Se estiver despressurizando apenas
um circuito, passe para o parágrafo 15.
8. Funcione o motor.
9. Posicione a alavanca de bloqueio do sistema hidráulico na posição desbloqueado. Não mova qualquer joystick ou
pedal da sua POSIÇÃO NEUTRO durante esta etapa. Não ative qualquer interruptor.
10. Retorne a alavanca de bloqueio para a posição bloqueado.
11. Apague o motor.
12. Repita os passos 4 a 11 para cada circuito adicional que necessitar reparo.
13. Depois de aliviar a pressão hidráulica em cada circuito hidráulico, reposicione a alavanca de bloqueio na posição
bloqueado.
14. Desligue a chave de partida .
15. Solte o bujão de enchimento no tanque hidráulico e alivie a pressão por 45 segundos no mínimo.
16. Aperte novamente o bujão de enchimento.
17. Desta maneira, a pressurização de todos os cilindros estará descarregada e as linhas hidráulicas poderão ser
removidas.
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

REVISÃO
1) Colorir no esquema abaixo a posição do carretel da válvula de controle da bomba quando ela se
encontra em AUMENTO DE FLUXO

2) Colorir no esquema abaixo a posição do carretel da válvula de controle da bomba quando ela se
encontra em DIMINUIÇÃO DE FLUXO
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

3) Que condição de operação da escavadeira 330C faz com que as bombas fiquem em posição de
espera (standby) ?

4) Quais são as condições de operação que causam um aumento de fluxo nas bombas hidráulicas?

5) Quais são as condições de operação que causam uma diminuição de fluxo nas bombas hidráulicas?
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

FOLHA DE TRABALHO - TESTE DE HP CONSTANTE

Fazer as ligações conforme procedimento na pagina 37 e 38 do módulo de manual de serviço
RENR5435.
Teste: Anotar os dados na tabela, calcular o fluxo corrigido, plotar o gráfico na próxima página e
compará-lo com o padrão.

TESTE DE FLUXO NAS BOMBAS – 320C

Pontos de medição
1425 PSI 2300 PSI 2850 PSI 3700 PSI 4250 PSI
Fluxo medido Bomba direita
L/min (US gpm) Bomba esquerda
Temperatura do Óleo
[°C]
Rotação do motor
[RPM]
Fluxo corrigido Bomba direita
[L/min] Bomba esquerda
Especificação 172±10 135 ±10 110 ±10 86 ±10 75 ±10
para o Fluxo Bomba Nova (45.4.0±2.6 (35.6.8±2.6) (29.0±2.6) (22.7±2.6) (19.8±2.6)
L/min (US gpm) )
Limite desgaste 155 (41 ) 103 (27) 83 (22) 56 (15 48 (13)

Fluxo medido x 1800 RPM

Fluxo corrigido = RPM medido
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

Observação:
• Uma das molas do regulador da bomba atua na faixa de 17800 kPa (2600 psi) até 25700 kPa (3750
psi). Se girar ¼ de volta no ajuste do parafuso de potência nesta faixa de pressão, altera a vazão da
bomba em 22 L/min.
Girando o parafuso no sentido horário aumenta a vazão da bomba.
Girando o parafuso no sentido anti-horário diminui a vazão da bomba.
• A segunda mola do regulador atua na faixa de 25700 kPa (3750 psi) até 343009 kPa (4950 psi).
Se girar ¼ de volta no ajuste do parafuso de potência nesta faixa de pressão, altera a vazão da
bomba em 14 L/min.
• Parafuso de ajuste do fluxo máximo: ¼ de volta altera a vazão da bomba em 3,6 L/min.
Girando o parafuso no sentido horário diminui a vazão da bomba.
Girando o parafuso no sentido anti-horário aumenta a vazão da bomba.
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

FOLHA DE TRABALHO - TESTE DE FLUXO NEGATIVO

Fazer as ligações conforme procedimento nas paginas 45 e 46 do RENR5435.
Teste: Anotar os dados na tabela, calcular o fluxo corrigido, plotar o gráfico na próxima página e
compará-lo com o padrão.
Obs.: Como para o teste do NFC usa-se apenas um ponto, a utilização do gráfico não é obrigatória.

Controle de Fluxo negativo a 340 PSI

Temperatura do óleo [°C] Bomba direita
Bomba esquerda
Rotação do motor [RPM] Bomba direita
Bomba esquerda
Fluxo medido Bomba direita
L/min Bomba esquerda
Fluxo corrigido Bomba direita
L/min Bomba esquerda
Especificação para o fluxo Nova 108 ±10 (29.0 ±2,6)
L/min (gpm) Limite de serviço 88 (23)

Fluxo corrigido = Fluxo medido x 1800RPM

RPM medida
ESCAVADEIRAS 330C L 320CL LIVRO DO ESTUDANTE

ANOTAÇÕES DO ESTUDANTE

Esquema do grupo seletor da transmissaõ

solenóide atua pacote
924f
1;f 3e4 1e6
2;f 3e5 1e4
3;f 3e6 1e5
4;f 1e6 2e5
1R 2e4 3e6
2R2e5 3e6
3R2e6 3e5

skidder 545C

1F3e4 1e6
2F 1e4 2e6
3F 3e5 1e4
4F 1e5 2e4
5F 1e6 2e5

1R 2e4 3e6
2R 2e5 3e4
3R 2e6 3e5
no neutro
obs ; não atua nenhum solenoide

924G serie AAN

1F 3e4 3e4
2F 3e5 3e5
3F3e 6 3e6
4F 1e6 1e6

1R 2e4 2e4
2R 2e5 2e5
3R 2e6 2e6
no neutro
obs; não atua nenhum solenoide

924G serie RBB

1F 2e5 2e5
2F 1e5 1e5
3F 1e4 1e4 2R 3e4 3e4
4F 1e6 1e6 3R 3e5 3e5
1R 3e6 3e6 obs; em neutro energiza o solenóide 05
 Component Identifiers (CID¹) Wire Description Component Location KENR8256
Module Identifier (MID²) Wire Wire Schematic Machine Schematic Machine
Electrical Schematic Symbols And Definitions
Wire Color Description Wire Color Description Component Component October 2007
Engine Control Number Number Location Location Location Location

(MID No. 036) Power Circuits Control Circuits Alarm - Action F-3 A Sensor - Turbo Outlet Pressure B-11 45 Symbols
101 RD Battery (+) 763 BU Travel Speed Change Solenoid Alarm - Travel Atch A-5 3 Sensor - Water Separator Level Atch I-7 15
CID Component
0001 Injector Solenoid 1st Cylinder 103 RD Dome Lamp / Memory 780 PU Quick Coupler Switch To Quick Coupler Sol Alternator F-11 4 Socket - 12V 7A Atch G-4 A

0002 Injector Solenoid 2nd Cylinder 105 RD Key Switch 788 YL Engine Speed Sensor Antenna C-4 5 Solenoid - (A) Stem 1 Control Atch A-10 J
T
0003 Injector Solenoid 3rd Cylinder 108 RD Air Heater Relay A746 PK Boost Pressure Assembly - Block G-8 E Solenoid - (A) Stem 2 Control Atch B-11 J
109 RD Alternator B (+) Terminal A747 GY Atmospheric Pressure Base - Fuse H-10,12 E Solenoid - (A) Stem 3 Control Atch B-11 J
Pressure Temperature Level Flow Circuit Breaker
0004 Injector Solenoid 4th Cylinder
110 RD Timer Relay A755 PK Throttle Position 1 Battery H-12 6 Solenoid - (A) Stem 4 Control Atch C-9 J
Symbol Symbol Symbol Symbol Symbol
0005 Injector Solenoid 5th Cylinder
0006 Injector Solenoid 6th Cylinder 112 PU Main Relay A756 BU Throttle Position 2 Battery - Atch H,I-12 6 Solenoid - (B) Stem 1 Control Atch A-10 J
113 OR Switch Panel / Radio A757 GY Throttle Position 3 Breaker - Alternator H-12 E Solenoid - (B) Stem 2 Control Atch B-11 J
0041 8V DC Supply
114 RD Horn Relay A758 BR Throttle Position 4 Breaker - Heater G-12 E Solenoid - (B) Stem 3 Control Atch B-11 J
Symbols And Definitions
0042 Injection Actuation Control Valve
115 RD Cab Lamp Relay A762 PU Engine Speed Sensor (+) Control - Engine A Thru F-12 H Solenoid - (B) Stem 4 Control Atch C-9 J Fuse - A component in an electrical circuit that will open the circuit if too much current flows
0091 Throttle Position Signal
118 GY Wiper Control Accessory A768 BU Backup EPR Valve Sw To Pwrshift Cont Sol
through it.
0094 Fuel Pressure Sensor Control - Engine / Pump Control D,E-7,8 1 Solenoid - 1 Check Relief Atch B-5 33

(Dimensions: 48 inches x 35 inches)

0100 Engine Oil Pressure Sensor 119 PK Cab Fan A769 GY Backup EPR Valve Sw To Pwrshift Cont Sol Control - Valve Atch B,C-7,8 2 Solenoid - 1 Relief Atch B-5 31 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
120 YL 12V 7A Converter 1 A770 PK Backup EPR Valve Sw To Resistor Control - Wiper F-2 A Solenoid - 1 Way/2 Way Control Atch B-5 35 circle indicates that the component has screw terminals and a wire can be disconnected from it.
0110 Engine Coolant Temperature Sensor
0164 Injector Actuation Pressure 123 WH Seat Heater Switch E795 YL Oil Temperature Sensor Converter - 12V 7A Atch I-5,6 D Solenoid - 2 Check Relief Atch B-5 34
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
124 GN Heater / AC Unit E797 WH IAP Control Valve Converter - Atch D-5 A Solenoid - 2 Relief Atch B-5 32
0168 System Voltage No circle indicates that the wire cannot be disconnected from the component.
0172 Intake Manifold Air Temperature 129 BU Cigar Lighter E798 PK IAP Control Valve Diode H-11 E Solenoid - A/C Clutch E-11 50

0175 Engine Oil Temperature Sensor 130 RD Engine Control (+) B F716 WH Secondary Shutdown Switch Diode - Main Relay H-9 E Solenoid - Flow Control Pump 1 Atch A-12 F Ground (Wired): This indicates that the component is connected to a grounded wire. The
0190 Engine Speed Sensor 135 BU 12V 7A Socket F773 OR Backup Governor Switch Terminal (1) Diode - Start Relay H-8 E Solenoid - Flow Control Pump 2 Atch A-12 F grounded wire is fastened to the machine.
0253 Personality Module 147 PU Atch. Solenoid Fuse F774 WH Backup Governor Switch Terminal (3) Heater - Air F-11 H Solenoid - Flow Limit Atch A-7 F

KENR8256
0261 Engine Timing Calibration 149 RD Boom Lamp Relay H705 BR Fuel Pump Relay Coil Horn C-2 7 Solenoid - Hammer Atch B-10 F
Ground (Case): This indicates that the component does not have a wire connected to ground.
0262 5V Sensor DC Power Supply 150 OR Quick Coupler Switch J702 BK Air Heater Relay Coil Joystick - Atch I-3 C Solenoid - Hydraulic Lock C-9 G It is grounded by being fastened to the machine.
0268 Check Programable Parameters 151 GN Hyd. Lock Sol. Relay M734 BR Travel Mode Switch Joystick - Atch H-1 B Solenoid - Injector 1 B-10 36

0273 Turbo Outlet Pressure Sensor 152 BU Lower Wiper / Washer M736 BU Backup Switch Lamp - Boom Atch C-2 8 Solenoid - Injector 2 B-10 37
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
154 RD Neutral Start Relay M737 WH Flow Limit Solenoid Lamp - Cab G-1 9 Solenoid - Injector 3 B-10 38 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330C Excavator
0274 Atmospheric Pressure Sensor
0286 Oil Lamp 160 PU Chassis Lamp Relay M738 OR Primary NFC Solenoid Lamp - Chassis C-2 10 Solenoid - Injector 4 B-10 39

0342 Secondary Engine Speed Sensor 168 RD Refueling Power Relay M739 YL PRV Return 2 Lamp - Dome G-2 A Solenoid - Injector 5 B-10 40 Sender: A component that is used with a temperature or pressure gauge. The sender

Electrical System
0617 Air Inlet Heater Relay 169 PK Backup / Monitor Control M740 PK Travel Straight Solenoid Lighter - Cigar F-2 A Solenoid - Injector 6 B-10 41 measures the temperature or pressure. Its resistance changes to give an indication to
T
172 RD Product Link M741 GY Travel Alarm Cancel Switch Meter - Service F-2 A Solenoid - Power Shift Control A-9 F the gauge of the temperature or pressure.
1627 Fuel Pump Relay
175 RD A/C Blower M742 PU AEC Mode Switch Motor - Wiper F-1 A Solenoid - Primary NFC Atch A-7 F
Engine / Pump Control Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
179 BU 12V 7A Converter 2 M743 GN Not Used Motor - Fuel Pump I-7 E Solenoid - Quick Coupler Atch A-9 F
(MID No. 105) It has a coil that makes an electromagnet when current flows through it. The
CID Component
180 GN Auxiliary Circuit T713 GN Thumb Open Relay Coil Motor - Lower Washer Atch I-7 11 Solenoid - Separate Valve Atch B-9 G
electromagnet can open or close the switch part of the relay. CYA1-UP
184 RD Engine / Pump Control T714 BU Thumb Open Solenoid Motor - Lower Wiper Atch H,I-2 D Solenoid - Swing Brake C-9 G
0091 Throttle Position Signal
188 WH Fuel Pump Relay T715 WH Thumb Close Relay Coil Motor - Starter E-11 12 Solenoid - Thumb Close Atch C-5 55
MCA1-UP
0096 Fuel Level Sensor Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0110 Engine Coolant Temperature Sensor
189 RD Timer Relay Out T716 PK Thumb Close Solenoid Motor - Washer H-7 13 Solenoid - Thumb Open Atch C-5 55 coil that makes an electromagnet when current flows through it. The electromagnet KDD1-UP
191 WH Power Window 892 BR Cat Data Link (-) Panel - A/C Switch D-1 A Solenoid - Travel Speed C-9 G can open or close a valve or move a piece of metal that can do work.
0167 Alternator
Ground Circuits 893 GN Cat Data Link (+) Panel - Heater Switch Atch D-1 A Solenoid - Travel Straight C-9 G
GKX1-UP
0168 Voltage Of The Power Supply (Keyswitch) MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
200 BK Chassis Ground A893 OR Fuel Pump Relay To Fuel Pump Motor Panel - Switch E-1 A Speaker G-4 A
0190 Speed Sensor activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
201 BK Monitor Ground F889 WH Governor Command Pump - Refueling Atch B-2 21 Strap - Ground G-12 E
0248 Cat Data Link that make electromagnet when current flows through them. It also has an internal switch that places
210 BK Converter 1 Ground G826 BR Oil Pressure Sensor (+5V) Relay - Air Heater F-11 H Strap - Ground D-11 12 the latch coil circuit open at the time the coil latches.
0286 Signal For Low Engine Oil Pressure
229 BK Converter 2 Ground G827 BU Oil Pressure Sensor Common Relay - Boom Lamp H-11 E Strap - Ground I-6 47

36 Page,
0374 Swing Brake Solenoid
235 BK Engine / Pump Control Ground G828 WH (+5V) From Eng Cont To Sensors Relay - Cab Lamp H-11 E Switch - Air Cleaner H-7 24
0376 Travel Alarm
0581 Proportional Reducing Valve For The Powershift Pressure
A278 BK Fuel Pump G829 GN Sensor Common Relay - Chassis Lamp H-11 E Switch - Auxiliary Hydraulic Pressure Atch I-1 D Harness And Wire Symbols
Basic Machine Circuits G833 PK Sensor Common Relay - Fuel Pump G-11 E Switch - Backup EPR Valve G,H-2 B
0586 Engine Speed Dial Wire, Cable, or Harness Component
304 WH Start Relay To Starter Motor G849 BR Rail Pressure Sensor Relay - Horn H-11 E Switch - Backup Governor H-2 B Assembly Identification Part Number
0587 Feedback Sensor For The Governor Actuator
306 GN Neutral Start Relay To Start Relay Coil G850 BU Air Heater Relay Coil Relay - Hydraulic Lock Solenoid G-11 E Switch - Coolant Level I-7 25 Pin Socket Wire Color Fuse
0590 Engine Controller
307 OR Key Switch To Neutral Start Relay G854 PK Connector HEP Relay - Main H-9 E Switch - Disconnect G-12 E A AA 105-9344
0598 Travel Speed Solenoid
308 YL Key Switch On G855 PU Connector HEP Common Relay - Neutral Start G-11 E Switch - Engine Oil Level E-11 H 325-PK-14 1
0600 Hydraulic Oil Temperature Sensor
310 PU Not Used G856 WH TDC Probe (+) Relay - Refueling Power Atch B-2 26 Switch - Fine Swing Control Atch D-3 A Receptacle
1161 Pump Delivery Pressure
320 RD Horn Switch To Horn Relay Coil G857 YL TDC Probe (-) Relay - Refueling Start Atch B-3 29 Switch - Hammer Foot I-4 D Single Wire Circuit Number Wire Gauge
1162 Pump Delivery Pressure
321 BR Travel Alarm K843 GN Joystick Switch 1 (RH) Relay - Refueling Stop Atch B-3 27 Switch - Hammer Pressure Atch B-10 F Connector Identification
1524 Proportional Solenoid Valve For Negative Flow Control
322 GY Horn Relay To Horns K844 GY Joystick Switch 1 (LH) Relay - Start H-8 E Switch - Hammer Pressure Atch C-5 F Plug
1525 Straight Travel Solenoid 2
323 WH Refueling Power Relay To Refueling Pump K847 PU Joystick Switch 2 (RH) Relay - Thumb Close Atch I-8 2 Switch - Hammer Pressure Atch I-1 D 200-BK-14
1590 Proportional Solenoid Valve For Negative Flow Control
325 PK Refueling Switch To Refueling Stop Switch K848 WH Joystick Switch 1 (LH) Relay - Thumb Open Atch I-8 2 Switch - Horn I-3 C Ground Connection
2002 Action Alarm Pin or Socket Number
326 RD Key Switch Off K849 YL Hammer Pressure Switch Resistor I-9 E Switch - Hydraulic Oil Filter A-5 F
Tool Control System 329 YL Refueling Stop Relay To Refueling Power Rly K850 BR Stem 2 Seat - Atch With Seat Heater H-2 14 Switch - Hydraulic Oil Level A-5 F Typical representation of a Deutsch Typical representation of a Sure-Seal
(MID No. 106) 1 connector. The plug contains all
1 connector. The plug and receptacle
365 YL Refueling Stop Switch To Refueling Relays K851 BU Medium Line Pressure Switch Sender - Hydraulic Oil Temperature A-5 F Switch - Joystick Pressure I-2 D
CID Component Monitoring Circuits
2 sockets and the receptacle contains 2 contain both pins and sockets.
K852 GN Auxiliary Hydraulic Pressure Switch Sensor - 1 Pump Discharge Pressure A-9 F Switch - Key H-1 B all pins.
0145 12V DC Power Supply
403 GN Alt R Term To Service Meter (+) & E/P Cont K853 GY Pump 1 Flow Cont Solenoid Sensor - 2 Pump Discharge Pressure A-9 F Switch - Lower Washer Atch D-2 A
1522 Solenoid Valve For The Number Two Check Valve
405 GY Eng Cont Low Oil Press Output K854 OR Pump 2 Flow Cont Solenoid Sensor - A/C Photo F-1 A Switch - Medium Line Pressure Atch I-1 D
1523 Solenoid Valve For The Number Two Check Valve
410 WH Fault Alarm K855 PK Separate Valve Solenoid Sensor - Atmospheric Pressure C-11 44 Switch - Neutral Start Limit I-3 D
1593 Extend Solenoid Valve For Auxiliary Stem 1
412 BU Coolant Level Switch K856 PU Stem 1 Cont Solenoid A Sensor - Connector HEP A-11 48 Switch - One Touch Low Idle H-1 B
1594 Extend Solenoid Valve For Auxiliary Stem 2
430 BU Air Cleaner Switch K857 WH Stem 2 Cont Solenoid A Sensor - Dual Cam Speed/Timing (Crank) B-11 H Switch - Quick Coupler Atch D-4 B © 2007 Caterpillar, All Rights Reserved Printed in U.S.A.
1595 Extend Solenoid Valve For Auxiliary Stem 3
487 OR Hyd Oil Level Switch K858 YL Stem 3 Cont Solenoid A Sensor - Dual Cam Speed/Timing (Run) B-11 H Switch - Refueling Atch A-4 20
1596 Retract Solenoid Valve For Auxiliary Stem 1
491 PK Hyd Oil Temperature Sender K859 BR Stem 4 Cont Solenoid A Sensor - Engine Coolant Temperature B-11 H Switch - Refueling Start (NO) Atch B-3 18
1597 Retract Solenoid Valve For Auxiliary Stem 2
495 GN Fuel Level Sensor K860 BU Stem 1 Cont Solenoid B Sensor - Fuel Level A-4 17 Switch - Refueling Stop (NC) Atch B-3 19
1598 Retract Solenoid Valve For Auxiliary Stem 3
496 WH Hyd Oil Level Switch K861 GN Stem 2 Cont Solenoid B Sensor - Fuel Pressure B-11 H Switch - Seat Heater Atch D-2 A
1609 Clench Pressure Sensor
A499 BU Hyd Tank Pressure Switch K862 GY Stem 3 Cont Solenoid B Sensor - HEUI Rail Pressure B-11 42 Switch - Secondary Shutdown G-5 47
1615 Solenoid Valve For One-Way Flow Or Two-Way Flow
C468 BU Engine Oil Level Switch K863 OR Stem 4 Cont Solenoid B Sensor - Intake Air Temperature B-11 H Switch - Throttle Position H-1 B
1657 Left Joystick Slide Control
E469 YL Tool Pressure Sensor K864 PK Relief Solenoid 1 Sensor - Negative Control Pressure 1 Atch A-12 F Switch - Travel Left Pressure I-2 D
1658 Right Joystick Slide Control
E470 BR Negative Control Pressure Sensor 1 K865 PU Relief Solenoid 2 Sensor - Negative Control Pressure 2 Atch A-12 F Switch - Travel Right Pressure I-2 D
1665 Solenoid Valve For The Number One Relief Valve
E471 BU Negative Control Pressure Sensor 2 K866 WH 1 Way / 2 Way Cont Solenoid Sensor - Oil Pressure C-11 H Switch - Travel Straight Pressure Atch I-1 D
1666 Solenoid Valve For The Number Two Relief Valve
E472 GN Valve Control 12V Supply K867 YL PRV Return 1 Sensor - Oil Temperature B-11 49 Switch - Window Limit G-1 A
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E473 GY Valve Control Stem 1 Modulation K868 BR Solenoid Ground 2 Sensor - Oil Temperature B-11 43 Timer - Relay I-12 E
² The MID is a diagnostic code that indicates which electronic control module
E474 OR Valve Control Stem 2 Modulation K869 BU Solenoid Ground 3 Sensor - Squeeze Pressure Atch B-5 16 Unit - Indicator H-1 B
diagnosed the fault.
E475 PK Valve Control Stem 3 Modulation K870 GN Solenoid Ground 4 Sensor - TDC Probe B-11 H
E476 PU Valve Control Stem 4 Modulation K871 WH Not Used Machine locations are repeated for components located close together. E = Located around relay panel.
H465 GN Alarm Cancel Indicator K872 OR Not Used A = Located inside of cab. F = Located inside of pump compartment.
H466 BU Automatic Engine Speed Control Indicator K876 BR Relief Check Solenoid 1 B = Located inside of right console. G = Located around control valve.
H467 WH Travel Mode Indicator K877 BU Relief Check Solenoid 2 C = Located inside of left console. H = Located behind engine.
H473 BR Straight Travel Pressure Switch K879 GN Not Used
H474 GN Travel Right Pressure Switch K882 BU Oil Temperature Sensor
Failure Mode Identifiers (FMI)¹ H475 BU Travel Left Pressure Switch 954 GN Hammer Foot Switch To Hammer Solenoid
FMI No. Failure Description H476 WH Joystick Pressure Switch 994 GY Oil Pressure Sensor
0 Data valid but above normal operational range.
H477 YL Oil Grade Code 1 995 BU Engine Coolant Temperature Sensor
1 Data valid but below normal operational range.
H478 BU Oil Grade Code 2 998 BR Backup Governor Switch
2 Data erratic, intermittent, or incorrect.
Accessory Circuits C967 BU Intake Air Temperature Sensor
3 Voltage above normal or shorted high.
501 GN Sw Panel Wiper Low To Wiper Cont Low C987 RD Valve Cont (+B)
4 Voltage below normal or shorted low.
506 PU Wiper Cont Washer (+) To Washer Motor C991 PK Fuel Pressure Sensor
5 Current below normal or open circuit.
508 PU LH Speaker E963 BK Dual Cam Speed Timing (Run)
6 Current above normal or grounded circuit.
509 WH LH Speaker E964 WH Dual Cam Speed Timing (Run)
7 Mechanical system not responding properly.
511 BR RH Speaker E965 BU Dual Cam Speed Timing (Crank)
8 Abnormal frequency, pulse width, or period. Connector Location
512 GN RH Speaker E966 YL Dual Cam Speed Timing (Crank)
9 Abnormal update.
530 OR Sw Panel Wash To Wiper Cont Wash G976 BU Water Separator Level Sensor Schematic Machine
10 Abnormal rate of change. Connector Number
535 BU Lower Wiper Motor (+) Terminal K904 GN Pump Discharge Pressure Sensor 1 Location Location
11 Failure mode not identifiable. CONN 1 I-12 E
575 YL Lower Wiper Motor (S) Terminal K906 GN Swing Brake Solenoid
12 Bad device or component. CONN 2 C-11 H
576 PK Lower Wiper Motor (+1) Terminal K907 BU Swing Brake Cancel Solenoid
13 Out of calibration. CONN 3 G-10 E
578 BU Atch Lower Washer Motor L968 OR PRV Return 1
14-31 Reserved CONN 4 G-10 E
586 BR Not Used L969 WH Pressure Cont PRV
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
590 GY Sw Panel Wiper Int (3) To Wiper Cont Int (3) L972 BU One Touch Low Idle Switch CONN 5 G-10 E
592 BU Converter 12V To Radio L973 GN Fine Swing Solenoid CONN 6 G-10 E
A513 RD Converter Memory To Radio L976 GN Refueling Start Switch CONN 7 I-9 2
A537 PK Seat Heater Switch To Seat Heater M906 BU Stem 1 Squeeze Pressure Sensor CONN 8 G-9 E
A579 OR Wiper Cont Wiper CCW To Wiper Motor T945 GY Not Used CONN 9 D-9 51
A580 BR Wiper Cont Wiper CW To Wiper Motor T946 PU Not Used CONN 10 D-8 52
A581 GN Wiper Cont Wiper REV To Wiper Motor T947 YL Not Used CONN 11 G-8 E
A582 PU Wiper Cont Wiper Stop To Wiper Motor T948 BR Not Used CONN 12 G-8 E
A584 BU Wiper Cont Wiper Cut To Window Limit Sw T949 BU Not Used CONN 13 G-7 E
A586 OR Sw Panel Wiper Int (6) To Wiper Cont Int (6) T950 GN Not Used CONN 14 F-6 D
A588 GN Hyd Lock Sol Relay To Hyd Lock Sol T951 YL Injector Solenoid 1 CONN 15 H-6 13
C537 GN A/C Photo Sensor To A/C Sw Panel & Htr T952 BR Injector Solenoid 2 CONN 16 H-6 13
C538 OR A/C Photo Sensor To A/C Sw Panel & Htr T953 BU Injector Solenoid 3 CONN 17 H-6 13
C560 OR Not Used T954 GY Injector Solenoid 4 CONN 18 I-5,6 D
C566 PK Not Used T955 GN Injector Solenoid 5 CONN 19 E,F-5 D
C569 YL Converter 2 (12V) Out To (12V) (7A) Socket T956 GY Injector Solenoid 6 CONN 20 A-5 F
E554 PK A/C Clutch Solenoid T957 PU Injector Solenoid 1 Return CONN 21 D-4 A
Lighting Circuits T958 YL Injector Solenoid 2 Return CONN 22 E-4 A
607 PK Chassis Lamp Relay Output T959 BR Injector Solenoid 3 Return CONN 23 E-4 A
615 YL Cab Lamp Relay T960 BU Injector Solenoid 4 Return CONN 24 E,F-4 A
616 BU Boom Lamp Relay T961 GN Injector Solenoid 5 Return CONN 25 F-4 A
645 RD Boom Lamp Relay Coil T962 WH Injector Solenoid 6 Return CONN 26 G-4 D
646 RD Switch Panel Chassis Lamp T967 YL Pump Discharge Pressure Sensor 2 CONN 27 H-3,4 /I-3 D
684 RD Cab Lamp Relay Coil CONN 28 I-3,4 D
A623 BU Chassis Lamp Relay Coil To Diode CONN 29 H-3 D
CONN 30 H-3 D
CONN 31 G,H-3 D
CONN 32 G-3 D
CONN 33 C-3 53
CONN 34 C-3 54
CONN 35 H,I-2 D
CONN 36 I-2 D
CONN 37 F-1 A
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Event Codes
Engine / Pump Control
Event Code Condition
017 Coolant Overheat
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position 25 9
043 Abnormal Battery Charge (Voltage To Power Supply Low) 1 47
154-0498 Air Cleaner 635mmH2O - Normally Open
050 Abnormal Battery Charge (Voltage To Power Supply High) E 6 11 2 C
15
24 14
059 Insufficient Level Of Coolant 46 13
Auxiliary Hydraulic Pressure (Atch)
095 Fuel Filter Is Clogged Hammer Pressure (Atch)
28 A D
100 Engine Oil Pressure Is Low Joystick Pressure
490 ± 49 kPa 290 kPa MIN 36
167-3466 Medium Line Pressure (Atch) Normally Open
119 Fuel Level Is Low (71 ± 7 psi) (42 psi MIN) 42 50
Travel Left Pressure
171 Engine Oil Level Is Low Travel Right Pressure 37 B
49 4
Travel Straight Pressure (Atch) 9
179 Abnormal Battery Charge (Charging Is Abnormal) 48 5
38
232 Water Separator Draining Demand 43
39
235 Hydraulic Oil Level Is Low 31 16 8
44
H 40 22
236 Hydraulic Oil Filter Is Clogged 33 7 23
237 Overload Warning 41 30
G
272 Air Filter Is Clogged 45 34 7
35
600 Hydraulic Oil Overheat 32
J
8
862 Special Filter Is Clogged
12
863 Automatic Greasing Failure 17

Event Codes 3
51 52
10
Engine Control 53 21
Event Code Condition 26
20 54 18
005 Fuel Filter Restriction Derate 55 27
19
015 High Engine Coolant Temperature Derate
F 29
017 High Engine Coolant Temperature Warning
025 High Inlet Air Temperature Derate
027 High Inlet Air Temperature Warning
039 Low Engine Oil Pressure Derate Resistor, Sender and Solenoid Specifications
096 High Fuel Pressure Part No. Component Description Resistance (Ohms)¹
100 Low Engine Oil Pressure Warning 102-8016 Resistor: 47 ± 2.4
190 Engine Overspeed Warning
(A) Stem 1 Control (Atch)
265 User Defined Shutdown
(A) Stem 2 Control (Atch) 9
(A) Stem 3 Control (Atch)
(A) Stem 4 Control (Atch)
(B) Stem 1 Control (Atch) 5
111-9916 Solenoid: 11.7 ± 1.2
(B) Stem 2 Control (Atch)
(B) Stem 3 Control (Atch)
(B) Stem 4 Control (Atch) 8
Power Shift Control
Separate Valve (Atch) A
49 48 C
B
1 Relief (Atch) 20
112-0090 Solenoid: 19.5 ± 2 45 42
2 Relief (Atch) 36 37
24 23
E 4 1 2
Hydraulic Lock 43 38 39
H G 14
Swing Brake 44 40 41 31 16
Related Electrical Service Manuals 121-1491 Solenoid:
Travel Speed
32.0 ± 3.2 12 50 46
17 32 34 33 30
Travel Straight 19
Title Form Number J F 15 51 18
Thumb Close (Atch) 35 28 52
Alternator: 9W-3043 SENR3685 53 7 26
Thumb Open (Atch) 25 55 10
47 22
Electric Starting Motor: 6V-5539 13 54 27
152-8346 Solenoid: Quick Coupler (Atch) 32.6 ± 1.6 29
Consist: 106-8854 SENR3581 6 21 D
11 3
Flow Control Pump 1 (Atch)
Consist: 6V-5582 SENR4975 171-0114 Solenoid: Flow Control Pump 2 (Atch) 11.5 ± 0.5
Engine/Pump Control: 157-3165 RENR3814 Primary NFC (Atch)

REG00843 4I-5394 Sender: Hydraulic Oil Temperature 6134 To 7496

Starting and Charging:
SENR2143 ¹ At room temperature unless otherwise noted.
Tool Control: RENR5389
Engine Control: SENR9506

Machine Harness Connector And Component Locations

 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
D 893-GN-18 L59 L59 AV A
E 892-BR-18 ATCH WTR COOLANT T713-GN-18 1 V H H H473-BR-18 H473-BR-18 1 ATCH
SEPARATOR LEVEL SW FUEL PUMP STRAIGHT TRAVEL
A 308-YL 308-YL 308-YL 308-YL 190-8970 120-YL 120-YL 120-YL 120-YL 2 1 E472-GN-18 1 +12V ATCH K849-YL-18 235-BK-18 2 PRESS. SW
LEVEL SNSR 096-0744 JOYSTICK
BATTERY B 235-BK-18 235-BK-18 235-BK-18 174-9570 120-YL 120-YL 3 CONN 28 L17 2 E474-OR-18 3 PWM+ K852-GN-18 167-3466
3T-5760 177-7712 L12
ET CONN C 24V MEMORY 1 120-YL W 24V MEMORY 1 120-YL L A 4 3 K844-GY-18 5 SWITCH 1 K851-BU-18
MOTOR A
F 24V IN 2 120-YL 1 24V IN 2 120-YL 1 120-YL 235-BK-18 5 4 K848-WH-18 6 SWITCH 2 H476-WH-18
CA CC CONN 1 G L68 L68 308-YL 308-YL 308-YL ATCH 12V 7A GND 3 200-BK 2 GND 3 200-BK 2 200-BK 6 5 235-BK-18 4 COMMON H475-BU-18 H476-WH-18 1 JOYSTICK
CONVERTER PRESS. SW A ATCH
H 200-BK 200-BK 200-BK 167-3467 12V OUT 5 135-BU 5 12V OUT 5 135-BU 5 135-BU 6 235-BK-18 2 GND H474-GN-18 235-BK-18 2 167-3466
POS NEG E L17 HAMMER
J 172-RD-18 172-RD-18 200-BK-18 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 K849-YL-18 1 PRESS. SW

RD-00
L72 L72

GROUND
SIGNAL
SIGNAL
TIMER 130-RD-14 130-RD-14 200-BK-18 12V MEMORY 4 3 12V MEMORY 4 3 179-BU 235-BK-18 235-BK-18 235-BK-18 2 167-3466
RELAY W L L15 L15 HORN SW (NOTE H)
163-6703 L67 L67 184-RD 229-BK-18 235-BK-14 4 4 200-BK 235-BK-18
L14 L14 128-2134

+B
C987-RD-14 200-BK 200-BK 7 ATCH 12V 7A 7 C569-YL A H H 235-BK-18

1
2
E CONVERTER
RD-00 151-GN 151-GN 179-BU 179-BU 8 8 229-BK 200-BK 200-BK-18 2 200-BK-18 235-BK-18
(Dimensions: 48 inches x 35 inches)

167-3467
IN 4 308-YL 616-BU C C 179-BU 9 9 200-BK-18 1 320-RD-18 235-BK-18
CE L58 A TRAVEL A ATCH
GND 2 200-BK 607-PK RELAY PANEL 24V MEMORY 1 179-BU 10 10
I LEFT AUX HYD
I

412-BU-18
235-BK-18
CONN 18

235-BK-18
CC L58 2 11 11

A893-OR
A278-BK

C569-YL
OUT 3 189-RD 322-GY 24V IN 179-BU CONSOLE(LH) H475-BU-18 1 K852-GN-18 1

179-BU
120-YL
229-BK

210-BK
135-BU
L63 PRESS. SW PRESS. SW

200-BK-18
POS NEG +B 1 110-RD A588-GN ATCH 12V 7A GND 3 200-BK 12 12 235-BK-18 235-BK-18 2 167-3466 235-BK-18 2 167-3466

BK-00
E ATCH ATCH CONVERTER NEUTRAL START (NOTE B)

1
2
3
4
A893-OR 167-3467 12V OUT 5 C569-YL 12V 5A L41 T713-GN-18 235-BK-18
THUMB(OPEN) RELAY THUMB(CLOSE) RELAY LIMIT SW
105-RD 169-PK-18 GND 6 229-BK T715-WH-18

616-BU

607-PK
149-5050 149-5050 163-6785
147-PU 169-PK-18 (NOTE K) (NOTE K) C 12V MEMORY 4 320-RD-18 A V
W ATCH LEFT C
147-PU L13 154-RD A RD-18 4 O
AW AW FOOT PEDAL A TRAVEL A ATCH
147-PU A770-PK-18 12V 7A X2 (NOTE D) 151-GN B WH-18 5

L37
(NOTE B) N

G976-BU-18
RIGHT MEDIUM LINE

235-BK-18
ATCH BATTERY E 200-BK 200-BK 189-RD C BK-18 6 H474-GN-18 1 K851-BU-18 1

147-PU
3T-5760 N PRESS. SW PRESS. SW
105-RD 105-RD L71 ATCH LOWER 200-BK 200-BK AL E472-GN-18 1 235-BK-18 2 167-3466 235-BK-18 2 167-3466
(NOTE A) WASHER ATCH
684-RD-18 684-RD-18 RESISTOR A 200-BK 200-BK L39 308-YL 1 HAMMER FOOT SW 235-BK-18 2 (NOTE B)
CF CG 7T-8890 L15 L15 3
102-8016 200-BK-18 200-BK-18 954-GN 2 138-4653 E475-PK-18 3

308-YL
308-YL

200-BK
T714-BU-18
T713-GN-18

T716-PK-18
T715-WH-18
L66 L66 103-RD 578-BU
MOTOR
200-BK-14 200-BK-14
(NOTE G)
1
6

147-PU

308-YL

308-YL
POS NEG 5A FUSE BASE 175-RD-14 CONN 7 506-PU-18 C GROUND STRAP 200-BK-14 200-BK-14 2 V 235-BK-18

L13
RD-00

183-1000 E 7G-1060 CONN 27

10A 189-RD 200-BK-18 200-BK-14 3 E472-GN-18 1 235-BK-18
L65 L65 ATCH LOWER
10A H705-BR-18 200-BK B 235-BK-18 235-BK-18 M743-GN-18 4 235-BK-18 2 235-BK-18 235-BK-18
FUSE AV V WIPER MOTOR
(NOTE A) 15A 154-RD 308-YL C 200-BK-18 200-BK-18 E476-PU-18 3 167-7079 235-BK-18 235-BK-18
5A 141-2759 L70 L70 AY L41 L12 L12
KENR8256

RD-00 15A 149-RD 645-RD-18 645-RD-18 L71 105-RD A 200-BK-18 CHASSIS 4 CONN 35
10A 113-8490 L39 +
30A 15A 113-8491 149-RD 607-PK PLATFORM 235-BK-18 235-BK-18 ATCH RIGHT 5 A 235-BK-18
CH 30A 124-3548 WASHER L17 FOOT PEDAL
149-RD 616-BU L64 615-YL 684-RD-18 1 684-RD-18 235-BK-18 235-BK-18 (NOTE B) 6 576-PK-18 3 S +1
CG E 7T-8890 L15 MOTOR
320-RD-18 646-RD-18 2 235-BK-18 235-BK-18 L11 535-BU 1
BOOM LAMP RELAY E WG MOTOR L14 -
POS NEG A588-GN CONN 17 C A 575-YL-18 4
BK-00

161-3128

172-RD-18
E C A588-GN 4 179-BU 200-BK-18 CONN 27 200-BK-18 2
PRODUCT LINK AV
5A 172-RD-18 160-PU 160-PU 118-GY 1 120-YL 576-PK-18 L11
ENG CONT
15A 130-RD-14 188-WH 200-BK 191-WH-14 3 320-RD-18 L36 535-BU 4 M743-GN-18 4 K847-PU-18 E472-GN-18 1 +12V
HORN AIR CLEANER SW
10A 114-RD 5A 150-OR-18 2 154-RD L13 575-YL-18 1 E472-GN-18 1 E472-GN-18 E473-GY-18 3 PWM+
TIMER RELAY E DIODE 154-0498 L14
10A 110-RD 5A 308-YL C A 151-GN 307-OR T715-WH-18 2 E473-GY-18 2 E473-GY-18 J K843-GN-18 5 SWITCH 1
CAB LAMP 121-1022 J ATCH
10A 115-RD 684-RD-18 10A 430-BU-18 307-OR 5 189-RD 169-PK-18 235-BK-18 3 K843-GN-18 3 K843-GN-18 200-BK-18 L. CHASSIS K847-PU-18 6 SWITCH 2
KEY SW E C V J SEAT WITH
10A 105-RD 684-RD-18 10A 175-RD-14 1 169-PK-18 169-PK-18 235-BK-18 CONN 27 A537-PK-18 1 SEAT HEATER 607-PK +B 235-BK-18 4 COMMON
BOOM LAMP FUEL PUMP CONN 29
10A 149-RD 160-PU A623-BU-18 10A 188-WH 103-RD 8 A770-PK-18 235-BK-18 200-BK-18 2 164-0505 235-BK-18 2 GND
E/P CONT WIPER/WASHER L12 INDICATOR UNIT
10A 184-RD L67 160-PU 10A 118-GY 306-GN 235-BK-18 607-PK 7 307-OR L42 200-BK-18 11 200-BK-18
ATCH VALVE CONT CHASSIS LAMP C 163-6702 J ATCH JOYSTICK
15A C987-RD-14 160-PU 607-PK 10A 160-PU 12 105-RD 169-PK-18 169-PK-18 8 607-PK
DOME LAMP/MEMORY BACKUP/MONITOR CONT 177-7711

684-RD-18
E

L64
10A 103-RD L66 607-PK 5A 169-PK-18 124-GN-14 3 150-OR-18 607-PK 607-PK 5 L972-BU-18 200-BK-18 200-BK-18

115-RD
114-RD
189-RD
151-GN
A/C BLOWER SEAT HEATER

235-BK-14
15A 175-RD-14 5A 123-WH-18 DIODE 179-BU 4 A588-GN A770-PK-18 A770-PK-18 1 A755-PK-18 200-BK-18 607-PK
REFUELING PUMP LOWER WIPER/WASHER 121-1022

169-PK-18

200-BK-14
200-BK-14
30A 168-RD-10 CHASSIS LAMP RELAY 10A 152-BU 120-YL 2 191-WH-14 L42 L42 150-OR-18 150-OR-18 2 A756-BU-18 L972-BU-18

A770-PK-18
161-3128 CIGAR LIGHTER

169-PK-18

646-RD-18
H 10A 129-BU DIODE 147-PU 6 123-WH-18 105-RD 105-RD 3 A757-GY-18 235-BK-18 A755-PK-18 2 S1 H

306-GN

G976-BU-18
SW PANEL/RADIO 121-1022

320-RD-18

235-BK-18

235-BK-18
412-BU-18

200-BK-18

506-PU-18
430-BU-18

235-BK-18
A588-GN

A893-OR
A278-BK
5A 113-OR-18 200-BK 113-OR-18 10 615-YL 307-OR 307-OR 307-OR 4 A758-BR-18 F773-OR-18 A756-BU-18 3 S2

L40
607-PK
615-YL

147-PU

578-BU
ATT SOL
10A 147-PU 306-GN 169-PK-18 9 118-GY 307-OR 308-YL 308-YL 12 235-BK-18 F774-WH-18 A757-GY-18 4 S3

L37
12V 7A CONVERTER 1 E L35 BACKUP GOV SW
10A 120-YL 306-GN 646-RD-18 11 646-RD-18 L972-BU-18 7 F773-OR-18 A758-BR-18 5 S4
CJ CL 12V 7A CONVERTER 2 E 163-6711 J
115-RD 684-RD-18 10A 179-BU CONN 16 113-OR-18 A755-PK-18 6 F774-WH-18 235-BK-18 1 COM

308-YL
200-BK
A/C E START RELAY 2 1
115-RD 15A 124-GN-14 129-BU 8 129-BU A756-BU-18 10 169-PK-18 998-BR-18 F774-WH-18 6 L972-BU-18
QUICK COUPLER 125-1302 J THROTTLE

L63
115-RD 615-YL 5A 150-OR-18 308-YL 152-BU 6 152-BU A757-GY-18 9 M736-BU-18 F773-OR-18 235-BK-18
E POWER WINDOW A J CONN 30 J 3J POS SW
36 Page, Color 2,

101-RD-4
101-RD-4

15A 191-WH-14 308-YL 123-WH-18 9 103-RD A758-BR-18

147-PU
CAB FAN 106-0107
CAB LAMP RELAY 5A 119-PK-18 308-YL 200-BK 2 200-BK A770-PK-18 2 645-RD-18 235-BK-18 1 998-BR-18 ONE TOUCH

L69
161-3128 AUX CKT LOW IDLE SW
10A 180-GN 308-YL 200-BK 1 306-GN 645-RD-18 3 147-PU F773-OR-18 2 F889-WH-18

L72
114-RD
189-RD
151-GN

L41 128-2134
E A J

A588-GN
A893-OR
308-YL 200-BK 615-YL 4 308-YL 308-YL F774-WH-18 169-PK-18

322-GY

188-WH
CL CK WE 1 2
320-RD-18 1 124-GN-14 308-YL L10 M736-BU-18 5 A537-PK-18 K906-GN-18
WC L39 3 R
80A 109-RD-4 114-RD 320-RD-18 112-PU-6 112-PU-6 109-RD-8 304-WH-8 151-GN 12 175-RD-14 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
114-RD WC 109-RD-6 WE WF 154-RD 10 607-PK 607-PK L969-WH-18 11 A770-PK-18 A770-PK-18 308-YL
L65

ALT BREAKER WA 4 5 C OFF

114-RD 322-GY 306-GN 189-RD 5 607-PK 607-PK L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD
171-2210 E L69 L10 6 S ON

L14
L15
MAIN RELAY 308-YL 11 A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR
HORN RELAY L62 213-0772 105-RD 7 A768-BU-18 3 A769-GY-18 M736-BU-18
7
105-RD B ST
161-3128 8

235-BK-18

235-BK-18
235-BK-18
168-RD-10 168-RD-10 C A K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18

308-YL
CONN 15 L36 9

200-BK-14
175-RD-14
124-GN-14
CM CN J K KEY SW

L72
108-RD-4 108-RD-4 780-PU-18 1 K906-GN-18

607-PK
H705-BR-18

9G-7641
168-RD-10

101-RD-4 108-RD-4 101-RD-4 101-RD-4 326-RD 10 308-YL 235-BK-18 235-BK-18

154-RD
189-RD

E475-PK-18
E472-GN-18

E476-PU-18
E472-GN-18

E472-GN-18
E473-GY-18
K843-GN-18
120A 10 11

235-BK-18

235-BK-18
235-BK-18
235-BK-18

200-BK-18
101-RD-4 101-RD-4 998-BR-18 7 326-RD A769-GY-18 235-BK-18 235-BK-18
HEATER BREAKER SECONDARY 12
151-GN 200-BK-18 109-RD-4 109-RD-4 F889-WH-18 12 307-OR L968-OR-18 235-BK-18
216-4970 SHUTDOWN SW J J

L69

L62

L70

L58
L59
189-RD 4D-1836 A537-PK-18 A537-PK-18 4 105-RD BACKUP
189-RD A588-GN A J EPR VALVE SW 235-BK-18

200-BK-18
229-BK-18
E A588-GN AX E E E AM CONN 31 163-6710 235-BK-18 235-BK-18

L34

L35
306-GN

T713-GN-18
T714-BU-18
T715-WH-18
T716-PK-18
CONN 8 AM AU A 235-BK-18

308-YL
308-YL
308-YL
308-YL
C987-RD-14

G976-BU-18
L38

168-RD-10

235-BK-14
893-GN-18
892-BR-18

130-RD-14

200-BK-18

412-BU-18
430-BU-18

506-PU-18
235-BK-18
235-BK-18
235-BK-18
10

11
12

12

10

11
HYD LOCK SOL RELAY

304-WH-8

109-RD-4
109-RD-6

101-RD-4
101-RD-4
108-RD-4
5
3

2
3
4
1
1

9
8
7

4
2

5
8

7
9
2
3

1
4

A588-GN

A893-OR

A893-OR

A278-BK
150-OR-18 1 150-OR-18 150-OR-18 A769-GY-18

2
1

184-RD
616-BU

607-PK
105-RD
322-GY

147-PU

151-GN

308-YL

147-PU

578-BU
161-3128 AY C C C 780-PU-18 2 780-PU-18 780-PU-18 A768-BU-18

L17
C C C J
235-BK-18
168-RD-10
101-RD-4
108-RD-4
101-RD-4
109-RD-4

O O O CONN 26 PLUG AS. 1 150-OR-18

A770-PK-18

H705-BR-18
(NOTE B)

119-PK-18

169-PK-18
646-RD-18

191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18
172-RD-18

320-RD-18

645-RD-18

175-RD-14
N N N 186-4574

A588-GN
154-RD 200-BK-18 2 780-PU-18

151-GN

307-OR

179-BU
120-YL

129-BU
152-BU

147-PU

118-GY

607-PK

615-YL

103-RD
154-RD

189-RD
308-YL
WF CM CN E
N N N BLOCK AS. E E CONN 12 AW AW J J
CK WA

F716-WH-18
121-1023 CJ CONN 32

235-BK-18
307-OR 306-GN CONSOLE(RH)

E474-OR-18
K844-GY-18
K848-WH-18

E472-GN-18
E475-PK-18
E472-GN-18
E476-PU-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18

E473-GY-18
K843-GN-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
10
11
12

1
2
3
4
E

3
4
5
9
2
1
6
7
8
4 5 6

C
A

A
B
C

L52

L54

L30
C

A
CE NEUTRAL START RELAY AV AF AF
G CH(NOTE A)
BK-00
BK-00
161-3128 C C C C C V AL T713-GN-18 L41
CAB
F
CAB
F N N G
307-OR L62 L62 CONN 11 T715-WH-18 ATCH SPEAKER (R) 511-BR-18 615-YL 615-YL 615-YL ATCH

C987-RD-14
DISCONNECT SW CONN 3 7Y-5505 CAB LAMP
151-GN T714-BU-18 L57 512-GN-18 200-BK 200-BK

151-GN

308-YL

308-YL
7N-0718 167-3441

168-RD-10
CONN 13 AM

108-RD-4
101-RD-4
101-RD-4
109-RD-4
7N-0719(NOTE A) H705-BR-18 229-BK-18 1 172-RD-18 T716-PK-18 L33
2 235-BK-18 F

A770-PK-18

H705-BR-18
403-GN-18
893-GN-18
892-BR-18

172-RD-18

172-RD-18
169-PK-18
646-RD-18

191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18

320-RD-18

645-RD-18

175-RD-14

168-RD-10

130-RD-14

235-BK-14

893-GN-18
892-BR-18
F DOME LAMP

304-WH-8

109-RD-4

101-RD-4

108-RD-4
A588-GN

A588-GN

A893-OR
188-WH A893-OR 3 308-YL 103-RD

1
2
308-YL

151-GN
307-OR

179-BU
120-YL

129-BU
152-BU

147-PU
118-GY

607-PK

615-YL

103-RD
154-RD
189-RD
308-YL
308-YL
308-YL
308-YL
308-YL

616-BU

607-PK
322-GY

147-PU

184-RD
105-RD

105-RD
176-1986

235-BK-18
E 4 403-GN-18 A 508-PU-18 200-BK AF AF
FUEL PUMP RELAY ATCH SPEAKER (L) F N N
5 893-GN-18 509-WH-18 200-BK
161-3128 7Y-5505 ATCH
6 892-BR-18 200-BK 615-YL 615-YL
C L44 L44 CAB LAMP
200-BK-14 200-BK 200-BK 200-BK

L24
167-3441

200-BK-18
GROUND STRAP 188-WH ATCH 200-BK
132-1806 PRODUCT LINK BA
168-RD-10 105-RD ATCH 201-BK-18 200-BK-18
L40 L40 L40

L32
108-RD-4 L16 119-PK-18 1 CAB FAN

615-YL
103-RD
101-RD-4 235-BK-14 308-YL L39 L39 200-BK-18 2 180-5316 CAB F F
101-RD-4 954-GN 954-GN 954-GN 200-BK-18 WINDOW
LIMIT SW
109-RD-4 A584-BU-18

L55
117-6306
CHASSIS

L31

L52
L7
135-BU-14

L54

L35

L38
ATCH
AG 12V 7A SOCKET 210-BK-14 201-BK-18 201-BK-18
L32 L32 121-0987 F MONITOR
L61 J702-BK-18 1
954-GN

F716-WH-18

A537-PK-18
L24 157-3198

235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14

200-BK-14
G850-BU-18 2 403-GN-18 200-BK-18 L16 200-BK G G F

308-YL

607-PK

A584-BU-18
119-PK-18 119-PK-18 119-PK-18 119-PK-18 119-PK-18 ATCH C569-YL-14 200-BK-14 GND 2 201-BK-18 2 201-BK-18
235-BK-18 235-BK-18 AY BA 12V 7A SOCKET 229-BK-14 F ACC 3 169-PK-18 3 169-PK-18 L7
WIRE AS.

L7
C 235-BK-18 235-BK-18 121-0987 (NOTE D) F 129-BU CIGAR LIGHT 7 607-PK-18 7 607-PK
183-4878 LIGHTER

200-BK-14
200-BK-14
108-RD-4 235-BK-18 235-BK-18 A F CONN 25 F 200-BK CDL + 5 893-GN-18 5 893-GN-18

103-RD

615-YL
L16 9W-0335

200-BK-14
2 229-BK-14 2 235-BK-18 CDL - 6 892-BR-18 6 892-BR-18

200-BK
L55
L37 F L8
1 C569-YL-14 1 410-WH-18 +B 1 103-RD-18 1 103-RD
L31 L31

235-BK-18

235-BK-14
AIR HEATER 147-PU 21 210-BK-14 403-GN-18 + - SERVICE +12V 4 4 152-BU
RELAY CONN 19 METER

169-PK-18
147-PU 147-PU 20 135-BU-14 ACTION ALARM 8 CONN 37 8 535-BU

607-PK
209-5582 132-1829 6T-7337
C A 200-BK-14 14 200-BK-14
37 200-BK-14 12 200-BK-14 200-BK-18
L52 L30 C L30

410-WH-18
235-BK-18

403-GN-18
200-BK-18
L52
578-BU 18 8 535-BU 152-BU

129-BU
F L56 L56
506-PU-18 45 308-YL 7 F F F
A K871-WH 33 K851-BU-18 9
(NOTE B) C K879-GN 31 H473-BR-18 18 147-PU ATCH UNDER
AIR HEATER WIPER CONT WINDOW LIMIT SW F MOTOR
235-BK-14 235-BK-14 CONN 14 B K872-OR 5 K849-YL-18 4 K871-WH 129-6466
L12 155-7042 F
E554-PK-18 6 K852-GN-18 A537-PK-18 5 K872-OR
F773-OR-18 4 H476-WH-18 576-PK-18 6 K879-GN WIPER CUT 3 A584-BU-18 A579-OR
L29 L29 L6 L6
F774-WH-18 3 H475-BU-18 535-BU 15 307-OR W. CCW 1 A579-OR A580-BR
109-RD-4 A769-GY-18 2 H474-GN-18 L36 575-YL-18 16 310-PU W. CW 2 A580-BR A581-GN
C L28 L28 L29
A768-BU-18 32 235-BK-18 307-OR 3 L973-GN REV 13 A581-GN A582-PU
ENG CONT B+ K906-GN-18 23 235-BK-18 169-PK-18 19 123-WH-18 STOP 12 A582-PU 200-BK
157-3165 C ALTERNATOR R L53 L53
403-GN-18 998-BR-18 24 235-BK-18 607-PK 17 576-PK-18 INT(6) 4 A586-OR-18
9W-3043 ALT
235-BK-18
235-BK-18
235-BK-18
235-BK-14

200-BK-18

200-BK-14
1 C 235-BK-18 34 235-BK-18 235-BK-18 11 607-PK-18 INT(3) 9 590-GY-18 WIPER

200-BK

200-BK
B- A/C PHOTO MOTOR
ANALOG SENSOR POWER 2 F716-WH-18 35 235-BK-18 A588-GN 10 607-PK-18 607-PK LOW 8 501-GN-18 161-3667
L33 SENSOR
ANALOG SENSOR RETURN 3 200-BK-4 780-PU-18 780-PU-18 22 F889-WH-18 191-WH-14 13 607-PK 607-PK WASH 7 530-OR-18 Y/G 167-7083
THROTTLE POWER 4 F889-WH-18 F889-WH-18 7 L972-BU-18 123-WH-18 CONN 24 ACC 6 118-GY

L56

L57

L54
6 M736-BU-18 L973-GN 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE. S 11 F
L27 L9
7 L973-GN M736-BU-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18

L35
10 403-GN-18 403-GN-18 13 A757-GY-18 646-RD-18 15 L3 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
11 K907-BU-18 K907-BU-18 14 A758-BR-18 113-OR-18 16 403-GN-18
L27 L27 F
12 L969-WH-18 L969-WH-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18

L32

L28

L31
13 L968-OR-18 L968-OR-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
L10
235-BK-14
235-BK-14
235-BK-18

14 A/C CLUTCH C H466-BU-18 H466-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 590-GY-18 5 W. INT(3)

T714-BU-18
T716-PK-18
SOL

200-BK-18
235-BK-18
15 113-3499 1 E554-PK-18 H465-GN-18 H465-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 501-GN-18 14 W. LOW
NOT AVAILABLE-USED ON J2 16 (NOTE C) 2 200-BK-18 H467-WH-18 H467-WH-18 47 L969-WH-18 147-PU 2 M742-PU-18 L5 200-BK 530-OR-18 17 WASH

F889-WH-18
F889-WH-18
M736-BU-18
780-PU-18
780-PU-18

403-GN-18
403-GN-18
403-GN-18

892-BR-18
893-GN-18

892-BR-18
893-GN-18

892-BR-18
893-GN-18
L973-GN
L973-GN
17 410-WH-18 410-WH-18 48 L968-OR-18 11 M734-BR-18 200-BK 645-RD-18 2 L. BOOM
147-PU

184-RD
18 892-BR-18 44 A769-GY-18 H466-BU-18 10 646-RD-18 200-BK 200-BK-18 200-BK-18 20 GND
20 893-GN-18 43 A768-BU-18 H465-GN-18 8 H467-WH-18 200-BK-18 3

200-BK-18

200-BK-14
21 C K849-YL-18 42 K906-GN-18 M741-GY-18 5 575-YL-18 12

200-BK

200-BK
200-BK
200-BK
SHARED WITH TDC CAL 24 ENG OIL 1 C468-BU-18 K851-BU-18 30 326-RD M742-PU-18 4 113-OR-18 113-OR-18 13
LEVEL SW

L49
SHARED WITH TDC CAL 25 2 235-BK-18 ENG/PUMP CONT K852-GN-18 29 780-PU-18 M734-BR-18 17 113-OR-18 15
111-4759 157-3165 L49
26 J2 J1 H473-BR-18 36 998-BR-18 H467-WH-18 18 16
L61

L4
235-BK-14

NOT AVAILABLE-USED ON J2 27 17 OPTION V SW(2) 49 H476-WH-18 20 H466-BU-18 410-WH-18 3 586-BR 118-GY 11 TRAVEL MODE IND 2
29 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 H475-BU-18 19 H465-GN-18 893-GN-18 6 A537-PK-18 H466-BU-18 19 AEC MODE IND
30 L969-WH-18 7 PS CONT PRV 44 H474-GN-18 15 M741-GY-18 892-BR-18 A F F H465-GN-18 18 ALARM CANCEL IND

F889-WH-18
E E

780-PU-18

403-GN-18
L973-GN
31 L968-OR-18 19 PRV RETURN(1) 34 L972-BU-18 16 M742-PU-18 310-PU 2 410-WH-18 CAB M741-GY-18 8 ALARM CANCEL SW
C L25
32 H466-BU-18 14 AEC MODE IND 35 A755-PK-18 17 M734-BR-18 578-BU 7 129-BU L5 L5 M742-PU-18 7 AEC MODE SW
L3

L4

L6
33 ENG SPEED WH-18 1 788-YL-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 A756-BU-18 21 H467-WH-18 506-PU-18 1 403-GN-18 M734-BR-18 6 TRAVEL MODE SW
SENSOR L2
34 6V-2455 BK-18 2 A762-PU-18 H467-WH-18 15 TRAVEL MODE IND 3 A757-GY-18 49 410-WH-18 403-GN-18 3 506-PU-18 646-RD-18 1 L. CHASSIS
L52
35 410-WH-18 23 ACTION ALARM 25 A758-BR-18 41 893-GN-18 K871-WH 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1
36 403-GN-18 35 ALT R TERM 24 M741-GY-18 40 892-BR-18 K872-OR 12 235-BK-18 113-OR-18 9 +B

K849-YL-18

K851-BU-18

K852-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
37 L973-GN 6 FREE SWING CREEPER TRAVEL FUNCTION SW 17 AV M742-PU-18 53 310-PU K879-GN 10 893-GN-18 575-YL-18

A537-PK-18

607-PK-18

123-WH-18
576-PK-18
STARTER SWITCH PANEL

K871-WH
K879-GN
K872-OR

L973-GN
38 M736-BU-18 47 BKUP SW OVER LOAD ALM CANCEL SW 16 M734-BR-18 51 578-BU L973-GN 9 892-BR-18

147-PU
147-PU
147-PU
147-PU
147-PU

147-PU

307-OR
310-PU
MOTOR L2 163-6701
39 F889-WH-18 44 GOV COMMAND 37 308-YL 50 506-PU-18 586-BR 6 152-BU

-BR
6V-5539

3
4

6
2

5
40 780-PU-18 26 OPTION V SW(1) 36 52 403-GN-18 5 535-BU
235-BK-18

235-BK-14
41 304-WH-8 763-BU-18 2 TRAVEL SP CHG SOL 27 28 L973-GN 4 578-BU

L44

L24
184-RD
G S C L23
42 788-YL-18 16 SP SNSR(-) 26 25 K871-WH 11 103-RD 103-RD 893-GN-18
43 101-RD-4 A762-PU-18 25 SP SNSR(+) F PRIM FLTR PLUGGED 38 26 K872-OR A F 103-RD 103-RD 892-BR-18
MTR BAT CA CONN 23 L2 L8
44 RD-00 M740-PK-18 1 TRAVEL STRAIGHT SOL OPTION SW 8 27 K879-GN L2 103-RD
CF(NOTE A) AU AT
45 RD-00 M737-WH-18 8 FLOW LIMIT PRESS PRV AUTO LUB FAILURE 5 54 586-BR 152-BU
A762-PU-18

C468-BU-18
E554-PK-18
788-YL-18

403-GN-18

AL
101-RD-4
304-WH-8

109-RD-4
108-RD-4

46 M738-OR-18 9 PRIM NFC PRESS PRV SPL FLTR PLUGGED 52 1 E554-PK-18 L38 1 150-OR-18 535-BU 535-BU

L53
MOTOR
L29

L55

L28

L53

V
L56

L52

47 321-BR-18 13 TRAVEL ALM F SEC FLTR PLUGGED 51 38 2 780-PU-18 578-BU 535-BU

49 M739-YL-18 20 PRV RETURN(2) HYD TANK PRESS SW 7 A499-BU-18 39
CONN 22

3
4

6
2

5
3

1
6

2
50 495-GN-18 30 FUEL LEVEL CAPSULE FLTR PLUGGED 42 487-OR-18
L34
51 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR HYD. OIL LEVEL SW 32 496-WH-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18

F716-WH-18

H705-BR-18

A499-BU-18

C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

M739-YL-18

K904-GN-18

T967-YL-18
229-BK-14

200-BK-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14
235-BK-18
235-BK-18
200-BK-18
229-BK-14
235-BK-18
200-BK-18

200-BK-18
235-BK-18
235-BK-18
235-BK-14

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

998-BR-18

168-RD-10

130-RD-14

892-BR-18
893-GN-18

487-OR-18
496-WH-18
405-GY-18

403-GN-18

780-PU-18
763-BU-18
788-YL-18

321-BR-18

495-GN-18

491-PK-18

C
200-BK-4

101-RD-4
108-RD-4
109-RD-4

304-WH-8
A278-BK

A588-GN

L973-GN

54 491-PK-18 39 HYD OIL TEMP SNSR ENG OIL PRESS SW 41 405-GY-18 578-BU
954-GN

616-BU

607-PK
322-GY

308-YL
147-PU

L33
L51

55 GROUND STRAP T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CAB L33 535-BU

K849-YL-18

K849-YL-18

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18

K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
140-0860

893-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
56 36 GOV FDBK ACL PLUGGED 48 430-BU-18

235-BK
235-BK
184-RD
184-RD
L54
57 3 WTR SEPARATOR LEVEL SNSR 47 G976-BU-18

L9
58 18 COOL. LEVEL SW 31 412-BU-18

C560-OR-18
C566-PK-18
113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18
L34
60 11 OPTION CONT PRV(1) 50

103-RD

607-PK
L60

CHASSIS AT
L47

62 12 OPTION CONT PRV(2) 54

A537-PK-18
607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

535-BU-18

200-BK-18
200-BK-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
AL V C AV

K871-WH

K879-GN
K872-OR

L973-GN
64 21 PRV RETURN(3) GND 14 235-BK

147-PU

147-PU

307-OR

310-PU

586-BR

147-PU

147-PU

578-BU

C537-GN-18
C538-OR-18
67 CHASSIS 10 FAN MOT CONT PRV GND 2 235-BK

E554-PK-18
175-RD-14
124-GN-14

200-BK-14
200-BK-14

103-RD-18
113-OR-18
509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK-18
+B 48 130-RD-14 22 PRV RETURN(4) +B 13 184-RD AS

607-PK
+B 52 130-RD-14 40 SNSR RETURN +B 1 184-RD F
+B 53 130-RD-14 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4
E554-PK-18
C468-BU-18

A762-PU-18

H705-BR-18

F774-WH-18
F773-OR-18

F889-WH-18

F716-WH-18
M740-PK-18
K906-GN-18

A499-BU-18

T967-YL-18
K904-GN-18

A768-BU-18
A769-GY-18
M737-WH-18
M738-OR-18
M739-YL-18

CONN 21
235-BK-18
235-BK-18

403-GN-18

788-YL-18

130-RD-14

998-BR-18
892-BR-18
893-GN-18

405-GY-18

763-BU-18

235-BK-18

235-BK-18

495-GN-18
496-WH-18

487-OR-18
491-PK-18

780-PU-18

321-BR-18
325-PK-18

325-PK-18

168-RD-10

150-OR-18
780-PU-18
F F F F F F F F
101-RD-4
109-RD-4

304-WH-8
108-RD-4

10
9
A588-GN

L973-GN

68 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18

7
1
6
3
5
8

4
2
308-YL

147-PU

616-BU
322-GY
607-PK

69 130-RD-14 29 COOL TEMP SNSR CAT DATA LINK(-) 43 892-BR-18 892-BR-18 A M M F

(NOTE B) (NOTE B) (NOTE B) (NOTE B)
D FUEL PUMP RELAY COIL 19 H705-BR-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18
L26 L26
893-GN-18 24V 103-RD-18
D

5
4

2
6
1
THROTTLE RETURN 5 998-BR-18 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 IGN 113-OR-18
CAT DATA LINK + 8 893-GN-18 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 12V 592-BU-18
C C

R/L
CAT DATA LINK - 9 892-BR-18 54 ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18 MEM A513-RD-18

BR
G

B
B
L50
L51

L43
L50

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18 GND 200-BK-18
L25

200-BK-18

200-BK-18
10
11
12
5
1
2
3
4
6

1
2
3
4
5
6
7
8
9

THROTTLE BACKUP (DECEL) 23 F774-WH-18 34 JOYSTICK PRESS SW 29 H476-WH-18

A513-RD-18
592-BU-18
LOW OIL PRESSURE OUTPUT 28 405-GN-18 CONN 9 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 ATCH AS
AJ AJ CONVERTER AS
USER DEFINED SHUTDOWN 59 F716-WH-18 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 134-1346
THROTTLE 66 F889-WH-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 ATCH QUICK
CONN 10
L18

COUPLER SW
IGNITION KEY SW 70 308-YL 50 THROTTLE POS 1 9 A755-PK-18 7N-2353
M740-PK-18
K906-GN-18

L25
235-BK-18

763-BU-18

L50 M A/C SW PANEL

THROTTLE POS 2
A588-GN

-B 61 229-BK-14 51 10 A756-BU-18

K849-YL-18

K849-YL-18
L47 ATCH ATCH FINE ATCH SEAT ATCH LOWER ATCH LOWER 157-3210
-B 63 229-BK-14 32 THROTTLE POS 3 19 A757-GY-18
HEATER UNIT SWING CONT SW HEATER SW WASHER SW WIPER SW

8
6

7
2
4

3
-B 65 229-BK-14 41 THROTTLE POS 4 20 A758-BR-18 ATCH HEATER
164-0490 163-6722 163-6721 163-6719 163-6718 SW PANEL
42 TRAVEL ALM CANCEL SW 22 M741-GY-18 176-2005
229-BK-14 229-BK-14 53 AEC MODE SW 12 M742-PU-18 TO RADIO
38 TRAVEL MODE SW 21 M734-BR-18 A/C UNIT
161-3779
ENG CONT GND STRAP 27 KEY SW ON 23 308-YL CAB CAB
L48

L24
C C OPERATOR STATION
ENG BLOCK
CONN 2 L60 L43 L43 L43 ANTENNA
AIR HEATER RELAY 9 J702-BK-18 L61
AG AH 167-3492 AN AN
AIR HEATER RELAY 12 G850-BU-18
L18 L18 L18 C R R
INJECTOR RETURN 6 68 T962-WH-18 T962-WH-18 13 T962-WH-18
INJECTOR BRAKE 6 55 T956-GY-18 T956-GY-18 6 T956-GY-18 616-BU 616-BU 1 616-BU ATCH
BOOM LAMP
INJECTOR RETURN 5 67 T961-GN-18 T961-GN-18 14 T961-GN-18 200-BK-18 322-GY 200-BK 2 200-BK
L60

L1 153-2521
INJECTOR BRAKE 5 54 T955-GN-18 T955-GN-18 5 T955-GN-18 C ATCH 616-BU 607-PK
TRAVEL V VALVE CONT V
INJECTOR RETURN 4 47 T960-BU-18 T960-BU-18 15 T960-BU-18 1 M740-PK-18 M740-PK-18 322-GY 168-RD-10
STRAIGHT SOL L1
INJECTOR BRAKE 4 39 T954-GY-18 T954-GY-18 4 T954-GY-18 121-1491 2 235-BK-18 235-BK-18 4 +B 1 C987-RD-14 L43 607-PK 325-PK-18

K849-YL-18

K849-YL-18
L48
INJECTOR RETURN 3 46 T959-BR-18 T959-BR-18 16 T959-BR-18 K906-GN-18 5 +B 13 C987-RD-14 C987-RD-14 168-RD-10 200-BK
C L44 C X X AN
INJECTOR BRAKE 3 38 T953-BU-18 T953-BU-18 3 T953-BU-18 763-BU-18 6 INTER LOCK 53 151-GN 151-GN 325-PK-18 200-BK
K849-YL-18

K849-YL-18
235-BK-18
200-BK-18

INJECTOR RETURN 2 45 T958-YL-18 T958-YL-18 17 T958-YL-18 SWING 2 235-BK-18 A588-GN 11 KEY SW 23 308-YL 308-YL L973-GN L973-GN 1 L973-GN 1 ATCH 200-BK R
954-GN

BRAKE SOL FINE SWING SOL ATCH

INJECTOR BRAKE 2 37 T952-BR-18 T952-BR-18 2 T952-BR-18 121-1491 1 K906-GN-18 200-BK-18 15 4 308-YL 200-BK-18 200-BK 2 200-BK 2 107-7056 200-BK-10 616-BU
BOOM LAMP
INJECTOR RETURN 1 44 T957-PU-18 T957-PU-18 18 T957-PU-18 17 9 308-YL 200-BK 153-2521
INJECTOR BRAKE 1 36 T951-YL-18 T951-YL-18 1 T951-YL-18 C 20 10 308-YL

200-BK
200-BK
200-BK
607-PK
322-GY
P
BRAKE RETURN 6 66 T950-GN-18 T950-GN-18 7 TRAVEL 2 235-BK-18 21 19 AV ATCH 200-BK 200-BK HORN
C BRAKE RETURN 5 65 T949-BU-18 T949-BU-18 8
SPEED SOL
121-1491 1 763-BU-18 24 20 K849-YL-18 1
HAMMER
PRESS. SW 200-BK 322-GY
7Y-3919 IDENT PART NO. LOC C
BRAKE RETURN 4 29 T948-BR-18 T948-BR-18 9 32 5 235-BK-18 2 167-3466 200-BK
T951-YL-18
T957-PU-18

T952-BR-18
T958-YL-18

T953-BU-18
T959-BR-18

T954-GY-18
T960-BU-18

T955-GN-18
T961-GN-18

T956-GY-18
T962-WH-18

BRAKE RETURN 3 28 T947-YL-18 T947-YL-18 10 C K858-YL-18 9 ATCH STEM3 CONT PRV(A) 6 (NOTE K) 200-BK 200-BK-10 C P 200-BK HARNESS AS.
BRAKE RETURN 2 21 T946-PU-18 T946-PU-18 11 HYD LOCK 1 A588-GN K857-WH-18 18 ATCH STEM2 CONT PRV(A) 7 200-BK-18 2 200-BK HORN
SOL C 7Y-3920 A 204-1812 F-5
BRAKE RETURN 1 20 T945-GY-18 T945-GY-18 12 121-1491 2 200-BK-18 K856-PU-18 28 ATCH STEM1 CONT PRV(A) 8 K849-YL-18 1 322-GY
1 K868-BR-18 39 SOL GND2 16 T714-BU-18 AV CHASSIS 322-GY C 231-1683 F-5
L46 L46 ATCH

325-PK-18

168-RD-10
200-BK-10
OIL PRESSURE 24 994-GY-18 994-GY-18 C WH SENSOR SIGNAL OIL K862-GY-18 19 ATCH STEM3 CONT PRV(B) 51 L49 T716-PK-18 T716-PK-18 1 THUMB(CLOSE) SOL P E 231-1677 G-9
OIL PRESSURE 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON PRESSURE K869-BU-18 K869-BU-18 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 52 200-BK-18 200-BK-18 2 121-1491 F 163-6787 F-4
197-8394 AH AH AH AH AH AH ATCH STEM 4 V (NOTE K) G 163-6810 F-1
OIL PRESSURE 41 G826-BR-18 G826-BR-18 A OR +5V K869-BU-18 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 17 235-BK-18
CONT SOL(A) C H 170-6959 I-3
4 G829-GN-18 2 K869-BU-18 K869-BU-18 40 SOL GND3 18
L23

111-9916
AV CHASSIS J 186-4624 H-3
1
2

1
2

1
2

1
2

1
2

1
2

6 G829-GN-18 (NOTE B) 1 K859-BR-18 K859-BR-18 30 ATCH STEM4 CONT PRV(A) 26 ATCH 607-PK
C C LAMP K 170-6828 H-1
7 G829-GN-18 27 27 T714-BU-18 1 THUMB(OPEN) SOL 200-BK 153-2523
BOOST PRESS 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON V 31 RS422 RX+ 3 200-BK-18 2 121-1491 L 167-3457 I-5
ATMOSPHERIC ATCH STEM 4 (NOTE K) CONN 33 CONN 34

2
1
ATMOSPHERIC PRESSURE 14 A747-GY-18 A747-GY-18 C GN SENSOR SIGNAL PRESSURE CONT SOL(B) 1 K863-OR-18 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX- 15 M 167-3527 D-5
BOOST PRESS 2 G828-WH-18 G828-WH-18 A OR +5V 197-8393 111-9916 2 K869-BU-18 42 RS422 TX+ 24 200-BK-18 Y Y N 167-3456 G-1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR (NOTE B)
8 G828-WH-18 SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 43 RS422 TX- 25 200-BK-18 SYMBOL DESCRIPTION P 163-6750 C-3
R 204-1809 C-2

325-PK-18

168-RD-10
200-BK-10
10 G828-WH-18 34 SNSR GND 28
11 44 ATCH STEM1 NEUTRAL 31 V V 193-3394 C-7 (NOTE J)
ATCH CIRCUIT CONNECTED
13 G829-GN-18 B YL SENSOR COMMON AL V 49 ATCH STEM2 NEUTRAL 32 K864-PK-18 1 RELIEF SOL 1 W 167-3473 I-6 (NOTE D)
FUEL ATCH HAMMER ATCH SEPARATE 112-0090 X 193-3392 C-4
15 G828-WH-18 A OR +5V PRESSURE 1 K849-YL-18 1 K855-PK-18 K855-PK-18 7 SEPARATE VALVE PRV RS232 RX 34 K870-GN-18 2 CIRCUIT NOT CONNECTED
197-8394 PRESS. SW VALVE SOL L22 (NOTE J) Y 204-1686 B-2
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL 2 235-BK-18 2 K867-YL-18 52 RS232 TX 35
308-YL
308-YL
308-YL

167-3466 111-9916
17 (NOTE G) (NOTE B) 53 ATCH STEM3 NEUTRAL 41
ELECTRICAL CONNECTION TO AA 116-0096 B-3
MACHINE STRUCTURE
19 51 ATCH STEM4 NEUTRAL 42 V 200-BK-10 200-BK-10 AC 116-0098 B-3
ATCH RELIEF
25 G829-GN-18 B BK SENSOR COMMON K867-YL-18 50 RS232 GND 44 K876-BR-18 1 CHECK SOL 1 200-BK-18
INTERNAL ELECTRICAL CONNECTION AE 183-0998 A-7 (NOTE F)
HEUI RAIL ATCH HAMMER SOL AL 201-9367 TO SURFACE OF COMPONENT
AF 170-9295 G-1 (NOTE E)
26 G828-WH-18 A OR +5V K867-YL-18 K867-YL-18 38 PRV RETURN(1) MASK ENABLE 54 235-BK-18
L46

PRESSURE 2
121-6303 (NOTE J) AG 201-1283 C-11
HEUI RAIL PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL 1 954-GN K853-GY-18 E470-BR-18 35 NEG CONT PRESS SNSR1 29

L18
CONNECTOR
(NOTE G)
L47

30 2 200-BK-18 K854-OR-18 E471-BU-18 45 NEG CONT PRESS SNSR2 30 AH 188-9865 C-10

L45 V AJ 197-4411 D-8
31 G828-WH-18 A OR +5V TURBO E470-BR-18 K853-GY-18 47 PUMP1 F1 F CONT PRV GND 2 235-BK-14 L# CIRCUIT GROUPING DESIGNATION
K858-YL-18
K869-BU-18
K862-GY-18
K861-GN-18
K857-WH-18
K856-PU-18
K868-BR-18
K860-BU-18
K869-BU-18
K869-BU-18

BOOST PRESSURE 40 A746-PK-18 A746-PK-18 C GN SENSOR SIGNAL OUTLET ATCH STEM 3 ATCH STEM 3 E471-BU-18 K854-OR-18 48 PUMP2 F1 F CONT PRV GND 14 235-BK-14 308-YL A YL-18 +B ATCH SQUEEZE AL 193-3402 G-8 (NOTE G)
L45

PRESSURE CONT SOL(B) CONT SOL(A) PRESS. SENSOR DIODE AM 204-1816 G-5
43 G829-GN-18 B YL SENSOR COMMON 197-8394 111-9916 111-9916 308-YL E469-YL-18 25 TOOL PRESS SNSR 36 235-BK-14 M906-BU-18 C BR-18 SIGNAL 157-3128
ATCH WIRE, CABLE, COMPONENT
V 197-4385 AN 193-3388 C-2 (NOTE L)
51 (NOTE J) (NOTE J) K866-WH-18 1 1WAY/2WAY CONT SOL 37 235-BK-14 235-BK-18 B BK-18 GROUND (NOTE J)

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18

M738-OR-18
M737-WH-18
M739-YL-18
A499-BU-18
780-PU-18
491-PK-18
487-OR-18

496-WH-18
321-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
495-GN-18
325-PK-18
AS 204-1919 D-4

L976-GN-18
OIL TEMP 33 K882-BU-18 K882-BU-18 2 YL SENSOR SIGNAL OIL TEMP SIGNAL BR-18 C E469-YL-18 K876-BR-18 2 RELIEF CHECK V1 38 235-BK-18

200-BK

147-PU
CIRCUIT CONNECTED

325-PK-18
365-YL-18

168-RD-18
235-BK-18
235-BK-14

52 G833-PK-18 1 GN SENSOR COMMON 204-0320 V V +B YL-18 A 308-YL K877-BU-18 3 RELIEF CHECK V2 39 AT 204-1920 D-4
53 K862-GY-18 1 1 K858-YL-18 GROUND BK-18 B 235-BK-18 K864-PK-18 12 ATCH1 RLF PRV 40 V BLADE, SPADE, RING OR SCREW AU 204-1923 D-4
ATCH
B OIL TEMP 34 E795-YL-18 E795-YL-18 2 YL SENSOR SIGNAL OIL TEMP
204-0320
K869-BU-18 2 2 K869-BU-18
ATCH TOOL
M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR RIGHT JOYSTICK 12 235-BK-18
L21
K865-PU-18 1 RELIEF SOL 2
112-0090 Y
TERMINAL AV
AW
213-0604
204-1954
G-7 (NOTE
G-7 (NOTE
K)
K)
B
56 G833-PK-18 1 GN SENSOR COMMON K865-PU-18 22 ATCH2 RELIEF PRV RIGHT JOYSTICK 11 K843-GN-18 K843-GN-18 K870-GN-18 2
PRESS. SENSOR (NOTE J) Y Y
SPLICE
AX 204-1629 G-10
OIL TEMP 18 G833-PK-18 G833-PK-18 K869-BU-18 157-3182 K870-GN-18 41 SOL GND4 LEFT JOYSTICK 21 K844-GY-18 K844-GY-18

323-WH-10
200-BK-10
69 G833-PK-18 (NOTE B) E474-OR-18 26 ATCH STEM2 MODULATION LEFT JOYSTICK 22 K848-WH-18 K848-WH-18 AJ AY 204-1634 G-10
L24

2
1
ENGINE V BA 197-4420 G-4

1
2
70 G833-PK-18 2 YL SENSOR COMMON E473-GY-18 36 ATCH STEM1 MODULATION 45 E474-OR-18 ATCH RELIEF
COOLANT TEMP ATCH STEM 2 ATCH STEM 2 CHASSIS AC AA

L976-GN-18
L976-GN-18
L976-GN-18

L976-GN-18
COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL 274-7396 E476-PU-18 37 ATCH STEM4 MODULATION 46 E473-GY-18 K877-BU-18 1 CHECK SOL 2
CONT SOL(B) CONT SOL(A)

168-RD-18

365-YL-18

200-BK-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
E475-PK-18 46 ATCH STEM3 MODULATION 47 E476-PU-18 235-BK-18 2 201-9367 WIRE AS.
111-9916 111-9916 COLOR ABBREVIATIONS

L976-GN-18
(NOTE J)

325-PK-18
365-YL-18

168-RD-18
57 G833-PK-18 2 YL SENSOR COMMON INTAKE AIR TEMP (NOTE J) (NOTE J) E472-GN-18 54 12V SPLY 48 E475-PK-18
INTAKE AIR TEMP 35 C967-BU-18 C967-BU-18 1 GN SENSOR SIGNAL 274-7395 K849-YL-18 13 ATCH STEM1 49 E472-GN-18 Y WA 167-3618 G-8
K867-YL-18
K867-YL-18

K849-YL-18

ABBREV COLOR
235-BK-18
235-BK-18
235-BK-18
235-BK-14

V V K852-GN-18 14 ATCH STEM4 50 V WC 224-2859 H-9

RUN 49 E963-BK-18 E963-BK-18 1 GN S/T - DUAL CAM K861-GN-18 1 1 K857-WH-18 K851-BU-18 23 ATCH STEM3 CDL(+) 33 893-GN-18 K866-WH-18 1 ATCH 1WAY/2WAY WE 167-3619 H-8
SPEED/TIMING CONT SOL RD RED WF 111-4829 G-8
RUN 48 E964-WH-18 E964-WH-18 2 YL S/T + (RUN) 236-6221 K868-BR-18 2 2 K868-BR-18 K850-BR-18 33 ATCH STEM2 CDL(-) 43 892-BR-18 235-BK-18 2 201-9367 A768-BU-18
CRANK 59 E965-BU-18 K849-YL-18 L23 (NOTE J) A769-GY-18 Y WH WHITE WG 163-6758 H-8
CRANK 58 E966-YL-18 E965-BU-18 1 GN S/T - DUAL CAM K852-GN-18 235-BK-18 K904-GN-18 WH 132-1827 A-4
SPEED/TIMING ATCH STEM 1 ATCH STEM 1 Y Y OR ORANGE
TDC PROBE 22 G856-WH-18 E966-YL-18 2 YL S/T + (CRANK) 236-6221 K851-BU-18 A768-BU-18 147-PU
K868-BR-18
K860-BU-18

CONT SOL(B) CONT SOL(A) CABLE AS.

TDC PROBE 23 G857-YL-18 111-9916 111-9916 K850-BR-18 A769-GY-18 235-BK-18 T967-YL-18 323-WH-10 + - YL YELLOW
CONN HEP 61 G854-PK-18 G856-WH-18 1 GN TDC + (NOTE J) (NOTE J) 308-YL K904-GN-18 780-PU-18 AC AC AA AA
TDC PROBE L20 PK PINK CA 186-4708 I-12
CONN HEP 62 G855-PU-18 G857-YL-18 2 YL TDC - 235-BK-14 M906-BU-18 147-PU 200-BK
K849-YL-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

1 APC 63 E798-PK-18 V V 235-BK-18 K864-PK-18 T967-YL-18 491-PK-18 ATCH ATCH ATCH ATCH ATCH CC 170-6929 I-12
L22 REFUELING REFUELING REFUELING REFUELING REFUELING ATCH BK BLACK CE 204-1601 I-12
1 APC 64 E797-WH-18 G854-PK-18 1 GN IAPCV CONNECTOR K860-BU-18 1 1 K856-PU-18 K876-BR-18 780-PU-18 235-BK-18 487-OR-18 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP CF 193-3377 I-12 (NOTE A)
DIGITAL RETURN 5 998-BR-18 G855-PU-18 2 YL COMMON HEP K868-BR-18 2 2 K868-BR-18 308-YL 308-YL K870-GN-18 200-BK M738-OR-18 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929 GY GRAY
OIL GRADE CODE 1 50 H477-YL-18 308-YL 308-YL K870-GN-18 491-PK-18 M737-WH-18 CG 170-6929 I-12 (NOTE A)
OIL GRADE CODE 2 60 H478-BU-18 K868-BR-18 K870-GN-18 487-OR-18 235-BK-18 M739-YL-18 PU PURPLE CH 193-3515 I-12 (NOTE A)
AG E798-PK-18 1 IAP CONT K868-BR-18 K870-GN-18 M738-OR-18 235-BK-18 BR BROWN CJ 197-4353 G-8
VALVE L21 AJ CK 213-0562 G-8
E797-WH-18 2 K868-BR-18 235-BK-18 235-BK-18 K865-PU-18 M737-WH-18 235-BK-18
BK-18 A K860-BU-18 235-BK-18 K877-BU-18 M739-YL-18 HYD TANK 2 235-BK-18 235-BK-18 235-BK-18 GN GREEN CL 197-4304 H-12
PRESS. SW CM 213-0561 G-8
998-BR-18 C BK-18 B 235-BK-18 K866-WH-18 235-BK-18 (NOTE B) 1 A499-BU-18 A499-BU-18 235-BK-18 BU BLUE
H477-YL-18 A C 496-WH-18 235-BK-18 CN 213-0837 G-8
H478-BU-18 B 235-BK-18 235-BK-18 321-BR-18 235-BK-18
V 235-BK-18 235-BK-18 235-BK-18 235-BK-18
ATCH NEGATIVE +B YL-18 A 308-YL E470-BR-18 E470-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 AJ 235-BK-18
CONT PRESS. HYD OIL NOTE A: USE WITH COLD WEATHER. THIS SCHEMATIC IS FOR THE 330C EXCAVATOR. WIRE GROUP COLOR DESCRIPTIONS
SENSOR 1 GROUND BK-18 B 235-BK-18 308-YL 308-YL 235-BK-18 235-BK-18 235-BK-18 235-BK-18 2 235-BK-18 A499-BU-18 NOTE B: NOT USED ON THIS VEHICLE. 204-1859 HE01
LEVEL SW
157-3128 SIGNAL BR-18 C E470-BR-18 235-BK-18 308-YL 170-9376 1 496-WH-18 496-WH-18 NOTE C: NOT USED WITH HEATER UNIT. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
(NOTE B) 235-BK-18 308-YL 308-YL K849-YL-18 K849-YL-18 321-BR-18 NOTE D: USE WITH 12V 7A X 2 CONVERTER. COMPONENTS ARE SHOWN INSTALLED ON A FULLY WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
A V
235-BK-18
235-BK-18
308-YL
E471-BU-18
E470-BR-18
E471-BU-18
L45 AJ AJ NOTE E: USE WITH CAB GUARD. OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. VOLTAGE CONVERTER OUTPUT CIRCUIT. A
POWER SHIFT NOTE F: USE WITH CONFIG. 3,14.
ATCH NEGATIVE +B YL-18 A 308-YL 308-YL K853-GY-18 K853-GY-18 CONT SOL 1 A768-BU-18 ATCH 1 321-BR-18 FUEL LEVEL STARTING CIRCUIT.
CONT PRESS. 111-9916 TRAVEL ALARM SENSOR NOTE G: USE WITH CONFIG. 3. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
SENSOR 2 GROUND BK-18 B 235-BK-18 E471-BU-18 K854-OR-18 K854-OR-18 2 A769-GY-18 3E-7738 2 235-BK-18 163-6700 NOTE H: USE WITH CONFIG. 5. GROUND CIRCUIT.
157-3128 SIGNAL BR-18 C E471-BU-18 K853-GY-18 235-BK-18 235-BK-18 A768-BU-18 NOTE J: USE WITH CONFIG. 14. FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC STARTING AID CIRCUIT.
(NOTE B) K867-YL-18 K867-YL-18 K867-YL-18 147-PU A769-GY-18 AJ AJ CONTACT DESIGN CONTROL.
AJ HYD OIL NOTE K: USE WITH CONFIG. 15. CAT DATA LINK.
K854-OR-18 K867-YL-18 K867-YL-18 K904-GN-18 487-OR-18 487-OR-18 2 SIGNAL YL 1 495-GN-18 NOTE L: USE WITH SHORT BOOM.
V FILTER SW ENGINE CONTROL CIRCUIT.
K867-YL-18 SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 491-PK-18 235-BK-18 1 GROUND 173-3518 BK 2 235-BK-18 WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL,
ATCH PUMP 1 L20 L20
1 K853-GY-18 K867-YL-18 +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 235-BK-18 E965-BU & E966-YL, E963-BK & E964-WH MUST BE ENGINE PUMP CONTROL CIRCUIT.
FLOW CONT SOL AE AJ AE TWISTED AT LEAST 1 TURN PER 25mm.
171-0114 2 K867-YL-18 K867-YL-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 VALVE CONTROL CIRCUIT.
(NOTE B) K867-YL-18 AJ 780-PU-18 1 M738-OR-18 M738-OR-18 M738-OR-18 B 235-BK-18
PUMP DISCHARGE L19 L19 HYD OIL WH WH AJ HEATER AND AIR CONDITIONER CIRCUIT.
K867-YL-18 235-BK-18 200-BK 2 M739-YL-18 M739-YL-18 M737-WH-18 A
PRESS. SENSOR 1 PUMP DISCHARGE TEMP SENDER
157-3182 M737-WH-18 M739-YL-18 C 491-PK-18 4I-5394 325-PK-18 1 WIPER/WASHER CIRCUIT.
V PRESS. SENSOR 2 ATCH AJ AJ
157-3182 CONN 20 2
ATCH PUMP 2 AJ PRIMARY ATCH AE T ATCH
1 K854-OR-18 NFC SOL
FLOW CONT SOL ATCH QUICK FLOW LIMIT SOL REFUELING SW
171-0114 2 K867-YL-18 1 780-PU-18 171-0114 171-0188 2 M739-YL-18 235-BK-18 5C-6108
COUPLER SOL (NOTE B)
(NOTE B) 152-8346 2 200-BK (NOTE F) 1 M737-WH-18

12 11 10 9 8 7 6 5 4 3 2 1