~ SHOP MANUAL HONDA $90 CLIOL C90 i CL90 CD90 CT90FOREWORD This shop manual it a reference ond a gide book for the proper servicing of the Honda 90 sates motorcycte. The if mation contained herein is based on the $ 90 with equal applicability to the CL90, CL90 L, €D90, C70 and CTPO. When no reference is mace to ny specific mod, the information be commen to all models. Infermation pertinent to any specific mods! wil be nated ‘The manvcl i prepared in soveral different pars for corverionce ond sate in locating the port clr Infomation All sewing infomation ‘eluding cisastonbiy, roxxonbly and inspection procedures «10 contained in the respecte sectors for quck vefaence AIL HONDA prodiets ore preciioly engineered with preciso tolornco for oprinum perfomance therefore, sho procedies ovtned should be folewed vexy closely and any repakis or renlocerens redo when the serviceable limit is exceeded. Further, the special tools specified mast ba vod in order 1 poriorn the repcie or sevice In @ satisfactory monn. For proftable service poration, all work shoud bo comploted promptly end to tho satisfaction of the customer, this rezuikes @ complele line of erficipated replacement farts readily oveilale. HONDA MOTOR CO., LTD. SERVICE DIVISION ALL INFORMATION, ILLUSTRATIONS, DIREC- TIONS AND SPECIFICATIONS INCLUDED IN THIS. PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATEVER. | NO PART OF THIS PUBLICATION MAY BE REPRO- DUCED WITHOUT WRITTEN PERMISSION.a CONTENTS FEATURES, 1 1.1 ENGRE. : 1 1 2 FRAME... 1 SPECIFICATIONS AND PERFORMANCES ...2.006020s20res0e Giecek 2.1 SPECIFICATIONS 2 2. 2 PERFORMANCES. . 10 ENGINE... esses 20 3.1 ENGINE DESCRITION. .. : ’ pee ee 3, 2 POWER TRANSMISSION SYSTEM. — 4 a ae 3. 3. ENGINE REMOVAL... heals 3, 4 ENGINE INSTALLATION, = a) 3, 5 CYLINDER HEAD «ea z Ce aes 2% AL Comituction...eeecsereee 5 ade we 26 B. Disostembly (Cylinder Hood Blood ‘i - +26 C._Inspoction ond Repair, « au 2B 1D. Foassombiy. i 34 3. 6 CYUNDER,. 35 A. Construction 35 B. Disossonbly 7 fa Cureton ctst rete? 38 Plsteemmbhy oe ce eee einer -40 3. 7 CAM CHAIN TENSIONER, gen sak Taal AL Constuction. ce eeveceeeeee 3, Disassomty 2 C Inpection. cece seeeeeeee D._ Recesembly 3. 8 QUICH AL Constuetion 3 Disarsombly C._Inspection D. Recesembiy. rolec at 3.9 Ol PUMP ana AL Construction Sincves B. Disassembly 1