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THE RIETER MANUAL OF SPINNING

Detailed understanding of technology and engineering provides the fuel for innovation and success in the textile industry. Only
through knowledge of relationships within and between the process stages can machine settings and thus end products be
optimized in such a way as to guarantee success in the marketplace. The new, revised “Rieter Manual of Spinning” Published in
2014 offers technical specialists, students and other interested parties a multi-volume reference work with a practical focus on the
technology of short staple spinning. 

The main author of these books , Werner Klein, is a former senior lecturer of the Swiss Textile College and author of the original
edition of THE MANUAL OF TEXTILE TECHNOLOGY – SHORT STAPLRE SPINNING SERIES, published by The Textile Institute,
Manchester. All further authors are textile industry experts, who among others in various positions within the Reiter company, have
many years of experience to their credit. The manual also addresses aspects that extend beyond the current product range of
Rieters, taking processes and solutions developed by other manufacturers into account.

Taken together, the Seven books of the Rieter Manual of Spinning will thoroughly cover the topic of short staple spinning. All
volumes in this series are designed to contribute to the achievement of that goal.

VOLUME 1 – TECHNOLOGY OF SHORT STAPLE SPINNING BY WERNER KLEIN

Spinning technology has made tremendous progress in recent decades, not only with regard to the quality of the yarns produced,
but also in terms of economic efficiency. For example, the productivity levels now being achieved in new mills were inconceivable in
the 1980s.

The introduction of new spinning processes, in particular compact spinning, has opened up new applications for ring yarns. For
quality criteria such as yarn strength, yarn hairiness and elongation, new standards had to be introduced in order to take these
innovations into account.

Major technological advances have also consolidated the position of rotor spinning among the spinning system. Piecers, for example,
which in the past were often troublesome, have been vastly improved with regard to visibility and consistency of strength, with the
result, that now, at last, rotor spinning is no longer confined to the production of inferior quality yarns. New methods such as, Air Jet
Spinning are already assuming an importance that augurs well; further improvements may be expected in this area. The Rieter
Manual of Spinning endeavors to describe the contemporary state of the art in spinning technology, with the objective of providing a
reliable overview of currently available processes and technologies.

This deals with basic, generally valid, technological relationships in short-staple spinning. Subsequent volumes are organized
according to machines or machine groups. This separates generally valid basic principles from ongoing developments in machine
design and construction.

CONTENTS OF THE BOOK: Introduction to Spinning * Raw Materials as a Factor Influencing Spinning * Opening* Cleaning * Blening
* Reducing the Unevenness of Yarn Mass * Attenuation * Yarn Formation * Handling Material * Quality Assurance * References
* Illustrations.

VOLUME 2 – BLOWROOM AND CARDING BY WERNER KLEIN

The book updates the essential principles in Modern Short-Staple Spinning. It endeavors to describe the contemporary state of the
Art in Spinning Technology, with the objective of providing a reliable overview of currently available processes and techniques.
This volume outlines detailed information on the preparatory processes of Opening, Cleaning, Blending and Carding . It covers
practical aspects such as use and preparation of raw materials, waste removal and anticipated waste quantity from various grades of
fiber, selection and setting of cleaning and blending machinery, recycling of waste, transport and feeding of material. It also deals
with the functions of different components of cards, selection and maintenance of card clothing, and auto leveling systems.
Background data explaining the tremendous progress and increase in card productivity is provided together with an outline of
options and potential in process integration.

CONTENTS OF THE BOOK: * The Blowroom * The Card * References * Illustrations

VOLUME 3 – SPINNING PREPARATION BY WERNER KLEIN

This Third Volume in the series is of course a most important part of the process, because the quality of the final yarn depends to a
large extend on the quality of the intermediate products from which it is made. This volume comes in three parts, dealing with the
combing section (including preparation for combing), the Draw Frame, the Roving Frame. In each case, the principles of underlying
technology are discussed and there is a description of machinery used.

It is essential for every yarn specialist to have a thorough understanding of the detailed operations involved in these processes to
know the relationships involved in the interplay of the various functions, to recognize the possible and to exploit the possibilities to
their limits. This is the only way to ensure survival in the current competitive struggle.

Here the technical and technological aspects of the yarn production process between carding and ring spinning are covered, that
means draw frame, combing section (including combing preparation) and roving frame. This is an important process stage, because
the yarn quality largely depends on the quality of the intermediate products from which it is made.

CONTENTS OF THE BOOK: * The Combing Section * The Draw Frame * The Roving Frame * Illustrations

VOLUME 4 – RING SPINNING BY WERNER KLEIN AND DR. HERBERT STADLER

The book deals with ring spinning engineering and technology. This is a very important segment of yarn manufacturing, since ring
spinning has a very considerable influence on the productivity of the whole process and the quality of the yarn. Ring spinning is still
the quality standard benchmark for any new spinning processes. The importance of this universal process is confirmed by 200 million
spindles installed worldwide and by their 80% share of yarn production in the short staple segment. Impressive advances in
performance that have been achieved in the recent years as well as striking improvements in yarn quality made possible by the
compacting technology, will ensure its dominant market position in the years to come. A fundamental and detailed understanding of
the operations involved in the creation of yarn is of crucial importance for all specialists in the spinning industry and textile
engineering, as is the close interdependence of the different functions of the process. If material and equipment are to be exploited
to their limits – the precondition for surviving in today’s tough competitive environment – these limits have to be known.

Technical and technological aspects of ring spinning are covered. This is the final process in yarn production. The ring spinning
machine greatly influences the yarn and its quality. Ring-spun yarns still represent the standard for comparison when evaluating
yarns produced by other spinning processes.

CONTENTS OF THE BOOK: * The Ring Spinning Machine * Function and Mode of Operation * Structural Configuration of the
Machine * The Machine Drive * Cop Buildup * Automation * Auxiliary Equipment * Compact Spinning * Technological Addenda
* Illustrations

VOLUME 5 – ROTOR SPINNING BY HEINZ ERNST

This book deals with both the technical and technological aspects of rotor spinning systems. In the past 40 years, the search for new,
more economic spinning systems has been pursued very actively throughout the industry. As one of the major achievements, rotor
spinning was introduced into the market in the early seventies of last century, and with approx. 8 million rotors in operation
worldwide by the end of 2007 (equivalent to about 48 millions ring spindles). It has captured a substantial share of the spinning
market.

On of the key drivers of this success was the outstanding economical performance of rotor spinning. From the very beginning it
became clear that rotor technology was able to set a new benchmark with regard to process cost. The field of coarse count yarn was
soon conquered by this new technology, especially in those markets where increased labour costs represented a fundamental
problem for the spinning industry. Later on, when automation of the entire rotor spinning process was available, this advantage
became even more obvious and made the share of labour costs a minor issue. The rotor spinning process nowadays represents a
well established alternative for processing all kinds of raw material with uncontested advantages over all other spinning systems in
the field of short staple fibers and in specific energy consumption.

The rotor spinning system produces yarns and therefore end products with a quality that differs to a certain extent from the ring
spinning standard. In order to take full advantage of the new process, it is essential to have a thorough understanding of the details.
This volume is designed to contribute towards reaching this goal.

This process resulted from research into alternative spinning systems. This volume contains in-depth information on the rotor
spinning process and its properties. Continual improvements in spinning elements and conditions make it now possible to spin a
rotor yarn optically similar to a ring-spun yarn.

CONTENTS OF THE BOOK: * The Importance of Rotor Spinning * Machinery and Process * Machine and Transport Automation
* Applications engineering * Technology * Economics of Rotor Spinning * Refrences * Illustrations

VOLUME 6 – ALTERNATIVE SPINNING SYSTEMS BY DR. HERBERT STADLER

To take full advantage of alternative spinning systems, a thorough understanding of them is therefore essential. This volume
contributes towards reaching this goal by describing the most important alternative spinning systems in detail. One of them is the
well known air-jet spinning technology.

This volume deals with both the technical and technological aspects of alternative spinning systems. In the past 20 years, the search
for new, more economic spinning systems has been pursued very actively throughout the world. As a result, Air Jet Spinning has
been introduced into the market, and, with more than 50,000 spinning positions in operation worldwide by the end of 2007
( equivalent to about 1 million ring spinning), it has already conquered a substantial part of the spinning market. We can expect that
Air Jet Spinning be on the point of gaining further market acceptance.

The first part of this volumes covers briefly all the main known New Spinning Systems, and the second part gives a detailed
description of the most important of these new spinning systems, i.e. Air Jet Spinning.

The New Spinning Systems produce yarns and therefore end-products with a quality that differs to a certain extent from the ring
spinning standard. In addition, the main new spinning systems, Air Jet Spinning are still in a phase of further development. In order
to take full advantage of the new processes, it is therefore essential to have a thorough understanding of them. This volume is
designed to contribute towards reaching this goal.

CONTENTS OF THE BOOK: * Alternative Spinning Processes * The Various Spinning Methods – (Open end Spinning processes –
Twist Spinning – Friction (Self Twist) Method – Wrap Spinning – Adhesive Processes – The False Twist Process – Air Jet Spinning) *
Summary and Outlook * References * Illustrations.

VOLUME 7 – PROCESSING OF MAN MADE FIBRES BY DR. THOMAS WEIDE

The story of Man Made Fibres goes far back into the 17 th Century and in this volume is also briefly revisited. The original drive for the
development of man made fibres was to replace cotton and thus the complicated process from the fibre to the yarn. An artificial
endless thread, initially following the example of silk, was the dream. If the current diversity of products and applications with which
synthetic filaments can be produced is traced back, then this dream has been largely realised and furthermore leaves a great many
options open. In 2013, a fibre consumption of approx. 83 million tons, excluding non-wovens was recorded. Filaments with approx.
38 million tons achieved a share of almost 45% of the global fibre consumption.

Nonetheless, this stormy development of filaments with their innovations could not displace cotton and the short staple spinning
process. In 2013, around 24 million tons of cotton were still processed – far more than half the processed staple fibres of approx. 44
million tons. Cotton is therefore still a very important raw material and this not only for the textile industry but also for the social
and industrial development of numerous countries.

Already in the last century, the cotton harvest was insufficient to meet demand. This is the foundation for the equally dynamic
development of the synthetic staple fibre production with focus on Polyester and Viscose fibres. These fibres have partially given
staple fibres access to new areas of application and also completely replaced earlier cotton applications. In addition, and that is
today by far the greatest component, blends of cotton with synthetic fibres, and blends between synthetic fibres allow yarn
characteristic to change. These yarn developments aim to achieve better wearing properties, easier care properties, a change in the
final fabric in relation to structure or appearance or an increase of the economic suitability.
The blending of raw materials presents new challenges to the Short Staple Spinning process. The processing of Blends is often more
difficult than the pure raw material alone. For this reason, this volume specifically deals with these raw materials and their
processing. In particular, when the raw material is selected not as a replacement for something but as a tool for something new, it
opens exciting possibilities to the spinning industry. You can discover the same through this volume.

Ever since the introduction of man-made fibers on a commercial scale, the market share of synthetic fibers has shown an impressive
growth rate. In this important field, the variety of man-made fibers with different properties is continuously increasing. For
numerous applications today, fibers that are practically “tailor-made” are available. Spinners must therefore have detailed
understanding of the fiber properties and the specific characteristics that affect their processing.

CONTENTS OF THE BOOK: * Introduction * Overview of Man-Made Fibres * Manufacture of Man-Made Staple Fibres * Properties of
Man Made staple fibres and their effects on spinning * Processing of Man-Made Staple Fibre in Spinning mills * References *
Illustrations

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