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Weir Power & Industrial Excellent

Power & Industrial


Solutions

Engineered valves
for isolation, protection
& process control
Engineered valves for
isolation, protection &
Quality assurance
process control
Weir is qualified to industry standards and
working practices including:
A proven track record ■■ ASME BPVC Section III (N and NPT Stamp)
■■ ASME BPVC Section VIII (UV Stamp)
Weir has extensive references and a proven
track record in the supply of valves across a ■■ NQA-1 Quality system
number of key industries. ■■ 10CFR50 App. B
■■ 10CFR21
Our valves are industry renowned brands,
each with an established reputation for quality ■■ RCC-E
engineering and reliability. ■■ RCC-M
■■ CSA Z299
Valve testing
■■ OTT 87
All pressure containing items are hydrostatically ■■ Performance testing and qualification to:
tested, seat leakage tested and functionally
ASME QME-1
tested.
ASME B16.41
We can also perform gas, packing emission, IEEE 323
cryogenic and advanced functional testing, as
IEEE 344
well as seismic testing for nuclear applications.
IEEE 382
Material testing ■■ ISO 9001:2008
„„ Non-destructive examination by ■■ ISO 14001
radiography, ultrasonics, magnetic particle
■■ ISO 17025
and liquid penetrant.
■■ PED 97/23/CE
„„ Chemical analysis by computer controlled
direct reading emission spectrometer. ■■ API Q1 TO API LICENCES:
„„ Mechanical testing for tensile properties API 6D (6D-0182)
at ambient and elevated temperatures, API 6A (64-0445)
bend and hardness testing. Charpy ■■ TUV-AD MERKBLATT WRD HP 0
testing at ambient, elevated and sub-zero
temperatures. ■■ ATEX 94/9/CE
■■ Lean manufacturing practices
Aftermarket solutions
Our valve aftermarket solutions are based on
our engineering heritage, applying our OEM
knowledge and expertise to maintenance
strategies, life extensions and upgrade
projects.

2 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Butterfly valves -
Exceptional seating for
Health, safety and the environment
demanding applications
The Weir Group’s policy on health and
safety requires that all our companies
take a proactive responsible attitude to
the protection of their employees’ health TRICENTRIC®
and safety. The driving force behind our Triple offset butterfly valves
performance continues to be our emphasis Industries
on behaviour, networking and sharing of best
„„ Power: Nuclear
practice, and the active involvement of senior
management to promote and audit safety „„ Power: Conventional
programmes. „„ Oil & Gas
„„ Petrochemicals
All our locations fully integrate environmental
management into their operational systems „„ Desalination
and procedures. Weir’s proactive approach Applications
ensures that these processes reduce our „„ Isolation & control
environmental impact year on year. „„ High temperature
„„ Cryogenics
„„ Extraction steam isolation
„„ Oil & Gas isolation & control
„„ Nuclear containment
„„ Service water
„„ Condensate
„„ Circulating water

Features
„„Triple offset metal seat design
„„Long life seats
„„Bi-directional tight sealing
„„API 598 - Zero leakage

Design standard
ASME B16.34, ASME Section III
Pressure classes
ASME 150 - 600
Sizes
3” - 60” (80mm - 1500mm)
Materials
Cast carbon, alloy or stainless steel, AL6XN
Body type
Wafer, Lugged, Flanged

Triple offset
metal seated
butterfly valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 3
Butterfly valves - Tight shut-off and process control

BATLEY VALVE® BATLEY VALVE®


Anti-cavitation disc Steadseal
Industries Industries
„„ Power „„ Power
„„ Oil & Gas „„ Oil & Gas
„„ Petrochemicals „„ Water treatment
„„ Desalination Applications
Applications „„ Coke oven gas
„„ Brine blowdown control „„ Seawater coolant
„„ Overboard dump „„ Discharge isolation
„„ Firewater ring main
Features
Features „„Low cost option for low temperature
„„Swing through or Hyperseal designs water sealing
„„Anti-cavitation cowel to prevent „„Rubber seal located on the valve disc
cavitation at reduced valve openings „„Single & double offset shaft design
„„Can be fitted with a downstream baffle
to aid cavitation control Design standard
ASME B16.34
Design standard Pressure classes
ASME B16.34 ASME 150 - 600
Pressure classes Sizes
ASME 150 - 2500 6” - 80” (150mm - 2000mm)
Sizes Materials
4” - 64” (100mm - 1600mm) Carbon steels, alloy steels, stainless steels,
Materials titanium, copper & nickel alloys
Carbon steels, alloy steels, stainless steels, Body type
titanium, copper & nickel alloys
Wafer, Lugged, Flanged, Butt Welded
Body type
Wafer, Lugged, Double Flanged

Anti-cavitation Steadseal
butterfly valve butterfly valve

4 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Butterfly valves - Tight shut-off and process control

BATLEY VALVE® BATLEY VALVE®


Hyperseal/Metalseal Rubber lined
Industries Industries
„„ Power „„ Power
„„ Oil & Gas „„ Oil & Gas
„„ Petrochemicals „„ Petrochemicals
„„ Desalination „„ Desalination
Applications Applications
„„ Geothermal systems „„ Cooling water isolation
„„ Brine control „„ Flue gas isolation
„„ LNG/Cryogenics „„ Jetty loading

Features Features
„„Single & double offset shaft design „„Designed as a low cost solution for
„„Seal clamped into valve body controlling low temperature corrosive
fluids
„„Resilient seated, metal seated, firesafe &
swingthrough options „„Body & shaft material are fully isolated
from the process fluid
„„Used for temperatures up to 2200C in
Hyperseal design, 9000C in Metalseal „„Suitable for isolation & control
design „„Fully bonded rubber lining to allow for
higher velocity & pressure differentials
Design standard
ASME B16.34 Design standard
ASME B16.34
Pressure classes
ASME 150 - 900 Pressure classes
ASME 150 - 300
Sizes
3” - 64” (80mm - 1600mm) Sizes
3” - 64” (80mm - 1600mm)
Materials
Carbon steels, alloy steels, stainless steels, Materials
titanium, copper & nickel alloys Carbon steels, alloy steels, stainless steels,
titanium, copper & nickel alloys
Body type
Wafer, Lugged, Flanged, Butt Welded Body type
Wafer, Lugged, Flanged, Clamped

Hyperseal/ Rubber lined


Metalseal butterfly valve
butterfly valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 5
Control and choke valves - High performance and reliability

WEIR CONTROL WEIR CONTROL


& CHOKE VALVES & CHOKE VALVES
General service control valves X-Stream™ severe service
control valves
Industries
„„ Power Industries
„„ Oil & Gas „„ Power
„„ Petrochemicals „„ Oil & Gas
„„ Desalination „„ Petrochemicals

Applications Applications
„„ General service control „„ Severe service application
„„ Power station control applications „„ High pressure letdown
„„ Oil & Gas control applications „„ Cavitation control
„„ Arduous service „„ Noise control
„„ Cryogenics
Features
Features „„Designed to handle high pressure drops
„„Single & multi-stage pressure drop „„Elimination of noise
„„Severe service trims „„Flow path designed to prevent blockage
„„Cage valves are used to reduce/eliminate through flow contamination
the effects of cavitation/flashing/noise „„Patented trim
„„Trim exit velocity control
Design standard
ASME Section III, ASME B16.34, RCC-M Design standard
Pressure classes ASME B16.34
ASME 150 - 4500 Pressure classes
Sizes ASME 150 - 4500
½” - 36” (15mm - 900mm) Sizes
Materials 3” - 36” (80mm - 900mm)
Carbon steels, alloy steels, stainless or any Materials
other specified materials Any commercially available steel

Cage trim control valve X-Stream™ severe


service valve

6 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Control and choke valves - High performance and reliability

WEIR CONTROL WEIR CONTROL


& CHOKE VALVES & CHOKE VALVES
Choke valves Desuperheaters
Industries Industries
„„ Oil & Gas „„ Power
Applications „„ Process gas
„„ Used on severe service choke applications Applications
„„ Production systems „„ Combined pressure & temperature control
„„ Gas lift application „„ Steam temperature control
„„ Injection „„ Cryogenic temperature control

Features Features
„„Erosion prevention due to special flow „„Superior atomisation through multi-
paths & hardened materials nozzle injection
„„Individual design to suit the specific „„High rangeability
application „„Can be supplied as a combined unit for
„„Bi-directional pressure/temperature control

Design standard Design standard


ASME B16.34 &/or API ratings ASME B16.34
Pressure classes Pressure classes
ASME 150, 300, 1500 & 4500 ASME 150 - 2500
API 3000, 5000, 10000 & 15000 Sizes
Sizes 1” - 36” (25mm - 900mm)
1” - 16” (25mm - 400mm) Materials
Materials Cast carbon, alloy or stainless steel
High grade cast or forged, usually
60k material

Top side choke valve Pipe desuperheater

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 7
Pressure safety valves - Overpressure and protection solutions

SEBIM™ SARASIN-RSBD™
Pilot operated safety relief valves Atmospheric relief valves
for nuclear
Industries
Industries „„ Power
„„ Power: Nuclear
Applications
„„ Submarines: Nuclear
„„ Condenser equipment
Applications
„„ All nuclear reactor types Features
„„ High & low pressure overpressure „„Elastomer or plastic seat
protection
„„ Steam generator safety valves
Design standard
„„ Main steam safety valves
ASME B16.34
„„ Other nuclear reactor applications
Pressure classes
Features ASME 150
„„Excellent stability across steam, gas, Sizes
liquid & two-phase conditions 6” - 30” (150mm - 300mm)
„„Proven & accurate repeatability Materials
& reliability
Cast carbon
„„Reduced maintenance
Body type
„„Leak tightness up to the set pressure
Flanged
„„Accuracy better than 1%
„„Low or high pressure in-situ testing
during operation
„„Option of remote opening/closing

Design standard
RCC-M, ASME Section III, NP-068-05, OTT 87
Pressure classes
ASME 150 - 2500 or customised
Sizes
½” - 34” (DN15 - DN850)
Materials
Cast or forged stainless steel or carbon steel -
special material on request

Atmospheric relief valve

Nuclear pressuriser
safety relief valve

8 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Pressure safety valves - Overpressure and protection solutions

SARASIN-RSBD™ SARASIN-RSBD™
Spring loaded safety relief valves Spring loaded safety valves
Industries Industries
„„ Oil & Gas „„ Power: Nuclear
„„ Petrochemicals „„ Power: Conventional
„„ Power: Nuclear „„ Petrochemicals
„„ Power: Conventional Applications
„„ General industry „„ Boiler
Applications „„ Steam utility
„„ Oil & Gas processes
„„ LNG processes Features
„„ Steam processes „„Operating pressure up to 95% of the
set pressure
Features „„Side rods design allows ease of
„„Full lift maintenance
„„Semi or full nozzle design „„Electronic valve tester adaptor on the
rod flange
„„Metal of soft seat
„„Cast or forged body
Design standard
ASME Section I & VIII, ASME B16.34, ISO 4126
Design standard
Pressure classes
ASME Section VIII, API STD 526, ASME B16.34,
ISO 4126 ASME 150 - 4500

Pressure classes Sizes


ASME 150 - 2500 1” - 10” (25mm - 250mm)

Sizes Materials
½” - 12” (15mm - 300mm) Cast carbon, alloy or stainless steel

Materials Body type


Carbon, alloy or stainless steel Flanged, Welded

Body type
Flanged, Threaded, Welded

Spring loaded safety relief valve Spring loaded safety valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 9
Pressure safety valves - Overpressure and protection solutions

SARASIN-RSBD™ SARASIN-RSBD™
Pilot operated safety relief valves Pilot operated safety valves
Industries Industries
„„ Oil & Gas „„ Power: Conventional
„„ Petrochemicals „„ Oil & Gas
„„ Power: Conventional „„ Petrochemicals
„„ General industry Applications
Applications „„ Oil & Gas processes
„„ Oil & Gas processes „„ Steam processes
„„ LNG processes
„„ Steam processes Features
„„Full metal design (no elastomer) for very
Features high temperatures
„„Semi or full nozzle design „„Up to 180 barg of steam
„„Metal of soft seat „„Industrial application of nuclear design
„„Cast or forged body (very safe)
„„Non-flowing pop or modulating action „„Non-flowing pop action
„„Operating pressure up to 95% of the
set pressure Design standard
„„Available from ½” for small flow or ASME Section VIII, API STD 526
remote control discharge valve ASME B16.34, ISO 4126
Pressure classes
Design standard ASME 150 - 2500
ASME Section VIII, API STD 526
Sizes
ASME B16.34, ISO 4126
1” - 8” (25mm - 200mm)
Pressure classes
Materials
ASME 150 - 2500
Cast carbon, alloy or stainless steel
Sizes
Body type
½” - 12” (15mm - 300mm)
Flanged, Welded
Materials
Carbon, alloy or stainless steel
Body type
Flanged, Threaded, Welded

Pilot operated Pilot operated


safety relief valve safety valve

10 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Pressure safety valves - Overpressure and protection solutions

SARASIN-RSBD™ SARASIN-RSBD™
Changeover valves Tank blanketing valves
Industries Industries
„„ Oil & Gas „„ Oil & Gas
„„ Petrochemicals „„ Petrochemicals
„„ Power: Conventional Applications
„„ General industry „„ Storage tanks
Applications
„„ Process equipment overpressure protection Features
„„ Process piping overpressure protection „„Product protects inside the storage
„„ Gas storage overpressure protection chamber

Features Design standard


„„Standard or low pressure loss design ASME B16.34
„„Cast or forged body Pressure classes
ASME 150
Design standard Sizes
ASME B16.34 ½” & 1” (15mm & 25mm)
Pressure classes Materials
ASME 150 - 2500 Stainless steel
Sizes Body type
½” - 10” (15mm - 250mm) Flanged, Threaded
Materials
Carbon, alloy or stainless steel
Body type
Flanged

Changeover valve Tank blanketing valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 11
Check valves - Exceptional protection from flow reversal

ATWOOD & MORRILL® ATWOOD & MORRILL®


Free Flow Reverse Current Valves® Boiler feed check valves
Industries Industries
„„ Power generation „„ Power generation
Applications Applications
„„ Steam turbine protection „„ Boiler feed pump discharge
„„ Extraction steam non-return „„ Condensate pump discharge
„„ Bleeder trip & bled steam non-return „„ Heater drains
„„ Main steam
Features „„ High pressure feedwater
„„Free swinging disc allows independent
movement of the disc with assured Features
closure upon loss or reversal of flow
„„“Double protection” including positive
„„Inclined seat design optimises closure & power assisted closure
performance with low pressure drop &
fast closure „„Streamlined flow design minimises
pressure drop
„„Self-aligning disc & disc arm assures
repeatable tight sealing „„Fast closing design minimises water
hammer

Design standard
Design standard
ASME B16.34
ASME B16.34
Pressure classes
Pressure classes
ASME 150 - 1500
ASME 900 - 2500
Sizes
Sizes
3” - 44” (80mm - 1100mm)
4” - 24” (100mm - 600mm)
Materials
Carbon steel, alloy steel or stainless steel Materials
Cast carbon, alloy or stainless steel

Freeflow reverse Boiler feed


current valve® check valve

12 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Check valves - Exceptional protection from flow reversal

ATWOOD & MORRILL® HOPKINSONS®


Compressor check valves Feed heater bypass valves
Industries Industries
„„ Refineries & petrochemical plants „„ Power: Nuclear
Applications „„ Power: Conventional
„„ Fluid catalytic cracking air blower Application
discharge „„ Automatically open to maintain feed
„„ Compressor discharge & process flow if the feed heater has to be isolated
application during fault conditions
„„ Fluids: Hydrocarbon (cracked gas),
Ethylene, Propylene, other process fluids Features
„„Recognised industry standard for
Features extraction steam turbine protection
„„Tight sealing pressure „„Positive, tight seating, fast closure, low
„„Low pressure drop pressure drop
„„Power assisted
Design standard
„„Quick closure
ASME B16.34

Design standard Pressure classes


ASME B16.34 ASME 900 - 2500 (Equivalent metric ratings)

Pressure classes Sizes


ASME 150 & 300 1” - 36” (25mm - 900mm)
Materials
Sizes
Cast carbon, alloy or stainless steel
8” - 72” (200mm - 1800mm)
Materials
Cast carbon, alloy or stainless steel

Bypass valve
Compressor check valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 13
Globe valves - Designed for tight shut-off

ATWOOD & MORRILL® ATWOOD & MORRILL®


Wye globe valves 3-Way valves
Industries Industries
„„ Power: Nuclear „„ Power generation
„„ Power: Conventional Applications
„„ Refining & petrochemicals „„ High pressure feedwater heater bypass
Applications „„ Low pressure feedwater heater bypass
„„ Boiler feedwater pump „„ Dual safety valve installations
„„ Nuclear isolation „„ Continuous process
„„ Economiser inlet & stop „„ HRSG Economiser
„„ Feedwater heater isolation
„„ Main steam stop & non-return Features
„„ Main steam isolation „„Allows two different flow patterns from
the same valve
Features „„Simplifies piping layout
„„Optimum performance under a wide „„Eliminates one motor operator
range of operating conditions & connection
environments „„Significant installation & maintenance
„„Y pattern for lower pressure loss cost savings
„„Bevelled seats for tight seating
„„Large seat bore for reduced pressure drop Design standard
„„Patented thermal compensation device ASME B16.34
relieves the thrust load built up in the valve Pressure classes
stem as the internal temperature rises
ASME 150, 300, 1500 & 2500
„„Prevents failure of valve stem, actuator
or both Sizes
6” - 24” (150 - 600mm)
Design standard Materials
ASME B16.34 Cast carbon, alloy or stainless steel
Pressure classes
ASME 900 - 2500
Sizes
6” - 24” (150mm - 600mm)
Materials
Cast carbon, alloy or stainless steel
3-Way bypass valve

Wye globe valve

14 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Globe valves - Designed for tight shut-off

HOPKINSONS® HOPKINSONS®
Globe valves Drain valves
Industries Industries
„„ Power „„ Power: Nuclear
„„ Oil & Gas „„ Power: Conventional
„„ Petrochemicals Applications
Applications „„ Power station drain systems
„„ Boiler feedwater pump
„„ Economiser inlet & stop Features
„„ Feedwater heater isolation „„Floating ball design
„„ Main steam stop & non-return „„Stem can be re-packed in-situ
„„ Main steam isolation „„Stem is one piece construction
„„Resistant to high superheat temperatures
Features
„„Simplicity of construction
Design standard
„„Flanged, socket & butt weld ASME B16.34
„„Bonnetless design on sizes up to 2”
Pressure classes
(50mm)
ASME 900 - 3100
„„Pressure seal cover joints for higher
pressures Sizes
½” - 2” (15mm - 50mm)
Design standard Materials
ASME B16.34 Cast carbon, alloy or stainless steel
Pressure classes
ASME 150 - 4500
Sizes
½” - 16” (15mm - 400mm)
Materials
Cast carbon, alloy or stainless steel

Hopkinsons globe valve High performance


martyr drain valve

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 15
Gate valves - Freedom from sticking and binding

HOPKINSONS® MAC VALVES®


Parallel slide isolation valves Rotary gate valves

Industries Industries
„„ Power: Nuclear „„ Oil & Gas - Subsea
„„ Power: Conventional Applications
„„ Petrochemicals „„ Control of MEG dosage
Applications
„„ Power station drain systems Features
„„ General purpose stop valve „„Adaptable for isolation, chemical
injection & control/choke throttling
„„ Main steam & feedwater isolation
„„No displaced volume or cavity: valve
„„ Feedwater heater protection
does not block due to debris or hydrates
„„ Feed pump leak-off
„„Straight through design: no bends to
cause flow instability
Features
„„Gate design means increased capacity
„„Isolation without thermal binding
„„Valve is a sealed unit with virtually no
„„Bi-directional operation atmospheric leakage
„„Position seated - stops on limit not „„Virtually zero hysteresis
torque
„„Wide, flat seating surface
Pressure classes
„„Minimum pressure drop across the valve
API 3000, 5000, 10000 & 15000
Sizes
Design standard
1” - 6” (25mm - 150mm)
ASME Section III, ASME B16.34, RCC-M
Materials
Pressure classes
Any commercially available steel
ASME 150 - 4500
Sizes
½” - 36” (15mm - 900mm)
Materials
Carbon steels, alloy or stainless steel

Parallel slide gate valve Rotary gate valve

16 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Valve & actuator services - Professional maintenance, repair, testing & upgrade

Weir’s valve and aftermarket solutions are


based on our OEM engineering and design
heritage. Because of our OEM expertise,
we have complete working knowledge of
valve design and operation - as well as a full
system understanding. This enables us to
provide the optimum level of service based
on the current condition of your valve, with
the know-how to work on our own and
other OEM equipment.
Our valve aftermarket services include:
■■ Outage and shutdown management
■■ Control valve service solutions
■■ In-situ valve seat replacement
■■ Actuation service solutions
■■ Online safety valve testing and analysis
■■ Diagnostic testing
■■ Spare parts support
■■ Customised training

The core of any effective valve service


program is the skill and experience of the
technicians and supervisors who come to
your site

Benefits
„„Extensive references and proven track
record
„„Detailed and full system understanding
„„Reliability-centred maintenance
„„Reverse engineering capability
„„Up-to-date nuclear security badging for
Weir valve technicians

Weir provides replacement


Autotork & Hopkinsons actuators

www.weirpowerindustrial.com Weir Power & Industrial Engineered valves for isolation, protection & process control 17
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Triple offset n n n n n n n n n n n n n n n
butterfly valve

Isolation butterfly valve n n n n n n n n n n n n n n n n

Control butterfly valve n n n n n n n n n n n n n n

Globe angle n n n n n n n n n n n n n n
control valve

Choke valve n n n n n

Desuperheater valve n n n n

Nuclear pilot operated n n


safety relief valve

Pilot operated safety n n n n n n n n n n n n n n


relief valve

Spring loaded safety n n n n n n n n n n n n n n


relief valve

Power operated n n n n n n n n
check valve

Swing check valve n n n n n n

Globe valve n n n n n n

Parallel slide gate valve n n n n n n n n n

Rotary gate valve n n

18 Weir Power & Industrial Engineered valves for isolation, protection & process control www.weirpowerindustrial.com
Weir Power & Industrial Divisional HQ Excellent
Bramah Avenue Power & Industrial
Scottish Enterprise Solutions
Technology Park
East Kilbride Tel: +44 (0) 141 308 2800
Lanarkshire Fax: +44 (0) 141 308 2856 Part of the Weir Group PLC
G75 0RD, UK Email: info@weirpowerindustrial.com Web: www.weir.co.uk

Alloa, UK
Fort St. John, Canada East Kilbride, UK

Calgary, Canada Northwich, UK

Montréal, Canada Elland, UK


Toronto, Canada Boston, USA

Washington, USA

Singapore

TRICENTRIC and ATWOOD & MORRILL are registered trademarks of Weir Valves & Controls USA Inc; BATLEY VALVE, BLAKEBOROUGH, HOPKINSONS and MAC
VALVES are registered trademarks of Weir Valves & Controls UK Ltd; SARASIN-RSBD and SEBIM are trademarks of Weir Power & Industrial France SAS.

Please visit our website for further information on our products and services
www.weirpowerindustrial.com
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