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5/7/2010

The Impact of Job 
Instruction to 
Standardize Patient 
Care  Martha Purrier
Alenka Rudolph
Virginia Mason Medical Center
May 12, 2010

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

“If you are dreaming about it… 
you can do it.”
Chihiro Nakao, Chairman and CEO
Shingijutsu International
November 4, 2003

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Our Strategic Plan

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Virginia Mason Medical Center
• An integrated healthcare system 
• 501(c)3 Not for Profit
501(c)3 Not for Profit
• 336 bed hospital
• 8 locations (main campus and regional centers)
• 400 employed physicians
• 5000 employees
• Graduate Medical Education Program
• Research center
• Foundation
• $650,000,000 Net Revenues
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

We looked outside our industry, and found a model that we 
were sure could work in health care—the lean thinking 
philosophy, which we now call the Virginia Mason Production 
System (VMPS). 
Virginia Mason
Production System

To Make things in the Right Way

JUST IN TIME Jidoka


People Standard Takt Time
Work Production

One--by
One by--one confirmation to
Operate with the minimum detect abnormalities.
resource required to Standard Work in One Piece Flow Stop and respond to every
consistently deliver Production
• Just what is needed.
Materials Process
Supermarket
abnormality.

• In just the required amount.


Kanban System Separate machine work from
human work.
• Just where it is needed.
• Just when it is needed.
needed Enable machines to detect
abnormalities and stop
autonomously.
Andon
Pull System
Machines Operational Production
Availability

Leveled Production ((Heijunka)


j )

Cost Reduction Through The Elimination of Muda (Waste or Non-Value Added)

VMPS is modeled on the Toyota Production 
System, a management method with over a 
half‐century track record of success.
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Improvements    Education Activities Other


Executives  395 Staff Involved 18 Patient Safety Alerts
2002 Point to Japan
47 RPIWs
1 3Ps

Certify Execs and 833 Staff Involved 125 Patient Safety Alerts


2003 Department Japan Training
108 RPIWs 7 Staff in Single KPO
5 3Ps Report Outs
787 Staff Involved 204 Patient Safety Alerts
2004 Cross‐Department Certify Directors 110 RPIWs 7 Staff in Single KPO
4 3Ps Comp‐VMPS link
573 Staff Involved 2450 Patient Safety Alerts 
2005 Cross‐Department Kaizen Fellowship 51 RPIWs 22 Staff in 3 KPO Divisions
Divisional Goals

Collaboration with  601 Staff Involved 3315 Patient Safety Alerts


2006 Outside Vendors Manager Training 44 RPIWs  1 3Ps 22 Staff in 3 KPO Divisions 
51 Kaizen Events Divisional Goals
683 Staff Involved
683 S ff I l d 2855 Safety Alerts 
2855 Safet Alerts
Experiential
2007 Model Line Work Supervisor Training
46 RPIWs  5 3Ps 20 Staff in 3 KPO Divisions
65 Kaizen Events

Education Team 820 Staff Involved* 2710 Patient Safety Alerts


Large Integrated 
2008 Value Streams 3P Training/Cert
53 RPIWs  4 3Ps 31 Staff in 4 KPO Divisions
64 Kaizen Events Central KPO and VM Institute

Further Curriculum  65 RPIWs* 2879 Patient Safety Alerts*


Model Lines and 
2009 Superflow RPIWs Development
8 3Ps* 27 Staff in 4 KPO Divisions
115 Kaizen Events*
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Visual Control for Safety

5S Anesthesia “Shadow Board” - Before


Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Visual Control for Safety

5S Anesthesia Shadow Board - After


Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Building in Speed of Delivery:


Just In Time Exam Flu shot by
Make Drive/ Register
appt Wait park Wait Wait room Wait immunized staff
Wait on phone

PREVIOUS
STATE

TIME
CURRENT
STATE
Waits and delays
Non value-
value-added
Drive
Flu shot Evidence--based value
Evidence

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

FP Margin 2003 - 2007


500,000 425,377
400 000
400,000
300,000 192,546
200,000 113,692
100,000 1,635
0
-100,000
-200,000
,
-300,000 -301,696
-400,000
-500,000
2003 2004 2005 2006 2007

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Rapid Response

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Standard Work

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Need for standard work and training

“Without standards, there can be no improvement.” ‐
Without standards, there can be no improvement.  
Ohno

Standards provide stability.
Stability provides visibility.
Visibility provides targets for kaizen.
(Purrier)

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Job Breakdown: Hand Hygiene

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

JI Class

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

List of 10 Practice Jobs


• Hand Hygiene • Remove a Saline
• Hand Washing Lock
• 6 Point Hourly • Donning and
Rounding Removal of Gown
and Gloves
• Collecting a
Specimen • Placement of Patient
ID Band
• Blood Glucose
Monitoring • Stool Occult Blood
Testing
• Emptying an Ostomy
Bag
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Job Breakdown: HH#2

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Pilot Based on Kotter’s 8 Steps


1. Increase Urgency
2 B
2. Build
ild th
the Guiding
G idi T Team
3. Get the Vision Right
4. Communicate for Buy-In
5. Empower Action
6. Create Short-Term Wins
7. Don’t Let Up
8. Make Change Stick

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Kotter and JI

• Kotter s step one: Increase Urgency-


Kotter’s Urgency show others the
need for change with a compelling object that they
can actually see, touch, and feel.

• JI step one: Prepare the worker- get the person


interested in learning the job, find out what the person
already knows
knows.

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Why Change?

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Right People, Right Vision


Guiding Team- think beyond the trainers…
TWI “Master
“M Trainers”
T i ”
KPO Leadership
“Patrons”

Vision- training is the missing link for


standard work implementation

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

“Just do it!”
Tips for Trainers
1. When you get to a unit, check in…..
2. There is a limit to how many staff you can train
in one setting…
3. When teaching Hourly Rounding...

Continued Production Updates

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Wins!
“ …Our transfusion safety officer took Metro #303
home a few days agoago. After she sat down on the
bus, took off her badge, and stored it in her
purse, she Purelled her hands. A woman was
watching her and remarked, “You must work at
VM.” When Melanie asked why the woman said
that,, the woman replied,
p , “That’s how theyy do it at
VM.”

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Go the Distance

“ areas off the organization will be


“All
instructed in Hand Hygiene using the JI
Method of instruction…it is our way”
Sarah Patterson
COO VMMC

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Results and Learnings

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Patients Notice Reliability


“ You know… you all must go through some kind
of special training because EVERYONE asked
me if I was comfortable, offered the bathroom,
made sure that I had my call light and phone, and
then asked if there was anything else I needed.
I’ve never seen such great customer service
while in a hospital.”

Conversation between discharging patient and his nurse on


the Telementry Unit.

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Safety/Quality Defect Falls

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Customers inspecting:
Proper Hand Washing
“Recently I entered a patient's room on
L
Level
l 10
10. FFrom hher bbed,
d thi
this patient
ti t
watched me wash my hands. The patient
remarked, "That is so interesting!
EVERYBODY coming in here washes their
hands the exact same way! I've never
seen anything like it!"
Ellen Noel, Med-Surg CNS

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Culture Change

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Continued Training
• Kelly Debbie Purrier Martha Verkler Arni Rudolph Alenka Kuykendall
Kelly LeBeau Andrew Kopf-Klakken Shirley Finley Christy Rhoades
Brittany Noel Ellen Crickman Rachael Westely Mike Russell
Katherine Anuradhika Anuradhika London Amy Sundet Allison
Ricardi Anthony Sarriugarte Jennifer Marotta Jill Ludgood Lisa
Tempel Rosemary Derheimer Celeste Eusek John Kudo Miwa
Jensen Elisha Honnold Kathryn Smith Donna Fuller Fariba Bishop
Robbi Penick Falon LeGore-Churchill Tonya Cyhan Tamara Haner
Mike Brown Laurel Hebish Linda Bickel Lara Haufe Susan Ching
Joanie Palmer LesleeAnn Luker Sam Knowles Brian Sausser Gail
Suko Jolynn Dolbey Suzanne Tufano Amy Rupp Steve Jachim
Jeannne Cutchin Debbie Phillips Jennifer King Rosemary Howie Jill
Graham Steve Perron Patti Kahn Dana Duscherer Linda

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Job Break Downs in Health Care


• Donning Sterile Gloves • Application of SCD’s
• Blood Product • Obtaining
Obt i i ThThroatt
Verification
Culture
• Specimen Labeling
• Glucose Check • Sterile Field Setup
• IV Tubing Prime and • ECG Lead Placement
Load • Peripheral Lab Draw
• Skin Prep- Procedure • Pacemaker Testing
• Emptying an Ostomy
• Securing an
Bag
Indwelling Urinary
Catheter
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Getting The Most Out Of Class

• Healthcare edits to training manual


• Identifying the right participants for class
• Cohort teams
• Homework before class
• Identifying “good jobs”

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Communicating With Trainers

• Consistent and specific scripting for how to


putt a job
j b across
• Visibility and accessibility of the timetable
for training
• Sharing training experiences, recognizing
patterns

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

After the Class…

More coaching and support is needed:


Job Break Downs
Practice with the method
Time Tables in Motion
Keeping up Momentum

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Our Next Move…

• Infrastructure support
• Continue to apply it to healthcare

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

Infrastructure
Targeting the right Jobs- Work to identify the
problem
bl that
th t a “S
“Supervisor”
i ” needs
d tto
solve. Using VMPS tools to identify current
state (Setting up for outcomes).

Targeting the right participants-


Administration or front line supervisors?

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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5/7/2010

Infrastructure
Trainer Capability Evaluation Sheet

Name:

Department:

Score Notes
Willingness to learn
Adaptability and flexibility

ersonal
eristics
Caring and concerns for others

Intuittive
Patience

character
ability/pe
Taking responsibility
Confidence
Questioning nature

Average for personal characteristics

Observation and analysis ability


learnable skills

Communication skills
Fundamental/

Attention to detail
Job knowledge
Respect of fellow employees

Average for fundamental skills


Scoring
0-1 = Intermittently Demonstrates 2-3 = Generally Demonstrates 4 = Consistently Demonstrates

Willing and Able to Learn- the true Master Trainer is a Master Student. A trainer must have the desire and ability to continually learn
and grow and to reinvest his or her own learning into the teaching. People with this trait make efforts to learn on their own initiative
and accept new challenges.

Adaptable and Flexible-


Flexible every training circumstance will be different: work conditions
conditions, ability of the student,
student time available,
available etc.
etc The
trainer must be adaptable and not rigid in their teaching methodology.

Genuine Caring and Concern for Others - trainers must want the student to become successful in the task and as a person overall.
They respect others and can be empathetic of a person’s situation as a student. They demonstrate genuine interest in the individual and
naturally make efforts to help others learn- without being asked to do so.

Patience – Conditions for the ideal training situation rarely occur, and challenges are plentiful. Some students will need lots of practice
to master the job. If the trainer is easily frustrated, they will not be able to put the learner at ease so that they can concentrate on the
task.

Persistence – a trainer must stick with the process until the outcome is achieved. They must be “ok” that everyone has a different
capacity for learning new skills and that not everyone will learn at the pace that they have mastered a skill. Persistence should not be
confused with belligerence or doggedness- relentless pestering of the student leads to resentment.

Taking Responsibility - The responsibility for a successful outcome rests with the trainer. If the student hasn’t learned, the trainer
hasn’t taught. They must continue to adapt the training plan until the desired outcome is reached.

Confidence and Leadership - Trainers should be confident and self-assured; viewed as the content expert. They must be able to handle
having their capability challenged, their rationale questioned and should come across as an authority without being seen as an autocrat.

Questioning Nature - trainers should question the content of a job and fully understand why each step is important. They have already
asked all of the questions that students come up. They have sought out the answers on their own and are willing to share this insight.
CopyrightAdapted
2010 Virginia
Directly Mason Medical
from: Liker CenterToyota
and Meier’s All Rights Reserved.
Talent, Any further use of these materials is prohibited.
2007, McCraw-Hill.

Letters to Participants

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5/7/2010

Leadership Support

Infrastructure
VMPS
Fellowship
VMPS
VMPS Certification
Leadership
Training
Intro to
VMPS
TIES
Orientation

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

20
Level
Periop
Level 8
Level 7
Surgical

L l 14
M edicine
NAMES

Radiology
RN Name
Anesthesia
MD Name

LPN Name
Hospitalists

Med/S urg Tech


Residents Name
Pr
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w
o
P r rk I
e- HI
w
o PS
P r rk I 10
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or
V k
30 mins on-line

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r S
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M cul 103
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SKILLS MAP FOR Patient Safety Curriculum JOB INSTRUCTION
90 min classroom

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Se isk
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Sk en L ield
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15 min 1:1

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120 min workshop

St en Pr
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il e

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.
Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

D PP ti v
of
tS E* e
ter *
Application to Healthcare

i le

Application to Healthcare
PP
E*
*
30 min "Cost

21
5/7/2010
5/7/2010

Application to Healthcare Job Instruction Breakdown Sheet

Task: Securing an indwelling urinary catheter Evidence Source:


Supplies: Barrier pad, Cath-Secure multi-purpose tube holder
Equipment: Cerner
Purpose: An unsecured catheter can injure the urethra and the bladder wall.
Important Steps Key Points Reasons
A logical segment of the operation Anything in a step that might- Reasons for key points
when something happens to advance 1. Make or break the job
the work 2. Injure the worker
3 Make the job easier to do
3. do, ii.e.
e “knack”
“knack”,
“trick”, special timing, bit of special
information
1. Select & Prep site 2. Upper thigh men 1. Upper thigh/inner thigh allows
for slack between meatus &
3. Upper-inner thigh women securing device

4. Wipe skin with barrier pad


2. Apply secure catheter 1. Place sticky side with widest 1. Less cath slippage with wide
edge facing knee side facing knee.

2. Remove adhesive backing 1


wing

3. Remove adhesive backing on


other wing & press to skin
4. Attach catheter 1. Catheter should form a U 1. Prevents trauma to the meatus
from meatus to thigh

2. Wrap Velcro tab around big


lumen
5. Inspect the catheter 1. Tubing should be observed 1. Prevents urine from flowing
system for kinks or dependent loops back into the bladder

2. Ensure tubing is loosely 2. The floor will contaminate the


coiled and secured to the bag & the tubing
bottom sheet on the bed using
plastic clip.

3. Bag should be hung on the


bed or chair below the bladder
& off the floor

6. Document device is 4.
secured

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

References

• Kotter, John P. and Cohen, Dan S. 2002. The


Heart of Change.
Change Harvard Business School
Press. Boston, Massachusetts.

• TWI Training Manual.

Copyright 2010 Virginia Mason Medical Center All Rights Reserved. Any further use of these materials is prohibited.

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