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FRP CABLE TRAYS

For LAYING OF POWER AND CONTROL CABLES.

o Vertical Elbow Up
~ Reducer Ladder
€) Horizontal Tee Ladder

e Support & Cantilever Arm

@ Horizontal Cross Piece
@ Horizontal Elbow Ladder

fi Straight Tray
@ Vertical Elbow Down

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aled Indu rial Co

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Amalgamated is an experienced manufacturer of Composite brand industrial fiberglass reinforced plastic

products. The specific characteristic of F.R.P. composite material is used in designing of cable trays to get
the best technical solutions. We have technical collaboration with Germany and also take assistance of
composite section of lIT, Mumbai.
Features of Composite ER.P.Cable Trays
1. Resistance to corrosion:
Composite F.R.P. cable trays are corrosion resistant
to basic environment, salt water etc. These Cable
trays are also resistant to electrolytic corrosion due
to contact of two metals in humid environment.
This unique property contributes to reduce the life
cycle costs of cable trays.
2. Mechanical strength:
Strength to weight ratio of FRP
compare to conventional materials.
3. Thermal and Electrical Insulation:
Composite F.R.P. cable trays are having excellent
thermal insulation (1000 times less heat conductor
than aluminium) and electrical insulation (-6kv / mm)
properties hence no spark risks due to contact with
other material.
4. Easv installation:
The tray construction is such as to facilitate easy
handling and to ensure easy laying of cable without
causing damage to cables. A quick and reliable
assembly reduces your installation time upto 50% .
It is easy to work i.e. Cut, drill on sight no burring,
no finishing and no risk of injury and no require-
ment of electrical continuity test.
is very high 5. Self Extinguishing:
Composite F.R.P. Cable trays are with inbuilt fire
retardant property in accordance with ASTM E-84
and 1S6746.
6. Resistant to ultra violet light
An additive material is mixed with the FRP to make
them resistant to ultraviolet light
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LADDER TYPE CABLE TRAY

Item Description
No.
1 FRP Side runner
2 Holes for Bolts
3. Run
Specifications for Cable Trays:
Standard Products Alternative Options
Material Isopthalic Polyester Resin Vinylester Resin or as required
Length 3m 1 - 5m or as required
Width 150-1000mm Size as required
Rung construction FRP Flats FRP Rods
Rung Spacing 300mm 500mm or As required
Coupler Plates FRP with SS Bolts SS Coupler plates & Bolts
Radius of Bends 300mm 600mm
Colour Gray D.A. Gray, Blue
Angle Of Bends 90° 30°, 45°, 60°

ACCESSORIES OF CABLE TRAYS

" I< L L >1

L
H

JL 450I 455
300
I 455
510 I
Length 'L' in mm. ~--""--->I
IEc--W~1 620
STRAIGHT REDUCER
565
510 Length 'L' in mm.
HORIZONTAL ELBOW 90° EQUAL TEE 455 600
635
820
970
485
1120
1270
1085
935
785 (H)
1235
1670
1570
1420
1335 150
Width(W)
300
450
600
750
900
1000
Width Height
Length (L)
 LHS & RHS REDUCERS
/!Inic~ W2 n ~
II W2 n/!l

L Dimensions in mm. L

jlU w,
w, ~jl
Ie: '.1
Left Hand ReducE Right Hand Reducer
------ -
620
510
730
620
950
840
730
510620
600
450
840
510
300
750 900
~

OTHER ACCESSORIES F.R.P. Perforated Type Cable Tray

Vertical Hinges L

90° Direct Tee Horizontal Hinges Ie:

L >1
jl
Vertical inside Elbow.

Junction •••

I<' L ~-
Vertical outside Elbow.

FRP Coupler Plates F.R.P. Stand F.R.P. COVER FOR CABLE TRAY
STAINLESS
STEEL BOLT
FOR FIXING
COVER &
CABLE TRAY. F.R.P. COVER FOR CABLE TRAY
S.S.
Technical Details SPACER

STAINLESS
Raw material used for manufacturing cable trays STEEL BOLT
includes FOR FIXING
COVER &
CABLE TRAY.

Resin: Isopthalic polyester resin is used for most

of the general applications and FR-grade Vinylester
Resin is recommended for severe corrosive Typical Mounting arrangement for
atmospheres, Such as strong acids, strong alkalies, F.R.P. Cabe Tray Cover
organic solvents, and halogenated organic chemicals
etc. Each section of tray shall be complete with necessary
connector plate and hardware. The hardware conforms to
Glass Reinforcement: Chopped strand mat, Woven NEMAFG1 1984 For tray system design, in addition to self
roving & Unidirectional roving The properties of . load followingguidelines for design is considered.
this material
Support span : 2000 mm
1. Physical Specific gravity: 1.23 Cable load for:
Heat distortion Temp: 80° .cel
Water Absorption: 0.12% w/w 150mm width :- 30kg/linear meter
300mm width :- 60kg/linear meter
2. Mechanical : Tensile strength: 700Kg/cm2
600mm width :- 90kg/ linear meter
Flexural Strength: 1OOOKg/cm2 750mm width :- 120 kg/ linear meter
Barcol Hardness : 40-45
900mm width :- 150kg/ linear meter
3. Fire Retardanrt : Oxygen Index < 32
Time of Burning < 5 See In addition to this, 70 kg concentrated load at center of
Class : Low Flamability span with a safety factor of 2 is considered.

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 PERFORATED CHANNEL TYPE CABLE TRAYS

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1 ~1
300x75
75x25
100x50
100
150X50
50x25
150x30
200x50
100x30"
200
150
Sizes
300
Channel75
t'
50 Size I
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L~ - 1 1
50
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Testing inspection
Tolerances
Amalgamated adhere to strict quality
control procedures to ensure best quality Dimensions of cable trays are with in the
products. Following tests are carried out following tolerances
to ensure strength and best quality. 1. Length of trays = ± 6mm
2. Inner width = ± 6mm
a) Visual inspection 3. Inner Depth = ± 6mm
b) Destruction load test. 4. Hole Diameter = ± 1mm
c) Deflection test 5. Thickness = + Open, -0.5 mm
6. Local Variation in thickness 23% of
d) Drop test.
average thickness.
All types of cable trays are tested for
Applications
flammability as under.
• Chemical Plants
1. Clasification of Flammability as per • Refineries
appendix-K of IS 6746. • Effluent Treatment Plants
2. Time and rate of burning as per ASTM
D 635. • Marine Industry
3. Vertical burning test as per UL VD 94 . • Food & Drug Industries
• Metallurgical Plants
Cable trays are tested for surface burning • Off Shore Oil Platforms
characteristic as per ASTM EC4j-IS 6746.
Some of our other Products includes '
FRP Pipes, Transulent Roof light Sheet, Ducting, FRP lining, Junction boxes, Gaskets,
SMC/ DMC Components, Insulation Wedging for Generator/Motor, RTM Moulding,
'"
Helipads for Oil Drilling Platform, F.R.P. Gratings etc. oo
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Represented by : ~oo
&. Amalgamated Industrial Composites Pvt•.Ltd. Blue Diamond Oilfield Supply & Services
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Office: Ashok Service Industrial Estate, Unit No. 111/112, L.B.S. Marg, P.O. Box 39852, Abu Dhabi - U.A.E. ;;:
Next to Shangrila, Bhandup (West), Mumbai-400 078. INDIA. Tel: 00971 26726715 o
Fax: 00971 26726716 z
E-mail: ~
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Works: Plot No. 0-51, MIOC, Ambad, Nashik 422010 . bdoss@eim.ae. bdossauh@gmaiLcom o
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