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REVISION
REVISIONCERTIFICATION
CERTIFICATE VERIFICATION NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
DATE:
DATE:
DATE:
DATE:
DATE:
THIS INDICATES THAT REV. NO.__________
OF THIS DRAWING IS COVERED, FOR ALL
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,
T.HON
AGENCY
BY:
PROJECT
BY DRAWING COMPLETION CERTIFICATE
ENGINEER
ENGINEER
DISCIPLINE
9-Oct-07
9-Oct-07
CERTIFIED
OPERATIONS
CONSTRUCTION
JOEL GONZALEZ
(DCC) NO. _____________________ DATE:
Al Khafji
Calculation
Saudi Aramco 2616-ENG (03/99)
DOC
SAUDI ARABIA
1701
JO / EWO:
A
DWG.TYPE PLANT NO. INDEX
SAUDI ARABIAN OIL COMPANY
81402
Al Khafji-FDP Phase-I Onshore Facilities
Basis and Piping Wall Thickness Calculation
DRAWING NO.
KE- 019645
SHT.NO.
00 1 of 10
REV.NO.
EDSD/2616-0399.doc
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Index
ENGG CERT
1. SCOPE............................................................................................................................................ 3
2. PURPOSE....................................................................................................................................... 3
3. REFERENCES................................................................................................................................ 3
4. DEFINITIONS.................................................................................................................................. 3
5. BASIS.............................................................................................................................................. 3
DESCRIPTION
6. TECHNICAL NOTES....................................................................................................................... 4
7. APPENDIX-A................................................................................................................................... 6
8. APPENDIX-B:.................................................................................................................................. 9
9. ATTACHMENT........................................................................................................................................9
NO. JO/EWO
DATE
REV
DISCIPLINE
ENGINEER
T.HON
9-Oct-07
DATE:
PROJECT
ENGINEER
JOEL GONZALEZ
9-Oct-07
DATE:
CERTIFIED
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1. Scope
ENGG CERT
This document describes the basis for the piping wall thickness calculation for Process and Utility
services to be used in Al-Khafji Field Development Phase-l Facilities (Onshore).
2. Purpose
This document shall be used as the foundation for the development of Piping Material Specifications.
DESCRIPTION
3. References
Project specification:
K-005510-001 Piping Material Specification & Piping Schedule (Onshore)
DISCIPLINE
SAES-L-132 Material Selection for Piping Systems
ENGINEER
T.HON SAES-L-130 Material for Low Temperature Service
9-Oct-07
DATE: SAES-L-133 Corrosion Protection Requirements for Pipelines/Piping
PROJECT
ENGINEER
JOEL GONZALEZ
Saudi Aramco Material System Specification:
9-Oct-07
DATE: 01-SAMSS-035 API Line Pipe
CERTIFIED
01-SAMSS-038 Small Direct Charge Purchases of Pipe
DATE: ASME B16.5 Pipe Flanges and Flanged Fittings
CONSTRUCTION
AGENCY
ASME B31.3 Process Piping
DATE:
OPERATIONS
4. Definitions
DATE:
PMS : Piping Material Specification
CONTROL NUMBER
5. Basis
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
5.1 The primary codes and specifications governing the piping wall thickness calculation are ASME
B31.3, KJO Specification K-005510-001 and Saudi Aramco Engineering Standard SAES-L-105.
5.2 The applicable hydrocarbon services in this project are non-corrosive in nature. Corrosion allowance is
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
considered as below in line with piping material specification & piping schedule k-005510-001:
ENGG CERT
5.3 As per the definition of Corrosive and Crack Inducing Sour Environments in SAES-L-133, none of the
applicable Hydrocarbon services in this project can be categorized as ‘Sour Service’. Material
requirements related to sour environment including NACE requirements are not applicable to this
project.
DESCRIPTION
Minimum pipe wall thickness is selected as per SAES-L-310 and SAES-L-105. Thickness calculations
are based on class limit conditions of ASME B16.5 in general. In few selective (large diameters and
higher class rating) cases where thickness is specified as ‘Calculate’ (as indicated in notes under
Appendix-A) in K-005510-001/SAES-L-105, pipe thickness is calculated based on the maximum line
design condition.
JO/EWO
In few cases (as indicated in notes under Appendix-A) corrosion allowance is adjusted (reduced to
1.3 mm min.) to reach to the nearest minimum schedule. However, the selected thicknesses are
DATE
DISCIPLINE
ENGINEER
6. Technical notes
T.HON
9-Oct-07
DATE: i) Pipe selection has been done with the following criteria meeting the requirements specified under
PROJECT
ENGINEER
JOEL GONZALEZ
individual piping classes of K-005510-001/SAES-L-105:
9-Oct-07
DATE: - Carbon Steel Pipes: (1CS9P, 3CS9P, 6CS9P, 9CS9P)
CERTIFIED
Up to 2” NB: Seamless,
DATE: 3” NB and above: Double Submerged Arc Welded
CONSTRUCTION
AGENCY
In case Double Submerged Arc Welded pipes are not available in lower sizes, seamless pipes
DATE: shall be used.
OPERATIONS
- Impact Tested Carbon Steel : (1CA9P, 3CA9P, 6CA9P)
DATE:
Up to 14” NB: Seamless
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
In case ASTM A-358 Cl.1 pipes are not available in lower sizes, seamless pipes per
(DCC) NO. _____________________
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Up to 2” NB: Seamless
ENGG CERT
ii) ERW or Spiral welded pipes are not used in hydrocarbon service.
iv) All API pipes shall be as per Saudi Aramco specification 01-SAMSS-035 with the following
exceptions in Clause V – “Modifications to API SPEC 5L” of this specification:
JO/EWO
- Clause 4.2: Optional Requirements (addition) point no. (a), (b) & (c) are not applicable.
DATE
- Clause 5.1.2 (addition): Welding Procedures for Sour service point 1 to 4 are not applicable.
- Clause 6.2.6.3: Supplementary Fracture Toughness Tests (addition) not applicable
NO.
REV
vii) Pipe thickness calculation is done as per ASME B31.3 for all metal piping maintaining the
DATE:
requirements of K-005510-001 & SAES-L-105 in general, the selected thicknesses and related
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
Thicknesses for RTR piping classes shall be finalized in consultation with the suppliers with approval
(DCC) NO. _____________________
from client.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
1CS9P 3CS9P
150# 300#
REQUIREMENT OF REQUIREMENT OF
NPS SAES-L-105 /K-005510- CCC CALCULATIONS SAES-L-105 /K-005510- CCC CALCULATIONS
001 001
Up to 1.5" Sch 80 Sch 80 Sch 80 Sch 80
DESCRIPTION
600# 900#
DISCIPLINE REQUIREMENT OF REQUIREMENT OF
ENGINEER
NPS SAES-L-105 /K-005510- CCC CALCULATIONS SAES-L-105 /K-005510- CCC CALCULATIONS
T.HON
001 001
9-Oct-07
DATE:
Up to 1.5" Sch 80 Sch 80 Sch 160
PROJECT
ENGINEER 2" Sch 80 Sch 80 Sch 80
JOEL GONZALEZ
3" Sch 80 Sch 80 Sch 80
DATE:
9-Oct-07 Calculate, sch 80 min.
4" Sch 80 Sch 80 Sch 80 Note-5
CERTIFIED
6" Sch 80 Sch 80 Sch 80 Note-5
8" Sch 80 Sch 80 Sch 80 Note-5
DATE:
CONSTRUCTION 10" to 12” XS (12.7 mm); Note-3 Sch 80 Note-5
AGENCY XS (12.7 mm); Note-3
14”
Calculate, sch 40 min
16” 15.1 mm Note-4
DATE:
20” XS (12.7mm) ; Note-4
OPERATIONS Sch 40, calculate, 6.35
24" to 26” mm min. For D/t less than 15.9 mm Note-4
30 135 19.1 mm Note-4
DATE:
36 22.2 mm Note-4
CONTROL NUMBER
VERIFICATION
48 28.6 mm Note-4
EDSD
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
150# 150#
REQUIREMENT OF REQUIREMENT OF
ENGG CERT
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
DATE:
DATE:
DATE:
DATE:
DATE:
THIS INDICATES THAT REV. NO.__________
OF THIS DRAWING IS COVERED, FOR ALL
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,
T.HON
AGENCY
BY:
PROJECT
BY DRAWING COMPLETION CERTIFICATE
ENGINEER
ENGINEER
DISCIPLINE
9-Oct-07
9-Oct-07
CERTIFIED
OPERATIONS
CONSTRUCTION
JOEL GONZALEZ
(DCC) NO. _____________________ DATE:
Al Khafji
Calculation
Saudi Aramco 2616-ENG (03/99)
SAUDI ARABIA
1701
JO / EWO:
Stainless steel (A312 Gr.316L / A358 Gr.316L Cl.1)
A
DWG.TYPE PLANT NO. INDEX
SAUDI ARABIAN OIL COMPANY
81402
DRAWING NO.
KE- 019645
SHT.NO.
00 8 of 10
REV.NO.
EDSD/2616-0399.doc
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY
1SD0PC 3SD0PC
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
150# 300#
REQUIREMENT OF REQUIREMENT OF
ENGG CERT
3" 40S
4" 40S
6" 40S
NO.
REV
DISCIPLINE
8" 40S; Note-8
ENGINEER 10" 40S; Note-8
T.HON Calculate, 10S min.
9-Oct-07
12" 40S; Note-8
DATE:
PROJECT
14" 12.7 mm; Note-8
ENGINEER
16" 12.7 mm; Note-8
JOEL GONZALEZ
18" 12.7 mm; Note-8
9-Oct-07
DATE:
20" to 24” 14.27 mm; Note-9
CERTIFIED
DATE: Notes:
CONSTRUCTION
AGENCY
Note-1: Corrosion allowance adjusted (reduced to 1.3 mm min.) to reach to nearest minimum pipe schedule.
DATE: Note-2: Calculated as per max. Line condition- Pressure: 34 Barg; Temperature: 350 deg.C (3CS9P)
OPERATIONS
Note-3: Calculated as per line max. Condition of Pressure: 57 Barg and Temperature: 320 deg. C (6CS9P)
DATE:
Note-4: Calculated as per line max. Condition of Pressure: 49.6 Barg and Temperature: 95 deg. C (6CS9P)
CONTROL NUMBER
Note-5: Calculated as per max. Line condition- Pressure: 104 Barg; Temperature: 180 deg.C (9CS9P)
VERIFICATION
EDSD
Note-6: Calculated as per max. Line condition- Pressure: 37 Barg, Temperature: -42 to 95 deg.C (3CA9P)
Note-7 : Calculated as per max. Line condition- Pressure: 40 Barg, Temperature: -70 to 95 deg.C (3SD0PC)
DATE:
BY:
Note-8 : Calculated as per max. Line condition- Pressure: 57 Barg, Temperature: -70 to 95 deg.C (6SD0PC)
REVISIONCERTIFICATION
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THIS INDICATES THAT REV. NO.__________
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Note-9 : Calculated as per max. Line condition- Pressure: 34 Barg, Temperature: -65 to 350 deg.C (6SD0PC)
(DCC) NO. _____________________
Note-10: Calculated as per max. Line condition- Pressure: 57 Barg, Temperature: 175 deg.C (6CA9P)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Detail calculations are enclosed herewith.
ENGG CERT
Pipe wall thickness calculations for aboveground piping are performed according to ASME B31.3 as follows:
Pd
t = ------------------------------ ------------------------ Eqn. 3a, ASME B31.3
DESCRIPTION
20 * S * E + 2* P * y
(t + Ca) * 100
tr = Greater of -------------------- -- or t + Ca + Tol (mm)
100 – Tol (%)
JO/EWO
Where
DATE
DATE:
CONSTRUCTION
AGENCY
9. Attachment:
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE