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P.S.
X CPU
P I/O
S
Additional
Communications Ethernet - IONet
(if required)
TMR only
<S> Control Module
P.S.
Y CPU
P I/O
S
Additional
Communications Ethernet - IONet
(if required)
P.S.
Z CPU
P I/O
S
Ethernet - IONet
System Architecture
TMR systems have the highest running reliability, represented by a longer Mean
Time Between Forced Outage (MTBFO) than other types of controllers.
Select a TMR system when:
• Co-generation (cogen) plants where the gas turbine exhaust is the only source of
heat to generate steam for the production process and steam turbines
• Turbines are equipped with triplicated field devices, for maximized running
reliability
• Dry Low NOx (DLN) combustion system upgrades, where instrumentation
standards often require more replicated field devices than standard combustion
systems
• Generator drive applications that require continuous base-load operation
• Mechanical drive applications where compressors or pumps are critical to the
production process
Select a simplex system when:
• Using non-base load applications that are not critical to other plant processes
• Customer operating experience indicates this system is adequate
Communication
The Mark VI uses the following communication networks.
• I/O Net is an Ethernet-based network between a control module, the three
sections of the backup protection module, and expansion I/O modules (if
required). I/O Net uses Asynchronous Drives Language (ADL) to poll the
modules for data instead of using the typical collision detection techniques used
in Ethernet LANs.
• Unit Data Highwat (UDH) is an Ethernet-based network that provides peer-to-
peer communication between the Mark VI and a GE generator excitation
control. The network uses Ethernet Global Data (EGD), a message-based
protocol with support for sharing information with multiple nodes based on the
UDP/IP standard. Data can be transmitted unicast or broadcast to peer
controllers on a network with up to 10 network nodes at 25 Hz.
Refer to the section, HMI, The Mark VI can communicate to a GE HMI or directly with a plant Distributed
for information on the user Control System (DCS) network or Plant Data Highway (PDH) through Ethernet
interface. ®
serial Modbus slave/master, Ethernet TCP/IP Modbus slave, or Ethernet TCP/IP
with GE Energy Standard Messages (GSM).
GSM is only available from a Mark VI HMI; its protocol provides
• Administration messages
• Spontaneous event-driven messages (with local time tags)
• Periodic group data messages at rates to one second
• Common request messages
Ethernet UDP/IP
Unit Data Highway
Typical Network for Mark VI and EX2100 with Direct Connect to DCS Option
Termination Stop/Speed
Main Processor VCMI VSVO Card
Board Ratio Valve
Card
Constants
FPRG
Software Servo
Logic D/A
Regulator 90SR
TSVO
TNH (Speed) +
A/D LVDT
-
96SR
Gas Fuel
Pressure
VAIC Card TBAI
D/A 96FG
Gas Control
VSVO Card
Valve
Logic
FSROUT
Software Servo
D/A
Regulator 65GC
TSVO
A/D LVDT
96GC
FSR2
Combustion
Logic Chamber
Fuel
FSR Splitter
Stop/Speed
Ratio Valve
FSR1 Pulse Flow
A/D
77FD Divider
Liquid Fuel
Protection
Turbine control monitors all control and protection parameters and initiates an alarm
if an abnormal condition is detected. If the condition exceeds a predefined trip level,
the turbine control drives the gas/liquid control valves to a zero-flow position and de-
energizes the fuel shut-off solenoids. All control, protection, and monitoring
algorithms are contained in the control modules for efficiency in sharing common
data. The protection module includes standard backup turbine protection that meets
OEM tripping reliability requirements for turbine overspeed, overtemperature, and
sync-check protection.
In a typical installation, a trip solenoid is powered from the 125 V dc floating battery
bus with:
Contacts from the control module in series with the negative side of the bus
Contacts from the backup protection module in series with the positive side of
the bus
Additionally, diagnostic and Diagnostics monitor:
trip data is communicated
between the control module Contact from each relay
and the backup protection Voltage directly across the trip solenoid
modules on the triple
redundant I/O Nets for Overspeed protection includes a primary overspeed monitoring system in the three
cross-tripping. control modules and an emergency overspeed monitoring system in the backup
protection module that replaces the mechanical overspeed bolt used on older
turbines. The control module and each section of the backup protection module
monitors magnetic speed sensors from 2.0 rpm on a 60-tooth wheel. Diagnostics
monitor the speed and acceleration, then exchange the data between the control
module and the protection module on startup to verify that all sensors are active.
Trips Types
Pre-ignition Auxiliary check (Servos)
Seal oil dc motor undervoltage
dc lube oil pump undervoltage
Startup fuel flow excessive
Failure to ignite
Post-ignition Loss of flame
High exhaust temperature
Exhaust thermocouples open
Compressor bleed valve position trouble
Load tunnel temperature high
Gas fuel hydraulic pressure low
Turbine lube oil header temperature high
Turbine electronic overspeed
Protective Status Starting device trouble
Inlet guide vane trouble
Manual trip
Control speed signal lost
Exhaust pressure high
Protective speed signal trouble
Control speed signal trouble
Breaker failure trip lockout
Vibration trip
Loss of protection HP speed inputs
Customer trip
Control system fault
Low lube oil pressure
Fire indication
Generator lockout trip
Control Monitor
Screens Screens Auxiliaries Tests
Startup Bearing Flame Overspeed
temperature test
Motors Exhaust Water wash
temperature
FSR control Generator RTDs Start check
Generator/exciter Wheelspace Trip diagram
temperature
Synchronizing Seismic vibration Timers
Buttons on the right side of The main screen is the Startup screen. Since the gas turbine control provides fully
all screens produce sub- automatic startup including all interfaces to auxiliary systems, all basic commands
menus of category-specific and all primary control parameters and status conditions start from this screen.
screens.
For example, the Start command can be sent to the Mark VI when Ready to Start
displays in the startup status field. A pop-up window displays above the Start-up
button for verification. Upon verification, the application software checks the startup
permissives and starts a sequence that displays Starting and Sequence in Progress
messages.
If startup permissives were not satisfied, the message Not Ready to Start displays,
with a message in the alarm field that identifies the reason. Additionally, when the
Aux button is clicked and the Start Check screen is selected, it displays graphical
information for the Start Check/Ready to Start permissives.
A message reminds you to Trip conditions that display in the alarm field and in the Trip Diagram are accessed
investigate the nature of the by clicking the Aux button and selecting the Trip Diagram screen. A trip during
latched trip prior to clicking startup causes the message Not Ready to Start.
Master Reset.
—
0—
o 00
000
vi a
o
Component Description
Card Backplane VME type (VERSA module Eurocard)
Cabinet NEMA 1 convection cooled, similar to IP-20
Cable Entrance Top and/or bottom
Material Sheet steel
Terminal Blocks 24-point, barrier type terminal blocks that can be unplugged for
maintenance. Each screw can terminate two #12 AWG (3.0
mm2), 300-volt insulated wires.
Width Depth Height Weight
Dimensions
- Cabinet Option #1 36" (900 mm) 36" (900 mm) 91.5" (2,324 mm) 1300 lbs
(590 Kg)
- Cabinet Option #2
54" (1350 mm) 36" (900 mm) 91.5" (2,324 mm) 1600 lbs
(725 Kg)