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DX - DX/S - ES - TC - CW
MICROPROCESSOR CONTROL FOR DIRECT EXPANSION
AND CHILLED WATER UNITS
INSTRUCTION MANUAL
GB
2. IMPORTANT
Electronic components are sensitive to static discharges emitted by the human body. Touch an
earth connection before handling any electronic component.
Take out the components (basic circuit, user terminal, EPROM) from their containers only when
ready to assemble and avoid touching the electronic components.
Before undertaking any operation (connection, disconnection, external linking), always disconnect
the unit from the power supply.
2
3. INTRODUCTION
The control system consists of a Basic Circuit containing the micro- • setting up a network link of the circuits and the terminal which
processor , a read-only memory (EPROM) which contains the regula- can exchange data with the pre-selected circuit.
tion programme, a read/write memory (RAM) for operational vari- Once programmed, the basic circuit can function automatically follow-
ables, a permanent read/write memory (EEPROM) for the mainte- ing the pre-set data contained in the EEPROM memory.
nance of the most important data and the pre-set parameters even in The basic circuit can therefore be used on its own: this solution, how-
the case of power failure; the circuit also contains the terminals for ever - which does not provide any means of interface with the user for
electronic input and output connections and power supply. the setting of parameters and the display of data and events - is sug-
gested for units for which the programming of the functions and/or the
The User Terminal is used for programming the control parameters functional parameters are expected to be modified very rarely - or
(set points, differentials, alarm thresholds etc.) and the display of data never - as for example in unmanned installations.
and events (reading the set points and the controlled values, function
events and/or alarms etc.). This is also controlled by a microproces- To see the date and the time and to use the subroutines linked to
sor equipped with an LCD display, a keypad, LEDs and alarm time (time bands, memorising the time of alarm events) the basic
buzzer). circuit can be supplied with a clock circuit.
A single user terminal can be used to programme and display the
parameters of more than one basic circuit; this can be done: The control can be linked to a centralised supervision system; an op-
• by linking where necessary the terminal to the appropriate unit, tional serial board is available to this end , which makes possible the
through the six-way telephone cable link with an easily removable optoisolated interface to a RS422 network for data transmission.
connector
4. CHARACTERISTICS
4.1. BASIC CIRCUIT
The basic circuit (see lay-out of the basic circuit in the appendix) in
the electrical panel of the unit is connected to the user terminal with a DIGITAL RELAY OUTPUTS
two-wire half-duplex asynchronous cable with a six-way telephone DO1 Fan relay
connector; the maximum cable length for remote fitting of the user DO2 Compressor 1 relay / Chiller calling for dehumidification (CW
terminal is 50 metres. For longer distances a T-junction must be used units)
with 6-pole shielded cable (AWG24-type with twisted pair shielding DO3 Compressor 2 relay
and wires and resistance <80ohm/M) with maximum length DO4 Re-heat relay 1 / hot gas coil
200m.The inputs and outputs of the unit are summarised below: DO5 Re-heat relay 2
DO6 Humidifier relay / external humidifier call-on
OPTOISOLATED DIGITAL INPUTS DO7 Humidifier feed valve relay
DO8 Humidifier drain valve relay
DI1 Remote switch-on/switch-off inlet
DO9 Switch-over contact for control of dehumidification/coil part set
DI2 Flow switch pressostat
(in dehumidification/CW)
DI3 Clogged filter pressostat
DO10 Switch-over contact for 2nd level alarm signal (addressable)
DI4 Circuit 1. low pressure-stat / phase sequence control relay /
DO11 Switch-over contact for generic alarm signal
CW units: water flow switches
DI5 Circuit 1. high pressure-stat
DI6 Circuit 2. low pressure-stat ANALOGUE OUTPUTS - SIGNAL 0÷10V=
DI7 Circuit 2. high pressure-stat AO1 (DO12) Cold water valve
DI8 Electrical resistance safety thermostat AO2 (DO13) Hot water valve / external radiator control
DI9 Humidifier interface module (high level)
DI10 Flooding detector
DI11 Smoke-fire detector 4.2. EPROM MEMORY
DI12 T+H room limit sensors
The regulatory programme of the control system is contained in the
EPROM memory on the basic circuit and identified by an alphanu-
ANALOGUE INPUTS - NTC SENSORS meric code.
AI1 Room air temperature sensor
AI2 Delivery air temperature sensor mP20 v. 5.1 EN
AI3 Recirculating water / CW temperature sensor (NTC) Microprocessor Control
AI4 External air temperature sensor (NTC) Software Version
Language
25/06/99 SB n.1
ANALOGUE INPUTS - ACTIVE SENSORS -1÷1Vcc
Update
AI5 Room relative humidity sensor SB = Base circuit
AI6 Hot water temperature sensor SE = Expansion circuit
AI7 Humidifier interface module B7 LAN Address
AI8 Humidifier interface module B8 n. 1-5 for Base circuit
n. 6-7 for Expansion circuit
3
If the EPROM is replaced, observe the following procedures:
• disconnect the system from the power supply (turning off mains REFERENCE MARK
power at the electrical panel) making sure that the yellow LED
power indicator is off;
• remove the EPROM from its socket using a suitable extractor,
making sure that it is removed in a uniform manner, and taking
special care not to touch the components mounted in the
Fig. 1
socket on the circuit;
• insert the new EPROM in the correct way putting the semicircular
reference mark in the position indicated in the diagram of the cir-
cuit board: make sure that all the feet are aligned in their respec- Electronic components are sensitive to static discharges emit-
tive slots before pushing the EPROM gently into the socket as ted by the human body.
shown in fig.1. Touch an earth connection before handling any electronic component
and/or the basic circuit.
If an EPROM is replaced by one with a more recent version of the Remove the EPROM from its container only when ready to assem-
control program, this automatically clears the memory. If the new ble: do not touch the metal feet.
EPROM has the same version of the program, then clearing the
memory is not necessary. In this way the set points for each parame-
ter are maintained.
JS2
4
4.4. USER TERMINAL
PROGRAMMING PANEL
ALARM LED
UNIT ON LED
Fig. 3
The user terminal is equipped with: The seven membrane keys, which are accessible only when the pro-
• LCD display with 4 lines, 20 alphanumeric characters for consul- tective door is opened using the catch, have the following functions:
tation and programming of the system;
• LED displays showing power on (green) and alarm (red); scrolling key for subsequent screens and vertical
• Alarm buzzer, which can be switched off with the appropriate key movement of the cursor
and if necessary disconnected completely with software;
• Command and programming keys. key to access the selected screens and horizontal
movement of the cursor
The three buttons on the front of the panel have the following func-
tions: key to increase setting values
5
4.4.1. REMOTE TERMINAL
An optional wall mounting kit is available for remote installation of the
user terminal, including a metal housing for the terminal.
The terminal is linked to the basic circuit via the cable equipped with
connectors at both ends: insert the connector into socket A which is
accessible from the back of the container (see fig 4).
A
Fig. 5
Fig. 4
Fig. 7a
6 Fig. 7b
7
c
b
Wall plate code PAKT070X3A can be used for the remote fixing of the user terminal with a coonecting cable with plugs at both ends. (See sec-
tion on Basic Circuit). The terminal is connected by inserting the plug in socket A on the back of the casing (see fig. 5).
Important: the wall fixing kit for the terminal is suitable for indoor installations only. For outdoor installations a housing with an adequate IP level
of protection must be used - please contact the nearest service centre for further information.
5. REMOTE CONTROLS
The unit can be turned off and on with an external remote control SUPERVISION SYSTEM: a supervision system exchanges data
system. The unit ‘s resources are, however, controlled by the mi- via a serial cable with the basic circuit which has remote monitor-
croprocessor. ing and control. For further details, see relevant report.
The types of remote control provided for are the following:
6
6. SPECIAL FUNCTIONS
7
7. SWITCHING ON AND PROGRAMMING
The programming of the microprocessor and Once the functional parameters have been In the absence of programming, the basic
the INTERACTION (WRITING/READING of set, the basic circuit can function independ- unit operates with the factory default settings.
the functional parameters) is only possible ently without the user terminal, which can There follows a description of the use of the
through the user terminal equipped with a then be removed or used for the program- terminal for programming and reading the
LCD display linked directly to the basic unit ming of other units and connected only in operating parameters of the basic unit (see
connected to the local network through a case of necessity (for the reading of events or factory settings - calibration fields).
transmission line (see relevant technical to change the parameters).
guide).
8
7.2. DISPLAY INFORMATION WITH UNIT OFF
When the unit is connected to the power If the unit is programmed in the SETBACK
A supply but not on, 3 fields are active on the MODE (see SPECIAL FUNCTIONS: SET-
display (see fig. D-1): BACK MODE), the following message ap-
B
A. Current time and date (only if unit is fitted pears at regular intervals in field C:
C with clock circuit);
B. Room temperature and (with free-cooling) ATTENTION: UNIT
outside temperature; IN SETBACK MODE
C. Indication of unit switched off by:
TO START THE UNIT 1
1. ON/OFF switch;
PRESS THE ON BUTTON EXAMPLE 1: message shown on the display
2. SUPERVISION system (see REMOTE
CONTROLS: SUPERVISION SYS- in the unit equipped with a clock circuit and
WARNING: SWITCHED OFF 2 TEM); free-cooling cycle turned off by the remote
BY REMOTE CONTROL! 3. Automatic unit inversion cycle (see control.
SPECIAL FUNCTIONS: AUTOMATIC
16:45 12/10/97
WARNING: SWITCHED OFF 3 INVERSION OF CURRENT/STAND-
IN : 2 3 ° C EXT: 1 5 °C
BY SUPERVISOR! BY UNITS);
WARNING: STOPPED BY
4. Timer programme - in units fitted with a
REMOTE CONTROL!
SWITCHED OFF BY PROGRAMME 4 clock circuit - with display of the next
RESTART. AT 13:15 LU start time (see SPECIAL FUNCTIONS:
AUTOMATIC TIME BAND OPERA- EXAMPLE 2: message on display on unit
TION); without clock circuit, programmed for manual
WARNING: UNIT 5
STOPPED IN STAND-BY! 5. Manual override switch off (see MAN- on/off switching.
UAL OVERRIDE FOR SWITCHING
UNIT OVERRIDE OFF 6 ON / OFF) .
TEMPERATURE: 2 3 ° C
PRESS THE ON BUTTON
TO START THE UNIT,
D-1 PRESS 'ON'
9
7.5. STATUS LOOP: VISUALISATION OF OPERATING PARAMETERS
The unit’s function parameters can be read in to the pre-selected configuration is shown.
Pressing the button, accessed by opening
Hour and date are only shown if the clock
sequence by pressing the button on the the terminal cover, returns to the STATUS
circuit is fitted.
front panel. At the end of the reading cycle display immediately.
the STATUS display returns The information shown on the display is illus-
trated under the STATUS panel in the
SCREEN flow chart. Only information related
7.6. KEYPAD
The keypad, described in the section on the B. Internal buttons, accessed by opening the menu screen structure. A cursor shows the
User Terminal, is divided into two parts: protective cover, used for interacting with active screen.
A. External buttons used for current opera- the system memory.
tions (switching on/off, reading parame- During consultation, calibration and setting,
ters, silencing alarm buzzer, etc.); the display guides the user through the
10
8. CONFIGURATION OF THE CONTROL
The microprocessor control must be configured, i.e. adapted There is a specific part of the programme which accesses the
to the unit in which it is to be installed. CONFIGURATION subroutine and to the other operations
This operation is normally performed when the control is in- which are normally performed by service technicians.
stalled in the unit, i.e. in the factory. To access the CONFIGURATION subroutine follow the se-
It may however happen that modifications need to be carried quence below until screen 75 which requests the SERVICE
out because of changes to the unit or to the system. password.
(screen 76a) (screen 84a) (screen 85a - DX, DX-S e TC) (screen 85b - ES)
(maschera 86 - TC)
Screen 84 enables configuration of the unit type: direct expansion, energy saving with free cooling, twin-cool, chiller water.
Depending on the configuration, one of the screens from 85 to 87 is shown for the settings of:
- outside air temperature set point for free cooling activation;
- water temperature set point for changeover to chilled water function;
- temperature set points for the chilled water circuit.
Chilled Water setup Hot Gas Coil N Humidifier Mod. : --- Offset Adj.
Dehum. Cycle Start External Dehumid. N V: --- Ph. - TAM: --- (sonda interessata)
Set Point °C 07.0 External Humidif. N Steam Cap. kg/h: -- Read value °C 22.7
High Temo. °C 15.0 Nom. Curr. A: 00.00 Adjustament °C 0.0
(screen 87- CW) (screen 88) screen 89) (screen from 90 a 93)
11
DX 8.1. DIRECT EXPANSION CIRCUIT SETTINGS
Enables the setting of the closed circuit water temperature
Closed Circuit Setup set point necessary for condensation.
Radiator control can be either On-Off or modulating.
Set Point °C 28.0
Rad-Cooler On-Off
85a
Closed Circuit Setup This appears only with Energy Saving versions and enables
Temp. E.S. °C 08.0 the settings necessary for the maintaining of water tempera-
Summer Temp. °C 28.0 ture in the closed circuit at two levels:
Rad-Cooler On-Off/Modul. • at minimum value (ES temperature) during the energy re-
covery phase;
85b
• at a value sufficient for condensation (Summer Temp.) dur-
ing the mechanical cooling phase (only when compressors
are working).
The control of the radiator connected (Rad-Cooler) can be On-
off or Modulating.
Closed Circuit Setup This screen enables the settings necessary for the maintain-
ing of water temperature in the closed circuit at two levels: at
Set Point °C 28.0 minimum value (ES temperature) during the energy recovery
Rad-Cooler On-Off/Modul phase and at a value sufficient for condensation (Summer
Temp.) during the mechanical cooling phase (only when
85a compressors are working).
The control of the radiator (Rad-Cooler) can be On-off or
Modulating.
Close Circuit Setup
Chiller Water Activ. Appears only with Twin-Cool versions enables the settings
Set Point °C 07.0 necessary for activating the transition to chilled water func-
tion.
86
12
8.5. SETTING THE HOT GAS RE-HEAT, EXTERNAL DEVICES,
HUMIDIFIER AND OFF-SET SENSORS
_ Alarm Display Alarm Display Access to Software
Set Point Display Set Point Display Configuration Menu Configuration
Settings Settings Enter Password: Remote Control
Service _ Service 00000 Operat on Memory
(screen 11) (screen 11) (screen 75) (screen 76)
Closed circuit Setup Chilled Water setup Hot Gas Coil N Humidifier Mod.: --
Dehum. Cycle Start External Dehumid. N V: --- Ph. - TAM: ---
Chilled Water Activ. Set Point °C 07.0 External Humidif. N Steam Cap. kg/h: --
Set Point °C 07.0 High Temp. °C 15.0 Nom. Curr. A: 00.00
Screen 88 is used to set: Screens 90,91,92 and 93 can be used for adjusting the read values
• the presence of a hot gas re-heat coil; of the temperature sensors via the display of the read values on a
• the use of an external dehumidifier piloted by the DO9 output, measurement instrument..
which substitutes the dehumidification by the resources of the The adjustment can be made at intervals of 0.1 °C and the maxi-
unit. mum adjustment possible is from -9.9°C to +9.9 °C.
• The use of an external on/off humidifier piloted by the D06 relay
output in place of the unit’s dehumidification system (see section When the unit is configured in the factory, the microprocessor con-
on Base Circuit). trol analyses the analogue and digital inputs to detect automatically
the sensors which are connected to the terminal board. If optional
Screen 89 is used to set the model of built-in humidifier, the nomi-
sensors (clogged filter, flooding, smoke/fire or temperature & hu-
nal voltage, the number of phases, the model of amperometric
midity) are connected to the board after the unit is delivered, these
transformer (TAM) and the steam production capacity (Steam
Cap.). The nominal current absorption is also shown (Nom. Curr.A). must be specified in screen 93b.
NOTE: the electrical diagram supplied with the unit gives details of
analogue and digital inputs for the connection of optional sensors..
The first screen (n° 94) is used to set: • the delay after the start-up of the unit before the signalling of room
• the unit re-start delay after power loss (Power On Delay); condition alarms (T+H Al. Delay)
• the initial period after compressor start-up during which the low The next screen (n° 94b) sets the room temperature control anti
pressure pressostat reading is ignored (LP-Stat Delay);
hunting constant for avoiding excessive thermal swings. This value
• the delay between the start-up of the unit and the start of regulation. must increase with the thermal inertia of the air conditioned room.
(Start Trans.);
.
13
8.7. REMOTE CONTROL, SUPERVISION AND STAND-BY MANAGEMENT
_ Alarm Display Alarm Display Access to Software
Set Point Display Set Point Display Configuration Menu Configuration
Settings Settings Enter Password: Remote Control
Service _ Service 00000 Operat on Memory
Software
Configuration Screen 79 is only shown when:
_Renote Control a. “Unit switch-over - YES” is selected in screen 77;
Operat on Memory b. The unit is in a local network.
This screen enables the setting of:
(screen 76) • the rotation time of the stand-by unit (Cycle Time)
• the number of units connected in the local network (No. of Units (2-
Screen 77 sets: 5) and in the rotation group.
• remote control via potential-free contact (I/O via Contact)
• remote control by supervision system via RS422 or RS485 serial If the stand-by management of units in a LAN is NOT required:
line - (I/O via Serial) • select ‘Unit Switch-Over’ - YES in screen 77
• the serial address of the unit if connected to a serial supervision • set the number of units in the LAN in screen 79
network • go to screen 77 in the Remote Control subroutine again and select
• the serial transmission speed (Speed) -1200, 2400, 4800 (and for “Unit Switch-Over - NO” in screen 77.
RS485) 9600 and 19200.
• The group configuration with one unit in stand-by (Unit Switch-Over). Screen 79.a (only shown with LAN configuration) enables the selec-
tion of unit function with mean temperature and humidity values or
As described in the section on special functions, it is possible to man- with local values.
age two units with stand-by functions. - Mode: Local: unit control uses temperature and humidity values read
by local sensors.
Screen 78 (which does not appear if the unit is in a local network) - Mode: Mean: unit control uses average temperature a d humidity
sets: readings from sensors on all the units in the LAN In this mode there is
• the rotation time of the stand-by unit (Cycle Time) a settable differential value (default 2°C) which automatically switches
• the possibility to have only one unit functioning (1 Unit On Limit), in between mean and local values.
order to avoid overloading power supply line which is insufficient for
both units. (e.g. UPS)
14
8.9. CLEARING THE MEMORY AND RESTORING FACTORY-SET DEFAULTS
Software Password Settings The Memory Clear-up The Set Point Reset
Configuration _ Memory Clear-up Involves the Loss of Involves the Loss of
Remote Control Factory Pre-set all Recorded Data all Recorded Data
_ Operat. on Memory Confirm? _NO YES Confirm? _NO YES
(screen 76) (screen 80) (screen 82) (screen 83)
Screen 82 interacts with the data in the microprocessor EEPROM. Set Point Reset automatically restores the factory defaults (see FAC-
TORY DEFAULTS-SETTING FIELDS) when the memory has been
Clearing the memory (“memory clear-up”) is necessary if the EPROM
cleared or when it is necessary to restore all parameters to default
is changed (for example to up-date the program) or if the data (set-
values with a single command.
points, configuration choices, etc.) is disrupted.
After this operation it is necessary to re-configure the control and re-
After clearing the memory it is necessary to re-set the factory de-
adjust the set-points if the desired settings are different from the de-
faults, re-configure the control and re-set parameters which were dif-
faults.
ferent from the defaults. (See FACTORY DEFAULTS-SETTING
FIELDS).
If dehumidification control is activated, the set points relating to humidity are also shown :
If setback mode is activated the set points relating to humidity are also shown:
If the humidifier is configured using screen 89, the humidifier settings can be accessed:
.....Alarm Display Access Room Cond. Setting _ Humidifier Setting
Set Point Display to Settings _ Humidifier Setting Maximum Steam
_...Settings Enter Password Alarm Setting Production kg/h 02.0
.... Service 00000 Clock Facility (30-100% Nom. Cap.)
15
To change the setting variables and adjust the performance of the unit • Heat. Set P.: heating set point (°C)
it is necessary to enter the SETTINGS subroutine and follow the se- • Sensitivity: . proportional heating band (°C)
quence below up to screen 67 which requests the Setting password.
SCREEN 44
Enter the password which is found in the envelope enclosed with this For dehumidification control:
• Dehumid. Control: dehumidification function enabled/disabled
manual and press the button to enter the subroutine. • Dehum. Set P.: dehumidification set point (rH%)
If the password is not correct access to the subroutine is denied. • Deh. Prop. Band.: hysteresis of dehumidification (rH%)
If an incorrect password is entered three times, an alarm status is ac-
SCREEN 45
tivated and memorised.
For humidification control (only with an internal or external humidifier)
IMPORTANT: at any time it is possible to: • Humid. Set P.: humidification set point (rH%)
• return to the previous menu with; • Hum. Prop. Band.: proportional humidification function band (rH%)
16
9.2. SETTING THE RUN HOUR COUNTER ALARM THRESHOLD
This part of the programme enables the setting of the service in- Use the key to scroll down the devices present in the unit.:
tervals of the unit’s components by fixing a run hour limit. 1. Dirty filters
When the component concerned reaches the limit the control sig- 2. Compressor 1 (or 1.1 in a unit with 4 compressors)
nals the service request, activating an alarm condition and display- 3. Compressor 1.2 (in a unit with 4 compressors)
ing “SERV” on the first screen. 4. Compressor 2 (or 2.1 in a unit with 4 compressors)
5. Compressor 2.2 (in a unit with 4 compressors)
6. Electric re-heat 1
7. Electric re-heat 2
8. Humidifier
9. Complete unit
2nd Level Alarms 2nd Level Alarms 2nd Level Alarms 2nd Level Alarms
Air Flow/Fans Y Air filters N High RoomTemp Y Flooding N
Compressors Y Humidifier Y Low Room Temp Y Smoke/fire N
El.Heaters Y LowRoomR.Hum Y High RoomR.Hum Y Ext.RoomSensor N
17
10. CLOCK-CALENDAR - TIME BANDS
Microprocessors fitted with the optional clock circuit, as well as • alarm events.
displaying the current time and date, enable the associating of the The programming of the current time and date and the program-
following with time: ming of the time bands is done using the CLOCK FUNCTION sub-
• the starting and stopping of the unit according to a time sched- routine which is accessed as follows:
ule (see. SPECIAL FUNCTION: AUTOMATIC TIME BAND
FUNCTION);
Unit On-off Cycle Unit On-off Cycle Programmed Cycle: N PROGRAM. 00/00/00
(Max 3 On-off Daily Cy- (Max 3 On-off Daily Cy- Regular day MO TU WE TH FR SA SU
cles) cles) To Change _N N N N N P F
Enable: _NO Enable: YES Press Key >>
PROGRAM. 00/00/00
MO TU WE TH FR SA SU
≥P N N N N P F
(screen 74)
18
11. MANUAL CONTROLS
All unit components are normally in automatic function. The programmed function mode can be read by entering the
MANUAL CONTROL read-only subroutine, following the sequence
To facilitate service and regulation operations or in an emergency
it is possible to override the regulation process and manually start: below and then pressing the key to read all the settings in se-
• recirculation fans quence.
• the compressor Entering the subroutine in this way does not allow changing of the
• the electrical re-heat parameters.
• the hot gas re-heat
• the external air intake damper To change the function mode of a component, move the cursor to
• the condenser fans.
the relevant line, press the or key to change between
Obviously all safety devices are active during manual override.
AUTO and MAN and then confirm with .
SCREEN 95 (not for CW units) • Reheating 2: switching on of second stage of electric re-heat
• Unit start-Up: switching on the fan
• Compressor 1: switching on compressor 1 SCREEN 98
• Compressor 2 switching on compressor 2 • Humidifier Drain Valve: overrides the drain function of the hu-
midifier
SCREEN 96 (only for CW units)
• Unit start-Up: switching on the fan SCREEN 99
• Y0 Ramp %: override of analogue output 0. • Y0 Ramp: overrides analogue output 0 in direct expansion units
• Y1 Ramp %: override of analogue output 1 • Y1 Ramp: overrides analogue output 1 in direct expansion units
SCREEN 97
• Dehumidification: override of dehumidification function
• Reheating 1: switching on of first stage of electric re-heat
19
12. MANUAL OVERRIDE OF START-UP/STOP
13. ALARMS
All alarm conditions are signalled: • NO7-C7, with a dirty filter alarm LOOP (see STATUS LOOP: DISPLAYING
1. acoustically, by the buzzer in the user (optional) FUNCTION PARAMETERS).
terminal;
Only if programmed (see SETTING THE 2nd The message ALARM is displayed until the
2. visually, by the red LED on the front and by
LEVEL ALARMS), the alarm condition of the cause of the alarm has been eliminated.
one of the messages below in field E of the
display: specified components activates:
If the cause of the last alarm is no longer
• ALARM, if there is a fault; • the exchange of the general alarm signal
SERV., if one of the programmed com- contact C10-NO10-NC10,; the automatic present, keeping the button pressed
ponent service thresholds has been calling of the stand-by unit (see REMOTE eliminates that alarm message. If the cause
passed (see RUN HOUR COUNTER CONTROL, SUPERVISION AND STAND- of the alarm is still present, the buzzer will
OPERATIONS). BY MANAGEMENT continue to sound.
3. By the closing of the potential-free NO
contacts (see LAYOUT OF THE BASE Press the key to silence the buzzer (if The message SERV. Is displayed until the
CIRCUIT): active) and the alarm description. run hour counter is re-set (see RUN HOUR
• NO8-C8, with a recirculation fan alarm; COUNTER OPERATIONS).
Press the to read any other alarm
• NO6-C6, with a compressor alarm;
events in sequence and to enter the STATUS
• NO11-C11, with an electric re-heat
alarm;
20
13.1. HISTORICAL ALARM SEQUENCE
In order to reconstruct the historical alarm SERV events (when the run hour counter Pressing the key returns to the
sequence the microprocessor keeps the last threshold is passed) are not memorised and STATUS screen from any alarm reading
30 alarm events in the memory. are therefore not read. screen.
All memorised alarms can be read in series In the sequence, the first alarm read is the
AL12
starting from any screen in the STATUS most recent event..
AIR FILTER BLOCKED
LOOP and following the sequence shown
All descriptions of alarm conditions include a
here and then pressing the key. number from 01 to 30 next to the letters AL in
the top right corner of the display. This num-
ber indicates the time order of the event. Af-
_ ALARM DISPLAY
ter the 30th event is passed, the numbers 12:44 12 / 10 / 97 AL12
SET POINT DISPLAY AIR FILTER BLOCKED
SETTINGS
start again from 01.
SERVICE Microprocessors with the optional clock cir-
(screen 11) cuit associate the time and date with the
alarm event.
Alarm LAN 1 Indicates EEPROM write error - it Alarm LAN 1 Detected by dirty filter differential
EEPROM Failure: must be replaced. Clogged Filters pressostat. Causes an alarm signal
Replace Control Board Clean or Replace only - does not influence unit function.
Filter Element
Alarm LAN 1 Access alarm
Attempt to Access Alarm LAN 1 For CW units only. Detected by
With Wrong(Min. 3 Oc- Flood Alarm flooding sensor. Causes the unit to
currences) Password Check Water switch off only if included among sec-
Connections ond level alarms.
Alarm LAN 1 Compressor alarm: on DX, ES, TC
Compr.1 Low Pressure units only. Alarm LAN 1 Detected by smoke/flame sensor.
Check refrig. Circuit Causes circuit 1 compressors to stop. Presence of Causes the unit to switch off only if
/Refrigerant Charge See Note 1. SMOKE/FIRE included among second level alarms.
Alarm LAN 1 Compressor alarm: on DX, ES, TC Alarm Only on TC units. Causes function to
Compr.1 High Press. units only. CW Valve Failure or change from chilled water to direct
Check Refrig. Circuit Causes circuit 1 compressors to stop Water Flow too Low expansion.
and/or Condenser Also displayed when the room tem-
perature sensor detects the exceeding
Alarm LAN 1 Compressor alarm: only on DX, ES of the set limit for the first time.
Compr.2 Low Pressure and TC units.
Check Refrig. Circuit Causes circuit 2 compressors to Alarm LAN 1 Signal only.
/Refrigerant Charge switch off. See note 1. Room Limit Exceeded
(by Ext. Sensors)
Alarm LAN 1 Compressor alarm: only on DX, ES,
Compr.1 High Press TC units. Alarm LAN 1 Signal only.
Check Refrig. Circuit Causes circuit 2 compressors to turn Room Temperature
and/or Condenser off. Above Max. Limit
Alarm LAN 1 Fan alarm: detected by airflow differ- Alarm LAN 1 Signal only.
Loss of Air Flow ential pressostat. Causes compres- Room Temperature
Check Fan/Switch sors, electric re-heat and humidifier to Below Min. Limit
turn off, leaving only fans operating.
Alarm LAN 1 Signal only.
WARNING! LAN 1 Causes the unit to turn off. Room Rel. Humidity
Wrong Power Phases See NOTE 1. Above Max. Limit
Sequence: Please
Change-Over 2 Phases Alarm LAN 1 Signal only.
Room Rel. Humidity
Alarm LAN 1 Alarm detected by safety thermostat, Below Min. Limit
Heaters Overheating Causes the electric re-heat to turn off..
Check Air Flow
and/or Safety Switch
21
Alarm LAN 1 Humidifier alarm; disables humidifica- Service Alarm LAN 1 Signal only. Displayed only if time
Humidifier: High Current: tion function El. Heater 1 threshold is not zero.
Check Cylinder / Draining Exceeded 00000 Run
Hours
Alarm LAN 1 Humidifier alarm; disables humidifica-
Humidifier: Loss of tion function. Service Alarm LAN 1 Signal only. Displayed only if time
Water: Check El. Heater 2 threshold is not zero.
Water Supply Exceeded 00000 Run
Hours
Alarm LAN 1 Humidifier alarm; disables humidifica-
Humidifier: Loss of tion function. Service Alarm LAN 1 Signal only. Displayed only if time
Power: Check Humidifier threshold is not zero.
Electrical Circuit Exceeded 00000 Run
Hours
Alarm LAN 1 Causes compressors, electric re-heat
Room Rel. Hum. and humidifier to turn off, leaving only Alarm LAN 1 CW units only. Detected by tem-
Sensor fans operating Water too Warm to perature sensor when chilled water
Failed/Disconnected get Dehumidification temperature does not reach the
Check Chiller Group value set on the terminal within 15
Alarm LAN 1 Causes compressors, electric re-heat minutes of the call for dehumidifica-
Room Temp. and humidifier to turn off, leaving only tion.
Sensor fans operating
Failed/Disconnected Alarm LAN 1 CW units only (Signal only).
High Chilled Water
Alarm LAN 1 Disables the function of the unit linked Temperature:
Water In Temp. to sensor measurement (dry cooler Check Chiller Group
Sensor control)
Failed/Disconnected Alarm LAN 1 Signal only.
Local Area Network
Alarm LAN 1 Disables the function of the unit linked Interrupted
Outdoor Temp. to sensor measurement (free-cooling Check Wiring
Sensor control).
Failed/Disconnected LAN 1
No alarm
Alarm LAN 1 Disables the function of the unit linked
Deliv. Temp. to sensor measurement.
Sensor
Failed/Disconnected
22
14. TROUBLESHOOTING
Many problems can be caused by loose header connections. In the In any case it is advisable to contact the nearest authorised
event of an alarm, check that all wires are securely attached to the Service Centre, with at least a general indication of the nature
header. of the problem.
To facilitate diagnosis of the problem it is helpful to have an electrical
diagram of the unit in which the control is fitted.
23
15.1. FACTORY PRE-SETS - CALIBRATION FIELDS
The microprocessor function parameters are These values can be adapted to the de- For convenience, next to the parameter is
pre-set in the factory at the most common mands of the environment, within the mini- given the number of the screen in which that
function values (DEFAULT values). mum and maximum limits given in the table parameter can be modified.
below.
CONFIGURATION STATUS PARAMETER NUMBERS
24
LAY-OUT OF BASIC CIRCUIT - mP20 DX-DX/S-ES-TC-CW
(without hot gas reheat)
FUSE (250 V ∼ - 2A RIT) EPROM WITH APPLICATION
PROGRAM
NO8 NO3
C8 C3
-------- --------
NO7 NO4
C7 C4
-------- --------
NO6 NO5
C6 C5 mP20
-------- -------- DX-DX/S-ES-TC-CW
NO13 NO12
C13 C12
Version 1.4
STATUS mP20 Screen Flow Chart MENU 3 Subroutine Alarms
hh:mm XX.X °C XX% rH MENU- screen 1 DX, DX-S, ES, TC, CW (version 1.4.)
Deumidification Software
Re-heat ALARMS DISPLAY Configurations
Man/Force Cycle/Time SETTING DISPLAY Remote Control
SETTINGS Operat. on Memory hh:mm gg/mm/aa AL --
01 Subroutine Setting Room (T, UR) Alarm Description
SERVICE
76
11 MENU 2 Subroutine Setting Humidifier
(hh:mm XX DD/MM/YY)*
Room Temp. °C XX.X ROOM SETTING Hardware 20
Alarm display subroutine (read only) Subroutine Setting Alarms
Delivery Temp. °C XX.X Read only HUMIDIF. SETTING. Configurations
Room Humid. rh% XX Setting display subroutine (MENU 2) ALARMS SETTING Delay Settings 17:12 05/07/98 AL07
02 CLOCK FUNCTIONS Subroutine Setting Clock And Time Bands Manual Control Outdoor sensor limits passed
Read and write
Setting subroutine (MENU 2) 41 76a
(SEQUENTIAL DISPLAY OF
Service (MENU 3) 21
ALARMS IN PROGRESS)
98
The Set Point Reset Humidif Setting Subroutine
Involves The Loss of
all Recorded Data Manual Override Humidifier setting
Confirm? _NO YES Y0 Ramp % XXX Max steam production setting
83 Y1 Ramp % XXX kg/h XX.X
(30-100 % nomal P.)
99 DX