4 Profinet PDF

Parte II
Tecnologias dos sistemas de

comunicação em ambiente industrial
4. PROFINET
Bruno Marques,
PhD in Electrical and Computer Engineering
Dep. Engenharia Electrotécnica

bmarq@estv.ipv.pt
Campus Politécnico de Repeses
3504 - 510 Viseu
http://www.estv.ipv.pt/paginaspessoais/bmarq/
Portugal
T +351 232 480 500

F +351 232 424 651
Comunicações em Sistemas Industriais
www.elect.estv.ipv.pt
Mestrado em Engenharia Electrotécnica –
© DEE/ESTGV
novembro de 19 Energia e Automação Industrial
Bruno F. Marques,
novembro de 19 Comunicações em Sistemas Industriais 2
1
What is PROFINET ?
PROFINET is designed for all branches of industrial automation engineering:
PROFINET introduction: video 1; video 2
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What is PROFINET ?
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What is PROFINET ?
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PROFINET Communication Services
• Standard TCP/IP
• Real Time (PROFINET RT)
• Isochronous Real Time (PROFINET IRT)
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PROFINET I/O device classes
I/O-Supervisor
I/O-Controller
I/O-Device
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PROFINET within the ISO/OSI-Model
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Conformance Classes - Applications area – CCA/CCB/CCC
(Isócrona = Execução em tempos iguais)
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Coverage of communication timing requirements
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5
How is PROFINET IO implemented?
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Device Designation and their Rolls
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PROFINET-Network (Overview)
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Network topologies
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7
Network topologies
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Network topologies
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PROFINET copper cables (examples)
Single-wire sheath
Braided shield
PROFINET cable
Film shield
Copper wire
Outer sheath
Inner sheath
Figure 9-1: PROFINET cable type A
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9
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PROFINET selection of connectors
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10
Transmission link length and connector pairs (copper)
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Cabling examples - Copper-based cabling

Number Name
Pre-assembled PROFINET cable with RJ45 connectors in

1
IP 20
Pre-assembled PROFINET cable with RJ45 connectors in

2
IP 65 / IP 67
PROFINET cable for field assembly,

3 for fixed installation with RJ45 connectors IP 65 / IP 67 and
RJ45 in IP 20
Pre-assembled PROFINET cable with M12 connectors

4
IP 65 / IP 67
Wall duct
5
From RJ45 IP 65 / IP 67 to RJ45 IP 20
Pre-assembled PROFINET cable, for fixed installation with

6
RJ45 connectors in IP 20
PROFINET cable for field assembly Suitable for trailing

7
chains with RJ45 connectors in IP 65 / IP 67
Wall duct
8
From M12 IP 65 / IP 67 to RJ45 IP 20
9 RJ45 socket IP 65 / IP 67
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11
Application of optical fiber technology for EMI
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Attainable transmission links of optical fiber types
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PROFINET FO Cables (examples)
Single-wire sheath Outer sheath

Loose
buffer
Fiber-optic cable
Strain relief via aramid yarn

Optical fiber
Figure 9-6: PROFINET optical fiber cable

Outer sheath
Single-wire sheath
Supporting
FO trailing cable
Non-woven wrapping with strain relief elements
PCF fiber
Strain relief via aramid yarn
Figure 9-7: PROFINET FO trailing cable
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PROFINET selection of connectors
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13
Cabling examples – FO based cabling
Number Name
Pre-assembled FO cable with SCRJ connectors in IP 65 /

1
IP 67 and in IP 20 on both ends
Pre-assembled POF cable with SCRJ connectors in IP 65 /

2
IP 67 and in IP 20 on both ends
3 SCRJ wall duct from IP 65 / IP 67 to IP 20
Pre-assembled adapter cable with SCRJ connectors in IP

4
20
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Transmission link length and connector pairs (FO)
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14
PROFINET transition points
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PROFINET wall ducts
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Example of a factory automation
Switch cabinet I Control room Switch cabinet II
Plant area A Plant area B
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16
Engineering
GSD
GSD
Adapt the modules to the

real plant
15 Device manufacturer
Same
SameEngineering-View
Engineering-Viewfor
forPROFIBUS
PROFIBUSand
andPROFINET
PROFINET. .
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From Engineering to Data Exchange (Overview)
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PROFINET I/O based on slots and subslots
Slot 1 Slot 2 … Slot 22
Slot 0 and Slot 1 and Slot 2 and Slot 0x7FFFand

Subslot 0 = DAP Subslot 0 Slot Subslot 0 Slot Subslot 0 Slot
Subslot 1…0x7FFF . .
Channel 1…x Subslot 1 . .
. .
Subslot 2
Subslot 0x7FFF Subslot...0x7FFF Subslot...0x7FFF
DAP I/O Module I/O Module I/O Module
Addressing of I/O data in PROFINET on the basis of slots and

subslots
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18
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Application/Communication Relations
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Application/Communication Relations
• Every data exchange is embedded into an application relation (AR)
• Within the AR, communication relations (CRs) specify the data explicitly
• An I/O-Controller can establish one AR each with multiple I/O-Devices
• An I/O-Device can have multiple ARs established from different I/O-

Controllers
• Within an AR, several 10 Communication Relations (10 CR) and APIs can
be used for data exchange, and they are set up simultaneously
Standard channel Real-time channel Real-time channel

config data cyclic data alarms
Record data CR
IO data CR
Alarm CR
IO-Controller IO-Device
AR
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A field device can be accessed by multiple application relations
IO-Controller
AR
IO-Device
Slot 1 Slot 2 … Slot 22
DAP I/O Module I/O Module I/O Module
A field device can be accessed by multiple application relations
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Name Assignment:
PROFINET with DCP (Discovery Configuration Protocol)
(Discovery Configuration Protocol)
Gerätename
Device namewird
Device name
Gerätename is einer
is assigned
wird einer to
assigned to
PROFINET – The
Open Industrial MAC-Adresse
aMAC-Adresse
a MAC-Address
MAC-Addresszugeordnet
zugeordnet
Ethernet-Standard
for the Automation
Functional Scope
Device Description
11 192.168.0.2 08-00-06-68-80-C0 IM151-3 Pult2
Offline-Configuration
Offline-Configuration
Engineering DX
Each
Each Device
Device receives
receives aa
Start up
device
device name
name (e.
(e. g.
g.
Cyclic
Pult2)DX
Pult2)
Neighborhood Online:
Online:
Configuration
Configuration tool
tool IO-Controller
Acyclic DX 22 Write
Write device
device name
name
automatically
automatically assigns
assigns
Diagnosis
into
into the
the device
device
the IP-Address
the IP-Address
Redundancy
16
RT-Communication Ethernet
Fieldbus-Integration 33 MAC Addr 1 MAC Addr 2
Other Services Start
Start up:
up:
IO-Controller
IO-Controller assigns
assigns
IP-Address
IP-Address to
to the
the device
device
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A PROFINET IO-Device is addressed for direct data exchange

by its MAC address
MAC address and OUI (organizationally unique

identi er)
Each PROFINET device is addressed using its

globally unique MAC address. This MAC address
consists of a company code (bits 24 ... 47) as an OUI
(Organizationally Unique Identi er) and a consecutive
number (bits 0 … 23). With an OUI, up to 16,777,214
products of a single manufacturer can be identi ed.
Bit value 47 ... 24 Bit value 23 ... 0

00 0E CF XX XX XX
Company code -> OUI Consecutive number
The OUI is available free of change from the IEEE

Standards Department.
PI provides all device manufacturers that do not want

to apply for their own OUI 4 K-areas of the PI OUI. This
service allows companies to acquire MAC addresses
directly from the PI Support Center. The OUI of PI is
00-0E-CF.
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PROFINET field devices know their neighbors
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Neighborhood Information with LLDP
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LLDP (Link Layer Discovery Protocol)
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23
LLDP (Link Layer Discovery Protocol)
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24
Transmission of the Cyclic Data
(Device  Controller)
Real-time communication with cycle time monitoring
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The Acyclic Data Exchange (Read and Write)
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Diagnosis Concept
Diagnostic model for signaling faults with different priority
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Diagnosis Concept
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Diagnosis Concept
Diagnostic information
• Slot number (module)
• Channel number
• Channel type (input/output)
• Coded fault cause (e.g., wire break,

short circuit)
• Additional manufacturer-specific
information
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PROFINET Communication
Standard Communication with UDP (100ms)
Real-Time Communication (5-10ms)
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In non-synchronized real-time communication
the start of a bus cycle is not synchronized
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Isochronous Real-Time Communication
Every device knows

exactly in which time slot
it is allowed to send data
over the bus
The communication cycle

is split into a
deterministic part and an
open part
IRT(250~31.25us) RT and UDP/IP
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Isochronous Real-Time Communication
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Real-Time Communication
1 Open TCP/IP channel

IT appli- Device parameterization
cations PROFINET applications Reading of diagnostics
e.g.
data
HTTP 1
SNMP Loading of
DHCP... Standard data Real-Time data
interconnections
Negotiation of the
Real-time
TCP/UDP communication channel

for user data
IP
2 RT 2 Real-time channel RT
High-performance
transmission
Ethernet 38
Cyclic data
Event-controlled signals
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Real-Time Ethernet with Isochronous Mode
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• Synchronization of clock pulse generators within an IRT domain by the

clock master
• The bus cycles run synchronously (at the same time) with a maximum
deviation of 1 μs
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IRT communication divides the bus cycle into a reserved interval (red) and an open interval (green)
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Optimized IRT mode
Packing of individual frames into a group frame
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Integration of Fieldbus-Systems
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IT-Standards
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Parte II

Tecnologias dos sistemas de

Dep. Engenharia Electrotécnica

T +351 232 480 500

PROFINET is designed for all branches of industrial automation engineering:

PROFINET introduction: video 1; video 2

PROFINET Communication Services

PROFINET within the ISO/OSI-Model

(Isócrona = Execução em tempos iguais)

Coverage of communication timing requirements

Device Designation and their Rolls

Figure 9-1: PROFINET cable type A

PROFINET copper cables (examples)

PROFINET selection of connectors

Cabling examples - Copper-based cabling

Pre-assembled PROFINET cable with RJ45 connectors in

Pre-assembled PROFINET cable with RJ45 connectors in

PROFINET cable for field assembly,

Pre-assembled PROFINET cable with M12 connectors

Pre-assembled PROFINET cable, for fixed installation with

PROFINET cable for field assembly Suitable for trailing

Attainable transmission links of optical fiber types

Single-wire sheath Outer sheath

Strain relief via aramid yarn

Figure 9-6: PROFINET optical fiber cable

Non-woven wrapping with strain relief elements

Figure 9-7: PROFINET FO trailing cable

PROFINET selection of connectors

Pre-assembled FO cable with SCRJ connectors in IP 65 /

Pre-assembled POF cable with SCRJ connectors in IP 65 /

3 SCRJ wall duct from IP 65 / IP 67 to IP 20

Pre-assembled adapter cable with SCRJ connectors in IP

Transmission link length and connector pairs (FO)

PROFINET wall ducts

Switch cabinet I Control room Switch cabinet II

Plant area A Plant area B

Adapt the modules to the

PROFINET I/O based on slots and subslots

Slot 1 Slot 2 … Slot 22

Slot 0 and Slot 1 and Slot 2 and Slot 0x7FFFand

DAP I/O Module I/O Module I/O Module

Addressing of I/O data in PROFINET on the basis of slots and

• Every data exchange is embedded into an application relation (AR)

• An I/O-Controller can establish one AR each with multiple I/O-Devices

• An I/O-Device can have multiple ARs established from different I/O-

Standard channel Real-time channel Real-time channel

A field device can be accessed by multiple application relations

DAP I/O Module I/O Module I/O Module

A field device can be accessed by multiple application relations

A PROFINET IO-Device is addressed for direct data exchange

MAC address and OUI (organizationally unique

Each PROFINET device is addressed using its

Bit value 47 ... 24 Bit value 23 ... 0

The OUI is available free of change from the IEEE

PI provides all device manufacturers that do not want

PROFINET field devices know their neighbors

LLDP (Link Layer Discovery Protocol)

Real-time communication with cycle time monitoring

Diagnostic model for signaling faults with different priority

• Slot number (module)

• Channel type (input/output)

• Coded fault cause (e.g., wire break,

Standard Communication with UDP (100ms)