Escolar Documentos
Profissional Documentos
Cultura Documentos
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Agenda
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Our industries
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Intertek’s Global Network
Americas
34% Asia Pacific
37%
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Our Roots
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Commercial & Electrical Services
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The Intertek Service Difference
We help you grow your business
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Local Capabilities Livonia, MI
BATTERY PERFORMANCE
- Over 500 small format test positions
- 28 Module positions (up to 80V, up to 600Amp)
- 8 pack position (up to 900V, up to 1000Amp)
- Temperature/Humidity Conditioning
- UN-DOT 38.3 testing: Altitude, Temp/Humidity, Vibration,
Shock.
- Abuse testing: Short, Over charge, Crush
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Local Capabilities Livonia, MI
EV COMPONENT TESTING
- Charge Stations
- Chargers
- Connectors
- Cordsets
- Service Disconnects
- BMS (Battery Management Systems)
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North American Certification Capabilities
UN-DOT: Detroit, MI
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BATTERY STANDARDS ARENA
What is
“THE STANDARD”
for Batteries?
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BATTERY STANDARDS ARENA
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Why Lithium?
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Battery Chemistries: Why Lithium/ Li-ion?
NiMH
NICKEL
Pb/Ac METAL Li-Ion
LEAD ACID HYDRIDE LITHIUM ION
Self discharge
(% per month at 20C) 2-8 10-30 2-10
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Battery Chemistries: Why Lithium/ Li-ion?
NiMH
NICKEL
Pb/Ac METAL Li-Ion
LEAD ACID HYDRIDE LITHIUM ION
Self discharge
(% per month at 20C) 2-8 10-30 2-10
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BATTERY STANDARDS ARENA
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BATTERY STANDARDS ARENA
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BATTERY STANDARDS ARENA
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BATTERY STANDARDS ARENA
IEC-62133
- Secondary Batteries (Rechargeable)
- Focus on Lithium-ion Batteries
- First Edition, October 2002
- Second Edition in process, potential 2011 release
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BATTERY STANDARDS ARENA
Which of the
“THE STANDARD’s”
Does my product need?
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IEC 62133 ADOPTION, TRANSITION
BACKGROUND:
- For many years, IECEE (“CB SCHEME”), has accepted the
UL Standard as the basis for accepting batteries.
- Based on common usage of UL 1642/ 2054 for battery
packs.
- Proposal in place to fully accept IEC 62133 within IECEE, as
standard has been released since 2002.
- Proposal includes transition period.
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IEC 62133 ADOPTION, TRANSITION
Portable Battery
IEC 62133
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IEC 62133 ADOPTION, TRANSITION
• At the moment, IEC is working with product level groups to enforce the IEC62133
standard into the product level standard
• Some product level committees are making revision changes to their standard to
comply with battery requirement
• CMC accepted a firm and final enforcement date of May 1, 2011 for battery
standard IEC 62133, phasing out UL 1642 entirely, except for standards IEC
60950-1 and 60065, at the request of TC 108, responsible for those two
standards.
Example
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IEC 62133 ADOPTION, TRANSITION
TRANSITION TESTING:
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IEC 62133 ADOPTION, TRANSITION
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IEC 62133 ADOPTION, TRANSITION
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IEC 62133 ADOPTION, TRANSITION
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IEC 62133 ADOPTION, TRANSITION
5. Annex A and B
IEC - Information for Safety
Information for the safe use of batteries with guidance provided in IEC 61438 for
nickel batteries (not enforceable) and informative Annex A (equipment
manufacturers and battery assemblers) and informative Annex B (end users)
6.1 IEC – Cell Marking
Cells shall be marked per cell specification standards - (IEC 61960, IEC 61951-1, -
2, IEC 61436, IEC 61440, 60285
Cells used in pack need not be marked
6.2 IEC – Battery Marking
Batteries shall be marked per battery specification standards - (IEC 61960, IEC
61951-1, -2, IEC 61436, IEC 61440, 6028
Provided with appropriate caution statements
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CERTIFICATION OPTIONS
Options:
NEW BATTERIES:
- Full IEC 62133 Evaluation, with CB report
- UL-1642 + Delta test
- UL-1642 + UL-2054 + Delta Test (provides US listing to UL-2054)
NOTE: As UL-1642/2054 and IEC 62133 are not harmonized, separate samples should
be used for each standard in the above cases.
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CERTIFICATION OPTIONS :Urgency!
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TRANSPORTATION REQUIREMENTS
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TRANSPORTATION REQUIREMENTS
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TRANSPORTATION REQUIREMENTS
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TRANSPORTATION REQUIREMENTS
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TRANSPORTATION REQUIREMENTS
AKA:
- UN/DOT Testing
- 38.3 Tests
- T1 – T8 Testing
- UN ST/SG/AC.10/27/Rev. 4
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UN Manual of Tests and Criteria
PRIMARY 15 25 40
CELLS
PRIMARY 4 4 8
BATTERIES
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UN Manual of Tests and Criteria
Cylindrical Prismatic
(18650, Canister) (Pouch)
1st Cycle 1st Cycle FULLY 1st Cycle 50 Cycle FULLY TOTAL
CHARGED DISCHARGED 50% CHARGE DISCHARGED
Cylindrical 10 5 10 10 35
Cells
Prismatic 10 10 10 10 40
Cells
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UN Manual of Tests and Criteria
Small 8 8 16
Batteries
Large 4 4 8
Batteries
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UN Manual of Tests and Criteria
Tests T1 – T8
T1-T5 (Same Samples, Tested in Order, All Types)
T1: Altitude Simulation
T2: Thermal Test
T3: Vibration
T4: Shock
T5: External Short Circuit
T6: Impact (Cells Only)
T7: Overcharge (Rechargeable Batteries Only)
T8: Forced Discharge (Cells Only)
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BATTERY TESTING INFO NEEDED
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BATTERY PERFORMANCE TESTING
Does the data sheet describe the use –profile of your product??
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SELECTING THE PROPER BATTERY
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SELECTING THE PROPER BATTERY
- Factory Audits
- How reliable is the supplier’s manufacturing?
- Is ISO-9000 enough?
- Safety as well as performance concerns.
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Intertek: Medical Device Services
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Intertek: Medical Device Services
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Thank You.
Rich Byczek,
Site Manager, Intertek Detroit
734-591-9161
rich.byczek@intertek.com
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