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TP-194.000-E0810 Rev. I 5000 Subject to change!

Isolation Amplifiers
Transmitters

Knick

Germany
Indicators

www.knick.de
knick@knick.de
GmbH & Co. KG
Process Analytics

Portable Meters

Fax: +49 (0)30 - 801 91 - 200


Phone: +49 (0)30 - 801 91 - 0
Elektronische Messgeräte

Beuckestraße 22, D-14163 Berlin


P.O. Box 37 04 15, D-14134 Berlin
Laboratory Meters

Sensors

Fittings

Product catalog Process Analytics


Process
Analytics

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors
Product Catalog

Fittings
Table of Contents

Introduction PortaSim® Cond B.......................................................87


Sensors Range..............................................................4 SE 604 Memosens® Conductivity Sensor.....................88
Fittings Range...............................................................6 SE 605H Memosens® Conductivity Sensor...................92
Process Analyzers Range...............................................8 SE 620 Conductivity Sensor.........................................96
Intro...........................................................................10 PortaSim® Cond C......................................................98
Perfection as Standard................................................12 SE 630 Conductivity Sensor.......................................100
Excursus......................................................................14 SE 630 Memosens® Conductivity Sensor...................102
Contactless. Digital. MEMOSENS®. ............................20 SE 600 Conductivity Sensor.......................................104
Compact. Modular. Low-maintenance. ......................26 SE 603 Conductivity Sensor.......................................110
Illuminated. Colored. Flexible......................................32 SE 660 Electrodeless Conductivity Sensor..................114
SE 670 Electrodeless Conductivity Sensor..................118
Sensors SE 655 Electrodeless Conductivity Sensor..................122
Sensor Overview.........................................................36 SE 656 Electrodeless Conductivity Sensor..................128
Sensors for pH Measurement............................38 Sensor Accessories: Conductivity Measurement.........134
SE 531 pH Sensor.......................................................40 Sensors for Oxygen Measurement.................138
SE 532 pH Sensor.......................................................42 SE 703 Oxygen Sensor..............................................140
SE 532 Memosens® pH Sensor�����������������������������������44 SE 706 Oxygen Sensor..............................................142
SE 533 pH Sensor.......................................................46 SE 706 Memosens® Oxygen Sensor...........................144
SE 533 Memosens® pH Sensor�����������������������������������48 SE 707 Oxygen Sensor..............................................148
SE 551 pH Sensor.......................................................50 SE 707 Memosens® Oxygen Sensor...........................150
SE 551 Memosens® pH Sensor....................................52 Sensor Accessories: Oxygen Measurement................154
SE 552 pH Sensor.......................................................54
SE 552 Memosens® pH Sensor....................................56 Fittings and Controllers
SE 553 pH Sensor.......................................................58 Overview of Fittings and Controllers..........................158
SE 554 Memosens® pH Sensor....................................60 Immersion Fittings.............................................160
SE 555 Memosens® pH Sensor....................................62 ARD 220 Immersion Fitting.......................................160
SE 559 Memosens® pH Sensor....................................64 ARD 230 Immersion Fitting.......................................166
SE 560 pH Sensor.......................................................66 Flow-Through Fittings.......................................172
SE 545 pH Sensor.......................................................70 ARF 101 Flow-Through Fitting...................................172
SE 546 Memosens® pH Sensor....................................72 ARF 200/ARF 202 Flow-Through Fitting.....................174
SE 535 ORP Sensor.....................................................74 ARF 201 Flow-Through Fitting...................................180
Sensor Accessories: pH Measurement.........................76 ARF 220 Flow-Through Fitting...................................184
Sensors for Conductivity Measurement..........78 ARF 215 Flow-Through Fitting...................................186
SE 610 Conductivity Sensor.........................................80 ARF 210 Flow-Through Fitting...................................192
SE 604 Conductivity Sensor.........................................82 ARF 240 Flow-Through Fitting...................................196
PortaSim® Cond A......................................................86 ARF 105 Flow-Through Fitting...................................200

2
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

All dimensions in mm.

Inline Fittings.......................................................202 Stratos® Pro A4 PH...................................................458


ARI 106 (H) Inline Fitting...........................................202 Stratos® Pro A4 MSCOND.........................................462
Accessories: Immersion/Flow-Through/Inline Fittings...206 Stratos® Pro A4 COND..............................................466
Retractable Fittings............................................208 Stratos® Pro A4 CC...................................................470
WA 125 Retractable Fitting.......................................208 Stratos® Pro A4 MSCONDI........................................474
SensoGate® Sensor Lock-Gates........................210 Stratos® Pro A4 CONDI.............................................478
SensoGate® H (Hygienic)...........................................220 Stratos® Pro A4 MSOXY............................................484
SensoGate® WA 130................................................222 Stratos® Pro A4 OXY.................................................488
SensoGate® WA 130 H.............................................230 Stratos® Pro 2-Wire Devices..................................494
SensoGate® WA 131................................................240 Stratos® Pro A2 MSPH..............................................498
SensoGate® WA 131 H.............................................248 Stratos® Pro A2 PH...................................................502
SensoGate® WA 131 M............................................256 Stratos® Pro A2 MSCOND.........................................506
SensoGate® WA 131 MH..........................................262 Stratos® Pro A2 COND..............................................510
Accessories: SensoGate® Sensor Lock-Gates..............270 Stratos® Pro A2 CC...................................................514
Ceramat® Sensor Lock-Gate..............................276 Stratos® Pro A2 MSCONDI........................................518
Ceramat® WA 150....................................................280 Stratos® Pro A2 CONDI.............................................522
Ceramat® WA 160....................................................288 Stratos® Pro A2 MSOXY............................................526
Accessories: Ceramat®..............................................298 Stratos® Pro A2 OXY.................................................530
Controllers............................................................306 Stratos® Eco 2405 Process Analyzers..............538
Uniclean® 900..........................................................306 Stratos® Eco 2405 pH...............................................542
Unical® 9000............................................................318 Stratos® Eco 2405 Cond...........................................548
Stratos® Eco 2405 CondI..........................................554
Process Analysis Systems Stratos® Eco 2405 Oxy..............................................560
Device Overview.......................................................331 Stratos® PROFIBUS Analyzers...........................568
Overview of Process Analysis Systems........................332 Stratos® PROFIBUS 2221 X pH..................................572
Protos® 3400 (X) Process Analysis System.....334 Stratos® PROFIBUS 2221 X Cond..............................576
Protos® pH Modules.................................................362 Stratos® PROFIBUS 2222 X CondI..............................580
Protos® Conductivity Modules...................................374 Stratos® PROFIBUS 2221 X Oxy.................................584
Protos® Oxygen Modules..........................................382 Stratos® FIELDBUS Analyzers...........................588
Protos® Communication Modules.............................402 Stratos® FF 2231 X pH..............................................590
Protos® ComFu® 300 Wireless Set.............................424 Stratos® FF 2231 X Cond..........................................596
Stratos® Pro Process Analyzers........................434 Stratos® FF 2232 X CondI.........................................602
Stratos® Pro 4-Wire Devices..................................440 Stratos® FF 2231 X Oxy.............................................608
Stratos® Pro A4 MSPH..............................................444
Stratos® Pro A4 MSPH/MSPH....................................448 Index
Stratos® Pro A4 MSPH/MSOXY.................................452 Index........................................................................616

3
Sensors Range

2 electrodes

4 electrodes
Parameters

Inductive

Page
SE 531 40
, SE 532 42
, SE 533 46
, SE 551 50
, SE 552 54
, SE 553 58
, SE 560 66
pH value

SE 545 ISFET 70
, , SE 532 Memosens® 44
, , SE 533 Memosens® 48
, , SE 551 Memosens® 52
, , SE 552 Memosens® 56
, , SE 554 Memosens® 60
, , SE 555 Memosens® 62
, , SE 559 Memosens® 64
, , SE 546 Memosens® ISFET 72
, , SE 604 82
, , SE 630 100
, SE 610 80
, SE 620 96
, , , SE 604 Memosens® 88
, , , SE 605H Memosens® 92
Conductivity

, , , SE 630 Memosens® 102


, , SE 600 104
, , SE 603 110
, SE 655 122
, , SE 655 X 122
, SE 656 128
, , SE 656 X 128
, SE 660 114
, SE 670 (digital) 118
SE 703 140
, SE 706 142
Oxygen

, SE 707 148
, , SE 706 Memosens® 144
, , SE 707 Memosens® 150

4
SE 703 SE 531
SE 610

SE 706 SE 532
SE 604

SE 706 Memosens® SE 532 Memosens®

SE 604
SE 707 Memosens® SE 533

SE 605 H
SE 707 Memosens® SE 533 Memosens®
Sensors for pH Measurement
Memosens®

Sensors for Oxygen Measurement


SE 551
SE 620

Sensors for Conductivity Measurement


SE 551 Memosens®
SE 630

SE 552
For up-to-date information, please visit www.knick.de

SE 630
Memosens®
SE 552 Memosens®

SE 600
SE 553

SE 554 Memosens®
SE 603

SE 555 Memosens®

SE 660
SE 559 Memosens®
Isolation Amplifiers
Transmitters

SE 670 SE 560
Indicators

SE 545 Process Analytics


SE 655

SE 546 Memosens® Portable Meters

SE 656 Laboratory Meters


SE 535

5
Sensors

Fittings
Fittings Range

Automatic

Stainless
Hygienic

Modular
Variant

Plastic

Steel

Page
, , , ARD 220 160
Immersion

, , , ARD 230 166

, ARF 101 172


, ARF 200/202 174
Flow-Through

, ARF 201 180


, , ARF 215 186
, , ARF 210 192
, ARF 240 196
, ARF 220 184
, ARF 105 200
, , , , ARI 106 (H) 202
Inline

, , WA 125 208
, , , SensoGate® WA 131 M 256
Retractable Fittings

, , , SensoGate® WA 131 MH 262


, , , , SensoGate® WA 131 240
, , , , SensoGate® WA 131 H 248
, , , , SensoGate® WA 130 222
, , , , SensoGate® WA 130 H 230
, , , Ceramat® WA 150 280
, , , , Ceramat® WA 160 288

6
WA 125
ARF 101

Immersion Fittings
ARD 220

Retractable Fittings
ARF 200/202

Flow-Through Fittings
SensoGate® WA 130 (H) ARF 201
ARD 230

ARF 220

SensoGate® WA 131 (H)


For up-to-date information, please visit www.knick.de

ARF 215

ARF 210
SensoGate® WA 131 M(H)
Inline Fitting

ARF 240

Isolation Amplifiers
ARI 106 (H) Transmitters

Indicators
Ceramat® WA 150

Process Analytics

Portable Meters

Ceramat® WA 160
ARF 105 Laboratory Meters

7
Sensors

Fittings
Process Analyzers Range

area Zone 1

area Zone 2
BUS (PA/FF)
Parameters

Hazardous

Hazardous

parame­ter
4-wire

2-wire

Multi­
HART

Page
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 PH 502
, , , , , Stratos® Pro A2 MSPH 498
pH value

, , , , Stratos® Pro A4 PH 458


, , , , Stratos® Pro A4 MSPH 444
, , , , , Stratos® Pro A4 MSPH/MSPH 448
, , , , , Stratos® Pro A4 MSPH/MSOXY 452
, Stratos® Eco 2405 pH 542
, , Stratos® PROFIBUS 2221 X pH 572
, , Stratos® FIELDBUS 2231 X pH 590
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 COND 510
, , , , , Stratos® Pro A2 CONDI 522
, , , , , Stratos® Pro A2 MSCOND 506
, , , , , Stratos® Pro A2 MSCONDI 518
Stratos® Pro A2 CC
Conductivity

, , , , 514
, , , , Stratos® Pro A4 COND 466
, , , , Stratos® Pro A4 CONDI 478
, , , , Stratos® Pro A4 MSCOND 462
, , , , Stratos® Pro A4 MSCONDI 474
, , , Stratos® Pro A4 CC 470
, Stratos® Eco 2405 Cond 548
, Stratos® Eco 2405 CondI 554
, , Stratos® PROFIBUS 2221 X Cond 576
, , Stratos® PROFIBUS 2222 X CondI 580
, , Stratos® FIELDBUS 2231 X Cond 596
, , Stratos® FIELDBUS 2232 X CondI 602
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 OXY 530
Oxygen

, , , , , Stratos® Pro A2 MSOXY 526


, , , , Stratos® Pro A4 OXY 488
, , , , Stratos® Pro A4 MSOXY 484
, , , , , Stratos® Pro A4 MSPH/MSOXY 452
, Stratos® Eco 2405 Oxy 560
, , , Stratos® PROFIBUS 2221 X Oxy 584
, , , Stratos® FIELDBUS 2231 X Oxy 608

8
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Analyzers for pH Measurement

Stratos® Pro Stratos® Eco Stratos® PROFIBUS Stratos® FIELDBUS


A4 MSPH 2405 pH 2221 X pH 2231 X pH
A4 MSPH/MSPH
Protos® 3400 (X) C Protos® 3400 (X) S A4 MSPH/MSOXY
A4 PH
A2 MSPH
A2 PH

Process Analyzers for Conductivity Measurement

Stratos® Pro Stratos® Eco Stratos® PROFIBUS Stratos® FIELDBUS


A4 MSCOND 2405 Cond 2221 X Cond 2231 X Cond
A4 COND 2405 CondI 2222 X CondI 2232 X CondI
Protos® 3400 (X) C Protos® 3400 (X) S A4 CC
A4 MSCONDI
A4 CONDI
A2 MSCOND
A2 COND
A2 CC
A2 MSCONDI
A2 CONDI

Process Analyzers for Oxygen Measurement

Stratos® Pro Stratos® Eco Stratos® PROFIBUS Stratos® FIELDBUS


A4 MSOXY 2405 Oxy 2221 X Oxy 2231 X Oxy
A4 OXY
Protos® 3400 (X) C Protos® 3400 (X) S A4 MSPH/MSOXY
A2 MSOXY
A2 OXY

9
Intro

About Us
You have in your hands the first This catalog is basically broken down
comprehensive catalog of process into sensors, fittings, fitting control-
analytics from Knick. In producing lers, and process analyzers.
this catalog, we are responding to a
frequent request from our customers, New digital and contactless sensors
and moving towards our goal of for pH, conductivity, and oxygen
supporting you still more fully in parameters to the Memosens®
addressing your measurement needs. standard, configured for various
loadings and uses, are complemented
by a broad selection of traditional
analog sensors.

The fittings range has also been ex-


panded; alongside established classics
like Ceramat®, SensoGate® and
SensoGate® H (hygienic), Knick has
added the manual SensoGate® M
retractable fitting family and the
ARI 106 (H) modular static inline
fitting.

10
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

In addition to constantly expanding


modular Protos® process analysis
system for the highest individual
requirements, Knick’s portfolio is
completed by further new milestone
products. On the one hand, these
include the multitalents in the
Stratos® Pro series with 2- and 4-wire
technology as well as Stratos® Eco
devices for all basic applications.

As a turnkey supplier, Knick guaran-


tees expert analysis of your measure-
ment requirements and provides
qualified advice for all points of
measurement.

11
Perfection as Standard

The Company
For over half a century, the name
Knick has been a by-word for excep-
tional quality in the manufacture
of electronic measuring devices.
Back in 1945, company founder
Dipl.-Ing Ulrich Knick began manu-
facturing highly accurate zero-point-
stabilized DC amplifiers in Berlin,
laying the foundation stone for the
modules product range. These am­
plifiers made it possible to produce
reliable and precise pH measuring
devices whose zero point did not
have to be readjusted every day.

Thanks to integrated operational


amplifiers, modern pH transmitters
no longer have offset problems today.
By contrast, electromagnetic inter­fer­
ence of the measuring signal and the
dynamic range of signal processing
create new challenges, especially in
low-power components. Knick ana-
lyzers are known for their reliability,
stability, precision, and unique
warranty services, all with optimal
functionality. Completely new sensor
monitoring functions such as infor-
mation on the expected remaining
sensor lifetime, new operating
concepts with functional colored Alongside the process analytics
backlighting, and 2-wire fed, intrin­si­ business area, Knick develops and
cal­ly safe transmitters with a previ­ distributes a broad range of interface
ous­ly unknown range of functions modules for industrial analog signal
are just some examples of the latest processing, transmitters for tempera-
process analytics. Knick is also the tures, and digital indicators for analog
only supply of explosion-protected signals. Great emphasis is placed
portable meters for pH, oxygen, and on functional safety and explosion
conductivity. protection, where the firm has made
a name for itself with its high level
of expertise.

12
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Traditionally Innovative

Today, company policy still focuses


on a high technical level and a
highly innovative orientation. Every
fourth employee works in Research
and Development. A large number of
patents and licensing agreements
are the result.

The strategy of achieving business


success with optimal technical
solutions for demanding tasks has
proven itself beyond doubt and also
promises stability and independence
with solid growth in the future. The
economic independence of the com-
pany allows for the far-sighted work
of the development department
focused on innovation and sustain-
ability. Although this is necessary to
create and manufacture products
and systems of ever increasing com-
plexity today, it can by no means be
taken for granted. As the result of
this exemplary commitment, Knick
will continue to offer its customers
products perfectly suited to their
particular tasks and problems and
safeguard investment security for
many years.

13
Excursus

The Point of Measurement


In analytical measurement loops of customer know-how and the challenges, starting where existing
consisting of a sensor, fitting, and experience and expertise of its own fittings fail. This required a huge
process analyzer (transmitter), the employees. Some years ago, to investment in terms of time and
application is crucial to the choice of complement Knick’s more than sixty materials and resulted in the set-up
individual components. The measure- years of expert knowledge of circuit of mechanical production centers of
ment problem can rarely be reduced technology and pH electrodes, the the highest standard.
to the transmitter alone, but usually company acquired the Hagen-based
comes down to understanding the specialists Regnault, known for their
complete interplay between the ultrapure-water applications with
individual elements of the point of steel fittings and conductivity sensors,
measurement. and integrated its products within
its own range.
By confronting the problems directly
where they arise, Knick has been In its usual way, Knick began by
able to gain significant additional addressing the most complicated
knowledge from the close interaction applications with the greatest

Protos® 3400 Controller


process analysis system Unical® 9000/Uniclean® 900

Service
switch

Sensor Lock-Gate
SensoGate® WA/
Metering pumps with Ceramat® WA
cleaning and calibration
solutions

pH sensor

14
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
Product Range

Process Sensors
Sensors as the direct interface to the Conductivity sensors for the Oxygen sensors with
process must be perfectly matched complete measuring range low maintenance effort
to the chemistry of the measured The conductivity of aqueous media Sensors from Knick for measuring
medium and to the prevailing pres- covers a range of more than eight dissolved oxygen are characterized
sure and temperature conditions. decades, starting with ultrapure by a high level of process safety. The
These essential requirements for water with 0.055 µS/cm and going as robust design using durable materials
error-free, low-maintenance, and far as fully dissociated acids or bases and the modular structure of the sen-
reliable recording of process pa­ram­ with more than 1,000 mS/cm. The sors lead to a high level of reliability
eters are perfectly met by the new, applications for conductivity meas- and low maintenance. As a module,
upgraded range of Knick sensors. the steel-mesh-reinforced, PTFE-
This serves a wide range of different coated membrane can be replaced
applications: quickly and easily, as can the elec-
trode system with its complete inner
pH sensors with application- body. The sensors offer a high
specific properties resolution of 6 ppb. With a version
pH sensors from Knick are fitted with for trace measurement, a value of
integrated temperature detectors. 0.1 ppb can be achieved, while its
Modern contactless sensors are insensitivity to high CO2 partial pres-
conected using the Memosens® sures also makes it outstandingly
standard, analog sensors use the suited to the beverage industry.
multi-pin Variopin (VP) cap connector.
Most of the pH sensors offered by
Knick are available not only in the
standard length of 120 mm but also
in 225 mm length for use in the urement vary accordingly: from
Unical® 9000 and Uniclean® 900 checking the purity of feed water
automatic cleaning and calibration in power plants to measuring highly
systems. Retractable fittings with concentrated electrolyte solutions
ideal functionality for this purpose and concentrated sulfuric acid.
are Ceramat® and SensoGate®. Ideally, these very different require-
ments can only be fulfilled by differ-
ent sensors, which are adapted to
the application-specific conditions
by means of special properties.
Knick offers the whole range of
sensor technologies for this: sensors
that measure with two or four
electrodes, or electrodeless on the
inductive principle. All sensors are
equipped with a temperature probe
for automatic temperature compen-
sation of the conductivity level.

15
Excursus

Process Fittings
There is a basic distinction between Electro-pneumatic controllers
static fittings and retractable fittings. Ideally matched to the sensor
The static fittings are available as lock-gates, the Unical® 9000 and
flow-through fittings, generally for Uniclean® 900 controllers provide
by-pass or inline applications directly for perfect fully automated interplay
within the process flow, and as in a complete measuring station.
immersion fittings for measurements Highly accurate measurements can
in basins, tanks, or channels. then be taken, even under difficult
process conditions such as high pres-
Retractable fittings – better described sure, high temperatures, and high
from a functional point of view as levels of impurities. When measuring
“sensor lock-gates” – can be used in aggressive media or at high process
to remove and service a sensor under temperatures, the sensor rests in the
process conditions. This is done in calibration chamber and is only briefly
either manual or pneumatic mode. moved into the process for measure-
This can be linked with an automatic ment. This method decisively increases
cleaning and/or calibration function. the sensor life.
Because of the variety of production
conditions, the requirements for a
fitting are as diverse as they are for a
sensor. Pressure and temperature, the
choice of materials and above all the
type and symmetry of the installation
and the desired functionality, are
determined by the fitting.

16
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
Product Range

Process Analyzers
Together with sensors and fittings
from Knick, the following process
analyzers and analysis systems form
optimal measuring stations for all
applications and needs.

basic advanced premium

Stratos® Eco series Stratos® Pro series Protos® 3400 modular process
– for simple industrial applications – for challenging industrial analysis system
and system integrators applications – flexible measuring system for
– universal power packs – also for hazardous locations individual requirements, multi-
– for all common measurement – complete family: power packs, channel measurement
parameters 2-wire, 2-channel measurement, – asset management functionality
Fieldbus devices with unbeatable variety
– modular hardware and software
concept permits retrofitting at
any time

premium
Protos®
measuring system

advanced
Stratos® Pro
Series
basic
Investment

Stratos® Eco
Series

Performance

Fieldbus Connection

With the Protos® 3400 process PROFIBUS® PA and Fieldbus the system can be easily configured
analysis system, Unical® 9000 and Foundation. Together with the and documented offline on the PC.
Uniclean® 900 allow the systems new ProgaLog® 3000 parameter
to be integrated directly with setting and documentation tool,

17
Excursus

On the Subject of Hazardous Applications


For more than 50 years, Knick has ATEX rules and, for North America, first specified in according standards.
developed and produced hazardous- UL, FM, and CSA, as well as further The European standards EN 60079,
area equipment with the intrinsic re­gion­al standards. EN 61241, and EN 13463 currently
safety type ‘i’ protection preferred serve as a basis for the development
by the chemical industry. The product The intrinsic safety type of protection of explosion-protected equipment.
range of approved equipment in- ‘i’ is based on the limitation of volt-
cludes standard-signal isolators, ages and currents or power outputs The latest guidelines and regulations
repeater power supplies and temper- in order to reliably avoid explosive on the subject of explosion protection
ature transmitters as well as devices sparking or impermissible heating. are always promptly implemented by
for liquid analysis, systems for fully The maximum permissible values Knick and continuously integrated
automated process analysis and were determined in comprehensive into the development of equipment.
retractable fittings. The approvals test series carried out by the German
are in line with IECEx standards, PTB and other institutes and were

Explosion Protection

Explosion protection has developed A range of changes have been added The standards themselves are usually
dynamically in recent years; this will to the current bodies of standards; reviewed every 3 to 5 years.
continue in the future. A great deal the following presents just a few
of work in this respect has been and examples of these: As every device is subject to several
is being done by the International – intrinsic safety “i”, introduction standards which naturally cannot all
Electrotechnical Commission IEC, of type of protection ic in addition be superseded at the same time, the
which also developed the series of to ia, ib manufacturers must constantly work
standards – e ncapsulation “m”, division into on revising their devices. This can
– IEC 60079 “Electrical apparatus types of protection ma, mb, mc mean that the identifier, the area of
for explosive gas atmospheres” – introduction of Group III for dust application, or the electrical data
and atmospheres at risk of explosion, change. For this reason, users should
– IEC 61241 “Electrical apparatus subdivided into IIIA, IIIB, IIIC check on every repeat order whether
for use in the presence of com­ – introduction of information on the relevant devices still meet their
bustible dust”, EPL (Equipment Protection Level) requirements.
which now serve as the global basis Ga, Gb, Gc for gas and Da, Db,
of national standards. Dc for dust Protection of existing rights continues
to apply for existing systems and
In Europe, the 94/9/EC directive Directive 94/9/EC also requires that devices used within them.
requires comprehensive explosion “the latest technical level of knowl-
protection for electrical and non- edge, which is constantly changing,
electrical equipment. This requirement must be used promptly and as far as
was carried out when the above IEC possible.” The assumption here is
standards became EN standards – that the latest standards also reflect
further complemented by EN 13463 the latest technology. Equipment
“Non-electrical apparatus for use in must therefore be regularly adapted
hazardous locations.” to the latest body of standards.

18
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
Explosion Protection

Global Developments

Explosion protection continues to However, in countries which do The IECEx standards are established
develop not just within the European not recognize the IECEx approvals, on a zone system which will become
Union but also on a global scale. national approvals on the basis of the norm throughout the world. The
Standardization of norms is seen as the IECEx approvals are possible. division system common in the U.S.
a particularly relevant factor here, and Canada will nevertheless remain
making approvals valid in many coun- As a result, electrical equipment is in force for a while – especially in the
tries. The desired ideal condition is a increasingly first receiving an IECEx U.S., where new plants may still be
single, globally applicable approval. Certificate of Conformity (IECEx CoC) built on this system. Both systems –
A system like this does exist, building approval as per the IECEx standard. the zone and the division system –
on the IEC norms, and is generally On the basis of this, approvals for have to date been used on a mutually
known as the IECEx system. Although the ATEX region, North America, Asia exclusive basis in the U.S. and Canada;
many countries cooperate on this etc. are then carried out (IECEx CoC a mixture is not permissible.
system, the IECEx approvals them- are available at www.iecex.com).
selves are still only accepted by a
few nations.

Hazardous-area Quality Assurance Systems

Quality assurance systems for hazard- with the relevant standards is checked FM, CSA, and UL audit the parent
ous areas are required by the various in regular audits. For example, the plant and production sites every three
approval systems / offices for the audits for IECEx and ATEX take place months.
development and/or manufacture of every three years, with an interim
hazardous-area devices. Compliance audit after half this time in each case.

19
Contactless. Digital. MEMOSENS®.

The Industry Standard for Sensors


Inductive connection for In late 2008, the two companies reliably measure glass and reference
contactless energy and data Endress + Hauser and Knick agreed to impedances. Together with all com-
transmission work closely together in the develop- mon fieldbuses, Memosens® can be
The inductive Memosens® connector ment of and general cooperation on used with all process control and
system offers contactless energy and contactless and digital sensor tech- asset management systems.
data transmission between electro- nology. The result of this cooperation
chemical sensors and process ana­ is Memosens® (logo). A new genera- In addition to digital pH measure-
lyzers. The built-in intelligence allows tion with a greatly expanded range of ment, Memosens® technology is
sensor-related data close to the functions is currently in the final available for ORP, conductivity and
process to be saved and evaluated. stage of development. The new oxygen parameters. As an open stan-
Memosens® generation will display dard, Memosens® is supported by
significantly enhanced predictive many other manufacturers.
diagnostics, record sensor history, and

Advantages of Memosens® at a Glance

– up to 40 % longer lifetime of – f ewer calibration cycles thanks to – predictive maintenance as an


sensors longer sensor life integrated element of the
– reduction in process downtimes –m  ore precise process management sensor technology
with simple sensor replacement with exact calibration in the – improved asset management
laboratory under reproducible
conditions

Intelligent pH Sensors

With analog pH measuring points, in the plug connector present no conditions and then only need to be
humidity can cause faults and thus measurement problems with digital replaced on site. As a result, there is
failure of the measuring point. Memosens® pH sensors. Stresses on no need for calibration in dirty or
Problems like these are effectively the pH sensor are logged and can dangerous conditions and measuring
rectified by the contactless, inductive be used for preventive maintenance. points which are difficult to access no
data transfer of Memosens® tech­ Memosens® sensors can be pre­ longer present a problem.
nology. In outdoor areas, impurities calibrated in the lab under optimal

20
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Contacting Conductivity Sensors

Memosens® technology is also used element simplifies wiring. Here, the value and the number of cleaning
for contacting conductivity sensors. corresponding transmitters in the and sterilization cycles, are also
The contactless and digital data Stratos® Pro series or the Protos® stored in conductivity sensors with
transfer reduces the influence of measuring systems complete the Memosens® technology.
cable capacitance, cable resistance, Memosens® conductivity measuring
or contacts susceptible to corrosion. point. Of course, the relevant meas-
In addition, the fully galvanic de­ urement and process data, such as
coupling of analyzer and sensor minimum and maximum conductivity

Oxygen Measurement

Using Memosens® oxygen sensors, analyzer and operation promptly operating data are recorded and
the measured value is also digitized continues. The oxygen sensors can made available for asset management
directly in the sensor and can be also be calibrated locally in the (number of calibrations, operating
transmitted as an interference-free laboratory or workshop and then hours taking account of the different
digital signal to the analyzer and commissioned at short notice at the process conditions, SIP cycles, and
processed further there. When a relevant installation point without electrolyte stress).
sensor is replaced, the last sensor- further work. In addition to standard
specific data are loaded onto the data such as sensor ID, various

Patented Connector System

The contactless Memosens® system


is characterized by a patented quick
connector that enables easy opening/
closing without twisting the cable.

www.memosens.de

21
Contactless. Digital. MEMOSENS®.

Contactless Energy and Data Transfer

The key element of the system is the


signal processing carried out in the
sensor cap using inductive, contact-
less data transfer and power supply.
Coupling element (inductive)

Coupling element (inductive)

Data
Sensor Modem
pH/ORP (RS 485)
Power Power
µcontroller/ receiver transmitter
and and µcontroller/
ADC/
data data memory Field
memory
modulator/ modulator/
Sensor demodulator demodulator Primary
tem­per­ electric
ature supply Energy

Elimination of Measurement Problems

Memosens® technology allows reliable The system can even be connected


measurement completely insensitive under water. The connector is metal-
to ambient conditions such as free. Perfect galvanic isolation ena­
– humidity bles disturbance-free data transfer,
– corrosion unaffected by ground potential.
– salt bridges Connection of a solution ground
– poor contacts or equipotential bonding (EB) is
– poor galvanic isolation not required.
– cables that are unsuitable or
too long

22
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Time is Money – Varying Workflows


in the Use of Conventional and Memosens® Sensors

The following comparison illustrates the differences in the other benefits, such as the longer sensor lives, this
workflow following an error message. The considerably results in quick amortization of the investment.
less time required for maintaining the digital Memosens®
sensors on site reduces process downtimes. Together with

Workflow with use of Workflow with use of


conventional sensors Memosens® sensors

Error message/ Error message/


Maintenance request Maintenance request

Take along cleaning solution Take along new sensor


Take along buffer solution 1
Take along new sensor

,=M
 aintenance ,=M
 aintenance
requirement requirement

On Site: On Site:

Replacement Replacement
Cleaning
Regeneration 1.) Register at control center
Calibration 2.) Remove sensor
3.) Reinstall the sensor
1.) Register at control center 4.) Enable measuring point
2.) Remove sensor
3.) C
 lean/calibrate or replace
sensor
4.) C
 alibrate sensor with buffer 1
5.) Calibrate sensor with buffer 2
6.) Reinstall the sensor
In the lab:
7.) Enable measuring point
8.) Keep records
Cleaning
Regeneration
Calibration
On-site calibration Automatic record
mandatory

23
Contactless. Digital. MEMOSENS®.

Overview of Knick
Memosens® Sensors

pH/ORP
, SE 532 , SE 533 , SE 551 , SE 552 , SE 554 , SE 555 , SE 559
Memosens® Memosens® Memosens® Memosens® Memosens® Memosens® Memosens®
For standard ap­pli­ For high pressure Refillable liquid Low-maintenance Low-maintenance Steam-sterilizable For uncomplicated
cations with gel and heavily pol­ electrolyte sensor and precise pH sensor for de­ sensor providing measurement in
electrolyte and luted media with with long service sensor with in­te­ mand­ing process high reliability and ultrapure water,
temperature de­ solid polymer elec­ life for special grated temper­a­ application in the precision; enables water, and an­a­lyt­i­
tec­tor, sterilizable, trolyte, solution requirements and ture detector. CIP chemical industry. a very fast and cal chemistry. The
autoclavable and ground, and tem­ high-precision capable, steam High accuracy, stable response calibrated annular
CIP compliant. perature detector. measurements. sterilizable and stability, rapidness and makes the junction enables
Uni­versal, low- Reliable sensor Elimination of autoclavable. For and a long life sensor CIP- and precise measure­
maintenance sen­ for challenging typical junction an extensive range cycle are achieved SIP-capable, even ments in media of
sor for chemistry chemical processes. problems. of applications at by the special in the harshest of very low conduc­
applications. moderate pressures. design. environments. tivity virtually
without influence
of flow.

Specifications
pH: 0 … 14 pH: 0 … 14 pH: 0 … 14 pH: 0 … 14 pH: 0 … 14 pH: 0 … 14 pH: 0 … 14
Temperature: Temperature: Temperature: Temperature: Temperature: Temperature: Temperature:
0 ... 80 °C (135 °C 0 … 130 °C (reduced 0 … 135 °C 0 ... 100 °C (135 °C 0 … 130 °C 0 … 135 °C –5 … 100 °C
for sterilization) service life above 110 °C) Pressure: –1 to 6 bars for sterilization) Pressure: Pressure: –1 to 10 bars Pressure:
Pressure: –1 to 6 bars Pressure: 16 bars Temperature detec- Pressure: up to 4 bars up to 10 bars Temperature detec- up to 10 bars
Temperature detec- (25 °C), 8 bars (130 °C) tor: NTC 30 kohms Temperature detec- Temperature detec- tor: NTC 30 kohms Temperature detec-
tor: NTC 30 kohms Temperature detec- Sensor material: tor: NTC 30 kohms tor: NTC 30 kohms Sensor material: tor: NTC 30 kohms
Sensor material: tor: NTC 30 kohms Highly alkali-resistant Sensor material: Sensor material: Special pH glass for Sensor material:
Highly alkali-resistant Sensor material: glass Highly alkali-resistant Low-impedance stan- high temperatures (SIP) Low-impedance stan-
glass Highly alkali-resistant Reference system: glass dard pH glass, fast and high pH values dard pH glass, fast
Reference system: glass Ag/AgCl with silver ion Reference system: response Reference system: response
Ag/AgCl with silver ion Reference system: trap, gel electrolyte, Ag/AgCl, prepressur- Reference system: Ag/AgCl, prepressur- Reference system:
trap, gel electrolyte, Ag/AgCl, solid polymer, acrylamide-free ized liquid electrolyte Ag/AgCl, polymeric ized liquid electrolyte Ag/AgCl, polymeric
acrylamide-free incl. KCl, acrylamide- Electrolyte: with silver ion trap electrolyte with silver ion trap electrolyte
Junction: free Friscolyt-B ZU 0591 Junction: Junction: Junction: Junction: Calibrated
Ceramic (1 x) Junction: open hole Junction: Ceramic (1 x) Hole (2 x) Ceramic (1 x) annular junction
Immersion depth: junction (2 x) Ceramic (2 x) Immersion depth: Immersion depth: Immersion depth: Immersion depth:
120 mm/225 mm Immersion depth: Immersion depth: 120 mm/225 mm 120 mm/225 mm 120 mm/225 mm 120 mm/225 mm
Explosion 120 mm/225 mm 120 mm/225 mm Explosion Explosion Explosion Explosion
pro­tec­tion: Explosion Explosion protection: protection: protection: protection:
II 1 G Ex ia IIC T3/T4/T6 protection: protection: II 1 G Ex ia IIC T3/T4/T6 II 1 G Ex ia IIC T3/T4/T6 II 1 G Ex ia IIC T3/T4/T6 II 1 G Ex ia IIC T3/T4/T6
II 1 G Ex ia IIC T3/T4/T6 II 1 G Ex ia IIC T3/T4/T6 Certificates:
Cytotoxicity certificate

24
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Conductivity Oxygen

, SE 546 , SE 604 , SE 605H , SE 630 , SE 706 , SE 707


Memosens® Memosens® Memosens® Memosens® Memosens® Memosens®
Break-resistant and Robust 2-electrode Robust 2-electrode Low-maintenance Digital oxygen sen­ Reliable meas­ure­
glass-free pH sensor. For precise sensor. For precise and precise 2-elec­ sor in robust and ment of oxygen
sensor using ISFET and reliable meas­ and reliable meas­ trode sensor with hygienic stainless traces also under
technology. Broad urement of low urement over a integrated tem­per­ steel design. High sterile and hygienic
range of ap­pli­ca­ and very low con­ broad range of ature detector. CIP accuracy and low conditions; signal-
tions; outstanding ductivities, par­tic­u­ low and very low capable, steam detection limit. stable and robust.
features for hy­gi­ larly in ultrapure conductivities in sterilizable and Simple and fast Simple and cost-
en­ic and sterile water down to hygienic ap­pli­ca­ autoclavable. For maintenance due efficient sensor
applications, food 200 μS/cm. tions, particularly an extensive range to special mem­ calibration in
and pharmaceutical Coaxial stainless- in ultrapure water of applications brane. ambient air.
industry, bio­tech­ steel electrodes. down to 200 μS/cm at moderate
nol­ogy. with only one pressures.
sensor model.

Specifications Specifications
pH: 0 … 14 Cell constant: Cell constant: Cell constant: 1/cm Range: Range:
Temperature 0.029/cm 0.029/cm Range: pO2 < 1200 mbars pO2 < 1200 mbars
–15 ... 110 °C (hazard- Range: Range: 10 µS/cm … 20 mS/cm Detection limit: Detection limit:
ous areas), 135 °C 0.04 ... 200 µS/cm 0.04 ... 200 µS/cm Material: 6 ppb 1 ppb
(safe areas) Material: Material: Body: PES; electrodes: Signal in ambient Signal in ambient
Pressure: 0 to 10 bars Cell and electrodes: Cell and electrodes: Special graphite air: 50 … 110 nA air: 290 … 500 nA
Temperature detec- 1.4571 stainless steel; 1.4435 stainless steel;
Temperature Residual signal in Residual signal in
tor: NTC 30 kohms Insulator: PVDF Insulator: PEEK probe protection: O2-free medium: O2-free medium:
Sensor material: Gaskets: FKM (Viton) Temperature detec- Titanium ≤ 0.1 % of signal in ≤ 0.1 % of signal in
ISFET (ion-sensitive Temperature detec- tor: NTC 30 kohms Temperature detec- ambient air ambient air
field-effect transistor) tor: NTC 30 kohms Temperature tor: NTC 30 kohms Dependency on Dependency on
Reference system: Temperature Medium: Temperature: flow: ≤ 5 % flow: ≤ 5 %
Ag/AgCl, gel electrolyte Medium: –20 … 135 °C; Max. 135 °C Permissible pres- Permissible pres-
–20 … 120 °C; Environment: sure range: sure range:
Hygienic design: –25 … 80 °C Pressure:
EHEDG-validated Environment: Max. 16 bars (20 °C) 0.2 … 6 (12) bars 0.2 … 6 (12) bars
–25 … 80 °C Pressure: absolute absolute
Process-wetted max. 25 bars Process connection:
material: PEEK, EPDM, Pressure: G 1; Temperature Temperature
max. 25 bars (–20 … 70 °C); 0 … 80 °C (–5 … 135 °C 0 … 80 °C (–5 … 121 °C
FDA-conforming max. 10 bars (135 °C) Explosion
(–20 to 70 °C); steam sterilizable/auto- steam sterilizable/auto-
Junction: max. 10 bars (120 °C) Process adaptation: protection: clavable) clavable)
Ceramic (1 x) II 1 G Ex ia IIC T3/T4/T6
Process adaptation: See product line (p. 94) Explosion Explosion
Immersion depth: G 1; Explosion protection: protection:
120 mm/225 mm protection: II 1 G Ex ia IIC T3/T4/T6 II 1 G Ex ia IIC T3/T4/T6
Explosion
Explosion protection: II 1 G Ex ia IIC T3/T4/T6 Certificates: EHEDG, Certificates: EHEDG,
protection: II 1 G Ex ia IIC T3/T4/T6 3A, 3.1 (EN 10204) 3A, 3.1 (EN 10204)
II 1 G Ex ia IIC T3/T4/T6

25
Compact. Modular. Low-maintenance.

A Quantum Leap in Technology: SensoGate®


The unique modular system
from Knick for innovative
manual and pneumatic retract-
able fittings. Also ideal for
hygienic applications.
Manual versions, variants for use with
simple commercial control units, or
fully automated quality solutions –
the flexible sensor lock-gates in the
SensoGate® series offer a multitude
of advantages and enable swift
amortization through considerable
time and cost savings.

All SensoGate® fittings are also


available as EHEDG-certified hygienic
versions and as versions for hazard-
ous locations (marking: II 1 GD c II).

SensoGate® SensoGate®
for gel sensors for liquid-filled
sensors

Design Innovations

More than a dozen patent registra- the immersion tube can be replaced
tions speak for themselves – with in a single movement – without
the SensoGate® series of sensor lock- removing the entire fitting. The drive
gates, Knick succeeded in markedly unit with the immersion tube can
improving the previously practiced be disconnected from the calibration
principle of the push rod mechanism. chamber and the process adaptation
The results are as pioneering as they by loosening a single coupling nut.
are customer-friendly: over seventy
percent time savings in initial instal­
lation and replacement of wearing
parts compared to other devices.
The benefits of genuine and unique
modularity are seen here: for example,

26
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Exemplary Modular Design

The sophisticated design reduces


stress on seals and ensures an
increased service life. Divided cali­ Sensor module Multiplug
bration chambers enable especially
easy replacement of the process seal.
Complete modularity simplifies the
installation and allows replacing
different components such as the
drive or the immersion tube without
disassembling the unit. You can easily
switch to other types of electrodes,
Bellows
other process adaptations or immer-
sion depths. Virtually all maintenance
work is easily done on the site.

The sensor lock-gates, sophisticated


down to the smallest detail, allow for Media connection
cleaning and calibration of the sensor
without interrupting the process. A SensoLock
quick exchange during the running
process can be done without difficulty.
Drive

Piston

Immersion tube

Conventional retractable fittings:


deposits on unprotected limit
position mechanism
Calibration chamber
rinse medium

Calibration chamber
process side

Process adaptation

27
Compact. Modular. Low-maintenance.

Quick Replacement

All gaskets can be accessed and


replaced quickly and easily thanks
to the separability of the calibration
chamber and the simple tools
required. This is also helped by
our special installation tools.

Complete replacement of all


O-rings in just 30 seconds!

time 00:00 time 00:10 time 00:20 time 00:30

A Question of Material

Today, conventional retractable fittings


are available in the widest range of
materials: PP, PEEK, PVC, PP, steel,
Hastelloy, titanium etc.

Plastics frequently provide advantages


to resist chemical stresses, but these
have been out-weighed to some
extent by the disadvantages of the
designs: They are thermally instable,
tend to swell and therefore do not
have enough dimensional stability. In
particular, immersion tubes made of
plastic are greatly limited in terms of
their application, cannot move after
swelling and often malfunction at an
early stage.

Simple replacement in no time at all: PEEK, PVDF, PP, stainless steel, Hastelloy

28
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Processed Plastics

By contrast, the plastic versions exposed to higher temperatures. The fiber-reinforced plastics on a lathe
of the SensoGate® are reinforced immersion tubes made of carbon- would expose fibers and the resulting
with carbon fiber. In addition to the fiber-reinforced plastic are injection- surface would be too rough for the
chemical resistance of the reinforced molded rather than cut so as to avoid O-rings to slide over.
PEEK, PVDF, or PP, the calibration tool marks. The advantage of this
chamber and the immersion tube method is that all the fibers remain
retain their shape, even when covered by the surface. Cutting such

Attractive in Every Way

The result of Knick’s injection-molding In addition to the financial aspect, Furthermore, the conductivity of
is a straight pipe with a cohesive a further major advantage are the plastic carbon-fiber-reinforced com­
surface of excellent quality. The direct carbon fiber reinforced plastics used po­nents especially suit the use of
benefit for the customer is the minimal by Knick with thermal expansion SensoGate® in hazardous areas. The
O-ring wear and the correspondingly characteristics similar to those of steel. probe guard made of conductive
long service life of the gaskets. At the There are thus no longer any pressure plastic prevents the electrodes from
same time these materials can also be restrictions on the permissible tem- building up electrostatic charge and,
used at a great cost advantage where perature range, due to the division in turn, distorting the measurements.
until now serious chemical stress into pressurized components made
combined with high pressures and of steel and process-wetted materials
temperatures have required extremely made of carbon-fiber-reinforced
expensive materials such as Hastelloy. plastic. The pressure stability is the
same at room temperature as it is
at 120 °C/140 °C.

Process Adaptation

SensoGate® retractable fittings can


be adapted to various processes with
a steel flange 1.4571 DN 32 to
DN 100, dairy-pipe screw joint DN 50
to DN 100, ANSI 316 1 1/2; to 3;
flange and Ingold sockets, or hygienic
process connections. Other special
adaptations – such as for flow cells –
are possible.

29
Compact. Modular. Low-maintenance.

SensoGate® H
Safe Separation and Still Hygienic

SensoGate® H sensor lock-gates are process side but also the calibration
the only EHEDG-certified retractable chamber has been EHEDG-certified in
fittings on the market which combine the SensoGate®. This means that its
hygiene and safe separation from the suitability for unrestricted use in
process. When sensor lock-gates are pharmaceutical and food applications
used in processes in the pharmaceu­ has been attested. This also allows
tical and food industries, with their validation in FDA-regulated produc-
high hygienic requirements, further tion processes.
demands arise with regard to steri­
lizability. Unlike other conventional
fittings on the market, not only the

Setting the Seal

Previously, the combination of the fitting is open; the risk of re­ The new, patented lock-gate principle
demands for a hygienic-compliant contamination to the process is for the first time allowed us to create
fitting and safe disconnection of the consequently high. In contrast to a hygienically certified retractable
calibration chamber from the process this, this presents no problems for fitting safely cut off from the process
was considered unfeasible. While non- the SensoGate®. during all movement.
hygienic process fittings frequently
feature two or even three process
seals for reasons of safety, this was
previously not possible for hygienic
lock-gates as the space between the
seals cannot be rinsed and is there-
fore not hygienic. However, the
consequences of the sealing principle Seal
are insufficient safety and a high level prevents
contamination
of wear to the seal. During movement
of the lock-gate, the connection from
the process to the inlet and outlet of

Figure: left conventional hygienic fitting, right SensoGate® WA 130H

30
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Best Cleaning Results

The process-side O-ring gasket which stripping away impurities at high connections of the multi-plug. This
fits flush and free of dead spots in speed. The cleaning medium or hot valve also has no dead spots and is
the process adaptation can be rinsed steam for sterilization are supplied easily accessible.
by not only the process but also from directly at the media connection,
the interior of the fitting. A special through an integrated check valve
molding on the inner side ensures decoupled from the regular media
that the flow of rinse and sterilization Circumferential gap
medium is directed toward the interior
of the gasket. This means that it is
possible to clean the interior of the
process connection and the exterior
of the immersion tube all the way
down to the process seal.

Three high pressure nozzles arranged


tangentially on the sensor ensure an
optimal cleaning effect, triggering a
cyclone circumflowing the sensor and Sensor cleaning Tangential cyclone nozzle

Extended Immersion Depths by Offsetting the Process Adaptation

The hygience SensoGate® variants position down to the process seal with this solution, even after long
also enable immersion depths not and, where required, sterilized. For measuring intervals. Retrofitting is
achievable with conventional hygienic the first time, contamination from also possible.
fittings. As only the part of the the rinsing chamber into the process
immersion tube may be inserted while moving can be safely prevented
into the process which was previously
sterilized in the calibration chamber,
immersion depths of more than
20 to 26 mm were formerly a
problem. By contrast, immersion
depths of 32 mm or 57 mm can be
selected with SensoGate® H fittings.
As a result, 220 % of previously
possible immersion depths is in future
234
259

available for installation in flow cells


and especially for installations in
which every millimeter counts, e.g. in
double walled tanks. This is achieved
solely due to an adjustment of the
process adaptation on the calibration
chamber, while the rest of the struc-
ture remains the same. Once the Figure:
57.5
32.5

sensor is inserted into the process,


77

left: short,
52

the immersion tube and calibration right: long


chamber can also be cleaned in this immersion depth

31
lluminated. Colored. Flexible.

Stratos® Pro
Pioneering process analytics
for pH, conductivity, and
dissolved oxygen: 2-wire and
4-wire devices with unique
color-guided user prompting
on backlit widescreen display.
Thanks to innovative enclosure tech-
nology, the process control devices in
the Stratos® series are ideally suited
for use even under harsh conditions.
They allow connection of all common
analog sensors as well as digital ISM
sensors and contactless digital sen-
sors such as Memosens®.

Intuitive Color System and Clear Display

The Stratos® series are currently the self-explanatory pictograms guide sponding display backlighting, the
only process analyzers in their price the user through the applications. user intuitively knows which operating
and performance class to feature a To increase legibility, the text is not mode the device is currently in.
widescreen LC display, whose high- presented in jumping lines but as a
contrast image with memorable and scrolling ticker line. With the corre-

Setting the Standard

In normal measuring mode, the this state is particularly important made aware of an alarm message by
display is backlit white, displays in when the device is connected to a a bright red; if the display is flashing
information mode appear in green, process control system and may not red, this indicates invalid input.
and the diagnostic menu is turquoise. supply any invalid output values.
HOLD mode, when the device is Diagnostic messages such as required
calibrating, for example, is signaled maintenance or sensor wear are
by an orange display. The display of shown in magenta. The operator is

32
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

White:
Normal Orange:
measuring Red blinking: HOLD
mode Alarm, errors mode

Magenta:
Maintenance Turquoise: Green:
request Diagnostics Info texts

Safety in Operation

In the Stratos® Pro series, Knick devices lead to long downtimes, the operator guidance which signals the
has fully subjected design to the developers set themselves the target current operation status to the user
needs of safety. As investigations in of designing a device which can be with various color backlighting states
real-world environments have shown operated intuitively and safely. on the display.
that operator errors on analyzing This was achieved with color-coded

Shatter-Proof and Corrosion-Resistance Enclosure

The extremely robust and corrosion- hardened, 3-mm thick safety glass All the device’s electronics are
resistant plastic enclosure of the and is connected directly to the plastic completely encapsulated in the door
Stratos® Pro series is protected to enclosure during the molding process. module: there are no exposed PCBs.
IP67 and can be used even in harsh The specially sealed elastomeric
environments and in the process control keys are hardly protuding
industry. The scratch-proof and UV- from the smooth front, making it
resistant display window is made of insensitive to mechanical damage.

33
Illuminated. Colored. Flexible.

Sophisticated Design

The large rear unit can be preinstalled enclosure and in such cases triggers heating of the Stratos® Pro not least
separately and contains no electronics. an entry in the logbook – a function ensures an extremely long service life.
It is fully available as a terminal com- absolutely necessary for audit trails as
partment. A door contact switch per 21 CFR Part 11 in pharmaceutical
records unauthorized opening of the processes. The extremely low self-

International Approvals

The intrinsically safe models are


designed for operation in hazardous
locations of Zone 1/Class 1 Division 1
(with sensor in Zone 0). Operation
in hazardous locations from –20 °C
to +65 °C is possible. The devices are
designed for gas and dust explosion
protection (G/D) and can naturally
also be used outdoors (type 4
enclosure, UV resistant).

For Analog and Digital Sensors

The innovative wiring technology of


the Stratos® Pro enables operation of
all standard sensors. The device
supports both conventional
analog sensors as well as
digital or contactless
digital sensors of the new
MEMOSENS® standard.

Function Superiority

From the wireless service interface to can be used in multidrop mode and Unrivaled wiring technology ensures
the complete HART communication are certified for the handheld and low self-heating and an extremely
system, the Stratos® Pro series offers asset management systems of the long service life.
a wide range of reliable functions for leading manufacturers.
4- and 2-wire devices. The devices

34
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
New from Knick

Stratos® Pro 4-Wire Devices


Fit For Global Use Thanks to VariPower® Broad-Range Power Supply

The 4-wire models from Stratos® Pro Reliable operation is thereby guaran- – 2 x RS 485 for 2-channel
are equipped with the VariPower® teed worldwide, even with fluctuating operation with contactless
broad-range power supply unit. qualities of power supplies. sensors
This allows using the same device – 2-channel operation with
model with power supplies from Memosens® sensors
20 to 253 V AC/DC. – 4 relay contacts for alarm,
limit values, maintenance
request
– PID controller
– 2 parameter sets

Stratos® Pro 2-Wire Devices


The New Benchmark With Unique Range of Functions

A number of outstanding technolog­ In contrast to all 2-wire devices pre­vi­ – Full functionality with
ical properties make the Stratos® Pro ously available on the world market, 2-wire supply
series the new benchmark for 2-wire two digital inputs are available as – RS 485 for operating
analyzers. Colored screen backlight- well as an analog input plus a second contactless sensors
ing has been implemented for the output for another measured value. – Hazardous-area application
first time in this device class, with the from –20 °C to +65 °C
lowest possible electrical power. – 2 current outputs
– 2 digital inputs
– 1 analog input

35
Sensor Overview
Chem Energy Pharm Food Water

Overview of the
Sensor Range
pH

Measured-value acquisition – for every application


for every application – virtually maintenance-free with polymeric
electrolyte
– highly accurate with pressurizable liquid electrolyte
– glass electrode or ISFET
– sterilizable, autoclavable, CIP compliant
– integrated temperature detector
– operation in sensor lock-gates

pH/ORP Sensors
Memosens®

Memosens®

Memosens®

Memosens®

Memosens®

Memosens®

Memosens®

Memosens®
SE 531

SE 532

SE 532

SE 533

SE 533

SE 551

SE 551

SE 552

SE 552

SE 553

SE 554

SE 555

SE 559

SE 560

SE 546

SE 535
SE 545
SE 5xx pH/ORP
SE 6xx Cond
SE 7xx Oxy

Chem < < < < < < < < < < < < < < <

Energy < < < < < < < < < < <

Pharm < < < < < < < < <

Food < < < < < < < < <

Water < < < < < < <

36
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
Conductivity Oxygen
– precise and reliable – robust and hygienic
– from ultrapure water to highly concentrated process media – high accuracy and signal stability
– 2-/4-electrode sensors and electrodeless sensors – trace resolution 1 ppb
– cost-efficient for water / wastewater applications – low-maintenance; easily replaceable membrane
–m
 aximum chemical resistance for polluted and highly modules
corrosive media – sterilizable, autoclavable, CIP compliant
– version for pharma applications in hygienic design – simple and fast calibration in air
– application-specific process adaptation
– PortaSim® sensor simulators

Conductivity Sensors Oxygen Sensors


2-/4-electrode sensors Electrodeless sensors
Memosens®

Memosens®

Memosens®

Memosens®

Memosens®
SE 605 H
SE 610

SE 604

SE 604

SE 620

SE 630

SE 630

SE 600

SE 603

SE 660

SE 670
digital

SE 655

SE 656

SE 703

SE 706

SE 706

SE 707

SE 707
< < < < < < < < < < < < < <

< < < < < < < <

< < < < < < <

< < < < < < <

< < < < < < < < <

37
Sensors for pH Measurement

Gastric acid 1.7


Coca-Cola 2.5
Lemonade 3.0
Apple juice 3.5
Beer 4.1 – 4.6
Butter 4.8 – 4.9
Human skin 4.8 – 5.8

Fresh milk 6.7 – 7.1


Human blood 7.414
Egg white 7.6 – 8.0
Hard soap 8.5 – 9.0

Drain cleaner 11 – 12


Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
Contents pH Sensors

pH Sensors

SE 531 pH Sensor The standard pH sensor for water/wastewater; robust and low-maintenance 40

SE 532 pH Sensor For standard applications with gel electrolyte and temperature detector,
sterilizable, autoclavable, and CIP compliant 42

SE 532 Memosens® For standard applications with gel electrolyte and temperature detector, steri­
pH Sensor lizable, autoclavable, and CIP capable, digital, with Memosens® technology 44

SE 533 pH Sensor For high pressure and heavily polluted media with solid polymer electrolyte
and temperature detector 46

SE 533 Memosens® For high pressure and heavily polluted media with solid polymer electrolyte
pH Sensor and temperature detector, digital, with Memosens® technology 48

SE 551 pH Sensor For special requirements and high-precision measurements with refillable
liquid electrolyte 50

SE 551 Memosens® For special requirements and ultraprecise measurements with refillable
pH Sensor liquid electrolyte, with Memosens® technology 52

SE 552 pH Sensor Low-maintenance and precise pH sensor with integrated temperature detector,
CIP capable, steam sterilizable, and autoclavable, for an extensive range of
applications at moderate pressures 54

SE 552 Memosens® Low-maintenance and precise pH sensor with integrated temperature detector,
pH Sensor CIP capable, steam sterilizable, autoclavable, extensive range of applications
at moderate pressures, digital, with Memosens® technology 56

SE 553 pH Sensor For particularly harsh process conditions; resistant to high pressure and
high temperature, resistant to poisoning and contamination 58

SE 554 Memosens® Low-maintenance sensor for demanding process applications in the


pH Sensor chemical industry, digital, with Memosens® technology 60

SE 555 Memosens® Steam sterilizable sensor providing high reliability and precision, digital,
pH Sensor with Memosens® technology 62

SE 559 Memosens® For uncomplicated measurement in ultrapure water, water, and analytical
pH Sensor chemistry, digital, with Memosens® technology 64

SE 560 pH Sensor For low-conductivity media or low temperatures, refillable liquid electrolyte 66

SE 545 pH Sensor Glass-free pH sensor using ISFET technology, unbreakable, low-maintenance 70

SE 546 Memosens® Break-resistant ISFET sensor. Digital. With Memosens® technology. 72


pH Sensor

SE 535 ORP Sensor ORP sensor with polymer electrolyte, insensitive to high pressure and
polluted media 74

39
Sensors for pH Measurement
Water

SE 531 pH Sensor
The standard pH sensor for water/wastewater;
robust and low-maintenance

Robust and insensitive to contamination; Facts


plastic body. Open junction between – low maintenance, no refilling
reference system and measured medium. or pressurizing of electrolyte
Low-cost, low-maintenance, and reliable – integrated temperature detector
pH measurement. –o  pen junction, direct connection
to measured medium
Applications –n  o blocking in
Drinking water, surface water, industrial polluted media
water, wastewater, inlets and outlets, – r obust due to plastic body
aeration and final sedimentation – VP screw cap

Product Line Order No.

SE 531 pH Sensor 120 mm SE 531

Specifications

pH: 2 … 12
Temperature: 0 … 60 °C
Pressure: 2 bar (60 °C)
Temperature detector: Pt 1000
Reference system: Ag/AgCl solid polymer, incl. KCl
Junction: open hole junction (2 x)
Body material: PSU (polysulfone)
Immersion depth: 120 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)

Dimension Drawing

Pg 13.5 VP screw cap


Ø 12

120

40
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
SE 531 ARD 220/230 Stratos® Eco
Immersion fitting ARD 230
Immersion fittings with small
Sensor diameters for 12-mm sensors
ARF 101
Analyzer Flow-through fitting made of PVC
Stratos® Eco
Basic analyzer for pH, conductivity,
and oxygen

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 531 ARF 101 Stratos® Eco


Flow-through fitting

Sensor

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

41
Sensors for pH Measurement
Chem Pharm Food

SE 532 pH Sensor
For standard applications with gel electrolyte and temperature detector,
sterilizable, autoclavable, and CIP capable

The universal, low-maintenance sensor Facts


for standard chemistry applications. – low maintenance,
Sterilizable and autoclavable for processes no refilling of electrolyte
in biotechnology and pharmaceutical in- – integrated temperature detector
dustries. The silver ion trap prevents silver – c eramic junction
sulfide precipitation and junction fouling – s ilver ion trap
in media containing sulfides. Also suitable –C  IP compliant
for hazardous locations. – s team sterilizable
– a utoclavable
Applications – e xtensive range of applications
Standard sensor for chemical processes, – large pressure and temperature range
food and pharmaceutical processes, – VP screw cap
media containing sulfides, sterilizable

Product Line Order No.

SE 532 pH Sensor 120 mm SE 532/1


225 mm SE 532/2

Specifications

pH: 0 … 14
Temperature: 0 … 80 °C (140 °C for sterilization)
Pressure: –1 … 6 bars
Temperature detector: Pt 1000
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl with silver ion trap, gel electrolyte
Junction: ceramic (1 x)
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2G Ex ia IIC T6 / T5 / T4 / T3

Dimension Drawing

Ceramic
Pg 13.5 VP screw cap
junction
Ø 12

120 / 225

42
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fitting for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 532 ARD 220/230 Protos® / Stratos® Pro
ARD 230
Immersion fittings with small
diameters for 12-mm sensors

Analyzer ARF 210/215


Sensor Flow-through fittings made of
plastic and stainless steel
SensoGate® WA 130
Universal sensor lock-gate with
high functional safety
Sensor – Flow-through fitting – Analyzer
Analyzer Ceramat® WA 150
Automatic sensor lock-gate with
SE 532 ARF 210/215 Protos® / Stratos® Pro ceramic sealing to the process
Flow-through fitting Ceramat® WA 160
Automatic sensor lock-gate with
Sensor
ceramic sealing to the process,
immersion type
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen

Sensor – Sensor lock-gate – Analyzer Protos®


Modular measuring system for pH,
Ceramat® / Sensor lock-gate Unical® / conductivity, and oxygen
SE 532 SensoGate® Uniclean® Protos®
Ana- Unical®/Uniclean®
lyzer
Controller for fully automated
measurement, cleaning, and
calibration

Controller

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Equipotential bonding platinum; for monitoring the reference system of the pH sensor or ZU 0073
electrode for simultaneous ORP measurement

43
Sensors for pH Measurement
Chem Pharm Food

SE 532 Memosens® pH Sensor


For standard applications with gel electrolyte and temperature detector,
sterilizable, autoclavable, and CIP capable, digital, with Memosens®
technology

Universal, low-maintenance sensor for Facts


standard chemistry applications. Sterilizable –p  erfect galvanic isolation thanks
and autoclavable for processes in biotech- to Memosens® technology
nology and pharmaceutical industries. –n  o influence of humidity in the
The silver ion trap prevents silver sulfide connector
precipitation and junction fouling in media –p  recalibration in the lab
containing sulfides. –d  igital data transfer
– integrated sensor diagnostics
Applications – low maintenance, no refilling
Standard sensor for chemical processes, of electrolyte
food and pharmaceutical processes, – integrated temperature detector
media containing sulfides, sterilizable – c eramic junction
– s ilver ion trap
–C  IP and SIP capable
– a utoclavable

Product Line Order No.

SE 532 pH Sensor 120 mm SE 532X/1-NMSN


225 mm SE 532X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 80 °C (135 °C for sterilization)
Pressure: –1 … 6 bars
Temperature detector: NTC 30 kohms
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl with silver ion trap, gel electrolyte, acrylamide-free
Junction: ceramic (1 x)
Length: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1 G Ex ia IIC T3/T4/T6

Dimension Drawing

Ceramic
Pg 13.5 Memosens® cap
junction
Ø 12

120 / 225

44
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer Immersion fitting for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 532 ARD 220/230 Stratos® Pro ARD 230
Immersion fittings with small
diameters for 12-mm sensors
ARF 210/215
Analyzer
Sensor Flow-through fittings made of
plastic and stainless steel
SensoGate® WA 130
Universal sensor lock-gate with
high functional safety
Sensor – Flow-through fitting – Analyzer
Analyzer Ceramat® WA 150
Automatic sensor lock-gate with
ceramic sealing to the process
SE 532 ARF 210/215 Stratos® Pro
Flow-through fitting Ceramat® WA 160
Automatic sensor lock-gate with
Sensor ceramic sealing to the process,
immersion type
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Sensor – Sensor lock-gate – Analyzer
Modular measuring system for
Ceramat® / Unical® / pH, conductivity, and oxygen
SE 532 Sensor lock-gate Protos®
SensoGate® Uniclean®
Ana- Unical®/Uniclean®
lyzer Controller for fully automated
measurement, cleaning, and
calibration

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

45
Sensors for pH Measurement
Chem Water

SE 533 pH Sensor
For high pressure and heavily polluted media with
solid polymer electrolyte and temperature detector

Reliable measurements in challenging Facts


chemical processes due to reference – low maintenance, no refilling of
electrode with solid polymer and open electrolyte
junction. Highly resistant against high – large pressure and temperature range
temperatures and pressures. Also suitable – two open junctions to measured medium
for hazardous locations. (hole junctions)
– no blocking of the reference system
Applications – integrated temperature detector
Heavily polluted wastewaters and process – VP screw cap
media, pigment synthesis, precipitation
reactions, suspensions, emulsions,
aqueous media containing solvents

Product Line Order No.

SE 533 pH Sensor 120 mm SE 533/1


225 mm SE 533/2

Specifications

pH: 0 … 14
Temperature: 0 … 130 °C (reduced service life above 110 °C)
Pressure: 16 bars (25 °C), 8 bars (130 °C)
Temperature detector: Pt 1000
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl solid polymer, incl. KCl
Junction: open hole junction (2 x)
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2G Ex ia IIC T6 / T5 / T4 / T3

Dimension Drawing

Hole junction (2 x) Pg 13.5 VP screw cap


Ø 12

120 / 225

46
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting
SE 533 ARD 220/230 Protos®/Stratos® Pro ARD 230
Immersion fittings with small
diameters for 12-mm sensors
Sensor Analyzer ARF 210/215
Flow-through fittings made of
plastic and stainless steel
SensoGate® WA 130
Universal sensor lock-gate with
high functional safety
Sensor – Flow-through fitting – Analyzer
Analyzer Stratos® Pro
Standard analyzer for pH,
SE 533 ARF 210/215 Protos®/Stratos® Pro conductivity, and oxygen
Flow-through fitting Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor Unical®/Uniclean®
Controller for fully automated
measurement, cleaning, and
calibration

Sensor – Sensor lock-gate – Analyzer

Senso Sensor lock-gate Unical®/


SE 533 Gate® Uniclean® Protos®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Equipotential bonding platinum; for monitoring the reference system of the pH sensor or ZU 0073
electrode for simultaneous ORP measurement

47
Sensors for pH Measurement
Chem Water

SE 533 Memosens® pH Sensor


For high pressure and heavily polluted media with
solid polymer electrolyte and temperature detector,
digital, with Memosens® technology

Reliable measurements in challenging –n  o influence of humidity in the


chemical processes due to reference connector
electrode with solid polymer and open – precalibration in the lab
junction. Highly resistant against high – digital data transfer
temperatures and pressures. – integrated sensor diagnostics
– low maintenance, no refilling of
Applications electrolyte
Heavily polluted wastewaters and process – large temperature and pressure range
media, pigment synthesis, precipitation – t wo open junctions to measured medium
reactions, suspensions, emulsions, (hole junctions)
aqueous media containing solvents – lead-free glass body
– polymer acrylamide-free
Facts – no blocking of the reference system
– perfect galvanic isolation thanks to – integrated temperature detector
Memosens® technology


Product Line Order No.

SE 533 pH Sensor 120 mm SE 533X/1-NMSN


225 mm SE 533X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 130 °C (reduced service life above 110 °C)
Pressure: 16 bars (25 °C), 8 bars (130 °C)
Temperature detector: NTC 30 kohms
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl, solid polymer, incl. KCl, acrylamide-free
Junction: open hole junction (2 x)
Length: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1G Ex ia IIC T3/T4/T6

Dimension Drawing

Hole junction (2 x) Pg 13.5 Memosens® cap


Ø 12

120 / 225

48
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting
SE 533 ARD 220/230 Protos®/Stratos® Pro ARD 230
Immersion fittings with small
diameters for 12-mm sensors
Sensor Analyzer ARF 210/215
Flow-through fittings made of
plastic and stainless steel
SensoGate® WA 130
Universal sensor lock-gate with
high functional safety
Sensor – Flow-through fitting – Analyzer
Analyzer Stratos® Pro
Standard analyzer for pH,
SE 533 ARF 210/215 Protos®/Stratos® Pro conductivity, and oxygen
Flow-through fitting Protos®
Modular measuring system for
pH, conductivity, and oxygen
Sensor Unical®/Uniclean®
Controller for fully automated
measurement, cleaning, and
calibration

Sensor – Sensor lock-gate – Analyzer

SE 533 Senso Sensor lock-gate Unical®/


Gate® Uniclean® Protos®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

49
Sensors for pH Measurement
Chem Energy Pharm Food

SE 551 pH Sensor
For special requirements and high-precision measurements,
with refillable liquid electrolyte

Elimination of typical junction problems process media requiring high measurement


resulting in high measurement accuracy stability
in ultrapure water as well as in heavily
polluted media and at high temperatures. Facts
Integrated, refillable liquid electrolyte –h  igh accuracy
reservoir. Two ceramic junctions, self – e xtensive temperature range
cleaning due to pressurization (continuous – r efillable liquid electrolyte
outflow of electrolyte). Silver ion trap – t wo ceramic junctions
prevents junction fouling and contamina- – s elf cleaning due to pressurization
tion. Also suitable for hazardous locations. – s ilver ion trap
– integrated temperature detector
Applications – s team sterilizable
Boiler feed water, water for injection –C  IP compliant
(WFI), semiconductor production, media –V  P screw cap
containing proteins or sulfides, difficult

Product Line Order No.

SE 551 pH Sensor 120 mm SE 551/1


225 mm SE 551/2

Specifications

pH: 0 … 14
Temperature: 0 … 140 °C
Pressure: –1 to 6 bars
Temperature detector: Pt 1000
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl with silver ion trap, liquid electrolyte
Junction: ceramic (2 x)
Immersion depth: 120 mm / 250 mm
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2G Ex ia IIC T6 / T5 / T4 / T3

Dimension Drawing

Ceramic
VP screw cap
junction (2 x)
Ø 12

Ø 22

120 / 250

50
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARI 106
Sensor – Inline-fitting – Analyzer Robust inline fitting made of stainless
steel or PEEK for chemical processes
ARI 106/ and hygienic applications
Analyzer SE 551 Stratos® Pro
ZU 0718 ZU 0718
Inline
fitting Weld-in socket, beveled
SensoGate® WA 130
Universal sensor lock-gate with high
Sensor functional safety
ZU 0718 weld-in socket Ceramat® WA 150
Automatic sensor lock-gate with
ceramic sealing to the process
Sensor – Sensor lock-gate – Analyzer
Stratos® Pro
Sensor Standard analyzer for pH,
SE 551 Ceramat® lock gate Unical®/ Protos®
Uniclean® conductivity, and oxygen
Ana-
lyzer Protos®
Modular measuring system for
pH, conductivity, and oxygen

Controller Unical®/Uniclean®
Probe controller for fully automated
measurement, cleaning, and
calibration

Sensor – Sensor lock-gate – Analyzer


Sensor
SE 551 SensoGate® lock-gate Unical®/ Protos®
Ana- Uniclean®
lyzer

Controller

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Electrolyte (Friscolyt-B) 250 ml ZU 0591

51
Sensors for pH Measurement
Chem Energy Pharm Food

SE 551 Memosens® pH Sensor


For special requirements and ultraprecise measurements
with refillable liquid electrolyte, digital, with Memosens® technology

Elimination of typical junction problems Facts


resulting in high measurement accuracy – perfect galvanic isolation thanks to
in ultrapure water as well as in heavily Memosens® technology
polluted media and at high temperatures. – no influence of humidity in the
Integrated, refillable liquid electrolyte connector
reservoir. Two ceramic junctions, self – precalibration in the lab
cleaning due to pressurization (continuous – digital data transfer
outflow of electrolyte). Silver ion trap – integrated sensor diagnostics
prevents junction fouling and contami­ – high accuracy
nation. – extensive temperature range
for pH and temperature
Applications – refillable liquid electrolyte
Boiler feed water, water for injection – two ceramic junctions
(WFI), semiconductor production, media – self cleaning due to pressurization
containing proteins or sulfides, difficult – silver ion trap
process media requiring high measurement – integrated temperature detector
stability – CIP and SIP capable

Product Line Order No.

SE 551 pH Sensor 120 mm SE 551X/1-NMSN


225 mm SE 551X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 135 °C
Pressure: –1 to 6 bars
Temperature detector: NTC 30 kohms
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl with silver ion trap, liquid electrolyte
Electrolyte: Friscolyt-B ZU 0591
Junction: ceramic (2 x)
Length: 120 mm / 225 mm
Immersion depth: 120 mm / 225 mm
Sensor cap: Memosens®
ATEX Certificate: II 1G Ex ia IIC T3 / T4 / T6

Dimension Drawing

Ceramic Memosens® cap


Ø 18
Ø 12

junction (2 x)
Ø 32

120 / 150

52
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARI 106
Sensor – Inline fitting – Analyzer Robust inline fitting made of stainless
steel or PEEK for chemical processes
ARI 106/ and hygienic applications
Analyzer SE 551 Stratos® Pro
ZU 0718 ZU 0718
Inline
fitting weld-in socket, beveled
SensoGate® WA 130
Universal sensor lock-gate with
Sensor high functional safety
ZU 0718 weld-in socket Ceramat® WA 150
Automatic sensor lock-gate with
ceramic sealing to the process
Sensor – Sensor lock-gate – Analyzer
Stratos® Pro
Sensor Standard analyzer for pH,
lock gate Unical®/ Protos®
SE 551 Ceramat® Uniclean® conductivity, and oxygen
Ana-
lyzer Protos®
Modular measuring system for
pH, conductivity, and oxygen

Controller Unical®/Uniclean®
Probe controller for fully automated
measurement, cleaning, and
calibration

Sensor – Sensor lock-gate – Analyzer


Sensor
lock-gate Unical®/ Protos®
SE 551 SensoGate® Uniclean®
Ana-
lyzer

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Electrolyte (Friscolyt-B) 250 ml ZU 0591

*} Greater lengths on request

53
Sensors for pH Measurement
Chem Energy Pharm Food

SE 552 pH Sensor
Low-maintenance and precise pH sensor with integrated temperature
detector, CIP capable, steam sterilizable, and autoclavable, for an extensive
range of applications at moderate pressures

Liquid-electrolyte reference system with Facts


factory prepressurization. Permanent slight – high accuracy
outflow of electrolyte significantly reduces – very high temperature range
the typical junction problems. Excellent – integrated temperature detector
measurement performance under the – s elf cleaning due to prepressurization
most diverse process conditions; also for – silver ion trap
hazardous locations. – CIP compliant
– steam sterilizable
Applications – autoclavable
Chemical, pharmaceutical industry, bio- – VP screw cap
technology, food and beverage industry,
low-conductivity measurements (>1 µS/cm)

Product Line Order No.

SE 552 pH Sensor 120 mm SE 552/1


225 mm SE 552/2

Specifications

pH: 0 … 14
Temperature: 0 … 100 °C (140 °C for sterilization)
Pressure: up to 4 bars
Temperature detector: Pt 1000
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl, prepressurized liquid electrolyte with silver ion trap
Junction: ceramic (1 x)
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2G Ex ia IIC T6 / T5 / T4 / T3

Dimension Drawing

Ceramic Pg 13.5 VP screw cap


junction
Ø 12

120 / 225

54
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 552 ARD 220/230 Protos®/Stratos® Pro ARD 230
Immersion fittings with small diameters
Sensor
for 12 mm sensors
Analyzer ARI 106
Robust inline fitting made of stainless
steel of PEEK for chemical processes
and hygienic applications
ZU 0717
Weld-in socket, contour-optimized
Analyzer Sensor – Inline fitting – Analyzer
Ceramat® WA 150
Automatic sensor lock-gate with
ARI 106/ ceramic sealing to the process
Inline SE 552 ZU 0717 Protos®/Stratos® Pro
fitting Sensor Stratos® Pro
ZU 0717 weld-in socket Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for
pH, conductivity, and oxygen
Unical®/Uniclean®
Probe controller for fully automated
Sensor – Sensor lock-gate – Analyzer
measurement, cleaning, and
Sensor calibration
SE 552 Ceramat® lock gate Unical®/ Protos®
Uniclean®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Equipotential bonding platinum; for monitoring the reference system of the pH sensor or for ZU 0073
electrode simultaneous ORP measurement

55
Sensors for pH Measurement
Chem Energy Pharm Food

SE 552 Memosens® pH Sensor


Low-maintenance and precise pH sensor with integrated temperature
detector, CIP capable, steam sterilizable, and autoclavable, for an extensive
range of applications at moderate pressures, digital, with Memosens®
technology

Liquid-electrolyte reference system with – precalibration in the lab


factory prepressurization. Permanent slight – digital data transfer
outflow of electrolyte significantly reduces – integrated sensor diagnostics
the typical junction problems. Excellent – high accuracy
measurement performance under the most – very high temperature range
diverse process conditions. – integrated temperature detector
– self cleaning due to factory
Applications prepressurization
Chemical and pharmaceutical industry, – silver ion trap
biotechnology, food and beverages – lead-free glass body
– CIP compliant
Facts – steam sterilizable
– perfect galvanic isolation thanks – autoclavable
to Memosens® technology – sensor cap: Memosens®
– no influence of humidity in the
connector

Product Line Order No.

SE 552 pH Sensor 120 mm SE 552X/1-NMSN


225 mm SE 552X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 100 °C (135 °C for sterilization)
Pressure: up to 4 bars
Temperature detector: NTC 30 kohms
Sensor material: highly alkali-resistant glass
Reference system: Ag/AgCl, prepressurized liquid electrolyte with silver ion trap
Junction: ceramic (1 x)
Length: 120 mm / 225 mm
Solution Ground: platinum
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1G Ex ia IIC T3/T4/T6

Dimension Drawing

Ceramic Pg 13.5 Memosens® cap


junction
Ø 12

120 / 225

56
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 552 ARD 220/230 Stratos® Pro ARD 230
Immersion fittings with small
Sensor
diameters for 12-mm sensors
Analyzer ARI 106
Robust inline fitting made of stainless
steel of PEEK for chemical processes
and hygienic applications
ZU 0717
Weld-in socket, contour-optimized
Analyzer Sensor – Inline fitting – Analyzer
Ceramat® WA 150
Automatic sensor lock-gate with
ARI 106/ ceramic sealing to the process
Inline SE 552 ZU 0717 Protos®
fitting Sensor Stratos® Pro
ZU 0717 weld-in socket Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for
pH, conductivity, and oxygen
Unical®/Uniclean®
Sensor – Sensor lock-gate – Analyzer Probe controller for fully automated
measurement, cleaning, and
Sensor calibration
SE 552 Ceramat® lock-gate Unical®/ Protos®
Uniclean®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

57
Sensors for pH Measurement
Chem Energy

SE 553 pH Sensor
For particularly harsh process conditions; resistant to high pressure and
high temperature, resistant to poisoning and contamination

Reliable measurements and long service and bleaching liquors; also for flue gas
life in aggressive media, suitable for a desulfurization in power plants
wide pressure and temperature range,
no poisoning thanks to a pressure-com- Facts
pensated dual-chamber system with long – long operation and service life
diffusion path. Dirt-repellent PTFE ring –p ressure-resistant up to 13 bars
junction. Also suitable for hazardous at 130 °C
locations. – integrated temperature detector
–p oison-resistant due to pressure-
Applications compensated dual-chamber system
Strongly oxidizing media and media with –d irt-repellent PTFE ring junction
high concentrations of alkalis or acids, – VP screw cap
wastewaters containing sulfides, chlorine

Product Line Order No.

SE 553 pH Sensor 120 mm SE 553/1


225 mm SE 553/2

Specifications

pH: 0 … 14
Temperature: –5 … +130 °C
Pressure: up to 13 bars
Sensor material: highly alkali-resistant glass
Reference system: pressure-compensated dual-chamber system,
with gel electrolyte, Ag/AgCl system
Junction: dirt-repellent PTFE
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2G EEx ia IIC T6 / T5 / T4 / T3

Dimension Drawing

PTFE ring Pg 13.5 VP screw cap


junction
Ø 12

120 / 225

58
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARF 210/215
Sensor – Flow-through fitting – Analyzer
Analyzer Flow-through fittings made of
plastic and stainless steel

SE 553 ARF 210/215 Protos®/Stratos® Pro Ceramat® WA 150


Flow-through fitting Automatic sensor lock-gate with
ceramic sealing to the process
Sensor
Ceramat® WA 160
Automatic sensor lock-gate with
ceramic sealing to the process,
immersion version
Stratos® Pro
Standard analyzer for pH,
Sensor – Immersion/retractable fitting – Analyzer
conductivity, and oxygen
Ceramat® Unical®/
SE 553 WA 160 Uniclean® Protos® Protos®
Modular measuring system for
Sensor
lock-gate Controller pH, conductivity, and oxygen
Unical®/Uniclean®
Controller for fully automated
measurement, cleaning, and
calibration
Sensor Analyzer

Sensor – Sensor lock-gate – Analyzer


Sensor
lock gate Unical®/
SE 553 Ceramat® Uniclean® Protos®

Sensor
Analyzer

Controller

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Equipotential bonding platinum; for monitoring the reference system of the pH sensor or for ZU 0073
electrode simultaneous ORP measurement

59
Sensors for pH Measurement
Chem Energy Water

SE 554 Memosens® pH Sensor


Low-maintenance sensor for demanding process applications in the
chemical industry, digital, with Memosens® technology

High accuracy, stability, rapidness, and a Facts


long life cycle are achieved by the special – perfect galvanic isolation thanks to
design. Through two open junctions, the Memosens® technology
reference system is in direct contact with – no influence of humidity in the
the measured medium. There is hardly any connector
risk of contamination or blocking of the – precalibration in the lab
junction. The high content and special – digital data transfer
distribution of potassium chloride in – integrated sensor diagnostics
the polymer reduces measurement – low maintenance, no refilling of
disturbances which could be caused by electrolyte
liquid junction potentials. – integrated temperature detector
– open junctions, no blocking
Applications
Measurement in media of extremely
high ionic strength, salt spring, strongly
oxidizing media, acidic and alkaline media

Product Line Order No.

SE 554 pH Sensor 120 mm SE 554X/1-NMSN


225 mm SE 554X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 130 °C
Pressure: up to 10 bars
Temperature detector: NTC 30 kohms
Sensor material: low-impedance standard pH glass, fast response
Reference system: Ag/AgCl, polymeric electrolyte
Junction: hole (2 x)
Length: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1 G Ex ia IIC T3 / T4 / T6

Dimension Drawing

Hole junction (2 x) Pg 13.5 Memosens® cap


Ø 12

120 / 225

60
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 554 ARD 220/230 Stratos® Pro ARD 230
Immersion fittings with small
Sensor
diameters for 12 mm sensors
Analyzer ARF 210/215
Flow-through fittings made of
plastic and stainless steel
ARI 106
Robust inline fitting made of stainless
steel of PEEK for chemical processes
Analyzer Sensor – Inline fitting – Analyzer
and hygienic applications
ZU 0717
ARI 106/ Weld-in socket, contour-optimized
Inline SE 554 ZU 0717 Stratos® Pro
fitting Sensor Ceramat® WA 150
ZU 0717 weld-in socket Automatic sensor lock-gate with
ceramic sealing to the process
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Sensor – Sensor lock-gate – Analyzer Modular measuring system for
pH, conductivity, and oxygen
Sensor
SE 554 Ceramat® lock-gate Unical®/ Protos® Unical®/Uniclean®
Uniclean®
Probe controller for fully automated
Sensor measurement, cleaning, and
Analyzer
calibration

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

61
Sensors for pH Measurement
Chem Energy Pharm Food

SE 555 Memosens® pH Sensor


Steam-sterilizable sensor providing high reliability and precision,
digital, with Memosens® technology

The special pH glass enables a very fast Facts


and stable response and makes the sensor –p  erfect galvanic isolation thanks to
CIP and SIP capable, even in the harshest Memosens® technology
of environments. The gel electrolyte of the –n  o influence of humidity in the
reference electrode is pressurized and long- connector
term stable. This makes the sensor ideal –p  recalibration in the lab
for routine applications in food processing –d  igital data transfer
and biotechnology. It is equally suited for – integrated sensor diagnostics
continuous measurements in analytical –g  el electrolyte, pressurized and long-term
chemistry. stable
– s pecial pH glass, suitable for
Applications sterilization
Chemical and pharmaceutical industry, – integrated temperature detector
biotechnology, food and beverages – c eramic junction
– s afe sterilization with temperature
monitoring
– CIP and SIP capable

Product Line Order No.

SE 555 pH Sensor 120 mm SE 555X/1-NMSN


225 mm SE 555X/2-NMSN

Specifications

pH: 0 … 14
Temperature: 0 … 135 °C
Pressure: –1 ... 6 bars
Temperature detector: NTC 30 kohms
Sensor material: special pH glass for high temperatures (SIP) and high pH values
Reference system: Ag/AgCl, prepressurized liquid electrolyte with silver ion trap
Junction: ceramic (1 x)
Length: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1 G Ex ia IIC T3 / T4 / T6

Dimension drawing

Ceramic
junction Pg 13.5 Memosens® cap
Ø 12

120 / 225

62
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 555 ARD 220/230 Stratos® Pro ARD 230
Immersion fittings with small
Sensor
diameters for 12 mm sensors
Analyzer ARI 106
Robust inline fitting made of stainless
steel of PEEK for chemical processes
and hygienic applications
ZU 0717
Weld-in socket, contour-optimized
Analyzer Sensor – Inline fitting – Analyzer
Ceramat® WA 150
Automatic sensor lock-gate with
ARI 106/ ceramic sealing to the process
Inline SE 555 ZU 0717 Stratos® Pro
fitting Sensor Stratos® Pro
ZU 0717 weld-in socket Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for
pH, conductivity, and oxygen
Unical®/Uniclean®
Sensor – Sensor lock-gate – Analyzer Probe controller for fully automated
measurement, cleaning, and
Sensor calibration
SE 555 Ceramat® lock-gate Unical®/ Protos®
Uniclean®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

63
Sensors for pH Measurement
Chem Energy Water

SE 559 Memosens® pH Sensor


For uncomplicated measurement in ultrapure water, water,
and analytical chemistry, digital, with Memosens® technology

The calibrated annular junction enables Facts


precise measurements in media of very –p  erfect galvanic isolation thanks to
low conductivity virtually without influence Memosens® technology
of flow. The large contact surface of the –n  o influence of humidity in the
junction minimizes problems caused by connector
contamination. The sensor is ideal for –p  recalibration in the lab
processes for which liquid-electrolyte –d  igital data transfer
sensors should be used, but where – integrated sensor diagnostics
maintenance is impossible for a longer – low maintenance, no refilling
period of time. of electrolyte
– integrated temperature detector
Applications – c alibrated annular junction
Boiler feed water, ultrapure water, water – independent of flow
supply and distribution, chemical processes

Product Line Order No.

SE 559 pH Sensor 120 mm SE 559X/1-NMSN


225 mm SE 559X/2-NMSN

Specifications

pH: 0 … 14
Temperature: –5 … +100 °C
Pressure: up to 6 bars
Temperature detector: NTC 30 kohms
Sensor material: low-impedance standard pH glass, fast response
Reference system: Ag/AgCl, polymeric electrolyte
Junction: calibrated annular junction
Length: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1 G Ex ia IIC T3 / T4 / T6

Dimension Drawing

Pg 13.5 Memosens® cap


Annular
Ø 12

junction

120 / 225

64
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 559 ARD 220/230 Stratos® Pro ARD 230
Immersion fittings with small
Sensor
diameters for 12-mm sensors
Analyzer ARI 106
Robust inline fitting made of stainless
steel of PEEK for chemical processes
and hygienic applications
ZU 0717
Weld-in socket, contour-optimized
Analyzer Sensor – Inline fitting – Analyzer
Ceramat® WA 150
Automatic sensor lock-gate with
ARI 106/ ceramic sealing to the process
Inline SE 559 ZU 0717 Stratos® Pro
fitting Sensor Stratos® Pro
ZU 0717 weld-in socket Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for
pH, conductivity, and oxygen
Unical®/Uniclean®
Sensor – Sensor lock-gate – Analyzer Probe controller for fully automated
measurement, cleaning, and
Sensor calibration
SE 559 Ceramat® lock gate Unical®/ Protos®
Uniclean®

Sensor Analyzer

Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

65
Sensors for pH Measurement
Energy Water

SE 560 pH Sensor
For low-conductivity media or low temperatures,
refillable liquid electrolyte

Precise measurements due to self-cleaning Facts


junctions with high outflow of electrolyte –p  recise measurement under difficult
even for media of very low conductivity. conditions (low conductivity,
Measurement at low temperatures possible contaminations)
thanks to a special low-impedance glass. – integrated temperature detector
–m  easurement at low temperatures
Applications – t hree ceramic junctions
Ultrapure water, drinking water, boiler feed –V  P screw cap
water in power plants, cooling brine

Product Line Order No.

SE 560 pH Sensor 120 mm SE 560

Specifications

pH: 0 … 14
Temperature: –20 … +80 °C
Pressure: unpressurized
Temperature detector: Pt 1000
Sensor material: low-impedance standard pH glass, fast response
Reference system: liquid electrolyte, refillable, Ag/AgCl system
Junction: platinum junction (3 x)
Immersion depth: 120 mm
Sensor cap: VP (VarioPin)

Dimension Drawing

Pg 13.5
Ø 10

Platinum junction (3 x)
Ø 12

120
VP screw cap

66
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARF 105
Analyzer Sensor – Flow-through fitting – Analyzer
Flow-through fitting for ultrapure
water
SE 560 ZU 0073 ARF 105 Protos®/Stratos® Pro ZU 0073
Temperature detector with
Flow-through fitting equipotential bonding (platinum)
ARF 200
Sensor Flow-through fitting made of stainless
Temperature
detector steel with ZU 0321 adapter for 12-mm
sensors and ZU 0547 electrolyte
reservoir
ARF 210
Analyzer Sensor – Flow-through fitting – Analyzer Flow-through fittings made of
stainless steel
ARF 200 Stratos® Pro
SE 560 +ZU 0547 Protos®/Stratos® Pro
Flow-through +ZU 0321 Standard analyzer for pH,
fitting conductivity, and oxygen
Protos®
Sensor Modular measuring system for
pH, conductivity, and oxygen

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 560 ARF 210 Protos®/Stratos® Pro


Flow-through fitting
Sensor

Accessories (Details from page 76) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

Electrolyte (Friscolyt-B) 250 ml ZU 0591

Electrolyte reservoir ZU 0321

Equipotential bonding Incl. 5 m connecting cable ZU 0073


electrode

67
Sensors for pH Measurement
Energy Water

SE 560 pH Sensor
Accessories / Specifications

ZU 0321 Electrolyte Reservoir Material: hard PVC, transparent


Useful capacity: 300 ml
Pressure: unpressurized
Sensor locations: 1 x Pg 13.5 for use as electrolytic key
Hose connection: coupling for 4/6 x 1 mm hose (5-m hose 4/6 x 1,
PVC, and adapter for 10-mm hose clip, included in shipment)
Refill: G 1/8; hole with screw plug
Assembly: wall holder

Dimension drawing:
~94
Pg 13.5 G 1/8; 160
180
~195

6.5

6
100
120 58

68
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

69
Sensors

Fittings
Sensors for pH Measurement
Chem Energy Pharm Food

SE 545 pH Sensor
Glass-free pH sensor using ISFET technology,
unbreakable, low-maintenance

Glass-free sensor in hygienic design. The Facts


sensor is EHEDG tested, complies with – ISFET technology
the 3A directives, and consists of FDA- – virtually unbreakable
compatible materials. It is sterilizable – hygienic, EHEDG certified,
and autoclavable. Suitable for hazardous- conforming to 3A
area applications with PH 3400X-035 – FDA-approved materials
module (Protos®). – low maintenance, no refilling
of electrolyte
Applications – integrated temperature detector
Food, pharmaceutical, and biotech – steam sterilizable
industries – autoclavable
– VP screw cap

Product Line Order No.

SE 545 pH Sensor 120 mm SE 545/1


225 mm SE 545/2

Specifications

pH: 2 … 12
Temperature: 0 … 80 °C (130 °C with sterilization)
Pressure: 0 … 6 bars at 80 °C
Sensor material: ISFET (ion-sensitive field-effect transistor)
Reference system: Ag/AgCI, gel electrolyte
Temperature detector: Pt 1000
Hygienic design: EHEDG-validated; as per 3-A Sanitary Standards
Process-wetted PEEK, FDA-compliant (21CFR177.2415)
material: EPDM elastomeres, FDA-approved (21CFR177.2600)
Junction: ceramic (1 x)
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)

Dimension Drawing

120/225 52
Ø 12.0

5.6
ISFET Pg 13.5
PEEK (FDA) body VP screw cap
15.0 O-ring (Viton)
Ceramic junction 13.0 x 1.0 mm

70
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Typical Configurations

ARI 106
Analyzer Sensor – Inline fitting – Analyzer
Robust inline fitting made of stainless
steel or PEEK for chemical processes
ARI 106/ and hygienic applications
SE 545 ZU 0717 Protos®/Stratos® Pro
Inline SensoGate® WA 130 H/131 H
fitting Sensor
Universal sensor lock-gate with
ZU 0717 weld-in socket high functional safety
ZU 0717
Weld-in socket, contour-optimized
Ceramat® WA 150
Automatic sensor lock-gate with
ceramic sealing to the process
Sensor – Sensor lock-gate – Analyzer
Stratos® Pro
Sensor Standard analyzer for pH,
SE 545 Senso lock-gate Unical®/
Gate® Protos® conductivity, and oxygen
Uniclean®
Sensor Protos®
Analyzer
Modular measuring system for
pH, conductivity, and oxygen
Unical®/Uniclean®
Controller Controller for fully automated
measurement, cleaning, and
calibration

Accessories (Details from page 76) Order No.

VP6-ST/ISFET cable incl. 5m ZU 0582


amplifier (max. temp. 70 °C) 10 m ZU 0583
for Protos® PH 3400-032
module or Stratos® Pro

VP cable for Protos® PH 3m ZU 0313


3400-035 module (hazardous- 5m ZU 0314
area operation with Protos® PH 10 m ZU 0315
3400X-035 module possible) 20 m ZU 0584

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

71
Sensors for pH Measurement
Chem Energy Pharm Food

SE 546 Memosens® pH Sensor


Break-resistant ISFET sensor, digital, with Memosens® technology

Broad range of applications due to out- – no influence of humidity in the


standing features: Body made of FDA- connector
compliant PEEK, dual-chamber reference – precalibration in the lab
system, short response time, application – digital data transfer
at low temperatures, certified biocompati- – integrated sensor diagnostics
bility, sterilizable, and autoclavable. – break resistant
– short response time
Applications – dual-chamber reference system
Hygienic and sterile applications, food and – acrylamide-free reference gel electrolyte
pharmaceutical industry, biotechnology – certified biocompatibility
– integrated temperature detector
Facts – application at low temperatures
– Perfect galvanic isolation thanks to – CIP and SIP capable, autoclavable
Memosens® technology

Product Line Order No.

SE 546 pH Sensor … 120 mm SE 546X/1-NMSN


SE 546 pH Sensor … 225 mm SE 546X/2-NMSN

Specifications

pH: 0 … 14
Temperature: –15 … +110 °C (hazardous-area application)
–15 ... +135 °C (safe-area application)
Pressure: 0 … 10 bars
Sensor material: ISFET (ion-sensitive field-effect transistor)
Reference system: Ag/AgCl, gel electrolyte, dual chamber
Temperature detector: NTC 30 kohms
Hygienic design: EHEDG-validated
Process-wetted material: PEEK, EPDM, FDA-conforming
Junction: ceramic (1 x)
Immersion depth: 120 mm / 225 mm
Process adaptation: Pg 13.5
Sensor cap: Memosens®
ATEX Certificate: II 1G Ex ia IIC T3 / T4 / T6

Dimension Drawing

Memosens®
Ø 12.0

ISFET cap
PEEK (FDA) body

Junction

120/225 Pg 13.5
72
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Typical Configurations

ARI 106
Analyzer Sensor – Inline fitting – Analyzer
Robust inline fitting made of stainless
steel of PEEK for chemical processes
ARI 106/ and hygienic applications
Inline SE 546 ZU 0717 Protos®/Stratos® Pro
fitting Sensor ZU 0717
Weld-in socket, contour-optimized
ZU 0717 weld-in socket
SensoGate® WA 130 H/131 H
Universal sensor lock-gate with high
functional safety
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Sensor – Sensor lock-gate – Analyzer
Protos®
SE 546 Senso Sensor Unical®/ Modular measuring system for
Gate® lock gate Uniclean® Protos® pH, conductivity, and oxygen
Sensor Unical®/Uniclean®
Analyzer Controller for fully automated
measurement, cleaning, and
calibration
Controller

Accessories (Details from page 76) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

pH buffer solution 4.01 1000 ml ZU 0200


pH buffer solution 7.00 1000 ml ZU 0201
pH buffer solution 9.21 1000 ml ZU 0202

*} Greater lengths on request

73
Sensors for pH Measurement
Chem Water

SE 535 ORP Sensor


ORP sensor with polymer electrolyte,
insensitive to high pressure and polluted media

Large-surface platinum ring. Reference Facts


electrode with solid polymer and open –p  latinum measuring electrode
junction to measured medium. Pollution- – low maintenance, no refilling of
tolerant and resistant to blocking. electrolyte
– t wo open junctions to
Applications measured medium (hole junctions)
Water, chemistry, electroplating, –n  o blocking of the reference system
disinfection – large pressure and temperature range
– S 8 screw cap (DIN coax)

Product Line Order No.

SE 535 ORP Sensor 120 mm SE 535

Specifications

Temperature: 0 … 110 °C
Pressure: 16 bar (25 °C), 6 bar (100 °C)
Sensor material: platinum
Reference system: Ag/AgCl solid polymer, incl. KCl
Junction: open junctions (2 x)
Immersion depth: 120 mm
Process adaptation: Pg 13.5
Sensor cap: S8 (DIN coax)

Dimension Drawing

Platinum S8 sensor cap


Junction
ring Pg 13.5
Ø 12

120

74
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Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer Immersion fittings for simultaneous
measurements with up to 3 sensors
Immersion fitting SE 535 ARD 220/230 Protos®/Stratos® Pro ARD 230
Immersion fittings with small
diameters for 12 mm sensors

Sensor Analyzer ARF 215


Flow-through fittings made of plastics
SensoGate® WA 130/131
Universal sensor lock-gate with high
functional safety

Sensor – Flow-through fitting – Analyzer Stratos® Pro


Analyzer Standard analyzer for pH,
conductivity, and oxygen
SE 535 ARF 215 Protos®/Stratos® Pro Protos®
Flow-through fitting Modular measuring system for
pH, conductivity, and oxygen
Uniclean®
Sensor Controller for fully automated
measurement and cleaning

Sensor – Sensor lock-gate – Analyzer

Senso Sensor
SE 535 Gate® lock gate Uniclean® Protos®

Sensor
Analyzer

Controller

Accessories (Details from page 76) Order No.

AS9 cable 5m ZU 0318

Redox buffer solution 220 mV, pH 7, 250 ml ZU 0317

75
Accessories for Sensors for pH Measurement

Accessories Order No.

pH buffer solution 4.01 pH value (25 °C): 4.01 Coloring: red, with quality test certificate ZU 0200
pH buffer solution 7.00 pH value (25 °C): 7.00 Coloring: green, with quality test certificate ZU 0201
pH buffer solution 9.21 pH value (25 °C): 9.21 Coloring: blue, with quality test certificate ZU 0202

Tolerance: ±0.02
Amount: 1,000 ml

Order No.

Electrolyte (Friscolyt-B) Composition: KCI, 3 mol/l (Friscolyt-B) ZU 0591


for measurements at low temperatures
(–20 °C) and for media with organic
components (e.g. oil, protein etc.)
Amount: 250 ml
For sensors: SE 551, SE 560

Redox buffer solution ORP value (25 °C): 220 mV ZU 0317


pH value: pH 7
Amount: 250 ml

Equipotential bonding Material: glass/platinum ZU 0073


electrode Temperature: 130 °C max.
ZU 0073 Pressure: 10 bar max.
Assembly: Pg 13.5
Cable: incl., length 5 m

Dimension drawing:
174
120
S8 sensor cap
Ø5
Ø 12

Platinum Glass Pg 13.5 SW 17 Connecting plug

76
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Accessories – continued Order No.

VP6-ST cable Sensor connection: VP screw cap Length: 3 m ZU 0313


Device connection: wire end ferrules Length: 5 m ZU 0314
Temperature: –20 … +80 °C Length: 10 m ZU 0315
Length: 20 m ZU 0584

Order No.

AS9 cable Sensor connection: AS7/AS8 screw cap Length: 5 m ZU 0318


(DIN coax)
Device connection: not preassembled
Temperature: –30 … +80 °C

Order No.

Memosens® cable Sensor connection: Memosens® Length: 3 m CA/MS-003NAA


Device connection: wire end ferrules Length: 5 m CA/MS-005NAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010NAA
Length: 20 m*} CA/MS-020NAA

Memosens® cable, Ex Sensor connection: Memosens® Length: 3 m CA/MS-003XAA


Device connection: wire end ferrules Length: 5 m CA/MS-005XAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010XAA
Length: 20 m*} CA/MS-020XAA
ATEX Certificate: II 1G Ex ia IIC T3/T4/T6
II 3G Ex ul IIC T3/T4/T6

*} Greater lengths on request

MEMO SENS

77
Sensors for Conductivity Measurement

SE 655/SE 656

SE 660

SE 670

SE 600/SE 603

SE 630

SE 630 Memosens®

SE 620

SE 604

SE 604 Memosens®

SE 605 H Memosens®

SE 610

0.001 0.01 0.1 1 10 100 1000 mS/cm


µS/cm 1 10 100 1000 10000

2-electrode sensor 4-electrode sensor electrodeless sensor


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Contents Conductivity Sensors

Conductivity Sensors

SE 610 Conductivity The low-cost solution for measuring low conductivities


Sensor in water and wastewater 80

SE 604 Conductivity Robust 2-electrode sensor for precise and reliable measurement
Sensor of low and very low conductivities, particularly in ultrapure water 82

PortaSim® Cond A Simulation of SE 604 sensor according to USP <645> 86

PortaSim® Cond B Simulation of SE 604 sensor according to USP <645> 87

SE 604 Memosens® Robust 2-electrode sensor for precise and reliable measurement
Conductivity Sensor of low and very low conductivities, particularly in ultrapure water,
digital, with Memosens® technology 88

SE 604 Memosens® Robust 2-electrode sensor for precise and reliable measurement
Conductivity Sensor of low and very low conductivities in hygienic applications,
particularly in ultrapure water, digital, with Memosens® technology 92

SE 620 Conductivity Pharma-compliant 2-electrode sensor in hygienic design 96


Sensor

PortaSim® Cond C Simulation of SE 620 sensor according to USP <645> 98

SE 630 Conductivity 2-electrode sensor for measuring low to medium


Sensor conductivity, flexible application; high chemical, thermal, and mechanical
resistance 100

SE 630 Memosens® 2-electrode sensor for measuring low to medium conductivity,


Conductivity Sensor flexible application; high chemical, thermal, and mechanical resistance,
digital, with Memosens® technology 102

SE 600 Conductivity 4-electrode sensor for high-pressure and high-temperature applications;


Sensor large measuring range from pure water up to high conductivities 104

SE 603 Conductivity 4-electrode sensor with large measuring range providing maximum
Sensor corrosion resistance at high pressures and temperatures,
Sensor materials: PTFE and platinum 110

SE 660 Electrodeless Cost-efficient sensor for measuring low to very high conductivity
Conductivity Sensor values, insensitive to contamination and corrosion 114

SE 670 Electrodeless Cost-efficient digital sensor for measuring low to very high
Conductivity Sensor conductivities, insensitive to contamination and corrosion 118

SE 655 Electrodeless Universal and precise sensor with high chemical resistance
Conductivity Sensor over a very large measuring range, for heavily polluted media 122

SE 656 Electrodeless Special and precise sensor with maximum chemical resistance over a very
Conductivity Sensor large measuring range, for heavily polluted and strongly oxidizing media 128

79
Sensors for Conductivity Measurement
Energy Water

SE 610 Conductivity Sensor


The low-cost solution for measuring low conductivities in water

Compact 2-electrode sensor with Facts


coaxial stainless-steel electrodes, integrated – c ompact design
temperature detector, and fixed cable. – c ost-efficient
–b  road measuring range
Applications – r obust stainless steel electrodes
Drinking water, industrial water, surface – integrated temperature detector
water, ion exchangers and reverse osmosis –5  m fixed cable
plants, rinse water, seawater desalination
plants.

Product Line Order No.

SE 610 Conductivity Sensor G 1/2; SE 610

Specifications

Cell constant: 0.1/cm


Range: 0.1 ... 1000 µS/cm
Material: body: PEI (polyetherimide)
electrodes: stainless steel, 1.4571
Temperature detector: Pt 1000
Temperature: 10 ... 90 °C
Pressure: 6 bars (at 25 °C)
Process connection: G 1/2;
Cable: fixed cable, 5 m

Pressure/Temperature Diagram

Pressure [bar]
6

0
–10 0 10 20 30 40 50 60 70 80 90 100
Temperature [°C]

80
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Typical Configurations

Stratos® Pro
Sensor – Direct connection – Analyzer
Standard analyzer for pH,
Analyzer
conductivity, and oxygen
SE 610 Stratos® Pro/Stratos® Eco Stratos® Eco
Standard analyzer for pH,
Sensor conductivity, and oxygen
Process connection:
For direct connection to G 1/2;
threaded coupling provided by
customer.
ARF 220
Flow-through fitting made of PP
Sensor – Flow-through fitting – Analyzer
Analyzer
Flow-
through
SE 610 fitting ARF 220 Stratos® Pro/Stratos® Eco

Sensor

Dimension Drawing

Connecting cable

G 3/4;
16

Connection diagram
25

Connection
27 A/F Brown
cond.
PEI White
Green
80

temp.
14

Yellow
Immersed

G 1/2;
Black – cable shield

Electrodes
1.4571
Ø 14

Accessories (Details from page 134) Order No.

Conductivity standard KCl 300 ml 15 µS/cm ±1 % ZU 0350


KCl 500 ml 147 µS/cm ±1 % ZU 0702

Calibration Certificate ZU 0320

81
Sensors for Conductivity Measurement
Chem Energy

SE 604 Conductivity Sensor


Robust 2-electrode sensor for precise and reliable measurement
of low and very low conductivities, particularly in ultrapure water

Robust, coaxially arranged electrodes made Facts


of stainless steel. Large measuring range – large measuring range from 1 nS/cm
from ultrapure water to 1000 µS/cm with to 1000 µS/cm
only one sensor model (cell constant). – c oaxially arranged electrodes
Integrated temperature detector for exact – independent of installation conditions
temperature compensation. Easy to clean – integrated temperature detector
thanks to replaceable outer electrode. –h  igh level of process safety due to
Reliable and easy checking of the point of durable materials and robust design
measurement using PortaSim® simulators. – e asy to clean thanks to detachable outer
electrode
Applications –p  articularly suitable for monitoring
Boiler feed water, feed water, boiler ultrapure water in power plants
water, cooling water, water vapor cycle, –C  alibration Certificate
pure water, condenser monitoring – s uitable PortaSim® simulators

Product Line Order No.

SE 604 Conductivity Sensor G 1; SE 604

Specifications

Cell constant: 0.029/cm


Range: 0.001 … 1000 µS/cm
Material: cell and electrodes: 1.4571 stainless steel, insulator: PVDF,
gaskets: FKM (Viton)
Temperature detector: Pt 1000 Class A, T90 < 2 min
Temperature: process: –30 … +120 °C
environment: –25 … +80 °C
Pressure: max. 25 bars (–30 … +70 °C)
max. 10 bars (120 °C)
Process adaptation: G 1; thread
Sensor cap: 7-pole

Pressure/Temperature Diagram

Pressure [bar]
30

25

20

15

10

0
–30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]
82
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Typical Configurations

ARF 200
Sensor – Flow-through fitting – Analyzer
Analyzer Flow-through fitting made of
Flow- stainless steel
PortaSim® through
SE 604 Cond A fitting ARF 200 Protos®/Stratos® Pro ARF 210/215
PortaSim® Flow-through fittings made of
Cond B plastic and stainless steel
Sensor
Stratos® Pro
Cond Standard analyzer for pH, conductivity,
simulator and oxygen

Protos®
Modular measuring system for pH,
Sensor – Flow-through fitting – Analyzer conductivity, and oxygen
PortaSim® Analyzer
SE 604 Cond A PortaSim® Cond A/Cond B
PortaSim® Flow- ARF 210/215 Protos®/Stratos® Pro Conductivity simulator, on-site testing
Cond B through device
Cond fitting
simulator

Sensor

Dimension Drawing

103 29
70
Ø 25.6

Ø 40

Ø 25

G 1;
G 1;

4
3 2 1
18 2.5 1 7-pole sensor cap 5
27 2 Sensor body
3 O-ring (FKM, 30 x 4)
4 Detachable outer electrode
Installation conditions 5 Protective cap

83
Sensors for Conductivity Measurement
Chem Energy

SE 604 Conductivity Sensor


Accessories (Details from pages 85 and 134) Order No.

Measuring cable with plug Sensor connection: 7-pole socket 1.5 m ZU 0743
Device connection: wire end ferrules 3m ZU 0645
Temperature: –20 … +80 °C 5m ZU 0569
10 m ZU 0570
15 m ZU 0589
20 m ZU 0590
30 m ZU 0660

Conductivity standard KCl 300 ml 15 µS/cm ±1 % ZU 0350


KCI 500 ml 147 µS/cm ±1 % ZU 0702

Calibration Certificate ZU 0320

6-hole flange ZU 0278

Conductivity simulator PortaSim® Cond A*} 0.055 µS/cm, 25 °C ZU 0308


(cell const. 0.029/cm PortaSim® Cond B*} 5 µS/cm, 100 °C ZU 0309
(Details from page 86)

*) Conductivity simulator; checking the meter and cable by simulating the sensor.
High-precision comparison resistors, traced to NIST standard. Used for measurement to USP <645>.
Check by simply replacing the sensor by the simulator

84
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Accessories / Specifications

Flange (6-hole) Material: 1.4571 stainless steel


ZU 0278 Accessories: 6 screws, washers, nuts, M 12,
1.4571 stainless steel
Pressure: 10 bars
Temperature: 120 °C
Sensor locations: 1 x G 1;
Sensors: SE 604

Dimension drawing: SE 604 with ZU 0278 flange

ZU 0278
6 8 5 3 2 1
7
Ø 112
Ø 25

Ø 84

Ø 14 (6 x)

1 Connecting cable
10 2 Connecting plug IP 67
4
85 47 3 Screw cap
4 Cap
132 5 Sensor body
237 6 Detachable outer electrode
7 O-ring (FKM, 30 x 4)
8 Flat gasket

Cable for SE 604 Length: 1.5 m, 3 m, 5 m, 10 m, 15 m, 20 m, or 30 m

85
Sensors for Conductivity Measurement
Chem Energy

PortaSim® Cond A
Simulation of SE 604 sensor according to USP <645>

Simulation of SE 604 Conductivity Sensor Facts


using high-precision resistors. Checking – conductance and temperature simulation
the accuracy of the meter including sensor – simulated sensor: SE 604
cable. The measurement uncertainty and – check of sensor cable and meter
traceability of the simulators are confirmed – easy handling
by Calibration Certificates. – maintenance-free
– high precision

Product Line Order No.

PortaSim® Cond A 0.055 µS/cm 25 °C ZU 0308

Specifications

Simulated cell constant: 0.029/cm (SE 604)


Simulation resistance: 527.27 kohms ±0.1 %
Simulated conductivity: 55 nS/cm ±0.1 %
Simulated resistivity: 18.18 MØcm ±0.1 %
Simulated temp. (Pt 1000): 25 °C ±0.1 %
Operating/ambient temp.: 5 … 30 °C
Transport/storage temp.: –20 … +70 °C

Dimension Drawing

60.50 21.34
39.00
29.00

27.00

7.50
7-pole sensor cap

Accessories Order No.

Cable adapter 0.5 m ZU 0335

Case ZU 0337

Set, consisting of PortaSim® Cond A, PortaSim® Cond B, ZU 0336


certificates, ZU 0335 cable adapter,
and ZU 0337 case

86
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PortaSim® Cond B
Simulation of SE 604 sensor according to USP <645>

Simulation of SE 604 Conductivity Sensor Facts


using high-precision resistors. Checking the – conductance and temperature simulation
accuracy of the meter including sensor ca- – simulated sensor: SE 604
ble. The measurement uncertainty and – check of sensor cable and meter
traceability of the simulators are confirmed – easy handling
by Calibration Certificates. – maintenance-free
– high precision

Product Line Order No.

PortaSim® Cond B 5 µS/cm 100 °C ZU 0309

Specifications

Simulated cell constant: 0.029/cm (SE 604)


Simulation resistance: 5800 ohms ±0.1 %
Simulated conductivity: 5 µS/cm ±0.1 %
Simulated resistivity: 200 kohms ±0.1 %
Simulated temp. (Pt 1000): 100 °C ±0.1 %
Operating/ambient temp.: 5 … 30 °C
Transport/storage temp.: –20 … +70 °C

Dimension Drawing

60.50 21.34
39.00
29.00

27.00

7.50
7-pole sensor cap

Accessories Order No.

Cable adapter 0.5 m ZU 0335

Case ZU 0337

Set, consisting of PortaSim® Cond A, PortaSim® Cond B, ZU 0336


certificates, ZU 0335 cable adapter,
and ZU 0337 case

87
Sensors for Conductivity Measurement
Chem Energy

SE 604 Memosens® Conductivity Sensor


Robust 2-electrode sensor for precise and reliable measurement
of low and very low conductivities, particularly in ultrapure water,
digital, with Memosens® technology

Robust, coaxially arranged electrodes made – digital data transfer


of stainless steel. Large measuring range – integrated sensor diagnostics
from ultrapure water to 200 µS/cm. – large measuring range from ultrapure
Integrated temperature detector for exact water to 200 µS/cm
temperature compensation. Easy to clean – coaxially arranged electrodes
thanks to replaceable outer electrode. – independent of installation conditions
– integrated temperature detector
Applications – high level of process safety due to
Boiler feed water, feed water, boiler durable materials and robust design
water, cooling water, water vapor cycle, – easy to clean thanks to detachable outer
pure water, condenser monitoring electrode
– particularly suitable for monitoring
Facts ultrapure water in power plants
– perfect galvanic isolation thanks to – Calibration Certificate
Memosens® technology

Product Line Order No.

SE 604 Conductivity Sensor G 1; SE 604-MS


SE 604 Conductivity Sensor … G 1; SE 604X-MS

Specifications

Cell constant: 0.029/cm


Range: 0.04 … 200 µS/cm
Material: cell and electrodes: 1.4571 stainless steel, insulator: PVDF,
gaskets: FKM (Viton)
Temperature detector: NTC 30 kohms
Temperature: process: –20 … +120 °C; environment: –25 … +80 °C
Pressure: max. 25 bars (–20 … +70 °C); max. 10 bars (120 °C)
Process adaptation: G 1; thread
Sensor cap: Memosens®

Pressure/Temperature Diagram

Pressure [bar]
30

25

20

15

10

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

88
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Typical Configurations

ARF 200
Sensor – Flow-through fitting – Analyzer
Analyzer Flow-through fitting made of
Flow- stainless steel
SE 604 through ARF 210/215
fitting ARF 200 Protos®/Stratos® Pro
Flow-through fittings made of
plastic and stainless steel
Sensor
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor – Flow-through fitting – Analyzer
SE 604 Analyzer

Flow- ARF 210/215 Protos®/Stratos® Pro


through
fitting

Sensor

Dimension Drawing

103 79
70
Ø 25.6

G 1;
Ø 40

Ø 25
G 1;

2
1
18 2.5 3
1 O-ring (FKM, 30 x 4)
2 Detachable outer electrode
27 3 Memosens® cap

Installation conditions

89
Sensors for Conductivity Measurement
Chem Energy

SE 604 Memosens® Conductivity Sensor


Accessories (Details from pages 91 and 134) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

Conductivity standard KCl 300 ml 15 µS/cm ±1 % ZU 0350


KCl 500 ml 147 µS/cm ±1 % ZU 0702

Calibration Certificate ZU 0320

6-hole flange ZU 0278

*} Greater lengths on request

90
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Accessories / Specifications

Flange (6-hole) Material: 1.4571 stainless steel


ZU 0278 Accessories: 6 screws, washers, nuts, M 12, 1.4571 stainless steel
Pressure: max. 10 bars
Temperature: max. 120 °C
Sensor locations: 1 x G 1;
Sensors: SE 604

Dimension drawing: SE 604 Memosens® with ZU 0278 flange

ZU 0278

3 5 4 2
Ø112
Ø 84
Ø 25

1 Memosens® plug connection


2 Sensor body
3 Detachable outer electrode
Ø 14 (6 x)

1 4 O-ring (FKM, 30 x 4)
5 Flat gasket

10
85 47
132
237

91
Sensors for Conductivity Measurement
Pharm Food

SE 605H Memosens® Conductivity Sensor


Robust 2-electrode sensor for precise and reliable measurement
of low and very low conductivities in hygienic applications,
particularly in ultrapure water, digital, with Memosens® technology

Robust, coaxially arranged electrodes made – integrated sensor diagnostics


of stainless steel. Large measuring range – large measuring range from ultrapure
from ultrapure water to 1000 µS/cm with water to 200 µS/cm
only one sensor model (cell constant). – hygienic design
Integrated temperature detector for exact – electropolished – roughness 0.4 – 0.8 µm
temperature compensation. Easy to clean – FDA-certified materials
thanks to replaceable outer electrode. – coaxially arranged electrodes
– independent of installation conditions
Applications – integrated temperature detector
Ultrapure water, WFI (water for injection), – high level of process safety due to
pharmaceutical and food industry, bio- durable materials and robust design
technology – easy to clean thanks to detachable outer
electrode
Facts – particularly suitable for monitoring
– perfect galvanic isolation thanks to ultrapure water in power plants
Memosens® technology – Calibration Certificate
– digital data transfer

Specifications

Cell constant: 0.021/cm


Range: 0.04 … 200 µS/cm
Material: cell and electrodes: stainless steel 1.4435; PEEK insulator
Temperature detector: NTC 30 kohms
Temperature: process: –20 … +135 °C
environment: –25 … +80 °C
Pressure: max. 25 bars (–20 … +70 °C)
max. 10 bars (135 °C)
Process adaptation: see product line
Sensor cap: Memosens®

Pressure/Temperature Diagram

Pressure [bar]
30

25

20

15

10

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Temperature [°C]

92
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Typical Configurations

ARF 200 / ZU 0667


Sensor – Flow-through fitting – Analyzer
Analyzer Flow-through fitting made of
Flow- stainless steel with ZU 0667 adapter
SE 605 through ARF 200/ ZU 0717
fitting Protos®/Stratos® Pro
ZU 0667 Weld-in socket, contour-optimized
Stratos® Pro
Sensor
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
conductivity, and oxygen

Analyzer Sensor – Direct connection – Analyzer

SE 605
ZU 0717 Protos®/Stratos® Pro
Weld-in socket

Dimension Drawing

Ingold socket process adaptation, Ingold socket process adaptation,


e.g. 40 mm (H0) e.g. 50 mm (HZ)

Memosens® cap

27 A/F

Coupling nut
G 1 1/4;
Approx. 158
Approx. 142
29

45

Inner electrode
73

detachable
89

Outer electrode
detachable

Ø 25

Ø 25

93
Sensors for Conductivity Measurement
Pharm Food

SE 605H Memosens® Conductivity Sensor


Product Line Order No.

SE 605H - _ _ _ _ _ _

Explosion protection None N


ATEX X

Sensor cap Memosens® MS

Process adaptation Ingold socket, 25 mm (G 1 1/4;), 29 mm groove H 0


Ingold socket, 25 mm (G 1 1/4;), 45 mm groove H Z

Sealing material Elastomeric ring set F, FKM (Viton) FDA F


Elastomeric ring set E, EPDM FDA E
Elastomeric ring set H, FFKM FDA H

Certificates None 0
Material Certificate 3.1 and roughness 0.4 ... 0.8 µm 1

Accessories (Details from pages 134 and 206) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

Conductivity standard KCl 300 ml 15 µS/cm ±1 % ZU 0350


KCl 500 ml 147 µS/cm ±1 % ZU 0702

Calibration Certificate ZU 0320

Safety weld-in socket for tank wall ZU 0717


straight, 40 mm for pipe DN 50 ZU 0717/DN50
for pipe DN 65 ZU 0717/DN65
for pipe DN 80 ZU 0717/DN80
for pipe DN 100 ZU 0717/DN100

Safety weld-in socket for tank wall ZU 0718


beveled, 15 º, 40 mm for pipe DN 50 ZU 0718/DN50
for pipe DN 65 ZU 0718/DN65
for pipe DN 80 ZU 0718/DN80
for pipe DN 100 ZU 0718/DN100

*} Greater lengths on request

94
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95
Sensors

Fittings
Sensors for Conductivity Measurement
Pharm Food

SE 620 Conductivity Sensor


Pharma-compliant 2-electrode sensor in hygienic design

Conductivity sensor in pharmaceutical Facts


design with coaxial electrodes and inte- – low surface roughness
grated temperature detector. Low surface – steam sterilizable
roughness of < 0.8 µm. The materials – CIP compliant
are physiologically harmless and meet – integrated temperature detector
FDA requirements. Steam sterilizable. – measuring range 0.05 µS/cm to 50 µS/cm
Reliable and easy checking of the point of – coaxially arranged electrodes
measurement according to USP <645> – independent of
using PortaSim® simulator. installation conditions
– insulator and sealing materials
Applications FDA-listed
Pure and ultrapure water, water for injec- – VP screw cap
tion (WFI), food, ion exchangers, reverse – PortaSim® simulator with VP plug
osmosis plants, also chip production – incl. Inspection Certificate 3.1

Product Line Order No.

SE 620 Conductivity Sensor Clamp, DN 25 SE 620

Specifications

Cell constant: 0.01/cm


Range 0.05 … 50 µS/cm
Material: cell and electrodes: Stainless steel 1.4435, electropolished
insulator and O-rings (plastics), FDA-listed
Roughness: < 0.8 µm
Temperature detector: Pt 1000
Temperature: 0 ... 135 °C (steam sterilizable)
Pressure: 16 bars at 25 °C bzw. 9 bars at 60 °C
Process connection: clamp, DN 25
Sensor cap: VP (VarioPin)

Pressure/Temperature Diagram

Pressure [bar]

16

12

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 135
Temperature [°C]
96
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Typical Configurations

Protos®
Sensor – Direct connection (clamp) – Analyzer
Modular measuring system for pH,
conductivity, and oxygen
Analyzer PortaSim®
SE 620 Cond C Protos® PortaSim® Cond C
Conductivity simulator, on-site
Sensor testing device
Process connection:
Cond for direct connection to coupling
simulator provided by customer

Dimension Drawing

Clamp DN 25
VP screw cap
Ø 50

Ø 31
Ø 22

60 56 28

144

Accessories (Details from page 134) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

Conductivity standard KCl 300 ml 15 µS/cm ±1 % ZU 0350

Calibration Certificate ZU 0320

Conductivity simulator PortaSim® Cond C*} 1.3 µS/cm, 25 °C ZU 0674


(cell const. 0.01/cm
(Details from page 98)

*) Conductivity simulator; checking the meter and cable by simulating the sensor.
High-precision comparison resistors, traced to NIST standard. Used for measurement to USP <645>.
Check by simply replacing the sensor by the simulator

97
Sensors for Conductivity Measurement
Pharm Food

PortaSim® Cond C
Simulation of SE 620 sensor according to USP <645>

Simulation of SE 620 Conductivity Sensor Facts


using high-precision resistors. Checking – conductance and temperature simulation
the accuracy of the meter including sensor – simulated sensor: SE 620
cable. The measurement uncertainty and – check of sensor cable and meter
traceability of the simulators are confirmed – easy handling
by Calibration Certificates. – maintenance-free
– high precision
– for measurement to USP <645>

Product Line Order No.

PortaSim® Cond C 1.30 µS/cm 25 °C ZU 0674

Specifications

Simulated cell constant: 0.01/cm (SE 620)


Simulation resistance: 7.692 kohms ±0.1 %
Simulated conductivity: 1.30 µS/cm ±0.1 %
Simulated resistivity: 769.2 kØcm ±0.1 %
Simulated temp. (Pt 1000): 25 °C ±0.1 %
Operating/ambient temp.: 5 … 30 °C
Transport/storage temp.: –20 … +70 °C

Dimension Drawing

60.50 Approx. 32.00


39.00
29.00

27.00

7.50
VP screw cap

Accessories Order No.

Case ZU 0337

98
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99
Sensors

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Sensors for Conductivity Measurement
Chem Water

SE 630 Conductivity Sensor


2-electrode sensor for measuring low to medium conductivity, flexible
application; high chemical, thermal, and mechanical resistance

Corrosion-proof materials, graphite Facts


electrodes, and PES body. High accuracy –h  igh level of process safety
and integrated temperature detector due to durable materials
for correct temperature compensation – integrated temperature detector
and concentration measurement. Large – r obust design
pressure and temperature range. – large pressure and temperature range
– e asy to clean
Applications –h  igh-precision measurement of
Water, moderately polluted wastewaters, conductivities up to 50 mS/cm
process solutions with medium conductivi- –h  igh chemical and thermal resistance
ties; also corrosive media

Product Line Order No.

SE 630 Conductivity Sensor G 1; SE 630

Specifications

Cell constant: 1/cm


Range: 5 µS/cm … 50 mS/cm
Material: body: PES
electrodes: special graphite
Pt 100 holder: titanium
Temperature detector: Pt 100
Temperature: –20 … +135 °C
Pressure: max. 16 bars (20 °C), 2.5 bars (135 °C)
Process connection: G 1;
Cable: length 5 m

Pressure/Temperature Diagram

Pressure [bar]

16

12

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Temperature [°C]

100
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Typical Configurations

ARF 215
Sensor – Flow-through fitting – Analyzer
Flow-through fitting made of
plastics
Analyzer
SE 630 ARF 215 Protos®/Stratos® Pro Process connection:
Direct connection to G 1; threaded
Flow-through fitting coupling provided by customer
Stratos® Pro
Sensor Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor – Direct connection – Analyzer

Analyzer
SE 630 Protos®/Stratos® Pro

Sensor

Dimension Drawing

151
79
18
Ø 44
G 1;
Ø 24

Polyethersulfone 36 A/F

Connecting plug
Ø7

Accessories (Details from page 134) Order No.

Conductivity standard KCl 0.1 mol/l 250 ml 1288 mS/cm ±1.5 % ZU 0348
KCl 0.01 mol/l 250 ml 1413 µS/cm ±2 % ZU 0349

Calibration Certificate ZU 0320

101
Sensors for Conductivity Measurement
Chem Water

SE 630 Memosens® Conductivity Sensor


2-electrode sensor for measuring low to medium conductivity,
flexible application; high chemical, thermal, and mechanical resistance,
digital, with Memosens® technology

Corrosion-proof materials, graphite Facts


electrodes, and PES body. High accuracy –p  erfect galvanic isolation thanks to
and integrated temperature detector Memosens® technology
for correct temperature compensation –d  igital data transfer
and concentration measurement. Large – integrated sensor diagnostics
pressure and temperature range. –h  igh level of process safety due to
durable materials
Applications – integrated temperature detector
Water, moderately polluted wastewaters, – r obust design
process solutions with medium conductivi- – large pressure and temperature range
ties; also corrosive media – e asy to clean
–h  igh-precision measurement of
conductivities up to 20 mS/cm
–h  igh chemical and thermal resistance

Product Line Order No.

SE 630 Conductivity Sensor G 1; SE 630-MS


SE 630 Conductivity Sensor … G 1; SE 630X-MS

Specifications

Cell constant: 1/cm


Range: 10 µS/cm … 20 mS/cm
Material: body: PES
Electrodes: special graphite
Temp detector protection: titanium
Temperature detector: NTC 30 kohms
Temperature: –20 … +135 °C
Pressure: max. 16 bars (20 °C), 2.5 bars (135 °C)
Process connection: G 1;
Sensor cap: Memosens®

Pressure/Temperature Diagram

Pressure [bar]

16

12

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
102 Temperature [°C]
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Typical Configurations

ARF 215
Sensor – Flow-through fitting – Analyzer
Flow-through fitting made of
plastics
Analyzer SE 630 X MS
ARF 215 Protos®/Stratos® Pro Process connection:
Direct connection to G 1; threaded
Flow-through fitting coupling provided by customer
Stratos® Pro
Sensor Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor – Direct connection – Analyzer

Analyzer
SE 630 X MS Protos®/Stratos® Pro

Sensor

Dimension Drawing

186
79
18
16 Memosens® cap
Ø 44
Ø 24

Polyethersulfone
G 1; 36 A/F

Accessories (Details from page 134) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

Conductivity standard KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348
KCl 0.01 mol/l 250 ml 1413 µS/cm ±2 % ZU 0349

Calibration Certificate ZU 0320

*} Greater lengths on request 103


Sensors for Conductivity Measurement
Chem

SE 600 Conductivity Sensor


4-electrode sensor for high-pressure and high-temperature applications;
large measuring range from pure water up to high conductivities

For special chemistry applications up to Facts


210 °C and 40 bars. Universal measuring – large measuring range due to
range from pure water to 600 mS/cm. 4-electrode technology
With fixed cable and integrated tempera- – measurement at high temperatures
ture detector. Process-wetted materials: and pressures
stainless steel and PTFE; very compact – high level of process safety due to
design. durable materials and robust design
– slim, ultracompact design
Applications (25 mm diameter)
Special chemical processes; condenser
monitoring, also for heavily polluted,
e.g. fibrous media, pulp production.

Product Line Order No.

SE 600 Conductivity Sensor SE 600


SE 600 Conductivity Sensor/40 bars with 40-bar pressure certificate SE 600/40 bar

Specifications

Cell constant*}: 0.14 … 0.38 cm (exact value printed on rating plate)


Range: approx. 0.5 µS/cm … 600 mS/cm
Material: body: PTFE/stainless steel AISI 316 L
electrodes: stainless steel AISI 316 L
Temperature detector: Pt 1000 (IEC Class A)
Temperature: max. 210 °C
Pressure: max. 25 bars, max. 40 bars with pressure certificate
Process connection: 1; weld-in socket (see Accessories)
Cable: fixed cable, 5 m

* Observe instruction manual (field conditions)


)

Pressure/Temperature Diagram

Pressure [bar]

SE 600/40 bar
40

30
SE 600

20

10

0
0 20 40 60 80 100 120 140 160 180 200 220
104 Temperature [°C]
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Typical Configurations

Protos®
Sensor – Direct connection – Analyzer
Modular measuring system for pH,
Analyzer conductivity, and oxygen
ZU 0216 Process connection:
SE 600 ZU 0217 Protos®
Weld-in socket
Weld-in socket

Sensor

Sensor – Direct connection – Analyzer

ZU 0216
SE 600 ZU 0217 Protos®

Weld-in socket Analyzer


Sensor

Dimension Drawing

Assembly:
ZU 0217 and ZU 0216
are required Gasket
ZU 0221
23 14 76
>

4
R
73
Ø8

25

30

4 71 47
195

Field area

Cable length approx. 5 m

105
Sensors for Conductivity Measurement
Chem

SE 600 Conductivity Sensor


Accessories (Details below and from page 134) Order No.

Screw for ZU 0217 ZU 0216

Weld nipple for ZU 0216 ZU 0217

Gasket (spare part) ZU 0221

Coupling nut ZU 0222

Conductivity standard KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

Calibration Certificate ZU 0320

Accessories / Specifications

Screw Material: 316 L


ZU 0216 Process connection: 1; BSP for ZU 0217
Temperature: max. 210 °C
Pressure: max. 40 bars

Dimension drawing:
27 36 A/F
17 25.3
1; BSP

Weld-in socket Material: AISI 316 L


ZU 0217 Process connection: welded coupling
Temperatur: max. 210 °C
Pressure: max. 40 bars

Dimension drawing:
34
18
Ø 2.1 guiding pin 8
2.5
1; BSP

Ø 26
Ø 44.5

Ø 42.4

106
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Accessories/Specifications – continued

Gasket (spare part) Material: PTFE


ZU 0221

Dimension drawing:
8 29.4
4 25

5
1.
R
30

Coupling nut for mounting Material: AISI 316 L


on threaded coupling, Dimensions 1; NPT
ZU 0222 Temperature: max. 210 °C
Pressure: max. 40 bars

Dimension drawing:

28
23 41 A/F
1; NPT
Ø 25.3

107
Sensors for Conductivity Measurement
Chem

SE 600 Conductivity Sensor


Typical Assemblies

SE 600 SE 600

ZU 0216
ZU 0222
ZU 0217

4
4

ZU 0221 ZU 0221
15

1; NPT

148
133

3 3
>R7 >R7
47

47

108
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109
Sensors

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Sensors for Conductivity Measurement
Chem

SE 603 Conductivity Sensor


4-electrode sensor with large measuring range providing maximum
corrosion resistance, sensor materials: PTFE and platinum

For special chemistry applications, universal well as heavily polluted (e.g. fibrous)
measuring range from pure water to materials, condenser leakage monitoring.
600 mS/cm. With fixed cable and integrated
temperature detector. Process-wetted Facts
materials: PTFE and platinum. Ultracompact – high level of chemical resistance
design. due to corrosion-proof materials
– large measuring range due to
Applications 4-electrode technology
Measurement of pure water up to high – measurement at high temperatures
conductivities. Highly corrosive chemical and pressures
processes, bleaching liquors, oxidizing as – slim, ultracompact design

Product Line Order No.

SE 603 Conductivity Sensor SE 603

Specifications

Cell constant*): 0.14 … 0.38 cm (exact value printed on rating plate)


Range: approx. 0.5 µS/cm … 600 mS/cm
Material: body: PTFE
electrodes: platinum
Temperature detector: Pt 1000 (IEC Class A)
Temperature: max. 120 °C
Pressure: max. 12 bars
Process adaptation: special flange (see Accessories)
Cable: fixed cable, 5 m

*) Observe Instructions for Use (field conditions)

Pressure/Temperature Diagram

Pressure [bar]

12

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]
110
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Typical Configurations

Protos®
Sensor – Direct connection – Analyzer
Modular measuring system for pH,
Analyzer conductivity, and oxygen
ZU 0218 Process connection:
SE 603 ZU 0219 Protos®
Special flange
Flange

Sensor

Sensor – Direct connection – Analyzer

ZU 0218
SE 603 ZU 0219 Protos®

Flange Analyzer
Sensor

Dimension Drawing

23 14 61 53 165
2.85
Ø8

Ø 53

Ø 64

Ø 24

34
73
>R

20°
Installation:
ZU 0218 and Field area
ZU 0219 are
required
Cable length
approx. 5 m

111
Sensors for Conductivity Measurement
Chem

SE 603 Conductivity Sensor


Accessories (Details below and from page 134) Order No.

Sealing washer ZU 0218

Flange ZU 0219

Calibration Certificate ZU 0320

Conductivity standard KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

Accessories / Specifications

Sealing washer Material: PTFE/AISI 316 L


ZU 0218 Pressure: 10 bars
Temperature: 120 °C
For installation with ZU 0219

Dimension drawing:
9

Ø 88

Flange Material: AISI 316 L


ZU 0219 Process connection: DN 50, PN 10,
Ø 165 mm
Pressure: 10 bars
Temperature: 120 °C
For installation with ZU 0219

Dimension drawing:

Ø 165
Ø 125
Ø 16

Ø 54
Ø 18

112
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Typical Assembly

SE 600

ZU 0219

ZU 0218

e.g. welding neck flange


DN 50, PN 10

73
>R

113
Sensors for Conductivity Measurement
Chem Energy Water

SE 660 Electrodeless Conductivity Sensor


Cost-efficient sensor for measuring low to very high conductivities,
insensitive to contamination and corrosion

Universal conductivity sensor with large washers, automotive engineering, rinsing


measuring range for moderate chemical processes
stress. With integrated, extremely fast
temperature detector. Facts
– cost-efficient
Applications – compact design
Fresh water and waste-water treatment, – no process-wetted electrodes
electroplating, photographic processes, air – large measuring range
conditioning, cooling tower monitoring, – quick-reacting temperature detector
in-company wastewater treatment plants, – insensitive to deposits and
monitoring of salts, alkaline solutions, and contaminations
conductivity, tanneries, caustic treatment,

Product Line Order No.

SE 660 Conductivity Sensor G 1 1/2;, cable length 5 m SE 660/11


G 1 1/2;, cable length 10 m SE 660/12

Specifications

Cell constant*): approx. 6.4/cm


Range: 0.02 … 2000 mS/cm
Accuracy: ≤1%
Material: PP (polypropylene)
Temperature detector: Pt 1000
Temperature response time: ≤6s
Temperature: 0 … 60 °C (momentarily 100 °C)
Pressure: max. 10 bars at 20 °C, max. 6 bars at 60 °C
Process adaptation: PP union nut G 1 1/2;

*) Observe Instructions for Use (field conditions)

Pressure/Temperature Diagram

Pressure [bar]

10

0
0 10 20 30 40 50 60 70 80 90 100 110
Temperature [°C]
114
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Typical Configurations

ARD 220
Sensor – Direct connection – Analyzer
Immersion fitting made of plastics

Analyzer ARF 215


SE 660 Stratos® Eco Flow-through fittings made of
Sensor plastics
Stratos® Eco
Standard analyzer for pH,
conductivity, and oxygen

Sensor – Immersion fitting – Analyzer

Immersion fitting SE 660 ARD 220 Stratos® Eco

Analyzer
Sensor

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 660 ARF 215 Stratos® Eco


Flow-through fitting

Sensor

Accessories (Details from page 134) Order No.

Conductivity standard KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

115
Sensors for Conductivity Measurement
Chem Energy Water

SE 660 Electrodeless Conductivity Sensor


Dimension Drawing

Coupling nut
G 1 1/2; Process connection:
(PP) (PP)

Ø 41
36.5

Ø 41
142

142
118

118

Ø 44.5
Ø 44.5
67

67
~81

~81

36.5
Knockout Ø 7
Temperature detector
1.4571

32

116
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117
Sensors

Fittings
Sensors for Conductivity Measurement
Chem Energy Water

DIGITAL
SE 670 Electrodeless Conductivity Sensor
Cost-efficient sensor for measuring low to very high conductivities,
insensitive to contamination and corrosion

Universal conductivity sensor with large washers, automotive engineering, rinsing


measuring range for moderate chemical processes
stress. With integrated, extremely fast
temperature detector. Facts
– digital data transfer
Applications – line length up to 100 m
Fresh-water and wastewater treatment, – cost-efficient
electroplating, photographic processes, air – compact design
conditioning, cooling tower monitoring, – no process-wetted electrodes
in-company wastewater treatment plants, – large measuring range
monitoring of salts, alkaline solutions, and –q uick-reacting temperature detector
conductivity, tanneries, caustic treatment, – insensitive to deposits and contaminations

Product Line Order No.

SE 670 Conductivity Sensor Coupling nut G 1 1/2; SE 670/U1


Dairy-pipe screw joint DN 50 SE 670/C1
Replacement sensor for installation in ARF 210/215 SE 670/G1
or ARD 220

Specifications

Cell constant*): approx. 6.4/cm


Range: 0.02 … 2000 mS/cm
Accuracy: ≤1%
Material: PP (polypropylene)
Temperature detector: Pt 1000
Temperature response time: quick, using extrapolation with neuronal process
Temperature: 0 … 60 °C (momentarily 100 °C)
Pressure: max. 10 bars at 20 °C, max. 6 bars at 60 °C
Process adaptation: coupling nut G 1 1/2;
dairy-pipe screw joint DN 50
replacement sensor for installation in ARF 210/215 or ARD 220
Sensor cap: M12

*) Observe Instructions for Use (field conditions)

Pressure/Temperature Diagram

Pressure [bar]

10

0
0 10 20 30 40 50 60 70 80 90 100 110
118 Temperature [°C]
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Typical Configurations

ARD 220
Sensor – Direct connection – Analyzer
Immersion fitting made of plastics

Analyzer ARF 215


SE 670 Stratos® Pro Flow-through fittings made of
Sensor plastics
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen

Sensor – Immersion fitting – Analyzer

Immersion fitting SE 670 ARD 220 Stratos® Pro

Analyzer
Sensor

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 670 ARF 215 Stratos® Pro


Flow-through fitting

Sensor

Accessories (Details from page 134) Order No.

Conductivity standard KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

Digital cable with M12 socket 5m CA/M12-005NA


10 m CA/M12-010NA
20 m*} CA/M12-020NA

*} Greater lengths on request (max. 100 m)

119
Sensors for Conductivity Measurement
Chem Energy Water

SE 670 Electrodeless Conductivity Sensor


Dimension Drawing

SE 670/U1 SE 670/C1 SE 670/G1


Coupling nut G 1 1/2; (PP) Dairy-pipe screw joint DN 50 Replacement sensor for installation
in ARF 210/215 or ARD 220
Ø 58
Ø 44 Ø 44 M12,
Ø 68
5-pin

M12, M12,
5-pin 5-pin Special
thread for
installation in
ARF 210/215
ARD 220

136
136
136
82

82

82
Ø7 Ø7 Ø7
13.5

13.5
13.5

120
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121
Sensors

Fittings
Sensors for Conductivity Measurement
Chem Energy Pharm Food Water

SE 655 Electrodeless Conductivity Sensor


Universal and precise sensor with high chemical resistance
over a very large measuring range, for heavily polluted media

Corrosion-resistant electrodeless sensor concentrate monitoring, regeneration


for measuring pure water up to maximum of ion exchangers.
conductivities. Smooth, easy-to-clean
design. High accuracy due to electrodeless Facts
measurement. Low risk of contamination – r obust design
because of large sensor opening. Also for – e xtremely large measuring range
hazardous locations. due to inductive measuring principle
– insensitive to contamination
Applications –n  o process-wetted electrodes
Concentration measurement of acid –h  igh chemical resistance (PEEK)
and alkaline solutions, heavily polluted –m  easurement in hazardous
media, coating-forming and oil-containing locations
media, salt spring, heavily polluted – steam sterilizable
wastewaters, cooling water blowdown, – CIP compliant

Product Line Order No.

SE 655 Conductivity Sensor G 3/4; SE 655


SE 655 Conductivity Sensor … G 3/4; SE 655 X

Specifications

Cell factor: approx. 2/cm (≥ 30 mm distance to wall)


Range: 0.001 … 2000 mS/cm
Accuracy: ± (5 µS/cm +0.5 % measured value) at –20 … +100 °C
Material: cell: PEEK; gasket: Viton
Temperature detector: Pt 100 (Class A)
Temperature: –20 … +125 °C
Temperature response time t90: approx. 7 min
Pressure: 0 … 20 bars
Cable: fixed cable, 5 m
Protection: IP 67 (when mounted)
Assembly: G 3/4; (36-mm nut and FKM (Viton) gasket included in shipment)
ATEX Certificate (SE 655 X): II 1 G EEx ia IIC T4/T6

Dimension Drawing

36 A/F
Approx. 47 O-ring
15 Max. torque 20 Nm!
G 3/4;
39
24

148 60
264

122
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Typical Configurations

Sensor – Direct connection – Analyzer ARD 220


Immersion fitting made of plastics
ARF 210/215
Analyzer SE 655 + ZU 0344 Protos®/Stratos® Pro Flow-through fittings made of
plastic and stainless steel
Sensor with
flange Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor – Immersion fitting – Analyzer

Immersion fitting
SE 655 ARD 220 Protos®/Stratos® Pro

Analyzer
Sensor

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 655 ARF 210/215 Protos®/Stratos® Pro


Flow-through fitting

Sensor

Accessories (Details from pages 125 and 134) Order No.

Flange DN 50 PN 16 Material: 316 L ZU 0343

Flange DN 50 PN 10 Material: PVDF ZU 0344

Sealing set A (spare parts) Nut + FKM (Viton) O-ring (3 x) ZU 0340N

Sealing set C PTFE washer DN 50 ZU 0342N


(protects ZU 0343 flange against aggressive media)

Conductivity standard*) KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

*) Observe Instructions for Use (field conditions)

123
Sensors for Conductivity Measurement
Chem Energy Pharm Food Water

SE 655 Electrodeless Conductivity Sensor


Pressure/Temperature Diagrame

SE 655 without flange Pressure [bar]

20

15

10

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

SE 655 with flange Pressure [bar]


DN 50, stainless steel
(ZU 0343) 16

12

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

SE 655 with flange Pressure [bar]


DN 50, PVDF (ZU 0344)
9
8
7
6
5
4
3
2
1
0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]
124
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Fittings
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Accessories / Specifications

316 L flange DN 50 PN 16
ZU 0343

Dimension drawing:

Flange/stainless steel

4 x 18
18

27
125
165

PVDF flange DN 50 PN 10
ZU 0344

Dimension drawing:
Lapped flange
Flange PVDF

4 x 18
18

20
11

78
125 27
75
165
102

125
Sensors for Conductivity Measurement
Chem Energy Pharm Food Water

SE 655 Electrodeless Conductivity Sensor


Overview of Accessories and Assembly

Example:

Nut (included with sensor)


replacement: ZU 0340N

ZU 0343 flange

ZU 0342N:
PTFE washer DN 50

O-ring
(included with sensor)
replacement:
ZU 0340N

Sensor: PEEK

126
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127
Sensors

Fittings
Sensors for Conductivity Measurement
Chem

SE 656 Electrodeless Conductivity Sensor


Special and precise sensor with high chemical resistance over a very large
measuring range, for heavily polluted and strongly oxidizing media

Corrosion-resistant electrodeless sensor hydrofluoric acid, nitric acid, concentrated


for measuring pure water up to maximum sulfuric acid, oleum, concentrated alkaline
conductivities. Insensitive to strongly solutions, strongly oxidizing media.
oxidizing media. Smooth, easy-to-clean
design. High accuracy due to electrodeless Facts
measurement. Low risk of contamination – r obust design
because of large sensor opening. Also – e xtremely large measuring range due
suitable for hazardous locations. to inductive measuring principle
– insensitive to contamination
Applications –n  o process-wetted electrodes
Conductivity measurement of highly – e xtremely high chemical resistance (PFA)
concentrated acid and alkaline solutions, –m  easurement in hazardous locations

Product Line Order No.

SE 656 Conductivity Sensor G 3/4; SE 656


SE 656 Conductivity Sensor … G 3/4; SE 656 X

Specifications

Cell factor: approx. 2/cm (≥ 30 mm distance to wall)


Range: 0.001 … 2000 mS/cm
Accuracy: ± (5 µS/cm +0.5 % measured value) at –20 °C … +100 °C
Material: cell: PFA;
gasket: FFKM (Chemraz)
Temperature detector: Pt 100 (Class A)
Temperature response time t90: approx. 26 min
Temperature: –20 … +125 °C
Pressure: 0 … 16 bars
Cable: 5 m fixed cable
Protection: IP 67 (when mounted)
Assembly: G 3/4; (36-mm nut and FFKM (Chemraz) gasket
included in shipment)
ATEX Certificate (SE 656 X): II 1 G EEx ia IIC T4/T6

Dimension Drawing

36 A/F
Approx. 47 O-ring
15 Max. torque 20 Nm!
G 3/4;
24

39

148 60
264

128
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Fittings
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Typical Configurations

ARD 220
Sensor – Direct connection – Analyzer
Immersion fitting made of plastics

ARF 215
Analyzer SE 656 + ZU 0343
+ ZU 0342 Protos®/Stratos® Pro Flow-through fitting made of plastic
and stainless steel
Sensor with
flange Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen

Protos®
Modular measuring system for pH,
conductivity, and oxygen
Sensor – Immersion fitting – Analyzer

Immersion fitting
SE 656 ARD 220 Protos®/Stratos® Pro

Analyzer
Sensor

Sensor – Flow-through fitting – Analyzer


Analyzer

SE 656 ARF 215 Protos®/Stratos® Pro


Flow-through fitting

Sensor

Accessories (Details from pages 131 and 134) Order No.

Flange DN 50 PN 16 Material: 316 L ZU 0343

Flange DN 50 PN 10 Material: PVDF ZU 0344

Sealing set B (spare parts) Nut + FFKM (Chemraz) O-ring (2 x) ZU 0341N

Sealing set C PTFE washer DN 50 ZU 0342N


(protects ZU 0343 flange against aggressive media)

Sealing set C*) KCl 0.1 mol/l 250 ml 12.88 mS/cm ±1.5 % ZU 0348

*) Observe Instructions for Use (field conditions)

129
Sensors for Conductivity Measurement
Chem

SE 656 Electrodeless Conductivity Sensor


Pressure/Temperature Diagrams

SE 656 without flange Pressure [bar]

16

12

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

SE 656 with flange Pressure [bar]


DN 50, stainless steel
(ZU 0343) 16

12

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

SE 656 with flange Pressure [bar]


DN 50, PVDF (ZU 0344)
9
8
7
6
5
4
3
2
1
0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]
130
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Accessories / Specifications

316 L flange DN 50 PN 16
ZU 0343

Dimension drawing:

Flange/stainless steel

4 x 18
18

27
125
165

PVDF flange DN 50 PN 10
ZU 0344

Dimension drawings:
Lapped flange
Lapped flange

4 x 18
18

20
11

78
125 27
75
165
102

131
Sensors for Conductivity Measurement
Chem

SE 656 Electrodeless Conductivity Sensor


Overview of Accessories and Assembly

Example:

Nut (included with sensor)


replacement: ZU 0341N

ZU 0343 flange

ZU 0342N:
PTFE washer DN 50

O-ring
(included with sensor)
replacement:
ZU 0341N

Sensor: PFA

132
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133
Sensors

Fittings
Accessories for Sensors for Conductivity Measurement

Accessories Order No.

Conductivity standard KCl 300 ml 1.3 µS/cm ±1 % ZU 0701


KCl 300 ml 15 µS/cm ±1 % ZU 0350
KCl 0.001 mol/l 500 ml 147 µS/cm ±1 % ZU 0702
KCl 0.01 mol/l 250 ml 1413 µS/cm ±2 % ZU 0349
KCl 0.1 mol/l 250 ml 12.88 µS/cm ±1.5 % ZU 0348

Equipotential bonding Material: glass/platinum ZU 0073


electrode, ZU 0073 Temperature: 130 °C max.
Pressure: 10 bars max.
Assembly: Pg 13.5
Cable: incl., length 5 m

Dimension drawing:
174
120
S8 sensor cap

Ø5
Ø 12

Platinum Glass Pg 13.5 17 A/F Connecting plug

134
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Accessories – continued Order No.

Calibration Certificate Calibration Certificate for the following conductivity sensors: ZU 0320
ZU 0320 SE 202, SE 204, SE 600, SE 603, SE 604, SE 610, SE 620, SE 630,
SE 605H Memosens®, SE 604 (X)-MS, SE 630 (X)-MS

135
Accessories for Sensors for Conductivity Measurement

Accessories – continued Order No.

VP 6 cable Sensor connection: VP screw cap Length: 3m ZU 0313


Device connection: wire end ferrules Length: 5m ZU 0314
Temperature –20 … +80 °C Length: 10 m ZU 0315
Length: 20 m ZU 0584

Order No.

Memosens® cable Sensor connection: Memosens® Length: 3 m CA/MS-003NAA


Device connection: wire end ferrules Length: 5 m CA/MS-005NAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010NAA
Length: 20 m*} CA/MS-020NAA

Memosens® cable Ex Sensor connection: Memosens® Length: 3 m CA/MS-003XAA


Device connection: wire end ferrules Length: 5 m CA/MS-005XAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010XAA
Length: 20 m*} CA/MS-020XAA
ATEX Certificate: II 1 G Ex ia IIC T3/T4/T6
II 3 G Ex ul IIC T3/T4/T6

*} Greater lengths on request

MEMO SENS

136
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137
Sensors

Fittings
Sensors for Oxygen Measurement
Isolation Amplifiers
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Laboratory Meters

Sensors

Fittings
Contents Oxygen Sensors

Oxygen Sensors
SE 703 Low-cost, plastic-coated sensor providing high signal stability
Oxygen Sensor for measurement of dissolved oxygen in water/waste water 140

SE 706 Sensor in robust and hygienic stainless steel design,


Oxygen Sensor high accuracy and low detection limit, simple and fast
maintenance due to special membrane 142

SE 706 Memosens® Sensor in robust and hygienic stainless steel design, high accuracy
Oxygen Sensor and low detection limit. Simple and fast maintenance due to special
membrane, digital, with Memosens® technology 144

SE 707 Reliable measurement of oxygen traces also under sterile and


Oxygen Sensor hygienic conditions; signal-stable and robust 148

SE 707 Memosens® Reliable measurement of oxygen traces also under sterile


Oxygen Sensor and hygienic conditions; signal-stable and robust, digital,
with Memosens® technology 150

139
Sensors for Oxygen Measurement
Water

SE 703 Oxygen Sensor


Low-cost, plastic-coated sensor providing high signal stability
for measurement of dissolved oxygen in water/wastewater

Reduced maintenance effort due to Facts


special membrane module. Simple and – high level of process safety
fast calibration in ambient air. Robust – durable materials
special membrane with steel mesh and – robust design
PTFE coating. High signal stability. – cost-efficient service
– easy-to-replace membrane module
Applications – P TFE-coated membrane prevents
Water, wastewater, aeration, ventilation undesired deposits
control, fish farming, aquariums. – VP screw cap

Product Line Order No.

SE 703 Oxygen Sensor 120 mm SE 703

Specifications

Range: pO2 < 1200 mbars


Detection limit: 30 ppb
Accuracy: 1 % + 30 ppb
Response time at 25 °C (air –> N2): 98 % full scale < 90 s
Signal in ambient air: 40 … 110 nA
Residual signal in O2-free medium: ≤ 0.3 % of signal in ambient air
Flow dependence: ≤5%
Perm. pressure range (measurement): 0.5 … 2 bars absolute
Mechanical pressure resistance: max. 2 bars absolute
Perm. temp range (measurement): 0 … 60 °C
Temp range (stability): 0 … 60 °C
O-ring material: silicone and FKM (Viton)
Membrane material: PTFE/silicone/PTFE (reinforced with steel mesh)
Process-wetted sensor parts: PPS
Temperature detector: NTC 22 kohms
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)

140
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Typical Configurations

ARD 220
Sensor – Immersion fitting – Analyzer
Immersion fitting for simultaneous
Immersion fitting measurements with up to 3 sensors
SE 703 ARD 220/230 Stratos® Eco
ARD 230
Immersion fitting with small
diameter for 12-mm sensors
Analyzer
ARF 210/215
Sensor Flow-through fittings made of
plastic and stainless steel
Stratos® Eco
Standard analyzer for pH,
conductivity, and oxygen
Sensor – Flow-through fitting – Analyzer

Analyzer
SE 703 ARF 210/215 Stratos® Eco
Flow-through
fitting

Sensor

Dimension Drawing

120 mm
Ø 12

Membrane module O-ring Slide washer Threaded VP screw cap


sleeve Pg 13.5

Accessories (Details from page 154) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

O2 membrane module separate ZU 0563

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564

O2 electrolyte 25 ml ZU 0565

O-ring set silicone ZU 0679

141
Sensors for Oxygen Measurement
Chem Pharm

SE 706 Oxygen Sensor


Sensor in robust and hygienic stainless steel design,
high accuracy and low detection limit, simple and fast
maintenance due to special membrane

Reliable in-line measurement of dissolved Facts


oxygen, even under sterile and hygienic –h  igh level of process safety
conditions. High signal stability. Simple –d  urable materials
maintenance due to modular design. – r obust design
Special membrane with steel mesh and – e asy to clean thanks to extremely
PTFE coating. Sterilizable, autoclavable, smooth surface
and CIP capable. Also suitable for use – c ost-efficient service due to
in hazardous locations. easy-to-replace membrane module
and interior body
Applications –h  ygienic design
Biotechnology, pharmaceutical industry, –h  igh resolution of 6 ppb
fermentation, various fields of analytical – operation also in hazardous locations
chemistry – VP screw cap

Product Line Order No.

SE 706 Oxygen Sensor 120 mm SE 706/1


220 mm SE 706/2

Specifications

Range: pO2 < 1200 mbar


Detection limit: 6 ppb
Accuracy: 1 % + 4 ppb
Response time at 25 °C (air –> N2): 98 % full scale < 90 s
Signal in ambient air: 50 … 110 nA
Residual signal in O2-free medium: ≤ 0.1 % of signal in ambient air
Flow dependence: ≤5%
Perm. pressure range (measurement): 0.2 … 6 bars absolute
Mechanical pressure resistance: max. 12 bars absolute
Perm. temp range (measurement): 0 … 80 °C
Temp range (stability): –5 … +140 °C (steam sterilizable/autoclavable)
O-ring material: silicone (FDA&USP Class VI tested)
Membrane material: PTFE/silicone/PTFE, FDA compliant (reinforced with steel mesh)
Process-wetted sensor parts: 1.4404 stainless steel (material certificate 3.1B)
Surface roughness: N 5 (RA < 0.4 µm)
Temperature detector: NTC 22 kohms
Interior body incl. sensing electrodes: replaceable (ZU 0567)
Process adaptation: Pg 13.5
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2 GD Ex ia IIC T6 / T5 / T4 / T3
Certificates: 3A, 3.1B (EN 10204)

142
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Typical Configurations

ARI 106
Analyzer Sensor – Immersion fitting – Analyzer
Robust inline fitting made of stainless
steel or PEEK for chemical processes
ARI 106/ and hygienic applications.
SE 706 ZU 0717 Protos®/Stratos® Pro
Inline ZU 0717
fitting Weld-in socket

Sensor SensoGate® WA 130


Universal sensor lock-gate with high
functional safety
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Sensor – Sensor lock-gate – Analyzer
Protos®
Senso Sensor Modular measuring system for pH,
SE 706 Gate® lock-gate Uniclean® Protos® conductivity, and oxygen

Sensor Uniclean®
Analyzer
Controller for fully automated
measurement and cleaning

Controller

Dimension Drawing

120/220 74
Ø 12

Membrane module O-ring Slide washer Threaded sleeve VP screw cap


Pg 13.5

Accessories (Details from page 154) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

O2 membrane module separate ZU 0563

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564

O2 electrolyte 25 ml ZU 0565

Interior body for SE 706 ZU 0567

O-ring set silicone ZU 0679

143
Sensors for Oxygen Measurement
Chem Pharm Food Water

SE 706 Memosens® Oxygen Sensor


Sensor in robust and hygienic stainless steel design, high accuracy
and low detection limit, simple and fast maintenance due to special
membrane, digital, with Memosens® technology

Reliable in-line measurement of dissolved – no influence of humidity in the


oxygen, even under sterile and hygienic connector
conditions. High signal stability. Simple – precalibration in the lab
maintenance due to modular design. – digital data transfer
Special membrane with steel mesh and – integrated sensor diagnostics
PTFE coating. Sterilizable, autoclavable, – high level of process safety
and CIP capable. Also suitable for use in – durable materials
hazardous locations. – robust design
– easy to clean thanks to extremely
Applications smooth surface
Biotechnology, pharmaceutical industry, – cost-efficient service due to
fermentation, various fields of analytical easy-to-replace membrane module
chemistry and interior body
– hygienic design
Facts – high resolution of 6 ppb
– perfect galvanic isolation thanks to – operation also in hazardous locations
Memosens® technology

Product Line Order No.

SE 706 Oxygen Sensor … 120 mm SE 706X/1-NMSN


SE 706 Oxygen Sensor … 220 mm SE 706X/2-NMSN

Specifications

Range: pO2 < 1200 mbars


Detection limit: 6 ppb
Accuracy: 1 % + 4 ppb
Response time at 25 °C (air –> N2): 98 % full scale < 90 s
Signal in ambient air: 50 … 110 nA
Residual signal in O2-free medium: ≤ 0.1 % of signal in ambient air
Flow dependence: ≤5%
Perm. pressure range (measurement): 0.2 … 6 bars absolute
Mechanical pressure resistance: max. 12 bars absolute
Perm. temp range (measurement): 0 … 80 °C
Temp range (stability): –5 … +135 °C (steam sterilizable/autoclavable)
O-ring material: silicone (FDA&USP Class VI tested)
Membrane material: PTFE/silicone/PTFE, FDA compliant (reinforced with steel mesh)
Process-wetted sensor parts: 1.4404 stainless steel (material certificate 3.1B)
Surface roughness: N 5 (RA < 0.4 µm)
Temperature detector: NTC 22 kohms
Interior body incl. sensing electrodes: replaceable (ZU 0567)
Sensor cap: Memosens®
ATEX Certificate: II 1/2 GD Ex ia IIC T6/T5/T4/T3
Certificates: 3A, 3.1 (EN 10204)

144
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Fittings
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Typical Configurations

ARI 106
Analyzer Sensor – Immersion fitting – Analyzer
Robust inline fitting made of
stainless steel or PEEK for chemical
SE 706 ARI 106/ processes and hygienic applications.
ZU 0717 Protos®/Stratos® Pro
ZU 0717
Inline
fitting Weld-in socket

Sensor SensoGate® WA 130


Universal sensor lock-gate with high
functional safety
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Sensor – Sensor lock-gate – Analyzer
Protos®
SE 706 Senso Sensor Modular measuring system for pH,
Gate® lock-gate Uniclean® Protos® conductivity, and oxygen

Sensor Uniclean®
Analyzer
Controller for fully automated
measurement and cleaning

Controller

Dimension Drawing

120/220 74
Ø 12

Membrane module O-ring Slide washer Threaded sleeve Memosens® cap


Pg 13.5

145
Sensors for Oxygen Measurement
Chem Pharm Food Water

SE 706 Memosens® Oxygen Sensor


Accessories (Details from page 154) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

O2 membrane module separate ZU 0563

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564

O2 electrolyte 25 ml ZU 0565

Interior body for SE 706 ZU 0567

O-ring set silicone ZU 0679

*} Greater lengths on request

146
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147
Sensors

Fittings
Sensors for Oxygen Measurement
Chem Energy Food

SE 707 Oxygen Sensor


Reliable measurement of oxygen traces, also under sterile and hygienic
conditions; signal-stable and robust

High resolution of low oxygen concen- Facts


trations, simple and cost-efficient sensor –h  igh level of process safety
calibration in ambient air. No calibration –d  urable materials
gases. High signal stability, also in the – r obust design
presence of high CO2 partial pressures. – e asy to clean thanks to extremely
FDA-conforming material with extremely smooth surface
smooth polished surface. Simple main- – v ery simple calibration in air without
tenance due to modular design. Sterilizable, calibration gases
autoclavable, and CIP capable. Also – c ost-efficient service due to
suitable for hazardous locations. easy-to-replace membrane module
and interior body
Applications –h  ygienic design
Beverage filling (e.g. milk, beer). – v ery high resolution of 1 ppb in the
Measurement in boiler feed water trace range
(detection limit 1 ppb) – low cross-sensitivity to CO2
– operation also in hazardous locations
– VP screw cap

Product Line Order No.

SE 707 Oxygen Sensor 120 mm SE 707/1


220 mm SE 707/2

Specifications

Range: pO2 < 1200 mbars


Detection limit: 1 ppb (3 ppb in liquids containing CO2)
Accuracy: 1 % + 1 ppb (1 % + 3 ppb in liquids containing CO2)
Response time at 25 °C (air –> N2): 98 % full scale < 90 s
Signal in ambient air: 290 … 500 nA
Residual signal: in O2-free medium: ≤ 0.01 % of signal in ambient air
in CO2: ≤ 0.03 % of signal in ambient air
Flow dependence: ≤5%
Perm. pressure range (measurement): 0.2 … 6 bars absolute
Mechanical pressure resistance: max. 12 bars absolute
Perm. temp range (measurement): 0 … 80 °C
Temp range (stability): –5 … +121 °C (steam sterilizable/autoclavable)
O-ring material: silicone (FDA&USP Class VI tested)
Membrane material: PTFE/silicone/PTFE, FDA compliant (reinforced with steel mesh)
Process-wetted sensor parts: 1.4404 stainless steel (material certificate 3.1B)
Surface roughness: N 5 (RA < 0.4 µm)
Temperature detector: NTC 22 kohms
Interior body incl. sensing electrodes: replaceable (ZU 0568)
Sensor cap: VP (VarioPin)
ATEX Certificate: II 1/2 GD Ex ia IIC T6/T5/T4/T3
Certificates: 3A, 3.1B (EN 10204/3.1.B)

148
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Typical Configurations

ARF 200/ZU 0547


Analyzer Sensor – Flow-through fitting – Analyzer
Flow-through fitting made of
stainless steel with ZU 0547 adapter
ARI 200 for 12-mm sensors
SE 707 + ZU 0547 Protos®/Stratos® Pro
Flow-through SensoGate® WA 130
fitting Universal sensor lock-gate with
Sensor high functional safety
Stratos® Pro
Standard analyzer for pH,
conductivity, and oxygen
Protos®
Modular measuring system for pH,
Sensor – Sensor lock-gate – Analyzer conductivity, and oxygen
Senso Sensor Uniclean®
SE 707 lock-gate Uniclean® Protos®
Gate® Controller for fully automated
measurement and cleaning
Sensor Analyzer

Controller

Dimension Drawing

120/220 74
Ø 12

Membrane module O-ring Slide washer Threaded sleeve VP screw cap


Pg 13.5

Accessories (Details from page 154) Order No.

VP6-ST cable 3m ZU 0313


5m ZU 0314
10 m ZU 0315
20 m ZU 0584

O2 membrane module separate ZU 0563

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564

O2 electrolyte 25 ml ZU 0565

Interior body for SE 707 ZU 0568

O-ring set silicone, FDA ZU 0679

149
Sensors for Oxygen Measurement
Chem Energy Pharm Food Water

SE 707 Memosens® Oxygen Sensor


Reliable measurement of oxygen traces, also under sterile and hygienic
conditions; signal-stable and robust, digital, with Memosens® technology

High resolution of low oxygen concen- –p  recalibration in the lab


trations, simple and cost-efficient sensor –n  o influence of humidity in the connector
calibration in ambient air. No calibration – digital data transfer
gases. High signal stability, also in the – integrated sensor diagnostics
presence of high CO2 partial pressures. – high level of process safety
FDA-conforming material with extremely – durable materials
smooth polished surface. Simple main- – robust design
tenance due to modular design. Sterilizable, – easy to clean thanks to extremely
autoclavable, and CIP capable. Also suitable smooth surface
for hazardous locations. – very simple calibration in air
without calibration gases
Applications – cost-efficient service due to
Beverage filling (e.g. milk, beer). easy-to-replace membrane module
Measurement in boiler feed water and interior body
(detection limit 1 ppb) – hygienic design
– very high resolution of 1 ppb in the
Facts trace range
–p
 erfect galvanic isolation thanks to – low cross-sensitivity to CO2
Memosens® technology – operation also in hazardous locations

Product Line Order No.

SE 707 Oxygen Sensor … 120 mm SE 707X/1-NMSN


SE 707 Oxygen Sensor … 220 mm SE 707X/2-NMSN

150
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Typical Configurations

ARF 200 / ZU 0547


Analyzer Sensor – Flow-through fitting – Analyzer
Flow-through fitting made of
stainless steel with ZU 0547 adapter
SE 707 ARI 200 for 12-mm sensors
+ ZU 0547 Protos®/Stratos® Pro
Flow-through SensoGate® WA 130 M
fitting Manual sensor lock-gate
Sensor made of stainless steel
SensoGate® WA 130
Universal sensor lock-gate with
high functional safety
Stratos® Pro
Standard analyzer for pH,
Sensor – Sensor lock-gate – Analyzer conductivity, and oxygen
Senso Sensor Protos®
SE 707 lock gate Uniclean® Protos®
Gate® Modular measuring system for pH,
conductivity, and oxygen
Sensor Analyzer
Uniclean®
Controller for fully automated
measurement and cleaning
Controller

Specifications

Range: pO2 < 1200 mbars


Detection limit: 1 ppb (3 ppb in liquids containing CO2)
Accuracy: 1 % + 1 ppb (1 % + 3 ppb in liquids containing CO2)
Response time at 25 °C (air –> N2): 98 % full scale < 90 s
Signal in ambient air: 290 … 500 nA
Residual signal: in oxygen-free medium: ≤ 0.01 % of signal in ambient air
in CO2: ≤ 0.03 % of signal in ambient air
Flow dependence: ≤5%
Perm. pressure range (measurement): 0.2 … 6 bars absolute
Mechanical pressure resistance: max. 12 bars absolute
Perm. temp range (measurement): 0 … 80 °C
Temp range (stability): –5 … +121 °C (steam sterilizable/autoclavable)
O-ring material: silicone (FDA&USP Class VI tested)
Membrane material: PTFE/silicone/PTFE, FDA compliant (reinforced with steel mesh)
Process-wetted sensor parts: 1.4404 stainless steel (material certificate 3.1B)
Surface roughness: N 5 (RA < 0.4 µm)
Temperature detector: NTC 22 kohms
Interior body incl. sensing electrodes: replaceable (ZU 0568)
Sensor cap: Memosens®
ATEX Certificate: II 1/2 GD Ex ia IIC T6/T5/T4/T3
Certificates: 3A, 3.1 (EN 10204)

151
Sensors for Oxygen Measurement
Chem Energy Pharm Food Water

SE 707 Memosens® Oxygen Sensor


Dimension Drawing

120/220 74
Ø 12

Membrane module O-ring Slide washer Threaded sleeve Memosens® cap


Pg 13.5

Accessories (Details from page 154) Order No.

Memosens® cable 3m CA/MS-003NAA


5m CA/MS-005NAA
10 m CA/MS-010NAA
20 m*} CA/MS-020NAA

Memosens® cable, Ex 3m CA/MS-003XAA


5m CA/MS-005XAA
10 m CA/MS-010XAA
20 m*} CA/MS-020XAA

O2 membrane module separate ZU 0563

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564

O2 electrolyte 25 ml ZU 0565

Interior body for SE 707 ZU 0568

O-ring set silicone, FDA ZU 0679

*} Greater lengths on request

152
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153
Sensors

Fittings
Accessories for Sensors for Oxygen Measurement

Accessories Order No.

O2 membrane module separate ZU 0563


for SE 703/706/707/706 Memosens®/707 Memosens®

Order No.

O2 membrane kit membrane module (4 x), O-ring set (1 x), 25 ml electrolyte (1 x) ZU 0564
for SE 703/706/707/706 Memosens®/707 Memosens®

Order No.

O2 electrolyte 25 ml ZU 0565
for SE 703/706/707/706 Memosens®/707 Memosens®

Order No.

O-ring set silicone, FDA ZU 0679


for SE 703/706/707/706 Memosens®/707 Memosens®

Order No.

VP 6 cable Sensor connection: VP screw cap Length: 3m ZU 0313


Device connection: wire end ferrules Length: 5m ZU 0314
Temperature: –20 … +80 °C Length: 10 m ZU 0315
Length: 20 m ZU 0584

154
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Accessories – continued Order No.

Memosens® cable Sensor connection: Memosens® Length: 3 m CA/MS-003NAA


Device connection: wire end ferrules Length: 5 m CA/MS-005NAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010NAA
Length: 20 m*} CA/MS-020NAA

Memosens® cable, Ex Sensor connection: Memosens® Length: 3 m CA/MS-003XAA


Device connection: wire end ferrules Length: 5 m CA/MS-005XAA
Temperature: –20 … +80 °C Length: 10 m CA/MS-010XAA
Length: 20 m*} CA/MS-020XAA
ATEX Certificate: II 1 G Ex ia IIC T3/T4/T6
II 3 G Ex ul IIC T3/T4/T6

*} Greater lengths on request

MEMO SENS

155
Fittings and Controllers

Fittings Code

Immersion Fitting ARD

Flow-Through Fitting ARF

Inline Fitting ARI

Retractable Fitting WA
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Contents Fittings and Controllers


Immersion Fittings
ARD 220 Simultaneous measurement with up to 3 sensors 160
ARD 230 Immersion fitting with small diameter 166

Flow-Through Fittings
ARF 101 PVC flow-through fitting for direct mounting of a 12-mm sensor 172
ARF 200/ARF 202 Stainless-steel flow-through fittings with one sensor location 174
ARF 201 Molded plastic flow-through fitting with one sensor location 180
ARF 220 Plastic flow-through fitting for SE 610 2-electrode sensor 184
ARF 215 Highly variable flow-through fitting line made of plastic 186
ARF 210 Highly variable flow-through fitting made of stainless steel 192
ARF 240 Flow-through fitting with tube expansion 196
ARF 105 Flow-through fitting for high-precision pH measurements
at low conductivities 200

Inline Fitting
ARI 106 (H) Inexpensive and robust inline fitting for 12-mm sensors,
for chemical processes and hygienic applications 202

Retractable Fitting
WA 125 Stainless-steel ball-valve fitting with integrated 2-electrode sensor
for conductivity measurement 208

Retractable Fittings Manual/pneumatic


SensoGate® WA 130 Pneumatic sensor lock-gate for demanding fully automated
process applications 222
SensoGate® WA 130 H Pneumatic sensor lock-gate for demanding fully automated
hygienic applications 230
SensoGate® WA 131 Pneumatic retractable fitting for simple commercially available control
units or process applications 240
SensoGate® WA 131 H Pneumatic retractable fitting for simple commercially available control
units in hygienic applications 248
SensoGate® WA 131 M Innovative manual retractable fitting with safe-to-operate rotary drive­ 256
SensoGate® WA 131 MH Innovative manual retractable fitting with easy-to-operate rotary
drive for hygienic applications 262

Retractable Fittings Pneumatic


Ceramat® WA 150 Inline version with application-specific process adaptation 280
Ceramat® WA 160 The unique sensor lock-gate with ceramic sealing to the process
as immersion type 288

Controllers
Uniclean® 900 The electro-pneumatic controller for fully automated pH measurement
and cleaning 306

Unical® 9000 The electro-pneumatic controller for fully automated pH measurement,


cleaning, and calibration 318

157
Overview of Fittings and Controllers
Chem Energy Pharm Food Water

The Immersion Fittings Flow-Through Fittings

Fittings Line –m easurement in tanks, basins,


and channels
– measurement in bypass or
main stream
at a Glance –a daptable to every process – adaptable to every process
Interface to due to modular design due to modular design
every process –s imultaneous measurement – simultaneous measurement
with up to three sensors with up to three sensors
– different materials – safe and easy calibration
– various process connections with calibration chamber
– immersion depths down to 2 m – different materials
– individual sensor adaptations – various process connections
– cleaning systems – various directions of flow
– individual sensor adaptations
– cleaning systems

Immersion Flow-Through Fittings Inline


Fittings Fittings

ARF 200 /
ARD 220 ARD 230 ARF 101 ARF 201 ARF 220 ARF 215 ARF 210 ARF 240 ARF 105 ARI 106
ARF 202

Chem < < < < < < <

Energy < < < < < < < <

Pharm <

Food <

Water < < < < < < < <

158
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Inline Fittings – interference-free operation in fibrous –m  odular design, adaptable to any


– fast and easy installation and sticky processes measuring task
– direct connection to pipelines or – immersion depths down to 2 m –h  ygienic or corrosion-proof version
tank walls via coupling – low-priced version with replaceable – t idy hose guiding
– operation with special, pressurizable push rod –n  o entrainment and backmixing of
sensors possible – highly effective sensor cleaning the media
– seal rinsing during probe movement – low consumption of media
Retractable Fittings – process-wetted materials: –m  inimum maintenance effort due to
– maintenance, calibration, and replacement stainless steel or plastics innovative pump technology, virtually
of sensors without interrupting the process without moving parts
– easy servicing of fittings due to Controllers – application also in hazardous locations
modular design – fully automated measurement, – s afety due to numerous monitoring
– ceramic sealing to the process for cleaning, and calibration without functions
maximum safety process interruption

Retractable Fittings Controllers

SensoGate® SensoGate®
SensoGate® SensoGate® Ceramat® Ceramat® Uniclean® Unical®
WA 125 WA 131 / WA 131 H /
WA 130 WA 130 H WA 150 WA 160 900 9000
WA 131 M WA 131 MH

< < < < < < <

< < < < < < <

< < < < < < < <

< < < < < < < <

< < < <

159
Immersion Fittings
Chem Energy Water

ARD 220 Immersion Fitting


Simultaneous measurement with up to 3 sensors

Universal immersion fitting, individually Facts


adaptable to the process conditions by – a daptable to virtually every process
different sensor adapters, immersion due to different lengths: 260 mm to
lengths, materials of fitting and gaskets, 2,000 mm
and process connections. Dirt-proof due –m  aterials: PP-H, PVDF, or
to smooth, break-free design. 1.4571 stainless steel
– sensor
 adaptations: 3 x Pg 13.5 or
Applications 1 x G1;, special connections for
PP: water, wastewater, industrial water conductivity sensors
PVDF: chemical and petrochemical indus- –o  peration with SE 538 (pH sensor
try, power plants, electroplating, with electrolyte reservoir) possible
ore processing –p  rocess connections: flanges,
1.4571: chemical and petrochemical pipe clamp, catenary suspension
industry, power plants, electroplat- –m  easurement in tanks, basins,
ing, ore processing; high stability and channels
and warp resistance, high pressure –d  irt-proof sensor mounting
and temperature stability

Specifications

Material: see product line (page 162)


Process connection: see product line (page 162)
Nominal length: see product line (page 162)
Diameter: Ø 63 mm
Pressure: PP-H: unpressurized (90 °C), 1 bar (30 °C)
PVDF: unpressurized (120 °C), 1 bar (50 °C)
1.4571: 6 bars
Temperature: PP-H: 0 ... 90 °C
PVDF: –20 ... +120 °C
1.4571: –35 ... +135 °C
Sensor locations: see product line (page 162)
Sensors: see product line (page 162)

160
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Modular System

This immersion fitting is


available in 5 different
nominal lengths per material.
Different protective caps,
process connections, and
sensor adapters complete
this modular system.

Normal With electrolyte reservoir 3 cable glands

Protective cap

Pipe clamp
Nominal length

Process connection
250 mm

500 mm

1000 mm

3 x Pg 13.5
Flange (lapped)

SE 660/SE 670
1500 mm

SE 655/SE 656

SE 604 (G 1;)
Wetting cup in Wetting cup in
2000 mm

measuring position protected position

Cleaning
system,
axial

Catenary suspension
Sensor adapter

161
Immersion Fittings
Chem Energy Water

ARD 220 Immersion Fitting


Product Line Order No.

ARD 220 / _ _ _ _ _ _

Material PP-H 1
PVDF 2
1.4571 3

Sensor adapter 3 x Pg 13.5 1


3 x Pg 13.5 with cleaning system axial (PP-H / PVDF) A
SE 660 3
SE 655 (X) / SE 656 (X) 4
SE 604 (G 1;) 7
SE 670 / G1 E

Process connection pipe clamp 2


flange, lapped DN 65 PN 16 3
catenary suspension 4
pipe clamp and wetting cup (PP-H / PVDF) 9

Nominal length 260 1


500 2
1000 3
1500 4
2000 5

Protective cap normal 1


with electrolyte reservoir 2
3 cable glands 3

Gasket material EPDM 1


FKM (Viton) 2
FFKM (Kalrez) 3

Other versions on request.

Dimension Drawings

Pipe clamp

Nominal length
Immersion depth 80 149
Ø 63

110
9
15

Probe guard 12.5 25 Protective cap


160
Pipe clamp

162
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Dimension Drawings – continued

Flange DN 65 PN 16

Nominal length Loose flange


Nominal length 160 PP-H, PVDF

149

Ø 145
Ø 63

185

110
Flange
Probe guard 18 Protective cap
DN 65 PN 16
18

Fixed flange
1.4571

Sensor adapter 3 x Pg 13.5


Nominal length

Sensor adapter for 2-electrode sensor SE 604/SE 604 (X)-MS

54 Nominal length

Sensor adapter for electrodeless sensors SE 655/SE 656

128 Nominal length

128 Nominal length

Sensor adapter for electrodeless sensors SE 67 /G1

61 Nominal length

163
Immersion Fittings
Chem Energy Water

ARD 220 Immersion Fitting


Pressure/Temperature Diagrams

Pressure [bar]

4
1.4571
3

0
–35 –30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Temperature [°C]

Pressure [bar]

0.5 PVDF

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

164
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Pressure/Temperature Diagrams – continued

Pressure [bar]

0.5 PP-H

0
0 10 20 30 40 50 60 70 80 90
Temperature [°C]

165
Immersion Fittings
Chem Energy Water

ARD 230 Immersion Fitting


Immersion fitting with small diameter

Universal immersion fitting for sensors with Facts


Pg 13.5 connection, individually adaptable – adaptable to virtually every process due
to the process conditions by different to different lengths: 250 to 2000 mm
immersion lengths, materials of fitting – materials: PP-H, PVDF, and
and gaskets, and process connections. Dirt- 1.4571 stainless steel
proof due to smooth, break-free design. – sensor adaptation: Pg 13.5
– process connections: flanges, pipe clamp,
Applications and catenary suspension
PP: water, wastewater, industrial water – measurement in tanks, basins,
PVDF: chemical and petrochemical indus- and channels
try, power plants, electroplating, – dirt-proof sensor mounting
ore processing
1.4571: chemical and petrochemical indus-
try, power plants, electroplating,
ore processing; high stability and
warp resistance, high pressure and
temperature stability

Specifications

Material: see product line (page 168)


Process connection: see product line (page 168)
Nominal length: see product line (page 168)
Diameter: Ø 32 mm
Pressure: PP-H: unpressurized (90 °C), 1 bar (30 °C)
PVDF: unpressurized (120 °C), 1 bar (50 °C)
1.4571: 6 bars
Temperature: PP-H: 0 ... 90 °C
PVDF: –20 ... +120 °C
1.4571: –35 ... +135 °C
Sensor locations: 1 x Pg 13.5
Sensors: Pg 13.5, L = 120 mm

166
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Modular System

This immersion fitting is


available in 5 different
nominal lengths per material.
Different protective caps
and process connections
complete this modular
system.

Normal Cable gland DN 32


coupling
Protective cap

Nominal length

Process connection
250 mm

Pipe clamp
500 mm

1000 mm

Flange (lapped)
1500 mm

1 x Pg 13,5
2000 mm

Sensor adapter Catenary suspension

167
Immersion Fittings
Chem Energy Water

ARD 230 Immersion Fitting


Product Line Order No.

ARD 230 / _ _ _ _ _ _

Material PP-H 1
PVDF 2
1.4571 3

Sensor adapter 1 x Pg 13.5 1

Process connection DN 32 coupling 1


pipe clamp 2
flange, lapped DN 32 PN 10/16 3
catenary suspension !} 4
flange DN 50 PN 10/16 ‡} 5
flange DN 65 PN 10/16 7
pipe clamp and wetting cup (PP-H/PVDF) 9
flange DN 40 PN 10/16 K

Nominal length 250 1


500 2
1000 3
1500 4
2000 5

Protective cap normal 1


cable gland 2

Sealing material EPDM 1


FKM (Viton) 2
FFKM (Kalrez) 3

} PP-H and PVDF only in nominal length 250 and with cable gland
1

} Lapped flange PP-H, PVDF; fixed flange 1.4571


2

Other versions on request.

168
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Dimension Drawings

Pipe clamp

Nominal length 40
Immersion depth 80
Ø 32

50
44,5
80

Protective
15

cap
12.5 25
Pipe clamp

Flange DN 65 PN 16

Nominal length 40
80
Loose flange,
15
PP-H, PVDF
Immersion depth
Ø 32

Ø 61

Ø 100
Ø 140

50

85
Protective
cap
16
18

Fixed flange,
1.4571

Flange DN 65 PN 16

Catenary suspension Cable Ø 5


26
Ø 32

250
312

169
Immersion Fittings
Chem Energy Water

ARD 230 Immersion Fitting


Pressure/Temperature Diagrams

Pressure [bar]

4
1.4571
3

0
–35 –30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Temperature [°C]

Pressure [bar]

0.5 PVDF

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

170
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Pressure/Temperature Diagrams – continued

Pressure [bar]

0.5 PP-H

0
0 10 20 30 40 50 60 70 80 90
Temperature [°C]

171
Flow-Through Fittings
Water

ARF 101 Flow-Through Fitting


PVC flow-through fitting for direct mounting of a 12-mm sensor

Easy mounting with adhesive sleeve, Facts


directly in the pipeline. For all sensors – material: PVC
with Pg 13.5 connection, 12 mm – DN 50 adhesive sleeve
diameter, and 120 mm length. – for sensors with Pg 13.5 connection

Applications
industrial water, surface water,
water processing; clean to moderately
polluted waters

Product Line Order No.

ARF 101 Flow-Through Fitting ARF 101

Specifications

Material: PVC
Process wetted gaskets: FKM (Viton)
Process connection: DN 50 (d = 63 mm) adhesive sleeve
Pressure: 4 bars (45 °C), 1 bar (60 °C)
Temperature max. 60 °C
Sensor locations: 1 x Pg 13.5
Sensors: Pg 13.5, L = 120 mm

Pressure/Temperature Diagram

Pressure [bar]

0
0 10 20 30 40 50 60 70
Temperature [°C]

172
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Modular System

This flow-through fitting is Sensors


available complete with sensor
adaptor and adhesive sleeve.

12-mm sensors
with Pg 13.5 connection
and 120 mm length

Sensor adapter
1 x Pg 13.5

Process connection:
DN 50 adhesive
sleeve

ARF 101

Dimension Drawing

Pg 13.5
107.5

63

71 71

173
Flow-Through Fittings
Energy Water

ARF 200 /ARF 202 Flow-Through Fitting


Stainless-steel flow-through fitting with one sensor location

Compact flow-through fitting for one drinking water, boiler feed water
sensor; measurement preferably in bypass. for trace-oxygen measurement
An adapter allows connecting sensors
using different mounting techniques. Facts
Material: stainless steel. For high pressures – 1.457 stainless steel
and temperatures. Process connections: – for sensors with G 1; connection
threaded olive connection (ARF 200) or –w ith adapter for sensors with Pg 13.5
internal G1/4; thread (ARF 202) connection
–w ith adapter for fittings with G1 1/4;
Applications Ingold socket
pH, conductivity, and dissolved-oxygen – direction of flow 90°
measurement in ultrapure water, –p rocess connection via
slightly polluted water, cooling water, • threaded olive connection (ARF 200)
• or internal G1/4; thread (ARF 202)

Product Line Order No.

ARF 200 Flow-Through Fitting G 1;; 1.4571 steel, threaded olive connection ARF 200
ARF 202 Flow-Through Fitting G 1;; 1.4571 steel, G 1/4; internal thread ARF 202
ARF 202 Flow-Through Fitting G 1;; Hastelloy C4, G 1/4; internal thread ARF 202/HC4

Specifications

Material: stainless steel 1.4571 (ARF 200/202)/Hastelloy C4 (ARF 202/HC4)


Pressure: max. 25 bars
Temperature: –20 ... +160 °C
Process connection: ARF 200: threaded olive connection (Serto) for pipe 10 x 1
(gasket in 90° coupling: O-ring, FKM [Viton],
11.1 x 1.78)
ARF 202: G 1/4; internal thread
Sensor locations: 1 x G 1;
1 x Pg 13.5 with ZU 0547 adapter
1 x G 1 1/4; with ZU 0667 adapter
Sensors: cond: SE 604, SE 630
pH: diameter 12 mm, length 120 mm
oxy: SE 703, SE 706/1, SE 707/1

Pressure/Temperature Diagram

Pressure [bar]

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
174
Temperature [°C]
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Modular System

This flow-through fitting is


available in 2 different versions.
There are adapters for 12-mm
sensors and fittings with Ingold
socket.

12-mm sensors
ARI 106
Pg 13.5 connection
fittings with
120 mm length
Ingold socket

SE 630 SE 604 SE 630 ZU 0667


SE 604
ZU 0547 (X)-MS fitting adapter
(X)-MS
sensor adapter G 1 1/4;
1 x Pg 13.5 (Ingold socket)

Suitable sensors

ARF 200 ARF 202

175
Flow-Through Fittings
Energy Water

ARF 200 /ARF 202 Flow-Through Fitting


Dimension Drawings

Pg 13.5
11

ZU 0547
15

42
58

86
45
Ø13 30 x 4 (FKM)
G1

61
32
Ø 10
25

22

ARF 200
60

113
148

Ø 6.5 (2 x)

Ø 10
G 1 1/4;
Ø 25 H7
46 A/F
ZU 0667
38

Max. fitting immersion depth: 130 mm

G1 30 x 4 (FKM)

G 1/4;

ARF 202
128

G 1/4;

176
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Dimension Drawings – continued

Adapter for sensors with liquid electrolyte (ZU 0783)


Clearance for sensor installation approx. 522
Approx. 406

32 A/F

30 x 4 (FKM)
102

9
Ø

Ø 100 42.5
Ø 120 71.5

177
Flow-Through Fittings
Energy Water

ARF 200 /ARF 202 Flow-Through Fitting


Accessories Order No.

Adapter for sensors with Pg 13.5 ZU 0547


material: 1.4571 stainless steel
gasket: EPDM 30 x 4

for sensors with liquid electrolyte ZU 0783


e.g. SE 551/1
material: 1.4571 stainless steel
gasket: FKM 30 x 4

for fittings with G 1 1/4; connection ZU 0667


material: 1.4571 stainless steel
gasket: FKM 30 x 4

Material test certificate 3.2 for ARF 202 (Hastelloy) C4 ZU 0823

178
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179
Sensors

Fittings
Flow-Through Fittings
Energy Water

ARF 201 Flow-Through Fitting


Molded plastic flow-through fitting with one sensor location

Compact flow-through fitting for one Facts


sensor, measurement preferably in – material: polypropylene
bypass, also for corrosive media. An – for sensors with G 1; connection
adapter allows the connection of sensors – with adapter for sensors with Pg 13.5
using different mounting techniques. connection
Material: polypropylene; process connec- – direction of flow 90°
tion: internal G 1/4; thread – process connection via internal G 1/4;
thread
Applications
Moderately polluted corrosive process
media

Product Line Order No.

ARF 201 Flow-Through Fitting G 1;, PP-H, G 1/4; internal thread ARF 201

Specifications

Material: PP-H
Process connection: internal G 1/4; thread
Pressure: max. 6 bars (50 °C), 4 bars (90 °C)
Temperature: 0 ... 90 °C
Sensor locations: 1 x G 1; incl. gasket 30 x 4 (EPDM)
1 x Pg 13.5 with ZU 0323 adapter
Sensors: cond: SE 604, SE 630
pH: diameter 12 mm, length 120 mm
oxy: SE 703, SE 706/1

Pressure/Temperature Diagram

Pressure [bar]

0
0 10 20 30 40 50 60 70 80 90 100
Temperature [°C]

180
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Modular System

A sensor adapter is available


for this flow-through fitting if
12-mm sensors are to be used.

12-mm sensors
Pg 13.5 connection
120 mm length

ZU 0323
sensor
adapter SE 630 (X)-MS SE 630
1 x Pg 13.5

Suitable sensors

ARF 201

Accessories Order No.

Adapter for sensors with Pg 13.5 ZU 0323


material: PP-H
gasket: EPDM 30 x 4

181
Flow-Through Fittings
Energy Water

ARF 201 Flow-Through Fitting


Dimension Drawing

Pg 13.5
11
15

42

ZU 0323
58

Ø13 Ø 55
30 x 4 (EPDM)
G 1; 24.5

63
35 G 1;

G 1/4;
ARF 201
22

2x
125

knockout for
100
60

fastening
screw M6

G 1/4;

182
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183
Sensors

Fittings
Flow-Through Fittings
Chem Energy

ARF 220 Flow-Through Fitting


Plastic flow-through fitting for SE610 2-electrode sensor

Compact flow-through fitting for one Facts


SE 610 2-electrode sensor, measurement – material: polypropylene
preferably in bypass, especially for – c onductivity sensor SE 610
media with low conductivity. Material: with G 1/2; connection
polypropylene; process connection: – direction of flow 90°
internal G 1/4; thread. –p  rocess connection via internal
G 1/4; thread
Applications
Ultrapure water, pure water, low
conductivities

Product Line Order No.

ARF 220 Flow-Through Fitting G 1/2;, PP-H, G 1/4; internal thread ARF 220

Specifications

Material: PP-H
Sensor location: 1 x G 1/2; for SE 610 conductivity sensor
Process connection: G 1/4; (internal)
Pressure: 0 ... 6 bars
Temperature: 0 ... 90 °C
Sensors: SE 610 Conductivity Sensor

Pressure/Temperature Diagram

Pressure [bar]

0
0 10 20 30 40 50 60 70 80 90
Temperature [°C]

184
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Modular System

SE 610

ARF 220

Dimension Drawing

G 1/4;
9 11
60
82

Ø 6.5 (2 x)
61

39 G 1/4; 23.5
64

185
Flow-Through Fittings
Chem Water

ARF 215 Flow-Through Fitting


Highly variable flow-through fitting line made of plastic

Modular, versatile system design with Applications


different connection geometries and PP-H: drinking water, industrial water,
process connections. For measurements and cooling water
in main stream or bypass. Materials: PP PVDF: increased chemical resistance;
for standard applications and PVDF for for corrosive process media with
chemically demanding applications. 6 bars and 100 °C.
Adapter for a broad variety of sensors
for pH, ORP, temperature, contacting Facts
and noncontacting conductivity, as well – modular system
as dissolved oxygen. – a daptable to virtually every process
Protective cap with integrated electrolyte due to different
reservoir for refillable pH sensors with • sensor adapters
liquid filling. Simplified calibration for pH • materials
and conductivity due to special calibration • process connections
beaker with correct consideration of fitting – materials: PP-H or PVDF
geometry and material. – measurement in main stream or bypass
– cleaning system
A large flow cross-section and integrated
cleaning nozzles also make it suitable for
polluted media.

Specifications

Material: see product line (page 188)


Process connection: see product line (page 188)
Sensor adapter: see product line (page 188)
Pressure: PP-H: 1.5 bars (90 °C), 6 bars (40 °C)
PVDF: 3 bars (120 °C), 6 bars (100 °C)
PP-H: 0 ... 90 °C
Temperature: PP-H: 0 … 90 °C
PVDF: –20 … +120 °C

186
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Modular System

This flow-through fitting is


available with 3 different
process connections. Different
protective caps, a calibration
beaker, sensor adapters,
process connections, and a
cleaning system complete
this modular system. DN 25
coupling
With
Normal electrolyte reservoir

Protective cap

G 1/4;
internal thread

Prozeßanschluß
3 x Pg 13.5 SE 660/SE 670 SE 655/SE 656 SE 604 (G 1;)/
SE 630
Sensor adapter

DN 25 flange

180° with DN 25 coupling


90° 180° staggered cleaning system (incl. joining
piece)
Arrangement of process connection

Calibration beaker Cleaning system

187
Flow-Through Fittings
Chem Water

ARF 215 Flow-Through Fitting


Product Line Order No.

ARD 215 / _ _ _ _ _ _

Material PP-H 1
PVDF 2

Sensor adapter 3 x Pg 13.5 1


SE 660 3
SE 655 (X) / SE 656 (X) 4
SE 604 / SE 630, G 1; 7
SE 670 / G1 E

Process connection DN 25 coupling 1


G 1/4; 2
DN 25 flange 3
DN 25 coupling (incl. joining pieces) 5

Arrangement 90° 1
of process 180° staggered 2
connection 180° with cleaning connection!} 3

Protective cap none 0


normal 1
with electrolyte reservoir 2

Calibration beaker without 0


with 1

Sealing material EPDM 1


FKM (Viton) 2
FFKM (Kalrez) 3
1)
Only in conjunction with sensor adapter 3 x Pg 13.5

Other versions on request.

188
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Dimension Drawings

Approx. 128 120 G 2 1/4;


Ø 115 100

DN 25 flange, 90°
90
70
56
193.5
180

136
Ø9

70 130
190

DN 25 flange,
180° staggered with connection
for cleaning system
157

42
14

260

Ø 115 120

120 100

DN 25 coupling, 90°
130

70
90

56

86
Ø9

70 80
140
42

DN 25 coupling, 180°
staggered with connection
for cleaning system
14

160

189
Flow-Through Fittings
Chem Water

ARF 215 Flow-Through Fitting


Dimension Drawings – continued

120
120
100

Internal G 1/4; thread, 90°


130
90
70
56

86
Ø9

70 48.5

Internal G 1/4; thread,


180°staggered, with connection
for cleaning system
14 42

97

18 nozzles
(only for version with
sensor adapter 3x Pg 13.5)
67

Cleaning system Connection G 1/2;, internal

190
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Pressure/Temperature Diagrams

Pressure [bar]

3 PVDF

0
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

Pressure [bar]

3 PP-H

0
0 10 20 30 40 50 60 70 80 90
Temperature [°C]

191
Flow-Through Fittings
Chem Water

ARF 210 Flow-Through Fitting


Highly variable flow-through fitting made of stainless steel

Modular, versatile system design with Applications


different connection geometries and Ultrapure water, drinking water, industrial
process connections. For measurements water, and cooling water. Process media
in main stream or bypass. Material: stain- with higher temperature and pressure
less steel, also for high temperatures/ values. Measurement of oxygen traces
pressures. Adapter for a broad variety
of sensors for pH, ORP, temperature, Facts
contacting and noncontacting conductiv- – modular system
ity, as well as dissolved oxygen. Its tight- – a daptable to virtually every process due
ness makes it suitable for measurement to different
of oxygen traces. • sensor adapters
Protective cap with integrated electrolyte • process connections
reservoir for refillable pH sensors with – material: stainless steel, 1.4571
liquid filling. Simplified calibration for pH – measurement in main stream or bypass
and conductivity due to special calibration – cleaning system
beaker with correct consideration of fitting
geometry and material. A large flow
cross-section and integrated cleaning
nozzles also make it suitable for polluted
media.

Specifications

Material: 1.4571
Process connection: see product line (page 194)
Pressure: max. 10 bars
Temperature: –35 ... +135 °C
Sensor adapter: see product line (page 194)

Pressure/Temperature Diagram

Pressure [bar]

12

10

0
–35 –30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Temperature [°C]

192
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Modular System

This flow-through fitting is


available with 3 different
process connections. Different
protective caps, a calibration
beaker, sensor adapters,
process connections, and a
cleaning system complete
this modular system. DN 25
coupling
With
Normal electrolyte reservoir

Protective cap

G 1/4;
internal thread

Prozeßanschluß
3 x Pg 13.5 SE 660/SE 670 SE 655/SE 656 SE 604 (G 1;)/
SE 630
Sensor adapter

DN 25 flange

180° with cleaning DN 25 coupling


90° 180° staggered system (for 3 x Pg 13.5) (incl. joining
piece)
Arrangement of process connection

Calibration beaker Cleaning system

193
Flow-Through Fittings
Chem Water

ARF 210 Flow-Through Fitting


Product Line Order No.

ARD 210 / _ _ _ _ _ _

Material 1.4571 3

Sensor adapter 3 x Pg 13.5 1


SE 660 3
SE 655 (X) / SE 656 (X) 4
SE 604 / SE 630, G 1; 7
SE 670 / G1 E

Process connection DN 25 coupling 1


G 1/4; 2
DN 25 flange 3
DN 25 coupling (incl. joining pieces) 5

Arrangement 90° 1
of process 180° staggered 2
connection 180° with cleaning connection!} 3

Protective cap none 0


normal 1
with electrolyte reservoir 2

Calibration beaker without 0


with 1

Sealing material EPDM 1


FKM (Viton) 2
FFKM (Kalrez) 3
1)
Only in conjunction with sensor adapter 3 x Pg 13.5

Other versions on request.

194
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Dimension Drawings

140
197
144

365

Ø9
42
29

80 Threaded 100
71

coupling
260
10

DN 25, 90°
15

DN 25 flange, 180°
G 1/2; 70
100
108
120
130
58

G 1/4;, 90°
136

18 nozzles (only for version with DN 25 flange, 90°


sensor adapter 3 x Pg 13.5)
67

Cleaning system Connection G 1/2;, internal

195
Flow-Through Fittings
Chem Energy

ARF 240 Flow-Through Fitting


Flow-through fitting with tube expansion

Straight flow-through fitting for direct Applications


installation in pipelines with DN 50 Various process media, particularly with
cross-section. For measurements in main high flow rates; also moderately polluted
stream or bypass. Material: stainless steel,
also for high temperatures/pressures. Facts
Adapter for a broad variety of sensors –u  niversal application due to different
for pH, ORP, temperature, contacting and sensor adapters
noncontacting conductivity, as well as – measurement in main stream or bypass
dissolved oxygen. Its tightness makes – 1.457 stainless steel
it suitable for measurement of oxygen – v irtually no pressure loss caused by
traces. When using larger sensors, e.g. installed sensors
electrodeless conductivity sensors, a
suitable tube expansion reduces pressure
loss to a minimum. Protective cap with
integrated electrolyte reservoir for
refillable pH sensors with liquid filling.

Specifications

Material: 1.4571 steel


Process connection: flanges DN 50 PN 16
Pressure: max. 10 bars
Temperature: –35 ... +120 °C
Sensor adapter: see product line (page 198)

Pressure/Temperature Diagram

Pressure [bar]

12

10

0
–35 –30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

196
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Modular System

Different protective caps and


sensor adapters are available
for this flow-through fitting.

Normal With electrolyte reservoir

Protective cap

3 x Pg 13.5 SE 660/SE 670 SE 655/SE 656 SE 604 (G 1;)/


SE 630
Sensor adapter

Flange
DN 25

ARF 240

197
Flow-Through Fittings
Chem Energy

ARF 240 Flow-Through Fitting


Product Line Order No.

ARD 240 / _ _ _ _ _ _

Material 1.4571 3

Sensor adapter 3 x Pg 13.5 2


SE 660 3
SE 655 (X) / SE 656 (X) 4
SE 604 / SE 630, G 1; 7
SE 670 / G1 E

Process connection flange DN 50 PN 16 1

Arrangement of 180° 1
process connection

Protective cap none 0


normal 1
with electrolyte reservoir 2

Gasket material EPDM 1


FKM (Viton) 2
FFKM (Kalrez) 3

198
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Dimension Drawings

Protective cap with


integrated electrolyte
145
48 reservoir

105

Connection G 2 1/4; (connection for sensor adapter) DN 50 PN 16


Ø 165

DN 65

155.5

345

199
Flow-Through Fittings
Energy Water

ARF 105 Flow-Through Fitting


Flow-through fitting for high-precision pH measurements
at low conductivities

Complete fitting with sight glass for visual Facts


inspection of the sensors during operation. – fl
 ow-through fitting for pH
Safe measured-value determination in measurements in low-conductivity media
high-resistance media using the SE 560 pH –o  ptimum functionality with
sensor. Simultaneous temperature SE 560 sensor
measurement. Simple calibration without – integrated electrolyte reservoir
removing the sensor thanks to detachable – s ensors visible during operation
glass beaker. Protective cap with integrated (glass beaker)
electrolyte reservoir for supplying the – s imple calibration of sensors thanks
SE 560 pH sensor with liquid electrolyte. to detachable glass beaker

Applications
ultrapure water, drinking water,
well water, slightly polluted water

Product Line Order No.

ARF 105 Flow-Through Fitting ARF 105

Specifications

Material: PP-H, glass: Duran 50


Process connection: internal G 1/2; thread
Pressure: max. 0,5 bars (30 °C)
Temperature: 0 ... 90 °C
Sensor locations: 3 x Pg 13.5
Protective cap: PVC with integrated electrolyte reservoir
Sensors: Pg 13.5, L = 120 mm

Pressure/Temperature Diagram

Pressure [bar]

0.75

0.5

0.25

0
0 10 20 30 40 50 60 70 80 90 100 Temperature [°C]

200
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Dimension Drawings

124
69
10
Protective cap
with integrated
electrolyte
reservoir

Ø9
197

Cable clamp,
144

strain relief
for electrode
cable
362

Coupling hole
285
315

G 1/2; to DIN 3852


Form X normal
version for narrow
gasket
15

Ø 90
140

Flow-through fitting,
Duran 50 glass
15

Bail handle,
tiltable

90 Wall holder Contact-pressure


120 screw

Accessories (Details from page 206) Order No.

pH sensor SE 560 SE 560

Electrolyte (Friscolyt) ZU 0591

Equipotential bonding incl. 5 m cable ZU 0073

VP cable length: 3 m ZU 0313


length: 5 m ZU 0314
length: 10 m ZU 0315
length: 20 m ZU 0584

201
Inline Fittings
Chem Energy Pharm Food

ARI 106 (H) Inline Fitting


Inexpensive and robust inline fitting for 12-mm sensors,
for chemical processes and hygienic applications

The modular concept allows adaptation Facts


to virtually every process. Replacement of – a daptable to individual process
components or expansion is possible at conditions
any time. Suitable for aggressive chemical – modular design
processes as well as processes with –m  aterial: steel or highly resistant plastic
hygienic requirements. pH sensors with – suitable for chemical process media
polymeric electrolyte or with refillable, – s uitable for hygienic applications
pressurizable electrolyte can be used. Also –C  IP- and SIP-capable, autoclavable
accepts conductivity and oxygen sensors – f or pH sensors with polymeric electrolyte
with 12 mm diameter. For operation in – f or pH sensors with pressurizable liquid
hazardous locations. electrolyte
– f or oxygen or conductivity sensors with
Applications Pg 13.5 connection, 120 mm length, and
pH, conductivity, or oxygen measure- 12 mm diameter
ment in chemical processes, in the – integrated sensor protection
pharmaceutical or food industry and in – suitable for hazardous locations
biotechnology

Specifications

Material: see product line (page 204)


Process connection: see product line (page 204)
Pressure: –1 … +10 bars
Temperature: –20 … +140 °C
Sensors (polymeric electrolyte): Pg 13.5
diameter: 12 mm
length: 120 mm
Sensors (liquid electrolyte): diameter: 12 mm
length: 120 mm
e.g. SE 551/1 or SE 551/1-NMSN

Pressure/Temperature Diagram

Pressure [bar]

10
9
8
7
6
5
4
3
2
1
0
–1
–20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
202
Temperature [°C]
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Modular System

Various process connections ARI 106 with ARF 200 ARI 106 with ZU 0718 ARI 106 with ZU 0717
are available for this inline fitting.
12-mm sensors
Pg 13.5 connection
120 mm length
pH, oxygen,
and conductivity
ARI 106
ARI 106
Adapter
ZU 0667
Safety
Safety
weld-in socket,
ARF 200 weld-in socket,
ZU 0717
ZU 0718

Dimension Drawings

Version H0 Version HZ
326
59

59

SW 24
34
29
29

29
49

45
75

75
78
75

78
75

78

203
Inline Fittings
Chem Energy Pharm Food

ARI 106 (H) Inline Fitting


Product Line Order No.

Inline fitting for chemical processes ARI 106 / N _ _ _ _ _ _ _ _ – _ _ _

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket elastomeric ring set A, FKM (Viton) A


material elastomeric ring set B, EPDM B
elastomeric ring set C, FFKM (Kalrez) C

Process-wetted PEEK C
materials 1.4435 H

Process Ingold socket 25 mm (G 1 1/4;), 29.0 mm groove H 0


adaptation Ingold socket 25 mm (G 1 1/4;), 45.0 mm groove H Z

Immersion depth short A

Probe guard without A


with B

Special variant none 0 0 0

Order No.

Hygienic inline fitting ARI 106H / N _ _ _ _ _ _ _ _ – _ _ _

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket elastomeric ring set F, FKM FDA/USPVI F


material elastomeric ring set E, EPDM FDA/USPVI E
elastomeric ring set H, FFKM FDA/USPVI H

Process-wetted PEEK C
materials 1.4435 H

Process Ingold socket 25 mm (G 1 1/4;), 29.0 mm groove H 0


adaptation Ingold socket 25 mm (G 1 1/4;), 45.0 mm groove H Z

Immersion depth short A

Probe guard without A


with B

Special variant none 0 0 0

204
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Accessories Order No.

Safety weld-in socket for tank wall 1.4435 ZU 0717


G 1 1/4; straight, for pipe DN 50 1.4435 ZU 0717/DN50
for length see page 206 for pipe DN 65 1.4435 ZU 0717/DN65
for pipe DN 80 1.4435 ZU 0717/DN80
for pipe DN 100 1.4435 ZU 0717/DN100

Safety weld-in socket for tank wall 1.4435 ZU 0718


G 1 1/4; beveled, for pipe DN 50 1.4435 ZU 0718/DN50
for length see page 207 for pipe DN 65 1.4435 ZU 0718/DN65
for pipe DN 80 1.4435 ZU 0718/DN80
for pipe DN 100 1.4435 ZU 0718/DN100

for tank wall Hastelloy C22 ZU 0718/C22

205
Fittings Accessories

Accessories for
Immersion/Flow-Through/Inline Fittings
Accessories Order No.

Safety weld-in socket, straight for tank wall 1.4435 ZU 0717


contour-optimized for pipe DN 50 1.4435 ZU 0717/DN50
contour-optimized for pipe DN 65 1.4435 ZU 0717/DN65
contour-optimized for pipe DN 80 1.4435 ZU 0717/DN80
contour-optimized for pipe DN 100 1.4435 ZU 0717/DN100

Dimension drawing: G 1 1/4;


Weld-in socket, straight, fitted
into the bore

40

Ø 25
Ø 45

Contour-optimized weld-in socket, Contour-optimized weld-in socket,


straight, fitted onto the bore straight, fitted into the bore
L1 – S
L1

L2 – S
max. E1 – S
L2
max. E1

Ø Da

Ø Da
S
S

G 1 1/4;

Ø Da L1 L2 E1
22 ... 29

DN 50 60.3 45 75 98
DN 65 76.1 40 78 109
DN 80 88.9 40 84.5 122 Position of
sealing ring
DN 100 114.3 40 97 148
Ø 25 H 7
Ø 44.7

Specifications
Material: steel 1.4435, low delta-ferrite content
Thread: G 1 1/4;
Length: see table
For installation of fittings: SensoGate® WA 130/131, ARI 106

206
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Accessories Order No.

Safety weld-in socket, beveled for tank wall 1.4435 ZU 0718


15°, 40 mm for tank wall C22 ZU 0718/C22
contour-optimized for pipe DN 50 1.4435 ZU 0718/DN50
contour-optimized for pipe DN 65 1.4435 ZU 0718/DN65
contour-optimized for pipe DN 80 1.4435 ZU 0718/DN80
contour-optimized for pipe DN 100 1.4435 ZU 0718/DN100

Dimension drawing:
Weld-in socket,

G11
beveled 15°, fitted into the bore

Ø 25

/4;
15
º

40

Contour-optimized weld-in sockets, Contour-optimized weld-in sockets,


beveled 15°, fitted onto the bore beveled 15°, fitted into the bore
L4 L4 – S

L3
15 º L3 – S
15 º

L5 L5 –
S

S S
S
E2 –
Ø Da max.
E2 Ø Da max.

G 1 1/4;
22 ... 29

Ø Da L3 L4 L5 E2
DN 50 60.3 44 74 45.5 97
DN 65 76.1 37.5 76.5 39 107
Position
DN 80 88.9 37.5 82 39 120
of
DN 100 114.3 37.5 95 39 17 sealing
Ø 25 H 7
ring
Ø 44.7
Specifications
Material: steel 1.4435, low delta-ferrite content
Thread: G 1 1/4;
Length: see table
Bevel: 15°
For installation of fittings: SensoGate® WA 130/131, ARI 106
207
Retractable Fittings
Chem Energy

WA 125 Retractable Fitting


Stainless-steel ball-valve fitting with integrated 2-electrode sensor
for conductivity measurement

Robust retractable fitting with ball valve. Facts


The coaxial conductivity sensor integrated – large measuring range from 10 nS/cm
in the immersion tube has a large to 1000 µS/cm
measuring range from ultrapure water – integrated temperature detector
to 1000 µS/cm. After retraction of the – retractable fitting with robust ball valve
immersion tube, the sensor can be – long insertion length of the sensor in
serviced, cleaned, or replaced during the process
the running process. The outer electrode – s afe and easy handling
is replaceable. A temperature detector –m  aintenance, cleaning, and replacement
is integrated in the sensor for exact of the sensor during the running process
temperature compensation. – s ensor movement up to process
pressures of 6 bars possible
Applications – s afe sensor locking in process position
Boiler feed water, feed water, boiler water, with bayonet locking mechanism
cooling water, pure water, condenser –h  igh level of process safety due to
monitoring durable materials and robust design

Product Line Order No.

WA 125 Retractable Fitting with integrated 2-electrode conductivity sensor WA 125

Specifications

Cell constant: approx. 0.021 cm –1


Measuring range: 0.01 ... 1000 μS cm –1
Temperature detector: Pt 1000
Response time: T90 < 45 s
Materials: stainless steel 316 SS, PEEK, EPDM
Temperature: medium: –30 ... +120 °C
environment: –25 ... +80 °C
Pressure (static): max. 10 bars at –30 ... +120 °C
Pressure (maintenance): max. 6 bars
Screw cap: M12
Protection: IP 67 with closed connection
Process connection: flange DIN EN 1092-1/B 1/DN 50/PN 16
Insertion length: 210 mm

208
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Pressure/Temperature Diagram

Pressure [bar]

10

0
–35 –30 –20 –10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Temperature [°C]

Dimension Drawings

Ø 18

Ø 125
135
Ø 88

Ø 165
.9

481

209
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® Sensor Lock-Gates


Manual and automatic retractable fittings with pioneering design
innovations, for applications in hygienic areas

SensoGate® WA differs fundamentally Modular design


from all conventional retractable fittings on Using the example of the fully automatic
the market. The new products excel thanks SensoGate® WA 130 retractable fitting
to a large number of advantages and for pH sensors with liquid electrolyte:
enable rapid amortization via considerable
savings of time and money.

A patented leap in technology


With the SensoGate® WA series of sensor
lock-gates, Knick has succeeded in markedly
improving the previously practiced principle
of the push rod mechanism. The results Sensor module for
are as pioneering as they are customer- pH sensors with
liquid electrolyte
friendly: 80 % time savings during initial
installation compared to other devices and
up to 70 % time savings when replacing
wearing parts. The benefits of genuine
and unique modularity are seen here:
Bellows
for example, the immersion tube can
be replaced in a single movement –
without removing the entire fitting. The Sensor
module for
drive unit with the immersion tube can
sensors
be disconnected from the calibration with solid
chamber and the process adaptation by electrolyte
loosening a single coupling nut. Media connection

Unique variability
This exemplary modular design allows SensoLock
easy selection of various materials (1.4571,
1.4435, PVDF, PEEK, PP) for the process- Drive
wetted parts. Furthermore, the SensoGate®
can be combined with a wide range of
Piston
process connections. Simple exchange of
a sensor module allows SensoGate® to
operate with both polymer or gel electrolyte
sensors as well as pressurizable liquid- Immersion tube, Immersion
electrolyte sensors. stainless steel tube,
plastic

Calibration
chamber,
rinse medium

Calibration
chamber
process
side

Process adaptation
210
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Reduced Wear

The completely new lock-gate principle of Conventional design SensoGate®


SensoGate® reliably seals off the process in
every situation and provides an additional
sealing water function – without external
non-return valves. As the outlet is blocked
off during probe motion, the supplied rinse
water flows through the gaskets toward
the process. During retraction, the sealing
water prevents fibers or particles being
drawn in with the immersion tube which
protects the seals. Pre-tensioned scraper
rings remove deposits before they reach
the seals. Fibers being pulled in on Sealing water to prevent
retraction of the immersion tube particles being pulled in

Superior Functionality

Mechanical wear on the immersion tube is the most With the special cardanic bearing in SensoGate®, the
common cause of faults in conventional retractable immersion tube rests on a floating bearing for the first
probes. Ridging covers the sealing O-rings and causes time in retractable fittings, balancing out stresses and
damage to the sealing surfaces. The reason for this forces. As a result, the prestressed O-rings only absorb
wear is a mechanically overdetermined bearing, through axial forces as bearing points, and seal wear is reduced
which the immersion tube is forcibly guided through to a minimum.
the calibration chamber and process adaptation. With
well-known consequences: misalignment, ridging, etc.

Conventional fitting SensoGate®

A conventional immersion tube after long use: SensoGate®: a prestressed scraper ring
ridging and deposits prevents the formation of ridging and deposits.

211
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® Sensor Lock-Gate


Extremely Quick Replacement of Immersion Tube and Seals

All SensoGate® gaskets are easily accessible


due to the divided calibration chamber.
An optional tool even facilitates the rapid
replacement of several O-rings in only
30 seconds. The replacement of the
immersion tube by means of the bayonet
coupling takes no time at all; simple
retrofitting of stainless steel to Hastelloy
or carbon-fiber reinforced plastic is even
possible in this way.

Easily accessible gaskets due to divided calibration


chamber: Upper part of calibration chamber, lower
part of calibration chamber (process-wetted)

Simple simultaneous replacement of all O-rings in just 30 seconds!

Highly Efficient Cyclone Rinsing for Optimum Cleaning

SensoGate® works efficiently and


hygienically – up to the top O-ring on the
drive side in the calibration chamber. The
cleaning of the sensor is optimized and
takes place by means of a ring-shaped
nozzle configuration and the newly
developed tangential routing of the media
flow – combined with a high flow rate.
By maintaining invariable geometric condi-
tions, a locking device between the drive
unit and the immersion tube ensures a
defined flow to the sensor in the process. Annular arrangement of nozzles Tangential routing of the
media flow

212
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Unique Effectiveness of Seals

In conventional designs, process medium or calibration With SensoGate®, a double seal and systematically
and rinsing medium enter the drive unit via defective positioned leakage bores between the drive and the
O-rings. Conversely, compressed air gets into the calibration chamber prevent control air from penetrating
calibration chamber and falsifies the analysis results. into the calibration chamber just as securely as they
Microbial contamination of the drive unit and prevent the penetration of liquids into the drive cylinder.
consequently hygienic problems are also common. The sensor assembly drive can easily be separated from
the calibration chamber by removing the union nut.

4 targeted
leakage bores

Double sealing

More Affordable Materials as a Genuine Alternative

Calibration chambers and immersion tubes for In addition to the price there is another enormous
SensoGate® are available in carbon-fiber-reinforced, advantage: The carbon-fiber-reinforced plastics used by
chemical, thermal, and mechanical highly resistant Knick have thermal expansion characteristics similar to
plastics. This allows them to be used for the first time at those of steel. There are no longer any pressure restrictions
a great cost advantage where previously only extremely on the permissible temperature range, due to the division
expensive materials (e.g. Hastelloy, titanium etc) could be into pressurized components made of steel and process-
used. The PEEK, PVDF, or PP immersion tubes are manu- wetted materials made of carbon-fiber-reinforced plastic.
factured using special technology without cutting and The pressure stability is the same at room temperature
exhibit a particularly smooth high-quality surface with as it is at 140 °C. The sandwich construction with stain-
enclosed internal carbon fibers. less-steel flange adapter guarantees back-up in the event
of pressure surges.

Simple replacement in no time at all:


PEEK, PVDF, stainless steel, Hastelloy

213
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® Sensor Lock-Gate


Design Innovations

SensoGate® offers new solutions to old


problems. Greater immersion depths are
not achieved by using long and therefore
particularly fragile glass sensors, but by
engineering an extension of the stable
piston. This is always protected from
contamination and, just like the shorter
versions, allows uncomplicated replace-
ment of the sensor in a single movement.

Deeper immersion with


standard sensor lengths
(225 mm)

Deeper Immersion

The SensoGate® lock-gate principle sensor). The total immersion depth with small diameters). This also
allows a greater sensor immersion (to end of immersion tube) is guarantees that the sensor is reliably
depth than with existing retractable pleasingly short at just 88 mm. This immersed in the process medium
fittings. Even on the short version, allows a considerable sensor immer- beyond the dead flow space of the
the sensor immersion depth is 65 mm sion depth even under constricted flange.
(lower edge of fitting flange to tip of installation conditions (e.g. tubes

Simple and Fast

On previous retractable fittings, the immersion depth SensoGate® immersion depths


is often measured from the side of the fitting flange Flange 65 (88) Short
away from the process; this reduces the effective sensor DN 32 – DN 100 120 (143) Long
immersion depth further by the thickness of the flange.
To obtain even greater immersion depths – e.g. for use Dairy pipe 65 (88) Short
DN 50 – DN 100 120 (143) Long
in coated and heat-insulated boilers – a version with a
143 mm immersion depth is available. Another key ANSI flange 65 (88) Short
feature – all immersion depths are achieved with a short 1 1/2; – 3; 120 (143) Long
sensor length of just 225 mm. This eliminates the need
Ingold socket 71 (94) Short
for expensive 425 mm long glass electrodes; handling
126 (149) Long
is easier and the likelihood of electrode breakage is
(65 = until sensor tip / (88) = until end of tube)
significantly reduced.

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The “Short” Immersion Depth

– with an effective 65 mm, superior even


in the standard version
Sensor 225 mm

Sensor 225 mm
34
65

88

78

SensoGate® Conventional retractable probe

The “Long” Immersion Depth

– standard electrode length (225 mm)


– no expensive and fragile 425 mm
electrodes
Sensor 425 mm
Sensor 225 mm

120 mm

134 mm

SensoGate® Conventional retractable probe

215
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® Sensor Lock-Gate


ATEX Approval for Non-electric Equipment

SensoGate® fittings are approved


for operation in hazardous areas
in accordance with qualifications
II 1 GD c II. High-quality carbon
fiber materials guarantee dissipative
surfaces, also for the plastic versions. Carbon-fiber-
Identical components are used in reinforced
the hygienic versions. plastic

Made in Germany

Bucking the trend to outsource with such a consistent level of quality permits, for example, a test certificate
production, the fittings are manu- and flexibility. These production to be supplied for each individual
factured, assembled, and tested at conductions also enable Knick to fitting on request, even years later.
Knick’s own Berlin headquarters. respond to orders without delay.
This reflects our belief in keeping Each component is engraved with its
our core competences in-house and own number directly at the machine.
in creating highly specialized areas This documents precisely and in
of production which cannot be detail which customer gets which
expected of suppliers on contract components. This unique traceability

216
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Process Adaptations

Clamp Ingold Dairy pipe Varivent

Ingold

from DN 80
Varivent, long

from DN 80 from DN 50
Varivent, short

from DN 50 from DN 65
BioControl

from DN 50 from DN 65 from DN 80


Dairy pipe, long

from DN 50 from DN 65 from DN 80


Dairy pipe, short

3; 2.5; 1.5; 2;
Clamp, long

3; 2.5; 2; 1.5;
Clamp, short

217
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® Sensor Lock-Gate


System Overview

SensoGate® for process applications

 A 130
W
Pneumatic; also for use with fully
automatic control units

For use in chemical industry processes, – easy maintenance


energy generation, and water/waste water. – high availability
– modular design – ATEX approval II 1GD c II for the
– central multiplug for all rinsing, complete fitting
cleaning, and calibration media – almost all typical process connections
– effective rinsing – large selection of materials in contact
with the process

 A 131
W
Pneumatic; for simple commercially
available control units

For use in chemical industry processes, – high availability


energy generation, and water/waste water. – ATEX approval II 1GD c II for the
– modular design complete fitting
– effective rinsing – almost all typical process connections
– easy maintenance – large selection of materials in contact
with the process

WA 131 M
Manual; with new, safe-to-operate
rotary drive

For use in chemical industry processes, – ATEX approval II 1GD c II for the
energy generation, and water/waste water. complete fitting
– modular design – almost all typical process connections
– effective rinsing – large selection of materials in contact
– easy maintenance with the process
– high availability – safe handling of rotary drive unit
up to 10 bars process pressure

218
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System Overview

SensoGate® for hygienic applications

WA 130 H
Pneumatic; for use with fully automatic
control units in hygienic applications

For use in hygienic processes in the – easy maintenance


pharmaceutical and food industries. – high availability
– modular design – wide range of hygienic process
– central multiplug for all rinsing, connections
cleaning, and calibration media – EHEDG-certified rinsing and calibration
– additional connection for superheated chamber
steam or chemical applications – SIP and CIP capable
– effective rinsing

WA 131 H
Pneumatic; for simple commercially available
control units in hygienic applications

For use in hygienic processes in the – high availability


pharmaceutical and food industries. – wide range of hygienic process
– modular design connections
– effective rinsing – EHEDG-certified rinsing and calibration
– easy maintenance chamber
– SIP and CIP capable

WA 131 MH
Manual/hygienic; with new,
safe to operate rotary drive

For use in hygienic processes in the –w  ide range of hygienic process


pharmaceutical and food industries. connections
– modular design – E HEDG-certified rinsing and calibration
– effective rinsing chamber
– easy maintenance – SIP and CIP capable
– high availability – s afe handling of rotary drive unit
up to 10 bars process pressure

219
Modular Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® H for hygienic applications

Uncompromising Hygienic Design of the Calibration Chamber

Not only the process-wetted parts but


also the calibration chamber of the sensor
lock-gates in the SensoGate® H series are
certified as sterilizable. Consequently,
they can be used without restriction in all
foodstuff and pharmaceutical applications.
A special design enables the directed
flow to the process seal. As a result, the
process-side O-ring gasket can be rinsed
by not only the process, but also from the
interior of the fitting, which otherwise
cannot be reached by the rinse medium.
This gasket no longer has the traditional
O-ring fit with typically inaccessible, non- Sterilizable and cleanable
cleanable inner cavities. It fits flush on calibration chamber
one side and is free of dead spots in the with special flow body
process adaptation.

Optimal Functional Combination

The SensoGate® is the first sensor lock-gate


in the world to combine a hygienic design
with an extended immersion depth.
Normally, immersion depths of more than
20 mm are difficult to achieve, because
only the portion of the piston which was
previously sterilized in the calibration
chamber may move into the process.
At greater immersion depths, technical
problems previously occurred immediately
due to the calibration chamber which was
then too short to sterilize the immersion
tube. The special version of the SensoGate® H
calibration chamber allows different
process adaptation positions – and
consequently a greater immersion depth.
Only the sterile part of the immersion tube SensoGate® WA 130 H SensoGate® WA 130 H
from the calibration chamber is immersed Clamp short Clamp long
in the process.

Hygienic and Safe – Even in Long Immersion Depths

The SensoGate® H fittings are the only ones on the between process and calibration or rinsing chamber.
market to offer a hygienic design combined with a true This also applies to all phases of the probe movement.
lock-gate function; at no time is there a connection

220
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Versions Available

– material: 1.4404, electropolished


– variants: “short” and “long” immersion depths; SensoGate® H:
liquid- or gel-filled sensors; adapter for free hose connection mounted in a
– ball bearings for easy detachability Varivent housing
– process adaptations:
• dairy pipe DN 50 …100
• Ingold socket 25 mm
• clamp 1.5; … 3.5;
• Varivent DN 50 … DN 80
• BioControl DN 50, DN 65
SensoGate® H

SensoGate® H

SensoGate® H

liquid-electrolyte
Ingold socket,
Ingold socket
Dairy pipe

sensors
1.4404
SensoGate® H

SensoGate® H

SensoGate® H
Clamp, short

Clamp, long

Varivent

221
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 130
Pneumatic sensor lock-gate for demanding fully
automated process applications

Easy installation and clear hose


connections
SensoGate® WA 130 offers genuine Plug &
Play: The central multiplug is simultaneously
linked via a single connection to all rinsing,
cleaning, and calibration media as well
as the control air and limit position
mechanisms.

With the complete interior media routing


and the multiplug, the connection is just SensoGate®
as safe as it is convenient. Media entrain- with central
ment is minimized and the limit-position multiplug
mechanisim is reliably protected.

Conventional retractable fittings:


Tangled hoses (left) and deposits on unprotected limit-position mechanism (right)

Systematic, Fully Automatic Liquid Analysis

The combination of the Maximum stability and precision due to


SensoGate® WA 130 retractable patented metering-pump technology with
fitting with the Uniclean® 900 (cleaning) separate routing of the media. Short-time
or Uniclean® 9000 (cleaning and calibra- measurements and regular cleaning enable
tion) control units and the Protos® 3400 longer sensor life. The production process
measuring system enables fully automated is neither interrupted by automatic
measuring stations with an outstandingly cleaning nor by calibrations (for further
high level of precision and reliability. information, see Controllers chapter from
The system offers the highest levels of page 306).
safety with monitoring of the compressed
air and water supply, the probe position,
and the buffer and cleaning solution levels.

222
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Facts

– compact, smooth, and dirt-resistant design with – s tandard sensor length (225 mm) even for large
interior media routing and integrated limit-position immersion depths
mechanism – multiple process connections available
– minimum maintenance costs and maximum – flange version with scraper ring
flexibility thanks to completely modular design – modular design allows specific replacement of the
– very simple replacement of gaskets due to divided process-wetted materials: PEEK, PVDF, PP, 1.4571,
calibration/cleaning chamber Hastelloy
– increased service life and reduced seal wear – plastic versions with high pressure and temperature
– ATEX approval II 1GD c II for the complete fitting resistance due to carbon-fiber-reinforced plastics
– cost reduction by simple installation, operation, – special version for sensors with pressurizable liquid
and maintenance electrolyte
– very high availability
– protective rinsing of the seals for a long
service life
– SensoLock for high safety of operation
– integrated check valves and limit switches
– fast and uncomplicated replacement of calibration
chamber and immersion tube
– all maintenance can be performed on site
– cyclone rinsing for optimum cleaning effect
– superior sensor immersion depth

223
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 130 for process applications


Specifications

Ambient temperature 5 … 70 °C

Permissible process temp 1.4571, Hastelloy: 5 … 140 °C


PEEK HD, PVDF HD: 5 … 120 °C (temporarily 140 °C, 30 min)
PEEK, PVDF: 5 … 100 °C

Permitted process pressure 6 bars overpressure at 140 °C (1.4571/Hastelloy)


during movement 6 bars overpressure at 120 °C (PEEK HD/PVDF HD)
3 bars overpressure at 140 °C for 30 min (PEEK HD)
6 bars overpressure at 40 °C, 1 bar at 100 °C (PEEK/VDF)

Permissible static pressure 16 bars (40 °C) in service position

Air supply 4 … 7 bars, filtered 10 … 25 µm, oil- and condensate-free

Effective immersion depth 65 mm or 120 mm, measured from lower edge of flange to sensor tip (flange version)

Total immersion depth incl. 88 mm or 143 mm (flange version)


immersion tube

Process adaptations*} lapped flanges DN 32/DN 50/DN 65/DN 80/DN 100


lapped flanges ANSI 316, 1 1/2; / 2; / 2 1/2; / 3;
dairy-pipe screw joint DN 50/DN 65/DN 80/DN 100
Ingold socket 25 mm (G 1 1/4;)

Sensors 225 mm, Pg 13.5 coupling,


250 mm for pressurized liquid electrolyte sensors

Rinse-medium inlet 1) for Unical® 9000 / Uniclean® 900: Connection with hose grommet and coupling
2) for manual control: ZU 0631/ZU 0646
3) for free hose connection: 6/4 mm

Rinse-medium outlet connection: hose grommet with coupling

Rinse function seal rinsing during stroke movement

Process-wetted materials stainless steel 1.4571, Hastelloy


PVDF, PVDF HD (carbon-fiber-reinforced)
PEEK, PEEK HD (carbon-fiber-reinforced)

Enclosure stainless steel, 1.4571

Ingress protection IP 66

Connection to compact multiplug connection


Uniclean® 900 / Unical® 9000

Free hose connection 1 x 4/6 mm hose coupling for rinse water/cleaning agent
2 x 4/6 mm hose coupling for compressed air
2 x 4/6 mm hose coupling for pneumatic limit switches

Sensor protection in the process integrated in immersion tube

Limit switches noncontacting electrical limit-position control in conjunction with Uniclean® 900 / Unical® 9000 /
ZU 0631 or pneumatic limit switches for free hose connection

Certificates 3.1 Material Certificate (optional)


ATEX II 1 GD c II
*) Special connections on request

224
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Product Line Order No.

Process sensor lock-gate, pneumatic WA 130 / _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket material elastomeric ring set A, FKM (Viton) A


elastomeric ring set B, EPDM B
elastomeric ring set C, FFKM (Kalrez) C
elastomeric ring set E, EPDM FDA E
elastomeric ring set K, FFKM, compl. (Kalrez) K

Process-wetted 1.4571 / 1.4571 / 1.4571 A
materials*} Hastelloy / Hastelloy / Hastelloy B

PEEK / PEEK / PEEK C
PVDF / PVDF / PVDF D

PEEK HD / PEEK HD / PEEK HD E


PVDF HD / PVDF HD / PVDF HD F

Hastelloy / PEEK / Hastelloy M
Hastelloy / 1.4571 / PEEK N

1.4571 / 1.4571 / PEEK Z

PP-H P

Process adaptation flange, steel 1.4571, DN 32 B 0


flange, steel 1.4571, DN 50 B 1
flange, steel 1.4571, DN 65 B 2
flange, steel 1.4571, DN 80 !} B 3
flange, steel 1.4571, DN 100 !} B 4

dairy pipe, DN 50 C 1
dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3
dairy pipe, DN 100 C 4

flange, ANSI 316, 1 1/2; D 0


flange, ANSI 316, 2; D 1
flange, ANSI 316, 2 1/2; D 2
flange, ANSI 316, 3; !} D 3

Ingold socket, 25 mm (G 1 1/4;) H 0

G 2 1/4; for ARF 210/30xxxxx K 1 A

Immersion depth short A


long B

Connection media connection, PP A


media connection, PEEK B
media connection, PEEK, with integr. connection of add. medium C

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1
with scraper ring, reinforced version, PTFE/PEEK (ZU 0760) 0 0 3

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube
1)
With the lower calibration chamber made of plastic, you require one of the following flange protectors: ZU 0755, ZU 0756, ZU 0757, ZU 0758 225
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 130 for process applications


Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows version for liquid-electrolyte sensors ZU 0739

Protective cap version for sensors with polymeric electrolyte ZU 0759

Scraper ring reinforced version, PTFE / PEEK ZU 0760

Adapter for free hose PP/EPDM (incl. electric feedback) ZU 0733


connection
PP/EPDM (without electric feedback) ZU 0734

PEEK/EPDM (incl. electric feedback) ZU 0742

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose 20 m (extension for ZU 0670) ZU 0713

Flange protectors PEEK / FFKM DN 80 ZU 0755

PEEK / FFKM DN 100 ZU 0756

PVDF / FFKM DN 80 ZU 0757

PVDF / FFKM DN 100 ZU 0758

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

226
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Gaskets Set Contact (process/rinse medium) Order No.

Flange or dairy pipe A/1 FKM ZU 0689/1

A/2 FKM / FKM ZU 0689/2

B/1 EPDM ZU 0690/1

B/2 EPDM / EPDM ZU 0690/2

C/1 FFKM ZU 0691/1

C/2 FFKM / FFKM ZU 0691/2

E/1 EPDM FDA ZU 0692/1

E/2 EPDM FDA / EPDM ZU 0692/2

K FFKM / FFKM ZU 0719

Ingold socket A/1 FKM ZU 0693/1

A/2 FKM / FKM ZU 0693/2

B/1 EPDM ZU 0694/1

B/2 EPDM / EPDM ZU 0694/2

C/1 FFKM ZU 0695/1

C/2 FFKM / FFKM ZU 0695/2

E/1 EPDM FDA ZU 0696/1

E/2 EPDM FDA / EPDM ZU 0696/2

K FFKM / FFKM ZU 0720

Spare Parts Order No.

Immersion tube, short 1.4571 ZU 0722

Hastelloy C22 ZU 0853

PEEK ZU 0724

PVDF ZU 0726

PP ZU 0825

Immersion tube, long 1.4571 ZU 0723

Hastelloy C22 ZU 0854

PEEK ZU 0725

PVDF ZU 0727

PP ZU 0826

227
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 130 for process applications


Dimension Drawings

Installation dimensions for Installation dimensions for Installation dimensions for


SensoGate® WA 130 with short immersion SensoGate® WA 130 with long immersion SensoGate® WA 130 for
depth for sensors with gel electrolyte depth for sensors with gel electrolyte sensors with liquid electrolyte

Pg 13.5

Sensor
225 mm Sensor
225 mm
Sensor
250 mm
Approx. 520 mm clearance for sensor installation

Approx. 520 mm clearance for sensor installation

Approx. 855 mm clearance for sensor installation


376
237

435

SensoGate® WA 130 SensoGate® WA 130 SensoGate® WA 130


Process adaptation for Process adaptation for Process adaptation for
flange DN 32 … 100 25-mm Ingold socket, dairy pipe,
ANSI 316, 1 1/2; … 3;, short and long DIN 11851 DN 50 … 100,
short and long immersion depth short and long immersion
immersion depth depth
71/126
65/120

65/120
94/149
88/143

88/143

228
For up-to-date information, please visit www.knick.de

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229
Sensors

Fittings
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 130 H
Pneumatic sensor lock-gate for demanding fully
automated process applications in hygienic areas

Easy installation and clear hose


connections
SensoGate® WA 130 H offers genuine
Plug & Play: The central multiplug is
simultaneously linked via a single
connection to all rinsing, cleaning, and
calibration media as well as the control
air and limit-position mechanisms. With
the complete interior media routing
and the multiplug, the connection is
just as safe as it is convenient. Media
entrainment is minimized and the limit- SensoGate®
position mechanism is reliably protected. with central
multiplug

Conventional retractable fittings:


Tangled hoses (left) and deposits on unprotected limit-position mechanism (right)

Systematic, Fully Automatic Liquid Analysis

The combination of the Maximum stability and precision due to


SensoGate® WA 130 H retractable fitting patented metering-pump technology with
with the Uniclean® 900 (cleaning) or separate routing of the media. Short-time
Uniclean® 9000 (cleaning and calibration) measurements and regular cleaning enable
control units and the Protos® 3400 longer sensor life. The production process
measuring system enables fully automated is neither interrupted by automatic
measuring stations with an outstandingly cleaning nor by calibrations (for further
high level of precision and reliability. information, see Controllers chapter
The system offers the highest levels of from page 306).
safety with monitoring of the compressed
air and water supply, the probe position,
and the buffer and cleaning solution levels.

230
Isolation Amplifiers
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Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Additional Media Connection for Superheated Steam or Chemical Applications

– additional media connection decou- – easy access


pled by integrated check valve – valve with high flow rate
– no dead spots

Uncompromising Hygienic Design of the Calibration Chamber

Not only the process-wetted parts


but also the sterilization capability of
the calibration chamber of the
SensoGate® WA 130H Sensor Lock-Gate
are EHEDG-certified. This means that
its suitability for unrestricted use in
pharmaceutical and food applications
has been attested and also allows
validation in FDA-regulated production
processes. A special design enables the
directed flow to the process seal.
Sterilizable and cleanable calibration chamber
with special flow body

Facts

– EHEDG-certified for all process-wetted parts incl. – superior sensor immersion depth
rinsing/calibration chamber – s tandard sensor length (225 mm) even for large
– compact, smooth, and dirt-resistant design with interior immersion depths
media routing and integrated limit-position mechanism – multiple process connections available
– directed flow rinses the process seal from the process –p  rocess-wetted parts: stainless steel 1.4404,
side as well as from the inside of the fitting electropolished
– perfect sensor cleaning effect by cyclone rinsing – modular design
– safe separation to the process during probe movement – s pecial version for sensors with pressurizable
and prevention of re-contamination liquid electrolyte
– double gaskets with leakage bores prevent microbial – SIP and CIP capable in the process
contamination of the drive – SIP and CIP of calibration chamber and media routing
– broad applications in hygienic conditions
– cost reduction by simple installation, operation,
and maintenance
– very high availability
– protective rinsing of the seals for a long service life
– SensoLock for high safety of operation
– integrated check valves and limit switches
– fast and uncomplicated replacement of calibration FDA
chamber and immersion tube
– all maintenance can be performed on site

231
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 130 H for hygienic applications

The Versions Available

– material: 1.4404, electropolished SensoGate® WA 130 H,


– variants: short and ”long” mounted in a
immersion depths; liquid- or gel-filled sensors; Varivent housing
adapter for free hose connection
– ball bearings for easy detachability
– process adaptations:
• dairy pipe DN 50 … 100
• Ingold socket 25 mm
• clamp 1.5;… 3.5;
• Varivent DN 50 … 80
• BioControl DN 50, DN 65

liquid-electrolyte
Ingold socket,
Ingold socket
WA 130 H

WA 130 H

WA 130 H
Dairy pipe

sensors
1.4404
Clamp, short

Clamp, long
WA 130 H

WA 130 H

WA 130 H
Varivent

232
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Specifications

Ambient temperature 5 … 70 °C

Permissible process temp 5 … 140 °C

Permitted process pressure 6 bars gauge pressure at 140 °C


during movement

Permissible static pressure 16 bars (40 °C) in service position

Air supply 4 … 7 bars, filtered 10 … 25 µm, oil- and condensate-free

Effective immersion depth 33 mm, measured from lower edge of flange to sensor tip (Varivent version)

Total immersion depth incl. 46 mm


immersion tube

Process adaptations*} dairy-pipe screw joint, DN 50 / DN 65 / DN 80


Ingold socket, 1.4404, 25 mm (G 1 1/4;)
Clamp 2;, 1.4404
Varivent, DN 50 – 125, 1.4404

Sensors 225 mm, Pg-13.5 coupling,


250 mm for pressurized liquid-electrolyte sensors

Rinse-medium inlet 1) for Unical® 9000 / Uniclean® 900: Connection with hose grommet and coupling
2) for manual control: ZU 0631 / ZU 0646

Rinse-medium outlet connection: hose grommet with coupling

Rinse function seal rinsing during stroke movement

Process-wetted materials stainless steel, 1.4404

Enclosure stainless steel, 1.4571

Ingress protection IP 66

Connection to Uniclean® 900 / compact multiplug connection


Unical® 9000

Sensor protection in the process integrated in immersion tube

Limit switches noncontacting electrical limit-position control in conjunction


with Uniclean® 900 / Unical® 9000 / ZU 0631

Certificates 3.1 Material Certificate (optional)


ATEX II 1 GD c II
*) Special connections on request

233
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 130 H for hygienic applications

Product Line Order No.

Hygienic sensor lock-gate, pneumatic WA 130H / _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1 A

Gasket material elastomeric ring set F, FKM F


elastomeric ring set E, EPDM FDA E
elastomeric ring set G, FFKM process-wetted G
elastomeric ring set H, FFKM complete H

Process-wetted 1.4404 / 1.4404 / 1.4404 (electropolished) G


materials*}

Process adaptation dairy pipe, DN 50 C 1


dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3

Ingold socket, 1.4404, 25 mm (G 1 1/4;) H 0 A


Ingold socket, hygienic,1.4404, 25 mm (G 1 1/4;) H 1 A

Clamp 1.5;, 1.4404 J 1 A


Clamp 2;, 1.4404 J 2
Clamp 2.5;, 1.4404 J 3
Clamp 3;, 1.4404 J 4
Clamp 3.5;, 1.4404 J 5

Varivent, 1.4404, for pipe from DN 50 V 1 A


Varivent, 1.4404, for pipe from DN 50 short, from DN 80 long V 2

BioControl DN 50 L 1 A
BioControl DN 65 L 2 A

Immersion depth short A


long B

Connection media connection, PEEK B


media connection, PEEK, integr. connection of add. medium C

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1
with scraper ring, reinforced version, PTFE/PEEK (ZU 0760) 0 0 3

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube

234
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Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows version for liquid-electrolyte sensors ZU 0739

Adapter for free hose PP/EPDM (incl. electric feedback) ZU 0733


connection
PP/EPDM (without electric feedback) ZU 0734

PEEK/EPDM (incl. electric feedback) ZU 0742

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose 20 m (extension for ZU 0670) ZU 0713

Flange protectors PEEK / FFKM DN 80 ZU 0755

PEEK / FFKM DN 100 ZU 0756

PVDF / FFKM DN 80 ZU 0757

PVDF / FFKM DN 100 ZU 0758

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

235
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 130 H for hygienic applications

Gaskets Set Contact (process/rinse medium) Order No.

Dairy pipe, Varivent, clamp E/1 EPDM FDA ZU 0700/1

E/2 EPDM FDA / EPDM FDA ZU 0700/2

F/1 FKM FDA ZU 0697/1

F/2 FKM FDA / FKM FDA ZU 0697/2

G/1 FFKM FDA ZU 0766/1

G/2 FFKM FDA / EPDM FDA ZU 0766/2

H FFKM FDA / FFKM FDA ZU 0767

Ingold socket E/1 EPDM FDA ZU 0704/1

E/2 EPDM FDA / EPDM FDA ZU 0704/2

F/1 FKM FDA ZU 0703/1

F/2 FKM FDA / FKM FDA ZU 0703/2

G/1 FFKM FDA ZU 0768/1

G/2 FFKM FDA / EPDM FDA ZU 0768/2

H FFKM / FFKM ZU 0769

Spare Parts Order No.

Immersion tube, short 1.4404 ZU 0764

236
Clearance for sensor installation
Approx. 880 mm for short immersion depth
Approx. 855 mm for long immersion depth

250 mm
Sensor
SensoGate® WA 130 H
Installation dimensions for
Dimension Drawings

for sensors with liquid electrolyte


Approx. 457 mm for short immersion depth
Approx. 432 mm for long immersion depth
Clearance for sensor installation
Approx. 540 mm for short immersion depth
Approx. 515 mm for long immersion depth
For up-to-date information, please visit www.knick.de

225 mm
Sensor
SensoGate® WA 130 H
Installation dimensions for

for sensors with gel electrolyte

Approx. 259 mm for short immersion depth


Approx. 234 mm for long immersion depth

64 89 59
39.5 Isolation Amplifiers
44.5 69.5 Transmitters

Indicators

Process Analytics
(27.5)

SensoGate® WA 130 H
SensoGate® WA 130 H
SensoGate® WA 130 H

(32.5) (57.5)
(47)
Portable Meters
(52) (77)
DN 80, long immersion depth

DN 65, short immersion depth


DN 50, short immersion depth
Process adaptation for Varivent

Laboratory Meters

Process adaptation for Varivent from


Process adaptation for Varivent from

237
Sensors

Fittings
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 130 H for hygienic applications

Dimension Drawings – continued

SensoGate® WA 130 H SensoGate® WA 130 H SensoGate® WA 130 H


Process adaptation for Process adaptation for dairy pipe Process adaptation for
TriClamp 2; … 3.5;, DN 11851 DN 50 … 100, Ingold socket, 25 mm
long immersion depth long immersion depth

60.5
57,5
57.5

80
77
77

SensoGate® WA 130 H SensoGate® WA 130 H SensoGate® WA 130 H


Process adaptation for Process adaptation for dairy pipe Process adaptation for
TriClamp 1; … 3.5;, DN 11851 DN 50 … 100, BioControl DN 50/DN 65
short immersion depth short immersion depth
49,5

(32.5)
32.5

69
32.5

(52)
52
52

238
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

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Portable Meters

Laboratory Meters

239
Sensors

Fittings
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131
Pneumatic retractable fitting for simple commercially available
control units or process applications

Variable and reasonably priced The fitting adapts perfectly to the


Based on the proven SensoGate® modular application and can even be adapted
design principle, the WA 131 retractable later to changed conditions.
fitting is ideal for applications which do
not require completely automated control Easy retrofitting
with central media routing but which still For example, if at some later point another
want to make use of superior SensoGate® media connection is necessary, this
technology. can be very easily arranged by the simple
SensoGate® WA 131 is ideal for automatic replacement of the relevant module. A
or semi-automatic connections to switch from metal to plastic or a switch to
commercially available or customer- electrodes with a store of liquid electrolyte
developed control units. is possible – one big advantage of the
SensoGate® modular design.
Individual solutions The patented lock-gate function, i.e., the
The design of the affordable reliable shut-off to the process even during
SensoGate® WA 131 models is scalable to movement, is always active. This also
meet requirements; when placing an order, applies to the hygienic version, which is a
customers simply state the types of unique design feature in the world market
connections and functions the retractable for retractable fittings.
fitting must have. Every design permits the
sensor to be manually serviced or replaced
during the process. This can easily be done
under process pressures as great as 10 bars.

Facts

– compact, smooth, and dirt-resistant – fast and uncomplicated replacement of


design calibration chamber and immersion tube
– minimum maintenance costs and – all maintenance can be performed on site
maximum flexibility thanks to completely – cyclone rinsing for optimum cleaning
modular design effect
– very simple replacement of gaskets – superior sensor immersion depth
due to divided calibration/cleaning – standard sensor length (225 mm) even
chamber for large immersion depths
– increased service life and reduced – multiple process connections available
seal wear – flange version with scraper ring
– ATEX approval II 1GD c II for the – modular design allows specific
complete fitting replacement of the process-wetted
– cost reduction by simple installation, materials: PEEK, PVDF, PP, 1.4571,
operation, and maintenance Hastelloy
– very high availability – plastic versions with high pressure and
– protective rinsing of the seals for a long temperature resistance due to carbon-
service life fiber-reinforced plastics
– SensoLock for high safety of operation – special version for sensors with
– integrated check valves and limit pressurizable liquid electrolyte
switches

240
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Fittings
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Specifications

Permissible process pressure


and temperature during movement
Process adaptation 1.4571/ 10 bars (at 0 … 140 °C)
Hastelloy

Process adaptation PEEK HD 10 bars (at 0 … 140 °C)

Process adaptation PVDF HD 10 bars (0 … 120 °C), 6 bars (140 °C) 30 min

Process adaptation PEEK / PVDF 6 bars (0 … 40 °C) falling linearly to 2 bars (120 °C)

Process adaptation PP 6 bars (5 … 30 °C) falling linearly to 1 bar (80 °C)

Permissible process pressure 16 bars (at 0 … 40 °C), PP 10 bars (at 5 … 20 °C)


and temperature, statically in
service position

Ambient temperature –10 … +70 °C

Ingress protection IP 66

Housing material stainless steel A2/PP

Permissible pressure for probe 4 … 7 bars


control

Quality of compressed air


Standard gemäß ISO 8573-1:2001

Quality class 3.3.3 oder 3.4.3

Solid contaminants class 3 (max. 5 μm, max. 5 mg/m3)

Water content for class 4, pressure dew point 3 °C or below


temperatures > 15 °C

Water content for class 3, pressure dew point –20 °C or below


temperatures 5 … 15 °C

Oil content class 3 (max. 1 mg/m3)

Sensors
With gel electrolyte Ø 12 mm, length 225 mm with temp detector, Pg 13.5 thread

With liquid electrolyte Ø 12 mm, length 250 mm with temp detector

Process adaptations
Flanges, DIN EN 1092-1 DN 32 … 100

Flanges, ANSI B 16.5 1 1/2; to 3;

Dairy pipe, DIN 11851 DN 50 … 100

Ingold socket, 25 mm 25 mm

G 2 1/4; for Knick ARF 210/30X

241
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 for process applications


Specificatitions – continued
Connections
Outlet G 1/8; internal, 3 m EPDM hose

For pressurized sensors hose connection NW 6, pressure in sensor chamber


0.5 … 1 bar above process pressure (max. 7 bars)

For compressed air (control air push-in connector DN 4/6


for retractable fitting)

Immersion depths/ see dimension drawings


Installation dimensions

Process-wetted materials see order code

242
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Product Line Order No.

Process sensor lock-gate, pneumatic WA 131 / _ _ _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket material elastomeric ring set A, FKM (Viton) A


elastomeric ring set B, EPDM B
elastomeric ring set E, EPDM FDA E
elastomeric ring set K, FFKM, compl. (Kalrez) K

Process-wetted 1.4571 / 1.4571 / 1.4571 A
materials*} Hastelloy / Hastelloy / Hastelloy B

PEEK / PEEK / PEEK C
PVDF / PVDF / PVDF D

PEEK HD / PEEK HD / PEEK HD E


PVDF HD / PVDF HD / PVDF HD F

PP reinforced P

1.4571 / 1.4571 / PEEK Z

Process adaptation flange, steel, 1.4571, DN 32 B 0


flange, steel, 1.4571, DN 40 B A
flange, steel, 1.4571, DN 50 B 1
flange, steel, 1.4571, DN 65 B 2
flange, steel, 1.4571, DN 80 !} B 3
flange, steel, 1.4571, DN 100 !} B 4

dairy pipe, DN 50 C 1
dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3
dairy pipe, DN 100 C 4

flange, ANSI 316, 1 1/2; D 0


flange, ANSI 316, 2; D 1
flange, ANSI 316, 2 1/2; D 2
flange, ANSI 316, 3; !} D 3

Ingold socket, 25 mm H 0

Immersion depth short A


long B

Pneumatic-system without pneumatic limit signal A


connection with pneumatic limit signal B

Rinse-medium G 1/8; complete with outlet hose (3 m) 0


connection G 1/8; complete with outlet hose (3 m), inlet G 1/8; 1
G 1/8; complete with outlet hose (3 m), inlet G 1/8; 2
and inlet hose (5 m) complete with coupling nut

SensoLock without 0
with 1

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1
with scraper ring, reinforced version, PTFE/PEEK (ZU 0760) 0 0 3

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube
1)
With the lower calibration chamber made of plastic, you require one of the following flange protectors: ZU 0755, ZU 0756, ZU 0757, ZU 0758

243
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 for process applications


Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows version for liquid-electrolyte sensors ZU 0739

Protective cap version for sensors with polymeric electrolyte ZU 0759

Scraper ring reinforced version, PTFE/PEEK ZU 0760

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose 20 m (extension for ZU 0670) ZU 0713

Flange protectors PEEK / FFKM DN 80 ZU 0755

PEEK / FFKM DN 100 ZU 0756

PVDF / FFKM DN 80 ZU 0757

PVDF / FFKM DN 100 ZU 0758

Weld-in socket, beveled, PP ZU 0821

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

for tank wall, Hastelloy C22 ZU 0718/C22

Retainer clamp for 25-mm ZU 0818


socket

Limit switches, electrical 3 m fixed cable ZU 0859

244
Isolation Amplifiers
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Fittings
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Gaskets Set Contact (process/rinse medium) Order No.

Flange or dairy pipe A/1 FKM ZU 0689/1

A/2 FKM / FKM ZU 0689/2

B/1 EPDM ZU 0690/1

B/2 EPDM / EPDM ZU 0690/2

E/1 EPDM FDA ZU 0692/1

E/2 EPDM FDA / EPDM ZU 0692/2

K FFKM / FFKM ZU 0719

Ingold socket A/1 FKM ZU 0693/1

A/2 FKM / FKM ZU 0693/2

B/1 EPDM ZU 0694/1

B/2 EPDM / EPDM ZU 0694/2

E/1 EPDM FDA ZU 0696/1

E/2 EPDM FDA / EPDM ZU 0696/2

K FFKM / FFKM ZU 0720

Spare Parts Order No.

Immersion tube, short 1.4571 ZU 0722

PEEK ZU 0724

PVDF ZU 0726

PP ZU 0825

Immersion tube, long 1.4571 ZU 0723

PEEK ZU 0725

PVDF ZU 0727

PP ZU 0826

245
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 for process applications


Dimension Drawings

Installation dimensions for Installation dimensions for Installation dimensions for


SensoGate® WA 131 with short immersion SensoGate® WA 131 with long immersion SensoGate® WA 131 for
depth for sensors with gel electrolyte depth for sensors with gel electrolyte sensors with liquid electrolyte

Pg 13.5 Pg 13.5
Sensor
225 mm

Sensor
250 mm
Approx. 520 mm clearance for sensor installation

Ø 12
Approx. 520 mm clearance for sensor installation

Ø 12

Approx. 855 mm clearance for sensor installation


Ø 12
376
237

435

SensoGate® WA 131 SensoGate® WA 131 SensoGate® WA 131


Process adaptation for Process adaption for Process adaptation for
flange, DN 32 … DN 100 25-mm Ingold socket, dairy pipe, DIN 11851,
ANSI 316, 1 1/2; … 3;, short and long DN 50 … DN 100,
short and long immersion depth (ID) short and long immersion
immersion depth (ID) depth (ID)
126 (long ID)
71 (short ID)

120 (long ID)


65 (short ID)
149 (long ID)
94 (short ID)
120 (long ID)
65 (short ID)

143 (long ID)

143 (long ID)


88 (short ID)

88 (short ID)

246
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

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Portable Meters

Laboratory Meters

247
Sensors

Fittings
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 131 H
Pneumatic retractable fitting for simple commercially available
control units

Variable and reasonably priced fittings have turned the concept of


Based on the proven SensoGate® modular a mandatory rinsing into a reality; an
design principle, the WA 131 H retractable integrated flow body directs the hot steam
fitting is ideal for hygienic applications with or rinsing liquid across all the surfaces to
automatic or semi-automatic connections the interior of the foremost gasket. The
to simple commercially available or hygienic SensoGate® versions are the only
customer-developed control units. fittings on the market to offer hygienic
design plus a genuine lock-gate function.
Hygienic and safe At no time – not even during probe move-
SensoGate® WA 131 H is EHEDG-certified; ment – is there any contact between the
In contrast to other commercially-available process and the (possibly unhygienic) sur-
fittings, this applies not just to the process- roundings.
wetted parts but also the rinsing chamber.
This means that its suitability for unrestricted Individual solutions
use in pharmaceutical and food applications The design of the affordable SensoGate®
has been attested. This also allows WA 131 models is scalable to meet
validation in FDA-regulated production requirements in terms of connections and
processes. The only part of the immersion functions. Every design permits the sensor
tube which comes in contact with the to be manually serviced or replaced. This
process is that part which was previously can easily be done under process
sterilized in the rinsing chamber. pressures as great as 10 bars. The fitting
adapts perfectly to the application and
Superior technology can even be adapted later to changed
In addition to sterility, it is also vital that conditions.
the tube can be cleaned. The SensoGate®

Facts

– EHEDG-certified for all process-wetted – integrated check valves and limit switches
parts incl. rinsing/calibration chamber – fast and uncomplicated replacement of
– directed flow rinses the process seal calibration chamber and immersion tube
from the process side as well as from – all maintenance can be performed on
the inside of the fitting site
– perfect sensor cleaning effect by cyclone – superior sensor immersion depth
rinsing – standard sensor length (225 mm) even
– safe separation to the process during for large immersion depths
probe movement and prevention of – versatile process connections available
re-contamination – process-wetted parts: stainless steel
– double gaskets with leakage bores prevent 1.4404, electropolished
microbial contamination of the drive – modular design
–b  road applications in hygienic conditions – special version for sensors with
– c ost reduction by simple installation, pressurizable liquid electrolyte
operation, and maintenance – SIP and CIP capable in the process
– very high availability – SIP and CIP of calibration chamber and
–p  rotective rinsing of the seals for a long media routing
service life
– S ensoLock for high safety of operation
248
Isolation Amplifiers
Transmitters

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Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Permissible process pressure and 10 bars (at 0 … 140 °C)


temperature during movement

Permissible process pressure and 16 bars (at 0 … 40 °C), PP 10 bars (at 5 … 20 °C)
temp., statically in service position

Ambient temperature –10 … +70 °C

Ingress protection IP 66

Housing material Stainless steel A2

Permissible pressure for probe 4 … 7 bars


control

Quality of compressed air


Standard acc. to ISO 8573-1:2001

Quality class 3.3.3 or 3.4.3

Solid contaminants class 3 (max. 5 μm, max. 5 mg/m3)

Water content for temp. > 15 °C class 4, pressure dew point 3 °C or below

Water content for temp. 5 … 15 °C class 3, pressure dew point –20 °C or below

Oil content 3 (max. 1 mg/m3)

Sensors
with gel electrolyte Ø 12 mm, length 225 mm with temp detector, Pg 13.5 thread

with liquid electrolyte Ø 12 mm, length 250 mm with temp detector

Process adaptations
Flanges, DIN EN 1092-1 DN 32 … 100

Flanges, ANSI B 16.5 1 1/2; to 3;

Dairy pipe, DIN 11851 DN 50 … 100

Ingold socket, 25 mm 25 mm

G 2 1/4; for Knick ARF 210/30X

Clamp 1.4404 clamp 1; … 3.5;

Varivent 1.4404 for pipes from DN 50, from DN 65 short, from DN 80 long

BioControl 1.4404 size 50/65

Connections
Outlet G 1/8; internal, 3 m EPDM hose

For pressurized sensors hose connection NW 6, pressure in sensor chamber 0.5 … 1 bar above process pressure
(max. 7 bars)

For compressed air (control air push-in connector DN 4/6


for retractable fitting)

Immersion depths/ see dimension drawings


Installation dimensions

Process-wetted materials see order code


249
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 131 H for hygienic applications

Product Line Order No.

Hygienic sensor lock-gate, pneumatic WA 131H / _ _ _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1 A

Gasket material elastomeric ring set F, FKM F


elastomeric ring set E, EPDM FDA E
elastomeric ring set G, FFKM process-wetted G
elastomeric ring set H, FFKM complete H

Process-wetted 1.4404 / 1.4404 / 1.4404 (electropolished) G


materials*}

Process adaptation dairy pipe, DN 50 C 1


dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3

Ingold socket, 1.4404, 25 mm (G 1 1/4;) H 0 A


Ingold socket, hygienic, 1.4404, 25 mm (G 1 1/4;) H 1 A

clamp 1.5;, 1.4404 J 1 A


clamp 2;, 1.4404 J 2
clamp 2.5;, 1.4404 J 3
clamp 3;, 1.4404 J 4
clamp 3.5;, 1.4404 J 5

Varivent, 1.4404, for pipe from DN 50 V 1 A


Varivent, 1.4404, for pipe from DN 50 short, from DN 80 long V 2

BioControl, DN 50 L 1 A
BioControl, DN 65 L 2 A

Immersion depth short A


long B

Pneumatic-system without pneumatic limit signal A


connection with pneumatic limit signal B

Rinse-medium G 1/8; complete with outlet hose (3 m) 0


connection G 1/8; complete with outlet hose (3 m), inlet G 1/8; 1
G 1/8; complete with outlet hose (3 m), inlet G 1/8; 2
and inlet hose (5 m) complete with coupling nut

SensoLock without 0
with 1

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1
with scraper ring, reinforced version, PTFE/PEEK (ZU 0760) 0 0 3

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube

250
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows version for liquid-electrolyte sensors ZU 0739

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose 20 m (extension for ZU 0670) ZU 0713

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

251
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 131 H for hygienic applications

Gaskets Set Contact (process/rinse medium) Order No.

Dairy pipe, Varivent, clamp E/1 EPDM FDA ZU 0700/1

E/2 EPDM FDA / EPDM FDA ZU 0700/2

F/1 FKM FDA ZU 0697/1

F/2 FKM FDA / FKM FDA ZU 0697/2

G/1 FFKM FDA ZU 0766/1

G/2 FFKM FDA / EPDM FDA ZU 0766/2

H FFKM FDA / FFKM FDA ZU 0767

Ingold socket E/1 EPDM FDA ZU 0704/1

E/2 EPDM FDA / EPDM FDA ZU 0704/2

F/1 FKM FDA ZU 0703/1

F/2 FKM FDA / FKM FDA ZU 0703/2

G/1 FFKM FDA ZU 0768/1

G/2 FFKM FDA / EPDM FDA ZU 0768/2

H FFKM / FFKM ZU 0769

Spare Parts Order No.

Immersion tube, short 1.4404 ZU 0764

252
Clearance for sensor installation
Approx. 880 mm for short immersion depth
Approx. 855 mm for long immersion depth

250 mm
Sensor
with liquid electrolyte
Installation dimensions for
Dimension Drawings

SensoGate® WA 131 H for sensors


Approx. 457 mm for short immersion depth
Approx. 432 mm for long immersion depth

Clearance for sensor installation


Approx. 540 mm for short immersion depth
Approx. 515 mm for long immersion depth
For up-to-date information, please visit www.knick.de

225 mm
Sensor
with gel electrolyte
Installation dimensions for
SensoGate® WA 131 H for sensors

Approx. 259 mm for short immersion depth


Approx. 234 mm for long immersion depth

64 89 59
Isolation Amplifiers
44.5 69.5 Transmitters
39.5

Indicators
short immersion depth

SensoGate® WA 131 H
SensoGate® WA 131 H
SensoGate® WA 131 H

Process Analytics
(32.5) (27.5)
(57.5)
(52) (47)
DN 80, long immersion depth

Portable Meters

DN 65, short immersion depth


(77)

Process adaptation for Varivent from


Process adaptation for Varivent from

Laboratory Meters
Process adaptation for Varivent DN 50,

253
Sensors

Fittings
Pneumatic Retractable Fittings
Pharm Food

SensoGate® WA 131 H for hygienic applications

Dimension Drawings – continued

SensoGate® WA 131 H SensoGate® WA 131 H SensoGate® WA 131 H


Process adaptation for Process adaptation for dairy pipe Process adaptation for
Triclamp 2; … 3.5;, DIN 11851, DN 50 … DN 100, Ingold socket, 25 mm
long immersion depth long immersion depth
57.5

60.5
57.5

80
77

77

SensoGate® WA 131 H SensoGate® WA 131 H SensoGate® WA 131 H


Process adaptation for Process adaptation for dairy pipe Process adaptation for
Triclamp 1; … 3.5;, DN 11851 DN 50 … DN 100 BioControl DN 50/DN 65
short immersion depth short immersion depth
49.5

(32.5)
32.5

69
32.5

(52)
52
52

254
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

255
Sensors

Fittings
Manual Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 M
Innovative manual retractable fitting with safe-to-operate
rotary drive

For applications in which pneumatic fittings Maximum process safety


are not essential, Knick has developed the The configuration of the O-rings means
SensoGate® WA 131M, a state-of-the-art that there is never any connection between
manual sensor lock-gate fully compatible the drain opening of the rinsing chamber
with its pneumatically controlled “ sister and the process, even during the inward
fittings”. This applies to rinsing chambers and outward movement.
and process connections as well as the For reasons of safety, the sensor can only
materials used. be removed in the service position.
Automatic extension protection reliably
Revolutionary operation blocks the movement of the fitting and
The SensoGate® WA 131 M has a manual prevents extension into the process position
rotary drive, which enables the fitting to with no sensor. Furthermore, the immersion
be operated up to a counter pressure of tube is secured against twisting, which
10 bars – and this in less than two turns. guarantees constant flow conditions for the
Regardless of how unfavorable the angle sensor in the process.
or the operating height at which the fitting
is installed, the low rotary forces can
easily be applied using the wrist. This is
not possible with the sliding motion of
conventional fittings.

Facts

– compact, smooth, and dirt-resistant – fast and uncomplicated replacement of


design calibration chamber and immersion tube
– minimum maintenance costs and – all maintenance can be performed on site
maximum flexibility thanks to completely – cyclone rinsing for optimum cleaning
modular design effect
– very simple replacement of seals due – superior sensor immersion depth
to divided calibration/cleaning chamber – standard sensor length (225 mm) even
– increased service life and reduced for large immersion depths
seal wear – multiple process connections available
– ATEX approval II 1GD c II for the – flange version with scraper ring
complete fitting – modular design allows specific replace-
– cost reduction by simple installation, ment of the process-wetted materials:
operation, and maintenance PEEK, PVDF, PP, 1.4571, Hastelloy
– very high availability – plastic versions with high pressure and
– protective rinsing of the seals for a long temperature resistance due to carbon-
service life fiber-reinforced plastics
– SensoLock for high safety of operation – special version for sensors with
– integrated limit switches pressurizable liquid electrolyte

256
Isolation Amplifiers
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Portable Meters

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Fittings
For up-to-date information, please visit www.knick.de

Specifications

Permissible process pressure


and temperature during movement
Process adaptation 1.4571/ 10 bars (at 0 … 140 °C)
Hastelloy

Process adaptation PEEK HD 10 bars (at 0 … 140 °C)

Process adaptation PVDF HD 10 bars (0 … 120 °C), 6 bars (140 °C) 30 min

Process adaptation PEEK / PVDF 6 bars (0 … 40 °C), falling linearly to 2 bars (120 °C)

Process adaptation PP 6 bars (5 … 30 °C), falling linearly to 1 bar (80 °C)

Permissible process pressure 16 bars (at 0 … 40 °C), PP 10 bars (at 5 … 20 °C)


and temperature, statically in
service position

Ambient temperature –10 … +70 °C

Ingress protection IP 66

Housing material Stainless steel A2/PP or stainless steel/PEEK

Permissible pressure for probe 4 … 7 bars


control

Sensors
With gel electrolyte Ø 12 mm, length 225 mm with temp detector, Pg 13.5 thread

With liquid electrolyte Ø 12 mm, length 250 mm with temp detector

Process adaptations
Flanges, DIN EN 1092-1 DN 32 … 100

Flanges, ANSI B 16.5 1 1/2; to 3;

Dairy pipe, DIN 11851 DN 50 … 100

Ingold socket, 25 mm 25 mm

G 2 1/4; for Knick ARF210/30X

Connections
Rinse and calibration media internal thread G 1/8;, hose coupling G 1/8;-DN 4/6
(optional)

Outlet (optional) outlet hose, NW 8 EPDM 3m

For pressurized sensors hose connection NW 6, pressure in sensor chamber


0.5 …1 bar above process pressure (max. 7 bars)

Immersion depths/ see dimension drawings, page 261


Installation dimensions

Process-wetted materials see order code, page 258

257
Manual Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 M for process applications


Product Line Order No.

Process sensor lock-gate, pneumatic WA 131 M / _ _ _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket material elastomeric ring set A, FKM (Viton) A


elastomeric ring set B, EPDM B
elastomeric ring set E, EPDM FDA E
elastomeric ring set K, FFKM, compl. (Kalrez) K

Process-wetted 1.4571 / 1.4571 / 1.4571 A
materials*} Hastelloy / Hastelloy / Hastelloy B

PEEK / PEEK / PEEK C
PVDF / PVDF / PVDF D

PEEK HD / PEEK HD / PEEK HD E


PVDF HD / PVDF HD / PVDF HD F

PP reinforced P

Process adaptation flange, steel, 1.4571, DN 32 B 0


flange, steel, 1.4571, DN 40 B A
flange, steel, 1.4571, DN 50 B 1
flange, steel, 1.4571, DN 65 B 2
flange, steel, 1.4571, DN 80 !} B 3
flange, steel, 1.4571, DN 100 !} B 4

dairy pipe, DN 50 C 1
dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3
dairy pipe, DN 100 C 4

flange, ANSI 316, 1 1/2; D 0


flange, ANSI 316, 2; D 1
flange, ANSI 316, 2 1/2; D 2
flange, ANSI 316, 3; !} D 3

Ingold socket, 25 mm H 0

G 2 1/4; for ARF 210/30xxxxx K 1

Immersion depth short A


long B

Electrical limit with A


signal without B

Rinse-medium G 1/8; complete with outlet hose (3 m) 0


connection G 1/8; complete with outlet hose (3 m), inlet G 1/8; 1
G 1/8; complete with outlet hose (3 m), inlet G 1/8; 2
and inlet hose (5 m) complete with coupling nut

Housing material stainless steel / PP (< 6 bars operating pressure) 1


stainless steel / PEEK (< 10 bars operating pressure) 2

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1
with scraper ring, reinforced version, PTFE/PEEK (ZU 0760) 0 0 3
reduced stroke (shortened immersion depth) 0 0 4

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube
258
1)
With the lower calibration chamber made of plastic, you require one of the following flange protectors: ZU 0755, ZU 0756, ZU 0757, ZU 0758
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Sensor mounting wrench , 19 mm ZU 0647

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows version for liquid-electrolyte sensors ZU 0739

Protective cap version for sensors with polymeric electrolyte ZU 0759

Scraper ring reinforced version, PTFE/PEEK ZU 0760

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose 20 m (extension for ZU 0670) ZU 0713

Flange protectors PEEK / FFKM DN 80 ZU 0755

PEEK / FFKM DN 100 ZU 0756

PVDF / FFKM DN 80 ZU 0757

PVDF / FFKM DN 100 ZU 0758

Weld-in socket, beveled 15°, ZU 0821


PP, length 60 mm

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

for tank wall, Hastelloy C22 ZU 0718/C22

Retainer clamp for 25-mm ZU 0818


socket

259
Manual Retractable Fittings
Chem Energy Pharm Food Water

SensoGate® WA 131 M for process applications


Gaskets Set Contact (process/rinse medium) Order No.

Flange or dairy pipe A/1 FKM ZU 0689/1


A/2 FKM / FKM ZU 0829

B/1 EPDM ZU 0690/1


B/2 EPDM / EPDM ZU 0830

E/1 EPDM FDA ZU 0692/1


E/2 EPDM FDA / EPDM ZU 0831

K/1 FFKM ZU 0691/1


K/2 FFKM / FFKM ZU 0832

Ingold socket H0 A/1 FKM ZU 0693/1


A/2 FKM / FKM ZU 0833

B/1 EPDM ZU 0694/1


B/2 EPDM / EPDM ZU 0834

E/1 EPDM FDA ZU 0696/1


E/2 EPDM FDA / EPDM ZU 0835

K/1 FFKM ZU 0695/1


K/2 FFKM / FFKM ZU 0836

FKM: Viton
FFKM: Kalrez, Chemraz, Perlast

Spare Parts Order No.

Immersion tube, short 1.4571 ZU 0722

Hastelloy C22 ZU 0853

PEEK ZU 0724

PVDF ZU 0726

PP ZU 0825

Immersion tube, long 1.4571 ZU 0723

Hastelloy C22 ZU 0854

PEEK ZU 0725

PVDF ZU 0727

PP ZU 0826

260
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Dimension Drawings

Installation dimensions Installation dimensions Installation dimensions for


for SensoGate® WA 131 M for SensoGate® WA 131 M SensoGate® WA 131 M for
with short immersion depth for with long immersion depth for sensors with liquid electrolyte
sensors with gel electrolyte sensors with gel electrolyte

Pg 13.5 Pg 13.5
Sensor
225 mm

Sensor Sensor
225 mm 250 mm
Approx. 520 mm clearance for sensor installation

Ø 12
Approx. 520 mm clearance for sensor installation

Ø 12

Approx. 855 mm clearance for sensor installation Ø 12


376
237

435

SensoGate® WA 131 M SensoGate® WA 131 M SensoGate® WA 131 M


Process adaptation for flange, Process adaption for Process adaptation for dairy pipe,
DN 32 … DN 100 25 mm Ingold socket, DIN 11851 DN 50 … DN 100,
ANSI 316, 1 1/2; … 3;, short and long short and long immersion
short and long immersion depth (ID) depth (ID)
immersion depth (ID)
126 (long ID)

120 (long ID)


71 (short ID)

65 (short ID)
149 (long ID)
120 (long ID)

94 (short ID)
65 (short ID)

143 (long ID)

143 (long ID)


88 (short ID)

88 (short ID)

261
Manual Retractable Fittings
Pharm Food

SensoGate® WA 131 MH
Innovative manual retractable fitting with easy-to-operate rotary
drive for hygienic applications

For applications in which pneumatic Revolutionary operation


fittings are not essential, Knick has now The SensoGate® WA 131 MH has a
developed the SensoGate® WA 131 MH, manual rotary drive, which enables the
a modern manual sensor lock-gate fully fitting to be operated up to a counter
compatible with its automatic “sister pressure of 10 bars – and this in less than
fittings”. This applies to rinsing chambers two turns. Regardless of how unfavorable
and process connections as well as the the angle or the operating height at which
materials used. the fitting is installed, the low rotary forces
can easily be applied using the wrist. This is
not possible with the sliding motion of
conventional fittings.

Facts

– EHEDG-certified for all process-wetted – f ast and uncomplicated replacement of


parts incl. rinsing/calibration chamber calibration chamber and immersion tube
– directed flow rinses the process seal – a ll maintenance can be performed
from the process side as well as from the on site
inside of the fitting – superior sensor immersion depth
–p  erfect sensor cleaning effect by cyclone – s tandard sensor length (225 mm) even
rinsing for large immersion depths
– s afe separation to the process during –m  ultiple process connections available
probe movement and prevention of –p  rocess-wetted parts: stainless steel
re-contamination 1.4404, electropolished
–d  ouble gaskets with leakage bores – modular design
prevent microbial contamination of the – s pecial version for sensors with
drive pressurizable liquid electrolyte
–b  road applications in hygienic conditions – SIP and CIP capable in the process
– c ost reduction by simple installation, – S IP and CIP of calibration chamber and
operation, and maintenance media routing
– very high availability
–p  rotective rinsing of the seals for a long
service life
– SensoLock for high safety of operation
– integrated limit switches

262
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Permissible process pressure 10 bars (at 0 … 140 °C)


and temperature during
movement

Permissible process pressure 16 bars (at 0 … 40 °C)


and temperature, statically in
service position

Ambient temperature –10 … +70 °C

Ingress protection IP 66

Housing material stainless steel A2

Permissible pressure for probe 4 … 7 bars


control

Sensors
With gel electrolyte Ø 12 mm, length 225 mm with temp detector, Pg 13.5 thread

With liquid electrolyte Ø 12 mm, length 250 mm with temp detector

Process adaptations
Dairy pipe, DIN 11851 DN 50 to 100

Ingold socket, 25 mm 25 mm

Clamp 1.4404 clamp 1; to 3.5;

Varivent 1.4404 for pipes from DN 50, from DN 65 short, from DN 80 long

BioControl 1.4404 size 50/65

Connections
Rinse and calibration media internal thread G1/8;, hose coupling G1/8;-DN 4/6
(optional)

Outlet (optional) outlet hose, NW 8 EPDM 3m

For pressurized sensors hose connection NW 6, pressure in sensor chamber


0.5 … 1 bar above process pressure (max. 7 bars)

Immersion depths/ see dimension drawings


Installation dimensions

Process-wetted materials see order code

263
Manual Retractable Fittings
Pharm Food

SensoGate® WA 131 MH for hygienic applications

Product Line Order No.

Hygienic Sensor Lock-Gate, Manual WA 131 MH / _ _ _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket material set F – FKM FDA F


set E – EPDM FDA E
set G – FFKM FDA process-wetted G
set H – FFKM FDA complete H

Process-wetted 1.4404 / 1.4404 / 1.4404 (electropolished) G


materials*}

Process adaptation dairy pipe, DN 50 C 1


dairy pipe, DN 65 C 2
dairy pipe, DN 80 C 3

Ingold socket, 1.4404, 25 mm (G 1 1/4;) H 0 A


Ingold socket, hygienic, 1.4404, 25 mm (G 1 1/4;) H 1 A

clamp 1.5;, 1.4404 J 1 A


clamp 2;, 1.4404 J 2
clamp 2.5;, 1.4404 J 3
clamp 3;, 1.4404 J 4
clamp 3.5;, 1.4404 J 5

Varivent, 1.4404 (from DN 50) V 1 A


Varivent, 1.4404 (from DN 50 short, from DN 80 long) V 2

BioControl, DN 50 L 1 A
BioControl, DN 65 L 2 A

Immersion depth short A


long B

Electrical limit without A


signal with B

Rinse-medium G 1/8; complete with outlet hose (3 m) 0


connection G 1/8; complete with outlet hose (3 m), inlet G 1/8; 1
G 1/8; complete with outlet hose (3 m), inlet G 1/8; 2
and inlet hose (5 m) complete with coupling nut

Housing material stainless steel / PP (< 6 bars operating pressure) 1


stainless steel / PEEK (< 10 bars operating pressure) 2

Special variant without 0 0 0


equipped with special grease (provided by customer) 0 0 1

*) Material combinations: Process-wetted part of calibration chamber/rinse-wetted part of calibration chamber/immersion tube

264
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Accessories (Details from page 270) Order No.

Service set basic equipment ZU 0680

maintenance, repair, retrofit ZU 0740

calibration chamber ZU 0754

Sensor mounting wrench, 19 mm ZU 0647

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746

Bellows (version for liquid


electrolyte sensors) ZU 0739

Protective cap (version for sensors


with polymeric electrolyte) ZU 0759

Material Certificate 3.1 ZU 0708

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose, 20 m
(extension for ZU 0670) ZU 0713

Safety weld-in socket, straight, for tank wall ZU 0717


40 mm
for pipe, DN 50 ZU 0717/DN50

for pipe, DN 65 ZU 0717/DN65

for pipe, DN 80 ZU 0717/DN80

for pipe, DN 100 ZU 0717/DN100

Safety weld-in socket, beveled, for tank wall ZU 0718


15°, 40 mm
for pipe, DN 50 ZU 0718/DN50

for pipe, DN 65 ZU 0718/DN65

for pipe, DN 80 ZU 0718/DN80

for pipe, DN 100 ZU 0718/DN100

Retainer clamp for 25 mm ZU 0818


socket

265
Manual Retractable Fittings
Pharm Food

SensoGate® WA 131 MH for hygienic applications

Gaskets Set Contact (process/rinse medium) Order No.

Dairy pipe, Varivent, clamp E/1 EPDM FDA ZU 0700/1

E/2 EPDM FDA / EPDM FDA ZU 0841

F/1 FKM FDA ZU 0697/1

F/2 FKM FDA / FKM FDA ZU 0842

G/1 FFKM FDA ZU 0766/1

G/2 FFKM FDA / EPDM FDA ZU 0843

H/2 FFKM FDA / FFKM FDA ZU 0844

Ingold socket H0 E/1 EPDM FDA ZU 0704/1

E/2 EPDM FDA / EPDM FDA ZU 0845

F/1 FKM FDA ZU 0703/1

F/2 FKM FDA / FKM FDA ZU 0846

G/1 FFKM FDA ZU 0768/1

G/2 FFKM FDA / EPDM FDA ZU 0847

H/2 FFKM FDA / FFKM FDA ZU 0848

Ingold socket H1 E/1 EPDM FDA ZU 0704/1

E/2 EPDM FDA / EPDM FDA ZU 0849

F/1 FKM FDA ZU 0703/1

F/2 FKM FDA / FKM FDA ZU 0850

G/1 FFKM FDA ZU 0768/1

G/2 FFKM FDA / EPDM FDA ZU 0851

H/2 FFKM FDA / FFKM FDA ZU 0848

Spare Parts Order No.

Immersion tube 1.4404 ZU 0764

266
Clearance for sensor installation
Approx. 880 mm for short immersion depth
Approx. 855 mm for long immersion depth

250 mm
Sensor
Installation dimensions
Dimension Drawings

for SensoGate® WA 131 MH


for sensors with liquid electrolyte
Approx. 457 mm for short immersion depth
Approx. 432 mm for long immersion depth

Clearance for sensor installation


Approx. 540 mm for short immersion depth
Approx. 515 mm for long immersion depth

225 mm
Sensor
For up-to-date information, please visit www.knick.de

Installation dimensions

Ø 12
for SensoGate® WA 131 MH
for sensors with gel electrolyte

Pg 13.5

Approx. 259 mm for short immersion depth


Approx. 234 mm for long immersion depth

64 89 59
44.5 69.5 39.5
Isolation Amplifiers
Transmitters

Indicators

(32.5) (57.5) (27.5)


short immersion depth

(47) Process Analytics

SensoGate® WA 131 MH
SensoGate® WA 131 MH
SensoGate® WA 131 MH

(52) (77)
DN 80, long immersion depth

DN 65, short immersion depth


Portable Meters

Process adaptation for Varivent from


Process adaptation for Varivent from

Laboratory Meters
Process adaptation for Varivent DN 50,

267
Sensors

Fittings
Manual Retractable Fittings
Pharm Food

SensoGate® WA 131 MH for hygienic applications

Dimension Drawings – continued

SensoGate® WA 131 MH SensoGate® WA 131 MH SensoGate® WA 131 MH


Process adaptation for Process adaptation for dairy pipe Process adaptation for
Triclamp 2; … 3.5;, DN 11851 DN 50 … DN 100, Ingold socket, 25 mm
long immersion depth long immersion depth

60.5
57.5
57.5

80
77
77

SensoGate® WA 131 MH SensoGate® WA 131 MH SensoGate® WA 131 MH


Process adaptation for Process adaptation for dairy pipe Process adaptation for
Triclamp 1; … 3.5;, DN 11851 DN 50 … DN 100, BioControl DN 50/DN 65
short immersion depth short immersion depth 49.5

(32.5)
32.5

69
32.5

(52)
52
52

268
For up-to-date information, please visit www.knick.de

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269
Sensors

Fittings
Retractable Fittings Accessories

Accessories for SensoGate® Sensor Lock-Gate


Accessories Order No.

Safety weld-in socket, for tank wall 1.4435 ZU 0717


straight contour-optimized for pipe DN 50 1.4435 ZU 0717/DN50
contour-optimized for pipe DN 65 1.4435 ZU 0717/DN65
contour-optimized for pipe DN 80 1.4435 ZU 0717/DN80
contour-optimized for pipe DN 100 1.4435 ZU 0717/DN100

Dimension drawing: G 1 1/4;


Weld-in socket, straight, fitted into
the bore

40

Ø 25
Ø 45

Contour-optimized weld-in socket, Contour-optimized weld-in socket,


straight, fitted onto the bore straight, fitted into the bore
L1 – S
L1

L2 – S
max. E1 – S
L2
max. E1

Ø Da

Ø Da
S
S

G 1 1/4;
22 … 29

Ø Da L1 L2 E1
DN 50 60.3 45 75 98
DN 65 76.1 40 78 109
Position of
DN 80 88.9 40 84.5 122
sealing ring
DN 100 114.3 40 97 148
Ø 25 H 7
Ø 44.7

Specifications
Material: steel 1.4435, low delta-ferrite content
Thread: G 1 1/4;
Length: see table
For installation of fittings: SensoGate® WA 130/131, ARI 106

270
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Accessories – continued Order No.

Safety weld-in socket, beveled for tank wall 1.4435 ZU 0718


15°, 40 mm for tank wall C22 ZU 0718/C22
contour-optimized for pipe DN 50 1.4435 ZU 0718/DN50
contour-optimized for pipe DN 65 1.4435 ZU 0718/DN65
contour-optimized for pipe DN 80 1.4435 ZU 0718/DN80
contour-optimized for pipe DN 100 1.4435 ZU 0718/DN100

Dimension drawing:
Weld-in socket, beveled 15°,

G11
fitted into the bore

Ø 25

/4;
15
º

40
Contour-optimized weld-in sockets, Contour-optimized weld-in sockets,
beveled 15°, fitted onto the bore beveled 15°, fitted into the bore
L4 L4 – S

L3
15 º L3 – S
15 º

L5 S
L5 –

S S
S
E2 –
Ø Da max.
E2 Ø Da max.

G 1 1/4;

Ø Da L3 L4 L5 E2
22 … 29

DN 50 60.3 44 74 45.5 97
DN 65 76.1 37.5 76.5 39 107
DN 80 88.9 37.5 82 39 120 Position
of
DN 100 114.3 37.5 95 39 17 sealing
Ø 25 H 7
ring
Ø 44.7
Specifications
Material: steel 1.4435, low delta-ferrite content
Thread: G 1 1/4;
Length: see table
Bevel: 15°
For installation of fittings: SensoGate® WA 130/131, ARI 106
271
Retractable Fittings Accessories

Accessories for SensoGate® Sensor Lock-Gates


Accessories – continued Order No.

Weld-in socket, beveled, 15° Material: PP ZU 0821


Length: 60 mm
Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Scraper ring Fittings: SensoGate® WA 130 ZU 0760


SensoGate® WA 131
SensoGate® WA 131 M

Retainer clamp for 25 mm Fittings: SensoGate® WA 130 ZU 0818


socket SensoGate® WA 131
SensoGate® WA 131 M

272
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Accessories – continued Order No.

SensoGate® service set Basic equipment: Tools for installation and service of SensoGate® ZU 0680
(mounting wrench for drive unit, wrench for mounting on Ingold socket,
Torx screwdriver for dismantling the calibration chamber)

Maintenance, repair, retrofit ZU 0740

Calibration chamber ZU 0754


Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Mounting aid for 20 x 2.5 O-rings ZU 0747

for scraper ring ZU 0746


Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Sensor mounting wrench, Tool for easy installation of the sensor, wrench size 19 ZU 0647
19 mm Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

273
Retractable Fittings Accessories

Accessories for SensoGate® Sensor Lock-Gates


Accessories – continued Order No.

Protective cap Fittings: SensoGate® WA 130 ZU 0759


SensoGate® WA 131
SensoGate® WA 131 M

Bellows Version for liquid-electrolyte sensors ZU 0739


Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Material Certificate 3.1 Fittings: SensoGate® WA 130 ZU 0708


SensoGate® WA 131
SensoGate® WA 131 M

Flange protectors PEEK / FFKM DN 80 ZU 0755


PEEK / FFKM DN 100 ZU 0756
PVDF / FFKM DN 80 ZU 0757
PVDF / FFKM DN 100 ZU 0758
Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Limit switches Pneumatic/electric ZU 0859

274
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Accessories – continued Order No.

Pneumatically controlled Valve for introducing additional media, e.g. hot water or steam ZU 0669
3/8; valve for additional medium Material: nickel-plated brass
Gaskets: EPDM
Connections: control connection to Unical®: hose, reinforced, 5 m
connection of fitting: EPDM hose (reinforced) with
grommet max. 8 bars
Temperature: max. 125 °C (10 min 140 °C)
Assembly: mounting bracket (included in shipment)

integrated connection required for additional medium


Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

Application: Additional medium, input


(hot water, steam, etc.)

Control air

to retractable fitting,
adapter for additional medium

Air supply for pressurized Pressure reducer with pressure gage (reverse flow ventilation from 0.8 bars,
sensors connection to fittings with pressurizable sensors)
Pressure regulator: ZU 0670/1 0.5 … 4 bars ZU 0670/1
ZU 0670/2 1 … 7 bars ZU 0670/2
Connection: prepared for connection to Unical® 9000 /
Uniclean® 900
Hose lengths: hose incl.: controller side 3 m, fitting side 5 m
hose, 20 m (extension for ZU 0670) ZU 0713
Assembly: mounting bracket (included in shipment)

Control via Unical® 9000/Uniclean® 900


requires the “Supplementary ext. valve control kit”
(see page 312).
Fittings: SensoGate® WA 130
SensoGate® WA 131
SensoGate® WA 131 M

275
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® Sensor Lock-Gate


Automatic sensor lock-gate for extreme applications
with ceramic sealing to the proces

Unique lock-gate principle The ceramic seal between calibration


The usual O-ring seal problems occurring chamber and process is harder than
in conventional retractable fittings are steel and extremely resistant to chemical,
eliminated. The O-rings are replaced by thermal, and mechanical influences –
two superpolished planar ceramic disks a guarantor for highest availability and
which separate the calibration chamber process safety.
from the process by a rotary movement.
The Ceramat® sensor lock-gate has
proved particularly successful in extremely
difficult processes where standard
O-ring seals fail.

Ceramic slide
– not moved
­– movably supported
– contact pressure
provided
by Hastelloy
springs

Ceramic slide, rotary

Ceramic rotary
slide

Pneumatic
drive

Molded plastic
Sensor opening housing, not moved

276
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The process-wetted outer housing (PVDF, PEEK, or steel) A unique feature is the easy separation of the complete
always remains static and is therefore not subjected drive unit under full process conditions. That means that
to mechanical stress. The unit is driven by a compact the process medium – which might be corrosive, hot,
pneumatic rotary-lift motor with positively controlled, toxic, and under pressure – remains reliably sealed off.
integrated valves. This also allows cleaning the calibration chamber under
process conditions when the sensor is broken.
Maintenance without process interruption
The particular ease of maintenance of the sensor
lock-gate is achieved by a well thought-out design that
allows the few maintenance operations required to be
performed on site without the aid of a workshop.

Easy replacement of the drive unit also


under process pressure:

Drive

Process unit

remains in the process with


closed ceramic rotary slide
and seals off safely

277
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® Sensor Lock-Gate


Effective Sensor Cleaning

A unique feature is the tangential Service position: for rinsing or filling of the calibration/cleaning chamber
routing of the rinse media with high or for sensor removal (SIP and CIP compliant):
flow rates for an optimum cleaning
Outlet Inlet
effect of the sensor.

Outer housing Probe housing


(PEEK/PVDF) (PEEK)

Sensor

Ceramic,
rotating

Calibration/
cleaning
chamber
Ceramic,
fixed

Cavity Rinsing

The Ceramat® sensor lock-gates Process position: Cavity rinsing (SIP and CIP compliant):
provide an additional cavity rinsing
Outlet Inlet
between housing and ceramic
elements, ensuring that no area is
left unrinsed or uncleaned. They
Outer housing
are particularly suitable for sensitive (PEEK/PVDF)
processes with high safety require-
ments.

The design meets the standards


Ceramic,
of the IGB (Fraunhofer Institute for
rotating
Interfacial Engineering and Biotech-
nology) in Stuttgart.
Sensor

Probe housing
(PEEK)

Ceramic,
fixed

278
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Position Indication

Clear indication of Ceramat® position:


service and process

Plug & Play

The central multiplug contains tubings for rinsing,


cleaning, and calibration media, including check
valves and limit switches and enables a fast, safe, and
space-saving connection.

Applications

– Highly corrosive processes, e.g. chlorine production, – P ulpy, fibrous media (cellulose, cosmetics, food)
phosgenation – Organic
­ and sticky residues: refinery wash waters,
– Processes with depositing, abrasive, and incrusting starch production
solids: flue gas desulfurization, gas scrubbers, sugar
production (1st + 2nd carbonatation), dyes and
pigment synthesis, special incrusting industrial
wastewaters

279
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 150
Inline version with application-specific process adaptation

Facts – all maintenance can be performed


– for extreme applications on site
– ceramic sealing to the process: – drive easily replaceable under
• extremely high hardness (Mohs hard- process conditions
ness 9) prevents wear on the sealing – cyclone rinsing for optimum cleaning
surfaces in abrasive media effect
• virtually wear-resistant – 2 independent barriers with cavity rinsing
• high and constant tightness due to – sensor dismount guard in conjunction
lapped and polished sealing surfaces with Uniclean® 900/Unical® 9000
• high mechanical strength – superior sensor immersion depth
• high temperature resistance – standard sensor length (225 mm)
• high chemical resistance – special version for electrodes with
• sterilizable pressurizable liquid electrolyte
– very high availability (for 250-mm electrodes with electrolyte
– Plug & Play for all process media reservoir)
thanks to central multiplug – process-wetted outer body, PVDF or
– smooth, dirt-proof design PEEK, carbon-fiber reinforced

Immersion Depth

Comparably deep immersion depth,


yet with very compact design:
135 mm

134 mm

Ceramat® Conventional retractable fitting

280
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Product Line Order No.

Basic unit WA 150 / _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 0 X


protection without N

Sensor solid electrolyte 0


liquid electrolyte (pressurization possible) 1

Gasket material Set A FKM (Viton) A


(see table on Set B EPDM B
page 286) Set C FFKM (Kalrez) C
Set E (EPDM FDA) E

Material of probe PEEK with integrated sensor protection A


housing and PVDF with integrated sensor protection B
sensor socket
PEEK without integrated sensor protection C
PVDF without integrated sensor protection D

PEEK, sensor socket, long, 1.4571, without integr. sensor protection H


PEEK, sensor socket, long, C22, without integr. sensor protection J

PVDF, sensor socket, long, 1.4571, without integr. sensor protection K


PVDF, sensor socket, long, C22, without integr. sensor protection L

PEEK, without sensor protection (socket with scraper ring) M

PEEK, sensor socket, full sensor protection, 1.4571, N


without integrated sensor protection
PVDF, sensor socket, full sensor protection, 1.4571, O
without integrated sensor protection

PEEK, sensor socket, full sensor protection, C22, P


without integrated sensor protection
PVDF, sensor socket, full sensor protection, C22, Q
without integrated sensor protection

Process steel flange, 1.4571, DN 50, fixed A 1


adaptation flange, 1.4571 steel, DN 50, loose B 1
flange, 1.4571 steel, DN 65, loose B 2
flange, 1.4571 steel, DN 80, loose B 3
(flange protector DN 80 required, (on page 304)
flange, 1.4571 steel, DN 100, loose B 4
(flange protector DN 100 required, (on page 304)

dairy pipe DN 50 C 1
dairy pipe DN 65 C 2
dairy pipe DN 80 C 3
dairy pipe DN 100 C 4

flange: ANSI 316, 2 inches, Class 150 D 1


flange: ANSI 316, 3 inches, Class 150 D 3

flange, 1.4571 steel, DN 65, loose, EPDM pneumatic deposit remover F 2


flange, 1.4571 steel, DN 80, loose, EPDM pneumatic deposit remover F 3
flange, 1.4571 steel, DN 65, loose, FKM pneumatic deposit remover G 2
flange, 1.4571 steel, DN 80, loose, FKM pneumatic deposit remover G 3

Varivent DN 50 … 125 V 1

Special version none 0 0 0

281
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 150
Specifications

Permitted process temp 5 … 120 °C, for sterilization 130 … 140 °C

Permitted process pressure 6 bars gauge pressure at 120 °C

Sensors 225 mm, Pg 13.5 coupling,


250 mm for pressurized liquid-electrolyte sensors

Air supply (4) 5*} … 7 bars, filtered 10 … 25 µm, oil- and condensate-free

Immersion depth approx. 135 mm, measured from lower edge of flange to sensor tip

Process adaptations flanges: DN 50/DN 65/DN 80/DN 100


flange, DN 65/80, EPDM pneumatic deposit remover (see page 285)
dairy-pipe screw joint DN 50 / DN 65 / DN 80 / DN 100
Varivent DN 50 … 125 mm

Outlet connection for hose grommet with coupling (Unical® 9000 / Uniclean® 900)
internal shut-off by ceramic disks

Inlet multiplug connection for Unical® / Uniclean®


internal shut-off by ceramic disks

Special functions rinsing of inner cavities

Process-wetted materials PEEK, carbon-fiber reinforced, or PVDF, carbon-fiber reinforced; ceramic (aluminum oxide);
O-rings made of EPDM, FKM, or FFKM

Enclosure stainless steel 1.4571

Tightness IP 66

Connection to Uniclean® 900 /  compact multiplug connection


Unical® 9000

Sensor protection in the integrated sensor protection made of PVDF (carbon-fiber reinforced) or
process PEEK (carbon-fiber reinforced)

Limit switches noncontacting electrical limit position control in conjunction with Unical® 9000 / Uniclean® 900
or ZU 0631 Standard Media Interface

Certificates 3.1 Material Certificate (optional)


ATEX II 1 GD c II

*) with sticky media containing particles

282
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Typical Variants

Sensor with solid


electrolyte, 225 mm

Sensor with liquid electrolyte, pressurizable,


250 mm

283
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 150
Dimension Drawings

Connection to Unical® 9000 (X)

Approx. 800 mm clearance for sensor installation


Outlet hose DN 8 EPDM
Pressure supply to electrode
Sensor connecting cable
Clearance approx. 600 for hosing

Multiplug

Hose fastener

Coupling nut

Process adaptation e.g.


flange DN 50 PN 16, 1.4571

Hexagon bolt M16 x 65 (W 24)


114
135

Probe housing

Integrated sensor protection, optionally


30

without
Ø 50
Ø min
51,2

Varivent process Dairy-pipe


adaptation process adaptation

Ø 69
112

115
136
42

30

Ø 50
Ø 50

284
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Typical Variants of Process Adaptation

Flange process adaptation Flange process adaptation


DN 50 … DN 100 with pneumatic deposit remover
for removing brittle incrustations (e.g. lime) without
interrupting the process.
Function principle: pneumatically moved elastomeric bellows

Specifications

Air connection (drive) hose grommet DN 6

Pressure-relief valve factory-set according to process pressure

Recommended accessories pressure reducer with ZU 0670 pressure


gauge, ZU 0672 or ZU 0673 sensor
socket, long

Operation with “Supplementary ext. valve control kit”


Unical® 9000 / required (see page 312)
Uniclean® 900

Process-wetted materials EPDM or FKM

Process connection DN 65 or DN 80 flansch

Dairy-pipe process adaptation Varivent process adaptation


DN 50 … DN 100 DN 50

285
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 150
Accessories for Ceramat® WA 150 (Details from page 298) Order No.

Sensor mounting wrench, 19 mm ZU 0647

Ceramat® mounting wrench ZU 0648

Standard media (SM) interface ZU 0631

Pneumatically operated manual control valve ZU 0646

Pneumatically controlled 3/8; valve for additional medium ZU 0669

Adapter for additional medium, PEEK/FKM ZU 0654/1

Adapter for additional medium, PEEK/EPDM ZU 0654/2

Adapter for additional medium, PEEK/FFKM ZU 0654/3

Adapter for additional medium, steel 1.4571/FKM ZU 0655/1

Adapter for additional medium, steel 1.4571/EPDM ZU 0655/2

Adapter for additional medium, steel 1.4571/FFKM ZU 0655/3

Flange protector DN 80, PEEK ZU 0595

Flange protector DN 80, PVDF ZU 0596

Flange protector DN 100, PEEK ZU 0597

Flange protector DN 100, PVDF ZU 0598

Air supply for pressurized sensors, 0.5 … 4 bars ZU 0670/1

Air supply for pressurized sensors, 1 … 7 bars ZU 0670/2

Hose, 20 m (extension for ZU 0670) ZU 0713

Gaskets for Ceramat® WA 150 Order No.

Gaskets Set process-wetted material

Flange or dairy pipe A FKM ZU 0624

B EPDM ZU 0625

C FFKM ZU 0626

E EPDM FDA ZU 0661

286
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Sensor Sockets for Ceramat® WA 150 (Details from page 303) Order No.

Sensor socket PEEK/FKM ZU 0616

Sensor socket PEEK/EPDM ZU 0617

Sensor socket PEEK/FFKM ZU 0618

Sensor socket PEEK/EPDM FDA ZU 0619

Sensor socket PEEK/FKM (with scraper ring) ZU 0705

Sensor socket PEEK/EPDM (with scraper ring) ZU 0706

Sensor socket PEEK/FFKM (with scraper ring) ZU 0707

Sensor socket PVDF/FKM ZU 0620

Sensor socket PVDF/EPDM ZU 0621

Sensor socket PVDF/FFKM ZU 0622

Sensor socket PVDF/EPDM FDA ZU 0623

Sensor socket, long, 1.4571/FKM ZU 0672/A

Sensor socket, long, 1.4571/EPDM ZU 0672/B

Sensor socket, long, 1.4571/FFKM ZU 0672/C

Sensor socket, long, Hastelloy/FKM ZU 0673/A

Sensor socket, long, Hastelloy/EPDM ZU 0673/B

Sensor socket, long, Hastelloy/FFKM ZU 0673/C

Sensor socket full sensor protection, Hastelloy C22/FKM ZU 0808/A

Sensor socket full sensor protection, Hastelloy C22/EPDM ZU 0808/B

Sensor socket full sensor protection, Hastelloy C22/FFKM ZU 0808/C

Sensor socket full sensor protection/FKM ZU 0820/A

Sensor socket full sensor protection/EPDM ZU 0820/B

Sensor socket full sensor protection/FFKM ZU 0820/C

287
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 160
The unique sensor lock-gate with ceramic sealing to the process,
immersion version

Facts • virtually wear-resistant


– for the first time, automatic cleaning and •h  igh and constant tightness due to
calibration in an immersion fitting with- lapped and polished sealing surfaces
out contaminating the process medium •h  igh mechanical strength
with cleaning or calibration solutions • high temperature resistance
– immersion lengths from 600 to • high chemical resistance
2,000 mm • s terilizable
– diameter of immersion tube 65 mm – very high availability
and above – plug & Play thanks to central multiplug
– easy electrode replacement, even with – all maintenance can be performed on
2,000 mm immersion length and during site
the running process. – drive easily replaceable under process
– process-wetted material variants, either: conditions
• 1.4571 stainless steel – cyclone rinsing for optimum cleaning
• corrosion-resistant, polypropylene (PP), effect
or polyvinylidene fluoride (PVDF) – two independent barriers with cavity
• hygienic, electropolished rinsing
1.4435 stainless steel – sensor dismount guard in conjunction
– solid-electrolyte sensors (225 mm length) with Uniclean® 900/Unical® 9000
– ceramic sealing to the process: – improved sensor immersion depth
• extremely high hardness (Mohs – standard sensor length (225 mm)
hardness 9) prevents wear on the – ideal for application in tanks, basins,
sealing surfaces in abrasive media or channels

Versions

Version in Version in Version in


plastic, coated 1.4571 stain- 1.4435 polished
PP/PVDF less steel stainless steel

288
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Basic Configuration

Sensor
connection
Connection
for multi-
plug
Drive

Process adaptation
(flanges, dairy pipe,
pipe clamp et al.)

Immersion tube

Immersion tube

Ceramic slide
(inside)

289
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 160
Easy Sensor Replacement Under Process Pressure

– Loosen coupling and pull out drive at the bail handle.

Bail handle

Inner tube with sensor

Can be pulled out

Process adaptation
and immersion tube
remain in the process,
sealing to the process
is maintained.

Inner tube

Sensor holder is pulled out


sideways for easy sensor
replacement.

– Pull out the sensor sideways.


– Loosen the cable plug and replace the sensor.

Sensor, 225 mm

290
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Permissible Forces and Flow Rates

Version 1.4571

Immersion depth 1500 mm 2000 mm


Immersion depth

Fmax 400 N 300 N


Vmax
Vmax (water) 4 m/s 3 m/s

Fmax

291
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 160
Product Line Order No.

Basic unit WA 160 / _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection without N

Sensor connection VP 1
InduCon® 2

Sealing kit O-ring set A, FKM (Viton) A


(see Table on page 295) O-ring set B, EPDM B
O-ring set C, FFKM (Kalrez) C
O-ring set E, (EPDM FDA) E

Probe PEEK (sensor socket PEEK) A


housing material PVDF (sensor socket PVDF) B

PEEK without integrated sensor protection C


PVDF without integrated sensor protection D

1.4435 (sensor socket PEEK) E


PEEK, without integr. sensor protection (socket with scraper ring) M

PEEK, sensor socket, full sensor protection, 1.4571 N


PVDF, sensor socket, full sensor protection, 1.4571 O

PEEK, sensor socket, full sensor protection, C22 P


PVDF, sensor socket, full sensor protection, C22 R

Process adaptation flange loose, DN 65 B 2


flange loose, DN 80 B 3
flange loose, DN 100 B 4
flange loose, DN 125 B 5
flange loose, DN 150 B 6
flange loose, DN 200 B 7

dairy pipe, DN 80 C 3
special flange S 0 – X X X
pipe clamp R 1

Immersion depth 600 A


1000 B
1500 C
2000 D

Holder tube stainless steel, 1.4571 1


material stainless steel, 1.4435, polished 2
stainless steel, sheathed with PP 3
stainless steel, sheathed with PVDF 4

Special version none 0 0 0

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Specifications

Permitted process temp. 5 … 120 °C (immersion tube 1.4571, 1.4435, PVDF)


5 … 90 °C (immersion tube PP)

Perm. process pressure 6 bars gauge pressure

Electrodes length 225 mm, Pg 13.5 coupling

Air supply (4) 5*} … 7 bars, filtered 10 … 25 µm, oil- and condensate-free

Immersion depth 600, 1000, 1500, 2000 mm, measured from flange to sensor tip

Process adaptations flanges, loose, DN 65 / DN 80 / DN 100 / DN 125 / DN 150 / DN 200 / special flanges / 
dairy pipe DN 80 and above / pipe clamp

Rinse medium outlet connection for hose grommet with coupling (Unical® 9000 / Uniclean® 900)
internal shut-off by ceramic disks

Rinse medium inlet multiplug connection for Unical® 9000 / Uniclean® 900


internal shut-off by ceramic disks

Special functions rinsing of inner cavities (ceramic)

Process-wetted materials depending on version: PEEK carbon-fiber reinforced, PVDF carbon-fiber reinforced, stainless steel
1.4571/1.4435, PP, PVDF, ceramic (aluminum oxide), O-rings made of EPDM (FDA), FKM, or FFKM

Drive housing stainless steel 1.4571

Drive protection IP 66

Connection to Uniclean® 900 /  compact multiplug connection


Unical® 9000

Sensor protection integrated and pluggable sensor protection (accessory)

Limit position control noncontacting electrical limit-position control in conjunction with Uniclean® 900/Unical® 9000
or ZU 0631 Standard Media Interface

Certificates 3.1 Material Certificate (optional)


ATEX II 1 GD c II

*) with sticky media containing particles

293
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 160
Dimension Drawings

View: View:
Fitting, complete Inner tube pulled out for
B sensor replacement
525

Ø 65

Inner tube

Immersion
tube
incl. ceramic
A

lock

Immersion depth A 600 1000 1500 2000


Clearance for disassembly B 1200 1600 2100 2600

294
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Accessories (Details from page 298) Order No.

Ceramat® mounting wrench ZU 0648

Sensor mounting wrench, SW 19 ZU 0647

Standard-media (SM) interface ZU 0631

Pneumatically operated manual control valve ZU 0646

Pneumatically controlled 3/8; valve for additional medium ZU 0669

Adapter for additional medium, PEEK/FKM ZU 0654/1

Adapter for additional medium, PEEK/EPDM ZU 0654/2

Adapter for additional medium, PEEK/FFKM ZU 0654/3

Adapter for additional medium, steel 1.4571/FKM ZU 0655/1

Adapter for additional medium, steel 1.4571/EPDM ZU 0655/2

Adapter for additional medium, steel 1.4571/FFKM ZU 0655/3

Bail handle ZU 0651

Gaskets Set Process-wetted material Order No.

Holder tube, 1.4571 steel A FKM ZU 0662

B EPDM ZU 0663

C FFKM ZU 0664

E EPDM FDA ZU 0665

Holder tube, PP or PVDF A FKM ZU 0681

B EPDM ZU 0682

C FFKM ZU 0683

E EPDM FDA ZU 0684

Holder tube, 1.4435 steel A FKM ZU 0685

B EPDM ZU 0686

C FFKM ZU 0687

E EPDM FDA ZU 0688

295
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Ceramat® WA 160
Sensor Sockets for Ceramat® WA 160 Order No.

Sensor socket PEEK/FKM ZU 0616

Sensor socket PEEK/EPDM ZU 0617

Sensor socket PEEK/FFKM ZU 0618

Sensor socket PEEK/EPDM FDA ZU 0619

Sensor socket PEEK/FKM (with scraper ring) ZU 0705

Sensor socket PEEK/EPDM (with scraper ring) ZU 0706

Sensor socket PEEK/FFKM (with scraper ring) ZU 0707

Sensor socket PVDF/FKM ZU 0620

Sensor socket PVDF/EPDM ZU 0621

Sensor socket PVDF/FFKM ZU 0622

Sensor socket PVDF/EPDM FDA ZU 0623

Sensor socket, long, 1.4571/FKM ZU 0672/A

Sensor socket, long, 1.4571/EPDM ZU 0672/B

Sensor socket, long, 1.4571/FFKM ZU 0672/C

Sensor socket, long, Hastelloy/FKM ZU 0673/A

Sensor socket, long, Hastelloy/EPDM ZU 0673/B

Sensor socket, long, Hastelloy/FFKM ZU 0673/C

Sensor socket full sensor protection, Hastelloy C22 / FKM ZU 0808/A

Sensor socket full sensor protection, Hastelloy C22 / EPDM ZU 0808/B

Sensor socket full sensor protection, Hastelloy C22 / FFKM ZU 0808/C

Sensor socket full sensor protection / FKM ZU 0820/A

Sensor socket full sensor protection / EPDM ZU 0820/B

Sensor socket full sensor protection / FFKM ZU 0820/C

296
For up-to-date information, please visit www.knick.de

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297
Sensors

Fittings
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Accessories for Ceramat®


Accessories Order No.

Adapter for additional medium Application:

Inlet for Sensor cable


cleaning media or socket
superheated steam
Multiplug

Adapter for additional


media (installed
between multiplug
and Ceramat®) Ceramat®

Adapter for introducing additional media, e.g. hot water or steam, ZU 0655
directly at the retractable fitting

Material: stainless steel, 1.4571


Pressure: max. 8 bars
Temperature: max. 125 °C (10 min 140 °C)
Media connection: internal G 1/4; thread
incl. 1/4; connection nipple for DN 8 hose
incl. EPDM DN 8 media pressure hose, reinforced, 5 m
incl. integrated check valves
incl. long limit switch cap
Gaskets: FKM ZU 0655/1
EPDM ZU 0655/2
FFKM ZU 0655/3
Assembly: screwed to multiplug at the fitting
Fittings: Ceramat® WA 150, Ceramat® WA 160

Adapter for introducing additional media, e.g. hot water, steam, or cleaning ZU 0654
agent directly at the retractable fitting
Material: PEEK
Pressure: max. 8 bars
Temperature: max. 125 °C (10 min 140 °C)
Media connection: internal G 1/4; thread
incl. 1/4; connection nipple for DN 8 hose
incl. EPDM DN 8 media pressure hose, reinforced, 5 m
incl. integrated check valves
incl. long limit switch cap
Gaskets: FKM ZU 0654/1
EPDM ZU 0654/2
FFKM ZU 0654/3
Assembly: screwed to multiplug at the fitting
Fittings: Ceramat® WA 150, Ceramat® WA 160

298
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Accessories – continued Order No.

Ceramat® mounting wrench tool for connecting and loosening the Ceramat® drive unit ZU 0648
Fittings: Ceramat® WA 150, Ceramat® WA 160

Sensor mounting wrench tool for easy installation of the sensor, wrench size 19 ZU 0647
19 mm Fittings: Ceramat® WA 150, Ceramat® WA 160 et al.

Bail handle bail handle for easier handling of the fitting ZU 0651
(pulling out the inner tube for sensor replacement),
can be latched to the drive unit
Fitting: Ceramat® WA 160

299
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Accessories for Ceramat®


Accessories – continued Order No.

Standard-Media Interface connection kit for manual operation or for operation with a DCS ZU 0631
Connections: control air, movement to measure position, G 1 1/4;
4/6 mm hose connection, pressure: 4 … 7 bars
control air, movement to measure position,
4/6 mm hose connection, pressure: 4 … 7 bars
rinse medium, 4/6 mm hose connection:
materials: PP, PEEK, FKM, PFA
pressure: max. 6 bars, temperature: max. . 65 °C
contacts for electric feedback of limit positions,
M12 plug, rinse medium outlet, DN 8 hose,
materials: EPDM reinforced
Fittings: Ceramat® WA 150, Ceramat® WA 160

Application:

Detail:

Rinse medium Compressed air:


inlet measure position

Checkback Compressed
contacts air: service
position

300
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Accessories – continued Order No.

Pneumatically operated manual switch for operation on ZU 0631 Standard-Media Interface or displaced ZU 0646
control valve incl. wall and pipe fastener
switch positions for measuring and service
Connections: compressed air, 4/6 mm hose connection
pressure: 4 … 7 bars
Fittings: Ceramat® WA 150, Ceramat® WA 160

Application:

Detail:

Pneumatically
Compressed operated manual
air control valve
(mounted on
Standard-Media
Interface)

–––––? Manual selector

301
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Accessories for Ceramat®


Accessories – continued Order No.

Pneumatically controlled valve for introducing additional media, e.g. hot water or steam ZU 0669
3/8; valve for additional Material: nickel-plated brass
medium Gaskets: EPDM
Connections: control connection to Unical: hose, reinforced, 5 m
connection of fitting: EPDM hose (reinforced) with
grommet, max. 8 bars
Temperature: max. 125 °C (10 min 140 °C)
Assembly mounting bracket (included in shipment)
adapter for additional media required, e.g. ZU 0654/x
or ZU 0655/x

Control via Unical® 9000 / Uniclean® 900 requires


the „Supplementary ext. valve control kit“
(see page 312).
Fittings: Ceramat® WA 150, Ceramat® WA 160

Application: Additional medium, input


(hot water, steam, etc.)

Control air

To retractable fitting,
adapter for additional medium

Air supply for pressurized pressure reducer with pressure gage (reverse flow ventilation
sensors from 0.8 bars, connection to fittings with pressurizable sensors)
Pressure regulator: ZU 0670/1 0,5 … 4 bars ZU 0670/1
ZU 0670/2 1 … 7 bars ZU 0670/2
Connection: prepared for connection to
Unical® 9000 / Uniclean® 900
Hose lengths: hose incl.: side controller 3 m, side fitting 5 m
hose, 20 m (extension for ZU 0670) ZU 0713
Assembly: mounting bracket (included in shipment)

Control via Unical® 9000 / Uniclean® 900 requires


the „Supplementary ext. valve control kit“
(see page 312).
Fittings: Ceramat® WA 150, Ceramat® WA 160

302
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Accessories – continued Order No.

Sensor socket PEEK spare part, sealing of sensor/calibration chamber Ceramat®


Sensor socket material: PEEK
Gasket material: FKM ZU 0616
EPDM ZU 0617
FFKM ZU 0618
EPDM FDA ZU 0619
FKM (with scraper ring) ZU 0705
EPDM (with scraper ring) ZU 0706
FFKM (with scraper ring) ZU 0707
Fittings: Ceramat® WA 150
Ceramat® WA 160

Sensor socket PVDF spare part, sealing of sensor/calibration chamber Ceramat®


Sensor socket material: PVDF
Gasket material: FKM ZU 0620
EPDM ZU 0621
FFKM ZU 0622
EPDM FDA ZU 0623
Fittings: Ceramat® WA 150
Ceramat® WA 160

Sensor socket long, spare part, sensor socket with sensor protection, removing incrustations from
1.4571 stainless steel the Ceramat® sensor opening during probe movement
Sensor socket material: stainless steel, 1.4571
Gasket material: FKM ZU 0672/A
EPDM ZU 0672/B
FFKM ZU 0672/C
Fittings: Ceramat® WA 150
Ceramat® WA 160

Sensor socket long, spare part, sensor socket with sensor protection, removing incrustations from
Hastelloy C22 the Ceramat® sensor opening during probe movement
Sensor socket material: Hastelloy C22
Gasket material: FKM ZU 0673/A
EPDM ZU 0673/B
FFKM ZU 0673/C
Fittings: Ceramat® WA 150
Ceramat® WA 160

303
Pneumatic Retractable Fittings
Chem Energy Pharm Food Water

Accessories for Ceramat®


Accessories – continued Order No.

Sensor socket, full sensor spare part, sensor socket with sensor protection (full sensor protection),
protection, Hastelloy C22 removing incrustations from the Ceramat® sensor opening during probe
movement
Sensor socket material: Hastelloy C22
Gasket material: FKM ZU 0808/A
EPDM ZU 0808/B
FFKM ZU 0808/C
Fittings: Ceramat® WA 150
Ceramat® WA 160

Sensor socket, full sensor spare part, sensor socket with sensor protection (full sensor protection),
protection removing incrustations from the Ceramat® sensor opening during probe
movement
Sensor socket material: stainless steel, 1.4571
Gasket material: FKM ZU 0820/A
EPDM ZU 0820/B
FFKM ZU 0820/C
Fittings: Ceramat® WA 150
Ceramat® WA 160

Flange protector DN 80 protection of process adaptation flange, DN 80, 1.4571 steel, against
aggressive media
Material: PEEK ZU 0595
PVDF ZU 0596
Thickness: 4 mm
Gasket: FKM O-ring – sheathed with PFA
Fittings: Ceramat® WA 150

Flange protector DN 100 protection of process adaptation flange, DN 100, 1.4571 steel, against
aggressive media
Sensor socket material: PEEK ZU 0597
PVDF ZU 0598
Thickness: 4 mm
Gasket: FKM O-ring – sheathed with PFA
Fittings: Ceramat® WA 150

304
For up-to-date information, please visit www.knick.de

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305
Sensors

Fittings
Control Systems
Chem Energy Pharm Food Water

Uniclean® 900
The electro-pneumatic controller for fully automated
pH measurement and cleaning

In combination with the Protos® process Safe and easy measurement, even
analysis system and the SensoGate® or in strongly polluted media
Ceramat® sensor lock-gates, Uniclean® Sensor cleaning and rinsing are performed
offers the ideal functionality of a complete at user-defined intervals. Cleaning solution
system for automatic process control of a and water are automatically pumped into
pH measurement. the calibration chamber. Dismounting and
manual cleaning of the sensor are not
Maximum availability of the point required.
of measurement: Cleaning without
interrupting the process, even Modern fieldbus integration
when measuring directly in the The interfaces to PROFIBUS PA or
pressure tank FOUNDATION Fieldbus allow the Uniclean®
Since the sensor is not removed for system to be integrated directly in a field-
cleaning, the process can continue bus network. Naturally also in hazardous
uninterrupted. This allows problem-free locations.
measurements in a pressure tank or in
the main pipe. Elaborate and lockable Universal adaptation to retractable
bypasses are eliminated and accuracy fittings
Polished stainless steel for food
increases. The modular structure of the Uniclean®
and pharmaceutical applications
allows any retractable fittings to be used.
Low maintenance Optimum functionality is achieved with
Fully automated cleaning of the sensor the Ceramat® and SensoGate® sensor
with water or special cleaning solution at lock-gates.
user-defined intervals without interrupting
the process. The cleaning solution is auto- The Uniclean® 900 allows highly accurate
matically pumped into the cleaning cham- measurements to be taken, even under
ber. You just have to top up the container. difficult process conditions such as high
pressure, high temperatures, and high
Cost-efficient levels of impurities. The device can be
Low-wear and low-maintenance pump installed next to the process, within
with extremely low consumption of the hazardous area. Control is via the
cleaning agent. Protos® 3400 measuring system or
directly via a DCS.
Long sensor life – also in critical
processes Clean and safe construction
When measuring in aggressive media or All features for smooth, safe, and low-
at high process temperatures, the sensor maintenance operation are provided as
rests in the cleaning chamber and is only standard: water pressure gauge, air filter
briefly moved into the process for meas­ and water trap, integrated flooding sensor
ure­ment. The cleaning chamber may be with alert message.
Powder-coated steel for filled with water. This method decisively
corrosive environments increases the sensor life.

306
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Facts

– consistent enclosure concept for all devices –n  o disruption of production for cleaning the sensor
– modular design, adaptable to virtually every –o  peration in hazardous locations Zone 1 (all system
measuring task components)
– easy assembly and retrofitting – longer sensor life due to short-time measurement and
– hygienic version (polished stainless steel) or regular cleaning
corrosion-proof (powder-coated steel) – immediate readiness for measurement after production
– low maintenance effort due to innovative pump interruption since sensor is safely stored in liquid
technology and extremely low consumption of media – s afety ensured by monitoring of the compressed air
– time-controlled cleaning and water supply, the probe position and the cleaning
– cleaning with water and additional cleaning solution solution level
– reduced maintenance effort due to automatic
cleaning

Inside View

Probe air control valve Air pressure gauge

Water valve Pilot valves

Compressed-air
Air purging valve controller
Control electronics,
Auxiliary fully encapsulated
valve
Terminals

Water pressure gauge

Filter, water trap

The valve units are expandable.

307
Control Systems
Chem Energy Pharm Food Water

Uniclean® 900
New, Innovative Pump Design for Low Maintenance Costs

– no usual pistons / cylinders
– no moving mechanical parts
– no wear Industry tried-and-tested standard
– no stored energy sub D connector and coupling to
as defined in ATEX 94/9/EC media adapter
– all process-wetted parts are
chemically resistant

Expansion pump
Principle: hose membrane

Float for level


monitoring

Suction pipe

Modular Flexibility for Very Simple Adaptation

– The cleaning solution container (3.5 l) is a replaceable active, self-sustaining unit with integrated pump:
easy refilling of cleaning agent, without removing the pump
– The pump unit is automatically recognized by the system.
– The closure consists of a conveyor cap with funnel and buttoned lid.
– This innovative construction provides previously unknown flexibility and service friendliness.

Media adapter Container with integrated metering


pump

308
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Overview – The Complete System

Protos® 3400 Uniclean® 900


process analysis system controller

SensoGate® WA 130
sensor lock-gate
Metering pump
with cleaning solution

pH sensor

309
Control Systems
Chem Energy Pharm Food Water

Uniclean® 900
Specifications

Compressed air oil- and condensate-free

Permitted pressure range 4 … 10 bars

Pressure monitoring automatic monitoring, message

Connection 1/4; internal thread

Rinse water filtered 100 µm

Permitted pressure range 2 … 6 bars

Temperature range 5 … 65 °C

Pressure monitoring automatic monitoring, message

Connection 1/4; internal thread and 3/4; external thread (for coupling)

Pump (option) cleaning solution

Usable bottle volume 3.5 l

Max. lifting height 10 m

Displaced volume 25 ml / stroke

Level monitoring continuous, messages

Material PP, PE, EPDM, (optional FKM), check valves: glass, HC4

Dimensions 150 mm x 150 mm x 340 mm with 3.5-L bottle

Weight approx. 1.5 kg (with empty 3.5-L bottle)

Supply supplied via Protos® PHU module

(Ex ia IIC) Vi = 8.5 V li = 200 mA Pi = 400 mW 6.8 V (± 10 %) / 15 mA

Connection terminals, conductor cross section max 2.5 mm‡ (preassembled connecting cable
to Protos® 3400)

RS 485 communication with Protos® PHU module or external host computer (e.g. DCS/PLC)

(Ex ia) Vi/Vo = 5 V li/lo = 250 mA Ri = 20 ohms

Transmission 1200 bauds / 8 data bits / 1 stop bit / no parity

Security CRC16

Connection terminals, conductor cross section max 2.5 mm‡


(preassembled connecting cable to Protos® 3400) max. length 10 m

Media connection compact multiplug connection for 1 x rinse water, 1 x cleaning liquid, 1 x purge air,
2 integrated check valves for water and cleaning liquid, 2 x compressed air connection for drive,
noncontacting electrical limit position control

Media adapter approx. 2 kg

DCS Input M/S measuring / Service

(Ex ia IIC) Vi = 30 V, floating, galvanic isolation up to 60 V

Switching voltage 0 … 2 V AC/DC inactive (measuring)


10 … 30 V AC/DC active (service)

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Specifications – continued

Connection terminals, conductor cross section max. 2.5 mm‡

DCS input A/M automatic mechanism blocked

(Ex ia IIC) Vi = 30 V, floating, galvanic isolation up to 60 V

Switching voltage 0 … 2 V AC/DC inactive (automatic intervals enabled)


10 … 30 V AC/DC active (automatic intervals blocked)

Connection terminals, conductor cross section max. 2.5 mm‡

DCS inputs PRG1 … 3 program selection 1 … 8

(Ex ia IIC) Vi = 30 V, floating, inter-connected, galvanic isolation up to 60 V

Switching voltage 0 … 2 V AC/DC inactive


10 … 30 V AC/DC active

Connection terminals, conductor cross section max. 2.5 mm‡

DCS outputs ML1 … 3 check-back signals: Service, measuring, program


electronic relay contacts, floating, inter-connected

(Ex ia IIC) Vi = 30 V Ii = 100 mA Pi = 800 mW, galvanic isolation up to 60 V

Voltage drop < 1.2 V

Connection terminals, conductor cross section max. 2.5 mm‡

Explosion protection II 2(1)G Ex ia IIC T4

EMC EN 61326
EN 61326/A1

Lightning protection EN 61000-4-5, Installation Class 2

Protection against according to EN 61010


electric shock

Ambient conditions 5 … 55 °C (Ex: 5 … 50 °C)

Ambient temperature (different temperature range on request)

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure Uniclean® 900 S Stainless steel A2, polished


Uniclean® 900 C Stainless steel A2, coated, color: pigeon blue

Assembly wall and pipe mounting (see dimension drawing)

Dimensions W x H x D approx. 320 mm x 400 mm x 120 mm

Ingress protection IP 65/NEMA 4X

Cable glands 4 cable glands M 20 x 1.5

Weight approx. 9 kg

311
Control Systems
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Uniclean® 900
Product Line Order No.

Basic unit Uniclean® 900 / _ _ _ _ _ _ _ _ – _ _ _

Approvals for hazardous area Zone 1 X


without N

Enclosure steel, coated C


stainless steel, polished S

Media connection 5 m (sealing material: FKM) 1 0 0


(water rinsing) 10 m (sealing material: FKM) 2 0 0
15 m (sealing material: FKM) 5 0 0

Media connection 5 m (sealing material: FKM) 3 1/A


(water rinsing 10 m (sealing material: FKM) 4 1/A
and cleaning agent) 17 m (sealing material: FKM) 6 1/A
5 m (sealing material: EPDM) C 1/A
10 m (sealing material: EPDM) D 1/A
17 m (sealing material: EPDM) F 1/A

Media interface with (for standard probes) 1


without (for WA 130, WA 150, WA 160) 0

Media adapter with (sealing material: FKM) 1


with port with (sealing material: EPDM) A
none 0

Port metering pump with empty 3.5-L bottle (EPDM) 2


metering pump with empty 3.5-L bottle (FKM) B
not equipped 0

Supplementary with C
air purging kit without N

Supplementary 1 external valve E


ext. valve kit none N

Special variant none 0 0 0

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Accessories for Uniclean® 900 Order No.

Pipe-mount kit for Uniclean® 900 ZU 0601

Pipe-mount kit for media adapter ZU 0606

Connection kit for Uniclean® 900 (water and air) ZU 0656

Commissioning Uniclean® 900 ZU 0649


Start-up comprises the following steps:
– Connection of hoses and cables and commissioning of the Uniclean® 900 system.
– Induction of operators
Prior to arrival of our engineer, the customer must prepare the following:
– P rotos® 3400, Uniclean® and retractable fitting assembled (Observe maximum length of
connecting hose between Uniclean® 900 and retractable fitting).
– E lectric supply: Cable ducts/rails must be present.
Auxiliary power supply for Protos® 3400 must be installed in 2 x 1.5 mm.
–A  ir supply: Hose with connection nipple G 3/4; internal thread. Nominal hose width > 6 mm.
Water supply: Hose with connection nipple G 3/4; internal thread or G 3/4; external thread.
Nominal hose width > 6 mm.

Chemical pump (supplementary ext. valve kit required) ZU 0741

Spare Parts and Retrofit Parts for Uniclean® 900 Order No.

Media connection, rinse, 5 m (FKM gaskets) ZU 0572/1


Media connection, rinse, 5 m (EPDM gaskets) ZU 0572/2

Media connection, rinse, 10 m (FKM gaskets) ZU 0573/1


Media connection, rinse, 10 m (EPDM gaskets) ZU 0573/2

Media connection, rinse, 15 m (FKM gaskets) ZU 0652/1


Media connection, rinse, 15 m (EPDM gaskets) ZU 0652/2

Media connection, rinse + clean, 5 m (FKM gaskets) ZU 0574/1


Media connection, rinse + clean, 5 m (EPDM gaskets) ZU 0574/2

Media connection, rinse + clean, 10 m (FKM gaskets) ZU 0575/1


Media connection, rinse + clean, 10 m (EPDM gaskets) ZU 0575/2

Media connection, rinse + clean, 17 m (FKM gaskets) ZU 0653/1


Media connection, rinse + clean, 17 m (EPDM gaskets) ZU 0653/2

Media interface for standard probes ZU 0576

Metering pump (PP, FKM) with empty 3.5-L bottle ZU 0580/1


Metering pump (PP, EPDM) with empty 3.5-L bottle ZU 0580/2

Metering pump (PP, FKM) with empty 3.5-L bottle, Ex ZU 0580 X/1
Metering pump (PP, EPDM) with empty 3.5-L bottle, Ex ZU 0580 X/2

Supplementary air purging kit ZU 0587


Supplementary Aux 2 kit ZU 0588

Media adapter (FKM gaskets) ZU 0715/1


Media adapter (EPDM gaskets) ZU 0715/2

Media adapter, Ex (FKM gaskets) ZU 0715 X/1


Media adapter, Ex (EPDM gaskets) ZU 0715 X/2

313
Control Systems
Chem Energy Pharm Food Water

Uniclean® 900
Service Parts for Uniclean® 900 Order No.

Air pressure switch ZU 0632


Water pressure switch ZU 0633

Probe valve, complete ZU 0634


Water valve ZU 0714

Sensor dismount guard, complete ZU 0644

Air purge valve, complete ZU 0636


Aux 2 valve, complete ZU 0637
Piezo valve for valve block ZU 0638

Gasket for port at media adapter (EPDM) ZU 0639

Filter insert (5 … 10 µm) ZU 0640

Replacement filter housing ZU 0641

Electronics module, tested, encapsulated ZU 0716


Electronics module, tested, encapsulated, Ex ZU 0716 X

Small-parts set (various screws, springs etc.) ZU 0643

Multiplug service set, FKM gaskets ZU 0812/1


Multiplug service set, EPDM gaskets ZU 0812/2

Reed switch, short (service part for multiplug) ZU 0813/1

314
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Dimension Drawings

Wall mounting Media


Air connection Air filter connection
G 1/4;
Cable glands
Water M20 x 1.5
connection EP terminal
G 1/4; or
G 3/4; 295

6.4
Ø 6.5
200

200
310

Water
connection

Air filter 310 26 106

Media connection
Connection to probe (e.g. Ceramat® WA 150) and media adapter

Pipe mounting Media


Air filter connection
Water
connection Cable glands
G 1/4; or M20 x 1.5
G 3/4; EP terminal

Air connection Ø 30 … 65 mm
G 1/4; pipe, transverse or longitudinal

72
92

200
200
310

200
23

Water
connection

Air filter 310

Media connection
Connection to probe (e.g. Ceramat® WA 150) and media adapter

315
Control Systems
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Uniclean® 900
Dimension Drawings – continued

Pipe mounting

Threaded bolts M6 x 110 (4x)

Washers M6 (4x)
Hexagon nuts Cap nuts M6 (4x)
Hexagon bolts M6 x 10 (4x)
M6 x 10 (4x)
Washers M6 (4x)

Pipe diameter: 30 … 65 mm

Media adapter
8.5

180
15

max. Ø 6.5 (screw head)


90
350

300

316
Terminal Assignments
For up-to-date information, please visit www.knick.de

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317
Sensors

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Control Systems
Chem Energy Pharm Food Water

Unical® 9000
The electro-pneumatic controller for fully
automated pH measurement, cleaning and calibration

In combination with the Protos® process Safe and easy measurement, even
analysis system and the SensoGate® or in strongly polluted media
Ceramat® sensor lock-gates, Uniclean® Sensor cleaning and rinsing are performed
offers the ideal functionality of a complete at user-defined intervals. Cleaning solution
system for automatic process control of a and water are automatically pumped into
pH measurment. It allows highly accurate the calibration chamber. Dismounting and
measurements to be taken, even with manual cleaning of the sensor are not
difficult process conditions such as high required.
pressure, high temperatures, and high
levels of impurities. The system can be Distinction between
installed next to the process, within the calibration and adjustment
hazardous area. This allows you to check the sensor data in
the running process. An adjustment is only
Maximum availability of the point carried out when preset deviations of the
of measurement: Cleaning without calibration values are exceeded. Constant
interrupting the process, even displacement of the measured values due
when measuring directly in the to small calibration scatters is omitted.
pressure tank
Polished stainless steel for food
Since the sensor is not removed for Modern fieldbus integration
and pharmaceutical applications
cleaning, the process can continue The interfaces to PROFIBUS PA or
uninterrupted. This allows problem-free FOUNDATION Fieldbus allow the Unical®
measurements in a pressure tank or in the system to be integrated directly in a field-
main pipe. Elaborate and lockable bypasses bus network. Naturally also in hazardous
are eliminated and accuracy increases. locations.

Low maintenance Universal adaptation


Fully automatic sensor calibration in to retractable fittings
user-defined intervals without interrupting The modular structure of the Unical®
the process. Two buffer solutions are auto- allows any retractable fittings to be used.
matically pumped into the calibration Optimum functionality is achieved with
chamber. Only the buffer bottles need the Ceramat® and Sensogate® sensor
to be refilled. lock-gates.

Cost-efficient Clean and safe construction


Low-wear and low-maintenance pump All features for smooth, safe, and low-
with extremely low consumption of buffer. maintenance operation are provided as
standard: water pressure gauge and service
Long sensor life – also in critical switch with alert message and check-back
processes signal of the actual probe position, air filter
When measuring in aggressive media or and water trap integrated, flooding sensor
Powder-coated steel for at high process temperatures, the sensor with alert message.
corrosive environments rests in the calibration chamber and is only
briefly moved into the process for meas-
urement. This method decisively increases
the sensor life.

318
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Facts

– consistent enclosure concept for all devices – cleaning with water and additional cleaning solution
– modular design, adaptable to virtually every – reduced maintenance effort due to automatic calibration
measuring task – no interruptions in production for calibration
– easy assembly and retrofitting – operation in hazardous locations Zone 1 (all system
– tidy hose guiding components)
– hygienic version (polished stainless steel) or – longer sensor life due to short-time measurement and
corrosion-proof (powder-coated steel) regular cleaning
– no entrainment and backmixing due to separate – immediate readiness for measurement after production
routing of the media interruption since sensor is safely stored in liquid
– low maintenance effort due to innovative pump – safety ensured by monitoring of the compressed air and
technology and extremely low consumption of media water supply, the probe position and the buffer and
– automatic 2-point calibration cleaning solution level
– time-controlled cleaning and checking

Inside View

Probe air control valve Air pressure gauge


Safety valve

Water valve
Pilot valves
Air purging valve Compressed-air controller
Control electronics,
Auxiliary fully encapsulated
valve
Terminals

Water pressure gauge

Filter, water trap

The valve units are expandable.

319
Control Systems
Chem Energy Pharm Food Water

Unical® 9000
New, Innovative Pump Design for Low Maintenance Costs

– no usual pistons / cylinders
– no moving mechanical parts
– no wear Industry tried-and-tested standard
– no stored energy sub D connector and coupling to
as defined in ATEX 94/9/EC media adapter
– all process-wetted parts are
chemically resistant

Expansion pump
Principle: hose membrane

Float for level


monitoring

Suction pipe

Modular Flexibility for Very Simple Adaptation

– The buffer or cleaning solution bottles (3.5 l) are replaceable active, self-sustaining units with integrated pump:
easy refilling of buffer or cleaning solution, without removing the pump
– The pump units are automatically recognized by the system.
– The closure consists of a conveyor cap with funnel and buttoned lid.
– This innovative construction provides previously unknown flexibility and service friendliness.
––?
––
––
––
––
––
––

Media adapter Container with integrated


metering pump
320
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Overview – The Complete System

Protos® 3400 Unical® 9000


process analysis system controller

Ceramat® WA 150
sensor lock-gate
Media adapter
and metering pump
Media connection
pH sensor

Safe Pump System with Minimum Buffer Consumption and Minimum Entrainment

Unfavorable single-pump set-up Entrainment


through 5–10 m hose
5 m hose = 65 ml*
10 m hose = 130 ml* Waste of complete
hose volume

*wasted volume

Three-pump set-up with Unical® Separate hoses – no entrainment


= max. accuracy!

25 ml* Minimum buffer consumption


(only 25 ml / cycle)

*used available volume

321
Control Systems
Chem Energy Pharm Food Water

Unical® 9000
Specifications

Compressed air oil- and condensate-free

Permitted pressure range 4 … 10 bars

Pressure monitoring automatic monitoring, message

Connection 1/4; internal thread

Rinse water filtered 100 µm

Permitted pressure range 2 … 6 bars

Temperature range 5 … 6 °C

Pressure monitoring automatic monitoring, message

Connection 1/4; internal thread and 3/4; external thread (for coupling)

Pump (option) for buffer solution  / cleaning solution

Number of bottles max. 3

Usable bottle volume 3.5 l

Max. lifting height 10 m

Displaced volume 25 ml / stroke

Level monitoring continuous, messages

Material PP, PE, EPDM, (optional FKM), check valves: glass, HC4

Dimensions 150 mm x 150 mm x 340 mm with 3.5-L bottle

Weight approx. 1.5 kg (with empty 3.5-L bottle)

Supply supplied via Protos® PHU module

(Ex ia IIC) Vi = 8.5 V li = 200 mA Pi = 400 mW 6.8 V (± 10 %) / 15 mA

Connection terminals, conductor cross section max 2.5 mm‡ (preassembled connecting cable to Protos® 3400)

RS 485 communication with Protos® PHU module or external host computer (e.g. DCS/PLC)

(Ex ia) Vi/Vo = 5 V li/lo = 250 mA Ri = 20 ohms

Transmission 1200 bauds / 8 data bits / 1 stop bit / no parity

Security CRC16

Connection terminals, conductor cross section max 2.5 mm‡


(preassembled connecting cable to Protos® 3400) max. length 10 m

Media connection compact multiplug connection for 3 x buffer, 1 x rinse water, 1 x cleaning solution,
1 x purge air, 5 integrated check valves for buffer solution, water and cleaning solution,
2 x compressed air connection for drive, noncontacting electrical limit position control

Media adapter approx. 2 kg

Service switch wall or pipe mounting (Ø 30 … 65 mm), cable length –> Unical® 9000: 5 m (opt. 10m)

DCS Input M/S Measuring / Service

(Ex ia IIC) Vi = 30 V, floating, galvanic isolation up to 60 V

322
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Specifications – continued

Switching voltage 0 … 2 V AC/DC inactive (measuring)


10 … 30 V AC/DC active (service)

Connection terminals, conductor cross section max. 2.5 mm‡

DCS input A/M automatic mechanism blocked

(Ex ia IIC) Vi = 30 V, floating, galvanic isolation up to 60 V

Switching voltage 0 … 2 V AC/DC inactive (automatic intervals enabled)


10 … 30 V AC/DC active (automatic intervals blocked)

Connection terminals, conductor cross section max. 2.5 mm‡

DCS inputs PRG1 … 3 program selection 1 … 8

(Ex ia IIC) Vi = 30 V, floating, inter-connected, galvanic isolation up to 60 V

Switching voltage 0 … 2 V AC/DC inactive


10 … 30 V AC/DC active

Connection terminals, conductor cross section max. 2.5 mm‡

DCS outputs ML1 … 3 check-back signals: Service, measuring, program


electronic relay contacts, floating, inter-connected

(Ex ia IIC) Vi = 30 V Ii = 100 mA Pi = 800 mW, galvanic isolation up to 60 V

Voltage drop < 1.2 V

Connection terminals, conductor cross section max. 2.5 mm‡

Explosion protection II 2(1)G Ex ia IIC T4

EMC EN 61326
EN 61326/A1

Lightning protection EN 61000-4-5, Installation Class 2

Protection against according to EN 61010


electric shock

Ambient conditions 5 … 55 °C (Ex: 5 … 50 °C)

Ambient temperature (different temperature range on request)

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure Unical® 9000 S Stainless steel A2, polished


Unical® 9000 C Stainless steel A2, coated, color: pigeon blue

Assembly wall and pipe mounting (see dimension drawing)

Dimensions W x H x D approx. 320 mm x 400 mm x 120 mm

Ingress protection IP 65/NEMA 4X

Cable glands 6 cable glands M20 x 1.5


knockouts for NPT 1/2; or Rigid Metallic Conduit

Weight approx. 9 kg

323
Control Systems
Chem Energy Pharm Food Water

Unical® 9000
Product Line Order No.

Basic unit Unical® 9000 / _ _ _ _ _ _ _ _ _ _ – _ _ _

Explosion for hazardous area Zone 1 X


protection none N

Enclosure steel, coated C


stainless steel, polished S

Media connection 5 m (sealing material: FKM) 1 0 0 0 0


(rinse function only) 10 m (sealing material: FKM) 2 0 0 0 0
15 m (sealing material: FKM) 5 0 0 0 0

5 m (sealing material: EPDM) A 0 0 0 0


10 m (sealing material: EPDM) B 0 0 0 0
15 m (sealing material: EPDM) E 0 0 0 0

Media connection 5 m (sealing material: FKM) 3


(calibration and 10 m (sealing material: FKM) 4
rinse function) 17 m (sealing material: FKM) 6

5 m (sealing material: EPDM) C


10 m (sealing material: EPDM) D
17 m (sealing material: EPDM) F

Media interface with (for standard probes) 1


without (for WA 130, WA 150, WA 160) 0

Media adapter with (sealing material: FKM) 1


with port with (sealing material: EPDM) A
I – III without 0

Port I metering pump with empty 3.5-L bottle (EPDM) 2


none 0

Port II metering pump with empty 3.5 -L bottle (EPDM) 2


none 0

Port III metering pump with empty 3.5-L bottle (EPDM) 2


metering pump with empty 3.5-L bottle (FKM) B
none 0

Supplementary with C
air purging kit without N

Supplementary 1 external valve E


ext. valve kit none N

Special variant none 0 0 0

324
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Accessories for Unical® 9000 Order No.

Pipe-mount kit for Unical® 9000 ZU 0601

Pipe-mount kit for media adapter ZU 0606

Connection kit for Unical® 9000 (water and air) ZU 0656

Start-up Unical® 9000 ZU 0649


Start-up comprises the following steps:
– Connection of hoses and cables and commissioning of the Unical® 9000 system.
– Induction of operators
Prior to arrival of our engineer, the customer must prepare the following:
– P rotos® 3400, Unical® 9000 and retractable fitting assembled (Observe maximum length of connecting
hose between Unical® 9000 and retractable fitting).
– E lectric supply: Cable ducts/rails must be present.
Auxiliary power supply for Protos® 3400 must be installed in 2 x 1.5 mm.
–A  ir supply: Hose with connection nipple G 3/4; internal thread. Nominal hose width > 6 mm.
Water supply: Hose with connection nipple G 3/4; internal thread or G 3/4; external thread.
Nominal hose width > 6 mm.

Chemical pump (supplementary ext. valve kit required) ZU 0741

Spare Parts and Retrofit Parts for Unical® 9000 Order No.

Media connection, rinse, 5 m (FKM gaskets) ZU 0572/1


Media connection, rinse, 5 m (EPDM gaskets) ZU 0572/2

Media connection, rinse, 10 m (FKM gaskets) ZU 0573/1


Media connection, rinse, 10 m (EPDM gaskets) ZU 0573/2

Media connection, rinse, 15 m (FKM gaskets) ZU 0652/1


Media connection, rinse, 15 m (EPDM gaskets) ZU 0652/2

Media connection, rinse + cal, 5 m (FKM gaskets) ZU 0574/1


Media connection, rinse + cal, 5 m (FKM gaskets), steel balls instead of glass balls*} ZU 0574/1S
Media connection, rinse + cal, 5 m (EPDM gaskets) ZU 0574/2

Media connection, rinse + cal, 10 m (FKM gaskets) ZU 0575/1


Media connection, rinse + cal, 10 m (EPDM gaskets) ZU 0575/2

Media connection, rinse + cal, 17 m (FKM gaskets) ZU 0653/1


Media connection, rinse + cal, 17 m (EPDM gaskets) ZU 0653/2

Media interface for standard probes ZU 0576

Metering pump (PP, FKM) with empty 3.5-L bottle ZU 0580/1


Metering pump (PP, EPDM) with empty 3.5-L bottle ZU 0580/2
Metering pump (PP, EPDM) with empty 3.5-L bottle, steel balls instead of glass balls*) ZU 0580/2S

Metering pump (PP, FKM) with empty 3.5-L bottle, Ex ZU 0580 X/1
Metering pump (PP, EPDM) with empty 3.5-L bottle, Ex ZU 0580 X/2

*) included with special version -001

325
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Unical® 9000
Spare Parts and Retrofit Parts for Uniclean® 9000 – continued Order No.

Supplementary air purging kit ZU 0587


Supplementary Aux 2 kit ZU 0588

Media adapter (FKM gaskets) ZU 0577/1


Media adapter (EPDM gaskets) ZU 0577/2

Media adapter, Ex (FKM gaskets) ZU 0577 X/1


Media adapter, Ex (EPDM gaskets) ZU 0577 X/2

Service switch, coated steel ZU 0729 NC


Service switch, coated steel, Ex ZU 0729 XC
Service switch, polished stainless steel ZU 0729 NS
Service switch, polished stainless steel, Ex ZU 0729 XS

Service Parts for Unical® 9000 Order No.

Air pressure switch ZU 0632


Water pressure switch ZU 0633

Probe valve, complete ZU 0634


Water valve ZU 0714

Sensor dismount guard, complete ZU 0644

Air purge valve, complete ZU 0636


Aux 2 valve, complete ZU 0637
Piezo valve for valve block ZU 0638

Gasket for port at media adapter (EPDM) ZU 0639

Filter insert (5 … 10 µm) ZU 0640

Replacement filter housing ZU 0641

Electronics module, tested, encapsulated ZU 0642


Electronics module, tested, encapsulated, Ex ZU 0642 X

Small-parts set (various screws, springs etc.) ZU 0643

Multiplug service set, FKM gaskets ZU 0812/1


Multiplug service set, EPDM gaskets ZU 0812/2

Reed switch, short (service part for multiplug) ZU 0813/1

326
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Dimension Drawings

Wall mounting Media


Air connection Air filter connection
G 1/4;
Cable glands
Water M20 x 1.5
connection EP terminal
G 1/4; or
G 3/4;
295
6.4
Ø 6.5
200
310

200
Water
connection
Air filter 26
310 106

Media connection
Connection to probe (e.g. Ceramat® WA 150) and media adapter

Pipe mounting Media


Air filter connection
Cable glands
Water M20 x 1.5
connection
G 1/4; or EP terminal
G 3/4;
Air connection Ø 30 … 65 mm
G 1/4; Pipe transverse or longitudinal

72
92

200
310

200

200
23

Water
connection

Air filter 310

Media connection
Connection to probe (e.g. Ceramat® WA 150) and media adapter

327
Control Systems
Chem Energy Pharm Food Water

Unical® 9000
Dimension Drawings – continued

Pipe mounting

Threaded bolts M6 x 110 (4x)

Washers M6 (4x)
Hexagon nuts Cap nuts M6 (4x)
Hexagon bolts M6 x 10 (4x)
M6 x 10 (4x)
Washers M6 (4x)

Pipe diameter: 30 … 65 mm

Media adapter 8.5

max. Ø 16 (screw head)


15
90

300
350

200

300

328
Terminal Assignments
For up-to-date information, please visit www.knick.de

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329
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Process Analysis Systems
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Device Overview

Process Analysis Systems


With the modular Protos® 3400 (X) process analysis system for
pH, conductivity and oxygen, Knick is once again setting new
standards. Freely combinable measuring, communication, and
controller modules as well as state-of-the-art asset manage-
ment functions ensure unrivalled safety and flexibility.

Protos® 3400 (X) S


High-end measuring technology in hygienic, polished stainless steel
enclosure. Modular and expandable at any time. For use in hazardous
and safe areas.

Protos® 3400 (X) C


High-end measuring technology in corrosion-resistant coated steel enclosure.
Modular and expandable at any time. For use in hazardous and safe areas.

Process Analyzers
Knick analyzers in 2- and 4-wire technology provide an unbeatable product range including
PROFIBUS, FIELDBUS, and HART communication. With regard to reliability and innovative technology,
the units embody what is currently feasible, naturally also for hazardous applications.

Stratos® Pro A2/A4 (X)


2- and 4-wire devices use unique operator guidance for practically all ambient conditions.
For all common analog and digital sensors.

Stratos® Eco 2405


Affordable 4-wire devices with VariPower® broad-range power supply for use in
virtually all standard applications.

Stratos® PROFIBUS 2221 X


2-wire process analyzers with full functionality via PROFIBUS PA, for integration in
fully automatic process cycles.

Stratos® FF 2231 X
2-wire process analyzers with FOUNDATION Fieldbus interface, via which all device
parameters can be read and written.

331
Process Analysis Systems
Chem Energy Pharm Food Water

area Zone 1

area Zone 2
BUS (PA/FF)
Parameters

Hazardous

Hazardous

parameter
4-wire

2-wire

Multi-
HART

Page
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 PH 502
, , , , , Stratos® Pro A2 MSPH 498
pH value

, , , , Stratos® Pro A4 PH 458


, , , , Stratos® Pro A4 MSPH 444
, , , , , Stratos® Pro A4 MSPH/MSPH 448
, , , , , Stratos® Pro A4 MSPH/MSOXY 452
, Stratos® Eco 2405 pH 542
, , Stratos® PROFIBUS 2221 X pH 572
, , Stratos® FIELDBUS 2231 X pH 590
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 COND 510
, , , , , Stratos® Pro A2 CONDI 522
, , , , , Stratos® Pro A2 MSCOND 506
, , , , , Stratos® Pro A2 MSCONDI 518
Stratos® Pro A2 CC
Conductivity

, , , , 514
, , , , Stratos® Pro A4 COND 466
, , , , Stratos® Pro A4 CONDI 478
, , , , Stratos® Pro A4 MSCOND 462
, , , , Stratos® Pro A4 MSCONDI 474
, , , Stratos® Pro A4 CC 470
, Stratos® Eco 2405 Cond 548
, Stratos® Eco 2405 CondI 554
, , Stratos® PROFIBUS 2221 X Cond 576
, , Stratos® PROFIBUS 2222 X CondI 580
, , Stratos® FIELDBUS 2231 X Cond 596
, , Stratos® FIELDBUS 2232 X CondI 602
, , , , , Protos® 3400 C 334
, , , , , Protos® 3400 S 334
, , , , , Protos® 3400 X C 334
, , , , , Protos® 3400 X S 334
, , , , , Stratos® Pro A2 OXY 530
Oxygen

, , , , , Stratos® Pro A2 MSOXY 526


, , , , Stratos® Pro A4 OXY 488
, , , , Stratos® Pro A4 MSOXY 484
, , , , , Stratos® Pro A4 MSPH/MSOXY 452
, Stratos® Eco 2405 Oxy 560
, , , Stratos® PROFIBUS 2221 X Oxy 584
, , , Stratos® FIELDBUS 2231 X Oxy 608
332
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Contents

Protos® 3400 (X)................................................. 334 Stratos® Eco 2405............................................... 538


Typical Assemblies, Dimension Drawings.................. 357 Stratos® Eco 2405 pH.............................................. 542
Protos® pH Modules................................................ 362 Stratos® Eco 2405 Cond.......................................... 548
Protos® Conductivity Modules.................................. 374 Stratos® Eco 2405 CondI......................................... 554
Protos® Oxygen Modules......................................... 382 Stratos® Eco 2405 Oxy............................................. 560
Protos® Communication Modules............................ 402 Typical Assemblies, Dimension Drawings.................. 566
Protos® ComFu® 300 Wireless Set............................ 424
Stratos® PROFIBUS............................................. 568
Stratos® Pro......................................................... 434 Stratos® PROFIBUS 2221 X pH................................. 572
Stratos® Pro 4-Wire Devices................................. 440 Stratos® PROFIBUS 2221 X Cond ............................ 576
Stratos® Pro A4 MSPH............................................. 444 Stratos® PROFIBUS 2222 X CondI ........................... 580
Stratos® Pro A4 MSPH/MSPH................................... 448 Stratos® PROFIBUS 2221 X Oxy................................ 584
Stratos® Pro A4 MSPH/MSOXY................................ 452 Typical Assemblies, Dimension Drawings.................. 614
Stratos® Pro A4 PH.................................................. 458
Stratos® Pro A4 MSCOND........................................ 462 Stratos® FIELDBUS.............................................. 588
Stratos® Pro A4 COND............................................. 466 Stratos® FF 2231 X pH............................................. 590
Stratos® Pro A4 CC.................................................. 470 Stratos® FF 2231 X Cond......................................... 596
Stratos® Pro A4 MSCONDI....................................... 474 Stratos® FF 2232 X CondI........................................ 602
Stratos® Pro A4 CONDI............................................ 478 Stratos® FF 2231 X Oxy............................................ 608
Stratos® Pro A4 MSOXY........................................... 484 Typical Assemblies, Dimension Drawings.................. 614
Stratos® Pro A4 OXY................................................ 488
Stratos® Pro 2-Wire Devices................................. 494
Stratos® Pro A2 MSPH............................................. 498
Stratos® Pro A2 PH.................................................. 502
Stratos® Pro A2 MSCOND........................................ 506
Stratos® Pro A2 COND............................................. 510
Stratos® Pro A2 CC.................................................. 514
Stratos® Pro Pro A2 MSCONDI................................. 518
Stratos® Pro A2 CONDI............................................ 522
Stratos® Pro A2 MSOXY........................................... 526
Stratos® Pro A2 OXY................................................ 530
Simple Installation, Dimension Drawings ................. 536

333
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


The modular measuring system for pH, conductivity and oxygen,
for application in hazardous and safe areas.

A razor-sharp display guarantees superb


legibility in the most diverse of light condi-
tions. The integrated SMARTMEDIA card
allows for the trouble-free saving of
configurations, software updates, and
measurement data.

The hygienic stainless steel enclosure is


ideal for applications in:
–b  iotechnology
– t he pharmaceutical industry
– t he food industry

The sturdy, corrosion-resistant, coated


steel enclosure stands up well to harsh
industrial environments.

For applications in:


– t he chemical industry
– t he paper industry
–p  ower station engineering
–w  ater/wastewater technology

The Protos® 3400 (X) can easily be


integrated into PROFIBUS PA or
FOUNDATION Fieldbus networks.
The measuring system also supports all
common analog and digital sensors.
This device will help you make
considerable savings.
The perfectly designed Protos® 3400 (X)
measuring system is based on a modular
hardware and software concept for liquid Warranty
analysis and offers flexible solutions
precisely tailored to the measuring task.
3 years!
It is also possible to easily measure several Warranty
Defects occurring within 3 years
process variables such as pH/Cond, pH/pH, from delivery date shall be remedied
Cond/Oxy etc. with the appropriate con­ free of charge at our plant (carriage
and insurance paid by sender).
figuration. The device is fitted with 3 slots
Sensors and accessories: 1 year
and, similar to a PC, it can be simply retro-
fitted or modified at any time.

With all these advantages, the


Protos® 3400 (X) offers a previously un-
known level of functionality and reliability,
and with an extraordinarily high level of
user comfort.

334
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Facts

– Protos® 3400 (X) S: tightly sealed –m  easuring circuits, galvanically – sensor load matrix
stainless steel enclosure with isolated – adaptive calibration timer –
hygienic design –2  current outputs and 4 relay automatic standardization
– Protos® 3400 (X) C: sturdy, corro- contacts in the basic model – lightning protection
sion-resistant coated steel enclosure –2  -channel measurement recorder, – explosion protection: II 2(1) GD Ex
– plain-text user interface according time and event-controlled, with me ib [ia] IIC T4 T 70 °C
to NAMUR – simple and intuitive increased resolution on quick – control of the fully automatic
– great flexibility provided by modular changes Unical® 9000 (X) calibration system
technology –p  arameter-set switchover, also – control of the fully automatic
– modular hardware and software remotely Uniclean® 900 (X) cleaning system
concept permits retrofitting at any –H  OLD function, can be remote- – PROFIBUS PA
time controlled – FOUNDATION Fieldbus
– 5 process variables simultaneously –K  I recorder detects abnormalities – 3-year warranty
– SMARTMEDIA card for saving and in processes
transmission of parameter settings, – S ensocheck® sensor monitoring
software updates, and measuring – c onnection possibilities for almost
data all typical analog and digital sensors
– high-resolution, transreflective available in the world
display, white backlighting –o  ptional ComFu® wireless set for
– perfect legibility in all light wireless data transmission
conditions – S erviceScope® – noise level
– operator guidance icon-led monitoring of the pH input
– 6 languages as standard – s ensor network diagram –
– global usability thanks to synchronoptic representation of
VariPower® power supply, the sensor data
20 … 265 V AC/DC – s ensor wear monitor

335
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


SMARTMEDIA

For software updates and – a lmost unlimited expansion of


software functions the measurement recorder
– c ontains the complete Protos® – P arameter sets can be transmitted
software from one device to another. This
– s oftware functions can be installed removes the need for the tiresome
at a later date and activated via repetition of inputting parameters.
transaction numbers (TAN) – T he device parameters can be
– s oftware updates to keep Protos® completely saved on a
upgraded with the latest software – SMARTMEDIA card and then
even on site archived directly or on a PC
– e xtended logbook
For parameters and the –”  Electronic Records“ and
recording of data ”Electronic Signatures“ according
–5 parameter sets can be filed and to directive FDA 21 CFR, Part 11
loaded into the device
SMARTMEDIA is a registered trademark of Toshiba
–A parameter set contains all Corp., Japan
Everything on one card parameter data, facilitating rapid
The SMARTMEDIA card, measuring exchange and speedy complete
only 4.5 by 3.7 cm and being 1 mm parameter setting. Simple return
thick, is an extremely compact to factory settings
memory expansion medium
available for the Protos® system.
The SMARTMEDIA card be connected
via the very inexpensive, generally
available adapter to RS 232 C, USB
etc. or directly via a PCMCIA adapter
to any PC.

Simple operation: Simply insert the SMARTMEDIA card into the small
slot on the rear of the front door.

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The Functions

Progress in perfection Sensor network diagram pH


Alongside outstanding features like for pH measurement Message
Tolerance
band

the universal VariPower® power Graphical representation of current


supply 20 … 265 V / AC/DC, the sensor parameters in a network
time- and event-controlled 2-channel diagram on the display – with slope,
measurement recorder, and zero, reference impedance, glass
Sensocheck® sensor monitoring, the impedance, response time, calibra-
Protos® 3400 system shines with tion timer, sensor wear.
t
further pioneering functions:
ServiceScope® KI recorder
Early alarm detection with This function monitors the pH input
the KI recorder signal and checks whether it remains 100 Slope
The KI recorder follows the course of in the control range. Moreover, the
Sensor wear Zero
the process and releases a messages representation of the noise level 50

in the event of a deviation. The over time allows the distinction


monitoring is always carried out to be made between individual 0

Calibration timer Reference


for the primary measured variable, disturbances, periodic and broad­­- impedance

e.g. pH or conductivity and at the band disturbances, which is helpful


same time the temperature. The for troubleshooting. In this way, Response time Glass impedance

visualization is graphical with process it is possible to simply detect


and limit value variation for both regularly recurring disturbances, e.g. Sensor network diagram
variables. large consumers which are regularly
switched on or off. An error message
Checking batch processes is generated if the noise level exceeds Noise level

with the KI recorder the failure limit. Failure

The KI recorder records the course


of a batch (self-teaching function).
All further batches are then moni­
tored for deviations from the saved
t
course.

ServiceScope®

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Protos® 3400 (X)


Modules

Universally interchangeable
Various user-defined plug-in measu-
ring modules for measurement and
control functions can be combined
depending on the measuring task.
They also facilitate subsequent
trouble-free expansion or modifica-
tion.

Communication modules for functio-


nal expansion: In addition to the
OUT module for the expansion of
the output options already available
as standard, other modules are also
available, including modules for Combined evaluation – i.e. the
PROFIBUS and FOUNDATION calculation of several measuring
Fieldbus. parameters e.g. for differential
measurement or quasi-redundant
Combined with the PHU or FIU measuring systems. Up to 3 measu-
measuring and control module, ring modules can be combined.
Unical® 9000 (X) /­ Uniclean® 900 (X),
and a retractable probe such Plug & Play – the modules are simply
as Ceramat® WA 150 or clicked into place in the slots provi-
SensoGate® WA 130, the ded, in any order; the modules
Protos® 3400 (X) becomes a fully au- are automatically recognized;
tomatic remote-controlled calibration very straightforward retrofitting or
and cleaning system. modification; hot-swap technology.

If necessary, it can also record several Control module for convenient


measurement parameters in any PID control. Analog and digital
combination with a one device; outputs as well as limit monitoring.
pH/pH, Cond/Cond etc.and it allows
simultaneous pH and conductivity
measurement with analog or digital
sensors such as Memosens®.

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Modules – continued

PH measuring modules CONDI measuring module – Sensocheck® sensor monitoring –


Input module for pH measurement Input module for conductivity monitoring of the membrane
with glass electrodes, ISFET and measurement with commercial and electrolyte
enamel sensors. electrodeless sensors. – sensor monitor
Simultaneous measurement of pH Simultaneous measurement of – sensor wear monitor
value, ORP, and temperature, also electrical conductivity, resistivity, – sensor load matrix
with ISM sensors (Intelligent Sensor concentration, salinity, and – automatic correction of barometric
Management) and Memosens® temperature. pressure influence
sensors. – S ensocheck® sensor monitoring – also suitable for trace-oxygen
– Sensocheck® monitoring of – s ensor monitor measurement in the ppb range
glass and reference electrode –U  niversal application with – external pressure correction
– sensor monitor many commercial electrodeless
– sensor wear monitor conductivity sensors. Adaptation PHU measurement and
– sensor load matrix via sensor ID control module
– sensor network diagram Activation of the fully automatic
– ServiceScope® noise level OXY measuring modules Unical® 9000 (X) / Uniclean® 900 (X)
monitoring of the pH input Input module for measuring oxygen measurement, cleaning, and
– adaptive calibration timer in liquids. Simultaneous measure- calibration system.
– timer for sensor checking ment of oxygen partial pressure, – integrated pH measurement input
– Calimatic® automatic calibration barometric pressure, and tempera- – manual, interval- and time-
– KI recorder ture, also with ISM sensors controlled start of calibration
(Intelligent Sensor Management). and rinsing programs
COND measuring module Calculation of oxygen saturation – 8 programs available
Input module for measuring conduc- and concentration. For standard
tivity with 2- or 4-electrode sensors. applica­tions and trace measurements
Simultaneous measurement of in both aqueous media and gases.
electrical conductivity, resistivity, con-
centration, salinity, and temperature.
– large measuring range with 2-
electrode sensors due to special
measuring process
– Sensocheck® polarization detection
and monitoring of cable capacitance
– sensor monitor
– USB ultrapure-water monitoring
in the pharmaceutical industry

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Protos® 3400 (X)


Communication Modules

OUT communication module PID controller module FIU digital module


General output module for the Convenient PID controller. Enables connection of intelligent
expansion of outputs available as – c ontinuous controller for the digital Memosens® sensors and
standard. actuation of control valves Unical® 9000 (X) / Uniclean® 900 (X)
– 4 freely definable electronic –q  uasi-continuous pulse length/pulse for controlling sensor lock-gates.
relay outputs frequency controller for the actua- Supports wireless transmission of
– 2 additional passive analog outputs tion of straightway valves measurement data (ComFu®).
for further process variables or metering pumps – 2 Memosens® sensors can be
–2  free limit-value contacts, e.g. for operated simultaneously
PROFIBUS COMPA three-point control of secondary
communication module control processes MS digital module
PROFIBUS PA communication unit Connection of a Memosens® sensor.
– fast, cyclic signal transmission Also with a current input and
with status a relay input, e.g. for monitoring
– function block model equipment.
(PROFIBUS Profile 3.0)
– hazardous-area connection
according to the FISCO model
– EDD for SIMATIC PDM

FOUNDATION Fieldbus
communication module
Expansion for bus-capable field
device
– fast, cyclic signal transmission
with status
– function block model
– hazardous-area connection
according to the FISCO model
– EDD for AMS

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ProgaLog 3000

PC software for offline parameter Value ranges of parameters, their into a PC for further editing and do-
setting and documentation of interdependencies and implications cumentation with a SMARTMEDIA
Protos® process analysis systems. of divergent hardware and software card. It is possible to save the confi-
versions are observed. guration there as a data record, print
– image display of the individual it out, or edit it further and later
modules, accurate in every detail write it back into the Protos® system.
down to representation of the
terminal assignments. Complete documentation
– intuitive operation Conversion of the complete configu-
–g  raphic illustration of complete ration into Excel or PDF format is
cleaning and calibration processes done at the press of a button. This
of a Unical® system with optional makes complete documentation
live tracking in a diagram and archiving of the data records
ProgaLog 3000, the PC-based tool very simple; the option to print also
for simple offline parameter setting Easy parameter setting allows for archiving in paper form.
of the Protos® process analysis sy- The parameters of the Protos® ProgaLog 3000 runs on all modern
stem. The software enables compre- process analysis system set on the PC Windows operating systems and
hensive parameter setting, even of are transferred simply to the Protos® can be installed and operated simply
multi-channel Protos® systems, and device with a SMARTMEDIA card. without administrator rights.
beyond this of a complete Unical®/ In this way, „cloning“ – i.e. identical
Uniclean® system. It includes com- parameter setting for several Protos®
plete program flows for a fully auto- systems – is possible with a minimum
matic pH measurement system, effort. Conversely, an existing Protos®
including a cleaning program and configuration can naturally be read
automatic calibration and control of
the sensor lock-gate. Despite these
complex parameter options, the in-
terface of the ProgaLog software is
well-structured and easy to handle.

Convenient operation
Explorer-style display of the device
configuration to keep track of and
set up hardware options in self-
explanatory fashion.
– graphical user interface for tabular
lists of parameters and parameter
values
– use of the familiar terms from the
Protos® measuring system in the
selected language
– program interface in German or
English
– entry of Protos® hardware configu-
ration either manually or read from
a saved configuration

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Protos® 3400 (X)


System Overview

ComFu® C
FIU
PH 3400-141
3400 (X)-032 module
pH, ORP 3400 (X)-033
MOhm, 3400 (X)-035 ISM
ComFu® C
kOhm, ISFET modules Memosens® sensor
Reference
Glass

ORP

Temp. MEMO SENS

RTD Memosens® sensor


alternative

Interface MEMO SENS


ISM sensor ISM
with RTD

Unical®
Uniclean® Unical®
Uniclean® Interface

COND
3400 (X)-041
module
µS, mS/cm
% by wt Memosens® sensor
FIU
3400 X-140
module
2 EL/4 EL
Temp. Interface MEMO SENS

RTD Memosens® sensor

MEMO SENS

CONDI
3400 (X)-051
modules
µS, mS/cm Unical® Unical®
Uniclean® Interface
% by wt Uniclean®

Temp. Interface
Electrodeless sensor
OXY
3400 (X)-065 ISM
O2, % 3400 (X)-066 ISM
µg/l, ppb 3400 (X)-067 ISM
mg/l, ppm modules
OXY I input e.g.
3400 (X)-062 oxygen
O2, % 3400 (X)-063 pressure
µg/l, ppb modules Temp. compen-
mg/l, ppm O2 sensor mA sation

alternative

O2 sensor Temp. Interface Interface


ISM

ISM sensor
with RTD

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COMPA

PROFIBUS PA
Unical® 9000 PHU
Uniclean® 900 3400 (X)-110 3400 (X)-081
module module
Unical®
Uniclean®

pH, ORP
MOhm, COMPA Interface
kOhm

Probe
Temp. Interface
RTD

FOUNDATION Fieldbus
COMFF
3400 (X)-085
module

COMFF Interface

VariPower® 0(4) … 20 mA
I1

Module
slot SMARTMEDIA mA pH

I2
Protos® 3400 (X) OUT 3400 (X)-071 module
0(4) … 20 mA
Module
slot mA Temp. I3

Contacts Alarm
K1, K2, K3 K4 Interface
mA
Module
slot OK 1 OK 2 I4 Electronic
contacts

mA

Memosens® sensor
MS
3400 (X)-160
module

MEMO SENS PID 3400 (X)-121 module

I input IV 1
e.g. oxygen
pressure
compensation Interface
mA mA

IV 2 Electronic
contacts
e.g. flow

CONTROL Interface mA

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Process Analysis Systems
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Protos® 3400 (X)


Menu Structure

The menu key can be


used to access the
individual sub-menus
via the function keys.

Calibration Maintenance Parameter Setting Diagnostics


In the calibration menu, In order to carry out Parameter setting is The Diagnostics menu
you select the calibration maintenance on the divided into three levels: provides you with infor-
mode and execute the sensing element, you can Viewing level, Operator mation about active
calibration. freeze the output current, level and Administrator messages, the sensor
call the current sensor level. condition and the device
data, or activate a manual itself. You can also view
current source function the logbook here.
for testing purposes
and manually set the
controller.

Viewing Level Operator Level Administrator level


In the Viewing level, Here you can set the All device parameters
you can view all parameters which have can be set here. It is also
parameters but not been authorized in the possible to define which
change them. Administrator level. Only parameters are accessible
the parameters which in the Operator level
must be changed in every- using the marker setting.
day operation appear.

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Innovative Display

Measurement display with two


primary values (above) and two
secondary displays (below),
i.e. 4 measured values can be
simultaneously represented on
the display.

Clear icon menu; selected icon


blinks black/gray.

Example of a message box,


e.g. with safety information.

Menu logic based on MS Windows


with scroll bar.
– transflective
 LC graphic display
(240 x 160 pixels); high resolution
and contrast-rich; with half-tone
visualization
–o ptimal legibility even in the
most difficult light conditions
thanks to white backlighting
Selection of a configuration –p lain-text user interface according
via pull-down menus. to NAMUR – simple and intuitive
–m enu texts can be switched to:
German, English, French, Italian,
Spanish, and Swedish
–m enu logic based on Windows
standards
–2 softkeys with context-
dependent functionality

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Protos® 3400 (X)


Product Line Protos® 3400

Device Order No.

Protos® 3400 S basic unit/polished stainless steel enclosure 3400 S


VariPower® 20 … 265 V AC/DC power supply

Protos® 3400 C basic unit/coated steel enclosure 3400 C


VariPower® 20 … 265 V AC/DC power supply

Measuring modules

PH 3400-032 measuring module pH module PH 3400-032

PH 3400-033 measuring module pH module (double high-resistance) PH 3400-033

PH 3400-035 measuring module pH module (ISM) PH 3400-035

COND 3400-041 meas. module conductivity module COND 3400-041

CONDI 3400-051 meas. module electrodeless conducitivity module CONDI 3400-051

OXY 3400-062 meas. module oxygen module (standard applications) OXY 3400-062

OXY 3400-063 meas. module oxygen module (trace measurements) OXY 3400-063

OXY 3400-065 meas. module oxygen module (standard applications/ISM) OXY 3400-065

OXY 3400-066 meas. module oxygen module (trace measurements/ISM) OXY 3400-066

OXY 3400-067 meas. module oxygen module (trace measurements/increased resolution/ISM) OXY 3400-067

PHU 3400-110 meas. module Unical® 9000/Uniclean® 900 communication module PHU 3400-110

FIU 3400-141 digital module Memosens®, Unical®, Uniclean®, ComFu® module FIU 3400-141

MS 3400-160 digital module Memosens® module MS 3400-160

Communication modules

OUT 3400-071 output module output expansion module OUT 3400-071

PID 3400-121 controller module PID controller module PID 3400-121

COMPA 3400-081 PROFIBUS PA module COMPA 3400-081


PROFIBUS PA module

COMFF 3400-085 FOUNDATION Fieldbus module COMFF 3400-085


FOUNDATION Fieldbus module

Software

ProgaLog 3000 configuration and documentation software SW 3000

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Product Line Protos® 3400 X

Device Order No.

Protos® 3400 X S/VPW basic unit/polished stainless steel enclosure 3400 X S / VPW
VariPower® 85 … 253 V AC power supply

Protos® 3400 X S/24 V basic unit/polished stainless steel enclosure 3400 X S / 24V
24 V AC/DC power supply

Protos® 3400 X C/VPW basic unit/coated steel enclosure 3400 X C / VPW


VariPower® 85 … 253 V AC power supply

Protos® 3400 X C/24 V basic unit/coated steel enclosure 3400 X C / 24V


24 V AC/DC power supply

Measuring modules

PH 3400 X-032 meas. module pH module PH 3400X-032

PH 3400 X-033 meas. module pH module (double high-resistance) PH 3400X-033

PH 3400 X-035 meas. module pH module (ISM) PH 3400X-035

COND 3400 X-041 meas. module conductivity module COND 3400X-041

CONDI 3400 X-051 meas. module electrodeless conducitivity module CONDI 3400X-051

OXY 3400 X-062 meas. module oxygen module (standard applications) OXY 3400X-062

OXY 3400 X-063 meas. module oxygen module (trace measurements) OXY 3400X-063

OXY 3400 X-065 meas. module oxygen module (standard applications/ISM) OXY 3400X-065

OXY 3400 X-066 meas. module oxygen module (trace measurements/ISM) OXY 3400X-066

OXY 3400 X-067 meas. module oxygen module (trace measurements/increased resolution/ISM) OXY 3400X-067

PHU 3400 X-110 module Unical® 9000 X/Uniclean® 900 X communication module PHU 3400X-110

FIU 3400X-140 digital module Memosens®, Unical®, Uniclean® module FIU 3400X-140

MS 3400X-160 digital module Memosens® module MS 3400X-160

Communication modules

OUT 3400X-071 output expansion module OUT 3400X-071


output module

PID 3400X-121 contr. module PID controller module PID 3400X-121

COMPA 3400X-081 PROFIBUS PA module COMPA 3400X-081


PROFIBUS PA module

COMFF 3400X-085 FOUNDATION Fieldbus module COMFF 3400X-085


FOUNDATION Fieldbus module

Software

ProgaLog 3000 configuration and documentation software SW 3000

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Protos® 3400 (X)


Product Line Protos® 3400 (X)

Accessories Order No.

Pipe-mount kit ZU 0544

Panel-mount kit ZU 0545

Protective hood ZU 0548

Adapter M20 x 1.5 to NPT 1/2; ZU 0658

Connector plugs and cables

VP8 connector plug ZU 0721

M12 device socket ZU 0822

VP8-ST cable (both ends with VP socket) length: 3 m ZU 0710


length: 5 m ZU 0711
length: 10 m ZU 0712

Memory expansion

SMARTMEDIA card (128 MB) ZU 0543-128

AuditTrail card (replacement) ZU 0599

Additional functions (SMARTMEDIA card included)

5 loadable parameter sets SW 3400-102

Measurement recorder SW 3400-103

Extended logbook SW 3400-104

Software update SW 3400-106

Software downgrade on request

Electronic data recording and backup according to FDA 21 CFR Part 11 SW 3400-107

Additional functions (SMARTMEDIA card not required)

KI recorder (pH) SW 3400-001

Buffer sets, specifiable (pH) SW 3400-002

ServiceScope® (pH) SW 3400-004

Tolerance band recorder (pH) SW 3400-005

Current characteristic definable SW 3400-006

TC ultrapure water (Cond) SW 3400-008

Concentration determination (Cond, CondI) SW 3400-009

Dissolved-oxygen measurement in carbonated beverages (e.g. beer) SW 3400-011

ISFET functionality for pH 3400 (X)-035 measuring module SW 3400-012

2nd Memosens® channel SW 3400-014

Oxygen measurement with FIU 3400-141, FIU 3400 X-140, MS 3400 (X)-160 modules SW 3400-015

Trace-oxygen measurement with FIU 3400-141, FIU 3400 X-140, MS 3400 (X)-160 modules SW 3400-016
348
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Product Line – continued

Non-Ex Ex
Functions:
Activation via TAN

Measuring Measuring KI recorder


modules modules

PH 3400-032 PH 3400X-032 Buffer sets


module module user-defined
ISFET
PH 3400-033 PH 3400X-033 functionality
module module
ServiceScope®
PH 3400-035 PH 3400X-035
module module Basic unit
Tolerance band
Protos® 3400 (X)
PHU 3400-110 PHU 3400X-110 recorder
module module Module slot Current characteri-
Module slot stic, definable
COND 3400-041 COND 3400X-041
module module Module slot TC ultrapure water
CONDI 3400-051 CONDI 3400X-051 3 module slots
module module for measuring Concentration
modules as well determination
OXY 3400-065 OXY 3400X-065 as output or
module module communication Dissolved-oxygen
modules, any measurement in
OXY 3400-067 OXY 3400X-067 carbonated bever-
combination of
module module ages (e.g. beer)
additional functions
FIU 3400-141 FIU 3400X-140 (TAN activation)
2nd channel
module module
Memosens®
MS 3400-160 MS 3400X-160
Oxygen meas. with
module module
digital modules

Trace-oxygen
measurement with
digital modules

Communication Communication Functions:


modules modules Activation with TAN &
SMARTMEDIA card
OUT 3400-071 OUT 3400X-071
module module Measurement
recorder
PID 3400-121 PID 3400X-121
module module 5 loadable
parameter sets
COMPA 3400-081 COMPA 3400X-081
module module Extended
logbook
COMFF 3400-085 COMFF 3400X-085 Software
module module Update
AuditTrail
FDA 21 CFR Part 11

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Protos® 3400 (X)


Device Equipment

● Device status  Buffer sets specifiable ● Activation of SMARTMEDIA


card slot

● 2 parameter sets ● Adaptive calibration timer  5 loadable parameter sets

● ORP measurement (SHE) ● USP function (Cond)  Measurement recorder

● Sensor network diagram  ServiceScope®  Extended logbook

● Calimatic®  Tolerance band recorder  Software update

● Sensocheck®  Current characteristic definable  Dissolved-oxygen measurement


in carbonated beverages
(e.g. beer)

● VariPower® power supply ● TC ultrapure water (pH)  ISFET functionality

● 2 current outputs  TC ultrapure water (Cond)  “Electronic Records” and


“Electronic Signatures”
according to directive
FDA 21 CFR, Part 11

● 4 relay contacts  Concentration determination  Oxygen measurement with


digital modules

 KI recorder  Trace-oxygen measurement


with digital modules

The functions marked with l are


already installed in the device as
standard.
The functions marked with  can
either be retrofitted by TAN (Trans
Action Number) or are available via
SMARTMEDIA card in connection with
a TAN (see product line, page 348).

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Specifications Protos® 3400 (X) S and Protos® 3400 (X) C

Display LC graphic display, white backlighting

Resolution 240 x 160 pixels

Languages German, English, French, Italian, Spanish, Swedish (Portuguese)

Keypad NAMUR keypad, individual keys, no double assignments [meas] [menu] [‘] [±] [?] [¿] [enter]
[softkey 1] [softkey 2], NAMUR-LEDs red and green

Logbook recording of function activations, appearance and disappearance of warning and failure messages,
with date and time

Storage capacity approx. 50 entries without SMARTMEDIA card, can be read from display and exported via
SMARTMEDIA card

Extended logbook > 50000 entries, depending on capacity of SMARTMEDIA card

Measurement recorder 2-channel measurement recorder with marking of events (failure, maintenance request,
function check, limit values)

Recording medium SMARTMEDIA card

Recording capacity > 50000 entries, depending on capacity of SMARTMEDIA card

Recording process variables and span selectable

Recording method snapshot, min/max. or mean value

Time base 10 s … 10 h/pixel

Zoom function tenfold zoom in the event of high rate of change

Sensor monitor direct display of measured values from sensor for validation

KI recorder adaptive representation of process flow with monitoring and signaling of critical process
parameters

Device self-test testing of RAM, FLASH, EEPROM, display and keypad, records for QM documentation in
accordance with ISO 9000

Clock real-time clock with date

Power reserve approx. 1 year (lithium battery)

Data retention parameters and factory settings > 10 years (EEPROM)


in case of power failure
logbook, statistics, records > 1 year (lithium battery)
measurement recorder SMARTMEDIA card

Module slots 3

Power supply 24 (–15 %) … 230 (+15 %) V AC/DC approx. 10 VA/10 W

Overvoltage category II

Protection class I

Pollution degree 2 (EN 61010-1)

Wire cross-section 2.5 mm‡

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Protos® 3400 (X)


Specifications Protos® 3400 (X) S and Protos® 3400 (X) C – continued

Protection against electric protective separation of all low-voltage circuits from mains to EN 61010
shock

Input OK 1 galvanically separated (OPTO coupler)

Function switches the device to HOLD mode (function check)

Switching voltage 0 … 2 V AC/DC inactive 10 … 30 V AC/DC active

Input OK 2 galvanically separated (OPTO coupler)

Function START/STOP KI recorder, switchover to second parameter set

Switching voltage 0 … 2 V AC/DC inactive 10 … 30 V AC/DC active

Current output I 1 0/4 … 20 mA (22 mA), max. 10 V, galvanically separated (galv. connected to output I 2)

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.2 % current value + 0.02 mA

Current source 0.00 … 22.00 mA

Current output I 2 0/4 … 20 mA (22 mA), max. 10 V, galvanically separated (galv. connected to output I 1)

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.2 % current value + 0.02 mA

Current source 0.00 … 22.00 mA

Switching contacts*} 4 relay contacts K1 … K4, floating/K1, K2, K3 are connected on one side

Loadability AC < 30 V/< 3 A, 90 VA DC < 30 V/< 3 A, 90 W

Usage*} K1 … K3, user definable as NAMUR maintenance request/function check, limit values,
parameter set 2 active, rinsing contact, USP contact, K4 permanently set as alarm contact
(NAMUR failure)

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature –20 … +55 °C, relative humidity 10 … 95 %, not condensing
power supply 24 (–15 %) … 230 (+15 %) V AC/DC, frequency AC 45 … 65 Hz

Transport/Storage temperature –20 … +70 °C

352
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Specifications Protos® 3400 (X) S and Protos® 3400 (X) C – continued

Enclosure Protos® S: stainless steel, polished, 1.4305


Protos® C: coated stainless steel

Assembly wall mounting/pipe mounting/panel mounting, sealed against panel

Dimensions see dimension drawings from page 358

Protection IP 65/NEMA 4 X

Cable glands 5 M20 x 1.5 cable glands

Weight approx. 3.2 kg plus approx. 150 g per module

*) user-defined
1)
according to IEC 746 Part 1, at nominal operating conditions

353
Process Analysis Systems
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Protos® 3400 (X)


Specifications Protos® 3400 (X) S and Protos® 3400 (X) C – continued

Explosion protection IECEX: Ex me ib [ia] IIC T4/Ex tD A21 IP54 T 70 °C


ATEX: II 2(1) G Ex me ib [ia] IIC T4/II 2 D Ex tD A21 IP54 T 70 °C
FM: NI, Class I, Div 2, GRP A, B, C, D, T4, NIFW
with AIS connections to Class I, II, III, Div 1, GRP A-G, Entity
Class I, Zone 1, A Ex me ib [ia] IIC, T4, Entity
Class I, Zone 2, A Ex nA IIC, T4, NIFW
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex me ib [ia] IIC T4, Enclosure 4X
NI, Class I, Zone 2, Ex nA [ia] IIC, Enclosure 4X
GOST: 2 Ex me ib [ia] IIC T4, applications – explosive zones 1 and 2, indoor and outdoor
NEPSI: Ex mb ib [ia] IIC T4/DIP A21 TA, T6

Nominal operating conditions ambient temperature –20 … +50 °C, relative humidity 10 … 95 %, not condensing

Power supply VPW: 100 (–15 %) … 230 (+10 %) V AC < 15 VA, 48 … 62 Hz


(Ex em IIC) or
24 V: AC 24 V (–15 %, +10 %) < 15 VA, 48 … 62 Hz
DC 24 V (–15 %, +20 %) < 8 W

Overvoltage category II

Protection class I

Pollution degree 2 (EN 61010-1)

Wire cross-section 2.5 mm‡

Ground wire connection 2.5 mm‡, screw M4 (EN 61010-1, 6. 5.1.2.)

Protection against electric protective separation of all low-voltage circuits (SELV) from mains by double insulation to
shock EN 61010-1

Input OK 1 galvanically isolated (OPTO coupler), galvanic isolation up to 60 V, protective separation through
(Ex ib IIC) double insulation to EN 61010-1

Function switches the device to HOLD mode (function check)

Switching voltage inactive 0 … 2 V AC/DC


active 10 … 30 V AC/DC
Ex ib IIC Ui = 30 V

Input OK 2 galvanically isolated (OPTO coupler)


(Ex ib IIC) galvanic isolation up to 60 V
protective separation through double insulation to EN 61010-1

Function START/STOP KI recorder, switchover to second parameter set

Switching voltage inactive 0 … 2 V AC/DC


active 10 … 30 V AC/DC
Ex ib IIC Ui = 30 V

Current output I 1 0/4… 20 mA (22 mA), max. 10 V,


(Ex ib IIC) galvanically isolated (galvanically connected with output I 2)
galvanic isolation up to 60 V
protective separation due to double insulation to EN 61010-1
Ex ib IIC Uo = 17 V
Io = 84 mA
Po = 357 mW

354
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Specifications Protos® 3400 (X) S and Protos® 3400 (X) C – continued

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.2 % current value + 0.02 mA

Current source 0.00 … 22.00 mA

Current output I 2 0/4… 20 mA (22 mA), max. 10 V,


(Ex ib IIC) galvanically isolated (galvanically connected with output I 1)
galvanic isolation up to 60 V
protective separation due to double insulation to EN 61010-1
Ex ib IIC Uo = 17 V
Io = 84 mA
Po = 357 mW

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.2 % current value + 0.02 mA

Current source 0.00 … 22.00 mA

Relay contacts*} 4 relay contacts K1 … K4 , floating/K1, K2, K3 connected on one side


(Ex ib IIC) galvanic isolation to 60 V
protective separation due to double insulation to EN 61010-1
Ex ib IIC Ui = 30 V
Ii = 500 mA
Pi = 10 W

Usage*} K1 … K3, user definable as NAMUR maintenance request/function check, limit values,
parameter set 2 active, rinsing contact, USP contact, K4 permanently set as alarm contact
(NAMUR failure)

*) user-defined
1)
according to IEC 746 Part 1, at nominal operating conditions

355
Process Analysis Systems
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Protos® 3400 (X)


Contact Assignments

Protos® 3400 20 … 253 V AC

5 6 7 8 9 10 11 12 13
- -
+

+
Alarm

0 (4) to 0 (4) to OK2


1 2 3 4 20 mA 20 mA OK1 18 19
I1 I2 In ~ ~
K1

K3
K2

PTS-PW 61396/jjww 24 to 230 V 500 mAT


Contacts

Protos® 3400 X VPW 100 … 253 V AC

51 52 53 54 61 63 65 60 71 72 PA
- -
+

0 (4) to 0 (4) to K1 K2 K3
31 33 30 20 mA 20 mA N PE L
Contacts Alarm
PWR PWR
OK2
PTX-VPW
OK1 power supply
In 100 to 230 V AC

Protos® 3400 X 24 V 24 V AC/DC

51 52 53 54 61 63 65 60 71 72 PA
- -
+

0 (4) to 0 (4) to K1 K2 K3
31 33 30 20 mA 20 mA L1 PE L2
Contacts Alarm
PWR PWR
OK2
PTX-24V
OK1 power supply
In 24 V AC/DC

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Mounting Assemblies

ZU 0544 pipe-mount kit


For assembly on vertical
or horizontal pipes or posts.
.

ZU 0548 protective hood


Additional protection from
direct weather exposure and
mechanical damage.

ZU 0545 panel-mount kit


For assembly in
standardized panel cutout
144 x 194 mm.

357
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Dimension Drawings

Front view Side view

159.5
163+1.5 147.5
39.5
213+1.5

189
Approx. 30

Back view Cable glands


M20 x 1.5
45.5 72
70.5

34 34
29.1
29.7
72

M6 internal thread

141

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Dimension Drawings – continued

ZU 0544 pipe-mount kit

Ø 30 … 65

Wall mounting

150
72

Ø 6.5 (4 x)
72

359
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Dimension Drawings – continued

ZU 0548 protective hood

202

104
72
190

72

14 184

360
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Dimension Drawings – continued

ZU 0545 panel-mount kit

Control panel Sealing

Hexagon bolts
M6 x 30 (4 x)

Washers
M6 (4 x) Mounting bracket

Hexagon
nuts
M6 (4 x)

144±1 140
194±1

155

Control panel cutout

R15
1 … 12

361
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications pH 3400 (X)-032 module

pH/ORP input**} simultaneous pH and ORP measurement


(Ex ia IIC) integrated pH isolation amplifier, coupling capacitance < 100 pF

Measuring range (MR) pH value –2.00 … 16.00


ORP value –2000 … 2000 mV
rH value 0.0 … 42.5

Permissible voltage ORP and pH [mV] 2000 mV

Permissible cable capacitance < 2 nF

Glass electrode input!} input resistance > 1 x 10!‡ ohms


input current$} < 1 x 10–!‡ A
impedance range 0.5 … 1000 Mohms

Reference electrode input!} input resistance > 1 x 10!= ohms


input current$} < 1 x 10–!= A
impedance range 0.5 … 200 kohms

Measurement error1,2,3) pH value < 0.02 TC: 0.001 pH/K


(Display) ORP value < 1 mV TC: 0.05 mV/K

Temperature input Pt 100 / Pt 1000 / NTC 8.55 kohms / NTC 30 kohms*}


(Ex ia IIC) 3-wire connection, adjustable

Measuring range –20 … +150 °C (Pt 100 / Pt 1000 / NTC 30 kohms)


–10 … +130 °C (NTC 8.55 kohms, Mitsubishi)

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K (< 1 K with NTC > 100 °C)

ORP*} automatic conversion to standard hydrogen electrode when type of reference electrode is entered

Sensocheck® automatic monitoring of glass and reference electrode, message can be switched off

ServiceScope®*} noise level monitoring of the pH input signal, representation on display


(SW 3400-004)

Sensoface® provides information on the sensor condition,


zero/slope, response time, calibration interval, Sensocheck®, can be switched off

Adaptive calibration timer*} automatic adjustment of calibration interval (Sensoface® message),


depending on process variables

Sensor network diagram graphical representation of the current sensor parameters in a network diagram on the display;
slope, zero, reference impedance, glass impedance, response time, calibration timer

Sensor monitor display of primary measured values from sensor for validation
pH input/ORP input/glass el. impedance/ref. el. impedance/RTD/temperature

KI recorder adaptive representation of process flow with monitoring and signaling of critical process
(SW 3400-001) parameters

Tolerance band recorder registers zero and slope of the electrode and the selected tolerance bands,
(SW 3400-005) graphical representation

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Specifications pH 3400 (X)-032 module – continued

Sensor standardization*} operating modes:


1-/2-/3-point calibration (best-fit line)
– Calimatic® automatic buffer recognition
– input of individual buffer values
– stability criteria can be set
– product calibration
– data entry of premeasured electrodes

Drift check*} fine: 1.2 mV/min (abort after 180 sec)


(stability criterion) standard: 2.4 mV/min (abort after 120 sec)
interruptible coarse: 3.75 mV/min (abort after 90 sec)

Calimatic® buffer sets*} fixed buffer sets:


Knick/Mettler Toledo: 2.00/4.01/7.00/9.21
Merck/Riedel: 2.00/4.00/7.00/9.00/12.00
DIN 19267: 1.09/4.65/6.79/9.23/12.75
NIST standard: 1.680/4.008/6.865/9.184
Techn. buffers to NIST: 1.68/4.00/7.00/10.01/12.46
Hamilton A: 2.00/4.01/7.00/9.00/11.00
Hamilton B: 2.00/4.01/6.00/9.00/11.00
Kraft: 2.00/4.00/7.00/9.00/11.00
HACH: 4.01/7.00/10.00
Ciba (94): 2.06/4.00/7.00/10.00
Reagecon: 2.00/4.00/7.00/9.00/12.00

– manually enterable buffer set with max. three buffer tables


– buffer set loadable from SMARTMEDIA card
(SW 3400-002)

Nom. zero*} pH 0 … 14, permissible span ¥pH = ±1

Nom. slope*} 25 … 61 mV/pH (25 °C), permissible span 80 … 103 %

Zero adjustment –200 … 200 mV (for ISFET)

ORP automatic conversion to standard hydrogen electrode SHE when type of reference electrode is
entered
ORP sensor standardization zero adjustable from –200 … 200 mV
(drift check)

Viso*} –1000 … 1000 mV

Calibration record/statistics recording of: zero, slope, Viso, response time, calibration method with date and time of the last
three calibrations and the first calibration

Temperature compensation reference temperature 25 °C


media-related – linear temperature coefficient, user-defined –19.00 … 19.99 %/K
– ultrapure water 0 … 120 °C
– table 0 … 95 °C, user-defined in 5-K steps

Power output for operating the ISFET adapter ZU 0582/0583 for operation of the SE 545 sensor
+3 V/0.5 mA (Uo = 2.9 … 3.1 V/Ri = 360 ohms)
–3 V/0.5 mA (Uo = –3.5 … –3.0 V/Ri = 360 ohms)

363
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Protos® 3400 (X)


Specifications pH 3400 (X)-032 module – continued

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (hazardous areas: max 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

1)
to IEC 746 Part 1, at nominal operating conditions
2)
± 1 count
3)
plus sensor error
4)
at 20 °C, doubles every 10 K
* user-defined
)

**) pH/ORP input, ISFET supply voltage, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts
(protective separation due to double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

364
Terminal Assignments pH 3400 (X)-032 module
For up-to-date information, please visit www.knick.de

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Protos® 3400 (X)


Specifications pH 3400 (X)-033 module

pH/mV input pH measurement with Pfaudler differential probe


(Ex ia IIC) input for measuring electrode
input for reference electrode
input for aux. electrode

Measuring range pH value –2.00 … 16.00

Permissible cable capacitance < 2 nF

Meas. electrode input!} input resistance > 1 x 10!‡ ohms


input current$} < 1 x 10–!‡ A
impedance range 0.5 … 1000 Mohms

Reference electrode input!} input resistance > 1 x 10!! ohms


(high-resistance) input current$} < 1 x 10–!! A
impedance range 0.5 … 1000 Mohms

Measurement error1,2,3) (display) pH value < 0.02 TC < 0.001 pH/K


mV value < 1 mV TC < 0.05 mV/K

Temperature input*} Pt 100 / Pt 1000 / NTC 30 kohms / 8.55 kohms (Mitsubishi)


(Ex ia IIC) 3-wire connection, adjustable

Measuring range –20 … +150 °C (Pt 100 / Pt 1000 / NTC 30 kohms –10 … +130 °C [NTC 8.55 kohms, Mitsubishi])

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K (< 1 K with NTC > 100 °C)

Temperature compensation reference temperature 25 °C


media-related – linear temperature coefficient, user-defined –19.00 … +19.99 %/K
– ultrapure water 0 … 150 °C
– table 0 … 95 °C, user-defined in 5-K steps

Sensocheck® automatic monitoring of measuring and reference electrode, message can be switched off

ServiceScope®*} noise level monitoring of the pH input signal, representation on display


(SW 3400–004)

Sensoface® provides information on the sensor condition,


zero/slope, response time, calibration interval, Sensocheck® can be switched off

Adaptive calibration timer*} automatic adjustment of calibration interval (Sensoface® message),


depending on process variables

Sensor network diagram graphical representation of the current sensor parameters in a network diagram on the display;
slope, zero, reference impedance, glass impedance, response time, calibration timer

Wear monitor display of direct sensor values for validation


pH input/glass el. impedance/ref. el. impedance/temperature/RTD

Tolerance band recorder registers zero and slope of the electrode and the selected tolerance bands,
(SW 3400-005) graphical representation

366
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Specifications pH 3400 (X)-033 module – continued

Sensor standardization*} operating modes:


1-/2-/3-point calibration (best-fit line)
– Calimatic® automatic buffer recognition
– input of individual buffer values
– stability criteria can be set
– product calibration
– data entry of premeasured electrodes

Drift check*} fine: 1.2 mV/min (abort after 180 sec)


(stability criterion) standard: 2.4 mV/min (abort after 120 sec)
coarse: 3.75 mV/min (abort after 90 sec)

Calimatic® buffer sets*} fixed buffer sets:


Knick/Mettler Toledo: 2.00/4.01/7.00/9.21
Merck/Riedel: 2.00/4.00/7.00/9.00/12.00
DIN 19267: 1.09/4.65/6.79/9.23/12.75
NIST standard: 4.006/6.865/9.180
Techn. buffers to NIST: 1.68/4.00/7.00/10.01/12.46
Hamilton A: 2.00/4.01/7.00/9.00/11.00
Hamilton B: 2.00/4.00/6.00/9.00/11.00
Kraft: 2.00/4.00/7.00/9.00/11.00
HACH: 4.01/7.00/10.00
Ciba (94): 2.06/4.00/7.00/10.00
Reagecon: 2.00/4.00/7.00/9.00/12.00

– manually enterable buffer set with max. three buffer tables


– buffer set loadable from SMARTMEDIA card
(SW 3400-002)

Nom. zero*} pH 0 … 14, permissible span ¥pH = ±1

Nom. slope*} 25 … 61 mV/pH (25 °C), permissible calibration range 80 … 103 %

pHis*} 0 … 14

Calibration record/statistics recording of: zero, slope, Viso, response time, calibration method with date and time of the last
three calibrations and the first calibration

Temperature compensation reference temperature 25 °C


media-related – linear temperature coefficient, user-defined –19.00 … 19.99 %/K
– ultrapure water 0 … 150 °C
– table 0 … 95 °C, user-defined in 5-K steps

Power output +3 V (Uo = 2.9 … 3.1 V/Ri = 360 ohms)


–3 V (Uo = –3.5 … –3.0 V/Ri = 360 ohms)

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry


367
Process Analysis Systems
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Protos® 3400 (X)


Specifications pH 3400 (X)-033 module – continued

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

1)
to IEC 746 Part 1, at nominal operating conditions
2)
± 1 count
3)
plus sensor error
4)
at 20 °C, doubles every 10 K
*) user-defined

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Terminal Assignments pH 3400 (X)-033 module

Protos® Module

00000
FM
APPROVED

Type pH 3400X-033 PH Tamb: -20 to +50 °C


No. pH / ORP / °C Made in Germany

66585/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

Pfaudler pH-Differential-Sensor
temp
reference
electrode

electrode
measure

connect

connect

connect
do not

do not

do not

shield

sense
RTD

RTD
SG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

369
Process Analysis Systems
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Protos® 3400 (X)


Specifications pH 3400 (X)-035 module

pH/ORP input1} simultaneous measurement of pH and ORP


(Ex ia IIC) with glass electrodes or ISFET SE 545/InPro 3300
integrated pH isolation amplifier, coupling capacitance < 100 pF
control of ISM sensors
input for glass electrode or ISFET
input for reference electrode
input for redox (ORP) electrode or solution GND
input for ISFET
input for ISM sensor

Measuring range pH value –2.00 … 16.00


ORP value –2000 … 2000 mV
rH value 0.0 … 42.5

Permissible voltage ORP + pH [mV] 2000 mV

Permissible cable capacitance < 2 nF (cable length max. 20 m)

Glass electrode input1} input resistance > 1 x 10!‡ ohms


input current < 1 x 10–!‡ A3}
impedance range 0.5 … 1000 Mohms

Reference electrode input1} input resistance > 1 x 10!= ohms


input current < 1 x 10–!= A3}
impedance range 0.5 … 200 kohms

Measurement error2} pH value < 0.02


(display) ORP value < 1 mV

Temperature input*} 2-wire connection, adjustable


(Ex ia IIC) Pt 100 –50 … +150 °C / –58 … +302 °F
Pt 1000 –50 … +150 °C / –58 … +302 °F
NTC 30 kohms –20 … +150 °C / –4 … +302 °F
NTC 8.55 kohms (Mitsubishi) –10 … +130 °C / 14 … 266 °F
Balco 3 kohms 0 … 100 °C / 32 … 212 °F

Adjustment range ±5 K

Resolution 0.1 °C / 1 °F

Measurement error2} 0.2 % meas. val. + 0.5 K (< 1 K with NTC > 100 °C)

Temperature compensation reference temperature 25 °C


media-related – linear temperature coefficient, user-defined –19.00 … 19.99 %/K
– ultrapure water 0 … 150 °C
– table 0 … 95 °C, user-defined in 5-K steps

ORP automatic conversion to standard hydrogen electrode (SHE) when type of


reference electrode is entered
ORP sensor standardization*} zero offset –200 … 200 mV

ISFET (SW 3400-012) automatic determination of operating point –1800 … 0 mV


ISFET sensor standardization

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Specifications pH 3400 (X)-035 module – continued

pH sensor standardization 3-point calibration (best-fit line)


operating modes:
– Calimatic® automatic buffer recognition
– input of individual buffer values
– product calibration
– data entry of premeasured electrodes

Drift check*} fine: 1.2 mV/min (abort after 180 sec)


(stability criterion) standard: 2.4 mV/min (abort after 120 sec)
coarse: 3.75 mV/min (abort after 90 sec)

Calimatic® buffer sets*} fixed buffer sets:


Knick/Mettler Toledo: 2.00/4.01/7.00/9.21
Merck/Riedel: 2.00/4.00/7.00/9.00/12.00
DIN 19267: 1.09/4.65/6.79/9.23/12.75
NIST standard: 4.006/6.865/9.180
Techn. buffers to NIST: 1.68/4.00/7.00/10.01/12.46
Hamilton A: 2.00/4.01/7.00/9.00/11.00
Hamilton B: 2.00/4.00/6.00/9.00/11.00
Kraft: 2.00/4.00/7.00/9.00/11.00
HACH: 4.01/7.00/10.00
Ciba (94): 2.06/4.00/7.00/10.00
Reagecon: 2.00/4.00/7.00/9.00/12.00

– manually enterable buffer set with max. three buffer tables


– buffer set loadable from SMARTMEDIA card
(SW 3400-002)

Nom. zero*} pH 0 … 14, permissible span ¥pH = ±1

Nom. slope*} 25 … 61 mV/pH (25 °C), permissible calibration range 80 … 103 %

Viso*} –1000 … 1000 mV

Calibration record/statistics recording of: zero, slope, Viso, response time, calibration method with
date and time of the last three calibrations and the first calibration

Sensocheck® glass electrode: automatic monitoring of glass and reference electrode


ISFET sensor: monitoring of ISFET parameters and reference electrode

Sensoface® provides information on the sensor condition: zero/slope, response time,


calibration timer, Sensocheck®, sensor wear (only ISM)

Sensor network diagram graphical representation of current sensor parameters in a network diagram on
the display: slope, zero, reference and glass impedance, response time,
calibration timer, sensor wear (ISM only)

Sensor monitor direct display of measured values from sensor for validation
pH voltage/ORP voltage/glass el. impedance/ref. el. impedance/RTD/temperature

Wear monitor display of wear parameters


sensor load/sensor operating time/autoclaving cycles/CIP and SIP cycles

ISM Intelligent Sensor Management


(SW 3400-013) display of sensor data: manufacturer, serial number,
calibration record, load matrix, sensor wear, …

371
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications pH 3400 (X)-035 module – continued

KI recorder adaptive representation of process flow with monitoring and signaling of critical
(SW 3400-001) process parameters

Adaptive calibration timer*} automatic adjustment of calibration interval (Sensoface® message),


depending on process variables

ServiceScope®*} noise level monitoring of the pH input signal, representation on display

Tolerance band recorder registers zero and slope of the sensor and the selected tolerance band,
(SW 3400-005) graphical representation on the display

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count, plus sensor error
3)
at 20 °C, doubles every 10 K
*) user-defined

372
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Terminal Assignments pH 3400 (X)-035 module

Protos® Module

00000
FM
APPROVED

Type pH 3400X-035 PH Tamb: -20 to +50 °C


No. pH / ORP / °C Made in Germany

68925/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

pH sensor
ISFET ISM temp
reference
electrode

electrode
measure

source

DGND
shield
drain

RTD
RTD
data
SG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

373
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications COND 3400 (X)-041 module

Cond input*} operation with 2- or 4-electrode sensors


(Ex ia IIC)

Conductivity 0.000 µS/cm … 1999 mS/cm

Resistivity 0.5 ohms · cm … 999 Mohms · cm


resolution dependent on cell constant

Concentration 0.0 … 100.0 % by wt

Salinity 0.0 … 45.0 g/kg (0 … 35 °C)

Measuring range 4-electrode sensors:: 0.1 µS x c … 2000 mS x c$}


2-electrode sensors:: 0.1 µS x c … 200 mS x c$}

Measurement error1,2,3) < 0.5 % meas. val. + 0.2 µS x c4,7) TC < 0.05 %/K

Temperature input*} Pt 100 / Pt 1000 / Ni 100 / NTC 30 kohms*}


(Ex ia IIC) 3-wire connection, adjustable

Measuring range Pt 100 / Pt 1000: –50 … +250 °C


NTC 30 kohms: –10 … +150 °C
Ni 100: –50 … +180 °C

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K

Temp compensation*} – without


– linear characteristic 00.00 … 19.99 %/K (user-defined reference temperature)
– NLF nat. waters to EN 27888 (reference temperature 25 °C)
– ultrapure water with NaCl traces 0 … 120 °C (reference temperature 25 °C)
– ultrapure water with HCl traces 0 … 120 °C (reference temperature 25 °C)
– ultrapure water with NH3 traces 0 … 120 °C (reference temperature 25 °C)
– ultrapure water mit NaOH traces 0 … 120 °C (reference temperature 25 °C)

Concentration determination*} for the substances:


(SW 3400-009) HNO3 0 … 28 % by wt –20 … +50 °C
35 … 96 % by wt –20 … +50 °C
HCl 0 … 18 % by wt –20 … +50 °C
22 … 39 % by wt –20 … +50 °C
H2SO4%} 0 … 30 % by wt –17.8 … +110 °C
32 … 84 % by wt –17.8 … +115.6 °C
92 … 99 % by wt –17.8 … +115.6 °C
NaOH&} 0 … 14 % by wt 0 … 100 °C
18 … 50 % by wt 0 … 100 °C
NaCl 0 … 26 % by wt 0 … 60 °C
user-defined concentration table (5 x 5 x 5 values)

Sensocheck® polarization detection and monitoring of cable capacitance

Sensoface® provides information on the sensor condition

Sensor monitor*} direct display of measured values from sensor for validation – resistance/conductance/temperature

374
Isolation Amplifiers
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Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications COND 3400 (X)-041 module – continued

Sensor standardization*} operating modes:


– automatic with NaCl or KCl solution
– manual: entry of conductivity
– product calibration/adjustment to container (fitting)
– input of cell constant with simultaneous display of conductivity and temperature

Permissible cell constant 0.0050 … 199.99 cm–!

Calibration record recording of: cell constant, calibration method, with date and time

Output curve*} – linear


– trilinear
– function
– as desired via table

USP function water monitoring in the pharmaceutical industry (USP) with additional user-defined limit value (%),
output via relay contact (K1 … K3, BASE) possible. The USP value is available as USP % process
variable (selectable for display, current output, limit value, measurement recorder).

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
c = 0.0050 … 199.99 ccm –!
5)
The range limits apply for 27 °C.
6)
The range limits apply for 25 °C.
7)
with conductivity > 500 mS x c: < 1 % meas. val.
* user-defined
)

**) Cond input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

375
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments COND 3400 (X)-041 module

Protos® Module

00000
FM
APPROVED

Type Cond 3400X-041 COND Tamb: -20 to +50 °C


No. Conductivity / °C Made in Germany

66586/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

temp
shield

sense
RTD

RTD
gnd

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

376
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

377
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications CONDI 3400 (X)-051 module

CondI input*} for SE 655 (X), SE 656 (X), SE 660 (and other) electrodeless sensors
(Ex ia IIC)

Ranges SE 655/SE 656: 0000 µS/cm … 2000 mS/cm, resolution 1 µS/cm


SE 660: 0.02 … 2000 mS/cm, resolution 10 µS/cm

Concentration 0.0 … 100.0 % by wt

Salinity 0.0 … 45.0 g/kg (0 … 35 °C)

Measurement error1,2,3) < 0.5 % meas. val. + 2 µS/cm

Permissible cable length max. 20 m

Temperature input*} Pt100 / Pt1000 / NTC 30 / NTC 100 kohms*}, 3-wire connection, adjustable


(Ex ia IIC)

Measuring range Pt100 / Pt1000: –50 … +250 °C


NTC 30 kohms, NTC 100 kohms: –10 … +150 °C

Resolution 0.1 °C

Measurement error1,2,3,6) 0.2 % meas. val. + 0.5 K

Temp compensation*} – without


– linear characteristic 00.00 … 19.99 %/K (user-defined reference temperature)
– NLF nat. waters to EN 27888 (reference temperature 25 °C)

Concentration determination*} HNO3 0 … 28 % by wt –20 … +50 °C


(SW 3400-009) 35 … 96 % by wt –20 … +50 °C
HCl 0 … 18 % by wt –20 … +50 °C
22 … 39 % by wt –20 … +50 °C
H2SO4%} 0 … 30 % by wt –17.8 … +110 °C
32 … 84 % by wt –17.8 … +115.6 °C
92 … 99 % by wt –17.8 … +115.6 °C
NaOH&} 0 … 14 % by wt 0 … 100 °C
18 … 50 % by wt 0 … 100 °C
NaCl 0 … 26 % by wt 0 … 60 °C
user-defined concentration table (5 x 5 x 5 values)

Sensor monitoring*} Sensocheck®, monitoring of the primary coil and lines for short circuits and the
secondary coil for open circuit

Sensoface® provides information on the sensor condition

Sensor standardization*} operating modes:


– automatic with NaCl or KCl solution
– manual: input of cell constant with simultaneous display of conductivity and
temperature
– product calibration/adjustment to container
– adjustment of zero point
– adjustment of transfer ratio

Permissible cell factor 0.000 … 19.99 cm–!

Permissible transfer ratio 0.00 … 199.9

Calibration record recording of: cell factor, transfer ratio, zero point, calibration method,
with date and time

378
Isolation Amplifiers
Transmitters

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Process Analytics

Portable Meters

Laboratory Meters

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For up-to-date information, please visit www.knick.de

Specifications CONDI 3400 (X)-051 module – continued

Output curve*} – linear


– trilinear
– function
– as desired via table

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
c = 0.0050 … 199.99 cm –!
5)
The range limits apply for 27 °C.
6)
The range limits apply for 25 °C.
* user-defined
)

**) Cond input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

379
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments CONDI 3400 (X)-051 module

Protos® Module

00000
FM
APPROVED

Type CondI 3400X-051 CONDI


inductive Tamb: -20 to +50 °C
No. Conductivity / °C Made in Germany

66587/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
SensoLoop

temp
receive hi

receive lo

send lo

send hi
shield

shield

shield

sense
RTD

RTD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

380
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

381
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-062 module

Oxy input*} for sensor models SE 703, SE 706, InPro6800 series (Mettler Toledo),
(Ex ia IIC) OXYFERM (Hamilton), and others

Measuring current (sensor) 0 … 1800 nA, resolution 30 pA

Saturation 0.0 … 199.9/200 … 600 % air


0.0 … 29.9/30 … 120 % O2
Measurement error1,2,3) < 0.5 % meas. val. + 0.5 %

Concentration 0.00 … 90.00 mg/l


(–10 … +85 °C) 0.00 … 90.00 ppm
Measurement error1,2,3) < 0.5 % meas. val. + 0.5 %

Partial pressure 0 … 2000 mbars

Air pressure 700 … 1100 mbars, manual: 0 … 9999 mbars

Salinity correction 0.0 … 45.0 g/kg

Measuring current (sensor) –1800 … 2 nA

Resolution 0.030 nA

Polarization voltage 0 … –1000 mV (default –675 mV)

Permissible guard current ≤ 20 μA

Ref. voltage ±500 mV (voltage across ref. connection and anode)

Measurement in gases 0 … 2000 mbars


0 … 9999 ppm
0.00 … 29.9/30.0 … 120.0 vol % (display only)
Current start/end specifiable as desired within range

Sensor monitoring*} Sensocheck®, monitoring of membrane and electrolyte

Sensoface® provides information on the sensor condition: zero/slope, response time, calibration timer,
Sensocheck®

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display: slope,
zero point, response time, calibration timer, Sensocheck®

Sensor monitor direct display of measured values from sensor for validation:
sensor current/barometric pressure/temperature

Sensor standardization operating modes:


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration for saturation
– product calibration for concentration
– data entry of zero slope
– zero correction

Calibration methods automatic – air


product calibration (select process variable ppm or vol %)
data entry
zero correction

Calibration record/statistics recording of: zero, slope, response time, calibration method with date and time of the last three
calibrations and the first calibration

382
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications OXY 3400 (X)-062 module – continued

Output curve*} – linear


– trilinear
– function
– as desired via table

Temperature input**}
(Ex ia IIC)

Temperature probe*} NTC 22 kohms/NTC 30 kohms, 2-wire connection, adjustable

Measuring range –20 … +150 °C (–4 … +302 °F)

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
**) Oxy input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

383
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments OXY 3400 (X)-062 module

Protos® Module

00000
FM
APPROVED

Type Oxy 3400X-062 OXY Tamb: -20 to +50 °C


No. O 2 / °C Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

66588/0000000
FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C
APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
WARNING: DO NOT USE IN OXYGEN ENRICHED ENVIROMENTS WITH OXYGEN
CONCENTRATION MORE THAN 21% BY VOLUME.
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Oxy sensor
reference

temp
cathode

anode

anode

shield
guard

RTD

RTD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

384
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

385
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-063 module

Oxy input*} for sensor modules SE 707, InPro6800 series (Mettler Toledo),
(Ex ia IIC) OXYFERM, Oxygold (Hamilton), and others

Measuring current (sensor) 0 … 600 nA, resolution 10 pA

Saturation 0.0 … 199.9/200 … 600 % air


0.0 … 29.9/30 … 120 % O2
Measurement error1,2,3) < 0.5 % meas. val. + 0.5 %

Concentration 0000 … 9999 µg/l (overrange up to 19.99 mg/l)


(–10 … +80 °C) 0000 … 9999 ppb (overrange up to 19.99 ppm)
Measurement error1,2,3) < 0.5 % meas. val. + 0.005 mg/l or 0.005 ppm

Partial pressure 0 … 2000 mbars

Air pressure 700 … 1100 mbars, manual: 0 … 9999 mbars

Salinity correction 0.0 … 45.0 g/kg

Polarization voltage 0 … –1000 mV (default –675 mV)

Permissible guard current ≤ 20 μA

Ref. voltage ±500 mV (voltage across ref. connection and anode)

Measurement in gases 0 … 2000 mbars


0 … 9999 ppm
0.00 … 29.9/30.0 … 120.0 vol %
(1 vol % = 10000 ppm)
Current start/end specifiable as desired within range

Sensor monitoring*} Sensocheck®, monitoring of membrane and electrolyte

Sensoface® provides information on the sensor condition: zero/slope, response time, calibration timer,
Sensocheck®

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display:
slope, zero point, response time, calibration timer, Sensocheck®

Sensor monitor direct display of measured values from sensor for validation:
sensor current/barometric pressure/temperature

Sensor standardization*} operating modes:


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration for saturation
– product calibration for concentration
– data entry of zero slope
– zero calibration

Calibration methods automatic – air


product calibration (select process variable ppm or vol%)
data entry
zero correction

Calibration record/statistics recording of: zero, slope, response time, calibration method with date and time of the last three
calibrations and the first calibration

386
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications OXY 3400 (X)-063 module – continued

Output curve*} – linear


– trilinear
– function
– as desired via table

Temperature input**}
(Ex ia IIC)

Temperature probe*} NTC 22 kohms/NTC 30 kohms, 2-wire connection, adjustable

Measuring range –20 … +150 °C

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 und EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
**) Oxy input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

387
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments OXY 3400 (X)-063 module

Protos® Module

00000
FM
APPROVED

Type Oxy 3400X-063 OXY Tamb: -20 to +50 °C


No. O2 / °C Made in Germany

66589/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
WARNING: DO NOT USE IN OXYGEN ENRICHED ENVIROMENTS WITH OXYGEN
CONCENTRATION MORE THAN 21% BY VOLUME.
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Oxy sensor
reference

temp
cathode

anode

anode

shield
guard

RTD

RTD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

388
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

389
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-065 module

Oxy input**} for sensor models SE 706, InPro 6800 (i) (Mettler Toledo),
(Ex ia IIC) OXYFERM (Hamilton), and others
control and evaluation of ISM sensors

Measuring range meas. current 0 … 1800 nA, resolution 30 pA

Measurement error < 0.5 % meas. val. + 0.1 nA + 0.005 nA/K

Saturation 0.0 … 199.9/200 … 600 % Air


(–10 … +80 °C) 0.0 … 29.9/30 … 120 % O2

Concentration 0000 … 9999 µg/l (overrange up to 19.99 mg/l)


(–10 … +80 °C) 0000 … 9999 ppb (overrange up to 19.99 ppm)
0.00 … 200.00 mg/l
0.00 … 200.00 ppm

Volume concentration in gas 0000 … 9999 ppm/0.0 … 120 %

Partial pressure 0 … 5000 mbars

Pressure correction air pressure 700 … 1100 mbars


manual correction 0 … 9999 mbars
externally via current input 0 … 9999 mbars

Salinity correction 0.0 … 45.0 g/kg

Polarization voltage 0 … –1000 mV, default –675 mV (resolution 5 mV)

Permissible guard current ≤ 20 μA

ISM Intelligent Sensor Management


display of sensor data: manufacturer, serial number,
calibration record, load matrix, sensor wear, …

Sensoface® provides information on the sensor condition: zero/slope, response time,


calibration timer, Sensocheck®, sensor wear

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display:
slope, zero point, response time, calibration timer, Sensocheck®

Sensor monitoring*} Sensocheck® (not for sensors with guard)


monitoring of membrane and electrolyte

Sensor monitor display of measured values from sensor for validation:


sensor current/barometric pressure/temperature

Sensor standardization*} operating modes:


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration for saturation
– product calibration for concentration
– data entry of zero slope
– zero calibration
– adoption of calibration data from digital sensors

Calibration record/statistics recording of: zero, slope, response time, calibration method with date and
time of the last three calibrations and the first calibration

Output curve*} – linear


– trilinear
– function
– as desired via table
390
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

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Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications OXY 3400 (X)-065 module – continued

Temperature input**} temperature detector: NTC 22 kohms, NTC 30 kohms


(Ex ia IIC) 2-wire connection, adjustable

Measuring range –20 … +150 °C/–4 … +302 °F

Resolution 0.1 °C

Measurement error 1) 2) 3)
0.2 % meas. val. + 0.5 K (< 1 K with T > 100 °C)

Current input pressure transmitter


(Ex ia IIC)

Pressure range 0 … 9999 mbars

Current range 0(4) … 20 mA/50 ohms


start/end user-defined within pressure range

Resolution <1%

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
**) Oxy input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1).

391
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments OXY 3400 (X)-065 module

Protos® Module

00000
FM
APPROVED

Type Oxy 3400X-065 OXY Tamb: -20 to +50 °C


No. O 2 / °C Made in Germany

69554/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
WARNING: DO NOT USE IN OXYGEN ENRICHED ENVIROMENTS WITH OXYGEN
CONCENTRATION MORE THAN 21% BY VOLUME.
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Oxy sensor input
ISM temp
(0) 4 to
cathode

20 mA
DGND
anode

shield
guard

RTD
data

RTD

2 8 12 13 14 15 16 17 18 19

392
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

393
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-066 module

Oxy input**} for sensor models SE 707, InPro 6900 (i) (Mettler Toledo),
(Ex ia IIC) OXYGOLD (Hamilton), and others
control and evaluation of ISM sensors

Measuring range meas. current 0 … 600 nA, resolution 10 pA

Measurement error < 0.5 % meas. val. + 0.05 nA + 0.005 nA/K

Saturation 0.0 … 199.9/200 … 600 % air


(–10 … +80 °C) 0.0 … 29.9/30 … 120 % O2

Concentration 0000 … 9999 µg/l (overrange up to 19.99 mg/l)


(–10 … +80 °C) 0000 … 9999 ppb (overrange up to 19.99 ppm)
0.00 … 200.00 mg/l
0.00 … 200.00 ppm

Volume concentration in gas 0000 … 9999 ppm/0.0 … 120 %

Partial pressure 0 … 5000 mbars

Pressure correction air pressure 700 … 1100 mbars


manual correction 0 … 9999 mbars
externally via current input 0 … 9999 mbars

Salinity correction 0.0 … 45.0 g/kg

Polarization voltage 0 … –1000 mV, default –675 mV (resolution 5 mV)

Permissible guard current ≤ 20 μA

ISM Intelligent Sensor Management


display of sensor data: manufacturer, serial number,
calibration record, load matrix, sensor wear, …

Sensoface® provides information on the sensor condition: zero/slope, response time,


calibration timer, Sensocheck®, sensor wear

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display:
slope, zero point, response time, calibration timer, Sensocheck®

Sensor monitoring*} Sensocheck® (not for sensors with guard)


monitoring of membrane and electrolyte

Sensor monitor direct display of measured values from sensor for validation:
sensor current/barometric pressure/temperature

Sensor standardization*} operating modes:


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration for saturation
– product calibration for concentration
– data entry of zero slope
– zero calibration
– adoption of calibration data from digital sensors

Calibration record/statistics recording of: zero, slope, response time, calibration method with date and
time of the last three calibrations and the first calibration

Output curve*} – linear


– trilinear
– function
– as desired via table
394
Isolation Amplifiers
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Process Analytics

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Laboratory Meters

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Fittings
For up-to-date information, please visit www.knick.de

Specifications OXY 3400 (X)-066 module – continued

Temperature input**} temperature detector: NTC 22 kohms/NTC 30 kohms


(Ex ia IIC) 2-wire connection, adjustable

Measuring range –20 … +150 °C/–4 … +302 °F

Resolution 0.1 °C

Measurement error 1) 2) 3)
0.2 % meas. val. + 0.5 K (< 1 K with T > 100 °C)

Current input (Ex ia IIC) for pressure transmitter

Pressure range 0 … 9999 mbars

Current range 0(4) … 20 mA/50 ohms


start/end user-defined within pressure range

Resolution <1%

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
**) Oxy input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1).

395
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments OXY 3400 (X)-066 module

Protos® Module

00000
FM
APPROVED

Type Oxy 3400X-066 OXY Tamb: -20 to +50 °C


No. O 2 / °C Made in Germany

69555/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
WARNING: DO NOT USE IN OXYGEN ENRICHED ENVIROMENTS WITH OXYGEN
CONCENTRATION MORE THAN 21% BY VOLUME.
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Oxy sensor input
ISM temp
(0) 4 to
cathode

20 mA
DGND
anode

shield
guard

RTD
data

RTD

2 8 12 13 14 15 16 17 18 19

396
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

397
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-067 module

Oxy input*} for sensor models SE 707, InPro 6900(i)/6950(i) (Mettler Toledo),
(Ex ia IIC) OXYGOLD (Hamilton), and others
control and evaluation of ISM sensors

Input range 1$} meas. current 0 … 600 nA, resolution 10 pA


Measurement error < 0.5 % meas. val. + 0.05 nA + 0.005 nA/K

Input range 2$} meas. current 0 … 10,000 nA, resolution 166 pA


Measurement error < 0.5 % meas. val. + 0.8 nA + 0.08 nA/K

Measuring range with “sensor type 01 (traces)” or “other”

Saturation 0.000 … 150.0 % air


(–10 … +80 °C) 0.000 … 30.00 % O2

DO concentration 0000 … 9999 µg/l / 10.00 … 19.99 mg/l


(–10 … +80 °C) 0000 … 9999 ppb / 10.00 … 19.99 ppm

Volume concentration in gas 0000 … 9999 ppm / 1.000 … 50.00 %

Partial pressure 00.00 … 500.0 mbars

Measuring range with “sensor type 001 (traces)”

Saturation 0.000 … 150.0 % air


(–10 … +80 °C) 0.000 … 30.00 % O2

DO concentration 000.0 … 9999 µg/l / 10.00 … 19.99 mg/l


(–10 … +80 °C) 000.0 … 9999 ppb / 10.00 … 19.99 ppm

Volume concentration in gas 000.0 … 9999 ppm / 1.000 … 50.00 %

Partial pressure 0.000 … 500.0 mbars

Pressure correction air pressure 700 … 1100 mbars


manual correction 0 … 9999 mbars
externally via current input 0 … 9999 mbars
externally via Profibus PA or FOUNDATION Fieldbus 0 … 9999 mbars

Salinity correction 0.0 … 45.0 g/kg

Polarization voltage 0 … –1000 mV, default –675 mV (resolution 5 mV)

Permissible guard current ≤ 20 μA

ISM Intelligent Sensor Management


display of sensor data:
manufacturer, serial number, calibration record,
load matrix, sensor wear, …

Sensoface® provides information on the sensor condition:


zero/slope/response time/calibration timer/Sensocheck®/sensor wear

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display:
slope, zero point, response time, calibration timer, Sensocheck®

Sensor monitoring*} Sensocheck®


monitoring of membrane and electrolyte

398
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications OXY 3400 (X)-067 module – continued

Sensor monitor display of primary measured values from sensor for validation:
sensor current/barometric pressure/temperature

Wear monitor display of wear parameters


sensor wear/sensor operating time/autoclaving cycles/SIP cycles/CIP cycles

Sensor standardization*} operating modes:


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration for saturation
– product calibration for concentration
– data entry of zero slope
– zero calibration
– adoption of calibration data from digital sensors

Calibration record/statistics recording of: zero, slope, response time, calibration method with date and
time of the last three calibrations and the first calibration

Output curve*} – linear


– trilinear
– function
– as desired via table

Temperature input**} temperature detector: NTC 22 kohms, NTC 30 kohms


(Ex ia IIC) 2-wire connection, adjustable

Measuring range –20 … +150 °C/–4 … +302 °F

Resolution 0.1 °C

Measurement error1, 2,3) 0.2 % meas. val. + 0.5 K (< 1 K with T > 100 °C)

Current input for pressure transmitter


(Ex ia IIC)

Pressure range 0 … 9999 mbars

Current range 0(4) … 20 mA/50 ohms


Start/end user-defined within pressure range

Resolution <1%

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

399
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OXY 3400 (X)-067 module – continued

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
automatic range selection
**) Oxy input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due
to double insulation in accordance with EN 61010-1).

400
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Terminal Assignments OXY 3400 (X)-067 module

Protos® Module

No. 72186 / 0000000 / 0641


FM
APPROVED

Type OXY 3400X-067 OXY Tamb: -20 to +50 °C


No. 0000000 O 2 / °C Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
WARNING: DO NOT USE IN OXYGEN ENRICHED ENVIROMENTS WITH OXYGEN
CONCENTRATION MORE THAN 21% BY VOLUME.
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Oxy sensor ISM input
temp
reference

(0) 4 to
cathode

20 mA
guard /

DGND
anode

shield
RTD

data
RTD

2 8 12 13 14 15 16 17 18 19

401
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications PHU 3400 (X)-110 module

pH input*} simultaneous pH and ORP measurement with glass electrodes and


(Ex ia IIC) Unical® 9000 (X)/Uniclean® 900 (X) communication module
integrated pH isolation amplifier, coupling capacitance < 100 pF

input glass electrode


input reference electrode
input (SG) solution GND or redox (ORP) electrode

Measuring range pH value –2.00 … 16.00


ORP value –2000 … 2000 mV
rH value 0.0 … 42.5

Permissible voltage ORP + pH [mV] 2000 mV

Permissible cable capacitance < 2 nF

Glass electrode input!} input resistance > 1 x 10!‡ ohms


input current < 1 x 10–!‡ A$}
impedance range 0.5 … 1000 Mohms

Reference electrode input!} input resistance > 1 x 10!= ohms


input current < 1 x 10–!= A$}
impedance range 0.5 … 200 kohms

Measurement error1,2,3) (display) pH value < 0.02 TC < 0.001 pH/K


ORP value < 1 mV TC < 0.05 mV/K

Temperature input*} **} Pt100/Pt1000/NTC 30 kohms/NTC 8.55 kohms (Mitsubishi)*}


(Ex ia IIC) 2-wire connection, adjustable

Measuring range –20 … +150 °C


–10 … +130 °C (NTC 8.55 kohms)

Resolution 0.1 °C

Measurement error1,2,3) 0.2 % meas. val. + 0.5 K (< 1 K with NTC > 100 °C)

Temperature compensation reference temperature 25 °C


media-related – linear temperature coefficient, user-defined –19.99 … 19.99 %/K
– ultrapure water 0 … 150 °C
– table 0 … 95 °C, user-defined in 5-K steps

ORP*} automatic conversion to standard hydrogen electrode when type


of reference electrode is entered

ORP sensor standardization zero adjustment –200 … 200 mV

Sensor standardization pH*} 3-point calibration (best-fit line)


operating modes:
– Calimatic® automatic buffer recognition
– input of individual buffer values
– product calibration
– data entry of premeasured electrodes

402
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Specifications PHU 3400 (X)-110 module – continued

pH sensor standardization*} Unical® 9000 (X) program start


with Unical®

Drift check*} fine: 1.2 mV/min (abort after 180 sec)


(stability criterion) standard: 2.4 mV/min (abort after 120 sec)
coarse: 3.75 mV/min (abort after 90 sec)

Calimatic® buffer sets*} fixed buffer sets:


Knick/Mettler Toledo: 2.00/4.01/7.00/9.21
Merck/Riedel: 2.00/4.00/7.00/9.00/12.00
DIN 19267: 1.09/4.65/6.79/9.23/12.75
NIST standard: 4.006/6.865/9,180
Techn. buffers to NIST: 1.68/4.00/7.00/10.01/12.46
Hamilton A: 2.00/4.01/7.00/9.00/11.00
Hamilton B: 2.00/4.00/6.00/9.00/11.00
Kraft: 2.00/4.00/7.00/9.00/11.00
HACH: 4.01/7.00/10.00
Ciba (94): 2.06/4.00/7.00/10.00
Reagecon:2.00/4.00/7.00/9.00/12.00

– manually enterable buffer set with max. three buffer tables


– buffer set loadable from SMARTMEDIA card (SW 3400-002)

Nom. zero*} pH 0 … 14, permissible calibration range ¥pH = ± 1

Nom. slope (25 °C)*} 25 … 61 mV/pH; permissible calibration range 80 … 103 %

Viso*} –1000 … 1000 mV

Calibration record recording of: zero point, slope Viso, response time, calibration process with date and time

Statistics recording of: zero, slope, Viso, response time, glass and reference impedance with date and time of
the last three calibrations and the first calibration

Sensocheck® automatic monitoring of glass and reference electrode, messages can be disabled

Sensoface® provides information on the sensor condition: zero/slope, response time, calibration interval,
Sensocheck®, can be switched off

Sensor network diagram graphical representation of current sensor parameters in a network diagram on the display

Sensor monitor direct display of measured values from sensor for validation
pH input/ORP input/glass el. impedance/ref. el. impedance/temperature, RTD

KI recorder adaptive representation of process flow with monitoring and signaling of critical process
(SW 3400-001) parameters

Adaptive calibration timer*} automatic adjustment of calibration interval (Sensoface® message),


(SW 3400-003) depending on process variables

Tolerance band recorder tolerant calibration, tolerance limits adjustable


(SW 3400-005) graphical recording of zero point and slope of the last 40 calibrations

ServiceScope®*} monitoring the inputs for overdrive,


(SW 3400-004) presentation on the display

Sensor monitoring*} adjustable criteria for sensor network diagram, Sensoface® and NAMUR messages individually adjustable
(SW 3400-010)

403
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications PHU 3400 (X)-110 module – continued

RS 485**} bidirectional serial interface to Unical® 9000 (X) / Uniclean® 900 (X)


(Ex ia IIC)

Transfer rate 1200 Bd for Unical® 9000 (X) (9600 Bd)


8 data bits / 1 stop bit / no parity

Monitoring CRC16

Power supply output**} for operation of von Unical® 9000 (X) / Uniclean® 900 (X)
(Ex ia IIC)

Operating data 6.8 V (±10 %) / 15 mA

Unical® / Uniclean® manual, interval- and time-controlled start of calibration and rinsing programs
control

Programs 8 programs are available


– 5 programs with fixed sequences, times can be changed
– 3 freely configurable programs

Diagnostics Unical® network diagram, graphical representation of the Unical® status

System forecast provides valuable information on the status of components in the retractable fitting and the
Unical®/Uniclean® system

Maintenance control of the individual valves and pumps with status indication

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
at 20 °C, doubles every 10 K
**) pH input, temperature input galvanically connected, galvanically isolated up to 60 V against the other inputs, outputs, relay contacts (protective separation due to
double insulation in accordance with EN 61010-1). Ex ia IIC: galvanic isolation up to 60 V.

404
Isolation Amplifiers
Transmitters

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For up-to-date information, please visit www.knick.de

Terminal Assignments PHU 3400 (X)-110 module

Protos® Module

00000
FM
APPROVED

Type PHU 3400X-110


pH
PHU Tamb: -20 to +50 °C
No. Unical / Uniclean Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044

66161/0000000
FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C
APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

pH sensor Unical
Uniclean
reference
electrode

electrode
measure

RS 485 supply
shield

6,8 V
GND
RTD

RTD
SG

2 8 12 13 14 15 16 17 18 19

405
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications OUT 3400 (X)-071 module

Output current I 3,**} 0/4 … 20 mA (22 mA), floating (galvanically connected to output I 4)
passiv
(Ex ib IIC)

Supply voltage 3 … 30 V (e.g. transmitter repeater power supply)

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.25 % current value + 0.05 mA

Start/end of measurement*} as desired within range

Current source 0.00 … 22.00 mA

Output current I 4,**} 0/4 … 20 mA (22 mA), floating (galvanically connected to output I 3)
passiv
(Ex ib IIC)

Supply voltage 3 … 30 V (e.g. isolated transmitter supply)

Load monitoring error message if load is exceeded

Overrange*} 22 mA in the case of a message

Measurement error!} < 0.25 % current value + 0.05 mA

Start/end of measurement*} as desired within range

Current source 0.00 … 22.00 mA

Relay outputs 4 electronic relay outputs, polarized, floating, interconnected


K5 … K8**}
(Ex ib IIC)

Voltage drop < 1.2 V

Loadability DC: Vmax = 30 V, Imax = 100 mA

Explosion protection IECEX: Ex ib IIC T4


ATEX: II 2 G Ex ib IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib IIC T4
NEPSI: Ex ib IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

406
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Specifications OUT 3400 (X)-071 module – continued

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
**) Current outputs I 3, I 4 and relay outputs K5-K8 galvanically isolated up to 60 V against each other and against the other inputs, outputs, relay contacts
(protective separation due to double insulation according to EN 61010-1). Ex ib IIC: galvanic isolation up to 60 V.

Terminal Assignments OUT 3400 (X)-071 module

Protos® Module
00000

FM
APPROVED

Type OUT 3400X-071 OUT Tamb: -20 to +50 °C


No. analog / digital Made in Germany
66590/0000000/0650

KEMA 03 ATEX 2530 Electr. data see type examination certificate


II 2 G Ex ib IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

K5 K6 K7 K8
(passive)
(passive)

+ 0 (4) to
+ 0 (4) to

20 mA
20 mA

- - - - - -
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

407
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications PID 3400-121 module

Analog controller outputs**} 0/4 … 20 mA, passive


IV 1/IV 2 (IV 1/IV 2 galvanically connected)
(Ex ib IIC)

Supply voltage 3 … 30 V (e.g. isolated transmitter supply)

Load monitoring error message if load is exceeded

Measurement error!} < 0.25 % current value + 0.05 mA

Usage actuation of analog control valves or mixing valve

Digital controller output**} electronic switching outputs, polarized, floating


KV1/KV2 (galvanically connected with output K9/K10)
(Ex ib IIC)

Voltage drop < 1.2 V

Loadability DC: Vmax = 30 V, Imax = 100 mA

Usage actuation of straightway valves or pumps

PID process controller continuous controller via the current outputs IV 1, IV 2 or quasi-continuous controller via the KV 1,
KV 2 relay contacts or nonlinear PI controller with vertex points for pH (selectable)

Controlled variable*} freely selectable, depending on the measuring modules installed

Setpoint specification*} as desired within range

Neutral zone*} as desired within range

Proportional action*} controller gain Kp: 0010 … 9999 %

Integral action*} reset time Tr: 0000 … 9999 s (0000 s = no integral action)

Derivative action*} rate time Td: 0000 … 9999 s (0000 s = no derivative action)

Pulse length controller**} 0001 … 0600 s, min. ON time 0.5 s

Pulse frequency controller*} 0001 … 0180 min–!

Behavior during function controller output Y = const. or controller output Y = 0


check*} (HOLD)

Man. controller output manual specification for testing or starting up a process,


bumpless switchover to automatic when integral action component ≠ 0000

Relay outputs**} electronic relay outputs, polarized, floating, interconnected with KV1/KV2
K9/K10
(Ex ib IIC)

Voltage drop < 1.2 V

Loadability DC: Vmax = 30 V, Imax = 100 mA

Usage limit monitoring or pre-control (3-point controller), process variable, threshold, hysteresis,
contact type (N/C, N/O), on/off delay definable as desired

408
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Specifications PID 3400-121 module – continued

Explosion protection IECEX: Ex ib IIC T4


ATEX: II 2 G Ex ib IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib IIC T4
NEPSI: Ex ib IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
**) IV1, IV2 and KV1 / KV2 / KV9 / KV10 galvanically isolated up to 60 V against each other and against the other inputs, outputs, relay contacts
(protective separation due to double insulation in accordance with EN 61010-1).

409
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Terminal Assignments PID 3400-121 module

00000
Protos® Module FM
APPROVED

Type PID 3400X-121 PID Tamb: -20 to +50 °C


No. controller Made in Germany

66591/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 G Ex ib IIC T4 T 70 °C D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

V2 DC, max. 30 V/100 mA


(passive)

(passive)

KV1 KV2 K9 K10


+ 0 (4) to

+ 0 (4) to
20 mA

20 mA

- - - - - -
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

410
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411
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Protos® 3400 (X)


Specifications PROFIBUS COMPA 3400 X-081 module

PROFIBUS PA*} digital communication in hazardous areas via current modulation


(Ex ia II)

Physical interface MBP-IS!} (to EN 61158-2), for use in a FISCO system

Transfer rate 31.25 kbit/s

Communication protocol PROFIBUS DP-V1

Profile PROFIBUS PA 3.0

Address range 1 … 126, factory setting 126, can be set on device

Supply voltage FISCO ≤ 17.5 V (trapezoidal or rectangular characteristic)


≤ 24 V (linear characteristic)

Current consumption < 12 mA

Max. current in case of fault < 15 mA


(FDE)

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4 FISCO
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) galvanic isolation up to 60 V
1)
MBP-IS = Manchester Bus Powered – Intrinsic Safety

412
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Terminal Assignments PROFIBUS COMPA 3400 X-081 module

Protos® Module

00000
FM
APPROVED

Type COMPA 3400X-081 COMPA Tamb: -20 to +50 °C


No. Profibus PA Made in Germany

67134/0000000/0650
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C FISCO D-14163 Berlin 0044

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

PROFIBUS
MBP-IS
shield
PA +

PA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

413
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Communication Model

Physical Block
Global Status

ATB 1 AI 1
Analyzer-Transducer Analog Input
Block Function Block
Process Variable Selection

Records
Module Selection Calibration
Module I
ATB 2 AI 2
Module II Analyzer-Transducer Analog Input
Block Function Block
Calc. Block I
ATB 3 AI 3
Calc. Block II Analyzer-Transducer Analog Input
Block Function Block

ATB 4 AI 4
Analyzer-Transducer Analog Input
Block Function Block

ATB 5 AI 5
Analyzer-Transducer Analog Input
Block Function Block
Process Variable Selection

Module Selection Records


Calibration
Module I
Module II ATB 6 AI 6
Analyzer-Transducer Analog Input
Calc. Block I Block Function Block

Calc. Block II ATB 7 AI 7


Analyzer-Transducer Analog Input
Block Function Block

ATB 1 AI 8
Analyzer-Transducer Analog Input
Block Function Block

Meas. value correction AO Analog Output


Unical® status DI 1 Digital Input
CONTACT status DI 2 Digital Input
Unical® message DI 3 Digital Input
Unical® step DI 4 Digital Input
HOLD control DO 1 Digital Output
PARSET DO 2 Digital Output
Unical® control DO 3 Digital Output
LOCK control DO 4 Digital Output

414
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415
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Protos® 3400 (X)


Specifications COMFF 3400 X-085 module

FF-H1 (Ex)!} digital communication in hazardous areas via current modulation

Physical interface to EN 61158-2 (IEC 61158-2)

Transfer rate 31.25 kbit/s

Communication protocol FF-816

Profile FF-890, FF-891

Bus address visible on the device but not adjustable

Supply voltage (FISCO) bus supply: 9 … 17.5 V


linear barrier: 9 … 24 V

Current consumption < 12 mA

Max. current in case of fault < 17 mA


(FDE)

FF communication model certified to ITK 4.6

1 resource block Device Description

5 transducer blocks connection to signal processing

8 AI function blocks output of measured values with status via the Fieldbus

1 AO function block control via the Fieldbus for cross calculation

4 DI function blocks output of messages with status via the Fieldbus

4 DO Function blocks control via the Fieldbus

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4 FISCO
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 %, not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

416 1)
Galvanic isolation
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Terminal Assignments COMFF 3400 X-085 module

Protos® Module

00000
FM
APPROVED

Type COMFF 3400X-085 COMFF Tamb: -20 to +50 °C


No. FIELDBUS Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C FISCO D-14163 Berlin 0044

70953/0000000
FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C
APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180

FF-H1
DIN EN 61158-2
shield
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

417
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Communication Model

RB
Resource Block

Channel
AI TB 1 AI 1
Process Variable Selection

1
Transducer Analog Input
Module Selection
Block
AI 2
Module I 2 Analog Input
Module II
Calc. Block I AI 3
3 Analog Input
Calc. Block II
AI 4
4 Analog Input

Records
Calibration

AI TB 2 AI 5
Process Variable Selection

5
Transducer Analog Input
Module Selection

FOUNDATION Fieldbus
Block
AI 6
Module I 6 Analog Input
Module II
Calc. Block I AI 7
7 Analog Input
Calc. Block II
AI 8
8 Analog Input

Records
Calibration

Meas. value correction AO TB AO Analog Output


21
Unical® status DI TB DI 1 Digital Input
11
CONTACT status DI 2 Digital Input
12
Unical® message DI 3 Digital Input
13
Unical® step DI 4 Digital Input
14
HOLD control DO TB DO 1 Digital Output
31
PARSET DO 2 Digital Output
32
Unical® control DO 3 Digital Output
33
LOCK control DO 4 Digital Output
34

418
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Protos® 3400 (X)


Specifications FIU 3400 X-140 / FIU 3400-141 module

Memosens® I power supply 3.0 … 3.15 V, 6 mA


interface for digital sensor interface RS 485
(Ex ia IIC T4) transfer rate 9600 Bd
cable length max. 100 m

Memosens® II power supply 3.0 … 3.15 V, 6 mA


interface for digital sensor interface RS 485
(Ex ia IIC T4) transfer rate 9600 Bd
cable length max. 100 m

Unical® power supply 6.8 V ± 10 %, 15 mA, Ri = 66 ohms


interface to Unical® 9000/ interface RS 485
Uniclean® 900 transfer rate 1200 Bd
(Ex ia IIC T4) cable length max. 20 m

ComFu® power supply 3.4 … 3.7 V, 50 mA, Ri = 8 ohms


ComFu® C*} wireless interface RS 485
coordinator for wireless transfer rate 9600 Bd
data transmission cable length max. 20 m

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC NAMUR NE 21 and EN 61326

Emitted interference Class B

Immunity to interference Industry

Lightning protection EN 61000-4-5, Installation Class 2

Nominal operating conditions ambient temperature: –20 … +55 °C (Ex: max. 50 °C)
relative humidity: 10 … 95 % not condensing

Transport/Storage temperature –20 … +70 °C

Module enclosure material: PC/ABS blend


Color black
Protection IP 20
Dimensions (mm) w x h x d: 118 x 91 x 21
Terminals screw clamp connection, single wires and flexible leads up to 2.5 mm‡

*) only for FIU 3400-141 module

420
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Terminal Assignments FIU 3400 X-140 / FIU 3400-141 module

Protos® Module

00000
FM
APPROVED

Type FIU 3400X-140-2 Memosens®


Tamb: -20 to +50 °C
No. Uniclean/Unical® Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 D-14163 Berlin 0044

66161/0000000
FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C
APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Memosens Memosens Unical
do not connect
InduCon II InduCon I Uniclean
GND

GND

GND

6,8 V
shield

shield
3V

3V
A

BN GN YE WH BN GN YE WH YE GN BN WH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

421
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


Specifications MS 3400 (X)-160 module

Inputs

Memosens® digital input for Memosens® sensors

Power supply U0 = 3.05 … 3.15 V/6 mA

Interface RS 485

Transfer rate 9600 Bd

Cable length max. 100 m

Current input current input 0/4 … 20 mA/100 ohms e.g. for external pressure signal

Start/end of scale as desired within range

Characteristic linear

Measurement error!} < 1% current value + 0.1 mA

CONTROL input galvanically separated (OPTO coupler)

Function e.g. flow monitoring

Switching voltage 0 … 2 V (AC/DC) no flow


10 … 30 V (AC/DC) flow OK
Approvals

Explosion protection IECEX: Ex ib [ia] IIC T4


ATEX: II 2 (1) G Ex ib [ia] IIC T4
FM: IS, Class 1, Div 1, GRP A, B, C, D, T4, Entity
Class I, Zone 1, A Ex ib [ia], GRP IIC, T4
CSA: NI, Class I, Div 2, GRP A, B, C, D, with IS circuits extending into Div 1
AIS, Class I, Zone 1, Ex ib [ia] IIC T4
NI, Class I, Zone 2, Ex nA [ia] IIC
GOST: 1 Ex ib [ia] IIC T4
NEPSI: Ex ib [ia] IIC T4

EMC EN 61326-1 (General Requirements)


Emitted interference: Class B (residential area)
Immunity to interference: Industry EN 61326-2-3

Data retention parameters > 10 years

422
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Specifications MS 3400 (X)-160 module – continued

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

1)
Acc. to EN 60746-1, at nominal operating conditions

Terminal Assignments MS 3400 (X)-160 module

Protos® Module
00000

FM

MS
APPROVED

Type MS 3400X-160
No. Memosens® Tamb: -20 to +50 °C
Made in Germany
KEMA 03 ATEX 2530 Electr. data see type examination certificate
II 2 (1) G Ex ib [ia] IIC T4 T 70 °C D-14163 Berlin 0044
78257/0000000

FM IS, CLASS I, DIV1, GRP A, B, C, D, T4 Entity, Ta = 50 °C


APPROVED CLASS I, ZONE 1, AEx ib [ia], GRP IIC, T4 control dwg. 201.003-170
NI, Cl I, DIV 2, GRP A, B, C, D with IS circuits extending into DIV 1
AIS, Cl I, Zone 1, Ex ib [ia] IIC T4
NI, Cl I, Zone 2, Ex na [ia] IIC control dwg. 201.003-180
Memosens Input Input ISM
0(4) to 20 mA
control

control
GND

DGND
shield
3V

data
n.c.

n.c.

n.c.
A

BN GN YE WH
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

423
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


ComFu® 300 Wireless Set – Components for Wireless Data Transmission

ComFu® is particularly suitable for OSI sub-layers specified in the IEEE


hard-to-access or moving measuring 802.15.4 standard and defines the
points. top protocol layers at network and
application level (NWK and APL).
On-site handling is simplified by pre-
calibrated sensors and easy installa- Transmission is on a frequency of
tion with plug connections. Here too, 2.4 GHz, which is also used in the
the extremely small amount of cab- IEEE 802.11b and g WLAN standards,
ling required is ideal. with a transmitting power between
1 and 10 mW. Transfer rates are from
Facts 20 to 250.kbit/sec.
–w  ireless standard 2.4 GHz
– low power requirement The standard specifies very low
– a pplication also in hazardous energy consumption as well as a high
locations stability and safety of the connec-
– r ange up to 400 m tions. Thanks to fast response times,
ComFu® 300 is new wireless stan- – little cabling required ZigBee wireless can also be used for
dard for process analysis. It enables –n  o limitations due to cable real-time applications.
wireless data transmission between properties
sensors and the modular Protos® – v ery simple sensor installation
measuring system. A ComFu® system – e ven for hardly accessible or
consists of 2 elements – the ComFu® moving points of measurement
E end device on the sensor and the – e asy handling with precalibrated
ComFu® 300 C wireless coordinator sensors
on the analyzer. – t he Protos® measuring system can
be placed in an optimally accessible
The wireless system has a range of location
up to 400 m in free field; data trans-
mission is based on the open IEEE ZigBee and the IEEE 802.15.4
802.15.4 ZigBee™ short-range wire- standard
less standard. A standard which, with ZigBee wireless communication is
a globally approved frequency range, intended to connect both typical
low energy requirements, and high domestic appliances as well as, for
levels of safety and reliability is ideal example, sensors. With the exception
for use in process automation. This of any range limitations, the users do
also applies to the stainless-steel not need to worry too much about
enclosure with IP65 protection, which the details of the wireless data trans-
is specially designed for its task and mission in their everyday measure-
with its detached design enables an ment and analysis work. Neverthe-
optimal antenna position. less, the lean ZigBee technology is
very interesting. ZigBee is a protocol
stack based on the PHY and MAC

424
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Wireless pH Measuring Point Based on ZigBee Wireless Standard for Easy Sensor Installation

ComFu® C
Coordinator

Protos®
Protos® FIU 3400-141
module

ComFu® E
end device

Replaceable
measuring module

425
Process Analysis Systems
Chem Energy Pharm Food Water

Protos® 3400 (X)


ComFu® E (end device) – Radio Sensing Element With Automatic Sensor Recognition

Measured values and sensor data are Facts


transmitted to ComFu® C by radio. – retractable gauge module for
Operation and parameter setting of pH, ORP, Memosens®
ComFu® E is also done wirelessly at – red and green LEDs indicate
the Protos® measuring system. The operating status, battery
transmission interval for the measu- replacement, and pre-alarm
red values can be freely configured. on-site
Measured values and status messages – standard AA batteries
are transmitted cyclically. – battery life: 1 year
– rotary switch ON/OFF/HOLD
Red and green LEDs on the enclosure
indicate operating status, pending
battery replacement, and pre-alarm
on-site. The devices are equipped for
operation with standard AA batteries;
battery life is about one year.

Product Line Order No.

Wireless components ComFu® 300 E end device 300 E

pH measuring module signal input for pH/ORP measurement PH 900-02

VP8-ST cable for sensors VP cable socket at both ends length: 3 m ZU 0761
without solution ground length: 5 m ZU 0762
length: 10 m ZU 0763

VP8-ST cable for sensors VP cable socket at both ends length: 3 m ZU 0710
with solution ground length: 5 m ZU 0711
length: 10 m ZU 0712

426
219

66 57

Ø 55
40
30
Dimension Drawings ComFu® E

52
For up-to-date information, please visit www.knick.de

Ø 64

114
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Indicators
min. Ø 40/max. Ø 60

56
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427
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Protos® 3400 (X)


ComFu® C (Coordinator) – Tranceiver Module

ComFu® C can be connected to the wireless standard. It provides a 400-m


Protos® FIU-3400-141 module via an range in free field. Failure or disrup-
RS-485 interface. Here as well, the tion of the data transmission is imme-
operation and parameter setting are diately recognized by the ComFu®
carried out wirelessly via the Protos® 300 C and signaled to the Protos®
measuring system. measuring system.
Secure AES128-bit encryption.
ComFu® C establishes and controls
a radio network. It communicates Facts
bidirectionally with up to two – c onnection to FIU digital module
ComFu® E units in the radio network. –n  etwork coordination
ComFu® 300 C receives its power –d  etached design for optimal
from the Protos® measuring system. antenna positioning
Data transmission is based on the – internal storage of configuration
IEEE 802.15.4 ZigBee short-range data for more than 10 years

Product Line Order No.

Wireless component ComFu® 300 C Coordinator 300 C


for connection to Protos® 3400 with FIU 3400-141 module

428
Ø6

63
Ø 59
6.5

min. Ø 40/max. Ø 60
Dimension Drawings ComFu® C

56

Ø 53
For up-to-date information, please visit www.knick.de

30
21.5
148

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429
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Protos® 3400 (X)


Specifications ComFu® wireless set, general

Wireless standard ZigBee based on IEEE 802.15.4

Carrier frequency 2.4 GHz

Modulation D-QPSK/DSSS

Spreading code 32 bits

Data rate 250 kbits/s

Channel access CSMA/CA method/superframe structure

Security symmetric encryption using the AES algorithm with a key length
of 128 bits

Addressing IEEE 64-bit addressing

Monitoring energy measurements in a selected channel providing conclusions as to the quality of


the air interface

Specifications ComFu® 300 E End Device

ComFu® 300 E End Device end device on the sensor for wireless communication with
Protos® 3400 process analysis system using the ComFu® 300 C coordinator

Device type RFD acc. to IEEE 802.15.4

Output power approx. 8 dBm

Radio range approx. 400 m in free field

Antenna lambda/2, dipole

Input sensitivity approx. –98 dBm

Connecting to network automatic

Data transmission cyclic transmission of measured values and status information with
two-way acknowledgement

Power supply 8 AA batteries

Battery life approx. 1 year (with a measuring interval ≥ 10 seconds)

Control elements rotary switch with 3 positions: OFF/ON/HOLD

Status indication LED, red/green


green flashing: measurement OK
red flashing: error message

430
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Specifications ComFu® 300 E End Device – continued

Diagnostics functions automatic monitoring of battery voltage with low-battery warning


monitoring of the radio path quality

Data retention Configuration data > 10 years (EEPROM)

EMC

Sensing element EN 61326-1 (General Requirements)

emitted interference: Class B (residential area)

immunity to interference: Industry EN 61326-2-3 (Particular Requirements for Transmitters)

Radio path EN 301489-1/-17

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 % not condensing

Enclosure stainless-steel housing made of 1.4305

Mounting wall/pipe mounting

Protection IP 66

Dimensions (mm) h x d 220 x 119 (incl. wall holder)

Weight approx. 1.3 kg

pH 900-02 meas. module integrated measuring module for process variables pH/ORP/temperature

Sensor connection VP plug for connecting a sensor via VP cable

Specifications see specifications of pH 900-02 module on page 433

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Protos® 3400 (X)


Specifications ComFu® 300 C Coordinator – continued

ComFu® 300 C coordinator for wireless connection of the Protos® 3400 process analysis system with the
coordinator ComFu® 300 E end device on the sensor

Device type RFD acc. to IEEE 802.15.4

Output power approx. 8 dBm

Radio range approx. 400 m in free field

Antenna lambda/2, dipole

Input sensitivity approx. –98 dBm

Connecting to network automatic

Data transmission cyclic transmission of measured values and status information with two-way
acknowledgement

Connection to Protos®/ fixed cable, 4-wire, shielded, length: 5 m


FIU 3400-141

Interface RS 485

Transfer rate 9600 Bd

Power supply 3.0 … 3.7 V/60 mA

Data retention configuration data > 10 years (EEPROM)

EMC

Sensing element EN 61326-1 (General Requirements)


emitted interference: Class B (residential area)
immunity to interference: Industry EN 61326-2-3 (Particular Requirements for Transmitters)

Radio path EN 301489-1/-17

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure stainless-steel housing made of 1.4305

Mounting wall/pipe mounting

Protection IP 66 (with pressure compensation)

Dimensions (mm) h x d 152 x 76 (incl. wall holder)

Weight approx. 500 g

432
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Specifications pH 900-02 module

Inputs pH/ORP/temp, simultaneous

pH input

Measuring range –800 … 800 mV (pH: –2 … 16)

Resolution 0.05 mV (pH 0.001)

Permissible cable capacitance < 2 nF

Glass electrode input 1,4)


input resistance > 1 x 10!‡ ohms
input current < 1 x 10–!‡ A‡}
impedance range 0.5 … 1000 Mohms

Reference electrode input 1,4)


input resistance > 0.5 x 10) ohms
input current < 2 x 10–) A‡}
impedance range 0.5 … 200 kohms

Measurement error1,2,3) < 0.5 mV TC < 0.05 mV/K

ORP input

Measuring range ORP –1500 … 1500 mV

Max. input voltage ±1500 mV (VpH + ORP)

Resolution 1 mV

Measurement error 1,2,3)


< 0.5 mV TC < 0.05 mV/K

Data reading and writing according to IEEE 1451.4 (TEDS)

Data retention parameters and calibration data > 10 years

Power supply 3 V ±10 % / max. 1 mA

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Sensor connection VP cable, max. 20 m

EMC EN 61326
emitted interference: Class B (residential area)
immunity to interference: Industry

1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
at 20 °C, doubles every 10 K

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Stratos® Pro
Extremely robust process analyzers with unique color-coded
user interface, for all common analog and digital sensors

Process analytics with flying colors All devices are designed for connection to
The 2- and 4-wire devices in the any customary analog or digital sensors
Stratos® Pro series offer a wide range of (including contactless ones) with significantly
innovative features. Alongside the high- enhanced predictive diagnostics. With their
contrast, easily legible widescreen display, innovative enclosure technology, they are
the series excels with unique operator ideal for virtually any environment in both
guidance featuring functional colored hazardous and safe areas.
backlighting.

Function superiority
From the wireless service interface to the
complete HART communication system,
the Stratos® Pro series offers a wide range
of reliable functions for 4- and 2-wire
devices. The devices can be used in
multidrop mode and are certified for the
handheld and asset management systems
of leading manufacturers.

Unrivaled circuit technology ensures


low self-heating and an extremely long
service life.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

434
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Facts

– extremely robust, UV-resistant –2  current outputs –o  peration in hazardous areas


molded enclosure (IP 67) –2  parameter sets (explosion-protected for gas and
– high-contrast widescreen display –2  digital inputs: dust):
with color-guided backlighting • external HOLD release 4-wire: Zone 2 (FM, CSA Class I,
– protective pane made of safety • external parameter set selection Div 2, GOST, NEPSI, and KOSHA);
glass –o  ne analog input (4 to 20 mA) 2-wire: Zone 1 (FM, CSA Class I,
– intuitive operation with easy-to- e.g. for external pressure Div 1, GOST, NEPSI, and KOSHA)
understand icons and running compensation – e asy wall, post/pipe, or panel
plain-text ticker line – a utomatic sensor identification mounting
– logbook (200 entries) – s ensor diagnostic with wear –3  -year warranty
– HART communication indication, remaining lifetime,
– wireless service interface (not need CIP/SIP counter, and adaptive
to open the enclosure) calibration timer

Stratos® Pro Stratos® Pro


4-wire devices 2-wire devices
Safe area … Zone 2 Safe area … Zone 1

pH measurement A401N-PH A401B-PH A201N-PH A201X-PH

Contacting
A401N-COND A401B-COND A201N-COND A201X-COND
conductivity measurement
analog

Multi-channel
A401N-CC A201N-CC
conductivity measurement

Non-contacting
A401N-CONDI A401B-CONDI A201N-CONDI A201X-CONDI
conductivity measurement

Dissolved-oxygen
A401N-OXY A401B-OXY A201N-OXY A201X-OXY
measurement

pH measurement,
A401N-MSPH A201N-MSPH A201X-MSPH
Memosens®

pH/pH multi-channel A401N-MSPH/


measurement, Memosens® MSPH

pH/oxy multi-channel A401N-MSPH/


measurement, Memosens® MSOXY
digital

Contacting conductivity
A401N-MSCOND A201N-MSCOND A201X-MSCOND
measurement, Memosens®

Non-contacting conductivity
A401N-MSCONDI A201N-MSCONDI A201X-MSCONDI
measurement, digital

Dissolved-oxygen
A401N-MSOXY A201N-MSOXY A201X-MSOXY
measurement, Memosens®

435
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Stratos® Pro
New operating concept

The Stratos® Pro series offers errors more frequently lead to has therefore been given the highest
a completely new and especially downtime than hardware defects priority in the new series.
user-friendly operating concept. or malfunctions. A user-friendly
Studies have shown that operator design and intuitive operation

Unique color-coded user interface

The color-guided user interface on a The normal measuring mode is white. request, pre-alarm, and sensor wear.
backlit widescreen display guarantees Information texts appear on a green The alarm status has a particularly
maximum operating safety for 4- screen and the diagnostic menu noticeable red display color and is
and 2-wire devices. The unique, appears on turquoise. The orange also signaled by flashing display
functional colored backlighting of HOLD mode is quickly visible as is the values. Unreliable entries or false
the Stratos® Pro display changes magenta screen which indicates asset passcodes cause the entire display
between 6 different colors to clearly management messages for predictive to blink red so that operating errors
signal operating states. diagnostics – such as maintenance are noticeably reduced.

white: normal red blinking: orange: magenta: turquoise: green:


measuring mode alarm, errors HOLD mode maintenance diagnostics info texts
request

Optimum legibility

A pin-sharp and high-contrast LC elements which are sometimes easily and reliably comprehended
display provides optimum legibility, difficult to identify, the display utilizes than text in jumping lines.
even in the most difficult lighting high-resolution, self-explanatory icons.
conditions. The easy-to-understand, Longer text displays are scrolled
icon-driven user interface ensures horizontally in large, clearly legible
intuitive use. Instead of pixelated font: a scrolling ticker line is more

436
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Robust and Reliable

New industry design to be used are made from high-quality EPDM reinforced safety glass, is scratch-
for applications even under the so that it is no longer necessary to resistant and UV resistant. All the
harshest of ambient conditions: stick films, which previously had to device‘s electronics are completely
Fully encapsulated and protected in perform a sealing function, onto the encapsulated in the door module:
shatter-proof and corrosion-resistant front of the device. The high IP 67 there are no exposed PCBs. The large
plastic enclosure with outdoor rating is retained under all conditions – rear unit can be mounted separately.
approval rating. safe operation of the 2-wire versions All electrical connections are made
is guaranteed in the range from by means of screw terminals in the
Hard to beat –20 °C to +65°C. This also applies door unit, so that if the door module
The reinforced and UV-resistant without exception to operation in is replaced, the complete cable guide
plastic enclosure of the Stratos® Pro hazardous locations. can be retained in the rear unit.
supports the product functionality.
There are neither prominent control All-round resilience
elements nor those with a high The display window of the Stratos® Pro
mechanical load to be found on the is connected directly to the plastic
vrtually plane, dirt-proof front panel. enclosure during the innovative
Injection molded, directly sealed keys molding process. It is made from

All the electronics in a Stratos® Pro


are encapsulated in the door
module of the device. Exchangeable
modules allow for different process
parameters.

437
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Stratos® Pro
For a broad choice of sensors

The Stratos® Pro series stands out


thanks to its universal application
options – the devices support both
conventional analog as well as digital
ISM sensors and contactless digital
sensors such as Memosens®.

The complete range

Stratos® Pro facilitates the operation


of almost all standard sensors available
on the global market, thanks to its
innovative wiring technology in 2-
and 4-wire designs. The Stratos® Pro
was designed to provide the greatest
possible flexibility for the user.
Even under the harshest of ambient
conditions, the devices can be used in
process applications of all types to
collect measured values for pH, ORP,
conductivity (contacting and non-
contacting) or oxygen.

For example Memosens®:


Memosens® sensors are based
on a contactless connection with
bidirectional signal and energy
transmission. The built-in intelligence
allows sensor-related data close
to the process to be saved and
evaluated.

In addition to digital pH measurement,


Memosens® technology is now
available for ORP, conductivity, and
oxygen parameters.

438
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For all high-quality sensors

pH measurement Contacting conductivity (Cond) Oxygen (Oxy)


– for analog, digital and/or – f or all customary 2- and – for commercially available,
contactless pH sensors 4-electrode sensors amperometric sensors with or
– for combination electrodes as well – c ell constant selectable from without polarization voltage
as separate glass and reference 0.005 to 20 cm–! – temperature sensors
electrodes – s electable temperature sensors NTC 22 kohms/NTC 30 kohms
– a broad selection of temperature Pt 100, Pt 1000, NTC 30 kohms,
sensors (Pt 100, Pt 1000, NTC 8.55 kohms
NTC 30 kohms, NTC 8.55 kohms,
or Balco 3 kohms) Non-contacting (inductive)
– for all standard ORP metallic conductivity (CondI)
electrodes – f or a variety of conventional
– for customary ISFET sensors European and US sensors
– t emperature sensors Pt 100,
Pt 1000 and NTC 30 kohms

Remaining sensor lifetime Sensor wear

Sensor operating time CIP/SIP counter

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Stratos® Pro 4-Wire Devices


Globally ready

The 4-wire models from Stratos® Pro –V  ariPower® power supply, 20 to 253 V


are equipped with the VariPower® AC/DC
broad-range power supply unit. This –2  -channel operation with contactless
facilitates the use of the same device sensors
model for power supplies of 20 to 253 V –4  relay contacts for alarm, limit values,
AC/DC. Reliable operation is thereby maintenance request
guaranteed worldwide, even with – P ID controller
fluctuating qualities of power supplies.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

440
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Product Line Order No.

Stratos® Pro A4 / _ _ _ _ _ – _ / _

Type 4-wire/20 … 254 V AC/DC A 4

Communication without (HART retrofittable via TAN) 0

Version number version 1

Approvals general safety N

ATEX/IECEx/FM/CSA Zone 2/Cl 1 Div 2, GOST, NEPSI B

Process Memosens® pH/ORP MSPH 0


parameters
dual pH measurement ( 2 x Memosens® pH) MSPH MSPH

pH value/oxygen measurement (Memosens® pH/oxy) MSPH MSOXY

Memosens® conductivity MSCOND 0

Memosens® inductive conductivity MSCONDI 0

Memosens® oxygen MSOXY 0

dual conductivity, analog CC 0

pH/ORP value, analog PH 0

conductivity, analog COND 0

inductive conductivity, analog CONDI 0

oxygen, analog OXY 0

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Stratos® Pro 4-Wire Devices


Accessories (see page 536) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0738

Protective hood ZU 0737

TAN Options Order No.

HART SW-A001

Logbook SW-A002

Extended logbook (Audit Trail) SW-A003

Trace-oxygen measurement SW-A004

Current input (2 digital inputs as standard) SW-A005

ISM digital (for pH and oxygen measuring channels) SW-A006

Test Sockets, Connector Plugs, and Special Cables Order No.

HART test socket integrated in cable gland ZU 0287

VP8 connector plug ZU 0721

M12 device socket ZU 0822

VP8-ST cable (both ends with length: 3 m ZU 0710


VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

442
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443
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Stratos® Pro A4 MSPH


Connection

Connection of Memosens® interface of 4-wire device with a Memosens® sensor


Model used: Stratos® Pro A401N–MSPH/0
Control room
Power supply
HART

Module slot 20 … 253 V I


or AC/DC
Memosens® 0(4) … 20 mA
interface
mA
Meas.val./temp.

II
0(4) … 20 mA

mA
Stratos® Pro Meas.val./temp.
A4 MSPH
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. HOLD
PCS

Control

Water
Sensor Alarm
cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro 4-Wire Devices

444
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Specifications

Inputs

Memosens® digital input for Memosens® pH sensors (glass or ISFET)


or Memosens® ORP sensors

Display range pH value: –2.00 … 16.00


ORP: –1999 … 1999 mV
temperature: –20.0 … +200.0 °C (–4 … +392 °F)

Current input (TAN) analog, 0/4 … 20 mA/50 ohms for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} pH or mV value or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A /< 750 VA


DC < 30 V/< 3 A /< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

pH*} – adoption of calibration data from digital sensors


– calibration with Calimatic® automatic buffer recognition
– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon, user-defined buffer table

ISFET operating point ±200 mV

ORP*} –700 … 700 mV

Adaptive calibration timer interval 0000 … 9999 h

Temperature compensation

Process medium linear –19.99 … 19.99 %/K (reference temperature 25 °C)


table: 0 … 100 °C, user-defined in 5-K steps

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Stratos® Pro A4 MSPH


Specifications – continued

Communication

HART communication (TAN) HART version 6


digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® automatic impedance monitoring of glass electrode

Sensoface® information on the sensor condition


(zero/slope, response time, calibration interval, Sensocheck®, wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (mV/temperature/resistance, …)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

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Specifications – continued

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

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Stratos® Pro A4 MSPH/MSPH


Connection

Connection of Memosens® interface of 4-wire device with 2 Memosens® sensors


Model used: Stratos® Pro A401N–MSPH/MSPH
Control room
Power supply
HART

Module slot 20 … 253 V I


AC/DC
0(4) … 20 mA
mA Meas.val./temp.

II
0(4) … 20 mA

mA Meas.val./temp.
Stratos® Pro
A4 MSPH/MSPH
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

B A Control

Water Sensor Alarm


cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro MSPH Module

448
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Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

Memosens® A + B digital input for Memosens® pH sensors (glass or ISFET)


or Memosens® ORP sensors

Display range pH value: –2.00 … 16.00


mV: –1999 … 1999 mV
temperature: –20.0 … +150.0 °C (–4 … +302 °F)

Current input (TAN) analog, 0/4 … 20 mA, e.g. for flow monitoring

HOLD input digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input digital 0 … 2 V (AC/DC) flow too low


10 … 30 V (AC/DC) flow okay

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} pH or mV value or temperature or differential value (CALC)

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash, limit values 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

pH*} – adoption of calibration data from digital sensors


– calibration with Calimatic® automatic buffer recognition
– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon, user-defined buffer table

ISFET zero offset ±750 mV

Adaptive calibration timer interval 0000 … 9999 h

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Stratos® Pro A4 MSPH/MSPH


Specifications – continued

Temperature compensation

Process medium linear –19.99 … 19.99 %/K (reference temperature 25 °C)

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® automatic impedance monitoring of glass electrode

Sensoface® information on the sensor condition


(zero/slope, response time, calibration interval, Sensocheck®, wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (mV/temperature/resistance, …)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

450
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

451
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSPH/MSOXY


Connection

Connection of Memosens® interface of 4-wire device with a Memosens® sensor


Model used: Stratos® Pro A401N–MSPH/MSOXY
Control room
Power supply
HART

Module slot 20 … 253 V I


AC/DC
0(4) … 20 mA
mA Meas.val./temp.

II
0(4) … 20 mA

mA Meas.val./temp.
Stratos® Pro
A4 MSPH MSOXY
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Water Sensor Alarm


cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro MSOXY Module

452
Isolation Amplifiers
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Indicators

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Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

RS 485 A digital input for Memosens® pH sensors (glass or ISFET)


or Memosens® ORP sensors

Display range pH value: –2.00 … 16.00


ORP: –1999 … 1999 mV
temperature: –20.0 … +150.0 °C (–4 … +302 °F)

RS 485 B digital input for Memosens® oxygen sensors

Operating modes GAS measurement in gases


DO measurement in liquids

Display ranges saturation 0.0 … 600.0 %


with standard sensors “10”
concentration 0.00 … 99.99 mg/l (ppm)

volume concentration in gas 0.00 … 99.99 vol %

Display ranges saturation 0.000 … 150.0 %


with trace sensors “01” (TAN)
concentration 0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Display range for temperature –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Input correction

Pressure correction*} 0.000 … 9.999 bars/999.9 kPa/145.0 PSI


manually or through current input 0(4) … 20 mA

Salinity correction*} 0.0 … 45.0 g/kg

Current input (TAN) analog, 0/4 … 20 mA, e.g. for external pressure compensation

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital 0 … 2 V (AC/DC) flow too low


10 … 30 V (AC/DC) flow okay

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

453
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSPH/MSOXY


Specifications – continued

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} pH or mV value or O2 saturation/O2 concentration or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash, limit values 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

pH*} – adoption of calibration data from digital sensors


– calibration with Calimatic® automatic buffer recognition
– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon, user-defined buffer table

ISFET zero offset ±750 mV

Adaptive calibration timer interval 0000 … 9999 h

Oxy*} – adoption of calibration data from digital sensors


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration
– zero calibration

Calibration range zero point ±2 nA


standard sensor “10” slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±2 nA


trace sensor “01” slope 200 … 550 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9999 h

Pressure correction*} manually 0.000 … 9.999 bars/999.9 kPa/145.0 PSI

Temperature compensation

Process medium pH linear –19.99 … 19.99 %/K (reference temperature 25 °C)

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

454
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test, wear

Sensocheck® automatic impedance monitoring of glass electrode

Sensoface® information on the sensor condition


(zero/slope, response time, calibration interval, Sensocheck®, wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (mV/temperature/resistance, …)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

455
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSPH/MSOXY


Specifications – continued

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

456
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

457
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 PH
Connection

Connection of PH module with any desired analog sensor or with ISM or ISFET sensors. Operation of
Memosens® sensors possible at the Memosens® interface.
Model used: Stratos® Pro A401N–PH/0

PH module Control room


Power supply
HART

Module slot 20 … 253 V I


or AC/DC
Memosens® 0(4) … 20 mA
pH, ORP
Sensocheck® interface mA
Meas.val./temp.

II
Temp. 0(4) … 20 mA
mA
Power supply Meas.val./temp.
ISFET ± 3 V Stratos® Pro
A4 PH
Water Memosens®
interface 0(4) … 20 mA
I input

Contacts Limit value


Wash Alarm max. min. Hold
PCS
Control

Sensor Alarm
cleaning
Max. limit value

Power supply
Min. limit value

Terminal Assignments of Stratos® Pro PH Module

458
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For up-to-date information, please visit www.knick.de

Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

pH/mV input for pH sensors (glass or ISFET) or ORP sensors

Display range pH value: –2.00 … 16.00


ORP: –1999 … 1999 mV

ISM (TAN) interface for operation with ISM (digital sensors)

Temperature Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms / Balco 3 kohms

Display range for temperature Pt 100 / Pt 1000: –20.0 … +200.0 °C (–4.0 … +392.0 °F)
NTC 30 kohms: –20.0 … +150.0 °C (–4.0 … +302.0 °F)
NTC 8.55 kohms: –10.0 … +130.0 °C (14.0 … 266.0 °F)
Balco 3 kohms: –20.0 … +130.0 °C (–4.0 … +266.0 °F)

Current input (TAN) analog, 0/4 … 20 mA/50 ohms for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} pH or mV value or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Power output for operating an ISFET adapter


±3 V/0.5 mA

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

459
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 PH
Specifications – continued

Outputs – continued

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

pH – calibration with Calimatic® automatic buffer recognition


– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon, user-defined buffer table

ISFET operating point ±200 mV

ORP*} –700 … +700 mV

Adaptive calibration timer interval 0000 … 9999 h

Temperature compensation

Process medium linear –19.99 … 19.99 %/K (reference temperature 25 °C)


table: 0 … 100 °C, user-defined in 5-K steps

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® automatic impedance monitoring of glass and reference electrode

Sensoface® information on the sensor condition (zero/slope, response time, calibration interval, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (mV/temperature/resistance, …)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A4xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP54 T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X

460
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

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For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals – continued

Explosion protection (A4xxB) CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1, CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

461
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSCOND


Connection

Connection of Memosens® interface of 4-wire device with a Memosens® sensor


Model used: Stratos® Pro A401N–MSCOND/0
Control room
Power supply
HART

Module slot 20 … 253 V I


or AC/DC
Memosens® 0(4) … 20 mA
interface mA
Meas.val./temp.

II
0(4) … 20 mA
mA
Stratos® Pro Meas.val./temp.

A4 MSCOND
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Water Sensor Alarm


cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro 4-Wire Devices

462
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

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Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

Memosens® input for Memosens® conductivity sensors

Display ranges*} conductivity 0.000 μS/cm… 999.9 mS/cm (0.000 … 99.99 S/m)
resistivity 00.00 … 99.99 Mohms · cm
concentration 00.00 … 9.99 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)
temperature –50.0 … +250.0 °C (–58.0 … +482.0 °F)

Temperature compensation* linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
ultrapure water with traces of NaCl, HCl, or NH3, NaOH

Concentration determination NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
HNO3 0.00 … 9.99 % by wt (–17 … +50 °C)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} conductivity, resistivity, concentration, salinity, or temperature

Characteristic linear, bilinear or logarithmisch

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

USP function water monitoring in the pharmaceutical industry (USP) with additional user-defined limit value (%),
output via relay contact and HART

463
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSCOND


Specifications – continued

Sensor standardization

Operating modes*} – adoption of calibration data from digital sensors


– input of cell constant with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell constant and
temperature
– product calibration
– temperature probe adjustment 10 K

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection

Sensoface® provides information on the sensor condition, Sensocheck®

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

464
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data – continued

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2” NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

465
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 COND


Connection

Connection of COND module with 2- or 4-electrode sensors. Operation of Memosens® sensors possible at the
Memosens® interface.
Model used: Stratos® Pro A401N–COND/0

COND module Control room


Power supply
HART

Module slot 20 … 253 V I


AC/DC
0(4) … 20 mA
mS, %, SAL,
Sensocheck® mA
Meas.val./temp.

II
0(4) … 20 mA
Temp Stratos® Pro mA
A4 COND Meas.val./temp.

Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Sensor Alarm
Water
cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro COND Module

466
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

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Fittings
For up-to-date information, please visit www.knick.de

Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

Conductivity input for 2-electrode and 4-electrode sensors

Effective ranges 2-electrode sensors 0.2 µS · c … 200 mS · c


4-electrode sensors 0.2 µS · c … 1000 mS · c

Measuring ranges*} conductivity 0.000 µS/cm… 999.9 mS/cm


0.000 … 99.99 S/m
resistivity 00.00 … 99.99 Mohms · cm
concentration 00.00 … 9.99 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
ultrapure water with traces of NaCl, HCl, or NH3 or NaOH

Concentration determination NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
HNO3 0.00 … 9.99 % by wt (–17 … +50 °C)

Temperature Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms (Betatherm) and Ni 100

Measuring range Pt: –50.0 … +250.0 °C (–58.0 … +482.0 °F)


NTC: –20.0 … +150.0 °C (–4.0 … +302.0 °F)
Ni: –50.0 … +180.0 °C (–58.0 … +356.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

467
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 COND


Specifications – continued

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} conductivity, resistivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

USP function water monitoring in the pharmaceutical industry (USP) with additional user-defined limit value (%),
output via relay contact and HART

Sensor standardization

Operating modes – input of cell constant with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell constant and
temperature
– product calibration
– temperature probe adjustment 10 K

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection and monitoring of cable capacitance

Sensoface® provides information on the sensor condition, Sensocheck®

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

468
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals

Explosion protection (A4xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP54 T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡


469
*} user-defined
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 CC
Connection

Connection of CC module with two 2-electrode sensors


Model used: Stratos® Pro A401N–CC/0

CC module Control room


Power supply
HART
Cond 1
Module slot 20 … 253 V I
AC/DC
0(4) … 20 mA
mS
Sensocheck® mA
Meas.val./temp.

II
0(4) … 20 mA
Pt 1000
Stratos® Pro mA
Meas.val./temp.
A4 CC
Memosens®
interface 0(4) … 20 mA
mS I-input
Sensocheck®

Alarm Limit values


Hold PCS
Pt 1000
Control
Cond 2

Limit 3

Limit 2
Power supply
Limit 1

Alarm

Terminal Assignments of Stratos® Pro CC Module

470
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

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Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

Conductivity two inputs for 2-electrode sensors

Effective ranges 0 … 30000 µS · c

Measuring ranges*} conductivity 0.000 … 9999 µS/cm


resistivity 00.00 … 99.99 Mohms · cm

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
ultrapure water with traces of NaCl, HCl, or NH3 and NaOH

Calculations (CALC) [C1] Difference A – B 0.000 … 9999 µS/cm


[C2] Ratio A / B 00.00 … 19.99
[C3] Passage B / A · 100 000.0 … 199.9 %
[C4] Rejection (A – B) / A · 100 –199.9 … 199.9 %
[C5] Deviation (B – A) / A · 100 –199.9 … 199.9 %
[C6] pH value acc. to VBG 450, NaOH alkalization [pH]
[C7] pH value other alkalizing agents, specifiable factors [pH]

Temperature Pt 1000
2-wire connection, adjustable

Measuring range –50.0 … +200.0 °C (–58.0 … +392.0 °F)

Current input (TAN) analog 0/4 … 20 mA/50 ohms, e.g. for flow monitoring

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital level relay input for external monitoring equipment
e.g. flow monitoring

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} conductivity, resistivity, concentration, temperature or CALC

Characteristic linear and bilinear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

471
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 CC
Specifications – continued

Outputs – continued

Contacts alarm, limit values 1/2/3

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

Sensor standardization

Channel A/B input of cell constant with simultaneous display of selected process variable and temperature

Permissible cell constant 0.0050 … 1.9999 cm–!

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Conditions output current ≥ 3.8 mA


load resistance ≥ 250 ohms

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection and monitoring of cable capacitance


delay approx. 30 s

Sensoface® provides information on the sensor condition, Sensocheck®

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source for output 1 and 2 (00.00 … 22.00 mA)

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

472
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3
(particular requirements for transmitters)

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

473
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSCONDI


Connection

Connection of Memosens® interface of 4-wire device with a digital sensor


Model used: Stratos® Pro A401N–MSCONDI/0
Control room
Power supply
HART

Module slot 20 … 253 V I


or AC/DC
Memosens® 0(4) … 20 mA
interface mA
Meas.val./temp.

II
0(4) … 20 mA
mA
Stratos® Pro Meas.val./temp.

A4 MSCONDI
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold PCS

Control

Water
Sensor Alarm
cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro 4-Wire Devices

474
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

RS 485 input for digital electrodeless conductivity sensor SE 670 or contactless Memosens®
conductivity sensors

Display ranges*} conductivity 0.00 … 1999 mS/cm 0.000 … 99.99 S/m


concentration 00.00 … 9.99 % / 10.0 … 100.0 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)
temperature –20 … +250 °C (–58.0 … +482.0 °F)

Temperature compensation*} linear characteristic 00.00 … 19.99 %/K (user-defined reference temperature)
(reference temperature 25 °C) NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
natural waters to EN 27888

Concentration determination [01] NaCl 0–26 % by wt (0 °C) … 0–28 % by wt (100 °C)


[02] HCl 0–18 % by wt (–20 °C) … 0–18 % by wt (50 °C)
[03] NaOH 0–13 % by wt (0 °C) … 0–24 % by wt (100 °C)
[04] H2SO4 0–26 % by wt (–17 °C) … 0–37 % by wt (110 °C)
[05] HNO3 0–30 % by wt (–20 °C) … 0–30 % by wt (50 °C)
[06] H2SO4 94–99 % by wt (–17 °C) … 89–99 % by wt (115 °C)
[07] HCl 22–39 % by wt (–20 °C) … 22–39 % by wt (50 °C)
[08] HNO3 35–96 % by wt (–20 °C) … 35–96 % by wt (50 °C)
[09] H2SO4 28–88 % by wt (–17 °C) … 39–88 % by wt (115 °C)
[10] NaOH 15–50 % by wt (0 °C) … 35–50 % by wt (100 °C)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} conductivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

475
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSCONDI


Specifications – continued

Sensor standardization

Operating modes – input of cell factor with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell factor and
temperature
– product calibration
– zero adjustment
– temperature probe adjustment

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of primary and secondary coils and lines for open circuit and of primary coil and lines for
short circuit
delay approx. 30 s

Sensoface® provides information on the sensor condition (zero point, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor direct display of measured values from sensor for validation
(resistance/temperature)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

476
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data – continued

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

477
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 CONDI


Connection

Connection of CONDI module with electrodeless sensors


Model used: Stratos® Pro A401N–CONDI/0
CONDI module Control room
Power supply
HART

Module slot 20 … 253 V I


AC/DC
0(4) … 20 mA
mS, %, SAL,
Sensocheck® mA
Meas.val./temp.

II
0(4) … 20 mA
Temp.
mA
Stratos® Pro Meas.val./temp.
A4 CONDI
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Water Sensor Alarm


cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro CONDI Module

478
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

Conductivity input for electrodeless conductivity sensors

Effective ranges conductivity 0.000 … 1999 mS/cm


concentration 0.00 … 100.0 % by wt
salinity 0.0 … 45.0 ‰

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)

Concentration determination NaCl 0–26 % by wt (0 °C) … 0–28 % by wt (100 °C)


HCl 0–18 % by wt (–20 °C) … 0–18 % by wt (50 °C)
NaOH 0–13 % by wt (0 °C) … 0–24 % by wt (100 °C)
H2SO4 0–26 % by wt (–17 °C) … 0–37 % by wt (110 °C)
HNO3 0–30 % by wt (–20 °C) … 0–30 % by wt (50 °C)
H2SO4 94–99 % by wt (–17 °C) … 89–99 % by wt (115 °C)
HCl 22–39 % by wt (–20 °C) … 22–39 % by wt (50 °C)
HNO3 35–96 % by wt (–20 °C) … 35–96 % by wt (50 °C)
H2SO4 28–88 % by wt (–17 °C) … 39–88 % by wt (115 °C)
NaOH 15–50 % by wt (0 °C) … 35–50 % by wt (100 °C)

Temperature Pt 100 / Pt 1000 / NTC 30 kohms

Measuring range Pt: –50.0 … +250.0 °C (–58.0 … +482.0 °F)


NTC: –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

479
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 CONDI


Specifications – continued

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} conductivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

Operating modes – input of cell factor with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell factor and
temperature
– product calibration
– zero adjustment
– temperature probe adjustment

Permissible cell factor 0.100 … 19.999 cm–!

Permissible transfer ratio 1.00 … 199.99 cm–!

Permissible zero offset ±0.5 mS

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of primary and secondary coils and lines for open circuit and short circuit

Sensoface® provides information on the sensor condition (zero point, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

480
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Diagnostics/Service – continued

Sensor monitor display of direct sensor signal (resistance/temperature)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A4xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP54 T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

481
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 CONDI


Specifications – continued

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

482
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

483
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSOXY


Connection

Connection of Memosens® interface of 4-wire device with a Memosens® sensor


Model used: Stratos® Pro A401N–MSOXY/0
Control room
Power supply
HART

Module slot 20 … 253 V I


or AC/DC
Memosens® 0(4) … 20 mA
interface
mA Meas.val./temp.

II
0(4) … 20 mA

mA Meas.val./temp.
Stratos® Pro
A4 MSOXY
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Water Sensor Alarm


cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro 4-Wire Devices

484
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

RS 485 digital input for Memosens® oxygen sensors

Operating modes GAS measurement in gases


DO measurement in liquids

Display ranges saturation 0.0 … 600.0 %


with standard sensors “10”
concentration 0.00 … 99.99 mg/l (ppm)

volume concentration in gas 0.00 … 99.99 vol %

Display ranges saturation 0.000 … 150.0 %


with trace sensors “01” (TAN)
concentration 0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Display range for temperature –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Input correction

Pressure correction*} 0.000 … 9.999 bars / 999.9 kPa / 145.0 PSI


manually or through current input 0(4) … 20 mA

Salinity correction*} 0.0 … 45.0 g/kg

Current input (TAN) analog, 0/4 … 20 mA for external pressure compensation

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} O2 saturation/O2 concentration or temperature

Characteristic*} linear or bilinear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

485
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 MSOXY


Specifications – continued

Sensor standardization

Operating modes*} – adoption of calibration data from digital sensors


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration
– zero calibration

Calibration range zero point ±2 nA


standard sensor “10” slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±2 nA


trace sensor “01” slope 200 … 550 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9999 h

Pressure correction*} manually 0.000 … 9.999 bars/999.9 kPa/145.0 PSI

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensoface® provides information on the sensor condition


(zero point, slope, calibration interval, and sensor wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (sensor current, impedance, temperature, current input)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

486
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

487
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 OXY


Connection

Connection of OXY module with oxygen sensor (SE 706, Mettler Toledo InPro 6800, Hamilton Oxyferm)
Model used: Stratos® Pro A401N–OXY/0

OXY module Control room


Power supply
HART

Module slot 20 … 253 V I


AC/DC
%, mg/l 0(4) … 20 mA
mA
Meas.val./temp.

II
0(4) … 20 mA
Temp.
mA
Stratos® Pro Meas.val./temp.
A4 OXY
Memosens®
interface 0(4) … 20 mA
I-input

Contacts Limit value


Wash Alarm max. min. Hold
PCS

Control

Water
Sensor Alarm
cleaning
Max. limit value

Power
supply
Min. limit value

Terminal Assignments of Stratos® Pro OXY Module

488
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Terminal Assignments of Stratos® Pro 4-Wire Devices

Specifications

Inputs

O2 standard sensor models SE 705, SE 706


(Mettler Toledo InPro 6800, Hamilton Oxyferm)

O2 trace measurement (TAN) sensor models SE 706/707


(Mettler Toledo InPro 6800/6900/6950 and Hamilton Oxyferm/Oxygold)

Operating modes GAS measurement in gases


DO measurement in liquids

Input ranges*}

Polarization voltage 0 … –1000 mV, default –675 mV (resolution < 5 mV)

Measuring current –600 (–10000) … 2 nA, resolution 10 pA (166 pA)

Permissible guard current ≤ 20 µA

Measurement error1,2,3) < 0.5 % meas. val. + 0.05 nA + 0.005 nA/K

Display ranges saturation 0.0 … 600.0 %


with standard sensors “10”
concentration 0.00 … 99.99 mg/l (ppm)

volume concentration in gas 0.00 … 99.99 vol %

Display ranges saturation 0.000 … 150.0 %


with trace sensors “01”
concentration 0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Display ranges with subtrace saturation 0.000 … 150.0 %


sensors “001”
concentration 0.0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0.0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Input correction

Pressure correction*} 0.000 … 9.999 bars/999.9 kPa/145.0 PSI


manually or through current input 0(4) … 20 mA

Salinity correction*} 0.0 … 45.0 g/kg

ISM (TAN) interface for operation with ISM (digital sensors)

Temperature NTC 22 kohms/NTC 30 kohms

489
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 OXY


Specifications – continued

Input correction – continued

Display range –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Current input (TAN) analog, 0/4 … 20 mA/50 ohms for external pressure compensation

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 0/4 … 20 mA, max. 10 V, 22 mA for error message

Process variable*} O2 saturation/O2 concentration or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Contacts alarm, wash (parameter set A/B), limits 1/2

Contact ratings AC < 250 V/< 3 A/< 750 VA


DC < 30 V/< 3 A/< 90 W

PID process controller output via limit contacts 1/2

Controller type*} pulse length controller or pulse frequency controller

Sensor standardization

Operating modes*} – automatic calibration in air


– automatic calibration in air-saturated water
– product calibration
– zero calibration

Calibration range zero point ±2 nA


standard sensor “10” slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±2 nA


trace sensor “01” slope 200 … 550 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±3 nA


subtrace sensor “001” slope 2000 … 9000 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9999 h

Pressure correction*} manually 0.000 … 9.999 bars/999.9 kPa/145.0 PSI

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records
490
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Specifications – continued

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of membrane and electrolyte and the sensor wires for short circuits or open circuits

Sensoface® provides information on the sensor condition


(zero/slope, calibration interval, Sensocheck® and sensor wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source, manual controller

Sensor monitor display of direct sensor signals (sensor current, impedance, temperature, current input)

Relay test manual control of the 4 relay contacts

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A4xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP54 T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply 24 (–15 %) … 230 (+10 %) V AC, 45 … 65 Hz, < 12 VA


20.5 … 80 V DC, < 4 W
overvoltage category II, protection class II

Real-time clock different time and date formats selectable


power reserve > 5 days

491
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A4 OXY


Specifications – continued

Device data – continued

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Electrical safety protection against electric shock by protective separation of all low-voltage circuits against mains
according to EN 61010-1
CB report

Nominal operating conditions

Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

492
For up-to-date information, please visit www.knick.de

Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

493
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro 2-Wire Devices


Unique features

A number of outstanding technological In contrast to all 2-wire devices previously


properties make the Stratos® Pro series the available on the world market, 2 digital
new benchmark for 2-wire analyzers. inputs are available as well as an analog
input plus a second output for another
Colored screen backlighting has been measured value.
implemented for the first time in this
device class, with the lowest possible – t he new benchmark for 2-wire devices
power consumption. – f ull functionality with 2-wire supply
– permissible environment –20 °C to +65 °C,
also for hazardous-area applications
–o  peration of contactless sensors

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

494
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Product Line Order No.

Stratos® Pro A2 / _ _ _ _ _ – _ – _

Type 2-wire/4 … 20 mA A 2

Communication without (HART retrofittable via TAN) 0

Version number version 1

Approvals General Safety N

ATEX/IECEx/FM/CSA Zone 2/Cl 1 Div 2, GOST, NEPSI, KOSHA B

ATEX/IECEx/FM/CSA Zone 1/Cl 1 Div 1, GOST, NEPSI, KOSHA X

other approvals Z

Process parameters Memosens® pH/ORP MSPH

Memosens® conductivity MSCOND

Memosens® inductive conductivity MSCONDI

Memosens® oxygen MSOXY

dual conductivity, analog CC

pH-/ORP value, analog PH

conductivity, analog COND

inductive conductivity, analog CONDI

oxygen, analog OXY

Options without 2nd current output 0

with 2nd current output 1

495
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro 2-Wire Devices


Accessories (see page 536) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0738

Protective hood ZU 0737

TAN Options Order No.

HART SW-A001

Logbook SW-A002

Extended logbook (Audit Trail) SW-A003

Trace-oxygen measurement SW-A004

Current input and 2 digital inputs SW-A005

ISM digital (for pH and oxygen measuring channels) SW-A006

Test Sockets, Connector Plugs, and Special Cables Order No.

HART test socket integrated in cable gland ZU 0287

VP8 connector plug ZU 0721

M12 device socket ZU 0822

VP8-ST cable (both ends with length: 3 m ZU 0710


VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

496
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Repeater Power Supply Order No.

… Power supply/isolator for 24 V AC/DC WG 20 A2

… Repeater power supply for 90 … 253 V AC WG 21 A7

… Repeater power supply for 90 … 253 V AC, with HART transmission WG 21 A7,
Opt. 470

… Repeater power supply for 24 V AC/DC WG 21 A7,


Opt. 336

… Repeater power supply for 24 V AC/DC, with HART transmission WG 21 A7


Opt. 336, 470

… Loop-powered supply with HART transmission WG 25 A7

Repeater power supply, safe area, 24 V DC, output: 4 … 20 mA B 10116 F0

Repeater power supply, safe area, 24 V DC, HART, A 20100 F0


output: 0/4 … 20 mA, 0 … 10 V

497
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSPH


Connection

Connection of Memosens® interface of 2-wire device with a Memosens® sensor


Model used: Stratos® Pro A201N–MSPH–1
Control room
HART
Supply
Supply
Module slot I
or
Memosens®
interface
mA
Meas.val./temp.

II

mA
Meas.val./temp.
Stratos® Pro Supply
A2 MSPH
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro 2-Wire Devices

498
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Specifications

Inputs

RS 485 digital input for Memosens® pH sensors (glass or ISFET)


or Memosens® ORP sensors

Display range pH value: –2.00 … 16.00


ORP: –1999 … 1999 mV
temperature: –20.0 … +200.0 °C (–4.0 … +392.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1
supply voltage 14 … 30 V

Process variable*} pH or mV value or temperature

Characteristic linear or bilinear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Sensor standardization

Operating modes*} – adoption of calibration data from digital sensors


– calibration with Calimatic® automatic buffer recognition
– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon

ISFET operating point ±200 mV

ORP-calibration range*} –700 … 700 mV

Adaptive calibration timer interval 0000 … 9999 h

Temperature compensation

TC of process medium linear: –19.99 … +19.99 %/K, reference temperature 25 °C


table: 0 … 100 °C, user-defined in 5-K steps

499
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSPH


Specifications – continued

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® automatic impedance monitoring of glass electrode

Sensoface® information on the sensor condition


(zero/slope, response time, calibration interval, Sensocheck®, wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor display of direct sensor signals (mV/temperature/resistance, …)

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6

Explosion protection (A2xxB) IECEx Ex nL IIC T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nL IIC T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nL IIC T4 / DIP A22 TA,T6

500
Isolation Amplifiers
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Process Analytics

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For up-to-date information, please visit www.knick.de

Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

501
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 PH
Connection

Connection of the PH with any desired analog sensor or with ISM or ISFET sensors
Model used: Stratos® Pro A201N–PH–1
PH module Control room
HART
Supply
Supply
Module slot I
or
pH, ORP Memosens®
Sensocheck® interface mA
Meas.val./temp.

II
Temp.

mA
Power supply Supply Meas.val./temp.
ISFET ±3 V Stratos® Pro
A2 PH
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro PH Module

Terminal Assignments of Stratos® Pro 2-Wire Devices

502
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Specifications

Inputs

pH/mV input for pH sensors (glass or ISFET) or ORP sensors

Display range pH value: –2.00 … +16.00


ORP: –1999 … +1999 mV

ISM (TAN) interface for operation with ISM (digital sensors)

Temperature Pt 100 / Pt 1000 / NTC 30 kohms

Display range for temperature –20.0 … +150.0 (+200.0) °C (–4.0 … +302.0 (+392.0) °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message, HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} pH or mV value or temperature

Characteristic linear or bilinear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Power output for operating an ISFET adapter


±3 V/0.5 mA

Sensor standardization

Operating modes – calibration with Calimatic® automatic buffer recognition


– manually, data entry or using the product
buffer sets: Knick, Mettler Toledo, Merck/Riedel de Haen, Ciba (94), NIST, HACH, WTW, Hamilton,
Reagecon, user-defined buffer table

ISFET operating point ±200 mV

ORP-Calibration range*} –700 … +700 mV

Adaptive calibration timer interval 0000 … 9999 h

Temperature compensation

TC of process medium linear: –19.99 … +19.99 %/K, reference temperature 25 °C


table: 0 … 100 °C, user-defined in 5-K steps

503
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 PH
Specifications – continued

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® automatic impedance monitoring of glass and reference electrode

Sensoface® information on the sensor condition


(zero/slope, response time, calibration interval, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor display of direct sensor signals (mV/temperature/resistance …)

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
GOST 1Exib[ia]IICT4 / 0ExiaIICT4 / DIP A20 TA 85 °C / DIP A21 TA 85 °C
KOSHA Ex ib[ia] IIC T4

Explosion protection (A2xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

504
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

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Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

505
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSCOND


Connection

Connection of Memosens® interface of 2-wire device with a Memosens® sensor


Model used: Stratos® Pro A201N–MSCOND–1
Control room
HART
Supply
Supply
Module slot I
or
Memosens®
interface mA
Meas.val./temp.

II

mA
Supply Meas.val./temp.
Stratos® Pro
A2 MSCOND
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro 2-Wire Devices

506
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

RS 485 input for Memosens® conductivity sensors

Measuring ranges*} conductivity 0.000 µS/cm … 999.9 mS/cm 0.000 … 99.99 S/m
resistivity 00.00 … 99.99 Mohms · cm
concentration 00.00 … 9.99 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)
temperature –50.0 … +250.0 °C (–58.0 … 482.0 °F)

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
ultrapure water with traces of NaCl, HCl, or NH3

Concentration determination NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
HNO3 0.00 … 9.99 % by wt (–17 … +50 °C)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication at output 1,
supply voltage 14 … 30 V

Process variable*} conductivity, resistivity, concentration, salinity, or temperature

Characteristic linear or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

USP function water monitoring in the pharmaceutical industry (USP) with additional user-defined limit value (%),
output via 22 mA and HART

Sensor standardization

Operating modes – adoption of calibration data from digital sensors


– input of cell constant with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell constant and
temperature
– product calibration
– temperature probe adjustment

507
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSCOND


Specifications – continued

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection and monitoring of cable capacitance

Sensoface® provides information on the sensor condition, Sensocheck®

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6

Explosion protection (A2xxB) IECEx Ex nL IIC T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nL IIC T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nL IIC T4 / DIP A22 TA,T6

508
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

509
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 COND


Connection

Connection of COND module with 2- or 4-electrode sensors


Model used: Stratos® Pro A401N–COND/0
COND module Control room
HART
Supply
Supply
Module slot I

mS, %, SAL,
Sensocheck® mA
Meas.val./temp.

II

Temp.
mA
Stratos® Pro Supply Meas.val./temp.

Memosens®
A2 COND
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro COND Module

Terminal Assignments of Stratos® Pro 2-Wire Devices

510
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

Conductivity input for 2-electrode and 4-electrode sensors

Effective ranges 2-electrode sensors 0.2 µS · c … 200 mS · c


4-electrode sensors 0.2 µS · c … 1000 mS · c

Measuring ranges*} conductivity 0.000 µS/cm … 999.9 mS/cm 0.000 … 99.99 S/m
resistivity 00.00 … 99.99 Mohms · cm
concentration 00.00 … 9.99 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
ultrapure water with traces of NaCl, HCl, or NH3

Concentration determination NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
HNO3 0.00 … 9.99 % by wt (–17 … +50 °C)

Temperature Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms (Betatherm) / Ni 100

Measuring range Pt: –50.0 … +250.0 °C (–58.0 … +482.0 °F)


NTC: –20.0 … +150.0 °C (–4.0 … +302.0 °F)
Ni 100: –50.0 … +180.0 °C (–58.0 .. +356.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} conductivity, resistivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

USP function water monitoring in the pharmaceutical industry (USP) with additional user-defined limit value (%),
output via 22 mA and HART (TAN)

511
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 COND


Specifications – continued

Sensor standardization

Operating modes – input of cell constant with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell constant and
temperature
– product calibration
– temperature probe adjustment

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection and monitoring of cable capacitance

Sensoface® provides information on the sensor condition, Sensocheck®

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85°C / II 2 D Ex iaD 21 IP6x T85°C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85°C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85°C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
GOST 1Exib[ia]IICT4 / 0ExiaIICT4 / DIP A20 TA 85°C / DIP A21 TA 85°C

512
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals – continued

Explosion protection (A2xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85°C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85°C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85°C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85°C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

513
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 CC
Connection

Connection of CC module with two 2-electrode sensors


Model used: Stratos® Pro A201N–CC–1
CC module Control room
HART
Cond 1 Supply
Supply
Module slot I

mS
Sensocheck® mA
Meas.val./temp.

II

Pt 1000
Stratos® Pro mA
Supply Meas.val./temp.
A2 CC
Memosens®
interface 0(4) … 20 mA
mS I-input
Sensocheck®

Hold
PCS
Pt 1000
Control
Cond 2

Terminal Assignments of Stratos® Pro CC Module

Terminal Assignments of Stratos® Pro 2-Wire Devices

514
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

Conductivity 2 inputs for 2-electrode sensors

Effective ranges 0 … 30000 µS · c

Measuring ranges*} conductivity 0.000 µS/cm … 9999 µS/cm


resistivity 00.00 … 99.99 Mohms · cm

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) natural waters to EN 27888
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)
ultrapure water with traces of NaCl, HCl, or NH3

Calculations (CALC) [C1] Difference A – B 0.000 … 9999 µS/cm


[C2] Ratio A / B 00.00 … 19.99
[C3] Passage B / A · 100 000.0 … 199.9 %
[C4] Rejection (A – B) / A · 100 –199.9 … 199.9 %
[C5] Deviation (B – A) / A · 100 –199.9 … 199.9 %
[C6] pH value acc. to VBG 450, NaOH alkalization [pH]
[C7] pH value other alkalizing agents, specifiable factors [pH]

Temperature Pt 1000
2-wire connection, adjustable

Measuring range –50.0 … +200.0 °C (–58.0 … +392.0 °F)

Current input (TAN) analog, 0/4 … 20 mA, e.g. for flow monitoring

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital level relay input for external monitoring equipment
e.g. flow monitoring

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} conductivity, resistivity, concentration, temperature, or CALC

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Sensor standardization

Channel A/B input of cell constant with simultaneous display of selected process variable and temperature

Permissible cell constant 0.0050 … 1.9999 cm–!

515
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 CC
Specifications – continued

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® polarization detection and monitoring of cable capacitance


delay approx. 30 s

Sensoface® provides information on the sensor condition, Sensocheck®, flow monitoring

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source for output 1 and 2 (3.80 … 22.00 mA)

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

IrDA interface infrared service interface for firmware updates

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

516
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

517
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSCONDI


Connection

Connection of Memosens® interface of 2-wire device with a digital sensor


Model used: Stratos® Pro A201N–MSCONDI–1
Control room
HART
Supply
Supply
Module I
slot or
Memosens®
interface
mA
Meas.val./temp.

II

mA
Supply Meas.val./temp.
Stratos® Pro
A2 MSCONDI
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro 2-Wire Devices

518
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

RS 485 input for digital electrodeless conductivity sensor SE 670 or contactless Memosens® conductivity
sensors

Display ranges*} conductivity 0.00 … 999.9 mS/cm 0.000 … 99.99 S/m


concentration 00.00 … 9.99 %/10.0 … 100.0 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)
temperature –20 … +150 °C (–4.0 … +302.0 °F)

Temperature compensation*} none


(reference temperature 25 °C) linear characteristic 00.00 … 19.99 %/K (user-defined reference temperature)
natural waters to EN 27888 (0 … 120 °C)
NaCl from 0 (ultrapure water) to 26 % by wt (0 … 120 °C)

Concentration determination [01] NaCl 0–26 % by wt (0 °C) … 0–28 % by wt (100 °C)


[02] HCl 0–18 % by wt (–20 °C) … 0–18 % by wt (50 °C)
[03] NaOH 0–13 % by wt (0 °C) … 0–24 % by wt (100 °C)
[04] H2SO4 0–26 % by wt (–17 °C) … 0–37 % by wt (110 °C)
[05] HNO3 0–30 % by wt (–20 °C) … 0–30 % by wt (50 °C)
[06] H2SO4 94–99 % by wt (–17 °C) … 89–99 % by wt (115 °C)
[07] HCl 22–39 % by wt (–20 °C) … 22–39 % by wt (50 °C)
[08] HNO3 35–96 % by wt (–20 °C) … 35–96 % by wt (50 °C)
[09] H2SO4 28–88 % by wt (–17 °C) … 39–88 % by wt (115 °C)
[10] NaOH 15–50 % by wt (0 °C) … 35–50 % by wt (100 °C)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} conductivity, resistivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

519
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSCONDI


Specifications – continued

Sensor standardization

Operating modes – input of cell factor with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell factor and
temperature
– product calibration
– zero adjustment
– temperature probe adjustment

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of primary and secondary coils and lines for open circuit and of primary coil
and lines for short circuit
delay approx. 30 s

Sensoface® provides information on the sensor condition (zero point, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor direct display of measured values from sensor for validation:
resistance/temperature

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6

520
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals – continued

Explosion protection (A2xxB) IECEx Ex nL IIC T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nL IIC T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nL IIC T4 / DIP A22 TA,T6

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

521
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 CONDI


Connection

Connection of CONDI module with electrodeless sensors


Model used: Stratos® Pro A201N–CONDI–1

CONDI module Control room


HART
Supply
Supply
Module slot I

mS, %, SAL,
Sensocheck® mA
Meas.val./temp.

II

Pt 1000
mA
Stratos® Pro Supply Meas.val./temp.
A2 CONDI
Memosens® 0(4) … 20 mA
interface I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro CONDI Module

Terminal Assignments of Stratos® Pro 2-Wire Devices

522
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

Conductivity input for electrodeless conductivity sensors

Effective ranges conductivity 0.000 … 1999 mS/cm


concentration 0.00 … 100.0 % by wt
salinity 0.0 … 45.0 ‰

Temperature compensation*} linear 00.00 … 19.99 %/K (user-defined reference temperature)


(reference temperature 25 °C) NaCl from 0 to 26 % by wt (0 … 120°C)
natural waters to EN 27888

Concentration determination NaCl 0–26 % by wt (0 °C) … 0–28 % by wt (100 °C)


HCl 0–18 % by wt (–20 °C) … 0–18 % by wt (50 °C)
NaOH 0–13 % by wt (0 °C) … 0–24 % by wt (100 °C)
H2SO4 0–26 % by wt (–17 °C) … 0–37 % by wt (110 °C)
HNO3 0–30 % by wt (–20 °C) … 0–30 % by wt (50 °C)
H2SO4 94–99 % by wt (–17 °C) … 89–99 % by wt (115 °C)
HCl 22–39 % by wt (–20 °C) … 22–39 % by wt (50 °C)
HNO3 35–96 % by wt (–20 °C) … 35–96 % by wt (50 °C)
H2SO4 28–88 % by wt (–17 °C) … 39–88 % by wt (115 °C)
NaOH 15–50 % by wt (0 °C) … 35–50 % by wt (100 °C)

Temperature Pt 100 / Pt 1000 / NTC 30k

Measuring range Pt: –50.0 … +250.0 °C (–58.0 … +482.0 °F)


NTC: –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external temperature signal

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} conductivity, concentration, salinity, or temperature

Characteristic linear, bilinear, or logarithmic

Output filter*} PT1 filter, filter time constant: 0 … 120 s

523
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 CONDI


Specifications – continued

Sensor standardization

Operating modes – input of cell factor with simultaneous display of selected process variable and temperature
– input of conductivity of calibration solution with simultaneous display of cell factor and
temperature
– product calibration
– zero adjustment
– temperature probe adjustment

Permissible cell factor 0.100 … 19.999 cm–!

Permissible transfer ratio 1.00 … 199.99

Permissible zero offset ±0.5 mS

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of primary and secondary coils and lines for open circuit and short circuit

Sensoface® provides information on the sensor condition (zero point, Sensocheck®)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor display of direct sensor signal (resistance/temperature)

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85°C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
GOST 1Exib[ia]IICT4 / 0ExiaIICT4 / DIP A20 TA 85 °C / DIP A21 TA 85 °C

524
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals – continued

Explosion protection (A2xxB) IECEx Ex nA II T4 / Ex tD A22 IP5X T 85 °C


ATEX II 3 G Ex nA II T4 / II 3 D Ex tD A22 IP5X T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA C/US Class I,II,III Div 2, GP A,B,C,D,E,F,G T4, Type 4X
C Ex nA II T4 / DIP/II,III/2/EFG, Type 4X
US AEx nA II T4 / II, III/22/AEx tD 22, T85 °C, Type 4X
NEPSI Ex nA II T4 / DIP A22 TA,T6
GOST 2ExnAIIT4 / DIP A22 TA 85 °C

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

525
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSOXY


Connection

Connection of Memosens® interface of 2-wire device with a Memosens® sensor


Model used: Stratos® Pro A201N–MSOXY–1
Control room
HART
Supply
Supply
Module slot I

mA
Meas.val./temp.

II

mA
Supply Meas.val./temp.
Stratos® Pro
A2 MSOXY
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS
Control

Terminal Assignments of Stratos® Pro 2-Wire Devices

526
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

RS 485 digital input for Memosens® oxygen sensors


SE 706X-NMSN, SE 707X-NMSN

Operating modes GAS measurement in gases


DO measurement in liquids

Display ranges saturation 0.0 … 600.0 %


with standard sensors “10”
concentration 0.00 … 99.99 mg/l (ppm)

volume concentration in gas 0.00 … 99.99 vol %

Display ranges saturation 0.000 … 150.0 %


with trace sensors “01” (TAN)
concentration 0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Display range for temperature –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Input correction

Pressure correction*} 0.000 … 9.999 bars/999.9 kPa/145.0 PSI


manually or through current input 0(4) … 20 mA

Salinity correction*} 0.0 … 45.0 g/kg

Current input (TAN) analog, 0/4 … 20 mA for external pressure compensation

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} O2 saturation/O2 concentration or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

527
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 MSOXY


Specifications – continued

Sensor standardization

Operating modes*} – adoption of calibration data from digital sensors


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration
– zero calibration

Calibration range zero point ±2 nA


standard sensor “10” slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±2 nA


trace sensor “01” slope 200 … 550 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9999 h

Pressure correction*} manually 0.000 … 9.999 bars/999.9 kPa/145.0 PSI

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensoface® provides information on the sensor condition


(zero point, slope, calibration interval, and sensor wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor display of direct sensor signals (sensor current, temperature, current input)

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
528
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Approvals – continued

Explosion protection (A2xxB) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons,
Sensoface®, status indication, alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined
529
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 OXY


Connection

Connection of OXY module with SE 706 oxygen sensors, Mettler Toledo InPro 6800, Hamilton Oxyferm
Model used: Stratos® Pro A201N–OXY–1
OXY module Control room
HART
Supply
Supply
Module slot I

%, mg/l
mA
Meas.val./temp.

II

Temp.
mA
Stratos® Pro Supply Meas.val./temp.
A2 OXY
Memosens®
interface 0(4) … 20 mA
I-input

Hold
PCS

Control

Terminal Assignments of Stratos® Pro OXY Module

Terminal Assignments of Stratos® Pro 2-Wire Devices

530
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications

Inputs

O2 standard sensors SE 703, SE 706 and SE 707


(Mettler Toledo InPro 6800, Hamilton Oxyferm)

O2 trace measurement (TAN) sensors SE 706/707, Mettler Toledo InPro 6800/6900/6950 and Hamilton Oxyferm/Oxygold

Operating modes GAS measurement in gases


DO measurement in liquids

Input ranges*}

Polarization voltage 0 … –1000 mV, default –675 mV (resolution < 5 mV)

Measuring current –600 (–10000) … 2 nA, resolution 10 pA (166 pA)

Permissible guard current ≤ 20 µA

Measurement error1,2,3) < 0.5 % meas. val. + 0.05 nA + 0.005 nA/K

Display ranges saturation 0.0 … 600.0 %


with standard sensors “10”
concentration 0.00 … 99.99 mg/l (ppm)

volume concentration in gas 0.00 … 99.99 vol %

Display ranges saturation 0.000 … 150.0 %


with trace sensors “01”
concentration 0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Display ranges saturation 0.000 … 150.0 %


with subtrace sensors “001”
concentration 0.0 … 9999 µg/l (ppb)/10.00 … 20.00 mg/l (ppm)

volume concentration in gas 0.0 … 9999 ppm (vol)/1.000 … 50.00 vol %

Input correction*}

Pressure correction 0.000 … 9.999 bars/999.9 kPa/145.0 PSI


manually or through current input 0(4) … 20 mA

Salinity correction 0.0 … 45.0 g/kg

ISM (TAN) interface for operation with ISM (digital sensors)

Temperature NTC 22 kohms/NTC 30 kohms

Display range –20.0 … +150.0 °C (–4.0 … +302.0 °F)

Current input (TAN) analog, 0/4 … 20 mA for external pressure compensation

HOLD input, digital 0 … 2 V (AC/DC) HOLD inactive


10 … 30 V (AC/DC) HOLD active

CONTROL input, digital parameter set selection 0 … 2 V (AC/DC) parameter set A


10 … 30 V (AC/DC) parameter set B

flow pulse amplitude 10 … 30 V DC


pulse input for flow measurement 0 … 100 pulses/s
display: 00.00 … 99.99 l/h
message via 22 mA, alarm contact or limit contacts
531
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 OXY


Specifications – continued

Outputs

Output 1, Output 2 4 … 20 mA current loops, 22 mA for error message,


HART communication (TAN) at output 1,
supply voltage 14 … 30 V

Process variable*} O2 saturation/O2 concentration or temperature

Characteristic linear

Output filter*} PT1 filter, filter time constant: 0 … 120 s

Sensor standardization

Operating modes*} – adoption of calibration data from digital sensors


– automatic calibration in air
– automatic calibration in air-saturated water
– product calibration
– zero calibration

Calibration range zero point ±2 nA


standard sensor “10” slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±2 nA


trace sensor “01” slope 200 … 550 nA (at 25 °C, 1013 mbars)

Calibration range zero point ±3 nA


subtraces sensor “001” slope 2000 … 9000 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9999 h

Pressure correction*} manually 0.000 … 9.999 bars/999.9 kPa/145.0 PSI

Communication

HART communication HART version 6


(TAN) digital communication by FSK modulation of output current 1
device identification, measured values, status and messages, parameter setting, calibration, records

Diagnostics/Service

Diagnostics functions calibration data, device self-test, display test

Sensocheck® monitoring of membrane and electrolyte and the sensor wires for short circuits or open circuits

Sensoface® provides information on the sensor condition


(zero/slope, calibration interval, Sensocheck® and sensor wear)

Logbook (TAN) 100 events with date and time

Extended logbook (TAN) Audit Trail: 200 events with date and time

532
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Specifications – continued

Diagnostics/Service – continued

FDA CFR 21 Part 11 – access control by editable passcodes


– logbook entry and flag via HART in the case of configuration changes
– message and logbook entry when enclosure is opened

Service functions current source

Sensor monitor display of direct sensor signals (sensor current, impedance, temperature, current input)

IrDA interface infrared service interface for firmware updates

Approvals

Explosion protection (A2xxX) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
GOST 1Exib[ia]IICT4 / 0ExiaIICT4 / DIP A20 TA 85 °C / DIP A21 TA 85 °C
KOSHA Ex ib[ia] IIC T4

Explosion protection (A2xxB) IECEx Ex ib[ia] IIC T4 / zone 0 Ex ia IIC T4 / Ex iaD 20 IP 6X T 85 °C


ATEX II 2(1) G Ex ib[ia] IIC T4 / II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP6x T85 °C / II 2 D Ex iaD 21 IP6x T85 °C
FM C/US NI/I/2/ABCD/T4 / S/II,III/2/FG/T4, Type 4X
C IS/I,II,III/1/ABCDEFG/T4 / I/0/Ex ia IIC T4, Entity, Type 4X
C I/2/Ex nA IIC T4 / 22/Ex tD T85 °C; Type 4X
US IS/I,II,III/1/ABCDEFG/T4 / I/0/AEx ia IIC T4, Entity, Type 4X
US I/2/AEx nA IIC T4 / 22/AEx tD T85 °C, Type 4X
CSA IS, Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
AIS Class I,II,III Div 1, GP A,B,C,D,E,F,G T4, Entity, Type 4X
Class I, Zone 1, AEx ia IIC T4, Entity, Type 4X
NEPSI Ex ib[ia] IIC T4 / Ex ia IIC T4 / DIP A20 TA,T6
GOST 1Exib[ia]IICT4 / 0ExiaIICT4 / DIP A20 TA 85 °C / DIP A21 TA 85 °C
KOSHA Ex ib[ia] IIC T4

533
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro A2 OXY


Specifications – continued

Device data

Display LC display with colored backlighting,


main display, secondary display, plain-text ticker line, icons, Sensoface®, status indication,
alarm indication

Keypad keys: meas, info, 4 cursor keys, enter

Power supply see Outputs 1/2

Real-time clock different time and date formats selectable


power reserve > 5 days

EMC EN 61326-1 (general requirements)


emitted interference: class B (residential area)
immunity to interference: industry EN 61326-2-3

Nominal operating conditions

Ambient temperature –20 … +65 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

Enclosure molded enclosure, PBT/PC, glass-reinforced

Assembly – wall mounting


– pipe mounting: Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting

Dimensions (mm) H x W x D: 148 x 148 x 117

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Control panel cutout 138 mm x 138 mm to DIN 43700

Ingress protection IP 67/NEMA 4X outdoor

Weight approx. 1.2 kg (1.6 kg incl. accessories and packaging)

Connections terminals, conductor cross section max. 2.5 mm‡

*} user-defined

534
For up-to-date information, please visit www.knick.de

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535
Sensors

Fittings
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Pro
Simple Installation

– wall, post/pipe, or panel mounting –p  re-installation of rear unit possible – replaceable screw terminals
– all parts are easily accessible – a lso suitable for rigid metallic – replacement of electronics
– large terminal compartment conduits without new cabling

ZU 0274 pipe-mount kit


For assembly on vertical
or horizontal pipes or posts.

ZU 0737 protective hood


Additional protection from
direct weather exposure and
mechanical damage.

ZU 0738 panel-mount kit


For mounting in standardized panel
cutout138 x 138 mm (DIN 43700),
sealed against panel.

536
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Dimension Drawings

Front and side view Rear side


117
148 34 80
43

Knockouts for

74
pipe mounting
(4 knockouts)
148

6.2
Knockouts for
wall mounting
(2 knockouts)
14

42 Cable gland 21 Knockouts for


(3 x) cable gland or conduit 1/2;, Ø 21.5 mm (2 knockouts)
42 42 43 Conduits couplings not included!

Pipe-mount kit ZU 0274 Panel-mount kit ZU 0738


Control panel cutout 138 x 138 mm (DIN 43700)
Ø 40 … 60
< 30 76 31

Hose clamp with worm gear drive to


DIN 3017 (2 x)
Pipe-mount plate (1 x)
For vertical or horizontal posts
or pipes

Self-tapping screw (4 x) Threaded


sleeve Circumferential
(4 x) Span 1 … 22 sealing (1 x)
Protective hood ZU 0737 piece Position
(4 x) of control Screws (4 x)
199 147 panel
185
91

537
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405


High-Tech at an astonishingly favorable price

Superior Knick technology is now also Complete solutions for a broad


available in powerful basic versions: range of applications
The new Stratos® Eco series is suitable for – simple industrial applications
use in almost any standard application. – downstream applications
The reliable 4-wire devices for the – water processing
measurement of pH values, conductivity, – aeration of natural waters
or dissolved oxygen are the result of a – energy production
particularly efficient product development. – boiler water
– cooling water
– salt spring
– seawater desalination
– mineral water
– regeneration of ion exchangers
– drinking water/well water
– reverse osmosis
– fish farming

Dimension Drawings
See page 567.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

538
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Facts

– easy installation; large terminal – t emperature indication either – a utomatic buffer recognition by
compartment, rear unit can be in ºC or ºF Calimatic®
pre-assembled – e asy calibration using process –V  ariPower® power supply for
– wall, post/pipe, or panel mounting medium 20 to 253 V AC/DC
– application in hazardous locations – s econd current output for –d  isplay of concentration
(FM, CSA Class I Div 2) temperature measurement (conductivity)
– large, high-contrast display – t wo floating relay contacts – r eset to factory settings possible
– simple, intuitive operation – S ensocheck® continuous sensor –3  -year warranty
– optical alarm signaling by bright, monitoring
red LED – S ensoface® preventive maintenance
indication

4-Wire process analyzers


of the Stratos® Eco Series

Stratos® Eco
pH/ORP measurement
2405 pH

Conductivity measurement
Stratos® Eco
with 2- or 4-electrode
2405 Cond
sensors

Conductivity measurement, Stratos® Eco


with electrodeless sensors 2405 CondI

Dissolved-oxygen Stratos® Eco


measurement 2405 Oxy

539
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405


Reliable Flexibility

Uncompromising quality Preventive maintenance Robust and safe


From the calibration timer to the indication with Sensoface® – robust PBT enclosure
automatic GainCheck® device self-test, – IP 65 protection
from the red alarm LED to the – suitable for rigid metallic
SensoCheck® sensor monitoring Sensor measures conduits
feature: The Stratos® Eco models reliably – Ex classification Class I Div 2
provide all the sophisticated functions
of the proven Stratos® devices.
Measured value still
Allows world-wide operation acceptable, sensor
Just one version with integrated should be checked and
VariPower® broad-range power supply replaced, if required
unit allows trouble-free operation
with any supply voltage (20 to 253 V
AC/DC) even with large fluctuations Unreliable measure-
in the mains voltage. ment, replace sensor

Easy to operate Cost-saving


The self-explaining user interface The circuit technology, unrivalled
ensures comfortable and intuitive by other manufacturers, means
handling. Measured values and fewer electronic components and
temperature are displayed reduced energy consumption. These
simultaneously on the large, advantages give rise to an MTBF
high-contrast LC display; unit value of 110 years – plus the
symbols are shown in plain text. unusually long warranty period
International icons provide operating of 3 years. Thus, Stratos® Eco
messages and signal unusual represents outstanding availability
operating states. Mode indicators and extraordinary reliability.
show the current operating mode.

540
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Simple to Install

The very flat and fully encapsulated


electronics is integrated in the
enclosure front. This has made ample
room for cabling within the device
and all parts are easy to access.

Like other Stratos® products,


the Eco series also offers the option of
wall, pipe/post, and panel installation.
The installation is simplified by screw
terminals and the pre-mountable
plastic housing made from robust PBT.

Cable glands:
M20 x 1.5 and NPT 1/2; or
rigid metallic conduit

541
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 pH


pH Measurement

Simultaneous display of pH value/ORP Icons supply operating messages and


and temperature; unit symbol as plain signal unusual operating states. Mode
text. indicators show the current operating
mode.

Suitable sensors
– a ll customary pH sensors with
nominal zero point at pH 7
– c ombination electrodes or separate
glass and reference electrodes
– a broad selection of temperature
sensors (Pt 100, Pt 1000,
NTC 30 kohms, NTC 8.55 kohms,
or Balco 3 kohms)
– c ommon metallic ORP electrodes
(gold, platinum)

Recommended Installation Sets

• Flow • Inline • Immersion

SE 531 ARF 201 SE 531 ARI 106 SE 531 ARD 230


ZU 0323

542
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Product Line Order No.

Stratos® Eco 2405 pH process analyzer for measuring pH values 2405 pH

Mounting Accessories (see page 566) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Connection

Power supply
pH measurement Control room/
station
Glass electrode
20 … 253 V
AC/DC
Reference 0(4) … 20 mA
electrode pH, ORP
Sensocheck® mA
pH/mV

Stratos® Eco
Pt 100 / Pt 1000 2405 pH 0(4) … 20 mA
NTC 30 kohms
mA
NTC 8.5 kohms Temp.
Balco 3 kohms
Contacts Limit value
† Wash Alarm

Temperature
Water

Sensor Alarm
cleaning

Power supply Limit value

Terminal Assignments

543
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 pH


Specifications

pH/mV input input for pH or ORP sensors

Measuring range –1500 … 1500 mV

Display range pH value: –2.00 … 16.00 ORP: –1999 … 1999 mV

Glass electrode input!} input resistance > 0.5 x 10!‡ ohms


input current < 2 x 10–!‡ A

Reference electrode input!} input resistance > 1 x 10!= ohms


input current < 1 x 10–!= A

Measurement error1,2,3} pH value: < 0.02 TC: 0.002 pH/K (display)


mV value: < 1 mV TC: 0.1 mV/K

pH sensor standardization*} pH calibration

Operating modes BUF calibration with Calimatic® automatic buffer recognition:


Buffer sets:
-00- Knick 2.00/4.01/7.00/9.21
-01- Mettler Toledo 2.00/4.01/7.00/9.21
-02- Merck/Riedel de Haen 2.00/4.00/7.00/9.00/12.00
-03- Ciba (94) 2.06/4.00/7.00/10.00
-04- NIST technical 1.68/4.00/7.00/10.01/12.46
-05- NIST standard 1.679/4.006/6.865/9.180
-06- HACH 4.00/7.00/10.18
-07- WTW technical buffers 2.00/4.01/7.00/10.00
MAN manual calibration with input of individual buffer values
DAT data entry of pre-measured electrodes

Max. calibration range asymmetry potential: ±60 mV; slope: 80 … 103 % (47.5 … 61 mV/pH)

ORP sensor ORP calibration


standardization*} max. calibration range ¥: –700 … 700 mV

Calibration timer 0000 … 9999 h

Sensocheck® automatic monitoring of glass electrode (can be disabled)

Sensoface® provides information on the sensor condition, evaluation of zero/slope, response time,
calibration interval, Sensocheck®

Temperature input*} Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms/Balco 3 kohms;
2-wire connection, adjustable

Measuring range Pt 100 / Pt 1000 –20.0 … +200.0 °C (–4 … +392 °F)


NTC 30 kohms –20.0 … +150.0 °C (–4 … +302 °F)
NTC 8.55 kohms –10.0 … +130.0 °C (14 … 266 °F)

Adjustment range 10 K

Resolution 0.1 °C/1 °F

Measurement error1,2,3) < 0.5 K (< 1 K for Pt 100; < 1 K for NTC > 100 °C)

Temperature compensation of linear –19.99 … +19.9 %/K (reference temp. 25 °C)


process medium

544
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Specifications – continued

Output 1 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 2)

Process variable*} pH or mV value

Overrange*} 22 mA in the case of error messages

Output filter*} low-pass, filter time constant: 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale*} configurable within the measuring range for pH or mV

Span allowed pH 2.00 … 18.00/200 … 3000 mV

Output 2 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 1)

Measured variable temperature

Overrange*} 22 mA in case of temp error messages

Output filter*} low-pass, filter time constant: 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale*} 20 … 200 °C/–4 … +392 °F

Span allowed 20 … 220 K (36 … 396 °F)

Alarm contact “alarm” relay contact, floating


AC < 250 V / < 3 A / < 750 VA
DC < 30 V / < 3 A / < 90 W

Contact response N/C (fail-safe type)

Alarm delay 10 s

Limit contact “R1” relay contact, floating


AC < 250 V / < 3 A / < 750 VA
DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Delay*} 0000 … 9999 s

Setpoints*} as desired within range

Hysteresis*} 0.00 … 5.00 pH/0 … 500 mV

Cleaning contact “clean” relay contact


AC < 250 V / < 3 A / < 750 VA
DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Rinsing interval*} 000.0 … 999.9 h


(000.0 h = cleaning function switched off)

Rinse duration*} 0000 … 1999 s

545
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 pH


Specifications – continued

Display LC display, 7-segment with icons

Main display character height 17 mm, unit symbols 10 mm

Secondary display character height 10 mm, unit symbols 7 mm

Sensoface® 3 status indicators (friendly, neutral, sad face)

Mode indication 4 mode indicators “meas”, “cal”, “alarm”, “config”


further icons for configuration and messages

Alarm indication red LED in case of alarm

Keypad 5 keys: [cal] [conf] [?] [±] [enter]

Service functions
Current source current specifiable for output 1 and 2 (00.00 … 22.00 mA)

Device self-test automatic memory test (RAM, FLASH, EEPROM)

Display test display of all segments

Last error display of last error occurred

Sensor monitor display of direct, uncorrected sensor signal

Data retention parameters and calibration data > 10 years (EEPROM)

Protection against protective separation of all low-voltage circuits against mains by double insulation to
electric shock EN 61010-1

Power supply 24 (–15 %) … 230 (+10 %) V AC/DC


approx. 5 VA/2.5 W AC: 45 … 65 Hz
overvoltage category II, Class II

Nominal operating
conditions
Ambient temperature –20 … +55 °C

Transport/Storage temp –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

EMC EN 61326-1, EN 61326-2-3


emitted interference: Class B (residential area) Class A: for mains > 60 V DC
immunity to interference: Industry

Explosion protection FM NI, Class I Div 2, Groups A, B, C & D T4, Ta = 55 °C; Type 2
NI, Class I Zone 2, Group IIC T4, Ta = 55 °C; Type 2
CSA Class I Div 2, Groups A, B, C and D, T4 Ex nA IIC T4

546
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Specifications – continued

Enclosure molded enclosure made from PBT (polybutylene terephtalate)

Color bluish gray, RAL 7031

Assembly – wall mounting


– pipe mounting ZU 0274, Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting ZU 0275
cutout to DIN 43 700, sealed against panel

Dimensions (mm) H x W x D: 144 x 144 x 105

Ingress protection IP 65/NEMA 4X

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

547
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Cond


Conductivity Measurement

Simultaneous display of conductivity/ Icons supply operating messages and


resistance/salinity and temperature; signal unusual operating states. Mode in­
large measurement symbols. dicators show the current operating mode.

Suitable sensors:
– a ll common types of 2-electrode sensors
– a ll known types of 4-electrode sensors
– c ell constant selectable from 0.005 to
20 cm–!
– s electable temperature sensors Pt 100,
Pt 1000, NTC 30 kohms, NTC 8.55 kohms

Recommended Installation Sets

• Flow

SE 610 ARF 220

548
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Product Line Order No.

Stratos® Eco 2405 Cond process analyzer for measuring conductivity using 2- and 4-electrode sensors 2405 Cond

Mounting Accessories (see page 566) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Connection
Power supply
Cond measurement Control room/
station

20 … 253 V
AC/DC
0(4) … 20 mA
mS, %, SAL,
Sensocheck® mA
mS/cm

Stratos® Eco
Pt 100 / Pt 1000 2405 Cond 0(4) … 20 mA
NTC 30 kohms mA
NTC 8.5 kohms Temp.
Balco 3 kohms
Contacts Limit value
Wash alarm

Temperature
Water

Sensor Alarm
cleaning

Power supply Limit value

Terminal Assignments

549
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Cond


Specifications

Conductivity input input for 2-electrode or 4-electrode sensors

Effective ranges 0.2 µS · c … 1000 mS · c

Ranges*} conductivity 0.000 … 9.999 µS/cm


0.00 … 99.99 µS/cm
0.0 … 999.9 µS/cm
0 … 9999 µS/cm
0.000 … 9.999 mS/cm
0.00 … 99.99 mS/cm
0.0 … 999.9 mS/cm
0.000 … 9.999 S/m
0.00 … 99.99 S/m
resistivity 0.00 … 99.99 Mohms · cm
concentration 0.00 … 9.99 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)

Response (T90) < 1 s (Sensocheck® off) < 3 s (Sensocheck® on)

Measurement error 1,2,3


} < 1% meas. val. + 0.4 μS · c

Concentration 1 NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


determination 2 HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
3 NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
4 H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
5 HNO3 0.00 … 9.99 % by wt (–17 … +50 °C)

Sensor standardization – input of cell constant with simultaneous display of conductivity and temperature
– input of conductivity of calibration solution with simultaneous display of cell constant
and temperature
– product calibration
– temperature probe adjustment

Permissible cell constant 0.0050 … 19.9999 cm–!

Sensocheck® polarization detection and monitoring of cable capacitance

Sensoface® provides information on the sensor condition (Sensocheck®)

Sensor monitor direct display of measured values from sensor for validation (resistance/temperature)

Temperature input*} Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms (Betatherm), 2-wire connection, adjustable

Measuring range Pt 100 / Pt 1000 –20.0 … +200.0 °C (–4 … +392 °F)


NTC 30 kohms –20.0 … +150.0 °C (–4 … +302 °F)
NTC 8.55 kohms –10.0 … +130.0 °C (14 … 266 °F)

Resolution 0.1 °C/1 °F

Measurement error 1,2,3


} < 0.5 K (< 1 K bei Pt 100; < 1 K bei NTC > 100°C)

Temperature compensation*} (OFF) without


(ref. temperature 25 °C) (LIN) linear characteristic 00.00 … 19.99 %/K
(NLF) natural waters to EN 27888
(NaCl) ultrapure water with NaCl traces (0 … 120 °C)
(HCl) ultrapure water with HCl traces (0 … 120 °C)
(NH3) ultrapure water with NH3 traces (0 … 120 °C)

550
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Specifications – continued

Output 1 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 2)

Process variable*} conductivity, resistivity, concentration, salinity

Overrange*} 22 mA in the case of error messages

Output filter*} low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale*} as desired within range

Minimum span 5 % of selected range

Output 2 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 1)

Measured variable temperature

Overrange*} 22 mA in case of temp error messages

Output filter*} low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale*} –20 … +300 °C/–4 … +572 °F

Span allowed 20 … 320 K/36 … 576 °F

Alarm contact relay contact, floating


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response N/C (fail-safe type)

Alarm delay*} 10 s

Grenzwertkontakt relay contact, floating


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/O or N/C

Delay*} 0000 … 9999 s

Setpoints*} as desired within range

Hysteresis*} 0 … 50 % full scale

Cleaning contact “clean” relay contact


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Rinsing interval*} 000.0 … 999.9 h


(000.0 h = cleaning function switched off)

Rinse duration*} 0000 … 1999 s

551
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Cond


Specifications – continued

Display LC display, 7-segment with icons

Main display character height 17 mm, unit symbols 10 mm

Secondary display character height 10 mm, unit symbols 7 mm

Sensoface® 3 status indicators (friendly, neutral, sad face)

Mode indication 4 mode indicators “meas”, “cal”, “alarm”, “config”


further icons for configuration and messages

Alarm indication red LED in case of alarm

Keypad 5 keys: [cal] [conf] [?] [±] [enter]

Service functions
Current source current specifiable for output 1 and 2 (00.00 … 22.00 mA)

Device self-test automatic memory test (RAM, FLASH, EEPROM)

Display test display of all segments

Last error display of last error occurred

Sensor monitor display of direct, uncorrected sensor signal (electrode)

Data retention parameters and calibration data > 10 years (EEPROM)

Protection against protective separation of all low-voltage circuits against mains by double insulation to
electric shock EN 61010-1

Power supply 24 (–15 %) … 230 (+10 %) V AC/DC


approx. 5 VA/2.5 W AC: 45 … 65 Hz
overvoltage category II, Class II

Nominal operating
conditions
Ambient temperature –20 … +55 °C

Transport/Storage temperature –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

EMC EN 61326-1, EN 61326-2-3


emitted interference: Class B (residential area) Class A: for mains > 60 V DC
immunity to interference: Industry

Explosion protection FM NI, Class I Div 2, Groups A, B, C & D T4, Ta = 55 °C; Type 2
NI, Class I Zone 2, Group IIC T4, Ta = 55 °C; Type 2
CSA Class I Div 2, Groups A, B, C and D, T4 Ex nA IIC T4

552
Isolation Amplifiers
Transmitters

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Sensors

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For up-to-date information, please visit www.knick.de

Specifications – continued

Enclosure molded enclosure made from PBT (polybutylene terephtalate)

Color bluish gray, RAL 7031

Assembly – wall mounting


– pipe mounting ZU 0274, Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting ZU 0275
cutout to DIN 43 700, sealed against panel

Dimensions (mm) H x W x D: 144 x 144 x 105

Ingress protection IP 65/NEMA 4X

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

553
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 CondI


Inductive Conductivity Measurement

Simultaneous display of conductivity/ Icons supply operating messages and


resistance/salinity and temperature; large signal unusual operating states. Mode in­
measurement symbol. dicators show the current operating mode.

Suitable sensors
– a wide variety of commercial European
or US electrodeless sensors
– temperature sensors Pt 100, Pt 1000,
NTC 100 kohms

Recommended Installation Sets

• Flow • Immersion

SE 660 ARF 215 SE 660 ARD 220

554
Isolation Amplifiers
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Product Line Order No.

Stratos® Eco 2405 CondI process analyzer for measuring conductivity using electrodeless sensors 2405 CondI

Mounting Accessories (see page 566) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Connection

Cond measurement Power supply


Control room/
station

20 … 253 V
AC/DC
0(4) … 20 mA
mS, %, SAL,
Sensocheck® mA
mS/cm

Stratos® Eco
2405 CondI 0(4) … 20 mA

mA Temp.

Contacts Limit value


Pt 100 / Pt 1000 Wash Alarm
NTC 100 kohms
Temperature
Water

Sensor Alarm
cleaning

Power supply Limit value

Terminal Assignments

555
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 CondI


Specifications

Cond input input for electrodeless conductivity sensors: SE 655, SE 656, SE 660 and others

Display ranges conductivity 0.000 … 1999 mS/cm


concentration 0.00 … 9.99 % by wt
salinity 0.0 … 45 ‰ (0 … 35 °C)

Ranges conductivity 0.000 … 9.999 mS/cm


0.00 … 99.99 mS/cm
0.0 … 999.9 mS/cm
0 … 1999 mS/cm
0.000 … 9.999 S/m
0.00 … 99.99 S/m
concentration 0.00 … 9.99 % 10.0 … 100.0 %
salinity 0.0 … 45.0 ‰ (0 … 35 °C)

Response time (T90) approx. 2 s

Measurement error1, 2, 3} 1% meas. val. + 0.005 mS

Temperature (OFF) without


compensation*} (LIN) linear characteristic 00.00 … 19.99 %/K
(reference temp 25 °C) (NLF) natural waters to EN 27888 (0 … 35°C)

Concentration 1 NaCl 0.00 … 9.99 % by wt (0 … 100 °C)


determination 2 HCl 0.00 … 9.99 % by wt (–20 … +50 °C)
3 NaOH 0.00 … 9.99 % by wt (0 … 100 °C)
4 H2SO4 0.00 … 9.99 % by wt (–17 … +110 °C)
5 HNO3 0.00 … 9.99 % by wt (–20 … +50 °C)

Sensor standardization – entry of cell factor with simultaneous display of conductivity and temperature
– entry of conductivity of calibration solution with simultaneous display of cell factor and
temperature
– product calibration
– zero adjustment
– temperature probe adjustment

Permissible cell factor 0.100 … 19.999

Permissible transfer ratio 1.00 … 199.99

Permissible zero offset ±0.5 mS/cm

Sensocheck® – primary coil and lines monitored for short circuit


– secondary coil and lines monitored for open circuit

Sensoface® provides information on the sensor condition (evaluation of zero point, Sensocheck®)

Sensor monitor sensor monitor for validation of sensor and complete measured-value
processing (display: resistance/temperature)

Temperature input*} Pt 100 / Pt 1000 / NTC 100 kohms, 2-wire connection, adjustable

Measuring range Pt 100 / Pt 1000 –20.0 … +200.0 °C (–4 … +392 °F)


NTC 100 kohms –20.0 … +130.0 °C (–4 … +266 °F)

Resolution 0.1 °C/1 °F

Measurement error1, 2, 3} < 0.5 K (< 1 K for Pt 100; < 1 K for NTC > 100 °C)

556
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
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Specifications – continued

Output 1 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 2)

Process variable*} conductivity, concentration, or salinity

Overrange*} 22 mA in the case of error messages

Output filter*} (attenuation) low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale as desired within range

Minimum span 5 % of selected range

Output 2 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 1)

Measured variable temperature

Overrange*} 22 mA in the case of error messages

Output filter*} (attenuation) low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale*} –20 … +300 °C/–4 … +572 °F

Span allowed 20 … 320 K/36 … 576 °F

Alarm contact relay contact, floating


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response N/C (fail-safe type)

Alarm delay 10 s

Limit contact relay contact, floating


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Delay*} 0000 … 9999 s

Setpoints*} as desired within range

Hysteresis*} 0 … 50 % full scale

Cleaning contact “clean” relay contact


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Rinsing interval*} 000.0 … 999.9 h


(000.0 h = cleaning function switched off)

Rinse duration*} 0000 … 1999 s

557
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 CondI


Specifications – continued

Display LC display, 7-segment with icons

Main display character height 17 mm, unit symbols 10 mm

Secondary display character height 10 mm, unit symbols 7 mm

Sensoface® 3 status indicators (friendly, neutral, sad face)

Mode indication 4 mode indicators “meas”, “cal”, “alarm”, “config”


further icons for configuration and messages

Alarm indication red LED in case of alarm

Keypad 5 keys: [cal] [conf] [?] [±] [enter]

Service functions
Current source current specifiable for output 1 and 2 (00.00 … 22.00 mA)

Device self-test automatic memory test (RAM, FLASH, EEPROM)

Display test display of all segments

Last error display of last error occurred

Sensor monitor display of direct, uncorrected sensor signal (electrode)

Data retention parameters and calibration data > 10 years (EEPROM)

Protection against protective separation of all low-voltage circuits against mains by double insulation to
electric shock EN 61010-1

Power supply 24 (–15 %) … 230 (+10 %) V AC/DC


approx. 5 VA/2.5 W AC: 45 … 65 Hz
overvoltage category II, Class II

Nominal operating
conditions
Ambient temperature –20 … +55 °C

Transport/Storage temp –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

EMC EN 61326-1, EN 61326-2-3


emitted interference: Class B (residential area) Class A: for mains > 60 V DC
immunity to interference: Industry

Explosion protection FM NI, Class I Div 2, Groups A, B, C & D T4, Ta = 55 °C; Type 2
NI, Class I Zone 2, Group IIC T4, Ta = 55 °C; Type 2
CSA Class I Div 2, Groups A, B, C and D, T4 Ex nA IIC T4

558
Isolation Amplifiers
Transmitters

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Specifications – continued

Enclosure molded enclosure made from PBT (polybutylene terephtalate)

Color bluish gray, RAL 7031

Assembly – wall mounting


– pipe mounting ZU 0274, Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting ZU 0275
cutout to DIN 43 700, sealed against panel

Dimensions (mm) H x W x D 144 x 144 x 105

Ingress protection IP 65/NEMA 4X

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

559
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Oxy


Dissolved-Oxygen Measurement

Simultaneous display of measured value and signal unusual operating states.


and temperature; unit symbols shown in Mode indicators show the current
plain text. Icons supply operating messages operating mode.

Suitable sensors
– customary amperometric sensors with
(e.g. –675 mV) or without polarization
voltage
– temperature sensors NTC 22 kohms,
NTC 30 kohms

Recommended Installation Sets

• Flow • Inline • Immersion

SE 703 ARF 201 SE 703 ARF 101 SE 703 ARD 230


ZU 0323

560
Isolation Amplifiers
Transmitters

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For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® Eco 2405 Oxy process analyzer for measuring dissolved oxygen 2405 Oxy

Mounting Accessories (see page 566) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Connection

Power supply
DO measurement Control room/
station

20 … 253 V
O2 sensor AC/DC
0(4) … 20 mA
%, mg/l mA
pH/mV

Stratos® Eco
2405 Oxy 0(4) … 20 mA
mA
Temp.

Alarm Limit value


contact

Temperature
Water

Sensor Alarm
cleaning

Power supply Limit value

Terminal Assignments

561
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Oxy


Specifications

O2 input
Measuring current –2 … +1800 nA

Resolution (at Vpol ≤ 800 mV 0.05 nA


and Vref ≤ 200 mV)

Saturation (–10 … +80 °C) 0 … 200%

Measurement error1, 2, 3} 0.5 % meas.val. + 0.5 %

Concentration 0.00 … 20.00 mg/l


(–10 … +80 °C) 0.00 … 20.00 ppm

Measurement error1, 2, 3} 0.5 % meas.val. + 0.05 mg/l (0.05 ppm)

Permissible guard current ≤ 20 µA

Polarization voltage*} 0 … 1000 mV –1000 … 0 mV

Process pressure*} 0.000 … 9.999 bars (… 999.9 kPa / … 145.0 PSI)

Salinity correction*} 00.00 … 45.00 g/kg

Sensor standardization
Operating modes O2 saturation (automatic) O2 concentration (automatic)
product calibration, zero calibration

Calibration range zero ±2 nA

slope 25 … 130 nA (at 25 °C, 1013 mbars)

Calibration timer*} 0000 … 9.999 h

Pressure correction*} 0.000 … 9.999 bars / 999.9 kPa / 145.0 PSI

Sensocheck® monitoring for short circuits / open circuits (can be disabled)

Sensoface® provides information on the sensor condition (evaluation of zero/slope, response time,
calibration interval, Sensocheck®)

Temperature input*} NTC 22 kohms/NTC 30 kohms, 2-wire connection, adjustable

Measuring range –20.0 … +150.0 °C/–4 … +302 °F

Adjustment range 10 K

Resolution 0.1 °C/1 °F

Measurement error1, 2, 3} < 0.5 K (< 1 K at > 100 °C)

562
Isolation Amplifiers
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Specifications – continued

Output 1 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 2)

Measured variable*} O2 saturation/O2 concentration

Overrange*} 22 mA in the case of error messages

Output filter*} low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale as desired within range

Span allowed 5 … 200 %/0.5 … 50 mg/l (ppm)

Output 2 0/4 … 20 mA, max. 10 V, floating (galvanically connected to output 1)

Measured variable temperature

Overrange*} 22 mA in case of temp error messages

Output filter*} low-pass, filter time constant 0 … 120 s

Measurement error!} < 0.3 % current value + 0.05 mA

Start/end of scale –20 … +150 °C / –4 … +302 °F

Span allowed 20 … 170 K / 36 … 306 °F

Alarm contact relay contact, floating

Contact ratings AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response N/C (fail-safe type)

Response delay 10 s

Limit contact relay contact, floating


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Delay*} 0000 … 9999 s

Setpoints*} within selected range

Hysteresis*} 0.00 … 5.00 pH / 0 … 500 mV

Cleaning contact “clean” relay contact


AC < 250 V / < 3 A / < 750 VA DC < 30 V / < 3 A / < 90 W

Contact response*} N/C or N/O

Rinsing interval*} 000.0 … 999.9 h


(000.0 h = cleaning function switched off)

Rinse duration*} 0000 … 1999 s

563
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405 Oxy


Specifications – continued

Display LC display, 7-segment with icons

Main display character height 17 mm, unit symbols 10 mm

Secondary display character height 10 mm, unit symbols 7 mm

Sensoface® 3 status indicators (friendly, neutral, sad face)

Mode indication 4 mode indicators ”meas“, ”cal“, ”alarm“, ”config“


further icons for configuration and messages

Alarm indication red LED in case of alarm

Keypad 5 keys: [cal] [conf] [?] [±] [enter]

Service functions
Current source current specifiable for output 1 and 2 (00.00 … 22.00 mA)

Device self-test automatic memory test (RAM, FLASH, EEPROM)

Display test display of all segments

Last error display of last error occurred

Sensor monitor display of direct, uncorrected sensor signal (electrode)

Data retention parameters and calibration data > 10 years (EEPROM)

Protection against protective separation of all low-voltage circuits against mains by double insulation to
electric shock EN 61010-1

Power supply 24 (–15 %) … 230 (+10 %) V AC/DC


approx. 5 VA/2.5 W AC: 45 … 65 Hz
overvoltage category II, Class II

Nominal operating
conditions
Ambient temperature –20 … +55 °C

Transport/Storage temp –20 … +70 °C

Relative humidity 10 … 95 %, not condensing

EMC EN 61326-1, EN 61326-2-3


emitted interference: Class B (residential area) Class A: for mains > 60 V DC
immunity to interference: Industry

Explosion protection FM NI, Class I Div 2, Groups A, B, C & D T4, Ta = 55 °C; Type 2
NI, Class I Zone 2, Group IIC T4, Ta = 55 °C; Type 2
CSA Class I Div 2, Groups A, B, C and D, T4 Ex nA IIC T4

564
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

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For up-to-date information, please visit www.knick.de

Specifications – continued

Enclosure molded enclosure made from PBT (polybutylene terephtalate)

Color bluish gray, RAL 7031

Assembly – wall mounting


– pipe mounting ZU 0274, Ø 40 … 60 mm, _ 30 … 45 mm
– panel mounting ZU 0275
cutout to DIN 43 700, sealed against panel

Dimensions (mm) H x W x D: 144 x 144 x 105

Ingress protection IP 65/NEMA 4X

Cable glands 3 knockouts for cable glands M20 x 1.5


2 knockouts for 1/2; NPT or rigid metallic conduit

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

565
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® Eco 2405


Mounting Examples

ZU 0274 pipe-mount kit


For mounting on vertical or
horizontal posts or pipes.

ZU 0276 protective hood


Additional protection from
direct weather exposure and
mechanical damage.

ZU 0275 panel mounting kit


For mounting in standardized panel
cutout 138 x 138 mm (DIN 43700),
sealed against panel.

566
Isolation Amplifiers
Transmitters

Indicators

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Dimension Drawings

105
144 27 32 80

72
144

6.2
42 21
approx. 14

2 knockouts Ø 21.5 mm for


84 43 M20 x 1.5 cable glands
or conduit 1/2;
M20 x 1.5 (3 x) (not included).

ZU 0274 pipe-mount kit ZU 0276 protective hood ZU 0275 panel mounting kit
consisting of:
max. 25 78 27
132
1 Self-tapping screw Ø 40 … 60
(4 x)
2 Pipe-mount
plate (1 x)
3 Hose clamps
with worm gear
drive DIN 3017
(2 x)

Optional for vertical


or horizontal
posts or pipes.

1 … 22 mm
Cutout
138 x 138 mm (DIN 43700)

567
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS
The Stratos® PROFIBUS X 2221 series
for the process variables pH, conductivity, and oxygen

The tried and tested PROFIBUS protocol


according to EN 50 170 reliably guarantees
data security. The digital transmission of
the measured values guarantees maximum
resolution and precision.

With icon-guided operation and


Sensoface® information on sensor status.

All device parameters can be read and


written. The data exchange takes place
consistently in accordance with the
PNO communication model “Profile for
Analyzers”, version 3.0.
The device operation may therefore take
place via standardized operating devices
or programs (e.g. Siemens PDM) from the
maintenance station.

The PROFIBUS interface


Communication and the power supply
take place simultaneously via the
bus – similarly to conventional 2-wire
devices. The bus interface is galvanically
separated from the device. This prevents
compensation currents and measurement
interference due to unfavorable grounding
conditions. The Stratos® PROFIBUS 2221
For universal use in the chemical industry, devices facilitate unlimited operation in
power station engineering, biotechnology, hazardous areas (zone 1).
food processing and pharmaceuticals
industries, and in water/wastewater Dimension Drawings
treatment. See page 615.

The standardized PROFIBUS PA


communication allows integration in fully
automatic process cycles. The measured
values, all device states and messages are
transmitted online via PROFIBUS to the
control or maintenance station.

568
Isolation Amplifiers
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Facts

– application also in hazardous – t emperature indication either


locations in °C or °F
– sturdy, tightly sealed enclosure – a dditional mode indicators for:
– wall, post/pipe, or panel mounting • measuring mode
– easy installation with pre-assembled • calibration mode
enclosure and screw terminals • alarm
– optical alarm signaling by red LED • online
– Sensocheck® continuous sensor • bus communication
monitoring • configuration
– GainCheck® automatic device – c alibration timer
self-test – c ommunication according to the
– international user interface “Profile for Analyzers”, Version 3.0.
with icons –p  ower supply via PROFIBUS PA
– large, clear measured-value display – logbook
– limit values, can be defined and
read via PROFIBUS

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

569
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS
Communication Model (Profile for Analyzers)

PROFIBUS PA
The distribution of the device
Physical Block
functions in standardized blocks Global Status
enables problem-free interopera-
Transducer
bility with analyzers from other control block
meas/cal Alarm
manufacturers.

Transducer
For the first time, this permits the Transducer
transmission
AI
block mV mV/pH
block
use of standard operating tools. Ext.
temp.

Cyclic services
Transducer AI
block temp Temp.

Transducer
mV/pH block DI
°C limit value Limit 1

Transducer
mV/pH block DI
°C limit value Limit 2

Stratos® PROFIBUS 2221 X pH Logbook


communication model

570
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Typical Systems Configuration

PROFIBUS PA
Communication with the control Process control Maintenance/configuration
station (master class 1) and the
Master Master
maintenance station (master class 2) class 1 class 2
is via PROFIBUS PA.

- DP

Segment
coupler or
link

- PA

571
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X pH


The PROFIBUS-PA analyzer for pH/ORP values,
in hazardous- and safe-area applications

Display Facts
Simultaneous display of pH value/ORP – a pplication also in hazardous locations
and temperature; unit symbols as plain – s turdy, tightly sealed enclosure
text. I­cons supply operating messages and –w  all, post/pipe, or panel mounting
signal unusual operating states. Mode – e asy installation with pre-assembled
indicators show the current operating enclosure and screw terminals
mode. Conspicuous alarm signaling with –o  ptical alarm signaling by red LED
red, blinking LED. – S ensocheck® continuous sensor
monitoring
Calibration –G  ainCheck® automatic device self-test
Reliable memory due to integrated – international user interface with icons
calibration timer. Automatic electrode – large, clear measured-value display
standardization with check of response – t emperature indication either in °C or °F
time and drift by Knick Calimatic®. All – a dditional mode indicators for:
conventional buffer sets are available. • measuring mode
Alternatively, also manual calibration or • calibration mode
direct input of zero point and slope for • alarm
service purposes. Display of the electrode • online
data after every calibration. Evaluation of • bus communication
the electrode status with Sensoface®. • configuration
– c alibration timer
Sensocheck® sensor monitoring – c ommunication according to the
Maximum reliability due to continuous “Profile for Analyzers”, Version 3.0.
monitoring of glass and reference electrode. –p  ower supply via PROFIBUS PA
Recognition of electrode defects, error – logbook
indication, and alarm triggering. – limit values, can be defined and
read via PROFIBUS
PROFIBUS PA
All device parameters can be read and
written. The data exchange takes place
consistently in accordance with the
PNO communication model “Profile for
Analyzers”, version 3.0. Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

572
Isolation Amplifiers
Transmitters

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For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® PROFIBUS 2221 X pH field device for measuring pH/ORP values 2221 X pH
equipped for the standardized PROFIBUS PA communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Test Sockets, Connector Plugs, and Special Cables Order No.

VP8 connector plug ZU 0721

VP8-ST cable (both ends with length: 3 m ZU 0710


VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

573
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X pH


Connection

pH measurement Control room

EEx ia IIC EEx ib IIC


Glass
+
Reference – Segment PROFIBUS
pH, ORP coupler Master
Sensocheck®

Stratos® PROFIBUS
† 2221 X pH PROFIBUS PA PROFIBUS DP

Pt 100 Temperature
Pt 1000
NTC 30 kohms

Terminal Assignments

574
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Specifications

Effective ranges pH value 0.0 … 14.00


mV value –1500 … +1500 mV
Pt 100 / Pt 1000 –20.0 … +150.0 °C (–4 ... +302 °F)
NTC 30 kohms –20 ... +130 °C (–4 ... +266 °F)

Measurement error pH value < 0.02 ±1 count TC: < 0.002 pH/K
mV value < 1 mV ±1 count TC: < 0.1 mV/K
temperature < 0.5 K!} ±1 count

Display LC display, 7-segment measurement display: pH/mV value, temperature


red alarm LED: error message

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms

Sensor monitoring Sensocheck® monitoring of glass and reference electrode

Sensor standardization – automatic calibration with Calimatic®, buffer sets:


Knick technical buffers 2.00/4.01/7.00/9.21
Mettler Toledo technical buffers 2.00/4.01/7.00/9.21
Merck/Riedel de Haen 2.00/4.00/7.00/9.00/12.00
Ciba (94) 2.06/4.00/7.00/10.00
Mettler Toledo (USA) 4.00/7.00/10.01
standard buffer NIST 4.006/6.865/9.180
HACH 4.00/7.00/10.18
WTW technical buffers 2.00/4.01/7.00/10.00
– manual input of individual buffer values (MAN)
– data entry of pre-measured electrodes (DAT)

Calibration timer 0 ... 9999 h

Communications protocols: PROFIBUS PA via segment coupler or link to PLC, PC, DCS
interface profile: Profile for Analyzers Version 3.0 (PNO directive)
supply voltage: FISCO 9 … 17,5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 12.7 mA
physical interface: to EN 61158-2
max. current in case of fault (FDE): < 21.4 mA

Explosion protection II 2(1)G EEx ia IIC T4

Operating tool device description implemented in SIMATIC PDM

Ambient temperature –20 … +55 °C

Electromagnetic EN 61 626
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65
dimensions: see Dimension Drawings

Weight approx. 1 kg

1)
with Pt 100: 1 K

575
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X Cond


The PROFIBUS PA analyzer for conductivity,
in hazardous- and safe-area applications

Exact measurement of ultrapure and Facts


natural waters with special temperature – application also in hazardous locations
compensation. Suitable for measuring – sturdy, tightly sealed enclosure
conductivity to monitor water quality in – wall, post/pipe, or panel mounting
the pharmaceutical industry in accordance – easy installation with pre-assembled
with USP. enclosure and screw terminals
– optical alarm signaling by red LED
Display – Sensocheck® continuous sensor
Simultaneous display of conductivity/ monitoring
resistance/salinity and temperature; – GainCheck® automatic device self-test
large measurement symbols. Icons – international user interface with icons
supply operating messages and signal – large, clear measured-value display
unusual operating states. – additional mode indicators for:
Mode indicators show the current • measuring mode
operating mode. Conspicuous alarm • calibration mode
signaling with red, blinking LED. • alarm
• online
• bus communication
Calibration • configuration
Simple adaptation of the sensor by direct – calibration timer
input of the cell constant or through – communication according to the
manual determination of the constant “Profile for Analyzers”, Version 3.0.
with a calibration solution. – power supply via PROFIBUS PA
– logbook
Sensocheck® sensor monitoring ­ – limit values, can be defined and read
Reliability due to continuous monitoring via PROFIBUS
of polarization and cable influences, error – 3-year warranty
indication, and alarm triggering.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

576
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

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For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® PROFIBUS 2221 X Cond field device for measuring conductivity using 2- and 4-electrode sensors, 2221 X Cond
equipped for the standardized PROFIBUS PA communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

577
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X Cond


Connection

Cond measurement Control room

EEx ia IIC EEx ib IIC

Segment PROFIBUS
mS, Mohm, SAL coupler Master
Sensocheck®


Stratos® PROFIBUS
2221 X Cond PROFIBUS PA PROFIBUS DP

Pt 100 Temperature
Pt 1000
NTC 30 kohms

Terminal Assignments

578
Isolation Amplifiers
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Specifications

Conductivity input operation with 2- or 4-electrode sensors

Conductivity range 0.2 µS · c … 1000 mS · c (c = cell constant)


Measurement error < 1% meas. val. ± 0.4 μS · c
Measuring ranges conductivity: 0.000 … 9.999 µS/cm; 00.00 … 99.99 µS/cm; 000.0 … 999.9 µS/cm
Display (3 1/2-digit) 0.000 … 9.999 mS/cm; 00.00 … 99.99 mS/cm
000.0 … 999.9 mS/cm
resistivity: 0.000 … 9.999 Mohms · cm; 00.00 … 99.99 Mohms · cm
00.0 … 999.9 Mohms · cm
salinity: 0.0 … 45.0 ‰ (0 … 35 °C)

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms / NTC 100 kohms

Temperature range NTC –20.0 … +130.0 °C


Pt 100 / Pt 1000 –20.0 … +150.0 °C

Measurement error < 0.5 K!}

Temperature compensation LIN linear characteristic 00.00 … 19.99 %/K


NLF non-linear characteristic for natural waters according to EN 27888, 0 … 36 °C
1 Ultrapure water with NaCl traces, 0 … 120 °C
2 Ultrapure water with HCl traces, 0 … 120 °C
3 Ultrapure water with NH3 traces, 0 … 120 °C

Sensor monitoring Sensocheck® monitoring of polarization and cable influences

Display LC display, 7-segment measurement display: mS, Mohm, SAL, temperature


red alarm LED: error message

Sensor standardization – manual determination of the cell costant with a calibration solution
– specification of the cell constant

Communications protocols: PROFIBUS PA via segment coupler or link to PLC, PC, DCS
interface profile: profile for Analyzers, Version 3.0 (PNO directive)
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 13.2 mA
physical interface: to EN 61158-2
max. current in case of fault (FDE): ≤ 17.6 mA

Explosion protection ATEX II 2(1)G EEx ia IIC T4, FISCO


FM I/1[0]/AEx ib [ia]/IIC/T4 FISCO
NI, Class I Div 2, Group A, B, C, D T4 NIFW

Operating tool device description implemented in SIMATIC PDM

Ambient temperature –20 … +55 °C

Electromagnetic EN 61 626
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65
dimensions: See dimension drawings

Weight approx. 1 kg

1)
with Pt 100: 1 K, with NTC > 100 °C: 1 K
579
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2222 X CondI


The PROFIBUS PA analyzer for measurements of conductivity
with electrodeless sensors in hazardous- and safe-area applications

Insensitive to polarization and contami- Facts


nation. Concentration determination of – application also in hazardous locations
different acids, bases, and salts in broad – sturdy, tightly sealed enclosure
temperature ranges. Salinity determination. – wall, post/pipe, or panel mounting
– easy installation with pre-assembled
Display enclosure and screw terminals
Simultaneous display of conductivity/ – optical alarm signaling by red LED
resistance/salinity and temperature; large – Sensocheck® continuous sensor
measurement symbols. Icons supply monitoring
operating messages and signal unusual – GainCheck® automatic device self-test
operating states. – international user interface with icons
Mode indicators show the current operating – large, clear measured-value display
mode. Conspicuous alarm signaling with – additional mode indicators for:
red, blinking LED. • measuring mode
• calibration mode
Calibration • alarm
Simple adaptation of the sensor by • online
direct input of the cell factor or through • bus communication
manual determination of the cell factor • configuration
with a calibration solution. Zero errors can – calibration timer
be calibrated. – communication according to the
“Profile for Analyzers”, Version 3.0.
Sensocheck® sensor monitoring – power supply via PROFIBUS PA
Reliability due to continuous monitoring – logbook
of sensor function and connecting cables, – limit values, can be defined and read
error indication, and alarm triggering. via PROFIBUS
– 3-year warranty

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

580
Isolation Amplifiers
Transmitters

Indicators

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Fittings
For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® PROFIBUS 2222 X CondI field device for measuring conductivity using electrodeless sensors; 2222 X CondI
equipped for the standardized PROFIBUS PA communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

581
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2222 X CondI


Connection

Cond measurement Control room

EEx ia IIC EEx ib IIC

Segment PROFIBUS
mS, %, SAL coupler Master
Sensocheck®

Stratos® PROFIBUS
2222 X Condl PROFIBUS PA PROFIBUS DP

Temperature

Terminal Assignments

582
Isolation Amplifiers
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Specifications

Conductivity input input for electrodeless conductivity sensors: SE 655 (X) / 656 (X)

Conductivity range 0 … 2000 mS/cm with the SE 655 X and SE 656 X sensors
Measurement error < 1 % meas.val.!}
Measuring ranges conductivity: 0.000 … 9.999 mS/cm, 00.00 … 99.99 mS/cm
000.0 … 999.9 mS/cm; 0000 … 9999 mS/cm
concentration: 0.0 … 100.0 % by wt
salinity: 0.0 … 45.0 ‰ (0 … 35 °C)

Display LC display, 7-segment red alarm LED error message

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms / NTC 100 kohms

Temperature range NTC –20.0 … +130.0 °C


Measurement error Pt 100 / Pt 1000 –20.0 … +150.0 °C
±0.5 K‡}

Temperature compensation LIN linear characteristic 00.00 … 19.99 %/K


NLF non-linear characteristic for natural waters according to EN 27888, 0 … 36 °C

Sensor monitoring Sensocheck® monitoring of the primary coil and lines for short circuits and the
secondary coil for open circuit

Concentration 1 NaCl 0 … 26 % by wt (0 °C) / 0 … 28 % by wt (100 °C)


determination 2 HCl 0 … 17 % by wt (–20 °C) / 0 … 17 % by wt (50 °C)
3 NaOH 0 … 12 % by wt (0 °C) / 0 … 22 % by wt (100 °C)
4 H2SO4 0 … 25 % by wt (–17 °C) / 0 … 35 % by wt (110 °C)
5 HNO3 0 … 28 % by wt (–20 °C) / 0 … 28 % by wt (50 °C)
6 H2SO4 95 … 99 % by wt (–10 °C) / 95 … 99 % by wt (110 °C)

Sensor standardization – manual determination of the cell factor with a calibration solution
– specification of the cell factor – zero calibration in air

Communications protocol: PROFIBUS PA via segment coupler or link to PLC, PC, DCS
interface profile: Profile for Analyzers, Version 3.0 (PNO directive)
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 16.1 mA
physical interface: to EN 61158-2
max. current in case of fault (FDE): ≤ 21.8 mA

Explosion protection ATEX II 2(1)G EEx ia IIC T4, FISCO


FM I/1[0]/AEx ib [ia]/IIC/T4 FISCO
NI, Class I Div 2, Group A, B, C, D T4 NIFW

Operating tool device description implemented in SIMATIC PDM

Ambient temperature –20 … +55 °C

Electromagnetic EN 61 626
compatibility emitted interference: Class B (residential area)
Immunity to interference: Industry

Enclosure material: PBT


protection: IP 65
dimensions: see dimension drawings

Weight approx. 1 kg
1)
±1 count
2)
with Pt 100: 1 K, with NTC > 100°C: 1 K 583
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X Oxy


The PROFIBUS-PA analyzer for oxygen
in hazardous- and safe-area applications

Communicative progress Facts


Stratos® PROFIBUS 2221 X Oxy for the – application also in hazardous locations
measurement of dissolved oxygen offers – sturdy, tightly sealed enclosure
the benefits of the proven Stratos® – wall, post/pipe, or panel mounting
series: from the calibration timer to the – easy installation with pre-assembled
icon-guided operation; from the automatic enclosure and screw terminals
GainCheck® device self-test to the – optical alarm signaling by red LED
Sensocheck® sensor monitoring. – Sensocheck® continuous sensor
monitoring
And it offers yet more: problem-free – GainCheck® automatic device self-test
integration into fully automatic process – international user interface with icons
systems using standardized PROFIBUS – large, clear measured-value display
communication. The devices comply – additional mode indicators for:
with the complete PROFIBUS PA Profile • measuring mode
for Analyzers, version 3.0. PROFIBUS • calibration mode
facilitates cost reductions for new • alarm
systems in comparison with conventional • online
technology due to marked savings in • bus communication
materials and time. • configuration
– calibration timer
This means less effort and expenditure – – logbook
from project design and commissioning – communication according to the
via operation and maintenance to “Profile for Analyzers”, Version 3.0.
subsequent system additions. Together – power supply via PROFIBUS PA
with the SE 706 and SE 707 sensors, – limit values, can be defined and read
the Stratos® PROFIBUS 2221 X Oxy is via PROFIBUS
ideal for use in biotechnology, foodstuffs – 3-year warranty
production, the pharmaceutical industry,
water or wastewater technology, and the
chemical industry.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

584
Isolation Amplifiers
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Product Line Order No.

Stratos® PROFIBUS 2221 X Oxy field device for measuring dissolved oxygen; 2221 X Oxy
equipped for the standardized PROFIBUS PA communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Test Sockets, Connector Plugs, and Special Cables Order No.

VP8 connector plug ZU 0721

VP8-ST cable (both ends with length: 3 m ZU 0710


VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

585
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS 2221 X Oxy


Connection

DO measurement Control room

EEx ia IIC EEx ib IIC

+
– Segment PROFIBUS
%, mg/l coupler Master

DO sensor Stratos® PROFIBUS


2221 X Oxy PROFIBUS PA PROFIBUS DP

Temperature

Terminal Assignments

Specifications

O2 input sensor type A: SE 703 / SE 706 / InPro 6800 (Mettler Toledo) / OXYFERM (Hamilton)


sensor type B: SE 707 / InPro 6900 (Mettler Toledo) / Oxygold B/G (Hamilton)

Ranges measuring range 1 (low level) measuring range 2 (high level)

Saturation*} 0.0 … 120.0 % 0 … 500 %


Measurement error1, 2, 3) 0.5 % meas. val. + 0.1 % saturation 0.5 % meas. val. + 0.5 % saturation

Concentration 0000 … 9999 µg/l 0.0 … 50.0 mg/l


0000 … 9999 ppb 0.0 … 50.0 ppm
0.000 ... 9.999 ppm
0.000 … 9.999 mg/l
Measurement error1, 2, 3) 0.5 % meas. val. + 5 µg/l (5 ppb) 0.05% meas. val. + 0.05 mg/l (0.05 ppm)

Temperature –20.0 … +150.0 °C –20.0 … +150.0 °C


Measurement error1, 2, 3) < 0.5 K (< 1 K at > 100 °C) < 0.5 K (< 1 K at >100 °C)
586
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Specifications – continued

Polarization voltage 0 … 1000 mV

Display LC display, 7-segment measurement display: µg/l, mg/l, ppb, ppm, %, temperature
red alarm LED: error message Sensoface®, mode indicators, icons/symbols

Temperature input NTC 22 kohms or NTC 30 kohms, adjustable

Pressure correction 0.000 … 9.999 bars, manual or entered via PROFIBUS

Sensocheck® monitoring for short circuits or open circuits

Sensor standardization – zero calibration


– with specification of the O2 saturation
– product calibration
– with specification of the O2 concentration

Calibration timer 0 ... 9999 h

Limit values 1, 2 cyclical, discrete signal (DI) via PROFIBUS, user-defined for the process variables:
saturation, concentration, temperature

Communications protocols: PROFIBUS PA via segment coupler or link to PLC, PC, DCS
interface profile: Profile for Analyzers, Version 3.0 (PNO directive)
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 13.2 mA
physical interface: EN 61158-2
max. current in case of fault (FDE): < 17.6 mA

Operating tool device description implemented in SIMATIC PDM

Explosion protection ATEX II 2(1)G EEx ia IIC T4, FISCO


FM I/1[0]/AEx ib [ia]/IIC/T4 FISCO
NI, Class I Div 2, Group A, B, C, D T4 NIFW

Ambient conditions operating and ambient temperature –20 … +55 °C


transport and storage temperature –20 … +70 °C

Electromagnetic EN 61626
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65
dimensions: W x H x D: 144 x 144 x 105

Weight approx. 1 kg

*) –10 … +80 °C
1)
to IEC 746, Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

587
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FIELDBUS
The Stratos® FF X 2231 series for pH, conductivity,
and oxygen with FOUNDATION Fieldbus interface

The process analyzers of the Stratos® FF They are approved for use in hazardous
series for fieldbus communication in accor- locations according to ATEX/FISCO, i.e.
dance with EN 61158-2 FOUNDATION with simplified proof of intrinsic safety.
Fieldbus are available for the analysis According to standards, the devices are
parameters pH value, conductivity, and supplied via the bus. Apart from access
dissolved oxygen. to all device parameters, field bus
communication enables continuous cyclic
transmission of 3 process variables per
field device.

All Stratos® FF 2231 X devices successfully


underwent the strict test procedures at the
Fieldbus FOUNDATION and were approved
(device registration). This approval is valid
for the devices in conjunction with the
Device Description (DD).
The measuring devices are designed
according to the clear FF block structures
which makes integration in systems with FF
communication easy and flexible.

The Stratos® FF devices combine the many


different possibilities of bus communication
with the tried and tested features of the
Stratos® series. They naturally feature
Calimatic® automatic sensor standardization
as well as the Sensocheck® sensor
monitoring function.

The sturdy enclosure with IP65/NEMA 4X


protection is equally suited for field
assembly on a post/pipe or wall and for
panel mounting. The devices work
smoothly with almost all commonly used
process sensors for pH, oxygen, and
conductivity measurement. Knick offers a
wide sensors and fittings product line for
these process variables.

Dimension Drawings
See page 615.

588
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Facts

– application also in hazardous – international user interface


locations with icons
– FOUNDATION Fieldbus to – large, clear measured-
EN 61158-2 (IEC 1158-2) value display
– sturdy, tightly sealed enclosure – additional status mode
– wall, post/pipe, or panel mounting indicators for:
– easy installation with pre-assembled • measuring mode
enclosure and screw terminals • calibration mode
– optical alarm signaling by red LED • alarm
– Sensocheck® continuous sensor • bus communication
monitoring • configuration
– GainCheck® automatic device – calibration timer
self-test – Device Descriptions for AMS
– 3-year warranty

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

589
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X pH
Analyzer with FOUNDATION fieldbus interface,
simultaneous measurement of pH values, ORP, and temperature,
application in hazardous and safe areas

Display Facts
Simultaneous display of pH value/ORP – application also in hazardous locations
and temperature; unit symbols as plain – FOUNDATION Fieldbus to EN 61158-2
text. Icons supply operating messages (IEC 1158-2)
and signal unusual operating states. Mode – sturdy, tightly sealed enclosure
indicators show the current operating – wall, post/pipe, or panel mounting
mode. Conspicuous alarm signaling with – easy installation with pre-assembled
red, blinking LED. enclosure and screw terminals
– optical alarm signaling by red LED
Calibration – Sensocheck® continuous sensor
Reliable memory due to integrated monitoring
calibration timer. Automatic electrode – GainCheck® automatic device self-test
standardization with check of response – international user interface with icons
time and drift by Knick Calimatic®. All – large, clear measured-value display
conventional buffer sets are available. – temperature indication either in °C or °F
Alternatively, also manual calibration or – additional mode indicators for:
direct input of zero point and slope for • measuring mode
service purposes. Display of the sensor • calibration mode
data after every calibration. Evaluation • alarm
of the electrode status with Sensoface®. • bus communication
– calibration timer
Sensocheck® sensor monitoring – supply via the bus
Maximum reliability due to continuous – product calibration via the bus
monitoring of glass and reference – 3-year warranty
electrode. Recognition of electrode
defects, error indication, and alarm
triggering.

FOUNDATION Fieldbus interface


All device parameters can be read and
written. Cyclic transmission of 3 measured
values (select from pH value, ORP,
temperature, glass impedance, reference
impedance). Product calibration can
be performed via the bus by using an
operating tool.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

590
Isolation Amplifiers
Transmitters

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For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® Fieldbus 2231 X pH field device for measuring pH/ORP values; 2231 X pH
equipped for the standardized FOUNDATION Fieldbus communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Test Sockets, Connector Plugs and Special Cables Order No.

VP8 connector plug ZU 0721

VP8-ST cable (both ends length: 3 m ZU 0710


with VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

591
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X pH
Connection

pH measurement Control room

EEx ia IIC EEx ib IIC


Glass

Reference Linking Host


pH, ORP Device
Sensocheck®

Stratos® FF
† 2231 X pH H1 Fieldbus HSE Fieldbus

Pt 100 Temperature
Pt 1000
NTC 30 kohms

Terminal Assignments

592
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Specifications

Effective ranges pH value –2.00 … 16.00


mV value –1500 … 1000 mV
temperature –20.0 … +200.0 °C (–4 … +392 °F) (for Pt 100, Pt 1000)
–20.0 … +150.0 °C (–4 … +302 °F) (for NTC 30 kohms)
–10.0 … +130.0 °C (–4 … +266 °F) (for NTC 8.55 kohms)

Glass electrode input!} input resistance > 0.5 x 10!‡ ohms


input current < 2 x 10–!‡ A$}

Reference electrode input resistance > 1 x 10!= ohms


input!} input current < 1 x 10–!= A$}

Measurement error1) 2) 3) pH value < 0.02 TC: 0.002 pH/K


mV value < 1 mV TC: 0.1 mV/K

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms / NTC 8.55 kohms (Mitsubishi)

Measurement error1) 2) 3) temperature < 0.5 K (< 1 K for Pt 100; < 1 K for NTC > 100 °C)

Temperature compensation linear –19.99 … 19.99 %/K (reference temp. 25 °C)


of process medium

Sensor monitoring Sensocheck® monitoring of glass and reference electrode

Sensor standardization pH calibration


pH*}

Operating modes BUF calibration with Calimatic® automatic buffer recognition:


Buffer sets: -00- Knick 2.00/4.01/7.00/9.21
-01- Mettler Toledo 2.00/4.01/7.00/9.21
-02- Merck/Riedel de Haen 2.00/4.00/7.00/9.00/12.00
-03- Ciba (94) 2.06/4.00/7.00/10.00
-04- NIST technical 1.68/4.00/7.00/10.01/12.46
-05- NIST standard 1.679/4.006/6.865/9.180
-06- HACH 4.00/7.00/10.18
-07- WTW technical buffers 2.00/4.01/7.00/10.00
MAN manual calibration with input of individual buffer values
DAT data entry of pre-measured electrodes
PRD product calibration

Zero adjustment ±200 mV (for ISFET)

Max. calibration range asymmetry potential: ±60 mV; slope: 80 … 103 % (47.5 … 61 mV/pH)

Calibration timer 0 … 9999 h

Power output for ISFET adapter +3 V / 0.5 mA, –3 V / 0.5 mA

Display LC display, 7-segment measurement display: pH/mV value, temperature


main display character height 17 mm, unit symbols 10 mm
secondary display character height 10 mm, unit symbols 7 mm
Sensoface® 3 status indicators (friendly, neutral, sad face)
status display 5 mode indicators “measurement”, “calibration”, “alarm”,
“communication”, “configuration”
18 further icons for configuration and messages

593
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X pH
Specifications – continued

Alarm indication red LED in case of alarm or HOLD, user defined

Keypad 5 keys: [meas] [cal] [?] [±] [enter], “conf“ via [meas] + [cal]

FF communication FF-H1 (FOUNDATION Fieldbus) via coupler to HSE fieldbus/PLC, PC, DCS
physical interface to EN 61158-2 (IEC 1158-2)
communication model certified to ITK 4.6
1 resource block
1 transducer block
3 AI function blocks Selectable: pH, ORP, temp, glass impedance, ref. impedance,
asymmetry potential, slope
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 12.7 mA
max. current in case of fault (FDE): < 21.4 mA

Explosion protection ATEX: II 2(1)G EEx ia IIC T4/FISCO


FM: IS, Class I Div 1, Group A, B, C, D T4
NI, Class I Div 1, Group A, B, C, D T4

DD (Device Description) acyclic access: all bus parameters, parameters in the function blocks, configuration
and sensor data
product calibration via the operating tool

Ambient temperature –20 … +55 °C


Transport/storage –20 … +70 °C

Electromagnetic EN 61 626 and FCC rules part 15/B class A


compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65/NEMA 4X (USA, Canada: indoor use only)
dimensions: W x H x D: 144 x 144 x 105

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error
4)
doubles every 10 K

594
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Communication Model

Resource Block

pH

Channel
pH ORP
Temperature AI Function
RMeas
Block 1
RReference
ORP Slope
Asymmetry potential
Transducer Block

Fieldbus
pH

ORP
Channel

Temperature
AI Function
RMeas
RReference
Block 2
Slope
Asymmetry potential

pH

ORP
Channel

Temp. Temperature
AI Function
RMeas
RReference
Block 3
Slope
Asymmetry potential

Stratos® FF 2231 X pH

595
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Cond


Analyzer with FOUNDATION fieldbus interface,
measurement of conductivities, in hazardous and safe areas

Special features: Facts


Exact measurement of ultrapure and – a pplication also in hazardous locations
natural waters through special temperature – F OUNDATION Fieldbus to EN 61158-2
compensation. Limit values report incorrect (IEC 1158-2)
exceeding of conductivity values according – s turdy, tightly sealed enclosure
to USP for monitoring water quality in the –w  all, post/pipe, or panel mounting
pharmaceutical industry. – e asy installation with pre-assembled
enclosure and screw terminals
Display –o  ptical alarm signaling by red LED
Simultaneous display of conductivity/ – S ensocheck® continuous sensor
resistance/salinity and temperature; large monitoring
measurement symbols. Icons supply –G  ainCheck® automatic device self-test
operating messages and signal unusual – international user interface with icons
operating states. Mode indicators show – large, clear measured-value display
the current operating mode. Conspicuous – a dditional status mode indicators for:
alarm signaling with red, blinking LED. • measuring mode
• calibration mode
Calibration • alarm
Simple adaptation of the sensor by direct • online
input of the cell constant or through • bus communication
manual determination of the constant • configuration
with a calibration solution. – c alibration timer
– s upply via the bus
Sensocheck® sensor monitoring –3  -year warranty
Reliability due to continuous monitoring
of polarization and cable influences, error
indication, and alarm triggering.

FOUNDATION Fieldbus interface


All device parameters can be read and
written. Cyclic transmission of 3 measured
values (selected from conductivity, resistivity,
concentration, salinity, temperature, cell
constant). Product calibration can be per-
formed via the bus by using an operating
tool.
Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

596
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

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Fittings
For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® Fieldbus 2231 X Cond field device for measuring conductivity using 2- and 4-electrode sensors, 2231 X Cond
equipped for the standardized FOUNDATION Fieldbus communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

597
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Cond


Connection

Cond measurement Control room

EEx ia IIC EEx ib IIC

Linking Host
mS, Mohms, SAL Device
Sensocheck®


Stratos® FF
2231 X Cond H1 Fieldbus HSE Fieldbus

Pt 100 Temperature
Pt 1000
NTC 30 kohms

Terminal Assignments

598
Isolation Amplifiers
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Specifications

Conductivity input operation with 2- or 4-electrode sensors

Conductivity range with 4-electrode sensors: 0.2 µS · c … 1000 mS · c (c = cell constant)


with 2-electrode sensors: 0.2 µS … 200 mS · c
Measurement error < 1% meas. val. + 0.4 μS · c
Measuring ranges conductivity: 0.000 … 9.999 µS/cm; 00.00 … 99.99 µS/cm; 000.0 … 999.9 µS/cm
Display (3 1/2-digit) 0.000 … 9.999 mS/cm; 00.00 … 99.99 mS/cm; 000.0 … 999.9 mS/cm
resistivity: 0.000 … 9.999 Mohms · cm; 00.00 … 99.99 Mohms · cm
00.0 … 999.9 Mohms · cm
salinity: 0.0 … 45.0 ‰ (0 … 35 °C)
USP: 00.00 … 99.99 µS/cm

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms

Temperature range NTC 8.55 kohms –10 … +130 °C (14 … 266 °F)
NTC 30 kohms –20.0 … +150.0 °C (–4 … +302 °F)
Pt 100 / Pt 1000 –20.0 … +200.0 °C (–4 … +392 °F)

Measurement error1) 2) 3) temperature < 0.5 K (< 1 K with Pt 100; < 1 K with NTC > 100 °C)

Temperature OFF none


compensation LIN linear characteristic 00.00 … 19.99 %/K
NLF non-linear characteristic for natural waters according to EN 27888, 0 … 36 °C
-01- ultrapure water with NaCl traces (0 …120 °C)
-02- ultrapure water with HCl traces (0 … 120 °C)
-03- ultrapure water with NH3 traces (0 … 120 °C)

Sensor monitoring Sensocheck® monitoring of polarization and cable influences

Sensor standardization – manual determination of the cell costant with a calibration solution
– specification of the cell constant
– product calibration
– temperature probe adjustment

Display LC display, 7-segment measurement display: mS, Mohms, SAL, temperature


red alarm LED: Sensoface® error message, mode indicators, icons/symbols
main display character height 17 mm
secondary display character height 7 mm
Sensoface® 3 status indicators
status display 5 mode indicators “measurement”, “calibration”, “alarm”,
“communication”, “configuration”
18 further icons for configuration and messages

Alarm indication red LED in case of alarm or HOLD, user defined

Keypad 5 keys: [meas] [cal] [?] [±] [enter], “conf“ via [meas] + [cal]

FF communication FF-H1 (FOUNDATION Fieldbus) via segment coupler to HSE fieldbus / PLC, PC, DCS
physical interface to EN 61158-2 (IEC 1158-2)
communication model certified to ITK 4.6
1 resource block
1 transducer block
3 AI function block selectable: conductivity, resistivity, concentration, salinity,
temperature, cell constant
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 13.2 mA
max. current in case of fault (FDE): < 17.6 mA
599
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Cond


Specifications – continued

Explosion protection ATEX: II 2(1)G EEx ia IIC T4/FISCO


FM: IS, Class I Div 1, Group A, B, C, D T4
NI, Class I Div 1, Group A, B, C, D T4

DD (Device Description) access to all bus parameters, parameters in the function blocks,
configuration and sensor data
product calibration via the operating tool

Ambient temperature –20 … +55 °C


Transport/storage –20 … +70 °C

Electromagnetic EN 61 326
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65/NEMA 4X (USA, Canada: indoor use only)
dimensions: W x H x D: 144 x 144 x 105

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

600
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

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Fittings
For up-to-date information, please visit www.knick.de

Communication Model

Resource Block

Conductivity
Rspecif
Channel
Concentration AI Function
Salinity
Block 1
Temperature
Cond Cell constant
Transducer Block

Fieldbus
Conductivity

Rspecif
Channel

Concentration
AI Function
Salinity
Block 2
Temperature
Cell constant

Conductivity
Rspecif
Channel

Temp. Concentration AI Function


Salinity
Block 3
Temperature
Cell constant

Stratos® FF 2231 X Cond

601
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2232 X CondI


Analyzer with FOUNDATION fieldbus interface,
measurement of conductivities with electrodeless sensors,
in hazardous and safe areas

Insensitive to polarization and contami- Facts


nation. Concentration determination of – a pplication also in hazardous locations
different acids, bases, and salts in broad – F OUNDATION Fieldbus to EN 61158-2
temperature ranges. Salinity determination. (IEC 1158-2)
– s turdy, tightly sealed enclosure
Display –w  all, post/pipe, or panel mounting
Simultaneous display of conductivity/ – e asy installation with pre-assembled
resistance/salinity and temperature; large enclosure and screw terminals
measurement symbols. Icons supply –o  ptical alarm signaling by red LED
operating messages and signal unusual – S ensocheck® continuous sensor
operating states. Mode indicators show monitoring
the current operating mode. Conspicuous –G  ainCheck® automatic device self-test
alarm signaling with red, blinking LED. – international user interface with icons
– large, clear measured-value display
Calibration – a dditional mode indicators for:
Simple adaptation of the sensor by • measuring mode
direct input of the cell factor or through • calibration mode
manual determination of the cell factor • alarm
with a calibration solution. Zero offset • bus communication
can be calibrated. • configuration
– c alibration timer
Sensocheck® sensor monitoring – s upply via the bus
Reliability due to continuous monitoring –p  roduct calibration via the bus
of sensor function and connecting cables, –3  -year warranty
error indication, and alarm triggering.

FOUNDATION Fieldbus interface


All device parameters can be read
and written. Cyclic transmission of
3 measured values (selected from
conductivity, resistivity, concentration,
salinity, temperature, cell factor).
Product calibration can be performed
via the bus.

Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

602
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® Fieldbus 2232 X CondI field device for measuring conductivity using electrodeless sensors; 2232 X CondI
equipped for the standardized FF communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

603
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2232 X CondI


Connection

Cond measurement Control room

EEx ia IIC EEx ib IIC

Linking Host
mS, %, SAL Device
Sensocheck®

Stratos® FF
2232 X Condl H1 Fieldbus HSE Fieldbus

Temperature

Terminal Assignments

604
Isolation Amplifiers
Transmitters

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Specifications

Conductivity input Input for electrodeless conductivity sensors: SE 655 (X) / 656 (X) / SE 660

Conductivity range 0 … 2000 mS/cm with the SE 655 X and SE 656 X sensors
Measurement error < 1 % meas. val. + 0.02 mS/cm1, 2, 3)
Measuring ranges conductivity: 0.000 … 9.999 mS/cm; 00.00 … 9.999 mS/cm
0000 … 9999 mS/cm; 00.00 … 99.99 S/m
concentration: 0.00 … 9.99 %; 10 … 100.0 % by wt
salinity: 0.0 … 45.0 ‰ (0 … 35 °C)

Temperature input Pt 100 / Pt 1000 / NTC 30 kohms / NTC 100 kohms

Temperature range NTC 30 kohms –20.0 … +150.0 °C (–4 … +302 °F)


NTC 100 kohms –20.0 … +130.0 °C (–4 … +266 °F)
Pt 100 / Pt 1000 –20.0 … +200.0 °C (–4 … +392 °F)
Measurement error 0.5 K (< 1 K for Pt 100; < 1 K for NTC > 100 °C)

Temperature compensation OFF none


LIN linear characteristic 00.00 … 19.99 %/K
NLF non-linear characteristic for natural waters according to EN 27888, 0 … 36 °C

Sensor monitoring Sensocheck® monitoring of the primary coil and lines for short circuits and the
secondary coil for open circuit

Concentration 01 NaCl 0 … 26 % by wt (0 °C)/0 … 28 % by wt (100 °C)


determination 02 HCl 0 … 18 % by wt (–20 °C)/0 … 18 % by wt (50 °C)
03 NaOH 0 … 13 % by wt (0 °C)/0 … 24 % by wt (100 °C)
04 H2SO4 0 … 26 % by wt (–17 °C)/0 … 37 % by wt (110 °C)
05 HNO3 0 … 30 % by wt (–20 °C)/0 … 30 % by wt (50 °C)
06 H2SO4 94 … 99 % by wt (–10 °C)/89 … 99 % by wt (115 °C)
07 HCl 22 … 39 % by wt (–20 °C)/22 … 39 % by wt (50 °C)
08 HNO3 35 … 96 % by wt (–20 °C)/35 … 96 % by wt (50 °C)
09 H2SO4 28 … 88 % by wt (–17 °C)/39 … 88 % by wt (115 °C)
10 NaOH 15 … 50 % by wt (0 °C)/35 … 50 % by wt (10°C)

Sensor standardization – manual determination of the cell factor with a calibration solution
– specification of cell factor
– product calibration
– zero calibration in air
– temperature probe adjustment

Display LC display, 7-Segment measurement display: mS, Mohms, SAL, temperature


red alarm LED: Sensoface® error message, mode indicators, icons/symbols
main display character height 17 mm
secondary display character height 7 mm
Sensoface® 3 status indicators
status display 5 mode indicators “measurement”, “calibration”, “alarm”,
“communication”, “configuration”
18 further icons for configuration and messages

Alarm indication Red LED in case of alarm or HOLD, user defined

605
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2232 X CondI


Specifications – continued

Keypad 5 keys: [meas] [cal] [?] [±] [enter], “conf“ via [meas] + [cal]

FF communication FF-H1 (FOUNDATION Fieldbus) via coupler to HSE Fieldbus / PLC, PC, DCS
physical interface to EN 61158-2 (IEC 1158-2)
communication model certified to ITK 4.6
1 resource block
1 transducer block
3 AI function blocks conductivity, resistivity, concentration, salinity,
temperature, cell factor
current consumption: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
max. current: < 16.1 mA
in case of fault (FDE): < 21.8 mA

Explosion protection ATEX: II 2(1)G EEx ia IIC T4/FISCO


FM: IS, Class I Div 1, Group A, B, C, D T4
NI, Class I Div 1, Group A, B, C, D T4

DD (Device Description) access to all bus parameters, parameters in the function blocks, configuration and sensor data
product calibration via the operating tool

Operating temperature –20 … +55 °C


Transport/storage temp. –20 … +70 °C

Electromagnetic EN 61 626
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65/NEMA 4X (USA, Canada: indoor use only)
dimensions: W x H x D: 144 x 144 x 105
see dimension drawing

Weight approx. 1 kg

*) user-defined
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

606
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

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For up-to-date information, please visit www.knick.de

Communication Model

Resource Block

Conductivity

Concentration
Channel
Salinity
AI Function
Temperature
Block 1
Cell factor
CondI
Transducer Block

Fieldbus
Conductivity

Concentration
Channel

Salinity
AI Function
Temperature
Block 2
Cell factor

Conductivity

Concentration
Channel

Temp. Salinity
AI Function
Temperature
Block 3
Cell factor

Stratos® FF 2232 X CondI

607
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Oxy


Analyzer with FOUNDATION fieldbus interface, measurement
of dissolved oxygen, in hazardous and safe areas

Display Facts
Simultaneous display of oxgen saturation – application also in hazardous locations
or concentration and temperature; – FOUNDATION Fieldbus to EN 61158-2
measurement symbols shown as plain (IEC 1158-2)
text. Icons supply operating messages – sturdy, tightly sealed enclosure
and signal unusual operating states. Mode – wall, post/pipe, or panel mounting
indicators show the current operating – easy installation with pre-assembled
mode. Conspicuous alarm signaling with enclosure and screw terminals
red, blinking LED. – optical alarm signaling by red LED
– Sensocheck® continuous sensor
Calibration monitoring
Reliable memory due to integrated calibra- – GainCheck® automatic device self-test
tion timer. Automatic sensor standardi- – international user interface with icons
zation with monitoring of response time – large, clear measured-value display
and drift. Common calibration media – additional mode indicators for:
are available. Alternatively, also manual • measuring mode
calibration or direct input of sensor data • calibration mode
for service purposes. Display of the sensor • alarm
data after every calibration. Evaluation of • online
the sensor status with Sensoface®. • bus communication
• configuration
Sensocheck® sensor monitoring – calibration timer
Maximum reliability due to continuous – supply via the bus
monitoring of sensor data. Recognition – 3-year warranty
of sensor defects, error indication, and
alarm triggering.

FOUNDATION Fieldbus interface


All device parameters can be read and
written. Cyclic transmission of 3 measured
values: select from saturation (dissolved
oxygen), concentration (dissolved oxygen),
temperature, zero, slope, volume concen-
tration (gas). Product calibration can
be performed via the bus by using an
operating tool.
Warranty
3 years!
Warranty
Defects occurring within 3 years
from delivery date shall be remedied
free of charge at our plant (carriage
and insurance paid by sender).
Sensors and accessories: 1 year

608
Isolation Amplifiers
Transmitters

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For up-to-date information, please visit www.knick.de

Product Line Order No.

Stratos® Fieldbus 2231 X Oxy field device for measuring dissolved oxygen; 2231 X Oxy
equipped for the standardized FOUNDATION Fieldbus communication

Mounting Accessories (see page 614) Order No.

Pipe-mount kit ZU 0274

Panel-mount kit ZU 0275

Protective hood ZU 0276

Test Sockets, Connector Plugs and Special Cables Order No.

VP8 connector plug ZU 0721

VP8-ST cable (both ends with length: 3 m ZU 0710


VP socket) length: 5 m ZU 0711
length: 10 m ZU 0712

609
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Oxy


Connection

DO measurement Control room

EEx ia IIC EEx ib IIC

+
– Linking Host
%, mg/l Device

DO sensor Stratos® FF
2231 X Oxy H1 Fieldbus HSE Fieldbus

Temperature

Terminal Assignments

610
Isolation Amplifiers
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Specifications

O2 input sensor type A: SE 703/SE 706/InPro 6800 (Mettler Toledo) / OXYFERM (Hamilton)


sensor type B: SE 707/InPro 900 (Mettler Toledo) / Oxygold B/G (Hamilton)

Measuring ranges measuring range 1 (low level) measuring range 2 (high level)

Saturation*} 0.0 … 120.0 % 0 … 500 %


Measurement error1, 2, 3) 0.5 % meas. val. + 0.1 % saturation 0.5 % meas. val. + 0.5 % saturation

Concentration 0000 … 9999 µg/l (ppb) 0.0 … 50.0 mg/l (ppm)


0.000 … 9.999 mg/l (ppm)
Measurement error1, 2, 3) 0.5 % meas. val. + 5 µg/l (5 ppb) 0.05% meas. val. + 0.05 mg/l (5 ppm)

Volume concentration in gas 0.00 … 120.0 % 0.00 … 120.0 %


Measurement error1, 2, 3) 0.5 % meas. val. + 0.2 % (200 ppm) 0.5 % meas. val. + 0.1 % (1000 ppm)

Temperature –20.0 … +150.0 °C (–4 … +302 °F) –20.0 … +150.0 °C (–4 … +302 °F)
Measurement error1, 2, 3) < 0.5 K (< 1 K at > 100 °C) < 0.5 K (< 1 K at > 100 °C)

Polarization voltage 0 … –1000 mV

Temperature input NTC 22 kohms or NTC 30 kohms, adjustable

Pressure correction 0.000 … 9.999 bars, manual

Sensocheck® monitoring for short circuits or open circuits

Sensor standardization – zero calibration


– with specification of the O2 saturation index
– product calibration
– with specification of the O2 concentration
– volume concentration (Gas)

Calibration timer 0 … 9999 h

Display LC display, 7-segment measurement display: µg/l, mg/l, ppb, ppm, %, temperature
main display character height 17 mm, unit symbols 10 mm
secondary display character height 10 mm, unit symbols 7 mm
Sensoface® 3 status indicators (friendly, neutral, sad face)
status display 5 mode indicators “measurement”, “calibration”, “alarm”,
“communication”, “configuration”
18 further icons for configuration and messages

Alarm indication red LED in case of alarm or HOLD, user defined

Keypad 5 keys: [meas] [cal] [?] [±] [enter], “conf“ via [meas] + [cal]

FF communication FF-H1 (FOUNDATION Fieldbus) via segment coupler to HSE fieldbus / PLC, PC, DCS
physical interface to EN 61158-2 (IEC 1158-2)
communication model certified to ITK 4.51, DD to ITK 4.6
1 resource block
1 transducer block
3 AI function blocks selectable: saturation (DO), concentration (DO), temp.
zero, slope, concentration (gas)
supply voltage: FISCO 9 … 17.5 V (trapezoidal or rectangular characteristic)
9 … 24 V (linear characteristic)
current consumption: < 13.3 mA
max. current in case of fault (FDE): < 17.6 mA

611
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® FF 2231 X Oxy


Specifications – continued

Explosion protection ATEX: II 2(1)G EEx ia IIC T4/FISCO


FM: IS, Class I Div 1, Group A, B, C, D T4
NI, Class I Div 1, Group A, B, C, D T4

DD (Device Description) acyclic access: all bus parameters, parameters in the function blocks,
configuration and sensor data.
product calibration via the operating tool.

Ambient conditions operating and ambient temperature –20 … +55 °C


transport and storage temperature –20 … +70 °C

Electromagnetic EN 61626
compatibility emitted interference: Class B (residential area)
immunity to interference: Industry

Enclosure material: PBT


protection: IP 65/NEMA 4X (USA, Canada: indoor use only)
dimensions: W x H x D: 144 x 144 x 105

Weight approx. 1 kg

*) –10 … +80 °C
1)
to IEC 746 Part 1, at nominal operating conditions
2)
±1 count
3)
plus sensor error

612
Isolation Amplifiers
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Communication Model

Resource Block

Saturation (O2)
Concentration (O2) Channel
Temperature AI Function
Zero point Block 1
Slope
O2 Concentration (gas)
Transducer Block

Fieldbus
Saturation (O2)
Concentration (O2)
Channel

Temperature
AI Function
Zero point
Block 2
Slope

Concentration (gas)

Saturation (O2)
Concentration (O2)
Channel

Temp. Temperature AI Function


Zero point
Block 3
Slope

Concentration (gas)

Stratos® FF 2231 X Oxy

613
Process Analysis Systems
Chem Energy Pharm Food Water

Stratos® PROFIBUS and Stratos® FIELDBUS


Mounting Examples

ZU 0274 pipe-mount kit


For assembly on vertical
or horizontal pipes or posts.

ZU 0276 protective hood


Additional protection from direct
weather exposure and mechanical
damage.

ZU 0275 panel-mount kit


For assembly in standardized
panel cutout
138 x 138 mm (DIN 43700).

614
Isolation Amplifiers
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Dimension Drawings

105
144 27 32 80

72
144

6.2
42 21
approx. 14

2 knockouts Ø 21.5 mm
84 43 for cable glands M20 x 1.5
or conduit 1/2;
M20 x 1.5 (3 x) (not included)

ZU 0274 pipe-mount kit ZU 0276 protective hood ZU 0275 panel-mount kit


consisting of: (if required)
Max. 25 78 27
1 S elf-tapping screw 132
(4 x) Ø 40 … 60
2 P ipe-mount plate
(1 x) 1
3H  ose clamp with
worm gear drive
to DIN 3017
(2 x) 2

For vertical or horizontal


posts or pipes

1 … 22

Cutout
138 x 138 mm (DIN 43700)

615
Index

300 C, ComFu® Coordinator ............................................................... 428 Air-purge valve, complete, ZU 0636.............................................. 314, 326
300 E, ComFu® End Device .................................................................. 426 Air supply, flexible tube, 20 m, ZU 0713........................................ 275, 302
Air supply for pressurized sensors, ZU 0670.................................. 275, 302
A ARD 220 immersion fitting.................................................................... 160
A 20100 F0, repeater power supply...................................................... 497 ARD 230 immersion fitting.................................................................... 166
Accessories ARF 101 flow-through fitting................................................................ 172
Fittings............................................................................................... 206 ARF 105 flow-through fitting................................................................ 200
Protos® 3400 (X)................................................................................ 348 ARF 200/202 flow-through fitting......................................................... 174
SensoGate® WA 130.......................................................................... 226 ARF 201 flow-through fitting................................................................ 180
SensoGate® WA 130 H...................................................................... 235 ARF 210 flow-through fitting................................................................ 192
SensoGate® WA 131.......................................................................... 244 ARF 215 flow-through fitting................................................................ 186
SensoGate® WA 131 H...................................................................... 251 ARF 220 flow-through fitting................................................................ 184
SensoGate® WA 131 M..................................................................... 259 ARF 240 flow-through fitting................................................................ 196
SensoGate® WA 131 MH................................................................... 265 ARI 106 (H) inline fitting........................................................................ 202
Sensors for conductivity measurement............................................... 134 AuditTrail card (replacement)................................................................. 348
Sensors for oxygen measurement....................................................... 154 Aux 2 valve, complete, ZU 0637.................................................... 314, 326
Sensors for pH measurement............................................................... 76
Sensor lock-gates, Ceramat®.............................................................. 298 B
Sensor lock-gates, SensoGate®.......................................................... 270 B 10116 F0, repeater power supply....................................................... 497
Stratos® Eco 2405.............................................................................. 566 Bail handle, ZU 0651............................................................................. 299
Stratos® Pro 2-wire devices................................................................ 496 Bellows, ZU 0739.................................................................................. 274
Stratos® Pro 4-wire devices................................................................ 442
Stratos® PROFIBUS/Stratos® FIELDBUS................................................ 614 C
Unical® 9000..................................................................................... 325 Cable adapter, 0.5 m, for PortaSim® Cond A and B, ZU 0335........... 86, 87
Uniclean® 900................................................................................... 313 Cable (AS9), ZU 0318............................................................................. 77
Adapter for additional medium, PEEK, ZU 0654.................................... 298 Cable (VP6-ST), 3 m, ZU 0313................................................. 77, 136, 154
Adapter for additional medium, stainless steel 1.4571, ZU 0655........... 298 Cable (VP6-ST), 5 m, ZU 0314................................................. 77, 136, 154
Adapter for ARF 200/202/SE 551, ZU 0783........................................... 178 Cable (VP6-ST), 10 m, ZU 0315............................................... 77, 136, 154
Adapter G 1 1/4; to G 1;, stainless steel, ZU 0667................................ 178 Cable (VP6-ST), 20 m, ZU 0584............................................... 77, 136, 154
Adapter Pg 13.5 to G 1;, PP-H, ZU 0323............................................... 181 Cable (VP6-ST/ISFET)............................................................................... 71
Adapter Pg 13.5 to G 1;, stainless steel, ZU 0547................................. 178 Cable with M12 socket......................................................................... 119
Additional function for Protos®: 2nd channel for Memosens®............... 348 Calibration Certificate, ZU 0320............................................................ 135
Additional function for Protos®: 5 loadable parameter sets................... 348 CA/M12-005NA, cable with M12 socket, 5 m....................................... 119
Additional function for Protos®: Concentration determination CA/M12-010NA, cable with M12 socket, 10 m..................................... 119
(COND, CONDI)................................................................................ 348 CA/M12-020NA, cable with M12 socket, 20 m..................................... 119
Additional function for Protos®: Current characteristic definable........... 348 CA/MS-003NAA, Memosens® cable, 3 m................................ 77, 136, 155
Additional function for Protos®: Data saving acc. to CA/MS-003XAA, Memosens® cable, Ex, 3 m........................... 77, 136, 155
FDA 21 CFR Part 11.......................................................................... 348
CA/MS-005NAA, Memosens® cable, 5 m................................ 77, 136, 155
Additional function for Protos®: Extended logbook............................... 348
CA/MS-005XAA, Memosens® cable, Ex, 5 m........................... 77, 136, 155
Additional function for Protos®: ISFET function for PH 3400(X)-035...... 348
CA/MS-010NAA, Memosens® cable, 10 m.............................. 77, 136, 155
Additional function for Protos®: KI recorder (PH)................................... 348
CA/MS-010XAA, Memosens® cable, Ex, 10 m......................... 77, 136, 155
Additional function for Protos®: Measurement recorder........................ 348
CA/MS-020NAA, Memosens® cable, 20 m.............................. 77, 136, 155
Additional function for Protos®: O2 measurement with
FIU and MS modules......................................................................... 348 CA/MS-020XAA, Memosens® cable, Ex, 20 m......................... 77, 136, 155
Additional function for Protos®: Oxygen measurement in beverages Case for PortaSim® Cond A, B, C, ZU 0337................................. 86, 87, 98
­containing CO2................................................................................. 348 Ceramat® pneumatic retractable fitting................................................. 276
Additional function for Protos®: ServiceScope (PH)................................ 348 Ceramat® WA 150 pneumatic retractable fitting................................... 280
Additional function for Protos®: Software downgrade........................... 348 Ceramat® WA 160 pneumatic retractable fitting................................... 288
Additional function for Protos®: Software upgrade............................... 348 Chemical pump, ZU 0741............................................................. 313, 325
Additional function for Protos®: Specifiable buffer set (PH).................... 348 ComFu® 300 Wireless Set..................................................................... 424
Additional function for Protos®: TC ultrapure water (COND)................. 348 Commissioning of Uniclean® 900/Unical® 9000, ZU 0649............. 313, 325
Additional function for Protos®: Tolerance-band recorder (PH)............... 348 Conductivity measurement, sensors........................................................ 78
Additional function for Protos®: Trace O2 measurement with Conductivity standard 1.3 µS/cm, ZU 0701........................................... 134
FIU and MS modules......................................................................... 348 Conductivity standard 12.88 µS/cm, ZU 0348....................................... 134

616
Isolation Amplifiers
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For up-to-date information, please visit www.knick.de

Conductivity standard 15 µS/cm, ZU 0350............................................ 134 I


Conductivity standard 147 µS/cm, ZU 0702.......................................... 134 Immersion fittings................................................................................. 160
Conductivity standard 1413 µS/cm, ZU 0349........................................ 134 Inline fittings......................................................................................... 202
Connection kit for Uniclean® 900/Unical® 9000, ZU 0656............. 313, 325 Interior body for SE 706, ZU 0567......................................................... 143
Controllers: Unical® 9000/Uniclean® 900...................................... 156, 306 Interior body for SE 707, ZU 0568................................................. 149, 152
Coupling nut for SE 600 conductivity sensor, ZU 0222.......................... 107 Intro....................................................................................................... 10
Current input (2 digital inputs as standard), SW-A005................... 442, 496 ISM digital, SW-A006.................................................................... 442, 496

E L
Equipotential bonding electrode, ZU 0073...................................... 76, 134 Limit switch, ZU 0859........................................................................... 274
Electrolyte (Friscolyt-B), ZU 0591............................................................. 76 Logbook, extended (Audit Trail), SW-A003.................................... 442, 496
Electrolyte reservoir, ZU 0321.................................................................. 68 Logbook, SW-A002...................................................................... 442, 496
Electronics module, Unical® 9000(X), ZU 0642(X).................................. 326
Electronics module, Uniclean® 900(X), ZU 0716(X)................................ 314 M
Excursus.................................................................................................. 14 M12 device socket, ZU 0822......................................................... 442, 496
Material Certificate 3.1, SensoGate®, ZU 0708...................................... 274
F Material Test Certificate 3.2 for ARF 202 C4, ZU 0823.......................... 178
Filter insert (5 … 10 µm), ZU 0640................................................ 314, 326 Measuring cable for SE 604.................................................................... 84
Fittings.................................................................................................. 156 Media adapter for Unical® 9000, ZU 0577............................................ 326
Accessories........................................................................ 206, 270, 298 Media adapter for Uniclean® 900, ZU 0715.......................................... 313
Fittings overview................................................................................ 158 Media connection, rinse + clean, Uniclean® 900/Unical® 9000,
Flow-through fittings......................................................................... 172 5 m, ZU 0574............................................................................ 313, 325
Immersion fittings.............................................................................. 160 Media connection, rinse + clean, Uniclean® 900/Unical® 9000,
10 m, ZU 0575.......................................................................... 313, 325
Inline fittings...................................................................................... 202
Media connection, rinse + clean, Uniclean® 900/Unical® 9000,
Product range........................................................................................ 6
17 m, ZU 0653.......................................................................... 313, 325
Retractable fittings............................................................................. 208
Media connection, rinse, Uniclean® 900/Unical® 9000,
Sensor lock-gates, Ceramat®.............................................................. 276 5 m, ZU 0572............................................................................ 313, 325
Sensor lock-gates, SensoGate®.......................................................... 210 Media connection, rinse, Uniclean® 900/Unical® 9000,
Flange (316 L), ZU 0343................................................................ 125, 129 10 m, ZU 0573.......................................................................... 313, 325
Flange (6-hole), ZU 0278......................................................................... 85 Media connection, rinse, Uniclean® 900/Unical® 9000,
15 m, ZU 0652.......................................................................... 313, 325
Flange for SE 603 conductivity sensor, ZU 0219.................................... 112
Media interface for standard probes, ZU 0576.............................. 313, 325
Flange protectors for Ceramat®, DN 80 - DN 100, PEEK/PVDF............... 304
Memosens®............................................................................................ 20
Flange protectors for SensoGate®, DN 80 - DN 100, PEEK/PVDF............ 274
Memosens® cable................................................................... 77, 136, 155
Flange (PVDF), ZU 0344................................................................ 125, 129
Metering pump with empty 3.5-L bottle, ZU 0580........................ 313, 325
Flow-through fittings............................................................................ 172
Mounting aid for 20 x 2.5 O-rings, ZU 0747......................................... 273
Friscolyt-B (electrolyte), ZU 0591............................................................. 76
Mounting aid for scraper ring, ZU 0746................................................ 273
Mounting wrench for Ceramat®, ZU 0648............................................ 299
G
Gaskets for Ceramat® WA 150............................................................. 286
O
Gaskets for Ceramat® WA 160............................................................. 295
O2 electrolyte, ZU 0565......................................................................... 154
Gaskets for SensoGate® WA 130.......................................................... 227
O2 membrane body, ZU 0563............................................................... 154
Gaskets for SensoGate® WA 130 H....................................................... 236
O2 membrane kit, ZU 0564................................................................... 154
Gaskets for SensoGate® WA 131.......................................................... 245
O-ring set, ZU 0679.............................................................................. 154
Gaskets for SensoGate® WA 131 H....................................................... 252
ORP buffer solution, ZU 0317................................................................. 76
Gaskets for SensoGate® WA 131 M...................................................... 260
Oxygen measurement, sensors.............................................................. 138
Gaskets for SensoGate® WA 131 MH................................................... 266
Gasket (replacement) for SE 600 conductivity sensor, ZU 0221.............. 107
P
Panel-mount kit for Protos® 3400 (X), ZU 0545..................................... 357
H
Panel-mount kit for Stratos® Eco/BUS, ZU 0275............................ 566, 614
HART, SW-A001........................................................................... 442, 496
Panel-mount kit for Stratos® Pro, ZU 0738............................................ 536
HART test socket, ZU 0287........................................................... 442, 496
Perfection as standard............................................................................. 12

617
Index

PH 900-02, pH module for wireless set................................................. 426 S


pH buffer solutions................................................................................. 76 Safety weld-in socket.................................................................... 206, 270
pH measurement, sensors....................................................................... 38 Scraper ring, ZU 0760........................................................................... 272
Piezo valve for valve block, ZU 0638.............................................. 314, 326 Screw for SE 600 conductivity sensor, ZU 0216..................................... 106
Pipe-mount kit for media adapter, ZU 0606.................................. 313, 325 Sealing set A for SE 655, ZU 0340N...................................................... 123
Pipe-mount kit for Protos® 3400 (X), ZU 0544....................................... 357 Sealing set B for SE 656, ZU 0341N....................................................... 129
Pipe-mount kit for Stratos® Pro/Eco/BUS, ZU 0274................ 536, 566, 614 Sealing set C for SE 655/SE 656, ZU 0342N................................... 123, 129
Pipe-mount kit for Uniclean® 900/Unical® 9000, ZU 0601............. 313, 325 Sealing washer for SE 603 conductivity sensor, ZU 0218....................... 112
Pneumatically controlled 3/8; valve for add. medium, ZU 0669....... 275, 302 SE 531 pH sensor.................................................................................... 40
Pneumatic manual control valve, ZU 0646............................................. 301 SE 532 Memosens® pH sensor................................................................ 44
PortaSim® Cond A, simulation of SE 604 sensor...................................... 86 SE 532 pH sensor.................................................................................... 42
PortaSim® Cond B, simulation of SE 604 sensor...................................... 87 SE 533 Memosens® pH sensor................................................................ 48
PortaSim® Cond C, simulation of SE 620 sensor...................................... 98 SE 533 pH sensor.................................................................................... 46
PortaSim® Set, ZU 0336.................................................................... 86, 87 SE 535 ORP sensor.................................................................................. 74
Pressure switch, air, ZU 0632......................................................... 314, 326 SE 545 pH sensor.................................................................................... 70
Pressure switch, water, ZU 0633.................................................... 314, 326 SE 546 Memosens® pH sensor................................................................ 72
Probe valve, complete, ZU 0634.................................................... 314, 326 SE 551 Memosens® pH sensor................................................................ 52
Process analyzers.................................................................................. 330 SE 551 pH sensor.................................................................................... 50
ProgaLog 3000, Protos® configuration and documentation software....... 347 SE 552 Memosens® pH sensor................................................................ 56
Protective cap, ZU 0759........................................................................ 274 SE 552 pH sensor.................................................................................... 54
Protective hood for Protos® 3400 (X), ZU 0548..................................... 357 SE 553 pH sensor.................................................................................... 58
Protective hood for Stratos® Eco/BUS, ZU 0276............................. 566, 614 SE 554 Memosens® pH sensor................................................................ 60
Protective hood for Stratos® Pro, ZU 0737............................................ 536 SE 555 Memosens® pH sensor................................................................ 62
Protos® 3400 (X), process analysis system............................................. 334 SE 559 Memosens® pH sensor................................................................ 64
COMFF 3400 X-085 module.............................................................. 416 SE 560 pH sensor.................................................................................... 66
ComFu® 300 Wireless Set.................................................................. 424 SE 600/40 bar, conductivity sensor incl. 40-bar pressure certificate........ 104
COND 3400 (X)-041 module.............................................................. 374 SE 600 conductivity sensor.................................................................... 104
CONDI 3400 (X)-051 module............................................................. 378 SE 603 conductivity sensor.................................................................... 110
FIU 3400 X-140/FIU 3400-141 module............................................... 420 SE 604 conductivity sensor...................................................................... 82
Mounting examples........................................................................... 357 SE 604 Memosens® conductivity sensor.................................................. 88
MS 3400 (X)-160 module................................................................... 422 SE 605H Memosens® conductivity sensor................................................ 92
OUT 3400 (X)-071 module................................................................. 406 SE 610 conductivity sensor...................................................................... 80
OXY 3400 (X)-062 module................................................................. 382 SE 620 conductivity sensor...................................................................... 96
OXY 3400 (X)-063 module................................................................. 386 SE 630 conductivity sensor.................................................................... 100
OXY 3400 (X)-065 module................................................................. 390 SE 630 Memosens® conductivity sensor................................................ 102
OXY 3400 (X)-066 module................................................................. 394 SE 655 electrodeless conductivity sensor............................................... 122
OXY 3400 (X)-067 module................................................................. 398 SE 656 electrodeless conductivity sensor............................................... 128
PH 3400 (X)-032 module................................................................... 362 SE 660 electrodeless conductivity sensor............................................... 114
PH 3400 (X)-033 module................................................................... 366 SE 670 electrodeless conductivity sensor, digital.................................... 118
PH 3400 (X)-035 module................................................................... 370 SE 703 oxygen sensor........................................................................... 140
PHU 3400 (X)-110 module................................................................. 402 SE 706 Memosens® oxygen sensor........................................................ 144
PID 3400-121 module........................................................................ 408 SE 706 oxygen sensor........................................................................... 142
PROFIBUS COMPA 3400 X-081 module............................................. 412 SE 707 Memosens® oxygen sensor........................................................ 150
SE 707 oxygen sensor........................................................................... 148
R SensoGate® H hygienic sensor lock-gate......................................... 30, 220
Radio component: ComFu® 300 C Coordinator.................................... 428 SensoGate® WA 130 H pneumatic sensor lock-gate, hygienic............... 230
Radio component: ComFu® 300 E End Device....................................... 426 SensoGate® WA 130 pneumatic sensor lock-gate................................. 222
Radio component: PH 900-02 pH module............................................. 426 SensoGate® WA 131 H pneumatic sensor lock-gate, hygienic............... 248
Reed switch, short (service part for multiplug), ZU 0813/1............... 314, 326 SensoGate® WA 131 MH manual sensor lock-gate, hygienic................. 262
Repeater power supplies....................................................................... 497 SensoGate® WA 131 M manual sensor lock-gate.................................. 256
Replacement filter housing, ZU 0641............................................ 314, 326 SensoGate® WA 131 pneumatic sensor lock-gate................................. 240
Retainer clamp for 25-mm socket, ZU 0818.......................................... 272 Sensor dismount guard, ZU 0644.................................................. 314, 326
Retractable fitting, WA 125.................................................................. 208 Sensor lock-gates, Ceramat®................................................................. 276

618
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

Sensor lock-gates, SensoGate®....................................................... 26, 210 Stratos® Pro A4 PH............................................................................ 458


Sensor mounting wrench, 19 mm, ZU 0647.................................. 273, 299 Stratos® PROFIBUS analyzers................................................................. 568
Sensors................................................................................................... 36 Stratos® PROFIBUS 2221 X Cond....................................................... 576
Accessories.......................................................................... 76, 134, 154 Stratos® PROFIBUS 2221 X Oxy.......................................................... 584
Conductivity measurement.................................................................. 78 Stratos® PROFIBUS 2221 X pH........................................................... 572
Oxygen measurement........................................................................ 138 Stratos® PROFIBUS 2222 X CondI....................................................... 580
pH measurement................................................................................. 38 Supplementary air-purging kit, ZU 0587........................................ 313, 326
Product range........................................................................................ 4 Supplementary Aux 2 kit, ZU 0588................................................ 313, 326
Sensor sockets for Ceramat®................................................................. 303 SW 3000, ProgaLog 3000, Protos® configuration and documentation
Service set for multiplug, ZU 0812................................................ 314, 326 ­software............................................................................................ 347

Service sets for SensoGate®.................................................................. 273 SW 3400-001, Protos®: KI recorder (PH)................................................ 348

Service switch for Unical® 9000............................................................ 326 SW 3400-002, Protos®: Specifiable buffer set (PH)................................ 348

Small-parts kit for Unical® 9000/Uniclean® 900, ZU 0643.............. 314, 326 SW 3400-004, Protos®: ServiceScope (PH)............................................. 348

SMARTMEDIA card (128 MB)................................................................ 348 SW 3400-005, Protos®: Tolerance-band recorder (PH)........................... 348

Spare parts for SensoGate® WA 130..................................................... 227 SW 3400-006, Protos®: Current characteristic definable........................ 348

Spare parts for SensoGate® WA 130 H.................................................. 236 SW 3400-008, Protos®: TC ultrapure water (COND).............................. 348

Spare parts for SensoGate® WA 131..................................................... 245 SW 3400-009, Protos®: concentration determination (COND, CONDI).... 348

Spare parts for SensoGate® WA 131 H.................................................. 252 SW 3400-011, Protos®: Oxygen measurement in beverages
containing CO2................................................................................. 348
Spare parts for SensoGate® WA 131 M................................................. 260
SW 3400-012, Protos®, ISFET function for PH 3400(X)-035................... 348
Spare parts for SensoGate® WA 131 MH.............................................. 266
SW 3400-014, Protos®: 2nd channel for Memosens®............................ 348
Standard-media interface, ZU 0631....................................................... 300
SW 3400-015, Protos®: O2 measurement with FIU and MS modules....... 348
Stratos® Eco 2405 process analyzers..................................................... 538
SW 3400-016, Protos®: Trace O2 measurement with FIU and
Stratos® Eco 2405 Cond.................................................................... 548 MS modules...................................................................................... 348
Stratos® Eco 2405 CondI................................................................... 554 SW 3400-102, Protos®: 5 loadable parameter sets................................ 348
Stratos® Eco 2405 Oxy....................................................................... 560 SW 3400-103, Protos®: Measurement recorder..................................... 348
Stratos® Eco 2405 pH........................................................................ 542 SW 3400-104, Protos®: Extended logbook............................................ 348
Stratos® FIELDBUS analyzers.................................................................. 588 SW 3400-106, Protos®: Software update.............................................. 348
Stratos® FF 2231 X Cond................................................................... 596 SW 3400-107, Protos®: Data saving acc. to FDA 21 CFR Part 11........... 348
Stratos® FF 2231 X Oxy...................................................................... 608 SW-A001, HART........................................................................... 442, 496
Stratos® FF 2231 X pH....................................................................... 590 SW-A002, logbook....................................................................... 442, 496
Stratos® FF 2232 X CondI.................................................................. 602 SW-A003, extended logbook (Audit Trail)..................................... 442, 496
Stratos® Pro process analyzers......................................................... 32, 434 SW-A004, trace-oxygen measurement.......................................... 442, 496
2-wire devices.................................................................................... 494 SW-A005, current input (2 digital inputs as standard)................... 442, 496
4-wire devices.................................................................................... 440 SW-A006, ISM digital.................................................................... 442, 496
Stratos® Pro A2 CC............................................................................ 514
Stratos® Pro A2 COND....................................................................... 510 T
Stratos® Pro A2 CONDI...................................................................... 522 Trace-oxygen measurement, SW-A004.......................................... 442, 496
Stratos® Pro A2 MSCOND.................................................................. 506
Stratos® Pro A2 MSCONDI................................................................. 518
U
Stratos® Pro A2 MSOXY..................................................................... 526
Unical® 9000 electro-pneumatic controller............................................ 318
Stratos® Pro A2 MSPH....................................................................... 498
Uniclean® 900 electro-pneumatic controller.......................................... 306
Stratos® Pro A2 OXY.......................................................................... 530
Stratos® Pro A2 PH............................................................................ 502
V
Stratos® Pro A4 CC............................................................................ 470
VP8 connector plug, ZU 0721............................... 442, 496, 573, 585, 591
Stratos® Pro A4 COND....................................................................... 466
VP8-ST cable, sockets on both ends, for sensors
Stratos® Pro A4 CONDI...................................................................... 478 without solution ground.................................................................... 426
Stratos® Pro A4 MSCOND.................................................................. 462 VP8-ST cable, sockets on both ends, for sensors
Stratos® Pro A4 MSCONDI................................................................. 474 with solution ground................................................. 442, 496, 573, 585
Stratos® Pro A4 MSOXY..................................................................... 484
Stratos® Pro A4 MSPH....................................................................... 444 W
Stratos® Pro A4 MSPH/MSOXY.......................................................... 452 WA 125 retractable fitting.................................................................... 208
Stratos® Pro A4 MSPH/MSPH............................................................. 448 Water valve, ZU 0714................................................................... 314, 326
Stratos® Pro A4 OXY.......................................................................... 488 Weld-in socket, beveled, 15°, PP, ZU 0821............................................ 272

619
Index

Weld-in socket for SE 600 conductivity sensor, ZU 0217........................ 106 ZU 0564 O2 membrane kit.................................................................... 154
WG 20 A2, Ex power supply/isolator for 24 V AC/DC............................ 497 ZU 0565 O2 electrolyte.......................................................................... 154
WG 21 A7, Ex repeater power supply for 90 … 253 V AC.................... 497 ZU 0567 interior body for SE 706.......................................................... 143
WG 21 A7 Opt. 336, 470, Ex repeater power supply for 24 V AC/DC, ZU 0568 interior body for SE 707.................................................. 149, 152
with HART transmission.................................................................... 497 ZU 0569 measuring cable for SE 604 conductivity sensor, 5 m................ 84
WG 21 A7 Opt. 336, Ex repeater power supply for 24 V AC/DC............. 497 ZU 0570 measuring cable for SE 604 conductivity sensor, 10 m.............. 84
WG 21 A7 Opt. 470, Ex repeater power supply for 90 … 253 V AC, ZU 0572/1 media connection, rinse, 5 m (FKM gaskets)................ 313, 325
with HART transmission.................................................................... 497
ZU 0572/2 media connection, rinse, 5 m (EPDM gaskets).............. 313, 325
WG 25 A7, Ex loop-powered supply with HART transmission................. 497
ZU 0573/1 media connection, rinse, 10 m (FKM gaskets).............. 313, 325
Wireless Set: ComFu® 300.................................................................... 424
ZU 0573/2 media connection, rinse, 10 m (EPDM gaskets)............ 313, 325
ZU 0574/1 media connection, rinse + clean, 5 m (FKM gaskets)..... 313, 325
Z
ZU 0574/1S media connection, rinse + cal, 5 m (FKM gaskets),
ZU 0073 equipotential bonding electrode....................................... 76, 134 steel balls instead of glass balls.......................................................... 325
ZU 0200 pH buffer solution 4.01............................................................ 76 ZU 0574/2 media connection, rinse + clean, 5 m
ZU 0201 pH buffer solution 7.00............................................................ 76 (EPDM gaskets)......................................................................... 313, 325
ZU 0202 pH buffer solution 9.21............................................................ 76 ZU 0575/1 media connection, rinse + clean, 10 m
ZU 0216 screw for SE 600 conductivity sensor...................................... 106 (FKM gaskets)........................................................................... 313, 325

ZU 0217 weld-in socket for SE 600 conductivity sensor......................... 106 ZU 0575/2 media connection, rinse + clean, 10 m
(EPDM gaskets)......................................................................... 313, 325
ZU 0218 sealing washer for SE 603 conductivity sensor......................... 112
ZU 0576 media interface for standard probes............................... 313, 325
ZU 0219 flange for SE 603 conductivity sensor...................................... 112
ZU 0577/1 media adapter (FKM gaskets)............................................... 326
ZU 0221 gasket (replacement) for SE 600 conductivity sensor............... 107
ZU 0577/2 media adapter (EPDM gaskets)............................................. 326
ZU 0222 coupling nut for SE 600 conductivity sensor............................ 107
ZU 0577 X/1 media adapter, Ex (FKM gaskets)...................................... 326
ZU 0274 pipe-mount kit for Stratos® Pro/Eco/BUS................. 536, 566, 614
ZU 0577 X/2 media adapter, Ex (EPDM gaskets).................................... 326
ZU 0275 panel-mount kit for Stratos® Eco/BUS............................. 566, 614
ZU 0580/1 metering pump (PP, FKM) with empty 3.5-L bottle....... 313, 325
ZU 0276 protective hood for Stratos® Eco/BUS.............................. 566, 614
ZU 0580/2 metering pump (PP, EPDM) with empty 3.5-L bottle...... 313, 325
ZU 0278 flange (6-hole).......................................................................... 85
ZU 0580/2S metering pump (PP, EPDM) with empty 3.5-L bottle,
ZU 0287 HART test socket............................................................ 442, 496 steel balls instead of glass balls.......................................................... 325
ZU 0308 PortaSim® Cond A, simulation of SE 604 sensor........................ 86 ZU 0580 X/1 metering pump (PP, FKM) with empty 3.5-L bottle,
ZU 0309 PortaSim® Cond B, simulation of SE 604 sensor........................ 87 Ex............................................................................................. 313, 325
ZU 0313 cable (VP6-ST), 3 m ................................................. 77, 136, 154 ZU 0580 X/2 metering pump (PP, EPDM) with empty 3.5-L bottle,
ZU 0314 cable (VP6-ST), 5 m ................................................. 77, 136, 154 Ex............................................................................................. 313, 325

ZU 0315 cable (VP6-ST), 10 m ............................................... 77, 136, 154 ZU 0582 cable (VP6-ST/ISFET), 5 m.......................................................... 71

ZU 0317 ORP buffer solution.................................................................. 76 ZU 0583 cable (VP6-ST/ISFET), 10 m........................................................ 71

ZU 0318 cable (AS9) 5 m........................................................................ 77 ZU 0584 cable (VP6-ST), 20 m ............................................... 77, 136, 154

ZU 0320 Calibration Certificate............................................................. 135 ZU 0587 supplementary air purging kit......................................... 313, 326

ZU 0321 electrolyte reservoir................................................................... 68 ZU 0588 supplementary Aux 2 kit................................................. 313, 326

ZU 0323 adapter Pg 13.5 to G 1;, PP-H................................................ 181 ZU 0589 measuring cable for SE 604 conductivity sensor, 15 m.............. 84

ZU 0335 cable adapter, 0.5 m, for PortaSim® Cond A and B ............ 86, 87 ZU 0590 measuring cable for SE 604 conductivity sensor, 20 m.............. 84

ZU 0336 PortaSim® set .................................................................... 86, 87 ZU 0591 electrolyte (Friscolyt-B).............................................................. 76

ZU 0337 case for PortaSim® Cond A, B, C................................... 86, 87, 98 ZU 0595 flange protector, DN 80, PEEK................................................. 304

ZU 0340N sealing set A for SE 656........................................................ 123 ZU 0596 flange protector, DN 80, PVDF................................................ 304

ZU 0341N sealing set B for SE 656........................................................ 129 ZU 0597 flange protector, DN 100, PEEK............................................... 304

ZU 0342N sealing set C for SE 655/SE 656.................................... 123, 129 ZU 0598 flange protector, DN 100, PVDF.............................................. 304

ZU 0343 flange (316 L)................................................................. 125, 129 ZU 0599 AuditTrail card (replacement).................................................. 348

ZU 0344 flange (PVDF).................................................................. 125, 129 ZU 0601 pipe-mount kit for Uniclean® 900/Unical® 9000.............. 313, 325

ZU 0348 conductivity standard 12.88 mS/cm........................................ 134 ZU 0606 pipe-mount kit for media adapter................................... 313, 325

ZU 0349 conductivity standard 1413 µS/cm.......................................... 134 ZU 0616 sensor socket, PEEK, FKM gasket............................................ 303

ZU 0350 conductivity standard 15 µS/cm.............................................. 134 ZU 0617 sensor socket, PEEK, EPDM gasket.......................................... 303

ZU 0543-128 SMARTMEDIA card (128 MB)........................................... 348 ZU 0618 sensor socket, PEEK, FFKM gasket........................................... 303

ZU 0544 pipe-mount kit for Protos® 3400 (X)....................................... 357 ZU 0619 sensor socket, PEEK, EPDM FDA gasket................................... 303

ZU 0545 panel-mount kit for Protos® 3400 (X)...................................... 357 ZU 0620 sensor socket, PVDF, FKM gasket............................................ 303

ZU 0547 adapter Pg 13.5 to G 1;, stainless steel................................... 178 ZU 0621 sensor socket, PVDF, EPDM gasket.......................................... 303

ZU 0548 protective hood for Protos® 3400 (X)...................................... 357 ZU 0622 sensor socket, PVDF, FFKM gasket........................................... 303

ZU 0563 O2 membrane body................................................................ 154 ZU 0623 sensor socket, PVDF, EPDM FDA gasket................................... 303

620
Isolation Amplifiers
Transmitters

Indicators

Process Analytics

Portable Meters

Laboratory Meters

Sensors

Fittings
For up-to-date information, please visit www.knick.de

ZU 0624 gasket for WA 150, FKM, flange, dairy pipe............................ 286 ZU 0674 PortaSim® Cond C, simulation of SE 620 sensor........................ 98
ZU 0625 gasket for WA 150, EPDM, flange, dairy pipe......................... 286 ZU 0679 O-ring set............................................................................... 154
ZU 0626 gasket for WA 150, FFKM, flange, dairy pipe.......................... 286 ZU 0680 service set for SensoGate®, basic............................................ 273
ZU 0631 standard-media interface........................................................ 300 ZU 0681 gasket for WA 160, FKM, pipe PP/PVDF.................................. 295
ZU 0632 pressure switch, air......................................................... 314, 326 ZU 0682 gasket for WA 160, EPDM, pipe PP/PVDF................................ 295
ZU 0633 pressure switch, water.................................................... 314, 326 ZU 0683 gasket for WA 160, FFKM, pipe PP/PVDF................................ 295
ZU 0634 probe valve, complete..................................................... 314, 326 ZU 0684 gasket for WA 160, EPDM FDA, pipe PP/PVDF........................ 295
ZU 0636 air purge valve, complete................................................ 314, 326 ZU 0685 gasket for WA 160, FKM, pipe 1.4435.................................... 295
ZU 0637 Aux 2 valve, complete..................................................... 314, 326 ZU 0686 gasket for WA 160, EPDM, pipe 1.4435................................. 295
ZU 0638 piezo valve for valve block.............................................. 314, 326 ZU 0687 gasket for WA 160, FFKM, pipe 1.4435.................................. 295
ZU 0639 gasket for port at media adapter (EPDM)........................ 314, 326 ZU 0688 gasket for WA 160, EPDM FDA, pipe 1.4435.......................... 295
ZU 0640 filter insert (5 … 10 µm)................................................. 314, 326 ZU 0689/1 gasket for WA 130/131/131M,
ZU 0641 replacement filter housing.............................................. 314, 326 FKM, flange, dairy pipe..................................................... 227, 245, 260

ZU 0642 electronics module, tested, encapsulated................................ 326 ZU 0689/2 gasket for WA 130/131,
FKM/FKM, flange, dairy pipe..................................................... 227, 245
ZU 0642 X electronics module, tested, encapsulated, Ex....................... 326
ZU 0690/1 gasket for WA 130/131/131M,
ZU 0643 small parts set (various screws, springs etc.).................... 314, 326 EPDM, flange, dairy pipe................................................... 227, 245, 260
ZU 0644 sensor dismount guard, complete................................... 314, 326 ZU 0690/2 gasket for WA 130/131,
ZU 0645 measuring cable for SE 604 conductivity sensor, 3 m................ 84 EPDM/EPDM, flange, dairy pipe................................................. 227, 245
ZU 0646 pneumatically operated manual control valve.......................... 301 ZU 0691/1 gasket for WA 130/131M, FFKM, flange, dairy pipe...... 227, 260
ZU 0647 sensor mounting wrench, 19 mm................................... 273, 299 ZU 0691/2 gasket for WA 130, FFKM/FFKM, flange, dairy pipe............... 227
ZU 0648 mounting wrench for Ceramat®............................................. 299 ZU 0692/1 gasket for WA 130/131/131M,
ZU 0649 commissioning of Uniclean® 900/Unical® 9000............... 313, 325 EPDM FDA, flange, dairy pipe............................................ 227, 245, 260

ZU 0651 bail handle.............................................................................. 299 ZU 0692/2 gasket for WA 130/131,


EPDM FDA/EPDM, flange, dairy pipe......................................... 227, 245
ZU 0652/1 media connection, rinse, 15 m (FKM gaskets).............. 313, 325
ZU 0693/1 gasket for WA 130/131/131M,
ZU 0652/2 media connection, rinse, 15 m (EPDM gaskets)............ 313, 325 FKM, flange, Ingold socket................................................ 227, 245, 260
ZU 0653/1 media connection, rinse + clean, 17 m ZU 0693/2 gasket for WA 130/131, FKM/FKM, Ingold socket........ 227, 245
(FKM gaskets)........................................................................... 313, 325
ZU 0694/1 gasket for WA 130/131/131M,
ZU 0653/2 media connection, rinse + clean, 17 m EPDM, Ingold socket......................................................... 227, 245, 260
(EPDM gaskets)......................................................................... 313, 325
ZU 0694/2 gasket for WA 130/131, EPDM/EPDM, Ingold socket..... 227, 245
ZU 0654/1 adapter for additional medium, PEEK, FKM gasket............... 298
ZU 0695/1 gasket for WA 130/131, FFKM, Ingold socket................ 227, 260
ZU 0654/2 adapter for additional medium, PEEK, EPDM gasket............. 298
ZU 0695/2 gasket for WA 130, FFKM/FFKM, Ingold socket..................... 227
ZU 0654/3 adapter for additional medium, PEEK, FFKM gasket............. 298
ZU 0696/1 gasket for WA 130/131/131M,
ZU 0655/1 adapter for additional medium, stainless steel 1.4571, EPDM FDA, Ingold socket.................................................. 227, 245, 260
FKM gasket....................................................................................... 298
ZU 0696/2 gasket for WA 130/131,
ZU 0655/2 adapter for additional medium, stainless steel 1.4571, EPDM FDA/EPDM, Ingold socket................................................ 227, 245
EPDM gasket..................................................................................... 298
ZU 0697/1 gasket for WA 130H/131H/131MH,
ZU 0655/3 adapter for additional medium, stainless steel 1.4571, FKM FDA, dairy pipe, Varivent, clamp................................ 236, 252, 266
FFKM gasket..................................................................................... 298
ZU 0697/2 gasket for WA 130H/131H,
ZU 0656 connection kit for Uniclean® 900/Unical® 9000............... 313, 325 FKM FDA/FKM FDA, dairy pipe, Varivent, clamp......................... 236, 252
ZU 0660 measuring cable for SE 604 conductivity sensor, 30 m.............. 84 ZU 0700/1 gasket for WA 130H/131H/131MH,
ZU 0661 gasket for WA 150, EPDM FDA, flange, dairy pipe.................. 286 EPDM FDA, dairy pipe, Varivent, clamp.............................. 236, 252, 266
ZU 0662 gasket for WA 160, FKM, pipe 1.4571.................................... 295 ZU 0700/2 gasket for WA 130H/131H,
ZU 0663 gasket for WA 160, EPDM, pipe 1.4571................................. 295 EPDM FDA/EPDM FDA, dairy pipe, Varivent, clamp.................... 236, 252

ZU 0664 gasket for WA 160, FFKM, pipe 1.4571.................................. 295 ZU 0701 conductivity standard 1.3 µS/cm............................................. 134

ZU 0665 gasket for WA 160, EPDM FDA, pipe 1.4571.......................... 295 ZU 0702 conductivity standard 147 µS/cm............................................ 134

ZU 0667 adapter G 1 1/4; to G 1;, stainless steel.................................. 178 ZU 0703/1 gasket for WA 130/131/131MH,
FKM FDA, Ingold socket.................................................... 236, 252, 266
ZU 0669 pneumatically controlled valve for additional medium....... 275, 302
ZU 0703/2 gasket for WA 130H/131H,
ZU 0670/1 air supply for pressurized sensors, 0.5 … 4 bars........... 275, 302 FKM FDA/FKM FDA, Ingold socket............................................. 236, 252
ZU 0670/2 air supply for pressurized sensors, 1 … 7 bars.............. 275, 302 ZU 0704/1 gasket for WA 130H/131H/131MH,
ZU 0672/A sensor socket, long, stainless steel 1.4571, FKM gasket....... 303 EPDM FDA, Ingold socket.................................................. 236, 252, 266
ZU 0672/B, sensor socket, long, stainless steel 1.4571, EPDM gasket...... 303 ZU 0704/2 gasket for WA 130H/131H,
ZU 0672/C sensor socket, long, stainless steel 1.4571, FFKM gasket..... 303 EPDM FDA/EPDM FDA, Ingold socket........................................ 236, 252

ZU 0673/A sensor socket, long, Hastelloy C22, FKM gasket.................. 303 ZU 0705 sensor socket, PEEK, FKM gasket (with scraper ring)............... 303

ZU 0673/B sensor socket, long, Hastelloy C22, EPDM gasket................. 303 ZU 0706 sensor socket, PEEK, EPDM gasket (with scraper ring)............. 303

ZU 0673/C sensor socket, long, Hastelloy C22, FFKM gasket................. 303 ZU 0707 sensor socket, PEEK, FFKM gasket (with scraper ring).............. 303

621
Index

ZU 0708 Material Certificate 3.1 for SensoGate®.................................. 274 ZU 0746 mounting aid for SensoGate®, for scraper ring........................ 273
ZU 0710 VP8-ST cable, 3 m, sockets on both ends, ZU 0747 mounting aid for SensoGate®, for 20 x 2.5 O-rings................. 273
for sensors with solution ground............................... 442, 496, 573, 585 ZU 0754 service set for SensoGate®, calibration chamber...................... 273
ZU 0711 VP8-ST cable, 5 m, sockets on both ends, ZU 0755 flange protector for SensoGate®, PEEK/FFKM DN 80............... 274
for sensors with solution ground............................... 442, 496, 573, 585
ZU 0756 flange protector for SensoGate®, PEEK/FFKM DN 100............. 274
ZU 0712 VP8-ST cable, 10 m, sockets on both ends,
for sensors with solution ground............................... 442, 496, 573, 585 ZU 0757 flange protector for SensoGate®, PVDF/FFKM DN 80.............. 274

ZU 0713 flexible tube, 20 m, extension for ZU 0670..................... 275, 302 ZU 0758 flange protector for SensoGate®, PVDF/FFKM DN 100............ 274

ZU 0714 water valve..................................................................... 314, 326 ZU 0759 protective cap for SensoGate®................................................ 274

ZU 0715/1 media adapter (FKM gaskets)............................................... 313 ZU 0760 scraper ring for SensoGate®, PTFE/PEEK.................................. 272

ZU 0715/2 media adapter (EPDM gaskets)............................................. 313 ZU 0761, VP8-ST cable, 3 m, sockets on both ends, for sensors
without solution ground.................................................................... 426
ZU 0715 X/1 media adapter, Ex (FKM gaskets)...................................... 313
ZU 0762, VP8-ST cable, 5 m, sockets on both ends, for sensors
ZU 0715 X/2 media adapter, Ex (EPDM gaskets).................................... 313 without solution ground.................................................................... 426
ZU 0716 electronics module, tested, encapsulated................................ 314 ZU 0763, VP8-ST cable, 10 m, sockets on both ends, for sensors
ZU 0716 X electronics module, tested, encapsulated............................. 314 without solution ground.................................................................... 426
ZU 0717/DN50 safety weld-in socket, straight, for DN 50 pipe...... 206, 270 ZU 0764 immersion tube, short, SensoGate®, 1.4404........... 236, 252, 266
ZU 0717/DN65 safety weld-in socket, straight, for DN 65 pipe...... 206, 270 ZU 0766/1 gasket for WA 130H/131H/131MH,
ZU 0717/DN80 safety weld-in socket, straight, for DN 80 pipe...... 206, 270 FFKM FDA, dairy pipe, Varivent, clamp.............................. 236, 252, 266

ZU 0717/DN100 safety weld-in socket, straight, for DN 100 pipe.... 206, 270 ZU 0766/2 gasket for WA 130H/131H,
FFKM FDA/EPDM FDA, dairy pipe, Varivent, clamp..................... 236, 252
ZU 0717 safety weld-in socket, straight, for tank wall.................... 206, 270
ZU 0767 gasket for WA 130H/131H,
ZU 0718/C22 safety weld-in socket, C22, beveled 15°, FFKM FDA/FFKM FDA, dairy pipe, Varivent, clamp..................... 236, 252
for tank wall............................................................................. 207, 271
ZU 0768/1 gasket for WA 130H/131H/131MH,
ZU 0718/DN50 safety weld-in socket, beveled 15°, FFKM FDA, Ingold socket.................................................. 236, 252, 266
for DN 50 pipe.......................................................................... 207, 271
ZU 0768/2 gasket for WA 130H/131H,
ZU 0718/DN65 safety weld-in socket, beveled 15°, FFKM FDA/EPDM FDA, Ingold socket......................................... 236, 252
for DN 65 pipe.......................................................................... 207, 271
ZU 0769 gasket for WA 130H/131H,
ZU 0718/DN80 safety weld-in socket, beveled 15°, FFKM FDA/FFKM FDA, Ingold socket......................................... 236, 252
for DN 80 pipe.......................................................................... 207, 271
ZU 0783 adapter, ARF 200/202/SE 551, stainless steel........................... 178
ZU 0718/DN100 safety weld-in socket, beveled 15°,
for DN 100 pipe........................................................................ 207, 271 ZU 0808/A sensor socket, full sensor protection, Hastelloy C22,
FKM gasket....................................................................................... 304
ZU 0718 safety weld-in socket, beveled 15°,
for tank wall............................................................................. 207, 271 ZU 0808/B sensor socket, full sensor protection, Hastelloy C22,
EPDM gasket..................................................................................... 304
ZU 0719 gasket for WA 130/131, FFKM/FFKM, flange, dairy pipe.... 227, 245
ZU 0808/C sensor socket, full sensor protection, Hastelloy C22,
ZU 0720 gasket for WA 130/131, FKM/FKM, Ingold socket........... 227, 245 FFKM gasket..................................................................................... 304
ZU 0721, VP8 connector plug............................... 442, 496, 573, 585, 591 ZU 0812/1 service set for multiplug, FKM gaskets......................... 314, 326
ZU 0722 immersion tube, short, SensoGate®, 1.4571........... 227, 245, 260 ZU 0812/2 service set for multiplug, EPDM gaskets....................... 314, 326
ZU 0723 immersion tube, long, SensoGate®, 1.4571............ 227, 245, 260 ZU 0813/1 reed switch, short (service part for multiplug)............... 314, 326
ZU 0724 immersion tube, short, SensoGate®, PEEK............... 227, 245, 260 ZU 0818 retainer clamp for 25-mm socket............................................ 272
ZU 0725 immersion tube, long, SensoGate®, PEEK................ 227, 245, 260 ZU 0820/A sensor socket, full sensor protection,
ZU 0726 immersion tube, short, SensoGate®, PVDF.............. 227, 245, 260 stainless steel 1.4571, FKM gasket.................................................... 304
ZU 0727 immersion tube, long, SensoGate®, PVDF............... 227, 245, 260 ZU 0820/B sensor socket, full sensor protection,
ZU 0729 NC service switch, coated steel............................................... 326 stainless steel 1.4571, EPDM gasket.................................................. 304

ZU 0729 NS Service switch, polished stainless steel............................... 326 ZU 0820/C sensor socket, full sensor protection,
stainless steel 1.4571, FFKM gasket................................................... 304
ZU 0729 XC service switch, coated steel, Ex.......................................... 326
ZU 0821 weld-in socket, beveled, 15°, PP............................................. 272
ZU 0729 XS Service switch, polished stainless steel, Ex.......................... 326
ZU 0822 M12 device socket.......................................................... 442, 496
ZU 0733 adapter for free hose connection, PP/EPDM,
incl. feedback............................................................................ 226, 235 ZU 0823 Material Test Certificate 3.2 for ARF 202 C4........................... 178

ZU 0734 adapter for free hose connection, PP/EPDM, ZU 0825 immersion tube, short, SensoGate®, PP........................... 245, 260
without feedback...................................................................... 226, 235 ZU 0826 immersion tube, long, SensoGate®, PP............................ 245, 260
ZU 0737 protective hood for Stratos® Pro............................. 442, 496, 536 ZU 0829 gasket for WA 131M, FKM/FKM, flange, dairy pipe................. 260
ZU 0738 panel-mount kit for Stratos® Pro............................. 442, 496, 536 ZU 0830 gasket for WA 131M, EPDM/EPDM, flange, dairy pipe............ 260
ZU 0739 bellows for SensoGate®.......................................................... 274 ZU 0831 gasket for WA 131M, EPDM FDA/EPDM, flange, dairy pipe..... 260
ZU 0740 service set for SensoGate®, maintenance, repair, retrofitting..... 273 ZU 0832 gasket for WA 131M, FFKM/FFKM, flange, dairy pipe............. 260
ZU 0741 chemical pump............................................................... 313, 325 ZU 0833 gasket for WA 131M, FKM/FKM, Ingold socket H0................. 260
ZU 0742 adapter for free hose connection, PEEK/EPDM, ZU 0834 gasket for WA 131M, EPDM/EPDM, Ingold socket H0............. 260
incl. feedback............................................................................ 226, 235 ZU 0835 gasket for WA 131M, EPDM FDA/EPDM, Ingold socket H0....... 260
ZU 0743 measuring cable for SE 604 conductivity sensor, 1.5 m............. 84 ZU 0836 gasket for WA 131M, FFKM/FFKM, Ingold socket H0.............. 260

622
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ZU 0841 gasket for WA 131MH, EPDM FDA/ EPDM FDA,


dairy pipe, ­Varivent, clamp................................................................ 266
ZU 0842 gasket for WA 131MH, FKM FDA/FKM FDA, dairy pipe,
Varivent, clamp................................................................................. 266
ZU 0843 gasket for WA 131MH, FFKM FDA/EPDM FDA, dairy pipe,
­Varivent, clamp................................................................................. 266
ZU 0844 gasket for WA 131MH, FFKM FDA/FFKM FDA, dairy pipe,
­Varivent, clamp................................................................................. 266
ZU 0845 gasket for WA 131MH, EPDM FDA/EPDM FDA,
Ingold socket H0............................................................................... 266
ZU 0846 gasket for WA 131MH, FKM FDA/ FKM FDA,
Ingold socket H0............................................................................... 266
ZU 0847 gasket for WA 131MH, FFKM FDA/EPDM FDA,
Ingold socket H0............................................................................... 266
ZU 0848 gasket for WA 131MH, FFKM FDA/FFKM FDA,
Ingold socket H0/H1.......................................................................... 266
ZU 0849 gasket for WA 131MH, EPDM FDA/ EPDM FDA,
Ingold socket H1............................................................................... 266
ZU 0850 gasket for WA 131MH, FKM FDA/ FKM FDA,
Ingold socket H1............................................................................... 266
ZU 0851 gasket for WA 131MH, FFKM FDA/ EPDM FDA,
Ingold socket H1............................................................................... 266
ZU 0853 immersion tube, short, SensoGate®, Hastelloy C22................. 260
ZU 0854 immersion tube, long, SensoGate®, Hastelloy C22.................. 260
ZU 0859 limit switch for WA 131, pneumatic/electrical......................... 274

623
TP-194.000-E0810 Rev. I 5000 Subject to change!

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