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Demoboard TEA8818DB1440
TEA8818 + TEA1995 130W 13V and 90V power supply
Rev. 0.01— 23 june 2016
Document information
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Keywords TEA88181T, TEA88182T, TEA1995T, 130W, LLC, resonant, half bridge,
PFC, controller, converter, burst mode, power supply, demo board, high
efficiency.
Abstract The TEA88181T is a digital resonant LLC controller and the TEA88182T
is a PFC converter, both connected via digital link as combo devices.
Optionally these two IC’s together can be combined with the SR controller
TEA1995T for the low voltage output of secondary side, which results in a
high efficiency resonant converter.
This document describes such a resonant power supply design, with
nominal output power of 130 W (13V/5A + 90V/0.7A).
It operates in normal mode for high and medium power levels, in low
power mode at medium and low power levels and in burst mode at (very)
low power levels.
Low power mode and burst mode operation provides a reduction of
power losses, resulting in a higher efficiency at lower output power levels.
Power levels for switching over from one mode to another mode can be
selected by the end customer by adjusting component values.
The efficiency at nominal power is well above 88%.
No load power consumption is well below 100 mW.
At 250mW (on 13V) output power, the input power is lower than 500 mW
(complies with EuPlot6).
NXP Semiconductors UMxxxxx
prototype demoboard
Revision history
Rev Date Description
0.0 11-04-2016 First draft
0.1 23-06-2016 Second draft
Contact information
For additional information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
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1. Introduction
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Fig 2. Pin configuration of the TEA88181T (HBC) and the TEA88182T (PFC)
1.3 TEA1995T
The TEA1995T is the first product of a new generation of Synchronous Rectifier (SR)
controller ICs for switched mode power supplies. It incorporates an adaptive gate drive
method for maximum efficiency at any load.
The TEA1995T is a dedicated controller IC for synchronous rectification on the
secondary side of resonant converters. It has two driver stages for driving the SR
MOSFETs, which rectify the outputs of the central tap secondary transformer windings.
The two gate driver stages have their own sensing inputs and operate independently.
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The board can operate at a mains input voltage between 90V and 264V (universal
mains).
The evaluation board contains two sub-circuits:
• A Power Factor Converter (PFC) of BCM-type
• A Half Bridge Converter (HBC) of resonant LLC-type
Both converter controllers are working together in order to optimize the total supply
behavior.
The purpose of the board is to show the operation of the combination of converters
(TEA88181, TEA88182 and TEA1995) in a multiple output supply including all modes.
The performance passes general standards including the EuP lot6 requirements and can
be used a starting point for further development.
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fi input frequency - 47 to 64 Hz
IOUT1(peak) peak output current During less than 50ms at nominal > 10 A
POUT2 (90V x 700mA)
η Efficiency Average ≥ 88 %
Remark on circuit design: The PFC converter design can be further optimized to fit the
130W requirements. For example a smaller value of the boost capacitor (C116, C117)
can be chosen (82 F for example).
The output capacitors at Vout1 and Vout2 are coupled, improving response on load steps
especially during Burst Mode transitions.
Vout1 rectification has been implemented by SR driver TEA1995 and power Mosfets.
This improves the efficiency for higher loads. As alternative solution rectifier diodes can
be used. A provision for these rectifier diodes has been made in the board layout.
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3. Measurements
3.1 Test facilities
1. Oscilloscope: Yokogawa DL9505L
2. AC Power Source: Agilent 6812B
3. Electronic load: Agilent 6063B + Chroma 63108
4. Digital power meter: Yokogawa WT210
3.2 Efficiency
Efficiency measurements were taken after the system is stable. The output voltage and
current were measured directly at the PCB connector. Measurements were performed for
115 V; 60 Hz and 230 V; 50 Hz.
For these measurements the load percentage is valid for both outputs. For example 50%
load: VOUT1 (13V) = 2.5A and VOUT2 (90V) = 350 mA.
Although the CoC requirement is valid for external power supplies (adapters) and not for
internal power supplies it is used as a reference for comparison.
Condition CoC
Efficiency average
Average 25% 50% 75% 100%
requirement (%)
load load load load
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100 V; 60 Hz 60
230 V; 50 Hz 90
115 V; 60 Hz 400
230 V; 50 Hz 430
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115 V; 60 Hz 230
230 V; 50 Hz 260
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Table 7.
Startup time
Condition Startup time (ms)
115 V; 60 Hz 367
230 V; 50 Hz 289
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3.6.2 VOUT2
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Fig 10. Over Power Protection at 159W longer than 50ms. Peak power > 220W
Over Power Protection (duration > 50ms) at 159W (13V x 7.4A + 90V x 0.7A)
Peak power (duration < 50ms) > 220W (13V x 13A + 90V x 0.7A)
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115V; 60Hz 51
Remark: A smaller value of the Vboost capacitor (C115) can be used for sufficient
performance. For example 82 F.
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Fig 13. Hold-up time at Vmains = 115Vac and nominal output load
3.10 EMC
The conducted EMI of the DB1440 board was measured under the following conditions:
The conducted EMI was measured both in the Line as well as in the Neutral.
Product complies with the EMC standard.
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90
SGL
1 PK
CLRWR
80
2 AV
TDF
CLRWR
70
EN55022Q
60
EN55022A
50
6DB
40
30
20
10
90
SGL
1 PK
CLRWR
80
2 AV
TDF
CLRWR
70
EN55022Q
60
EN55022A
50
6DB
40
30
20
10
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4. Circuit diagram
Fig 16. Circuit diagram TEA8818 130W 13V and 90V power supply PFC part
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5. PCB layout
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7. Transformer data
7.1 PFC coil data
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8. Abbreviations
Table 12. Abbreviations
Acronym Description
BCM Boundary conduction Mode
BM Burst mode operation
HP High power mode
LP Low power mode
MOSFET Metal-Oxide Semiconductor Field-Effect Transistor
OPP OverPower Protection
OVP OverVoltage Protection
PCB Printed-Circuit Board
QR Quasi Resonant
RMS Root Mean Square
SR Synchronous Rectification
9. References
[1] TEA88181T — draft data sheet HBC controller–
[2] TEA88182T — draft data sheet PFC controller –
[3] ANxxxxx — draft application note TEA88181T and TEA88182T
[4] TEA1995T — data sheet - GreenChip synchronous rectifier controller
http://www.nxp.com/documents/data_sheet/TEA1995T.pdf
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