Você está na página 1de 113

3360-1E-02C(INDEX).

fm 1 ページ 2002年3月13日 水曜日 午後8時32分

Mazda6 CONTENTS

Bodyshop Title Section

GENERAL INFORMATION I
Manual CONSTRUCTION II

PANEL REPLACEMENT III

FOREWORD WATER-PROOF AND RUST PREVENTIVE IV
TREATMENT
This bodyshop manual is intended for DIMENSIONS V
use by technicians of Authorized Mazda
Dealers to help them service and repair PLASTIC BODY PARTS VI
Mazda vehicles. It can also be useful to PRIMARY COLOR MIXTURE CHART FOR
owners and operators of Mazda vehicles in VII
BODY COLORS
performing limited repair and maintenance
on Mazda vehicles.

For proper repair and maintenance, a
thorough familiarization with this manual is
important, and it should always be kept in a
handy place for quick and easy reference.
All the contents of this manual, including
drawings and specifications, are the latest
available at the time of printing.
As modifications affecting repair or
miantenance occur, relevant information
supplementary to this volume will be made
available at Mazda dealers. This manual
should be kept up-to-date.

Mazda Motor Corporation reserves the
right to alter the specifications and contents
of this manual without obligation or
advance notice.
All rights reserved. No part of this book
may be reproduced or used in any form or
by any means, electronic or mechanical
including photocopying and recording and
the use of any kind of information storage
and retrieval system-without permission in
writing.

Mazda Motor Corporation
HIROSHIMA, JAPAN

APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN) shown on the following
page.

© 2002 Mazda Motor Corporation
PRINTED IN THE NETHERLANDS, March 2002
3360–1E–02C

3360-1E-02C(WARNING).fm 1 ページ 2002年3月13日 水曜日 午後8時32分

WARNING
Servicing a vehicle can be dangerous. If you have not received
service-related training, the risks of injury, property damage, and
failure of servicing increase. The recommended servicing procedures
for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to
non-Mazda trained technicians, but a technician with our
service-related training and experience will be at less risk when
performing service operations. However, all users of this manual are
expected to at least know general safety procedures.

This manual contains "Warnings" and "Cautions" applicable to risks
not normally encountered in a general technician's experience.
They should be followed to reduce the risk of injury and the risk that
improper service or repair may damage the vehicle or render it unsafe.
It is also important to understand that the "Warnings" and "Cautions"
are not exhaustive. It is impossible to warn of all the hazardous
consequences that might result from failure to follow the procedures.

The procedures recommended and described in this manual are
effective methods of performing service and repair. Some require tools
specifically designed for a specific purpose. Persons using procedures
and tools which are not recommended by Mazda Motor Corporation
must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.

The contents of this manual, including drawings and specifications, are
the latest available at the time of printing, and Mazda Motor Corporation
reserves the right to change the vehicle designs and alter the contents
of this manual without notice and without incurring obligation.

Parts should be replaced with genuine Mazda replacement parts or
with parts which match the quality of genuine Mazda replacement
parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be
jeopardized.

Mazda Motor Corporation is not responsible for any problems which
may arise from the use of this manual. The cause of such problems
includes but is not limited to insufficient service-related training, use of
improper tools, use of replacement parts of lesser quality than that of
genuine Mazda replacement parts, or not being aware of any revision
of this manual.

3360-1E-02C(INDEX).fm 2 ページ 2002年3月13日 水曜日 午後8時32分

VEHICLE IDENTIFICATION NUMBERS (VIN)

European (L.H.D.) specs.
JMZ GG1232✻ ✻# 100001— JMZ ✻#
GG1432✻ 100001—
JMZ GG1282✻ ✻# 100001— JMZ ✻#
GG1482✻ 100001—
JMZ GG12F2✻ ✻# 100001— JMZ ✻#
GG14F2✻ 100001—
JMZ GG12F5✻ ✻# 100001— JMZ ✻#
GG14F5✻ 100001—

U.K. specs.
JMZ GG12820# 100001— JMZ GG14820# 100001—
JMZ GG12F20# 100001— JMZ GG14F20# 100001—
JMZ GG12F50# 100001— JMZ GG14F50# 100001—
JMZ GG14320# 100001—

GCC specs.
✻✻#
✻✻ 100001—
JM7 GG32F✻✻ ✻✻# 100001—
✻✻
JM7 GG34F✻✻
✻✻#
✻✻ 100001—
JM7 GG42F✻✻ ✻✻#
✻✻ 100001—
JM7 GG44F✻✻

............ I-2 HOW TO READ EFFICIENT REPLACEMENT OF BODY PANELS........ I-12 I–1 .......................book 1 ページ 2002年3月13日 水曜日 午後8時3分 GENERAL INFORMATION I I HOW TO USE THIS MANUAL ......... I-7 INSTALLATION PREPARATIONS ..................... I-2 HOW TO READ BODY DIMINSIONS......................................................... I-5 EFFICIENT REPLACEMENT OF BODY PANELS. I-9 AFTER-INSTALLATION RUST PROOFING.... NOISE AND VIBRATION INSULATING ...................3360-1E-02C............................................................................ I-5 SERVICE PRECAUTIONS .. I-3 SERVICE PRECAUTIONS ............................... I-7 EFFICIENT REMOVAL OF BODY PANELS................. I-8 EFFICIENT INSTALLATION OF BODY PANELS .............................................................

• Some sections have notes concerning the operation being performed. and cut-and-join locations that are necessary for panel removal and installation. thoroughly read and understand the notes before carrying out any procedures. MZZ2010B002 End Of Sie I–2 . • The type of weld and positions and indicated by symbol.3360-1E-02C. MZZ2010B001 Symbols of Panel Replacement • The following 6 symbols are used to indicate the type of weld that is used when replacing body panels.book 2 ページ 2002年3月13日 水曜日 午後8時3分 HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL HOW TO READ EFFICIENT REPLACEMENT OF BODY PANELS A6E201000001B01 • This section contains information on the body panels in regard to the welding types. number of spot welds.

3360-1E-02C. the standard points and dimensions are symmetrical in regard to the center of the vehicle. MZZ2010B003 I–3 . • When there are no specific indications. • The outline drawing shows the figure that projected vehicle from the upper side. • The hypothetical lines may differ according to the vehicle model.book 3 ページ 2002年3月13日 水曜日 午後8時3分 HOW TO USE THIS MANUAL HOW TO READ BODY DIMINSIONS A6E201000001B02 Body Dimensions (Flat-plane Dimensions) • Flat-plane dimensions are the dimensions measured by projecting certain reference points onto a plane I surface.

MZZ2010B005 End Of Sie I–4 .3360-1E-02C. the standard points and dimensions are symmetrical in regard to the center of the vehicle.book 4 ページ 2002年3月13日 水曜日 午後8時3分 HOW TO USE THIS MANUAL Body Dimensions (Straight-line Dimensions) • Straight-line dimensions are the actual dimensions between two standard points. • When there are no specific indications. MZZ2010B004 Symbols of Body Dimensions • The following 8 symbols are used to indicate the standard points.

should also be used.3360-1E-02C. ear protectors. • Use heat-resistant protective covers to protect glass areas and seats from heat or sparks during welding. face shield. gloves. Plug connection piping to prevent fuel leakage. MZZ2036B003 I–5 .. Depending upon the nature of the work. MZZ2036B001 Vehicle Protection • Use seat covers and floor covers. garnishes. Safety Precautions • Protective head covering and safety shoes should always be worn. • Protect items such as moldings. MZZ2036B002 Remove Dangerous Articles • Remove the fuel tank before using an open flame in that area.book 5 ページ 2002年3月13日 水曜日 午後8時3分 SERVICE PRECAUTIONS SERVICE PRECAUTIONS I SERVICE PRECAUTIONS A6E203600025B01 Arrangement of Workshop • Arrangement of the workshop is important for safe and efficient work. etc. safety glasses. and ornaments with tape when welding.

MZZ2036B006 End Of Sie I–6 . MZZ2036B005 • Securely connect the welding machine ground near the welding area. • Disconnect the buttery cables. keep away from the pulling area and use safety wires to prevent accidents.3360-1E-02C. MZZ2036B004 Prevent Short Circuits • Turn the ignition switch to the LOCK position.book 6 ページ 2002年3月13日 水曜日 午後8時3分 SERVICE PRECAUTIONS Use of Pulling Equipment • When using pulling equipment.

garnishes. careful cutting and joining operations should be followed.3360-1E-02C. MZJ2038B002 Selection of Cut-and-join Locations • For parts where complete replacement is not feasible. I–7 . MZJ2038B003 Remove of Associated Parts • Protect moldings. and ornaments with tape when removing associated parts. If there is deformation. MZJ2038B001 Prevention of Body Deformation • Use a clamp or a jack for removal and reinforce at and around the rough-cutting location to prevent deforming of the body. use frame repair equipment to make a rough correction. first measure the body at and around the damaged area against the standard reference dimension specifications.book 7 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS EFFICIENT REPLACEMENT OF BODY PANELS I EFFICIENT REMOVAL OF BODY PANELS A6E203800026B01 Body Measurements • Before removal or rough-cutting. If the location to be cut is a flat area where there is no reinforcement. the selected cutting location should be where the welding distortion will be minimal.

MZZ2038B002 Determination of Welding Method • If the total thickness at the area to be welded is 3 mm {0.18—1.book 8 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS Rough Cutting of Damaged Panel • Verify that there are no parts (such as pipes. MZZ2038B003 I–8 .3360-1E-02C. hoses.97 in} and then rough-cut the damaged panel. and wiring harness) nearby or on the opposite side of a panel which could be damaged by heat. • For cut-and-join areas. use a CO2 gas shielded-arc welder to make the plug welds. MZZ2038B001 End Of Sie INSTALLATION PREPARATIONS A6E203800026B02 Rough Cutting of New Parts • For cut-and-join areas.97 in} with the remaining area on the body side and then rough-cut the new parts. allow for an overlap of 30—50 mm {1.18—1.12 in} or more. allow for an overlap of 30—50 mm {1.

20 {0. MZJ2038B009 I–9 . Also. make a hole for CO2 arc welding using a punch or drill as follows.3360-1E-02C. MZZ2038B004 Application of Weld-through Primer • For treatment against corrosion.02—0.07} 8 {0.book 9 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS Making Holes for CO2 Arc Welding • For places that cannot be spot welded.90 {0.80 {0. so that new parts are installed in the correct position.23} 1.31} 1. and other material from the portion of new part and body to be welded. based upon the body dimensions illustration.91—1. and apply weld-through primer. MZJ2038B008 End Of Sie EFFICIENT INSTALLATION OF BODY PANELS A6E203800026B03 Checking Preweld Measurements And Watching • Align to the standard reference dimensions.071—0.81—4.19} 0.05} 6 {0. remove the paint grease.051—0.03} 5 {0. weld the plates together tightly so that gaps do not develop.39} • Grind the shaded section indicated in the diagram below and create a hole in the part where the 3— 4 plates are put together.17} 10 {0.60—0. (mm {in}) I Board thickness (ø) Hole diameter (ø) 0.04—0.21—1.50 {0.

MZZ2038B009 • Because the weld strength is affected by the shape of the spot welder tip. the optimum condition of the tip should always be maintained. adjust to the thinner one. If the upper panel thickness is different from that of the under panel. welding should be performed in accordance with the following reference standards. MZZ2038B005 Spot Welding Notes • The shape of the spot welder tip is D=(2×t)+3.3360-1E-02C.book 10 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS Welding Notes • For the number of weld points. • Spot welds should be made at points other than the originally welded points. MZZ2038B006 I–10 . make a trial weld using the same material as the body panel to check the weld strength. MZJ2038B012 • Before spot welding.

MZZ2038B007 • Drive the chisel between the panels according to the number of panels as shown below. • To determine weld strength.book 11 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS Checking Weld Strength • Installation locations of the engine. and seat belts are designated as important safety locations for weld strength. MZZ2038B008 End Of Sie I–11 .3360-1E-02C. Check weld strength I by driving a chisel between the panels at every fourth or fifth weld spot. • Restore the shape of the checked area. drive the chisel between the panel and check whether the panels come apart. make another weld near the original weld. If the panels come apart. chassis. and every tenth regular weld location.

etc. oil. • For locations where application of body sealer is difficult after installation. MZJ2038B016 Application of Undercoating • Apply an undercoat to the required location of the body. MZJ2038B018 Application of Floor Silencer • Apply floor silencer by heating with an infrared ray lamp. MZJ2038B019 I–12 . MZJ2038B017 Application of Rust Inhibitor • Apply rust inhibitor (wax.book 12 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS AFTER-INSTALLATION RUST PROOFING. apply it before installation.3360-1E-02C.) to the back of the welded areas. NOISE AND VIBRATION INSULATING A6E203800026B04 Body Sealing • Apply body sealer where necessary.

3360-1E-02C.book 13 ページ 2002年3月13日 水曜日 午後8時3分 EFFICIENT REPLACEMENT OF BODY PANELS ABBREVIATION 5HB Five-door hatchback Fr Front I Rr Rear RH Right LH Left M Metallic MC Mica End Of Sie I–13 .

................... II-2 II–1 ........................ II-2 CONSTRUCTION ........3360-1E-02C........................book 1 ページ 2002年3月13日 水曜日 午後8時3分 CONSTRUCTION I II CONSTRUCTION ..........................

book 2 ページ 2002年3月13日 水曜日 午後8時3分 CONSTRUCTION CONSTRUCTION CONSTRUCTION A6E981007000B01 SEDAN A6J9810B001 II–2 .3360-1E-02C.

4{0. .055} 38 Rear door .5{0.0{0.4{0.030} Upper 50 Rear floor pan .7{0.063} 0. x 1.024} {0. 1.6{0.6{0. x {0.026} {0.7{0.3360-1E-02C.033} {0. x {0.0 0.2{0.7{0.0{0.024} 21 x - reinforcement {0.047} Lower x - {0. 1.65{0.028} 12 Front frame rear x x 2.063} 0.4{0.65 0. - Upper x .039} II–3 . x 0.047} Rr .071} 0.047} 11 Torque box .047} II 2 Front bumper bracket . .028} 43 Side sill inner rear x x 1. x 1.022} Apron reinforcement 1.6{0.047} 16 Cowl panel . Rust Thickness Thickness No.0{0. .026} Center pillar 24 Center x . 1.9{0. x 6 . x 35 Roof panel . Part Name tension proof (mm) {in} (mm) {in} steel steel steel steel 1 Bonnet x x 0. x 1.3 x .020} Shroud upper 7 .6{0. 2.6{0. x 0.055} {0. x {0.4{0. 1.063} {0.65 14 Dash lower panel .65 frame outer Rr x x 2. x 2. 1.026} upper {0. x 0.063} reinforcement rear 0.book 3 ページ 2002年3月13日 水曜日 午後8時3分 CONSTRUCTION x:Applied -:Not applied High.2{0.9{0. x 1. x 0.65 Apron reinforcement 1.8{0.039} {0.85 0.114} 0.75 9 . 1.4{0.0{0.091} 13 .26} x .063} Cowl side 1. - front {0.6{0.9 Rear side Fr x x 1. x 0.079} 29 Package tray . 1. 1.039} 32 Roof reinforcement .091} 0.035} 2.055} 18 Dash upper panel .063} 44 Crossmember No.055} 4 0.2{0.6{0.028} frame inner Rr x x 2. 1.0 31 Rear end panel .8{0.3{0. x 0.8 47 Center floor pan .063} 42 Crossmember No. x 40 Front B frame reinforcement {0.7{0.4{0. 0.071} 48 Floor side panel . 1. Rust High.028} housing Lower .6{0.3 45 Link bracket x x 19 Cowl upper plate x x 1. x 0.030} 1.026} 15 Member dash lower .026} 0.6{0.063} 3 27 Corner plate .2 .030} 0.055} {0.6{0.071} front Rear bumper LH x x 2.126} 36 Side frame outer .055} Front pillar 1.55 8 .102} 28 Rear fender rain rail .071} 20 Side sill reinforcement x x 46 {0.047} inner Lower x . x 1.079} 33 Roof reinforcement x . x Center x . x inner Lower x .055} 23 x . Part Name tension proof No. 0.7{0.079} 51 Center pillar Upper bracket RH x x 1. x 0.65 54 Rear header .75 5 Front fender panel x x 30 Rear end member .6{0.079} {0. x 34 Roof reinforcement .75 22 49 Wheel house inner . 1.2{0.0{0. x 41 Front floor pan . 1.2{0. 2.030} Suspension Upper x x 3.026} Front side Fr x x 1. - {0.2 Fr x x 2.7{0.028} 10 37 Front door .063} 17 Cowl upper plate .055} reinforcement Wheel apron panel 0.035} frame Rr x x 1.8 53 Front header .65 26 Rear pillar inner .4{0.7{0.75 52 Trunk lid panel .4{0.9{0. .6{0.114} 39 Side sill inner x x 1. .6{0. x 0.2{0.024} Front pillar Upper x .028} Front side Fr x x 1.028} 25 Roof rail inner x . - lower {0. x 0.

3360-1E-02C.book 4 ページ 2002年3月13日 水曜日 午後8時3分 CONSTRUCTION 5HB A6J9810B002 II–4 .

047} 38 Side sill inner x x 1. Rust High.65 0.126} 37 Rear door . .071} 50 front bracket RH x x 1. x 1.9 46 Center floor pan .6{0. .4{0.030} Apron reinforcement 1.039} End Of Sie II–5 .035} 47 Floor side panel .114} 0. . x 1.055} upper {0.2{0.8 53 Rear header {0.6{0.091} 39 Front B frame 12 Front frame rear x x 2.063} 15 Member dash lower . x 5 Front fender panel x x {0. 1.031} Front side Fr x x 1. 1.4{0.020} Apron reinforcement 1.7{0.028} Suspension Upper x x 3.6{0.3{0. x lower {0.6{0.6{0.4{0. x reinforcement {0.063} 43 Crossmember No.6{0. 1. x 0.9{0.063} Cowl side 1.071} {0.079} x . x 0.7 Center .3360-1E-02C. 1. x reinforcement {0.055} {0. x 1. 1. - 1. 1.055} frame Rr x x 1.055} Upper x .028} 25 Roof rail inner x .047} 14 Dash lower panel .6{0. x {0. x 0.028} 10 housing Lower .65 26 Rear pillar inner . 1. 1. Rust Thickness Thickness No.8{0.039} 36 Front door .026} 0.033} 42 Side sill inner rear x x 1.0 0. 2.4{0.039} Shroud upper 2.2 0.0{0.055} 16 Cowl panel .7{0.079} {0. x 1. .028} Lower x - {0.7{0.75 21 x . 2. x 40 Front floor pan .024} Front pillar 1. x {0.8 0.6{0.063} 23 rear 52 Front header .2{0. . x 0.063} 44 Link bracket x x {0. 48 Wheel house inner .65 13 .8{0. 1.9{0.114} Rr .026} {0.055} Upper 51 Liftgate panel .079} 0.75 30 Rear end panel .028} frame inner Rr x x 2.063} 0.8{0.7{0.026} {0.2{0. - front {0.6{0.6{0.063} 3 27 Corner plate .063} 11 Torque box .6{0. 1.102} 28 Rear fender rain rail .4{0.3 x .071} Side .65 22 49 Rear floor pan .2{0.85 41 Crossmember No.book 5 ページ 2002年3月13日 水曜日 午後8時3分 CONSTRUCTION x:Applied -:Not applied High.055} 4 29 Rear end member .4{0. .091} 18 Dash upper panel .047} II 2 Front bumper bracket .024} 20 Side sill reinforcement x x {0. 1.022} Wheel apron panel 0.3 17 Cowl upper plate .0 35 Side frame outer .030} 31 Roof reinforcement .0 6 . - reinforcement {0.055} 0. 0. x 34 Roof panel .4{0.079} 0. x 0.0{0.047} inner Lower x .65 0. x 0.6{0. x 0.7{0.026} Upper Rear bumper LH x x 2.4{0.026} Front side Fr x x 1.035} Rear side Fr x x 1.75 8 .024} frame outer Rr x x 2.055} Fr x x 2.7{0.0{0.2{0. 0. x 0. Part Name tension proof No. x 0. 1.047} {0. x 0.028} 2.55 7 .047} reinforcement Center x .2{0. x 1.9{0.4{0.5{0. 1. x inner Lower x .028} 9 .6{0. Part Name tension proof (mm) {in} (mm) {in} steel steel steel steel 1 Bonnet x x 0.071} 45 19 Cowl upper plate x x 1.063} Center pillar 24 Center x .2 .0{0.030} Front pillar Upper x . x 32 Roof reinforcement x .7{0. x 33 Roof reinforcement .028} Center pillar x .

...... III-14 CENTER PILLAR REMOVAL .............................................................................................. III-17 REAR FENDER PANEL REMOVAL ...................................................... refer to the MAZDA6 Workshop Manual (1730-1*-02C) *:Indicates the printing location E-Europe 0-Japan III–1 ... III-9 FRONT SIDE FRAME REMOVAL ....... III-23 REAR END PANEL REMOVAL ............................................ III-10 FRONT SIDE FRAME INSTALLATION ............... III-3 COWL SIDE REINFORCEMENT AND COWL UPPER PLATE REMOVAL .. III-2 SHROUD UPPER REINFORCEMENT REMOVAL....................... III-11 FRONT PILLAR REMOVAL................. ........................ III-28 REAR FENDER RAIN RAIL AND CORNER PLATE INSTALLATION ............................................ III-5 APRON REINFORCEMENT ASSEMBLY REMOVAL....... III-4 COWL SIDE REINFORCEMENT AND COWL UPPER PLATE INSTALLATION .................... III-24 REAR END PANEL INSTALLATION ....... III-38 REAR SIDE FRAME (PARTIAL CUTTING) INSTALLATION...................... III-33 FLOOR SIDE PANEL REMOVAL ................................................ III-42 For shroud panel removal/installation and replace- ment procedures................... III-18 REAR FENDER PANEL INSTALLATION ............. III-34 FLOOR SIDE PANEL INSTALLATION ................................ III-8 WHEEL APRON PANEL ASSEMBLY INSTALLATION............................................ III-12 FRONT PILLAR INSTALLATION....................................... III-40 ROOF PANEL INSTALLATION ................. III-36 REAR SIDE FRAME (PARTIAL CUTTING) REMOVAL............. III-30 REAR FLOOR PAN REMOVAL....................... III-20 SIDE SILL PANEL REMOVAL .....III-6 APRON REINFORCEMENT ASSEMBLY INSTALLATION......... III-39 ROOF PANEL REMOVAL ................................ III-32 REAR FLOOR PAN INSTALLATION.................... III-22 SIDE SILL PANEL INSTALLATION ..... III-7 WHEEL APRON PANEL ASSEMBLY REMOVAL............. III-26 REAR FENDER RAIN RAIL AND CORNER PLATE REMOVAL ...................................................book 1 ページ 2002年3月13日 水曜日 午後8時3分 IPANEL REPLACEMENT III PANEL REPLACEMENT.........................................................................3360-1E-02C....................................... III-2 SHROUD UPPER RAINFORCEMENT INSTALLATION............................... III-16 CENTER PILLAR INSTALLATION ...........

3360-1E-02C. A6E9812B001 End Of Sie III–2 .book 2 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT PANEL REPLACEMENT SHROUD UPPER REINFORCEMENT REMOVAL A6E981253152B01 1. Remove the shroud upper reinforcement.

make sure the related parts fit properly.book 3 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT SHROUD UPPER RAINFORCEMENT INSTALLATION A6E981253152B02 1. 2. After trial-fitting new parts. Drill holes for plug welds before installing new parts. III A6E9812B002 End Of Sie III–3 .3360-1E-02C.

Remove the cowl upper plate. A6E9812B003 End Of Sie III–4 . 2. Caution • Be careful not to damage the windshield when drilling the location indicated by (A).book 4 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT COWL SIDE REINFORCEMENT AND COWL UPPER PLATE REMOVAL A6E981253290B01 1. Note • The weld locations (B) in the figure indicate the same locations.3360-1E-02C. Remove the cowl side reinforcement.

book 5 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT COWL SIDE REINFORCEMENT AND COWL UPPER PLATE INSTALLATION A6E981253290B02 1. Drill holes for plug welds before installing new parts. III A6E9812B004 End Of Sie III–5 . make sure the related parts fit properly. 3. 2. position each part so that the section measurement aligns to the body dimension.3360-1E-02C. After trial-fitting new parts. When installing new parts.

2. Rough cut the apron reinforcement upper.book 6 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT APRON REINFORCEMENT ASSEMBLY REMOVAL A6E981253260B01 1. Remove the apron reinforcement assembly.3360-1E-02C. A6E9812B005 End Of Sie III–6 .

make sure the related parts fit properly. A6E9812B006 End Of Sie III–7 . After trial-fitting new parts.apron reinforcement rear. III Caution • When fillet welding. 3. When installing new parts. fillet weld in location (A).book 7 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT APRON REINFORCEMENT ASSEMBLY INSTALLATION A6E981253260B02 1. Drill holes for plug welds before installing new parts. Note • After installing. 2. position each part so that the section measurement aligns to the body dimension. Install in the following order: apron reinforcement lower.3360-1E-02C. be careful of dripping. and apron reinforcement upper. 4. melted metal.

remove the wheel apron panel assembly. Drill the 26 weld locations indicated by (A). and 7 weld locations indicated by (B).book 8 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT WHEEL APRON PANEL ASSEMBLY REMOVAL A6E981253210B01 1. A6E9812B007 End Of Sie III–8 . Note • If removing the wheel apron panel front and the suspension housing separately as separate parts. drill 7 locations indicated by (B) and drill 6 locations indicated by (C).3360-1E-02C.

2.book 9 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT WHEEL APRON PANEL ASSEMBLY INSTALLATION A6E981253210B02 1. weld 6 locations indicated by (A). 3. When installing new parts. Note • When replacing the wheel apron panel front and the suspension housing separately. position each part so that the section measurement aligns to the body dimension. III A6E9812B008 End Of Sie III–9 . Drill holes for plug welds before installing new parts.3360-1E-02C. After trial-fitting new parts. make sure the related parts fit properly.

from the room side. A6E9812B009 End Of Sie III–10 .book 10 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FRONT SIDE FRAME REMOVAL A6E981253300B01 1.3360-1E-02C. Drill the 1 weld locations indicated by (A). 3. Drill the remaining weld locations and remove the front side frame by pulling it. 2. Remove the member side.

When installing new parts. make sure the related parts fit properly. 2. position each part so that the section measurement aligns to the body dimension.3360-1E-02C. Drill holes for plug welds before installing new parts. III A6E9812B010 End Of Sie III–11 .book 11 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FRONT SIDE FRAME INSTALLATION A6E981253300B02 1. 3. After trial-fitting new parts.

and 2 weld locations indicated by (E).3360-1E-02C. Note • If removing the front pillar reinforcement and the front pillar inner as separate parts.book 12 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FRONT PILLAR REMOVAL A6E981274090B01 1. drill the 20 weld locations indicated by (D). then remove the lower part of the front pillar outer. A6E9812B011 III–12 . Rough cut area (C). drill 8 locations indicated by (F) and drill 30 locations indicated by (G). Rough cut area (A). then remove the front pillar. drill the 35 weld locations indicated by (B). 2.

3360-1E-02C.book 13 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT III A6E9812B012 End Of Sie III–13 .

then adjust the position to align it to the standard dimensions. temporarily install and fit the new part in position. 5. measure each dimension according to the body dimension. reinforcement. When joining the new and old parts. 4. A6E9812B013 III–14 . then install the inner and reinforcement to the existing parts. Weld in 5 locations indicated by (A). Drill holes for plug welds before installing new parts.book 14 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FRONT PILLAR INSTALLATION A6E981274090B02 1. 2. etc. After trial-fitting new parts. Weld in 10 locations indicated by (B). Note • In areas where the outer. inner. 3. make sure the related parts fit properly. drill holes for plug welds in all but the innermost panel. then trial-fit the inner and reinforcement.3360-1E-02C. are in 3-4 layers.

3360-1E-02C.book 15 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT III A6E9812B014 End Of Sie III–15 .

Rough cut area (C).book 16 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT CENTER PILLAR REMOVAL A6E981270350B01 1. 3. drill the 44 weld locations indicated by (B). then remove the center pillar outer. Rough cut area (A). 2. A6E9812B015 End Of Sie III–16 . Drill the 2 weld locations indicated by (E) and remove the B-pillar reinforcement.3360-1E-02C. drill the 20 weld locations indicated by (D). then remove the lower part of the center pillar outer.

3360-1E-02C. A6E9812B016 End Of Sie III–17 . make sure not to damage or scratch the B-pillar reinforcement. III Warning • When cutting and joining the reinforcement. temporarily install and fit the new part in position. make sure the related parts fit properly. 4. inner.book 17 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT CENTER PILLAR INSTALLATION A6E981270350B02 1. Note • In areas where the outer. reinforcement. When joining the new and old parts. measure each dimension according to the body dimension. Drill holes for plug welds before installing new parts. 2. then adjust the position to align it to the standard dimensions. are in 3-4 layers. 3. reinforcement. drill holes for plug welds in all but the innermost panel. etc. and outer. After trial-fitting new parts. Install in the following order: inner.

The rear fender panel and the rear pillar inner are joined with glue at the wheel arch line.3360-1E-02C.book 18 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR FENDER PANEL REMOVAL A6E981274100B01 SEDAN Caution • Avoid cutting with a blowtorch or similar tools as the insulator (shaded area) is flammable. Use a chisel or other to separate the rear fender panel from the rear pillar inner. A6E9812B017 III–18 . then remove the rear fender panel. 1.

book 19 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB Caution • Avoid cutting with a blowtorch or similar tools as the insulator (shaded area) is flammable. The rear fender panel and the rear pillar inner are joined with glue at the wheel arch line.3360-1E-02C. then remove the rear fender panel. III A6E9812B018 End Of Sie III–19 . Use a chisel or other to separate the rear fender panel from the rear pillar inner. 1.

3360-1E-02C.book 20 ページ 2002年3月13日 水曜日 午後8時3分

PANEL REPLACEMENT
REAR FENDER PANEL INSTALLATION
A6E981274100B02
SEDAN
1. When joining the new and old parts, temporarily install and fit the new part in position, measure each dimension
according to the body dimension, then adjust the position to align it to the standard dimensions.
2. Drill holes for plug welds before installing new parts.
3. Before installing new parts, apply spot weld sealer to the wheel arch line.
4. After trial-fitting new parts, make sure the related parts fit properly.

A6E9812B019

III–20

3360-1E-02C.book 21 ページ 2002年3月13日 水曜日 午後8時3分

PANEL REPLACEMENT
5HB
1. When joining the new and old parts, temporarily install and fit the new part in position, measure each dimension
according to the body dimension, then adjust the position to align it to the standard dimensions.
2. Drill holes for plug welds before installing new parts.
3. Before installing new parts, apply spot weld sealer to the wheel arch line.
4. After trial-fitting new parts, make sure the related parts fit properly.

III

A6E9812B020

End Of Sie

III–21

3360-1E-02C.book 22 ページ 2002年3月13日 水曜日 午後8時3分

PANEL REPLACEMENT
SIDE SILL PANEL REMOVAL
A6E981270270B01
1. Remove the side sill panel.
2. Drill the 3 weld locations indicated by (A), from the room side.
3. Remove the side sill reinforcement.

A6E9812B021

End Of Sie

III–22

When joining the new and old parts. Plug welding of 59 weld locations indicated by (A).3360-1E-02C. 3. 4. then adjust the position to align it to the standard dimensions. measure each dimension according to the body dimension. Drill holes for plug welds before installing new parts. 2. After trial-fitting new parts. during installation of the side sill panel. temporarily install and fit the new part in position. III A6E9812B022 End Of Sie III–23 .book 23 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT SIDE SILL PANEL INSTALLATION A6E981270270B02 1. make sure the related parts fit properly.

Remove the rear end panel.3360-1E-02C. A6E9812B023 III–24 .book 24 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR END PANEL REMOVAL A6E981270750B01 SEDAN 1.

2. III A6E9812B025 End Of Sie III–25 .3360-1E-02C. from the room side. Remove the rear end panel.book 25 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1. Drill the 2 weld locations indicated by (A).

A6E9812B024 III–26 . When installing new parts.3360-1E-02C. 2. make sure the related parts fit properly. position each part so that the section measurement aligns to the body dimension. Drill holes for plug welds before installing new parts. After trial-fitting new parts.book 26 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR END PANEL INSTALLATION A6E981270750B02 SEDAN 1. 3.

3. 2.3360-1E-02C.book 27 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1. When installing new parts. After trial-fitting new parts. Drill holes for plug welds before installing new parts. III A6E9812B026 End Of Sie III–27 . position each part so that the section measurement aligns to the body dimension. make sure the related parts fit properly.

Note • When removing the rear fender rain rail and the corner plate separately. A6E9812B027 III–28 . Remove the rear fender rein rail and corner plate.book 28 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR FENDER RAIN RAIL AND CORNER PLATE REMOVAL A6E981270440B01 SEDAN 1. drill 3 locations indicated by (A).3360-1E-02C.

III A6E9812B029 End Of Sie III–29 . Remove the rear fender rain rail and corner plate.book 29 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1.3360-1E-02C. drill 2 locations indicated by (A). Note • When removing the rear fender rain rail and the corner plate separately.

make sure the related parts fit properly. Drill holes for plug welds before installing new parts.3360-1E-02C. After trial-fitting new parts. 3. A6E9812B028 III–30 . position each part so that the section measurement aligns to the body dimension. 2.book 30 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR FENDER RAIN RAIL AND CORNER PLATE INSTALLATION A6E981270440B02 SEDAN 1. When installing new parts.

book 31 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1. temporarily install and fit the new part in position. 2.3360-1E-02C. measure each dimension according to the body dimension. When joining the new and old parts. then adjust the position to align it to the standard dimensions. After trial-fitting new parts. III A6E9812B030 End Of Sie III–31 . make sure the related parts fit properly.

Remove the rear floor pan.3360-1E-02C. A6E9812B035 End Of Sie III–32 .book 32 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR FLOOR PAN REMOVAL A6E981253750B01 1.

III A6E9812B036 End Of Sie III–33 .book 33 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR FLOOR PAN INSTALLATION A6E981253750B02 1.3360-1E-02C. After trial-fitting new parts. 2. Drill holes for plug welds before installing new parts. make sure the related parts fit properly.

book 34 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FLOOR SIDE PANEL REMOVAL A6E981253730B01 SEDAN 1. Remove the floor side panel.3360-1E-02C. A6E9812B037 III–34 .

Remove the floor side panel.book 35 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1.3360-1E-02C. III A6E9812B039 End Of Sie III–35 .

After trial-fitting new parts. make sure the related parts fit properly. Drill holes for plug welds before installing new parts.3360-1E-02C.book 36 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT FLOOR SIDE PANEL INSTALLATION A6E981253730B02 SEDAN 1. A6E9812B038 III–36 . 2.

3360-1E-02C. III A6E9812B040 End Of Sie III–37 . 2. Drill holes for plug welds before installing new parts.book 37 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1. After trial-fitting new parts. make sure the related parts fit properly.

A6E9812B041 End Of Sie III–38 .3360-1E-02C. Rough cut and remove the damaged part of the rear side frame.book 38 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR SIDE FRAME (PARTIAL CUTTING) REMOVAL A6E981253815B01 1.

position each part so that the section measurement aligns to the standard dimensions. and bevel the parts. After trial-fitting new parts. III A6E9812B042 End Of Sie III–39 . Cut the new and old parts at the cut-and-join location. make sure the related parts fit properly.book 39 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT REAR SIDE FRAME (PARTIAL CUTTING) INSTALLATION A6E981253815B02 1. 3. 2.3360-1E-02C. When installing new parts.

Remove the roof panel.3360-1E-02C. A6E9812B031 III–40 .book 40 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT ROOF PANEL REMOVAL A6E981270600B01 SEDAN 1.

3360-1E-02C. III A6E9812B033 End Of Sie III–41 . Remove the roof panel.book 41 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1.

Drill holes for plug welds before installing new parts. A6E9812B032 III–42 . After trial-fitting new parts. 2. make sure the related parts fit properly.3360-1E-02C.book 42 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT ROOF PANEL INSTALLATION A6E981270600B02 SEDAN 1.

book 43 ページ 2002年3月13日 水曜日 午後8時3分 PANEL REPLACEMENT 5HB 1. III A6E9812B034 End Of Sie III–43 . 2. make sure the related parts fit properly. After trial-fitting new parts.3360-1E-02C. Drill holes for plug welds before installing new parts.

........................................................................... IV-2 BODY SEALING ................ IV-5 PVC PAINTING........... IV-2 IV UNDER COATING ...........................................3360-1E-02C................book 1 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE IV TREATMENT WATER-PROOF AND RUST PREVENTIVE TREATMENT .................... IV-6 RUST PREVENTIVE TREATMENT..... IV-7 IV–1 .......................................

3360-1E-02C. A6E9814B001 IV–2 .book 2 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT WATER-PROOF AND RUST PREVENTIVE TREATMENT BODY SEALING A6E981407000B01 Sealant is applied to the parts where the panels meet and to the hemmed parts of the door panel and bonnet to provide waterproofing and rust proofing.

3360-1E-02C.book 3 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT IV A6E9814B002 IV–3 .

3360-1E-02C.book 4 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT A6E9814B003 End Of Sie IV–4 .

European(L.K.)specs IV A6E9814B004 GCC specs A6E9814B009 IV–5 .H.3360-1E-02C.D. U.book 5 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT UNDER COATING A6E981407000B02 The shaded areas indicated underbody locations that are undercoated to prevent noise and rusting.

SEDAN A6E9814B005 5HB A6E9814B006 End Of Sie IV–6 .3360-1E-02C.book 6 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT End Of Sie PVC PAINTING A6E981407000B04 The coating locations are indicated by the shaded areas.

3360-1E-02C.book 7 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT RUST PREVENTIVE TREATMENT A6E981407000B03 The coating locations are indicated by the shaded areas. SEDAN IV A6E9814B007 IV–7 .

book 8 ページ 2002年3月13日 水曜日 午後8時3分 WATER-PROOF AND RUST PREVENTIVE TREATMENT 5HB A6E9814B008 End Of Sie IV–8 .3360-1E-02C.

....V-4 FRONT BODY STRAIGHT-LINE DIMENSIONS (2) .. V-2 UNDERBODY FLAT-PLANE DIMENSIONS.................................. V-3 FRONT BODY STRAIGHT-LINE V DIMENSIONS (1) . V-8 ROOM STRAIGHT-LINE DIMENSIONS (2) ...... V-6 ROOM STRAIGHT-LINE DIMENSIONS (1) ....... V-11 V–1 ...3360-1E-02C...... ...... V-2 UNDERBODY STRAIGHT-LINE DIMENSIONS ............................................... ...........................................................................................V-5 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS ............................................................ V-9 REAR BODY STRAIGHT-LINE DIMENSIONS.book 1 ページ 2002年3月13日 水曜日 午後8時3分 V DIMENSIONS DIMENSIONS ...........

79} B M14 {0.79} C Front side frame standard hole ø16 {0.79} H Front B frame standard hole ø12 {0.55} bolt J Rear side frame standard hole ø20 {0.book 2 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS DIMENSIONS UNDERBODY FLAT-PLANE DIMENSIONS A6E981653010B01 A6E9816B001 .55 × 0.71} 16 × 20 G Front frame rear standard hole ø16 {0.3360-1E-02C.55} M M14 {0.63} 14 × 20 I Front B frame standard hole Front crossmember mounting {0.63} N Rear side frame standard hole {0.24} Front crossmember mounting Rear crossmember mounting E M14 {0.55} bolt bolt F Front frame rear standard hole ø18 {0.55} Front suspension mounting bolt D ø59 {2.63 × 0. Hole diameter Hole diameter Point Point Designation or bolt or nut Designation or bolt or nut symbol symbol size mm {in} size mm {in} A Front side frame standard hole ø16 {0.47} End Of Sie V–2 .32} block standard hole L Rear suspension housing bolt M6 {0.63} Rear crossmember mounting K M14 {0.

293 {50.461 {57.55} 7 1.87} 14 1.32} 8 1.27} 12 850 {33.09} 15 1.94} 11 200 {7.87} 9 207 {8.205 {47.50} 23 532 {20.28} 2 993 {39.38} 18 1.50} 26 1.52} 4 991 {39.book 3 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS UNDERBODY STRAIGHT-LINE DIMENSIONS A6E981653010B02 V A6E9816B002 A6E9816B003 . Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 149 {5.202 {47.51} 10 851 {33.78} 6 1.44} 3 152 {5.86} 5 924 {36.91} 19 395 {15.16} 21 454 {17.401 {55.15} 22 1.076 {42.226 {48.98} 16 1.112 {43.3360-1E-02C.87} 24 1.78} 13 800 {31.46} 25 1.805 {71.02} 17 479 {18.150 {45.366 {53.36} 20 1.156 {45.06} End Of Sie V–3 .

Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 1.49} 7 1.070 {42.13} End Of Sie V–4 .3360-1E-02C.085 {42.13} 3 1.40} 8 1.070 {42.book 4 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS FRONT BODY STRAIGHT-LINE DIMENSIONS (1) A6E981653020B01 A6E9816B004 A6E9816B005 .20} 9 1.68} 4 1.458 {57.13} 5 1.28} 6 1.72} 2 749 {29.023 {40.084 {42.529 {60.070 {42.

274 {50.76} 13 451 {17.59} 8 1.16} 17 1.07} 2 959 {37.55} 15 1.72} 9 268 {10.3360-1E-02C.03} 6 1.46} 16 777 {30.481 {58.009 {39. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 1.221 {48.608 {63.book 5 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS FRONT BODY STRAIGHT-LINE DIMENSIONS (2) A6E981653020B02 V A6E9816B006 A6E9816B007 .31} 7 418 {16.29} 3 1.76} 11 363 {14.27} 10 1.538 {60.220 {48.76} 5 452 {17.55} End Of Sie V–5 .80} 14 1.480 {58.455 {57.340 {52.28} 4 1.31} 12 1.

144 {45.89} 8 1.41} 12 662 {26.004 {39.54} 5 451 {17. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 692 {27.24} 11 1.093 {43.11} 14 979 {38.76} 15 864 {34.144 {45.03} 9 1.11} 16 921 {36.204 {47.501 {59.book 6 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS A6E981670010B01 SEDAN A6E9816B008 A6E9816B009 .03} 2 747 {29.06} 3 998 {39.40} 20 536 {21.13} 4 968 {38.3360-1E-02C.04} 17 683 {26.349 {53.26} 7 1.10} V–6 .53} 10 1.04} 18 1.02} 6 1.09} 19 1.093 {43.29} 13 943 {37.

29} 13 943 {37.34} 6 1.book 7 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS 5HB V A6E9816B010 A6E9816B011 .54} 5 451 {17.004 {39.26} 7 1.76} 15 1.24} 11 1.89} 8 1.03} 2 747 {29.349 {53.144 {45.144 {45.04} 17 683 {26.093 {43.3360-1E-02C.40} 20 536 {21.46} 9 1.231 {48.10} End Of Sie V–7 .11} 14 979 {38.204 {47.050 {41.501 {59.75} 3 998 {39.04} 18 1.11} 16 921 {36.13} 4 968 {38.09} 19 1.53} 10 1.41} 12 908 {35. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 692 {27.

20} 3 920 {36.024 {40.175 {46.54} 4 1. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 1.3360-1E-02C.098 {43.010 {39.76} 2 1.487 {58.26} End Of Sie V–8 .23} 6 767 {30.22} H-H’ 1.31} 5 1.book 8 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (1) A6E981670001B01 A6E9816B012 A6E9816B013 .

079 {42.46} 6 RH:1. LH:897 {35. LH:1. LH:1.48}.31} I-I’ 1. LH:946 {37.55} J-J’ 1.157 {45.285 {50.24} 7 RH:833 {32. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 RH:1.141 {44.92}.557 {61. LH:1.36} 4 RH:1.3360-1E-02C.252 {49.30} 5 RH:1.20} 3 RH:952 {37.193 {46.48}.21}. LH:767 {30.584 {62.29} V–9 .55} 2 RH:996 {39.030 {40. LH:1.104 {43.book 9 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (2) A6E981670001B02 SEDAN V A6E9816B014 A6E9816B015 .80}.59}.97}.

657 {65.3360-1E-02C.402 {55.09} 3 RH:952 {37.204 {47.30} End Of Sie V–10 .book 10 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS 5HB A6E9816B016 A6E9816B017 .80}. LH:976 {38.46} 6 RH:833 {32. LH:897 {35.48}. LH:767 {30.166 {45.027 {40.79}. LH:1.40}.20}.374 {54.43}.584 {62. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 RH:1.24} 7 RH:1.21}.671 {65.43} K-K’ 1.24} 4 RH:1. LH:946 {37.20} 2 RH:996 {39. LH:1. LH:1. LH:1.91} J-J’ 1.557 {61.92}.36} 5 RH:1.104 {43.141 {44.31} 8 RH:1.

388 {54.54} 10 452 {17.15} 11 1.013 {39.228 {48.20} 3 826 {32.3360-1E-02C.77} 2 1.35} 6 555 {21.88} 7 680 {26.book 11 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS REAR BODY STRAIGHT-LINE DIMENSIONS A6E981670002B01 SEDAN V A6E9816B018 A6E9816B019 .12} 8 1.52} 9 1. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 1.85} V–11 .273 {50.402 {55.80} 5 969 {38.65} 4 928 {36.

3360-1E-02C. Measured Measured Dimensions mm {in} Dimensions mm {in} location location 1 700 {27.56} 5 1.35} End Of Sie V–12 .20} 2 1.436 {56.260 {49.61} 7 452 {17.54} 6 1.388 {54.book 12 ページ 2002年3月13日 水曜日 午後8時3分 DIMENSIONS 5HB A6E9816B020 A6E9816B021 .80} 4 680 {26.77} 8 1.228 {48.65} 3 1.402 {55.

.......... VI-3 POLYPROPYLENE BUMPER REPAIR.................................................... VI-2 REPAIRABLE RANGE OF POLYPROPYLENE BUMPERS..... VI-4 PROCEDURE ..........................................................book 1 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS VI PLASTIC BODY PARTS ................3360-1E-02C................... VI-2 PLASTIC PARTS HEAT RESISTING TEMPERATURE .......... VI-5 VI VI–1 .......

3360-1E-02C.book 2 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS PLASTIC BODY PARTS PLASTIC PARTS HEAT RESISTING TEMPERATURE A6E981850000B01 Heat resisting Part Name Code Material Name TemperatureC°°{F°°} WINDSHIELD MOULDING PVC POLYVINYLCHLORIDE 95 {203} COWL GRILLE PP POLYPROPYLENE 95 {203} FRONT COMBINATION LENS PC POLYCARBONATE 130 {266} LIGHT HOUSING PBT PBT 120 {248} GRILLE ABS ABS 90 {194} RADIATOR GRILLE REINFORCE- PP POLYPROPYLENE 95 {203} MENT FRONT BUMPER PP POLYPROPYLENE 100 {212} FRONT SIDE TURN LENS PMMA ACRYLIC 75 {167} LIGHT HOUSING PC-PBT POLYPROPYLENE-PBT 120 {248} HOUSING ABS ABS 95 {200} BASE PBT PBT 200 {395} OUTSIDE MIRROR BLACK AES AES 75 {167} BODY COLOR ABS ABS 90 {194} MIRROR HOLDER PP POLYPROPYLENE 50 {122} REAR COMBINATION LENS PMMA ACRYLIC 80 {167} LIGHT HOUSING AES AES 70 {158} REAR BUMPER PP POLYPROPYLENE 100 {212} REAR FINISHER ABS ABS 90 {194} HIGH-MOUNT BRAKE LIGHT(5HB) PC POLYCARBONATE 130 {266} ROOF MOULDING PVC POLYVINYLCHLORIDE 95 {203} BELTLINE MOLDING PVC POLYVINYLCHLORIDE 95 {203} REAR SPOILER ABS ABS 90 {194} SHROUD PANEL PP POLYPROPYLENE 100 {212} Note • The application of temperatures higher then heat resisting temperatures may result in part deformation. End Of Sie VI–2 .

Repairable Bumpers 1.94 in} in length. A bumper with a hole less than 50 mm {1. YMU980PCP End Of Sie VI–3 . A bumper with a crack less than 100 mm {3.94 in} in length that is less than half of the width of the bumper. A bumper with a crack less than 100 mm {3. VI YMU980PCM 2. such repair is not considered reasonable in terms of work time.book 3 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS REPAIRABLE RANGE OF POLYPROPYLENE BUMPERS A6E981850010B01 The three types of damaged bumpers shown below are considered repairable. YMU980PCN 3.97 in} in diameter.3360-1E-02C. In addition. Although a bumper which has been damaged greater than this could also be repaired. it should be replaced with a new one because such repair would detract from the looks and quality of the bumper.

book 4 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS POLYPROPYLENE BUMPER REPAIR A6E981850010B02 YMU980PCQ End Of Sie VI–4 .3360-1E-02C.

Sand the area with a sander to make an angle of about 45°.3360-1E-02C. Cut the rough edges around the damage with a knife to make it smooth. ZUA9818B002 VI–5 .book 5 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS PROCEDURE A6E981850010B03 Repair of polypropylene bumpers having damage that has reached the surface of the polypropylene and are too serious to be restored by painting only. VI ZUA9818B001 1.

3360-1E-02C. the welding strength will be reduced. ZUA9818B006 VI–6 .39—0. • Hold the heat gun 10—20 mm {0.book 6 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS 2. • Do not move the welding rod until the welded parts cool. ZUA9818B004 Note • Heat the shaded area to melt it. degrease the area on both sides of the bumper and apply aluminium tape on the reverse side of the damage area. • Take care not to overlay melt welding rod. melt the crack together with a heat gun and a melting attachment. If the part is welded with the welding rod melted like jelly. ZUA9818B005 3.79 in} from the part being welded. • For repair of a cracked area. Melt the polypropylene welding rod with a heat gun and deposit it the cracked area. Weld the damaged area. ZUA9818B003 • For repair of a hole.

Mix the main agent and the stiffening agent in a ratio of one to one. the repair will be faulty.3360-1E-02C. If the incorrect repair agent is used. Uniformly apply polypropylene primer with a brush to an area larger than the repaired area. take care not to allow bubbles to form. When the repair agent hardens. VI–7 . YMU980PCX VI 5. • The repair agent hardens quickly (about 5 minutes). The repair agent for a urethane bumper is also a two part adhesive compound. YMU980PCY 6.book 7 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS 4. • Allow about 30 minutes to dry (20 °C {68 °F}) before sanding. Note • When mixing the main and stiffening agents. this is different from that for a polypropylene bumper. Apply the mixed repair agent to the damaged area. it will provide a good finish with the same flexibility as the polypropylens. Sand the area to which repair agent will be applied. YMU980PCZ The repair agent is a two part epoxy adhesive. Allow to dry about 10 minutes at 20 °C {68 °F}. proceed with the work immediately after mixing the agents. Sand the surface of the polypropylene gradually as it is easily melted by the abrasion heat. However.

3360-1E-02C. Degrease the painted surface. 10. melt it with a heat gun. 9. the surface will be damaged. YMU980PD0 8. Mix the primer and the hardener at a ratio of one to one.book 8 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS 7. Note • If excessive force is applied to the area when sanding. Allow the part to dry. YMU980PD1 Use the primer within 16 hours after it is mixed. Apply the primer to the repaired area and the surface of the bumper with a brush or spray. Sand the area with #180—240 sandpaper. VI–8 . • If fuzz remains around the repaired area. Note • Polypropylene primer will dissolve even after drying if it is wiped with solvent. Use only water to clean around the primer.

Wipe the complete surface of the bumper with degreasing agent. 43—57 psi} d..... Add the softener to the urethane primer surfacer and spray it on the repaired area.book 9 ページ 2002年3月13日 水曜日 午後8時3分 PLASTIC BODY PARTS 11. Forced drying 60 °C {140 °F} — 1 hour 13.) 14. End Of Sie VI–9 . Apply a matching coat of body color to the polypropylene bumper. Viscosity 14—16 seconds/viscosimeter 20 °C {68 °F} VI YMU980PD2 Note • Mix the solutions at the specified ratio. Lightly sand the complete surface of the bumper with #400—#600 sandpaper. Spray method Spot-spray primer surfacrer on bumper three of four times 12. Forced drying 60 °C {140 °F} — 1 hour Note • Let the part air dry when possible as forced drying could cause bubbles in the top coat. Other paints for repairing a polypropylene bumper are the same as those for the urethane bumper. Spray pressure 300—400 kPa {3—4 kgf/cm2. Note • Be sure to use only urethane primer for a urethane bumper and polypropylene primer for a polypropylene bumper. Do not expose the surface of the polypropylene. Mixture A Mixture A + hardener... c. a.. (Wet or dry sanding is acceptable.. Quickly wipe the surface with a clean rag to degrease it. 16. 15. Air drying 20 °C {68 °F} — 8 hours minimum. Mixture B Dilute mixture B with thinner to spray on bumper b. Standard film thickness 30—40 µ e. Mixing method Urethane primer surfacer + Softener. Air drying 20 °C {68 °F} — 8 hours minimum.3360-1E-02C.

.............. VII-2 VII VII–1 . VII-2 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS..........................book 1 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR VI BODY COLORS PRIMARY COLOR MIXTURE CHART FOR BODY COLORS ...............................3360-1E-02C...........................

286.6 {19.46} A4D ARCTIC WHITE CLE 971 VIOLET TRANSPARENT 1.9 {30.43} 989.28} 904 DARK BLUE 1.20} RED MAROON 528 621.7 {27.23} TRANSPARENT MIXING METALLIC 333M 550.3 {45.02] YELLOW GOLD 334YA 457.2 {22.30} 18J GRACE GREEN MC YELLOW(GOLD)PEARL- 333PG 642.6 {19.4 {21.43} MEDIUM COARSE LIGHT GRAY 777 565.2 {16.58} BRIGHT MAROON 538 989.284.41} 744 MIXING BLACK 1.13} PALIOCROM 333DF SILVER DOLLAR FINE 476.94} TRANSPARENT 559 RED OXIDE 544. • Please use the paint available in your country.173.0 {18. AKZO KIND OF PAINT POLYXITHANE/POLYURETHANE COLOR LABEL AUTOBASE AUTOCRYL COLOR NAME CODE CC/CC CC/CC INGREDIENTS g{oz} g{oz} VIOLET-RED 956 537.9 {19.59} 400 DEEP BLACK 454.5 {41.72} MIXING COLOR DARK RED OXIDE 952 996.37} 558 LIGHT OXIDE YELLOW 1.26} 558 LIGHT OXIDE YELLOW 1.175.6 {35.9 {41.92} TRANSPARENT 00 WHITE 1.283.95} TRANSPARENT 575 BLUE TRANSPARENT 603.36} 1.67} TRANSPARENT BRIGHT BLUE 261 958.91} 00 WHITE 778.31} 744 MIXING BLACK 1.65} EFFECT MIXING COLOR 400 DEEP BLACK 755.9 {21.0 {45.81} TRANSPARENT DARK GREEN 732 545. • A blank column indicates that there is no primary color available.45} 744 MIXING BLACK 781.9 {34.1 {19.292.6 {45.15} TRANSPARENT VII–2 .8 {34.80} 16W BLACK MC LIGHT GRAY 777 540.3 {16.4 {21.283.5 {45.9 {27.6 {26.2 {19.65} WHITE PEARL-EFFECT 333P 870.3360-1E-02C.5 {45.4 {16.2 {27.5 {33.07} TRANSPARENT RED SEMI- 505 614.172.book 2 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS PRIMARY COLOR MIXTURE CHART FOR BODY COLORS PRIMARY COLOR MIXTURE CHART FOR BODY COLORS A6E982089000B01 • This is the primary color mixture chart for body colors.92} TRANSPARENT A3E CLASSIC RED CLE 359 BRILLIANT RED 777.5 {41.

3360-1E-02C.book 3 ページ 2002年3月13日 水曜日 午後8時3分

PRIMARY COLOR MIXTURE CHART FOR BODY COLORS
KIND OF PAINT POLYXITHANE/POLYURETHANE
COLOR LABEL AUTOBASE AUTOCRYL
COLOR NAME
CODE CC/CC CC/CC
INGREDIENTS
g{oz} g{oz}
SILVER DOLLAR
333DC 479.9 {16.93}
METALLIC COARSE
DARK RED OXIDE
952 493.8 {17.42}
TRANSPARENT
24E SPARKLING SILVER M 777 LIGHT GRAY 526.2 {18.56}
977 DARK OXIDE YELLOW 560.9 {19.78}
666 CORRECTION BINDER 676.8 {23.87}
MIXING METALLIC
333EC 978.2 {34.50}
EXTRA COARSE
BRIGHT BLUE
261 496.5 {17.51}
TRANSPARENT VII
777 LIGHT GRAY 506.2 {17.86}
400 DEEP BLACK 537.5 {18.96}
MIXING METALLIC VERY
25B BLUE PACIFIC MC 333CC 581.9 {20.53}
COARSE
341 BLUE GREEN 630.2 {22.23}
971 VIOLET TRANSPARENT 724.6 {25.56}
BLUE PEARL-EFFECT
333PB 966.1 {34.08}
MIXING COLOR
FIRST COAT
297 LIGHT YELLOW 521.4 {18.39}
744 MIXING BLACK 525.2 {18.53}
360 RED OXIDE 542.4 {19.13}
361 RED YELLOW 607.0 {21.41}
00 WHITE 1,077.2 {38.00}
25C CANARY YELLOW MC SECOND COAT
666 CORRECTION BINDER 746.4 {26.33}
XIRALLIC CRYSTAL
332XS 794.2 {28.01}
SILVER
XIRALLIC SUNBEARN
332XG 861.2 {30.38}
GOLD
777 LIGHT GRAY 956.9 {33.75}
FIRST COAT
00 WHITE 1,172.7 {41.37}
744 MIXING BLACK 1,174.2 {41.42}
558 LIGHT OXIDE YELLOW 1,175.6 {41.47}
SECOND COAT
SNOWFLAKE WHITE
25D XIRALLIC CRYSTAL
PEARL MC 332XS 481.3 {16.98}
SILVER
XIRALLIC SUNBEARN
332XG 529.4 {18.67}
GOLD
777 LIGHT GRAY 649.7 {22.92}
666 CORRECTION BINDER 962.5 {33.95}
332VA VIOLET PEARL 390.6 {13.78}
777 LIGHT GRAY 401.1 {14.15}
VIOLET-RED
956 425.1 {14.99}
TRANSPARENT
BRIGHT BLUE
25E STRATO BLUE MC 261 507.7 {17.91}
TRANSPARENT
BLUE PEARL-EFFECT
333PB 612.9 {21.62}
MIXING COLOR
400 DEEP BLACK 736.1 {25.96}
341 BLUE GREEN 973.5 {34.34}

VII–3

3360-1E-02C.book 4 ページ 2002年3月13日 水曜日 午後8時3分

PRIMARY COLOR MIXTURE CHART FOR BODY COLORS
KIND OF PAINT POLYXITHANE/POLYURETHANE
COLOR LABEL AUTOBASE AUTOCRYL
COLOR NAME
CODE CC/CC CC/CC
INGREDIENTS
g{oz} g{oz}
334XR XIRALLIC RADIANT RED 352.2 {12.42}
400 DEEP BLACK 378.8 {13.36}
BRIGHT MAROON
538 449.2 {15.84}
TRANSPARENT
25F GARNET RED MC
777 LIGHT GRAY 543.1 {19.16}
VIOLET-RED
956 746.6 {26.34}
TRANSPARENT
262 RED TRANSPARENT 973.5 {34.34}
SILVER DOLLAR
333DC 409.9 {14.46}
METALLIC COARSE
777 LIGHT GRAY 429.5 {15.15}
BRIGHT BLUE
25G TITANIUM GRAY M 261 472.3 {16.66}
TRANSPARENT
744 MIXING BLACK 639.3 {22.55}
RED PEARL-EFFECT
333PR 982.3 {34.65}
MIXING COLOR
SILVER DOLLAR
333DC 965.4 {34.05}
METALLIC COARSE
777 LIGHT GRAY 967.1 {34.11}
25H SILVER CONTRAIL M 101 OPAL 971.4 {34.26}
400 DEEP BLACK 977.8 {34.49}
DARK GREEN
732 986.1 {34.78}
TRANSPARENT

VII–4

3360-1E-02C.book 5 ページ 2002年3月13日 水曜日 午後8時3分

PRIMARY COLOR MIXTURE CHART FOR BODY COLORS
E.l.du pont de nemours &Co.(lnc.)
KIND OF PAINT POLYXITHANE/POLYURETHANE
COLOR LABEL CRONAR CRONAR -
COLOR NAME
CODE CENTARI 6000 CENTARI 600 CENTARI 500
INGREDIENTS
g{oz} g{oz} g{oz}
AM 64 MAGENTA 240.4 {8.48} 184.1 {6.49}
AM 50 BRILLIANT RED 440.7 {15.54} 337.4 {11.90}
CLASSIC RED
A3E AM 66 RED VIOLET 460.7 {16.25} 352.8 {12.44}
CLE
AM 150 BINDER 935.6 {33.00}
XB 155 M.S. BINDER 950.4 {33.52}
AM1 WHITE H.S. 663.9 {23.42} 622.3 {21.95}
AM7 BLACK L.S. 677.4 {23.89} 635.0 {22.40}
ARCTIC WHITE
A4D AM82 YELLOW OXIDE L.S. 679.3 {23.96} 636.8 {22.46}
CLE
AB 150 B/C BALANCER 1,167.0 {41.16} VII
XB 155 M.S. BINDER 1,187.8 {41.90}
AM6 BLACK H.S. 174.4 {6.15}
4530S FLOP CONTROL AGENT 252.9 {8.92}
AM14 COARSE ALUMINIUM 255.1 {9.00}
16W BLACK MC
AM74 BLUE PEARL 263.6 {9.30}
AB150 B/C BALANCER 772.8 {27.26}
1B160 BINDER 925.6 {32.65}
AM27 TRANSPARENT BLUE 94.9 {3.35}
AM32 GREEN 170.5 {6.01}
AM5 JET BLACK 235.6 {8.31}
GRACE GREEN 4530S FLOP CONTROL AGENT 287.4 {10.14}
18J
MC AM75 SUPER GREEN PEARL 326.2 {11.51}
AM76 GOLD PEARL 341.8 {12.06}
XB155 M.S. BINDER 715.5 {25.24}
XB165 M.S. BINDER 950.2 {33.52}
AM95 BR COARSE ALUMINIUM 127.6 {4.50} 110.2 {3.89}
AM11 MEDIUM ALUMINIUM 185.8 {6.55} 160.4 {5.66}
AM90 TRANSOXIDE YELLOW 206.9 {7.30} 178.7 {6.30}
AM91 TRANSOXIDE RED 214.4 {7.56} 185.2 {6.53}
SPARKLING AM2 WHITE L.S. 219.3 {7.74} 189.4 {6.68}
24E
SILVER M AM5 JET BLACK 221.8 {7.82} 191.5 {6.75}
AB150 B/C BALANCER 546.6 {19.28}
AB160 BINDER 945.5 {33.35}
XB155 M.S. BINDER 436.5 {15.40}
XB165 M.S. BINDER 958.0 {33.79}
AM27 TRANSPARENT BLUE 239.0 {8.43} 194.6 {6.86}
AM74 BLUE PEARL 347.8 {12.27} 283.2 {9.99}
AM62 TRANSPARENT RED 422.6 {14.91} 344.1 {12.14}
4530S FLOP CONTROL AGENT 466.0 {16.44} 379.4 {13.38}
BLUE PACIFIC
25B AM29 LIGHT BLUE 484.7 {17.10} 394.6 {13.92}
MC
AM5 JET BLACK 500.6 {17.66} 407.6 {14.38}
AM17 BRIGHT-FINE ALUMINIUM 503.1 {17.75} 409.5 {14.44}
AB 150 B/C BALANCER 941.3 {33.20}
XB 155 M.S. BINDER 952.3 {33.59}
Please contact with your distributor or Du Pont office for the formula.
CANARY
25C Du pont is ready to provide the specialized color of CANARY YELLOW MC as a ready-to-use
YELLOW MC
product.

VII–5

5 {6.62} AM28 FAST BLUE H.6 {2.49} AB 150 B/C BALANCER 597.3 {21.5 {5.58} AM85 TRANS MAROON 331.96} STRATO BLUE AM5 JET BLACK 376.09} SILVER AM2 WHITE L.16} 83.8 {32.S.6 {5.4 {6.S.9 {6.54} 4530S FLOP CONTROL AGENT 397.27} 304.1 {4.S.10} AM27 TRANSPARENT BLUE 144.9 {15.7 {15.94} XB 155 M.3360-1E-02C.5 {6. 157.64} TITANIUM GRAY AM84 RED OXIDE L.4 {9.66} AM70 FAST BLUE L.50} MC ALUMINUM AM5 JET BLACK 443.0 {12.6 {4.3 {13.8 {15. BINDER 449.9 {41.83} AB 150 B/C BALANCER 948.8 {6.98} XB 165 M.67} 160.6 {14.5 {6.9 {6.17} 172.8 {5.33} 354.S.S. BINDER 424.2 {5.52} 172.3 {7.1 {17.01} AB 150 B/C BALANCER 939.S.5 {33.186. BINDER 962.7 {23. 452.5 {12.15} GARNET RED EXTRA COARSE 25F AM94 434.8 {4. BINDER 950. 938.07} 186.S.S.43} AM76 GOLD PEARL 422.9 {33.09} XB 155 M.15} AB 160 BINDER 938.05} 159.11} 392.94} AM64 MAGENTA 228.87} XB 165 M. BINDER 949.5 {6.57} 196.S.17} AM31 FIRST GREEN L.59} 182.3 {33. BINDER 943.34} AM66 RED VIOLET 485.65} 4530S FLOP CONTROL AGENT 172.1 {33.4 {12.0 {13.4 {5. 203.87} COLOR BASE SILVER CRYSTAL(FAC 25D M8819 844.66} 362.18} AM20 VIOLET 171.5 {4.28} AM95 BR COARSE ALUMINIUM 155.13} XB 155 M.93} AM74 BLUE PEARL 314.book 6 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYXITHANE/POLYURETHANE COLOR LABEL CRONAR CRONAR - COLOR NAME CODE CENTARI 6000 CENTARI 600 CENTARI 500 INGREDIENTS g{oz} g{oz} g{oz} SNOWFLAKE@ AM1 WHITE H.1 {8. 189.S.70} 270.7 {7.9 {5.01} 323.11} AM79 VIOLET PEARL 243.6 {11.6 {3.3 {33.8 {12.9 {33. 936. 211.47} 179. 937.9 {33.51} AM95 BR COARSE ALUMINIUM 89.9 {15.S.47} XB 155 M. 197.96} 131.47} 131.27} 349.09} 116.45} AB 150 B/C BALANCER 571.7 {29.9 {6.08} 25G M AM2 WHITE L.7 {8.9 {11.55} 146.07} AB 160 BINDER 933.S.1 {33.08} 253.1 {10.96} 183. 655.7 {6.13} WHITE PEARL MC AB150 B/C BALANCER 1.S.S.95} 368.S.3 {7.2 {14.73} 25E MC AM20 VIOLET 432.2 {5.05} PEARL BASE AM7 BLACK L.0 {6.80} PAC) SNOWFLAKE WHITE PEARL 4530S FLOP CONTROL AGENT 930.S.90} 344.2 {15.77} AM2 WHITE L.1 {33.2 {6.4 {14.2 {20.08} AM70 FAST BLUE L.95} AM5 JET BLACK 140.9 {8.2 {11.34} 25H CONTRAIL M AM5 JET BLACK 215.S.7 {13.51} VII–6 .08} 146.84} MC AM2 WHITE L.9 {33.9 {32. 184.

5 {36.65} 571 262.9 {33.14} 870 1.20} 16W BLACK MC 811 897.2 {30.85} VII 008 856.61} 582 937.42} GROUND 564 1.2 {10.6 {32.22} 574 1.94} 870 1.4 {30.2 {39.96} 18J GRACE GREEN MC 824 844.54} 574 795.20} VII–7 .95} 812 922.5 {32.053.5 {26.140.6 {32.80} SNOWFLAKE WHITE 802 898.9 {29.120.87} 008 695.8 {33.0 {31.054.80} 008 868.08} 571 941.55} 566 714.9 {25.16} 581 1.0 {28.3360-1E-02C.1 {28.9 {32.74} 564 939.54} A4D ARCTIC WHITE CLE 564 1.52} 570 925.9 {30.90} GROUND 571 1.131.032.71} 575 990.8 {40.4 {33. g{oz} 861 526.7 {33.63} 588 924.68} PEARL MC 008 939.2 {31.9 {40.6 {27.54} 563 936.35} 599 748.9 {39.7 {37.40} 801 873.50} 25B BLUE PACIFIC MC 825 905.5 {25.book 7 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS STANDOX KIND OF PAINT POLYURETHANE COLOR LABEL STANDOX COLOR NAME CODE CC/CC MIXING No.5 {34.22} A3E CLASSIC RED CLE 576 899.141.50} 008 870.39} 823 921.05} CANARY YELLOW MC 570 894.3 {40.140.6 {9.3 {26.28} 571 716.6 {40.2 {19.6 {37.143.9 {34.23} 563 1.7 {32.26} 573 690.62} 802 937.4 {31.3 {23.64} 859 918.72} 24E SPARKLING SILVER M 581 924.66} 811 836.9 {33.22} 859 673.2 {32.02} 801 563.7 {31.0 {33.7 {24.2 {30.2 {29.27} 803 789.9 {33.55} 25C 580 983.9 {31.35} 823 764.08} 590 302.75} 853 808.15} 25D 570 943.29} 570 1.0 {18.2 {24.

59} 825 482.3360-1E-02C.1 {32.0 {32.2 {31.8 {32.6 {30.4 {33.3 {25.66} 25H SILVER CONTRAIL M 589 932.6 {27.34} 833 332.6 {23.3 {32.52} 811 477.89} 571 934.82} 811 926.0 {28.2 {33.6 {32.17} 008 924.93} 593 505.27} 571 823.7 {17.3 {24.4 {29.78} 569 945.0 {32.04} 859 872.96} VII–8 .7 {29.5 {16.03} 571 685.05} 25G TITANIUM GRAY M 585 888.08} 25F GARNET RED MC 828 847.44} 805 767.book 8 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR LABEL STANDOX COLOR NAME CODE CC/CC MIXING No.1 {17.3 {11. g{oz} 853 271.17} 25E STRATO BLUE MC 821 795.72} 566 664.8 {9.89} 576 913.84} 593 716.4 {32.23} 571 950.59} 567 933.33} 569 912.

7 {25.87} MB 525 943.8 {33.9 {40.48} MB 527 934.02} MB 502 939.9 {31.43} MB 299 747.15} MB 554 672.1 {19.95} MB 591 562.3360-1E-02C.49} MB 505 793.1 {31.5 {39.30} MB 505 1.2 {33.0 {26.2 {30.9 {33.8 {32.44} MB 532 888.5 {33.09} MB 554 874.3 {24.36} MB 502 713.44} MB 572 774.8 {31.63} MB 536 717.5 {31.7 {32.9 {18.3 {32.30} 18J GRACE GREEN MC MB 561 848.31} MB 532 1.2 {32.0 {30.15} MB 502 693.92} MB 553 904.35} VII–9 .32} A3E CLASSIC RED CLE MB 529 903.33} 24E SPARKLING SILVER M MB 799 922.7 {36.036.63} MB 528 988.5 {30.7 {25.0 {32.2 {40.1 {27.0 {33.62} A4D ARCTIC WHITE MB 525 1.3 {29.057.08} 25D MB 501 942.133.4 {15.4 {28.0 {23.5 {29.92} MB 799 928.142.84} MB 501 918.35} MB 591 871.21} MB 558 532.1 {40.5 {32.74} MB 592 941.146.1 {39.53} MB 522 429.144.6 {31.17} MB 799 780.123.5 {34.49} 25C MB 523 981.70} MB 546 806.40} MB 561 922.book 9 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS SPIES HACKER KIND OF PAINT POLYURETHANE COLOR COLOR NAME LABEL PERMACRON CODE INGREDIENTS g{oz} MB 544 528.55} MB 531 936.8 {28.87} MB 511 1.1 {32.74} VII 16W BLACK MC MB 593 853.52} MB 558 814.142.0 {24.99} CANARY YELLOW MC MB 501 892.27} MB 511 1.0 {33.57} GROUND MB 525 1.9 {34.058.74} SNOWFLAKE WHITE PEARL MB 799 913.8 {37.20} MC MB 592 937.23} MB 501 1.98} GROUND MB 502 1.83} MB 799 694.80} MB 514 834.31} MB 527 1.5 {27.44} 25B BLUE PACIFIC MC MB 563 903.2 {18.0 {27.9 {37.88} MB 557 920.6 {40.

1 {33.0 {32.3 {29.5 {17.41} MB 582 331.3 {30.book 10 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR COLOR NAME LABEL PERMACRON CODE INGREDIENTS g{oz} MB 546 272.5 {33.46} MB 558 487.7 {25.06} MB 502 686.5 {32.5 {33.7 {24.11} 25G TITANIUM GRAY M MB 552 890.7 {29.0 {31.6 {11.20} MB 513 717.6 {28.8 {32.9 {32.17} MB 502 948.7 {17.1 {32.00} MB 513 504.83} MB 529 912.10} MB 554 874.82} MB 502 932.24} MB 799 925.66} MB 506 935.89} VII–10 .4 {32.60} MB 563 483.3 {9.84} MB 520 947.70} MB 536 663.39} MB 520 913.22} 25E STRATO BLUE MC MB 568 796.3 {23.32} MB 502 825.40} MB 595 766.60} 25H SILVER CONTRAIL M MB 538 930.02} 25F GARNET RED MC MB 564 845.3360-1E-02C.1 {17.1 {27.78} MB 558 924.

99} P425-0954 594.45} 4.5 {24.5 {3.78} P425-0922 456.883.5 {92.0 {73.974.46} P429-976 558.89} 693.26} P426-PP07 258.93} GROUND P420-926 430.0 {179.0 {45.0 {104.1 {15.81} 2.240.8 {25.44} 4.77} 18J GRACE GREEN MC P420-902RT 356.50} 71.943.992.69} 2.71} 1.782.54} P425-0988 410.2 {14.00} A4D ARCTIC WHITE CLE P420-960RT 778.726.06} 1.5 {59.884.120.96} 2.2 {34.622.193.8 {22.282.495.80} P420-0902RT 388.5 {98.0 {79.5 {172.19} 2.9 {11.90} P192-0500 976.0 {128.5 {167.33} BASE COAT P192-500 530.70} 2.5 {62.09} 5.0 {99.0 {137.0 {18.5 {11.28} P425-0922 464.22} P425-921 678.256.7 {4.4 {35.57} 1.3360-1E-02C.47} P426-PP60 338.0 {73.5 {80.5 {81.76} 4.650.2 {15.982.458.0 {136.0 {14.79} 2.52} P420-905 299.50} 4.56} 1.50} A3E CLASSIC RED CLE P425-900 562.03} 25B BLUE PACIFIC MC P425-948 487.6 {38.2 {17.21} P420-904RT 795.786.096.16} 2.0 {111.78} 24E SPAKING SILVER M P420-982 451.93} P425-957 572.1 {33.68} 3.979.7 {9.436.82} P426-PP65 138.0 {119.54} P425-922 345.5 {18.50} 2.150.5 {16.58} P425-989 634.9 {0.174.1 {10.37} VII P192-475 1.6 {14.16} P420-918RT 776.42} 16W BLACK MC P420-0920 424.3 {12.47} P190-376 948.0 {74.92} 2.7 {34.90} P420-942 429.87} P420-0982 398.71} P420-938 448.694.93} P420-938 419.5 {75.18} 1.21} VII–11 .46} P425-0948 263.40} 3.5 {75.0 {85.1 {25.572.93} P426-PP63 729.649.860.393.5 {69.813.1 {12.29} 2.095.5 {79.0 {192.053.6 {19.11} 1.26} P425-984 396.5 {14.0 {137.087.0 {2.5 {172.23} 3.68} P192-474 1.0 {172.792.8 {27.0 {27.40} 2.51} P420-0938 314.318.10} 2.86} COAT P429-937 728.30} 1.5 {52.09} 1.41} CANARY 25C P192-475 1.1 {15.0 {68.2 {9.883.2 {33.7 {15.0 {27.6 {13.50} P192-0500 957.75} P425-900 419.45} 4.861.291.44} 3.6 {14.5 {55.94} 2.740.book 11 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS Nexa Autocolor KIND OF PAINT POLYURETHANE COLOR LABEL AUTOCOLOR COLOR NAME CODE 1L 5L INGREDIENTS g{oz} g{oz} P425-941 461.19} 2.50} P426-PP09 18.118.0 {93.5 {210.0 {72.5 {128.148.966.84} 2.0 {74.46} P425-0948 356.9 {16.8 {20.9 {28.6 {23.89} 5.9 {16.5 {13.71} P192-500 978.091.74} 3.39} 3.07} 3.94} 3.78} 2.5 {140.309.2 {0.5 {70.52} YELLOW MC P426-PP05 14.7 {34.324.3 {20.48} 2.5 {46.44} P425-900 772.98} 2.5 {60.5 {12.0 {168.3 {42.780.5 {81.99} 1.50} 5.96} P192-528 976.890.640.95} 1.891.5 {19.17} 2.55} 1.67} 94.90} P420-920 423.017.51} P426-PP07 524.5 {100.0 {14.5 {62.

671.55} 25F GARNET RED MC P425-984 562.11} P190-376 950.17} 3.1 {14.06} P425-922 434.754.76} 1.616.0 {70.96} P429-923 360.5 {138.0 {94.1 {19.13} 25D WHITE P426-PP05 62.099.8 {2.90} 4.5 {97.47} 1.285.03} 2.3 {11.5 {102.2 {2.46} 4.82} 2.23} P426-PP09 553.174.89} P426-PP07 582.51} 2.24} 2.5 {27.83} 2.89} 2.51} P425-989 323.32} P420-933 700.938.8 {18.71} 3.9 {33.0 {99.58} 2.0 {13.810.15} 25H SILVER CONTRAIL M P425-948 545.98} P192-528 976.992.85} P192-528 975.359.171.2 {32.41} 4.5 {74.6 {13.5 {167.29} P192-500 989.53} 2.818.91} P420-960RT 535.5 {111.5 {169.7 {27.5 {99.5 {174.02} P425-950 381.266.54} P426-PP08 920.5 {58.5 {67.13} P425-989 526.9 {22.727.947.71} P420-930 202.065.0 {84.4 {19.5 {98.83} SNOW- FLAKE P192-475 1.46} 4.6 {18.3 {18.0 {35.92} COAT P420-904RT 798.5 {107.765.65} P426-PP64 453.932.81} P420-918RT 634.66} P192-500 963.0 {76.042.0 {111.909.0 {92.5 {211.06} VII–12 .1 {42.93} P420-938 534.08} PEARL MC P426-PP09 74.5 {57.8 {34.918.0 {15.4 {14.0 {79.829.46} 3.71} 1.12} P429-976 608.173.884.62} 371.14} 1.19} P420-938 565.012.910.502.634.5 {140.09} TOP COAT P192-500 556.99} 2.5 {95.781.6 {34.70} P420-920 271.62} 2.0 {172.40} 3.8 {9.0 {79.40} 1.65} P420-930 457.5 {19.99} 4.9 {13.5 {123.0 {172.0 {11.0 {19.96} 2.601.94} P425-922 333.74} 3.3360-1E-02C.0 {67.801.265.86} 25G TITANIUM GRAY M P420-907 419.0 {96.3 {19.1 {16.9 {14.12} 2.23} 5.85} 2.59} 1.5 {11.5 {24.0 {63.012.97} P429-976 413.19} 2.53} 1.82} 25E STRATO BLUE MC P425-948 383.5 {21.5 {72.33} 2.book 12 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR LABEL AUTOCOLOR COLOR NAME CODE 1L 5L INGREDIENTS g{oz} g{oz} P425-900 786.0 {16.5 {34.878.37} 3.22} 314.2 {22.28} P425-992 477.985.1 {20.5 {28.9 {19.53} P426-HE01 453.5 {138.197.4 {7.62} P425-992 634.57} 2.678.0 {47.46} P425-957 539.54} 4.667.0 {162.98} 2.697.5 {94.7 {33.81} 2.2 {15.78} 3.35} P420-938 402.5 {80.6 {15.71} GROUND P420-910RT 787.2 {12.385.

3 {33.239.35} 743 947.44} 756 976.0 {23.87} SNOWFLAKE WHITE PEARL MC 759 976.4 {43.46} VII–13 .9 {43.0 {31.080.0 {32.42} 25D 753 960.087.0 {21.66} 745 1.0 {32.44} 770 943.2 {33.0 {21.8 {34.68} 755 890.39} 25B BLUE PACIFIC MC 958 919.0 {43.1 {31.83} 753 962.0 {33.43} PEARL BASE 755 976.0 {33.79} 753 1.0 {33.02} 752 950.18} 18J GRACE GREEM MC 754 948.0 {30.27} 740 964.3 {38.80} 779 960.45} 741 976.9 {33.2 {38.237.90} PEARL BASE 960 932.9 {33.62} 756 957.1 {34.10} COLOR BASE 756 1.69} CANARY YELLOW MC 794 1.6 {32.44} 759 959.084.240.2 {33.84} 763 813.63} 746 875.13} 740 799.1 {33.1 {33.24} 25C 792 1.3 {33.78} 16W BLACK MC 953 936.0 {34.0 {30.93} 952 917.74} COLOR BASE 751 602.01} 744 524.43} 24E SPARKLING SILVER M 745 958.0 {30.23} 941 919.7 {34.0 {28.book 13 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS PPG INDUSTRIES KIND OF PAINT POLYURETHANE COLOR LABEL DELTRON COLOR NAME CODE 1L INGREDIENTS NOTE g{oz} 752 670.3360-1E-02C.9 {33.9 {33.0 {18.0 {43.0 {28.86} A3E CLASSIC RED CLE 791 953.72} 740 672.0 {32.71} 740 1.6 {43.51} 753 952.93} 776 534.0 {11.6 {33.0 {30.85} 797 599.0 {38.70} VII 763 864.55} CANARY YELLOW MC 956 876.239.239.4 {34.87} SNOWFLAKE WHITE PEARL MC 753 1.48} 753 870.48} 952 901.0 {27.89} 740 961.70} A4D ARCTIC WHITE CLE 742 1.61} 957 336.0 {23.35} 941 781.0 {18.

0 {27.0 {33.0 {34.51} 799 958.02} 793 679.0 {28.2 {33.3 {33.0 {33.0 {33.09} 740 869.28} 740 949.83} 753 960.87} VII–14 .69} 753 957.5 {33.02} 759 943.0 {30.63} 963 956.95} 25F GARNET RED MC 955 818.0 {18.7 {33.0 {31.0 {24.2 {33.5 {33.3360-1E-02C.0 {33.03} 25E STRATO BLUE MC 763 768.0 {32.75} 25G TITANIUM GRAY M 755 939.75} 743 959.2 {33.85} 776 653.0 {23.0 {12.10} 774 511.13} 955 950.13} 741 928.06} 756 911.5 {33.0 {11.65} 755 965.79} 952 936.85} 759 891.49} 25H SILVER CONTRAIL M 797 953.43} 756 955.0 {23.6 {32.book 14 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR LABEL DELTRON COLOR NAME CODE 1L INGREDIENTS NOTE g{oz} 958 336.76} 952 682.04} 775 343.

12} BC 105 WHITE TINT 895.70} MEDIUM ROUND BC 171 867.0 {3.93} ALUMINUM 24E SPARKLING SILVER M BC 600 INORGANIC YELLOW 1 839.9 {38.4 {30.5 {23.20} BC 470 INDO BLUE 809.4 {13.3 {31.60} ALUMINUM BC 805 IRON RED 876.2 {20.9 {30.3 {31.68} ALUMINUM VII–15 .34} BC 609 YELLOW TINT 1.10} BC 200 CARBON BLACK 667.8 {32.4 {32.85} 25B BLUE PACIFIC MC BC 300 VIOLET 869.69} BC 020 REDUCER(THINNER) 88.8 {23.80} BC 020 REDUCER(THINNER) 88.49} BC 118 BLUE PEARL 587.0 {3.030.57} MEDIUM FINE BC 140 916.1 {28.0 {3.5 {27.5 {29.82} A3E CLASSIC RED CLE BC 816 ORGANIC BRIGHT RED 915.0 {3.0 {3.10} BC 190 WHITE 962.40} BC 805 IRON RED 2 929.58} BC 101 FLOP CONTROL 926.29} BC 250 CARBON BLACK 2 923.1 {29.3360-1E-02C.31} ALUMINUM MEDIUM ROUND BC 171 926.078.06} BC 809 RED TINT 1.57} VII BC 020 REDUCER(THINNER) 88.59} BC 020 REDUCER(THINNER) 88.9 {31.9 {31.34} BC 020 REDUCER(THINNER) 88.93} BC 101 FLOP CONTROL 916.67} BC 200 CARBON BLACK 1 894.58} BC 406 PHTALO PEARL 3 882.1 {32.8 {27.0 {3.5 {13.95} A4D ARCTIC WHITE CLE BC 209 BLACK TINT 1.7 {26.54} 16W BLACK MC BC 118 BLUE PEARL 842.61} BC 180 COARSE ALUMINUM 882.6 {38.8 {32.10} BC 832 RED 2 618.10} BC 500 PHTALO GREEN 1 393.3 {36.093.14} BC 200 CARBON BLACK 1 918.book 15 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS DIAMONT KIND OF PAINT POLYURETHANE COLOR LABEL SOLO DE COLOR NAME DIAMONT BASE CODE DIAMONT BASE INGREDIENTS g{oz} g{oz} BC 020 REDUCER(THINNER) 88.4 {33.10} MEDIUM ROUND BC 171 735.5 {32.71} BC 400 PHTALO BLUE 1 789.4 {32.1 {25.7 {21.88} BC 200 CARBON BLACK 1 653.10} BC 406 PHTALO PEARL 3 382.7 {32.56} BC 406 PHTALO BLUE 3 742.05} 18J GRACE GREEN MC BC 1255 GREEN PEARL 781.9 {32.4 {30.

90} BC 400 PHTALO BLUE 1 646.2 {28.0 {30.016.53} BC 101 FLOP CONTROL 969.3 {32.44} BC 605 INORGANIC YELLOW 2 709.86} BC 250 LAMP BLACK 1.7 {38.7 {23.46} BC 111 WHITE PEARL 779.0 {3.2 {29.0 {36.7 {35.10} BC 190 WHITE 1.24} BC 100 MIXING CLEAR 479.0 {3.1 {29.080.7 {14.1 {32.2 {32.8 {28.0 {3.49} BC 1265 GOLD PEARL 2 804.93} PEARL MC PEARL BASE BC 020 REDUCER(THINNER) 88.4 {34.3 {34.4 {28.95} BC 840 MAGENTA 658.1 {3.0 {3.80} 25E STRATO BLUE MC BC 406 PHTALO PEARL 3 725.02} CB 63L CRYSTAL BRASS 780.66} BC 209 BLACK TINT 1.2 {16.11} BC 820 MAROON 1 423.010.4 {22.23} BC 615 ORGANIC YELLOW 3 983.37} BC 101 FLOP CONTROL 910.3 {30.23} 25F GARNET RED MC BC 115 RUSSET PEARL 742.70} VII–16 .13} BC 020 REDUCER(THINNER) 88.058.103.11} BC 101 FLOP CONTROL 927.10} BC 100 MIXING CLEAR 721.2 {38.3 {25.0 {27.6 {26.99} BC 100 MIXING CLEAR 551.9 {25.8 {11.book 16 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR LABEL SOLO DE COLOR NAME DIAMONT BASE CODE DIAMONT BASE INGREDIENTS g{oz} g{oz} GROUND COAT BC 020 REDUCER(THINNER) 88.22} BC 1265 GOLD PEARL 2 796.19} GROUND COAT BC 020 REDUCER(THINNER) 88.1 {17.01} BC 300 VIOLET 860.6 {38.69} BC 805 IRON RED 2 1.10} BC 621 ORGANIC YELLOW 2 500.70} SNOWFLAKE WHITE 25D BC 409 BLUE TINT 1.6 {37.34} BC 809 RED TINT 1.8 {27.10} BC 111 WHITE PEARL 339.10} BC 200 CARBON BLACK 1 290.0 {3.097.19} BC 200 CARBON BLACK 1 771.9 {32.07} BC 615 ORGANIC YELLOW 3 837.3360-1E-02C.1 {19.35} CB 34M CRYSTAL VIOLET 923.51} BC 621 ORGANIC YELLOW 2 824.12} BC 609 YELLOW TINT 1.58} BC 118 BLUE PEARL 794.4 {10.19} COLOR BASE 25C CANARY YELLOW MC BC 020 REDUCER(THINNER) 88.4 {25.85} BC 020 REDUCER(THINNER) 88.64} BC 190 WHITE 857.3 {27.9 {35.026.56} BC 111 WHITE PEARL 931.

77} ALUMINUM BC 170 MEDIUM ALUMINIUM 854.28} BC 250 LAMP BLACK 926.book 17 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR LABEL SOLO DE COLOR NAME DIAMONT BASE CODE DIAMONT BASE INGREDIENTS g{oz} g{oz} BC 020 REDUCER(THINNER) 88.0 {3.08} BC 115 RUSSET PEARL 822.9 {31.69} BC 101 FLOP CONTROL 936.7 {30.5 {26.10} MEDIURM SHINY BC 175 639.47} BC 300 VIOLET 915.18} BC 510 PHTALO GREEN 2 893.74} VII–17 .0 {33.7 {32.55} ALUMIUIUM BC 200 CARBON BLACK 1 739.15} 25H SILVER CONTRAIL M BC 200 CARBON BLACK 1 883.51} BC 406 PHTALO PEARL 3 902.10} MEDIUM ROUND BC 171 787.3360-1E-02C.02} VII BC 020 REDUCER(THINNER) 88.1 {31.57} BC 410 PHTALO BLUE 2 892.8 {30.3 {27.02} 25G TITANIUM GRAY M BC 180 COARSE ALUMINUM 866.4 {31.0 {3.3 {32.0 {32.84} BC 101 FLOP CONTROL 928.8 {29.4 {22.6 {31.

3360-1E-02C.55} M 99/10 374.43} 352-91 173.0 {32.8 {13.14} M 600 288.0 {22.76} A 555 215.0 {35.77} A 552 825.4 {32.1 {32.8 {6.8 {31.66} M99/19 30.05} A 926 912.0 {34.39} 352-91 173.62} A 926 919.2 {6.13} A 352 646.3 {31.5 {27.6 {13.21} M 99/19 383.book 18 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS GLASURIT KIND OF PAINT POLYURETHANE COLOR GLASSOMAX GLASSODUR COLOR NAME LABEL CODE BASE COAT PUR TOP COAT 21- INGREDIENTS g{oz} g{oz} 352-91 173.4 {22.3 {35.20} A 307 1.46} M1 919.78} 24E SPARKLING SILVER M A 136 880.4 {31.9 {33.11} A 427 896.13} M 25 950.011.82} 16W BLACK MC A 531 135.2 {32.0 {2.3 {10.17} A 640 561.13} A 974 918.85} A 105 1.8 {27.0 {7.0 {1.42} VII–18 .13} M 505 355.42} M 99/20 787.27} 35291 174.13} M 99/19 748.7 {31.54} 25B BLUE PACIFIC MC A 555 645.8 {32.8 {12.8 {6.06} 69-M505 70.17} M 306 922.6 {37.58} A 926 988.07} A 125 891.9 {26.53} 352-91 173.67} A 137 1.0 {19.0 {2.93} A 555 880.054.8 {6.8 {6.000.3 {29.5 {37.79} A3E CLASSIC RED CLE A 324 910.47} A 098 80.0 {4.067.54} A4D ARCTIC WHITE CLE A 927 1.0 {32.79} 18J GRACE GREEN MC A 926 791.

0 {28.36} M1 919.4 {29.8 {6.22} M 146 839.93} M 179 247.8 {29.book 19 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR GLASSOMAX GLASSODUR COLOR NAME LABEL CODE BASE COAT PUR TOP COAT 21- INGREDIENTS g{oz} g{oz} GROUND COAT 352-91 173.54} 25F GARNET RED MC A 347 569.87} M0 646.76} GROUND COAT 352-91 173.7 {37.59} M1 905.036.06} A 927 1.9 {14.19} M 306 999.6 {16.04} VII E 910 460.4 {8.50} A 427 923.87} M 105 789.2 {35.2 {8.076.44} VII–19 .03} A 555 864.13} M 25 994.056.62} M1 957.83} A 143 828.13} A 143 540.0 {27.05} M 25 857.53} COLOR BASE 25C CANARY YELLOW MC 352-91 173.0 {22.56} A 307 1.07} A 353 778.93} 352-91 173.77} SNOWFLAKE WHITE 25D A 553 1.0 {35.6 {9.76} M 179 270.1 {27.007.2 {16.6 {28.8 {32.8 {6.8 {6.8 {30.0 {20.0 {10.0 {37.5 {32.3360-1E-02C.9 {10.0 {8.13} M 010 397.070.26} M 010 298.4 {36.97} PEARL MC PEARL BASE 352-91 173.23} M 146 969.51} 25E STRATO BLUE MC A 926 478.7 {28.2 {33.1 {30.25} A 137 1.79} A 552 794.13} M 010 224.3 {31.8 {6.1 {19.8 {6.29} E 440 290.57} 352-91 173.72} M0 810.44} A 926 804.13} M 505 235.4 {37.24} A 974 1.25} M0 648.8 {6.4 {22.4 {34.9 {7.0 {35.13} M 800 248.

2 {32.8 {6.09} A 696 889.39} A 555 898.0 {31.0 {27.42} M1 927.13} M 99/22 663.55} A 548 888.13} M 99/19 795.8 {32.03} M 99/20 777.8 {32.8 {31.5 {32.72} 352-91 173.4 {31.3360-1E-02C.3 {31.06} A 974 919.9 {26.06} M 99/12 855.34} A 427 908.8 {23.68} M1 920.3 {30.41} M 800 737.8 {6.48} End Of Sie VII–20 .0 {30.4 {28.book 20 ページ 2002年3月13日 水曜日 午後8時3分 PRIMARY COLOR MIXTURE CHART FOR BODY COLORS KIND OF PAINT POLYURETHANE COLOR GLASSOMAX GLASSODUR COLOR NAME LABEL CODE BASE COAT PUR TOP COAT 21- INGREDIENTS g{oz} g{oz} 352-91 173.41} 25G TITANIUM GRAY M A 926 866.17} 25H SILVER CONTTAIL M A 926 881.