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XA00127020
Bok_ENG_2005.book Page 1 Tuesday, September 13, 2005 2:08 PM
Product catalogue
Contents
MMA equipment
Inverters
Mains supply, V/Hz 230/1 50-60 230/1 50/60 Mains supply, V/Hz 230/50-60
Fuse, slow, A 16 >16 A @ 180 A Fuse, slow, A 16
Mains cable, Ø mm2 2.5 4.0 Mains cable, Ø mm2 2
Max output at 25% duty cycle, A 150 180 Max output at 35% duty cycle, A 140
Max output at 35% duty cycle, A 140 160 Max output at 60% duty cycle, A 110
Max output at 60% duty cycle, A 110 140 Max output at 100% duty cycle, A 90
Max output at 100% duty cycle, A 90 120 Setting range, A 4-150
Setting range, A 4-150 5-180 Open circuit voltage, V 60-75
Open circuit voltage, V 60-75 60-75 Weight, kg 7.7
Weight, kg 6.9 8.0
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MMA equipment
Inverters
Delivery includes
5 m mains cable.
LHN 200 LHN 250 AristoArc 400 AristoArc 500
Mains supply, V/Hz 400 (380-415)/ 400/50-60 Mains supply, V/Hz 3x400/50-60 3x400/50-60,
50-60 3x460/60
Fuse, slow, A 16 16 Fuse, slow, A 25 35
Mains cable, Ø mm2 - 4x2.5 Mains cable, Ø mm2 4x4 4x6
Max output at 35% duty cycle, A 200 250 Max output at 35% duty cycle, A 400/36 V -
Max output at 60% duty cycle, A 150 180 Max output at 60% duty cycle, A 320/33 V 500/40
Max output at 100% duty cycle, A 115 140 Max output at 100% duty cycle, A 250/30 V 400/36
Setting range, A 5-200 4-250 Setting range, A 16-400 16-500
Open circuit voltage, V 53-75 50-80 Open circuit voltage, V 78-90 68-80
Weight, kg 11 11 Weight, kg 45 55
MMA equipment
Rectifiers
Mains supply, V/Hz 400/50 400/50 400/50 Mains supply, V/Hz 230/400/415/50 230/440/550/60
Fuse, slow, A 25 50 63 Fuse, slow, A 35 63
Mains cable, Ø mm2 4x4 4x10 4x10 Mains cable, Ø mm2 4x6 4x10
Max output at 35% duty cycle, A 400 630 800 Max output at 35% duty cycle, A 400 A 610 A
Max output at 60% duty cycle, A 315 500 630 Max output at 60% duty cycle, A 310 A 450 A
Max output at 100% duty cycle, A 250 400 500 Max output at 100% duty cycle, A 240 A 345 A
Setting range, A 8-400 8-630 8-800 Open circuit voltage, V 75 81
Open circuit voltage, V 80-87 65-72 65-72 Weight, kg 215 303
Weight, kg 195 260 295
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TIG equipment
DC
Mains supply, V/Hz 230/50-60 230/1 50/60 Mains supply, V/Hz 230/50-60 230/1 50/60
Fuse, slow, A 16 16 Fuse, slow, A 16 16
Mains cable, Ø mm2 2.5 4.0 Mains cable, Ø mm2 2.5 2.5
Max output at 25% duty cycle, A - 200 (150 MMA) Max output at 25% duty cycle, A - 200 (150 MMA)
Max output at 35% duty cycle, A 150 180 (140 MMA) Max output at 35% duty cycle, A 150 180 (140 MMA)
Max output at 60% duty cycle, A 120 150 (110 MMA) Max output at 60% duty cycle, A 120 140 (110 MMA)
Max output at 100% duty cycle, A 95 120 Max output at 100% duty cycle, A 95 110
Current range TIG DC, A 3-150 3-200 Current range TIG DC, A 3-150 -
Current range MMA DC, A 4-150 4-150 Current range MMA DC, A 4-150 -
Open circuit voltage, V 60-75 60-75 Open circuit voltage, V 60-75 60-75
Weight, kg 8.2 8.2 Weight, kg 8.9 8.9
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TIG equipment
DC
Mains supply, V/Hz 400/50-60 400/50-60 Mains supply, V/Hz 400/50-60 400/50-60
Fuse, slow, A 10 10 Fuse, slow, A 10 10
Mains cable, Ø mm2 4x1.5 4x1.5 Mains cable, Ø mm2 4x1.5 4x1.5
Max output at 35% duty cycle, TIG, A 200 250 Max output at 35% duty cycle, A 200 250
180 Max output at 60% duty cycle, A 150 180
Max output at 60% duty cycle, MMA, A 150
Max output at 100% duty cycle, A 115 140
Max output at 100% duty cycle, MMA, A 115 140
Slope up, s 0-10 0-10
Slope down, s 0.1-10 0.1-10
Slope down, s 0-10 0-10
Gas post-flow, s 5-20 5-20 Gas pre-flow, s 0-25 0-25
Open circuit voltage, V 70 70 Gas post-flow, s 0-25 0-25
Current range TIG DC, A 3-200 3-250 Open circuit voltage, V 70 70
Current range MMA DC, A 3-200 3-250 Current range TIG DC, A 3-200 3-250
Weight, kg 23 23 Current range MMA DC, A 3-200 3-250
Weight, kg 23 23
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TIG equipment
DC
AristoTig 400
Outstanding welding characteristics – high efficiency and high-
quality welding.
Efficient Man-Machine communication by the user-friendly
control panels T4 and T6.
T6 enables a memory of 10 welding parameters and the
possibility to weld with the pulse technique, which is especially
suitable for thin materials.
• Enclosure class IP 23.
• Adjustable pre-gas, slope-up, post-gas and slope-down to
control starts and avoid cracks and oxidation at the end.
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis.
Delivery includes
5 m mains cable and return cable with clamp.
AristoTig 400 DC
Ordering information
For complete list of item number, see Aristo System page 40-41
For TIG torches, see page 12-14
For remote controls, see page 50-51
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TIG equipment
AC/DC
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, 1 OKC
cable connector and 5 m of return cable.
DTE 200 DTE 255 DTG 405
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TIG equipment
Torches and components
Tigaid 315
Ordering information
Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, OKC-
connection 0369 136 882
Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, central
connection 0369 136 880
Connection kit for self-cooled torch and power source
with remote control socket type Burndy 0467 348 880
Connection kit for water-cooled torch and power source
with Burndy socket 0467 348 881
Connection kit for air-cooled torch and welding
transformer 0467 348 882
For TIG torches see page 12-14, for remote controls see page 50-51
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TIG equipment
Torches and components
Delivery includes
Ready-to-use torch, cable cover, collet body Ø 2.4 mm.
13
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TIG equipment
Torches and components
Delivery includes
Ready-to-use torch, cable cover, collet body: BTF 400W
Ø 3.2 mm, BTF 250W Ø 2.4 mm.
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TIG equipment
Torches and components
Nozzles, collets, collet bodies and gas lenses for BTF torches.
Type BTF 140/250W BTF 150/200 BTF 400W General examples
No 4 Ø 6.4 Gas nozzle standard 0365 310 044 0157 123 052 0157 123 057
No 5 Ø 8.0 0365 310 045 0157 123 053 0157 123 058
No 6 Ø 9.8 0365 310 046 0157 123 054 0157 123 059
No 7 Ø 11.2 0365 310 047 0157 123 055 0157 123 060
No 8 Ø 12.7 0365 310 048 0157 123 056 0157 123 061
No 10 Ø 15.9 0588 000 440 0558 000 442
No 12 Ø 19 0558 000 441
Ø 1.0 Collet standard 0365 310 028 0157 123 010 0157 123 010
Ø 1.6 and for gas lens 0365 310 029 0157 123 011 0157 123 011
Ø 2.4 0365 310 030 0157 123 012 0157 123 077
Ø 3.2 0365 310 091 0157 123 013 0157 123 078
Ø 4.0 0157 123 014 0157 123 079
Ø 4.8 0157 123 074
Ø 1.0 Collet body standard 0365 310 037 0157 123 015 0157 123 081
Ø 1.6 0365 310 038 0157 123 016 0157 123 081
Ø 2.4 0365 310 039 0157 123 017 0157 123 081
Ø 3.2 0365 310 090 0157 123 018 0157 123 082
Ø 4.0-4.8 0157 123 019 0157 123 082
Isolator 0366 960 017 0366 960 016 0157 123 076
No 4 Ø 6.4 Gas nozzle for gas lens 0157 121 032 0157 123 057 0157 123 057
No 5 Ø 8.0 0157 121 033 0157 123 058 0157 123 058
No 6 Ø 9.8 0157 121 034 0157 123 059 0157 123 059
No 7 Ø 11.2 0157 121 039 0157 123 060 0157 123 060
No 8 Ø 12.7 0157 121 040 0157 123 061 0157 123 061
Short Ø 17.5 0588 000 439 0588 000 439
Ø 1.0 Collet body with gas lens 0157 121 016 0157 123 021 0157 123 091
Ø 1.6 0157 121 017 0157 123 022 0157 123 092
Ø 2.4 0157 121 018 0157 123 023 0157 123 093
Ø 3.2 0157 121 041 0157 123 024 0157 123 094
Ø 4.0 0157 123 025 0157 123 095
Ø 4.8 0157 123 075
Isolator 0366 960 020 0157 123 076
No 6 Ø 9.8 Extra large gas nozzle 0157 123 088 0157 123 088 0157 123 088
No 8 Ø 12.7 for extra large gas lens 0157 123 089 0157 123 089
No 10 Ø 15.9 0588 000 438 0588 000 438
No 12 Ø 19 0157 123 098 0157 123 098
Short Ø 24 0588 000 437 0588 000 437
Ø 2.4 Extra large collet body 0157 123 085 0157 123 085 0157 123 103
Ø 3.2 for gas lens 0157 123 086 0157 123 103
Ø 4.0-4.8 0157 123 087 0157 123 105
Isolator 0366 960 021 0157 123 076
1.0x175 0151 574 008 0151 574 001 0151 574 036 0151 574 050
1.6x175 0151 574 009 0151 574 002 0151 574 037 0151 574 051
2.4x175 0151 574 010 0151 574 003 0151 574 038 0151 574 052
3.2x175 0151 574 011 0151 574 004 0151 574 039 0151 574 053
4.0x175 0151 574 012 0151 574 005 0151 574 040 0151 574 054
4.8x175 0151 574 055
1.0x150 0151 574 208 0151 574 201 0151 574 236 0151 574 050
1.6x150 0151 574 209 0151 574 202 0151 574 237 0151 574 051
2.0x150 0151 574 245 0151 574 244 0151 574 242 0151 574 052
2.4x150 0151 574 210 0151 574 203 0151 574 238 0151 574 053
3.2x150 0151 574 211 0151 574 204 0151 574 239 0151 574 054
4.0x150 0151 574 212 0151 574 205 0151 574 240 0151 574 055 15
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MIG/MAG equipment
Mains supply, V/Hz 3x400, 50/60 3x400, 50/60 Mains supply, V/Hz 3x400, 50/60 3x400, 50/60
Wire feed, m/min 0.8-25.0 - Wire feed, m/min 0.8-25.0 -
Open circuit voltage, V 57-67 57-67 Open circuit voltage, V 57-67 57-67
Weight, kg 35 25 Weight, kg 35 25
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MIG/MAG equipment
Compacts
Mains supply, V/Hz 230 1ph 230 1ph 230 1ph 230 1ph Mains supply, V/Hz 400 3ph 50/60
50/60 50/60 50/60 50/60 Max output at 20% duty cycle, A 280
Max output at 20% 150 170 200 250 Max output at 30% duty cycle, A 250/35%
duty cycle, A Max output at 60% duty cycle, A 190
Max output at 30% 122 139 163 200 Max output at 100% duty cycle, A 150
duty cycle, A Wire feed, m/min 1.0 - 17
Max output at 60% 86 98 115 140 Open circuit voltage, V 15.0 - 37.0
duty cycle, A Weight, kg 89
Max output at 100% 67 76 90 110
duty cycle, A
Wire feed, m/min 2.0-14 1.0-17 1.0-17 1.9-19
Open circuit voltage, V 18.5-30.5 19.5-35.5 17.5-33 19.5-42.5
Weight, kg 37.5 59 68 94
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MIG/MAG equipment
Compacts
Mains supply, V/Hz 400-415/ 50 400-415/ 50 Mains supply, V/Hz 400-415/50 400-415/50
230/50-60 230/50-60 Max output at 30% duty cycle, A 280 340
Max output at 35% duty cycle, A 220 220 Max output at 60% duty cycle, A 190 250
Max output at 60% duty cycle, A 170 170 Max output at 100% duty cycle, A 150 195
Max output at 100% duty cycle, A 130 130 Wire feed, m/min 1.9-19 1.9-20
Wire feed, m/min 1.9-19 1.4-19 Wire Ø, unall. solid 0.6-1.0 0.6-1.2
Interval/spot welding 0.2-2.5 0.5-4.0 Wire Ø, SS 0.6-1.0 0.6-1.2
Open circuit voltage, V 14-32 14-32 Wire Ø, Al 1.0 1.0-1.2
Weight, kg 94 97 Wire Ø, CW 0.8-1.0 0.8-1.2
Interval/spot welding 0.2-2.5 -
Open circuit voltage, V 15-38 16-40
Weight, kg 91 114
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MIG/MAG equipment
Compacts
MIG/MAG equipment
Semi-automats
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MIG/MAG equipment
Semi-automats
21
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MIG/MAG equipment
Semi-automats
22
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MIG/MAG equipment
Semi-automats
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MIG/MAG equipment
Semi-automats
OrigoMig 405
The OrigoMig 405 welding package is ideal for welding applica-
tions within auto repair workshop, general steel fabrication, the
vehicle industry and household and furniture manufacturers.
The package consists of the OrigoMig 405 power source, Origo-
Feed 30-2 or 30-4 wire feed units, a connection set and the PSF
405 welding torch.
Delivery includes
5 m mains cable and 5 m return cable with clamp.
Ordering information
OrigoMig 405 (400-415V 50Hz) 0349 306 517
OrigoMig 405 (230/400-415&500V 50Hz; 230/440-
460V 60Hz) 0349 306 594
OrigoMig 405w (400-415V 50Hz) 0349 306 563
OrigoMig 405w (230/400-415/500V 50Hz; 230/440-
460V 60Hz) 0349 306 595
Digital instrument 0349 302 451
Transformer for CO2 heater 0349 302 250
Stabilizer 0349 303 474
For interconnection cables and torches, see OrigoFeed page 30.
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MIG/MAG equipment
Wire feeders
Mains supply, V/Hz 42/50 42/50 42/50 Mains supply, V/Hz 42/50-60 42/50
Wire feed, m/min 1.9-20.0 1.9-25.0 1.9-25.0 Wire feed, m/min 1.9-25.0 1.9/25.0
Max spool dimension/ 300/18 300/18 300/18 Max spool dimension/weight, Ø mm/kg 300/18 300/18
weight, Ø mm/kg Wire Ø, unall. solid 0.6-1.6 0.6-2.4
Wire Ø, unall. solid 0.6-1.2 0.6-1.6 0.6-2.4 Wire Ø, SS 0.6-1.6 0.6-2.4
Wire Ø, SS 0.6-1.2 0.6-1.6 0.6-2.4 Wire Ø, Al 1.0-1.6 1.0-2.4
Wire Ø, Al 1.0-1.2 1.0-1.6 1.0-2.4 Wire Ø, CW 0.8-1.6 0.8-2.4
Wire Ø, CW 0.8-1.2 0.8-1.6 0.8-2.4 Weight, kg (enclosed) 15 19
Weight, kg (enclosed) 14.3 15 19
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MIG/MAG equipment
Wire feeders
MIG/MAG equipment
Wire feeders
Mains supply, V/Hz 42/50-60 42/50-60 Mains supply, V/Hz 42/50-60 42/50-60
Wire feed, m/min 0.8-25.0 0.8-25.0 Wire feed, m/min 0.8-25.0 0.8-25.0
Max spool dimension/weight, Ø mm/kg 300/18 300/18 Max spool dimension/weight, Ø mm/kg 300/18 300/18
Wire Ø, unall. solid 0.6-1.6 0.6-2.4 Wire Ø, unall. solid 0.6-1.6 0.6-2.4
Wire Ø, SS 0.6-1.6 0.6-2.4 Wire Ø, SS 0.6-1.6 0.6-2.4
Wire Ø, Al 1.0-1.6 1.0-2.4 Wire Ø, Al 1.0-1.6 1.0-2.4
Wire Ø, CW 0.8-1.6 0.8-2.4 Wire Ø, CW 0.8-1.6 0.8-2.4
Weight, kg (MARATHON PAC™) 13 18 Weight, kg (MARATHON PAC™) 13 18
Weight, kg (enclosed) 17.5 22.5 Weight, kg (enclosed) 17.5 22.5
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MIG/MAG equipment
Wire feeders
MIG/MAG equipment
Wire feeders
MEK 20 MEK 25
The MEK 20 YARDFEEDER™ is encapsulated and weighs only MEK 25 is an intermediate wire feed unit which is used together
12.5 kg. It carries 5 kg spools and uses 4-wheel drive. Using with ESAB's well-known feeding system to achieve long dis-
extension cables and the MEK 20, the welder can work up to tance welding (max. 65 m). MEK 25 gives excellent and trouble-
40 m from the power source. free wire feeding with all types of wire electrodes and, above all,
with cored wire. This is due to the unit's system of a 4 feed roll
mechanism. MEK 25 can be combined with cable bundles in
three different lengths: 12.5 m, 19 m and 25 m. The cable bun-
dles are also available equipped with hoses and hose connec-
tors for water-cooling. MEK 25 is fitted for ESABFeed 30-4/48-4.
MEK 20 MEK 25
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MIG/MAG equipment
Wire feeders
Mains supply, V/Hz 42, 50/60 42, 50/60 Mains supply, V/Hz 42V 50-60 Hz
Wire feed, m/min 1.5-22.0 1.5-22.0 Max output at 35% duty cycle 630 A
Max spool dimension/weight, Ø mm/kg 300/18 300/18 Max output at 60% duty cycle 500 A
Wire Ø, unall. solid 0.6-1.2 0.6-1.6 Max output at 100% duty cycle 400 A
Wire Ø, SS 0.6-1.2 0.6-1.2 Weight, kg 34
Wire Ø, Al 1.0-1.2 1.0-1.6
Wire Ø, CW 0.8-1.2 0.8-1.6
Weight, kg 12.6 13.2
MIG/MAG equipment
Assembly possibilities for wire feeders
Counterbalance
device/mast
The feeder unit is assembled with a Ordering information
spring unit which lifts the welding gun and Counterbalance device for
hose with adjustable force. The lifting AristoFeed/ESABFeed 0458 705 880
force is independent of the weight of the
wire spool. The device can be rotated
through 360°.
Turning piece
The feeder unit can be rotated on the Ordering information
power source through 360°. Turning piece for AristoFeed/
ESABFeed/OrigoFeed 0458 703 880
Wheel kit
Increases the working radius from the Ordering information
power source. Can be further extended Wheel kit for AristoFeed/
with an extension unit between the feeder ESABFeed/OrigoFeed 0458 707 880
and the power source. The wheel kit has
four wheels and can also be placed to
pivot on the power source.
Lifting eye
Using this device, the feeder unit can be Ordering information
suspended in a swinging arm. Lifting eye for AristoFeed/
ESABFeed/OrigoFeed 0458 706 880
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MIG/MAG equipment
Assembly possibilities for wire feeders
Interconnection cables
Ordering information
AristoMig – AristoFeed, CAN based
Other equipment
for MIG/MAG
welding
3
Ordering information
1. Quick connector for MARATHON PAC™ F102 440 880
2. Spool cover plastic AristoFeed/ESABFeed 0458 674 880
3. Spool cover steel AristoFeed/ESABFeed 0459 431 880
4. Guide pin for AristoFeed/ESABFeed 0458 731 880
2 5
Adapter for 5 kg spool for AristoFeed/
ESABFeed 0455 410 001
1
Adapter for 440 mm spool for AristoFeed/
ESABFeed 0459 233 880
5. Feeder stand for AristoFeed/ESABFeed 0458 522 880
AH 0729
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Trolleys
1 2 3
4 5 6 7
ESAB has a wide range of different trolleys to facilitate the welding and to increase the working radius.
Ordering information
CaddyArc LTP 450 LTS LTR/LTN/ AristoMig AristoArc AristoMig AristoTig
CaddyTig DTE 450 400/500 400/500 400
OrigoTig series
1. TIG trolley
0301 100 880
• •
2. Trolley AristoArc 400/500
0458 525 880
•
3. Trolley AristoMig 400/500
0458 530 880
•
4. Trolley 2 AristoMig 400/500
(for feeder with
•
counterbalance device)
0458 603 880
5. Trolley AristoTig 400
0458 530 881
•
6. Trolley with flexible handle
for small gas bottle
•
0459 366 880
7. Trolley for big gas bottle
0459 366 881
• •
TIG trolley for 50 l gas bottle
0457 221 880
• •
Trolley for 2 gas bottles
0457 221 881
• •
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MIG/MAG equipment
Torches and components
PSF 410W/ PSF 510W/ PSF 250 PSF 305 PSF 405/ PSF 505
410W RS3 510W RS3 CLD 405 RS3
Max load at 100% duty cycle, A 400 500 Max load at 60% 250 315 380 475
Wire Ø, GMAW unalloyed 0.8-1.6 1.0-2.4 duty cycle, A
Wire Ø, GMAW SS 0.8-1.6 1.0-1.6 Wire Ø, unall. solid 0.6-1.0 0.8-1.2 0.8-1.6 1.0 - 2.4
Wire Ø, GMAW Al 1.0-1.6 1.0-2.4 Wire Ø, SS 0.6-1.0 0.8-1.2 0.8-1.6 1.0 - 1.6
Wire Ø, FCAW 0.9-1.6 0.9-2.4 Wire Ø, Al 1.0 1.0-1.2 1.0-1.6 1.0 - 2.4
Weight, kg (3.0/4.5 m) 3.0/3.9 3.3/4.0 Wire Ø, CW 1.0 1.0-1.2 1.0-1.6 0.9 - 2.4
Weight, kg 1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3
(3.0/4.5 m)
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MIG/MAG equipment
Torches and components
Max load at 60% duty cycle, A 250 315 380 Max load at 100% duty cycle, A 380
Wire Ø, GMAW unalloyed 0.6-1.2 0.8-1.2 0.8-1.6 Wire Ø, GMAW unalloyed 0.8-1.6
Wire Ø, GMAW SS 0.6-1.2 0.8-1.2 0.8-1.6 Wire Ø, GMAW SS 0.8-1.6
Wire Ø, GMAW Al 0.8-1.2 1.0-1.2 1.0-1.6 Wire Ø, GMAW Al 1.0-1.6
Wire Ø, FCAW 0.9 0.9-1.2 0.9-1.6 Wire Ø, FCAW 0.9-1.6
Weight, kg (3.0/4.5 m) 3.5/5.0 4.3/5.4 4.6/6.8 Weight, kg (3.0/4.5 m) 4.0/6.2
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MIG/MAG equipment
Torches and components
PSF 315M
• Welding torch for MIG/MAG welding in mechanised applications.
• Precision bent swan neck – easy to change gun without
recalibrating.
• Liners with controlled flexibility in both steel and Teflon – for
stable wire feeding.
• Connection for pneumatic spatter cleaning.
• Contact tip protrudes 3 mm to increase accessibility.
• Spatter protection - high temperature resistance and prevents
welding spatter from penetrating the swan neck.
PSF 315M
Ordering information
PSF 315M 1.5 m standard 25 euro 0367 233 894
PSF 315M 1.5 m straight euro 0367 233 896
PSF 315M 2.2 m standard 25 euro 0367 233 900
PSF 315M 2.2 m straight euro 0367 233 901
PSF 315M 3.0 m standard 25 euro 0367 233 898
PSF 315M 3.0 m straight euro 0367 233 905
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MIG/MAG equipment
Torches and components
Max load at 60% d.c w/CO2 250 400 Max load A at 20% d.c. w/CO2 150 - - -
Pressure, bar 5 5 Max load A at 35% d.c. w/CO2 - 200 270 340
Wire Ø, GMAW unalloyed 0.6-1.2 0.6-1.6 Wire Ø mm, GMAW unalloyed 0.6-0.8 0.6-1.0 0.8-1.2 0.8-1.2
Wire Ø, GMAW SS 0.6-1.2 0.6-1.6 Wire Ø mm, GMAW SS 0.6-0.8 0.6-1.0 0.8-1.2 0.8-1.2
Wire Ø, GMAW Al 0.8-1.2 0.8-1.6 Wire Ø mm, GMAW Al - 1.0 1.0-1.2 1.0-1.2
Wire Ø, FCAW 1.0-1.2 1.0-1.6 Wire Ø mm, FCAW 0.8 0.8-0.9 0.9-1.2 0.9-1.2
Wire feed, m/min 0-18 0-18 Weight, kg (3.0/4.0 m) 1.1 1.6/2.0 2.2/2.6 2.6/3.7
Weight, kg 1.2 1.4 (2.5 m)
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MIG/MAG equipment
Torches and components
MXH 400w PP
MXH 400w PP is an electric push-pull welding gun.
• Water-cooled pistol grip gun with straight and curved 45
degree swan necks.
• Allows 360 degree rotation of the curved swan neck to suit
various welding positions
• Couples with ESAB feeding mechanisms to produce a high
performance push-pull feeding system.
• Ideal for feeding aluminium and other small diameter wires
long distances.
• Wire feed speed controlled by potentiometer located in the gun
handle.
MXH 400w PP
Ordering information
MXH 400w PP 6.0 m 0700 200 015
MXH 400 w PP 10.0 m 0700 200 016
Swan neck 45 0700 200 251
Connection kit AristoFeed 0459 020 883
Connection and wire feed control kit AristoFeed 0459 681 881
Connection kit ESABMig C420 0349 308 337
38
Bok_ENG_2005.book Page 39 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
Type of welding torch PSF 250 PSF 315 CLD PSF 410W PSF 405 PSF 505
PSF 250C PSF 410CW PSF 510W
PSF 405C
Swan neck/wear parts
Swan neck Acc. 0° 0469 329 880 - 0469 333 880 0469 334 880 0469 335 880
self-cooled Std. 45° 0366 315 880 - 0366 388 880 0366 389 880 0366 390 880
PSF 250-505 Acc. 60° 0467 985 880 - 0467 988 881 0467 988 880 0467 989 880
Swan neck
self-cooled Std. 45° 0366 315 880 0457 862 880 - 0459 763 880 -
Centrovac
Swan neck
water-cooled Std. 45° - - 0458 487 880 - -
Centrovac
Gas nozzle Tapered 0458 465 881 0458 465 882 0458 465 882 0458 465 883 0458 465 884
self-/water-cooled Std. 0458 464 881 0458 464 882 0458 464 882 0458 464 883 0458 464 884
Threaded Straight 0458 470 881 0448 470 882 0458 470 882 0458 470 883 0458 470 884
Spatter protection self-/water-cooled 0458 471 002 0458 471 003 0458 471 003 0458 471 004 0458 471 005
gas nozzle
Spotwelding acc. self- and water-cooled 0366 643 881 0366 643 882 0366 643 882 0366 643 883 0366 643 884
Tip adaptor M6 0366 314 001 - 0366 394 001 0366 394 001 -
self-cooled M8 - 0366 394 001 0366 394 002 0366 394 002 0366 395 001
HELIX™ M7 0368 310 001 0368 311 001 0368 311 001 0368 311 001 0368 312 001
HELIX™ M8 - - 0366 394 002 0366 394 002 0366 395 001
CO2 Mix/Ar
0.6 - 0468 500 001 0468 500 001 0468 500 001 0468 500 001 -
- 0.6 0468 599 002 0468 599 002 0468 500 002 0468 500 002 -
0468 500 003* 0468 500 003* 0468 500 003* 0468 500 003* -
0.8 - -
0.9 0.8 0468 500 004 0468 500 004 0468 500 004 0468 500 004
-
1.0 0.9 0468 500 005* 0468 500 005* 0468 500 005* 0468 500 005* -
1.2 1.0 0468 500 007* 0468 500 007* 0468 500 007* 0468 500 007* -
1.4 1.2 - 0468 500 008* 0468 500 008* 0468 500 008* -
1.6 - - - 0468 500 009 0468 500 009 -
- 1.6 - - 0468 500 010 0468 500 010 -
M8 x 37 CuCrZr
CO2 Mix/Ar
0.8 - - - 0468 502 003* 0468 502 003* 0468 502 003*
0.9 0.8 - - 0468 502 004 0468 502 004 0468 502 004
- - 0468 502 005* 0468 502 005* 0468 502 005*
1.0 0.9 -
1.2 1.0 - 0468 502 007* 0468 502 007* 0468 502 007*
-
1.4 1.2 - - 0468 502 008* 0468 502 008* 0468 502 008*
1.6 - - - 0468 502 009 0468 502 009 0468 502 009
- 1.6 - - 0468 502 010 0468 502 010 0468 502 010
2.0 2.0 - - - 0468 502 011 0468 502 011
2.4 2.4 - - - 0468 502 012 0468 502 012
Teflon liner beige 1.0-1.2 0457 969 882/883 0457 969 882/883 0457 969 882/883 0457 969 882/883 0457 969 882/883
Full length without wear 1.4-1.6 - - 0457 969 884 0457 969 884 0457 969 884
insert
39
Bok_ENG_2005.book Page 40 Tuesday, September 13, 2005 2:08 PM
Aristo system
Communicator/ Power source Power source and Power source and Power source,
control panel water-cooling unit multivoltage unit cooling unit and
multivoltage unit
AristoArc
AristoArc 400 A2 A2 0458 635 880
AristoArc 400 A4 A4 0458 635 881
AristoArc 500 A2 A2 0459 130 880
AristoArc 500 A4 A4 0459 130 881
AristoMig
AristoMig 400 0458 625 880 0458 625 881 0458 625 882 0458 625 883
AristoMig 500 0459 230 880 0459 230 881
AristoMig U400 0458 625 884 0458 230 885
AristoMig U500 0459 230 882 0459 230 883
AristoTig
AristoTig 400 T4 T4 0458 630 880 0458 630 881 0458 630 882 0458 630 883
AristoTig 400 T6 T6 0458 630 884 0458 630 885 0458 630 886 0458 630 887
Aristo system
Communicator/ Water-cooling Feeder for Feeder with open Feeder with
control panel kit MARATHON spool enclosed spool
PAC™
AristoFeed 30-4
AristoFeed 30-4 M0 M0 0458 804 881 0458 805 881 0458 806 881
AristoFeed 30-4w M0 M0 X 0458 804 891 0458 805 891 0458 806 891
AristoFeed 30-4 MA4 MA4 0458 804 884 0458 805 884 0458 806 884
AristoFeed 30-4w MA4 MA4 X 0458 804 894 0458 805 894 0458 806 894
AristoFeed 30-4 MA6 MA6 0458 804 886 0458 805 886 0458 806 886
AristoFeed 30-4w MA6 MA6 X 0458 804 896 0458 805 896 0458 806 896
AristoFeed 30-4 U6 U6 0458 804 887 0458 805 887 0458 806 887
AristoFeed 30-4w U6 U6 X 0458 804 897 0458 805 897 0458 806 897
AristoFeed 48-4
AristoFeed 48-4 M0 M0 0458 804 981 0458 805 981 0458 806 981
AristoFeed 48-4w M0 M0 X 0458 804 991 0458 805 991 0458 806 991
AristoFeed 48-4 MA4 MA4 0458 804 984 0458 805 984 0458 806 984
AristoFeed 48-4w MA4 MA4 X 0458 804 994 0458 805 994 0458 806 994
AristoFeed 48-4 MA6 MA6 0458 804 986 0458 805 986 0458 806 986
AristoFeed 48-4w MA6 MA6 X 0458 804 996 0458 805 996 0458 806 996
AristoFeed 48-4 U6 U6 0458 804 987 0458 805 987 0458 806 987
AristoFeed 48-4w U6 U6 X 0458 804 997 0458 805 997 0458 806 997
AristoPendant U8 complete incl holder 0456 290 981
Control cable 5 m 0456 280 881
Control cable 10 m 0456 280 882
41
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OrigoCut HandyPlasma 50
OrigoCut is a small and portable, single phase 230 V, plasma Small, lightweight plasma cutting unit for workshops or repair
cutting package. Perfect for repair and maintenance. Cuts all and maintenance work. The 7.5 m long torch gives you a wide
metals, including copper and aluminium. Mild steels up to 12 working range. Cuts all metals. You can separate mild steel up
mm can be separated. Few settings makes it easy to use. Just to 18 mm. 12 mm can be done quickly with a nice cut. There is a
add electricity and compressed air. The powerful HF start goes separate compartment for the wear part kit and tools. Cuts eas-
straight through a drawing, placed or glued on top of the plate – ily through a paper drawing – simplifies making the exact part.
cuts the exact part you need.
Delivery includes
Delivery includes 7.6 m PT 31XL torch, mains cable with 16 A Europlug, return
OrigoCut, 4.5 m PT 31XL torch, 5 m return lead, 2.5 m mains lead with clamp, wear part kit and regulator with filter.
cable with Schuko plug, carrying strap and wear part kit.
OrigoCut HandyPlasma 50
42
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Mains supply, V/Hz 400/50 Mains supply, V/Hz 230 (1/3ph) and 400 (3ph)/50
Fuse, slow, A 16 Fuse, slow, A 3
Mains cable, Ø mm2 4x2.5 Max output at 40% duty cycle, A 40
Max load at 40% duty cycle, A 70 Setting range, A 10-40
Max load at 60% duty cycle, A 54 Open circuit voltage, V 290
Max load at 100% duty cycle, A 47 Air, l/min 165
Setting range, A 26-70 Pressure, bar 5.5
Open circuit voltage, V 250 Cutting capacity, CS mm 16/19
Air, l/min 150 Cutting capacity, SS mm 12/16
Pressure, bar 5.2 Cutting capacity, Al mm 16/20
Cutting capacity, Fe mm 15/22 Weight, kg 25
Cutting capacity, SS mm 12/20
Cutting capacity, Al mm 15/22
Weight, kg 22
43
Bok_ENG_2005.book Page 44 Tuesday, September 13, 2005 2:08 PM
Mains supply, V/Hz 230 (1/3ph) and 400 (3ph)/50 Mains supply, V/Hz 400/50
Max output at 60% duty cycle, A 60 Fuse, slow, A 25
Setting range, A 20-60 Mains cable, Ø mm2 4x6
Open circuit voltage, V 275 Max output at 60% duty cycle, A 90
Air, l/min 165 Setting range, A 20-90
Pressure, bar 5.5 Open circuit voltage, V 320
Cutting capacity, Fe mm 22/32 Air, l/min 165
Cutting capacity, SS mm 15/22 Pressure, bar 5
Cutting capacity, Al mm 22/32 Cutting capacity, CS mm 38/45
Weight, kg 40 Cutting capacity, SS mm 20/29
Cutting capacity, Al mm 38/40
Weight, kg 43
44
Bok_ENG_2005.book Page 45 Tuesday, September 13, 2005 2:08 PM
ESP 150
This heavy-duty, water-cooled plasma cutting and gouging sys-
tem provides the perfect solution for production cutting and
plasma gouging. The ESP 150 can cut up to 51 mm manually
and can sever 63 mm, using either an Ar/H2 mixture or com-
pressed air. Gas options for higher quality cuts, especially on
aluminium and "stainless", resulting in lower total operating
costs - the PT 26 torch cuts with nitrogen or argon-hydrogen
mixtures; choice of carbon dioxide, air, nitrogen or oxygen for
torch cooling.
Delivery includes
The ESP 150 package includes a 7.6 m leather protected PT 26
torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/
wheel kit, regulators/filters, torch hooks, torch coolant and gas
hose.
ESP 150
Ordering information
ESP 150, CE, 7.5 m torch, 400 V 0558 003 472
Optional accessories
Torch PT 26, 70°, 15 m 0558 002 209
Torch PT 26, INLINE, mech, 7.6 m 0558 002 320
Torch PT 26, INLINE, mech, 15 m 0558 002 321
Remote hand switch 0558 003 796
Leather protection for torch hose 7.6 m 0558 002 921
Leather protection for torch hose 15 m 0558 002 922
45
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46
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47
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Torch guide kits wheel guide kits are available for PT 31XL
and PT 27.
The deluxe guide kit can be used for
straight line, circular (45 to 1050 mm) or Ordering information
bevel plate edge preparations. Position Deluxe cutting guide kit, PT
using pin on rivot mark, magnet or suction 17, 23, 25, 27, 31XL, 32EH
cup. The same kit can be used for torches and 34 0558 003 258
Basic circle guide kit, PT 23,
PT 17, 23, 25, 27, 31XL, 32EH and 34. A
27, 31XL, 32EH 0558 002 675
basic kit for plasma cutting torches PT 17, 2-wheel guide PT 31XL 0558 000 947
23, 25, 27, 31XL, 32EH and 34 with circu- 2-wheel guide PT 27 0558 000 943
lar guide (45 to 750 mm) using pin on
rivot mark is also available. Separate two
PT 25 Ordering information
PT 25, 7.6 m torch 0558 000 724
Plasma cutting torch PT 25 is designed PT 25, 15 m torch 0558 000 725
for heavy-duty cutting and gouging opera- Heat shield 0558 000 730
tions. Can use compressed air or two dif- Nozzle, 100 (120) A 0558 000 727
Swirl baffle, ESP 100i 0558 000 735
ferent gases simultaneously; one as the
Electrode, compr. air or N2 0558 000 732
cutting gas, the other as the cooling gas.
Electrode, Ar-H2 0558 000 733
Rated at 150 A in continuous operation.
Electrode holder 0558 000 731
This torch is used on LPH 120 and ESP O-ring 0558 000 734
100i. Gouging nozzle 0558 000 729
Gouging shield 0558 000 737
Swirl baffle, LPH 120 0558 001 457
PT 26 Ordering information
PT 26, 70°, 7.6 m 0558 002 208
This versatile, easy-to-use, 300 Amp, PT 26, 70°, 15 m 0558 002 209
water-cooled plasma cutting torch pro- PT 26, IN-LINE, 7.6 m 0558 002 320
vides superior performance for a full PT 26, IN-LINE, 15 m 0558 002 321
Electrode, air N, N/H 0558 003 722
range of manual and mechanised cutting.
Electrode Ar/H (H35) 0558 003 723
Available in a manual version and a
Nozzle, 150 A, w O-ring 0558 003 717
mechanised version (IN-LINE). Used on
Nozzle, gouging, w O-ring 0558 003 718
ESP 150. Heat shield 0558 003 714
Stand-off guide 0558 003 713
Remote hand switch 0558 003 796
Bafle tube w O-ring 0558 003 708
Insulator w O-ring 0558 003 711
Torch head w O-ring PT 26 0558 003 719
48
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PT 30 KK Ordering information
PT 30 KK, 4 m torch 0457 288 001
The PT 30 KK is a compact plasma torch Stand-off guide, metal wire 0457 288 150
where the pilot arc is generated without Cap (heat shield) 0457 288 151
HF. Rated at 30 A at 60% and 50 A at Spring 0457 288 152
Nozzle 0457 288 153
35% duty cycle. This torch is used on
Insulating sleeve 0457 288 154
LPH 35.
Electrode 0457 288 155
Torch body 0457 288 156
Safety clamp 0457 288 157
Multiple wrench 0457 288 158
Electrode wrench 0457 288 159
Stand-off guide, solid metal
(optional) 0457 288 160
49
Bok_ENG_2005.book Page 50 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote controls
AT1 CAN
CAN based standard MMA and TIG for Ordering information
control panel A2, A4, T4 and T6. AT1 CAN 0459 491 883
MMA/TIG: Current control.
AT1 CoarseFine
CAN
CAN based standard MMA and TIG for Ordering information
control panel A2, A4, T4 and T6. AT1 CoarseFine CAN 0459 491 884
MMA/TIG: Current control, coarse/fine.
M1 10Prog CAN
CAN based Synergic MIG for control Ordering information
panel MA6, U6 and AristoPendant U8. M1 10Prog CAN 0459 491 882
MIG/MAG: Memory 1-10 and voltage trim
+/-.
FS 002 CAN
Foot pedal for starting and stopping as Ordering information
well as for stepless current setting. Max. FS 002 CAN with 5 m of cable
current can also be set using a potentio- for AristoTig and AristoMig
meter. Used mostly for TIG welding. Universal 0349 090 890
FS 002
Foot pedal for starting and stopping as Ordering information
well as for stepless current setting. Max. FS 002 with 5 m of cable 0349 090 886
current can also be set using a potentio-
meter. Used mostly for TIG welding.
50
Bok_ENG_2005.book Page 51 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote-controls
AT1
Analogue standard MMA and TIG for Ordering information
power sources with remote outlet. AT1 0459 491 896
MMA/TIG: Current control.
AT1 CoarseFine
Analogue standard MMA and TIG for Ordering information
power sources with remote outlet. AT1 CoarseFine 0459 491 897
MMA/TIG: Current control, coarse/fine.
M1
Analogue standard MIG for control panel Ordering information
M10, M12, M13, M13i and M14. M1 0459 491 895
MIG/MAG: Wire feed and voltage control
Remote control
MMA 1
The remote-control MMA 1 is equipped and a metal hook for easy handling when
with one knob, giving the welder the not welding.
opportunity steplessly to adjust the cur-
rent. It comes with a 10-metre rubber
Ordering information
cable with a 12-pole Burndy connector Remote control MMA 1 0349 501 024
Remote control
MMA 2
The remote-control MMA 2 is equipped connector and a metal hook for easy
with two knobs, giving the welder the handling when not welding.
opportunity to make both rough and fine
current settings. It comes with a 10-metre
Ordering information
rubber cable with a 12-pole Burndy Remote control MMA 2 0349 501 025
Remote control
MIG 2 age. It comes with a five-metre rubber.
cable and a metal hook for easy handling
The remote control MIG 2 is equipped when not welding.
with a 23-pole connector and is suitable
for MIG/MAG machines. With this remote, Ordering information
it is possible to set both current and volt- Remote control MIG 2 0349 501 028
51
Bok_ENG_2005.book Page 52 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote controls
Remote Adapter 12
Remote adapter for CAN based systems. Ordering information
For analogue MMA and TIG remote RA 12 for MMA and TIG incl.
controls. holder 0459 491 910
Remote Adapter 23
Remote adapter for CAN based systems. Ordering information
For analogue MIG/MAG remote controls RA 23 for MIG/MAG and RS3
and 3-step program switch RS3. incl. holder 0459 491 911
Recommendation table – combinations of remote controls and power sources and feeders.
For functional descriptions see pages 50-51.
Description MTA1 M1 10P AT1 AT1 CF M1 AT1 AT1 CF RA12 RA23 FS002 FS002 MIG 2 MMA 1 MMA2
CAN CAN CAN CAN CAN
DTF • • • • •
DTE/DTG • • • • •
LHF • • • •
Caddy Professional • • • •
LTN/LTR • • • • •
CaddyArc • • • •
CaddyTig • • • • •
ESABFeed M12 • •
ESABFeed M13 • •
ESABFeed M14 • •
MEK (23 poles) • •
AristoFeed M2 • •
AristoFeed MA4 • • • •
AristoFeed MA6 • • • • • •
AristoFeed U6 • • • • • • •
AristoFeed M0 / U8 • • • • • • •
AristoArc A2 • • • •
AristoArc A4 • • • •
AristoTig T4 • • • • •
AristoTig T6 • • • • • •
52
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Ancillary equipment
Cooling units
OCE-2 H 2L 2D 2M 2A
Mains supply, V/Hz 230/50-60 Mains supply, V/Hz 400/50-60 400/50-60 230/50-60 230/50-60
Cooling water, l/min 6.0 Cooling water, l/min 4 4 4 4
Max water pressure, bar 2.8 Max water pressure, 3 3 3 3
External dimensions, LxWxH, mm 320x270x360 bar
Weight, kg 15 External dimensions, 515x285x 510x295x 515x285x 515x285x
LxWxH, mm 210 210 210 210
Weight, kg 22 25 19.5 19.5
53
54
Designation Processes Specifications
TIG
MMA
Current
MIG/MAG
(at 100 %)
(at 100 %)
Plasma cut
Phase no:s
Choke taps
Efficiency %
Idling effect W
Enclosure class
Active power kW
(at 100 % rated A)
(at 100 % rated A)
Power factor cos ϕ
(x) Scratch or HF
Designation Processes Specifications
TIG
MMA
Current
MIG/MAG
(at 100 %)
(at 100 %)
Pulsed arc
Plasma cut
Phase no:s
Choke taps
Efficiency %
Idling effect W
Enclosure class
Active power kW
(at 100 % rated A)
(at 100 % rated A)
Power factor cos ϕ
Feed rolls, no and Ø
55
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Prowelder 160
The Prowelder 160 is designed for tube-to-tube joining using the
PRB welding heads or PRH welding heads. A programmable
welding power source makes it possible to customise the weld-
ing process. The programs can be stored in the internal mem-
ory. The Prowelder 160 is equipped with an RS 232 output,
which makes it possible to use Weldoc WMS 4000 (Welding
Monitoring System). Weldoc WMS 4000 is a computer program
designed for use during welding to monitor the welding parame-
ters. Weld-protected, EMC-safe PC to be supplied by the cus-
tomer.
Delivery includes
The Prowelder 160 is supplied with 5 m of return cable and 5 m
of mains cable.
New and improved metal qualities, rising material and labour Mains supply, V/Hz 1x230/50-60
costs, but also more sensitive materials, and continuously Setting range, A 5-160
increasing demands on quality and productivity are factors Max output at 35% duty cycle, A 160/16
which you have to deal with daily. Max output at 60% duty cycle, A 110/15
Max output at 100% duty cycle, A 80/13
ESAB helps you to get ahead and stay ahead. Our metallur-
Open circuit voltage, V 50-60
gists, chemists, engineers, technicians and skilled welders have No load power, W 50
one dedication: to find better materials and develop better External dimensions, LxWxH, mm 515x285x835
equipment for your welding. Weight, kg 37
The ESAB welding program for mechanised tube welding is
based on the TIG welding method with a non-consumable tung-
sten electrode.
Ordering information
To further improve weld quality and decrease costs, ESAB have Prowelder 160 without cooling unit 0458 300 880
Trolley for Prowelder 160 0301 100 880
developed micro-processor controlled power sources for orbital
OCF 2M cooling unit 0457 216 882
TIG welding, the Prowelder and Protig Inverter.
Weldoc™ WMS 4000 0457 410 880
A21 is ESAB's welding head for tube-to-tube welding, A22 is a SPS 4000 0457 410 881
welding head for tube-to-tube sheet welding and A25 is a modu- Optical connection kit for connecting the
lar component system for orbital TIG welding. computer to the Prowelder 160, 15 m 0457 072 881
If you need more than what is shown in the catalogue, please Optical connection kit for connecting the
contact your ESAB representative. computer to the Prowelder 160, 2 m 0457 072 882
58
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Delivery includes
Orbital speed, rpm 0.1-2.4 0.07-1.6 0.04-0.95
8 m of connection cable (current, gas, water and return). Tube diameters OD, mm 17-49 33-90 60-170
Max welding current, water, A 250 250 250
PRH 3-12 PRH 3-38 PRH 6-76 Max welding current, air, A 100 100 100
Electrode diameter, mm 1.6, 2.4 2.4, 1.6 2.4, 1.6
Max output at 100% duty cycle, A 15 50 60 Weight, kg 2.8 3.2 5.0
Orbital speed, rpm 0.65-12.6 0.5-9.5 0.31-6.15
Tube diameters OD, mm 3-12.7 3-38.1 6-76.2
Max welding current, water, A 40 100 100 Ordering information
(pulsed) (pulsed) (pulsed) PRB 17-49, water-cooled 0443 750 880
Electrode diameter, mm 1.0 1.6/2.4 1.6/2.4 PRB 17-49, air-cooled 0443 750 881
Weight, kg 5.0 6,5 7.5 PRB 33-90, water-cooled 0443 760 880
PRB 33-90, air-cooled 0443 760 881
PRB 60-170, water-cooled 0443 770 880
PRB 60-170, air-cooled 0443 770 881
Connection box necessary when connecting PRB with:
Ordering information Mechtig 315 - PAL 1 0456 926 880
Welding head PRH 3-12 0444 300 880 Protig 315 - PAL 2 0457 217 880
Welding head PRH 3-38 0444 301 880 Rebuilding kit for PRB/PRC 17-49 for welding tubes
Welding head PRH 6-76 0444 302 880 with outside diameters from 8-17 mm 0444 002 880
Cartridges and collets are available for all diameters Rebuilding kit PRB/PRC 33-90 for welding tubes with
within the working range for each tool. Standard sizes. outside diameters from 20-33 mm 0443 908 880
Rebuilding kit PRB/PRC 60-170 for welding tubes with
outside diameters from 44-60 mm 0443 909 880
Wire holder complete with gas lense diameter 24 mm
with adjustable wire nozzle for PRB/PRC 33-170 0443 923 880
59
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60
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MEI 21 MEI 10
61
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OCE-2 H OCF 2M
62
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Ordering information
Printer, complete incl. one paper roll and items marked
*) below 0449 322 880
Components:
Interface card for upgrading old power sources LTS, LTP 0486 764 884
Software for upgrading old LTS, GB, D, F, S 0459 370 885
Software for upgrading old LTS, GB, I, FIN, N 0459 370 886
Software for upgrading old LTP, GB, D, F, S 0459 370 881
Software for upgrading old LTP, GB, I, FIN, N 0459 370 882
Paper rolls 40 pcs 0449 327 880
*) Cassette for printer 0449 324 001
*) Plastic cover 0449 325 001
*) Control cable 1.5 m 0449 326 001
*) Adapter incl. 2.0 m power cable 0449 329 001
*) Double sided tape 0456 986 001
63
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Welding automation
Universal mechanisation equipment
Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick assembly and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Stiff or flexible, robust rail made of standard aluminium profiles without racks
• Track which can be extended or cut to required length
• Angled attachment for quick adjustment of pistol angle (option)
• “Floating” head for mechanical height maintenance (option)
Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and cutting with automatic return.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended bent or cut
• Angle bracket for quick adjustment of torch angle (option)
• “Floating” head for mechanical height maintenance (option)
Railtrac FWR1000
Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
• Welds in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
Railtrac FW1000/FW1000 L
Railtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be
delivered in a “FW1000 L” version if the welding process need to be done with a lower
welding speed than with FW1000.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Self-instructive programming manual
• Resilient remote control with profiled membrane buttons
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
64 • Potentiometers in the remote control for parameter adjustments
Bok_ENG_2005.book Page 65 Tuesday, September 13, 2005 2:08 PM
Welding automation
Universal mechanisation equipment/Tractor automats
65
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Welding automation
Tractor automats
66
Bok_ENG_2005.book Page 67 Tuesday, September 13, 2005 2:08 PM
Welding automation
Tractor automats
Single
GMAW
Single Single with MTW
SAW Twin SAW GMAW 600 Single SAW Twin SAW GMAW
Wire Ø, unall. solid 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6 Max load at 100% duty 800 800 600
Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6 cycle, A
Wire Ø, Al - - 1.2-1.6 1.0-2.0 Wire Ø, unall. solid 1.6-4.0 2x1.2-2.5 0.8-1.6
Wire Ø, CW 1.6-4.0 - 1.2-2.4 1.2-2.4 Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6
Wire feed, m/min ≤9 ≤9 ≤16 ≤25 Wire Ø, Al - - 1.2-1.6
Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7 0.1-1.7 Wire Ø, CW 1.6-4.0 - 1.2-2.4
External dimensions, 870x400 870x400 870x400 870x400 Wire feed, m/min approx. 9 approx. 9 approx. 16
LxWxH, mm x830 x830 x830 x830 Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7
Weight, kg 47 47 43 43 External dimensions,
LxWxH, mm 870x400x860 870x400x860 870x400x860
Weight, kg 47 47 43
Ordering information
A2 Multitrac with A2/A6 process controller PEH SAW/
single 0449 160 880
A2 Multitrac with A2/A6 process controller PEH SAW/ Ordering information
twin 0449 160 881
A2 Multitrac with A2 welding controller PEI SAW 0449 360 880
A2 Multitrac with A2/A6 process controller PEH GMAW 0449 161 880
A2 Multitrac with A2 welding controller PEI SAW Twin 0449 360 881
A2 Multitrac with A2/A6 process controller PEH GMAW
with MTW 600 welding torch 0449 161 881 A2 Multitrac with A2 welding controller PEI GMAW 0449 361 880
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Welding automation
Wear parts
*Tandem head - see single head SAW A2 A6* A2 A6* A6
tw = twin wire, s = single wire, G = GMAW Multitrac Mastertrac Mini Master Arc Master Compact
SAW G SAW G SAW G SAW G SAW
Contact nozzles wire size s tw s tw s tw s tw single
Ordering information
M6 0.8 mm 0153 501 002 • • • •
M6 1.0 mm 0153 501 004 • • • •
M6 1.2 mm 0153 501 005 • • • • • • • •
M6 1.6 mm 0153 501 007 • • • • • • • •
M6 2.0 mm 0153 501 009 • • • •
M6 2.4 mm 0153 501 010 • •
M10 0.8 mm 0258 000 914
M10 1.0 mm 0258 000 913
M10 1.2 mm 0258 000 908
M10 1.6 mm 0258 000 909 • • • •
M10 2.0 mm 0258 000 910 • • • •
M10 2.4 mm 0258 000 911 • • • •
M10 3.2 mm 0258 000 915 • • • •
M12 1.6 mm 0154 623 008 • • • •
M12 2.0 mm 0154 623 007 • • • •
M12 2.4-2.5 mm 0154 623 006 • • • •
M12 3.0 mm 0154 623 005 • • • •
M12 4.0 mm 0154 623 003 • • • •
Adapter M6/M10
Ordering information
Adapter M6/M10 0147 333 001 • • • •
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Bok_ENG_2005.book Page 69 Tuesday, September 13, 2005 2:08 PM
Welding automation
Wear parts
*Tandem head - see single head SAW A2 A6* A2 A6* A6
tw = twin wire, s = single wire, G = GMAW
Multitrac Mastertrac Mini Master Arc Master Compact
SAW G SAW G SAW G SAW G SAW
Feed roller grooved s tw s tw s tw s tw single
Ordering information
Tubular wire 1.2-1.6 mm 0146 024 880 • • • • • • •
Tubular wire 2.0-4.0 mm 0146 024 881 • • • • • • •
69
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Welding automation
Handling equipment
Roller beds
For welding, painting or even assembly work, ESAB roller beds Versatile accessories
represent an ideal solution for the handling of vessels, tubes, A wide range of accessories are available for ESAB's roller
pipes or other revolving objects. beds, which additionally improve the workpiece handling during
By means of a roller bed, the piece can always be placed in the welding.
most advantageous working position. The use of roller bed also
reduces assist times during handling to the minimum. Ordering information
For the handling of rotating objects, ESAB assembles various For ordering information please contact your nearest ESAB
models in accordance with the weight, diameters and shapes of representative.
the clients' pieces.
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Welding automation
Handling equipment
Positioners
In welding work, using positioners is a good way to improve ESAB 750-10000 SHA positioners: For highly demanding tasks
effectiveness as well as increase work motivation and quality. with heavy workpieces. Workpieces can be placed in all positions
When the work is carried out in a manner that's ergonomically on the SHA-positioner, most often around their centre of gravity.
correct, it also reflects on productivity. This ensures that the working position of the welder is always
The main advantage of positioners is that through their use the effective and ergonomically sound.
workpiece always obtains the best possible downhand welding For daily work, these new positioners offer perfect solutions with
position. This way the arc time can be shortened by as much as optimised components and design. They have 3-axis: height, tilt-
70 per cent. ing angle and rotation. Thus 3-axis operation is guaranteeing the
In ESAB's updated range of positioners, special emphasis has ideal ergonomic working position.
been given to easy usability and user safety; new safety hydrau-
lics tilt and adjust the table plate height easily, the drive system Versatile accessories
offers current overload protection, and the vector type inverters A wide range of accessories are available for ESAB's position-
assure constant speed – even at low speed ranges, a fact that ers, which additionally improve the workpiece handling during
assures high quality in demanding welding processes. The wide welding.
height adjustment range – easy to use – ensures a working posi-
tion which is ergonomically ideal and correct; work becomes Ordering information
more motivating and productive. For ordering information please contact your nearest ESAB
There is a wide variety of positioners available. The loading representative.
capacity ranges from 75 kilograms to 100 metric tons, with a
choice of one to three axes, depending on the model. Special
positioners are available with up to 200 tons of loading capacity.
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Index
A F
A2 4WD Wire feeder, Feed roller single solid wire .............. 69 Feed roller grooved ............................................................. 69
A2 4WD Wire feeder, Knurled feed roller single wire .......... 69 Feed roller single wire size .................................................. 68
A2 Multitrac with A2 welding controller PEI ......................... 67 Feed roller twin wire size ..................................................... 69
A2 Multitrac with A2/A6 process controller PEH .................. 67 FeedSelector ....................................................................... 30
A21 PRB .............................................................................. 59 FS 002 ................................................................................. 50
A21 PRH .............................................................................. 59 FS 002 CAN ......................................................................... 50
Adapter M6/M10 .................................................................. 68
Aristo RoboFeed 30-4w ....................................................... 28
Aristo system ........................................................................ 41
AristoArc 400/500 .................................................................. 4
G
AristoFeed 30-4/48-4 MA4 and MA6 ................................... 27 General technical data ........................................................ 54
AristoFeed 30-4/48-4 U6 and AristoPendant U8 ................. 27
AristoFeed 30L-4 MA6 ......................................................... 28
AristoMig 400/500 ................................................................ 22
AristoMig 450 ....................................................................... 22
H
AristoMig C300/300 ............................................................. 16 HandyPlasma 50 ................................................................. 42
AristoMig U400/U500 .......................................................... 23 HandyPlasma 70 ................................................................. 43
AristoMig U450 .................................................................... 23
AristoTig (DTE) 200/255 AC/DC .......................................... 11
AristoTig (DTG) 405 AC/DC ................................................ 11
AristoTig (LTN) 200/255 DC .................................................. 9
I
AristoTig 400 ....................................................................... 10 Interconnection cables ........................................................ 32
AT1 ...................................................................................... 51 Interconnection cables for remote controls ......................... 52
AT1 CAN ............................................................................. 50 Introduction orbital TIG ........................................................ 58
AT1 CoarseFine .................................................................. 51
AT1 CoarseFine CAN .......................................................... 50
K
B KHM 190 HS ......................................................................... 6
KHM 190 YS ......................................................................... 6
Balancing block ................................................................... 63 KHM 350 YS - CC/CV ........................................................... 7
BTF 140V, 140VS, 140VS RK ............................................. 13 KHM 500 PS CC/CV and KHM 600 PS ................................ 7
BTF 150, 150V, 150F .......................................................... 13
BTF 200, 200V, 200F .......................................................... 14
BTF 250W, 400W ................................................................ 14
L
LHF 400/630/800 .................................................................. 5
C LHF 405/615 PIPEWELD ...................................................... 5
Lifting eye ............................................................................ 31
Caddy Professional 200/250 ................................................. 4 LPH 120 power cut .............................................................. 47
CaddyArc 150 ........................................................................ 3 LPH 35 handy cut ................................................................ 46
CaddyTig 150/200 ................................................................. 8 LPH 50 power cut ................................................................ 46
Collets and cartridges .......................................................... 60 LPH 80 power cut ................................................................ 47
Contact jaws D35 ................................................................ 68 LTR 200/255 DC ................................................................... 9
Contact jaws heavy twin ...................................................... 68
Contact nozzles wire size .................................................... 68
Counterbalance device/mast ............................................... 31
M
M1 ....................................................................................... 51
E M1 10Prog CAN .................................................................. 50
MEI 10 wire feed unit ........................................................... 61
ESAB MX TorchesTM .......................................................... 37 MEI 21 wire feed unit .......................................................... 61
ESABFeed 30-2 M11, 30-4 M12 and 48-4 M12 .................. 25 MEK 20 ............................................................................... 29
ESABFeed 30-4/48-4 M13, M13i and M14 .......................... 25 MEK 25 ............................................................................... 29
ESABFeed 30L-4i MA23, MA23a ........................................ 26 Miggytrac 1001 .................................................................... 65
ESABFeed Airmatic M10 ..................................................... 26 Miggytrac 2000 .................................................................... 66
ESABMig 325 ...................................................................... 20 Miggytrac 3000 .................................................................... 66
ESABMig 400t and 500t ...................................................... 21 MTA1 CAN .......................................................................... 50
ESABMig 405 and 505 ........................................................ 20 MTW 600 MIG Torch, Contact nozzle M8 ........................... 69
ESABMig 630tw MAGMA .................................................... 21 MXH 400w PP ..................................................................... 38
ESABMig C240/C240s ........................................................ 18
ESABMig C280 and C340 ................................................... 18
ESABMig C300i/300i ........................................................... 16
ESABMig C420 and C420s ................................................. 19
ESP 150 .............................................................................. 45
Extension cables Prowelder 160/250 .................................. 60 73
Bok_ENG_2005.book Page 74 Tuesday, September 13, 2005 2:08 PM
O S
OCE-2 H .............................................................................. 53 Strain relief for welding torch ...............................................31
OCE-2 H cooling unit .......................................................... 62
OCF 2 L/D/M/A .................................................................... 53
OCF 2M cooling unit ........................................................... 62
OrigoArc 150/200 .................................................................. 3
T
OrigoCut .............................................................................. 42 Tigaid 315 AC/DC ................................................................12
OrigoFeed 30-2/30-4 ........................................................... 30 Torches & components, MIG/MAG.......................................39
OrigoMag C150/C170/C200/C250 ...................................... 17 Torches & components, TIG.................................................15
OrigoMig 405 ....................................................................... 24 Torch guide kits ...................................................................48
OrigoMig C250 3ph ............................................................. 17 Trolleys .................................................................................33
OrigoTig 150/200 .................................................................. 8 Turning piece .......................................................................31
Other equipment for MIG/MAG welding .............................. 32
W
P Wear part kits .......................................................................48
Parameter documentation printer ........................................ 63 Wheel kit ..............................................................................31
PKB ..................................................................................... 37
Plasma gouging .................................................................. 48
Positioners .......................................................................... 71
POWERCUT® 1500 ............................................................ 44
POWERCUT® 650 .............................................................. 43
POWERCUT® 875 .............................................................. 44
Pressure roller wire size ...................................................... 69
Pressure roller, single wire .................................................. 68
Pressure roller, twin wire ..................................................... 69
Prowelder 160 ..................................................................... 58
PSF 315M ........................................................................... 36
PSF Centrovac self-cooled ................................................. 35
PSF Centrovac water-cooled .............................................. 35
PSF self-cooled ................................................................... 34
PSF water-cooled ................................................................ 34
PT 25 ................................................................................... 48
PT 26 ................................................................................... 48
PT 27 ................................................................................... 49
PT 30 KK ............................................................................. 49
PT 31XL .............................................................................. 49
PT 32EH .............................................................................. 49
R
Railtrac 1000 ....................................................................... 65
Railtrac F1000 ..................................................................... 64
Railtrac FR1000 .................................................................. 64
Railtrac FW1000/FW1000 L ................................................ 64
Railtrac FWR1000 ............................................................... 64
Remote Adapter 12 ............................................................. 52
Remote Adapter 23 ............................................................. 52
Remote control MIG 2 ......................................................... 51
Remote control MMA 1 ....................................................... 51
Remote control MMA 2 ....................................................... 51
Roller beds .......................................................................... 70
74
World leader in welding and cutting
technology and systems.
Since 1904, ESAB has been a pioneer in welding consumables and equipment
the welding and cutting business. By brings ESAB quality and innovation closer
continuously improving and developing to our customers.
our products and methods, we meet the ESAB customers enjoy full and
challenges of technological advance in personal access to an unrivaled resource
every sector we operate in. of technical and applications knowledge,
Our focus on quality issues has service and support. With local represen-
always been strong. Quality is an ongoing tation all over the world, together with
process that is at the heart of all our a network of independent distributors,
production processes and facilities ESAB brings practical expertise and
worldwide. With world leadership comes solutions to challenges involving materials,
worldwide applications experience and welding, cutting and overall productivity
expertise. Multinational manufacturing of at local level.
ESAB AB
Box 8004
S-402 77 Göteborg
SWEDEN
Phone: +46 31 50 90 00
Fax: +46 31 22 04 49
www.esab.com
ESAB reserves the right to alter specifications without prior notice.
ESAB is approved according to ISO 9001:2000.