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Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ©ABB Industrie AG
Project: SONGIFA
Song Gianh Cement Plant
List of content
1. Circuit Connection 13 Pages
Date of Issue 25.06.2003/Rev.00
Doc. 1N1LG02
Document number Lang. Rev. ind. Pages 2
ABB Switzerland Ltd 3BHS197704 en 0 No. of p. 23
I:\01\Plant\Orders\Song Gianh\2 Design Documents\040 Equipment Documents\010 HV & MV Equipment\MV_Motor_Starters\1N1R042\1N1LG02_0_Liquid_Starter_Interlocking_CheckList_1N1R042.doc
Circuit Con. A B C D E F G H I Parameters
over-run 1
001 T01
ACS140 fault
___
004 I11
fault Trip
___
005 M01 Q05
006
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 1
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
Shorting
contactor K2
SCC closed SCC closed
is closed!
007 I12 D01
Travel Range
Travel Range travel range Limit switch
___
008 I03 D02 cross, use
handcrank!
over-run 1 Over-run Attention!
009 T01 D03 over-run
time s T1: Istwert
switch off!
Text Display Temp. > 85°C Temp. > 85°C
___ ___
010 M07 I05 D04
Attention!
Temperature
> 85 degrees
ACS140 fault ACS140 fault Celsius!
___
011 I11 D05
ACS140 fault
Read error
Liquid level Liquid level code on
___
012 I07 D06
ACS display!
Liquid level
under limit!
Fill up
water!
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 2
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
Electrodes
drive to
Start ACS140 Rmax/Rmin drive Rmin
Rmin
013 Q01 Q02 D07
Electrodes
Rmax/Rmin drive Rmax drive to
___
014 Q02 D08 Rmax
015
fault
016 M01
Liquid level
___
017 I07
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 3
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
SCC closed
019 I12
020
022
fault Availibility
023 M01 RQ04
over-run 1
024 T01
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 4
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
026
Starttrigger Ref.-Point
029 T04 SM05
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 5
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
SCC closed
031 I12
033
factory test
035 M04
fault
036 M01
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 6
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
039
Parameteranzeige = ein
Timertyp = Rückfallverzögerung
Sollwert = 1 s . 0 ms
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 7
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
factory test
043 M04
044
Ref.-Point Rmax/Rmin
045 M05 RQ02
Motor Start
048 M06
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 8
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
Parameteranzeige = ein
Timertyp = Ansprechverzögerung
Start ACS140 over-run 1
Sollwert = 40 s . 0 ms
049 Q01 TT01
over-run 1 Reset
___
050 T01 P02
051
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 9
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
Test mode
055 P04
Parameteranzeige = ein
Sollwert = 100
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 10
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters
061
063
064
065
066
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 11
of Sheet: 13 / 1
Operand Comment Circuit Con.
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 12
of Sheet: 13 / 1
Operand Comment Circuit Con.
D3 Over-run 9G
D4 Temp. > 85°C 10G
D5 ACS140 fault 11G
D6 Liquid level 12G
D7 drive Rmin 13G
D8 drive Rmax 14G
Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8
Author: Friedrich
Sheet: 13
of Sheet: 13 / 1
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane
Page 1 / 7
CHECK LIST
TYPE: 6270.021/7 – S
Page 2 / 7
IMPORTANT NOTICE: This Check List has to be filled-in before commissioning and must
then be returned to the above mentioned address!
REQUIREMENT: Fill-in of check list and commissioning of the starter should be done
only by qualified personnel!
REMARKS: 1. Do not fill-up the starter with electrolyte and do not connect the
rotor cables with the corresponding terminals K, L and M
before checking the starter.
2. Fill-up the starter and attach the rotor and control cables according
to the „INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS“!
3. Make sure, that the first start will be executed at minimum load
from the driven machine.
All instructions in the check list framed like this should be executed as described in the
„INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS“!
Page 3 / 7
Will the starting procedure take place under the same conditions and with the same technical data for
which the starter has been calculated and designed?
Measuring insulation resistance between the 3 rotor cable connection terminals K, L, M and the
earthing point. The measured value should be higher than 10 MΩ Ω (minimum is 2000 Ω / V, related to
the rotor standstill voltage u20).
Please enter the values (Test voltage 500 V or 1000 V): K - Earth ………… MΩ
L - Earth ………… MΩ
M - Earth ………… MΩ
Page 4 / 7
• Connect the rotor cables and the earthing cable to the corresponding terminals.
• Remove the top cover(s) of the starter.
• Remove all inner covers (013/014/015-series) and remove, if there is any, corrosion protection
material inside the electrolyte tank (BRANOrost-Chip).
• In case of movable electrodes are standing in the lower end position, take the hand-crank and lift
the electrodes to the upper end position by using the emergency hand drive.
2.1. Have all mechanical and electrical safety regulation and other laws
that are in force at site been observed? YES
3. Functional Test
3.1.1 There is no force between the electrodes and there guiding pins in
any position between the two end position. Please confirm: YES
3.1.2 Check the unchanged setting of the limit switches and / or proximity
initiators. Red seals o.k.? Please confirm: YES
Page 5 / 7
• Connect the control cables and the cables of the voltage supply with the corresponding terminals of
the starter. Make sure that all fuses and circuit breakers are switched on. At ambient temperatures
of ≤ 5°C disable or disconnect voltage supply for electrolyte heaters (if installed)!
• Make sure the power supply to the stator side of the slip-ring motor continues to remain
interrupted, also in event of switching ON the slip-ring motor!
If the answer is NO continue with item 3.2. If the answer is YES continue with item 3.3.
3.3.2. Connect the connecting terminals ground electrode “C” and minimal
electrode “MIN” for the liquid level controller -B4 in order to simulate
a sufficient electrolyte level.
Execute a test run by using an external or internal start signal. Check
all control-relevant functions and compare the results with the functions
determined by the control diagrams. Please confirm no deviations: YES
Page 6 / 7
Reconnect the jumper wire for the liquid level controller -B4.
5. Readjustments
If it is necessary to change the starting time because there has been a change in operating
characteristics proceed as follows (select the applicable item 5.1.1 or 5.1.2):
5.1.1 Starting time of starters equipped with an electrode setting motor with two separate windings
(8-4-pole version) can be changed by modifying the wiring of the motor connection terminal
(see instructions inside the motor connection box). The second available starting time is
engraved in the thin framed ta-field of the rating plate!
5.1.2 Starting time of starters equipped with a standard electrode setting motor (standard version
4- or 8-pole) and a frequency converter can be changed by modifying the setting of the
frequency converter. The allowed setting time range is engraved in the thin framed ta-field of
the rating plate. How to change the parameter „maximum output frequency“ is described in
the „Users Manual“ of the frequency converter.
Starting time supervision (installed or appropriated by the user) must be changed accordingly!
Setting on new starting time ta + 5 seconds (currently time T1 in logic module, 35+5=40s).
Page 7 / 7
After completion of changes run through the check list once again beginning with item 3!
If serious deviations are found in any section of the checking procedure the starter may only be
put to work on receipt of a written approval by Elektroschaltgeräte Meerane GmbH!
Company: ...............................................................................
F:\ESM\PROJEKTE\ABB-SW\6984_SON\6984_8\CHECK.DOC
STARTER
Welding / tightness test: X ok Shop Test Standard: 6260/10/94
Paint coating test: X ok Shop Test Standard: 6260/20/94
Insulation / High voltage test: X ok Shop Test Standard: 6260/40/94
Test voltage: 10.000 V Standard: DIN 57660
Testing time: 60 s part 105 / IEC 17 B)
Functional test: X ok Shop Test Standard: 6260/50/94
Final test: X ok Shop Test Standard: 6260/60/94
Shipping / Packing inspection: X ok according to FB 007/QB and VA 003/KV
Stamp / Signature