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We reserve all rights in this document and in the information contained therein.

Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ©ABB Industrie AG

Customer: Midland Construction Corporation

Project: SONGIFA
Song Gianh Cement Plant

Title: Interlocking Diagram


Liquid Starter for MV-Motors
1N1R042/S-No. 6984/8

STATUS: ISSUED FOR:


APPROVED INFORMATION
COMMENTED COMMENT
AS BUILT APPROVAL
FINAL CONSTRUCTION x
Approval signatures
Approved by
Customer Project Manager Design Leader
Rev. Signature Date Signature Date Signature Date
0 Werner Wappel 07.11.2003 R. Zürcher 07.11.2003

Based on Based on Project Standard Project SONGIFA


Issued M. Zeta 07.11.2003 Client Draw No.

Released R. Zürcher 07.11.2003 Order No. 1-2012957


Doc. kind Interlocking Diagram Doc. =1N1LG02 Item

Title Liquid Starter for MV-Motor 1N1R042 des. des.

Resp. dept. ATBPM


Document number Lang. Rev. ind. Page 1
ABB Switzerland Ltd 3BHS197704 en 0 No. of p. 23
I:\01\Plant\Orders\Song Gianh\2 Design Documents\040 Equipment Documents\010 HV & MV Equipment\MV_Motor_Starters\1N1R042\1N1LG02_0_Liquid_Starter_Interlocking_CheckList_1N1R042.doc
Rev. Page (P) Description Date
Index Chapter (C) Dept./Init.
0 First issue 07.11.2003 M. Zeta

List of content
1. Circuit Connection 13 Pages
Date of Issue 25.06.2003/Rev.00

2. Check List 07 Pages


Date of Issue 18.06.1999/Rev.01

3. Example Test Protocol 01 Page


Date of Issue 30.04.1998/Rev.00

Doc. kind Interlocking Diagram Project SONGIFA 1-2012957


Title Liquid Starter for MV-Motor 1N1R042 Client Draw No.

Doc. 1N1LG02
Document number Lang. Rev. ind. Pages 2
ABB Switzerland Ltd 3BHS197704 en 0 No. of p. 23
I:\01\Plant\Orders\Song Gianh\2 Design Documents\040 Equipment Documents\010 HV & MV Equipment\MV_Motor_Starters\1N1R042\1N1LG02_0_Liquid_Starter_Interlocking_CheckList_1N1R042.doc
Circuit Con. A B C D E F G H I Parameters

over-run 1

001 T01

Travel Range fault


___
002 I03 M01

Temp. > 85°C


___
003 I05

ACS140 fault
___
004 I11

fault Trip
___
005 M01 Q05

006

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 1
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Shorting
contactor K2
SCC closed SCC closed
is closed!
007 I12 D01

Travel Range
Travel Range travel range Limit switch
___
008 I03 D02 cross, use
handcrank!
over-run 1 Over-run Attention!
009 T01 D03 over-run
time s T1: Istwert
switch off!
Text Display Temp. > 85°C Temp. > 85°C
___ ___
010 M07 I05 D04
Attention!
Temperature
> 85 degrees
ACS140 fault ACS140 fault Celsius!
___
011 I11 D05
ACS140 fault
Read error
Liquid level Liquid level code on
___
012 I07 D06
ACS display!

Liquid level
under limit!
Fill up
water!

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 2
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Electrodes
drive to
Start ACS140 Rmax/Rmin drive Rmin
Rmin
013 Q01 Q02 D07

Electrodes
Rmax/Rmin drive Rmax drive to
___
014 Q02 D08 Rmax

015

fault
016 M01

Liquid level
___
017 I07

Pos Rmax Ready start


018 I01 M03

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 3
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

SCC closed

019 I12

020

Ready start fault Availibility


___ ___
021 M03 M01 SQ04

022

fault Availibility
023 M01 RQ04

over-run 1
024 T01

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 4
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Start/Stop factory test Ready start


___ ___
025 I08 M04 M03

026

Starttrigger Parameteranzeige = ein


027 TT04 Timertyp = Impuls
Sollwert = 0 s . 10 ms
fault
028 M01

Starttrigger Ref.-Point
029 T04 SM05

Start/Stop factory test Pos Rmax


___ ___
030 I08 M04 I01

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 5
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

SCC closed

031 I12

Pos Rmax Ref.-Point


___
032 I01 RM05

033

Ready start Start/Stop Motor Start


___
034 M03 I08 SM06

factory test
035 M04

fault
036 M01

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 6
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Pos Rmin Motor Start


___
037 I02 RM06

Start/Stop factory test


___ ___
038 I08 M04

039

Pos Rmin SCC close


___
040 I02 SQ03

delayed open SCC close


___
041 T02 RQ03

Start/Stop delayed open


042 I08 TT02

Parameteranzeige = ein
Timertyp = Rückfallverzögerung
Sollwert = 1 s . 0 ms

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 7
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

factory test

043 M04

044

Ref.-Point Rmax/Rmin
045 M05 RQ02

Motor Start Rmax/Rmin


046 M06 SQ02

fault Ref.-Point Start ACS140


___
047 M01 M05 Q01

Motor Start
048 M06

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 8
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Parameteranzeige = ein
Timertyp = Ansprechverzögerung
Start ACS140 over-run 1
Sollwert = 40 s . 0 ms
049 Q01 TT01

over-run 1 Reset
___
050 T01 P02

051

press time factory stat


052 T03 SM02

Reset factory stat


053 P02 RM02

100 loops factory test


___
054 C01 P01

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 9
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

Test mode

055 P04

factory stat test on/off factory test


___
056 M02 T05 M04

SCC closed test on/off Parameteranzeige = ein


057 I12 TT05 Timertyp = Ansprechverzögerung
Sollwert = 1 s . 0 ms
factory test 100 loops
058 M04 CC01
Parameteranzeige = ein
Sollwert = 100

factory test press time


059 P01 TT03
Parameteranzeige = ein
Timertyp = Ansprechverzögerung
100 loops Sollwert = 3 s . 0 ms
060 RC01

Parameteranzeige = ein
Sollwert = 100

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 10
of Sheet: 13 / 1
Circuit Con. A B C D E F G H I Parameters

061

Disp. on/off Text Display


062 P03 M07

063

064

065

066

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 11
of Sheet: 13 / 1
Operand Comment Circuit Con.

I1 Pos Rmax 18A, 30E, 32A


I2 Pos Rmin 37A, 40A
I3 Travel Range 2A, 8E
I5 Temp. > 85°C 3A, 10E
I7 Liquid level 12E, 17A
I8 Start/Stop 25A, 30A, 34C, 38A, 42A
I11 ACS140 fault 4A, 11E
I12 SCC closed 7E, 19A, 31A, 57C
Q1 Start ACS140 13C, 47G, 49A
Q2 Rmax/Rmin 13E, 14E, 45G, 46G
Q3 SCC close 40G, 41G
Q4 Availibility 21G, 23G
Q5 Trip 5G
P1 factory test 54C, 59A
P2 Reset 50C, 53A
P3 Disp. on/off 62A
P4 Test mode 55A
M1 fault 2G, 5A, 16A, 21C, 23A, 28A, 36A, 47A
M2 factory stat 52G, 53G, 56A
M3 Ready start 18G, 21A, 25E, 34A
M4 factory test 25C, 30C, 35C, 38C, 43A, 56G, 58A
M5 Ref.-Point 29G, 32G, 45A, 47C
M6 Motor Start 34G, 37G, 46A, 48C
M7 Text Display 10A, 62G
T1 over-run 1 1A, 9E, 24A, 49G, 50A
T2 delayed open 41A, 42G
T3 press time 52A, 59G
T4 Starttrigger 27G, 29A
T5 test on/off 56C, 57G
C1 100 loops 54A, 58G, 60G
D1 SCC closed 7G
D2 travel range 8G

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 12
of Sheet: 13 / 1
Operand Comment Circuit Con.

D3 Over-run 9G
D4 Temp. > 85°C 10G
D5 ACS140 fault 11G
D6 Liquid level 12G
D7 drive Rmin 13G
D8 drive Rmax 14G

Date: 25.06.03 Customer: ABB Schweiz Order No.: 101-2348237

Editor: Friedrich Customer Doc. No.: Song Gianh Factory No.: 6984/8

Checked: Document No.:

Author: Friedrich
Sheet: 13
of Sheet: 13 / 1
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 1 / 7

CHECK LIST

PROJECT: Song Gianh, Vietnam, Cement Mill


Liquid Rotor Starter
ABB No.: 1N1R042

TYPE: 6270.021/7 – S

SERIAL NO.: 6984/8

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 2 / 7

Elektroschaltgeräte Meerane GmbH


Karl - Schiefer - Straße 1
D - 08393 Meerane

Check List for Liquid Starter

IMPORTANT NOTICE: This Check List has to be filled-in before commissioning and must
then be returned to the above mentioned address!

REQUIREMENT: Fill-in of check list and commissioning of the starter should be done
only by qualified personnel!

REMARKS: 1. Do not fill-up the starter with electrolyte and do not connect the
rotor cables with the corresponding terminals K, L and M
before checking the starter.
2. Fill-up the starter and attach the rotor and control cables according
to the „INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS“!
3. Make sure, that the first start will be executed at minimum load
from the driven machine.

All instructions in the check list framed like this should be executed as described in the
„INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS“!

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 3 / 7

Device: Three - Phase Liquid Rotor Starter


Type: 6270.021/7- S
Serial No.: 6984/8

Provided for starting a slip-ring motor with the following data:

Nominal Power: 7900 kW


Rotor standstill voltage u20: 2540 V
Nominal rotor current i2: 1870 A

Driven machine: Cement Mill

Built-in sequence control: EASY4210-4218.DWG dated 01.07.03


Outline drawing: 6270.021/7-S / M7E0217S.DWG

3-phase voltage supply: 3 x 380 V, 50 Hz


1-phase voltage supply: 1 x 220 V, 50 Hz

Will the starting procedure take place under the same conditions and with the same technical data for
which the starter has been calculated and designed?

Please confirm: YES

Have steps been taken to prevent overload of motor and starter?

Please confirm: YES

1. Measuring Insulation Resistance

Measuring insulation resistance between the 3 rotor cable connection terminals K, L, M and the
earthing point. The measured value should be higher than 10 MΩ Ω (minimum is 2000 Ω / V, related to
the rotor standstill voltage u20).

Please enter the values (Test voltage 500 V or 1000 V): K - Earth ………… MΩ
L - Earth ………… MΩ
M - Earth ………… MΩ

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 4 / 7

• Connect the rotor cables and the earthing cable to the corresponding terminals.
• Remove the top cover(s) of the starter.
• Remove all inner covers (013/014/015-series) and remove, if there is any, corrosion protection
material inside the electrolyte tank (BRANOrost-Chip).
• In case of movable electrodes are standing in the lower end position, take the hand-crank and lift
the electrodes to the upper end position by using the emergency hand drive.

2. General Test Procedure

2.1. Have all mechanical and electrical safety regulation and other laws
that are in force at site been observed? YES

2.2. Have rotor and earthing cables been connected? YES

2.3. Testing of thermostat settings:

- B5 should be set to 5°C YES or


- B3 should be set to 85°C YES or
- B6 (if installed) should be set to 75°C for temperature alarm YES

2.4. Have you found any deformations or destruction’s of built-in


mechanical or electrical components during a visual inspection? YES NO

If the answer is YES immediately contact Elektroschaltgeräte Meerane GmbH!

3. Functional Test

3.1 Mechanical test of electrode setting mechanism.


Use the hand-crank and the emergency hand drive to move the electrodes from the upper end
position to the lower end position and then back.

3.1.1 There is no force between the electrodes and there guiding pins in
any position between the two end position. Please confirm: YES

3.1.2 Check the unchanged setting of the limit switches and / or proximity
initiators. Red seals o.k.? Please confirm: YES

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 5 / 7

• Connect the control cables and the cables of the voltage supply with the corresponding terminals of
the starter. Make sure that all fuses and circuit breakers are switched on. At ambient temperatures
of ≤ 5°C disable or disconnect voltage supply for electrolyte heaters (if installed)!
• Make sure the power supply to the stator side of the slip-ring motor continues to remain
interrupted, also in event of switching ON the slip-ring motor!

Execution of electrical test is depending on the starters design. Is this starter


equipped with a built-in sequence control? YES NO

If the answer is NO continue with item 3.2. If the answer is YES continue with item 3.3.

3.2 Electrical test of starters without a built-in sequence control.

3.2.1 All control cables connected to the starters connection terminal


according to the valid diagrams? Please confirm: YES

3.2.2 Is the customer-made starter sequence control designed to satisfy


the general requirements given in the „INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS“ chapter 2.1!
Please confirm: YES NO

In case of NO write down the differences on a separate sheet of


paper and attach it to this check list.

3.2.3 Confirm the execution of a successful test run. YES

3.2.4 Correspond the measured starting time with the starting


time engraved in the wide framed ta-field of the rating plate (± 10 %)? YES

Continue with item 4!

3.3 Electrical test of starters with a built-in sequence control.


3.3.1 All control cables connected to the starters connection terminal
according to the valid control diagrams? Please confirm: YES

3.3.2. Connect the connecting terminals ground electrode “C” and minimal
electrode “MIN” for the liquid level controller -B4 in order to simulate
a sufficient electrolyte level.
Execute a test run by using an external or internal start signal. Check
all control-relevant functions and compare the results with the functions
determined by the control diagrams. Please confirm no deviations: YES

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 6 / 7

In case of deviations contact Elektroschaltgeräte Meerane GmbH!

Reconnect the jumper wire for the liquid level controller -B4.

3.3.3 Correspond the measured starting time with the starting


time engraved in the wide framed ta-field of the rating plate (± 10 %)? YES

• Fill up the starter with electrolyte.


• Enable or reconnect the voltage supply for electrolyte heaters if disabled or disconnected before.

4. Electrolyte basic filling

Have you filled up the starter according to the instructions given in


the „INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS“ chapter 1.3 and the documentation part „Resistance
data for Three - Phase Liquid Rotor Starter“ Please confirm: YES

5. Readjustments

5.1 Change of starting time ta

If it is necessary to change the starting time because there has been a change in operating
characteristics proceed as follows (select the applicable item 5.1.1 or 5.1.2):

5.1.1 Starting time of starters equipped with an electrode setting motor with two separate windings
(8-4-pole version) can be changed by modifying the wiring of the motor connection terminal
(see instructions inside the motor connection box). The second available starting time is
engraved in the thin framed ta-field of the rating plate!

5.1.2 Starting time of starters equipped with a standard electrode setting motor (standard version
4- or 8-pole) and a frequency converter can be changed by modifying the setting of the
frequency converter. The allowed setting time range is engraved in the thin framed ta-field of
the rating plate. How to change the parameter „maximum output frequency“ is described in
the „Users Manual“ of the frequency converter.

Starting time supervision (installed or appropriated by the user) must be changed accordingly!
Setting on new starting time ta + 5 seconds (currently time T1 in logic module, 35+5=40s).

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Page 7 / 7

5.2 Changes of other parameters or set-points

Changes of other parameters or set-points requires approval by Elektroschaltgeräte Meerane


GmbH. Not approved modifications may effect guarantee loss.

After completion of changes run through the check list once again beginning with item 3!

If serious deviations are found in any section of the checking procedure the starter may only be
put to work on receipt of a written approval by Elektroschaltgeräte Meerane GmbH!

This check list was filled-in by:

Company: ...............................................................................

Name / Signature: ................................ / ................................

Place of issue, Date: ................................................................

Please return this check list as soon as possible to:

Elektroschaltgeräte Meerane GmbH


Karl - Schiefer - Straße 1
Sales Department
D - 08393 Meerane
Germany

F:\ESM\PROJEKTE\ABB-SW\6984_SON\6984_8\CHECK.DOC

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbH


Karl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz
ELEKTROSCHALTGERÄTE MEERANE GMBH
Elektroschaltgeräte Meerane GmbH, Karl-Schiefer-Straße 1, D - 08393 Meerane Tel.: ++ 49 3764 7912-0 Fax: ++ 49 3764 7912-79

6984/8 TEST PROTOCOL according to Standard DIN VDE 0660 / IEC 17 B


Reg.-No.: FB 014/QB Issue: 30.04.98
Project: SONGIFA ABB no.: 1N1R042
Code:

Order no.: 101-2348237 Date: 05.06.03


Contract no.: 6984 Date: 10.06.03

GENERAL DATA Degree of Protection:


Starter type: 6270.021/7-S (DIN VDE 0470 / IEC 144) Starter: IP 43
Article code: 9817900 Rotor cable connection: IP 54
Serial no.: 6984/8 Control / auxiliary devices: IP 54

Motor power: 7900 kW Voltage supply: 3-phase: 380/50 V / Hz


Rotor voltage: 2540 V 1-phase: 220/50 V / Hz
Rotor current: 1870 A Internal control voltage: - V / Hz
Starting factor f: 1,4

Paint coating: RAL 5014 X ok Dimensions: 2700x2140x2350 mm (LxBxH)


Language: english X ok Weight: 2750 kg

STARTER
Welding / tightness test: X ok Shop Test Standard: 6260/10/94
Paint coating test: X ok Shop Test Standard: 6260/20/94
Insulation / High voltage test: X ok Shop Test Standard: 6260/40/94
Test voltage: 10.000 V Standard: DIN 57660
Testing time: 60 s part 105 / IEC 17 B)
Functional test: X ok Shop Test Standard: 6260/50/94
Final test: X ok Shop Test Standard: 6260/60/94
Shipping / Packing inspection: X ok according to FB 007/QB and VA 003/KV

CONTROL / CONTROL DEVICES


Starting time: 35 s X ok Built-in sequence control (Y/N): Y
Temperature controller Source: EASY4210-4218.DWG
- B5: 5°C X ok Issue date: 01.07.03
- B3: 85°C X ok
- B6: 75°C X ok For starters without sequence control:
Connection terminal:
Limit switches / Proximity initiators: X ok Issue date:
Heaters: 2x 3000 W X ok

Manufacturer certifies: Fabrication of appliance agree with mentioned Standards.


Used materials agree with valid DIN Standards
Function of appliance meets requirements fixed in the contract.

REMARKS Name : Andreas Hofmüller


Date: 05.01.04

Stamp / Signature

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