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Pump Installation and Service Manual

SHEF50/SHEF100
Submersible Effluent Pump

NOTE! To the installer: Please make sure you provide


this manual to the owner of the pumping equipment or to
the responsible party who maintains the system.
2. Risk of Electrical Shock: 5. Do not remove ground pin
General Connect only to a properly from electrical plug.
Information grounded receptacle. 6. Do not use an extension cord.
Septic tank is to be vented 7. For proper automatic
Thank you for purchasing your in accordance with local operation, make sure the pump
Hydromatic® pump. To help plumbing codes. power cord is plugged into
ensure years of trouble-free Do not smoke or use sparkable the piggyback (1ø only)
operation, please read the electrical devices or flame in a receptacle on the wide angle
following manual carefully. septic (gaseous) or possible switch cord. 3ø proper panel
septic sump. connections required.
If a septic sump condition may 8. Connect to separate electrical
Before Operation: circuit taken directly from
exist and if entry into sump is
Read the following instructions necessary, then (1) provide main switch.
carefully. Reasonable care and proper safety precautions per 9. Use steel or plastic pipe for all
safe methods should be practiced. OSHA requirements and (2) connecting lines between
Check local codes and do not enter sump until pump and sewer outlet.
requirements before installation. these precautions are strictly
adhered to.
NOTE: Some city regulations
Attention: Do not install pump in location do not allow installing a pump
This manual contains important classified as hazardous per with plastic pipe. Check local
information for the safe use of N.E.C., ANSI/NFPA 70 - 2001. code regulations.
this product. Read this manual Failure to heed above cautions
completely before using this could result in injury or death.
product and refer to it often for 10.In applications where the
continued safe product use. pump may sit idle for months
DO NOT THROW AWAY OR Pump at a time, it is recommended
that the pump(s) be cycled
LOSE THIS MANUAL. Keep it
in a safe place so that you may Installation every month to ensure the
refer to it often. pumping system is working
properly when needed.
These important instructions
must be followed for satisfactory 11.Hydromatic check valve
WARNING: Before handling should be installed in
these pumps and controls, performance of your pump:
discharge pipe.
always disconnect the power
first. Do not smoke or use 12.An audible alarm system such
1. Provide proper sump as the Q Alert (indoor use
sparkable electrical devices or (recommended minimum
flames in a septic (gaseous) or only) for high water conditions
sump diameter is 24" for should be installed in every
possible septic sump. SHEF50 & 30" for SHEF100). pump for greater protection.
2. Do not set pump directly on Contact your Hydromatic
the bottom of sump if it is not
Pump solid. Raise the pump by using
distributor for additional
panel applications.
Warning bricks or concrete blocks
underneath it or as your local
code requires.
To reduce risk of electrical shock: 3. Make sure sump is free of
string, cloth, nails, gravel, etc.
1. Risk of Electrical Shock: before installing pump.
This pump has not been 4. Risk of electrical shock —
investigated for use in connect only to a properly
swimming pool areas. grounded receptacle.

2
Typical
Installation

SHEF50

SHEF100

3
runs, replace switch. If pump improper rotation on three
Pump does not run, disconnect phase pumps by reversing any
Servicing power source and continue
with check.
two line leads. No rotation
check is necessary on single
6. Tripped overload. If overload phase pumps.
Read the following instructions is manually reset and then 10.Closed discharge gate valve.
carefully before replacing any trips off again, the problem
parts. Reasonable care and safe 11. Plugged impeller or pipeline.
could be:
methods should be practiced. 12.Discharge head may be too
Check local codes and a. pump or piping clogged high. Check elevation against
requirements before installation. b. pump motor or bearings design point of pump (65'
Only competent electrician may be defective SHEF50, 90' SHEF100).
should make the installations. c. start capacitor in motor may 13.Floats not hanging free in
have failed the sump.
Tools Required: d. pump may be miswired to 14.Malfunctioning floats.
General shop tools including terminal block
socket wrenches and a bearing e. head lower than rating, Disconnect power supply.
puller. An ohmmeter is required to pumping too much liquid
thoroughly check motor and wiring. 7. Air locked pump. Disconnect
piping at union and run until Checking Power Cord:
For proper automatic operation,
make sure the pump power cord is all air bubbles are expelled. To be sure wires are not burned
plugged into the piggyback 8. Check for air lock. A sump off or broken in cord, use ohmmeter
receptacle on the float switch cord. pump is said to be air locked if for check. Set ohmmeter scale
water traps in the pump and it pointer to R x 1 scale and attach
Before removing the pump from
cannot get out, thus preventing one meter lead to white cord wire
its installation for repairs, check
pump from operating. and one meter lead to black cord
first to see if the trouble is
wire, then place a screwdriver
caused by: Hydromatic pumps have a blade across terminals of plug. If
1. Miswiring of the pump into small air vent hole in the cord is OK, meter needle will go
the terminal block (control impeller cavity to let out to zero and stay there. If meter
panel) - 3ø and 1ø manual pumps. trapped air. If this hole needle does not move, this will
2. Miswiring of the float level becomes plugged, pump may indicate an open wire and cord
controls into the panel. air lock. To break the air must be replaced.
lock, use a small screwdriver
3. Miswiring inside the control panel. to clear hole in the Motor:
4. Tripped circuit breaker. If the impeller cavity. Warning: Be certain power to
breaker is manually reset As a secondary precaution in pump is off! Disconnect pump
and then trips off again, the installations of this type — power cord from terminals in
problem could be: 1⁄16" hole should be drilled in control panel (manual pump
a. short circuit in motor or the discharge pipe below the models) and power source
control panel check valve. The check valve (automatic models) and remove
should be 12 to 18 inches pump from sump.
b. water in the motor housing
above pump discharge. Do not
c. insufficient amp capacity of put check valve directly into
wiring or breakers 1. Clean any dirt or trash from
pump discharge opening. the outside of the pump
d. improper panel wiring NOTE: In sumps where the before dismantling.
e. low voltage supply pump is operating daily, air If the unit is being operated by
5. If automatic pump is used, locking rarely occurs. float switch, unplug the pump
unplug pump and switch in 9. Wrong impeller rotation from the piggyback receptacle
piggyback connection. Plug (3ø only). Rotation should be and plug the pump directly
pump power cord in properly counterclockwise when looking into the power source. If the
grounded receptacle. If pump at the impeller. Correct
4
pump starts each time it is 7. Ground check on stator should 9. For three phase pumps, remove
plugged directly into the be performed using ohmmeter the power cord assembly (#22)
receptacle and does not start with scale set at R x 100 and by cutting the butt connection
each time when plugged into checking meter by putting (#21) and remove the power
the piggyback switch with the both meter leads together and cord from the pump.
float raised, replace the adjusting the needle knob until 10.Twist the three leads of one
complete piggyback switch meter reads zero. If meter end of the power cord together.
assembly and retest with cannot be adjusted to zero, it Then at the other end, with an
new assembly. will indicate that batteries in ohmmeter, check any two
2. If motor does not run when meter must be replaced. leads. Also check the third lead
tested as described above, the Always make this test with the with either of the first two. If
capacitor and/or stator must meter when scale pointer is set a zero reading is indicated
be checked. to a new scale before making for any wire, the wire is
any checks on the motor. broken and a new power cord
Now connect one meter lead to assembly must be ordered.
Disconnect from power supply. one terminal of stator and 11. If the winding is grounded,
touch the other meter lead to remove the pipe plug in the top
Remove plug (#6) from top of motor stator shell. If needle on of the pump and drain the oil
housing and pour oil into ohmmeter goes completely to into a clear container. A milky
container, preferably clear, so zero, the motor probably has a appearance to the oil will
that oil can be observed. wire touching the stator at indicate that water has entered
some point and the motor through worn or damaged
3. If oil is clear, it will indicate assembly will have to be
motor is not burned and there seals or O-rings. If this is
replaced. Repeat for each leg the case, the mechanical seals
has been no water leak into the or wire lead.
motor. If oil is cloudy, it will and all O-rings will have to
indicate water in motor, or, if 8. Winding resistance test should be replaced.
oil is black, it will indicate a be performed if the ground test
burned stator. is satisfactory. Use ohmmeter
with scale pointer set on R x 1 Seal:
4. After draining oil, carefully scale. On this scale, meter The pump is equipped with a
loosen the power cord assembly reads directly on ohms. mechanical seal. The seal (#14)
(#22) from the motor housing Always check the meter with consists of a ceramic stationary
(#2). With power cord loose, leads together as described seat and a carbon rotating ring. To
remove the screws (#4) and above under Ground Check check seal, remove bottom plate
carefully lift off the motor test before making a reading of (12) and impeller (11).
housing (#2) exposing the the winding.
motor assembly. As noted, if water is detected in
Connect one meter lead to the the motor housing, inspect the
5. On single phase (1ø) units, white wire terminal and the power cord connection, pipe
check capacitor (#28) using other meter lead to the black plug connections, O-rings, the
ohmmeter. With ohmmeter wire terminal. This reading is motor housing itself, and the
scale set at R x 1000, attach for the main winding. If the mechanical seal.
meter leads to capacitor leads. readings obtained do not agree
The meter needle should go to There are approximately two
with those given below, the quarts of oil in the motor housing.
zero and come back slowly. If stator is defective and the
it does not, the capacitor This is a paraffinic “SE-40”
motor assembly must be replaced. process oil.
should be replaced.
Reconnect the wires as they If the seal is damaged, water
6. To check motor stator, remove were removed.
power cord leads from terminals will seep in and stain the oil,
on top of motor (1ø) or remove RESISTANCE changing it from clear, to slightly
splice connectors (3ø). If SHEF50 SHEF100 discolored, to cloudy, and finally
stator is visibly burned, motor
1ø Start 1ø Main 3ø Bal. 1ø Start 1ø Main 3ø Bal. to a milky white.
115V 6.53 1.90 — — — —
assembly must be replaced. 230V 6.53 3.80 5.06 3.06 9.7
460V — — — — 9.7

5
3. When installing a replacement 12.Add a drop of Locktite 222
Pump bearing, press only on the to the shaft and screw
Servicing inner face and make sure
the bearing is flush against the
the impeller on hand tight. The
impeller (#11) will force the
snap ring. If a press is not rotating seal half into position.
Seal: available, the bearing can be 13.Install bottom plate (#12) and
1. To remove and replace the tapped onto the shaft using a gasket (#15).
mechanical seal (#14), the sleeve that bears only on the
inner face. 14.To replace the power cord
bottom plate (#12) and (#22) on single phase pumps,
the impeller (#11) must be Pressing on the outer face will as determined on page 2, first
removed first. ruin the bearing. slip the stator lead wires
2. Remove the rotating carbon 4. Push the shaft, rotor and ball through the holes in the wire
ring and stainless steel spring. bearing assembly into the seal seal assembly. Coat the cord
3. Remove the hex head stator plate, being careful not to chip grip threads with pipe dope or
bolts and lift the stator (#3). A the ceramic of the stationary apply Teflon tape and screw the
screwdriver can be inserted seal half. new power cord assembly into
under the stator shell in order 5. Replace wavy washer. the motor housing. Referring
to remove the stator. to wiring diagrams in this
6. Replace the stator if it is manual, secure wires together.
4. Bump the end of the shaft with visibly burned or if the ground
a plastic or rubber hammer. resistance test or the winding Do not tape leads together as
This will push the rotating half resistance test has failed. the hot oil will deteriorate the
of the mechanical seal from Note that the replacement tape and cause motor failure.
the shaft and also push the stator must be of the same 15.Before filling the motor housing
lower bearing from the seal manufacture as the existing with oil, an air test should
plate. Now remove the shaft, rotor, or vice versa. Replace be performed. Apply 7 to 8
rotor, and bearing assembly the stator bolts. pounds of air pressure in the
1
from the seal plate. 7. Remove the old O-ring (#19), ⁄4" NPT tap on the top of the
5. Turning the bearing by hand: if regardless of condition, and motor cover and seal chamber.
it feels rough when turned or replace. Place the new O-ring
looks rusted, it should be over the seal plate shoulder. Note: Too much pressure will
replaced. Obtain a bearing Do not “roll” it. If twisted, damage the seal.
puller to remove the bearing. If water may enter chamber and
a puller cannot be placed over cause failure.
the bearing, remove the outer 8. Reattach power wires Then submerge the pump in
face by cracking in a vise. and ground. water and check for leaks. If a
Now the outer face and balls leak occurs, isolate where it is
can be removed, allowing the 9. Clean the motor housing coming from and correct the
inner face to be pulled. thoroughly, then position it problem by replacing the
onto the seal plate. sealing part. If there are no
10.Press the rotating seal half leaks, fill the motor and seal
Reassembly: onto the shaft with the rubber housing with high grade
1. Thoroughly clean the seal (#7) ring facing the impeller. transformer oil, such as Sohio
and bearing pockets in the Factopure SE40 or equivalent,
volute. All sand and dirt must to at least one inch below top
be removed. Caution: Mixing old and new of housing.
seal parts will cause immediate
2. If the stationary seal half was seal failure. When replacing Do not fill the motor housing
removed, use a plastic pusher seal, replace both the rotating completely — allow air space
to press it into the housing. and the stationary seal halves. for expansion. Replace oil
Make sure the rubber ring plug (#6).
goes in first. Do not use any
sharp objects that may damage 11. Reassemble the lower seal
the seal. as described.
6
16.Connect power cord wires to 5. Inlet in pump base may be 2. Impeller or volute openings
terminals in panel, or connect clogged. Remove pump and may be plugged or partially
power source, and check clean out openings. plugged. Remove pump and clean
pump running. Motor should 6. Impeller or volute openings per maintenance instructions.
run smoothly and be free may be plugged or partially 3. Pump impeller may be partially
of vibration. plugged. Remove pump and clogged causing motor to run
clean per maintenance instructions. slow, resulting in motor overload.
Pump 4. Fuse size or circuit breaker is
too small.
Pump runs and pumps out
Troubleshooting sump but does not stop. 5. Defective motor stator: return
1. Float is stuck in up position. to authorized Hydromatic
Pump does not run or hum. service center.
Be sure float operates freely in
1. Line circuit breaker may be basin. Diaphragm vent tube in
off, or fuse, if used, may be power cord may be blocked or Motor runs for short time
blown or loose. bent. Clear obstruction. then stops. Then after short
2. Water level in sump may period starts again. Indicates
be too low. Run in more water. tripping overload caused by
Pump runs but delivers only
3. Pump cord plug may not be small amount of water. symptom shown.
making contact in receptacle 1. Inlet in pump base may be
1. Pump may be air locked. Start
or terminal block. clogged. Remove pump and
and stop several times by
4. If pump is using the series cord plugging and unplugging clean out openings.
plug, the two plugs may not be cord. Check vent hole in pump 2. Impeller or volute openings
plugged tight together. case for plugging. may be plugged or partially
5. Float may be stuck. Be sure 2. Pump head may be too high. plugged. Remove pump and clean
float operates freely in basin. Pump cannot deliver water per maintenance instructions.
6. If all symptoms check OK, over (SHEF50H) 65' or 3. Pump impeller may be partially
motor winding may be open; (SHEF100) 90' vertical. clogged causing motor to run
take to an authorized Horizontal distance does not slow, resulting in motor overload.
Hydromatic service center for affect pumping, except loss 4. Defective motor stator:
check. due to friction. return to Hydromatic service
3. Inlet in pump base may be center.
Pump runs but does not clogged. Remove pump and
deliver water. clean out openings.
If symptom is not found on chart,
1. Check valve may be installed 4. Impeller or volute openings call authorized Hydromatic
backward. Arrow in valve may be plugged or partially distributor or repair center
points in direction of flow. plugged. Remove pump for assistance.
and clean per maintenance
2. Discharge gate valve, if used, instructions.
may be closed.
5. Pump impeller may be
3. Pump may be air locked. Start partially clogged causing
and stop several times by motor to run slow, resulting
plugging and unplugging cord. in motor overload.
Check vent hole in pump case
for plugging.
4. Pump head may be too Fuse blows or circuit breaker
high. Pump cannot deliver trips when pump starts.
water over (SHEF50) 65' 1. Inlet in pump base may be
or (SHEF100) 90' vertical. clogged. Remove pump and
Pump must be sized to clean out openings.
operating conditions.

7
SHEF50/100 25 24

Parts List 22
6
50 (51867-004-7)
1
100 (51871-002-7)

16
21
17
23
3-PHASE WIRING
1
L1 7
2 4
L2 8 5 6
3 2
L3 9

LOW VOLTAGE (230V) 3

L1 1 4 7
L2 2 5 8 4
L3 3 6 9

HIGH VOLTAGE (460V) 19

15
10

14 13 11 9 12 5

MODEL – SHEF50/SHEF100 THREE PHASE

Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty.
1 00060-000-5 Handle 1 13 01754-000-1 Locktite Sealant —
2 00056-022-2 Housing, Motor 1 14 14525A010 Shaft Seal 1
3 13539-000-1 Motor Assembly, 230/460V, SHEF50 1 15 13562-000-1 Gasket, SHEF50 1
3 13541-000-1 Motor Assembly, 230/460V, SHEF100 1 15 13562-001-1 Gasket, SHEF100 1
3 13587-000-1 Motor Assembly, 575V, SHEF50 1 16 12845-001-1 Machine Screw, 8-32x.25 4
3 13588-000-1 Motor Assembly, 575V, SHEF100 1 17 00995-002-1 Lockwasher, #8 Star 4
4 00101-008-1 Screw, Hex Hd. 5/16-18x1.25, SHEF50 4 19 00077-003-1 O-Ring, SHEF50 1
4 00101-008-1 Screw, Hex Hd. 5/16-18x1.25, SHEF100 7 19 00077-003-1 O-Ring, SHEF100 2
5 13507-001-1 Leg, 2" 3 * 12709-000-2 Adapter, SHEF100 1
6 14981-001-1 Pipe Plug, 1/4 NPT 1 21 00073-001-1 Splice Connector 4
7 00202-002-2 Volute Case, SHEF50 1 22 11644-008-5 Power Cord Assembly, 20' 1
7 00202-004-2 Volute Case, SHEF100 1 22 11644-022-5 Power Cord Assembly, 30' 1
9 00176-003-1 Screw, Hex Hd. , 1/4-20x.50 5 23 Oil —
10 00517-010-1 Screw, Hex 3 24 Nameplate 1
11 09640-001-1 Impeller, SHEF50 1 25 04580-001-1 Drive Screw 2
11 09640-002-1 Impeller, SHEF100 1
12 08521-004-1 Bottom Plate, SHEF50 1
12 08521-005-1 Bottom Plate, SHEF100 1

8
SHEF50/100 1 25 24

Parts List
22

50 (51867-008-7) 6
100 (51871-006-7)

23

2
1-PHASE WIRING
Brown (10)
Violet (9) 28
230V LINE Yellow (3)
29
Black (6)
Blue(4)
4
3
Brown (10)
Violet (9)
115V LINE
Yellow (3)
19
Black (6)
Blue(1)

20

4
19

16

12 14 13 11 9 5 10

MODEL – SHEF50/SHEF100 SINGLE PHASE

Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty.
1 00060-000-5 Handle 1 16 13562-000-1 Gasket, SHEF50 1
2 00056-023-2 Housing, Motor 115V 1 16 13562-001-1 Gasket, SHEF100 1
2 00056-022-2 Housing, Motor 230V 1 19 00077-003-1 O-Ring, SHEF50 1
3 13538-000-1 Motor Assembly, 115/230V, SHEF50 1 19 00077-003-1 O-Ring, SHEF100 2
3 13540-000-1 Motor Assembly, 230V, SHEF100 1 20 12709-000-2 Adapter, SHEF100 1
4 00101-008-1 Screw, Hex Hd. 5/16-18x1.25, SHEF50 4 22 13216-001-5 Power Cord Assembly w/plug, 20' , 115V, SHEF50 1
4 00101-008-1 Screw, Hex Hd. 5/16-18x1.25, SHEF100 7 22 13216-004-5 Power Cord Assembly w/plug, 30' , 115V, SHEF50 1
5 13507-001-1 Leg, 2" 3 22 13216-002-5 Power Cord Assembly w/plug, 20' , 230V 1
6 14981-001-1 Pipe Plug, 1/4 NPT 1 22 13216-005-5 Power Cord Assembly w/plug, 30' , 230V 1
7 00202-002-2 Volute Case, SHEF50 1 23 — Oil —
7 00202-002-4 Volute Case, SHEF100 1 24 — Nameplate 1
9 00176-003-1 Screw, Hex Hd. , 1/4-20x.50 5 25 04580-001-1 Drive Screw 2
10 00517-010-1 Screw, Hex Soc. Hd. Cap, 1/4-20x1 3 28 — Capacitor (Motor Assy) 1
11 09640-001-1 Impeller, SHEF50 1 29 — Solid State Switch (Motor Assy) 1
11 09640-002-1 Impeller, SHEF100 1 * 13503-001-1 Float Switch Assy, 20', 115V, SHEF50 1
12 08521-004-1 Suction Bottom, SHEF50 1 * 13503-005-1 Float Switch Assy, 30', 115V, SHEF50 1
12 08521-005-1 Suction Bottom, SHEF100 1 * 13503-003-1 Float Switch Assy, 20', 230V 1
13 01754-000-1 Locktite Sealant — * 13503-004-1 Float Switch Assy, 30', 230V 1
14 14525A010 Shaft Seal 1

9
Pump
Notes
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10
Pump
Notes
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11
LIMITED WARRANTY
HYDROMATIC warrants to the original consumer purchaser (“Purchaser” or “You”) of HYDROMATIC Sump
Pumps, Effluent Pumps, Sewage Pumps (other than 2-1/2"), and Package Systems, that they will be free from
defects in material and workmanship for the Warranty Period of 36 months from date of manufacture.

Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence,
misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a
three phase motor with single phase power through a phase converter will void the warranty. Note also that
three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of
the recommended size or the warranty is void.
Your only remedy, and HYDROMATIC’s only duty, is that HYDROMATIC repair or replace defective products
(at HYDROMATIC’s choice). You must pay all labor and shipping charges associated with this warranty and
must request warranty service through the installing dealer as soon as a problem is discovered. No request
for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
EXCEPTIONS: Hydromatic Special Application Pumps, Battery Back-Up Sump Pumps, Filtered Effluent
Pumps, Grinder Pumps, and 2-1/2" Sewage Pumps are warranted for a period of 12 months from date of
purchase or 18 months from date of manufacture, whichever comes first.
HYDROMATIC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT
DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES
SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on
the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty
gives You specific legal rights and You may also have other rights which vary from state to state.
This warranty supersedes and replaces all previous warranty publications.

HYDROMATIC
740 East 9th Street, Ashland, OH 44805
Phone: 888-957-8677 • Fax: 888-840-7867 • Web Site: http://www.hydromatic.com

– Your Authorized Local Distributor –

USA CANADA
740 East 9th Street, Ashland, Ohio 44805 269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: 888-957-8677 Fax: 888-840-7867 www.hydromatic.com Tel: 519-896-2163 Fax: 519-896-6337
© 2007 Hydromatic Ashland, Ohio. All Rights Reserved.
®
Part # 5625-257-1 Item # W-03-257 Rev. 9/22/09

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