VIB Steam and Condensate Systems

Save Energy - Reduce Costs

Papermakers using the engineering service of the VIB With reusing flash steam one provides steam for
steam and condensate experts will receive fast and steamshowers and heat exchangers and use the
easy to understand suggestions. steam energy more efficient.

steam losses through damaged

steam traps
bimetal
example:
steam
steam trap DN 20
differential pressure 2,5 bar
loss 60 kg/h
annual loss 510 t
loss for the financial year 10.200,--

floater
steam

cost saving results

example for energy losses

You can use flash and blow through steam in the next
In the analyzation the VIB experts check the energy flow
dryer group. So you can make more use of inner
from the boiler house to your paper machine. They will
energy of the steam. With the use of well calculated
help you to find energy savings for reducing costs, to
thermo compressors you can as required recover
improve paper machine performance and reduce time
flash steam or you can use it for an increase of your
for grade changes. VIB automation experts will help to
steam pressure.
sychronize your processes for better control.

steam pipe (high

utilization of condensate energy
steam pipe (low-
boiler house
25-60 °C flash steam heat exchanger
PI PI

95 °C
P P

TI

dryer
PDI
dryer condensate heat exchanger

P ƒ 10.000 kg/h condensate

T ƒ cooling down 140 – 100 °C
ƒ saving 800 kg/h 2,5 bar ü
LI
utilization of ƒ annual saving 6.800 t
blow through
utilization of ƒ saving for the financial year 136.000 €
flash steam

cost saving results

heat recovery by utilizing flash and blow through steam

By calculation the steam flow VIB steam engineers will

reduce energy losses through pipes and valves.

1
VIB Systems GmbH • Am Kreuzstein 80 • 63477 Maintal • Germany • Phone: +49 6109 606-0 • Email:vib@vibsystems.de • www.vibsystems.com
VIB Systems, Inc. • 4661-A Hammermill Road • Tucker, GA 30084 • USA • Phone: +1 770 491 8981 • Email:vib@vibsystems.de • www.vibsystems.com
 steam loss through heat radiation
kg/h/m2
not insulated
7,0 7,0
6,0
5,0 5,0
4,0
3,0
insulated 79 % reduction
2,0
80 %
1,5
1,0 1,0 without insulation

0,0 with insulation

3,0 bar 9,0 bar
steam pressure

Benefit of new System Construction

ƒ less steam usage ƒ disassembly
ƒ better control ƒ installation
ƒ easy to operate ƒ function tests
ƒ better runability ƒ start-up
ƒ better maintenance
ƒ remote service capability Service
ƒ support by phone
Technical Support ƒ trouble shooting
ƒ engineering of steam systems ƒ maintenance
ƒ calcualtion of steam systems ƒ repair
ƒ redesign ƒ training
ƒ dimensioning of steam systems
ƒ isometry (2D, 3D, piping plans) ®
PSF – Precision Steam Finishing
ƒ documentation VIB SteamTech
FF
– Fourdrinier Flat Steamshower
TAD
VIB SteamTech – Through-Air Drying
Delivery
Steamshower
ƒ equipment TC
VIB SteamTech – Tissue Steamshower
ƒ fittings SC
VIB SteamTech – Press Section Steamshower
ƒ stations (preassembled stations) TFF
VIB SteamTech – Teflon Flat Felt Heating
ƒ SteamTech/siphon
Steamshower
ƒ material
ƒ spare part

2
VIB Systems GmbH • Am Kreuzstein 80 • 63477 Maintal • Germany • Phone: +49 6109 606-0 • Email:vib@vibsystems.de • www.vibsystems.com
VIB Systems, Inc. • 4661-A Hammermill Road • Tucker, GA 30084 • USA • Phone: +1 770 491 8981 • Email:vib@vibsystems.de • www.vibsystems.com