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LinkSwitch-PH Family
™
Product Highlights
DRAIN (D)
BYPASS (BP) 5.9 V
REGULATOR
BYPASS
CAPACITOR SOFT-START
SELECT TIMER HYSTERETIC
THERMAL
SHUTDOWN
FAULT +
ILIM MI PRESENT
AUTO-RESTART 5.9 V -
5.0 V
COUNTER
BYPASS PIN
UNDERVOLTAGE Gate
1V Driver
VOLTAGE SenseFet
MONITOR (V) STOP JITTER
LOGIC CLOCK
Comparator
OSCILLATOR -
LEB
+ FBOFF
3-VT
DCMAX
OCP
UV/OV
LINE +
SENSE
-
CURRENT LIMIT
ILIM
IV COMPARATOR
FEEDBACK (FB) PFC/CC
VBG CONTROL VSENSE
MI
IFB
FBOFF
FEEDBACK
SENSE DCMAX
IS
REFERENCE (R) REFERENCE VBG
BLOCK
6.4 V
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
IFB(DCMAXR) Soft-Start
The controller includes a soft-start timing feature which inhibits
the auto-restart protection feature for the soft-start period (tSOFT )
Soft-Start and
CC Fold-Back to distinguish start-up into a fault (short-circuit) from a large
Region output capacitor. At start-up the LinkSwitch-PH clamps the
maximum duty cycle to reduce the output power. The total
soft-start period is tSOFT.
The FEEDBACK pin current is also used to clamp the maximum The remote ON/OFF feature can also be used as an eco-mode
duty cycle to limit the available output power for overload and or power switch to turn off the LinkSwitch-PH and keep it in a
open-loop conditions. This duty cycle reduction characteristic very low power consumption state for indefinite long periods.
also promotes a monotonic output current start-up When the LinkSwitch-PH is remotely turned on after entering
characteristic to prevent over-shoot. this mode, it will initiate a normal start-up sequence with
soft-start the next time the BYPASS pin reaches 5.9 V. In the
REFERENCE Pin
worst case, the delay from remote on to start-up can be equal
The REFERENCE pin is tied to ground (SOURCE) via an
to the full discharge/charge cycle time of the BYPASS pin. This
external resistor. The value selected sets the internal
reduced consumption remote off mode can eliminate expensive
references, determining the operating mode for dimming
and unreliable in-line mechanical switches.
(LNK403-409) and non-dimming (LNK413-419) operation and
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www.powerint.com Rev. B 11/10
LNK403-409EG/413-419EG
Over-Current Protection
The current limit circuit senses the current in the power MOSFET.
When this current exceeds the internal threshold (ILIMIT), the power
MOSFET is turned off for the remainder of that cycle. A leading
D V edge blanking circuit inhibits the current limit comparator for a
CONTROL short time (tLEB) after the power MOSFET is turned on. This
BP
leading edge blanking time has been set so that current spikes
caused by capacitance and rectifier reverse recovery will not
S R FB
cause premature termination of the power MOSFET conduction.
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
C8 C10
330 µF 330 µF R15
50 V 50 V 20 kΩ 28 V, 500 mA
11 FL1
L3
1000 µH D8
MBRS4201T3G
R1
240 kΩ D2 VR1 1 FL2
R9 DL4007 P6KE200A
750 kΩ 1/2 W
RTN
1% 3
R18 D3
510 Ω UF4007 R8 D6 C5
150 Ω DL4936 R7 22 µF
1W 10 kΩ 50 V
R16 BR1 2
2KBP06M R2
1 kΩ R10 2 MΩ
600 V 750 kΩ T1
F1 1% RM8
L 1%
3.15 A
R3
L1 2 MΩ D4
1000 µH 1% UF4002
C1 C11 C2 C3
90 - 265 47 nF 220 nF 100 nF 1 µF D5
VAC RV1 275 VAC 630 V 630 V 400 V 1N4148
275 VAC L2
1000 µH R5
D V 3 kΩ R6
162 kΩ D7
N D1 VR2 LinkSwitch-PH CONTROL 1% BAV21WS-7-F
DL4002 ZMM5245B-7 U1 BP
R17 15 V LNK406EG
1 kΩ VR3
R12 S R FB Q3 ZMM5259B-7
15 Ω MMBT3904 39 V
1% Q2
C6 IRFR310 R4
Q1 15 nF 49.9 kΩ
FMMT558 50 V C4 C13 C12
R11 R13 1% R19 R20 1 µF
2.4 MΩ 130 Ω 10 µF 1 kΩ 100 nF 10 kΩ
16 V 50 V 50 V
1/2 W C7
2.2 nF
250 VAC
PI-5997-061510
Figure 6. Schematic of an Isolated, TRIAC Dimmable, High Power Factor, Universal Input, 14 W LED Driver.
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LNK403-409EG/413-419EG
Diode D3 and VR1 clamp the drain voltage to a safe level due to 40% of the mean value. For designs where lower ripple is
the effects of leakage inductance. Diode D4 is necessary to desirable the output capacitance value can be increased. A
prevent reverse current from flowing through U1 for the period small pre-load is provided by R15 which limits the output
of the rectified AC input voltage that the voltage across C2 falls voltage under no-load conditions.
to below the reflected output voltage (VOR).
TRIAC Phase Dimming Control Compatibility
Diode D6, C5, R7 and R8 create the primary bias supply from The requirement to provide output dimming with low cost,
an auxiliary winding on the transformer. Capacitor C4 provides TRIAC-based, leading edge phase dimmers introduces a
local decoupling for the BYPASS pin of U1 which is the supply number of trade-offs in the design.
pin for the internal controller. During start-up C4 is charged to
~6 V from an internal high-voltage current source tied to the Due to the much lower power consumed by LED based lighting
device DRAIN pin. This allows the part to start switching at the current drawn by the overall lamp is below the holding
which point the operating supply current is provided from the current of the TRIAC within the dimmer. This can cause
bias supply via R5. Capacitor C4 also selects the output power undesirable behaviors such as limited dimming range and/or
mode (10 μF for reduced power was selected to reduce flickering as the TRIAC fires inconsistently. The relatively large
dissipation in U1 and increase efficiency). impedance the LED lamp presents to the line allows significant
ringing to occur due to the inrush current charging the input
Feedback capacitance when the TRIAC turns on. This too can cause
The bias winding voltage is proportional to the output voltage similar undesirable behavior as the ringing may cause the
(set by the turns ratio between the bias and secondary TRIAC current to fall to zero and turn off.
windings). This allows the output voltage to be monitored
without secondary side feedback components. Resistor R6 To overcome these issues two circuits, the Active Damper and
converts the bias voltage into a current which is fed into the Passive Bleeder, are incorporated. The drawback of these
FEEDBACK pin of U1. The internal engine within U1 combines circuits is increased dissipation and therefore reduced efficiency
the FEEDBACK pin current, VOLTAGE MONITOR pin current of the supply. For non-dimming applications these components
and drain current information to provide a constant output can simply be omitted.
current over a 1.5:1 output voltage variation (LED string voltage
variation of ±25%) at a fixed line input voltage. The Active Damper consists of components R9, R10, R11, R12,
D1, Q1, C6, VR2, Q2 in conjunction with R13. This circuit limits
To limit the output voltage at no-load an output overvoltage the inrush current that flows to charge C2 when the TRIAC
protection circuit is set by D7, C12, R20, VR3, C13, Q3 and R19. turns on by placing R13 in series for the first 1 ms of the TRIAC
Should the output load be disconnected then the bias voltage conduction. After approximately 1 ms, Q2 turns on and shorts
will increase until VR3 conducts, turning on Q3 and reducing R13. This keeps the power dissipation on R13 low and allows a
the current into the FEEDBACK pin. When this current drops larger value during current limiting. Resistor R9, R10, R11 and
below 20 μA the part enters auto-restart and switching is C6 provide the 1 ms delay after the TRIAC conducts. Transistor
disabled for 1500 ms allowing time for the output and bias Q1 discharges C6 when the TRIAC is not conducting and VR2
voltages to fall. clamps the gate voltage of Q2 to 15 V.
Output Rectification The Passive Bleeder circuit is comprised of C11 and R18. This
The transformer secondary winding is rectified by D8 and helps to keep the input current above the TRIAC holding current
filtered by C8 and C10. A Schottky barrier diode was selected while the input current corresponding to the effective driver
for efficiency and the combined value of C8 and C10 were resistance increases during each AC half cycle.
selected to give peak-to-peak and LED ripple current equal to
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
7 W High Power Factor Non-Dimmable LED Driver pin provides excellent line regulation over the entire 90 VAC to
Design Example with Enhanced Line Regulation 265 VAC input range.
The circuit schematic in Figure 7 shows a high power-factor The VOLTAGE MONITOR pin current is also used by the device
LED driver based on a LNK413EG from the LinkSwitch-PH to set the line input overvoltage and undervoltage protection
family of devices. It was optimized to drive an LED string at a thresholds.
voltage of 21 V with a constant current of 0.33 A, ideal for
PAR20/PAR30 lamp retro-fit applications. The design operates Diode D1 and VR1 clamp the drain voltage to a safe level due to
over the universal input voltage range of 90 VAC to 265 VAC the effects of leakage inductance. A Zener clamp was selected
and is a non-dimming application. A non-dimming application for lowest component count and highest efficiency. Diode D5 is
has tighter output current variation with changes in the line necessary to prevent reverse current from flowing through U1
voltage than a dimming application. It’s key to note that, although during the period when the AC input voltage is lower than the
not specified for dimming, no circuit damage will result if the reflected output voltage (VOR). A space efficient RM6 core was
end user does operate the design with a phase controlled selected for this design. The RM core geometry helps
dimmer. minimizes audible noise but requires the use of flying leads to
meet safety spacing requirements.
Circuit Description
Diode D3, C6, R5, R9 and R18 create the primary bias supply
Input Stage from an auxiliary winding on the transformer. Resistor R5
Fuse F1 provides protection from component failures while RV1 provides filtering of leakage inductance generated voltage
provides a clamp during differential line surges, keeping the spikes to improve tracking of the bias and output voltages. It
peak drain voltage of U1 below the 725 V rating of the internal also forms a pole with C6 at ~100 Hz. Resistors R9 and R18
power MOSFET. Bridge rectifier BR1 rectifies the AC line act as a small load to ensure that the bias voltage collapses
voltage. EMI filtering is provided by L1-L3, C2 together with the during output short-circuit when U1 enters auto-restart
safety rated Y class capacitor (C7) that bridges the safety operation to protect the supply.
isolation barrier between primary and secondary. Resistor R2
and R3 act to damp any resonances formed between L1, L2, Output overvoltage and load disconnection protection is
C2 and the AC line impedance. A small bulk capacitor (C3) is provided by D8, C14, R24, VR3, C15, R23 and Q2. Should the
required to provide a low impedance source for the primary output LED load become disconnected the output voltage will
switching current. The maximum value of C2 and C3 is limited rise causing an associated rise in the bias winding voltage
in order to maintain a power factor of greater than 0.9. across C14. Once this exceeds the voltage rating of VR3, Q2
turns on pulling down the FEEDBACK pin of U1 and initiating
LinkSwitch-PH Primary
auto-restart operation. Once in auto-restart the low duty cycle
To provide peak line voltage information to U1 the incoming
of operation (~3%) together with the small pre-load on the
rectified AC peak charges C8 via D6. This is then fed into the
output prevents the output voltage rising to a high level. Once
VOLTAGE MONITOR pin of U1 as a current via R4, R7 and R8.
the output load is reconnected normal operation resumes.
The VOLTAGE MONITOR pin current and the FEEDBACK pin
current are used internally to control the average output LED
Capacitor C12 provides local decoupling for the BYPASS pin of
current. The combined value of R4, R7 and R8 (3.909 MW)
U1 which is the supply pin for the internal controller. During
and R11, R12 (1.402 MW) connected to the VOLTAGE MONITOR
C5 C4
150 µF 150 µF R6
35 V 35 V 20 kΩ 21 V, 330 mA
FL1 FL2
L3
1000 µH D2
MBRS4201T3G
D6 VR1 1 FL3
DL4007 P6KE200A
RTN
6
D1
UF4007 R5 D3 C6
75 Ω DL4936 22 µF
R4 50 V
BR1 2 MΩ
R2 1%
2
1 kΩ DF06S-E3/45
600 V T1 R18 R9
F1 R7 10 kΩ 10 kΩ
RM6
L 3.15 A 1 MΩ
1%
L1 R8 D5
C3 C8 ES1D
1000 µH 909 kΩ
100 nF 1 µF
C2 400 V 400 V 1%
90 - 265 22 nF
VAC RV1 D4
275 VAC 1N4148
275 VAC L2
1000 µH R10
D V 3 kΩ R15
R11 150 kΩ D8
N LinkSwitch-PH CONTROL BAV21WS-7-F
1.0 MΩ BP
1% U1
R3 LNK413EG
1 kΩ VR3
S R FB Q2 ZMM5259B-7
MMBT3904 39 V
R12
402 kΩ R19
1% 24.9 kΩ
1% C12 C15 C14
R23 R24 1 µF
10 µF 1 kΩ 100 nF 10 kΩ
10 V 50 V 50 V
C7
2.2 nF
250 VAC
PI-5991-101210
Figure 7. Schematic of an Isolated, Non-Dimmable, High Power Factor, Universal Input, 7 W LED Driver.
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LNK403-409EG/413-419EG
start-up C4 is charged to ~6 V from an internal high-voltage 100 μF BYPASS pin capacitor for all but the LNK4x3 which has
current source tied to the device DRAIN pin. Once the bias only one power setting. In all cases in order to obtain the best
voltage has risen into regulation the operating supply current is output current tolerance maintain the device temperature below
provided via R10. Diode D4 prevents U1 from charging C6 100 °C
during start-up which would increase the start-up delay time.
Maximum Input Capacitance
Feedback To achieve high power factor, the capacitance used in both the
The bias winding voltage is proportional to the output voltage EMI filter and for decoupling the rectified AC (bulk capacitor)
(set by the turns ratio between the bias and secondary must be limited in value. The maximum value is a function of
windings). This allows the output voltage to be monitored the output power of the design and reduces as the output
without secondary side feedback components. Resistor R15 power reduces. For the majority of designs limit the total
converts the bias voltage into a current which is fed into the capacitance to less than 200 nF with a bulk capacitor value of
FEEDBACK pin of U1. The internal engine within U1 combines 100 nF. Film capacitors are recommended compared to
the FEEDBACK pin current, VOLTAGE MONITOR pin current ceramic types as they minimize audible noise with operating
and drain current information to provide a constant output with leading edge phase dimmers. Start with a value of 10 nF
current over a 2:1 output voltage range. for the capacitance in the EMI filter and increase in value until
there is sufficient EMI margin.
Output Rectification
The transformer secondary winding is rectified by D2 and REFERENCE Pin Resistance Value Selection
filtered by C4 and C5. A Schottky barrier diode was selected The LinkSwitch-PH family contains phase dimming devices,
for efficiency and the combined value of C4 and C5 were LNK403-409, and non-dimming devices, LNK413-419. The
selected to give an acceptable LED ripple current. For designs non-dimmable devices use a 24.9 kW ±1% REFERENCE pin
where lower ripple is desirable the output capacitance value resistor in high line and universal input voltage designs and
can be increased. A small pre-load is provided by R6 which 49.9 kW ±1% in low line input voltage designs, for best output
limits the output voltage under no-load conditions. current tolerance (over AC input voltage changes). The dimmable
devices use 49.9 kW ±1% to achieve the widest dimming range.
Key Application Considerations
VOLTAGE MONITOR Pin Resistance Network Selection
Power Table For widest AC phase angle dimming range with LNK403-409,
The data sheet power table (Table 1) represents the minimum use a 4 MW resistor connected to the line voltage peak detector
and maximum practical continuous output power based on the circuit. Make sure that the resistor’s voltage rating is sufficient
following conditions: for the peak line voltage. If necessary use multiple series
connected resistors.
1. Efficiency of 80%
2. Device local ambient of 70 °C For best line regulation, use a series combination of resistors
3. Sufficient heat sinking to keep the device temperature that equals 3.909 MW connected to the line voltage peak
below 100 °C detector. In addition, connect a 1 MW in series with a 402 kW
4. For minimum output power column resistor (1.402 MW total) from the VOLTAGE MONITOR pin to
• Reflected output voltage (VOR) of 120 V SOURCE pin. Use 1% tolerance resistors for good accuracy.
• FEEDBACK pin current of 135 μA Line regulation can be further improved by using the PIXls
• BYPASS pin capacitor value of 10 μF spreadsheet’s fine tuning section. See the LinkSwitch-PH
5. For maximum output power column Application Note for more information.
• Reflected output voltage (VOR) of 65 V
• FEEDBACK pin current of 165 μA Primary Clamp and Output Reflected Voltage VOR
• BYPASS pin capacitor value of 100 μF A primary clamp is necessary to limit the peak drain to source
(LNK4x3EG = 10 μF) voltage. A Zener clamp requires the fewest components and
board space and gives the highest efficiency. RCD clamps are
Note that input line voltages above 85 VAC do not change the also acceptable however the peak drain voltage should be
power delivery capability of LinkSwitch-PH devices. carefully verified during start-up and output short-circuit as the
clamping voltage varies with significantly with the peak drain
Device Selection current.
Select the device size by comparing the required output power
to the values in Table 1. For thermally challenging designs, e.g. For the highest efficiency, the clamping voltage should be
incandescent lamp replacement, where either the ambient selected to be at least 1.5 times the output reflected voltage,
temperature local to the LinkSwitch-PH device is high and/or VOR, as this keeps the leakage spike conduction time short.
there is minimal space for heat sinking use the minimum output When using a Zener clamp in a universal input or high line only
power column. This is selected by using a 10 μF BYPASS pin application, a VOR of less than 135 V is recommended to allow
capacitor and results in a lower device current limit and for the absolute tolerances and temperature variations of the
therefore lower conduction losses. For open frame design or Zener. This will ensure efficient operation of the clamp circuit
designs where space is available for heat sinking then refer to and will also keep the maximum drain voltage below the rated
the maximum output power column. This is selected by using a breakdown voltage of the MOSFET. An RCD (or RCDZ) clamp
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LNK403-409EG/413-419EG
is recommended to minimize line ripple and give the highest 250 0.25
power factor (>0.9), smaller values are acceptable but result in
lower PF and higher line current distortion. 200 0.2
150 0.15
Operation with Phase Controlled Dimmers
Dimmer switches control incandescent lamp brightness by not 100 0.1
conducting (blanking) for a portion of the AC voltage sine wave.
This reduces the RMS voltage applied to the lamp thus 50 0.05
reducing the brightness. This is called natural dimming and the
0 0
LinkSwitch-PH LNK403-409 devices when configured for 50 100
0 150 200 250 300 350 400
dimming utilize natural dimming by reducing the LED current as
the RMS line voltage decreases. By this nature, line regulation Conduction Angle (°)
performance is purposely decreased to increase the dimming Figure 8. (a) Ideal Input Voltage and Current Waveforms for a Leading Edge
range and more closely mimic the operation of an incandescent TRIAC Dimmer at 90° Conduction Angle. (b) Resultant Waveforms
lamp. Using a 49.9 kW REFERENCE pin resistance selects Following Rectification of TRIAC Dimmer Output.
natural dimming mode operation.
Leading Edge Phase Controlled Dimmers Figure 9 shows undesired rectified bus voltage and current with
The requirement to provide flicker-free output dimming with low the TRIAC turning off prematurely and restarting.
cost, TRIAC-based, leading edge phase dimmers introduces a
number of trade-offs in the design. If the TRIAC is turning off before the end of the half-cycle
erratically or alternate half AC cycles have different conduction
Due to the much lower power consumed by LED based lighting angles then flicker will be observed in the LED light due to
the current drawn by the overall lamp is below the holding variations in the output current. This can be solved by including
current of the TRIAC within the dimmer. This causes undesirable a bleeder and damper circuit.
behaviors such as limited dimming range and/or flickering. The
relatively large impedance the LED lamp presents to the line Dimmers will behave differently based on manufacturer and
allows significant ringing to occur due to the inrush current power rating, for example a 300 W dimmer requires less
charging the input capacitance when the TRIAC turns on. This dampening and requires less power loss in the bleeder than a
too can cause similar undesirable behavior as the ringing may 600 W or 1000 W dimmer due to different drive circuits and
cause the TRIAC current to fall to zero and turn off. TRIAC holding current specifications. Line voltage also has a
significant impact as at high line for a given output power the
To overcome these issues two circuits, the Active Damper and input current and therefore TRIAC current is lower but the peak
Passive Bleeder, are incorporated. The drawback of these inrush current when the input capacitance charges is higher
circuits is increased dissipation and therefore reduced efficiency creating more ringing. Finally multiple lamps in parallel driven
of the supply so for non-dimming applications these from the same dimmer can introduce more ringing due to the
components can simply be omitted. increased capacitance of parallel units. Therefore when testing
Figure 8(a) shows the line voltage and current at the input of a dimmer operation verify on a number of models, different line
leading edge TRIAC dimmer with Figure 8(b) showing the voltages and with both a single driver and multiple drivers in
resultant rectified bus voltage. In this example, the TRIAC parallel.
conducts at 90 degrees.
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www.powerint.com Rev. B 11/10
LNK403-409EG/413-419EG
PI-5985-102810 PI-5986-060810
350 0.35 350 0.35
Voltage Voltage
Current Current
0 0 -350 -0.35
0 50 100 150 200 250 300 350 400
Conduction Angle (°)
Conduction Angle (°)
Figure 10. Ideal Dimmer Output Voltage and Current Waveforms for a Trailing Edge
Figure 9. Example of Phase Angle Dimmer Showing Erratic Firing. Dimmer at 90° Conduction Angle.
Start by adding a bleeder circuit. Add a 0.44 mF capacitor and Audible Noise Considerations for Use With
510 W 1 W resistor (components in series) across the rectified Leading Edge Dimmers
bus (C11 and R18 in Figure 6). If this results in satisfactory Noise created when dimming is typically created by the input
operation reduce the capacitor value to the smallest that results capacitors, EMI filter inductors and the transformer. The input
in acceptable performance to reduce losses and increase capacitors and inductors experience high di/dt and dv/dt every
efficiency. AC half cycle as the TRIAC fires and an inrush current flows to
charge the input capacitance. Noise can be minimized by
If the bleeder circuit does not maintain conduction in the TRIAC, selecting film vs ceramic capacitors, minimizing the capacitor
then add an active damper as shown in Figure 6. This consists value and selecting inductors that are physically short and wide.
of components R9, R10, R11, R12, D1, Q1, C6, VR2, Q2 in
conjunction with R13. This circuit limits the inrush current that The transformer may also create noise which can be minimized
flows to charge C2 when the TRIAC turns on by placing R13 in by avoiding cores with long narrow legs (high mechanical
series for the first 1 ms of the TRIAC conduction. After resonant frequency). For example, RM cores produce less
approximately 1 ms, Q2 turns on and shorts R13. This keeps audible noise than EE cores for the same flux density. Reducing
the power dissipation on R13 low and allows a larger value to the core flux density will also reduce the noise. Reducing the
be used during current limiting. Increasing the delay before Q2 maximum flux density (BM) to 1500 Gauss usually eliminates
turns on by increasing the values of resistors R9 and R10 will any audible noise but must be balanced with the increased core
improve dimmer compatibility but cause more power to be size needed for a given output power.
dissipated across R13. Monitor the AC line current and voltage
at the input of the power supply as you make the adjustments. Thermal and Lifetime Considerations
Increase the delay until the TRIAC operates properly but keep Lighting applications present thermal challenges to the driver.
the delay as short as possible for efficiency. In many cases the LED load dissipation determines the working
ambient temperature experienced by the drive so thermal
As a general rule the greater the power dissipated in the bleeder evaluation should be performed with the driver inside the final
and damper circuits, the more dimmer types will work with the enclosure. Temperature has a direct impact on driver and LED
driver. lifetime. For every 10 °C rise in temperature, component life is
reduced by a factor of 2. Therefore it is important to properly
Trailing Edge Phase Controlled Dimmers heat sink and verify the operating temperatures of all devices.
Figure 10 shows the line voltage and current at the input of the
power supply with a trailing edge dimmer. In this example, the
dimmer conducts at 90 degrees. Many of these dimmers use
back-to-back connected power MOSFETs rather than a TRIAC
to control the load. This eliminates the holding current issue of
TRIACs and since the conduction begins at the zero crossing,
high current surges and line ringing are minimized. Typically
these types of dimmers do not require damping and bleeder
circuits.
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LNK403-409EG/413-419EG
Layout Considerations
components that connect to the SOURCE pin should follow the
Primary Side Connections same rules as the BYPASS pin capacitor. It is critical that the
Use a single point (Kelvin) connection at the negative terminal of main power MOSFET switching currents return to the bulk
the input filter capacitor for the SOURCE pin and bias returns. capacitor with the shortest path as possible. Long high current
This improves surge capabilities by returning surge currents paths create excessive conducted and radiated noise.
from the bias winding directly to the input filter capacitor. The
BYPASS pin capacitor should be located as close to the Secondary Side Connections
BYPASS pin and connected as close to the SOURCE pin as The output rectifier and output filter capacitor should be as
possible. The SOURCE pin trace should not be shared with the close as possible. The transformer’s output return pin should
main power MOSFET switching currents. All FEEDBACK pin have a short trace to the return side of the output filter capacitor.
L2
C15 R23
FL3
L RV1 C7
N C12
FL2
R3 C5
VR3 Output
C4 Filter
R24 Capacitors
R16
C14 V
Copper Area for C6
R10
Heat Sinking D8 V
BYPASS Pin
Capacitor PI-5987-060110
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LNK403-409EG/413-419EG
R13 D6
R12
D1
D7
D5
D1 R17 R5
R19
S
R20 C13 D3
S R7
R4
BR1 VR2 Output
Rectifier
R9 D2
Bridge Rectifier
F1
B3 R6
R18
Active Damper
MOSFET
PI-5988-060110
Thermal Check
At maximum output power, both minimum and maximum line
voltage and ambient temperature; verify that temperature
specifications are not exceeded for the LinkSwitch-PH,
transformer, output diodes, output capacitors and drain clamp
components.
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LNK403-409EG/413-419EG
Thermal Resistance
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -20 °C to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
Control Functions
Average 62 66 70
Switching Frequency fOSC TJ = 25 °C kHz
Peak-Peak Jitter 9
Frequency Jitter TJ = 25 °C
fM 1 kHz
Modulation Rate See Note B
LNK403, LNK413 -5.0 -4.2 -3.4
VBP = 0 V, LNK404, LNK414 -9.6 -8.0 -6.4
ICH1
TJ = 25 °C LNK405-409,
-15 -11.9 -8.8
BYPASS Pin LNK415-419
mA
Charge Current LNK403, LNK413 -1.6 -1.2 -0.6
VBP = 5 V, LNK404, LNK414 -4.2 -3.5 -2.8
ICH2
TJ = 25 °C LNK405-409,
-8.2 -6.4 -4.6
LNK415-419
Charging Current
See Note A 0.5 %/°C
Temperature Drift
BYPASS Pin Voltage VBP 0 °C < TJ < 100 °C 5.7 5.9 6.1 V
BYPASS Pin Voltage
VBP(H) 0 °C < TJ < 100 °C 0.85 V
Hysteresis
BYPASS Pin IBP = 2 mA
VBP(SHUNT) 6.0 6.4 6.7 V
Shunt Voltage 0 °C < TJ < 100 °C
TJ = 25 °C
Soft-Start Time tSOFT 40 ms
VBP = 5.9 V
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www.powerint.com Rev. B 11/10
LNK403-409EG/413-419EG
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -20 °C to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -20 °C to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
Auto-Restart
TJ = 25 °C
Auto-Restart ON-Time tAR 40 ms
VBP = 5.9 V
Auto-Restart
DCAR TJ = 25 °C 3.1 %
Duty Cycle
SOA Minimum Switch TJ = 25 °C
tON(SOA) 1.75 ms
ON-Time See Note B
FEEDBACK Pin
Current During IFB(AR) 0 °C < TJ < 100 °C 17.5 mA
Auto-Restart
REFERENCE Pin
REFERENCE Pin
VR 1.215 1.245 1.275 V
Voltage RR = 24.9 kW
REFERENCE Pin 0 °C < TJ < 100 °C
IR 48.45 49.70 50.95 mA
Current
Current Limit/Circuit Protection
di/dt = 163 mA/ms LNK404, LNK414 1.00 1.16
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www.powerint.com Rev. B 11/10
LNK403-409EG/413-419EG
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -20 °C to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
Output
VBP = 6.4 V
OFF-State Drain
IDSS VDS = 560 V 50 mA
Leakage Current
TJ = 100 °C
VBP = 6.4 V
Breakdown Voltage BVDSS 725 V
TJ = 25 °C
Minimum Drain
TJ < 100 °C 36 V
Supply Voltage
Rise Time tR 100 ns
Measured in a Typical Flyback
Fall Time tF 50 ns
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude with increas-
ing temperature and a positive temperature coefficient corresponds to a decrease in magnitude with increasing temperature.
B. Guaranteed by characterization. Not tested in production.
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
10000 300
PI-5992-101110
PI-5993-101110
Scaling Factors: Scaling Factors:
LNK403, LNK413 0.18 LNK403, LNK413 0.18
LNK404, LNK414 0.28
DRAIN Capacitance (pF)
Power (mW)
LNK408, LNK418 1.00 LNK408, LNK418 1.00
LNK409, LNK419 1.16 LNK409, LNK419 1.16
100 100
0 0
0 100 200 300 400 500 600
0 100 200 300 400 500 600 700
DRAIN Pin Voltage (V) DRAIN Voltage (V)
Figure 14. Drain Capacitance vs. Drain Pin Voltage. Figure 15. Power vs. Drain Voltage.
PI-6010-060410
PI-5994-101110
1
4
DRAIN Current (A)
DRAIN Current
0.8
3
Scaling Factors:
LNK403, LNK413 0.18 0.6
LNK404, LNK414 0.28
2 LNK405, LNK415 0.38
LNK406, LNK416 0.56
LNK407, LNK417 0.75
0.4
LNK408, LNK418 1.00
1 LNK409, LNK419 1.16
0.2
LNK408 TCASE = 25 °C
LNK408 TCASE = 100 °C
0 0
0 2 4 6 8 10 12 14 16 18 20 0 100 200 300 400 500 600 700 800
DRAIN Voltage (V) DRAIN Voltage (V)
Figure 16. Drain Current vs. Drain Voltage. Figure 17. Maximum Allowable Drain Current vs. Drain Voltage.
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www.powerint.com Rev. B 11/10
LNK403-409EG/413-419EG
eSIP-7C (E Package)
C
2
0.403 (10.24) 0.081 (2.06) 0.264 (6.70)
A
0.397 (10.08) 0.077 (1.96) Ref.
B
Detail A
2
0.325 (8.25) 0.290 (7.37)
Ref. 0.198 (5.04) Ref.
0.320 (8.13)
0.519 (13.18)
Ref.
PI-4917-061510
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Rev. C 11/10 www.powerint.com
LNK403-409EG/413-419EG
19
www.powerint.com Rev. B 11/10
Revision Notes Date
A Initial Release 06/09/10
B Updated Power Table 08/06/10
C Added Non-Dimming Parts and Related Text 11/10
Patent Information
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complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at http://www.powerint.com/ip.htm.
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