Escolar Documentos
Profissional Documentos
Cultura Documentos
Directional Controls
General Description Features and Benefits D Fast response and standard low shock
models available.
The DG5S-8 and DG5S-H8 are D Suitable for the most demanding
two-stage directional valves with an industrial applications with DG5S-H8 D Solid cast body and core passages for
integrally mounted DG4V3(S) (wet flow capacities up to 530 L/min (140 maximum strength and minimal
armature solenoid) pilot valve. USgpm) and rated pressure of 310 bar pressure drop.
(4500 psi).
These valves are used to control the D High-force solenoids and centering
direction of flow in hydraulic circuits. D Available with a wide variety of spool springs assure consistent shifting
This directional control in turn provides and spring arrangements, stroke and through a wide range of pressure and
control over the movement of a cylinder pilot choke adjustments, integral check silting extremes.
or the rotation of a hydraulic motor. valves, and port orifices.
D Designed and backed by Vickers, with
D Uses Vickers DG4V3(S) pilot valve for over 70 years as the global leader in
exceptional responsiveness, durability, fluid power and motion control.
and ease of servicing.
2
Table of Contents
DG5S-H8 (High Flow) To 265 L/min (70 USgpm) 310 bar (4500 psi) 6
3
DG5S-8 Model Series
Ratings
Maximum Maximum Tank Line Pressure
Operating bar (psi)
Recommended Press
Pressurere M xim m Pilot
Maximum
Flow* (Ports P, A, & B) Pressure External Drain Internal Drain
L/min (USgpm) bar (psi) bar (psi) Models Models Mounting Pattern
ISO 4401-08, NFPA D08
To 170 (45) 210 (3000) 210 (3000) 210 (3000) 210 (3000)
(formerly D06), and ANSI B93.7
Model Codes
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
** Type 4 and 8 spools may spin within the body causing unusual valve body wear. With this and other spool types, valve
malfunction may occur. Where these applications exist use the DG5S-8*-30/40 EN470 special designator for 4C/8C anti-spin
spools/springs.
4
Model Codes (continued)
13 Solenoid energization identity 17 Electrical connections 22 Pilot valve tank pressure rating
V – Solenoid identification determined (Code F coil only) 2 – 10 bar (145 psi) DG4V3-60 with
by position of solenoid (solenoid A T – Wired terminal block S3, S4, or S5 spool indicator
at port A end and/or solenoid B at PA – Instaplug male receptacle only switch
port B end) PB – Instaplug male & female receptacle 5 – 100 bar (1450 psi) DG4V3S-60
Blank – Standard arrangement for ANSI PA3 – Three pin connector 6 – 210 bar (3000 psi) DG4V3-60 with
B93.9 (energize solenoid A for flow PA5 – Five pin connector AC solenoids and optional S6
P to A port) Blank – Omit if not required spool indicator switch
(Code V for any valve with code 4 or 7 – 210 bar (3000 psi) DG4V3-60 with
code 8 spool) DC solenoids and optional S6
18 Housing
spool indicator switch
(Code F coil only)
14 Flag symbol W – 1/2 NPT thread wiring housing
M – Electrical options and features J – 20 mm thread wiring housing 23 Pilot valve port orifices
Blank – Omit if not required Code Orifice diameter
15 *00– Solid plug
Spool indicator switch
19 *03– 0,30 mm (0.012 in)
(Available on models with high Electrical options
*06– 0,60 mm (0.024 in)
performance pilot DG4V3 only) (Code U coil only)
*08– 0,80 mm (0.030 in)
S3 – Normally open (available on 1 – ISO with fitted plug
*10– 1,00 mm (0.040 in)
valves with code P* only) 6 – ISO with fitted plug and lights
*13– 1,30 mm (0.050 in)
S4 – Normally closed (available on
*15– 1,50 mm (0.060 in)
valves with code P* only) 20 Solenoid indicator lights *20– 2,00 mm (0.080 in)
S5 – Free leads (available on
(Code F coil with code T electrical *23– 2,30 mm (0.090 in)
valves with coil type code F only)
connections only) Blank – Omit if not required
S6 – LVDT type DC switch with Pg7
L – Indicator lights (* = P, T, A, and/or B as required)
connector plug
Blank – Omit if not required
24 Design number
16 Coil type
21 Coil identification 30 – DG4V3S-60 pilot valve
U – ISO 4400
A – 110V AC 50 Hz 40 – DG4V3-60 pilot valve
F – Flying lead
B – 110V AC 50 Hz/120V AC 60 Hz* (Subject to change. Installation
SP1 – Single 6,3 mm spade to IEC 760
C – 220V AC 50 Hz dimensions same for designs 30 through
SP2 – Dual 6,3 mm spade to IEC 760
D – 220V AC 50 Hz/240V AC 60 Hz* 39 and 40 through 49.)
G – 12 VDC
H – 24 VDC
25 Special Feature
DJ – 98 VDC
P – 110 VDC
* For 60 Hz or dual frequency
5
DG5S-8 Model Series
Performance Characteristics
Shift Time Shift Time For AC Models at Rated Flow and Pressure
Shift time is defined as the elapsed time (Add approximately 25 milliseconds for DC models)
from when the pilot valve solenoid is
energized to the time the main stage CENTER TO OFFSET OFFSET TO OFFSET
spool shifts to its full stroke. Shift time (P→A or P→B) (A→B or B→A)
PILOT PRESSURE – psi PILOT PRESSURE – psi
curves are shown for standard low shock 1000 2000 3000 1000 2000 3000
120 300
and fast response models at 210 bar 0, 1, 2, 3, 6, 7, 9, 11, 31, 33 & 52
(3000 psi) system pressure with various
100 250
pilot pressures and spools. Pressure 4&8 0, 1, 2, 3, 6, 7, 9, 11, 31, 33 & 52
centering time curves are shown for
TIME – milliseconds
TIME – milliseconds
80 200
pressure centered models. Approximate 4&8
spring centering times are also listed for 4&8
60 150
spring centered models.
4&8
40 100
Shifting Action
The pilot valve solenoids of spring 20 50
centered, pressure centered, and spring 0, 1, 2, 3, 6, 7, 9, 11, 31, 33 & 52
0, 1, 2, 3, 6, 7, 9, 11, 31, 33 & 52
offset models must be energized
0 70 140 210 0 70 140 210
continuously to keep the main stage PILOT PRESSURE – bar PILOT PRESSURE – bar
spool in the shifted position. No-spring
STANDARD LOW SHOCK
detented models only need to be FAST RESPONSE
energized momentarily (for
approximately 0.1 second).
Spring Centering Times at Centering Times for Pressure
Spring centered and pressure centered Rated Flow and Pressure Centered Valves at Rated
models return the valve spool to the Pressure (A→P or B→P)
center position when both solenoids are Spool AC DC
de-energized or pilot pressure fails or Types Models Models PILOT PRESSURE – psi
1000 2000 3000
120
falls below minimum requirements.
2, 3, 6, 7, .050 sec .070 sec
Spring offset models return the spool to
31, 33, 52 100
the offset position by pilot pressure when
the solenoid is de-energized. 0, 1, 11 .070 sec .100 sec
TIME – milliseconds
80
below the minimum, the main spool will Valves with the fast response option
spring center (at spring centered flow have decreased shift time, but increased 0 70 140 210
PILOT PRESSURE – bar
rates), but will not drift to a reversal of system shock generation. Fast response
flow position. The pilot stage will remain is available by adding the symbol “X” in STANDARD LOW SHOCK
FAST RESPONSE
in the detented position. the eighth position of the model code
(example: DG5S-8-2CX-M-W*-20). The
CAUTION shift time and centering time curves
Be careful when setting up flow show both standard and fast response
conditions for the spring centered times. Because of the high drain line
position of the main stage spool in pressure transients generated during
no-spring detented models. Be sure shifting, use of the fast response option
to consider the effect of the direction is not recommended for pilot pressures
of the flow and the pilot pressure. exceeding 140 bar (2000 psi).
The type 9 main spool may not
ensure sufficient pilot pressure in the
center position.
6
Spool Type and Center Position
Spool Center Spool Center Spool Center Spool Center Spool Center
Type Position Type Position Type Position Type Position Type Position
A B A B A B A B
0 3 7 11 52 (Below)
P T P T P T P T
A B A B A B A B
4 8
1 31
(Closed (Open
Crossover) Crossover) A B
P T P T P T P T
A B A B A B A B
P T
2 6 9 33
P T P T P T P T
7
DG5S-8 Model Series
Graphical Symbols
P T P T
Y DRAIN W DRAIN Y DRAIN
P T P T
Y DRAIN Y DRAIN
P T P T
Y DRAIN Y DRAIN
Flow Ratings
Recommended Maximum Flow Without Malfunction at:
Flow C
Fl Capacity
i at
Valve Spool 210 bar (3000 psi) 70 bar (1000 psi) 140 bar (2000 psi) 210 bar (3000 psi)
Type Type L/min (USgpm) L/min (USgpm) L/min (USgpm) L/min (USgpm)
Spring Offset ‘A’ 0, 2, 6, 9, 33 170 (45) 380 (100) 380 (100) 380 (100)
Spring
ring Centered 0, 2, 3, 6, 31, 33, 52* 170 (45) 380 (100) 380 (100) 380 (100)
Single Solenoid ‘B’ 1, 4, 7, 11 170 (45) 303 (80) 303 (80) 303 (80)
Spring Centered ‘C’
8 170 (45) 303 (80) 303 (80) 303 (80)†
Spring Offset
Shift to Center ‘F’ 9 133 (35) 190 (50) 133 (35) 133 (35)
Pressure Centered 0, 1, 2, 3, 4, 6, 7, 8,
170 (45) 380 (100) 380 (100) 380 (100)
‘D’ 9, 11, 31, 33
No-Spring Detented
0, 2, 6, 9, 33 170 (45) 380 (100) 380 (100) 380 (100)
‘N’
† Fast valve switching of large oil volumes without adequate decompression circuitry can develop instantaneous flows well
above maximum ratings. Type 4 and 8 spools may spin within body causing unusual valve body wear. With this and other
spool types, valve malfunction may occur. Where these applications exist use the DG5S-8*-30/40 EN470 special feature
designator for 4C/8C anti-spin spools/prings.
* Spool type 52 for Spring Centered ‘C’ type valves only.
8
Pressure Drop
The following table lists the appropriate
pressure drop curve between ports for
each spool type.
43 (200) 119 2
54 (250) 126
1
65 (300) 132
0
76 (350) 137 95 190 285 380
9
DG5S-8 Model Series
Dimensions in mm (inches)
Tank port
∅ 23,00 (.906)
Pressure port
∅ 23,00 (.906)
53,2 (2.09)
Pilot drain port “Y”
(For external pilot drain models)
46,0
34,4 (1.81)
(1.35)
68,0 92,0
(2.70) (3.62)
202,00
179,75 (7.95)
Mounting 162,00 (7.08)
bolt clamp (6.38) 136,00
height
111,0 (5.35)
6 Places
81,0 (4.37)
(3.19)
43,0
(1.69) 31,0
(1.22)
6,4
53,0 57,0
(.25)
∅ 6.4 (.25) (2.09) (2.25)
(2 rest pins) Mounting surface
(seals furnished) 114,0 1,5
100,7 (3.96)
(4.50) (.06)
Port “B” test connection
122,5 (4.83) .4375-20 UNF-2B straight thread
10
Pilot Choke and Stroke
Adjustments 167,0 (6.57)
84,0
Pilot Choke Adjustment(s) (3.31)
Pilot choke is adjusted by backing off
locknuts and turning adjusting screws
inward (clockwise) to decrease rate of
spool travel and outward (counterclock-
wise) to increase the rate. Pilot oil for
models with this feature should be taken
from a source having a constant pres-
Pilot choke adjustments
sure. See spool control modifications in
model code.
242,0
(9.53)
Stroke adjustments
Stroke Adjustment(s)
Stroke adjustment limits movement of
the main stage spool. Backing off the 134,4
(5.29)
jam nut and turning the adjusting screw
inward (clockwise) decreases spool
stroke. See spool control modifications 41,0
in model code. (1.61)
ÉÉÉÉ ÉÉÉÉ
dampening. Restrictor plugs are not
recommended for use above 210 bar 694343 0,80 (0.030) *08
(3000 psi) system pressure. 694344 1,00 (0.040) *10
ÉÉÉÉ
ÉÉÉÉ ÉÉÉÉ
694345
694346
1,30 (0.050)
1,50 (0.060)
*13
*15 ÇÇÇ
ÉÉÉÉ
ÉÉÉÉ
ÇÇÇ
ÉÉÉÉ
ÇÇÇÇÇÇ
ÉÉÉÉ
ÇÇÇ ÉÉÉÉ
ÇÇÇ
694347 2,00 (0.080) *20
ÉÉÉÉ ÉÉÉÉ
ÇÇÇÇÇÇ
694348 2,30 (0.090) *23
{ – Available in multiples of 25 per part
number
* – P, T, A, or B as required M5 x 0.8-6H thread
for plug extraction
11
DG5S-8 Model Series
Optional Features
Integral Check Valves Pressure Drop Across Check Valve
For Internal Pilot Pressure:
An integral pressure port check is FLOW – USgpm
required for “internally piloted” valves 10
25 50 75 100
150
with open center spools (0, 1, 4, 8, 9,
and 11). The pilot pressure generated is
the total of the “P→T” drop through the 8
12
DG5S-H8 Model Series
Ratings
Maximum Maximum Tank Line Pressure
Operating bar (psi)
Recommended Press
Pressurere M xim m Pilot
Maximum
Flow* (Ports P, A, & B) Pressure External Drain Internal Drain
L/min (USgpm) bar (psi) bar (psi) Models Models Mounting Pattern
ISO 4401-08, NFPA D08
To 265 (70) 310 (4500) 310 (4500) 310 (4500) 210 (3000)
(formerly D06), and ANSI B93.7
*See maximum flow table on page 17.
Model Codes
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
13
DG5S-H8 Model Series
14
Performance Characteristics
Shift Time When no-spring detented models are Spring Centering Times at
Shift time is defined as the elapsed time de-energized, the pilot and main spools Rated Flow and Pressure
from when the pilot valve solenoid is remain in their last position as long as
energized to the time the main stage there are no unusual shock, vibration, or Spool AC DC
spool shifts to its full stroke. Shift time pressure transients, and the spool axis is Types Models Models
curves are shown for standard low shock horizontal. If pilot pressure fails or falls
below the minimum, the main spool will 2, 3, 6, 31, 33 .076 sec .088 sec
and fast response models at 210 bar
(3000 psi) system pressure with various spring center (at spring centered flow 0, 1, 9, 11 .088 sec .100 sec
pilot pressures and spools. Pressure rates), but will not drift to a reversal of
centering time curves are shown for flow position. The pilot stage will remain 4, 8 .110 sec .130 sec
pressure centered models. Approximate in the detented position.
spring centering times are also listed for
spring centered models. CAUTION Fast Response
Be careful when setting up flow Valves with the fast response option
Shifting Action conditions for the spring centered have decreased shift time, but increased
The pilot valve solenoids of spring position of the main stage spool in system shock generation. Fast response
centered and spring offset models must no-spring detented models. Be sure is available by adding the symbol “X” in
be energized continuously to keep the to consider the effect of the direction the eighth position of the model code
main stage spool in the shifted position. of the flow and the pilot pressure. (example: DG5S-H8-2CX-M-W*-70). The
No-spring detented models only need to The type 9 main spool may not shift time and centering time curves
be energized momentarily (for ensure sufficient pilot pressure in the show both standard and fast response
approximately 0.1 second). center position. times. Because of the high drain line
pressure transients generated during
Spring centered models return the valve shifting, use of the fast response option
spool to the center position when both is not recommended for pilot pressures
solenoids are de-energized or pilot exceeding 140 bar (2000 psi).
pressure fails or falls below minimum
requirements. Spring offset models
return the spool to the offset position by
pilot pressure when the solenoid is
de-energized.
120 120
TIME – milliseconds
TIME – milliseconds
100 100
80 80
60 60
40 40
20 20
0 70 140 210 280 310 0 70 140 210 280 310
PILOT PRESSURE – bar PILOT PRESSURE – bar
15
DG5S-H8 Model Series
A B A B A B A B
8
0 3 31
(Open
Crossover)
P T P T P T P T
A B A B A B A B
4
1 9 33
(Closed
P T Crossover) P T
P T P T
A B A B A B
2 6 11
P T P T P T
16
Graphical Symbols
SPRING OFFSET
SPRING OFFSET ‘A’ SHIFT TO CENTER ‘F’
A B b A B b
P T P T
Y DRAIN Y DRAIN
SPRING CENTERED
SINGLE SOLENOID ‘B’ NO-SPRING DETENTED ‘N’
A B b a A B b
P T P T
Y DRAIN Y DRAIN
a A B b
P T
Y DRAIN
Flow Ratings
Recommended Maximum
M xim m Flow Without
Witho t M
Malfunction
lf nction at:
t:
Flow Capacity at 210 to 310 bar
Valve Spool 210 bar (3000 psi) 70 bar (1000 psi) 140 bar (2000 psi) (3000 to 4500 psi)
Type Type L/min (USgpm) L/min (USgpm) L/min (USgpm) L/min (USgpm)
Spring Offset ‘A’ 0, 2, 6, 9, 33 265 (70) 530 (140) 530 (140) 530 (140)
Spring
ring Centered 0, 2, 3, 4, 6, 31, 33 265 (70) 530 (140) 530 (140) 530 (140)
Single Solenoid ‘B’ 1, 11 265 (70) 530 (140) 530 (140) 454 (120)
Spring Centered ‘C’
Spring Offset 8 265 (70) 530 (140) 530 (140) 530 (140)†
Shift to Center ‘F’ 9 265 (70) 265 (70) 340 (90) 380 (100)
No-Spring Detented
0, 2, 6, 9, 33 265 (70) 530 (140) 530 (140) 530 (140)
‘N’
† Fast valve switching of large oil volumes without adequate decompression circuitry can develop instantaneous flows well
above maximum ratings. Type 4 and 8 spools may spin within body causing unusual valve body wear. With this and other
spool types, valve malfunction may occur. Where these applications exist use DG5S-H8*-61/71 designs for special 4C/8C
anti-spin spools/springs.
17
DG5S-H8 Model Series
Pressure Drop
The following table lists the appropriate
pressure drop curve between ports for
each spool type.
43 (200) 119
2
54 (250) 126
65 (300) 132 1
0
76 (350) 137 95 190 285 380 475 570
18
Dimensions in mm (inches)
Tank port
∅ 25,00 (.984)
Pressure port
∅ 25,00 (.984)
53,2 (2.09)
Pilot drain port “Y”
(For external pilot drain models)
46,0
34,4 (1.81)
(1.35)
68,0 92,0
(2.70) (3.62)
Mounting 218,00
bolt clamp 195,75 (8.58)
height 178,00 (7.71)
6 Places (7.01) 152,00
127,0 (5.98)
97,0 (5.00)
(3.82)
59,0
(2.32) 47,0
(1.85)
19
DG5S-H8 Model Series
Stroke Adjustment(s)
Stroke adjustment limits movement of
the main stage spool. Backing off the
jam nut and turning the adjusting screw
inward (clockwise) decreases spool
stroke. See spool control modifications Pilot choke
adjustments
in model code.
258,0
Stroke adjustments (10.16)
150,3
(5.92)
57,0
(2.24)
20
Optional Features
Integral Check Valves Pressure Drop Across Check Valve
For Internal Pilot Pressure:
An integral pressure port check is FLOW – USgpm
required for “internally piloted” valves 17
40 80 120 140
245
with open center spools (0, 1, 4, 8, 9,
and 11). The pilot pressure generated is 15
210
the total of the “P→T” drop through the
valve in the center condition, the
pressure drop through the check valve,
Ffor minimum pilot pressure table see 0 150 300 450 530
page 16 FLOW – L/min
21
Accessories and Weights
Mounting Subplates
ÉÉÉÉÉÉÉÉÉ
29,4
“T” – Tank connection♦ (1.16)
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ ♦ – See table for 4 holes either:
114,0 92,0
(4.50) (3.62) 74,6
(2.94)
19,0
(.75) ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ
17,5
(.69)
96,8
73,0 (3.81)
(2.87)
∅“F” thru system ports, or
ÉÉÉÉÉÉÉÉÉ
(from rear) system connections
22
Bolt Kits maximum seal life at pressures of 140 within 1,6 mm (63 microinch). If
bar (2000 psi) and higher. mounting bolts are provided by the
Bolt kits are used for mounting valves to customer, they should be SAE grade 7
a subplate or manifold. Valves, When a subplate is not used, a or better.
subplates, and mounting bolts must be machined pad (as indicated by subplate
ordered separately. shaded area) must be provided for The maximum recommended mounting
mounting. The pad must be flat within bolt torque is 79 N-m (700 lb (f) in).
Two center mounting bolts are optional. 0,0013 mm (0.0005 inch) and smooth
All six bolts are recommended for
Model and Assembly Numbers
Model Series Kit Model Number Quantity Thread Size Length Assembly Number
BKDG06635 (inch bolts) 6 .500-13 2.50” 255635
DG5S 8
DG5S-8
BKDG8655M (metric bolts) 6 M12 65 mm 255655
BKDGH06618 (inch bolts) 6 .500-13 UNC 3.00” 255618
DG5S-H8
BKDGH8658M (metric bolts) 6 M12 80 mm 255658
Valve Weights
Model Series Pilot Valve Solenoids Additional Features Weight kg (lbs)
1 – 14,5 (32)
2 – 15,0 (33)
2 Pressure centered 16,8 (37)
DG5S-8 2 Pilot choke (meter out) 16,1 (35.5)
2 Stroke adjustment (one end) 15,7 (34.5)
2 Stroke adjustment (both ends) 16,4 (36)
2 Pilot choke and stroke adjustment (both ends) 17,5 (38.5)
1 – 16,8 (37)
2 – 17,3 (38)
2 Pilot choke (meter out) 18,4 (40.5)
DG5S H8
DG5S-H8
2 Stroke adjustment (one end) 17,8 (39)
2 Stroke adjustment (both ends) 18,2 (40)
2 Pilot choke and stroke adjustment (both ends) 19,3 (42.5)
23
Installation and Application Data
Pilot Valve Drain include “T” in the model code). “Internal Vickers supports and recommends the
Drain” may be used with all models, hydraulic Systems Standards For
(Internal/External) except the DG5S-8 model series Stationary Industrial Machinery
“Internal Drain” models drain the pilot pressure centered “D” models. Pressure advanced by the American National
valve through the tank port of the main centered valves must be externally Standards Institute; ANSI/(NFPA/JIC)
stage. “External Drain” models drain the drained through “Y” and “W” ports. To T2.24.2-1991. Key elements of the
pilot valve through the “Y” port of the achieve the maximum tank line rating Standard, as well as other vital
main stage. To provide proper operation (3000 psi) of the main stage an information on the correct methods for
without malfunction, the pilot pressure “External” pilot drain must be used, and treating hydraulic fluid, are included in
must always exceed tank or drain line it is recommended that a separate line Vickers publication 561 “Vickers Guide
pressure by the “Minimum Pilot be provided directly to tank. to Systemic Contamination Control”
Pressure” required per valve and spool available from your local Vickers
type. (Refer to minimum pilot pressure distributor or by contacting Vickers,
table see page 16 ) Tank or drain line
Fluid Cleanliness Incorporated. Recommendations on
surges which would reduce this Proper fluid condition is essential for filtration and the selection of products to
differential are to be avoided. Such long and satisfactory life of hydraulic control fluid condition are included in
surges may cause the main stage spool components and systems. Hydraulic this publication.
to shift. fluid must have the correct balance of
cleanliness, materials, and additives for Recommended cleanliness levels using
Main stage tank pressure is limited to protection against wear of components, petroleum oil under common conditions
the tank line rating of the pilot valve on elevated viscosity, and inclusion of air. is based on the highest fluid pressure
“Internal Drained” models (those that levels in the system:
Fluids other then petroleum, severe service cycles, or temperature extremes are cause for adjustment of these cleanliness
codes. See Vickers publication 561 for exact details.
24