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Pilot Operated Directional Valves DG3V-5, 10 Series, Pilot

Operated
Catalog
DG5V-5, 10/20 Series, Solenoid
Controlled, Pilot Operated
ISO 4401-05-05-0-94
Table of Contents

DG3V-5 10 Series, Pilot Operated Directional Valves


DG5V-5 10/20 Series, Solenoid Controlled Pilot Operated Directional Valves
Introduction ....................................................................................................................................................................................................3
Functional Symbols
DG3V-5 Pilot Operated Directional Valves ....................................................................................................................................4
DG5V-5 Solenoid Controlled, Pilot Operated Models ..................................................................................................................5
Symbols on Nameplates ................................................................................................................................................................4
Spool Types......................................................................................................................................................................................4
Model Code ....................................................................................................................................................................................................6
Operating Data ..............................................................................................................................................................................................8
Performance Data ..........................................................................................................................................................................................9
Installation Instructions................................................................................................................................................................................10
Optional Features ........................................................................................................................................................................................11
Electrical Information ..................................................................................................................................................................................12
Valve for Safety Circuit Applications (35A Spool)......................................................................................................................14
Released Assembly Numbers of Valve with Main Spool Monitoring Switch ........................................................................................17

2 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Introduction

Basic Characteristics General Description Two types of control are All spool types have been
Max. operating pressure These valves are used for available: designed to provide good
315 bar (4567 psi) controlling the starting, – Hydraulic pilot pressure low-shock, fast-response
stopping and direction of (DG3V-5 models) characteristics which can be
Max. flow at max. pressure enhanced by an optional pilot
160 L/min (42 USgpm) fluid flow. – Integrally-mounted solenoid choke module to control the
operated pilot valves speed of travel of the main
(DG5V-5 models) compris- spool.
ing spring-offset, spring-
centered and detented ver-
sions. Pilot pressure and
drain can be independently
configured for internal or
external connection.
– Optional mainstage spool
position monitoring
switch (CE marked)

Typical Section

DG5V-5-2C

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 3
Functional
Symbols
DG3V-5 Pilot Operated Models
Comprehensive and simplified symbols.

Spring Centered, DG3V-5-**C Models with Pilot Choke


DG3V-5-**C Module
Spool types: All Obtained by specifying “2” at Model
Code position 4

b o a

b o a
X P T Y B A

X P T Y B A

A B
A B
X b o a Y X b o a Y

P T
“a” and “b” interchanged for spool type 8 P T

Symbols on Nameplates
Typical illustrations for:

Control elements (i.e. sole- Referring to the examples, DG3V-5-2C DG5V-5-3C-2-E-T


noid pilot valve, choke mod- nameplates are located as p
ule, cover plate) used with follows:
size 5 main stage valves are 2
1. On main stage (DG3V- 4 A B
standard Vickers units com- 5/DG5V-5)
plete with their individual P T
nameplates including model 2. On cover plate (DG3V-5) 3
code and symbols. The main 3. On pilot choke module 1
stage carries the model (DG5V-5)
code of the 2-stage valve
4. On pilot stage valve 1 B
and the functional symbol of X P T Y B A
A
(DG5V-5)
the main stage spool.
T
Note that for clarity pilot lines (dotted
lines in illustrations) are omitted from X P T Y B A
the main-stage nameplate.

Spool Types
Shown in 3-position form, plus 2 transients.

b o a b o a
11 Notes:
0
1.In the detailed and simpli-
fied symbols on the previ-
31 ous pages, the transient
1
positions are omitted for
simplicity.
33
2 2. In certain 2-position
valves, the “o” position
52 becomes an additional
3 transient, i.e. in
DG5V-5-**A(L) and
35 ■ DG5V-5-**N valves.
6
■ Only 35A available.
a o b
8

4 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Functional
Symbols

DG5V-5, Solenoid Controlled, Pilot Operated Models


Comprehensive and simplified symbols shown configured for
external pilot supply and internal drain

Spring Offset, End-to-End, Spring Offset, End-to-End, Opposite DG5V-5 Options


DG5V-5-**A Hand, DG5V-5-**AL
The following are shown in
Spool types: 0, 2, 6, 35, 52 Spool types: 0, 2, 6, 52
a DG5V-5-**C example:
1. Pilot choke module 1
2. External pilot connection
3. Internal drain

b o a
b o a b o a 2 3

X P T Y B A
X P T Y B A X P T Y B A
A B A B A B

b a b a
b o a

P T Y P T Y

Spring Offset, End-to-Center Spring Offset, End-to-Center, X P T


Models Spool types Opposite Hand
DG5V-5-**B 0, 2, 52 Models Spool types
DG5V-5-*BL 8 DG5V-5-*B 8
DG5V-5-**BL 0, 2, 52

b o a b o a

X P Y B A X P T Y B A
A B A B

b o o a

P T Y P T Y

Spring Centered, DG5V-5-**C Detented, DG5V-5-**N


Spool types: All Spool types: 0, 2, 6, 52

b o a b o a

X P T Y B A X P T Y B A
A B A B

b o a b a

P T Y P T Y

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 5
Model Codes

For pilot operated valves:


(F3-)DG3V-5- ** C (-2)-1*

1 2 3 4 14

For solenoid controlled, pilot operated valves: p


(F3-) DG5V-5- ** ** (-2) (- P**) (-E) (-T) (*) - (V) M -***** (L)-* -* -**

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 Special Seals for 4 Spool Shift Control 7 Pilot Drain Arrangement♦ 10 Start of Electrical Features
Phosphate Esters 2 - Pilot choke adjustment for T - Valve configured for internal M - Start of electrical
Omit for standard seals (see both directions of spool pilot valve drain (port “Y” features codings
“Hydraulic Fluids” section) travel must be blanked off, e.g. at
11 Solenoid
Omit if not required the valve mounting face,
2 Spool Type Type/Connection(s)
when using internal drain)
See “Functional Symbols” U - ISO 4400 (DIN 43650)
section on pages 3-4.
5 Main Stage Spool Omit for external drain from
Monitoring Switch port “Y”. mounting■
3 Spool Spring (Omit if not required.) ♦ See 13 for pressure limits. FJ - M20 thread
Arrangement PCA - Center sensing switch junction box
8 Pilot Valve Manual
For DG3V-5 on “A” port end
Override Option FTJ - M20 thread junction
PCB - Center sensing switch
C- Hydraulic pilot-operated, box and terminal strip
on “B” port end No Symbol =Plain override(s)
3-position, PDA - Double offset sensing FW - 1/2 NPT thread
spring-centered on solenoid end(s) only.
switch on “A” port end junction box
For DG5V-5▲ PDB - Double offset sensing H▼ - Water-resistant
override(s) on FTW - 1/2 NPT thread
switch on “B” port end
A- Single solenoid, spring- solenoid end(s) junction box and
PCD - Center sensing switch
offset to position “a”; terminal strip
on “A” port end and Z - No override at either end
energize solenoid for
position “b”
double offset sensing ▼ See catalog 2015 for details FPA3W - Junction box with
switch on “B” port end 3-pin male connector ▲ to
AL - Single solenoid, spring- PPA - Offset sensing proximity NFPA T3.5.29-1980 for sin-
8 Solenoid Identity Method
offset to position “b”; switch “A” port end gle-solenoid valves
energize solenoid for PPB - Offset sensing proximity V - Solenoid “A” at port “A”
position “a” swtich “B” port end end of pilot valve body FPA5W - Junction box with
PPD - Offset sensing proximity and/or solenoid “B” at 5-pin male connector ▲ to
B - Single solenoid, spring-off-
switch both ends port “B” end of pilot valve NFPA T3.5.29-1980 for single
set to center position “o”;
body, independent of or double-solenoid valves
energize solenoid for posi- * The spool position monitoring switch
tion “b” shown on this technical document is main-stage port locations ■ Some female plug connector options
CE marked and certified and complies and spool type. available separately from Vickers
BL - Single solenoid, spring- Systems (see “Plugs for ISO 4400” on
offset to center position to European Standard EN 61000-6-4: page A.16).
9 Solenoid Identity Method
“o”; energize solenoid 2001 (Emissions) for Class A and
European Standard EN 61000-6-2: 2001 (continued) ▲ Female connector to be supplied by user.
for position “a”
(Immunity). Omit (except as noted below)
C - Double solenoid, spring- for US ANSI B93.7 standard
centered; energize sole- 6 requiring solenoid “A” ener-
noid for position “a” or Pilot Pressure Supply
gization to connect main ports
“b” E - Valve configured for exter- P and A and/or solenoid “B”
N - Double solenoid; energize nal pilot supply to port “X” energization to connect P and
solenoid for position “a” Omit for internal pilot supply B, independent of solenoid
or “b”; detent-held in last (port “X” must be blanked off, location.
selected position ■ e.g. at the valve mounting Note: The “V” code is always used for
▲ All main-stage assemblies are spring- face, when using internal pilot valves with type “8” spool as the sole-
centered. The conditions described supply) noid identity is the same for both meth-
depend on the availability of pilot pres- ods of identification.
sure in excess of 4,5 bar (65 psi) to move
the spool against these springs. This is
particularly important when using exter-
nal pilot pressure supply.
■ Subject to availability of pilot pressure.

6 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Model Codes

For pilot operated valves:


(F3-)DG3V-5- ** C (-2)-1*

1 2 3 4 14

For solenoid controlled, pilot operated valves: p


(F3-) DG5V-5- ** ** (-2) (- P**) (-E) (-T) (*) - (V) M -***** (L)-* -* -**

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

12 Indicator Lights 13 Coil Rating 14 Port T or Y Maximum 15 Design Number,

L - Lights fitted See “Operating Data” on Pressure† 10 and 20 Series

No Symbol - Lights not page XX for further informa- 5 - 100 bar (1450 psi), for DC Subject to change.
fitted tion. solenoids only Installation dimensions unal-
A - 110V AC 50 Hz 6 - 160 bar (2300 psi), for AC tered for design numbers 10
For U-code coils use plug with to 19 and 20 to 29 inclusive.
integral light, see page XX. B - 110V AC 50 Hz/♦ solenoids only
120V AC 60 Hz † This pressure rating (determined by the 10 - DG5V-5 with AC
pilot valve drain port) is applicable to: solenoids DG3V-5
C - 220V AC 50 Hz
1. Port T when using internal drain 20 - DG5V-5 with DC
D - 220V AC 50 Hz/♦ (“T” at position 6) solenoids
240V AC 60 Hz 2. Port Y when using external drain
G - 12V DC (no symbol at position 6)

H - 24V DC
♦For 60 Hz or dual frequency.

Features in brackets are For DG5V solenoid-controlled mod- • 2015 for AC voltages: DG4V-3
optional; all other features must els, other features/options on the (high performance) models
be specified when ordering. DG4V-3/3S 60-design pilot valve • 2168 for DC voltages: DG4V-3S
may be made available as applicable (standard performance) models
and subject to quantity required.
See appropriate catalog for details:

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 7
Operating Data

Based on petroleum oil at


36 cSt (168 SUS) and at
50 C (122 F).

MAXIMUM PRESSURES: TEMPERATURE LIMITS


DG3V-5 valves; ports: Minimum ambient –20˚C (–4˚F)
All Ports 315 bar (4567 psi) Maximum ambient
DG5V-5 valves, externally drained; ports: DG3V-5 models As for fluids
P, A, B, T and X 315 bar (4567 psi) DG5V-5 models
Y 315 bar (4567 psi) With AC dual frequency coils:
with AC solenoids 160 bar (2300 psi) At 50 Hz and 107% voltage 40˚C (104˚F)
with DC solenoids 210 bar (3045 psi) At 50 Hz and 110% voltage 30˚C (86˚F)
DG5V-5 valves, internally drained; ports: At 60 Hz and 107% voltage 50˚C (122˚F)
P, A, B, X and Y 315 bar (4567 psi) At 60 Hz and 110% voltage 40˚C (104˚F)
T 315 bar (4567 psi) With AC single frequency (50 Hz) coils:
with AC solenoids 160 bar (2300 psi) At 50 Hz and 110% voltage 40˚C (104˚F)
with DC solenoids 210 bar (3045 psi) With DC coils at 110% voltage 70˚C (158˚F)

Maximum Flow 160 L/min (42 USgpm) Fluid Temperature Limits


Minimum Pilot Pressure See “Control Data” Petroleum Oil Watercontaining
For all data related to the DG4V-3/3S 60-design pilot valve, Min. –20 C +10 C
refer to appropriate catalog: (–4 F) (+50 F)
2015 for AC voltages: DG4V-3 models
2168 for DC voltages: DG4V-3S models Max.* +80 C +54 C
(+176 F) (+130 F)
* To obtain optimum service life from both fluid and hydraulic system, 65 C (150 F) is
the recommended maximum fluid temperature, except for water-containing fluids.
For synthetic fluids consult fluid manufacturer or Vickers where limits are outside those
for petroleum oil.

Solenoid Identification (refers to installation drawing, page XX)


For model code variants:
Position 3 , spool spring arrangement
Position 8, solenoid identity method
MODEL SPOOL TYPES SOLENOID IDENTITY SOLENOID IDENTITY
MAIN PORT MAIN PORT
A END B END
DG5V-5-*A/B(-2)(-E)(-T)(-**)-M All except “8” – B
DG5V-5-*A/B(-2)(-E)(-T)(-**)-VM All except “8” – A
“8” only B –
DG5V-5-*AL/BL(-2)(-E)(-T)(-**)-M All except “8” A –
DG5V-5-*AL/BL(-2)(-E)(-T)(-**)-VM All except “8” B –
“8” only – A
DG5V-5-*C/N(-2)(-E)(-T)(-**)-M All except “8” A B
DG5V-5-*C/N(-2)(-E)(-T)(-**)-VM All spools B A

8 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Performance
Data

Pilot Pressures All main stages are spring- DG5V-5-**N Hydraulic Fluids
Differential pressure, i.e. centered. Selection of spool The spool of the pilot valve These valves are suitable for
pilot pressure at port P (or offset positions “a” or “b” of this model is detent-held use with hydraulic oils,
port X) minus pilot drain requires pilot pressure equal in its last selected position, water-in-oil emulsions and
pressure at port T (or port Y). to or in excess of the above and the spool will remain ▲ water glycols.
minimums to move the in this position after the sole-
Maximum spool against the spring The extreme operating
315 bar (4567 psi) noid has been de-energized. range is from 500 to 13 cSt
force. This is particularly
Minimum (for max. flow): important when using exter- The main stage is spring-cen- (2270 to 70 SUS) but the
nal pilot pressure supply. tered and requires at least recommended running
For spool types 0, 1, 8♦ , 11 minimum pilot pressure to range is 54 to 13 cSt
4,5 bar (65 psi) ♦ When using a type 8 spool with the hold the spool in its offset (245 to 70 SUS).
valve configured for internal pilot supply,
For spool type 6 (“detent-held”) position.
flow through the valve should be at least
8 bar (116 psi) When pilot pressure falls
80 L/min (21 USgpm) to generate 4,5 bar
below the recommended
For spool types 2, 3, 31, 33, 52 (65 psi) pressure drop when the spool is
minimum, the main-stage Contamination Control
10 bar (145 psi) in the center position (flow P to T).
spool will move to position Requirements
“o” under the action of the
Recommendations on conta-
centering springs. The sys-
minationcontrol methods
tem designer should ensure
and the selection of prod-
that under these conditions
ucts to control fluid condi-
the flow condition at center
Based on petroleum oil at 36 cSt (168 SUS) and at tion are included in Vickers
position “o” is appropriate for
50 C (122 F). publication 9132 or 561,
the application.
“Vickers Guide to Systemic
psi bar ▲ See comment in “Mounting Attitude”. Contamination Control”. The
book also includes informa-
7 6 5 Pilot Choke Module
175 12 tion on the Vickers concept
This allows the velocity of of “ProActive Maintenance”.
150 10 4 the main-stage spool to be The following recommenda-
Pressure drop

3 controlled, thereby reducing


125
2
tions are based on ISO
8 transient shock conditions.
1 cleanliness levels at 2µm,
100 For best results a constant, 5µm and 15µm. For prod-
6
low pilot pressure is recom- ucts in this catalog the rec-
75
4
mended. ommended levels are:
50
Up to 210 bar (3000 psi)
2 20/18/15
25

0 Above 210 bar (3000 psi)


0 25 50 75 100 125 150 L/min 19/17/14
160

0 10 20 30 40 USgpm
Flow rate

FOR POSITIONS “A” OR “B” FOR POSITION “O”:


SPOOL TYPE P A B T P B A T A T B T P T
0 4 4 1 4 1 3 5
1 1 4 1 4 3 - 6
2 1 2 1 5 - - -
3 2 3 1 4 5 - -
6 1 2 1 3 - - -
8 4 2 2 6 - - 7
11 4 1 3 4 - 7 5
31 3 3 3 4 - 4 -
33 2 2 3 4 - - -
35A See page 14
52 2 3 3 5 - - -

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 9
Installation
Dimensions

Millimeters (inches)

Solenoid Controlled Models with ISO 4400 (DIN 43650) Electrical Connections 3rd angle
projection
and Optional Pilot Choke
DG5V-5-**(L)(-2)(-E)(-T)(-*)-(V)M-U example
For solenoid identification see previous page.

Main port P

Main port A Main port B


4 holes for mounting bolts,
Ø7,02 (0.27 dia) through,
Pilot port X Pilot port Y spotfaced Ø11,0 (0.43 dia).
Recommended bolt torques:
Up to 210 bar (3000 psi): 12–14 Nm (9-10 lbf ft)
Up to 315 bar (4500 psi): 18–21 Nm (14-16 lbf ft)
46,0
(1.81)

Main port TA Main port TB (Usable with Vickers


SystemStak valves and some subplates,
50,8 see catalog 2022 and 2425 respectively)
Mounting bolt centers
(2.0)

For DG5V5-C/N For coil removal: AC models: 45 (1.8)


AC solenoids: 200,0 (7.87) DC models: 61 (2.4)
13 (0.5) min. DC solenoids: 220,0 (8.66)
for plug removal For DG5V5-A/B
AC solenoids: 146,0 (5.8)
For DG5V5-AL/BL DC solenoids: 156,0 (6.2)
AC solenoids: 146,0 (5.8)
DC solenoids: 156,0 (6.2) 48
(1.9)
For plug options
see page A.10.

51 (2.0)
With pilot A B
choke fitted: Locknut
214,0 (8.5) 40 (1.57) Plain manual override or no
manual override; for type “H”
Without pilot
manual override see next page.
choke:
174,0 (6.9)
87,0
(3.43)

30,0 (1.18)

90,0 70,6
(3.86) (2.72)
190,0 72,7
(7.5) (2.86)
Pilot choke adjusters fitted when Model Code 4 = 2. Mounting surface.
To adjust, turn locknut counter-clockwise, then turn Sealing rings supplied.
screw clockwise to slow down rate of spool travel, or
counter-clockwise to increase the rate.
Re-tighten locknut to 25-30 Nm (18-22 lbf ft).

May vary according to plug source. Cable entry can be positioned at 90


Alternative plug positions by loosening either way from position shown, by
knurled nut counter-clockwise, turning re-assembling the contact holder into the
coil and re-tightening nut. appropriate position inside the plug
connector housing.

10 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Optional Features

Solenoid Controlled Models with Junction Box


having Optional Terminal Strip and Indicator Lights
DG5V-5-***(L)(-2)(-E)(-T)(-*)-(V)M-F****(L) example Ground connection
For solenoid identification see page A.7. Ø4,0 (0.16 dia) 50 (2.0) max. over
93 self-tapping screw conduit box cover
Available also with other options shown on
(3.7)
previous and following pages.

M20-6H x 1,5 thread for F(T)J options, or 68,75 (2.71)


1/
2 NPT for F(T)W options, at both ends. Closure plug
fitted at one end.
For other options see 10 & 11 in “Model Code” on page
A.5 and under “NFPA Connector--- ” and “Terminal Strip
and Lights”, on pages A.10 and A.11.

With pilot choke fitted: 218,0 (8.6)


Without pilot choke: 178,0 (7.0)
Ref. “Model Code” 10 :
Codes “FJ” and “FW”: 2 lead wires for each solenoid, approx. 150 (6.0) long.
M3 (#6) terminals provided for customer connection.
Codes “FTJ” and “FTW”: Valve supplied with lead wires connected into terminal strip
suitable for M3 (#6) terminals provided for customer connection.

Pilot Operated Models with Optional Pilot Choke


DG3V-5-** C(-2) example

Pilot choke adjusters, 168 (6.6)


when fitted

With pilot choke fitted:


152,0 (6.0)
Without pilot choke:
112,0 (4.4)

Water-Resistant Manual Override


DG5V-5---M-*****(L)-H valves
220,0 (8.66) for double-solenoid models
or
Application:
156,0 (6.2) for single-solenoid models
General use where finger operation is required Manual actuation must be 15 (0.6) (see previous page)
(standard manual overrides can only be applied within this diameter:
operated by using a small tool). approximately 20 (0.8).
Spacer prevents actuation by
larger device.

Note: “H” feature is not field convertible


from other models; specify with order. Spacer

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 11
Electrical
Information
DG5V-5 with Main Stage Spool Monitoring Switch
“PCA”, “PCB”, “PDA”, “PDB or “PCD” Models (LVDT style)
Millimeters (inches) 416,0 (16.38)
220,0 (8.66)

138,9
(5.47)

34,6
(1.36)

A Port Side B Port Side


M12 Thread
Connection
181,0 (7.13)
212.0 (8.35)
SPECIFICATIONS
Supply Voltage (Vs) 24VDC ± 20%
(Full Wave Bridge with Capacitor)
Reverse Polarity Protection MAX. 300 V INSTALLED
Ripple Voltage 10%
Current Consumption 40 mA APPROX
Outputs NC CONTACT POSITIVE
Sensing Distance (offset position) 9.36 to 9.65 mm
Sensing Distance (from center position) ± 0.35 to 0.65 mm
Hysteresis ⭐0.06mm
Output Voltage (NO SHORT CIRCUIT PROTECTION)
Signal 1 Vs – 2.5 V
Signal 0 < 1.8 V
Output Current < 400 mA AT INPUT + 20%
Environmental Protection IP65 (WITH MOUNTED PLUG)
Operating Temp Range -20˚ C to +85˚ C
Maximum Operating Pressure 315 bar (4500 psi)
CE Declaration of Conformity No. 00 02 002 9 93
ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING!

TYPICAL "PCA/PCB" OUTPUT TYPICAL "PDA/PDB" OUTPUT TYPICAL "PCD" OUTPUT


(FOR SENSING CENTER POSITION) (FOR FULL SHIFT SENSING) (FOR CENTER SENSING 'A' PORT END,
FULL SHIFT SENSING 'B' PORT END)
Signal 1 Signal 1 Signal 1

Signal 0 Signal 0 Signal 0 Signal 0 Signal 0 Signal 0


(Full Shift Sensing)
Switch Point

(Center Sensing)
Switch Point

(Center Sensing)
Switch Point

(Full Shift Sensing)


Switch Point
Full Stroke

Center

Full Stroke
Full Stroke

Switch Point
Center
Switch Point

Full Stroke

Full Stroke
Switch Point

Center

Switch Point
Full Stroke

Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V
Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)

Electrical Schematic and Mating Connector Detail Connector Detail


PIN #3 PIN #2
Input 1
Common Signal
=
stab
24V ±20%
=
=
=
Output 4
RL1
=
Output 2
=
RL2 PIN #1
OSZILATOR DEMO- OVERLOAD PIN #4
DULATOR PROTECTED
Signal +24VDC±20%
OUTPUT Ground 3

1
R L1,RL2 = e.g. Coil Resistance of the switch relay >/= 60 OHMS
=
stab
=
=
12 EATON= Vickers Pilot Operated Directional Valves
4 Catalog V-VLDI-MC006-E March 2007
=
=
2
2

Electrical 3

Information

DG5V-5 with Main Stage Spool Monitoring Switch


“PPA”, “PPB”, “PPD” Models (Proximity Switch)
Millimeters (inches)
11.46 (291.0)

83.0 (3.27)

=
138.9 (5.47)
stab

= 34.6 (1.36) 4
=

=
A Port Side
=
2 B Port Side
3 M12 Thread
Connection

118.5 (4.66)
236.0 (9.29)
SPECIFICATIONS
Supply Voltage (Vs) 10 to 30 Vdc
Supply Current (ls) 8 mA at 24 Vdc (plus load current)
Supply Over-voltage Rating: 35 Vdc continuous
Supply Reverse Polarity Rating -35 Vdc (with no shorts)
Short Circuit Tolerance: Continuous short between any two pins
High Potential Test, Pin to Case: 300 Vdc
Electronmagnetic Compatiblity: ISO 7637 Parts O and I worst case and
Immunity to Radiated Electromagnetic
1
Fields, 10 KHZ to 1 GHZ per SAE J1113/25
stab
= Sep 95
=
Pins to Case Resistance = 50 Megohms 4
=
Load Dump Tolerance: =
80 Vdc Peak, 400 ms Decay, with 1.5 Ohm
= Source Impedance 2

Switching Frequency: 0 to 3K Hz 3
Ouput: Open collector PNP sourcing, normally open
Sensing Distance: 1.27 mm ± 0.25mm (.050” ± .010”)
Hysteresis: 0.35 mm (.010”) Max.
Rise/Fall Time: 6.5/1.5 microsec R1=820 Ohm,
C1=20 pF @ 8Vdc
Ouput Leakage Current 10µa Max.
Output Voltage High: +Vs – 2.2 Vdc minimum
Output Load Current: 200 mA Max.
Operating Pressure: 350 bar (5000 psi)
Operating Temperature: -40˚ to -110˚C
Humidity: 0 to 100%

Electrical information shown is for offset sensing, Connector Detail


Proximity Switch “PPA”, "PPB" or "PPD" Models
Functional Diagram - Spring Offset Output Circuit Wiring Instructions PIN #4 PIN #3
Signal Common
center condition (ref.)
1 PIN 1
Power Supply
pin 4
0 sensor at "A" port side 10K
(if applicable) PIN 4 Signal Output PIN #2
1 PIN #1 Not Used
PIN 3 +24VDC±20%
pin 4 Common
sensor at "B" port side SENSOR
0 (if applicable)

-full spool stroke +full spool stroke


0
.050
.000
from full spool stroke
typical

0=voltage at pin 4 0.5V min.


1=voltage at pin 4 (Input-2.2V) min.

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 13
Valve for Safety
Circuit Application
(35A Spool)

Main Stage Hydraulic Symbol


AB

PT

A
B
C
D

DG5V with PPA Switch Option Shown

MODEL A B C D LEAKAGE P-A FLOW CURVE


mm (in) mm (in) mm (in) mm (in) cc/min (in3/min)
DG5V5-35A 118.5 (4.67) 234.7 (9.24) 262.1 (10.32) Available upon request Available upon request
DG5V7-35A 152.1 (5.99) 252.1 (9.92) 286.6 (11.28) Available upon request See DG5V7 catalog
DG5V8-35A 151.7 (5.97) 346.0 (13.62) 380.5 (14.98) 156 (9.5) Available upon request
DG5V10-35A 230.7 (9.10) 443.4 (17.46) 476.3 (18.8) Available upon request Available upon request

14 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Electrical
Information

Plugs for ISO 4400 PLUGS WITHOUT INDICATOR LIGHTS


(DIN 43650) Type Part no. Color Use on solenoid coil
Coil Connection 710775 Black Sol. B
710776 Gray Sol. A
For valves with type “U” coils
PLUGS WITH INDICATOR LIGHTS
The cable entry on these
Voltage Part no. Gray (sol. A) Part no. Black (sol. B)
plugs can be repositioned at
90˚ intervals by reassembly 12-24V 977467 977466
of the contact holder relative 100-125V 977469 977468
to the plug housing. 200-240V 977471 977470

The cable entry is Pg.11, for


cable Ø 6-10 mm (0.24 to
0.39 dia).

Order separately by part


number.

NFPA Connector T3.5.29-1980 Connection details and model type/model code references

DG5V-5-***---FPA3W(L) and Warning tag: 5-pin connector


DG5V-5-***---FPA5W(L) models Electrical
“ power must be When fitted in double-solenoid
disconnected before valves, e.g:
removing or replacing
The receptacle is a standard 7/ -16 UN-2A electrical plug” DG5V-5-*C(-**)-(V)M-FPA5W(L)
8
thread DG5V-5-*N(-**)-(V)M-FPA5W(L)
three or five-pole connector 16,0 (0.62)
with shortened leads and ter- 1-lead 5-lead
minals added. The five-pole (to solenoid “B”) (to solenoid “B”)
plug has four leads 101,6 mm
(4.0 ) long and one of 177,8
mm (7.0 ) length. All wires 1 5

have US Underwriters 68,75


2
3
4

Laboratory-recognized non- (2.71)

solder insulated eyelet termi- 4-lead


(to solenoid “A”)
nals. The green wire is used
2-lead 3-green lead
for the ground (earth) connec- (to solenoid “A”) (ground)
tion (No. 8-size screw fur-
nished). Valves are supplied
prewired. 3-pin connector 5-pin connector
When fitted in single-solenoid When fitted in single-solenoid
valves, e.g: valves, e.g:
DG5V-5-*A(L)(-**)-(V)M-FPA3W(L) DG5V-5-*A(L)(-**)-(V)M-FPA5W(L)
DG5V-5-*B(L)(-**)-(V)M-FPA3W(L) DG5V-5-*B(L)(-**)-(V)M-FPA5W(L)

1-green lead 1-lead 5-lead


(ground) 3-lead (to solenoid) (to solenoid)
(to solenoid)

1
1 5
3 2 4
2
3

25,4 (1.0) hex.


4-lead (capped)
2-lead
(to solenoid) 2-lead 3-green lead
(capped) (ground)

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 15
Electrical
Information

Terminal Strip and Light Options


When fitted in solenoid controlled valves DG5V-5-**(L)---F****(L).

DG5V-5-**(L)---F****-* DG5V-5-**(L)---F****L-*

Conduit box cover and nameplate


complete with sealing gasket and Lights
Terminal strip (part number 890345) 4 screws
clips to cover and can be field-fitted

4 terminal screws M3 x 0,5-6H


(part number 02-113355)

M3 x 0,5-6H screws (part Connections to solenoid A


number 186006) 2 each end (or B, according to model type)

28,50 30,00
(1.12) (1.18)

Anti-rotation tab ensures


Connections to solenoid B correct orientation of cover
(or A, according to model type) to junction box

Rubber gasket 2 lenses in cover

1. For DC coils the +ve lead(s) must be 2. For correct light indication of energized
connected to the terminal(s) marked +. solenoid ensure that solenoid leads are
When using 3-wire incoming leads to correctly connected: light terminals are
double solenoid valves (i.e. common common with each outer pair of solenoid
neutral) the inner pair of terminals must terminals according to the side with +
be linked. mark.

Mounting Attitude
Unrestricted except for no-
spring detented model
DG5V-5-**N, which may be
affected by severe vibration
or shock, especially if a
solenoid is not energized.

16 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Released Assembly
Numbers of Valve
with Main Spool
Monitoring Switch

Size D05/NG10
ASSEMBLY ASSEMBLY
NUMBER MODEL CODE NUMBER MODEL CODE

02-396668 DG5V-5-0C-PPA-E-T-M-U-H5-20 5996886-001 DG5V-5-2C-PPD-T-M-FPA5WL-H7-10


02-396669 DG5V-5-2C-PCA-E-T-M-U-H5-20 5996901-001 DG5V-5-2C-PPD-T-M-U-H7-10
02-397039 DG5V-5-2C-PPD-T-M-FPA5WL-B6-10-EN403 5996887-001 DG5V-5-2N-PPD-T-M-FPA5WL-H7-10
02-411811 DG5V-5-2C-PPD-T-M-FPA5WL-H5-20 5996888-001 DG5V-5-6B-PPD-T-M-FPA5WL-H7-10
02-411808 DG5V-5-2N-PPD-T-M-FPA5WL-H5-20 5996902-001 DG5V-5-6C-PCA-T-M-U-H7-10
02-411812 DG5V-5-6B-PPD-T-M-FPA5WL-H5-20 5996903-001 DG5V-5-6C-PCD-T-M-U-H7-10
02-411809 DG5V-5-6C-PPD-T-M-FPA5WL-H5-20 5996904-001 DG5V-5-6C-PDA-T-M-U-H7-10
02-396671 DG5V-5-8C-PDB-E-T-VM-U-A5-20-EN89 5996905-001 DG5V-5-6C-PPA-T-M-U-H7-10
02-396939 DG5V-5-8C-PPD-E-T-VM-U-H5-20-EN89 5996889-001 DG5V-5-6C-PPD-T-M-FPA5WL-H7-10
02-397762 DG5V-5-0C-PPA-E-T-M-U-H7-10 5996906-001 DG5V-5-6C-PPD-T-M-U-H7-10
5996892-001 DG5V-5-2A-PCA-T-M-U-H7-10 5996890-001 DG5V-5-8C-PDB-E-T-VM-U-A7-10-EN89
5996893-001 DG5V-5-2A-PCD-T-M-U-H7-10 02-397765 DG5V-5-8C-PPD-E-T-VM-U-H7-10-EN89
5996894-001 DG5V-5-2A-PDA-T-M-U-H7-10
5996895-001 DG5V-5-2A-PPA-T-M-U-H7-10
5996896-001 DG5V-5-2A-PPD-T-M-U-H7-10
02-397763 DG5V-5-2C-PCA-E-T-M-U-H7-10
5996897-001 DG5V-5-2C-PCA-T-M-U-H7-10
5996898-001 DG5V-5-2C-PCD-T-M-U-H7-10
5996899-001 DG5V-5-2C-PDA-T-M-U-H7-10
5996900-001 DG5V-5-2C-PPA-T-M-U-H7-10
5996885-001 DG5V-5-2C-PPD-T-M-FPA5WL-B7-10-EN403

EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 17
Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714

© 2007 Eaton Corporation


All Rights Reserved
Printed in USA
Document No. V-VLDI-MC006-E
Supercedes GB-2047B
March 2007