Aqueous two-pack polyurethane coatings

Kitchen Cabinet Coating-

highest resistance against
staining liquids

Business Development Wood Coatings

 2K-WB systems

Pigmented coatings:
Bayhydrol XP 2427 and Bayhydur XP 2487/1
Clear coatings:
Bayhydrol XP 2470 and Bayhydur XP 2487/1

BAYHYDROL
BAYHYDROLXP XP2427
2427 BAYHYDUR
BAYHYDURXP XP2487/1
2487/1
Solid
Solidcontent:
content: 42%
42% Solid
Solidcontent:
content: 100%
100%
OH
OHcontent:
content: 2%
2%(on
(onsolid)
solid) NCO
NCOcontent:
content: 20,6%
20,6%
Viscosity:
Viscosity: 80 mPa·s
80 mPa·s Viscosity:
Viscosity: 5400
5400mmPa·s
Pa·s

BAYHYDROL
BAYHYDROLXP XP2470
2470
Solid
Solidcontent:
content: 45%
45%
OH
OHcontent:
content: 3,9%
3,9%(on
(onsolid)
solid)
Viscosity:
Viscosity: 2.000 mPa·s
2.000 mPa·s

Business Development Wood Coatings

 New PIC for 2K-WB coatings: Bayhydur XP 2487/1

Component B:
New development: Anionically modified HDI-trimer

X
O O

N
NCO + H-X H

OCN NCO OCN

NCO

X = aminosulfonic acid salt

Business Development Wood Coatings

2K WB pigmented coatings for furniture
New development for pigmented coatings

Bayhydrol
BayhydrolXP
XP2427
2427
Bayhydur
BayhydurXPXP2487/1
2487/1

New
NewRaw
RawMaterials
Materials
for
forpigmented
pigmentedfurniture
furniturecoatings
coatings

++Unique
Uniquechemical
chemicalresistance
resistance
++Fast
Fastdrying
drying

http://www.news.bayer.com/News/News.nsf/id/2003-0292

Business Development Wood Coatings

Influence of component B on staining resistance
Component A: Polyacrylate Polyol Component A: Polyacrylate Polyol
Component B: Polyether-modified Component B: Aminosulfonic acid -
HDI Polyisocyanate HDI Polyisocyanate

Mixing ratio Component A / Component B 10:1

Business Development Wood Coatings
Aqueous two-pack polyurethane coatings

Chemical resistance in pigmented formulations

New wb system comparable to conventional system

Waterbased coating Waterbased coating Conventional coating

Waterbased coating Waterbased coating Conventional coating
Test Bayhydrol XP 2427 Bayhydrol XP 2427 Desmophen A 450
Test Bayhydrol XP 2427 Bayhydrol XP 2427 Desmophen A 450
Bayhydur 3100 Bayhydur XP 2487 Desmodur N75
Bayhydur 3100 Bayhydur XP 2487 Desmodur N75

Coffee 16 h 33 55 44
Coffee 16 h
Mustard 5h 44 44 44
Mustard 5h
Red Wine 5h 33 55 55
Red Wine 5h
Ethanol 48 % 1h 44 44 44
Ethanol 48 % 1h
Cleaning Agent 1h 55 55 55
Cleaning Agent 1h
Ammonia 1h 55 55 55
Ammonia 1h

Mixing ratio Component A / Component B 5:1

DIN 68861 1b, 0 = destroyed, 5 = no changes

Business Development Wood Coatings

Waterborne 2K PUR system based on Bayhydrol XP 2427/ Bayhydur XP 2487
Mixing / Applikation

Manual / Applikator Stirrer / Applikator 2K-Equip. / Applikator Manual / Spraying Stirrer / Spraying 2K-Equip. / Spraying

Business Development Wood Coatings

 Blocking resistance test

Application: 120g/m2
Flash off at RT: 15 min
Drying at 50ºC: 30 / 60 / 90 / 120 / 150 / 180 …. min

evaluation:
Test: surface to surface 0: separation not possible
1: very difficult to separate, strong damage
- weight 100g/cm2 2: difficult to separate, slight damage
- or vice 3: sticky feeling, marks remaining
4: easy separation, but slight marks still remaining
- storing 60 min at 50ºC 5: easy separation without any change of the
surface

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 Blocking resistance of pigmented coating

Blocking resistance 100g/cm2

0
0,5 1 1,5 2 2,5 3 hours

XP 2427/2487 LS 2250/3100

Business Development Wood Coatings

2K-WB clear coating

Clear coatings:

Bayhydrol XP 2470 and Bayhydur XP 2487/1

Excellent grain wetting and transparency

Good chemical resistance

Business Development Wood Coatings

2K WB clear coatings for furniture
Bayhydrol XP 2427, 2470, LP IRL 6250
Bayhydur XP 2487/1, 80% in MPA, NCO:OH = 1,4 : 1

Bayhydrol XP 2427 XP 2470 IRL 6250 IRL 6250

Lab-products Lab-products
IRL 6213 IRL 6220 IRL 6225/1 IRL 6225/2
Formulation:
(+ 4%PnP)
Tack free RT 1:45 h > 6h 2:30 h 4h
„Anfeuerung“** 1 4-5 4 4-5
Pend.hardness 1d, 3d, 50/70/85 105/135/140 115/125/130 65/75/80
8d [sec]
Coffee (16h)** 4/ 5* 5/ 5* 5/ 5* 5/ 5*
Red wine (16h)** 4/ 5 4/ 4 4/ 4 4/ 4
Mustard (16h)** 2-3/ 4-5 3/ 4 3/ 4 3/ 4
Water (16h)** 5/ 5 5/ 5 5/ 5 5/ 5
EtOH/H2O(1:1) (1h)** 4/ 5 4/ 5 4/ 5 4/ 5
Blocking resistance 2 h / 40ºC > 6 h / 40ºC 2 h / 40ºC 2,5 h / 40ºC
Gloss 95 93 93 93

* evaluation immediately after exposure / after 3 days

** 0=very bad, destroyed / 5= no changes, very good
Business Development Wood Coatings
2K WB clear coatings for furniture

with Bayhydur XP 2487/1

Bayhydrol drying Chem. resistance wetting Wet film transp

XP 2427 + + - -
XP 2470 - + + +
“6250” + + + +

Business Development Wood Coatings

Starting formulations

Formulations based on: XP 2427 XP 2470 XP 2427/2470

transparent glossy IRL 6213 IRL 6220 ---
semiglossy --- --- ---
pigmented gossy IRL 6210 FBG 5518/2 IRL 6215
semiglossy IRL 6211 --- ---

Business Development Wood Coatings