Operation and Maintenance Capsule Communications System Vol 2

MS-102 VOL.
project
mercury
OPERATION AND MAINTENANCE
CAPSULE COMMUNICATIONS
SYSTEM
prepared for
National Aeronautics and Space Administration

Contract No. NAS 1-430
July 31, 1961 v
THIS PUBLICATION SUPERSEDES _2

DATED NOVEMBER 30, 1960-
REVISED FEBRUARY 1, 1961
The Bendix Corporation

Bendix Radio Division
in association with
WESTERN ELECTRIC COMPANY, INC.

MS - 102 VOL 2
I LISTOF EFFECTIVE
PAGES !
TOTAL NUMBER OF PAGES IS 560 AS FOLLOWS:
Item Page No. l$$1le

Page No. Issue Item
Title Page Original
A-Page Original
Front i thru xxiv Original
Sect. V 5-1 thru 5-278 Original
Sect. VI 6-1 thru 6-256 Original
* The asterisk indicates pages revised, added or deleted by the current change.
CASE
FIZE
COPY
MS-102
TABLE OF CONTENTS
_Paragraph _Yolume I) Page

SE CTION I--GE NE RAL DE SCRIPTION
1--1. General Information .................... i-i
A. Scope of Manual .................... i-i
B. Project Mercury Scope ................. 1-1
C. Site Functions ..................... 1-2
D. Capsule Communication System Function ......... 1-3
1--2. Equipment Supplied ..................... i-3
A. Equipment and System Power Consumption ........ 1-8
B. Technical Characteristics of Equipments ......... 1-14
C. Symbol Number Series ................. 1-24
1--3. Capsule Communication System (Typical Site) ......... 1-25
A. General ........................ 1-25
B. Physical Description .................. 1-29
(1). Antenna Equipment ................ 1-29
(2). Voice Receiver Rack ............... 1-38
(3). Transmitter Van ................. 1-44
(4). UHF Transmitter Rack .............. 1-46
(5). HF Voice Transmitter ............... 1-53
(6). HF Monitor Rack ................. 1-53
(7). Terminal Equipment Rack ............. 1-56
(8). Recovery Team Equipment (Grand Canary Island Only) 1-56
(9). Communication Technician's Console ........ 1-59
C. Functional Description ................. 1-65
(1). General ..................... 1-65
(2). UHF Voice Receiving System ............ 1-65
(3). HF Voice Receiving System ............ 1-- 6_Q

.L
(4). Receiver Audio Monitoring ............ 1-69
(5). UHF Transmitting System ............. 1-69
(6). HF Voice Transmitting System ........... 1-72
(7). Down-Range Control at Cape Canaveral ....... 1-75
D. Operating Controls ................... 1-75

MS-102
TABLE OF CONTENTS (Continued)
Paragraph P_ag__
SECTION I--GENERAL DESCRIPTION (Continued)
1-4. Site Implementation .................... 1-99
A. General ........................ 1-99
B. Cape Canaveral, Florida ................ 1-100
C. Grand Bahama Island .................. 1-106
D. Grand Turk Island ................... 1-110
E. Bermuda ....................... 1-113
F. Atlantic Ship and Indian Ocean Ship ............ 1-116
G. Grand Canary Island .................. 1-119
H. Kano, Nigeria ..................... 1-122
I. Zanzibar ....................... 1-122
J. Muehea, Australia ................... 1-125
K. Woomera, Australia .................. 1-125
L. Canton Is land ..................... 1-125
M. Kauai Island, Hawaii .................. 1-129
N. Guaymas, Mexico .................... 1-129
O. Point Arguello, California ................ 1-129
P. Corpus Christi, Texas ................. 1-134
SECTION II--INSTALLATION
General .......................... 2-1
Trailer Van Installation and Towing ............. 2-1
A. General ........................ 2-1
B. Typical Trailer Van Siting ............... 2-1
C. Dismounting Van from Trailer Undercarriage ....... 2-2
D. Towing Trailer Van .................. 2-3
Equipment Installation ................... 2-5
Inter-Equipment Cabling .................. 2-8
A. General ........................ 2-8
B. Cable Wiring ...................... 2-8
C. Noise and Crosstalk on Audio Transmission Lines ..... 2-9
ii
MS-102
Paragraph
SECTION II--INSTALLATION (Continued)
D. SWR and Power Meter (Electrical Installation) ....... 2-10
2-5. Pre-Operational Checks ................... 2-11
SECTION III--SYSTE M OPERATION
Gene ral .......................... 3-1
Initial Turn-on Procedures ................. 3-1
A. Voice Receiver Rack .................. 3-1
B. UHF Transmitter Rack ................. 3-8
C. HF Voice Transmitter .................. 3-14
D. Communication Technician's Console ........... 3-16
E. HF Monitor Rack .................... 3-19
F. Servo Amplifier Rack .................. 3-19
G. Recovery Team Communication Equipment ........ 3-23
Normal Turn-on Procedure ............... 3-26
System Operational Checks ................. 3 -26
A. UHF Receiving System ................. 3-26
B. HF Receiving System .................. 3-30
C. UHF Transmitter System ................ 3-34
D. HF Transmitter System ................ 3-36
E. Over-all HF and UHF Transmitter System ........ 3-36
F. Tape Recorder Control ................. 3-38
G. Emergency Voice Transmitting System .......... 3-38
H. Control of Down-Range Sites .............. 3-38
3 --5 ° Normal Operating Procedures .............. 3-42
A. Receiving System .................. 3-42

3-43
B. Transmitting System ..................
C. Recovery Team Communication Equipment ........ 3-44
3--6. Emergency Operation Procedures .............. 3-45
A. Voice Receiving System ................. 3-45
B. Voice Transmitting System .............. 3-48
°°°
IU
MS-102
Paragraph
SECTION IV--THEORY OF OPERATION
4--1. General .......................... 4-1
A. Degree of Coverage .................. 4-1
B. System Breakdown ................... 4-1
4--2. Communication Technician's Console ............. 4-1
A. General ........................ 4-1
B. HF/UHF Voice Receiving System Selection Circuit ..... 4-13
C. UHF Voice Receiver Remote Selection Circuit ....... 4-13
D. HF Voice Receiver Remote Selection Circuit ........ 4-15
E. Voice Receiver Muting ................. 4-17
F. Signal Generator Remote Controls ............ 4-18
G. Voice Transmitter Selection Circuits ........... 4-22
H. UHF Voice Transmitter, Master/Standby Selection Circuit 4-23
I. HF Voice Transmitter, Master/Standby Selection Circuit. 4-25
J. Signal Presence Indicator ................ 4-25
K. 28 VDC Power Supply ................. 4-27
L. 65 VDC Power Supply .................. 4-32
4--3. System Operation of UHF Voice Receiving System ....... 4-33
A. General ........................ 4-33
B. Signal Flow at Typical Sites ............... 4-34
C. Signal Flow at Cape Canaveral .............. 4-39
D. Signal Flow at Bermuda ................ 4-43
E. Signal Flow at Grand Bahama and Grand Turk Island .... 4-47
4--4. System Operation of HF Voice Receiving System ........ 4-51
A. General ........................ 4-51
B. Signal Flow at Typical Site ............... 4-52
C. Signal Flow at Cape Canaveral .............. 4-55
D. Signal Flow at Bermuda ................ 4-59
E. Signal Flow at Grand Bahama and Grand Turk Islands 4-60
4--5. System Operation of UHF Voice Transmitter Remote

Control Circuits ..................... 4-64
iv
MS-102

Paragraph __Page
SECTION IV--THEORY OF OPE RATION (Continued)

A. General ........................ 4-64
B. Operation ....................... 4-64
C. MCW Keying of A/G Circuit ............... 4-73
4--6 ° System Operation of HF Voice Transmitter Remote

Control Circuits ..................... 4-68
A. General ........................ 4-68
B. Operation ....................... 4-71
Recovery Team Communication Equipment .......... 4-77
A. General ........................ 4-77
B. Functional Operation .................. 4-77
C. Receiving System Signal Flow .............. 4-78
D. Audio Amplifier and Loudspeaker Panel .......... 4-79
E. Audio Keying Oscillator ................. 4-81
F. Remote AM Operation of Recovery Team Transmitter 4-82
G. Remote MCW Operation of Recovery Team Transmitter 4-84
H. Remote CW Operation of Recovery Team Transmitter 4-85
I. Sidetone Circuit .................... 4-87
J. Antenna Circuitry ................... 4-88
K. HF Balun and Matching Line ............... 4-91
L. Primary Power Distribution ............... 4-92
Control of Down-Range Sites ................. 4-92
A. General ........................ 4-92
B. Functional Operation .................. 4-93
C. Detailed Operation of Transmitter and Receiver Control 4-97

(Volume II)
SECTION V--.,__A_I_N:TE NANCE
5--1. General Information .................... 5-1
5-2. Test Equipment ...................... 5-1
5-3. Special Tools ....................... 5-6
5-4. Lubrication ........................ 5-7
V
MS-102
Paragraph Page
SECTION V--MAINTENANCE (Continued)
Preventive Maintenance ................... 5-8
Minimum Performance Standards .............. 5-9
A. General Information .................. 5-9
B. System Minimum Performance Standards ......... 5-10
C. Communication Technician's Console,

Minimum Performance Standards (Cape Canaveral). . 5-39
D. Communication Technician's Console, Minimum Performance

Standards (Grand Bahama Island and Grand Turk Island) 5-51
E. Communication Technician's Console, Minimum Performance

Standards (Bermuda) ................. 5-64
F. Communication Technician's Console, Minimum Performance

Standards (All Other Sites) .............. 5-76
G. Voice Receiver Rack Composite, Minimum Performance

Standards ...................... 5-102
H. UHF Voice Receiver Rack, Minimum Performance Standards 5-121
I. HF Monitor Rack, Minimum Performance Standards .... 5-121
J. Voice Receiver Rack, Minimum Performance Standards . 5-122
K. Recovery Team Equipment, Minimum Performance Standards 5-125
L. Transmitter Van, Minimum Performance Standards .... 5-126
5--7 ° System Trouble Analysis .................. 5-130
A. Functional Troubleshooting ............... 5-131
B. Detailed Troubleshooting ................ 5-131
C. Down-Range Control Troubleshooting ........... 5-131
D. Voice Antenna Admittance and VSWR Tests ........ 5-233
5--8. Minor Repairs ....................... 5-242
A. General ........................ 5-242
B. Relays ........................ 5-242
C. Switch and Indicator Assemblies ............. 5-242
D. 28 VDC Power Supply .................. 5-243
E. Trailer Van ...................... 5-246
F. Antenna Tuner ..................... 5-247
vi
MS-102
Paragraph
SECTION V--MAINTENANCE (Continued)
5--9. Audio and 65-Volt Remote Indicator Adjustments

(Cape Canaveral and Grand Bahama Island) ......... 5-249
B. Procedure ....................... 5-250
5-10. Audio Adjustments (All Other Sites) ............. 5-255
A. General Information ................ 5-255
B. Procedure ....................... 5-255
5-11. Audio and 65-Volt Remote Indicator Adjustments (Bermuda) 5-257
A. General Information ................ 5-257
B. Procedure ....................... 5-257
5-12. Audio and 65-Volt Remote Indicator Adjustments (Pt. Arguello) . 5-262
B. Procedure ....................... 5-263
5-13. Dual Power Supply Adjustment ................ 5-269
A. General ........................ 5-269
B. Procedure ....................... 5-271
5-14. Recovery Team Equipment Adjustments ............ 5-272
A. Audio Circuits ..................... 5-272
B. Sidetone ........................ 5-273
5-15. Trailer Van Adjustments ................ 5-275
SECTION VI--PARTS LIST
6--1. Ge ne ral .......................... 6-1

(Volume III)
SE CTION VII--DIAGRAMS
7--1. General .......................... 7-1
vii
MS-102
LIST OF ILLUSTRATIONS
Figure No. Title Page

(Volume I)
SECTION I
1-1 xxiv
Project Mercury Site Locations ...............
1-2 Operating Modes, Capsule Communication System ....... 1-26
1-3 Site Antenna Complements .................. 1-27
1-4 Cape Canaveral Antenna Complement ............. 1-30
1-5 Voice Receiving Antenna No. 1 ................ 1-31
1-6 Voice Receiving Antenna No. 2 and Voice Transmitting Antenna . 1-33
1-7 Voice and Command Transmitting Antenna ........... 1-34
1-8 Voice Receiving and Transmitting Antenna, Ships ....... 1-35
1-9 Voice Receiving Antenna, Ships ............... 1-36
1-10 1-37
Triplexer .........................
1-11 1-37
Preamplifier .......................
1-12 Servo Rack ........................ 1-39
1-13 Voice Receiver Rack,Typical .............. 1-41
1-14 Voice Receiver Rack, Cape Canaveral, Receiver Building No. 2. 1-43
1-15 Voice Receiver Rack, Grand Bahama and Grand Turk Islands . 1-45
1-16 Transmitter Van, Typical Site .............. 1-47
1-17 Transmitter Van, Kauai Island, Hawaii ............ 1-48
1-18 Transmitter Van, Muchea and Guaymas ........... 1-49
1-19 Transmitter Van, Cape Canaveral .............. 1-50
1-20 Transmitter Van, Grand Canary Island ............ 1-51
1-21 UHF Transmitter Rack ................. 1-52
1-22 HF Transmitter Cabinet ................. 1-54
1-23 HF Monitor Rack ...................... 1-55
1-24 Terminal Equipment Rack, Kauai, Hawaii .......... 1-57
1-25 Recovery Team Console ................ 1-58
1-26 Communication Technician's Console, Double Rack ...... 1-61
1-27 Communication Technician's Console, Triple Rack ...... 1-63
1-28 Cape Canaveral, Site Locations and Mercury Control

Center Equipment Placement ............... 1-105
1-29 Grand Bahama Island, Site Location and Transmitter

Room Equipment Placement ................ 1-107
viii
MS-102
LIST OF ILLUSTRATIONS (Continued)

_Figure No. Title page
1-30 Grand Bahama Island, Telemetry Room Equipment Placement. 1-109
1-31 Grand Turk Island, Transmitter Room Equipment Placement 1-111
1-32 Grand Turk Island, Telemetry Room Equipment Placement 1-112
1-33 Bermuda, Receiver Building Equipment Placement ....... 1-114
1-34 Bermuda, Transmitter Room Equipment Placement ...... 1-115
1-35 Atlantic and Indian Ocean Ships, Equipment Area Locations . 1-117
1-36 Atlantic and Indian Ocean Ships, Transmitter Area
Equipment Placement ................... 1-117
1-37 Atlantic and Indian Ocean Ships, Telemetry Room
1-38 Grand Canary Island, Site Locations ............. 1-120
1-39 Typical Site Telemetry and Control Building,
1-40 Kano, Nigeria, Site Locations ................ 1-123
1-41 Zanzibar, Site Locations .................. 1-124
1-42 Muchea, Australia, Site Locations .............. 1-126
1-43 Woomera, Australia, Site Locations ............. 1-127
1-44 Canton Island, Site Locations ................ 1-128
1-45 Kauai Island, Hawaii, Site Locations ............. 1-130
1-46 Guaymas, Mexico, Site Locations .............. 1-131
1-47 Pt. Arguello, California, Site Location ............ 1-132
1-48 Pt. Arguello, California, Equipment Placement ........ 1-133
1-49 Corpus Christi, Texas, Site Location ............. 1-134
SECTION II
2-1 Trailer Van, Lifting Jack Placement ............. 2-2

2-2 Trailer Van, Towing Details ................ 2-4
2-3 Cabinet Mounting Details .................. 2-5
2-4 Amplidyne Mounting Details ................. 2-6
2-5 Synchro Remoting System Transmitter-Receiver Mounting
Hole Locations ...................... 2-7
2-6 Inter-Equipment Cabling Diagram, Cape Canaveral ...... 2-13
2-7 Inter-Equipment Cabling Diagram, Grand Bahama Island .... 2-15
2-8 Inter-Equipment Cabling Diagram, Grand Turk Island ..... 2-17
ix
MS-102
Figure No. Title page
2-9 Inte r-E qmpme nt Cabling Diagram, Bermuda ......... 2-19
2-10 Inte r-E qmpment Cabling Diagram, Atlantic Ship ........ 2-21
2-11 Inte r-E qmpment Cabling Diagram, Grand Canary Island .... 2-23
2-12 Inte r-E qmpment Cabling Diagram, Kano, Nigeria ....... 2-25
2-13 Inte r-E qmpment Cabling Diagram, Zanzibar ......... 2-27
2-14 Inte r-E qmpment Cabling Diagram, Indian Ocean Ship ...... 2-29
2-15 Inte r-E qulpment Cabling Diagram, Muchea, Australia ..... 2-31
2-16 Inte r-E qmpment Cabling Diagram, Canton Island ....... 2-33
2-17 Inte r-E qmpment Cabling Diagram, Kauai Island ........ 2-35
2-18 Inte r-E quipment Cabling Diagram, Point Arguello, California. 2-37
2-19 Inte r-E quipment Cabling Diagram, Guaymas, Mexico ..... 2-39
2-20 Inte r-E quipInent Cabling Diagram, Corpus Christi, Texas 2-41
2-21 Trans mitte r Van Cabling Diagram, Cape Canaveral ...... 2-43
2-22 Transmitter Van Cabling Diagram, Grand Canary Island .... 2-45
2-23 Trans mitte r Van Cabling Diagram, Muchea, Guaymas ..... 2-47
2-24 T rails mitte r Van Cabling Diagram, Kauai Island ........ 2-49
2-25 Transmitter Van Cabling Diagram, Kano, Zanzibar, Woomera,

Canton, Corpus Christi ................. 2-51
2-26 Down-Range Control System, Cabling Diagram ......... 2-53
SE CTION III
3-1 HF/UHF Signal Generator .................. 3-2
3-2 Preamplifier Power Control Panel .............. 3-4
3-3 UHF Voice Receiver .................... 3-4
3-4 HF Voice Receiver ..................... 3-5
3-5 Dual Speaker Panel ..................... 3-5
3-6 Dual Diversity Combiner .................. 3-7
3-7 Dual Track Tape Recorder ................. 3-8
3-8 UHF Voice Transmitter ................... 3-9
3-9 UHF Cavity Filter ..................... 3-13
3-10 Power Modulation Monitor .................. 3-13
3-11 HF Voice Transmitter Operating Controls .......... 3-15
3-12 Antenna Switching Panel, Voice Receiver Rack ........ 3-17
X
MS-102

3-13 Communication Technician's Cons ole, Rear Panel Power
Controls ......................... 3-17
3-14 HF Voice Transmitter Microphone Amplifier ......... 3-18
3-15 Audio Line Amplifier .................... 3-18
3-16 Servo Amplifier ...................... 3-20
3-17 Control Indicator ...................... 3-21
3-18 Transmitter-Receiver System Selector Panel ......... 3-31
3-19 Line Monitor Jack Panel ................... 3-31
3-20 Down-Range Control Panel (Cape Canaveral) .......... 3-32
3-21 Range Control Status Panel (GBI & GTI) ............ 3-32
3-22 UHF/HF Receiver Control Panel ............... 3-33
3-23 UHF/HF Transmitter Control Panel ............. 3-33
3-24 Auxiliary Control Panel ................... 3-35
3-25 Volume Level Indicator Control Panel ............ 3-35
3-26 Line Level Control Panel .................. 3-35
3-27 Site Intercommunications Panel ............... 3-37
3-28 Special Intercommunications Panel .............. 3-37
3-29 Retrofire Change Display Unit ................ 3-39
3-30 Command Display Panel ................... 3-40
3-31 Command Actuation Panel .................. 3-40
3-32 Audio Code Oscillator ................... 3-46
3-33 Audio Keying Oscillator (P/O Recovery Team Console) ..... 3-46
3-34 Patch and Control Panel (P/O Recovery Team Console) .... 3-46
3-35 Audio Amplifier and Loudspeaker .............. 3-49
3-36 SWR and Power Meter ................... 3-49
3-37 Antenna Tuner ....................... 3-50
3-38 Components Under Voice Antenna No. 2 Platform ....... 3-52
3-39 Voice Antenna No. 2 Coaxial Switches ............ 3-52
3 -40 Components Under Voice Antenna Platform, Ships ....... 3-53
3-41 HF Voice Transmitter Band Pass Filter ........... 3-54
3-42 HF Voice Receiver Band Pass Filter ............. 3-55
3-43 Control Relay Current Adjustment Panel ........... 3-56
xi
MS-102
SECTION IV
4-1 Voice Receiving System, Block Diagram ........... 4-3
4-2 Voice Transmitting System, Block Diagram .......... 4-4
4-3 Communication Technician's Console, Block Diagram ..... 4-5
4-4 4-12
Relay-Switch Assembly, Exploded View ............
4-5 HF/UHF Voice Receiving System Selector Circuit ....... 4-14
4-6 UHF Voice Receiver Remote Selection Circuit ......... 4-14
4-7 HF Voice Receiver Remote Selection Circuit .......... 4-16
4-8 Voice Receiver Muting Circuit ............... 4-19
4-9 HF/UHF Signal Generator Remote Control Circuit ...... 4-21
4-10 HF/UHF Voice Transmitter System Selector Circuit ...... 4-23
4-11 UHF Voice Transmitter Remote Selection Circuit ....... 4-24
4-12 HF Voice Transmitter Remote Selection Circuit ........ 4-26
4-13 Dual Power Supply Control Circuit, Simplified Schematic .... 4-29
4-14 Signal Flow of UHF Voice Receiving System (Typical Site),

Simplified Schematic .................. 4-35
4-15 Signal Flow of UHF Voice Receiving System (Cape Canaveral),

Simplified Schematic ................... 4-41
4-16 Signal Flow of UHF Voice Receiving System (Bermuda),

4-17 Signal Flow of UHF Voice Receiving System (GBI, GTI),

Simplified Schematic ................. 4-49
4-18 Signal Flow of HF Voice Receiving System (Typical Site),

4-53
Simplified Schematic .................
4-19 Signal Flow of HF Voice Receiving System (Cape Canaveral),
4-20 Signal Flow of HF Voice Receiving System (Bermuda),

4-21 Signal Flow of HF Voice Receiving System (GBI, GTI),

Simplified Schematic ................. 4-62
4-22 UHF Transmitter Remote Control (Command Sites),

4-23 UHF Transmitter Remote Control (Non-Command Sites),

4-24 HF Transmitter Remote Control (Command Sites),

xii
MS-102
LIST OF ILLUSTRATIONS (Continued}

4-25 HF Transmitter Remote Control (Non-Command Sites},
4-26 Functional Operation of MCW Keying of A/G Circuit ...... 4-74
4-27 Recovery Team Communications Equipment, Block Diagram 4-75
4-28 Recovery Team Equipment Receiving System Signal Flow,
4-29 Remote AM Control Circuit of Recovery Team Transmitter,
4-30 Remote MCW Control Circuit of Recovery Team Transmitter,
Simplified Schemat{c ................... 4-84
4-31 Remote CW Control Circuit of Recovery Team Transmitter,
4-32 Recovery Team Equipment Sidetone Circuit,
4-33 Antenna Tuner in 2-10 MC Position, Functional Schematic . 4-89

4-34 Antenna Tuner in 10-20 MC Position, Functional Schematic . . 4-89
4-35 HF Balun Detail ...................... 4-91
4-36 Down-Range Control, Block Diagram ............. 4-95
4-37 Remote Control of Down-Range Transmitters,
Simplified Schematic ............... , . . . 4-99
4-38 Remote Control of Down-Range Receivers,
Simplified Schematic .................... 4-100
(Volume II)
SECTION V
5-1 HF Voice Receiver Sensitivity Test Setup ........... 5-11
5-2 HF Voice Receiver Audio Level Test Setup .......... 5-12
5-3 UHF Voice Receiver Sensitivity and Audio Level Test Setup. 5-16
5-4 HF Voice Transmitter Frequency Stability Test Setup ...... 5-23
5-5 UHF Voice Transmitter Frequency Stability Test Setup ..... 5-25
5-6 HF Voice Receiver Sensitivity Test Setup (Voice Receiver

Rack Composite} .................. . . . 5-104
5-7 HF Voice Receiver Diversity Test Setup ............ 5-105
5-8 HF Antenna Switching Panel Test Setup ............ 5-108

5-9 UHF Antenna Switching Panel Test Setup ........... 5-109
5-10 UHF Diversity Combiner Test Setup ............. 5-109
5-11 Functional Troubleshooting HF Voice Receiving System,
Block Diagram ...................... 5-133
xiii
MS-102

5-12 Functional Troubleshooting HF Voice Transmitting System,
Block Diagram ...................... 5-135
5-13 Functional Troubleshooting UHF Voice Receiving System,

Block Diagram ...................... 5-137
5-14 Functional Troubleshooting UHF Voice Transmitting System,

Block Diagram ...................... 5-139
5-15 Functional Troubleshooting Down-Range Control System,

Block Diagram, Sheet 1 of 2 ................ 5-141
5-15 Functional Troubleshooting Down-Range Control System,

Block Diagram, Sheet 2 of 2 ................ 5-143
5-16 Audio Circuit Adjustment Test Setup, Block Diagram ...... 5-145
5-17 Admittance and VSWR Test Setup ............... 5-235
5-18 Plot of Admittance and VSWR ................ 5-238
5-19 Limits of Admittance/Max. VSWR .............. 5-239
5-20 Lamp - Filter Tool ..................... 5-243
5-21 28 VDC Power Supply Unit and Filter Unit, Parts Location 5-244
5-22 Relay Panel ............... ......... 5-251
5-23 Load Curves for Dual Power Supply ............. 5-270
5-24 Dual Power Supply Terminal Board .............. 5-272
5-25 Trailer Van, Mechanical Brake Cabling Unit ......... 5-274
5-26 Brake Shoe Adjustment Diagram ............... 5-276
5-27 Transmitter Van Undercarriage Assembly Details ....... 5-277
SECTION VH (Volume III)
7-1 UHF Transmitter Rack, Schematic Diagram ..........

7-2 Voice Receiver Rack (Standard Site), Schematic Diagram ....
7-3 Voice Receiver Rack (Cape Canaveral - Mercury Control
Building), Schematic Diagram ............... 7-11
7-4 Voice Receiver Rack (Cape Canaveral - Receiver Building No. 2),
Schematic Diagram .................... 7-13
7-5 Voice Receiver Rack (GBI and GTI), Schematic Diagram .... 7-15
7-6 Voice Receiver Rack (Bermuda), Schematic Diagram ...... 7-17
7-7 Voice Receiver Rack (Ships), Schematic Diagram ....... 7-19

7-8 Antenna Switching Unit (Standard Site), Schematic Diagram . 7-21
7-9 Antenna Switching Unit (GBI, GTI, and Cape Canaveral),
Schematic Diagram .................... 7 -23
7-10 Dual Speaker Panel, Schematic Diagram ........... 7-25
xiv
MS-102

F_igure No. Title
7-ii Preamplifier Control Panel, Schematic Diagram ....... 7 -27
7-12 Recorder Playback Control Panel, Schematic Diagram ..... 7-27
7-13 HF Monitor Rack, Schematic Diagram ............ 7 -29
7-14 Communication Technician's Cons ole (Cape Canaveral),

Schematic Diagram, Sheet 1 of 4 • • • • • • • • • ° • • ° 7-31

Schematic Diagram, Sheet 2 of 4 • • ° • • • , • ° • . ° . 7-33

Schematic Diagram, Sheet 3 of 4 • • • ° • ° • • . . , • . 7-35
7-14 Communication Technician's Console (Cape Canaveral),

Schematic Diagram, Sheet 4 of 4 • . • ° • • • ° • • • • • 7-37

Wiring Diagram, Sheet 1 of 5 ............... 7-39



Wiring Diagram, Sheet 4 of 5 ............... 7 -45

7-16 Communication Technician's Console (GBI),

Schematic Diagram, Sheet 1 of 2 .............. 7 -49

Schematic Diagram, Sheet 2 of 2 .............. 7-51


7-18 Communication Technician's Console (GTI),

Schematic Diagram, Sheet 1 of 2 .............. 7 -57


Wiring Diagram, Sheet 1 of 2 ................. 7-61

7-20 Communication Technician's Console (Bermuda),

Schematic Diagram, Sheet 1 of 4 ............. 7-65
xv
MS-102



Schematic Diagram, Sheet 4of4 .............. 7-71




7-22 Communication Technician's Console (Atlantic Ship and

Indian Ocean Ship), Schematic Diagram, Sheet 1 of 2 .... 7-81
7-22 Communication Technician's Console (Atlantic Ship and

Indian Ocean Ship), Schematic Diagram, Sheet 2 of 2 .... 7-83
7 -23 Communication Technician's Console (Ships),

7-23 Communication Technician's Cons ole (Ships),

7-24 Communication Technician's Console (Grand Canary Island),

7 -24 Communication Technician's Cons ole (Grand Canary Island),

7-25 Communication Technician's Console (Grand Canary Island),

7-25 Communication Technician's Console (Grand Canary Is land),

7 -26 Communication Technician's Console (Kano, Zanzibar, Woomera,

Canton Island and Corpus Christi), Schematic Diagram ,
Sheet 1 of 2 ....................... 7-97
7-26 Communication Technician's Console (Kano, Zanzibar, Woomera,

Canton Island and Corpus Christi), Schematic Diagram,
Sheet 2 of 2 ....................... 7-99

Canton Island and Corpus Christi), Wiring Diagram,
Sheet 1 of 2 ....................... 7-101
xvi
MS-102

Figure No. Title
Canton Island and Corpus Christi), Wiring Diagram,
Sheet 2 of 2 ....................... 7-103
7-28 Communication Technician's Console (Muchea Guaymas),
7 -28 Communication Technician's Console (Muchea Guaymas),
7-30 Communication Technician's Cons ole (Kauai Island),
7-30 Communication Technician's Console (Kauai Island),
7-31 Commumcation Technician's Console (Kauai Island),
7-31 Communication Technician's Cons ole (Kauai Island),
7-31 Commumcation Technician's Console (Kauai Island),
7-32 Communmation Technician's Console (Point Arguello),

7-32 Commumcation Technician's Console (Point Arguello),
xvii
MS-102

7-32 Communication Technician's Console (Point Arguello),
7-32 Commumcation Technician's Console (Point Arguello),




Wiring Diagram, Sheet 3 of 4 ............. 7-149

7-34 Signal Presence Indicator, Schematic Diagram ........ 7-153
7-35 Dual Power Supply, Schematic Diagram ........... 7-155
7-36 Dual Power Supply, Wiring Diagram ............. 7-157
7-37 Recovery Team Console (Grand Canary Island), Schematic

Diagram ........................ 7-159
7-38 Audio Amplifier (P/O Recovery Team Console), Schematic

Diagram ........................ 7-161
7-39 Audio Code Oscillator (P/O Recovery Team Console),

Schematic Diagram .................... 7-163
7-40 Control and Patch Panel (P/O Recovery Team Console),

Wiring Diagram ..................... 7-165
7-41 RF Tuner (P/O Recovery Team Communications Transmitter),

Schematic Diagram .................. 7-167
7-42 VSWR Power Meter (P/O Recovery Team Communications

Transmitter), Schematic Diagram ............. 7-169
7-43 65-Volt Power Supply (P/O Communication Technician's

Console) ........................ 7-171
7-44 Terminal Equipment Rack (Bermuda), Schematic Diagram 7-173
7-45 UHF Transmitter Rack, Wiring Diagram ........... 7-175
7-46 Voice Receiver Rack (Standard Site), Wiring Diagram,

Sheet 1 of 2 ..................... 7-177
7-46 Voice Receiver Rack (Standard Site), Wiring Diagram,

Sheet 2 of 2 ....................... 7-179
7-47 Voice Receiver Rack (Bermuda), Wiring Diagram, Sheet 1 of 2 7-181
7-47 Voice Receiver Rack (Bermuda), Wiring Diagram, Sheet 2 of 2 7-183
xviii
MS-102

Figure No. Title
7 -48 Voice Receiver Rack (Cape Canaveral - Mercury Control
Building), Wiring Diagram, Sheet 1 of 2 .......... 7-185
7-48 Voice Receiver Rack (Cape Canaveral - Mercury Control
Building), Wiring Diagram, Sheet 2 of 2 .......... 7-187
7-49 Voice Receiver Rack (Cape Canaveral - Receiver Building No. 2),
Wiring Diagram ..................... 7-189
7-50 Voice Receiver Rack (GBI and GTI), Wiring Diagram, Sheet 1 of 2 7-191
7-50 Voice Receiver Rack (GBI and GTI), Wiring Diagram, Sheet 2 of 2 7-193
7-51 Voice Receiver Rack (Ships), Wiring Diagram, Sheet 1 of 2 . 7-195
7-51 Voice Receiver Rack (Ships), Wiring Diagram, Sheet 2 of 2 . 7-197
7-52 Dual Speaker Panel, Wiring Diagram ............. 7-199
7-53 Playback Control Panel, Wiring Diagram ........... 7-201
7-54 HF Monitor Rack, Wiring Diagram .............. 7-203
7-55 Signal Presence Indicator, Wiring Diagram .......... 7-205
7-56 Trailer Van, Combination Wiring - Schematic Diagram .... 7-207
7-57 Trailer Van, Stop and Tail Light Assembly .......... 7-209
7-58 Terminal Equipment Rack (Bermuda), Wiring Diagram,
Sheet 1 of 2 ....................... 7-211
7-58 Terminal Equipment Rack (Bermuda), Wiring Diagram,
Sheet 2 of 2 ....................... 7-213
7-59 Transmitter Van, Acquisition Bus and Display, Wiring Diagram
(All Sites Except Cape Canaveral) ............. 7-215
7-60 Transmitter Van, Servo Cabinet, Wiring Diagram ....... 7-217
7-61 Transmitter Van, Signal and Control Wiring Diagram
(Cape Canaveral) ..................... 7-219
7-62 Transmitter Van, Signal and Control Wiring Diagram (Kano,
Canton Island, Zanzibar, Corpus Christi, Woomera) ..... 7-221
7-63 Transmitter Van, Signal and Control Wiring Diagram
(Grand Canary Island) ................... 7-223
7-64 Transmitter Van, Signal and Control Wiring Diagram (Muchea,
Guaymas, Kauai Island) .................. 7-225
7-65 Transmitter Van, AC Power Wiring Diagram (Cape Canaveral) 7-227
7-66 Transmitter Van, AC Power Wiring Diagram (Grand
Canary Island) ...................... 7-229
7-67 Transmitter Van, AC Power Wiring Diagram (Kano, Canton
Island, Zanzibar, Corpus Christi, Woomera) ........ 7-231
xix
MS-102
Figure No. Title
7-68 Transmitter Van, AC Power Wiring Diagram (Kauai) ...... 7-233
7-69 Transmitter Van, AC Power Wiring Diagram (Muchea,

Guaymas) ........................ 7-235
7-70 Transmitter Van, Special Intercom Wiring Diagram

(Cape Canaveral) ..................... 7-237
7-71 Transmitter Van, Acquisition Bus and Display Wiring Diagram

(Cape Canaveral) ..................... 7-239
7-72 Transmitter Van, Terminal Equipment Rack Wiring Diagram

(Kauai) ......................... 7-241
7-73 Transmitter Van Command Control Wiring Diagram

(Muchea, Guaymas) .................... 7-243
7-74 Recovery Team Console (Grand Canary Island) Wiring Diagram . 7 -245
7-75 Audio Keying Oscillator (P/O Recovery Team Console),

Wiring Diagram ..................... 7-247
7-76 Voice Receiving Antenna No. 1 RF Components, Schematic

Diagram (All Sites Except Cape Canaveral, GBI, GTI,
and Point Arguello) .................... 7-249
7-77 Voice Receiving Antenna No. 2 RF Components, Schematic

Diagram (All Sites Except Atlantic Ocean and Indian
Ocean Ships) ....................... 7-251
7-78 Voice Receiving Antenna No. 2 RF Components,

Schematic Diagram (Ships) ................. 7-253
7-79 Active Acquisition Aid Antenna Safety Circuit, Schematic

Diagram (All Sites Except Kano, Canton, and Zanzibar). 7-255
7-80 Active Acquisition Aid Antenna Safety Circuit, Schematic

Diagram (Kano, Canton, and Zanzibar) ........... 7-257
7-81 Transmitter Van, Cable Termination Box (Canton Island),

Wiring Diagram ..................... 7-259
7-82 Transmitter Van, Cable Termination Box (Cape Canaveral),

Wiring Diagram ..................... 7-261
7-83 Transmitter Van, Cable Termination Box (Corpus Christi),

Wiring Diagram ..................... 7-263
7-84 Transmitter Van, Cable Termination Box (Grand Canary Island),

Wiring Diagram ..................... 7-265
7-85 Transmitter Van, Cable Termination Box (Guaymas),

Wiring Diagram ..................... 7 -267
7-86 Transmitter Van, Cable Termination Box (Kano),

Wiring Diagram ..................... 7-269
XX
MS-102

7-87 Transmitter Van, Cable Termination Box (Kauai Island),
Wiring Diagram ..................... 7-271
7-88 Transmitter Van, Cable Termination Box (Muchea)
Wiring Diagram ..................... 7-273
7-89 Transmitter Van, Cable Termination Box (Woomera)
Wiring Diagram ..................... 7-275
7-90 Transmitter Van, Cable Termination Box (Zanzibar)
Wiring Diagram ..................... 7-277
LIST OF TABLES
Table No. (Volume I) Page
1-I Functions of Each Site ................... 1-2
1-II Equipment Supplied .................... 1-3
1-III Power Consumed by Equipment ............... 1-9
1-IV Summary of Equipment Technical Characteristics ....... 1-14
1-V Symbol Number Series ................... 1-24
1-VI Location and Function of Operating Controls .......... 1-75
1-VII Function and Quantities of Line Amplifiers Used at Each Site . . 1-101
1-VIII Site Implementation .................... 1-102
2-I Equipment Mounting Hardware ................

2-II Installation Wiring Information Books .............
3-I Typical Meter Readings ................... 3-14
3-II Normal Turn-On Procedure ................. 3-27
(Volume II)
5-I Test Equipment Required for Maintenance .......... 5-2
5 -II Lubrication Schedule .................... 5-7
5-III Preventive Maintenance Procedures ............. 5-9
5-IV System Minimum Performance Standards ........... 5-27
5-V Communication Technician's Console Minimum

Performance Standards (Cape Canaveral) .......... 5-39
5 -VI Communication Technician's Console Minimum Performance

Standards (Grand Bahama Island and Grand Turk Island) 5-52
5 -VII Communication Technician's Console Minimum Performance

Standards (Bermuda) ................... 5-64
xxi
MS-102
LIST OF TABLES (Continued)
Table No. Page

5 -VIII Communication Technician's Console Minimum Performance
Standards (Standard Site) ................. 5-77
5-IX Communication Technician's Console Minimum Performance

Standards (Point Arguello) ................. 5-91
5-X Voice Receiver Rack Composite Minimum Performance Standards 5-113
5 -XI UHF Voice Transmitter Rack Minimum Performance Standards . 5-121
5-XII HF Monitor Rack Minimum Performance Standards ...... 5-121
5-XIII Voice Receiver Rack Minimum Performance Standards ..... 5-122
5-XIV Recovery Team Equipment Minimum Performance Standards 5-125
5-XV Transmitter Van Minimum Performance Standards ....... 5-127
5-XVI System Trouble Analysis .................. 5-146
5 -XVII Normal Voltages for Power Transformer T1 ......... 5-245
5 -XVIH 65-VDC Remote Indicator Adjustments Cape Canaveral and

Grand Bahama Island .................. 5-254
5-XIX 65-VDC Remote Indicator Adjustments (Point Arguello) ..... 5-268
6-I Voice Receiver Rack, Standard Site ............. 6-3
6 -II Voice Receiver Rack, Bermuda ............... 6-7
6-IH Voice Receiver Rack, Cape Canaveral - Tel 3 Building ..... 6-11
6-IV Voice Receiver Rack, Cape Canaveral - Tel 2 Building ..... 6-15
6-V Voice Receiver Rack, Grand Bahama Island and Grand

Turk Island ....................... 6-17
6-VI Voice Receiver Rack, Atlantic and Indian Ocean Ships ..... 6-20
6-VII Dual Speaker Panel ..................... 6-24
6-VIII Antenna Switching Unit ................... 6-25
6 -IX Playback Control Panel ................... 6-26
6-X UHF Transmitter Rack ................... 6-27
6-XI HF Transmitter Monitor Rack ................ 6-29
6 -XII Communication Technician's Console, Cape Canaveral ..... 6-32
6 -XIII Communication Technician's Console, Bermuda ........ 6-62
6 -XIV Communication Technician's Console, Muchea, Australia, and

Guaymas, Mexico .................... 6-89
6-XV Communication Technician's Console, Kauai, Hawaii ...... 6-116
6-XVI Communication Technician's Console, Pt. Arguello, California . 6-143
xxii
MS-102
LIST OF TABLES (Continued)

Table No. Page
6-XVlI Communication Technician's Console, Grand Bahama Island 6-170
6-XVIII Communication Technician's Console, Grand Turk Island 6-188
6-XIX Communication Technician's Console, Atlantic and Indian
Ocean Ships ....................... 6-206
6-XX Communication Technician's Console, Grand Canary Island;
Corpus Christi, Texas; Kano, Nigeria; Zanzibar;
Canton Island ...................... 6-223
6-XXI Dual Power Supply ..................... 6-241
6 -XXH Signal Presence Indicator .................. 6-243
6 -XXIII Local/Remote & Program Unit ............... 6-244
6-XXIV Decoder Program Patch Box and Coder Program Patch Box . 6-247
6-XXV VSWR and Power Meter .................. 6-248
6-XXVI Transmitter Van ...................... 6-249
6 -XXVII Recovery Team Console .................. 6-254
(Volume III)
7-I Alphabetical Index to Drawings ............... 7-1
°°°
MS-102
SECTION V
SYSTEM MAINTENANCE
5-1. GENERAL INFORMATION
A. This section contains the maintenance instructions for the capsule communi-
cations system. Detailed maintenance procedures for individual units such as the
preamplifier, receivers, etc., are found in the instruction books pertaining to each
unit. (See table 1-II. ) However, complete system maintenance instructions and
maintenance instructions for the communication technician's console, the voice receiv-
er rack, the UHF transmitter rack, and the HF monitor rack are presented in this
section because separate instruction books do not exist for these units. Information
in this section includes minimum performance standards, system trot_ble analysis,
adjustment procedures and other applicable information necessary to the maintenance

of the system.
Voltages dangerous to human life are present
in the capsule communications system. Exer-
cise extreme caution when performing main-
tenance on the system and system sub-units.
5-2. TEST EQUIPMENT
A. The required test equipment for performing maintenance of the capsule
communication system is listed in table 5-I. The "Use" column in this table gives a
brief description of the electrical characteristics and the primary use of the test
equipment. However, some test equipment items may be suitable for more than one
application, which can be determined from the electrical characteristics. Refer to
table 1-III for the manufacturer and the site allocation of the test equipment.
5-1
MS-102 Section V
TABLE 5-I. TEST EQUIPMENT REQUIRED FOR MAINTENANCE
Nomenclature
Name Specifications Use
or Model No.
R.F. Signal 225A Frequency range, General purpose signal gener-

Generator 10 to 480 MC; ator. Internal and external
6 bands modulation can be used. Pro-
vision for connecting FM and
pulse modulation from extern-
al source, audio oscillator
provides sine waves for am-
plitude modulation.
Signal Generator 606A Frequency range, General purpose signal gener-

50 KCto5 MC; ator. Internal and external
6 bands modulation can be used. Has
a highly refined modulation
system, which allows modu-
lation up to 90 per cent with
low distortion and incidental
fm.
Vacuum Tube 410D Range: 0 to 300 General purpose laboratory

Voltmeter VAC, 0 to 1000 quality volt-ohmmeter for
VDC, 0.2 ohms making accurate voltage
to 500 megohms, measurements in the frequen-
frequency: 20 eps cy range from 20 cps to 700
to 700 MC megacycles per second.
Vacuum Tube 400D Range: 0.1 milli- An accurate and sensitive aver-
Voltmeter, AC volts to 300 volts age-responding RMS cali-
frequency range brated voltmeter used prim-
10 cps to 4 MC, arily for measuring gain, net-
decibel range: work response, and output
-58 to 52 db level.
Volt-Ohmmeter 620PL A general purpose volt - ohm

milliammeter.
Output Power OP962 Power range: A portable test instrument that

Meter O. 2 milliwatts can be used for checking audio
to 100 watts power levels.
Noise and Distor- 330B Frequency range: A noise and distortion analyzer
tion Analyzer 20 cps to 20 KC that will accurately measure
the total distortion of any funda-
mental frequency from 20 to
20,000 cps by the fundamental
rejection method. Can be used
for all types of audio measure
ment and may also be used to
measure total distortion in the
modulation component of an
5-2
MS-102 SectionV
TABLE 5-I. TEST EQUIPMENT REQUIREDFOR MAINTENANCE (Cont.)

Nomenclature
or Model No.
Noise and Distor- amplitude-modulated RF car-

tion Analyzer rier when used with suitable
(Cont.) detector.
Powe_. Modulation SG-41.1 400 watts, max. Rack mounted; provides for a
Monitor power direct reading of incident
power, reflected power, and
per cent of modulation of the
HF voice transmitter.
Power-Modulation SG-41.2 200 watts, max. Rack mounted; provides for a

Monitor power direct reading of incident
power, reflected power, and
per cent of modulation of the
UHF voice transmitter.
Power-Modulation 260 to 300 MC; Used to obtain power and mod-
Monitor Coupler 300 watt; 7/8 ulation samples from the
in. coax. transmission line for applica-
tion to the Power-Modulation
Monitor Model SG-41.2.
Power-Modulation Model 15 to 30 MC; 300 Used to obtain power and mod-

Monitor Coupler 263-14 watts; LC con- ulation samples from the
nectors transmission line for applica-
tion to the Power Modulation
Monitor Model SG-41.1.
Spectrum Analyzer TSA(STU-1) Frequency range: A laboratory instrument used
10 MC to 1000 for observing and measuring
MC side bands associated with
AM and FM signals.
Electronic 7370 10 cps to 10 MC An electronic counter which
Counter will perform a wide variety
of frequency and time meas-
urements. Can be used for
making stability checks on
transmitting and receiving
equipment.
Frequency Con- 7573 and I0 MC to 1000 Used with Electronic Counter
verter 7571 MC Model 7370. Model 7573
converter covers the fre-
quency range of 220 to 1000
MC. A beat frequency out of
the model 7573 converter is
fed to the model 7571 con-
verter which covers the
5-3
MS-102 Section V
TABLE 5-I. TEST EQUIPMENT REQUIRED FOR MAINTENANCE (Cont.)
Nomenclature
or Model No.
Frequency Con- frequency range of 10 to 110

verter (Cont.) MC. This output is then ap-
plied to Electronic Counter,
Model 7370.
Wide Range 200CD Frequency range: Used primarily as a general

Oscillator 5 cps to 600 KC purpose oscillator to test
audio circuits. Special cir-
cuitry ensures an output volt-
age of low distortion and high
stability with any output load
impedance from zero ohms to
open circuit.
Tube Tester 3444 A portable, general purpose,

self-contained instrument de-
signed to measure dynamic
mutual conductance qualities
of commercial and JAN type
electron tubes of the receiv-
ing and low power transmit-
ting class.
Oscilloscope 130B Sweep: 0.2 usec/ General purpose oscilloscope

cmto 12.5 sec/ used for observing wave-
cm; Bandwidth: forms. Can be used with
DC to 300 KC; either internal or external
Sensitivity: 1 my/ sweeps which can be either
cm to at least internally or externally
125 v/cm synchronized.
RF Load 636-14 Frequency range:

Resistor 0to 3.3KMC;
500 watts max.
power
UHF Admittance 1602-B General purpose test instru-
Meter andAc- ment that can be used for
cessories measuring the "Q" of a trans-
mission line.
Unit Oscillator 1209-BL
Unit Regulated 1201-B

Power Supply
Noise Generator Type 07006 Frequency range: Can be used as a noise source
10 to 250 MC for performing receiver nois(
figure measurements.
5-4
MS-102 Section V
TABLE 5-I. TEST EQUIPMENT REQUIRED FOR MAINTENANCE (Cont.)

Nomenclature
or Model No.
Noise Source 71 Used with Noise Generator

Power Supply Type 07006 to provide the
high voltage necessary for
firing the argon-gas discharge
tube.
Noise and Field NF 105 Frequency range: Portable noise and field
Intensity Meter 20 to 400 MC strength meter for measure-
ments of noise originating in
electrical and electronic
equipment, and of electrical
field strength.
Antenna Equipment LM-105 Part of Noise and Field Inten-
sity Meter, Model NF-105.
Dipole Antenna Set DM 105-T 1 Frequency range: Part of Noise and Field Inten-
20 to 200 MC sity Meter, Model NF-105.
Dipole Antenna Set DM105-T3 F re quency range- Part of Noise and Field Inten-
200 to 400 MC sity Meter, Model NF-105.
Noise Figure Meter 07414
Precision I.F. Type 30

Attenuator
Recording The recording accessories are

Accessories used with the 728-4 Magne-
cord Professional tape re-
corder.
Miscellaneous The miscellaneous cables and

Cables & accessories are used for
Accessories interconnecting test equipment
and components during main-
tenance and for any other gen-
eral usage requirements.
Line Bridging AC -60B Terminating re- Provides balanced 600-ohm in-

Transformer sistance: 600 put to 600-ohm unbalanced
or !0,000 ohms; output, for measurements on
Frequency balanced lines.
range: 20 cps
to 45 KC;
Power handling
capacity: 15
dbm
Attenuator Type V7 and

Assembly V8
5-5
5-3. MS-102 Section V
TABLE 5-1. TEST EQUIPMENT REQUIRED FOR MAINTENANCE (Cont.)

Nomenclature
or Model No.
Coaxial AT -50-6
Attenuator
Attenuator Pad TGC-5 0 50 -rib attenuation

in steps of 1,
2, 3, 4, 10, 10,
and 20 db
Adjustable 874-GA
Attenuator
Insulation Tester 7679ARK Used to isolate and analyze in-

sulation defects.
Recording Volt- 99 x 950 Provides a permanent record

meter of primary voltage, 115 VAC,
existing at a definite time.
Thermistor 477B Frequency Range When used with a microwave
Mount i0 MC - i0 power meter, power meas-
KMC; power urements in the 10-MC to
range, . 01 - 10-KMC range can be made.
10 MW; max
input, 10 MW
average power,
1 watt peak
power.
Unit Oscillator 1214A Frequency, 400 A compact, low distortion sig-
and 1000 cps nal source. Intended pri-
accuracy, 2 %; marily for use with com-
max output, panion General Radio instru-
200 MW into ments, but useful also as a
8000 ohms; general-purpose laboratory
distortion 3% oscillator.
into 8000 ohms.
5-3. SPECIAL TOOLS
The only special tool required for maintenance of the capsule communications
system is the lamp-filter tool (Micro switch part number 15PA19, Bendix Radio part
number A683836-1). This tool, shown in figure 5-20, is used for removal and re-
placement of the lamps and color filters in the indicators and switch assemblies on
the communication technician's console. All other maintenance of the capsule com-
munications system can be performed using a complement of standard hand tools such
as screwdrivers and pliers.
5-6
5-4. MS-102 Section V
5-4. LUBRICATION
A. There are no lubrication requirements for the receiver rack. UHF trans-
mitter rack, HF monitor cabinet, or communication technician's console. The blower
motors mounted in the equipment racks are permanently lubricated and factory sealed.
Therefore, no lubrication is necessary throughout the life of these motors. Table 5-II
lists the equipments of the capsule communications system that do require lubrication.
The lubrication interval, the type of lubricant to be used, and the applicable instruc-
tion book for detailed lubrication instructions are given in the table.
TABLE 5-II. LUBRICATION SCHEDULE
Lubrication Instruction Book Title

Parts or Equipment Lubricant Type
Interval for Detailed
Requiring Lubrication or Specifications
Lubrication Instructions
6 months Mechanical tuning system TM11-856A MIL-L-7870

of Radio Receiver MIL-G-7421
R-390A/URR
1000 hours Gear teeth and bearings of Handbook Service In- MIL-G-3278
Radio Receiver R-278B/ structions Radio Re- M_IL-L-7870A
GR ceivers R-2 78/GR,
R-2 78A/GR, and
R-278B/GR
700 hours Capstan motor of the dual- Magnecord 728-4 Pro- 150/200 SEC oil
track tape recorder fessional Instruction with oxidation
Manual inhibitant
250 hours Cooling fan motor of dual- Magnecord 728-4 Pro- SAE 20 motor
track tape recorder fessional Instruction oil
Manual
6 months Blower motor B1 of HF Instruction Book, SAE 20 motor
voice transmitter Modified CMG-1 oil
Transmitter, CS-2029
As required Servo rack cabinet hinges SAE i0 oil
As required Servo rack rails MIL-G-3278A
The following parts of the

antenna pedestal."
10,000 hours (1) Timken bearings Instruction Manual Pack with MIL-
for Project G-32 78A
10,000 hours Mercury Antenna
(2) Drive (bull) gears MIL-G-3278A
Systems
10,000 hours (3) Seals SAE 10 oil
5-7
5-4. MS- 102 SectionV
TABLE 5-II. LUBRICATION SCHEDULE (Cont.)

Instruction Book Title
Lubrication Parts or Equipment Lubricant Type
for Detailed
Interval Requiring Lubrication or Specifications
Lubrication Instructions
The following parts of the

antenna pedestal (Cont.):
10,000 hours (4) Data gears MIL-G-3278A

Instruction Manual
10,000 hours (5) Planetary reduction for Project MIL-G-3278A
gears Mercury Antenna
System
10,000 hours (6) Drive motor bearings SAE 10 oil
As required All moving parts of the MIL-G- 10924

handbrake on the trailer
van.
As required Springs, shackle bolts, MIL-G- 10924

king pins, tie rod pins
and center steering arm
pins of trailer van.
6 months Perform lubrication of
antenna tuner as follows:
[..............
]
1. Loading coil contact MIL-G-3278
Do not lubricate the in-
roller shafts.
ductors contact shoes,
2. Coupling adjustment or the associated MIL-G-3278
coil contact roller rollers which make
shaft. contact with them. Use
a soft dry brush to re- MIL-G- 3278
3. Tuning control bevel
move small metallic
pinions.
particles from the sur-
4. Coupling adjustment face of the inductors. MIL-G-3278
bevel pinion.
5-5. PREVENTIVE MAINTENANCE
A. Preventive maintenance differs from trouble shooting and repair in that
preventive maintenance is work performed on equipment with the object of preventing
certain trouble. The schedule of accomplishment and a series of items to be checked
are listed in table 5-III. The items listed constitute a minimum preventive mainte-
nance program. Each maintenance man assigned to a given capsule communication
system should develop an individual preventive maintenance program for his equipment
which is realistic in terms of equipment environment and type of installation.
5-8
5-5.&. MS-102 Section V
TABLE 5-IH. PREVENTIVE MAINTENANCE PROCEDURES

Schedule of
Items or Tests to be Performed
Accomplishment
Monthly Check exterior hardware on equipment racks for tightness.

(Replace if missing.)
Monthly Inspect exterior surfaces of equipment racks and components for

scratches, chipped paint, rust, or corrosion.
Monthly Inspect for looseness of accessible items such as switches, con-

trol knobs, jacks, and connectors.
Monthly Inspect cables for cuts, breaks, fraying, deterioration, kinks,
and strain.
As required Clean nameplates, dial and meter windows.
Monthly Inspect meters for damaged glass and cases.
Monthly Check operating controls for binding, scraping, excessive loose-

ness, misalignment, and positive action.
As necessary Perform the system minimum performance standards tests as

outlined in table 5-IV on a periodic basis. If minimum accept-
able performance cannot be attained or ff a noticeable drop in
performance is noted from a previous check, make a thorough
investigation of the circuitry involved.
As called for Refer to the applicable instruction books listed in table 1-II for
preventive maintenance requirements of individual components.
As required Perform preventive maintenance of antenna tuner as follows:
1. Inspect, clean, and tighten capacitor clamps, capacitors,

coils, bushings and insulators, and switch.
2. Inspect and clean gears.
3. Inspect, tighten, and lubricate the couplings and control

shafts.
5-6. MINIMUM PERFORMANCE STANDARDS
A. GENERAL INFORMATION
(!). The general operational status of the capsule communication system
can best be determined by actual operating checks. Adequate test equipment is avail-
able at the various sites to determine accurately the system's over-all performance.
Also, the operational status of a new or repaired communication technician's console,
UHF voice transmitter rack, HF monitor rack, or voice receiver rack can be evalu-
ated by referring to the appropriate minimum performance standards in this section.
5-9
5-6. A. 1. MS-102 Section V
Refer to the applicable instruction books listed in table 1-H for minimum performance
standards of individual components within the equipment racks.
B. SYSTEM MINIMUM PERFORMANCE STANDARDS
(1). Perform the sensitivity check of the HF voice receiver as follows:
(See figure 5-1 for the test setup diagram and figure 3-4 for location of HF voice re-
ceiver front panel controls.)
(a). Connect the signal generator (Hewlett-Packard 606A or equiva-
lent) output through the attenuator (Telonic Attenuator TGC-50 or
equivalent) to the "BALANCED ANTENNA" jack J104 on the rear

panel of the HF voice receiver. Set the attenuator switches for 6-
DB attenuation. Connect the VTVM (Hewlett-Packard, Vacuum Tube

Voltmeter, Models 400 D/I-I/L or equivalent) to terminals 6 and 7 on
the rear panel of the HF voice receiver.
(b). Set front panel controls of the HF voice receiver as follows:
Control Position
"LINE METER" switch "OFF"
"LINE GAIN" control "0"
"AGC" switch "MED"
"LIMITER" switch and control "OFF"
"AUDIO RESPONSE" switch 'rWIDE"
"BANDWIDTH" switch "8 KC"
"BFO PITCH" control "0"
"BREAK-IN" switch "OFF"
"FUNCTION" switch "AGC"

"BFO" switch "OFF"
"DIAL LOCK" Fully counterclockwise

"ZERO ADJ" Fully counterclockwise
"LOCAL GAIN" control '15'T
"OVENS" switch (on rear panel) "OFF"
"MEGACYCLE CHANGE" control Set to desired frequency

"KILOCYCLE CHANGE" control Set to desired frequency
"RF GAIN" control "I0"
5-10
5-6. B. (i)_ c). MS-102 Section V
TELONIC ATTENUATOR
TOC-50
I' 2 3 , ,o ,o 2o]|
SIGNAL GENERATOR
O06A BALANCEDANTENNAJ104
@
oo
© © 7
© @ i I i i i I I i i i
I 18181818181818181
1
i i i I i i i i i
i i i
4o c) ©
o o
--D>--"
_RF OUT
LOCAL HF VOICERECEIVER
(REAR VIEW)
REWLETT PACKARD
VTVM, 400 D/H/L
Figure 5-1. HF Voice Receiver Sensitivity Test Setup
(c). Tune the HF voice receiver and the signal generator to 15
megacycles. Place "BFO" switch on the receiver to "ON" and zero
beat the signal generator with the receiver. (This can be done ac-
curately by rotating the "LINE METER" switch to "0", and rotating

the "LINE GAIN" control clockwise for an indication on the receiv-
er "LINE LEVEL" meter. When the signal generator is tuned to
zero beat, the indication on the "LINE LEVEL" meter will drop to
zero.) Place "BFO" switch to "OFF".
(d). Adjust "LOCAL GAIN" control on the receiver for 0.8 volt of
noise as indicated by the VTVM. (This is the noise reference level.)
(e). Adjust the signal generator for 30 per cent modulation at 1000
cps. Peak the "ANT TRIM" control on the receiver for maximum
indication on the VTVM.
5-11
5-6. B. (1). (f). MS-102 Section V
H F VOICE RECEIVER
(REARVIEW)
SIGNAL GENERATOR 606A

BALANCEO ANTENNA J104
©0
@
© © -ATTENUATOR
8 7 8 I0 13
©
O
4o ®
o
® o?.:_--[]_
o
_RF OUT
x--_PHONES
0P-962
OAVEN OUTPUT METER
Figure 5-2. HF Voice Receiver Audio Level Test Setup
(f). Adjust the signal generator output for a 2.5-volt signal-plus-

noise indication on the VTVM.
(g). Repeat steps (e) and (f) as necessary until no further adjust-
ment is required. The signal generator output in microvolts is the
sensitivity figure of the HF voice receiver. Refer to table 5-IV,
step 1.
(2). Perform the audio level check of the HF voice receiver as follows:
(See figure 5-2 for the test setup diagram and figure 3-4 for location of HF voice re-
ceiver front panel controls.)
(a). Connect the signal generator (Hewlett-Packard 606A or equiva-

lent) to the "BALANCED ANTENNA" jack J104, and connect the out-
put power meter (Daven Output Power Meter, OP-962 or equivalent)

to "LOCAL AUDIO" terminals 6 and 7 on the rear panel of the HF
voice receiver. (Disconnect existing leads during this test.)
5-12
5-6.B. (2). (b). MS-102 Section V
(b). Set front panel controls of the HF voice receiver as listed in
paragraph 5-6. B. (1). (b).
(c). Adjust the receiver frequency and the signal generator fre-
quency to 15 megacycles. Adjust the signal generator, unmodulated,
for a 10-microvolt output.
(d). Place "BFO" switch on the receiver to "ON" and leave "BFO
PITCH" control at the zero position. Adjust the signal generator to
zero beat with the receiver. (This can be done accurately by rotat-
ing the "LINE METER" switch to "0" and rotating the "LINE GAIN"
control clockwise for an indication on the receiver "LINE LEVEL"
meter. When the signal generator is tuned to zero beat, the indica-
tion on the "LINE LEVEL" meter will drop to zero.) Place "BFO"
switch to "OFF".
(e). Adjust the signal generator for 30 per cent modulation at 400
cps. Peak the "ANT TRIM" control on the receiver for maximum
indication on the output power meter, and rotate the "LOCAL GAIN"
control fully clockwise. Refer to table 5-IV, step 2.
(f). Connect the output power meter to "PHNS" terminals 7 and 8
on the rear panel of the HF voice receiver. (Disconnect existing
leads during this test. ) Refer to table 5-IV, step 2.
(g). Connect the output power meter to "LINE AUDIO" terminals
10 and 13 on the rear panel of the HF voice receiver. (Disconnect
existing leads during this test.) Refer to table 5-IV, step 2.
(3). Perform the diversity check of the HF voice receiver as follows:
Note
Switching circuitry contained within the communica-

tion technician's console allows the selection of either
of the two HF voice receivers, or a combination of the
two. When diversity operation is selected, and if the
HF/UHF signal generator and the two HF voice re-
ceivers are tuned to the same frequency and operating
5-13
5-6. B. (3). MS- 102 Section V
properly, the audio from the best of the
two HF receiving systems is automatically
selected for presentation at the common
"RCVR 1" audio input. All of the opera-
tions called for in the next four paragraphs are
performed at the communication technician's

console.
(a). With power applied to all units, depress "HF SIG GEN" switch
(figure 3-24) on the auxiliary control panel. The "HF IN USE" in-
dicator lamps on the auxiliary control panel should light. At Cape
Canaveral, "TEL 3 IN USE" indicator lamps in place of the "HF IN
USE" indicator lamps should light. At all sites the HF "SIGNAL

PRESENT RCVR 1" and the HF "SIGNAL PRESENT RCVR 2" in-
dicator lamps on the UHF/HF receiver control panel (figure 3-22)
and the "HF SIGNAL PRESENT" indicator lamps on the transmitter-
receiver system selector panel (figure 3-18) should light.
(b). Depress HF "RCVR 1" switch on the UHF/HF receiver control
panel. Depress "HF RCVR #1" button on the auxiliary control panel.
Adjust attenuator AT1004 on the line level control panel (figure 3-26)
for minimum attenuation. (Attenuator AT1004 is not used at Ber-
muda or Point ArgueUo. The audio level at these two sites is de-
termined by control settings of the associated line amplifiers. ) Note
the volume level as indicated by the VU meter on the volume level
indicator control panel (figure 3-25).
(c). Depress HF "RCVR 2" switch on the UHF/HF receiver control
panel. Depress "HF RCVR #2" button on the auxiliary control panel.
Adjust attenuator AT1005 on the line level control panel for minimum
attenuation. (Attenuator AT1005 is not used at Bermuda or Point
Arguello. The audio level at these two sites is determined by control
settings of the associated line amplifier. ) Note the volume level as
indicated by the VU meter on the volume level control panel.
(d). Depress HF "DIVERSITY" switch on the UHF/HF receiver con-
trol panel. Depress "HF RCVR #1" button on the auxiliary control
5-14
5-6. B. (3). (d). MS-102 Section V
panel. Note the volume level as indicated by the VU meter on the
volume level control panel. This level should be equivalent to the
better of the two levels noted in steps (b) and (c).
(4). Perform the HF/UHF signal generator reception check for the HF
voice receiver as follows:
Note
It is necessary that both HF voice re-
ceivers and the HF/UHF signal gen-
erator be tuned to the same frequency
before performing this test.
(a). At the communication technician's console, depress "HF SIG-
NAL GEN" switch (figure 3-24) on the auxiliary control panel, and
depress "HF RCVR" switch (figure 3-18) on the transmitter-
receiver system selector panel. The "HF IN USE" indicator lamps
on th_ auxiliary control panel should light. At Cape Canaveral the
"TEL 3 IN USE" indicator lamps in place of the "HF IN USE" in-

dicator lamps should light. At all sites the HF "SIGNAL PRESENT
RCVR 1" and the HF "SIGNAL PRESENT RCVR 2" indicator lamps
on the UHF/HF receiver control panel (figure 3-22) and the "HF
SIGNAL PRESENT" indicator lamps on thb transmitter-receiver
system selector panel (figure 3-18 should light.
(b). Alternately depress HF "RCVR 1", and HF "RCVR 1" and HF
"RCVR 2" switches (figure 3-22) on the UHF/HF receiver control
panel. Refer to table 5-IV, step 4, for correct indications.
(5). Perform the sensitivity check of the UHF voice receiver as follows:
(Refer to figtu'e 5-3 for the test setup diagram_ and to fig_tre 3-3 for location of the
UHF voice receiver front panel controls.)
(a). Connect the signal generator (Boonton Type 225-A or equiva-
lent) output through the attenuator (Telonic Attenuator TGC-250 or
equivalent) to the "ANTENNA" jack J1212 on the front panel of the

UHF voice receiver. Set the attenuator switches for 6-DB
5-15
5-6. B. (5). (a). MS-102 Section V
®
® o o
DAVEN OUTPUT AAETER
0P-962
o o
BOONTON SIGNALGENERATOR TYPE 225-A UHF VOICERECEIVER
(9
0 0
©
L
0 O PHONESJACK_
ooo o o
0 (_ANTENNA
R F OUTPUT _
I 2 3 4 m ,o zol
TELONIC ATTENUATOR TGC-50
FLgure 5-3. UHF Voice ReceLver Sensitivity and Audio Level Test
Setup
attenuation. Connect the output power meter (Daven Output Power
Meter OP-962 or equivalent) to the PHONE S jack J1213.
(b). Set the front panel controls of the UHF voice receiver to the
following positions:
Control Position
"MAIN R-F GAIN" control Fully Clockwise

"AVC TIME CONSTANT" switch "COMM"
"RF GAIN" switch "LOCAL"
"FREQ RESPONSE" switch "NARROW"
"SQUELCH" switch "ON"
"QUIETING" control Fully Counterclockwise
(c). Set the signal generator frequency to the UHF voice receiver
operating frequency. Adjust the signal generator for a 6-microvolt
output and 30 per cent modulation at 1000 cps.
5-16
5-6. B. (5). (d). MS-102 Section V
(d). Connect the VTVM (Hewlett-Packard Model 400D/H/L or
equivalent to the "AVC" jack on the front panel of the UHF voice
rece iver.
(e). Adjust "AF GAIN" control on the receiver front panel for a
reference level of 30 db as indicated by the output power meter.
(f). Remove modulation from the signal generator, and note the
output power meter reading. (This reading constitutes the noise
level.) Obtain the signal-to-noise ratio by subtracting the noise
level reading from the 30-DB reference level obtained in step (e).
The result constitutes the sensitivity of the UHF voice receiver.
Refer to table 5-1V, step 5 for minimum acceptable results.
(6). Perform the audio level check of the UHF voice receiver as follows:
Refer to figure 5-3 for the test setup diagram and to figure 3-3 for location of UHF
voice receiver front panel controls.
(a). Connect the signal generator (Boonton Type 225-A or equiva-
lent) output through the attenuator (Telonic Attenuator TGC-5 0 or
equivalent) to the "ANTENNA" jack JL212 on the front panel of the

UHF voice receiver. Set the attenuator switches for 6-DB attenua-
tion. Connect the output power meter (Daven Output Power Meter
OP-962 or equivalent) to the "PHONES" jack J1213.
(b). Set the front panel controls of the UHF voice receiver to the
positions listed in paragraph 5-6.B. (5) .(b). Set the UHF voice re-
ceiver to 297 megacycles or as near this frequency as possible using
available crystals.
(c). Set the signal generator frequency to the UHF voice receiver
operating frequency. Adjust the signal generator for a 100-microvolt
output and 30 per cent modulation at I000 CPS. Refer to table 5-rV,
step 6 for minimum acceptable results.
(7). Perform the over-all system reception check of the UHF voice re-
ceivers (employing the HF/UHF signal generator) as follows:
5-17
5-6. B. (7). MS-102 Section V
Note
It is necessary that the UHF voice
receivers and the HF/UHF signal
generator be tuned to the same fre-
quency before performing this test.
(a). At the communication technician's console, depress "UHF
SIGNAL GEN" switch (figure 3-24) on the auxiliary control panel,

and depress "UHF RCVR" switch (figure 3-19) on the transmitter-
receiver system selector panel. The "UHF IN USE" indicator
lamps on the auxiliary control panel, the UHF "SIGNAL PRESENT
RCVR 1", and the UHF "SIGNAL PRESENT RCVR 2" indicator
lamps on the UHF/HF receiver control panel (figure 3-22), and the
"UHF SIGNAL PRESENT" indicator lamps on the transmitter-
receiver system selector panel (figure 3-18) should light.
Note
At Cape Canaveral, "TEL 2 IN USE" in-
dicator lamps and "TEL 3 IN USE" in-
dicator lamps should light in place of the
"UHF IN USE" indicator lamps. Also

the UHF "SIGNAL PRESENT RCVR 1-2"
indicator lamps should light in place of the

UHF "SIGNAL PRESENT RCVR 1" indica-
tor lamps and the UHF "SIGNAL PRESENT
RCVR 3" indicator lamps should light.
(b). Alternately depress UHF "RCVR 1", UHF "RCVR 2", and
UHF "RCVR 3" switches (UHF "RCVR 3" switch is used only at
Cape Canaveral) on the UHF/HF receiver control panel (figure 3-22).
Refer to table 5-IV, step 7 for correct results.
(8) Perform the diversity check of the UHF voice receivers as follows
(not applicable for Cape Canaveral, Grand Bahama Island, and Grand Turk Island):
5-18
5-6. B. (8). MS-102 Section V
Nofe
The diversity combiner (figure 3-6) in

the voice receiver rack is controlled from
the communication technician's console.
Switching circuitry contained within the

communication technician's console allows
the use of either of the two UHF voice re-
ceivers, or the combination of the two with
the diversity combiner. When the diversity
combiner features are employed, an audio
signal-to-noise ratio is developed which is

better than that of either of the two UHF
voice receivers operating individually.
(a). With power applied to all units, depress "UHF SIG GELS'
switch (figure 3-24) on the auxiliary control panel. The "UHF IN
USE" indicator lamps on the auxiliary control panel should light.
(b). Place "UHF RCVR CHAN SEL" switch (figure 3-18) on the
transmitter-receiver system selector panel to the channel corre-
sponding to the HF/UHF signal generator frequency. The UHF
"SIGNAL PRESENT RCVR 1" indicator lamps and the UHF
"SIGNAL PRESENT RCVR 2" indicator lamps on the UHF/I-IF re-
ceiver control panel and the "UHF SIGNAL PRESENT" indicator
lamps on the transmitter-receiver system selector panel (figure
3-18) should light.
(c). Depress UHF "RCVR 1" switch on the UHF/I-IF receiver
control panel. Depress "UHF RCVR #1" button (figure 3-22) on the
auxiliary control panel. Adjust "UHF RCVR 1" attenuator AT1001
(figure 3-24) on the line level control panel for minimum attenuation.
(Attenuator AT1001 is not used at Bermuda or Point Arguello. ) Note
the volume level as indicated by the VU meter (figure 3-25) on the

volume level indicator control panel.
5-19
5-6. B. (8). (d). MS-102 Section V
(d). Depress UHF "RCVR 2" switch on the UI-IF/HF receiver con-
trol panel. Depress "UHF RCVR #2" button on the auxiliary control
panel. Adjust "UHF RCVR 2" attenuator AT1003 (figure 3-26) on
the line level control panel for minimum attenuation. (Attenuator

AT1003 is not used at Bermuda or Point Arguello.) Note the volume
level as indicated by the VU meter on the volume level control panel.
(e). Depress UHF "DIVERSITY" switch on the UHF/HF receiver
control panel. Depress "UHF RCVR DIV" button on the auxiliary
control panel. Adjust "UHF DIVERSITY" attenuator AT1002 (figure
3-26) on the line level control panel for minimum attenuation.
(Attenuator AT1002 is not used at Bermuda or Point Arguello. ) Note

the volume level as indicated by the VU meter on the volume level
control panel. Refer to table 5-IV, step (8).
(9). Perform the power output, VSWR, and per cent modulation check of
the HF voice transmitter as follows:
Ca). Tune the HF voice transmitter to the assigned frequency in ac-

cordance with the procedure outlined in the applicable instruction
book listed in table 1-1[.
Note
It is assumed that the power-modulation
monitor (Power Modulation Monitor,
Model SG-41.1, figure 1-23) has been
calibrated. If not, refer to the applic-

able instruction book listed in table 1-II
and perform the calibration procedure.
{b). Place the meter selector switch on the power modulation moni-
tor (figure 3-i0) to the "INC PWR". Note the incident power as in-
dicated by the meter on the power modulation monitor. Refer to
table 5-1V, step (9) for minimum acceptable results.
(c). Place the meter selector switch on the power modulation moni-
tor to "REFL PWR". Note the reflected power as indicated by the
meter on the power modulation monitor.
5-20
5-6. B. (9).(d). MS-102 Section V
(d). Calculate the VSWR by substituting the power values noted in
steps (b). and (c). in the following formula:
Pi + P_-_-r
VSWR =
2 /-P r
=1+
CPi
1 +
%/ Pi
_Pr
1
where
P. = Incident Power
1
P = Reflected Power
r
Refer to table 5-IV, step (9).
Note
When the transmitter output is coupled to the
dummy load (M. C. Jones Model 656.14) in-
stead of the antenna, the VSWR should be
lower because of the better impedance
match offered by the dummy load. A VSWR
check using the dummy load can be accom-
plished by disconnecting the patch cord from
"ANTENNA NO. I" jack and connecting itto
the "DUMMY LOAD" jack on the patch panel
(figure 1-23) and repeating steps (b).,(e).,and (d).
5-21
5-6. B. (9). (e). MS-102 Section V
(e). Place the meter selector switch on the power modulation moni-
tor to "go MOD". Depress the microphone switch and while talking
in a normal voice into the microphone, observe the modulation per-
centage as indicated by the meter on the power modulation monitor.
Refer to table 5-IV, step (9) for the minimum acceptable result.
(i0). Perform the frequency stability check of the HF voise transmitter as

follows:
(a). Connect the electronic counter (Beckman Model 7370, Uni-
versal Eput and Timer) to the IPA stage of channel No. 1 of the HF
voice transmitter as shown in figure 5-4. Connect one end of the
cable to the "10-110 MC INPUT" jack on the frequency converter
(Beckman Model 7571). Strip the shielding from the other end of the
cable and wrap the wire around tube V3 on the RF deck of the HF
voice transmitter. Connect the frequency converter to the elec-
tronic counter as described in the applicable instruction books listed

in table 1-H.
(b). Place the "CHANNEL SELECTOR" switch to position "1".
(c). Tune the HF voice transmitter to the assigned frequency in
accordance with the tuning procedure outlined in the applicable in-

struction book listed in table 1-II.
(d). Allow a 30-minute warm-up period for the electronic counter
and HF voice transmitter. Then observe the frequency change as
indicated by the electronic counter that occurs within a 15-minute
period. Refer to table 5-IV, step (10) for minimum acceptable re-
sults.
(e). Place the "CHANNEL SELECTOR" switch to position "2" and
wrap the pick-up wire around tube V3 of channel No. 2. Repeat
steps (c). and (d).
(11). Perform the power output, VSWR, and per cent modulation check of
the UHF voice transmitter as follows:
5-22
5-6. B. (11). (a). MS-102 Section V
STRIP
SHIELDINCFROM
CABLE
ANDWRAPWIREAROUNDTUBE
V3ON RFDECK_
RF DEC_
SPEECH
AMPLIFIER
BECKMANMODEL ?3TO MODULATORAND
UNIVERSAL
EPUTANDTIMER CONTROL
DECK
I E
MODEL7571 POWERSUPPLY
DECK-
CONVERTER INPUT
_--_._.. ® @ f_,,ii j
-OUTPUT
HF VOICE
TRANSMITTER
(REARVIEW)
IO-IlO MC INPUT-J
BECKMANMODEL )570
SERIESFREQUENCY
CONVERSION
EQUIPMENT
Figure 5-4. HF Voice Transmitter Frequency Stability Test Setup
(a). Tune the UHF voice transmitter to the assigned frequency
outlined in the applicable instruction book listed in table 1-H.
Note
It is assumed that the power modulation
monitor (Power Modulation Monitor,
Model SG-41.2, figure 1-21) has been
calibrated. If not, refer to the appli-

cable instruction book listed in table
1-1I and perform the calibration
procedure.
(b). Place the meter selector switch on the power modulation moni-
tor (figure 3-10) to "INC PWR". Note the incident power as
5-23
5-6. B. (11).(b). MS-102 Section V
indicated by the meter on the power modulation monitor. Refer to

table 5-IV, step 11 for the minimum acceptable result
(c). Place the meter selector switch on the power modulation moni-
tor to "REFL PWR". Note the reflected power as indicated by the
meter on the power modulation monitor.
(d). Calculate the VSWR by substituting the power values noted in
steps (b). and (c). in the following formula:
VSWR =
=1+
Pr
1 +
VPi
1 --
where
P. = Incident Power
1
P = Reflected Power
r
Refer to table 5-IV, step (11) for the minimum acceptable result.
Note
When the transmitter output is coupled to the
dummy load (M. C. Jones Model 656.1A) in-

stead of the antenna, the VSWR should be
lower because of the better impedance match
offered by the dummy load. A VSWR check
using the dummy load can be accomplished
by disconnecting the patch cord from
5-24
5-6. B. (11). (e). MS-102 Section V
UHFVOICE
TRANSMITTER
(REAR
VIEW)
NLCJONES
MODEL
656.1A
oool
DUMMYLOAD
Iooo GENERAL
RADIO
ADJUSTABLEATTENUATOR
TYPE874-GA
TOANTENNA
J909"-_
BECKMAN/_ODEL
7370
UNIVERSAL
EPUT
ANDTIMER
'/E
"INPUT
"OUTPUT
00:1
BECKMAN
MODEL
7570
SERIES
FROUENCY
CONVERSION
EQUIPMENT
Figure 5-5, UHF Voice Transmitter Frequency Stability Test Setup
"ANTENNA NO. 1" jack and connecting

it to the "DUMMY LOAD" jack and re-
peating steps (b)., (c)., and (d).
(e). Place the meter selector switch on the power modulation

monitor to "% MOD". Depress the microphone switch and while
talking in a normal voice into the microphone, observe the modula-
tion percentage as indicated by the meter on the power modulation
monitor. Refer to table 5-IV, step (11), for the minimum accept-
able result.
(12). Perform the frequency stability check of the UHF voice transmitter
as follows: (Refer to figure 5-5 for test setup diagram.)
(a). Insert the adjustable attenuator (General Radio Type 874-GA)

between the UHF voice transmitter output and the dummy load.
Connect the frequency counter (Beckman Model 7370 Universal Eput
5-25
5-6. B. (12). (a). MS-102 Section V
andTimer) to the frequency converter (Beckman Model 7570 series
Frequency Conversion Equipment) as described in the applicable in-
struction books listed in table 1-11. Connect the adjustable attenua-
tor to the "220-1000 MC INPUT" jack on the frequency converter
model 7573. Connect the "OUTPUT" jack to the "E INPUT" jack
on the electronic counter.
(b). Tune the UHF voice transmitter to the assigned frequency in
accordance with the tuning procedure outlined in the applicable in-

struction book listed in table 1-II.
(c). Allow a 30-minute warm-up period for the electronic counter
and UHF voice transmitter. Then observe the frequency change as
indicated by the electronic counter that occurs within a 15-minute
period. Refer to table 5-IV, step (12) for minimum acceptable re-
suits.
(13). The switching facilities incorporated in the communication techni-

cian's console provide for individual selection of the HF voice receivers and trans-
mitters; the UHF voice receivers and transmitters; simultaneous transmission of HF
and UHF; emergency voice transmission on the command transmitter (at command
sites only); simultaneous transmission of HF, UHF, and emergency voice at command
sites; and control of the HF/UHF signal generator. Apply power to all associated
units that are properly connected to the communication technician's console and tuned
to the assigned frequency. Refer to table 5-IV, and perform steps (13) through (35)
to check the switching circuit capability.
5-26
5-6. B. MS -102 Section V
TABLE 5-1V. SYSTEM MINIMUM PERFORMANCE STANDARDS

Minimum Acceptable
Step Test Procedure Performance
1 HF Voice Receiver Refer to paragraph 3.3 microvolts input for 2.5

Sensitivity 5-6. B. (1). volts signal-plus-noise out-
put.
HF Voice Receiver Refer to paragraph With a 10-microvolt, 400-

Audio Level 5-6. B. (2). CPS 30% modulated signal
input; 500 milliwatts at
"LOCAL AUDIO" terminals,
1 milliwatt at "PHNS" ter-
minals, and 10 milliwatts
at "LINE AUDIO" terminals
HF Voice Receiver Refer to paragraph The volume level as indicated

Diversity Operation 5-6. B. (3). by the VU meter on the
volume level control panel
should be equivalent to the
better of the two HF voice
receivers.
4 HF Voice Receiver Refer to paragraph A 1020-CPS tone should be

Reception of the 5-6. B. (4). heard over the WECO
HF/UHF Signal Gen- INTERCOM system as each
erator (overall sys- HF receiver is switched
tem check) into operation.
UHF Voice Receiver Refer to paragraph A signal-to-noise ratio
Sensitivity 5-6.B. (5). should be at least 10 DB with
6 microvolts input.
UHF Voice Receiver Refer to paragraph 35 DB output with a 100
Audio Level 5-6. B. (6). microvolt, 1000 CPS, 30%
modulated signal input.
UHF Voice Receiver Refer to paragraph A 1020-CPS tone should be

Reception of the HF/ 5-6. B. (7). heard over the WECO
UHF Signal Genera- INTERCOM system as each
tor (over-all system receiver is switched into
check) operation.
UHF Voice Receiver Refer to paragraph The volume level as indicated

Diversity Operation 5-6. B. (8). by the VU meter on the
(See note 1.) volume level control panel
should be greater than the
volume level of either of the
two UHF voice receivers.
9 HF Voice Transmitter Refer to paragraph As indicated by the power

Power Output, VSWR, 5-6. B. (9). modulation monitor, power
and Modulation Per- output should be 125 watts
centage rain., 140 watts nominal;
VSWR working into the an-
tenna is i. 5 max; % modula-
tion is between 85 and i00.
5 -27
5-6. B. MS-102 Section V
TABLE 5-IV. SYSTEM MINIMUM PERFORMANCE STANDARDS(Cont.)

Test Minimum Acceptable
Step Procedure
Performance
10 HF Voice Transmitter Refer to paragraph Plus or minus 75 C PS at the

Frequency Stability 5-6. B. (i0). assigned frequency.
11 UHF Voice Transmit- Refer to paragraph As indicated by the power

ter Power Output, 5-6. B. (11). modulation monitor; power
VSWR, and Modula- output at the assigned fre-
tion Percentage. quency is 100 watts mini-
mum, VSWR, working into
the antenna is 1.5 maximum
% modulation is between 85
and I00.
12 UHF Voice Transmit- Refer to paragraph Plus or minus 1500 CPS at

ter Frequency 5-6. B. (12). the assigned frequency.
Stability
Steps 13 through 35 Refer to paragraph

determine the switch- 5-6. B. (13).
ing circuit capabili-
ties of the communi-
cation technician's
console.
13 Depress "HF SIG GEN" "HF SIG GEN" switch is il-

switch on the auxili- luminated and "HF IN USE"
ary control panel indicator lamps on the aux-
(figure 3-22). iliary control panel should
light. (At Cape Canaveral,
"TEL 3 IN USE" instead
of the "HF IN USE" indica-
tor lamps should light.
Also, HF "SIGNAL PRES-
ENT RCVR 2" indicator
lamps on the UHF/I-IF re-
ceiver control panel (figure
3-20) and "HF SIGNAL
PRESENT" indicator lamps
on the transmitter receiver
system selector panel (fig-
ure 3-18) should light.
14 Depress HF "RCVR i" HF "RCVR 1" switch is il-

switch on the UHF/HF luminated and latched.
receiver control panel
(figure 3-20).
15 Depress "HF RCVR" "HF RCVR" switch is illumi-

switch on the trans- nated and latched.
mitter-receiver sys-
tem selector panel
(figure 3-18).
5-28
TABLE 5-IV. SYSTEM MINIMUM PERFORMANCE STANDARDS ICont. I

Minimum Acceptable
step Test Procedure
Performance
16 Depress HF "RCVR 2" HF "RCVR 2" switch is il-

switch on the UHF/HF luminated and latched and
receiver control panel HF "RCVR i" switch is re-
(figure 3-20). leased.
17 Not performed at Depress HF "DIVER- HF "DIVERSITY" switch is

GBI or GTI SITY" switch on the illuminated and latched and
UHF/HF receiver HF "RCVR 2" switch is re-
control panel (figure leased.
3-20).
18 Depress "HF SIG GEN" "HF SIG GEN" switch is
switch on the auxiliary opened and all indicator
control panel (figure lamps that were lit in step
3-22). 13 go out.
19 (Not performed at Depress "UHF SIG "UHF SIG GEN" switch is

C ape Canaveral) GEN" switch on the illuminated and "TEL 2 IN
auxiliary control panel USE" and "TEL 3 IN USE"
(figure 3-22). indicator lamps on the aux-
iliary control panel should
light. Also UHF "SIGNAL
PRESENT RCVR 1-2" and
UHF "SIGNAL PRESENT
RCVR 3" indicator lamps
on the UHF/HF receiver
control panel (figure 3-20)
and "UHF SIGNAL PRES-
ENT" indicator lamps on
the trans matter -receive r
2O (Performed only at Depress "UHF SIG "UHF SIG GEN" switch is
C ape Canaveral} GEN" switch on the illuminated and "UHF IN
auxiliary control panel USE" indicator lamps on
(figure 3-22). the auxiliary control panel
shouldlight. Also, UHF
"SIGNAL PRESENT RCVR
1" and UHF "SIGNAL
PRESENT RCVR 2" indica-
tor lamps on the UHF/HF
receiver control panel (fig-
ure 3-20) and "UHF SIGNAl
PRESENT" indicator lamps
on the transmitter-receiver
5-29
TABLE 5-W. SYSTEM MINIMUM PERFORMANCE STANDARDS (Cont.)
step Test Procedure Minimum Acceptable

Per for manc e
21 Depress UHF "RCVR 1" UHF "RCVR 1" switch is
switch on the UHF/HF illuminated and latched.
(figure 3-20).
22 Depress "UHF RCVR" "UHF RCVR" switch is il-
switch on the trans- luminated and latched and
mitter-receiver sys- "HF RCVR" switch is re-
tem selector panel leased.
(figure 3-18).
23 Depress UHF "RCVR UHF "RCVR 2" switch is il-
2" switch on the UHF/ luminated and latched and
HF receiver control UHF "RCVR 1" switch is
panel (figure 3-20). released.
24 (Performed only at Depress UHF "RCVR 3" UHF "RCVR 3" switch is il-
C ape C anaver al) switch on the UHF/HF luminated and latched and
receiver control panel UHF "RCVR 2" switch is
(figure 3-20). released.
25 Not performed at Depress UHF "DIVER- UHF "DIVERSITY" switch is
Cape Canaveral, GBI, SITY" switch on the illuminated and UHF "RCVR
nor GTI UI-IF/HF receiver 2" switch is released.
control panel (figure
3-20).
26 Depress "UHF SIG "UHF SIG GEN" switch is
GEN" switch on the opened and all indicator
auxiliary control panel lamps that were illuminated
(figure 3-10). in step 19 or in step 20 go
out.
27 Performed only at Depress "UI-IF XMTR" "UHF XMTR" switch is il-
non-command sites. switch on the trans- luminated and latched.
mitter-receiver sys-
tem selector panel
(figure 3-18).
28 Depress UHF "MAS- UHF "MASTER" switch is
TER" switch on the illuminated and latched and
UHF/HF transmitter UHF "MASTER SIDETONE"
control panel (figure indicator lamps on the
3-21), and key master UHF/HF transmitter con-
UHF voice transmitter trol panel (figure 3-21)
by pressing push-to- should light if the master
talk switch of inter- UHF transmitter is being
com system. modulated. Also, the UHF
CARRIER PRESENT" indi-
cator lamps on the trans-
mitter-receiver system
5-30
TABLE 5-IV. SYSTEM MINIMUM PERFORMANCE STANDARDS (Cont.)
Step Test Procedure Minimum Acceptable

Performance
28 selector panel (figure 3-18)

CCon ) should light.
29 Performed only at Depress UHF "STAND- "UHF STANDBY" switch is
non-command sites. BY" switch on the illuminated and latched,
UHF/HF transmitter "UHF MASTER" switch is
control panel (figure released, UHF "MASTER
3-21). SIDETONE" indicator lamps
go out, and if the stand-by
UHF transmitter is being
modulated, the UHF
"STANDBY SIDETONE" in-
dicator lamps on the UHF/
HF transmitter control
panel (figure 3-21) should
light.
3O Performed only at Depress "UHF-HF UHF portion of "UHF-HF
command sites XMTR" switch on the XMTR" switch is illumi-
transmitter-receiver nated.
system selector panel
(figure 3-18).
31 Performed at com- Depress UHF "MAS- UHF "MASTER" switch is il-
mand sites TER" switch on the luminated and latched, and
UHF/HF transmitter UHF "MASTER SIDETONE"
control panel (figure indicator lamps on the
3-21), and key mas- UHF/HF transmitter con-
ter UHF voice trans- trol panel (figure 3-21)
mitter by pressing should light if the master
push-to-talk switch UHF transmitter is being
of intercom system. modulated. Also, the UHF
"CARRIER PRESENT" in-
dicator lamps on the trans-
selector panel (figure 3-18)
should light.
32 Performed only at Depress "UtIF STAND- "UHF STANDBY" switch is
command sites. BY" switch on the illuminated and latched,
UI-IF/HF transmitter UHF '_IASTER" switch is
control panel (figui_e released, UHF "MASTER
go out, and if the standby
UHF transmitter is being
modulated, the UHF
"STANDBY SIDETONE" in-
dicator lamps on the UHF/
HF transmitter control pand
(figure 3-21) should light.
5-31
TABLE 5-1V. SYSTEM MINIMUM PERFORMANCE STANDARDS (Cont. 1

Minimum Acceptable
Step Test Procedure
Per formanc e
33 Performed only at non- Depress "HF XMTR" "HF XMTR" switch is il-
command sites. switch on the trans- luminated and latched,
mitter-receiver sys- "UHF XMTR" switch is
tem selector panel released, and the "UHF
(figure 3-18). CARRIER PRESENT"
indicator lamp on the
transmitter-receiver sys-
tem selector panel (figure
3-18) should go out. Also,
the UHF "STANDBY
SIDETONE" indicator
lamps on the UHF/HF
transmitter control panel
(figure 3-21) should go out.
34 Performed only at non- IDepress HF "MASTER" HF "MASTER" switch is il-

command sites. switch on the UHF/HF luminated and latched, and
transmitter control HF "MASTER SIDETONE"
panel (figure 3-21), indicator lamps on the
and key master HF UHF/HF transmitter con-
voice transmitter by trol panel (figure 3-21)
pressing push-to-talk should light if the master
switch of intercom HF transmitter is being
system. modulated. Also, the "HF
CARRIER PRESENT" in-
dicator lamps on the
transmitter-receiver sys-
3-18) should light.
35 Performed only at Depress "HF STAND "HF STANDBY" switch is il-

GTI and Bermuda. BY" switch on the luminated and latched,
UHF/HF transmitter "HF MASTER" switch is
control panel (figure released, HF "MASTER
3-21). SIDETONE" indicator
lamps go out, and if the
standby HF transmitter is
being modulated, the HF
"STANDBY SIDETONE"
indicator lamps on the
UHF/HF transmitter
should light.
36 Performed only at non- Depress HF "CHANNEL HF "CHANNEL I" switch is

command sites. i" switch on the UHF/ illuminated and latched.
HF transmitter control
panel (figure 3-21).
5-32
TABLE 5-IV.
SYSTEM MINIMUM PERFORMANCE STANDARDS (Cont. I
Minimum Acceptable
Step Te st Procedure Per for mance
37 Performed only at non- Depress HF "CHANNEL HF "CHANNEL 2" switch is

command sites. 2" switch on the UHF/ illuminated and latched and
HF transmitter control HF "CHANNEL I" switch is
panel (figure 3-21). released.
38 Performed only at Depress "UHF-HF HF portion of "UHF-HF
command sites. XMTR" switch on the XMTR" switch is illumi-
transmitter-receiver nated and UHF portion of
system selector panel "UHF-HF XMTR" switch
(figure 3-18). should go out. The "UHF
CARRIER PRESENT" in-
dicator lamps on the trans-
mitter -receiver system
selector switch panel (fig-
ure 3-18) should go out, and
the "UHF STANDBY
SIDETONE" indicator lamp
on the UHF/HF transmitter
should go out.
39 Performed only at Depress HF "MASTER" HF "MASTER" switch is il-
command sites. switch on the UHF/HF luminated and latched, and
transmitter control HF "MASTER SIDETONE"
panel (figure 3-21) and indicator lamps on the
key master HF voice UHF/HF transmitter con-
transmitter by press- trol panel (figure 3-2 i)
Lug push-to-talk should light if the master
switch of intercom HF transmitter is being
system. modulated. Also, the "HF
CARRIER PRESENT" indi-
cator lamps on the trans-
selector panel (figure 3-18)
should light.
40 Performed only at Depress "HF STAND- "HF STANDBY" switch is il-
C ape C anaver al. BY" switch on the luminated and latched, "HF
UHF/HF transmitter MASTER" switch is re-
control panel (figure leased, HF "MASTER
go out, and if the standby
HF transmitter is being
modulated, the HF
"STANDBY SIDETONE"
indicator lamps on the UHF
HF transmitter control panel
(figure 3-21) should light.
5-33
5-6.B. MS-102 Section V
Minimum Acceptable
Step Te st Procedure Performance
41 Performed only at Depress HF "CHANNEL HF "CHANNEL 1" switch is

command sites. 1" switch on the UHF/ illuminated and latched.
HF transmitter con-
trol panel (figure 3-18).I
42 Performed only at Depress HF "CHANNEL HF "CHANNEL 2" switch is
command sites. 2" switch on the UHF/ illuminated and latched, and
HF transmitter con- HF "CHANNEL I" switch is
trol panel (figure released.
3-18).
43 Depress "UHF/HF "UHF/HF XMTR" switch is
XMTR" switch on the illuminated and latched and
transmitter-rece iver the "HF XMTR" switch is
system selector panel opened.
(figure 3-18).
44 Performed only at Depress "EMER "EMER VOICE" switch is il-
command sites. VOICE" switch on the luminated and latched and
command display panel "UHF/HF XMTR" switch is
(figure 3-30). released.
45 Performed only at Depress "ALL XMTRS" "ALL XMTRS" switch is il-
command sites. switch on the trans- luminated and latched and
mitter-receiver sys- "EMER VOICE" switch is
tem selector panel released.
(figure 3-18).
46 Performed only at Depress "PUSH-TO- "PUSH-TO-TALK ON" switch
Cape Canaveral. TALK ON" switch on is illuminated and latched
the down-range con- and "ALL XMTRS" switch
trol panel (figure is released.
3-20).
47 Performed only at Depress '_XMTR GBI" "XMTR GBr' switch is il-
Cape Canaveral. switch on the down- luminated. On range con-
range control panel trol status panel of GBI
(figure 3-20}. Press comm. tech. console,
push-to-talk switch (figure 3-21), "XIVITR ON"
of intercom system and "PTT ON" lamps light.
and talk through the Whatever transmitters are
microphone. locally selected at this site
are keyed and modulated
from Cape Canaveral.
(Refer to steps 27 through
43 of this table. )
5-34
5-6. B. MS-102 SectLon V
Te st Procedure Minimum Acceptable

step Performance
48 Performed only at Depress '_MTR GTI" '[XMTR GTr' switch is il-

C ape Canaveral. switch on the down- luminated. "XMTR GBI"
range control panel switch lamps are ex-
(figure 3-20). Press tinguished. On range con-
push-to-talk switch trol status panel of GTI
of intercom system comm. tech. console (fig-
and talk through the ure 3-21), "XMTR ON"
microphone. and "PTT ON" lamps light,
while the corresponding
lamps at GBI extinguish.
Whatever transmitters are
locally selected at GTI are
keyed and modulated from
Cape Canaveral. (Refer to
steps 27 through 43 of this
table. )
49 Depress "XMTR GBI" "XMTR GBI" switch is il-
switch once more. luminated and "XMTR
GTr' switch lamps are ex-
tinguished.
On range control status panel
of GBI comm. tech. con-
sole, '_2VITR ON" lamps
light, while the "XMTR
ON" and "PTT ON" lamps
at GTI extinguish.
5O Performed only at Depress "RCVR GBI" "RCVR GBI" switch is il-

Cape Canaveral. switch on the down luminated and receiver
range control panel }radio from GBI is heard
(figure 3-20). over the site intercom at
Cape Canaveral.
On range control status pane]

of GBI comm. tech. console
(figure 3-21), "RCVR ON"
lamps are lit.
51 Performed only at Depress "RCVR GTI" "RCVR GTI" switch is il-

Cape Canaveral. switch on the down luminated and "RCVR GBr'
range control panel switch lamps go out. Re-
(figure 3-2 0). ceiver audio from GTi is
heard over the site inter-
com at Cape Canaveral.
On range control status pane

of GTI comm. tech. console
"RCVR ON" lamps are lit,
lamps atGBI go out.
5-35
5-6.B. MS-102 Section V
TABLE 5-W. SYSTEM MINIMUM PERFORMANCE STANDARDS(Cont.)

Minimum Acceptable
Step Test Procedure
Performance
52 Performed only at Depress "RCVR GBI" "RCVR GBI" switch is il-

C ape Canaveral. switch on the down luminated and "RCVR GTI"
range control panel switch lamps are extin-
(figure 3-20), once guished.
more.
On range control status panel
at GBI comm. tech. console,
"RCVR ON" lamps are lit
lamps at GTI go out.
53 Performed only at Depress "ALL OFF" All lamps and switches that
C ape Canaveral. switch or_ the down were illuminated in per-
range control panel forming steps 46 through 52
(figure 3-20). are extinguished. There is
no longer any remote con-
trol of GBI-GTI transmit-
ters and receivers at Cape
Canaveral.
54 Master UHF Trans- At rear of comm. tech. Milliammeter reading is be-
mitter Alarm Circuit console, turn off powez tween 35 ma and 43 ma.
(Performed only at switch of +65 VDC
UHF "MASTER ALARM"
C ape Canaveral, power supply A1002.
lamps light on UHF/HF
GBI, and Point
At UHF transmitter transmitter control panel
Arguello).
rack, connect ajumper (see figure 3-23).
between terminals 4
and 5 of TB2005.
At the comm. tech.

console, disconnect
external wire from
terminal 2 of TB1004,
and connect a milli-
ammeter between the
terminal and wire.
Terminal 2 is (+) and
wire is (-). Turn on
the +65 VDC power
supply.
55 Standby UHF Trans- Repeat the procedure of Milliammeter reading is be-
mitter Alarm Cir- step 54, except for tween 35 ma and 43 ma.
cuit (Performed connecting jumper at UHF "STANDBY ALARM"
only at Cape UHF transmitter rack
lamps light on UHF/HF
Canaveral, GBI, between terminals 4
transmitter control panel
and Point Arguello) and 5 of TB2006 and
(figure 3-23).
connecting the milli-
ammeter at comm.
tech. console between
5-36
Test Procedure Minimum Acceptable

Performance
55 terminal 11 of TB1005
(Cont.) and the external wire.
external wire is (-).
56 UHF Carrier Repeat the procedure of Milliammeter reading is be-
Presence Indicating step 54 except for con- tween 35 ma and 43 ma.
Circuit (Performed necting jumper at UHF
"UHF CARRIER PRESENT"
only at Cape transmitter rack be-
tween terminals 11 and lamps light on transmitter-
Canaveral, GBI, and
receiver system selector
Point Arguello) 12 of TB2006 and con-
panel. (See figure 3-18.)
necting milliammeter
at comm. tech. con-
sole between terminal
1 of TB1005 and ex-
ternal wire. Termi-
nal 1 is (+)and ex-
ternal wire is (-).
57 HF Carrier Presence Repeat the procedure of Milliammeter reading is be-
Indicating Circuit step 54 except that a tween 35 ma and 43 ma.
(Performed only at jumper is connected
"HF CARRIER PRESENT"
Cape Canaveral, between pins E and F
lamps light on transmitter-
GBI, and Point of jack J3011 at HF
receiver system selector
Arguello) monitor rack, and the
milliammeter at the panel. (See figure 3-18.)
comm. tech. console
is connected between
terminal 11 of TB1006
and the external wire.
Terminal 11 is (+)and
external wire is (-).
58 UHF Transmitter On the comm. tech. Milliammeter reading is be-
Selection Circuit console, depress UHF tween 30 ma and 38 ma.
(Performed only at "MASTER" switch
Cape Canaveral, GBI, on the UHF/HF trans-
and Point Arguello) mitter control panel
(figure 3-21). Con-
nect a milliammeter
between terminal 12
^; TB Inna and _ho ox-
ternal wire. Terminal
12 is (+) and external
wire is (-).
Depress UHF "STAND-

BY" switch on the
same panel and note
milliammeter readin&
5-37
TABLE 5-IV. SYSTEM MINIMUM PERFORMANCE STANDARDS(Cont.)

Minimum Acceptable
Step Test Procedure
Performance
59 HF Transmitter On the comm. tech. Milliammeter reading is be-

Selection Circuit console, depress HF tween 30 ma and 38 ma.
(Performed only at "MASTER" switch on
Cape Canaveral and the UHF/HF trans-
GBI) mitter control panel
(figure 3-21). Con
nect a milliammeter
between terminal 6 of
TB1007 and the ex-
ternal wire. Terminal
6 is (+) and external
wire is (-).
Depress HF "STAND-
BY" switch on the
same panel and note
milliammete r re ading.
6O Receiver Muting Cir- At the comm. tech. Milliammeter reading is be-
cuit (Performed console, connect a tween 90 ma and 105 ma.
only at Bermuda and milliammeter between
Point Arguello) terminal 10 of TB1001
the external wire is
(-). Ground terminal
ii of TBI010 (push-
to-talk circuit is
energized) and observe
milliammeter reading.
61 HF Diversity Selection At the comm. tech. Milliammeter reading is be-
Circuit (Performed console, depress HF tween 90 ma and 105 ma.
only at Bermuda and "RCVR 1" switch on
Point Arguello) the UHF/HF receiver
control panel (figure
3-22). Connect a
milliammeter between
terminal 16 of TB1003
Terminal 16 is (+)and
the external wire is
(-). Depress HF
"DIVERSITY" switch
on same panel and ob-
serve milliammeter
reading.
5-38
5-6. C. MS-102 Section V
C. COMMUNICATION TECHNICIAN'S CONSOLE, MINIMUM PERFORM-

ANCE STANDARDS (CAPE CANAVERAL)
(1). Table 5-V lists the minimum performance standards that a repaired
or new communication technician's console should meet. Table 5-V is divided into
sections by major chassis assemblies and major circuits. Thus, a complete console
can be checked by using the complete table, or a particular function of the console
can be checked by referring to the appropriate heading in the table.
TABLE 5-V. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM

PERFORMANCE STANDARDS (CAPE CANAVERAL)
Test Procedure Minimum Acceptable. Performance
Dual Power Supply

I
Place primary power circuit Indicator lamp DSl152(figure 3-12)glows.
breaker CB1001 (figure 3-12) to Cabinet blowers start. All other
the on position. front panel indicator lamps are off.
2 Depress switch S1005 (figure 3-24) of "#1 ON" indicator lamps (figure 3-24)
the No. 1 28-volt power supply. and "#2 OFF" indicator lamps glow.
Depress switch S1018 (figure 3-24) of "#1 ON" indicator lamps and "#2 ON"
the No. 2 28-volt power supply. indicator lamps (figure 3-24) glow.
Measure the DC voltage between ter- Multimeter indicates approximately

minals 13 (plus) and 11 (gnd) of ter- 28 volts DC.
minal board TB1004 using the multi-
meter (Triplett Model 630PL or
equivalent).
HF/UHF Test Signal Generator Circuit
1 Reset "UHF SIG GEN" switch and +28 VDC

"HF SIG GEN" switch (figure 3-24)
to the "OFF" position. Measure
DC voltage between terminals 1
(+) and 3 (-) and between 9 (+) and
i0 (-)of TB1008 •
2 Depress "LrHF SIG GEN" switch (fig- "UHF SIG GEN" switch is illuminated
ure 3-24). and "TEL 2 IN USE" and "TEL 3
IN USE" indicator lamps on the aux-
iliary control panel glow.
Measure DC voltage between ter- 0 VDC

minals 9 and 10 and between ter-
minals 1 and 3 of TB1008.
5-39

PERFORMANCE STANDARDS {CAPE CANAVERALI {Cont. I
Test Procedure Minimum Acceptable Performance
HF/UHF Test Signal Generator Circuit (Cont.)
4 Depress "UHF SIG GEN" switch "UHF SIG GEN" switch is released,
(figure 3-24) again. and "TEL 2 IN USE" and "TEL 3
IN USE" indicator lamps go out.
Depress "HF SIG GEN" switch "HF SIG GEN" switch is illuminated
(figure 3-24). and "TEL 3 IN USE" indicator
lamps glow.
Measure DC voltage between termi- 0 VDC.
nals 2 and 3 of TB1008.
Depress "UHF SIG GEN" switch. "TEL 2 IN USE" and "TEL 3 IN

USE" indicator lamps are both out
when "UHF SIG GEN" and "HF SIG
GEN" switches are both illuminated.
Tape Recorder Start-Stop Circuit
Operate "START-STOP" switch Green indicator lamps and red indi-

(figure 3-27) several times. cator lamps (figure 3-27)glow
With the "START-STOP" switch in alternately.
the "START" position, connect the Multimeter indicates continuity.
multimeter to terminals 7 and 8 of
terminal board TB1008.
With the "START-STOP" switch Multimeter indicates an open circuit.
in the "STOP" position, connect
the multimeter to terminals 7 and
8 of terminal board TB1008.
UHF Receiver Selection Circuit
Alternately depress UHF "RCVR 1" Each switch is illuminated when de-
switch, UHF "RCVR 2" switch, and pressed and cancels previous switch
UHF "RCVR 3" switch on the UHF/ selection.
HF receiver control panel (figure
3-22).
HF Receiver Selection Circuit
Alternately depress HF "RCVR i" Each switch is illuminated when de-

switch, HF "DIVERSITY" switch, pressed and cancels previous switch
and HF "RCVR 2" switch on the selection.
UHF/HF receiver control panel
(figure 3-22).
5-40
TABLE 5-V. COMMUNICATIONTECHNICIAN'S CONSOLE MINIMUM
PERFORMANCE STANDARDS(CAPE CANAVERAL)(Cont.)
HF/UHF Receiver Selection Circuit
Alternately depress "UHF RCVR" Each switch is illuminated when de-

switch and "HF RCVR" switch on pressed and cancels previous switch
the transmitter-receiver system selection.
selector panel (figure 3-18).
UHF Transmitter Circuit, Master/Standby
Alternately depress UHF "MASTER" Each switch is illuminated when de-

switch and UHF "STANDBY" switch pressed and cancels previous switch
on the UHF/HF transmitter control selection.
HF Transmitter Circuit, Master/Standby
1 Alternately depress HF "MASTER" Each switch is illuminated when de-

switch and HF "STANDBY" switch pressed and cancels previous switch
on the UHF/HF transmitter control selection.
HF Transmitter Circuit, Channel 1/Channel 2
Alternately depress HF "CHANNEL Each switch is illuminated when de-

I" switch and HF "CHANNEL 2" pressed and cancels previous switch
switch on the UHF/HF transmitter selection.
control panel (figure 3-23).
HF, UHF Transmitter Selection Circuit
Alternately depress "UHF-HF Each switch is illuminated when de-

XMTR" switch and "UHF/HF pressed and cancels previous switch
XMTR" switch on the transmitter- selection.
receiver system selector panel
(figure 3-18).
Emergency Voice and Push-to-Talk Circuit
Alternately depress "PUSH-TO- Each switch is illuminated when de-

TALK" swish on the down range pressed and cancels previous switch
control panel (figure 3-20) and selection. Switches can also be can-
"EMER VOICE" voice switch on celled by alternately depressing
the command display unit (figure "UHF-HF XMTR" switch, and
3-30). "UHF/HF XMTR" switch on the
transmitter-receiver system selec-
tor panel (figure 3-18).
5-41
5-6.C. MS-102 Section V

PERFORMANCE STANDARDS (I_APE CANAVERAL) _Cont.)
65 VDC Remote Indicator Circuits
Connect a 470-ohm, 2-watt resistor "SYSTEM IN USE" indicator lamps

between terminals 9 and 10 of ter- on the down range control panel
minal board TB1011. (figure 3-20) glow.
Connect a 470-ohm, 2-watt resistor "XMTR GBI" switch lamps on the
between terminals 10 and 11 of down range control panel (figure
terminal board TB1011. 3-20) glow.
Connect a 470-ohm, 2-watt resistor "RCVR GBI" switch lamps glow.
between terminals 13 and 12 of
Connect a 470-ohm, 2-watt resistor "XMTR GTr' switch lamps glow.

Connect a 470-ohm, 2-watt resistor "RCVR GTI" switch lamps glow.

Audio Circuits
Nofe
It is important to maintain proper termination in

order to obtain accurate power measurements.
Each audio circuit should be terminated with a
600-ohm load before performing the following
tests. This may be accomplished with a resistor,
the headset, a line amplifier, a microphone pre-
amplifier, or the 600-ohm input to the VU meter
on the volume level control panel. Erroneous
readings will also result if any of these loads axe
paralleled during the test. Also, when checking
the audio circuits, connect the output of the audio
oscillator (Hewlett Packard Wide Range Oscillator,
Model 200 CD/CDR) through the bridging trans-
former (Hewlett Packard Line Bridging Trans-
former, Model AC-60B) to the communication
technician's console as shown in figure 5-11.
Place the switch on the bridging transformer to
the "600 OHMS" position. If required, the VTVM
can be connected to the audio oscillator output, as
shown in figure 5-11, for monitoring purposes.
5-42

PERFORMANCE STANDARDS (CAPE CANAVERAL) (Cont.)
Audio Circuits (Cont.)
Connect the audio oscillator to ter- The indicator lamps should light at
minals 6 and 7 of terminal board -25 dbm as indicated by the VU
TB1001. Rotate attenuator AT1001 meter on volume level indicator con-
on the line level control panel trol panel (figure 3-25).
(figure 3-23) fully clockwise. De-
press "UHF RCVR 1" button on the
auxiliary control panel (figure 3-21).
Adjust the audio oscillator frequency
to 1000 CPS and slowly raise the
output level until UHF "SIGNAL
PRESENT RCVR 1-2" indicator
lamps on the UHF/HF receiver
control panel (figure 3-19) and
"UHF SIGNAL PRESENT" indicator
lamps on the transmitter-receiver
system selector panel (figure 3-18)
just light.
2 Set audio oscillator to 0 DBM as in- VU meter indication changes in 1-DB
dicated by the VU meter. Vary the steps.
setting of attenuator AT1001.
3 Plug the headset into jacks J1001 and Audible tone is present in the headset
J1002. at both jacks.
4 Connect the multimeter to terminals Audio indication is observed on the
1 and 2 of terminal board TB1014. multim eter.
5 Depress UHF "RCVR 1" switch on Audible tone is present in the headset.
the UHF/HF receiver control
panel (figure 3-22). Plug the
headset into "TAPE RECORDER
UHF" jack J1015.
4 and 5 of terminal board TB1009. multimeter.
Depress "UHF RCVR" switch on the Audio indication is observed on the

transmitter-receiver system selec- multimeter.
tor panel (figure 3-18). Connect
the multimeter to termi,,mls 1 and
8 Depress "HF RCVR" switch on the Audio indication is observed on the

transmitter-receiver system multimeter.
selector panel. Connect the mul-
timeter to terminals 12 and 13 of
5-43

PERFORMANCE STANDARDS (CAPE CANAVERAL)(Cont.)
Connect the audio oscillator to ter-

minals 1 and 2 of terminal board
TB1002. Rotate attenuator AT1002
fully clockwise. Depress "UHF
RCVR 2" button on the auxiliary
control panel. Adjust audio oscil-
lator output level to 0 DBM as in-
dicated by the VU meter.
10 Vary the setting of attenuator AT 1002. VU meter indication changes in 1-DB
steps.
11 Plus the headset into jacks J1003 and Audible tone is present in the headset

panel. Plug the headset into
"TAPE RECORDER UHF" jack
Ji015.
14 Depress "UHF RCVR" switch on the Audio indication is observed on the

tor panel. Connect the multimeter
to terminals 1 and 2 of terminal
board TB1010.

selector panel. Connect the
multimeter to terminals 12 and
16 Connect the audio oscillator to The indicator lamps should light at

terminals 11 and 12 of terminal -25 DBM as indicated by the VU
board TB1002. Depress "UHF meter on the volume level control
RCVR 3" button on the auxiliary panel.
control panel. Slowly raise the
output level of the audio oscilla-
tor until UHF "SIGNAL PRESENT
RCVR 3" indicator lamps on the
and "UHF SIGNAL PRESENT"
indicator lamps on the transmitter-
just light.
5-44
5-6.C. MS-102 SectLon V
TABLE 5-V. COMMUNICATION TECHNICIANtS CONSOLE MINIMUM

PERFORMANCE STANDARDS CAPE CANAVERALI {Cont.I
17 Set audio oscillator output level to Audio indication is observed on the

obtain an indication of 0 DBM on multimeter.
level control panel. Connect the
multimeter to terminals 7 and 8
of terminal board TB1014.
J1015.
19 Depress "UHF RCVR" switch on Audio indication is observed on the

the transmitter-receiver system multimeter.
selector panel. Connect the multi-
meter to terminals 1 and 2 of ter-
minal board TB1010.

meter to terminals 12 and 13 of
21 Connect the audio oscillator to ter- The indicator lamps should light at
minals 4 and 5 of terminal board -25 DBM as indicated by the VU
TB1003. Rotate attenuator AT1005 meter on the volume level control
fully clockwise. Depress "HF panel.
output level of the audio oscillator
until HF "SIGNAL PRESENT
and "HF SIGNAL PRESENT" in-
dicator lamps DS1017 and DS1020 on
the transmitter-receiver system
selector panel just light.
22 Set audio oscillator ourput to 0 DBM VU meter indication changes in 1-DB
as indicated by the VU meter. Va_ steps.
the setting of attenuator AT1005.
5-45
5-6. C. MS-102 SectionV
PERFORMANCE STANDARDS ICAPE CANAVERAL I ICont. I
25 Depress HF "RCVR 2" switch on Audible tone is present in the headset.

the UHF/HF receiver control panel.
Plug the headset into "TAPE RE-
CORDER HF" jack J1016.
26 Connect the multimeter to terminals 1 Audio indication is observed on the
and 2 of terminal board TBI009. multimeter.
board TBI010.
board TBI010.
29 Connect the audio oscillator to termi- The indicator lamps should light at
nais 6 and 7 of terminal board -25 DBM as indicated by the VU
TBI003. Rotate attenuator AT1004 meter on the volume level control
RCVR I" button on the ausiliary
RCVR I" indicator lamps on the
UHF/HF receiver panel and "HF
SIGNAL PRESENT" indicator
system selector panel just light.
30 Set audio oscillator output to 0 DBM VU meter indication changes in 1-DB
as indicated by the VU meter. steps.
Vary the setting of attenuator
AT1004.
1 and 2 of terminal board TBI015. multimeter.
33 Depress HF "RCVR i" switch on Audible tone is present in the headset.
panel. Plug the headset into "TAPE
RECORDER HF" jack J1016.
5-46
5-6. C. MS -102 Section V

PERFORMANCE STANDARDS (CAPE CANAVERAL)(Cont.)
34 Depress HF "DIVERSITY" switch on Audible tone is present in the headset.

"TAPE RECORDER HF" jack
J1016.

board TB1010.
board TB1010.
37 Connect the audio oscillator to ter- Audible tone is present in the headset.
TB1010. Adjust output level of the
audio oscillator to 0 DBM. Plug
the headset into "INTERCOM
MIKE" jack J1011.
38 Depress "UHF XMTR" switch on the Audio indication is observed on the
tor panel. Depress UHF "MASTER"
switch on the UHF/HF transmitter
control panel. Connect the mul-
timeter to terminals 3 and 4 of
39 Plug the headset into "TAPE RE- Audible tone is present in the headset.
CORDER UHF" jack J1015.
40 Depress "UHF XMTR M_AS MIKE" Audio indication is observed on the VU
button on the auxiliary control meter.
panel.
41 Depress UHF "STANDBY" switch Audio indication is observed on the
on the UHF/HF transmitter muitimeter.
control panel. Connect the
42 Depress "UHF STBY MAS MIKE" Audio indication is observed on the
button on the auxiliary control VU meter.
panel.
5-47

PERFORMANCE STANDARDS (CAPE CANAVERAL) (Cont.)
43 Depress ,_2VITR EMERG. VOICE" Audio indication is observed on the

button on the auxiliary control panel. VU meter.
44 Depress '_X_MTR DOWN RANGE" Audio indication is observed on the

button on the auxiliary control panel VU meter.
and the ,,PUSH-TO-TALK" switch
on the down range control panel.

46 Depress "UHF-HF XMTR" switch Audio indication is observed on the

to obtain HF operation on the multimeter.
transmitter-receiver system
selector panel. Depress HF
"MASTER" switch on the UHF/HF
transmitter control panel. Con-
nect the multimeter to terminals
1 and 2 of terminal board TB1006.
47 Depress "HF XMTR MAS MIKE" Audio indication is observed on the

-panel.
48 Depress HF "STANDBY" switch Audio indication is observed on the
on the UHF/HF transmitter VU meter.
control panel. Depress "HF
XMTR STBY MIKE" button on
the auxiliary control panel.

5O Connect the audio oscillator to The indicator lamps should light at

terminals 8 and 9 of terminal board -25 DBM as indicated by the VU
TB1012. Depress "RCVR DOWN meter.
RANGE" button on the auxiliary
tor until "RCVR SIGNAL
PRESENT" indicator lamps on
the down range control panel just
light.
51 Rotate "RCVR DOWN RANGE" atten- Audio indication is observed on the
uator on the line level control multimeter.
panel (AT1003, figure 3-26) fully
clockwise. Set output level of
audio oscillator to 0 DBM as indi-
cated by the VU meter. Connect
5-48

PERFORMANCE STANDARDS CAPE CANAVERAL)(Cont.)
52 Place "PUSH-TO-TALK" switch Audio indication is observed on the

on the down range control panel multimeter.
to the "ON" position. Connect
the multimeter to terminals 1
and 2 of terminal board TB1010.
board TB1004. Connect the meter.
VU meter by means of the audio
patch cord to "UHF XMTR MAS
SIDE" jack J1017. Slowly raise
the output level of the audio oscil-
lator until the UHF "MASTER
SIDETONE" indicator lamps on
the UHF/HF transmitter control
panel just light.
54 Set output level of the audio oscilla- Audible tone is present in the headset.
tor to 0 DBM as indicated by the
VTVM. Depress the "UHF XMTR"
switch on the transmitter-receiver
system selector panel. Depress
the UHF "MASTER" switch on the
UHF/HF transmitter control panel.
Plug the headset into "INTERCOM
SIDE" jack J1012.
board TBI005. Connect the input meter.
of the VU meter to "UHF XMTR
STBY SIDE" jack J1018. Slowly
raise the output level of the audio
oscillator until the UHF "STAND-
BY SIDETONE" indicator lamps on
panel just light.
57 Set output level of the audio oscilla- Audible tone is present in +,he headset.
tor to 0 DBM as indicated by the
VTVM. Depress the UHF "XMTR"
system selector panel. Depress the
UHF "STANDBY" switch on the
SIDE" jack J1012.
5-49
TABLE 5-V. COMMUNICATION TECHNICIANvS CONSOLE MINIMUM

PERFORMANCE STANDARDS (( APE CANAVERAL) ((_9nt.)

7 and 8 of terminal board TB1010. multim eter.
TB1006. Connect the input of meter.
the VU meter to "HF XMTR SIDE"
jack J1019. Depress the "HF
XMTR" switch on the transmitter-
receiver system selector panel.
Depress the HF "MASTER" switch
on the UHF/HF transmitter control
panel. Slowly raise the output level
of the audio oscillator until the HF
"MASTER SIDETONE" indicator
lamps on the UHF/HF transmitter
control panel just light.
6O Set output level of the audio oscillator Audible tone is present in the headset.
to 0 DBM as indicated by the VTVM.
SIDE" jack J1012.
61 Depress the HF "STANDBY" switch The HF "STANDBY SIDETONE" in-
on the UHF/HF transmitter control dicator lamps on the UHF/HF trans-
panel. mitter control panel should light.
28 VDC Circuit
1 Depress HF "DIVERSITY" switch The multimeter should indicate 28

on the UHF/HF receiver control volts DC.
panel (figure 3-17). Connect the
multimeter (Triplett, Model
630 PL or equivalent) to terminals
16 (plus) and II (gnd) of terminal
board TB1003.
2 Depress UHF "RCVR 2" switch on The multimeter should indicate 28

the UHF/HF receiver control volts DC.
panel. Connect the multimeter
to terminals 4 (plus) and 5 (gnd)
Operate the intercom system push- The multimeter should indicate 28

to-talk switch. Connect the multi- volts DC.
meter to terminals 10 (plus) and
9 (gnd) of terminal board TB1001.
5-50

PERFORMANCE STANDARDS _CAPE CANAVERAL) _Cont.)
Audio Oscillator
1 Connect the multimeter (Triplett Multimeter indicates continuity.

Model 630PL or equivalent) be-
tween terminal 12 of terminal
board TB1012 and ground.
2 Connect the input of the bridging

transformer (Hewlett-Packard
Line Bridging Transformer, Model
AC-60B) to the input of the VTVM
(Hewlett-Packard Vacuum Tube
Voltmeter, Models 400D/H/L).
Place the switch on the bridging
transfor,mer to the "600 OHMS"
position. Connect the output of
the bridging transformer to ter-
TB1012.
3 Place the "TEST ON" switch on the The VTVM should indicate 0 DBM.
audio oscillator to "OFF". Con- (If it does not, adjust "OUTPUT
nect a jumper between terminal s ADJ" control R6 on the audio oscil-
12 and 13 of terminal board TB1012. lator. )
4 Remove the jumper between terminals

Command Control and Remoting Equipment
Refer to Command Control Trans-

mitting System, Operation and
Maintenance Manual.
D. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM PERFORM-

ANCE STANDARDS (GRAND BAHAMA ISLAND AND GRAND TURK
ISLAND)
(1). Table 5-VI lists the minimum performance standards that a re-
paired or new communication technician's console for Grand Bahama Island and
Grand Turk Island should meet. Table 5-VI is divided into sections by major chas-
sis assemblies and major circuits. Thus, a complete console can be checked by
using the complete table, or a particular function of the console can be checked by
referring to the appropriate heading in the table.
5-51
5- 6. D. MS -102 Section V
TABLE 5-VI. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM PERFORM-

_E STANDARDS (GRAND BAHAMA ISLAND AND GRAND TURK ISLAND
Dual Power Supply (Figure 1-26}
Place primary power circuit breaker Indicator lamp DSl152 (figure 3-13)
CB1001 (figure 3-13) to the on glows. Cabinet blowers start. All
position. other front panel indicator lamps are
off.
Depress switch SI005 (figure 3-24} 'r#1 ON" indicator lamps (figure 3-24)
of the No. 1 28-volt power supply. and "#2 OFF" indicator lamps glow.
Depress switch S1018 (figure 3-24) of "#1 ON" indicator lamps and "#2 ON"
the No. 2 28-volt power supply. indicator lamps glow.
4 Measure the DC voltage between ter- Multimeter indicates approximately 28
minals 13 (plus) and 11 (gnd} of volts DC.
terminal board TB1004 using the
multimeter (Triplett Model 630 PL
or equivalent)
Reset "UHF SIG GEN" switch and +28 VDC

"HF SIG GEN" switch (figure
3-22) to the "OFF" position.
Measure D-C voltage between
terminals i and 3 and between
2 and 3 of TB1008.
Depress "UHF SIG GEN" switch "UHF SIG GEN" switch is illumi-
(figure 3-24). nated and "UHF IN USE" indicator
lamps (figure 3-24) glow.
3 Connect the multimeter between Multimeter indicates zero volts.
terminals 1 and 3 of terminal
board TB1008, and measure
D-C voltage.
4 Depress "UHF SIG GEN" switch "UHF SIG GEN" switch is released anc
(figure 3-24) again. "UHF IN USE" indicator lamps go
out.
5 Depress "HF SIG GEN" switch. "HF SIG GEN" switch is illuminated
and "I-IF IN USE" indicator lamps
glow.
6 Connect the multimeter between Multimeter indicates zero volts.

board TB1008 and measure D-C
voltage.
5-52
5-6. D. MS-102 Section V

ANCE STANDARDS (GRAND BAHAMA ISLAND AND GRAND TURK ISLAND) (Cont.)
Test Procedure Minimum Acceptabl e Performance
HF/UHF Test Signal Generator Circuit (Cont.)
Depress "UHF SIG GEN" switch. "UHF SIG GEN" sv4tch is illuminated.
Both "UHF IN USE" and "HF IN USE"
indicator lamps are out when "UHF
SIG GELS' and "HF SIG GEN"
switches are both illuminated.
1 Operate "START-STOP" sv_itch Green indicator lamps and red indica-

(figure 3-27) several times. tor lamps glow alternately.
With the "START-STOP" switch in Multimeter indicates continuity.
the "START" position, connect
With the "START-STOP" switch in Multimeter indicates an open circuit.
the "STOP" position, connect
the multimeter to terminals
8 and 7 of terminal board TBI008.
1 Alternately depress UHF "RCVR I" Each switch is illuminated when de-
switch and UHF "RCVR 2" switch pressed and cancels previous switch
on the UHF/HF receiver control selection.
1 Alternately depress HF "RCVR i" Each switch is illuminated when de-

switch and the HF "RCVR 2" switch pressed and cancels previous switch
on the UHF/HF receiver control selection.
1 IA!ternate!y depress "UHF RCVR" Each switch is illuminated when de-

switch and "HF RCVR" switch on pressed and cancels previous switch
the transmitter-receiver system selection.
UHF Transmitter Master/Standby Selection Circuit
Alternately depress UIIF "MASTER" Each switch is illuminated when de-

switch and UHF "STANDBY" pressed and cancels previous switch
switch on the UHF/HF transmitter selection.
control uanel (figure 3-23_.
D
5-53

HF Transmitter Master/Standby Selection Circuit
Alternately depress HF "MASTER" Each switch is illuminated when de-

switch and HF "STANDBY" switch pressed and cancels previous switch
on the UHF/HF transmitter con- selection.
trol panel (figure 3-23).
HF Transmitter Channel 1/Channel 2 Selection Circuit

1" switch and HF "CHANNEL 2" pressed and cancels previous switch
switch on UHF/HF transmitter selection.
HF, UHF, HF/UHF Transmitter Selection Circuit

Alternately depress "UHF XMTR"
Each switch is illuminated when de-
switch, "UHF/HF XMTR" switch,
and "HF XMTR" switch on the pressed and cancels previous switch
selection.
Remote Indicator Circuits
1" 2onnect a 270-ohm, 1-watt resistor "HF CARRIER PRESENT" indicator

between terminals 11 (plus) and lamps (figure 3-18) glow.
2* _ormect a 270-ohm, 1-watt resistor "UHF STANDBY ALARM" indicator
between terminals 11 (plus) and lamps (figure 3-22) glow.
3* Connect a 270-ohm, 1-watt resistor "UHF CARRIER PRESENT" indicator
between terminals 1 (plus) and 2 lamps (figure 3-18) glow.
(gnd) of terminal board TB1005.
4* _onnect a 270-ohm, 1-watt resistor "UHF MASTER ALARM" indicator
between terminals 2 (plus) and 1 lamps (figure 3-23) glow.
(gnd) of terminal board TB1004.
* The 270-ohm, 1-watt resistor is to be used at GBI, while a jumper

wire is to be used at GTI.
Audio Oscillator
Connect the multimeter (Triplett Multimeter indicates continuity.

Model 630 PL or equivalent)
between terminal 13 of terminal
5-54

Audio Oscillator (Cont.)
Connect the unbalanced side of a

bridging transformer (Hewlett
Packard, Line Bridging Trans-
former, Model AC-60B) to the in
put of the VTVM (Hewlett-Packard
Vacuum Tube Voltmeter, Models
400D/H/L). Place the switch on
the bridging transformer to the
"600 OHMS" position. Connect
the balanced side of the bridging
transformer to terminals 14 and
Place the "TEST O1_' switch on the The VTVM should indicate 0 DBM. (If
audio oscillator to "OFF". it does not, adjust "OUTPUT ADJ"
Connect a jumper between ter- control R6 on the audio oscillator. )
minals 12 and 13 of terminal
beard TB1012.
4 Remove the jumper between termi-
nals 12 and 13 of terminal board
TB1012.
Audio Circuits
Note
It is important to maintain proper termination in order to

obtain accurate power measurements. Each audio circuit
should be terminated with a 600-ohm load before perform-
ing the following tests. This may be accomplished with a
resistor, the headset, a line amplifier, a microphone pre-
amplifier, or the 600-ohm input to the VU meter on the
volume level control panel. Erroneous readings will also
result if any of these loads are paralleled during the test.
Also, when checking the audio circuits, connect the out-
put of the audio oscillator (Hewlett Packard Wide Range
Oscillator, Model 200 CD/CDR) through the bridging
transformer (Hewlett Packard Line Bridging Transformer,
Model AC-60B) to the communication technician's console
as shown in figure 5-11. Place the switch on the bridging
transformer to the "600 OHMS" position. If required,
the VTVM can be connected to the audio oscillator output,
as shown in figure 5-11, for monitoring purposes.
5-55

Connect the audio oscillator The indicator lamps should light at -25
(Hewlett-Packard, Wide Range DBM as indicated by the VU meter on
Oscillator, Model 200 CD/CDR or volume level control panel (figure
equivalent) to terminals 6 and 7 of 3-23).
terminal board TB1001. Rotate
attenuator AT1001 on the line level
control panel (figure 3-26) fully
clockwise. Depress "UHF RCVR
1" button on the auxiliary control
panel (figure 3-24). Adjust the
audio oscillator frequency to 1000
CPS and slowly adjust the output
level until UHF "SIGNAL PRESENT
(figure 3-20) and "UHF SIGNAL
PRESENT" indicator lamps on the
tor panel (figure 3-18) just light.
2 Set audio oscillator to 0 DBM as VU meter indication changes in 1-DB
indicated by the VU meter. Vary the steps.
setting of attenuator AT 1001. I
Plug the headset into jacks J1001 and Audible tone is present in the headset
the UHF/HF receiver control panel
(figure 3-22). Plug the headset
into "TAPE RECORDER UHF"
jack J1015.
Connect the multimeter to terminals Audio indication is observed on the

the multimeter to terminals 1 and 2
7 Plug the headset into "INTERCOM Audible tone is present in the headset.
RCVR IN USE" jack J1013.
Depress "HF RCVR" switch on the Audio indication is observed on the

5-56


I
Audio Circuits (C ont. )
RCVR MONITOR" jack J1014.
I0 Connect the audio oscillator to ter- The indicator lamps should light at -25
minals 11 and 12 of terminal board DBM as indicated by the VU meter on
TB1002. Rotate attenuator AT1002 the volume level control panel.
fully clockwise. Depress "UHF
control panel. Slowly adjust the
until UHF "SIGNAL PRESENT
UHF/HF re ceiver control panel
just light.
11 Set audio oscillator to 0 DBM as in- VU meter indication changes in 1-DB
dicated by the VU meter. Vary steps.
12 Plug the headset into jacks J1003 Audible tone is present in headset at
and J1004. both jacks.
J1015.

the transmitter-receiver sys- multimeter.
tem selector panel. Connect
and 2 of terminal board TBI010.
transmitter-receiver system m,Atimeter.
multimeter to terminals 12
and 13 of terminal board TBI010.
5-57

rest Procedure Minimum Acceptable Performance
18 Connect the multimeter to Multimeter indicates approximately 28

terminals 1 (gnd) and 2(plus) volts DC.
19 Connect the audio oscillator to The indicator lamps should light at -25
terminals 4 and 5 of terminal DBM as indicated by the VU meter on
board TB1003. Rotate attenu- the volume level control panel.
ator AT1005 fully clockwise.
Depress "HF RCVR 2" button
on the auxiliary control panel.
Slowly adjust the output level
of the audio oscillator until
HF "SIGNAL PRESENT RCVR
2" indicator lamps on the
and "HF SIGNAL PRESENT"
indicator lamps on the trans-
mitter-receiver system selec-
tor panel just light.
2O Set audio oscillator output to 0 DBM VU meter indication changes in 1-DB
AT1005.
21 Plug the headset into jacks J1009 Audible tone is present in the headset
and J1010. at both jacks.
22 Depress HF "RCVR 2" switch Audible tone is present in the headset.
on the UHF/HF receiver con-
trol panel. Plug the headset
into "TAPE RECORDER HF"
jack J1016.
23 Connect the multimeter to ter- Audio indication is observed on the
minals 1 and 2 of terminal multimeter.
board TB1009.
24 Depress "HF RCVR" switch on Audio indication is observed on the
the transmitter-receiver sys- multimeter.
tem selector panel. Connect
5-58
TABLE 5-VI. COMMUNICATIONTECHNICIAN'S CONSOLE MINIMUM PERFORM-
ANCE STANDARDS(GRANDBAHAMA ISLAND AND GRAND TURK ISLAND (Cont.)

multimeter to terminals 12 and
27 Plug the headset into "INTERC OM Audible tone is present in the headset.
28 Connect the multimeter to terminals Multimeter indic ates approximately
11 (gnd) and 12 (plus) of terminal 28 volts DC.
board TB1003.
29 Connect the audio oscillator to The indicator lamps should light at -25
terminals 6 and 7 of terminal DBM as indicated by the VU meter on
board TB1003. Rotate attenuator the volume level control panel.
AT1004 fully clockwise. Depress
"HF RCVR 1" button on the auxili-
ary control panel. Slowly adjust
lator until HF "SIGNAL PRESENT
UHF/I-IF receiver panel and "HF
3O Set audio oscillator output to 0 DBM VU meter indication changes in 1-DB
AT1004.
31 Plug the headset into jacks J1007 Audible tone is present in the headset
and J1008. at both jacks.
32 Depress HF "RCVR 1" switch on Audible tone is present in the headset.

"TAPE RECORDER HF"
jack J1016.
board TB1010.
5-59

ANCE STANI_RDS {GRAND BAHAMA ISLAND AND GRAND TURK ISLAND} (Cont,)
Audio Circuits (Cont}

37 Connect the audio oscillator to
board TB1010. Depress "UHF
XMTR" switch in the transmitter-
Depress UHF "MASTER" switch
on the UHF/HF transmitter con-
trol panel. Connect a jumper
wire between terminals 10 and 11
of terminal board TB1010. De-
press "UHF MAS MIKE" button
on the auxiliary control panel.
Adjust output level of the audio
oscillator to 0 DBM.
MIKE" jack JI011.
39 Plug the headset into "TAPE Audible tone is present in the headset.
RECORDER UHF" jack J1015.
4O Depress the "UHF XMTR MAS Audio indication is observed on the VU
MIKE" button on the auxiliary meter.
control panel.
41 Connect the multimeter to ter- Multimeter indicates continuity.
board TB1004.
42 Connect the multimeter to ter- Multimeter indicates presence of 115
minals 15 and 16 of terminal VAC.
board TB1009, and measure
AC voltage.
43 Depress "UHF XMTR STBY Audio indication is observed on the VU
MIKE" button on the auxiliary meter.
control panel.
44 Connect the multimeter to ter- Multimeter indicate s continuity.
board TB1005.
5-60

Test Procedure Minimum Acceptable , Performance
45 Depress "HF XMTR" switch on the

tor panel. Depress HF "MASTER"
control panel.
46 Plug the headset into "TAPE RECORDER Audible tone is present in the head-
HF" jack J1016. set.
47 Depress "HF XMTR MAS MIKE" button Audio indication is observed on the
on the auxiliary control panel. VU meter.

and 2 of terminal board TB1006. nfultimeter.
49 Connect the multimeter to terminals Multimeter indicates continuity.

50 Connect the multimeter to terminals Multimeter indicates approximately

9 (gnd) and 10 (plus) of terminal 28 volts D C.
board TB1001.
* 51 Depress HF "STANDBY" switch on the Audio indication is observed on the

UHF/HF transmitter control panel. VU meter.
Depress "HF XMTR STBY MIKE"
button on the auxiliary control panel.
*52 Connect the multimeter to terminals Audio indication is observed on the
*53 Connect the multimeter to terminals Multimeter indicates continuity.

54 Remove the jumper wire from ter-

board TB1010.
55 Connect a jumper wire between ter- "RCVR ON" indicator lamp on the
minals 1 and 2 of terminal board range status control panel (figure
TB1011. 3-21) glows.

terminals 1 and 2 of terminal board
TB1012. Depress "RCVR TO
CABLE" button on the auxiliary
control panel. Adjust output level
of the audio oscillator to 0 DBM as
indicated by the VU meter.
* These steps are performed at GTI only.
5-61
TABLE 5-VI. COMMUNICATIONTECHNICIAN'S CONSOLEMINIMUM PERFORM-
ANCE STANDARDSIGRANDBAHAMA ISLAND AND GRANDTURK ISLAND) (Cont.)


TB1011.
60 Connect a jumper wire between ter- "XMTR ON" indicator lamp on the
minals 1 and 7 of terminal board range status control panel (figure
TB1011. 3-21) glows.
61 Connect the audio oscillator to ter-

TB1011. Depress '_XMTR FROM
CABLE" button on the auxiliary
control panel. Adjust output level
of the audio oscillator to 0 DBM as
indicated by the VU meter.
4 and 5 of terminal board TB1012. multime ter.

64 Connect a jumper wire between ter- "PTT ON" indicator lamp on the 9
minals 1 and 12 of terminal board down range control panel (figure
TB1011. (Leave the jumper wire 3-21) glows.
connected that was installed in
step 63. )
65 Connect the multimeter to terminals Multimeter indicates continuity,

TB1011 and from terminals 1 and
TB1004. Depress "UHF XMTR meter on the volume level control
MAS SIDE" button on the auxiliary pane 1.
until the UHF "MASTER SIDETONE"
indicator lamps on the UHF/HF
transmitter control panel just light.
5-62
5-6. D. MS -102 Section V

Test .procedure Minimum Acceptable Performance_
Audio Circuits (Cont,)
68 Set output level of the audio oscil- Audible tone is present in the head-
lator to 0 DBM, Depress the set,
"UHF XMTR" switch on the trans-
mitter-receiver system selector
panel, Depress the UHF "MASTER"
control panel, Plug the headset
into "INTERCOM SIDE" jack J1012,
7 and 8 of terminal board TB1010, multimeter,
7O Connect the audio oscillator to ter- The indicator lamps should light at
STBY SIDE" button on the auxiliary panel,
control panel, Slowly adjust the
until the UHF "STANDBY SIDETONE"
indicator lamps on the UHF/HF trans-
mitter control panel just light,
71 Set output level of the audio oscillator Audible tone is present in the headset
D to 0 DBM,
XMTR" switch
Depress the "UHF
on the transmitter-
Depress the UHF "STANDBY"
control panel, Plug the headset
into "INTERCOM SIDE" jack J1012.
7 and 8 of terminal board TB1010. multimeter,
TB1006, Connect the VU meter meter,
by means of the audio patch cord
to "HF XMTR SIDE" jack J1019,
Depress the "HF XMTR" switch on
selector panel. Depress the HF
transmitter control panel, Slowly
adjust the output level of the audio
oscillator until the HF "MASTER
panel just light,
5-63
TABLE 5-VI. COMMUNICATIONTECHNICIAN'S CONSOLEMINIMUM PERFORM-

ANCE STANDARDS(GRANDBAHAMA ISLAND AND GRANDTURK ISLAND) (Cont.)
|
Tes..___t
I Procedure Minimum Acceptable Performance
74 Set output level of the audio oscilla- Audible tone is present in the head-
tor to 0 DBM as indicated by the set.
VTVM. Plug the headset into
"INTERCOM SIDE" jack J1012.
76 Depress the HF "STANDBY" switch The HF "STANDBY SIDETONE" in-

on the UHF/HF transmitter control dicator lamps on the UHF/HF
panel (at GTI only). transmitter control panel should
light.
E. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM PERFORMANCE

STANDARDS (BERMUDA)
(I). Table 5-VII lists the minimum performance standards that a re-
paired or new communication technician's console for Bermuda should meet. Table
5-VII is divided into sections by major chassis assemblies and major circuits. Thus,
a complete console can be checked by using the complete table, or a particular func-
Itionof the console can be checked by referring to the appropriate heading in the table.
C
TABLE 5-VII. COMMUNICATION TECHNICIAN'S CONSOLE
MINIMUM PERFORMANCE STANDARDS (BERMUDA)
Procedure Minimum Acceptable Performance
Dual Power Supply (Figure 1-18)
Place primary power circuit Indicator lamp DSl152 (figure 3-15)

breaker CB1001 (figure 3-14) to glows. Cabinet blowers start.
the on position. All other front panel indicator
lamps are off.
Depress "#i ON-OFF" switch SI005 "#1 ON" indicator lamps (figure 3-
(figure 3-24) of the No. 1 28-volt 24) and "#2 OFF" indicator lamps
power supply. glow.
Depress "#2 ON-OFF" switch $1018 "#1 ON" indicator lamps and "#2 ON"
of the No. 2 28-volt power supply. lamps glow.

minals 13 (plus) and 11 (gnd) of 28 volts DC.
terminal board TBI004 using the
multimeter (Triplett Model 630 PL
or equivalent).
9
5-64
5-6. E. MS-102 Section V

MINIMUM PERFORMANCE STANDARDS (BERMUDA) (Cont.)
Test Procedure Minimum ..Acceptable Performance
Set "UHF SIG GEN" switch and

3-24) to the "OFF" position.
Measure DC voltage between
terminals 1 and 3 and between
2 and 3 of TB1008.
Depress "UHF SIG GEN" switch. "UHF SIG GEN" switch is illumi-
nated and "UHF IN USE" indicator
Connect the multimeter between Multimeter indicates zero volts.
board TB1008 and measure DC
voltage.
4 Depress "UHF SIG GEN" switch "UHF SIG GEN" switch is released
again. and "UHF IN USE" indicator lamps
go out.
Depress "HF SIG GEN" switch "HF SIG GEN" switch is illuminated
and "HF IN USE" indicator lamps
glow.
Connect the multimeter between Multimeter indicates zero volts.

board TB1008 and measure DC
voltage.
7 Depress "UHF SIG GEN" switch. "UHF SIG GEN" switch is illumi-
nated. Both "UHF IN USE" and
"HF IN USE" indicator lamps are
out when "UHF SIG GEN" and
"HF SIG GEN" switches are both
illuminated.
Tape-Recorder Start-Stop Circuit
1 Operate "START-STOP" switch Green indicator lamps and red in-

(figure 3-27) several times. dicator lamps (figure 3-27) glow
alternately.
2 With the "START-STOP" switch in Multimeter indicates continuity.

the "START" position, connect
3 With the "START-STOP" switch in Multimeter indicates an open circuit.

the "STOP" position, connect the
of terminal board TB1008,
5-65
5-6.E. MS -102 Section V

Test Procedure Minimum Acceptable PerformancJ
Alternately depress UHF Each switch is illuminated when de-

"RCVR 1" switch UHF "RCVR pressed and cancels previous
#2" switch, and UHF "DIVERSITY" switch selection.
switch on the UHF/HF receiver
Alternately depress HF "RCVR i" Each switch is illuminated when de-

switch, HF "RCVR 2" switch, pressed and cancels previous
and HF "DIVERSITY" switch on switch selection.

switch and "HF RCVR" switch on pressed and cancels previous
the transmitter-receiver system switch selection.

switch and UHF "STANDBY" switch pressed and cancels previous
on the UHF/HF transmitter control switch selection.
Alternately depress HF "MASTER" Each switch is illuminated when de-

switch and HF "STANDBY" pressed and cancels previous
switch on the UHF/HF trans- switch selection.
mitter control panel (figure 3-23).

i" switch and HF "CHANNEL 2" pressed and cancels previous
switch on the UHF/HF transmitter switch selection.
5-66
5-6. E. MS -102 Section V

Transmitter Master/Standby Switch Circuits (Cont.)

12 (plus) and 11 (gnd) of terminal 28 volts DC.
board TB1004. Depress UHF
"STANDBY" switch on the UHF/HF
transmitter control panel (figure
3-23).
4 Depress UHF "MASTER" switch on Multimeter indicates zero volts.
Audio Oscillator

Model 630 PL or equivalent) be-
Connect the unbalanced side of the
bridging transformer (Hewlett-
Packard Line Bridging Trans-
former Model AC-60B) to the input
of the VTVM (Hewlett-Packard
3 Place the "TEST ON" switch on The VTVM should indicate 0 DBM.
the audio oscillator to "OFF". (If it does not, adjust "OUTPUT
Connect a jumper between ADJ" control R6 on the audio
terminals 12 and 13 of terminal oscillator. )
board TB1012.
4 Remove the jumper between ter-

board TB1012.
1 Refer to Command Control Trans-

Maintenance Manual
5-68
TABLE 5-VH. COMMUNICATION TECHNICIAN'S CONSOLE

MINIMUM PERFORMANCE STANDARDS (BERMUDA) (Cont,)
HF, UHF, Emergency Voice Transmitter Selection Circuit
Alternately depress "UHF-HF XMTR" Each switch section is illuminated

switch, "UHF/HF XMTR" switch, when depressed and cancels previ-
and "ALL XMTRS" switch on the ous switch selection.
selection panel (figure 3-18).
Depress "EMER VOICE" switch on "EMER VOICE" switch is illumi-

the command display panel (figure nated and latched, and any previ-
3-30_. ous transmitter switch selections
are cancelled.
Depress either the "UHF-HF XMTR" The switch that is depressed be-
switch, the "UHF/HF XMTR" switch comes illuminated and latched.
or the "ALL XMTRS" switch on the The "EMER VOICE" switch (figure
transmitter-receiver system selec- 3-30) is released.
Remote Indicator Circuits
1 Connect a jumper between terminals "UHF MASTER ALARM" indicator

1 and 2 of terminal board TB1004. lamps (figure 3-22) glow.
Connect a jumper between terminals "UHF STANDBY ALARM" indicator

P 11 and 12 of terminal board TB1005. lamps (figure 3-22) glow.
Connect a jumper between terminals "HF CARRIER PRESENT" indicator
11 and 12 of terminal board TB1006. lamps (figure 3-18) glow.
4 Connect a jumper between terminals "UHF CARRIER PRESENT" indica-
1 and 2 of terminal board TB1005. tor lamps (figure 3-18) glow.
[,,

I-
1 Alternately depress HF "MASTER" Each switch is illuminated when de-
switch and HF "STANDBY" switch pressed and cancels previous
on the UHF/HF transmitter con- switch selection.
trol panel (figure 3-23).
Transmitter Master/Standby Switch Circuits
Connect the multimeter to terminals Multimeter indicates approximately

6 (plus) and 7 (gnd) of terminal 28 volts DC
board TB1007. Depress HF
3-23).
Depress HF "MASTER'; switch on the Multimeter indicates zero volts.
UHF/HF transmitter control panel
Ifi_re 3-21),
D
5-67
5-6.E. MS -102 Section V
TABLE 5-VII. COMMUNICATION TECHNICIANVS CONSOLE

Transmitter Master/Standby Switch Circuits (Cont.)

12 (plus) and 11 (gad) of terminal 28 volts DC.
3-23).
Depress UHF "MASTER" switch on Multimeter indicates zero volts.
Audio Oscillator

Model 630 PL or equivalent) be-
Connect the unbalanced side of the
former Model AC-60B) to the input
of the VTVM (Hewlett-Packard
I
Place the "TEST ON" switch on The VTVM should indicate 0 DBM.
the audio oscillator to "OFF" (If it does not, adjust "OUTPUT
Connect a jumper between ADJ" control R6 on the audio
terminals 12 and 13 of terminal oscillator. )
board TB1012.
board TB1012.

Maintenance Manual
5-68
5-6.E. MS-102 Section V

MINIMUM PERFORMANCE STANDARDS (BERMUDA)(Cont.)
Audio Circuits
"1
Nofe
It is important to maintain proper termination in order

to obtain accurate power measurements. Each audio
circuit should be terminated with a 600-ohm load before
performing the following tests. This may be accom-
plished with a resistor, the headset, a line amplifier, a
microphone preamplifier, or a 600-ohm input to the VU
meter on the volume level control panel. Erroneous
readings will also result if any of these loads are paral-
leled during the test. Also, when checking the audio cir-
cuits, connect the output of the audio oscillator (Hewlett-
Packard Wide Range Oscillator, Model 200CD/CDR)
through the bridging transformer (Hewlett-Packard Line
Bridging Transformer, Model AC-60B) to the communi-
cation technician's console as shown in figure 5-11.
Place the switch on the bridging transformer to the
"600 OHMS" position. If required, the VTVM can be
connected to the audio oscillator output, as shown in
figure 5-11, for monitoring purposes.
1 Connect the audio oscillator The indicator lamps should light at

(Hewlett-Packard, Wide Range -25 DBM as indicated by the VU
Oscillator, Model 200 CD/CDR meter on volume level control panel
or equivalent) to terminals 6 and (figure 3-25).
7 of terminal board TB1001. De-
press "UHF RCVR 1" button on the
auxiliary control panel (figure 3-21).
Adjust the audio oscillator frequency
to 1000 cps and slowly adjust the out-
put level until UHF "SIGNAL PRES-
ENT RCVR 1" indicator lamps on the
tor panel (figure 3-18) justlight.
2 Set level of audio oscillator so that 0

DBM is indicated by the VU meter.
3 iDepress UHF "RCVR 1" switch on the Audio indication is observed on the
UHF/HF receiver control panel (fig- multimeter.
ure 3-22). Connect the multimeter to
TB1009.
5-69

MINIMUM PERFORMANCE STANDARDS (BERMUDA) {Cont.)
4 Connect the VU meter by means VU meter indicates 0 DBM.

of the audio patch cable to
"TAPE RECORDER UHF"
jack on the line monitor jack
Depress "UHF RCVR" switch on Audio indication is observed on the

the transmitter-receiver system mult imeter.
Connect the multimeter to ter-
board TB1010.
Patch the VU meter to "INTERCOM VU meter indicates 0 DBM.

RCVR IN USE" jack on the line
monitor jack panel (figure 3-19).

tor panel {figure 3-18). Connect
Patch the VU meter to "INTERCOM- VU meter indicates 0 DBM.

RCVR MONITOR" jack on the line
9 Connect the audio oscillator to ter- Audio indication is observed on the
minals 1 and 2 of terminal board multimeter.
TB1002. Depress the "UHF RCVR
DIV" button on the auxiliary control
panel. Set the output level of the
audio oscillator so that 0 DBM is
indicated by the VU meter on the
volume level control panel (figure
3-25).
10 Depress UHF "DIVERSITY" switch Audio indication is observed on the
on the UHF/ttF receiver control multimeter.
panel (figure 3-22). Connect the
11 Depress UHF "RCVR" switch on Audio indication is observed on the

the transmitter-receiver system multime ter.
Connect the multimeter to ter-
TBIOIO.
5-70

12 Depress HF "RCVR" switch on the Audio indication is observed on the

TB1002. Depress "UIIF RCVR 2" meter on the volume level control
button on the auxiliary control panel. panel.
Slowly adjust the output level of the
audio oscillator until UHF "SIGNAL
PRESENT RCVR 2" indicator lamps
on the UHF/HF receiver control
panel panel and "UHF SIGNAL
tor panel just light.
14 Set audio oscillator level so that 0
15 Depress UHF "RCVR 2" switch on Audio indication is observed on the
the UHF/HF receiver control multimeter.
panel. Connect the multimeter to
board TB1009.

board TB1010.
trans mitter-receiver system multimeter.
TB1003. Depress "HF RCVR 2" meter on the volume level control
panel. Slowly adjust the output
level of the audio oscillator until
HF "SIGNAL PRESENT RCVR 2"
receiver control panel and "HF
5-71

18 SIGNAL PRESENT" indicator

Cont.) lamps on the transmitter-
just light.
19 Set audio oscillator output level so

that 0 DBM is indicated by the VU
meter.
2O Depress HF "RCVR 2" switch on the Audio indication is observed on the

UHF/HF receiver control panel. multimeter.
Connect the multimeter to terminals
21 Patch the VU meter to "TAPE VU meter indicates 0 DBM.

RECORDER - HF" jack on the
line monitor jack panel (figure
3-19).
tor panel. Connect the multimeter to
TB1010.

board TB1010.
receiver panel and the "HF SIGNAL
25 Set audio oscillator output level so
that 0 DBM is indicated by the
VU meter.
5-72
TABLE 5-VII. COMMUNICATIONTECHNICIAN'S CONSOLE
MINIMUM PERFORMANCESTANDARDS{BERMUDA)_ont. )
26 Depress HF "RCVR i" switch on Audio indication is observed on the

the UHF/HF receiver control multimeter.
board TB1009.

board TB1010.
TB1010. Depress "UHF-HF
to select UHF transmission.
panel. Connect a jumper wire be-
tween terminals 10 and 11 of ter-
minal board TB1010. Depress
"UHF MAS MIKE" button on the
auxiliary control panel. Adjust
so that 0 DBM is indicated by the
VU meter on the volume level
control panel.
29 Plug the headset into "INTERCOM Audible tone is present in the head-
MIKE" jack J1011. set.
3O Connect the multimeter to terminals Audio indication is observed on the



33 Connect the multimeter to terminals 115 VAC is present.

9 and 15 of terminal board TB1009,
and measure the AC voltage.
34 Depress UHF "STANDBY" switch on Audio indication is observed on the
the UHF/HF transmitter control multimeter.
bnArd TB1005.
5-73
5-6.E. MS-102 SectionV
MINIMUM PERFORMANCE STANDARDSIBERMUDA) (Cont.)
Test Procedure Minimum Acceptable Perfor mance
35 Depress ,'UHF XMTR STBY MIKE" Audio indication is observed on the

panel.
36 Connect the multimeter to terminals Multimeter indicates continuity,
37 Depress "UHF-HF XMTR" switch on

selector panel to select HF transmis-
sion. Depress HF "MASTER" switch
panel.
38 Depress "HF XMTR MAS MIKE button Audio indication is observed on the
on the auxiliary control panel. VU meter.

4O Connect the multime ter to terminals Audio indication is observed on the



9 (gnd) and i0 (plus) of terminal 65 volts DC.
board TB1001.
43 Depress HF "STANDBY" switch on Audio indication is observed on the

the UHF/HF transmitter control VU meter.
panel. Depress "HF XMTR STBY
MIKE" button on the auxiliary
control panel.


TB1004. Depress "UHF XMTR MAS meter on the volume level control
SIDE" button on the auxiliary control panel.
panel. Slowly adjust the output level
of the audio oscillator until the UHF
5-74
5-6.E.
MS-102 Section V

MINIMUM PERFORMANCE STANDARDS (BERMUDA) (Cont. }
tor to 0 DBM. Depress the "UHF- set.
HF XMTR" switch on the transmit-
ter-receiver system selector
panel to select UHF transmission.
Depress the UHF "MASTER" switch
STBY SIDE" button on the auxiliary panel.
until the UHF "STANDBY SIDETONE"
tor so that 0 DBM is indicated on set.
the VU meter. Depress the UHF
"STANDBY" switch on the UI-IF/HF
transmitter control panel. Plug
the headset into "INTERCOM SIDE"
jack J1012.
TB1006. Patch the VU meter to meter.
"XMTR HF SIDE" jack on the line
Depress the "UHF-HF XMTR"
system selector panel. Depress
the HF "MASTER" switch on the
Slowly adjust the output level of the
audio oscillator until the HF
5-75

I
Procedure ] Minimum Acceptable Performance

]
tor so that 0 DBM is indicated by set.
the VU meter. Plug the headset
into "INTERCOM SIDE" jack
J1012.

55 Depress the HF "STANDBY" switch The HF "STANDBY SIDETONE" in

on the UHF/HF transmitter control dicator lamps on the UHF/HF
panel. transmitter control panel should
light.
F. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM PERFORMANCE

STANDARDS (ALL OTHER SITES)
(1). Table 5-VIII lists the minimum performance standards that should
be met by a new or repaired communication technician's console at the following sites:
Grand Canary Island, Atlantic Ship, Indian Ocean Ship, Kano, Zanzibar, Woomera,
Muchea, Canton Island, Kauai, Guaymas, Corpus Christi. For the sake of brevity,
these are designated as "standard sites" in the title of the table.
(2). Table 5-IX lists the minimum performance standards that
should be met by a repaired or new communication technician's console at the follow-
ing site: Point Arguello.
(3). Both tables are divided into sections by major chassis assemblies
and major circuits. Thus, a complete console can be checked by using a complete
table, or a particular function of the console can be checked by referring to the ap-
propriate heading in the table.
5-76
5-6. F. MS-102 Section V
TABLE 5-VIII. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM

PERFORMANCE STANDARDS {STANDARD SITE}
CB1001 (figure 3-12) to the on posi- glows. Cabinet blowers start. All
tion. other front panel indicator lamps
are off.
Depress "#1 ON-OFF" switch $1005 "#1 ON" indicator lamps and "#2
(figure 3-24) of the No. 1 28 -volt OFF" indicator lamps glow.
power supply.
Depress "#2 ON-OFF" switch S1018 "#1 ON" indicator lamps and "#2 ON"
(figure 3-24) of the No. 2 28-volt indicator lamps glow.
power supply.

minals 13 (plus) and 11 (gnd) of ter- 28 volts DC.
minal board TB1004 with the multi-
meter (Triplett, Model 630 PL or
equivalent).

., .,
. Reset "UHF SIG GEN" switch and

3-24) to "OFF" position.
2 Depress "UHF SIG GEN" switch. "UHF SIG GEN" switch is illumi-
3 Depress "UHF SIG GEN" switch. "UHF SIG GEN" switch is released
and "UHF IN USE" indicator
lamps go out.
4 Depress "HF SIG GEN" switch. "HF SIG GEN" switch is illuminated
glow.
Depress "UHF SIG GEN" switch. "HF IN USE" indicator lamps and
"UHF IN USE" indicator lamps are
both out when "UI-IF SIG GEN"
switch and "HF SIG GEN" switch
are depressed at the same time.
5-77
TABLE 5-VIII. COMMUNICATION TECHNICIANVS CONSOLE MINIMUM

PERFORMANCE STANDARDS (STANDARD SITE) (Cont.)
Operate "START-STOP" switch Green indicator lamps and red in-

(figure 3-27) several times. dicator lamps (figure 3-27) glow
alternately.
With the "START-STOP" switch in the Multimeter indicates continuity.

"START" position, connect the multi-
meter between terminals 7 and 8 of
terminal board TB1008 and ground.
With the "START-STOP" switch in the Multimeter indicates an open circuit.
"STOP" position, connect the multi-
meter between terminals 7 and 8 of
terminal board TB1008 and ground.
1 Alternately depress UHF "RCVR I" Each switch is illuminated when de-
switch, UHF "RCVR 2" switch, and pressed and cancels previous
UHF "DIVERSITY" switch on the switch selection.
(figure 3-23).
1 Alternately depress HF "RCVR i" Each switch is illuminated when de-

switch, HF "RCVR I" switch, pressed and cancels previous
HF "DIVERSITY" switch, and switch selection.
HF "RCVR 2" switch on the UHF/
HF receiver control panel (figure
3-23).

switch and "HF RCVR" switch pressed and cancels previous
on the transmitter-receiver switch selection.
system selector panel (figure 3-18).

switch and UHF "STANDBY' switch pressed and cancels previous
on the UHF/HF transmitter control switch selection.
5-78

PERFORMANCE STANDARDS (STANDARD SITE (Cont.)
Depress HF "MASTER" switch The switch is illuminated when de-

on the UHF/HF transmitter pressed.
1 Alternately depress HF Each switch is illuminated when de-

"CHANNEL i" switch and pressed and cancels previous
HF "CHANNEL 2" switch switch selection.
on the UHF/HF transmitter
HF, UHF, HF/UHF Transmitter Selection Circuit
(Performed at all standard sites except Kauai, Muchea, and Guaymas)
1 Alternately depress "UHF XMTR" Each switch is illuminated when de-
switch, "UHF/HF XMTR" switch, pressed and cancels previous
and "HF XMTR" switch on the switch selection.
Emergency Voice Circuit (Performed at Kauai, Muchea, and Guaymas

only)
Depress "EMER VOICE" switch on "EMER VOICE" switch is illuminatec
the command display panel (figure and latched
3-2S).
Depress either the "UHF-HF XMTR" The switch that is depressed be-
switch, the "UHF/HF XMTR" switch comes illuminated. The "EMER
or the "ALL XMTRS" switch on the VOICE" switch (figure 3-30) is
transmitter-receiver system selec- released.

12 (plus) and 11 (gud) of terminal 28 volts DC.
3-23).
Depress UHF "MASTER" switch on Multimeter indicates zero volts.
5-79

I
Test Procedure ] Minimum Acceptable Performance

I
Remote Indicator Circuit
1 I Connect a jumper between terminal HF "CARRIER PRESENT" indicator

11 of terminal board TB1006 and lamps (figure 3-18) glow.
ground.
2 I Connect a jumper between terminal UHF "STANDBY ALARM" indicator

i 11 of terminal board TB1005 lamps (figure 3-23) glow.
and ground.
3 I Connect a jumper between terminal UHF "CARRIER PRESENT" indica-

1 of terminal board TB1005 and tor lamps (figure 3-18) glow.
ground.
4 I Connect a lumper between terminal UHF "MASTER ALARM" indicator

2 of terminal board TB1004 and lamps (figure 3-23) glow.
ground.
5 I Connect a jumper between terminal "HF IN USE" indicator lamps
2 of terminal board TB1008 and (figure 3-24) glow.
ground.
6 I Connect a jumper between terminal "UHF IN USE" indicator lamps
1 of terminal board TB1008 and (figure 3-24) glow.
ground.
i

(Performed at Kauai, Muchea, and Guaymas only)
]
1 Refer to Command Control Trans- I

mitting
Maintenance
System, Operation
Manual MS-103.
and
I
Audio Circuits
Nofe

circuit should be terminated with a 600-ohm load be-
fore performing the following tests. This may be ac-
complished with a resistor, the headset, a line ampli-
fier, a microphone preamplifier, or the 600-ohm in-
put to the VU meter on the volume level control panel.
Erroneous readings will also result if any of these
loads are paralleled during the test. Also when
checking the audio circuits, connect the output of the
audio oscillator (Hewlett-Packard Wide Range
Oscillator, Model 200 CD/CDR) through the bridging
transformer (Hewlett-Packard Line Bridging
5-80
5-6. F. MS-102 SectionV
TABLE 5-VIII. COMMUNICATIONTECHNICIAN'S CONSOLEMINIMUM
PERFORMANCESTANDARDS(STANDARDSITE) (Cont.)
Transformer Model AC-60B) to the communication

technician's console as shown in figure 5-11. Place
the switch on the bridging transformer to the "600
OHMS" position. If required, the VTVM can be con-
nected to the audio oscillator output, as shown in
figure 5-11, for monitoring purposes.
Connect the audio oscillator to The indicator lamps should light at

board TB1001. Rotate attenu- meter on volume level control
ator AT1001 on the line level panel (figure 3-25).
control panel (figure 3-26) fully
clockwise. Depress "UHF RCVR 1"
button on the auxiliary control panel
(figure 3-24). Adjust the audio
oscillator frequency to 1000 CPS
and slowly raise the output level
until UHF "SIGNAL PRESENT
RCVR 1" indicator lamps on
Set audio oscillator to 0 DBM as VU meter indication changes in 1-
indicated by the VU meter. Vary DB steps.
3 Plug the headset into jacks J1001 Audible tone is present in the
and J1002. headset.
4 Depress UHF "RCVR 1" switch on Audible tone is present in the

the UHF/HF receiver control panel headset.
(figure 3-22). Plug the headset into
J1015.

Plug the headset into "INTERCOM Audio tone is present in the headset.
5-81
5-6.F. MS-102 Section V

Depress "HF RCVR" switch on Audio indication is observed on the

selector panel (figure 3-18). Con-
nect the multimeter to terminals
RCVR MONITOR" jack J1014. set.

TB1002. Rotate attenuator AT1002
fully clockwise. Depress the "UHF
RCVR DIV" button on the auxiliary
control panel. Set the output level
of the audio oscillator so that 0 DBM
is indicated by the VU meter on the
volume level control panel (figure
3-25).
11 Vary the setting of attenuator AT 1002. VU meter indication changes in
1-DB steps.
12 Plug the headset into jacks J1003 and Audible tone is present in headset
J1004. in both jacks.
13 Depress UHF "DIVERSITY" switch Audible tone is present in the head-

on the UHF/HF receiver control set.
J1015.
14 Depress UHF "RCVR" switch on the Audio indication is observed on the

the multimeter to terminals 1 and 2
RCVR IN USE" jack J1013. set.

transmitter-receiver system multime ter.
5-82
5-6oF. MS-102 Section V

PERFORMANCE STANDARDS (STANDARD SITEI (Cont.l
18 Connect the audio oscillator The indicator lamps should light

to terminals 11 and 12 of terminal at -25 DBM as indicated by the
board TB1002. Rotate attenuator VU meter on the volume level
AT1003 fully clockwise. Depress control panel.
"UHF RCVR 2" button on the auxili-
the output level of the audio oscilla-
just light.
19 Set audio oscillator level so that 0 DBM VU meter indication changes in 1-
is indicated by the VU meter. Vary DB steps.
2O Plug the headset into jacks J1005 Audible tone is present in the head-
and J1006. set at both jacks.
21 Depress UHF "RCVR 2" switch on Audible tone is present in the head-
the UHF/HF receiver control set.
J1015.
meter to terminals i and 2 of ter-
minal board TB1010.
25 Depress "HF RCVR" switch on the Audio indication is observed on
transmitter-receiver system the multimeter.
5-83

PERFORMANCE STANDARDS ( _TANDARD SITE) (Cont,)
TB1003. Rotate attenuator AT1005 meter on the volume level control
until HF "SIGNAL PRESENT RCVR
2" indicator lamps on the UHF/HF
receiver control panel and "HF
SIGNAL PRESENT" indicator lamps
on the transmitter-receiver system
28 Set audio oscillator output so that 0 VU meter indication changes in 1-
DBM is indicated by the VU meter. DB steps.
Vary the setting of attenuator AT1005
29 Plug the headset into jacks J1009 and Audible tone is present in the head-
Jl010. set at both jacks.
3O Depress HF "RCVR 2" switch on the Audible tone is present in the head-
UHF/HF receiver control panel. set.
Plug the headset into "TAPE
RECORDER HF" jack J1016.

board TB1010.


board TB1003. Rotate attenuator meter on the volume level control
AT1004 fully clockwise. Depress panel.
5-84
5-6. F. MS -102 Section V

PERFORMANC E STANDARDS (STANDARD SITE) (Cont.)
"HF RCVR 1" button on the

auxiliary control panel. Slowly
oscillator until HF "SIGNAL
PRESENT RCVR 1" indicator
lamps on the UHF/HF receiver
panel and the "HF SIGNAL
PRESENT" indicator lamps on
37 Set audio oscillator output to 0 DBM VU meter indication changes in 1
as indicated by the VU meter. DB steps.
AT1004.
38 Plug the headset into jacks J1007 and Audible tone is present in the head-
J1008. set at both jacks.
39 Depress HF "RCVR 1" switch on the Audible tone is present in the head-
RECORDER HF :,jack J1016.
4O Depress "HF RCVR" switch on the Audio indication is observed on the
board TB1010.

board TB1010.
43 Plug the headset into "INTERC (1Vl Audible tone is present in the head-
44 Depress HF "DIVERSITY' switch Audible tone is present in the head-

on the transmitter-receiver sys- set.
tem selector panel. Plug the head-
set into _'TAPE RECORDER HF"
jack J1016.
12 (plus) and 11 (grid) of terminal 28 volts DC.
5-85


45 board TB1003. (Use terminal 16 in-
(C ont. : stead of terminal 12 at Muchea,
Kauai, and Guaymas. )
46 Connect the audio oscillator to termi-

TB1010. Depress "UHF-HF XMTR"
system selector panel for selection of
UHF transmission. Depress UHF
transmitter control panel. Connect
a jumper wire between terminals 10
Depress "UHF MAS MIKE" button on
the auxiliary control panel. Adjust
output level of the audio oscillator so
that 0 DBM is indicated by the VU
meter on the volume level control panel.
MIKE" jack J1011. set.

and 4 of terminal board TB1004. multimeter.

5O Connect the multimeter to terminals Multimeter indicates continuity.


TB1005.
52 Depress "UHF XMTR STBY MIKE" Audio indication is observed on the

button on the auxiliary control panel. VU meter.


11 (grid) and 12 (plus) of terminal 28 volts DC.
board TB1004.
55 Depress "UHF-HF XMTR" switch

on the transmitter-receiver system
selector panel for selection of HF
transmission. Depress HF
5-86
5-6. F. MS -102 Section V
TABLE 5-VIH. COMMUNICATION TECHNICIANtS CONSOLE MINIMUM

Test Procedure MinimumAcceptable Performance
55 "MASTER" switch on the UHF/

(Cont.) HF transmitter control panel.
panel.
59 Plug the headset into "TAPE Audible tone is present in the head-
RECORDER HF" jack J1016. set.
60 Connect the multimeter to ter- Multimeter indicates continuity.

TB1006.

9 (gnd) and i0 (plus) of terminal 28 volts DC.
board TB1001.
62 Depress HF "CHANNEL 2" switch Multimeter indicates continuity.

on the UHF/HF transmitter con-
trol panel. Connect the multi-

64 Depress HF "CHANNEL 1" switch Multimeter indicates open circuit.

board TBI007.
65 Connect the multimeter to terminals Multimeter indicates open circuit.

9 and I0 of terminal board TBI006.
66 (Perform at Kauai, Muchea, and Multimeter indicates continuity.

Guaymas only. )
Depress "EMER VOICE" switch on
the command display unit. Connect

minals I0 and Ii of terminal board
TB1010.
5-87
5-6.F. MS -102 Section V

PERFORMANCE STANDARDS (STANDARD SITE) ICont.)
TB1004. Depress "UItF XMTR meter on the volume level control
MAS SIDE" button on the auxiliary panel.
indicator lamps on the UHF/HF trans-
mitter control panel just light.
69 Set output level of the audio oscillator Audible tone is present in the head-
so that 0 DBM is indicated on the VU set.
meter. Depress the "UHF-HF XMTR"
system selector panel. Depress the
UHF "MASTER" switch on the UHF/
HF transmitter control panel. Plug
jack J1012.
71 Connect a jumper wire between ter- Multimeter indicates continuity.

minals 1 and 2 of terminal board (Remove the jumper wire.)
TB1005. Connect the multimeter
board TB1008. (At Kauai, Muchea,
and Buaymas connect the multimeter
board TB1036.)
STBY SIDE" button on the auxili- panel
lator until the UHF "STANDBY
SIDETONE" indicator lamps on the
UHF/HF transmitter control panel
just light.
so that 0 DBM is indicated on the VU set.
meter. Depress the UHF "STANDBY"
control panel. Plug the headset into
5-88

74 Connect the multimeter to ter- Audio indication is observed on the

minals 7 and 8 of terminal multimeter.
board TB1010.
75 Connect a jumper wire between ter- Multimeter indicates continuity.

minals 1 and 2 of terminal board (Remove the jumper wire.)
TB1005. Connect the multimeter
board TB1008. (At Kauai, Muchea,
and Guaymas connect the multi-
terminal board TB1036. )
nals 4 and 5 of terminal board -25 DBM as indicated by the VU
TB1006. Patch the VU meter into meter.
monitor jack panel. Depress the
"UHF-HF XMTR" switch on the
transmitter receiver system selec-
tor panel. Depress the HF
transmitter control panel. Slowly
oscillator until the HF "MASTER
panel just light.
tor so that 0 DBM is indicated by set.
the VU meter. Plug the headset
into "INTERCOM SIDE" jack J1012.

79 Connect a jumper wire between Multimeter indicates continuity.

terminals 11 and 12 of terminal (Remove the jumper wire.)
board TB1006. Connect the
of terminal board TB1008. (At
Kauai, Muchea, and Guaymas
connect the multimeter to terminals
1 and 2 of terminal board TB1036. )
5-89
5-6 .F. MS-102 Section V

PERFORMANCE STANDARDS (STANDARD SITE) (Cont. !
Audio Oscillator

2 Connect the unbalanced side of the

bridging transfor me r (Hewlett-
former, Model AC-60B) to the
input of the VTVM (Hewlett-Pack-
ard Vacuum Tube Voltmeter,
Models 400D/H/L). Place the
switch on the bridging transformer
to the "600 OHMS" position. Con-
nect the balanced side of the bridg-
Lug transformer to terminals 14
Place the "TEST ON" switch on the The VTVM should indicate 0 DBM.
audio oscillator to "OFF". Con- (If it does not, adjust "OUTPUT
nect a jumper between terminals ADJ" control R6 on the audio
12 and 13 of terminal board oscillator. )
TB1012.

board TB1012.
TABLE 5-IX. COMMUNICATION TECHNICIAN'S CONSOLE MINIMUM

PERFORMANCE STANDARDS (POINT ARGUELLO)
CB1001 (figure 3-14) to the on glows, cabinet blowers start. All
position. other front panel indicator lamps
are off.
2 Depress "#i ON-OFF" switch SI005 "#1 ON" indicator lamps (figure 3-24)
(figure 3-24) of the No. 1 28-volt and "#2 OFF" indicator lamps
power supply. glow'.
3 Depress "#2 ON-OFF" switch $1018 "#1 ON" indicator lamps and "#2 ON"
of the No. 2 28-volt power supply. lamps glow.
4 Measure the DC voltage between Multimeter indicates approximately
terminals 13 (plus) and 11 (gnd) 28 volts DC.
of terminal board TBl104 using
5-90

PERFORMANCE STANDARDS (POINT ARGUELLO) (Cont.)
Dual Power Supply (Figure 1-18) (Cont.)
4 the multimeter (Triplett Model

(Cont.) 630 PL, or equivalent).
1 Set "UHF SIG GEN" switch and "HF

SIG GEN" switch (figure 3-24) to
the "OFF" position.
Depress "UHF SIG GEN" switch. "UHF SIG GEN" switch is illumi-
Depress "UHF SIG GEN" switch again. "UHF SIG GEN" switch is released
and "UHF IN USE" indicator
lamps go out.
4 Depress "HF SIG GEN _' switch. "HF SIG GEN _' switch is illuminated
glow.
Depress "UHF SIG GEN" switch. "UHF IN USE" and "HF IN USE"
indicator lamps are both out
when "UHF SIG GEN" switch and
"HF SIG GEN" switch are both
illuminated.
1 Operate "START-STOP" switch Green indicator lamps and red indica-

(figure 3-27) several times. tor lamps (figure 3-27) glow alter-
mutely.
With the "START-STOP" switch in Multimeter indicates approximately
the "START" position, connect +65 VDC.
the multimeter to terminals 7 (+)
and 8 (-)of terminal board TB1008,
and measure DC voltage.
With the "START-STOP" switch in Multimeter indicates zero volts.
the "STOP" position, measure
the DC voltage between terminals
Alternately depress UHF "RCVR i" Each switch is illuminated when de-
switch, UHF "RCVR 2" switch, and pressed and cancels previous
UHF "DIVERSITY" switch on the switch selection.
(figure 3-23).
5-91

PERFORMANCE STANDARDS IPORT ARGUELLO) {Cont.}
Alternately depress HF "RCVR 1" Each switch is illuminated when de-

switch, HF "RCVR 2" switch, and pressed and cancels previous
HF "DIVERSITY" switch on the switch selection.
(figure 3-23).
1 Alternately depress "UHF RCVR" Each switch is illuminated when de-

switch and "HF RCVR" switch pressed and cancels previous switch
on the transmitter-receiver selection.
system selector panel (figure
3-18).

switch and UHF "STANDBY" pressed and cancels previous
Remote Indicator Circuit
1 Connect a 270-ohm, 1-watt resistor HF "CARRIER PRESENT" indicator

between terminal 11 of terminal lamps (figure 3-15) glow.
2 Connect a 270-ohm, 1-watt resistor UHF "STANDBY ALARM"

between terminal 11 of terminal indicator lamps (figure 3-20) glow.
3 Connect a 270-ohm, 1-watt resistor UHF "CARRIER PRESENT" indica-

between terminal 1 of terminal tor lamps (figure 3-15) glow.
4 Connect a 270-ohm, 1-watt resistor UHF "MASTER ALARM " indicator

between terminal 2 of terminal lamps (figure 3-20) glow.
5 Connect a 270-ohm, 1-watt resistor "HF IN USE" indicator lamps (figure
between terminal 2 of terminal 3-21) glow.
6 Connect a 270-ohm, 1-watt resistor "UHF IN USE" indicator lamps (fig-
between terminal 1 of terminal ure 3-21) glow.
5-92
5-6.F. MS -102 Section V

PERFORMANCE STANDARDS (PORT ARGUELLO) {Cont. )

1" switch and HF "CHANNEL 2" pressed and cancels previous
HE, UHF, HF/UHF Transmitter Selection Circuit
1 Alternately depress "UHF-HF XMTR" Each switch is illuminated when de-

switch, "UHF/HF XMTR" switch pressed and cancels previous
and "ALL XMTRS" switch on the switch selection.
Emergency Voice Circuit
1 Depress "EMER VOICE" switch "EMER VOICE" switch is illuminated

on the command display panel and latched.
(figure 3-28).
Depress either the "UHF-HF The switch that is depressed becomes

XMTR" switch, the "UHF/HF illuminated. The "EMER VOICE"
XMTR" switch, or the "ALL switch (figure 3-30) is released.
XMTRS" switch on the transmitter-
(figure 3-18).

12 (plus) and 11 (gnd) of terminal +65 volts DC.
"STANDBY" switch on the UHF/
HF transmitter control panel
(figure 3-23).
2 Depress UHF "MASTER" switch on Multimeter indicates zero volts.

Maintenance Manual, MS-103.
5-93
TABLE IX COMMUNICATIONTECHNICIAN'S CONSOLEMINIMUM
PERFORMANCESTANDARDS(POINT ARGUELLO} {Cont.)
Audio Circuits
Note

circuit should be terminated with a 600-ohm load before
performing the following tests. This may be accom-
plished with a resistor, the headset, a line amplifier,
a microphone preamplifier, or a 600-ohm input to the
VU meter on the volume level control panel. Errone-
ous readings will also result if any of these loads are
paralleled during the test. Also, when checking the
audio circuits, connect the output of the audio oscilla-
tor (Hewlett-Packard Wide Range Oscillator, Model
200 CD/CDR) through the bridging transformer
(Hewlett-Packard Line Bridging Transformer, Model
AC-60B) to the communication technician's console
as shown in figure 5-11. PIace the switch on the bridg-
Lug transformer to the "600 OHMS" position. If re-
quired, the VTVM can be connected to the audio oscilla-
tor output, as shown in figure 5-11, for monitoring pur-
poses.
1 Connect the audio oscillator (Hewlett- The indicator lamps should light at
Packard, Wide Range Oscillator, -25 DBM as indicated by the VU
Model 200CD/CDR or equivalent) to meter on volume level control
terminals 6 and 7 of terminal panel (figure 3-25).
board TB1001. Depress "UHF
control panel (figure 3-24). Adjust
the audio oscillator frequency to
1000 CPS and slowly adjust the out-
put level until UHF "SIGNAL PRES-
ENT RCVR 1" indicator lamps on
Set audio oscillator output level so that
0 DBM is indicated by the VU meter.
Depress UHF "RCVR 1" switch on the Audio indication is observed on the
UHF/HF receiver control panel multimeter.
(figure 3-22). Connect the multi-
meter to terminals 4 and 5
5-94
TABLE 5-IX. COMMUNICATION TECHNICIANVS CONSOLE MINIMUM

PERFORMANCE STANDARDS (POINT ARGUELLOI (Cont. I
3 of terminal board
:Cont. ) TB1009.
RECORDER UHF" jack J1015. set.

tor panel(figure 3-18). Connect

transmitter-receiver system multime ter.
Connect the multimeter to
board TB1010.
board TB1002. Depress the
"UHF RCVR DIV" button on
the auxiliary control panel.
Set the output level of the audio
oscillator so that 0 DBM is
indicated by the VU meter on
the volume level control panel
(figure 3-25).
10 Depress UHF "DIVERSITY" switch Audible tone is present in the head-
on the UHF/HF receiver control set.
panel (figure 3-22). Plug the
headset into "TAPE RECORDER
UHF" jack J1015.
11 Depress UHF "RCVR" switch on Audible tone is present in the headset.
Plug the headset into "INTER-
COM RCVR IN USE" jack J1013.
5-95

PEI_FORMANCE STANDARDS (I _ 3INT ARGUELLO) (Cont.}
12 Depress HF "RCVR" switch on Audible tone is present in the head-

the transmitter-receiver sys- set.
3-18). Plug the headset into
"INTERCOM RCVR MONITOR"
jack J1014.
minals 11 and 12 of terminal -25DBM as indicated by the VU
board TB1002. Depress "UHF meter on the volume level control
and "UHF SIGNAL PRESENT" in-
dicator lamps on the transmitter-
just light.
14 Set audio oscillator so that 0 DBM
is indicated by the VU meter.
15 Depress UHF "RCVR 2" switch on Audible tone is present in the head-
the UHF/HF receiver control set.
J1015.
16 Depress "UHF RCVR" switch on Audible tone is present in the head-

the transmitter-receiver system set.
selector panel. Plug the head-
set into "INTERCOM RCVR IN
USE" jack J1013.
17 Depress "HF RCVR" switch on Audible tone is present in the head-
the transmitter-receiver system set.
selector panel. Plug the headset
into "INTERCOM RCVR MoNrrOR"
jack J1014.
nals 4 and 5 of terminal board -25 dbm as indicated by the VU
5-96

18 indicator lamps on the UHF/HF

(Cont) receiver control panel and "HF
19 Set audio oscillator output so that 0
2O Depress HF "RCVR 2" switch on the Audio indication is observed on the
UHF/HF receiver control panel. multimeter.
Connect the multimeter to terminals
RECORDER HF" jack J1016. set.
22 Depress "HF RCVR" switch on the Audible tone is present in the head-
transmitter-receiver system selec- set.
tor panel. Plug the headset into
"INTERCOM RCVR IN USE" jack
J1013.
23 Depress "UHF RCVR" switch on the Audible tone is present in the head-
jack J1014.
board TB1003. Depress "HF meter on the volume level control
UI-IF/HF receiver panel and the
"_WF SIGNAl. PRESENT" indica-
tor lamps on the transmitter-
just light.
25 Set audio oscillator output so that

0 DBM is indicated by the VU
meter.
26 Depress HF "RCVR 1" switch on the Audible tone is present in the head-
RECORDER HF" lack J1016.
5-97
TABLE _tX. COMMUNICATIONTECHNICIAN'S CONSOLEMINIMUM
27 Depress "UIIF RCVR" switch on the Audible tone is present in the head-
jack J1014.
28 Connect-the audio oscillator to termi-
TBI010. Depress "UHF-HF
receiver system selector panel for
selection of UHF transmission.
panel. Connect a jumper wire between
terminals i0 and ii of terminal board
TBI010. Depress "UHF MAS MIKE"
Adjust output level of the audio oscil-
lator so that 0 DBM is indicated by
the VU meter on the volume le_,el
control panel.
MIKE" jack Jl011. set.
RECORDER UHF" jack J1015. set.
9 and I0 of terminal board TBI004.

board TBI005.
34 Depress "UHF XMTR STBY MIKE" Audio indication is observed on the
panel.
5-98

Test Procedure Minimum. Acceptable Performance
36 Depress "HF XMTR" switch on the

trans mitter-receiver system
selector panel. Depress HF
"MASTER" switch on the UHF/
HF transmitter control panel.
panel.

4O Connect the multimeter to terminals Multimeter indicates continuity.

9 (gnd) and 10 (plus) of terminal +65 volts DC.
board TB1001.
MAS SIDE" button on the auxiliary panel.
transmitter control panel just
light.
tor so that 0 DBM is indicated on set.
the VU meter. Depress the "UHF-
HF XMTR" switch on the transmit-
ter-receiver system selector panel
for selection o£ UHF transmiss ioii.
Depress the UHF "MASTER" switch

5-99

nals 6 and 7 of terminal board -25 dbm as indicated by the VU
TB1005. Depress "UHF XMTR meter on the volume level control.
STBY SIDE" button on the auxiliary
until the UHF "STANDBY SIDE-
TONE" indicator lamps on the UHF/
HF transmitter control panel just
light.
to 0 DBM. Depress the UHF set.
transmitter control panel. Plug
jack J1012.
rials 4 and 5 bf terminal board -25 DBM as indicated by the VU
TB1006. Patch the VU meter into meter.
monitor jack panel. Depress the
"UHF-HF XlVITR" switch on the
tor panel for selection of HF trans-
mission. Depress the HF "MASTER"
until the HF "MASTER SIDETONE"
49 Set the output level of the audio oscil-
lator so that 0 DBM is indicated by
the VU meter.
5O Plug the headset into "INTERCOM Audible tone is present in the head-
SIDE" jack J1012. set.
5-100

Audio Oscillator

2 Connect the unbalanced side of the

former, Model AC-60B) to the
input of the VTVM (Hewlett-
Packard Vacuum Tube Voltmeter,
Models 400D/H/L). Place the
switch on the bridging transformer
to the "600 OHMS" position. Con-
nect the balanced side of the bridg-
ing transformer to terminals 14
3 Place the "TEST ON" switch on the The VTVM should indicate 0 DBM.
audio oscillator to "OFF". (If it does not, adjust "OUTPUT
Connect a jumper between termi- ADJ" control R6 on the audio
nals 12 and 13 of terminal board oscillator. )
TB1012.
4 Remove the jumper between termi-

TB1012.
5-101
5-6. G. MS-102 Section V
G. VOICE RECEIVER RACK COMPOSITE MINIMUM PERFORMANCE

STANDARDS
(1). The voice receiver rack combines the HF and UHF capsule voice re-
ceivers and their associated equipments into a centralized unit. Disregarding several
exceptions due to individual site requirements, the unit contains a tape recorder, a
dual speaker panel, the UHF diversity combiner, the HF/UHF signal generator, an-
tenna switching equipment and an intercom system panel. Remote control and moni-
toring facilities are included for many of these functions. If more than one antenna
is provided, both the HF and UHF receiving systems can be operated in diversity
combinations. After the voice receiver rack minimum performance standards has
been performed, the voice receiver rack composite minimum performance standard
tests, as listed in table 5-X, should be performed to ensure that all components con-
tained in the voice receiver rack are functioning together as a centralized unit. Refer
to the applicable instruction books listed in table 1-II for detailed minimum perform-
ance standards of the individual components of the voice receiver rack.
(2). Before starting the voice receiver rack composite minimum per-
formance standards tests as listed in table 5-X, place all power switches in the off
position and set the controls and switches of the voice receiver rack components as
follows:
Control Position
(a). HF voice receivers

(See figure 3-4.)
"BANDWIDTH" "8 KC"
"LINE METER" "OFF"
"LINE GAIN" 'tOT'
"RF GAIN" Maximum clockwise position
"BFO PITCH" '?0''
"BFO" "OFF"
"LOCAL GAIN" "0"
"AUDIO RESPONSE" 'WIDE"
"ANT TRIM" ,TOY'
Zero adjust Maximum counterclockwise position

"AGC" "ME D"
"BREAK IN" "ON"
5-102
5-6. G. (2). (a). MS-102 Section V
Control. Position
"LIMrrER,' "OFF"
"FUNCTION" "AGC"
(b). UHF voice receivers (see figure 3-3)

Control Position
"AF GAIN" "0"
"SQUELCH" "OFF"
"RF GAIN" "LOCAL"
"FREQ RESPONSE" "NARROW"
"AVC TIME CONSTANT" "C OMM"
"QUIETING" Maximum counterclockwise position
(c). Dual speaker panel (see figure 3-5)

Control Position
"UHF VOLUME" Maximum clockwise position
"HF VOLUME" Maximum clockwise position
HF selector "HF #i"
UHF selector "UHF #I"
System selector "HF"
(d). Dual diversity combiner (see figure 3-6)
Control Position
"TEST" "OFF"
"READ-SET-LEVEL" "SET LEVEL"
"AUDIO GAIN" Maximum counterclockwise position
"SET LEVEL ADJ" Maximum counterclockwise position
"CHANNEL SELECTOR" "CH #1"
(e). HF and UHF antenna switching panels (see figure 3-11)
Antenna switch Switch No. 2 to common
(f). HF/UHF signal generator (see figure 3-1)

Control Position
"METER SELECTOR" Position No. 9
"UHF-OFF-HF" "OFF"
5-103
MS- 102 Section V
\
r
OC
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u.J
q-
L .J
@
@ o
@ _ oo
FLgure 5-6. HF VoLce ReceLver SensLtLvity Test Setup (VoLce ReceLver

Rack ComposLte)
5-104
MS- 102 Section V
m
r
/
o
cus
Figure 5-7. HF Voice Receiver Diversity Test Setup
5-105
5-6. G. (2). (g). MS-102 Section V
(g). Dual track tape recorder (see figure 3-7)

Control Position
Meter switch "PLAY"
Channel selector switch "CH I"
"RECORD" master gain Maximum clockwise position

"CH 1 GAIN" f'0't
"CH 2 GAIN" "0"
Tape lift switch "LOAD"
"PLAYBACK" gain control "0'?
Tape speed selector switch "OFF"
Tape position indicator "0000"
Input Selector switch "BAL LINE"

(rear panel) (both channels)
Playback channel selector "OFF"
Panel buttons Depress "STOP" button
(h). Refer to table 5--X and complete the turn-on procedure.
(3). After the turn-on procedure in table 5--X has been completed, per-
form the operational test of the HF voice receiver as follows: (Refer to figure 5-6
for the test setup diagram and to figure 3-4 for location of HF voice receiver front
panel controls. )
(a). Set front panel controls of the HF voice receiver as follows:
Control Position
"LINE METER" "-i0"
"AUDIO RESPONSE" '_IDE"
'rRF GAIN" "10"
"LOCAL GAIN" "5"
"BFO" "ON"
"BFO PITCH" "0"
"FUNCTION" "CAL"
"LINE GAILY' "2"
(b). Set the "MEGACYCLE CHANGE" and "KILOCYCLE CHANGE"
controls to 15 MC. Rotate the "ZERO ADJUST" knob to fully clock-

wise position. Adjust the "KILOCYCLE CHANGE" control for a
5-106
5-6. G. (3). (b). MS-102 Section V
minimum indication on the "LINE LEVEL" meter. Refer to table
5-X, step 14 for minimum acceptable results.
(c). Connect the signal generator (Hewlett-Packard 606A or equiva-
lent) through the attenuator (Telonic Attenuator TGC-50 or equiva-

lent) to jack J4003 on top of the voice receiver rack (use jack J4004
when testing HF voice receiver No. 2). Set the attenuator switches
for 6-DB attenuation. Connect the output power meter (Daven Output
Power Meter OP-962 or equivalent) to "LOCAL AUDIO" terminals
6 and 7 on the rear panel of the HF voice receiver. (Disconnect
existing leads during this test.)
(d). Set front panel controls of the HF voice receiver as follows:

Control Position
"LINE GAIN" "2"
"BANDWIDTH" "8 KC"
"LOCAL GAIN" "0"
"FUNCTION" "AGC"
"LINE METER" "0"
(e). Tune the HF voice receiver to the operating frequency. Cali-
brate the signal generator dial and tune the signal generator to the
operational frequency. Adjust the signal generator frequency

"VERNIER" control for a zero indication on the ,LINE LEVEL"
meter. Set the "BFO" switch to "OFF" and adjust "LOCAL GAIN"
control for a 0 DB indication on the output power meter.
(f). Set the signal generator for 30 per cent modulation at 1000
cycles per second. Adjust the signal generator "ATTENUATOR"
control for a 10-DB indication on the output power meter.
(g). Remove the signal generator modulation and readjust the sig-
nal generator "ATTENUATOR" control for a 0 DB indication on the
output power meter.
(11). Turn on the signal generator modulation and adjust "LOCAL

GAIN" control for a 10-DB indication on the output power meter.
5-107
5-6. G. (3). (i). MS-102 Section V
RECEIVER
RACK
VOICERECEIVER
RACK
J4003 VOICE /JA805

_J4805 34801"--
J
0
_J4807 J4802-_
_J//
_J4808
HF ANTENNASWITOIN;NNEL
'IF
ANTENNASWITCHING
PANEL "J4_
DETAILB
v"
DETAJL
A
]
SIGNALGENERATOR
RO6A
© 0
0 @
©
,$o O o®_.
_RF OUT
Figure 5-8. HF Antenna Switchlng Panel Test Setup
(i). Repeat steps (g) and (h) until readjustment of the controls is
no longer necessary. Refer to table 5-X, step 15 for minimum
acceptable results.
(j). Disconnect the output power meter from terminals 6 and 7
(reconnect previously existing wires) and connect it to terminals

11 and 12 of terminal board TB4003. Use terminals 8 and 9 of
terminal board TB4003 when testing HF voice receiver No. 2.
(k). Adjust the signal generator for approximately 6 microvolts

output at 70 per cent modulation. Refer to table 5-X, step 16, for
minimum acceptable results.
(1). With the equipment still operating as in step (k), apply 28
volts DC to terminals 7 (plus) and 8 (minus) of terminal board
TB4005. Refer to table 5-X, step 17, for minimum performance

results. Remove the 28 volts DC from terminals 7 and 8.
5-108
MS- 102 Section V
VOICE RECEIVERRACK
_J4003 VOI_ RECEIVERRACK /J4805

_J4805 J4801--_
J
@
_J4807 J4802-_, /-J4808
_J4808
_PANEL
\ DETAIL B
_r
DETAIL A
BOONT_SiGNAL GENERATOR TYPE 225-A
G
0
©
©
Ooo o o
R F OUTPUT_
Figure 5-9. UHF Antenna Switching Panel Test Setup
B_NTON _GN_ GENERATOR TYPE 225"A
ooo _ o o __ 'E_O"CT:c___:O'TOR
RFOUTPUT I I 2 3 4 I0 I0 201
J4001_ J4002
OAVENOUTPUTMETER
I
_l TOTERMINALS
0P-962
° _1 TB40O4
'_j--"--_P TERMINALBOARD
Figure 5-10. UHF Diversity Combiner Test Setup
5-109
5-6. G. (4). MS-102 Section V
/
(4). Perform the minimum performance standards test of the dual track
tape recorder (figure 3-7) as follows:
Note
Refer to Instruction Manual, Magnecord

728 Professional for detailed operating
instructions of the dual track tape recorder.
Ca). Physically check the dual track tape recorder to insure that
the four plug-in transformers (channel #1 input, channel #2 input,
channel #1 output, channel #2 output) have been installed.
(b). Install the flywheel according to the procedure in the instruc-

tion manual.
(c). Mount the tape spools and retainers, and thread the tape
according to the procedure in the instruction manual.
(d). Place "POWER" switch $4001 to "OFF". Connect an insu-
lated Jumper wire between terminals 13 and 14 of terminal board

TB4007. _Place "POWER" switch $4001 to "ON".
(e). Depress the "PLAY" button and place the tape speed selector
switch to the "FAST" position. Both VU meters should be illumi-
nated and the tape should be moving at 15 inches/second.
(f). Place the tape speed selector switch to the "SLOW" position.
Both VU meters should be illuminated and the tape should be moving

at 7.5 inches/second.
(g). Connect the audio oscillator (Hewlett-Packard, Wide Range
Oscillator, Model 200CD/CRD or equivalent) to terminals 1 (ground),
2, and 3 of terminal board TB4007. Plug the headphones into the
"MONITOR" jack. (Use a three-conductor type phone plug.)Adjust

the audio oscillator frequency to 1000 CPS. Note the setting of the
counter.
5-110
5-6. G. (4}, (h). MS-102 Section V
(h). Place the tape speed selector to the "SLOW" position. De-
press the red push button and hold it down as the "REC" button is
depressed. Place meter switch to the "RECORD" position.
(i). Adjust the "CH. 1 GAIN" control for the proper recording
level as indicated by the upper VU meter. The audio signal should
be audible at the "MONITOR" jack. Continue recording for approxi-

mately fifty feet and then depress the "STOP" button.
(j). Depress the "RWD" button and rewind the tape back to the
point noted in step (g).
(k). Adjust the audio oscillator frequency to 400 CPS. Place the
channel selector switch in the "CH. 2" position. Connect the audio
oscillator to terminals 4 (ground}, 5, and 6 of terminal board
TB4007. Rotate "CH. 1 GAIN" control to the fully counterclockwise

position.
(I). Depress the red push button and hold it down as the "REC"
button is depressed.
(m). Adjust the "CH. 2 GAIN" control for the proper recording
level as indicated by the lower VU meter. The audio signal should
be audible at the "MONITOR" jack with the headphones pulled out
to the first position. Continue recording for approximately fifty

feet and then depress the "STOP" button.
(n). Disconnect the audio oscillator and the headphones. Depress
the "RWD" button and rewind the tape back to the point noted in
step (g).
(o). Connect the multimeter (Triplett Model 630 PL or equivalent}
to terminals 11 and 12 of terminal board TB4007. Place the play-
back channel selector switch on the "CH. 1" position. (This switch
is located on the panel directly above the dual track tape recorder.
This panel is not used at Bermuda. ) Place the meter switch to the
"PLAY" position.
(p). Push in the front (smaller) section of the "PLAYBACK" gain

control and adjust both sections of the control to the number"5"
position.
5-111
5-6. G. (4). (q). MS-102 Section V
(q). Depress the "PLAY" button and monitor the output with the
headphones. Adjust the playback level with the front section of
the "PLAYBACK" gain control as indicated on the upper VU meter.
Depress andhold the front section of the "PLAYBACK" gain control
and adjust the rear section to the fully counterclockwise position.
The 1000CPS audio tone should be present with no indication of the
400 CPSaudio tone.
(r). Continue to monitor the output for approximately 25 feet and

then depress the "STOP button.
(s). Place the playback channelselector switch in the "CH. 2"

position. Depress and set the front section of the "PLAYBACK"
gain control to the fully counterclockwise position.
(t). Depress the "PLAY" button. Depress andhold the front sec-
tion of the "PLAYBACK" gain control and adjust the rear section
for proper level on the lower VU meter. Monitor the output with the
headphones. The 400-CPS audio tone should be present with no in-
dication of the 1000-CPSaudio tone.
(u). When the remaining 25 feet has played, depress the "STOP"
button.
(v). Depress the "RWD" button and allow the tape to completely
rewind. Whenthe tape comes free of the take-up spool, the rewind
action should stop automatically.
(w). Depress the "STOP" button and place the tape speed selector
switch to "OFF". Place ,'POWER" switch $4001to "OFF". Remove
the items installed in steps (b), (c), and (d). Depress the front sec-
tion of the "PLAYBACK gain control and reset both sections to zero.
5-112
5-6. G. (4). MS-102 Section V
TABLE 5-X. VOICE RECEIVER RACK COMPOSITE MINIMUM

PERFORMANCE STANDARDS
Step Procedure Minimum Acceptable Performance
Turn-on Procedure
Set controls and switches as listed in

paragraph 5-6.G. (2). Check to in-
sure that the dust covers of the UHF
voice receivers are securely fastened.
2 Connect terminals 3 and 4 (AC neutral) White indicator lamp glows. Cabi-
of terminal board TB4001 to a 115- net blower B4001 is in operation
volt AC power source. Place "POWER" and air is being drawn out of the
switch $4001 to "ON". cabinet.
3 Place "POWER" switch on the UHF "POWER ON" indicator lamp (fig-
voice receiver No. 1 (figure 3-3) to ure 3-3) glows. UHF voice re-
"ON". ceiver blower is operating. (Check
by placing hand in front of the ex-
haust ducts on the left front of the
receiver. )
4 Repeat step 3 on the UHF voice receiver
No. 2.
Place "POWER" switch on the dual Power indicator lamp (figure 3-6)
diversity combiner (figure 3-6) to "ON" glows.
Place "+300 VDC" switch on the dual +300 VDC indicator lamp (figure
diversity combiner (figure 3-6) to"ON _'. 3-6) glows.
Place "FIL" switch on the HF/UHF sig- Power indicator lamp (figure 3-1)
nal generator (figure 3-1) to "ON". glows.
8 Place "+150 VDC" switch on the HF/ +150 VDC indicator lamp (figure 3-1
UHF signal generator (figure 3-1) to glows.
"ON".
9 Place "POWER" switch on the preampli- Power indicator lamp (figure 3-2)
fier power panel (figure 3-2) to "ON". glows.
10 Repeat step 9 on the other preamplifier
power panel.
Note
Steps 9 and 10 are valid only when

the preamplifier power panels are
connected to the voice receiver
rack.
11 Observe the frequency dial of both Frequency dial is illuminated.

UHF voice receivers.
5-113
5-6. G. (4). MS-102 Section V

PERFORMANCE STANDARDS (Cont.)
Turn-on Procedure (Cont.)
12 On the HF antenna switching panel, The relay should operate before the
place light downward pressure on the antenna relay switch has moved
antenna relay switch (figure 3-12). one-half of its normal travel. An
audible click indicates that the
relay is operational.
13 Repeat step 12 on the UHF antenna

switching panel.
HF Voice Receiver Operational Test
Note
On HF voice receiver No. 1, remove jumper

between terminals 3 and 4 of terminal board
TB102. On HF voice receiver No. 2, remove
jumper between terminals 3 and 4 of terminal
board TB102 and between terminals 14 and 15
14 BFO performance "BFO PITCH" control produces zerc

Refer to paragraph 5-6. G. (3). beat at the "0" position. (Use
steps (a). and (b). headphones or speaker for moni-
to ring. )
15 HF Voice Receiver Sensitivity Signal generator output should be

Refer to paragraph 5-6. G. (3). 3.3 microvolts or less.
steps (c). through (i).
16 Line output performance "LINE GAIN" control adjusted for
Refer to paragraph 5-6. G. (3). 0 DBM on the output power meter.
steps (j). and (k).
17 HF Voice Receiver muting There should be no output from the
Refer to paragraph 5-6. G. (3). HF voice receiver as indicated by
setp (1). the output power meter or the
speaker.
HF Voice Receiver Diversity Test (Not performed at Grand Bahama

Island or Grand Turk Island)
18 With the signal generator still

being modulated, reconnect the
test equipment as shown in figure
5-7. Set the attenuator switches
on both attenuators for 10 DB
attenuation. HF modulated sig-
rials are now being applied to both
HF voice receivers simultaneouslv.
5-114
5-6. G. (4). MS-102 Section V

PERFORMANCE STANDARDS (Cont,)
HF Voice Receiver Diversity Test (Not performed at Grand Bahama

Island or Grand Turk Island) (Cont.)
19 On both HF voice receivers, adjust
"LINE LEVEL" control for a zero
VU indication on the "LINE LEVEL"
meter.
20 Energize "HF DIVERSITY,' relay The indication on the "LINE LEVEl/'

K4001 by connecting 28 volts DC to meter of HF voice receiver No. 1
terminals 4 (+) and 5 (return) of should increase slightly.
terminal board TB4005. A click can
be heard when the relay operates.
21 Disconnect the input signal to HF voice The indication on the "LINE LEVEL '_
receiver No. 2. meter of HF voice receiver No. 1
should not drop below zero VU.
22 _econnect the input signal to HF voice The indication on the "LINE LEVEL '_
receiver No. 2 and disconnect the in- meter of HF voice receiver No. 1
put signal to HF voice receiver No. 1. should not drop below zero VU.
23 3isconnect the 28 volts DC from termi-
nals 4 and 5 of terminal board TB4005.
HF Antenna Switching Panel Test
24 3onnect the signal generator output

to jack J4004 on top of the voice
receiver rack as shown in detail A
of figure 5-8. Set the signal gen-
erator output for approximately 5
microvolts with 30 per cent modula-
tion. Adjust both HF voice receivers
for normal operation. Connect the
patch cables on the HF antenna
switching panel as shown in detail A
of figure 5-8.
25 Place the antenna relay switch $4801 The audio tone should be clearly
on the antenna switching panel (figure audible from HF voice receiver
3-12) to the "SWITCH #2" position. No. 2.
Place the system selector switch
$4703 on the dual speaker panel (fig-
ure 3-5) to the "HF" position and the
HF selector switch $4701 to the "HF
#2" position.
26 Place the antenna relay switch $48 01 There should be no significant
(figure 3-11) to the "SWITCH #1" position. alteration of the audio tone.
Place the HF selector switch $4702
(figure 3-5) tothe "HF #1" position.
5-115
5-6. G. (4). MS-102 Section V

HF Antenna Switching Panel Test (Cont.)
27 3onnect the signal generator output to The audio tone should be clearly
jack J4003 on top of the voice receiver audible from HF voice receiver
rack and connect the patch cables on No. i.
the HF antenna switching panel as
shown in detail B of figure 5-8.
28 Place the antenna relay switch $4801 There should be no significant

on the antenna switching panel (fig- alteration of the audio tone.
ure 3-11) to the "SWITCH #2" posi-
tion. Place the HF selector switch
$4702 on the dual speaker panel
(figure 3-5) to the "HF #2" position.
UHF Voice Receiver Operational Test
Minimum Acceptable
Step Test Procedure
Performance
29 UHF Voice Receiver Refer to paragraph Signal-to-noise ratio should

Sensitivity 5-6. B. (5). be at least 1O DB with 6
microvolts input.
Note
Connect the output of

the Telonic Attenuator
TGC-5O to jack J4001
on top of the voice
receiver rack when
testing receiver No. 1
or to jack J4002 when
testing receiver No.2
instead of connecting
the attenuator output
directly to the "AN-
TENNA" jack on the
UHF voice receiver
as shown in figure
5-3.
3O Carrier Operated Relay Increase the signal gen- Signal generator output
Sensitivity erator output until should be 3 microvolts or
"CARRIER" on lamp less.
(figure 3-3) lights.
5-116
5-6. G. (4). MS-102 Section V

PERF ORMANC E STANDARDS ( C ont. )
Minimum Acceptable
Step Test Procedure Performance
UHF Voice Receiver Operational Test (Cont.)
Note
If receiver noise oper-

ates the carrier-oper-
ated relay with no sig-
nal input, perform
step 31.
31 Carrier-operated Relay Rotate "MAIN R-F GAIN" Signal generator output
Sensitivity (Alternate control (figure 3-3) should be 50 microvolts
Test) fully counterclockwise. or less.
Increase the signal
generator output until
"CARRIER" on lamp
(figure 3-3) lights.
32 UHF Voice Receiver Adjust the signal gen- There should be no output
Muting erator output for an from the UHF voice re-
audible signal from the ceiver as indicated by the
speaker on the dual output power meter or
speaker panel (figure the speaker. (Remove the
3-5). Apply 28V DC 28V DC from terminals 7
to terminals 7 and 8 and 8 of terminal board
(return) of terminal TB4005.)
board TB4005.
33 Line Output Perform- Connect the output power The indication on the output
ance meter to terminals 6 power meter should be
and 7 of terminal within 3 DB. (Itmay be
board TB4003. Set necessary to change the
the signal generator value of resistor R4003 to
output for 6 micro- meet this limit. )
volts, modulated 70
per cent with 1000
CPS.
34 UHF Voice Receiver Adjust the signal gen- The signal generator output
Resetability erator output for 6 should be 7.5 microvolts
microvolts. Adjust or less.
"MAIN R-F GAIN"
control (figure 3-3)
until the "CARRIER"
on lamp (figure 3-3)
just lights. Change
the receiver frequency
to another frequency
using the "CHANNEL
5-117
5-6. G. (4). MS-102 Section V

Minimum Acceptable
Step Tes____t Procedure Performance
UI-IF Voice Receiver Operational Test (Cont.)
34 SELECTOR" switch
(Cont.) (figure 3-3) and set

signal generator out-
put to zero. Reset the
receiver to the oper-
ating frequency.
Slowly increase signal
generator output until
the ,'CARRIER" on
lamp just lights.
UHF Antenna Switching Panel Test
35 Connect the signal generator output

to jack J4002 on top of the voice
receiver rack as shown in detail A
of figure 5-9. Set the signal gen-
erator output for approximately
5 microvolts with 3 0 per cent modu-
lation. Adjust both UHF voice re-
ceivers for normal operation. Con-
nect the patch cables on the UHF
antenna switching panel as shown in
detail A of figure 5-9.
36 Place the antenna relay switch $4801 The audio tone should be clearly
on the antenna switching panel (fig- audible from UHF voice receiver
ure 3-12) to the "SWITCH #2" posi- No. 2.
tion. Place the system selector
switch $4703 on the dual speaker
panel (figure 3-5) to the "UHF" po-
sition and the UHF selector switch
$4701 to the "UHF #2" position.
37 Place the antenna relay switch $4801 There should be no significant

(figure 3-12) to the "SWITCH #1" alteration of the audio tone.
position. Place the UHF selector
switch $4701 (figure 3-5) to the
"UHF #1" position.
38 Connect the signal generator output The audio tone should be clearly
to jack J4001 on top of the voice audible from UHF voice receiver
receiver rack and connect the patch No. 2.
cables on the UHF attenna switching
panel as shown in detail B of figure
5-9.
5-118
5-6. G. (4). MS-102 Sectidn V

PERFORMANCE STANDARDS (Cont.}
UHF Antenna Switching Panel Test (Cont.)
39 Place the antenna relay switch S4801 There should be no significant

(figure 3-12) to the "SWITCH #2" alteration of the audio tone.
position. Place the UHF selector
switch $4701 (figure 3-5) to the
"UHF #2" position.
UHF Diversity Combiner Test (Not performed at Cape Canaveral, Grand

Bahama or Grand Turk Island)
4O Connect the signal generator output to
jacks J4001 and J4002 on top of the
voice receiver rack as shown in fig-
ure 5-10. Set the attenuator switches
on both attenuators for 10-DB attenua-
tion. Connect the output power meter
to terminals 9 and 10 of terminal board
TB4004.
41 Place "CHANNEL SELECTOR" switch The S+N/N meter on the dual diver-
on the dual diversity combiner (figure sity combiner (figure 3-6) should
3-6) to "COMBINED". Adjust "AF indicate an upscale reading.
GAIN" control on both UItF voice re-
ceivers to the same position. Adjust
signal generator output for a reason-
able speaker output level. Note the
indication on the output power meter.
42 Disconnect the signal input from jack There should be no significant
J4001 on top of the voice receiver alteration of the audio signal.
cabinet.
43 Reconnect the signal input to jack There should be no significant

J4001. Disconnect the signal input alteration of the audio signal.
from jack J4002 on top of the voice
receiver cabinet.
44 Reconnect the signal input to jack

J4002.
45 Place "SQUELCH" switch on both
UHF voice receivers (figure 3-3)
to the "ON" position.
46 Place "POWER" switch on UHF voice The indication on the output power
receiver No. 1 (figure 3-3) to "OFF". meter is not less than the indica-
tion noted in step 41.
47 Place "CHANNEL SELECTOR" switch There is no indication on the S+N/N

on the dual diversity combiner (fig- meter (figure 3-6).
ure 3-6) to "CHANNEL #i".
5-119
5-6. G. (4). MS-102 Section V

UHF Diversity Combiner Test (Not performed at Cape Canaveral, Grana

Bahama or Grand Turk Island) (Cont.)
48 Place "POWER" switch on UHF voice The S+N/N meter (figure 3-6)
receiver No. I (figure 3-3) to "ON". should indicate an upscale reading.
49 Place "POWER" switch on UHF voice The indication on the output power
receiver No. 2 (figure 3-3) to "OFF". meter is not less than the indica-
tion noted in step 41.
5O Place "CHANNEL SELECTOR" switch There is no indication on the S+N/N
on the dual diversity combiner meter (figure 3-6).
(figure 3-6) to "CHANNEL #2".
51 Place "POWER" switch on UHF voice The S+N/N meter (figure 3-6)
receiver No. 2 (figure 3-3) to "ON". should indicate an upscale reading,
HF/UHF Signal Generator Test
52 Place "UHF-OFF-HF" switch (figure

3-1) to "OFF".
53 Place "METER SELECTOR" switch The indication on the "TEST
(figure 3-1) to position "9". METER" (figure 3-1) should be
between 60 and 66.

(figure 3-1) to position number "10". METER" (figure 3-1) should be
between 45 and 55.
55 Place "UI-IF-OFF-HF" switch (figure

3-1) to "HF".
between 27 and 33.
57 Place "UHF-OFF-HF" switch (figure

3-i) to "UHF".
58 Place '_METER SELECTOR" switch The indication on the "TEST
between 27 and 33.
59 Perform the following tests as de-

scribed in Instruction Manual, HF/
UHF Signal Generator Model
BXR-SG300.
(a) UHF Output frequency ±. 01 per cent of operating frequency
(b) HF Output frequency *. 01 per cent of operating frequency
(c) UHF Power output 0.7 volts minimum
(d) HF Power output 0.7 volts minimum
Capsule Voice Tape Recorder

60 I Refer to Daraaraoh 5-6.G. (4), As described in paragraph 5-6.(3. (4).
5-120
5-6. H° MS-102 Section V
H. UHF VOICE TRANSMITTER RACK MINIMUM PERFORMANCE

STANDARDS
Table 5-XI lists the minimum performance standards that a repaired or
new UHF voice transmitter rack should meet. The table is applicable to all sites.
TABLE 5-XI. UHF VOICE TRANSMITTER RACK MINIMUM PERFORMANCE

STANDARDS
Apply 115 volts AC to the "POWER

IN" terminals on terminal board
TB2001.
Measure the voltage at each of the Multimeter indicates 115 volts AC at

convenience outlets (figure3-8) each convenience outlet.
using the multimeter (Triplett
Model 630 PL or equivalent).
3 Measure the voltage between pin A Multimeter indicates 115 volts AC.
and pin B of jack J504 at the master
and pin B of jack J504 at the standby
and pin B of plug P508 at the power
modulation monitor.
6 Energize antenna switch control relay

K2001 by applying 28 volts DC to
terminals 9 (plus) and 10 (gnd) of
Connect the multimeter to jack J2007 Multimeter indicates continuity.

and to ANT jack J909 at the standby
I. HF MONITOR RACK MINIMUM PERFORMANCE STANDARDS
Table 5-XII lists the minimum performance standards that a repaired or
aew HF monitor rack should meet. The table is applicable to all sites.
TABLE 5-XII. HF MONITOR RACK MINIMUM PERFORMANCE STANDARDS
1 Apply 115 volts AC to terminals 1

5-121
5-6. I. MS-102 Section V
TABLE 5-XII. HF MONITOR RACK MINIMUM PERFORMANCE STANDARDS

(cont.)
2 Place the power switch to the "ON" Power on indicator lamp lights.
position.
3 Measure the voltage to the line ampli- Multimeter indicates 115 volts AC.
fier at pins A and B of plug P3001
using the multimeter (Triplett
Model 630 PL or equivalent).
4 Measure the voltage to the power Multimeter indicates 115 volts AC.
modulation monitor.
5 Energize relay K3001 by applying 28

volts DC to terminals 1 and 2 of
6 Connect the multimeter between Multimeter indicates continuity.

"COAXIAL SWITCH OUT" jack
J3007 to "COAXIAL NO. 1
SWITCH IN" jack J3005.
J. VOICE RECEIVER RACK MINIMUM PERFORMANCE STANDARDS
Table 5-XIII lists the minimum performance standards that a repaired or
new voice receiver rack should meet. The table is applicable to all sites with any
procedural deviations due to site differences being noted by an asterisk in the step
column. The minimum performance standards for the single rack voice receiver at
Cape Canaveral is listed as a complete and separate division in the table.
TABLE 5-XIII. VOICE RECEIVER RACK MINIMUM PERFORMANCE

STANDARDS
1 Connect terminals 3 and 4 (AC

network) of terminal board TB4001
to a ll5-volt AC power source.
2 Place "POWER" switch $4001 to "ON". Indicator lamp DS4001 glows.
Blower motor B4001 is running.
Measure the voltage at the convenience Multimeter indicates 115 volts AC.
outlet jack J4008 using the multi-
equivalent).
4 Measure the voltage at the convenience Multimeter indicates 115 volts AC.
outlet jack J4009 using the multi-
meter.
5-122
5-6.J. MS-102 Section V

STANDARDS (Cont.)
5 Measure the voltage between termi- Multimeter indicates 115 volts AC.
TB4001.
Measure the voltage at the "POWER Multimeter indicates 115 volts AC.
IN" jack of the HF voice receiver
No. 1.
Measure the voltage at the "POWER Multimeter indicates 115 volts AC.
IN" jack of the HF voice receiver
No. 2.
Measure the voltage between pins A Multimeter indicates 115 volts AC.
and B of plug P4027 at the UHF
voice receiver No. 1.
and B of plug P4028 at the UHF
voice receiver No. 2.
TB4801 on the UHF antenna switch-
ing panel.
TB4801 on the HF antenna switch-
ing panel.
12 Measure the voltage between pins A Multimeter indicates 115 volts AC.
and B of plug P4029 at the HF/
UHF signal generator.
"13 Measure the voltage between termi- Multimeter indicates 115 volts AC.
lmls 1 and 2 of terminal board
TB1 on the preamplifier control
No. I.
"14 Measure the voltage between termi- Multimeter indicates 115 volts AC.
TB1 on the preamplifier control
No. 2.
15 Energize muting relay K4002 by

applying 28 volts DC to terminals
7 (plus) and 8 (gnd) of terminal
board TB4005.
16 Connect the multimeter between 28 Multimeter indicates continuity.

and 29 of distribution panel
J-390/GR (figure 1-4).
Applicable only to Bermuda
5-123
5-6. J. MS-102 SectionV
STANDARDS (Cont.
17 Connect the multin_ ter between termi- Multimeter indicates continuity.

nal 6 of terminal board TB4005 and
terminal 9 of terminal board TB103
at either the No. 1 or the No. 2 HF
voice receiver.
18 Energize HF diversity relay K4001

by applying 28 volts DC to termi-
nals 5 (plus) and 4 (gnd) of termi-
nal board TB4005.
19 Connect the multimeter between ter- Multimeter indicates continuity.

minal 4 of terminal board TB102
at HF voice receiver No. 1 and
terminal 4 of terminal board
TB102 at HF voice receiver No. 2.

terminsl 5 of terminal board
TB102 at HF voice receiver No. 1
and terminal 5 of terminal board

TB103 at HF voice receiver No. 1
and terminal 14 of terminal board
**22 Energize relay K4003 by applying 28

_'23 Connect the multin_ ter between Multimeter indicates continuity.

TB4801 on the UHF antenna
switching panel and terminal 5 of
_'24 Energize relay K4004 by applying 28

_25 Connect the multimeter between Multimeter indicates continuity.

TB4002 and terminal 3 of termi-
nal board TB4801 on the HF an-
tenna switching panel.
Applicable only to Grand Bahama Island, Grand Turk Island, and

Cape Canaveral (double rack).
5-124
5-6.J. MS-102 Section V
TABLE 5-XHI. VOICE RECEIVER RACK MINIMUM PERFORMANCE STANDARDS

(Cont.
CAPE CANAVERAL (SINGLE RACK)
I Connect terminals 3 and 4 (AC

neutral) of terminal board
TB4001 to a ll5-volt AC power
source.
2 Measure the voltage at the conveni- Multimeter indicates 115 volts AC.
ence outlet jack J4008 using the
multin_ter (Triplett Model 630 PL
or equivalent).
Place power switch $4001 to the Indicator lamp DS4001 glows.

on position.
Measure the voltage between termi- Multimeter indicates 115 volts AC.
nals 5 and 6 of the terminal board
on the preamplifier control panel.
and B of plug P4027 at the UHF re-
ceiver No. 3.
Measure the voltage between pins Multimeter indicates 115 volts AC.
A and B of plug P4029 at the HF/
UHF signal generator.
K. RECOVERY TEAM EQUIPMENT MINIMUM PERFORMANCE

STANDARDS
(1). Table 5-XIV liststhe minimum performance standards that the re-
covery team equipment should meet. For minimum performance standards of indi-
idual units such as the transmitter, receiver, and microphone preamplifier, refer
to the applicable instruction book listed in table 1-1I.
TABLE 5-XIV. RECOVERY TEAM EQUIPMENT MINIMUM PERFORMANCE

STANDARDS
1 Set transmitter selector switch to CW Multimeter indicates continuity.
or MCW. Set "RECEIVE-SEND"
switch to "SEND". Connect multi-
equiv_tlent) between terminals 2 and
4 of terminal board TB1 on the patch
and control panel.
2 Set transmitter selector switch to Multimeter indicates continuity.

CWor MCW. Set "RECEIVE-SEND"
switch to "SEND". Connect multi-
meter between terminal 3 of terminal
5-125
5-6. K. MS- 102 Section V
TABLE 5-XIV. RECOVERY TEAM EQUIPMENT MINIMUM PERFORMANCE

STANDARDS (Cont.)
2 board TB1 and terminal 2 of Multimeter indicates continuity.

Cont.) terminal board TB2 on the
patch and control panel. Set the
key in the on position.
3 Set transmitter selector switch to AM. Multimeter indicates continuity.

Set "RECEIVE-SEND" switch to
"SEND". Connect multimeter be-
tween terminal 3 of terminal board
TB1 and terminal 3 of terminal
board TB2 on the patch and control
panel. Press push-to-talk button
on the microphone.
Connect primary power, 115 VAC,

board TB1 on the control panel of
the recovery team console.
Set power circuit breaker switch CB1 Power on lamp glows.

on the control panel of the recovery
team console to on.
Set power switch on microphone pre- "POWER" indicator lamp (figure

amplifier (figure 3-14) to "ON". 3-14) glows.
7 Set "FUNCTION" switch (figure 3-4) Receiver dial lamps glow.

on HF voice receiver to "STANDBY'.
8 Set "POWER" switch (figure 3-33) on "POWER IND" lamp (figure 3-33)
audio keying oscillator to "ON". glOWS.
9 Set "FUNCTION" switch (figure 3-4) Operation of push-to-talk button

on HF voice receiver to "AGC". or the key should silence the re-
Set "RECEIVE-SEND" switch on ceiver and put the transmitter on
patch and control panel to "RE- the air.
CEIVE" and tune the receiver to
a signal. Then set "RECEIVE-SEND"
switch to "SEND" and key the trans-
mitter.
L. TRANSMITTER VAN MINIMUM PERFORMANCE STANDARDS
Table 5-XV lists the minimum performance standards that a repaired or
new transmitter van should meet. The table is applicable to all trailer van installa-
tions. Procedural deviations due to site differences are noted in the procedure col-
umn of the table.
5-126
MS-102 Section V
TABLE 5-XV. TRANSMITTER VAN MINIMUM PERFORMANCE STANDARDS
1 Remove panel from top circuit break- Multimeter indicates 115 volts ac from
er box. Measure the voltage from phase 1, 2, and 3 to neutral. At
phase 1, 2, and 3 to neutral using Woomera ordy, mttltimeter indicates
the multimeter (Triplett Model 220 volts a-c.
630PL or equivalent)
2 Measure the voltage between each Multimeter indicates 230 volts ac be-
phase. tween each phase. At Woomera only,
mttltimeter indicates 440 volts a-c.
3 Replace panel on top circuit breaker
box.
4 Remove panel from bottom circuit Multimeter indicates 115 volts a-c from
breaker box. Measure the voltage phase 1, 2, and 3 to neutral. At
from phase 1, 2, and 3 to neutral. Woomera only, multimeter indicates
220 volts a-c.
Measure the voltage between each Multimeter indicates 230 volts a-c be-
phase. tween each phase. At Woomera only,
multimeter indicates 440 volts a-c.
Replace panel on bottom circuit
breaker box.
Be certain that air conditioner

switch is in the "OFF" position
before performing following step.
7 Set air condition circuit breaker to

"ON".
8 Open both air conditioning doors lo- Fan rotates in a clockwise direction
cated outside the transmitter van and blows air toward you while stand-
for access to fan. Set switch on ing outside.
air conditioner to the "COOLING"
position.
Nofe
If fan does not rotate correctly,

immediately set air conditioner
circuit breaker to "OFF". Re-
move power coming into trailer
van. Change two phase wires in
bottom circuit breaker box to
give proper fan rotation.
Set trailer van lights circuit breaker
to "ON".
5-127
MS-102 Section V
TABLE 5-XV. TRANSMITTER VAN

MINIMUM PERFORMANCE STANDARDS (Cont.)
10 Set switch at trailer van door to the All trailer van lights are illuminated.
"ON" position.
11 Set "AC OUTLETS" circuit breaker
to "ON. "
12 Using the multimeter, measure the Multimeter indicates 115 volts a-c at
voltage at each of the trailer van each utility outlet.
utility outlets.
13 Set servo rack circuit breaker to Servo rack blower operates.
"ON. "
14 Place "SERVO AMPLIFIER POWER" "SERVO AMPLIFIER POWER" lamp

switch (figure 3- 16) to the "ON" (figure 3-16) glows.
position.
15 Place "SERVO AMPLIFIER REFER- "SERVO AMPLIFIER REFERENCE"
ENCE" switch (figure 3-16) to lamp (figure 3-16) glows.
"ON" position.
16 Place "FIELD POWER" switch (fig- "FIELD POWER" lamp (figure 3-17)
ure 3-17) to the "ON" position, glows.
17 Set UHF voice transmitter circuit
breaker to "ON. "
18 Place "POWER" switch (figure 3-29) Master UHF voice transmitter blowers
on the master UHF voice trans- operate and power indicator lamp
mitter to the "ON" position. (figure 3-23) glows.
19 Place "POWER" switch (figure 3-23) Stand-by UHF voice transmitter blow-
on the stand-by UHF voice trans- ers operate and power indicator lamp
mitter to the "ON" position. (figure 3-23) glows.
2O Set master HF voice transmitter
circuit breaker to "ON. "
21 On the master HF voice transmitter "FIL and LOW PLATE" lamp glows.
place "FIL & LOW PLATE" switch
to the on position.
22 Set HF monitor circuit breaker to
"ON. "
23 On the power modulation monitor for Power alarm lamp (figure 3-10) glows,
the master HF voice transmitter,
place "POWER" switch (figure 3-10)
to the on position.
Note
Perform step 24 at all sites

except Cape Canaveral.
5-128
MS-102 Section V
TABLE 5-XV. TRANSMITTER VAN

MINIMUM PERFORMANCE STANDARDS (Cont.)
24 Set WECO intercom system power WECO intercom system operational.

supply circuit breaker to "ON. "
Note
Perform steps 25 through 29

at Cape Canaveral only.
25 Set stand-by HF voice transmitter

circuit breaker to "ON. "
26 On the stand-by HF voice transmitter "FIL & LOW PLATE" lamp glows.
to the on position.
27 Set electrospan circuit breaker to
"ON. "
28 On the electrospan, place power Power on lamp glows.

switch to the on position.
29 Set special intercom system power Special intercom system operational.
supply circuit breaker to "ON. "
Note
Perform steps 30 and 31 at

Grand Canary Island only.
3O Set recovery team transmitter circuit

breaker to "ON. "
31 On the recovery team transmitter "FIL & LOW PLATE" lamp glows.
to the on position.
Note

at Muchea, Guaymas, and
Kauai only.
32 Set terminal equipment circuit breaker

to the on position.
33 On the antenna panel, place AC power Associated indicator lamp glows.
switch to the on position.
5-129
5-7 MS-102 SectionV
TABLE 5-XV, TRANSMITTER VAN

MINIMUM PERFORMANCESTANDARDS(Cont.)
34 On the FM deviation unR, place power Associated indicator lamp glows.

switch to the "ON" position.
35 On the lower KY-171, place ACpower Associated indicator lamp glows. Also,
switch to the "ON" position. audio code master indicator lamp
should glow.
36 On the upper KY-171, place AC power Associated indicator lamp glows. Also,
switch to the "ON" position. audio code stand-by indicator lamp
should glow.
37 Set D.C. 3 meter switch to "ON. " Associated indicator lamp glows.
Note

at Muchea andGuaymas only.
40 Set master command transmitter

circuit breaker to the on position.
41 On the master command transmitter Power on lamp glows.
place power switch to the on position.
42 Set stand-by command transmitter
circuit breaker to the on position.
43 On the stand-by command transmitter Power on lamp glows.
place power switch to the on position.
5-7. SYSTEM TROUBLE ANALYSIS
Voltages dangerous to human life are present in the capsule
communications system. Exercise extreme caution when
troubleshooting or performing maintenance on the system.

Particular care must be exercised when servicing the HF
or UHF voice transmitters since high voltage potentials can
5-130
5-7. A. MS-102 SectionV
still be present in the equipment due to charged filter
capacitors even though the equipment is turned off. A
good practice (transmitters or otherwise) is to short
the part to ground before touching any part after the
voltage is turned off,
A. FUNCTIONAL TROUBLESHOOTING
Figures 5-11 through 5-13 illustrate functional types of troubleshooting
procedure to be followed if trouble is suspected in the capsule communications system.
No attempt is made to '_in-point" troubles by the use of these block diagrams. How-
ever, if used judiciously, the procedure illustrated in the block diagrams will enable
the technician to quickly isolate trouble to one or two units. Once this has been ac-
complished, reference should be made to table 5-XV for a more detailed trouble
analysis or to the equipment manuals listed in table 1-II. It is assumed in the func-
tional troubleshooting and also in the detailed troubleshooting which follows that the
capsule communication equipment has been properly installed and an initial turn-on
procedure has been accomplished.
B. DETAILED TROUBLESHOOTING
Table 5-XVI lists the step-by-step procedure to be followed when a detailed
troubleshooting analysis is to be performed. The steps in the table present a system-
atic approach to the problem and should, therefore, be adhered to so that the system
can be quickly returned to an operation status. The table is divided into two major
sections; receiver system trouble analysis and transmitter system trouble analysis.
Those sites requiring a unique trouble analysis procedure because of equipment differ-
ences, are placed in complete and separate divisions within the appropriate major
section. If trouble develops in individual units, such as the receivers or transmit-
ters, refer to the trouble analysis section of the appropriate instruction book listed in
table 1-11.
C. DOWN-RANGE CONTROL TROUBLESHOOTING
The block diagram shown in figure 5-15 illustrates a functional type of
troubleshooting procedure for the down-range control circuitry. It is assumed in this
procedure that local control of the capsule communications system at Cape Canaveral
and the two down-range sites is operating properly. If not, performthetroubleshooting
procedures discussed in paragraph 5-7. A. and 5-7. B. before starting a trouble analy-
sis of the down-range control circuitry.
5-131/5-13 2
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MS-102 Section V
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TECHNICIAN'S
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Figure 5-16. Audio Circuit Adjustment Test Setup, Block Diagram
5-145
M8-102 Becttom V
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5-231
MS-102 Section V
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5-232
De VOICE ANTENNA ADMITTANCE AND VSWR TESTS
(I). GENERAL
(a). An accurate determination of the admittance and VSWR of the
voice transmitting antenna and transmission lines should be made
periodically. The values representing these conditions may best be
determined by using the General Radio Model 1602B admittance

meter.
(b). Tests for admittance and VSWR may be made at a number of

points in the transmission lines depending upon the particular values
it is desired to obtain. This section describes the procedure for ob-
taining admittance and VSWR values looking into the complete trans-
mission line and antenna system from the transmitter end of the
line. In the event the values obtained from these tests exceed the
specified tolerances, the tests may be repeated along the transmis-
sion line at intervals to localize the area of difficulty.
(2). SETTING UP FOR ADMITTANCE AND VSWR TEST
(a). An identical test equipment setup is required for performing

both the VSWR test and the admittance test. Values obtained in one
portion of the test may be transferred to portions of the succeeding

test.
(b). All transmission line used in the voice transmission system
is 1/2" Foamflex line. A Foamflex to type "N" connector-adapter
is available at all sites. Only a type "N" to General Radio Type 874
coaxial connectors are required to attach to the admittance meter.
These are either type 874-QNJ (jack) or 874-QNP (plug) connec-
tors. To perform the tests, proceed as follows:
1. Turn off all transmitters associated with the voice and
command transmitting antennas (both as a safety precaution
and to prevent the pickup of spurious radiation by the antenna
under test).
5-233
5-7. D. (2). (b). 2. MS-102 Section V
2. Disconnect the affected transmission line from the trans-
mitter. (At dual transmitter installations be sure that coaxial
switches and patch panels correctly connect the line to the
antenna. )
3. Where RG-17/U transmission line is used (AN/FRW-2)
transmitter outputs), attach an adapter type 874-QNP to the

transmission line connector and plug the adapter into the Yx
terminal of the admittance meter.
4. Referring to figure 5-17 interconnect the following items

as indicated in the illustration:
Unit Power Supply Type 1203
Unit Oscillators Type 1209BL
IF Amplifier Type 1216A

Patch Cords Type 874-R22
Detector and Mixer/Rectifier Type 847MR
50-ohm termination type 1602-P4
Lowpass filter type 874-f500
10-DB pad type 874-G10
5. Attach the calibrated susceptive standard type 1602-P1 to
the connector adjacent to the engraved Bs on the admittance
meter and adjust the stub length to the operating frequency.
6. Select the appropriate adapter, determine whether the
physical location of the input end of the coaxial line to be tested
requires additional cable for connection to the admittance

meter. Connect together, in that order, the following items:
a. From admittance meter connector Yx to 874-LK20
adjustable line.
b. From 874-LK20 adjustable line, to adapter 874-QN.
c. From adapter 874-QN, to coaxial line (if required)
step (f).
5-234
MS-102 Section V
SUSCEPTANCESTANDARD
TYPEI602-PI
PATCHCORD
TYPE874-R22
LOWPASSFILTER
TYPE874-F500 CONSTANT
E ADJUSTABLE
LINE
TYPE874-LK20
TO ADAPTERa,
TRANSMISSION
LINE
)MITTANCEMETER
(lOdbPAO)
TYPE 8T4"GIO
ETECTOR
50.11.TERMINATION
TYPEIBO2"P4
RECTIFIER
UNITOSCILLATOR TYPE874MR
TYPE1209BL
PATCHCORD
TYPE 874"R22
POWERCABLE
UNIT POWERSUPPLY
TYPE 1203
/
IF AMPLIFIER UNITOSCILLATOR
TYPE1216-A ( LOCALOSCILLATOR)
Figure 5-17. Admittance and VSWR Test Setup
5-235
5-7. D. (3). MS-102 Section V
(3). PERFORMING VSWR AND ADMITTANCE TEST
(a). Set the (Generator) unit oscillator to the desired operating fre-
quency.
(b). Set the (Local Oscillator) unit oscillator to a frequency 30

megacycles removed from the frequency of the Generator (see (1).
above). To set the Local Oscillator frequency accurately, proceed

as follows:
i. Set the "MULTIPLICATION FACTOR" on the admittance
meter to 00.
2. Set the "CONDUCTANCE" adjustment on the admittance

meter to 20.
3. Set the "SUSCEPTANCE" adjustment on the admittance

meter to 20.
4. Retune the local oscillator slightly to obtain maximum
meter indication, on the IF Amplifier unit, with "AVC" on.
5. Place the "METER READS" switch on the IF Amplifier

unit to "DC MIXER CURRENT" and observe the value of local
oscillator voltage applied to the mixer crystal. (Meter read-
ing should be between 10 and 100 divisions. ) If current is low,
change the length of line between the admittance meter and the
mixer rectifier by inserting or removing type 874-EL or type

874-L10 10-cm air line sections, as required.
6. Reset the "METER READS" switch to "IF OUTPUT"
(c). Set the "MULTIPLICATION FACTOR" indicator on the admit-
tance meter to Unity.
(d). Set the "CONDUCTANCE" indicator to 0.
(e). Set the "SUSCEPTANCE" indicator to 0.
(f). Adjust the length of the 874-LK constant impedance adjustable
air line for a NULL on the meter (IF Amplifier unit). If proper set-
ting is beyond the range of air line adjustment, add sections of type
5-236
5-7. D. (3). (f). MS-102 Section V
874-L20 air line until a NULL can be obtained. It is sometimes
necessary to adjust the CONDUCTANCE arm slightly to obtain a
complete NULL to cancel the effects of small losses. Lock the
adjustable line in place.
(g). Disconnect the 874-W03 open circuit termination if used.
(h). Connect the Adapter, type 874-QU3A or 874-QNP to the end

of the transmission line to be tested.
(i). Set the "MULTIPLYING FACTOR" indicator on the admittance

meter to 2.
(j). Adjust the "CONDUCTANCE" and "SUSCEPTANCE" controls
until a balance (NULL) is obtained in the IF Amplifier meter. If
the balance point appears to be beyond the range of either control,

increase the "MULTIPLYING FACTOR" control setting to the next
higher calibration point on its scale. (Greatest accuracy will always
be obtained with the lowest possible "MULTIPLYING SCALE"
setting. )
(k). The measured conductance is the "CONDUCTANCE SCALE"
reading multiplied by the reading of the "MULTIPLYING FACTOR"

scale. Record this value.
(1). The measured susceptance is the "SUSCEPTANCE SCALE"
reading multiplied by the reading of the "MULTIPLYING FAC TOR"

scale. Record this value.
(4). EVALUATION OF ADMITTANCE
Plot the values of conductance and susceptance recorded in steps
above on a Smith chart supplied. See example, figure 5-18) and paragraph (3). above.
(a). Starting at the center of the Smith chart, locate the value of
conductance G along the ordinate (vertical) line.
(b). Move along the inner radius of the Smith chart and locate the
value of susceptance. (Minus susceptance values increase to the
left counterclockwise; plus susceptance values increase to the
right clockwise. )
5-237
MS- 102 Section V
ADMITTANCE COORDINATES--20-MILLIMHO CHARACTERISTIC ADMITTANCE
Ftgure 5-18. Plot of Admittance and VSWR
5-238
MS- 102 Section V
ADMITTANCE COORDINATES--2o-MILUMHO CHARACTERISTIC ADMITTANCE
Figure 5-19, Limits of Addmittance/Max. VSWR
5-239
5-7. D. (4).(c). MS-102 Section V
(c). The point where the two points intersect is the point which
represents the admittance. Mark this point on the chart.
(d). Refer to figure 5-19, which is a reproduction of a Smith chart

with a circle inscribed representing maximum values of admittance
which are permissible for a VSWR of 1.5:1. Compare the value of
admittance plotted in step (3) above. If the point plotted in step (3)
above falls inside of the circle in figure 5-19, the value of admit-
tance is within permissible tolerances.
(e). EXAMPLE OF PLOTTING A VALUE OF ADMITTANCE

AND VSWR ON A SMITH CHART
1. Assuming a conductance value of 16 millimhos and a

susceptance value of -4.5 millimhos, plot the coordinates on
a Smith chart. (Figure 5-18)
2. Along the vertical line (ordinate) of the Smith chart
locate the value of conductance component (G) from (a) above.
G = 16 point A.
3. Along the inside of the rim of the Smith chart, locate the
value of susceptance in this example. Inductive Susceptance
(-JB) from (a) above B = 4.5 point B.
4. Trace lines from points A and B (dashed lines) and locate
their point of intersection, point C. This is the value of ad-

mittanc e.
5. Measure accurately the distance between point C and the
center of the chart 2(_0.).
6. Using the radially scaled parameters on the side of the
Smith chart, lay off a distance along the standing wave ratio
scale, equal to the distance measured in (5) above. Start at

the "center" of the scale and measure towards the max values,
point D.
7. Read VSWR directly from the scale = (1.4:1)
5-240
5-7. D. (4). (f). MS-102 Section V
(f). EXAMPLE OF LOCATING THE LIMITS OF PERMISSIBLE

VALUES OF ADMITTANCE BASED ON A GIVEN MAXI-
MUM VSWR
1. Maximum permissible VSWR 1.5:1 conductance = 16

millimhos; susceptance = 4.5 millimhos.
2. Using the radially scaled parameters on the side of the
Smith chart, locate the VSWR value on the standing wave ratio
scale. VSWR = 1.5:1 point A, figure 5-19.
3. Measure accurately the distance from point A to the cen-
ter mark on the standing wave ratio scale (dashed line).
4. Starting at the center of the Smith chart (20) locate a
point along the vertical line, which is the exact distance
measured in step (4) above point B.
5. Draw a circle around the center point of the chart (20)
with a radius equal to the distance to point B.
6. Plot the transmission line Admittance G 16 millimhos,
Susceptance B - 4. 5 millimhos as described in the paragraph
on the Smith chart, point C.
7. Any value of plotted admittance which falls within the cir-
cumference of this circle is an acceptable admittance value
for a maximum permissible VSWR of 1.5:1.
(5). EVALUATION OF VSWR
Referring to the values plotted on the Smith chart in the above steps:
(a). Draw a line from the center of the chart, through the point
representing the measured value of admittance.
(D). With a pair of dividers or compass, measure the distance
along the line drawn in step (a) above, from the center of the chart
to the plotted admittance value.
(c). Lay out the distance obtained from step (b) above, along the
radially scaled parameters on the edge of the Smith chart. Start at
the center line and plot the measured distance on the standing wave
ratio scale.
5-241
5-7. D. (5). (d). MS-102 Section V
(d). The value plotted on the standing wave ratio scale in step (c)
above equals the VSWR of the line. (Read directly from the scale.)
(Maximum permissible VSWR is 1.5:1.)
5-8. MINOR REPAIR
A. GENERAL
This paragraph describes minor repair procedures for relays,switch and
indicator assemblies, 28 VDC power supply, trailer van, and antenna tuner. For de-
tailed repair procedures on other components of the capsule communications system,
refer to the applicable instruction book listed in table 1-II.
B. RELAYS
(1). All of the relays used in the communication technician's console

are hermetically sealed, and no maintenance or repair is possible. When one of them
becomes defective, replace it. To ascertain that a console relay is defective, per-
form the following checks:
(a). Check the DC coil resistance and compare with the resistance
stamped on the relay case.
{b). With all power off, check for continuity between normally
closed contacts. With the suspected relay energized and voltage
applied across the contacts, check for voltage drop across nor-
mally open contacts. There should, of course, be none.
C. SWITCH AND INDICATOR ASSEMBLIES
For a description of communication technician's console switch and indi-
cator assemblies and how they work, refer to paragraph 4-2. A. (2) and figure 4-1.
(1). INDICATORS AND OPERATOR-INDICATOR UNITS
Maintenance of indicators and the operator-indicator unit portion of
switch assemblies consists simply of replacing loose or defective lamps and color
filters. Replacement of these items is most easily accomplished with the use of the
special lamp filter tool (Microswitch part number 15PAl9), shown in figure 5-20.
(2). COILS
The coil portion of switch assemblies can best be checked by ob-
serving the action of the plunger. When the plunger is depressed and the coil
5 -242
5-8. C. (2). MS- 102 Section V
Figure 5-20. Lamp-Filter Tool
energized, the plunger should remain securely in the depressed, or actuated, posi-
tion. Also check the DC resistance of the coil. It should be approximately 480 ohms.
(3). SWITCHES
The operation of the switch portion of switch assemblies can be
checked by observing whether all of the contacts make and break properly as the coil
plunger is depressed and released. Faulty or intermittently faulty operation of a

switch section can often be corrected by adjusting the amount of bend in the small
arm which actuates the individual switch section plunger (as distinguished from the
main, or coil plunger). When the operation of a switch section is faulty and cannot
be corrected, the entire switch portion of the switch assembly must be replaced.
However, some of the switch assemblies on the communication teclmicianVs console
have spare, unused sections. Where a spare switch section is available, it should be
used in place of a faulty section instead of replacing the entire switch portion of the
assembly.
D. 28 VDC POWER SUPPLY
The communication technician's console 28 VDC power supply comprises
two major parts; one is the control circuits, .n_ th_ other i_ t_he dua! power Qllnnlz
The control circuits consist of relays and diodes on the relay chassis, and the switch
assemblies (with indicators) on the communication technician's console. The dual
power supply consists of a front panel (with fuses) and power supplies No. 1 and No. 2,
Each power supply consists of a power supply unit and a filter unit. Since it is un-
likely that a single trouble in the console will affect both power supplies and their
associated control circuits at the same time, the repair procedures are based on the
5-243
5-8. D. MS-102 SectionV
CI RI
CI
CR2_ \
CR4 I ---'-'LI
CRI_ _T
\
C2
/
TIj
•..--.--
RI
"'_'¢3
28VDCPOWERSUPPLY
UNIT FILTERUNIT
Figure 5-21. 28 VDC Power Supply Unit and Filter Unit, Parts
Location
assumption that only one power supply and/or its associated control circuits is mal-
functioning. If neither power supply is operative, check the primary power, 115 VAC,
to the console.
(1). DUAL POWER SUPPLY
(a). Correction of a malfunction in the dual power supply can be
accomplished by conventional troubleshooting and repair procedures.
Check AC and DC voltages and check continuity of power trans-

former T1 and filter choke L1. Refer to the dual power supply
schematic diagram shown in figure 7-35. For location of parts on
5-244
5-8. D. (1). (a). MS- 102 Section V
power supply unit and filter unit, refer to figure 5-21. Normal AC
voltages for power transformer T1 are shown in table 5-XVII. Bear
in mind that in addition to the fuses, F201 through F204, on the
front panel of the dual power supply, there is another fuse (F 1)

on each of the power supply units (PS201 and PS202).
TABLE 5-XVII. NORMAL VOLTAGES FOR POWER TRANSFORMER T1
Terminals of Terminal Board TB 1 Approximate RM...__S

Voltage
Between 1 and 6 28.5
Between 2 and 3 18
Between 1 and 2 1.5

Between 3 and 4 3
Between 4 and 5 3
Between 5 and 6 3
Between 7 and 8 115
(2). CONTROL CIRCUITS
(a). The following procedure is applicable specifically for check-
ing and isolating trouble in the control circuits associated with
power supply No. 1. With appropriate substitutions in the ref-
erence designations of components, the same procedure is appli-
cable to the control circuits associated with power supply No. 2.
1. With both power supplies turned off, connect a temporary
jumper around blocking diode CR201. The purpose of the
jumper is to connect 28 VDC from the control circuits of
power supply No. 2 to the control circuits of power supply No.

1.
2. Depress "#2 ON" switch S1018 (figure 3-24) on the com-

munication technician's console. Power supply No. 2 is now
energized and 28 VDC is applied to the control circuits of
power supply No. 1. If the power supply No. 1 control cir-
cuits are functioning properly, the green indicator lamps in

switch S1005 on the communication technician's console will
5-245
5-8. D. (2). (a). MS-102 Section V
be lit. Also, "#I ON" switch $1005 (figure 3-24), when de-
pressed stays depressed. Failure to perform as described
indicates that the trouble is in the control circuits; proceed

as follows to isolate the trouble.
3. Using a voltmeter, measure the voltage across Zener

diode CR204. It should be 18 ±1 VDC.
4. Check the coil and contacts of relay K201. The coil
should have a DC resistance of 1000 ohms. The contacts
can be conveniently checked by measuring the voltage drop
across each pair that should be closed; there should, of
course, be no voltage drop across closed contacts.
5. Check the coil, contacts, and indicator lamps in switch

$1005. The coil should have a DC resistance of 480 ohms.
Check the contacts for voltage drop across each pair that
should be closed.
E. TRAILER VAN
(1). Minor repair of the trailer van is limited primarily to the replace-
ment of light bulbs, checking continuity of wiring circuits, battery replacement, and
tire changings. Refer to figure 7-56 for a combination schematic wiring diagram of
the van and to figure 7-57 for the stop and tail lamp assembly diagram. The sub-
ceiling of the van consists of four removable ceiling panels. If wiring trouble is
suspected in this area, remove one or more panels to gain access. Each panel is
marked with a black triangular decal to indicate which corner is installed toward each
corner of the van.
(2). The number of stops to be expected from one battery (6-volt dry
cell) depends upon the length of time the brakes are energized by each emergency
stop. This should be kept to a minimum. The length of time the battery should re-
main in the trailer without use before replacement is approximately two years.
(3). The required tire size and type for the trailer van is a 7.50 x 15,
12-ply truck type. Conventional tire changing and repair should be employed. Tire
air pressure to be maintained is 80 PSI.
5-246
5-8. F. MS- 102 Section V
F. ANTENNA TUNER
(1). All components of the antenna tuner are easily removed and re-
placed when repair or replacement is necessary. Be careful when handling the vacu-
um capacitors and ceramic parts because excessive pressure will damage them. To
service the antenna tuner, proceed as follows:
(a). Remove the antenna connecting wire from the rear binding
post of the unit.
(b). Remove four wingnuts that secure the unit to the top of the
transmitter. Lift the unit from the transmitter to the repair space.
(c). Remove the cover of the unit by releasing the four catch
assemblies along the bottom edge and lifting it free.
(d). Carefully remove the two vacuum capacitors from the spring
clip connectors and put them in a safe place.
(e). Remove the "ANTENNA CURRENT" meter as follows:
1. Remove the wires connected to the meter.
2. Remove the two mounting screws and nuts.
3. Hold the meter and remove the last (third) mounting screw
and nut.
4. Remove the meter from the front panel.
5. To replace, reverse the order of the removal procedure.
(f). Remove the glass rod from inductor L6 ("FREQUENCY 2 MC -
INCREASE - 10 MC") as follows:
1. Remove the screws and nuts that secure the two phenolic
blocks to the ceramic ends.
No4'e
Fiber shims may be in the large holes of
phenolic blocks. These shims (if used)
take up the length left by rod and end
tolerances. Do not lose these shims,
5-247
5-8. F. (1). (f). MS-102 Section V
as it may be necessary to use all

or some of them when installing the
newrod.
2. Removethe adjustable contact shoefrom the rod.
(g). To replace the glass rod, proceed as follows:
1. Try the rod between the ceramic end plates to be sure

that it fits and also to find the number of fiber shims neces-
sary, if any are needed.
2. Place the adjustable tap on the rod.
3. Rotate the "FREQUENCY" control crank clockwise, until
three zeros appear on the indicator.
4. Position the adjustable contact shoeto the front turn of

the inductor.
5. Secure the rear phenolic block (glass rod mounted) to

the ceramic end with screws and nuts.
6. While holding the front phenolic block in place, rotate the

"FREQUENCY" control crank counterclockwise, moving the
adjustable shoeto the rear turn. Be sure that the motion is
free and that the shoe is following the inductor windings.
7. Securethe front phenolic block (glass rod mounted) to

the ceramic end with screws andnuts.
8. Rotate the "FREQUENCY" control crank to check opera-

tion again.
(h). To remove inductor L6, proceed as follows:

1. Removethe two screws and elastic stop nuts from the
angle brackets which secure the phenolic base of inductor L44
and vacuum capacitor.
2. Loosen the two setscrews on the inductor side of the
"FREQUENCY" control flexible coupling.
5-248
5-8. F. (1). (11). MS-102 Section V
3. Loosen the Allen setscrew in the rear shaft collar and re-
move the collar.
4. Remove the screw and nut from the rear switch extension
shaft.
5. Remove the three screws and elastic stop nuts that se-
cure the ceramic end plate to the phenolic base strip.
6. Hold the glass rod and gently pull the ceramic end plate
free of the inductor through the shaft.
(i). To replace, reverse the removal procedure and align the
movable contact shoe as described in (g) above.
(2). The same general disassembly and assembly instructions apply to
inductors L5 and L44 as well as to L6. Although some items do not apply, the main-
tenance procedure is quite simple and the same care should be exercised in handling.
The "COUPLING" control rotates counterclockwise to bring the movable shoe to the
front winding and the indicator to zero.
(3). Servicing of the range switch SW9.1 is usually a matter of adjusting
the spring contact pressure. This can be done without removing any parts. Work
carefully, and do not put sharp bends in the spring contacts. Clean the contacts with
very fine sandpaper, and brush them clean.
5-9. AUDIO AND 65-VOLT REMOTE INDICATOR ADJUSTMENTS (CAPE

CANAVERAL AND GRAND BAHAMA ISLAND)
(1). The communication technician's console at Cape Canaveral and

Grand Bahama Island contains seven audio circuits and four 65-volt DC remote indi-
cator circuits that require adjustment. The seven audio circuits can be adjusted at
the communication technician's console by one man. However, due to the distance
invol ed between the transmitters and the communication technician's console, it is
necessary that two men be available for the 65-volt DC remote indicator adjustments.
One man should be stationed at the transmitting equipment and the second man should
be stationed at the communication technician's console. The intercom system should
be used for communicating between the two locations.
5-249
5-9. B. MS- 102 Section V
Note
In addition to the seven audio circuits and four 65-volt
DC remote indicator circuits, the communication
technician's console at Cape Canaveral also contains
a down-range, receiver-signal-present circuit.
Adjust this circuit by performing step (1}. (j}. of the
following procedure.
So PROCEDURE
(1}. Perform the audio circuit adjustments as follows:
Note
When performing the audio adjustments, connect the
output of the audio oscillator (Hewlett-Packard,
Wide Range Oscillator, Model 200CD/CDR) through
the bridging transformer (Hewlett-Packard, Line
Bridging Transformer, Model AC-60B) to the com-

munication technician's console as shown in figure
5-16. Place the switch on the bridging transformer
to the "600 OHMS" position. If required, the VTVM

can be connected to the audio oscillator output as
shown in figure 5-16.
(a). Connect the audio oscillator output to terminals 6 and 7 of

terminal board TB1001. Rotate attenuators AT1001, AT1003,
AT1004, and AT1005 on the line level control panel (figure 3-26}
fully clockwise. Adjust the audio oscillator frequency to 1000 CPS

and the output level to -25 DBM. Depress the "UHF RCVR 1" button
on the audiliary control panel (figure 3-24) to read the audio oscil-
lator output level at the VU meter on the volume level control panel
(figure 3-25).
5-250
5-9.B. (i).Co). MS-102 Section V
XMTRCARRIER
SIDETONE
RELAY PRESENT
RELAY
MASTER STBY HF UHF HF
SICNAL/SIDETONEI
RECORD
REMOTE
RELAY
KEYING
RELAY
b_"
; 01 MASTE9
STBY
UHF XMTR
ALARMRELAY
XMTRSELECTfUHF
RELAY L HF
(UHF DOWNRANGE
KI3 PUSH-TO-TALK
| (CAPE
)'CANAVERAL
XMTRRELAY LOCAL/DOWNRANGE]
ONLY)
AUDIO
RELAYJ
MASTER/STBY
! IIU
MATCHING
PAD T ATOR
A5
A4
_ Rt/
RI5 R21
®o ®o _®
UHFVOICEUHFVO]CEHEVOICE HFVOICE MASTER STBY HFVOICE

RCVR RCVR RCVR RCVR UHFVOICEUHFVOICE XMTR
,, #1 #2 #2 :l:t-
I ) , XMTR XMTR s
SIGNALPRESENCE SIDETONEPRESENCE
INDICATORS INDICATORS
Figure 5-22. Relay Panel (P/O Communication Technician's

Console)
(b). Slowly adjust potentiometer R1015 (figure 5-22) until the
UHF "SIGNAL PRESENT RCVR 1" lamps (figure 3-22) just light.
The "UHF SIGNAL PRESENT" lamps (figure 3-18) should light at

the same time.
(c). Connect the audio oscillator output to terzrAnals Ii and 12 of

terminal board TB1002 and adjust the output level to -25 DBM.
Depress the "UI-IF RCVR 3" button on the auxiliary control panel to
read the audio oscillator output level at the VU meter on the volume
level control panel. Slowly adjust potentiometer R1016 (figure 5-22)
until the UHF "SIGNAL PRESENT RCVR 3" lamps (figure 3-22)
5-251
5-9. B. (1). (c). MS-102 Section V
just light. The "UHF SIGNAL PRESENT" lamps (figure 3-18)
should light at the same time.
(d). Connect the audio oscillator output to terminals 4 and 5 of

Depress the "HF RCVR 2" button on the auxiliary control panel to
level control panel. Slowly adjust potentiometer R1017 (figure 5-22)
until the HF "SIGNAL PRESENT RCVR 2" lamps (figure 3-22)
just light. The "I-IF SIGNAL PRESENT" lamps (figure 3-18)
(e). Connect the audio oscillator output to terminals 6 and 7 of
level control panel. Slowly adjust potentiometer R1018 (figure 5-
22) until the "HF SIGNAL PRESENT RCVR 1" lamps just light
(figure 3-22). The "HF SIGNAL PRESENT" lamps (figure 3-18)
(f). Connect the audio oscillator output to terminals 6 and 7 of
terminal board TB1004 and the input of the VTVM (Hewlett-Packard
Vacuum Tube Voltmeter, Models 400D/H/L or equivalent) to jack
J1017. Adjust the audio oscillator frequency to 1000 CPS and the
output level to -25 DBM as indicated by the VTVM.
(g). Slowly adjust potentiometer 1_1019 (figure 5-22) until the
UHF "MASTER SIDETONE" lamps (figure 3-22) just light.
(h). Connect the audio oscillator output to terminals 6 and 7 of
terminal board TB1005 and the input of the VTVM to jack J1018.
Keep a -25 DBM indication on the VTVM. Slowly adjust poten-
tiometer R1020 (figure 5-22) until the UHF "STANDBY SIDETONE"
lamps (figure 3-23) just light.
(i). Connect the audio oscillator output to terminals 4 and 5 of
terminal board TB1006 and the input of the VTVM to jack J1019.
5-252
5-9. B. (1). (i). MS- 102 Section V
Select HF transmission at the transmitter-receiver system selec-
tor panel (figure 3-18) (by depressing the "UHF-HF XMTR" switch
at Cape Canaveral and by depressing the "HF XMTR" switch at

Grand Bahama Island), and depress the HF "MASTER" switch on
the UHF/HF transmitter control panel (figure 3-23). Adjust the
audio oscillator output level to -25 DBM as indicated by the VTVM.
Slowly adjust potentiometer R1021 (figure 5-22) until the HF

"MASTER SIDETONE" lamps (figure 3-23) just light.
Note
Perform the following step at Cape
Canaveral only.
(j). Connect the audio oscillator output to terminals 8 and 9 of
terminal board TB1012 and the input of the VTVM to terminals 1
and 2 of terminal board TB10i0. Depress the "PUSH-TO-TALK
ON" switch on the down range control panel (figure 3-20). Adjust
the audio oscillator output level to -25 DBM as indicated by the
VTVM. Slowly adjust potentiometer R1022 until the "RCVR SIGNAL
PRESENT" lamps (figure 3-20) just light.
(2). Perform the 65-volt DC remote indicator adjustments as follows:
(a). At Cape Canaveral and Grand Bahama Island, the 65-volt DC
remote indicator adjustments are made by first either simulating
various contact closures with jumpers or performing console switch
selections, then by connecting a milliammeter in series with the
control circuit line, and finally by adjusting the applicable control
on the control relay current adjustment panel (figure 3-43) in the

communication technic ian's console.
(b). Refer to table 5-XVIlI for the jumper connections (or switch
selection) meter connections, and current value that apply to each

adjustment control. Before making any of these adjustments, rotate
the particular control fully clockwise to insert maximum resistance
in the line. In order to measure the line current, disconnect the

external line from the terminal board connection noted in table
5-253
5-9. B. (2). (b). MS-102 Section V
5-XV II and insert a milliammeter (Triplett, Model 630PL
equivalent) in series with the terminal board terminal and the
external wire. Before disconnecting any line for meter connections,
turn off the +65 VDC power supply. Turn this power supply back on
after the meter is connected.
TABLE 5-XVIII. 65-VDC REMOTE INDICATOR ADJUSTMENTS

CAPE CANAVERAL AND GRAND BAHAMA ISLAND)
On Comm. Tech.
Console A___'ust for
Adjustment Jumper Connections Current of
Connect Meter Between
'UHF XMTR At UHF transmitter rack: Terminal 2 (+) of 4O MA

#1 ALARM" between terminals 4 and TB1004 and external
5 of TB2005. line (-).
"UHF XMTR At UHF transmitter rack: Terminal 11 (+) of 40 MA

#2 ALARM" between terminals 4 and TB1005 and external
5 of TB2006. line (-).

CARRIER" between terminals 11 and TB1005 and ex-
12 of TB2006. ternal line (-).
"HF XMTR At HF monitor rack: Terminal 11 (+) of 40 MA

CARRIER" between pins E and F TB1006 and ex-
of J3011. ternal line (-).
"UHF MASTER No jumpers required. Terminal 12 (+) of 35 MA

STANDBY" At comm. tech. console, TB1004 and ex-
depress UHF "STAND- ternal line (-).
BY" switch on UHF/HF
transmitter control
"HF MASTER No jumpers required. Terminal 6 (+} of 35 MA

STANDBY" At comm. tech. console, TB1007 and ex-
(Cape Canav- depress HF "STANDBY" ternal line (-).
eral only) switch on UHF/HF
transmitter control
5-254
5-10. MS- 102 Section V
5-10. AUDIO ADJUSTMENTS (ALL OTHER SITES)
(1). The communication technician's console at Grand Turk Island,
Grand Canary Island, Indian Ocean Ship, Atlantic Ship, Kano, Zanzibar, Woomera,
Canton Island, Kauai Island, Guaymas, Muchea, and Corpus Christi, contains seven
audio circuits that require adjustment.
B. PROCEDURE
(I). Perform the audio circuit adjustments as follows:
Note
When performing the audio adjustments, connect
the output of the audio oscillator (Hewlett-Packard,
Wide Range Oscillator, Model 200 CD/CDR) through
the bridging transformer (Hewlett-Packard, Line
Bridging Transformer, Model AC-60B) to the com-
munication technician's console as shown in figure
5-16. Place the switch on the bridging trans-
former to the "600 OHMS" position. If required,

the VTVM can be connected to the audio oscillator
output as shown in figure 5-16.
(a). Connect the audio oscillator output to terminals 6 and 7 of

terminal board TB1001. Rotate attenuators AT1001, AT1003,
AT1004, and AT1005 on the line level control panel (figure 3-26)
fully clockwise. Adjust the audio oscillator frequency to 1000 CPS
and the output level to -25 DBM. Depress the "UHF RCVR 1"
button on the auxiliary control panel (figure 3-24) to read the audio
oscillator output level at the VU meter on the volume level control
(b). Slowly adjust potentiometer R1015 (figure 5-22) until the UHF
"SIGNAL PRESENT RCVR 1" lamps (figure 3-22) just light. The
UHF SIGNAL PRESENT lamps (figure 3-18) should light at the

same time.
5-255
5-10.B. (1). (c). MS- 102 Section V
(c). Connect the audio oscillator output to terminals 11 and 12 of

Depress the "UHF RCVR 2" button on the auxiliary control panel
to read the audio oscillator output level at the VU meter on the
volume level control panel. Slowly adjust potentiometer R1016
(figure 5-22} until the UHF "SIGNAL PRESENT RCVR 2" lamps
(figure 3-22) just light. The "UHF SIGNAL PRESENT" lamps
(figure 3-18) should light at the same time.
(d). Connect the audio oscillator to terminals 5 and 4 of terminal

board TB1003 and adjust the output level to -25 DBM. Depress
the "HF RCVR 2" button on the auxiliary control panel to read
the audio oscillator output level at the VU meter on the volume
level control panel. Slowly adjust potentiometer R1017 (figure
5-22} until the HF "SIGNAL PRESENT RCVR 2" lamps (figure
3-22} just light. The "HF SIGNAL PRESENT" lamps (figure 3-18}
(e). Connect the audio oscillator output to terminals 6 and 7 of
read the audio oscillator output level at the VU meter on the
volume level control panel. Slowly adjust potentiometer R1018
(figure 5-22) until the HF "SIGNAL PRESENT RCVR 1" lamps
(figure 3-22} just light. The "HF SIGNAL PRESENT" lamps
(figure 3-18) should light at the same time.
(f). Connect the audio oscillator output to terminals 6 and 7 of
terminal board TB1004. Adjust the audio oscillator frequency to
1000 CPS and the output level to -25 DBM. Depress the "UHF
MAS SIDE" switch on the auxiliary control panel (figure 3-24} to

level control panel (figure 3-25).
(g). Slowly adjust potentiometer R1019 (figure 5-22) until the
"UHF MASTER SIDETONE" lamps (figure 3-23) just light.
5-256
5-10.B. (i).(h). MS-102 Section V
(h). Connect the audio oscillator output to terminals 6 and 7 of
Depress the "UHF STBY SIDE" button on the auxiliary control
panel to read the audio oscillator output level at the VU meter on
the volume level control panel. Slowly adjust potentiometer R1020
(figure 5-22) until the UHF "STANDBY SIDETONE" lamps (figure

3-23) just light.
(i). Connect the audio oscillator output to terminals 4 and 5 of
terminal board TB1006 and the input of the VTVM (Hewlett-Packard,
Vacuum Tube Voltmeter, Models 400D/I-I/L or equivalent)to jack

J1019. SelEct HF transmission at the transmitter-receiver system
selector panel (figure 3-18) (at non-command sites by depressing
the "HF XMTR" switch and at command sites by depressing the
"UHF-HF XMTR" switch), and depress the HF "MASTER" switch
on the UI-IF/HF transmitter control panel (figure 3-23). Adjust the
Slowly adjust potentiometer R1021 (figure 5-13) until the HF "MAS-
TER SIDETONE" lamps (figure 3-23) just light.
5-11. AUDIO AND 65-VOLT REMOTE INDICATOR ADJUSTMENTS (BERMUDA)
(1). The communication technician's console at Bermuda contains seven
audio circuits and two 65-volt DC remote indicator circuits that require adjustment.
The seven audio circuits can be adjusted at the communication technician's console by
one man. However, due to the distance involved between the receivers and the com-
munication technician's console, it is necessary that two men be available for the 65-
volt DC remote indicator adjustments. One man should be stationed at the receiving
equipment and the second man should be stationed at the communication technician's
console. The WECO INTERCOM should be used for communicating between the two
locations.
S. PROCEDURE
(1). Perform the audio circuit adjustments as follows:
5-257
5-11.B. (1). MS-102 Section V
Note
When performing the audio adjustments,
connect the output of the audio oscilla-
tor (Hewlett-Packard, Wide Range
Oscillator, Model 200 CD/CDR) through
the bridging transformer (Hewlett-Packard,
line Bridging Transformer, Model AC-60B)

to the communication technician's console
as shown in figure 5-16. Place the switch
on the bridging transformer to the "600
OHMS" position. If required, the VTVM

can be connected to the audio oscillator
output as shown in figure 5-16.
(a). Connect the audio oscillator output and the VTVM (Hewlett-
Packard, Vacuum Tube Voltmeter, Models 400D/H/L or equivalent)
input to terminals 6 and 7 of terminal board TB1001. Depress the
"UHF RCVR 1" button on the auxiliary control panel (figure 3-24).
Adjust the audio oscillator frequency to 1000CPS and the output level
to -10 DBM as indicated by the VTVM.
(t)). Remove the back cover from UHF receiver No. 1 audio ampli-
fier A1014 (figure 1-27) and adjust "INPUT ATTEN" control for 0
DBM as indicated by the VU meter on the volume level control panel
(figure 3-25). Replace the back cover.
(c). Adjust the audio oscillator output level to -25 DBM as indicated
by the VU meter on the volume level control panel.
Note
If it is not possible to reduce the output level of
the audio oscillator sufficiently to attain a
-25 DBM reading on the VU meter, connect
the audio oscillator output directly across
5-258
5-11.B. (1). (c). MS-102 Section V
the two outside terminals of potentiometer
R1015 (figure 5-22).
Slowly adjust potentiometer R1015 until the UHF "SIGNAL PRESENT
RCVR 1" lamps (figure 3-22) just light. The "UHF SIGNAL
PRESENT" lamps (figure 3-18) should light at the same time.
(d). Connect the audio oscillator output and the VTVM input to
terminals 11 and 12 of terminal board TB1002. Depress the "UttF
RCVR 2" button on the auxiliary control panel. Adjust the audio
oscillator output level to -10 DBM as indicated by the VTVM.
(e). Remove the back cover from UHF receiver No. 2 audio ampli-
fier A1016 (figure 1-27) and adjust INPUT ATTEN. control for 0
DBM as indicated by the VU meter on the volume level control panel.

Replace the back cover.
if). Adjust the audio oscillator output level to -25 DBM as indi-
cated by the VU meter on the volume level control panel.
Note
If it is not possible to reduce the output of the
audio oscillator sufficiently to attain a -25 DBM
reading on the VU meter, connect the audio oscil-
lator output directly across the two outside ter-
minals of potentiometer R1016 (figure 5-22).
Slowly adjust potentiometer R1016 until the UHF "SIGNAL PRESENT
RCVR 2" lamps (figure 3-22) just light. The "UHF SIGNAL
(g). Connect the audio oscillator output and the VTVM input to
terminals 4 and 5 of terminal board TB1003. Depress the "HF
(h). Remove the back cover from the HF receiver No. 2 audio
amplifier A1017 (figure 1-27) and adjust "INPUT ATTEN." control
5-259
5-11. B. (1). (h). MS- 102 Section V
for 0 DBM as indicated by the VU meter on the volume level control
panel. Replace the back cover.
(i). Adjust the audio oscillator output level to -25 DBM as indi-
Note
If it is not possible to reduce the output of

R1017 (figure 5-22}.
Slowly adjust potentiometer R1017 until the HF "SIGNAL PRESENT
RCVR 2" lamps (figure 3-22) just light. The "HF SIGNAL
(j). Connect the audio oscillator output and the VTVM input to
(k). Remove the back cover from the HF receiver No. 1 audio
amplifier A1008 (figure 1-27) and adjust "INPUT ATTN." control
for 0 DBM as indicated by the VU meter on the volume level con-
trol panel. Replace the back cover.
(1). Adjust the audio oscillator output level to -25 DBM as

indicated by the VU meter on the volume level control panel.
Note
audio oscillator sufficiently to attain a -25
DBM reading on the VU meter, connect the
audio oscillator output directly across the two
outside terminals of potentiometer R1018
(figure 5-22).
5-260
5-11.B. (i). (1). MS-102 SectionV

RCVR 1" lamps (figure 3-22) just light. The "HF SIGNAL PRES-
ENT" lamps (figure 3-18) should light at the same time.
(m). Connectthe audio oscillator output to terminals 6 and 7 of

terminal board TB1004. Adjust the audio oscillator frequency
to 1000 CPS andthe output level to -25 DBM. Depress "UI-IF MAS
SIDE" button on the auxiliary control panel (figure 3-22) to read
the audio oscillator output level at the VU meter on the volume level
(n). Slowly adjust potentiometer R1019 (figure 5-22) until the

UHF "MASTER SIDETONE" lamps (figure 3-23) just light.
(o). Connectthe audio oscillator output to terminals 6 and 7 of

terminal board TB1005 and adjust the output level to -- 25 DBM.
Depress the "UHF STBY SIDE" button on the auxiliary control
panel to read the audio oscillator output level at the VU meter on
the volume level control panel. Slowly adjust potentiometer R1020
(figure 5-22) until the UHF "STANDBY SIDETONE" lamps (figure
3-23) just light.
(p). Connect the audio oscillator output to terminals 4 and 5 of

terminal board TB1006 andthe input of the VTVM (Hewlett-Packard,
VacuumTube Voltmeter, Models 400D/H/L or equivalent) to jack
J1019. Select HF transmission by depressing the "UHF-HF XMTR"
switch on the transmitter-receiver system selector panel (figure 3-
18)and depress the HF "MASTER" switch on the UHF/HF transmit-
ter control panel (figure 3-23). Adjust the audio oscillator output
level to -25 DBM as indicated by the VTVM. Slowly adjust poten-
tiometer RI021 (figure 5-22) until the HF "MASTER SIDETONE"
lamps (figure 3-23) just light.
(a). At the communication technician's console, rotate "UHF/HF

RCVRMUTING" control fully clockwise on the control relay current
adjustment panel (figure 3-43).
5-261
5-11.B. (2). (b). MS- 102 Section V
(b). Turn the +65 VDC power supply off.
(c). Ground terminal 11 of TB1010.
(d). Disconnect the external line from terminal 10 of TB1001

and connect a milliammeter (Triplett, Model 630PL or equivalent)
in series with terminal 10 (+) and the external line (-).
(e). Turn the +65 VDC power supply on.
(f). Adjust "UHF/HF RCVR MUTING" control for a current
reading of 100 MA.
(g). Rotate "HF RCVR DIVERSITY" control fully clockwise on the

control relay current adjustment panel (figure 3-43).
(h). Turn the +65 VDC power supply off.
(i). Disconnect the external line from terminal 6 of TB1003 and
connect the milliammeter in series with terminal 6 (+) and the ex-
ternal line (-).
(j). Turn the +65 VDC power supply on.
(k). Depress HF "DIVERSITY" switch on the UHF/HF receiver
(1). Adjust "HF RCVR DIVERSITY" control (figure 3-43) for a
current reading of 100 MA.
5-12. AUDIO AND 65-VOLT REMOTE INDICATOR ADJUSTMENTS (POINT

ARGUE LL O)
(1). The communication technician's console at Point Arguello contains

seven audio circuits and eight 65-volt DC remote indicator circuits that require ad-
justment. The seven audio circuits can be adjusted at the communication technician's
console by one man. However, due to the distance involved between the communica-
tion technician's console and the receiving and transmitting equipment, it is neces-
sary that two men be available for the 65-volt DC remote indicator adjustments. One
man should be stationed at the remoted equipment and the second man should be sta-
tioned at the communication technician's console. The INTERCOM should be used for
communicating between the two locations.
5-262
5-12. B. MS- 102 Section V
Bo PROC E DURE
(1). Perform the audio circuit adjustments as follows:
Note
When performing these adjustments, connect
the output of the audio oscillator (Hewlett-
Packard, Wide Range Oscillator, Model
200 CD/CDR) through the bridging trans-
former (Hewlett-Packard, Line Bridging
Transformer, Model AC-60B) to the com-

munication technician's console as shown
in figure 5-16. Place the switch on the
bridging transformer to the "600 OHMS"
position. If required, the VTVM can be
connected to the audio oseiUator output
as shown in figure 5-16.
(a). Connect the audio oscillator output and the VTVM _Iewlett-
Packard, Vacuum Tube Voltmeter, Models 400D/H/L or equivalent)
input to terminals 6 and 7 of terminal board TB1001. Depress the
"UI-IF RCVR 1" button on the auxiliary control panel (figure 3-24).
Adjust the audio oscillator frequency to 1000 CPS and the output
level to -10 DBM as indicated by the VTVM.
(b). Remove the back cover from UHF receiver No. 1 audio
panel (figure 3-25). Replace the back cover.
(c). Adjust the audio oscillator output level to -25 DBM as indi-
Note
If it is not possible to reduce the output level
of the audio oscillator sufficiently to attain a
-25 DBM reading on the VU meter, connect the
5-263
5-12 .B. (1). (c). MS-102 Section V
audio oscillator output directly across the
two outside terminals of potentiometer R1015
(figure 5-22).
Slowly adjust potentiometer R1015 until the UHF "SIGNAL PRES-
ENT RCVR 1" lamps (figure 3-22) just light. The "UHF SIGNAL
(d). Connect the audio oscillator output and the VTVM input to
terminals 1 and 2 of terminal board TB1002. Depress the "UHF
RCVR DIV" button on the auxiliary control panel. Adjust the audio
(e). Remove the back cover from diversity combiner audio
amplifier A1015 (figure 1-27) and adjust "INPUT ATTEN _' control
(f). Connect the audio oscillator output and the VTVM input to
terminals 11 and 12 of terminal board TB1002. Depress the

"UHF RCVR 2" button on the auxiliary control panel. Adjust tl_e
(g). Remove the back cover from UHF receiver No. 2 audio
(h). Adjust the audio oscillator output level to -25 DBM as indi-
Note
reading on the VU meter, connect the audio oscillator
output directly across the two outside terminals of
potentiometer R1016 (figure 5-22).
5-264
5-12.B. (1). (h). MS-102 Section V
Slowly adjust potentiometer R1016 until the UHF "SIGNAL
PRESENT RCVR 2" lamps (figure 3-22) just light. The
"UHF SIGNAL PRESENT" lamps (figure 3-18) should light at the

same time.
(i). Connect the audio oscillator output and the VTVM input to
(j). Remove the back cover from the HF receiver No. 2 audio
(k). Adjust the audio oscillator output level to -25 DBM as indi-
Nofe
If it is not possible to reduce the output of
R1017 (figure 5-22).
(1). Connect the audio oscillator output and the VTVlVl input to
(m). Remove the back cover from the HF receiver No. 1 audio
amplifier A1008 (figure 1-27) and adjust "INPUT ATTN." control
5-265
5-12.B. (1). (n). MS- 102 Section V
(n). Adjust the audio oscillator output level to -25 DBM as indi-
Note
reading on the VU meter, connect the audio
oscillator output directly across the two out-
side terminals of potentiometer R1018
(figure 5-22).
(o) Connect the audio oscillator output and the VTVM input to
terminals 6 and 7 of terminal board TB1004. Depress the
"UHF MAS SIDE" button on the auxiliary control panel. Adjust the
(p). Remove the back cover from line amplifier A1020 (figure
1-27) and adjust "INPUT ATTN." control for 0 DBM as indicated by
the VU meter on the volume level control panel. Replace the back
cover.
(q). Adjust the audio oscillator output level to -25 DBM as indi-
Note
oscillator output directly across the two outside
terminals of potentiometer R1019 (figure 5-22).
5-266
5-12 .B. (1). (q). MS-102 Section V
Slowly adjust potentiometer R1019 until the UHF "MASTER SIDE-

TONE" lamps (figure 3-23) just light.
(r). Connect the audio oscillator output and the VTVM input to
terminals 6 and 7 of terminal board TB1005. Depress the "UHF

STBY SIDE" button on the auxiliary control panel. Adjust the audio
(s). Remove the back cover from line amplifier A1022 (figure 1-27)
and adjust "INPUT ATTN." control for 0 DBM as indicated by the
VU meter on the volume level control panel. Replace the back

cover.
(t). Adjust the audio oscillator output level to -25 DBM as indi-
Nofe
oscillator output directly across the two outside
terminals of potentiometer R1020 (figure 5-22).
Slowly adjust potentiometer R1020 until the UHF "STANDBY SIDE-
(u). Connect the audio oscillator output and the VTVM input to
terminals 4 and 5 of terminal board TB1006. Adjust the audio
Slowly adjust potentiometer R1021 until the HF "MASTER SIDE-
(a). At Point Arguello, _the 65-volt DC remote indicator adjust-

ments are made by first either simulating various contact closures
with jumpers or performing console switch selections, then by
connecting a milliammeter in series with the control circuit line,
and finally by adjusting the applicable control in the control relay
5-267
5-12. B. (2). (a). MS- 102 Section V
current adjustment panel (figure 3-43) in the communication tech-

nician's console.
(b). Refer to table 5-XIX for the jumper connections (or switch
selection), meter connections, and current value that applies to
each adjustment control. Before making any of these adjustments,
rotate the particular control fully clockwise to insert maximum
resistance in the line period. In order to measure the line current,

disconnect the external line from the terminal board connection
noted in table 5-XIX and insert a milliammeter (Triplett, Model
630PL or equivalent) in series with the terminal board terminal
and the external wire. Before disconnecting any lines for meter
connections, turn off the +65 VDC power supply. Turn this supply
back on after the meter is connected.
TABLE 5-XIX. 65-VDC REMOTE INDICATOR ADJUSTMENTS

(POINT ARGUELLO:
On Comm. Tech.
Console Adjust for
Adjustment Jumper Connections Current of

#i ALARM" between terminals 4 and TB1004 and ex-

#2 ALARM" between terminals 4 and TB1005 and ex-
"UHF XMTR At UHF transmitter rack: Terminal 1 (+) 40 MA

CARRIER" between terminals 11 of TBI005 and
and 12 ofrB2006. external line (-).
"HF XMTR At HF monitor rack: Terminal 11 (+) 40 MA

CARRIER" between pins E and F of TB1006 and
of J3011. external line (-).
"UHF MASTER No jumpers required. At Terminal 12 (+) 35 MA

STANDBY" comm. tech. console, of TB1004 and
depress UHF "STANDBY" external line (-).
switch on UHF/HF trans-
mitter control panel
{figure 3-23).
5-268
5-12.B. MS-102 SectionV
TABLE 5-XIX. 65 VDC REMOTE INDICATOR ADJUSTMENTS (POINT ARGUELLO)

(C ont. )
On Comm. Tech.
Adjustment Jumper Connections Console Adjust for
Current of
"UHF/HF RCVR At comm. tech. console: Terminal 10 (+) of I00 MA

MUTING" between terminals 10 TB1001 and ex-
and 11 of TB1010. ternal line (-).
"HF RCVR No jumpers required. Terminals 16 (+) 100MA

DIVERSITY" At comm. tech. console, of TB1003 and
depress HF "DIVERSITY" external line (-).
switch on the UHF/HF
(figure 3-22).
5-13. DUAL POWER SUPPLY ADJUSTMENT
A. GENERAL
(I). Power supply PS201 is rated at 28 VDC at I0 amperes maximum
load. However, normal load on the communication technician's console is approxi-
mately 2 to 4 amperes. As shown in figure 5-23, when power supply PS201 is ad-
justed for operation at 28 VDC at 10 ampere load, a no-load voltage of 33 VDC is
present. This is assuming a 115 VAC line voltage. The individual power supplies in
the dual power supply are to be adjusted so that at maximum normal load, the output
of each power supply onto the console 28 VDC bus is as close as possible to 25 VDC.
With a given AC line voltage, a DC output voltage between 24 and 26 VDC should be
obtainable. If only the extremes of this range can be obtained, the output voltage
should be set at the higher end of the range. Also, the power supplies should be ad-
justed so that with extremes of line voltage fluctuation and with DC load variations
from minimum to maximum, the DC voltage output of the dual power supply never
exceeds 30 VDC or falls below 22.5 VDC. Excessive output voltage (30 VDC or more)
from the dual power supply can cause equipment damage. It is possible to exceed the
peak voltage ratings of the signal presence indicator transistors. Also, the indicator
lamps of indicator type switch assemblies can be operated at temperatures sufficient
to cause the close-fitting plastic color filters to "flow". Low output voltage (22.5
VDC or less) may be insufficient to operate the dual power supply control circuits.
The load curves shown in figure 5-23 for line voltages of 105 and 125 VAC are
5-269
MS-102 Section V
45
l I
LINEVOLTAGE I " -
[m AT S VAC i
4O
TRANSFORMER
SECONDARY
- _ _ CONNECTIONS
SECONDARY
_ _ TRANSFORMER 2-6
_ _ "'"--_ 2-5
___ 2-4 2o _"" _ 2-3

__""-- I-3
2-3
15
0 2 4 6 8 I0 0 2 4 6 8 I0
LOAD CURRENT-DCA/VIPS LOADCURRENT-

DOA/VkPS
45 ) I
LINEVOLTAGE
LAT 25 VAC I
40 _"_ TRANSFOII,AAER
CONNECTIONS
__ SECONDARY
_ -
25 --""'- 2-4
"'----" 2-3
15
0 2 4 6 8 I0
LOADCURRENT-DO
AAAPS
FLgure 5-23. Load Curves for Dual Power Supply
5-27 0
5-13.A. (1). MS-102 Section V
provided for reference in case it is necessary to adjust the power supplies with an
AC line voltage other than the normal 115 VAC. The curves of figure 5-23 include
the effects of the power supply control circuits and therefore apply when the dual
power supply is in the console and voltages are measured on the console 28 VDC bus.
For an AC line voltage near 115 VAC, transformer secondary connections to terminal
board pins 2 and 4 should provide the proper DC output voltage. For other AC line
voltages, the curves of figure 5-23 show the transformer secondary connections which
should produce the correct output voltage.
B. PROCEDURE
(1). Proceed as follows to check and adjust the dual power supply output
voltages when the dual power supply is connected to the console for normal operation.
When the dual power supply is to be checked and adjusted on the bench, the procedure
is essentially the same as the following except the details of the on-the-bench proce-
dure will depend on the particular test setup used.
(a). Energize power supply No. 1 by depressing "#1 ON" switch

$1005 on the auxiliary control panel (figure 3-24).
(b). Apply maximum normal load to the power supply by energiz-
ing as many switches, indicators and relays as can be energized at

one time.
(c). Measure the voltage output of power supply No. 1 on the 28

VDC bus. That is, between terminal 1, 2, or 3 of TB201 on the
relay chassis and ground or any other convenient place on the

console 28 VDC bus.
(d). The output voltage of the power supply should be between 24

and 26 VDC. If it is not, adjust the voltage by changing the input
leads of the bridge rectifier circuit (figure 7-35) to different taps of

transformer _4.r,on terminal board TB1 of the power supply.' By
changing these connections, the DC output voltage of the power sup-
ply can be adjusted over a range of about 14 volts in steps of ap-
proximately two volts, moving one lead between terminals 3 and 4,

4 and 5, or 5 and 6 of terminal board TB1 increases or decreases
the DC output by about four volts; moving the other lead between
5-271
5-13. B. (1). (d). MS-102 Section V.
terminals 1 and 2 increases or decreases the DC output by about
two volts. Refer to figure 5-24 for the physical layout of terminal
board TB1 on the dual power supply.
+0 oc O-
OUTPUT
06
3V
05
3V - VOLTAGE
ADJUST I.$V
IO
20
3V
03
AC INPUT
0 0
105-12S V
60-40OCPS
Figure 5-24. Dual Power Supply Terminal Board
(e). De-energize power supply No. 1. Energize power supply No. 2
by depressing '_2 ON" switch S1018 on the auxiliary control panel
3-24).
(figure
(f). Repeat steps (b), (e), and (d)for power supply No. 2.
(g). Recheck the voltage output of power supply No. 1 to see that it
was not affected by adjustments made to power supply No. 2.
5-14. RE COVERY TEAM E QUIPME NT ADJUSTME NTS
A. AUDIO CIRCUITS
(1). Perform audio circuit adjustments on the recovery team console as

follows:
(a). On the HF voice receiver (figure 3-4), set ,T'UNCTION"

switch to "AGC".
5-272
5-14. A. (1). MS-102 Section V
(b). On the audio amplifier and loudspeaker panel (figure 3-35),

set "POWER" switch to "ON."
(c). Connect the signal generator (Hewlett-Paekard 606A or
equivalent) '_tF OUT" jack to the '_BALANCED ANTENNA" jack
J104 on the HF voice receiver. Adjust signal generator for 30
per cent modulation at 1000 CPS with 100 mierovolts into the re-
ceiver. On the receiver (figure 3-4), adjust '_F GAIN" control

for a reading of 50 on the "CARRIER LEVEL" meter. Also, set
'rLINE GAIN" control to 5.
(d). On the audio amplifier and loudspeaker panel (figure 3-32),
connect a 600-ohm load to one of the headset jacks J1 or J2. Con-

nect a VTVM (Hewlett-Packard 400D/H/L) across the 600-ohm load.
On the patch and control panel (figure 3-34), adjust 'VOLUME CON-
TROL" R1 for 0.78 VAC as indicated by the VTVM.
(e). On the patch and control panel, set selector switch to "CW".
On the HF voice receiver, set 'FUNCTION" switch to "STANDBY".
On the audio keying oscillator (figure 3-33), set "POWER" switch

to "ON" and set test switch to "ON".
Note
Do not readjust 'VOLUME CONTROL" R1 on the
patch and control panel in the following step.
(f). On the audio keying oscillator, adjust '_SIDETONE LEVEL"
control for 0.78 VAC as indicated by the VTVM.
B. SIDE TONE
(1). Perform sidetone adjustments on the recovery team equipment as

follows:
(a). Place the recovery team transmitter in the MCW mode and
adjust for 200 watts output.
(b). Connect a VTVM between terminals 6 and 7 of terminal

board TB1 on the patch and control panel. On the audio keying
5-273
MS-102 Section V
BRAKE CABLE
EQUALIZER
BATTER_ BOX
Figure 5-25. Trailer Van, Mechanical Brake Cabling Unit
5-274
5-14. B. (1). (b). MS-102 Section V
oscillator, adjust "OUTPUT LEVEL" control for 0. 245 VAC as
indicated by the VTVM.
(e). On the audio amplifier and loudspeaker panel (figure 3-32),
connect a 600-ohm load to one of the headset jacks J1 or J2. Con-
nect a VTVM (Hewlett-Packard 400D/H/L) across the 600-ohm
load. On the rear of the patch and control panel (figure 3-34), ad-
just '_IDETONE LEVEL" R2 for 0.78 VAC as indicated by the
VTVM without readjusting the 'VOLUME CONTROL" R2 on the
front of the patch and control panel.
5-15. TRAILER VAN ADJUSTMENTS
A. GENERAL
This paragraph describes the adjustment procedure to be followed when
it is required to adjust the brake shoes or the hand brake of the trailer van.
(1). HAND BRAKE
(a). The rear brakes of the trailer van are set "on" by actuating
the hand brake lever. This places a tension on the mechanical
cables. (See figure 5-25. ) The amount of cable tension is adjusted
by turning the top knob on the end of the hand brake handle (shown
in figure 2-2). Clockwise turning increases the cable tension;
counterclockwise turning decreases the cable tension. Fifty to 75
pounds tension is required to set the brakes. If it is necessary to
shorten the cable, pull the cable through the equalizer, clamp at
the required length, and remove the excess cable.
(2). BRAKE SHOES. (See figure 5-26. )
(a). The procedure for adjusting the brake shoes of the trailer
van is the same as that used for adjusting the conventional ener-
gized type of automotive brake as passenger cars and trucks.
Proceed as follows:
1. With the wheel jacked up and turning free by hand,
remove the rubber cover from the adjusting hole located
on the back of the brake near the bottom.
5-275
5-15. A. (2). (a). MS-102 Section V
BRAKE
AOJUSTiNG
TOOL
NOTE- TOTIGHTEN_
TURNRATCHET
TOLOOSEN;
TURNRATCHET
COUNTERCLOCKWISE
CLOCKWISE
N¢ SLOT
Figure 5-26. Brake Shoe Adjustment Diagram
2. With an adjusting tool or screwdriver, turn the ratchet

screw inside the brake until the wheel and tire are in a locked
position.
3. Reverse the ratchet screw 10 to 15 notches; the wheel
and tire should turn freely.
4. Replace the rubber plug. The brakes are now adjusted
and ready for use.
5-276
0
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SECTION VI
PARTS LIST
6-1. GENERAL
A. This section lists the replaceable electrical parts used in the following
equipment:
Equipment Table
Voice Receiver Rack, Standard Site 6-I
Voice Receiver Rack, Bermuda 6-If
Voice Receiver Rack, Cape Canaveral - Tel 3 Building 6-III
Voice Receiver Rack, Cape Canaveral - Tel 2 Building 6-IV
Voice Receiver Rack, Grand Bahama Island and Grand Turk Island 6-V
Voice Receiver Rack, Atlantic and Indian Ocean Ships 6-VI
Dual Speaker Panel 6-VII
Antenna Switching Unit 6-VIII
Playback Control Panel 6-1X
UHF Transmitter Rack 6-X
HF Transmitter Monitor Rack 6-XI
Communication Technician' s Console, Cape Canaveral 6 -XII
Communication Technician's Console, Bermuda 6 -XIII
Communication Technician' s Console, Muchea, Australia, and 6-XIV

Guaymas, Mexico
Communication Technician' s Console, Kauai, Hawaii 6-XV
Communication Technician' s Console, Pt. Arguello, California 6-XVI
Communication T echnician' s Console, Grand Bahama Island 6-XVII
Communication Technician' s Console, Grand Turk Island 6-XVIII
Communication Technician' s Console, Atlantic and Indian Ocean 6-XIX

Ships
Communication Technician's Console, Grand Canary Island; 6-XX

Corpus Christi, Texas; Kano, Nigeria; Zanzibar; Canton Island
Dual Power Supply 6-XXI
Signal Presence Indicator 6-XXlI
Local/Remote & Program Unit 6-XXIII
6-1
6-1. MS-102 Section VI
Equipment Table
Decoder Program Patch Box and Coder Program Patch Box 6-XXIV
VSWR and Power Meter 6-XXV
Transmitter Van 6-XXVI
Recovery Team Console 6 -XXVH
B. For information on other equipment used in this system, refer to the appli-
cable instruction book, listed in table 1-II.
6-2
MS-102 Section VII
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MS- 102 Section VI
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MS- 102 Section VI
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MS-102 Section VI
TABLE 6-XXVI. LIST OF REPLACEABLE PARTS FOR TRANSMITTER VANS
Item
Number Manufacturer' s
Part Nam_._eand Description
Part Number
(Note I)
1 Frame Assembly 1-9423

2 Drawbar Assembly 6-7008
Cushion Spring Housing Subassembly 31190X
Eye and Shaft Subassembly 31107X
Eye, 3" Dia. 7008-5
Shaft, 1" Dia., 9-5/8" Lg. 30296
Eye-to-Shaft Pin, 3/8" x 2-1/4" "Groove Pin"

with Full Length Parallel Groove 27X-529C
Spring Housing 30289
Spring, 3/8" Dia., Wire 1-1/16" I.D., 3" Free

Length 5X110
Spring Retaining Nut Washer, 1" SAE fiat- 2" O.D. 11X146
Channel, 3/16" 30292
Channel Back Plate, 3/16" x 9-3/4" x 33" Lg. 30626
Channel Hinge Strap, 3/4" x 2-1/2" x 7-1/4" Lg. 30556
Hinge Pin 7-800

Cotter Pin, 1/4" x 1-3/4" Std. 9X207
3 Front Axle Assembly 20-6015
King Pin Support Black-Top 30497A
King Pin Support Black-Bottom 30497B
Center Steering Arm 30845X
Lock Pin, 5/16" x 2" Lg., Driv-Lok Pin, Type A3 27X468C
Steering Knuckle and Spindle Subassembly 4-1201
Steering Knuckle 2-1201
Spindle, 2-1/4" Dia. x 9-9/16" Lg. 1-1300
Knuckle Thrust Washer, 1-1/4" SAE Flat, 2-1/2" (2 D. 11X-148
Spindle Nut, 7/8"-14NF. Lt. S1. Hex 5X-408
Spindle Washer, 7/8" Key 1500-6
Spindle Nut Cotter, 1/8" x I-i/2" Std. 9X-146
King Pin 31322
King Pin Bolt, 5/16"-18NX. x 3" Sq.

Head Machine Bolt and Nut 3X-166
6-249
MS-102 Section VI
TABLE 6-XXVI. LIST OF REPLACEABLE PARTS FOR TRANSMITTER VANS (Cont.
Item
Manufacturer' s
Number Part Name and Description
Part Number
(Note 1)
3 Tie Rod Assembly T555A

(Cont.)
Tie Rod to Knuckle Yoke, 1-1/8" Dia. 30589
Tie Rod Pin 30189T
Tie Rod Pin Cotter, 1/4" x 1-1/2" Std. 9X-206
Tie Rod to Center Arm Yoke, 1-1/8" Dia. 30847
Tie Rod Pin 30522T
Tie Rod Pin Cotter, 3/16" x 1-1/2" Std. 9X-186
Tie Rod Yoke Jam Nut, 1-1/8"-12NF. Lt. SF. Hex Jam 5X-171
Lubricating Fitting, Alemite #1610-1/8" Pipe 3005 0

4 Rear Axle Assembly 38 -6510
Brake Flange 30175P
Spindle Washer 1500-6
Spindle Nut 5X408
Spindle Cotter 9X146
Spring Assembly A1632
Spring, Sil-Mang. - 2-1/2" Wide, 6 Leaf - For 25"

Mounting Center 1632
"U" Bolt, 5/8" Dia. x 2-17/32" x 3-1/2" 30582
"U" Bolt Nut, 5/8" N. F. AS. Reg. "GRIPCO" Hi-Nut 35X194

6 Spring and Axle Clamp 30527
7 Spring Hanger - Eye 1509
Bracket 30512
Shackle Bolt, 3/4" Dia. x 3-3/4" Under Head 30522T
Shackle Bolt Cotter, 3/16" x 1-1/2" Std. 9X-186
Lubrication Fitting, Alemite #1610, 1/8" Pipe 30050
8 Spring Hanger - Hook 1510
Bracket 30512
Rivet, 3/4" x 3-3/4" Std. Rd. Hd. 30545
Cotter, 3/16" x 1-1/2" Std. 9X-186
9 Bolt, 5/8"-18NF x 1-1/2" Lg. 1X286
10 Lockwasher - 5/8" Plain 12X330
6-250
MS-102 Section VI
TABLE 6-XXVI. LIST OF REPLACEABLE PARTS FOR TRANSMITTER VANS (Cont.)
Item
Manufacturer' s
Number Part Name and Description Part Number
(Note1)
11 Nut, 5/8" - 18NF Hex 5X106
12 Front Brake Assembly, including: 1-8126
Brake Assy., R.H., Kelsey-Hayes P/N 39463
Brake Assy., L.H., Kelsey-Hayes P/N 39464

13 Rear Brake Assembly, including: 3-8126
Brake Assy., R.H., Kelsey-Hayes 1)/N 40060
Brake Assy., L.H., Kelsey-Hayes 1)/N 40061

14 Hub and Drum Assembly 30745
Hub 30477
Drum, 12" x 2" - 6 on 5-1/2" B.C. 30743
Stud, 7/16" - 20 N. F. , 1-3/8" Lg. 3-15000
Stud Nut, 7/16" - 20 N. F. , Hex 1527-2
Inner Cup, Timken #3820 17X-119
Inner Cone, Timken #3877 17X-118
Outer Cup, Timken #2523 17X-116
Outer Cone, Timken #2585 17X-115
Grease Seal, Johns-Manville #9068 30558
Grease Cap 30478
15 Wheel Assembly 31341
Wheel, 15 x 6.00 SDC 31003
Hub Cap 1526-2
16 7.50 x 15, 12 Ply Tires and Tubes

17 Bolt and Nut, 1/2" - 13 NC x 7" Lg. 3X262
18 Shock Absorber 1-701
19 Upper Stud 32911
20 Rubber Bushing 33152
21 Outer Washer 701-1
22 Nut - 1/2" - 20 N. F., Hex 5X104
23 Handlever Assembly 32691
Lever 32691-1
6-251
MS-102 Section VI
TABLE 6-XXVI. LIST OF REPLACEABLE PARTS FOR TRANSMITTER VANS (Cont.)
Item
Number Manufacturer, s
Part Name and Description
Part Number
(Note 1)
23 Spacer 32691-2
(Cont.) Pin 32691-3
Washer 32691-4
Cotter 32691-5
24 Bolt - 3/8" - 24 NF x 2-1/4" Lg. 1X169
25 Spacer - 3/8" Flat Washer 11X138
27 Nut - 3/8" - 24 NF. Hex 5X102
28 Cable Pulley 2-7071
29 Cover Washer 4-914
30 Spacer Washer 5 -914
31 Bolt - 3/8" - 24 NF x 1-3/4" Lg 1X167
32 Bevel Washer - 3/8" 11X300
33 Locknut - 3/8" - 24 NF, "GRIPCO" Reg. 35X102
34 Cable Assembly 10-7073
35 Yoke - 3/8" - 24 NF, SAE Adj. 33X103
36 Equalizer 30445
37 Equalizer Assembly 30459
38 Bow Cable 30516
39 Safety Chain 4-407
40 Nut - 3/4" - 16 NF Hex 5X108
42 Splash Guard Mounting Bracket 9423 -8
43 Bolt - 1/4" - 28 NF x 1" Lg. lX104
45 Nut - 1/4" - 28 NF Hex 5X100
46 Splash Guard 2-9494
47 Bolt - 3/8" - 24 NF x 1" Lg. 1X164
48 Battery Case and Cover Assembly 2-305
49 6-Volt Breakaway Battery 1-305
5O Wiring Harness 304-5
MS-102 Section VI
TABLE 6-XXVI. LIST OF REPLACEABLE PARTS FOR TRANSMITTER VANS (Cont)
Item
Number Manufacturer' s
Pa_____Name and Description
(Note 1) Part Number
51 Lamp Assembly 304-5

52 Breakaway Switch (Less Chain) 30316
53 Cable Assembly 4-316
54 Dropping Resistor 313-16
55 Nylon Clamp - 3/8" size 3-314
56 Nylon Clamp - 1/2" size 4-314
57 Screw - #6 x 3/8" Lg. Self-Tapping AN5 30-6F6
Adaptor Assembly 304-6
Intervehicular Harness 304-3
Car Control Kit 30315
Hand Controller, Warner #40101 31154
Socket, Warner #3377A 31155
Bracket, Warner #2888A 31156
Wire Clamp, Warner #11923 31157
Wire, #12 Two-Conductor, 18 Feet Lg. -

Warner #20124 31152
Water Cooler Assembly USB-1

iCollar 990-P
Top Assembly 95 84
Lowside Assembly L20157

Base 9844
Faucet, Pushbutton 390
Drain Receptor 9346P
Compressor, Hermetic 9607
Condenser Assembly 9148

Thermostat 86O
Relay 82317
Overload 83092
Note 1: Parts with item number listed are shown in figure 5-27
6-25 3
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6-255/6-256

Operation and Maintenance Capsule Communications System Vol 2

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Operation and Maintenance Capsule Communications System Vol 2

Enviado por

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MS-102 VOL.

OPERATION AND MAINTENANCE

National Aeronautics and Space Administration

July 31, 1961 v

THIS PUBLICATION SUPERSEDES _2

The Bendix Corporation

WESTERN ELECTRIC COMPANY, INC.

TOTAL NUMBER OF PAGES IS 560 AS FOLLOWS:

Item Page No. l$$1le

Title Page Original

Front i thru xxiv Original

Sect. V 5-1 thru 5-278 Original

Sect. VI 6-1 thru 6-256 Original

_Paragraph _Yolume I) Page

1--1. General Information .................... i-i

A. Scope of Manual .................... i-i

B. Project Mercury Scope ................. 1-1

C. Site Functions ..................... 1-2

D. Capsule Communication System Function ......... 1-3

1--2. Equipment Supplied ..................... i-3

A. Equipment and System Power Consumption ........ 1-8

B. Technical Characteristics of Equipments ......... 1-14

C. Symbol Number Series ................. 1-24

1--3. Capsule Communication System (Typical Site) ......... 1-25

A. General ........................ 1-25

B. Physical Description .................. 1-29

(1). Antenna Equipment ................ 1-29

(2). Voice Receiver Rack ............... 1-38

(3). Transmitter Van ................. 1-44

(4). UHF Transmitter Rack .............. 1-46

(5). HF Voice Transmitter ............... 1-53

(6). HF Monitor Rack ................. 1-53

(7). Terminal Equipment Rack ............. 1-56

(8). Recovery Team Equipment (Grand Canary Island Only) 1-56

(9). Communication Technician's Console ........ 1-59

C. Functional Description ................. 1-65

(1). General ..................... 1-65

(2). UHF Voice Receiving System ............ 1-65

(3). HF Voice Receiving System ............ 1-- 6_Q

(4). Receiver Audio Monitoring ............ 1-69

(5). UHF Transmitting System ............. 1-69

(6). HF Voice Transmitting System ........... 1-72

(7). Down-Range Control at Cape Canaveral ....... 1-75

D. Operating Controls ................... 1-75

TABLE OF CONTENTS (Continued)

1-4. Site Implementation .................... 1-99

A. General ........................ 1-99

B. Cape Canaveral, Florida ................ 1-100

C. Grand Bahama Island .................. 1-106

D. Grand Turk Island ................... 1-110

E. Bermuda ....................... 1-113

F. Atlantic Ship and Indian Ocean Ship ............ 1-116

G. Grand Canary Island .................. 1-119

H. Kano, Nigeria ..................... 1-122

I. Zanzibar ....................... 1-122

J. Muehea, Australia ................... 1-125

K. Woomera, Australia .................. 1-125

L. Canton Is land ..................... 1-125

M. Kauai Island, Hawaii .................. 1-129

N. Guaymas, Mexico .................... 1-129

O. Point Arguello, California ................ 1-129

P. Corpus Christi, Texas ................. 1-134

General .......................... 2-1