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All system problems fall into at least one of three general cat-
egories.
No Start
The engine cranks over freely, but will not start. This does not
include situations where the engine will not crank, such as a
security disabled starter, dead battery, etc. This condition
assumes that all obvious checks (fuel in tank, etc.) have been
made.
Poor Performance
The engine starts but there are performance problems. These
problems may include poor fuel economy, rough idle, engine
misfire, engine hesitation, severe spark knock, etc.
ON 4 Sec.
Lamp ON 8 Seconds:
Only Historic DTCs Exist
ON 4 Sec. 8 Sec.
B Lamp OFF
OFF 4 Sec.
Key ON
C
OFF 4 Sec.
Key ON * Historic DTCs May Also Exist
If a particular problem happens to resolve itself, the active Refer to Table 4-5. This table gives most ECM DTCs a priority
status problem is dropped and it becomes a historic DTC ranking.
rather than a current DTC.
Historic DTCs can only be retrieved using a computer based
diagnostic package called DIGITAL TECHNICIAN (Part No.
HD-44750).
Historic DTCs are stored for 50 ignition cycles after any DTC
was last set as current to assist in the diagnosis of intermit-
tent faults. On the 50th cycle, the DTC will clear itself. The
check engine lamp will not indicate the existence of only his-
toric DTCs.
It is important to note that historic DTCs will exist whenever
the system indicates the existence of a current fault. See
MULTIPLE DIAGNOSTIC TROUBLE CODES if multiple
DTCs are found.
Diagnostic charts are designed for use with current DTCs and
as a result they frequently suggest part replacement. When
diagnosing a historic DTC the charts can be helpful but
should not lead to part replacement without verification the
part is faulty.
Table 4-1. Typical Scan Values for Table 4-2. Engine Starts Hard
Engine Data
CAUSE SOLUTION
MIN. MAX. HOT
ITEM See charging system trouble-
VALUE VALUE IDLE Battery discharged
shooting in this section.
10.3-13.3 in. Hg 4.17 MISFIRE AT IDLE OR
MAP 10 kPa 104 kPa
35-45 kPa Spark plugs
sensor UNDER LOAD.
TMAP 0 Volts 5.1 Volts
4.17 MISFIRE AT IDLE OR
sensor Spark plug wires
3° F 248° F 104-140° F UNDER LOAD.
IAT (-16° C) (120° C) (40-60° C)
sensor 4.17 MISFIRE AT IDLE OR
Ignition coil
0.0 Volts 5.0 Volts 2.0-3.5 Volts UNDER LOAD.
0 100 0% See Section 3 in the SPORT-
TP sensor Valve sticking STER MODELS SERVICE
0.2 Volts 4.5 Volts 0.2-1.0 Volts
MANUAL.
IAC pintle 0 155 20-50 steps
Water or dirt in fuel system Drain and refill with fresh fuel.
RPM 800 5600 1000
Loss of battery power to
3° F 464° F 230-300° F 4.11 NO ECM POWER
ECM terminal 31*
ET sensor (-16° C) (240° C) (110-150° C)
0.0 Volts 5.0 Volts 0.5-1.5 Volts * Diagnostic trouble codes will not clear (although they
appear to).
INJ PW front 0 50 ms 2-4 ms
INJ PW rear 0 50 ms 2-4 ms
Advance front 0 50° 10-15°
Advance rear 0 50° 10-15°
VSS 0 120 0 MPH
Battery voltage 10 15 13.4 Volts
ENG RUN off Run Run
Idle RPM 800 1250 1000
NOTE
Hot idle specifications are with stock exhaust, the engine
operating at 1000 RPM and an engine temperature of approx-
imately 260° F (127° C). Idle settings may be changed with
the idle set procedure. See the SPORTSTER MODELS SER-
VICE MANUAL.
Table 4-3. Engine Performance Problems Table 4-4. Engine Exhaust Emits
Black Smoke or Fouls Plugs
CAUSE SOLUTION
CAUSE SOLUTION
Manifold leak
See 4.9 INTAKE LEAK See AIR CLEANER FILTER
NOTE- When manifold leak TEST. Clogged air filter in the SPORTSTER MOD-
is large enough, IAC will A low IAC count may also ELS SERVICE MANUAL.
close to 0 and code P0505 indicate an air leak. TMAP sensor plugged or not 4.18 DTC P0107, P0108,
will set operating properly P0112, P0113.
TMAP sensor plugged or not 4.18 DTC P0107, P0108,
operating properly P0112, P0113.
Drain and refill with fresh
Water or dirt in fuel system
fuel.
4.17 MISFIRE AT IDLE OR
Spark plugs
UNDER LOAD.
See throttle cable adjust-
Throttle plate not opening ment in the SPORTSTER
fully MODELS SERVICE MAN-
UAL.
4.15 FUEL PRESSURE
Low fuel pressure
TEST.
Table 4-5. EFI Diagnostic Trouble Codes (DTC) and Fault Conditions
RANKING DTC FAULT CONDITION SOLUTION
1 P0605 ECM flash error 4.26 DTC P0603, P0605
2 P0603 ECM EEPROM error 4.26 DTC P0603, P0605
3 “BUS Er” Serial data bus shorted low/open/high 4.12 STARTS, THEN STALLS
4 U1300 ECM serial data low 4.12 STARTS, THEN STALLS
5 U1301 ECM serial data open/high 4.12 STARTS, THEN STALLS
6 U1300 TSM/TSSM/HFSM serial data low 4.12 STARTS, THEN STALLS
7 U1301 TSM/TSSM/HFSM serial data open/high 4.12 STARTS, THEN STALLS
8 U1300 speedometer/tachometer serial data low 4.12 STARTS, THEN STALLS
9 U1301 speedometer/tachometer serial data open/high 4.12 STARTS, THEN STALLS
10 U1064 Loss of TSM/TSSM/HFSM serial data at ECM 4.29 DTC U1064, U1255
Loss of TSM/TSSM/HFSM serial data at
11 U1064 4.29 DTC U1064, U1255
speedometer
Loss of all ECM serial data (state of health) at
3.23 DTC U1016, U1255
TSM/TSSM/HFSM
Loss of all ECM serial data (state of health) at
3.23 DTC U1016, U1255
12 U1016 speedometer
Loss of vehicle speed 3.23 DTC U1016, U1255
Loss of vehicle inhibit motion 3.23 DTC U1016, U1255
Loss of powertrain security status 3.23 DTC U1016, U1255
Loss of speedometer serial data at TSM/
13 U1097 4.30 DTC U1097, U1255
TSSM/HFSM
14 U1255 Missing response at TSM/TSSM/HFSM 3.23 DTC U1016, U1255
15 U1255 Missing response at speedometer 4.30 DTC U1097, U1255
16 P1003 System relay contacts open 4.14 SYSTEM RELAY CHECK
17 P1002 System relay coil high/shorted 4.14 SYSTEM RELAY CHECK
18 P1001 System relay coil open/low 4.14 SYSTEM RELAY CHECK
19 P1004 System relay contacts closed 4.14 SYSTEM RELAY CHECK
20 P1009 Incorrect password 4.27 DTC P1009, P1010
21 P1010 Missing password (starts then stalls) 4.27 DTC P1009, P1010
22 P0373 CKP sensor intermittent 4.23 DTC P0373, P0374
23 P0374 CKP sensor synch error 4.23 DTC P0373, P0374
24 P0122 TP sensor open/low 4.20 DTC P0122, P0123
25 P0123 TP sensor high 4.20 DTC P0122, P0123
26 P0107 MAP sensor open/low 4.18 DTC P0107, P0108, P0112, P0113
27 P0108 MAP sensor high 4.18 DTC P0107, P0108, P0112, P0113
28 P0117 ET sensor voltage low 4.19 DTC P0117, P0118
29 P0118 ET sensor open/high 4.19 DTC P0117, P0118
30 P0112 IAT sensor voltage low 4.20 DTC P0122, P0123
31 P0113 IAT sensor open/high 4.20 DTC P0122, P0123
32 P1351 Front ignition coil open/low 4.28 DTC P1351, P1352, P1354, P1355
33 P1354 Rear ignition coil open/low 4.28 DTC P1351, P1352, P1354, P1355
34 P1352 Front ignition coil high/shorted 4.28 DTC P1351, P1352, P1354, P1355
35 P1355 Rear ignition coil high/shorted 4.28 DTC P1351, P1352, P1354, P1355
36 P0261 Front injector open/low 4.22 DTC P0261, P0262, P0263, P0264
37 P0263 Rear injector open/low 4.22 DTC P0261, P0262, P0263, P0264
38 P0262 Front injector high 4.22 DTC P0261, P0262, P0263, P0264
Table 4-5. EFI Diagnostic Trouble Codes (DTC) and Fault Conditions
RANKING DTC FAULT CONDITION SOLUTION
39 P0264 Rear injector high 4.22 DTC P0261, P0262, P0263, P0264
40 P0562 Battery voltage low 4.25 DTC P0562, P0563
41 P0563 Battery voltage high 4.25 DTC P0562, P0563
42 P0501 VSS sensor low 4.24 DTC P0501, P0502
43 P0502 VSS sensor high 4.24 DTC P0501, P0502
44 P0505 Loss of idle speed control 4.16 IDLE AIR CONTROL
4.21 DTC P0131, P0132, P0134, P0151, P0152,
45 P0131 Front O2 sensor low (lean)
P0154
4.21 DTC P0131, P0132, P0134, P0151, P0152,
46 P0151 Rear O2 sensor low (lean)
P0154
4.21 DTC P0131, P0132, P0134, P0151, P0152,
47 P0132 Front O2 sensor high (rich)
P0154
4.21 DTC P0131, P0132, P0134, P0151, P0152,
48 P0152 Rear O2 sensor high (rich)
P0154
4.21 DTC P0131, P0132, P0134, P0151, P0152,
49 P0134 Front O2 sensor open/not responding
P0154
4.21 DTC P0131, P0132, P0134, P0151, P0152,
50 P0154 Rear O2 sensor open/not responding
P0154
x0684x4x
Tachometer (not
Speedometer present on all models)
1 2 3 4 5 6 7 8 9 10 11 12 [39A] 1 2 3 4 5 6 7 8 9 10 11 12 [108A]
1 2 3 4 5 6 7 8 9 10 11 12 [39B] [108B]
1 2 3 4 5 6 7 8 9 10 11 12
TSM/TSSM/HFSM
O [30A] 1 2 3 4 5 6 7 8 9 10 11 12
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
LGN/V
BN/GY
BK
O/W
BK
1 2 3 4 5 6 7 8 9 10 11 12 [20A]
12V [20B]
(switched) 1 2 3 4 5 6 7 8 9 10 11 12
BK
R/GY O/W
12V acc
LGN/V
12V
(batt) fuse
R BN/GY
12V batt GY
12V fuse
(switched)
LGN/V
R/BK O
LGN/V
12V instr 1
12V fuse
(switched) BK 2
Data link
LGN/V 3 connector
R/BK GY GY 4
12V ign
fuse [91A]
[78] 5
ECM
Does engine
start?
Check for diagnostic trouble See 4.12 STARTS, THEN See 4.10 ENGINE CRANKS, See 1.2 STARTING SYSTEM
codes (DTCs). See 4.6 STALLS. BUT WILL NOT START. DIAGNOSIS.
SPEEDOMETER SELF
DIAGNOSTICS
DTCs found?
YES NO NO
Unable to enter No DTCs
diagnostic mode. displayed.
YES
NO
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
2 YES NO
YES NO YES NO
YES NO
YES
Locate and repair Locate and repair open on O/W
source of fault. wire between terminal 6 of con-
Replace fuse. nector [39] and accessory fuse.
STOP
Go to Initial Diagnostic
Check (Part 3 of 3).
YES NO
NO
Speedometer inoperative
Tachometer Inoperative
(no vehicle speed).
(no engine speed).
Repeat Diagnostic
Check while wiggling
harnesses. Remove and inspect vehi-
Was intermittent found? cle speed sensor. Debris See Test 2.4 (Part 1 of 2)
present? under 2.4 SPEEDOMETER/
TACHOMETER.
YES NO
YES
NO
Remove debris. Reinstall Check for damaged wiring/loose
vehicle speed sensor. connection between vehicle speed
sensor and ECM. Is wiring damage/
loose connection present?
Locate and repair No trouble found.
intermittent.
YES NO
GENERAL x0691x4x
3
2
The speedometer is capable of displaying and clearing
speedometer, tachometer, TSM/TSSM/HFSM, and ECM trou- 4
ble codes (DTCs) (diagnostic mode).
DIAGNOSTICS
Diagnostic Tips
● For a quick check of speedometer function, a “WOW”
test can be performed. Press and hold odometer reset
switch then turn ignition switch ON. Release reset
switch. See Figure 4-7. Background lighting should illu-
minate, speedometer needle should sweep its full range
of motion, and indicator lamps (sixth gear, check engine,
low fuel, battery and security) should illuminate. The 1 5
sixth gear indicator lamp will illuminate even though it is
not used in normal vehicle operations. The security lamp 1. Sixth gear indicator (not used)
may illuminate even if the vehicle is not equipped with a 2. Check engine lamp
security system. 3. Low fuel lamp
● If speedometer fails “WOW” test, check for battery, 4. Battery lamp
ground, ignition, speedometer reset switch and acces- 5. Security lamp
sory to speedometer. If any feature in the speedometer is Figure 4-7. Speedometer
non-functional, see 2.2 INITIAL DIAGNOSTIC CHECK:
SPEEDOMETER. NOTE
Although the sixth gear indicator lamp (located in the speed-
Diagnostic Notes ometer face) serves no purpose on Sportster models, it does
Use of speedometer self diagnostics assumes that DIGITAL illuminate when performing the “WOW” test.
TECHNICIAN (Part No. HD-44750) is not available.
The reference numbers below correlate with the circled num-
bers in the Speedometer Self Diagnostics (chart). x0689x4x 2
3
1. To exit diagnostic mode, turn ignition switch OFF.
2. To clear DTCs for the selected module, press the speed-
1 ACC. IG
F NI
ometer reset switch for more than 5 seconds when a OF TI
O
N
DTC is displayed. This procedure will clear all DTCs for
the selected module.
1. Ignition OFF
2. Accessory (ACC) ON
3. Ignition ON
YES NO
To choose
TSM/TSSM/HFSM, press
and release reset switch.