Escolar Documentos
Profissional Documentos
Cultura Documentos
INDIVIDUAL
ADETA
INTE
UNIVERSITY
PROJECT OF BRIGHTON
3RD BEng CIVIL ENGINEERING
YOSTUDENT NUMBER- 06807662
RIM
ADELE
adetayoadeleye@yahoo.co.uk
ASS
YE
ESM
ENT
REP
ORT
Application of Natural fibres in Construction
ABSTRACT
The objective of this project is to discuss and encourage the use of natural fibre in
construction. Since the environment we live in is suffering from climate change caused by
the use of fossil fuel which leads to emission poisonous gases like CO2, SO2 etc into the
atmosphere. An alternative way of reducing the emission of these gases in to the air is by
using materials that uses no fossil fuel or less fossil fuel during production. Since
construction occurs every day, it has a big impact on our environment. For example, Fossil
fuel is used during the production of cement. The paints used involve use of fossil fuel during
production. Also a lot of transportation takes place during construction. All these affect our
environment and everything that lives in it. Natural fibres have a great possibility to help
reduce the environmental impact of construction, by having a better air quality, natural
management of moisture levels and reductions in allergic reactions. Also it will improve and
encourage more farmers in the UK and worldwide to invest in natural fibre.
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Application of Natural fibres in Construction
ACKNOWLEDGEMENTS
I want to appreciate everyone that has helped in the preparation and completion of this
project. I will like to say thank you to University of Brighton for giving me the opportunity
and the right training to become a Graduate Civil Engineer in their university.
I will also like to say a big thank you to my supervisor, Dr. Kevin Stone, for his advice and
time during the preparation of this dissertation. My appreciation also goes to my lovely
parents Prince Yomi Oyesola Adeleye and Chief Mrs Olutola Adeleye for their moral and
financial support during my studies.
I will have to mention the likes of brothers, sister, cousins and friends (Adeyinka Adeleye,
Adesewa Adeleye, Adejuwon Adeleye, Pekun Sobodu, Tominiyi Ajayi and many more).
Great thank you to GOD for his Guidance through out time in university.
CONTENT
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Application of Natural fibres in Construction
ABSTRACT.......................................................................................................2
ACKNOWLEDGEMENTS...............................................................................3
TABLE OF CONTENTS.....................................................................................4
LIST OF FIGURES..............................................................................................6
LIST OF TABLES...............................................................................................8
LIST OF NOTATION..........................................................................................9
INTRODUCTION.......................................................................................................10
CHAPTER 1
PLANT FIBRE
INTRODUCTION..........................................................................................................12
INSULATION................................................................................................................12
FLOOR COVERING......................................................................................................17
THATCH.........................................................................................................................26
CHAPTER 2
MINERAL FIBRE
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Application of Natural fibres in Construction
INTRODUCTION....................................................................................................34
MINERAL WOOL...................................................................................................34
INSULATION........................................................................................................35
ENVIRONMENTAL FRIENDLY.............................................................................37
ASBESTOS....................................................................................................................38
USES OF ASBESTOS...................................................................................................39
HEALTH ISSUES.........................................................................................................39
CARBON FIBRE..........................................................................................................40
FIBRE GLASS................................................................................................................43
CHAPTER 3
ANIMAL FIBRE
INTRODUCTION...........................................................................................................49
CHAPTER 4
CONCLUSION.....................................................................................................57
REFERENCES......................................................................................................59
LIST OF FIGURES
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Application of Natural fibres in Construction
Figure 3: Linoleum...................................................................................................................16
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Application of Natural fibres in Construction
LIST OF TABLES
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Application of Natural fibres in Construction
KN Kilo Newton
m meter
Kg kilograms
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Application of Natural fibres in Construction
N Newton
Mm millimetres
°C degree centigrade
M mass
J Joules
Db decibel
M mega
INTRODUCTION
Egypt was the first country to make use of composite materials which was made with straw
and clay around three thousand years ago to build walls(www.binaitimes.com). Natural fibre
has provided us with all the raw materials we need for making different products like cloth,
clothes, cordage and buildings. Most of the ancient plant fibres are no more in use. Some
fibres like jute, kapok and coir just started getting imported into Europe in the 19th century.
Also during this time interest in synthetic fibres started developing because of its bogus
dimension and properties. This slowly replaced the natural fibre in different application.
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Application of Natural fibres in Construction
Recently the uses of natural fibre started to rise because the use of synthetic fibres involves a
lot of quantum energy during production and recycling. This process is expensive and it also
affects the environment at the same time.
Every year about 30 million tonnes of natural fibre are produced worldwide (IYFN 2009).
Encouraging the use of natural fibre in construction will help the environment in different
ways such as better air quality, natural management of moisture level, reduction in allergic
reaction and also help improve some developing countries where there main source of
income is from natural fibres like Bangladesh produces juke and Tanzania produces sisal.
• Material performance
• Their sustainability
• Cost in use
• Politics
• Climate change
• The green movement
Natural fibres can be classified into natural and man-made or synthetic fibres. Natural are
made from animals, plants and minerals sources.
1) Animal Fibres – These types of fibre contain protein. For example silk, wool, spider
silk, yak, mohair. Animal fibres can be subdivided into animal hair (wool or hairs),
silk fibre and avian fibres.
2) Plant fibres – This type of fibre consist of cellulose (C6H10O5). Examples are flax,
abaca, wood, bamboo and hemp. Vegetable fibres can subdivided in leaf, bast, fruit,
seed and stalk fibres.
3) Mineral fibres – These are inorganic substance made from rock, slag, glass or clay.
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Application of Natural fibres in Construction
CHAPTER 1
PLANT FIBRE
Plant fibre is the most common type of natural fibre used in construction. Plant fibre can be
sub divived into Seed fibre, leaf fibre, bast or skin fibres and stalk fibre.
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Application of Natural fibres in Construction
Insulation
The types of natural fibres used as an insulator in buildings are Coconut fibre,
Hemp/flax boards, straw boards, wool, Etc.
Insulation materials are materials that prevent sound or heat from getting in or out of a
structure. The use of natural fibre as an insulation material was not considered important until
the 1970s (CIRIA 2004). In buildings, insulation materials are used in carrying the following
parts.
Thermal performance
Heat transfer – A good thermal insulation material means that the material is poor in
transferring heat. A material with 0.1w/mk or less can be considered as a thermal insulation
material.
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Application of Natural fibres in Construction
Table 2 Thermal performance data for different insulation materials (CIBSE, 1999.
Environmental Design Guide A, CIBSE, London).
The way most insulation work is by trapping air inside the material. And since air conducts
heat at a very low rate this means the convection of heat is largely reduced. Moisture has an
effect on insulation because water conducts heat. If an insulation material is moist heat will
pass through it easily. This shows that when moisture content is increased the resistance of
the material to heat movement is reduced. The effect is greater if the temperature is higher
because the moist is free to move faster when it is warm which means it is transferred faster.
Heat storage capacity- To determine the amount of heat a material can store we need to
know the specific heat capacity and the density of the material. The specific heat capacity and
the density of the material is then multiplied, this result will then give us the capacity of heat
the material can store.
Mineral based materials has a Specific Heat Capacity of 1.0kJ/kg.K while plant derived
material has Specific Heat Capacity of around 2.0KJ/kg.K(Andrew cripps, R. H. (2004). This
means that mineral based material will only store half the heat a plant derived material will
store. This is applied for roof space and prefabricated timber construction.
Flax fibre Flax fibre are mostly used has thermal insulator in buildings. They are used
between wall and roof timbers. This product contains about 20% of synthetic fibre and it has
a primary embodied energy of about 70-90kWh/m3. The production process involves living it
to rot, pressing into bales, breaking, stripping, treating with mineral salt and then formed into
batts by a mechanical process (Andrew cripps, R. H. (2004)..
• They are made from renewable material and it uses low energy during manufacture
• It is reusable
• The herbicides used during its growth may have an impact on the environment.
Acoustic insulation materials are materials that absorb sound wave or energy. The softer,
flexible and denser the material is the better its acoustic performance. Acoustic performance
is an important part in construction to protect the inside from external noise such as traffic,
and also the outside from internal noise such as load speakers.
There are three types of acoustic performance. Air borne sound, impact (structure- borne)
sound and room acoustics.
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Application of Natural fibres in Construction
Air borne sound is sound energy transferred through air. A way of knowing if a material is a
good sound insulator is by its specific flow resistance. The bigger the flow resistance of the
material better its performance. A really good insulation material will improve the acoustic
performance of a wall by 10 – 15db(CIRIA 2009). The materials used for acoustic
performance must be flexible, dense and thick to get a good performance. Crop based
material used for an acoustic performance include insulation batts made from sheep’s wool,
hemp and flax.
Properties Values
Thermal conductivity 0.045W/mK
Fire classification B2
Bulk density 50 -140 kg/m3
Dynamic rigidity 23MN/m3
This is a sound energy that occurs by an impact with an element of a building. A way of
improving impact sound performance is by getting a resilient layer. This layer will isolate the
floating layer. The use of this kind of layer under a floating layer must have a low dynamic
stiffness. Dynamic stiffness is used for describing the ability of a resilient material to transfer
vibration (CIRIA 2009). A suitable crop based material for Acoustic performance is coconut
fibre.
This fibre is mostly used as an acoustic insulation underneath screeds. It can be used as
isolation strips for timber partition and timber flooring. Also as sealing strip building
components, like door and windows.
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Application of Natural fibres in Construction
1. This type of fibre is obtained from the coconut shell. The production process involves
picking fibre, skinning, roasting, washing, drying, sorted and compression. Its primary
embodied energy is between 85-95kWh/m3 (wooley T and Kimmins, s. (2002). Green
building handbook. london: spon).
• It has great acoustic properties when used between wall and on the floor.
• There are no toxic emissions or bad smell during and after installation.
• It is a good resistance to insect attack.
• Also it has a good form of stability.
Fire performance
Insulation materials can also work as a fire resistance in construction. Mineral wool
insulation products are really good when it comes to this aspect because they are not
combustible but natural fibre insulation materials should not be considered as a fire resistance
because they are combustible unless it is tested and indicated that they perform as required.
Most crop based insulation material with inorganic fire retardants will reduce combustion.
The most common fire retardants used in crop materials are flax, wool, coconut fibre, hemp,
etc. Materials like compressed straw, reed, cork do not need additional fire retarding additives
Etc. Most of the non mineral products are made up of additives that help their fire
performance. The figure below is a reed insulation used in the ceilings because of its good
fire resistance.
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Application of Natural fibres in Construction
It has a low embodied energy. This is the energy consumed over the lifecycle of a building
material i.e. during its manufacturing, processing, transportation, application and demolition.
Compare to other competing materials the performance is better. The initial cost is expensive
but it last longer than other competing materials, making the overall cost a lot cheaper.
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Application of Natural fibres in Construction
Crop based products also plays an important role in floor covering industry.
1.4 LINOLEUM
Linoleum was discovered in the United Kingdom in 1864 (Andrew cripps, R. H. (2004). It
was widely used in the around Europe until after the second world war due to the increase of
vinyl tiles and other petrochemical-based floor covering. This is made up of twenty three per
cent of linseed oil. This oil is boiled with a dry agent, oxidised and then mixed with other
constituents like wood flour, softwood resin, cork flour, limestone powder, pigments, juke
backing and zinc (drying agent). The constituents are all made from renewable resources
which mean they are biodegradable. It is easy to maintain and also remains very
environmental friendly. There are three types of linoleum; which are Tile, sheet and rug. The
cheapest one out of the three types is tile linoleum and it is the least durable one while the rug
types is the oldest type and now it is out of fashion.
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Application of Natural fibres in Construction
Coconut – This fibre is highly resilient, anti-bacterial and non rotting and makes a good,
fully breathing component in mattresses and upholstery. It is also a good acoustic insulator. It
is mainly produced in Asia, in countries such as India and Sri Lanka.
Coir- Coir is hygroscopic. This will help maintain comfy indoor climate by absorbing
changes in humidity. The disadvantage of this fibre is that its dimensions changes when it
gets wet, when dried out it shrink unevenly. Also when its under direct sunlight it starts to
fade out.
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Application of Natural fibres in Construction
1.6 BAMBOO- This type of fibre is widely used in Asia, as a structural building material,
flooring and other smaller products. Phyllostachys pubescence is a species of bamboo used to
produce a hard wearing floor material. This is processed by cutting strips of bamboo and
laminating them to flat boards just like that of timber floor. The bamboo is harder than other
competing materials and they are suitable for home and office use and also public spaces like
clubs, pubs and cinemas.
SANDIN
BAMBO
KNOT
SIZING
CARBO
DRYING
SLICING
MOULD
PLANKI
LAMINA
COATIN
O
REMOVI
NIZATI
ING
NG
TION
G
NG
ON
(www.jebcustomconstruction.com)
1.7 JUTE
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Application of Natural fibres in Construction
This is produced from a plant called Genus corchorus. They are only grown in hot areas of
Asia like India and Bangladesh (wooley T and Kimmins, s. (2002). The production involves
labour intensive process. In some areas it is the main source of income in the world’s poorest
places. Jute is a type of plant fibre used as the backing for linoleum. Soft, fine jute can also be
used as carpet for light domestic use. Traditionally jute was used as backing for woollen rugs
and still in use for backing other natural floor covering such as coir and sisal.
Sea grass is produced from china. It is tough and attractive making it a reliable material for
floor covering. It is a grass woven into yarn for weaving. It is suitable for light to medium
contract use like restaurants, library, cinemas, night club, Etc. It is mostly kept in it’s natural
colour which beige/yellow mix. ( Andrew cripps, R. H. (2004).
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Application of Natural fibres in Construction
HEALTH ISSUES- Almost 1/3 of all 13 and 14 years old in UK (The guardian 2004) are
affected by asthma which means UK is the third highest incidence of teenage asthma in the
world. It is believed that 80% of asthma cases are caused by dust mites. Carpets are home for
dust mites even after vacuum cleaning. Since most of us spends a lot of time on carpets and
especially our kids. This means we are exposed to dust mites all the time and the chance of us
having asthma is very high. Unlike linoleum and timber floor which are dust mites free.1
GREAT COMFORT- Artificial fibres do not absorb moisture. This makes it a bad material
for indoor use where the humidity level changes. But crop based material are able to work
indoor alongside other breathing elements in the room by absorbing change in humidity and
also temperature.
Fibres like polyamide, polyacryl etc are all non renewable oil and uses a lot of energy during
production. But crop based materials are renewable and uses less energy during production.
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Application of Natural fibres in Construction
These materials serve as two functions in a building. First it serves as thermal insulation and
second as a structural part of a wall. Even though it serves as structural part of a wall it does
not carry major structural loads but its self loads and wind loads. A good material for light
structural wall is straw bales.
Concrete reinforcement
In the 1990’s the use of hemp as a building construction had been present in France.
Fibres are added to concrete when a large amount of energy needs to be absorbed, also where
a high tensile strength and cracking reduction are needed.
Mix proportions: Fibre reinforced concrete requires higher cement content to provide enough
paste to coat the fibres. Using pozzolanas is a way of increasing the paste content without
increasing the cement content. High ratio of fine to coarse aggregates should be used and the
maximum aggregates size should be 10mm. (Concrete technology handout, 2009, university
of Brighton)
• Spraying up process method – This method is mostly used for glass fibres. A special
pump and spray gun are used, chopped glass fibres and cement slurry are sprayed
simultaneously on to the forming surface to produce the sheet. Up tp 10% of fibres by
volume is used in the fibres reinforced concrete.
• Premix process method – This method involves combining fibres with the
cementation matrix in a mixer. In the method “balling up” can be a problem
especially with steel. To avoid this, all the ingredients are mixed first then the fibres
are added later. About 2% fibre by volume is used because fibres reduces the
workability of the mix by this method.
• Pulp types process –This technique is used when asbestos cement is replaced by
cellulose fibres. The fibres are dissloved in cement slurry then dewatered to produce
thin sheet materials. Between 10% - 20% by volume of fibre are employed.
• Hand lay-up method – this method involves using the moulding of layer of fibres in
form of mats or fabrics embedded within cement slurry and the vibrated or
compressed to produced dense material with very high fibre content. . (Concrete
technology handout, 2009, university of Brighton)
Hemp
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Application of Natural fibres in Construction
Hemp is a common natural fibre materials used in concrete reinforcement. This was first
introduced in France in the early 1990’s (Evrard,2006).
Hemp lime composite is formed by adding hemp shiv and lime-based binder together. The
lime binds the hemp aggregates together giving the material structural strength and stiffness.
The lime based cementations binder used in hemp concrete consist of hydrated lime,
Hydraulic lime and cement. Lime is made from limestone and other sources like chalk, coral
rocks or shells etc. The formula for limestone is CaCO3. When heated it gives out CO2 and
CaO (quicklime). When CaO is added to water Ca(OH)2 is formed known as hydrated lime.
Hydraulic limes are made from limestone that contains fine clay materials. When fired in kiln
it combines with lime to form active compound. Cement are formed from different
compounds such as calcium oxide, silica, aluminium and ferric oxide. The advantage cement
has over lime is that it sets quicker and changes chemically while hardening. Rich lime is still
believed to be the appropriate binder for hemp concrete than cement. The reason for this is
that slow carbonation process of the lime is more compatible with fast water uptake of the
hempshives compared with the reaction of a hydraulic binder such as cement. Limes high PH
protects the hempshives from mould and bacteria for a long time.
This composite material combines fast growing renewable and carbon sequestrating plant
based aggregates (hemp shiv) with a lime base binder to form a less weight material that will
suit different types of construction application, including solid walls, roof insulation and
under floor insulation.( Bruijin, P. d. (2008). Hemp Concrete- Mechanical properties using
both Shives. Sweden: Alnarp.)
Material properties
Hemp concrete has a mechanical, thermal and acoustic property that differs from those of
conventional concrete. Experiments show that hemp lime has a good thermal and acoustic
performance. Also it has the ability to regulate internal relative humidity through hygroscopic
material behaviour. This makes it a healthier building and providing effective thermal mass,
but it is not load bearing.
Compressive strength
The compressive strength of hemp concrete varies depending on the exact mix and age of the
materials. Compressive strength values for hemp concrete is between 0.02 to 1.22Mpa
(Arnaud and Cerezo, 2001). This compressive strength is not enough for the material to be
load bearing, additional structure is needed.
Tensile strength
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Application of Natural fibres in Construction
The tensile strength of hemp concrete varies between 0.12 to 0.23Mpa. When the hemp
shives to lime ratio is 3:1 by volume, a tensile strength of 0.15Mpa was obtained (O’Dowd
and Quinn 2005).
Thermal Insulation
Hemp concrete is a lot more of a better insulation than plain concrete. Hemp concrete has a
thermal conductivity value ranging between 0.07 to 0.11W/mK (O’Dowd and Quinn 2005).
Ecological properties
Application
Straw bales
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Application of Natural fibres in Construction
The use of straw bales in construction can be divided into two; structural (load bearing) or
non Structural (in fill). They are mostly used when constructing walls but can be used as
conventional cavity insulation in floor, roof, reinforcement for concrete in floor slabs etc.
For both load bearing and in fill construction, bales must be kept clean and dry during straw
gathering, transportation and construction process. To minimise the risk of bacterial and
fungal attack, optimum moisture level should be less than 15% (wet weight basis) (King
Bruce, M. A. (2006).
Design guidance
Protection against insect and rodent should be done to prevent degrading strength and quality
of the structure. This is done by application of lime or other coating.
Fire protection is an issue to be aware about. So the structure must be sheathed with
conventional plaster board or plaster render.
Electric cables should be encased in conduits to reduce any risk due to overheating of cable.
Water pipe should be placed within internal walls because leakage can lead to significant
effect.(CIRIA 2009)
Application
• Typical interior with straw visible in one area at the centre for alternative technology
(CAT)
• A small straw bale building at (CAT)
• Completed interior
• Straw being installed in a smoke shed
1.10 THATCH
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Application of Natural fibres in Construction
Thatch is moisture permeable and involves use of grasses or straw as a building material.
When constructed in a traditional way, it provides weather resistant, breathable and highly
durable roofing material.
The use of thatch in construction goes at least as far as the Bronze Age. Over 50,000 houses
in England and Wales has thatch roofs, most at the South west in Devon, Cornwall and
Dorset.
Materials like oats, marsh reed, broom, bracken. Etc. Are used for thatching but the main
materials used at the moment are long straw, combed wheat reed and water reed.
Long straw – Its short life makes it uneconomic for thatching. The materials used now for
straw thatching has to be specially grown crop, strains such as Huntsman, Little joss or
square head master to give 900mm stems. To protect the stem from getting damaged, it is cut
with reaper and threshed with machine (CIRIA, 2009).
Combed wheat reed – This is grown in a special way but bunched from the threshing tackle
fitted with a special combing drum, transported and stacked on site, combed through to
remove bent or broken stems. It is laid the same way as long straw but only the cut end of the
stems show, giving it a neater and trimmer look than the long straw. This is similar to long
straw except that the surface is worked over on completion to trim any loose stems (CIRIA,
2009).
Water reed – This type is cut during the winter season by special cutting machine. They
stacked and covered until the time it is needed for construction. Most of the material is
imported from Central Europe. It is laid on battens (or reed flecking), laid across the rafters,
fixed and detailed but beaten up tightly to expose only the cut ends of the reeds.
RECOMMENDATIONS
• Smoke alarm should be placed at the highest point of the roof void.
• Avoid recessed lighting in ceiling and external floodlights below the thatch
• Avoid use of blowtorch for metal plumbing in the roof space
• Chimney should be well above the height of the ridge for fire precautions.
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Application of Natural fibres in Construction
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Application of Natural fibres in Construction
ECOLOGICAL ASSESSMENT
Durability: Needs protection from fire, insects and rodents. Life span from 15-50 years.
ADVANTAGES
• Flexibility
• Lightweight (35-45kg/m2) (CIRIA, 2009).
• Good thermal insulation
• Renewable resource
• Gutters and downpipes not usually required
DISADVANTAGES
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Application of Natural fibres in Construction
Paints and finishes takes a big role in construction by changing the appearance and creating a
comfortable living and working environment of a building. It also takes the following role in
construction:
The use of minerals is common to both natural and synthetic paints. Natural paint
manufacturers choose to use more crop based materials, even though it cost a lot. This is done
so that they can produce products with great quality, with many long term advantages. Also
to reduce damage to the environment and protect painters and people living in the building
from potential health hazards of complex chemical present in synthetic paints. Environmental
harm from paints and finishes can occur from obtaining the raw materials, from the
manufacturing process and from eventual disposal.
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Application of Natural fibres in Construction
• Pigments give the colour and it makes up about 30% of the paint content. Example of
natural based crop pigment is Reseda or weld (Reseda inteola) gives yellow to olive
green.
• Binder carries the colour during application and makes it stays when dry. It makes up
34% of the paint content. Example of natural crop based binder is Linseed oil (Linum
usitatissimum)– extracted from flax seeds.
• Solvent and emulsifiers are added to paints to produce uniform paint work. It makes
up 34% of the paint content. Example of natural crop based solvent is citrus peel oil
(D-Limonene citrus terpene) extracted from orange peel by cold pressing and steam
distillation.
• Drying agent and additives makes the paint dry within a reasonable time and improve
its performance. This makes up only 2% of the paint content. Example of natural crop
based additives is rosemary oil. (Andrew cripps, R. H. (2004). Crops in construction
handbook)
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Application of Natural fibres in Construction
Drying times – Natural paints and finishes take longer to dry compare to synthetic products.
This is because the chemicals present in synthetic paints are present to help dry quicker. So
when applying natural paints longer time for drying should be considered.
Colour range – An issue that occurs when using natural fibre based paints is that not every
colour can be produced. Also natural material for some colour can be really expensive
compare to the synthetic material.
Repeatability
Many natural raw materials vary in their evenness and colour, and paints made from them
also show variation from batch to batch than products from a chemical production line.
Sometimes these variations give a special quality and life to surface, but care is needed where
completely consistency of hue is needed.
Natural paint and finish are applied the same way as conventional finishes. For a successful
application of natural paint we need to understand the following differences such as
• Ordinary paints are made up of large range of ingredient synthesised from petro
chemical.
• They are non degradable and highly toxic waste.
• The ratio of product to waste is really poor (1:30) i.e. 1 tonnes of product to 30 tonnes
of waste.
• The industries where these paints are made produce as much atmospheric pollution as
vehicle exhaust.
• Aromatic solvent used in ordinary paints are derived from crude oil. These solvent
contains volatile compound which are harmful to our health.
• Crop based paints do not crack when the surface expands and contracts.
• It allows moisture to pass through it.
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Application of Natural fibres in Construction
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Application of Natural fibres in Construction
CHAPTER 2
MINERAL FIBRE
These are inorganic substance made from rock, slag, glass or clay.
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Application of Natural fibres in Construction
Mineral wool is made from naturally occurring inorganic mineral material found in the
earth’s crust. Mineral wool has been used for over 100 years worldwide. They have a good
thermal, acoustic, fire and environmental characteristic. Mineral wools are made from glass,
rock or stone and they are always referred to as mineral wool , insulation wool, etc.
Rock wool
This is sometimes referred to as stone wool. They are wholly natural material spun into wool
from rocks. They are formed from one of the earth’s most abundant material volcanic diabase
rock over 200 million years ago.
These rocks are crushed and graded to perfect size, then mixed with coke and slag. It is then
put in a furnace to melt at a temperature of 1500°c. The melted product is then put in a series
of rotating wheel where it is turned into wool. Small quantities of resin binder and mineral oil
are added to keep the strands together and to make it repellent to liquids (EURISOL, 2009).
Insulation
Like every other mineral fibre, rock wool is also used as an insulator in buildings. For
example, it is used as thermal insulator to keep the heat from getting out or in of the building.
Also used as an acoustic insulator to keep sound from getting inside or outside the buildings.
Using rock wool as insulator in cavity walls, loft will help save money on fuel bills and also
help the environment.
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Application of Natural fibres in Construction
(http://www.rockwool.co.uk/stockists/installers/cavity+wall+insulation)
1) Insulation – This is the main use of mineral wool in construction. Insulation can be
sub divided into thermal, acoustic, fire resistance, moisture resistance and corrosion
resistance. Each of these properties are explained further below.
Thermal performance – Mineral wool is good thermal insulation material which means it is
poor in transferring heat. Mineral wool products have a thermal conductivity between the
ranges of 0.032 to 0.040w/mk. This performance is achieved by entrapping air within the
material. The thermal conductivity in mineral wool does not deprecate with time while
foamed plastic insulate depreciates. Foamed plastic insulator are produced using gases such
as HCFC which are not environmental friendly or some time produced with pentane which
increases fire risk. Mineral wool knit easily and firm together reducing thermal bridge unlike
foamed plastic insulator (Eurisol, UK mineral wool association).
Moisture resistance – When mineral wool is used for cavity wall insulating it contains
additives that repel water. These with the orientation of the mineral wool will prevent wind
from driving in rain to the external leaf.
The British Board Agrement (BBA) carried out a test showing that mineral wool cavity
insulation will not transmit water into the inner leaf and will also not transmit moisture
caused by capillary action. These was confirmed by independent research conducted for the
Government Energy Efficiency Office.
Between 1993 and 1994 the Government’s Energy Efficiency Office studied over 30,000
homes, for rain penetration of fully filled and unfilled cavity walls. The main findings were
the risk of rain penetration is very low.
Fire – When a test was carried out to BS476: part 4: 1970 (1984), it showed that mineral
wool product used in cavity wall insulation is not combustible.
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This is different to petro chemical based insulator material like phenolic foam, polyurethane
foam etc. Which are combustible and gives out toxic gases and smoke in a fire.
Acoustics – One of the main benefit mineral wool has over other insulating material is
acoustic control. More rigid insulation material like foamed plastic transmit sound through
the insulator to the cladding and into the surrounding environment but mineral wool has a
spring effect which help to prevent transmitting sound into the environment.
It can also reduce noise levels from pipes used for transporting gases, fluids or solid particles
at high speed. The performance varies depending on the thickness of the mineral wool. For
example, 31dB reduction can be achieved with 100mm insulation thickness under a 20swg
mild steel cover (Eurisol, UK mineral wool association).
Corrosion – Mineral wool pipe insulation is chemically inert and compatible with copper
and steel pipe work. The mineral contain low level of chlorides and inherently high level of
stress corrosion inhibitors in form of silicate ions and sodium ions. An aqueous extract of the
pipe section is neutral or a bit alkaline which means that mineral wool, unlike other form of
insulator, does not need and special coating to prevent chemical attack. (Eurisol, UK mineral
wool association).
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Environmental impact of a material is becoming a big concern in the generation we are in due
to climate change and health risk. Mineral wool insulation contains no CFC, HCFC or other
harmful materials and it uses available material for its production.
The uses of mineral wool insulating product reduces distribution losses from H&V pipe work
and ducting. Also the emission of major green house gas, carbon dioxide, is reduced
For example, As an example 50mm thick mineral wool pipe insulation on an industrial steel
pipe with a diameter of 114mm, operating with a hot face at 350°c and a surface temperature
on galvanised cladding of 55°c, can save 56,581Mj/m in an operating year of 4,500 hours.
The insulating embodies energy of 48Mj/m and the operational time necessary to recoup the
investment in embodies energy is only 3.5hrs (Eurisol, UK mineral wool association).
2.5 Asbestos
This is a group of silicate minerals that occur naturally in the environment. Asbestos are
commonly used for roofing and pipes. They have high abrasion and corrosion resistance.
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There are six types of asbestos but the three main types produced are:
1. Between the 1900s and mid 1970s, asbestos was widely used in building materials,
insulation and household products. Until 1974, the application of sprayed asbestos
was ceased and asbestos reinforced insulation board were phased out in 1980. From
1986, UK stopped the importation of the two most dangerous forms of asbestos which
are amosite and crocidolite. Chrysotile is the only type of asbestos that might still be
in use in the UK and some European Union countries. (wooley T and Kimmins, s.
(2002). Green building handbook. london: spon).
In buildings, asbestos are used as a reinforcing agent in asbestos cement sheeting which are
usually used on walls and roofs. Asbestos cement building products, such as tiles, pipes and
gutters. It is also used as an insulating board for wall partition, fire doors, ceiling tiles, etc.
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Also it can be used in yarns and textiles; in lagging and in sprayed coating for decoration
purpose. (http://www.ihsti.com.ezproxy.brighton.ac.uk/tempimg/144CBED-
CIS888614800251158.pdf)
Asbestos particles are very small fibrous which can be easily breathed in. Some of it will
disappear while some may stay in the deeper parts of the lungs. The reason for this is because
the particles do not readily dissolve when inhaled. Inhaling high level of asbestos over long
period of time may lead to lung cancer, asbestosis and mesothelioma.
Carbon fibre is one of the stiffest and strongest fibres used as reinforcement for polymer
composites. They are made from pure carbon in form of graphite, it has a low density and a
negative coefficient of longitudinal thermal expansion (Lars Hallvist ApS). When used in
concrete it prevents corrosion and its weighs about one fifth less than similar amount of steel.
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This makes it easier to handle and also reduces the construction cost. It is said to be stronger
than steel. The disadvantages it has are; it is about 10 times more expensive than steel and it
has low shear strength but it has a good tensile strength (Carbon fibre reinforced
polymer,2000). As you can see below carbon material properties are been compared with
steel and other natural fibres. Additionally, carbon’s resistance against magnetism is great
advantage.
Density for different fibres (Holmes, M. (. (1983). GRP in structural engineering. London:
Applied science.)
The use of steel plate reinforcement is used for strengthening structure to its original
condition or to achieve higher performance. This was first introduced in France during the
1960’s on Auto route du Sud Bridge to increase the capacity of the bridge. But due to
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problems like weight and corrosion, researcher introduced carbon fibre reinforcement. This
was first used in USA and Japan for seismic retro fitting of structures. Now in Europe it is
used by concrete repair and strengthening industries. They are applied like wallpaper; it can
be easily cut with sharp scissors and pasted onto the surface of the element with epoxy resin.
Then a roller is used to draw out all air pocket and to make sure the epoxy resin has saturated
the individual fibres. They are mostly applied on slab, beam, floor, walls, column etc.
The advantage of carbon fibre is the impressive strength/weight ratio; also its tensile strength
is greater than that of steel and its density is only one fifth. (Technical and Practice. (2000).
The architect's jornal , 36-37).
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Glass reinforced concrete also known as glass reinforcement cement was developed to
replace asbestos cladding sheets due to health hazard. It is similar to asbestos cement but the
different is glass reinforced cement is reinforced by fairly long glass fibre instead of short
finely separated asbestos fibre. Health issue is not the only advantage glass reinforced cement
has over asbestos but also it is much less brittle than asbestos cement i.e. it has resistance to
damage than asbestos cement.
Water transport
The smooth, moulded and impermeable finish that GRC has makes it popular in the water
industry. Also GRC’s light weight has given it additional site laying benefit.
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The use of GRC has made it possible to reduce the on-site labour content content, component
such as simulated roof tiles and shingles; decorative sunscreen, complex architectural
mouldings and features such as barrel-vault roofs; window surround; and light weight lintels.
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GRC corrugated sheets can be used to line canal banks as a corrosion and rot proof, it is also
capable of withstanding erosion and traffic damage. In soft soil, the sheets are vibration piled
into the banks giving a rapid method of relining.
2.13 Tanks
Tanks made with GFC are water rigid, durable, resistance to fungi and algae, and unaffected
by frost or sunshine. The combination of properties led to the use of GRC in many places
such as swimming pool etc.
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Traffic noise is an increasing issue in urban areas. GFC has been used as noise barriers on
railways and motorways. The density of GRC means that a single sheet of GRC 10mm thick
can provide a noise attenuation in excess of 25dB. The mould ability of GRC allows a high
standard of aesthetic design
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CHAPTER 3
ANIMAL FIBRE
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Animal Fibres – These types of fibre contain protein. For example silk, wool, spider silk,
yak, mohair. Animal fibres can be subdivided into animal hair (wool or hairs), silk fibre and
avian fibres. Sheep are the main source of natural animal fibre and there are over 200 breeds
of sheep worldwide. Britain has the largest number of breeds with a total number of 65.
The use of animal products such as hides and sinews for fastening and cladding has been used
in the ancient constructions. The main uses of animal fibre in construction are reinforcement
in concrete or clay and flooring (Rugs/carpets) and these two uses are discussed below. Apart
from animal fur or hair, other parts of animal are used in construction. For example, the use
of animal bone as a structural material for steppes was discovered in Eastern and Northern
Europe. Also use of animal glue was common in Ancient construction. And this was the first
type of glue known and was used in ancient Egypt. (www.binaitimes.com).
Constructing with soil dates back to the earliest form of human dwellings and settlement.
Building with earth is not only used by humans, it is also used by animals. Termite is an
example of n animal that makes use of earth for building their nest. This is done by
combining polymer from their natural secretions with soil. Below figure shows a termite nest.
Recently there are renewed interests in building with earth among building professionals due
to the climate change. Wool is part of the composite when building with earth. Wool is used
to add reinforcement in the composite. This will be taken from sheep’s, untreated and straight
from the animals fleece. This means that no artificial addictives will be introduced during
usage.
Other animal fibre materials used as composite are;
Alginate: This is a natural polymer and rich in the cell walls of brown algae
Lignum sulphate: This is extracted from tree bark. This is added to soil to improve its
workability
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Reducing fossil fuel energy use especially heating energy is a big challenge and it’s the most
important environmental consideration. Since buildings are responsible for 45%-50% of all
the energy used in developed countries, the use of natural fibre insulator is the best way to
reduce the use of fossil fuel energy for heating houses. Sheep wool insulator is an example of
a natural fibre insulator. Sheep wool insulator has a thermal perfoemance of 0.0037W/mK.
When comparing with other equivalent insulation materials it performs as well as, or even
better than polystyrene (0.34W/mK) and foamed glass (0.042W/mK). When comparing with
glass fibre insulation, it is produced with a fraction of energy used for producing glass fibre
insulation (14%). The production of sheep wool fibre helps poor rural areas in uk towards
there economies. (Andrew cripps, R. H. (2004)
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• Unfortunately, sheep’s wool cannot be used in cavity foundation walls because, being
a natural material it needs to have an air gap of at least 50mm (2”) to provide
sufficient airflow for it to breathe. As far as conventional options go, rock wool is the
next best option because it has low energy consumption relative to other insulation
materials.
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Mohair has an elegant beauty and it has been long known for its great durability. The brilliant
sheen and its room lighting enhances it attractiveness. The strength of cordage yarn which
interlocks the weaving makes it incorporate very long stapled pile into carpets. This is an
important property that makes it considerably for making rugs (the longer the staple the more
secure the rug is going to be) (www.binhaitimes.com/mohair). Comparing mohair and wool,
Mohair is much stronger than wool and its able to withstand the large pressure of human
traffic. Mohair from young goats is used in knitwear, from intermediate age it is used in
suiting materials but stronger fine hair types are used as rug in houses, cinemas, offices,
restaurants etc.
• Insulation
• Durability
• Comfort
• Strength
• Shrink resistance
• Elasticity
• Moisture transfer
• Luster
• Light weight
• Non flammability
• Easy to wash
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3.5 Coral - Coral is a specie that can be used in construction. The part of coral used for
construction is the mineral part. Coral is widely used in construction in the Maldives such as
filler for concrete (www1.american.edu/TED/SRICORAL.HTM). Coral has other uses such as
food supplies, medicinal purposes and protecting coastline from storms and erosion.
3.6 Beeswax
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Beeswax is a common substance used for treating timber. They are produced by bees to form
honeycombs. It basic use is for butcher block or wood salad bowls. Where polished used
must not be poisonous because it’s used on food. In a double boiler add 40% beeswax to 60%
food grade mineral oil like what you find at the pharmacy. If it is still not the right
consistency for your application you can just reheat and add more mineral oil to make the
paste smoother.
It is has been used as wood polish for centuries. This is done by adding it to a odourless
turpentine or it can be boiled with linseed oil. Beeswax can be used as a lubricant, for coating
screws and nails so they can go in easier. It can be used also on window sills and drawers to
make it slide smoothly.
(www.hiveharvest.com/facts_about_beeswax)
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CHAPTER 4
CONCLUSION AND REFERENCES
CONCLUSION
Thinking about a more sustainable world is important, not just for meeting the needs of the
present generation but also meeting the needs of the future generation. This is done by aiming
to achieve a balance between environmental protection, social and economic growth, and also
working in peace with earth’s ecosystem.
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Since buildings are responsible for 50% of EU energy use, constructing in a greener way will
help the environment, and also the health of people living in it (http://www.brufma.co.uk).
This dissertation focuses on how this can be achieved by using natural fibre in construction.
Insulation plays a very important part in reducing the environmental impact in buildings.
However,when natural fibre insulation is used the reduction in environmental impact is even
more. Almost 35% of the total energy consumption in the United State of America accounts
for heating and cooling of the buildings which leads to various disadvantages such as air,
water pollution and health risks (www.naturalfibresinfo.com/why.php). Comparing natural
fibre insulator (sheep wool, glass wool) with synthetic fibre insulator (polyurethane board,
polystyrene), glass wool has a conductivity value of 0.033W/mK while polystyrene has a
similar value of 0.032W/mK. They both have similar conductivity but the disadvantages of
using synthetic fibre insulation (polystyrene) are that it releases toxic fumes when burnt and
releases gases under UV light. It is also expanded using pentane which produces smog. They
are not recyclable and take a long time to decompose. All of which are harmful to humans
and the environment. Natural fibre like sheep wool or mineral wool does not have these
disadvantages. They are recyclable and rot proof. They have a much lower embodied energy
compare to polystyrene, the embodied enrgy for producing polystyrene is 12 times greater
than that of mineral wool(www.livingrainforest.org). Comparing the price of polystyrene and
mineral wool (glass wool), polystyrene cost £5 per m2 while glass wool cost £2 per m2.
Information from CDC (Centre for disease control) shows that blood lead level in toxic range
is common in children between the age of one to two years which is about six per cent and
black children between the age of one to five about eleven per cent. Lead affects people of
any age but mostly children because of their rapid development of nervous system which is
sensitive to the effect of lead. The common sources of lead are lead paint and lead contained
in soil and water. Houses built before 1950 has high risks of containing lead based paint. This
had a wide range of effects on children’s development and behaviour. When a small amount
of lead level is exposed to children, they tend to be inattentive, hyperactive and irritable. In
addition, children with high levels of lead may have learning and reading problems. Also
delayed growth and hearing loss has been experienced in children due to lead. But when the
level is incredibly high it may lead to brain damage or even death. This can be prevented by
using paints produced with natural fibre such as linseed oil and paints produced from milk
protein. They are non toxic and 100% biodegradable. They are also vapour permeable i.e. the
health of the people living in the building will not be affected because the building can
breathe. Ordinarily, concrete contains numerous micro cracks due to low tensile strength of
the material. But addition of closely spaced fibres will increase the tensile and flexural
strength of the concrete. Increasing the fibre volume also affects the behaviour of the
concrete. When fibre volume is less than 1%, are used for reducing shrinkage. When fibre
volume is increased between 1% and 2% the modulus of rupture, fracture, toughness and
impact resistance increases. When fibre volume is > 2% the fibre at this level leads to strain
hardening of composites because of this improved behaviour these composite are often
referred as high performance fibre reinforced composite (concrete, microstructure, properties
and materials, third edition, P.Kumar, Mehta, Paul J.M).
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Out of all the natural fibre, carbon fibre is the only one that has similar or even higher tensile
strength than steel with a value 2.5KN/mm2 and it is one of the natural fibre used as load
bearing. As most of the natural fibre like hemp, sisal, jute cannot be used as a load bearing,
they need a load bearing structure to withstand the tensile strength and compressive strength.
Fibres like hemp, jute, sisal, rock wool are also used as insulator.
Out of all the natural fibre, Asbestos is the only one with a major concern to human health.
Asbestos particles have very small fibrous which can be easily inhaled. Some of it will
disappear while some may stay in the deeper parts of the lungs. This is because that the
particles do not readily dissolve when inhaled. Inhaling high level of asbestos over long
period of time may lead to lung cancer, asbestosis and mesothelioma. But it has been
replaced by glass wool which as similar properties but does not harm humans.
REFERENCE
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King Bruce, M. A. (2006). Design of Straw bale building. London: Green Building
press.
Natural fibres. (n.d.). Retrieved December 3, 2009, from Natural Plant and
Animal Fibres : www.binhaitmies.com/history
Priscilla Chew and Colin MacDougall, P. (2008). Hemp Fibres for Building
Construction. Kingston: Quen's University, Kingston.
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