Escolar Documentos
Profissional Documentos
Cultura Documentos
Manual de
serviço
Décima Edição
Novembro de
1997
Copyright, 1997, AVL Scientific Corporation. Todos os direitos reservados. Salvo indicação em contrário,
nenhuma parte desta publicação pode ser reproduzida, transmitida, transcrita, armazenada em um sistema de
recuperação ou traduzida para qualquer idioma em qualquer forma sem a permissão por escrito da AVL
Scientific Corporation.
AVL Scientific Corporation AVL MEDICAL INSTRUMENTS AG AVL LIST GmbH 50 Mansell
Court Stettemerstrasse 28 Kleiststrasse 48 PO Box 337 CH-8207 Schaffhausen A-8020 Graz
Roswell, Geórgia EUA 30077 Suíça Áustria 1-800-526-2272 41-848- 800-885 43-316-787-0
Impresso nos
EUA
US0285 REV K
i
i
Informação
Importante!
Este instrumento destina-se apenas a uma área de aplicação descrita nas instruções. Os
pré-requisitos mais importantes para aplicação, operação e segurança, são explicados
para garantir o bom funcionamento. Nenhuma garantia ou reclamação de
responsabilidade será coberta se o instrumento for aplicado em áreas diferentes das
descritas ou se os pré-requisitos e medidas de segurança necessários não forem
observados.
O instrumento deve ser operado apenas por pessoal qualificado, capaz de observar esses
pré-requisitos.
Apenas acessórios e suprimentos fornecidos ou aprovados pela AVL devem ser usados
com o instrumento.
Reparos no instrumento devem ser realizados apenas pelo fabricante ou por pessoal de
serviço qualificado.
Informação
importante!
ii
i
Baixado do www.Manualslib.com motor de busca de manuais
Informações sobre
segurança operacional
i
v
• Este instrumento se enquadra na Categoria
de segurança I.
• Este instrumento é um instrumento de
Classe B.
Este dispositivo está em conformidade com a Parte 15 das Regras da FCC. A operação
está sujeita às duas condições a seguir: (1) este dispositivo não pode causar interferências
prejudiciais e (2) este dispositivo deve aceitar qualquer interferência recebida, incluindo
interferências que possam causar operação indesejada. Aviso: Alterações ou
modificações nesta unidade não expressamente aprovadas pela parte responsável pela
conformidade podem anular a autoridade do usuário para operar o equipamento.
Nota: Este equipamento foi testado e está em conformidade com os limites para um
dispositivo digital Classe B, de acordo com a Parte 15 das Regras da FCC. Esses limites
foram projetados para fornecer proteção razoável contra interferências prejudiciais em
uma instalação residencial. Este equipamento gera, usa e pode irradiar energia de
radiofrequência e, se não for instalado e usado de acordo com as instruções, pode causar
interferência prejudicial à comunicação de rádio. No entanto, não há garantia de que não
ocorrerá interferência em uma instalação específica. Se este equipamento não causar
interferência prejudicial à recepção de rádio ou televisão, o que pode ser determinado
ligando e desligando o equipamento, o usuário é encorajado a tentar corrigir a
interferência por uma ou mais das seguintes medidas:
Cuidad
o:
• O instrumento foi projetado como um dispositivo convencional (fechado, não à
prova d'água).
• Não opere o instrumento em um ambiente explosivo ou nas proximidades
de misturas anestésicas explosivas contendo oxigênio ou óxido nitroso.
• Este instrumento é adequado para operação
contínua.
• O plugue de alimentação deve ser conectado apenas a uma tomada aterrada. Ao
usar um cabo de extensão, certifique-se de que seja do tamanho adequado e esteja
devidamente aterrado.
• Qualquer quebra do fio terra dentro ou fora do instrumento ou uma conexão de
aterramento solta pode causar uma condição perigosa durante a operação do
instrumento. A desconexão intencional do aterramento não é permitida.
• Ao substituir os fusíveis, certifique-se de que sejam do mesmo tipo e
classificação dos fusíveis originais. Nunca use fusíveis reparados ou
curto-circuite os porta-fusíveis.
Operando Informações de
Segurança
Índice
............................. 2
............................. ....................................... 42
...... 56
................... ................... 60
71
........................................ 106
9 Especificações da interface ...... ..................................................
............. 107
v
i
1 Introdução
2 Descrição Geral
Especifica
ções
Sangue total
Soro Plasma
mmol / L de dialisado)
Tamanho da amostra 95
μL
Tempo de análise 50
segundos
2
Transferido de www.Manualslib.com motor de busca de
manuais
Medição
aquecimento 1 minuto
Eletrônica Microprocessador
Display LCD dot-matrix, 2 linhas, 16 caracteres por linha
Dimensões
Classificaç
ões
4
Baixado do www.Manualslib.com mecanismo de busca de
manuais
3 Operação do
Software a operação dos analisadores 9120, 9130, 9140 pode ser acessada
pela SIM / NÃO seleçãono painel frontal do analisador. Os seguintes
diagramas de fluxo são fornecidos para identificar as sequências
operacionais dos analisadores 9120, 9130, 9140:
3.2 Operação do
software - 9180
3.3 Operação do
software - 9181
SEMINSTRUMENTO DE PROGRAMA?
SEMFUNÇÕES DE SERVIÇO?
SEM
SEM
CALIBRAÇÃO?
Baixado do www.Manualslib.com mecanismo de busca de manuais
PRONTO 12:45
Remova a
amostra e limpe
PORTA ABERTA a sonda
DENTRO DE
2s?
stra e limpe
sonda
SE
M
FUNÇÕES
DE
IMPRESSÃO
?
FUNÇÕES
DE
IMPRESSÃO
?
Remova a
>ar
VERIFIQU
tensã EA
o do TENSÃO
rtens SS
o do
2s 2s
ABA
FECHAD
A
Abra
a
ABA
FECHAD
Apresente a
A
amostra
Feche a
Apresente a
porta da
amostra
ostra
he a
ta da
amostra
Amostra em Cl 151 5,1
processo 49 114
SIM /
NÃO 1
min.
SIM /
NÃO 1
min .
Amostra de
sangue em
processo 49
Na K Cl 151 5,1
114
4 Menu Funções de Impressão - 9120, 30, 40
10 IMPRIMIR
SEM
FUNÇÕES?
PRINTING ...
NONONO
NO
QC / Padrão / amostra de urina?
SIM
Imprimir o último
SIM
relatório de amostra?
Imprimir
SIM
Cal. Relatório?
Imprimir valores e estatísticas de CQ?
Permanece nas funções de impressão?
Descarregado do www.Manualslib.com motor de busca de manuais
IMPRIMINDO
PRONTO 12:45 ...
SIM
IMPRIMINDO ...
SIM
PRONTO 12:45
2 min.
2 minutos.
2 minutos.
5s
2 min.
5s
SIMDescarregado de www.Manualslib.com motor de busca de manuais
2s YESQC Nível 2
Amostra de porta de amostra aberta?
Introduzir Amostra
introduzir
Limpe Probe / Fechar
Amostra
Amostra Porta
Aberta Amostra Porta introduzir Amostra
introduzir
Limpe Probe / Fechar
Amostra
Amostra Porta
sim Aberto da amostra
em
sim Aberto da amostra
em
sim Aberto da amostra
em
sim Aberto da amostra
em
Abrir Amostra Porta introduzirAmostra
NÃO
2s2s SIM
VALORES REJEITADO !
VALORES ACEITOS!
VALORES REJEITADOS!
VALORES ACEITOS!
VALORES REJEITADOS!
VALORES ACEITOS!
Introduzir
Wipe Probe / Fechar
Sample
Sample Door
2s
2 min
2s
2 min
CQ Nível 3 no processo 49
2s
Armazenar valores?
2 min
PRONTO 12:45
Na K Cl 99,6 5,34 88,2
QC Nível 1 no processo 49
PRONTO 12:45 Armazenar
valores de Na K Cl?
99,65,34 88,2pistas de
QC Nível 2 em Processo 49
PRONTO 12:45 Armazenar
valores deNa K?
99,6 5,34 88,2
FECHADO
2s
FECHADO
2s
FECHADO
2s
Amostra Padrão em Processo 49
11
6 Menu Manutenção Diária - 9120, 30, 40
12 MANUTENÇÃO DIÁRIA?
NÃO há
limpeza diária?
FUNÇÕES DO OPERADOR?
SIM
SIM
ABRIR
ABRIR FECHAR SIM
NÃO
Condicionamento diário?
Abrir aporta de amostra
sonda de limpeza da/ Fechar limpeza Introduzir a
amostra da porta
CLEAN
solução dedetectada?
NO
Cleaning Solution não detectado!
SIM
ABRIR
ABRIR FECHAR SIM
NÃO
NÃONÃO
INSTRUMENTO DO PROGRAMA? SIM
Verificar / alterar
SIM SnapPak?
NÃO
Redefinir o contador de fluido para 100%
Ir para o modo de espera
37% restantes
Alterar SnapPak?
SIM
Novo SnapPak
SIM instalado?
NÃO
NÃO SIM
SIM SIM / NÃO
SIM
SIM1min /
NÃO NÃO
SIM NÃO
Manutenção. vencimento?
*** EM ESPERA! *** SIM -> PRONTO
New Pack Prime ...
Sair do modo de espera?
CALIBRAR
PRESSIONE SIM DENTRO DE 2s A
CALIBRAÇÃO É DEVIDA?
PRONTO 12:45
Diariamente
NÃO NÃO Limpeza?
SIM Diariamente
permanece no condicionamento diário?
Manutenção?
Definir hora / data?
SIM Data: 01-FEV-94
NÃONÃO
NÃO
SIM
30 SEGUNDA ESTABILIZAÇÃO
PRONTA 12:45
CALIBRAR Reiniciar Tem certeza? Número da amostra?
DEFINIR O NÚMERO DE AMOSTRA PARA 0
Retirar de operação?
SIM
SIM /SIM
NÃOPlugue de
desligamento /
SIM Caixa Transp
SIM Remova a água
SIM
Todos os eletrodos
SIM
Água instalada?
Ref instalado?
e pressione YES
& Plug Removed?
SIM Permanece em
Desligamento Concluído
SIM
SIM SIM 4 Função do operador das pinças de alívio?
Desligue a alimentação
inserida?
Baixado do www.Manualslib.com. mecanismo de busca de manuais
Deseja EXCLUIR todos os dados?
Enrolamentos da bomba aliviados?
13
8 Menu de Instrumento de Programa - 9120, 30, 40
14 INSTRUMENTO DE
PROGRAMA?
SEM
FUNÇÕES DE SERVIÇO?
SIM EN-
Digite o código:
CORRETO
NONO
Na baixo = 135,0
Cl baixa = 95,0 Na alta = 150,0
Cl alta = 108,0
SIM
Redefinir Corr
NÃOentrada / Verificar
NÃO
permanecer no Factor (padrão)?
Fatores Corr?
Fatores Corr?
SIM
SIM
Cl (b) = +00,0
SIM
K (b) = +00,0 SIM Cl (m) = 1.000
K (m) = 1.000
SIM /
SIM
Relatório do paciente
NÃO Imprimir dois
NÃO Desligamento automático?
Relatórios do paciente?
Relatório de Cal?
SIM
SIM /
NÃO
SIM
Descarregado do www.Manualslib.com motor de busca de manuais
SIM
Teste
SIM
Teste
SIM Padrão. A: Na = 0000 Eletrodos?
Padrão A?
K = 0000 Cl = 0000
NÃO NÃO
NÃO
Padrão. B: Na = 0000 K = 0000 Cl = 0000
NÃO NÃO
ABRIR
NÃO
FECHADO
NÃO
NÃO
NÃONÃO NÃO
2s 2s 2s
NO2s
Válvula de teste V: SIM / NÃO = LIGADO / DESLIGADO
NÃO
Baixado do www.Manualslib.com motor de busca de manuais de
Teste
SIM Padrão B?
Amostra externa de teste?
SIM
Abra a porta e
introduza a amostra Introduza a amostra
SIM
Permaneça na
sonda de limpeza e nos eletrodos de teste?
Fechar oporta de
sensor de amostra do teste daamostra?
Ext .: Na = 0000 K = 0000 Cl = 0000
SIM SIM
lavagem ...
Externo: 102 Bomba: NÃO = OFF
Testar porta de amostra?
SECO: 80-120: 102 SIM = Bomba / NÃO = Sair
SIM
Porta de amostra: CC: Fechada O:aberta
Bomba de teste?
Válvulas de teste?
SIM
Bomba de teste!
Bomba de teste!
Bomba de teste!
Bomba de teste! Velocidade muito lenta Velocidade
baixa Velocidade
média Velocidade
rápida
Válvula de teste A:
NÃO NÃO NÃO SIM / NÃO = ON / OFF
NÃO
NÃONÃO NÃO
SIM
Válvula de teste R: SIM / NÃO = ON / OFF
Interface de teste? Jump Pins 2 e 3
Amplificador de teste?
Digite o código de serviço?
Teste da válvula B: SIM / NÃO = LIGA / DESLIGA
SIM SIM
- Teste -
Interface - Interface -
ok!
Código aceito!
Erro de código!
Calibrar ...
Permanecer na interface de teste?
SIM
Na = -1030 K = -1200
NÃO
Terra = 2 Cl = -1093
-2500mV = -2496
Insira o código: AAA ok?
NÃO
NÃO
SIM
SIM SIM O Código
SIM é válido?
Insira outro código de serviço?
Permanece na função de serviço?
NÃO
SIM
NÃO
** PADRÃO B **
*** VERIFICAR ***NÃO DETECTADOS
ELETRODOS
NÃO
** PADRÃO A ** NÃO DETECTADO
NÃO * ** SELEÇÃO ***
REF HABITAÇÃO
baixado a partir www.Manualslib.com manuais motor de busca
SIM
NÃO
NÃO NÃO
SIM SIM
6 ASPIR. de Std.A realizado?
SIM
NÃO
** PADRÃO B ** NÃO DETECTADO
SIM
NÃO
Cálculo de Std.A-Std.B (inclinação)
Inclinação de todos os eletrodos no intervalo?
** PADRÃO A ** NÃO DETECTADO
SIM
Pelo menos 1 declive no alcance?
*** VERIFICAR *** ELETRODOS
PRONTOS 12:45 PRONTO 12:45
XX NOT CAL'D
3.2 Operação do
software - 9180
1 Fluxo operacional geral do
programa - 9180
Baixado do www.Manualslib.com mecanismo de busca de
manuais
1
7
2 Menu principal - 9180
18 MENU PRINCIPAL
NA K CL PRONTO
LEGENDA
NOExibir prompt
FUNÇÕES DE IMPRESSÃO?
SEMINSTRUMENTO DE PROGRAMA?
SEMFUNÇÕES DE SERVIÇO?
SEM
SEM
CALIBRAÇÃO?
Baixado do www.Manualslib.com mecanismo de busca de manuais
3 Sequência de medição -
9180
NA K CL
PRONTA
Remova a
amostra e limpe
a sonda
PORTA
ABERTA
DENTRO DE ABRIRABRIR SIM
2s?
mostra e limpe
a sonda
N
Ã
O
>ar
VERIFIQ
UE SS
VOLTAG
EM
FUNÇÕES
DE
IMPRESSÃ
O?
FUNÇÕES
DE
IMPRESSÃ
O?
Remova a
2s 2s
Amostra
em
processo
49
FLAP
FECHA
DO
A
SIM /
NÃO 1
min.
Amost
ra de
Apresente a sangue em
amostra processo
Apresente a 49
amostra
Na K Cl 151
5,1 114
Na K Cl 151
5,1 114
SI
NÃ
m
FLAP
FECH
ADA
Feche a
porta da a partir www.Manualslib.com manuais motor de
amostra
Feche a
porta da
amostra
4 Imprimir Funções Menu - 9180
20 Imprimir
Sem
FUNÇÕES?
PRINTING ...
NONONO
NO
QC / STD / dialisado / amostra de urina?
SIM
Imprimir o último
SIM
relatório de amostra?
Imprimir
SIM
Cal. Relatório?
Imprimir valores e estatísticas de CQ?
Permanece nas funções de impressão?
Descarregado do www.Manualslib.com motor de busca de manuais
ABERTO
2 min.
5s
SEM
Amostra de Urina?
SIMDescarregado do www.Manualslib.com motor de busca de manuais
FECHADO Na K Ca
158,8 5,82 1,250
2 min.
Na K Ca
OPEN
Introduzir Amostra
NO
IN
Porta de amostra
no processo 49
158,8 5,82 1,250
1 min. NÃO / SIM 5s
Acetato
SIM Abrir a porta da amostra
ABRIR Introduzir a amostra AMOSTRA
Sonda de limpeza / Fechar
FECHAR Na K Ca Amostra?
Introduce Sample
IN
Sample Door
158,8 5,82 1,250
2 min.
1 minuto. NÃO / SIM
ABERTO
Amostra de acetato em processo 49 ABERTO
5s
2 min.
SIM AMOSTRA ABERTA
EM
FECHADO Na K Cl 238 18,8 198
2s YESQC Nível 2
Abrir a porta da amostra?
Introduzir Amostra
introduzir Amostra Limpe Probe / Fechar
Amostra Porta introduzir Amostra Limpe Probe / Fechar
Amostra Porta
sim Aberto da amostra
em
sim Aberto da amostra
em
sim Aberto da amostra
em
sim Aberto da amostra
em
Abrir Amostra Porta introduzirAmostra
NÃO
2s2s SIM
introduzir Amostra Limpe Probe / Fechar
Amostra PORTA
VALORES REJEITADOS!
VALORES ACEITOS!
VALORES REJEITADOS!
VALORES ACEITOS!
VALORES REJEITADOS!
VALORES ACEITOS!
2s
2 min
2s
2 min
2s
2 min
QC Nível 1 em Processo 49
NA K CA PRONTO Armazenar
valores de Na K Ca?
99,6 5,34 1,250
QC Nível 2 em Processo 49
NA K CA PRONTO Armazenar
valores de Na K Ca?
99,6 5,34 1,250
CQ Nível 3 em processo 49
NA K CA PRONTO Armazenar
valores de Na K Ca?
99,6 5,34 1,250
FECHADO
2s
FECHADO
2s
FECHADO
2s
Amostra Padrão em Processo 49
21
6 Menu Manutenção Diária - 9180
22 MANUTENÇÃO DIÁRIA?
NÃO
Realizar limpeza diária?
FUNÇÕES DO OPERADOR?
SIM
SIM
ABRIR
ABRIR FECHAR SIM
NÃO
Executar condicionamento diário?
Abrir aporta de amostra
sonda de limpeza da/ Fechar limpeza Introduzir a
amostra da porta
CLEAN
solução dedetectada?
NO
Cleaning Solution não detectado!
SIM
ABRIR
ABRIR FECHAR SIM
NÃO
Permanece nadiária SIM
manutenção? LIMPEZA E / OU COND. REALIZADO?
NÃO / 1min.
Calibração vencida? NÃO
Abra a porta da amostra, introduza aamostra
sonda de limpeza da/ feche aporta da amostra
condição da. Solução
CONDIÇÃO
detectada?
Condição. Solução não detectada!
SIM
CALIBRAR NA K CA PRONTO
30 SEGUNDA ESTABILIZAÇÃO
SIM
NÃO
Baixado do www.Manualslib.com mecanismo de busca de manuais
NÃO
Na K PRONTO
SIM
Limpeza diária?
SIM
SIM
1min / NÃONÃO
SIM NÃO
NÃO
NÃO Diário
NÃO
Permanece no condicionamento diário?
Manutenção? SIM
Configurar
SIM Data: 01-FEV-94
NÃONÃO
NÃO
SIM
NÃO
Novo parâmetro adicionado?
NÃO
30 SEGUNDA ESTABILIZAÇÃO
NA K PRONTO
CALIBRAR Reiniciar Tem certeza? Número da amostra?
NÃO SIM Baixado do www.Manualslib.com mecanismo de busca de manuais de SIM Eletrodos instalados?
Selecione o parâmetro
YES YES Sel. Parâmetro:
NÃO SIM Sel. Parâmetro:
NÃO SIM
Sel. Parâmetro: NOYES Configuration?
[Na] [K] [] ok?
[Na] [K] [Cl] ok?
[Na] [K] [Ca] ok?
SIM Sel. Parâmetro:
DEFINIR AMOSTRA
Sel. Parâmetro: NONUMBER TO 0
[Na] [] [Li] ok?
Retire ode
pluguedesligamento e o
invólucro do Transp
SIM Remova a água
SIM
Operação com todos os eletrodos?
SIM
Água instalada?
Ref instalado?
e pressione YES
& Plug Removed?
Permanecer na função de operador?
Desligamento completo
SIM
Desligue a energia
SEM
FUNÇÕES DE SERVIÇO?
SIM EN-
Digite o código:
CORRETO
SIM CÓDIGO ERRO!
NO AAA
RETRY?
CORRETO
Programa QC
SIM NÃO SIM
SIM Intervalos de nível 1?
NÃO
Lote atual: 0000
Imprimir valores antigos
Novo lote!
Digite os 4 últimos Dig Change Lot?
e estatísticas?
Excluir dados antigos?
do lote #: 0000
NÃO
NÃO SIM
NÃO
Adicional
SIM K baixo = 1,5
SIM Na baixo = 040
SIM Insira os 4 últimos parâmetros de dig?
K alto = 15,0 ok?
Na alta = 205 ok?
do lote nº: 0000, ok?
NÃO
SIM
SIM Ca baixo = 0,2
SIM SIM Ca alto = 5,0 ok?
"veja o Nível 1"
"veja o Nível 1"
K baixo = 03,5 K alto = 05,1 ok?
Na (b) = +00,0 Na (m) = 1,000
Programa Bicarbe. Fatores Corr
Cl baixo = 050 Cl alto = 200 ok?
Intervalos do nível 2 do QC do programa?
Intervalos de nível 3 do QC do programa?
Intervalos normais do programa?
Fatores de correção do
programa Configuração da impressora do programa?
Permanecer na função do programa?
Li low = 0.1 Li high = 6.0 ok?
YES
NOYES
YES YES
NOYES
NOYES
NONO
NONO
YES
Na low = 136 Na high = 145 ok?
YES
NO NO YES
YES
YES
Reset Corr
Input/Verify
Remain in
K (b) = +00.0 Factor (default)?
Corr Factors?
Corr Factors?
K (m) = 1.000
YES
YES
YES
YES
YES/
NO
NO
Automatic Cal Report?
YES
YES YES
YES
NO NO
YES
NO
YES
Program Acetate Corr Factors
Reset Bicarb. Factor (default)?
Input/Verify
Remain in Bicarb. Factors?
Bicarb Factors?
Na (b) = +00.0 Na (m) = 1.000
K (b) = +00.0 K (m) = 1.000
YES YES
Reset Acetate
NO Input/Verify
NO Remain in
Na (b) = +00.0
YES Factor (default)?
Acetate Factors?
Acetate Factors?
Na (m) = 1.000
YES
NO
YES
Enter Comment Line?
K (b) = +00.0 K (m) = 1.000
NOProgram Urine Corr Factors
NO NOYES
YES
Reset Urine
NO NO YES Factor (default)?
YES YES
NO
YES
Downloaded from www.Manualslib.com manuals search engine
Input/Verify
Remain in Urine Factors?
Urine Factors?
Na (b) = +00.0 Na (m) = 1.000
K (b) = +00.0 K (m) = 1.000
Patient Report
Print two
YES/ NO
YES off?
Patient Reports?
NO YES
YES/NO
Enter Comment: _
Program Interface?
YES
NO
Activate Data Link?
NA K READY
YES
NO
Test
YES
Test
YES Std. A: Na = 0000
NO
Test
YES Std. B: Na = 0000 Electrodes?
Standard A?
K = 0000 Ca = 0000
Standard B?
K = 0000 Ca = 0000
NO
NO
NO NO
Test
YES
Std. C: Na = 0000 Standard C?
K = 0000 Ca = 0000
NO NO
Test
YES
Open Door and
OPEN
Introduce Sample External Sample?
Introduce Sample
NO
YES
Remain in
NO
Ext.: Na = 0000
CLOSED
Wipe Probe and
NO
Test Electrodes?
K = 0000 Ca = 0000
Close Sample Door
NO
Test YES Sample Sensor?
DRY: 80-120: 102
YES
External: 102 YES=Pump/NO=Exit
wash...
Pump: NO=OFF
NOTest
YES YES/NO SnapPak Sensor?
Test
YES/NO Language Switch?
Test Sample Door?
NO NO
2s 2s 2s
NO2s
Test Valve C: YES/NO=ON/OFF
NO
Test Valve R: YES/NO=ON/OFF
Temp (mV) = -2670 Temp (°C) = 26.2 SnapPak: II=In O=Out
NOLanguage Switch
English
NO
YES
YES
Sample Door: CC:Closed O:Open
Test Pump?
Test Valves?
YES
Test Pump!
Test Pump!
Test Pump! Very slow speed
Slow speed
Medium speed
Test Pump! Fast speed
Test Valve A: YES/NO=ON/OFF
NO NO NO
NO
NONO NO
YES
Test Valve B: YES/NO=ON/OFF
Test Valve V: YES/NO=ON/OFF
Test Interface? Jump Pins 2&3
Test Amplifier?
Enter Service Code?
YES
NO YES
-- Test --
Interface
Remain in -- Interface --
ok!
Test Interface?
YES
Na = -1030 K = -1200
NO
NO Cl = -1093
NO
Enter Code:
Code AAA ok?
Accepted!
NO
Code Error! YES
Retry? Calibrate...
Downloaded from www.Manualslib.com manuals search engine
Ground = 2 -2500mV = -2496
NO
NO
NO
YES
YES YES YES Is Code
YES
Enter Other valid?
Service Code?
NO
Remain in Service Func?
Calibration? NA K CA READY 25
10 Calibration Sequence - 9180 (1)
26 (Example Na/K/Li Calibration)
CALIBRATION?
Calibration in Process 124
Clear Sample Path
Calibrate Sample Sensor
Sample Sensor Voltage ok?
Prime Standard B
Two Standards not detected?
A
YES
Asp. Std. A into Meas. Chamber
Standard A detected?
Obtain Electrode Voltages Std. A
3 Std. A Values obtained?
YES
Are Values reproducible?
Aspir. Std. B into Meas. Chamber
Standard B detected?
YES
Obtain Electrode Voltages Std. B
Calc. of Std.A- Std.B (slope)
YES
NO
**STANDARD A** NOT DETECTED
YES
YES
***CHECK*** ELECTRODES
Standard A,B,C not detected?
NO
***CHECK*** NOSAMPLE SENSOR
NO
**STANDARD X/Y** NOT DETECTED
YES
NO
NO
6 Aspir. of Std.A performed?
YES
Prime Standard C
YES
NO1st try
YES
At least 1 slope in Range?
At least 1 Channel reprod. ?
NO
Prime
NO
**STANDARD B** Standard A
NOT DETECTED
All 3 Standards not detected?
Pressurize Ref. Asp. Std. A into Meas. Chamber
Reference Housing ok?
A
YES
*********CLOG******** CHECK FLUID PATH
NOYES
NO
**STANDARD X** NOT DETECTED
***CHECK*** ELECTRODES
NO
Perform Wash Cycle
NO
***CHECK***
B 2nd
REF HOUSING try
Downloaded from www.Manualslib.com manuals search engine
NO
NONO NO
NONO
NO
NO
****STATUS**** **NO SnapPak**
NA K CA READY
PRINT
QC/STD/DIALYSATE/
DAILY FUNCTIONS?
URINE SAMPLE?
MAINTENANCE?
SERVICE
CALIBRATION?
FUNCTIONS?
PROGRAM
OPERATOR INSTRUMENT?
FUNCTIONS?
NODecision-making by analyzer
DAILY MAINTENANCE?
NOOPERATOR FUNCTIONS?
NOPROGRAM INSTRUMENT?
NO
SERVICE FUNCTIONS?
NO
NO CALIBRATION?
Downloaded from www.Manualslib.com manuals search engine
AUTOMATED MEASUREMENT?
YES
YES
Manual
Probe moves to
Measurement
upper position
Tray homes
Probe moves to upper position
Tray moves to applicable cup position
Probe moves down to cup position
Turntable moves to mid position
Probe moves to lower position
No sample < 2No sample = 2 CHECK SS VOLTAGE
End of Run
Sample * in Process
Home Tray
Na K Cl READY
* applicable sample number
Probe moves to upper position
NO SAMPLE!
Na K Cl 151 5.1 114
Downloaded from www.Manualslib.com manuals search engine
SAMPLE?
NO
QC Level * Sample?
DAILY MAINTENANCE?
YES
YES
Probe moves to
Please
Introduce Sample Remove Sample
Retract Probe Probe upper position
Wait!
Wipe Probe
-> YES
moves to lower position
2 min.
NO
2s
NO
QC Level *
Automated Sample?Measurement?
NO
Bicarbonate Sample?
NO
Urine Sample?
VALUES REJECTED!
VALUES ACCEPTED!
Store Values?
Na K Ca 99.6 5.34 1.250
YES
NO Probe moves to
Please
Introduce Sample Remove Sample
Retract Probe upper position
Wait!
Wipe Probe
-> YES
2 min.
YES
Na K Ca
Standard Sample
Thank
Probe moves to 99.6 5.34 1.250
in Process 49
You!
lower position
YES
Automated Measurement?
NO
YES
CLEAN
YES detected?
NO
NO Cleaning Solution not detected!
Perform Daily Conditioning? YES Probe moves
to upper position
Introduce Sample Condition. Solution
detected? YES
CONDITION
NO
NO Condition. Solution not detected!
Remain in Daily YES
NO/1min.
Maintenance?
CLEANING AND/OR
YES
30 SECOND COND. PERFORMED?
CALIBRATE NA K CA READY
STABILIZATION
NO
Calibration
YES
due?NO
Downloaded from www.Manualslib.com manuals search engine
35
8 Operator Functions Menu - 9181
36 OPERATOR FUNCTIONS?
NO
Na K READY
YES
Daily Cleaning?
YES
YES
1min/NONO
YES NO
NO
NO Daily
NO
Remain in Daily Conditioning?
Manutenção? YES
Set
YES Date: 01-FEB-94
YES Time/Date?
Time: 12:00 ok ?
CLEAN
CONDITION IS
CALIBRATION DUE?
Date: 01-FEB-94 Time: 12:00 ok
YES
NONO
NO
YES
NO
New Parameter added?
NO
30 SECOND STABILIZATION
NA K READY
CALIBRATE Reset Are you sure? Sample Number?
NO YES Downloaded from www.Manualslib.com manuals search engine YES Electrodes in place?
Select Parameter
YES YES Sel. Parameter:
NO YES Sel. Parameter:
NO YES
Sel. Parameter: NOYES Configuration?
[Na] [K] [ ] ok?
[Na] [K] [Cl] ok?
[Na] [K] [Ca] ok?
YES Sel. Parameter:
SET SAMPLE
Sel. Parameter: NONUMBER TO 0
[Na] [ ] [Li] ok?
Take out of
Shutdown Plug and
Transp Housing
YES Remove Water
YES
All Electrodes Operation?
YES
Water installed?
Ref installed?
and Press YES
& Plug Removed?
Remain in Operator Func?
Shutdown Complete
YES
Turn Power Off
NOYES
NONO
NONO
YES
Na low = 136 Na high = 145 ok?
YES
NO NO YES
YES
YES
Reset Corr
Input/Verify
Remain in
K (b) = +00.0 Factor (default)?
Corr Factors?
Corr Factors?
K (m) = 1.000
YES
YES
YES
YES
YES/
NO
NO
Automatic Cal Report?
YES
YES YES
YES
NO NO
YES
NO
YES
Program Acetate Corr Factors
Reset Bicarb. Factor (default)?
Input/Verify
Remain in Bicarb. Factors?
Bicarb Factors?
Na (b) = +00.0 Na (m) = 1.000
K (b) = +00.0 K (m) = 1.000
YES YES
Reset Acetate
NO Input/Verify
NO Remain in
Na (b) = +00.0
YES Factor (default)?
Acetate Factors?
Acetate Factors?
Na (m) = 1.000
YES
NO
YES
Enter Comment Line?
K (b) = +00.0 K (m) = 1.000
NOProgram Urine Corr Factors
NO NOYES
YES
Reset Urine
NO NO YES Factor (default)?
YES YES
NO
YES
Downloaded from www.Manualslib.com manuals search engine
Input/Verify
Remain in Urine Factors?
Urine Factors?
Na (b) = +00.0 Na (m) = 1.000
K (b) = +00.0 K (m) = 1.000
Patient Report
Print two
YES/ NO
YES off?
Patient Reports?
NO YES
YES/NO
Enter Comment: _
Program Interface?
YES
NO
Activate Data Link?
NA K READY
37
10 Service Functions Menu - 9181
38 SERVICE FUNCTIONS? NO
CALIBRATION?
YES
NO
*same for Std. A, B, C
Test
YES
Test
YES Std. A*: Na = 0000
NO
Test
YES Introduce Sample Retract Probe Electrodes?
Standard A *?
K = 0000 Ca = 0000
External Sample?
-> YES
NO
NO
YES
YES
Remain in
NO
Ext.: Na = 0000
NO
Test Electrodes?
K = 0000 Ca = 0000
NO
Test
YES DRY: 80-120: 102
YES
External: 102 Sample Sensor?
YES=Pump/NO=Exit
wash...
Pump: NO=OFF
NOTest
YES SnapPak: I
YES/NO
SnapPak Sensor?
I=In O=Out
NOTest
YES
Language Switch
YES/NO Language Switch?
English
NO
Test
YES
U = 0 L = 1 Probe?
Sample Position?
Probe moves to extended position
NOTest Sampler?
Test Pump?
2s
2s 2s
NO2s
Test Valves?
Test Valve C: YES/NO=ON/OFF
NO
Test Valve R: YES/NO=ON/OFF
Temp (mV) = -2670 Temp (°C) = 26.2 U = 0 L = 0 Probe Upper Position?
moves to upper position
Probe moves to cup position
U = 0 L = 0 Cup Position?
Tray moves to mid position
Probe moves to upper position
U = 0 L = 0 Lower Position?
Tray moves to cup position
Probe moves to lower position
U = 0 L = 1 Exit Probe Test?
YES
Probe moves to upper
Probe moves to lower position
position
NO
Tray homes
NO
YES
Test Pump! Very slow speed
Downloaded from www.Manualslib.com manuals search engine
Test Pump! Slow speed
Test Pump! Medium speed
Test Pump! Fast speed
Test Valve A: YES/NO=ON/OFF
NO NO NO
NO
NONO NO
YES
Test Valve B: YES/NO=ON/OFF
Test Valve V: YES/NO=ON/OFF
Test Interface? Jump Pins 2&3
Test Amplifier?
Enter Service Code?
YES
NO YES
-- Test --
Interface
Remain in -- Interface --
ok!
Test Interface?
YES
Na = -1030 K = -1200
NO
Ground = 2
NO Cl = -1093
-2500mV = -2496
NO
NO
Enter Code:
Code
NO AAA ok?
Accepted!
NO
Code Error! YES Retry? NO
YES
Calibrate...
YES YES YES Is Code
YES
Enter Other valid?
Service Code?
NO
Remain in Service Func?
Calibration? NA K CA READY
NO
**STANDARD X/Y** NOT DETECTED
YES
NO
NO
6 Aspir. of Std.A performed?
YES
Prime Standard C
YES
NO1st try
YES
At least 1 slope in Range?
At least 1 Channel reprod. ?
NO
Prime
NO
**STANDARD B** Standard A
NOT DETECTED
All 3 Standards not detected?
Pressurize Ref. Asp. Std. A into Meas. Chamber
Reference Housing ok?
A
YES
*********CLOG******** CHECK FLUID PATH
NOYES
NO
**STANDARD X** NOT DETECTED
***CHECK*** ELECTRODES
NO
Perform Wash Cycle
NO
***CHECK***
B 2nd
REF HOUSING try
Downloaded from www.Manualslib.com manuals search engine
39
11 Calibration Sequence - 9181 (2)
40 B
12 Power-up - 9181
Power-up
AVL9180 A80X1.AA WARM UP
All dots lit for 1/2 sec.
Cold start? YES
Set
Time/Date
NO
YES NO
YES
YES
NO NO
Remain in Daily Maintenance?
Stabilizing 30 sec.
AVL9180 A80X1.AA WARM UP 59
Date: 1-JAN-95 Time: 12:00
Power Fail 1-Nov-95 1:12 (Print)
Pack in place? Global*
*****PLEASE***** *******WAIT******* (Wash)
*Background check in all menus except "Take out of Operation" and "Service Functions"
Perform Daily
Perform Daily
Is Calibration
NO
Cleaning?
Condicionamento?
due?
YES YES
Clean/Cond.
Clean... Condition...
needed?
YES
NO
NO YES YES
*Background check in all menus except "Take out of Operation" and "Service Functions"
YES
NO
1min
YES
NO
Downloaded from www.Manualslib.com manuals search engine
Clean/Cond. needed?
Pack inserted?
Calibration...
Global*
Reset counter to 100%
Pack in place? Global*
NO
New SnapPak installed?
NO
YES
NO
NO
NONO NO
NONO
NO
NO
****STATUS**** **NO SnapPak**
NA K CA READY
PRINT
QC/STD/DAILYSATE
DAILY FUNCTIONS?
/URINE SAMPLE?
MAINTENANCE?
SERVICE
CALIBRATION?
FUNCTIONS?
PROGRAM
OPERATOR INSTRUMENT?
FUNCTIONS?
41
3.4 Service
Functions
TEST ELECTRODES
This mode allows for the measurement and display of electrode voltages.
Standard A, Standard B or an external sample can be measured to
determine electrode performance and provide measurement data useful in
locating electrode calibration faults. Each electrode parameter will be
displayed and the electrode voltage associated with the sample type
selected can be observed.
Example
Displays:
In this mode, the sample sensor output is displayed which is useful for
electrical adjustment or for troubleshooting sample sensor faults. A dry
sample sensor should display a value of 100 with a range of 80 to 120. After
verifying a dry sensor, aspiration of a clear fluid (ie, water) should increase
the displayed value by at least 40 units.
Example
Display:
4
2
In this test, the SnapPak Sensor detects whether the ISE SnapPakTM is
in place. "I" indicates that the ISE SnapPakTM is in place, "O" indicates
that it is either not present or not completely seated.
Example
Display:
SnapPak: II = IN
O = OUT
This mode displays the language selected for display and printout. To
change the selection, set the language switch (located behind printer) to
the desired language. The display will indicate the language choice
according to the switch setting. To activate a new language, turn the
analyzer off and back on with the switch set to the desired language.
Example
Display:
Lanugage
Switch English
This test verifies the operation of the sample door light gate and its
associated circuitry. The display indicates an “O” or “C” depending on
the position of the door.
Example
Display:
Sample Door:
CC:Closed/O:Op
en
Downloaded from www.Manualslib.com manuals search engine
4
3
TEST PROBE (9181 only)
This test verifies the operation of the sample probe motor, position sensor and
associated circuitry. The "U" represents the output of the upper position
sensor, the "L" represents the output of the lower position sensor.
Example
Display:
U=0L=1
Sample
Position?
This test verifies the operation of the Autosampler turntable assembly. The
display indicates the output of both the position and home sensors.
Example
Display:
Home:
0 Pos =
1
TEST PUMP
This test turns on the peristaltic pump at each of the four pump speeds. The
display indicates for two seconds each pump speed while each pump speed is
being tested. Observe that the peristaltic pump changes speed as is indicated
on the display.
4
4
This test turns on/off each solenoid valve as indicated and is useful to
verify both electronic control and mechanical operation of each solenoid
valve.
TEST INTERFACE
The Interface Test can be used to verify correct operation of the RS232C serial
port. To operate this test, jumper pin 2 and pin 3 of the rear interface connector
prior to invoking the test. During the interface test, the analyzer sends out a test
string and checks if it is received within a set period of time. If correct
operation is observed after completion of the test, INTERFACE OK will be
displayed.
TEST AMPLIFIER
The Amplifier Test displays ground, reference and output voltage of each input
amplifier. The values displayed for each electrode channel will be dependent on
the electrode inputs and may vary. Display of the ground should read between
-10mV and +10mV with the reference voltage reading between -2490mV and
-2510mV. With all inputs open, the display should read +/- 4095 for each
channel. On the 9140/ 9180/9181, an additional display indicating the
temperature voltage and temperature in degrees C is available to verify the
temperature adjustment.
ALL LLA This service code will enable the Ca++ value during auto- (9181
only) matic serum/blood measurement. Special precautions are
necessary to obtain the correct Ca++ value due to
sample exposure to room air.
LEM MEL This service code will print the last 20 error messages
(9180/9181 only) with the date and time of occurrence.
MGL LGM This service code is available only in the model 9140/
9180/9181 analyzer and enables Ca++ values to be
displayed in mg/dL. The normal mode displays
values in mmol/L. QC and Standard results are
always displayed in mmol/L.
SFC This code allows the input of a percentage for the ISE (9180/9181
only) SnapPakTM counter.
SLC CLS When this code is set, the current setting of the leasing
(9180/9181 only) counter, which cannot be reset by the operator, is
printed on the calibration
report.
SSC CSS This code toggles needle height to accommodate smaller (9181
only) sample cups. In the default setting, the analyzer works
with 2.0 mL cups. To select 0.25 mL sample
cups, SSC has to be activated. To return to the
default setting, CSS has to be activated.
4
6
NOB No beep XX
ANALYZER RESET Press YES and NO keys simultaneously and turn power
off and back on to provide a total reset of the
instrument software. CUIDADO! All QC Data and
Instrument Programming will be lost.
4 Description of
Modules
4.1 Mechanical
Assemblies
For the 9120, 30, 40 and 80 analyzers, the front door can be removed by
moving the analyzer to the edge of a work surface so the analyzer door, when
opened, will extend past the edge of the work surface. With one hand, hold
the analyzer door near the right side hinge pin and, with the other hand,
gently apply pressure to the middle rear area of the door. This will allow the
right hinge pin to clear the retaining hole in the main chassis. The door can
then be removed from the analyzer. The 9181 front panel can be removed by
tilting it slightly away from the analyzer and lifting it straight up. The plastic
window can also be replaced in the field by gently pressing from the rear of
the window and snapping the plastic window out toward the front of the
analyzer door. The door magnets cannot be replaced in the field as they are
glued in place with conductive adhesive.
Both sample needle and fill port are designed for easy replacement by the
user. To remove the fill port assembly for replacement, pull the fill port holder
towards the front for easy access. Then, press the two plastic tabs on the fill
port to allow removal of the fill port from the fill port holder. The sample
needle can also be removed and is supplied as a one-piece assembly including
the intake tubing. To remove the sample needle, grasp the needle near the
white holder block and pull up to unsnap the sample needle from its position.
To replace the assembly, align a replacement sample needle and press the
replacement assembly into place.
Three screws located on the left side of the assembly hold the needle unit
assembly in place. To access the two rear screws, turn power off and remove
the rear panel. The rear panel can be moved away from the unit for easier
access by unplugging the wire harness from the power supply. The SBC board
can now be removed by removing the screws which secure the SBC board
and disconnecting the cables on the SBC board. Disconnect the connector to
the lamp board which supplies the Door Open signal. The two rear screws
which secure the needle unit can now be removed using an Allen wrench.
Then, remove the front securing screw, the sample intake tubing and the
reagent supply tubing (red tag) from the fill port. The needle unit can now be
removed from the front of the analyzer for replacement. Reference the
Illustrated Parts diagram in Section 8 for a detailed parts diagram of the
needle unit.
4
8
To remove the electrode holder assembly from the analyzer, first unplug
the sample intake tubing on the right side of the module, then the sample
sensor cable, then remove the reference solution tubing connector and
last, take out the waste tube (green tag) at the left side of the electrode
holder. The electrode holder can now be removed by pressing the two
plastic tabs (right and left side of the module) and sliding the module
forward. Press the plastic tabs again to release the second detent and
completely remove the module from the analyzer. The sample sensor
and/or the left side electrode holder can be removed and replaced by
removing the screws on the under side of this module. The Illus- trated
Parts List in Section 8 provides a detailed reference of the parts of this
assembly.
To remove the motor, first remove the rear panel assembly and SBC
Board as described in Sections 4.1.7 and 4.1.8. Now, the electrical
connector on the lamp board can be accessed to unplug the motor
connector. The motor can now be removed by removing four screws
located on the front of the housing near the peristaltic pump.
4.1.5 Solenoid
Assembly
4.1.6 Printer
Assembly
The printer assembly is designed to allow for easy removal by the user which
can be accomplished without removal of the electrical power to the analyzer.
Slide the paper tray forward to allow access to the printer, tear the paper roll
and completely remove it together with the paper tray. Slide fingers under the
printer assembly and pull the printer forward. This will disengage the printer
from the interconnector and enable removal of the assembly from the front of
the analyzer. Removal of the printer should be performed for replacement and
for removal of a paper jam. To replace the printer, locate the printer slide and
insert the printer assembly. Press firmly into place to ensure electrical
connection of the printer.
Note: Never attempt to dislodge paper from the printer with a paper clip or
similar object to avoid damage to the print head or printer platen.
To remove the rear panel assembly, ensure that the power cord has been
discon- nected. Remove the four corner screws to expose the rear panel. The
power supply module located on the rear panel assembly can now be
removed by remov- ing the three screws securing the circuit board and by
disconnecting the wiring interconnections. The main power receptacle can
also be replaced by removing the two screws holding this assembly.
4.1.8 SBC
Board
After the rear panel (Section 4.1.7) has been removed, the SBC Board is
acces- sible for removal. This circuit board can be removed by removing the
seven screws securing the board to the housing and by disconnecting
electrical connectors from the power supply module, display board and lamp
board. The electrode push pins can now be replaced by simply pulling the
connecting pin from its socket. When installing the board, make sure to place
the plastic washers under the screw heads.
5
0
The rear panel and SBC board must be removed to gain access to the
lamp board. Remove one screw and washer which hold the board in
place and remove the electrical connectors to remove this board.
4.1.10 Display
Board
The rear panel and SBC board must be removed to gain access to the
display board. Remove three screws and 50 degree spacers and unplug
the sample sensor cable from the front and the ribbon cable to the SBC
board to remove the display board.
4.2 Fluidic
Module
4.2.1
Standard A
4.2.2 Standard
B/C
The process for Standard B/C is identical to that of Standard A with the
exception of the operation of solenoid valves B and C. These solenoid valves
are operated in reverse order of Standard A aspiration.
4.2.3 Reference
Solution
The reference housing is filled automatically using the second winding of the
peristaltic pump and solenoid valve R. The reference solution connector
allows for the reference housing tubing to be plugged into the reference
solution circuit. As the peristaltic pump aspirates reference solution, solenoid
valve R is opened to allow excess solution to be pumped into the reference
return line of the ISE SnapPakTM.
4.2.4 Waste
Liquids
Calibration standard and sample waste are pumped out of the left side of the
electrode module (green-banded tubing) through the peristaltic pump to the
waste line of the ISE SnapPakTM. An internal one-way valve is
incorporated into the waste line of each ISE SnapPakTM to prevent any
waste products from leaking out of the ISE SnapPakTM.
5
2
The main tube set is supplied as a pre-cut tubing harness with the fluidic
inter- connections preassembled. Replacement of the tube set should be
performed annually. For removal of the tubing, first remove the ISE
SnapPakTM from the reagent compartment. This will allow access for
removal of the white TPR block which is the main interconnection
between the ISE SnapPakTM and the tubing. This block can be removed by
grasping the front surface and pulling forward. Next, remove tubing from
each solenoid valve. Follow the procedure outlined in Section 4.1.5 for
disassembly of the solenoid valves to enable fluidic tubing to be easily
removed at each solenoid. Pull the two pump windings at the peristaltic
pump tube set off the pump roller and remove the white reference solution
tube connector. Remove the white TPR reference solution block by
grasping the front of the block and pulling forward. The three tube
connections are labeled with green, blue and red tags. All remaining tubes
can now be removed and the entire tubing harness can be discarded.
4.3
Electronics
Power
Circuits
Power is supplied to this circuit board through connector JP3 from the power
supply assembly. Test points are provided to measure supply voltages, and
voltage present on the card. Since each LED is connected in series after the
Four additional voltage regulator circuits are mounted on the ISE SBC II
Card. IC U2 and IC U3 provide -8 VDC and +8 VDC (9180/9181: -5 VDC
and +5 VDC) and are used to provide the supply voltages for the analog
circuitry. IC U1 devel- ops the supply voltage used to operate the peristaltic
pump and provide either +10 VDC or +22 VDC. The +22 VDC is supplied
only for the FAST speed and +10 VDC is used for all other pump speeds.
U5 switches the voltage between 22VDC and 12.5 VDC which supplies the
solenoids. When a solenoid is turned on, the voltage switches to 22VDC for
The circuit which includes Q7 and R5 provides necessary switching for the
measur- ing chamber illuminator LED's.
The following list identifies the test points, fuses and LED's for each
respective DC supply voltage:
TP1 +24 VDC F3 D3 TP2 +5 VDC F1/F2 D1/D2 TP3 -12 VDC
5
6
The pump driver circuit IC U9 and IC U10 provide the drive and control
for the peristaltic pump. Signals PUMPEN, Pump Enable and
PUMPSTEP, Pump Step Pulses enable IC U10 to provide the necessary
control to driver IC U9 which supplies pump drive signals PHASE A
through PHASE D to control peristaltic pump operation.
IC U11 operates with signal DCLOSED from the sample door light
gate to provide signal DOOR which detects the status of the sample
door (open or closed).
Input
Amplifiers
IC U13, U14 and U15 (9180/9181: U13 only) provide high to low input
impedance matching for each Electrode input. Offset generator IC U12D
and amplifiers IC U12A, U12B and U12C provide the necessary gain and
offset for each electrode channel. TP9, TP10 and TP11 provide test points
for the Na+, K+ and Cl-/Ca++/Li channels respectively.
Temperature
Sensor
This is an optional circuit which is used in the 9140, 9180 and 9181.
The circuit creates a temperature-dependent voltage which is converted
by software to degrees C. R54 can be adjusted for correct temperature
setting.
Analog inputs from the input amplifiers are selected via signals ADSEL0
through ADSEL2 and are multiplexed by IC U19. This multiplexed signal
is then fed to the A/D Converter IC U20. IC U21 supplies the necessary
reference voltage (2500mV) for the A/D Converter and can be measured at
TP14.
Downloaded from www.Manualslib.com manuals search engine
5
7
Microproces
sor
SnapPak Sensor
(9180/9181 only)
4.3.2 Lamp
Board
The lamp board contains the LED array used to illuminate the measuring
chamber and the interconnectors used for all solenoids, the peristaltic pump,
door sensor and sample turntable (9181 only). A ribbon cable from the SBC
Board supplies the electrical connection for each signal through connector
JP6.
4.3.3 Display
Board
The display board contains the LCD display, sample sensor connector and
the YES and NO switches used for operation of the analyzer. Power and
signal interconnection is accomplished via a ribbon cable from the SBC
board through JP2 on the display board.
Display boards utilized in the 9181 analyzer also contain circuitry for
both the needle mechanism motor control and position sensor. The
autosampler "Table Present" signal is also buffered through U1 on this
board.
5
8
5 Maintenance and
Troubleshooting
Maintenance procedures for the 9120, 30, 40, 80, 81 Analyzers require
minimal time by the operator to perform. The procedures outlined below
should be performed by the schedule indicated. Detailed instructions for these
procedures can be found in the Operator's Manual describing the correct
method to perform routine analyzer maintenance.
5.1
Maintenance
Daily
Maintenance
- Perform cleaning
cycle.
- Perform conditioning
cycle.
Weekly
Maintenance
- Clean analyzer
surfaces.
Monthly
Maintenance
Six Month
Maintenance
Annual Preventive
Maintenance
- Replace sample
probe.
• Check for air leaks preventing the Standard from being drawn into the
chamber. Ensure that all O-rings are in place. There must be a
continuous draw of standard solution, free of air bubbles.
Check solenoid V for proper sealing of the vent
line. Check fill port to ensure the absence of air
leaks.
6
0
The sample sensor must provide a reading of 80 - 120 when air is detected.
Perform Test Sample Sensor to observe sample sensor response. When clear
fluid (eg water) is aspirated, the sample sensor display must indicate an
increase of of at least 40 units. For blood samples (not transparent), the
reading should decrease by at least 40 units. The sample sensor is calibrated
with air during each calibration. Perform a calibration to remove the error
message after troubleshooting.
• Check for correct drying of measuring chamber during the wash cycle.
• Check for proper filling of the reference housing and ensure that
reference solution reagent level allows complete filling of the
reference housing.
• Check for bubble-free aspiration of Standard A.
6
2
NO
SAMPLE
2. The sample door is opened and no sample is fed into the analyzer.
• Check sample draw and look for clots or leaks in the sampling system.
When the cleaning cycle has been initiated, the analyzer checks for
proper aspiration of the cleaning solution using the sample sensor. If
solution is not detected in the proper time, above error message will
be displayed.
• Check to ensure that the solution is being aspirated through the sampling
mechanism correctly. The sample path must be free of leaks or clots.
When the conditioning cycle has been initiated, the analyzer checks for
proper aspiration of the conditioning solution using the sample sensor. If
the solution is not detected in the proper time, this error message will be
displayed.
INTERFACE ERROR
This message is displayed only during the INTERFACE TEST. Pins 2
and 3 must be shorted together to perform the INTERFACE TEST.
Make sure that the pins are not shorted to chassis ground.
This message is displayed when the printer head is jammed and tries to
print. It is a temporary message that is displayed for 2 seconds and then
sample results are displayed. To clear paper jam remove printer from the
analyzer and remove jammed paper. Replace printer and retry. The printer
can be removed by grasping the rear edge of the printer assembly and
pulling it to the front. The printer can be removed with the Analyzer power
on. To free up jammed paper, turn the small gears on the left side of the
printer module.
6
4
1. More than six aspirations of Standard A are required for all electrode
channels. 2. The difference between voltage A and B is out of specification for all
channels. Possible causes and
remedies:
• Electrodes are not plugged in. Check the slide mechanism to ensure it is in
the correct position and firmly pushed into electrode connectors.
NA NOT
CAL'D K NOT
CAL'D CL NOT
CAL'D CA
NOT CAL'D LI
NOT CAL'D
Na+ -600 to +2400 -1600 to +2200 +720 to +2000 +250 to +680 KCl+ - -3100 -700 to
to +1000 -100 -2500 -1100 to to +1800 +500 +520 -520 to to +1800 -1200 +470 not
to used +1200 Ca++ -2600 to +1400 -2100 to +2700 not used -480 to -900
-600 to +2400 +250 to +680 -50 to +50 K+ -700 to +1000 -2500 to +500 -700 to +1000 +470 to
+1200 -40 to +40 Cl- -3100 to -100 -1000 to +3000 -3100 to -100 -370 to -860 not used Ca++ -3100
to +1000 -2300 to +2500 -3100 to +1000 -350 to -660 -150 to +150 Li+ -3100 to +1900 -3600 to
monitor the sample sensor to determine if the sample path has been cleared.
This message will be displayed if the sample path has not been cleared.
• Check for blockages in the sample path, especially in the sample probe, the
• Check peristaltic pump and tubing are correct and all tubing is properly in
place.
↑↑↑↑ ↓↓↓↓
In case the analyzer displays arrows up or arrows down instead of sample
• Ensure that the sample is correctly aspirated into the measuring chamber
6
6
↑↓
On the 9140, 9180 and 9181 models, the calibration report will print an
arrow up or down instead of the actual temperature, if the temperature
measured is out of range (10.0°C -40.0°C). The temperature sensor is
located in the right side electrode holder.
Possible causes and
remedies:
ERR
The analyzer will display ERR in place of sample results when the
analyzer is unable to obtain valid voltage readings from the electrode
(A/D over- or under- flow).
• Ensure that the electrodes are securely in place and plugged into the
analyzer.
• Ensure proper sampling and proper sample preparation. Check for air
bubbles in the sample.
This message will be printed at the end of a sample report when cleaning or
condi- tioning have not been performed within the last 24 hours. This
message is printed only. Perform Daily Maintenance to clear this message.
Downloaded from www.Manualslib.com manuals search engine
6
7
REPLACE FLUID PACK
6
8
Possible
remedies:
• Check for foreign material that may prevent the probe from moving
freely.
If probe movement to the lower position is not detected within a certain time
period, the above message is displayed.
Possible
remedies:
• Check for foreign material that may prevent the probe from moving
freely.
During the homing sequence, the sampler checks for the sample wheel
to be present.
Possible
remedies:
• Replace sampler.
Downloaded from www.Manualslib.com manuals search engine
6
9
The analyzer checks for correct movement of the sample wheel. If the
sample wheel does not move at the expected speed, the above error
message is displayed.
Possible
remedies:
• Replace sampler.
7
0
6 Adjustments
The 9120, 30, 40, 80 and 81 Analyzers have been designed to require minimal
electronic adjustment. The sample sensor circuit may require adjustment
following a change of the sample sensor or during routine troubleshooting.
The temperature adjustment is active only for models 9140/9180/9181 and
requires the temperature adjustment test plug for correct calibration of the
temperature circuit.
Raise sample door and aspirate clear fluid (eg water). Displayed reading
should now be 150 or greater.
Note: R93 can be accessed through the rear cover vent slot and is located at
the top center on the circuit card.
7
1
7 Electronic
Diagrams
AVL 9180/81
Analyzers
Valve A JP1
Valve B JP2
Valve C JP3
Valve V JP4 RS232
Valve R JP5
100 - 240 V~ MAIN 50 - 60 Hz
Downloaded from www.Manualslib.com manuals search engine
Fluid Pack Detector Sensor (9180 only) Na Electrode
KCl Reference
Display Driver
Electrode
GND
Temperature Control (9140/9180 only)
Printer Driver
Microprocessor
Peristaltic Pump Driver
Solenoid Valve Driver s
Power Receptacle 1.6 AT 1.6 AT
JP4
Display Module YES/NO Switches
JP2
Sample Sensor
Temp Sensor (9140/9180 only)
JP1
JP1
Printer Assembly
JP5
JP8
Lamp Board
JP7 JP3
JP1 Power Supply Module
Fuse F1 2.5A/250V
+5VDC/+24VDC +12VDC/-12VDC
74