1LDE00003 RESIBLOC - Internet - en - REV1

RESIBLOC® Transformers
Product presentation
© ABB Group
October 6, 2010 | Slide 1
Agenda
 RESIBLOC® technology – short facts

 RESIBLOC® technology
 RESIBLOC® - the advanced transformer
concept
 Suitability for difficult environments
 RESIBLOC® compared with other technologies
 RESIBLOC® special designs
 EcoDry – The ecologic solution

 Fields of applications
 Examples of reference projects
© ABB Group
RESIBLOC® technology
Short facts
© ABB Group
RESIBLOC® Transformer
The advanced transformer concept
R eliable
E nvironmental friendly
S afe
I nterruption free operation
B est performance
L owest maintenance cost
Operational friendly
C ustom made
© ABB Group
RESIBLOC® technology – short facts
Power range and features
 Rated power from 250 kVA to 60,000 kVA

 Voltage up to 72.5 kV
 Unique technical attributes
 Linear distribution of impulse voltage
 Vacuum free winding production
 Mechanical strength
 Low calorific power
 Designed for extreme environmental
conditions
 Each transformer is custom made
RESIBLOC® offers a great flexibility

according customer wishes
to meet the highest requirements.
© ABB Group
Common designs
RESIBLOC® standard designs

 HV winding material:
Aluminum / Copper wires
 LV winding material:
Aluminum / Copper foils
 Insulation class: F
Types of RESIBLOC®
 Standard three phase transformer
 Double medium voltage transformer
 Multi winding transformer
 Low voltage transformer
© ABB Group
Application types
Application types of RESIBLOC®

 Distribution transformer
 Substation transformer
 Marine propulsion transformer
 Marine distribution transformer

 VSD transformer
 Windmill transformer
 Traction feeder transformer

 Rectifier transformer
 Booster transformer
 Auto transformer
 Excitation transformer
 Furnace transformer
 …
© ABB Group
The advanced transformer
concept
© ABB Group
Advantages of Dry Type Transformers
 Safety for People and Property

 No Fire Hazard
 Environmental Friendly
 No Maintenance and Pollution
 Reduced Civil Works
 Enhanced Withstand to Short Circuit
Stress
 Applicable for Damp and Contaminated
Areas
 No Specific Fire Detection Systems
(compact housings)
 Improved Performance against Seismic
Phenomena
© ABB Group
> 50.000 RESIBLOC® units produced
Guaranteed no
Radial short
crack
circuit
Mechanical forces retained
strength 80%
glass content Natural cooling
up to 60 MVA
High impulse
withstand Copper or
High short circuit aluminum foil
withstand
Compact windings in
Absolute silicon a one piece block
free
© ABB Group
The advanced transformer concept
1 Linear distribution of impulse voltages
2 Vacuum free winding production
3 Unique mechanical strength
4 Proven for vacuum circuit breaker
© ABB Group
RESIBLOC® - The advanced transformer concept
Linear distribution of impulse voltages (1/3)
Linear distribution of
impulse voltages
Peak-value
Vacuum free winding U (Percent)
production
Unique mechanical
strength
100
Vacuum circuit
breaker proven
90
80
Measured distribution
70
60
50
40
30
Ideal, linear distribution
20
10
90 80 70 60 50 40 30 20 10 Turns
(Percent)
© ABB Group
impulse voltages Layout of the tested winding
Vacuum free winding
production
(Multi layer winding)
Unique mechanical
strength
High voltage winding
Vacuum circuit
breaker proven 100% turns 0% turns
80% 20%
55% 45%
Low voltage winding
Equal stress of insulation through the complete winding

Measured impulse voltage distribution to ground (Impulse
wave 1,2/50)
© ABB Group
impulse voltages 100% 0% turns
Vacuum free winding turns
production
Unique mechanical
strength 80% 20%
Vacuum circuit 55% 45%
breaker proven
RESIBLOC®
Low Voltage winding
100% turns 0% turns
Vacuum 90%
cast
Low Voltage winding
© ABB Group
Vacuum free winding production
impulse voltages  Great variety and possibilities regarding
Vacuum free winding
production
dimensions
Unique mechanical
strength  Transformerdesign according
Vacuum circuit
breaker proven
customers needs
 Reduce thermal stress within the coils to
a minimum
 Natural cooling up to 60 MVA
 Design of the roving technique enables
to locate the cooling channels where
there are needed
 Effective elimination of hot-spots
© ABB Group
impulse voltages
RESIBLOC® Vacuum cast
Vacuum free winding
production
Gas bubble size 1mm 1mm
Unique mechanical
strength
Pressure Atmosphere 10 mbar
Vacuum circuit
breaker proven
Gas Air Air
p*d 104 Pas*cm 102 Pas*cm
UD See Paschen See Paschen
ED 4.5 kV/mm 0.35 kV/mm
RESIBLOC® winding technology is partial discharge

free due to suitable dimensioning of the insulation.
Voids are without effects if they should be present.
© ABB Group
Linear distribution of Paschen curve
impulse voltages
Vacuum free winding
[V] 106
production r
Ai
Unique mechanical
6
strength
H2
SF
Vacuum circuit
breaker proven 105
Ne
Breakdown voltage UD
104
4500 V
103
350 V
102
101 102 103 104 105 107

[Pa cm]
Electrode clearance*pressure pd
© ABB Group
Unique mechanical strength
impulse voltages  HV-winding: Radial glass
Vacuum free winding
production
fiber braced
Unique mechanical
strength  LV-winding: Turns glued to
Vacuum circuit
breaker proven
each other with prepreg
 HV- and LV-windings form
one singular coil
 Up to 80 % glass fiber
reinforcement
 No use of softeners
© ABB Group
impulse voltages  High mechanical stability of
Vacuum free winding
production
coil structure
Unique mechanical
strength  Coil structure will withstand
Vacuum circuit
breaker proven
radial forces in short circuit
case
 Guaranteed crack free coils
during complete lifetime
 Partial discharge values
according international
standards (< 10 pC)
© ABB Group
impulse voltages Coefficient of Tensile
Vacuum free winding thermal expansion strength
production Material-Data N
mm 1
Unique mechanical   10 8
strength mm K mm 2
Vacuum circuit
breaker proven Aluminum 23.8 70
Copper 16.2 230
Epoxy 65 60-80
Fiber glass 5 1500
Epoxy with 66% quartz-powder 38 75-90
Epoxy with 80% fiber glass 25 600-750
Steel 11.5 370-850
Insulation material has comparable strength to steel!
© ABB Group
impulse voltages Critical Points
Vacuum free winding
production
Unique mechanical
strength
Vacuum circuit  Brittleness of plastic-materials at low temperatures
breaker proven
 Not one crack during more than 35 years deliveries of
RESIBLOC® Transformers!
 Combination of materials with different coefficients of

thermal expansion
 Not one crack at different short-circuit tests on RESIBLOC®
Transformers!
© ABB Group
Vacuum circuit breaker proven
impulse voltages  During opening of the contacts (switching off) there will be electrical breakdowns
Vacuum free winding between the poles of the breaker, since the clearance between the poles is not
production
yet enough to withstand the full voltage
Unique mechanical
strength
Vacuum circuit
 During closing of the contacts (switching on) there will be electrical breakdowns
breaker proven between the poles of the breaker, because with reduced clearance the electrical
strength at constant voltage decreases
 These electrical breakdowns are called “pre-strikes” in case of switching on and
“re-strikes” in case of switching off
 The voltage change during pre-strikes and re-strikes can be very steep. This can
lead to high dielectric stresses within the windings of a transformer
© ABB Group
Tr afo
Linear distribution of f- er
impulse voltages Prü form
s
Vacuum free winding
Tran
production
Te st
Unique mechanical
e - Trafo
strength
pei s er
Vacuum circuit Eins ansform
g Tr
breaker proven
Fe edin
na l) rmer
o ptio ansfo s k ope
(
f o ad Tr illo es
t-T r a
Lo Osz Scop
Las ional
t
Op
reak ter
uit B chal
er
kb etrieb
Circ tungss
ür A u tomati
tu n g f
Einrich tion Device
a
Autom
is
Vac um-Le
uum
u
Vak
© ABB Group
impulse voltages
Vacuum free winding
production
Unique mechanical
strength
Vacuum circuit
breaker proven
© ABB Group
impulse voltages
Vacuum free winding
production
Unique mechanical
strength
Vacuum circuit
breaker proven
© ABB Group
Vacuum circuit breaker behaviour
impulse voltages  Using this set-up several hundreds of switching-on and -off
Vacuum free winding
production
operations have been recorded and more than 20.000
Unique mechanical have been performed in total.
strength
Vacuum circuit
breaker proven
 Maximum voltage increase 6 kV/10 ns, equals 600 kV/µs

 about 6 times faster than standard lightning impulse
(approx 100 kV/µs)
 Proof of ability to switch RESIBLOC® transformers with

vacuum breaker is given
© ABB Group
Low calorific Power
Calorific power of a 1000 kVA distribution transformer

Fire energy Percentage Flash
MJ point °C
Mineral oil 30000 100 160
Silicon oil 26000 87 350
Vacuum cast resin 2600 9 350

(epoxy + quartz sand)
RESIBLOC® 1500 5 >470

(fiber glass reinforced)
© ABB Group
Explosion of a 3 MVA oil immersed transformer
© ABB Group
Oil immersed and RESIBLOC®
Oil immersed RESIBLOC®
Normally outdoor, oil In- and Outdoor, no

Installation pitch, explosion protection special building, short
and long cables required cables
Fire safety Bad Very good
Cooling Air (-40°C - +60°C) Air (-60°C - +60°C)
Short time high
Overload Long time small overload
overload
No load low, load losses No load high, load
Losses
high losses low
Required (Oil- & Gas Only visual inspection

Maintenance
analyse, etc.) required
Short circuit
Very good Very good
withstand
Spare parts Required Normally not required
© ABB Group
Testing
Routine tests (performed on each unit)

 Gear ratio
 No-load losses and current
 Impedance voltage, short circuit impedance and load losses
 Partial discharge
Type and special tests (available on request and additional costs)

 Lightning impulse (LI) test
 Temperature-rise test
 Determination of sound levels
© ABB Group
Suitability for difficult
environments
© ABB Group
Deep Temperature Storage and Thermal Shock
Test Object
 Order number 14299 1525
 Power rating 1500 kVA
 Voltage ratio 11 kV / 433 V

 Total weight 4350 kg
Tests
 Requirement for class C2 according to
VDE 0532, part 6
 Deep temperature storage test at -25°C
 Thermal shock test with double rated

current starting at -25°C
Test of a RESIBLOC® Transformer

starting at -60°C.
© ABB Group
Deep Temperature Storage and Thermal Shock
1st
 Thermal shock test with double rated
current starting at -60°C passed
2nd
 Thermal shock test with double rated
3rd
 Thermal shock test with 2.5 times rated
The tests performed show, that

RESIBLOC® Transformers are very well
suited for operation at low ambient
temperatures and with strongly
varying loads.
© ABB Group
Environmental – Climatic – Fire class acc.
VDE 0532 / Part 6
Environment:
Normal indoor installation, no condensation, no
E0
considerable pollution
Limited pollution, occasional condensation e.g. off
E1
circuit periods
E2  Heavy pollution, frequent condensation
Intensified conditions for the conductivity of the salt
E3 
solution (for application of wind turbines)
© ABB Group
VDE 0532 / Part 6
Climate:
Lowest ambient temperatures:
C1  Operation -5°C
 Storage and transport -25°C
Lowest ambient temperatures:

C2   Operation -60°C instead of -25°C
 Storage and transport at -60°C instead of -25°C
© ABB Group
VDE 0532 / Part 6
Fire:
No special requirements except typical characteristics for dry
F0
type transformers
Increased demands
 All materials practically free of halogens
F1   Limited formation of fumes
 Limited contribution with calorific energy to the source of fire
 Self-extinguishing transformer fire
© ABB Group
Seismic testing and simulation
Real testing
 Extensive seismic testing done on RESIBLOC®

 Mainly related to nuclear and marine applications
 Complete units have been tested all over the world
 Life time testing on single components
© ABB Group
Simulation - A real alternative
 Results from real tests have been transformed to simulation models

 These models are used for Finite Element Analysis (FEA)
 Models allow to simulate any RRS on different transformer designs
 The CAD model is transformed into a mash model considering:
 Material specifications
 Shapes
 Weights
 Connections
© ABB Group
 ….
FEA simulations can provide information about:

 local stresses
 strains
 deformations
 reactions forces
 natural harmonics
 mode
© ABB Group
Benefits of simulation is:

 Efficient way to proof different mechanical designs
 To improve designs and identify weak points
 To verify requirements without destructive testing
 Saving of project costs
© ABB Group
RESIBLOC compared with
®
other technologies
© ABB Group
Vacuum cast and RESIBLOC® technology
100% 0%
turns turns
80% 20%
55% 45%
RESIBLOC®
Low Voltage winding
100% turns 0% turns
Vacuum 90%
Cast
Low Voltage winding
© ABB Group
Example (RESIBLOC®) Example 2 (Vacuum Cast)
Gas bubble size 1mm Gas bubble size 1mm
Pressure atmosphere Pressure 10 mbar
Gas Air Gas Air
p*d 104 Pas*cm p*d 102 Pas*cm
UD See Paschen UD See Paschen
ED 4.5 kV/mm ED 0.35 kV/mm
RESIBLOC® winding technology is partial discharge

free (<10pc) due to suitable dimensioning of the insulation.
Voids are without effects if they should be present.
© ABB Group
Paschen curve
[V] 106
r
Ai
6
H2
SF
105
Ne
Breakdown voltage UD
104
4500 V
103
350 V
102
101 102 103 104 105 107

[Pa cm]
Electrode clearance*pressure pd
© ABB Group
RESIBLOC® Strong points
All technologies are performing according to international

standards
nevertheless, RESIBLOC® has
 Stronger Resistance against  Better Performance Under
Short-Circuit Stress Dynamic Loads
 Superior Behaviour on Load  More Flexibility In Design (No
Changes Molds)
 Better Performance Under
 Linear Distribution of BIL
Severe Ambiental Conditions
 Highest Possible Security (Exceeding E2)
Against Cracks on Coils  More Suitability for Extreme
 No Silicone During Coil Cold Conditions
© ABB Group
Manufacturing  Vacuum circuit breaker proven
Solutions for demanding requirements
 RESIBLOC® characteristics:
 Unique mechanical strength and short circuit behaviour
 Satisfies different economical and safety requirements
 Certified for many standards and organisations
 High design flexibility and product variety
 Customer advantages:
 Fits for most demanding applications
 Great variety of applications
 Long service life with minimum maintenance
requirements
 Excellent and global ABB service
© ABB Group
RESIBLOC special
®
designs
© ABB Group
Special designs and accessories for RESIBLOC®
Enclosure Air-water heat exchanger
Temperature monitor Air-air heat exchanger
Arc guard system Cooling fans
On load tap changer Earthing switch
Bushings Anti vibration pads
And many more…
© ABB Group
Structure of the IP-code
IP 2 3 C H
Code character
(International Protection)
1st index (protection against objects)
(digit 0 to 6 or character X)
2nd index (protection against water)
(digit 0 to 8 or character X)
Additional character
(facultative)
(character A, B, C, D)
Complemental character
(facultative)
(character H, M, S, W)
© ABB Group
Structure of the IP-code
1st characteristic numeral 2nd characteristic numeral

0 non protected non protected
1 ≥ 50 mm diameter (back of hand) vertically dripping
2 ≥ 12,5 mm diameter (finger) dripping (15° titled)
3 ≥ 2,5 mm diameter (tool) spraying
4 ≥ 1 mm diameter (wire) splashing
5 dust-protected (wire) splashing
6 dust-tight (wire) powerful jetting
7 - temporary immersion
8 - continuous immersion
Different
examples of
protection
© ABB Group
Standard enclosures – IP23
Example:
IP 23 with rain
cover
 Standard enclosure for indoor installation

 With rain cover also suitable for outdoor applications
© ABB Group
Standard enclosures – IPX4D
 based on the IEC60529

 high protection class
 Natural cooling for large
ratings
(even above 20,000 kVA)
© ABB Group
Temperature monitoring
 Different monitoring systems available

 TR 250 (3 sensors Pt 100)
 ST-154
 …
© ABB Group
Infrared temperature monitoring system
 FCU400-IR (SensyCal IR)

 Contactless temperature measurement
 Measuring of up to 12 spots by one system
© ABB Group
ABB Arc Guard SystemTM
 Optical monitoring for fast arc detection

 Arc Guard delivers trip signal within 1-2 ms
 Total disconnection time depends on circuit breaker,
normally ≤ 50 ms
© ABB Group
Examples of bus bar systems (1)
© ABB Group
© ABB Group
© ABB Group
Load tap changing
 Dry type transformers are available with oil-free load tap

changers
 Wide range LTC:
 Up to 40.5 kV
 Total of up to 13 tap positions
 Cost efficient LTC:
 Up to 11 kV
 Total of up to 9 tap positions
© ABB Group
Air-water heat exchanger (AFWF)
 ABB is market leader in water cooled transformers

 Main advantages
 Compact footprint with lowest possible height
 High protection class
 Option for outdoor installation with Glycol
 Mainly used in applications like
 Marine
 Oil & Gas
© ABB Group
 Mining
Air-water heat exchanger (AFWF)
 Double tube type coolers with 2 fans (100 % redundancy)

 Transformers individually matched with drives like ACS
800, ACS5000 and ACS 6000, etc.
© ABB Group
Cable reel
New improved cable holder design is introduced for easy

fastening of cables.
© ABB Group
Air-air heat exchanger (AFAF)
© ABB Group
Air-air heat exchanger (AFAF)
© ABB Group
Variable speed drives transformers
Variety of drive systems is steadily increasing

 Significant number of different drive systems available
Drive systems are getting more and more complex

 Simple 6 pulse systems
Up to complex systems of 48 Pulse


6 Pulse 36 Pulse
Inverter
Transformer 1:
S R/2
-20
via12, 18 and 24 pulse to 20
~ MCB
Inverter
~ -20
20
Transformer 2:
M SR/2
3~ Inverter
© ABB Group
Variable speed drives transformers
 Vector groups of convertor transformers

 6 – pulse: Dyn11
 12 – pulse: Dyn11d0
 18 – pulse: 1 x Dyn11; 1 x D(+10°)yn11; 1 x D(-10°)yn11
 24 – pulse: 1 x D(+7,5°)yn11d0; 1 x D(-7,5°)yn11d0
 36 – pulse: 1 x Yy(20°)y(0°)y(340°); 1xDy(350°)y(330°)y(310°)
© ABB Group
Design issues of drive transformers
Example: Wire Siniusoidal load: 1000 kVA

winding (with 2
layers, 22 turns,
Eddy current = 3%
5mm) Temperatur rise = 100K
Non Siniusoidal load: 1097 kVA plus Harmonics

f1=7,3; S/SN=1,097
Eddy current = 22%
Temperatur rise = 130K
Non Siniusoidal load: 1097 kVA plus Harmonics

f1=7,3; S/SN=1,097
Duct 12mm
Eddy current = 7%
Temperatur rise = 100K
Important: In all cases the harmonic load have to be

presented to the transformer manufacturer.
© ABB Group
EcoDry – The ecologic
solution
© ABB Group
EcoDry®99Plus
Higher efficiency already from 20% load
100,0%
99,5%
99,0%
Effizienz
98,5%
98,0%
97,5%
97,0%
0%
20%
40%
60%
80%
100%
Last
1000 kVA HD538 Norm 1000 kVA HD538 Red 1000 kVA RESIBLOC99Plus
 What is different to the actual solutions:

 Increased focus on reduction of load losses
 Economical interesting solution from approx 20% continuous
load
 Applications:
 Focus on energy-intensive applications
 High need of standard transformers
 Ratings between 1000 and 2500 kVA
© ABB Group
EcoDry®99Plus
Environmental protection paired with premium quality
Standard dry type EcoDry®99Plus

Rating 1000 kVA 1000 kVA
Voltage (Primary) 10,000 V 10,000 V
No load losses 2000 W 1500 W
Load losses (120°C) 10,120 W 6785 W
Total losses at full load 12,120 W 8285 W
Efficiency at full load 98,79% 99,17%
Yearly energy losses 106,171 kWh 72,577 kWh
CO2 Emissions 57.4 t/a 39.3 t/a
 Environmental aspects
 Up to 32% less energy consumption of losses
 Requirements of the EU (20%) already fulfilled today
 Approved RESIBLOC® technology
 Extremely high mechanical withstand
 Very good short circuit withstand (5 sec)
 Low need for maintenance or spare parts
© ABB Group
EcoDry®99Plus
Up to 32 % less transformer consumption
Energy saving Energy saving in kWh

Primary voltage Rating (kVA) in comparison to in comparison to
DIN 42523 / HD 538 DIN 42523 / HD 538
1,000 32 % 33.595
1,250 28 % 35.040
Up to 12 kV 1,600 30 % 45.114
2,000 25 % 46.428
2,500 24 % 55.407
1,000 32 % 37.493
1,250 31 % 43.537
Up to 24 kV 1,600 32 % 53.480
2,000 27 % 55.232
2,500 28 % 68.547
 Up to 68,547 kWh can be saved each year on each

transformer
 This is equivalent to the amount consumed by about 20
German households
© ABB Group
Fields of applications
© ABB Group
Industrial applications
Oil & Gas  Marine

 Compressor drive  Propulsions transformers
transformers  Thruster Transformers
 Electrification  Auxiliary transformers
 Thruster drive transformers
 Metals
 Refineries
 Rolling mills
Mining & Minerals  General electrification
 Hoist drives
 Pulp & Paper
 Mill drives
 LV drive system transformers
 Conveyor belt systems
© ABB Group
 General electrification
Oil & Gas, Offshore
© ABB Group
Minerals & Mining
© ABB Group
Metals industry
© ABB Group
Pulp & Paper
And many more…

© ABB Group
Power Generation & Distribution
© ABB Group
Chemical industry
© ABB Group
Marine
© ABB Group
Examples for other industry branches
© ABB Group
Other fields of applications
 Subway
 Metro
 Railway
 Systems
 ...
© ABB Group
Examples of reference
projects
© ABB Group
Buildings – Burj Khalifa, UAE
 72 RESIBLOC® Transformers
 750 – 2000 kVA
 11 kV / 0.4 kV
 Special enclosure designs
© ABB Group
4 units 25.000 kVA with OLTC
© ABB Group
Stadium – Olympic Stadium, Sydney
8x 1500 kA
11 kV/0.4 kV
© ABB Group
Reference Mining Canada
PCS Lanigan
 Scope of supply:
 1st Phase:
 Drive transformer: 1 unit 5500 kVA
 Excitation transformer: 1 unit 500 kVA
 2nd Phase:
 Drive transformer: 1 unit 5800 kVA
 Excitation transformer: 1 unit 500 kVA
 Project specialties:
 Outdoor installation
 Corrosive environment
© ABB Group
References
Load tap changing
For clients in Russia appr. 20 units have been delivered (up

to 35 kV voltage) and some with OLTC
© ABB Group
MAJOR PROJECT
Jiangsu ShunDa Group (Solar)
 Jiangsu Shunda Semiconductor

Co.,Ltd, produces poly-crystalloid
silicon and mono-crystalloid silicon
for solar sells. It is one of the largest
silicon production bases in China.
 In yr 2008 ABB supplied 10 units of
18-pulse 3286 kVA rectifier
transformer and 3 units 2736 kVA
rectifier transformer, rectifying
electric current by multiple phase to
avoid high harmonic’s negative effect
to the grid.
© ABB Group
Summary
RESIBLOC – The reliable choice
Reliable
 Unique technical features
 Technical solutions for different demands
Experienced
 Specialized on demanding applications
 High degree on innovations
Service oriented
 High project execution competence
 Very good on-time delivery
© ABB Group
© ABB Group

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RESIBLOC® Transformers

 RESIBLOC® technology – short facts

 EcoDry – The ecologic solution

 Rated power from 250 kVA to 60,000 kVA

RESIBLOC® offers a great flexibility

RESIBLOC® standard designs

Application types of RESIBLOC®

 Marine distribution transformer

 Traction feeder transformer

 Safety for People and Property

1 Linear distribution of impulse voltages

2 Vacuum free winding production

3 Unique mechanical strength

4 Proven for vacuum circuit breaker

Low voltage winding

Equal stress of insulation through the complete winding

100% turns 0% turns

RESIBLOC® winding technology is partial discharge

101 102 103 104 105 107

Copper 16.2 230

Fiber glass 5 1500

Epoxy with 66% quartz-powder 38 75-90

Epoxy with 80% fiber glass 25 600-750

Steel 11.5 370-850

Insulation material has comparable strength to steel!

 Combination of materials with different coefficients of

 Maximum voltage increase 6 kV/10 ns, equals 600 kV/µs

 Proof of ability to switch RESIBLOC® transformers with

Calorific power of a 1000 kVA distribution transformer

Mineral oil 30000 100 160

Silicon oil 26000 87 350

Vacuum cast resin 2600 9 350

RESIBLOC® 1500 5 >470

Oil immersed RESIBLOC®

Normally outdoor, oil In- and Outdoor, no

Required (Oil- & Gas Only visual inspection

Spare parts Required Normally not required

Routine tests (performed on each unit)

Type and special tests (available on request and additional costs)

 Voltage ratio 11 kV / 433 V

 Thermal shock test with double rated

Test of a RESIBLOC® Transformer

The tests performed show, that

Lowest ambient temperatures:

 Extensive seismic testing done on RESIBLOC®

 Results from real tests have been transformed to simulation models

FEA simulations can provide information about:

Benefits of simulation is:

100% turns 0% turns

Example (RESIBLOC®) Example 2 (Vacuum Cast)

Gas bubble size 1mm Gas bubble size 1mm

Pressure atmosphere Pressure 10 mbar

Gas Air Gas Air

p*d 104 Pas*cm p*d 102 Pas*cm

UD See Paschen UD See Paschen

ED 4.5 kV/mm ED 0.35 kV/mm

RESIBLOC® winding technology is partial discharge

101 102 103 104 105 107

All technologies are performing according to international

Enclosure Air-water heat exchanger

Temperature monitor Air-air heat exchanger

Arc guard system Cooling fans

pd 104 Pascm pd 102 Pascm