TELYS 2 User Manual Pro

User's guide
SDMO
Control unit
TELYS
V 6.1.0 (16/11/2006) 33502019901_0_1

1. Introduction to TELYS ......................................................................................................................................................................... 2
1.1. Introduction ............................................................................................................................................................................. 2
1.2. Operating conditions ............................................................................................................................................................... 2
1.3. Conformity to legal and regulatory requirements.................................................................................................................... 3
2. Description............................................................................................................................................................................................ 4
2.1. Standard configuration ............................................................................................................................................................ 4
2.1.1 View of the front panel............................................................................................................................................................ 5
2.1.2 View of the rear panel ............................................................................................................................................................. 7
2.1.3 Description of the screen......................................................................................................................................................... 9
2.1.4 Description of the pictograms in zone 1................................................................................................................................ 10
2.1.7 Display of messages in zone 4 .............................................................................................................................................. 14
2.2. Options .................................................................................................................................................................................. 18
3. Introduction to menus ......................................................................................................................................................................... 20
3.1. "Actions" menu ..................................................................................................................................................................... 24
3.2. "Information" menu............................................................................................................................................................... 26
3.3. "Settings" menu ..................................................................................................................................................................... 28
3.3.1 Communication ..................................................................................................................................................................... 29
3.3.2 Changing the frequency ........................................................................................................................................................ 30
3.3.3 Changing the voltage............................................................................................................................................................. 30
3.3.4 Parameter settings ................................................................................................................................................................. 31
3.3.5 Installer access ...................................................................................................................................................................... 35
3.4. "Country" menu..................................................................................................................................................................... 35
4. Alarms and faults ................................................................................................................................................................................ 36
4.1. Viewing alarms and faults ..................................................................................................................................................... 36
4.2. Activation of an alarm or fault .............................................................................................................................................. 37
4.3. Activation of an alarm and a fault ......................................................................................................................................... 38
4.4. Engine fault codes display..................................................................................................................................................... 39
4.5. Horn reset .............................................................................................................................................................................. 40
5. Access levels....................................................................................................................................................................................... 41
5.1. List of access levels ............................................................................................................................................................... 41
5.2. Contents of access level 0...................................................................................................................................................... 41
5.3. Contents of access level 1...................................................................................................................................................... 42
6. Exterior communication...................................................................................................................................................................... 43
6.1. Series communication with the RS485 port .......................................................................................................................... 43
6.2. Communication using USB ports .......................................................................................................................................... 43
6.2.1 USB communication - operation........................................................................................................................................... 45
6.2.2 HOST USB port .................................................................................................................................................................... 45
6.2.3 DEVICE USB port................................................................................................................................................................ 47
7. Use ...................................................................................................................................................................................................... 47
7.1. Manual mode......................................................................................................................................................................... 47
7.1.1 Generating set start-up .......................................................................................................................................................... 47
7.1.2 Under load tests..................................................................................................................................................................... 48
7.1.3 Stopping the generating set ................................................................................................................................................... 49
7.2. Automatic mode .................................................................................................................................................................... 50
7.2.1 Generating set start-up .......................................................................................................................................................... 50
7.2.2 Applying the load.................................................................................................................................................................. 52
7.2.3 Stopping the generating set ................................................................................................................................................... 52
8. Fault finding........................................................................................................................................................................................ 53
9. Maintenance........................................................................................................................................................................................ 53
9.1. Replacing the fuse ................................................................................................................................................................. 53
10. Appendix........................................................................................................................................................................................... 54
10.1. Enclosure A - List of John Deere - Volvo and Perkins fault codes ....................................................................................... 54
10.2. Enclosure B - List of MTU engine fault codes...................................................................................................................... 68
10.3. Enclosure C - List and explanation of parameters................................................................................................................. 86
10.4. Enclosure D - Glossary.......................................................................................................................................................... 88
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1. Introduction to TELYS
1.1. Introduction
TELYS is a command / control module designed to control the generating set.
This module, with a 12V or 24V direct current supply, is incorporated into the following control consoles:
NT 2500 NT 3500 NT 4500

Circuit breaker rating ≤ 125 A Circuit breaker rating ≤ 250 A Circuit breaker rating ≥ 250 A (1)
Fig. 1.1 – View of control consoles
In special applications, TELYS can be fitted to a cabinet separate from the generating set (maximum cable length between
the control cabinet and the generating set: 40 metres).
Finally, TELYS is multilingual as standard (French, English, Spanish, Portuguese and German) and offers the option of
adding certain specific languages (2).
(1) above 630 A, the circuit breaker is not integrated to the console.
(2) available from 2007.
1.2. Operating conditions

The operating conditions are:
9 Operating temperature: -20 to +60°C
9 Storage temperature: -20 to + 70°C
9 Hygrometry
o 95% at 45°C
o 70% at 50°C
o 50% at 60°C
As an option, the TELYS electronic boards can be protected to withstand atmospheres that cause condensation
(tropicalisation).
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1.3. Conformity to legal and regulatory requirements
The TELYS machine conforms to the standards below:
Conforms with European or international directives and standards:

9 EMC general standards EN 61000-6-2 and EN 61000-6-4 (emission and protection)
9 LOW VOLTAGE standards
9 Salt spray test performance: In accordance with standard EN68011-2-11
9 Protection index of a TELYS mounted to a console: IP31 with the soft USB port protective cover fitted
(according to EN 60529)
Note:
European Parliament directives relating to Electrical and Electronic Equipment (WEEE):
- Limitation of Harmful substances in Electrical and Electronic Equipment (LSDEEE or RoHS) (Directive
2002/95/CE dated January 27th 2003)
- Waste electrical and electronic equipment (WEEE). (Directive 2002/96/CE dated January 27th 2003)
Generating sets and their components do not come under the field of application of these two directives.
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2. Description
2.1. Standard configuration

The TELYS module is composed of a polycarbonate cover plate, a screen, signalling LEDs, control components and
electronic boards.
The functional connections are as follows:
Speed – Voltage Trimming Board

Network Voltage Monitoring Relay (in 2007)
Voltage/Current
Measurements
Input/Output Board
Engine Alternator
Motorised circuit breaker

or
Normal/Emergency switch
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2.1.1 View of the front panel
9 1 13 7 6 9
12
2
9
8 10 11 4 9
Fig. 2.1 – View of the front side
1 Emergency stop button for switching off the generating set in the event of a fault which could endanger personnel
or damage equipment
2 Key switch for starting up/shutting down the module
3 Electronic board protection fuse
4 Scrolling and selection wheel for scrolling through screens and selecting items simply by pressing the wheel
5 STOP button, press to switch the generating set off
6 START button, press to switch the generating set on
7 Power ON LEDs and fault warning LEDs
8 Location of USB ports
9 Mounting bolt.
10 LCD for displaying alarms and faults, operating status, electrical and mechanical quantities.
11 ESC button: return to the previous selection and fault RESET function
12 MENU button to access the menus
13 Lighting for emergency stop button
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1 2 3
Fig. 2.2 – Description of the LEDs
A lit LED indicates:

1 Alarm activated (flashing yellow)
2 Fault found (flashing red)
3 Module on (green, on continuously)
Fig. 2.3 – Close-up of USB ports
1 USB key connection (HOST): file transfer between US key and TELYS and vice-versa
2 Connection for microcomputer (DEVICE):
¾ file transfer between PC and TELYS and vice-versa
¾ main module power supply
3 Protective cover.
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2.1.2 View of the rear panel
Battery backup (clock)

End of line resistor
J29 Module CAN Bus J26 Engine CAN Bus
J31 RS 485 port J30 Ethernet Port J28 USB Host 2
J21
J24 J20 J23 J14 J15 J5
J1M
J1
Customer connection area J33B J3M J27 J18 J25 J17 J16
Fig. 2.4 – View of the rear side
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The connections are as follows:
Factory connection
o J1: generating set voltage measurement
o J1M: generating set current measurement
o J3M: analogue indicators: oil pressure, coolant temperature and fuel level
o J5: connection to earth
o J14: default connections: battery charger, remote start order and preheating control
o J15: report pack option (genset ready to supply, general fault and general alarm), continuous current output to
supply certain options, parameterizable logic input
o J16: exterior emergency stop
o J17: other engine parameters (oil pressure fault, coolant temperature, low fuel level, charging alternator
excitation, coolant preheating thermostat), logic outputs and basic board supply (Full Range)
o J18: used for communicating motors: basic board supply (Restricted Range) and generating set emergency stop
output
o J20: 4 all or nothing parameterizable inputs
o J21: 1 all or nothing parameterizable output
o J23: fuel level and low fuel level alarm indicators (depending on engines) and battery ammeter (all engines)
o J24: short circuit/overload input
o J25: oil temperature (indicator and fault)
o J26 Engine CAN Bus
o J27: retention container level logic input
o J29 Bus Can Module: connection to optional logic input/output module
o J33B: speed/voltage trimming board (available in 2007)
Customer connection
A connection area is used to make the necessary connections to operate the generating set remotely (option). This area is
marked in white on the board. It is also identified on the board by the label “customer area”.
o J28 USB Host 2: connection with USB key (identical to front panel connection)
o J30 Ethernet Port: customer connection for communication (available in 2007)
o J31 Port RS 485: customer connection for communication
Note: all logic inputs/outputs can be set.
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2.1.3 Description of the screen
The screen is backlit and requires no contrast adjustments. This screen is divided into 4 zones.
o p
SERIAL No.: 08030010000

SOFTWARE: 5.3.5
NOMINAL VOLTAGE: 400V
FREQUENCY: 50Hz
NOMINAL KW: 320kW
EARTH SYSTEM: TNS
q
Fig. 2.5 – Description of the screen (example)
n Zone 1: in this zone, the status of the generating set is displayed

o Zone 2: in this zone, pictograms relating to dimensions measured are displayed, as well as Alarm and Fault
pictograms
p Zone 3: in this zone, the measured values corresponding to the measured dimensions are displayed with the
corresponding units of measurement
q Zone 4: in this zone, messages relating to the control of the generating set and the menus are displayed.
Note: the information displayed on measurements, alarms and faults as well as messages and menus relating to control of
the generating set will depend on the equipment level of each generating set. Certain screens may therefore not be present.
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2.1.4 Description of the pictograms in zone 1
Pictograms in zone 1
Pictograms Display Activation conditions

TELYS in manual mode
Fixed
(MANUAL)
For 5 seconds when switching from
Flashing
"MANUAL" Mode AUTO mode to MANUAL mode
Fixed TELYS in automatic mode (AUTO)
For 5 seconds when switching from

Flashing
MANUAL mode to AUTO mode
"AUTO" Mode
Flashing Generating set in start-up phase
Fixed Generating set started
Generating set stabilised (voltage

Fixed
and frequency)
Flashing (appearance of constant The generating set is powering the

movement from left to right) installation
Fixed The installation is supplied
Maintenance operation due.

Flashing Every time the generating set is
started up
Maintenance operation due.

Maintenance indicator Fixed
Generating set started
(available 1st half of 2007)
Not used
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Alarm and fault pictograms in zone 2
All the pictograms in this zone are activated when TELYS is initialised.
Data displayed
Fuel level indicator
Alarm / Fault Alarm / Fault

low fuel level high fuel level
Coolant level / temperature indicator

Alarm High Alarm
No
Low level High
preheating
level fault temperature
fault alarm
fault alarm fault
Battery
Battery
Min battery Max battery charge
voltage voltage indicator
(flashing) (flashing) (flashing
bars)
Oil pressure / temperature indicator
High or low oil
High or low oil
Oil pressure level
temperature
Alarm / Fault Alarm /
Alarm / Fault
Fault
Emergency stop
Emergency stop fault
Overload or short circuit
Tripping of circuit breaker following an overload

or short circuit
Engine speed
Underspeed Non-starting
Overspeed fault
fault fault
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Pictograms in zone 3
All the pictograms in these zones are activated when TELYS is initialised. The pictograms below are given as examples.
Generating set stopped
Screen no. Pictograms Data displayed

Fuel Level Indicator
Indication of Temperature of High Temperature coolant
(HT) (units according to settings menu)
P1 Indication of Battery Voltage
Indication of Oil Temperature (units according to

settings menu)
Generating set start-up or generating set started or generating set switching off in progress

Engine Speed Indication
Indication of Temperature of High Temperature coolant
(units according to settings menu)
P2 Indication of Oil Pressure (units according to settings)
Indication of Oil Temperature (units according to

settings menu)

P3 Alternator composite Voltage Indicator

Default
screen in
operation Total Active Power Indicator
Alternator Frequency Indicator
U12 Alternator composite Voltage Indicator

P4
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V1 Alternator single Voltage Indicator

P5

P6

P7
Single phase Alternator current indicator
Single phase Alternator current indicator
Two phase Alternator current indicator

P8
Three phase Alternator current indicator
Neutral Alternator current indicator
Total Active Power Indicator
Total Reactive Power Indicator

P9
Total Effective Power Indicator
Total Power Factor Indicator (lagging or leading)
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P10
Indication of Battery Voltage
Indication of Battery Amps
Screen order of appearance according to network type with the generating set on.
Type of network
Order of appearance 3P+N 3P 2P+N 1P+N
1 P3 P3 P3 P3
2 P4 P4 P6 P7
3 P5 P8 P8 P9
4 P8 P9 P9 P2
5 P9 P2 P2 P10
6 P2 P10 P10
7 P10
Change screens by using the scrolling and selection wheel.

When the wheel is rotated clockwise, the screens scroll upwards and vice-versa.
The screens scroll in a loop.
E.g.: On three-phase + neutral network, then screen 7, then screen 1 and vice-versa.
2.1.7 Display of messages in zone 4

The display (zone 4), among other things, displays messages relating to the operation of the generating set. The messages
are as follows:
Initialisation of TELYS
Screen no. Screen Data displayed
Initialisation of TELYS when the power is switched on

G1
and/or when loading a configuration
SERIAL No.: 08030010000 Generating set serial no.

SOFTWARE: 6.1.0 Software version of TELYS
NOMINAL VOLTAGE: 400V Alternator Nominal Voltage
G2 FREQUENCY: 50Hz Alternator Nominal Frequency
NOMINAL KW: 320kW Nominal Active Output
EARTH SYSTEM: TNS Neutral Point
Bar graph indicating the display delay of the screen
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Generating set stopped
OPERATION
MANUAL
Press START Operating mode - generating set in Manual Mode ready to

G3 to start start
Date and time (depending on settings)
24/08/2005 13:12
OPERATION
AUTO
WARNING Operating mode - generating set in Auto Mode ready to

G4 START-UP POSSIBLE start
IMMEDIATELY Date and time (depending on settings)
24/08/2005 13:12
WARNING
Operating mode - generating set in Auto Mode with
AUTOMATIC Start programmed start
G5 19 min 30 sec Countdown to micro disconnection delay or EJP notice
delay (for France only)
24/08/2005 13:12
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Generating set start-up
START-UP Operating phase - generating set in starting phase

G6 IN PROGRESS Date and time (depending on settings)
24/08/2005 13:12
AIR PREHEATING Operating phase - air preheating prior to starting generating

set
G7
Countdown for air preheating delay
10 seconds Date and time (depending on settings)
24/08/2005 13:12
AVAILABLE POWER
Operating phase – generating set in operation – stable
G8 75% voltage and frequency
Default
Available power
screen
24/08/2005 13:12
AUTOMATIC STOP Operating mode - operation in Auto Mode

IN PROGRESS Opening of power supply device (motorised circuit breaker
or source changeover switch controlled by TELYS)
G9 LOAD SUPPRESSION Countdown for the mains return delay OR the load test
1 min 30 sec delay
24/08/2005 13:12
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AUTOMATIC STOP Operating mode - operation in Auto Mode

IN PROGRESS Generation set cooling in progress
Countdown for Engine Stop delay (cooling) OR Gradual
G 10 COOLING DOWN Stop delay (Coolant temperature) OR Overload Gradual
1 min 30 sec Stop delay OR OFF load test delay
24/08/2005 13:14
Generating setstop
OFF Generating set stop in progress

G 11 IN PROGRESS Date and time (depending on settings)
24/08/2005 13:16
Operating mode changeover (switching from Manual Mode to Auto Mode following auto start demand)
Start Demand
AUTO
Do you wish to change
to Auto Mode? Operating mode - operation in Manual Mode
G 12 WARNING AUTOMATIC start demand
Immediate start
OK Esc
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Generating set stop request due to fault or by pressing STOP in Auto Mode
Manual Mode
activated
Operating mode - operation in Auto Mode (generating set in
Do you wish to change operation)
G 13 to AUTO mode? Warning message for switching to Manual Mode after the
STOP button has been pressed or a fault has appeared
OK Esc
2.2. Options
The presence of optional boards indicated on the electrical diagram depends on the options fitted to the generating set.
In order to have additional inputs and outputs, TELYS can be fitted with five logic input/output boards.
The input/output board holds additional logic inputs and outputs (all or nothing), which can be used if those of the basic
module are not sufficient.
These inputs can be used to detect additional alarms or faults and outputs can be used for data transfers or to control
options.
33502019901_0_1 18/88
Composition:
The input/output board comprises 4 inputs and 6 outputs (M1E1 for Module1/Input1 and M1S1 for Module1/Output1).
A green LED is used to indicate the status of each output (output activated).
4 Logic Inutps Supply LED
Can Bus (1)
12 / 24 V supply
End of line
resistance (2)
3 Logic outputs 3 Logic outputs
CAN bus Rotary microswitch

(module addressing)
Fig. 2.6 – Input/output board
(1) CAN bus for connection between the basic board and the input/output boards. The maximum possible length of the
CAN BUS is 200 metres.
(2) CAN connection loopback (factory fitted).
33502019901_0_1 19/88
3. Introduction to menus
4 menus accessible by pressing the "MENU" button allow interaction with the user. The menus displayed depend on the
configuration of the generating set. The menus are the following:
MENUS
9 "Actions" menu Selection activated
1/4
9 "Information" menu 1 ACTIONS

2 INFORMATION
9 "Settings" menu 3 SETTINGS
4 COUNTRIES
9 "Country" menu 12 OK Esc
Return to the previous level
by pressing the "ESC"
button
Confirm the selection by pressing
Make a selection by rotating the the scrolling and selection wheel
scrolling and selection wheel
When the conditions for a menu (or sub-menu) to be displayed are not met, it will not appear.
Display conditions:
o Generating set status (in operation or stopped, MANUAL or AUTO mode)
o Access level (user or installer)
Warning o Generating set equipment (options)
For reasons of operating security, access to the menu contents (settings) is restricted and depends on authorised access
levels. The contents of each access level and the configuration mode of these levels are described in the section entitled
"Access levels".
The tree structure of the menus is describes on the following pages:
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3.1. "Actions" menu
This menu makes it possible to:
1 ACTIONS
9 11 Select the operation mode (AUTO or 1/5
MANUAL) 11 MANUAL <> AUTO
9 12 Control the load 12 CONTROL LOAD
9 13 Test the generating set 13 TEST GENERATING SET
9 14 Configure the starting programmes 14 PROGRAMS
9 15 Test the lamps 15 TEST LAMPS
12 OK Esc
The tree structure of the menu is as follows:
11 MANUAL <> AUTO
MANUAL Operation Used to select the operating mode of the generating set.
O AUTO Operation The configuration highlighted with white text on a black background is the
Function TELYS's current mode
12 OK Esc
12 CONTROL LOAD
Load control in MANUAL mode, generating set on.
Used to control the closing or opening of the generating set's motorised
circuit breaker or an inverter controlled by TELYS.
The highlighted configuration indicates the possible action (closing or
opening control).
12 OK Esc The selection wheel makes it possible to change the selected item.
13 TEST GENERATING SET TEST duration OFF load or ON load test in AUTO mode
OK=Immediate start The Test Delay can be changed using the
selection wheel
02 min Press OK > select the Test Delay value
Min: 0
and initiate the test sequence
Max: 99 or ∞=unlimited Press Esc > return to the previous screen
12 OK Esc 12 OK Esc The screen will disappear as soon as ESC
or OK is pressed
The selection wheel makes it
possible to change the selected
item (OFF load or ON load)
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14 PROGRAMMES 8 possible programmes
1/8 Selection:
WARNING
Frequency (Not activated, None, Day,
PROGRAMME 1 Week, Month or Year)
PROGRAMME 2 Load (OFF Load or ON Load) SWITCH TO AUTO MODE
PROGRAMME 3 Programme start and end dates and times TO ACTIVATE
PROGRAMME 4 THE PROGRAMME
12 OK Esc (1)
OK
Makes it possible to configure The programmes are only

test programmes (with or active in AUTO mode.
without load). Warning
(1) Programming a schedule that is:

¾ Daily: select the start and stop times for the generating set
¾ Weekly: select the start and stop times and days for the generating set (the generating set will start on
the first day selected and at the selected time, and will turn off on the first day selected at the selected
time every week)
¾ Monthly: select the start and stop times and dates for the generating set (the generating set will start on
the first day selected and at the selected time, and will turn off on the first day selected at the selected
time every month)
¾ Yearly: select the start and stop times and dates for the generating set (the generating set will start on the
first day selected and at the selected time, and will turn off on the first day selected at the selected time
every year)
1 ACTIONS
1/5
11 MANU <> AUTO
12 CONTROL LOAD Allows the Alarm and Fault LEDs to be tested.
13 TEST GENERATING SET
14 PROGRAMMES
15 TEST LAMPS
12 OK Esc
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3.2. "Information" menu
This menu makes it possible to view:
9 21 the generating set data
9 22 the counters
9 23 the events stored in the event history
9 24 the generating set parameters (displays all the settings values of all the parameters, including those
that are write protected)
9 25 communication parameters
2 INFORMATION 2 INFORMATION
1/5 5/5
21 GENSETDATA 22 COUNTERS
22 COUNTERS 23 EVENTS
23 EVENTS 24 PARAMETERS
24 PARAMETERS 25 COMMUNICATION
12 OK Esc 12 OK Esc
21 GENSET DATA 21 GENERATING SET DATA

Generating set serial no.
1/7 7/7
Software version of TELYS
SERIALNo.: 08030010000 FREQUENCY: 50H Alternator Nominal Voltage
SOFTWARE: 5.3.5 NOMINAL KW: 320kW Alternator Nominal Frequency
NOMINAL VOLTAGE: 400V PF: 0.80 Nominal Active Output
FREQUENCY: 50Hz EARTH SYSTEM: TNS
12 OK Esc 12 OK Esc Corresponding power factor
Neutral Point
22 COUNTERS 221 TIMETABLE

1/3 Total operating hours of the
TOTAL: generating set
221 TIMETABLE 19358 H 56 min
222 ACTIVE ENERGY PARTIAL:
223 REACTIVE ENERGY 1359 H 30 min Partial operating hours of the
generating set (between 2 successive
12 OK Esc Esc
start-ups)
222 ACTIVE ENERGY

Total active energy supplied by the
578902 kWh
PARTIAL:
200 kWh Partial active energy supplied by the
generating set (between 2 successive
Esc
power supplies)
223 REACTIVE ENERGY

Total reactive energy supplied by the
578902 kvarh
PARTIAL:
200 kvarh Partial reactive energy supplied by
the generating set (between 2
Esc
successive power supplies)
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23 EVENTS
005/101
23/08/06 13:46 List of events stored in the event history.
Press STOP Appearance in descending chronological order (from the most recent to the
FAULT 23/08/06 13:45
Fail to start
oldest).
The maximum number of events which can be consulted is 101.
12 OK Esc
24 PARAMETERS 24 PARAMETERS List of all the modifiable parameters of

1/7 7/7 the generating set.
o 241 GENERAL DELAYS
241 GENERAL DELAYS 244 ALT. FREQUENCY o 242 HORN
242 HORN 245 BATTERY VOLTAGE
243 ALT. VOLTAGE 246 OVERLOAD ALARM. o 243 ALTERNATOR VOLTAGE
244 ALT. FREQUENCY 247 FUEL PUMP o 244 ALTERNATOR FREQUENCY
12 OK Esc 12 OK Esc o 245 BATTERY VOLTAGE
o 246 OVERLOAD ALARM
o 247 FUEL PUMP
241 GENERAL DELAYS 243 ALT. VOLTAGE 245 BATTERY VOLTAGE

9 Air preheating 9 Min AL&Fault Delay 9 Min AL&Fault Delay
9 Micro disconnection 9 Max AL&Fault Delay 9 Max AL&Fault Delay
9 Mains return 9 Min. Alarm Threshold 9 Min. Alarm Threshold
9 EJP warning (France only) 9 Min. Fault threshold 9 Min. Fault threshold
9 EJP top loss (France only) 9 Max. Alarm Threshold 9 Max. Alarm Threshold
9 Standby 9 Max. Fault Threshold 9 Max. Fault Threshold
9 Cooling
9 Coolant temperature stop 244 ALT. FREQUENCY 246 OVERLOAD ALARM
9 Stop I>> 9 Min AL&Fault Delay 9 Parametered value
9 U&F stable 9 Max AL&Fault Delay 9 Min. possible value
9 Min. Alarm Threshold 9 Max. possible value
242 HORN 9 Min. Fault threshold
9 Delay (of the time period) 9 Max. Alarm Threshold 247 FUEL PUMP
9 Fault (activation or not and 9 Max. Fault Threshold 9 Activation Threshold
selection of the cause 9 Deactivation threshold
"Alarms, Faults, Alarms and
Faults")
9 Auto Start (activation or
not on auto start demand.)
31 COMMUNICATION
1/3
311 RS485 INTERFACE

312 ETHERNET
RS485 INTERFACE ETHERNET
313 JBUS Speed: in Bauds Generating set IP Address
JBUS
Data: in bits Subnetwork mask
12 OK Esc Address
Parity: with or without Gateway IP address
STOP: x Bit DHCP
Displays the communication
parameters according to the
selection
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3.3. "Settings" menu
This menu is used to enter, adjust or modify:
9 31 communication parameters 3 SETTINGS
9 32 generating set frequency by adjusting generating set speed 1/7
(by 2007)
9 33 generating set voltage by adjusting voltage (by 2007) 31 COMMUNICATION
9 34 frequency change 32 FREQUENCY
9 35 voltage change 33 VOLTAGE
34 50Hz <> 60Hz
9 36 parameters
12 OK Esc
o 361 USER ACCESS
o 362 PARTIAL COUNTER
o 363 GENERAL DELAYS 3 SETTINGS
o 364 HORN 6/7
o 365 ALTERNATOR VOLTAGE
34 50Hz <> 60Hz
o 366 ALTERNATOR FREQUENCY.
35 NOMINAL VOLTAGE
o 367 BATTERY VOLTAGE 36 PARAMETERS
o 368 OVERLOAD ALARM 37 INSTALLER ACCESS
o 369 FUEL PUMP 12 OK Esc
9 37 installer access
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3.3.1 Communication
This menu is used to configure the communication parameters.
RS 485 INTERFACE 362 ETHERNET JBUS

1/4
Address: 005
Speed: 9600 Bauds
Data: 8 bits 3 IP ADDRESS
Parity: Without SUBNETWORK MASK Min. : 1
Stop: 1 bit GATEWAY Max. : 254
DHCP Esc Ok
12 OK Esc 12 OK Esc
IP ADDRESS
GensetIPAddress
172 .023.017.201
12 OK Esc
The value (highlighted on a black

background) can be modified using
the scrolling and selection wheel.
Each time an item is confirmed, the
entry field (on a black background)
moves to the following value.
SUBNETWORK MASK
Subnetwork mask
255 .255.000.000
12 OK Esc
GATEWAY
Gateway IP address
172 .023.017.200
12 OK Esc
DHCP
DHCP
NO
Esc Ok
33502019901_0_1 29/88
3.3.2 Changing the frequency
This menu permits a new current frequency for the power supply from the generating set to be entered in the generating
set configuration (applies to dual frequency generating sets)
3 SETTINGS 50Hz <> 60Hz

4/7
34 50Hz <> 60Hz 50 Hz

35 NOMINAL VOLTAGE
36 PARAMETERS
37 INSTALLER ACCESS
12 OK Esc 12 OK Esc
Select and confirm "50Hz <> 60Hz" using the scrolling Select and confirm the required frequency using the
and selection wheel scrolling and selection wheel
The frequency can only be changed when the generating set is stopped.
Warning
3.3.3 Changing the voltage

This menu permits a new voltage for the power supply from the generating set to be entered in the generating set
configuration (applies to dual voltage generating sets)
3 SETTINGS NOMINAL VOLTAGE

4/7
400 Vac
34 50Hz <> 60Hz
35 NOMINAL VOLTAGE Min.: 380
36 PARAMETERS Max.: 480
37 INSTALLER ACCESS
12 OK Esc 12 OK Esc
Select and confirm "NOMINAL VOLTAGE" using the Define the required voltage and confirm the required
scrolling and selection wheel frequency using the scrolling and selection wheel
The voltage must also be changed when the generating set is stopped.
Warning
33502019901_0_1 30/88
3.3.4 Parameter settings
With the generating set off, this menu can be used to adjust or modify:
9 36 the following parameters: (list of parameters and example screens)
o 361 USER ACCESS
USER ACCESS SECURE ACCESS

Create password Enter password
* * * * * * * *
12 OK Esc 12 OK Esc
Makes it possible to create a user password Screen displayed if the customer has entered an
access code in menu
3 SETTINGS > 361 Create password
Reset by entering the code 1966
o 362 PARTIAL COUNTER

Timetable
Active energy
Reactive energy
TIMETABLE ACTIVE ENERGY REACTIVE ENERGY
0 h 0 min 0 kWh 0 kVar

RESET? RESET? RESET?
Esc OK Esc OK Esc OK
o 363 GENERAL DELAYS

Air preheating
Micro disconnection
Mains return
EJP warning (France only)
EJP top loss (France only)
STANDBY
Cooling (access protected => "installer access" level)
Coolant temperature stop (access protected => "installer access" level)
Stop I>> (access protected => "installer access" level)
Stabilisation U & F
AIR PREHEATING MICRO DISCONNECTION MAINS RETURN
10 Sec 05 Sec 01 Min
Min. : 0 Min. : 0 Min. : 0

Max. : 99 Max. : 99 Max. : 99
33502019901_0_1 31/88
o 363 GENERAL DELAYS (continued)
For France only For France only STANDBY
20 Min 30 Sec 05 Min
Min: 0 Min: 0 Min: 0

Max: 99 Max: 99 Max: 99
France only France only
COOLING DOWN WATER TEMP. STOP STOP I>>
02 Min 01 Min 02 Min

Max: 99 Max: 99 Max: 99
U&F STABLE
05 Sec
Min: 0
Max: 99
Esc OK
o 364 HORN
Delay
Fault
Auto start
HORN OFF HORN HORN

Activated on request
05 Min Activated if AUTO Start
Without YES
Min: 0
Max: 99
Esc OK Esc Ok Esc Ok
4 possible choices: Possible choices:

Without (deactivated) YES
Activated for Alarms NO
Activated for Faults
Activated for Alarms & Faults
33502019901_0_1 32/88
o 365 ALTERNATOR VOLTAGE
MIN AL&FAULT DELAY (Min Alternator Voltage Delay)
MAX AL&FAULT DELAY (Max Alternator Voltage Delay)
MIN. ALARM THRESHOLD (Min Alternator Voltage Alarm Threshold)
MIN. FAULT THRESHOLD (Min Alternator Voltage Fault Threshold)
MAX. ALARM THRESHOLD (Max Alternator Voltage Alarm Threshold)
MAX. FAULT THRESHOLD (Max Alternator Voltage Fault Threshold)
Min AL&Fault Delay Max AL&Fault Delay Min alarm threshold
05 Sec 05 Sec -- V

Max: 99 Max: 99 Max: 99
Min Fault Threshold Max. Alarm Threshold Max Fault threshold
05 %(380.0 V) -- V 05 %(420.0 V)

Max: 99 Max: 99 Max: 99
o 366 ALTERNATOR FREQUENCY.

MIN AL&FAULT DELAY (Min Alternator Frequency Delay)
MAX AL&FAULT DELAY (Max Alternator Frequency Delay)
MIN. ALARM THRESHOLD (Min Alternator Frequency Alarm Threshold)
MIN. FAULT THRESHOLD (Min Alternator Frequency Fault Threshold)
MAX. ALARM THRESHOLD (Max Alternator Frequency Alarm Threshold)
MAX. FAULT THRESHOLD (Max Alternator Frequency Fault Threshold)
05 Sec 05 Sec - - Hz

Max: 99 Max: 99 Max: 99
Min Fault Threshold Max. Alarm Threshold Max Fault threshold
02 %(49.0 Hz) - - Hz 05 %(53.5 Hz)

Max: 99 Max: 99 Max: 99
33502019901_0_1 33/88
o 367 BATTERY VOLTAGE
MIN AL&FAULT DELAY (Min Battery Voltage Delay)
MAX AL&FAULT DELAY (Max Battery Voltage Delay)
MIN. ALARM THRESHOLD (Min Battery Voltage Alarm Threshold)
MIN. FAULT THRESHOLD (Min Battery Voltage Fault Threshold)
MAX. ALARM THRESHOLD (Max Battery Voltage Alarm Threshold)
MAX. FAULT THRESHOLD (Max Battery Voltage Fault Threshold)
01 Sec 01 Sec -- v

Max: 99 Max: 99 Max: 99
Min Fault Threshold Max. Alarm Threshold Max Fault Threshold
12 %(21.1 v) -- v 25 %(30.0 v)

Max: 99 Max: 99 Max: 99
If no value is displayed, this means

the corresponding alarm has been
deactivated
o 368 OVERLOAD ALARM
OVERLOAD ALARM
-- A
Min: 50
Max: 100
Esc OK
If no value is displayed, this means the corresponding alarm has been deactivated
o 369 FUEL PUMP
369 FUEL PUMP Activation Threshold Deactiv. Threshold

1/2
Activation Threshold 20 % 20 %
Deactiv. Threshold
Min: 0 Min: 0
Max: 99 Max: 99
Esc OK Esc OK
12 OK Esc
33502019901_0_1 34/88
3.3.5 Installer access
This menu permits the installer access to be configured - the non-modifiable code is 1966
INSTALLER ACCESS
Enter password
* * * *
12 OK Esc
3.4. "Country" menu

4 COUNTRIES
This menu is used to consult or modify: 1/4
9 41 the languages used
41 LANGUAGES
9 42 the time
42 HOURS
9 43 the date 43 DATE
9 44 the units of measurement 44 UNITS
12 OK Esc
The tree structure of the menus is as follows:
41 LANGUAGES 41 LANGUAGES List of languages

1/5 5/5 9 FRANÇAIS (French)
9 ENGLISH
FRANCAIS DEUTCH
ENGLISH
9 ESPANOL (Spanish)
ESPANOL 9 PORTUGUES (Portuguese)
PORTUGUES 9 DEUTCH (German)
12 OK Esc 12 OK Esc
42 TIME 43 DATE 44 UNITS
Hours: 17 Day: 26
Minutes: 46 Month: 10 Pressures: Bars
Year: 2006
Format: DD/MM/YYYY Temperatures: °C
Esc OK 12 OK Esc 12 OK Esc
Possible formats: Possible formats:

DD/MM/YYYY Pressure: Bar or PSI
YYYY/MM/DD Temperature: °C or °F
33502019901_0_1 35/88
4. Alarms and faults
4.1. Viewing alarms and faults

Alarms and faults are displayed as follows:
c Alarms
All alarms will cause:
¾ the yellow LED to flash "General alarm".
In conjunction with this LED:

¾ a flashing pictogram appears on the LCD screen ¾ message on graphic display (example)
representing the circuit affected by the alarm and
FAULT
the associated indicator, if present (example)
ALARM
Low Fuel Level
25/12/05 15:30
OK=HELP
d Faults
All faults will cause:

¾ the generating set to stop: immediate or gradual stop (coolant temperature and overload or short circuit)
¾ the red LED to flash "General fault".
In conjunction with this LED:

¾ a flashing pictogram appears on the LCD screen ¾ message on graphic display (example)
representing the circuit affected by the fault and
FAULT
the associated indicator, if present (example)
FAULT
Oil Pressure
25/12/05 15:30
OK=HELP
Faults have priority over alarms. Faults are displayed in the descending order of their appearance (from the most recent to
the oldest).
33502019901_0_1 36/88
4.2. Activation of an alarm or fault
The appearance of an alarm or a fault causes the corresponding screen to be displayed (examples below)
FAULT FAULT
ALARM FAULT
Low coolant Level Emergency Stop
06/10/06 10:30 06/10/06 15:30
OK=HELP Esc=RESET OK=HELP
Press OK (on the scrolling and selection wheel) to access the help message if it is available (example below)
HELP
Check the level

fuel
Esc=EXIT
If the alarm is no longer active, it is reset automatically (cause disappears).

Press Esc to reset a fault:
- reset acknowledged if the cause of the fault has been removed
- reset not performed if the cause of the fault is still present.
33502019901_0_1 37/88
4.3. Activation of an alarm and a fault
The appearance of an alarm and a fault causes:
¾ The yellow and red LEDs to flash
¾ the related screen to be displayed (example below)
FAULTS 1/2
FAULT
Emergency Stop If several faults are present, the number of faults is displayed at
25/12/05 15:30 the top of the screen.
Esc=RESET OK=LIST
The faults list can be accessed by pressing OK (of the scrolling and selection wheel) (examples below)
FAULTS
1/2
Press Esc to return to the previous screen.
FAULT 25/12/05 15:30 Press OK to go to the HELP screen (help on the highlighted fault)
Emergency Stop Use the scrolling and selection wheel to scroll through the list of
ALARM 25/12/05 15:30 faults.
Low Fuel Level
12 OK=HELP Esc
HELP
Check:
- Emerg. Stop Pos.
- Connector(s)
Esc
If the alarm is no longer active, it is reset automatically (cause disappears).

Press Esc to reset a fault:
- reset acknowledged if the cause of the fault has been removed
- reset not performed if the cause of the fault is still present.
33502019901_0_1 38/88
4.4. Engine fault codes display
Certain alarms and engine faults generate specific fault codes. These codes are standardised according to the J1939 and/or
J1587 standards, except for MTU engines that have a specific transmission protocol (see appendix A and B).
Terminology used by the SAE CAN J1939 standard
SPN: Suspect Parameter This represents the system or component at fault, for example: SPN 100,
Number indicates an oil pressure problem or a problem with the oil pressure sensor.
FMI: Failure Mode This represents the type of fault that has occurred. This may be an electrical,
identifier mechanical or equipment fault.
Terminology used by VOLVO
This term, used in the J1587 standard, has an equivalent in the J1939 standard
(SPN).
SID: System Identifier
However, this term corresponds, more particularly, to an assembly of
components, for example, the injection system.
(SPN).
PID: Parameter Identifier
However, this term corresponds, more particularly, to a specific component,
for example, a sensor.
PPID: Parameter Identifier (SPN).
PPID corresponds to PID, but is only used by VOLVO.
This represents the type of fault that has occurred. This may be an electrical,
FMI: Failure Mode
mechanical or equipment fault. VOLVO uses a SID-FMI or PID-FMI or
identifier
PPID-FMI combination.
Terminology used by PERKINS
CID: Component parameter This term used by PERKINS has an equivalent in the J1939 standard (SPN).
Terminology used by JOHN DEERE
SPN: Suspect Parameter This represents the system or component at fault, for example: SPN 100,
Number indicates an oil pressure problem or a problem with the oil pressure sensor.
Terminology used by MTU
The MDEC general system faults are indicated on the equipment in the
Displaying faults following way: fault code numbers (generated by the ECU - Engine control
unit).
33502019901_0_1 39/88
In the event of a fault, the screen will display the following message:
FAULT
Engine fault code.
ALARM Pressing OK will display fault finding information.
ENGINE GENERAL 110 18 In addition, appendix A and B indicate the meaning of the code.
25/12/2005 15:30 The checking and maintenance operations to carry out in order to
solve the fault are included in the user and maintenance manuals
of the engines supplied with the generating set documentation.
OK=HELP
For JOHN DEERE (JD), PERKINS (PE) and VOLVO (VO) engines, the codes displayed are SPN and FMI codes.
4.5. Horn reset

Depending on the settings made (menu 364 - HORN), the activation of an alarm and/or a fault leads to the horn
sounding and the following screen appearing:
HORN STOP
PRESS OK This screen will display first any messages relating to the alarms
and faults that appear as soon as OK is pressed.
25/12/2005 15:30
33502019901_0_1 40/88
5. Access levels
Different generating set parameters access levels are available with the TELYS unit (levels 0 and 1).
5.1. List of access levels

The list of access levels is as follows:
Level Who? How? What?

TELYS -
User Modification of generating set control parameters (delay
A unrestricted
access for mains return, horn usage, etc.)
Level access
0 TELYS with
User
B customer access User parameters protected
access
code
TELYS with
Modification of parameters relating to certain automatic
Installer access code
Level 1 and safety functions of the generating set that can be
access supplied by the
adjusted during installation.
agent
5.2. Contents of access level 0

The detailed contents of level 0 is as follows:
Level 0A
This level allows the user to adjust certain parameters associated with the control of the generating set. Each change to a
parameter is stored in the event history which can be consulted in the "INFORMATION" menu.
List of accessible parameters:

9 361- User access
9 362 - Reset Generating Set Partial Working Hours Counter
9 362 - Reset Generating Set Partial Active Energy Counter
9 362 - Reset Generating Set Partial Reactive Energy Counter
9 363 - Air Preheating Delay
9 363 - Micro Disconnection Delay
9 363 - Mains Return Delay
9 363 - EJP Warning Delay (France only)
9 363 - EJP Start Loss Delay (France only)
9 363 - Standby Delay
9 363 - U and F Stabilisation Delay
9 364 - Horn Stop Delay
9 364 - Horn activation / deactivation with fault
9 364 - Horn activation / deactivation with automatic start
9 368 - Overload Alarm Threshold
33502019901_0_1 41/88
Level 0B
This level allows the user to protect access to the settings of level 0A.
The access code is programmed by the user and can be modified by the user. Access level 1 makes it possible to modify
the code. The code is entered in menu 361.
o 361 USER ACCESS
USER ACCESS SECURE ACCESS

Create password Enter password
* * * * * * * *
12 OK Esc 12 OK Esc
Makes it possible to create a user password Screen displayed if the customer has entered an
access code in menu
3 SETTINGS > 361 Create password
Reset by entering the code 1966
5.3. Contents of access level 1

The detailed contents of level 1 is as follows:
Level 1
This level allows the customer, on the instructions of the service agent, to modify certain parameters when installing the
generating set. Each change is saved in the event history with the access code used.
After the code is entered, exiting the settings menu requires the code to be entered again.
The code is identical for all TELYS units: "1966".
List of parameters:
As well as the parameters accessible at level 0, the following parameters are accessible:
9 363 - Engine Stop Delay Cooling
9 363 - Gradual Stop Delay Coolant Temperature
9 363 - Gradual Stop Delay Overload
9 365 - Alternator Min Voltage Delay
9 365 - Alternator Max Voltage Delay
9 365 - Alternator Min Voltage Alarm Threshold
9 365 - Alternator Min Voltage Fault Threshold
9 365 - Alternator Max Voltage Alarm Threshold
9 365 - Alternator Max Voltage Fault Threshold
9 366 - Alternator Min Frequency Delay
9 366 - Alternator Max Frequency Delay
9 366 - Alternator Min Frequency Alarm Threshold
9 366 - Alternator Min Frequency Fault Threshold
9 366 - Alternator Max Frequency Alarm Threshold
9 366 - Alternator Max Frequency Fault Threshold
9 367 - Battery Min Voltage Delay
9 367 - Battery Max Voltage Delay
9 367 - Battery Min Voltage Alarm Threshold
9 367 - Battery Min Voltage Fault Threshold
9 367 - Battery Max Voltage Alarm Threshold
9 367 - Battery Max Voltage Fault Threshold
9 368 - Fuel Pump Control Activation Threshold
9 368 - Fuel Pump Control Deactivation Threshold
33502019901_0_1 42/88
6. Exterior communication
Control of the generating set and viewing of the operating parameters can be carried out remotely, without having to
install specific software, via a computer network, a landline telephone network or a mobile telephone network.
The external communication of TELYS, is the devices integrated to the main board that make external communication
possible. Each communication mode conforms to the international standards in force.
All the communication ports can be used simultaneously.
6.1. Series communication with the RS485 port

This communication port is used for a permanent or non-permanent connection between TELYS and the following
equipment:
9 a PC type computer
9 a programmable logic controller (PLC)
9 a modem
9 all equipment fitted with an RS485 interface
The parameters of this port are as follows:
o speed: communication speed 2400, 4800, 9600, 19200, 38400 Bauds
o data: data format: 7 or 8 bits
o parity: parity check: without, even, odd,
o stop: stop bit: yes or no.
o address no.: from 1 to 255
o signal type: Rx, Tx, transmission and reception of data
o signal transmission: twisted pair armoured cable.
All these parameters can be accessed from the menu no. 31 "COMMUNICATION".
The connector is the following:

Detachable screw block type.
Non-isolated input
The base must be closed at the extremities.
Filtered and protected from EMC overvoltage.
End of line resistance configuration switch (120 ohms) positioned to one side on the main board marked R31
Maximum communication speed of the port: 38400 bauds
Port conforms to RS485 standards
Connector Electrical Marking on male

Designation
no. specifications connector
1 L0 0 Vdc 0 Vdc
2 L1 5 Vdc A+
3 L2 5 Vdc B-
6.2. Communication using USB ports

File transfers with TELYS is possible with the HOST USB ports.
The HOST USB ports are used to transfer files when TELYS is powered on.
The DEVICE USB port is used when TELYS is not powered; in this case the power supply comes from the PC.
The USB ports support versions:
9 1.0, 1.1 of the USB Bus, for a maximum throughput of 12Mbits/s or 1Mb/second
9 2.0 of the USB Bus, for a throughput of 480Mbits/s or 60Mb/second.
33502019901_0_1 43/88
Data exchangeable by the USB ports with a PC or USB key
9 additional language
9 configuration parameters
9 events
9 updates (flashing) software versions (soft)
9 data contained on the board for the replacement of a board
Usage of data exchangeable with USB key (functions)
Additional language
Additional language file: contains all the messages that may appear on the
Contents
display, translated into a language not integrated with the TELYS base
TELYS has 5 languages: French, English, Spanish, Portuguese, German. Space
Usage
is provided for an additional language depending on customer requirements
Configuration parameters
File containing all the configuration parameters (operation) relating to each
Contents
generating set
Transfer and/or recover parameters configured in the factory or with the user
Usage
during installation
Events
File containing all the data necessary to facilitate the diagnosis of faults.
Contents Contains the list of all the events that have occurred with TELYS (operator
actions, fault displays, etc.). Maximum number of events: 300.
In the event of a fault, the user of the generating set will be able to give the
Usage repair agent a file containing all the date required to facilitate repair. The file
can be sent by email once it has been recovered from the USB key
Software (soft)
Contents TELYS operation software
This function is used to transfer, to save and to update software saved on the
Usage
main board and all the boards containing associated software.
Data contained on the boards

Data contained on the boards: software (soft), languages, configuration, fault
Contents
finding help
This function is used to recover all the data stored on the TELYS boards to
Usage integrate them to another TELYS console when replacing a board or an entire
console.
33502019901_0_1 44/88
6.2.1 USB communication - operation
Operation is of the "Plug & Play" type: when a USB key is connected to the port, TELYS executes the following tasks:
o compatibility check of the key (driver) with the Windows CE version used
o files on key read
o compatibility check of the files on the key with those on TELYS.
The following transfer screens are displayed following connection of the USB key and software
recognition. They only appear if the screen is on the homepage (not within a menu). The transfer
screens are displayed only a few seconds after the USB key is inserted.
Data transfer with a USB key (USB Host port) requires that TELYS be powered on.
Data transfer with PC (USB Device port) does not require TELYS to be powered on
9 USB key data transfer to TELYS (if compatible files stored on the key)
o Option to load configuration parameters
o Option to flash (update) a software version (soft)
o Option to load an additional language
o Option to load all data
The transfer of "configuration parameters" and "all data" files from the key to TELYS can only be made
with the generating set stopped. The files to be transferred to TELYS must be located at the "root" of
the key and not in a sub-folder.
9 Data transfer from TELYS to a USB key ("Copy" function)

o Option to copy the fault finding help file (events)
o Option to copy the configuration parameters (configuration)
o Option to copy the languages used (Languages)
o Option to copy the software installed (Soft)
o Option to copy all data from TELYS (all).
6.2.2 HOST USB port

This port makes it possible:
9 to transfer the following information from TELYS to a USB key (operation known as "copying"):
o copy of the "diagnostic help" events that create a "PileEvent.dat" type file in a folder such as: "NS08030010000"
for example (*)
o copy of the TELYS configuration that creates: "UpdateConf.dat, Com.dat, EqLog.dat, Application.dat,
Constructeur.dat and Configuration.dat" type files in a folder such as "NS08030010000" for example
o copy of the languages used that creates "Label.txt and Langues.txt" type files in a folder such as "NS08030010000" for
example
o copy of the software installed (operating software) that creates "Noyau.exe, IHM.exe, CE_JBUS.exe, Label.txt,
Langues.txt, Soft_M16C_Telys2.mot and some *.bmp" type files in a folder such as "NS08030010000" for example
o copy of the 4 previous items (events, configuration, languages and software).
9 to transfer a new configuration from a USB key to TELYS.
(*) E.g.: "NS08030010000" corresponds to the generating set serial number.
33502019901_0_1 45/88
TELYS to USB transfer screens
USB USB
1/6 5/6
Download Events Download Configuration

Download Configuration Download Languages
Download Languages Download Software
Download Software Download All
12 OK Esc 12 OK Esc
When the transfer is completed, the following screen appears:
USB
File Transfer
Completed
Esc
9 to transfer the following information from a USB key to TELYS (operation known as "copying"):
o configuration parameters
o software version
o additional language
o all data.
USB to TELYS transfer screens
The transfer screens are displayed following connection of the USB key and software recognition.
They only appear if the screen is on the homepage (not within a menu). The transfer screens
are displayed only a few seconds after the USB key is inserted.
Data transfer with a USB key (USB Host port) requires that TELYS be powered on.
The transfer of "configuration parameters" and "all data" files from the key to TELYS can only be
made with the generating set stopped. The files to be transferred to TELYS must be located at the
"root" of the key and not in a sub-folder.
USB
6/6
Download Languages
Download Software
Download All
Upload Configuration
12 OK Esc
Example of screen
Note: once loading is complete, TELYS will reinitialise itself.
33502019901_0_1 46/88
6.2.3 DEVICE USB port
This port makes it possible:
9 to transfer from TELYS to a PC the same information as that transferred via USB key (events, configuration,
languages, software and these 4 items can be transferred simultaneously)
9 to transfer a new configuration from a PC to TELYS.
These transfers require specific communication software (service agents).
7. Use
The TELYS command / control module supports two possible modes:
¾ manual mode
¾ automatic mode.
7.1. Manual mode
7.1.1 Generating set start-up
Check that the generating set circuit breaker has triggered.

Danger
n Connect the generating set battery

o Turn the key switch to the ON position (without forcing it to the ON position), the ON lamp will light up (if the
lamp does not light up, check and replace the fuse if necessary)
p Test the Alarm and Fault LEDs (menu 15 – TEST LAMPS)
1 ACTIONS
1/5
11 MANUAL <> AUTO
12 CONTROL LOAD
14 PROGRAMS
15 TEST LAMPS
12 OK Esc
q Press "Esc" several times to return to the following home menu

OPERATION
MANUAL
Press START
to start
24/08/2005 13:12
r Check the battery voltage
33502019901_0_1 47/88
s Press START:
AVAILABLE POWER
AIR PREHEATING
START-UP 100.0%
IN PROGRESS
10 seconds
24/08/2005 13:12 24/08/2005 13:12

24/08/2005 13:12
If the engine is equipped with Warning: the number of The following pictogram is displayed
an air preheating system, there successive and automatic
is a delay (adjustable) before starting attempts is limited to 3.
the engine starts (preheating
activation period). The following pictogram will The following information is displayed
If the motor is not fitted with flash
Speed of rotation
an air preheating system or
once the preheating delay has Coolant temperature
elapsed, the engine starts up
(start of a cycle comprising 3 Oil pressure
attempts to start up the
Oil Temperature
engine).
7.1.2 Under load tests

ON load test – manual circuit breaker
n After the voltage and frequency have stabilised, the following information is displayed
AVAILABLE POWER
100.0%
Stabilised voltage and frequency
24/08/2005 13:12
Close the circuit breaker

After the circuit breaker is closed, the following display appears (the generating set is supplying the application):
33502019901_0_1 48/88
ON load test – motorised circuit breaker
After the voltage and frequency have stabilised, the following information is displayed
AVAILABLE POWER
100.0%
24/08/2005 13:12
n Selecting menu 12 "CONTROL LOAD" o Request the motorised circuit breaker to close
1 ACTIONS 12 CONTROL LOAD
1/5
11 MANU <> AUTO
12 CONTROL LOAD
14 PROGRAMS
15 TEST LAMPS 12 OK Esc
12 OK Esc
After the circuit breaker is closed, the following display appears (the generating set is supplying the application):
7.1.3 Stopping the generating set

n Open the circuit breaker
¾ manually OR ¾ by selecting menu 12 "CONTROL LOAD"
The following display will disappear (supply
stopped)
o Press the STOP button
p The following screen is displayed and the generating set will stop
OFF
IN PROGRESS
24/08/2005 13:12
q Switch TELYS off by turning the key to "OFF" (without forcing it to the "OFF" position).
33502019901_0_1 49/88
7.2. Automatic mode
7.2.1 Generating set start-up

Start-up in auto mode can be initiated in two ways:
¾ from a remote start order
¾ from a programme
In auto mode, with the control / command module in operation (key switch ON), the generating set
may start with no delay, when a remote start order is sent.
Danger
n Connect the generating set battery

o Turn the key switch to the ON position (without forcing it to the ON position), the ON lamp will light up (if the
lamp does not light up, check and replace the fuse if necessary)
p Test the Alarm and Fault LEDs (menu 15 – TEST LAMPS)
1 ACTIONS
1/5
11 MANU <> AUTO
12 CONTROL LOAD
14 PROGRAMS
15 TEST LAMPS
12 OK Esc
q Press "Esc" several times to return to the following home menu

OPERATION
MANUAL
Press START
to start
24/08/2005 13:12
r Check the battery voltage

s Select the automatic mode, menu 11 "MANUAL <> AUTO", the following pictogram and screen are displayed
OPERATION
AUTO
WARNING
START-UP POSSIBLE
IMMEDIATELY
24/08/2005 13:12
33502019901_0_1 50/88
t Following activation of the remote order (or following a programme), the following sequence occurs
WARNING AIR PREHEATING

START-UP
AUTOMATIC Start IN PROGRESS
6 seconds 4 seconds
22/03/2006 02:02 22/03/2006 02:04 22/03/2006 02:05
If the engine is equipped with an Warning: the number of successive

air preheating system, there is a and automatic starting attempts is
delay (adjustable) before the limited to 3.
engine starts (preheating activation
period). The following pictogram will flash
If the engine is not fitted with an
air preheating system or once the
preheating delay has elapsed, the
engine starts up (start of a cycle
comprising 3 attempts to start up
the engine).
The following pictogram is displayed

(voltage and frequency stabilisation)
The following screen appears:
AVAILABLE POWER
100.0%
24/08/2005 13:12
The following information is displayed

Speed of rotation
Coolant temperature
Oil pressure
Oil Temperature
33502019901_0_1 51/88
7.2.2 Applying the load
n After the voltage and frequency have stabilised, the following information is displayed:
AVAILABLE POWER
100.0%
24/08/2005 13:12
o Closure of motorised circuit breaker

p After the circuit breaker is closed, the following display appears (the generating set is supplying the application):
7.2.3 Stopping the generating set

Following deactivation of the remote order (or following a programme), the following sequence occurs:
AUTOMATIC STOP AUTOMATIC STOP

IN PROGRESS IN PROGRESS OFF
IN PROGRESS
LOAD SUPPRESSION COOLING DOWN
52 seconds 1 min 37 sec
22/03/2006 02:05 22/03/2006 02:06 22/03/2006 02:05
Load suppression delay Engine cooling delay Engine stop phase

The following display will
disappear (supply stopped)
When completed, the display

returns to the initial screen
OPERATION
AUTO
WARNING
START-UP POSSIBLE
IMMEDIATELY
22/03/2006 02:07
33502019901_0_1 52/88
8. Fault finding
Problem Probable causes Remedial action

No LED displays and no Faulty module supply fuse Check and replace the fuse
screen display Faulty battery Check and replace the battery if necessary
9. Maintenance
9.1. Replacing the fuse

n Use a suitable screwdriver or your hand to turn the cap anti-clockwise until it can be removed.
o Remove and replace the fuse (use a fuse of the same size and rating).
p Refit the cap in the reverse order to removal.
33502019901_0_1 53/88
10. Appendix
10.1. Enclosure A - List of John Deere - Volvo and Perkins fault codes
Perkins
Volvo
Deere
John
SPN CID SID PID PPID FMI DESCRIPTION COMMENTARY
28 Throttle #3 Position
3 Throttle Voltage high, short to V+ Short to V+
4 Throttle Voltage low, short to V- Short to V-
29 Throttle #2 Position
3 Throttle Voltage high, short to V+ Short to V+
4 Throttle Voltage low, short to V- Short to V-
14 Throttle Voltage out of range
84 Vehicle speed
2 Vehicle invalid or missing
Not possible with genset application
31 Vehicle speed mismatch
91 91 91 Accelerator pedal position FMI not informed by VOLVO
3 Throttle Voltage high, short to V+
4 Throttle Voltage low, short to V-
7 Throttle calibration invalid
8 PWM throttle abnormal pulse width Not possible with genset application, codes
9 Throttle invalid (CAN value) declared by the CAN J1587 for VOLVO.
10 Throttle voltage out of range low
13 Throttle calibration aborted
14 Throttle voltage out of range
33502019901_0_1 54/88
Perkins
Volvo
Deere
John
94 94 Fuel rail pressure sensor

1 Fuel supply pressure extremely low
3 Fuel rail pressure input voltage high Short to V+
4 Fuel rail pressure input voltage low Short to V-
5 Fuel rail pressure sensor open circuit
10 Fuel rail pressure lost detected
13 Fuel rail pressure higher than expected
16 Fuel supply pressure moderately high
17 Fuel rail pressure not developped
18 Fuel supply pressure moderately low
97 97 Water in fuel sensor
0 Water in fuel continuously detected
3 Water in fuel input voltage high Short to V+
4 Water in fuel input voltage low Short to V-
16 Water in fuel detected
31 Water in fuel detected
98 98 Oil level sensor
1 Oil level value below normal
3 Oil level sensor input voltage high Short to V+
4 Oil level sensor input voltage low Short to V-
5 Oil level sensor open circuit
100 100 100 Oil pressure sensor
1 Engine oil pressure extremely low
3 Oil pressure sensor input voltage high Short to V+
4 Oil pressure sensor input voltage low Short to V-
5 Oil pressure sensor open circuit
17 Engine oil pressure low
18 Engine oil pressure moderately low
33502019901_0_1 55/88
Perkins
Volvo
Deere
John
102 273 102 Manifold air pressure sensor

0 Manifold air pressure above normal
1 Manifold air pressure below normal
3 Manifold air pressure sensor input voltage high Short to V+
4 Manifold air pressure sensor input voltage low Short to V-
15 Manifold air pressure moderately low
16 Manifold air pressure low
105 105 Manifold air temperature sensor
0 Manifold air temperature extremely high
Manifold air temperature sensor input voltage
3 high
Manifold air temperature sensor input voltage
4 low
5 Manifold air temperature sensor open circuit
16 Manifold air temperature moderately high
106 106 Air inlet pressure sensor
0 Air inlet pressure above normal
3 Air inlet pressure sensor input voltage high
5 Air inlet pressure sensor open circuit
107 107 Ait filter differential pressure sensor
0 Air filter restriction high
3 Air filter differential pressure sensor input voltage high
4 Air filter differential pressure sensor input voltage low
5 Air filter differential pressure sensor open circuit
31 Air filter restriction high
108 274 108 Barometric pressure sensor Not use with EDC III and EMS2
3 high barometric pressure sensor short to high
4 high barometric pressure sensor short to low
17 high barometric pressure ECM option, sensor not connected
33502019901_0_1 56/88
Perkins
Volvo
Deere
John
110 110 110 Coolant temperature sensor

0 Coolant temperature extremely high
3 Coolant temperature sensor input voltage high
4 Coolant temperature sensor input voltage low
5 Coolant temperature sensor open circuit
15 Coolant temperature high least severe
16 Coolant temperature moderately high
31 Coolant temperature high
111 111 Coolant level sensor
0 Engine coolant level low
1 Engine coolant level low
3 Coolant level sensor input voltage high
4 Coolant level sensor input voltage low
153 153 Cranckcase pressure sensor
0 Value above normal
3 Crankcase pressure sensor input voltage high
5 Crankcase pressure sensor open circuit
158 158 Battery voltage sensor
1 Voltage above normal
17 ECU power down error
160 Wheel speed sensor
2 Wheel speed input noise
168 168 Electrical system voltage
2 Electrical system voltage low
172 172 172 Ambiant air temperature sensor Inlet air temperature sensor for PERKINS
Ambiant air temperature sensor input voltage
3 Inlet air temperature sensor input voltage high
high
4 Ambiant air temperature sensor input voltage low Inlet air temperature sensor input voltage low
5 Ambiant air temperature sensor open circuit
15 High Inlet air temperature alarme-warning
16 High Inlet air temperature alarme-action alert
33502019901_0_1 57/88
Perkins
Volvo
Deere
John
174 174 Fuel temperature sensor

0 Fuel temperature high most severe
3 Fuel temperature sensor input voltage high
4 Fuel temperature sensor input voltage low
15 Fuel temperature high
16 Fuel temperature high moderately high
31 Fuel temperature sensor faulty
175 175 Oil temperature sensor
0 Oil temperature extremely high
3 Oil temperature sensor input voltage high
4 Oil temperature sensor input voltage low
5 Oil temperature sensor open circuit
177 Transmission oil temperature sensor
9 Transmission oil temperature invalid not possible with Genset application
189 Rated engine speed
0 Engine speed derated
31 Engine speed derated
190 190 190 Engine speed sensor
0 Overspeed extreme
2 Engine speed sensor data intermittent
9 Engine speed sensor abnormal update
11 Engine speed sensor signal lost
12 Engine speed sensor signal lost
15 Overspeed
16 Overspeed moderate
228 261 Speed sensor calibration
13 Engine timing abnormal calibration
252 252 Software
11 Incorrect engine software
33502019901_0_1 58/88
Perkins
Volvo
Deere
John
234 253 Check system parameters

2 Incorrect parameters
281 281 Action alert output status
3 Action alert output open/short to B+
4 Action alert output short to ground
5 Action alert output open circuit
282 282 Overspeed output status
3 Overspeed output open/short to B+
4 Overspeed output short to ground
285 285 Coolant temperature output status
3 Coolant temperature lamp open/short to B+
4 Coolant temperature lamp short to ground
286 286 Oil pressure output status
3 Oil pressure output open/short to B+
4 Oil pressure output short to ground
5 Oil pressure output open circuit
323 323 Shutdown output status
3 Shutdown output open/short to B+
4 Shutdown output short to ground
5 Shutdown output open circuit
324 324 Warning output status
3 Warning output open/short to B+
4 Warning output short to ground
5 Warning output open circuit
443 443 ENGINE RUN output status
3 Engine run output open/short to B+
4 Engine run output short to B-
523 Gear selection
9 Gear selection invalid not possible with Genset application
33502019901_0_1 59/88
Perkins
Volvo
Deere
John
608 250 Data link faulty J1587

611 Injector wiring status
3 injector wiring shorted to power source
4 injector wiring shorted to ground
620 262 232 5 Volt sensor power supply FMI not informed by VOLVO
3 Sensor power supply open/short to B+
4 Sensor power supply short to ground
626 44 Start enable device (intake heater and ether)
3 Start enable device output short to B+
Not use, the control panel is in charge to manage
4 Start enable device output short to ground
the start enable device
5 Start enable device output open circuit
627 Power supply
1 Injector supply voltage problem for 6125HF070 only
4 ECU unswitched power missing for 6068HF275 VP44 only
628 240 Memory fault in EMS2
629 254 ECU status CIU module status
2 RAM cell test failure
8 CPU watchdog reset test failure
11 Main and fuelling ASIC test fail
12 RAM adress test failure
13 Watchdog trip failure
19 ECU to injection pump communication error Possible only with 6068HF475 VP44
630 253 Data set memory EEPROM
632 Injection status
2 Fuel shutoff error
5 Fuel shutoff non-functional
33502019901_0_1 60/88
Perkins
Volvo
Deere
John
636 21 Pump position sensor/Cam position sensor

Pump position or CAM position in function of
Pump position sensor/cam position sensor input
2 the type of injection
noise
3 Permanent loss of signal
8 Pump position sensor/cam position sensor input missing
9 Not informed by VOLVO
10 Pump position sensor/cam position sensor input pattern error
637 22 Crank position sensor
2 Crank position input noice
3 Permanent loss of signal
Crank position/Cam position out of
7
synchronisation
8 Crank position input missing
9 Not informed by VOLVO
10 Crank position sensor input pattern error
639 247 231 Communication status
2 Bus Off error
9 Passive bus error
11 Data registers read back failure
12 Loss of message error
13 Bus CAN error
640 Engine shutdown vehicle status
11 Engine shutdown vehicle request invalid
31 Engine shutdown vehicle request
33502019901_0_1 61/88
Perkins
Volvo
Deere
John
651 1 1 651 Cylinder #1 status

2 Short circuit high side to B+
Short circuit high side to low side or low side to
3
B+
4 Short circuit high or low side to ground
5 Cylinder #1 circuit open
6 Cylinder #1 circuit shorted
7 Cylinder #1 balancing error/mechanical failure
11 Cylinder #1 unknown error/mechanical failure
3
B+
3
B+
33502019901_0_1 62/88
Perkins
Volvo
Deere
John

3
B+
3
B+
3
B+
11
33502019901_0_1 63/88
Perkins
Volvo
Deere
John
676 Glow plug relay status

3 Glow plug relay voltage high
5 Glow plug relay voltage low
677 3 Start relay status
3 Start relay control short circuit to high
4 Start relay control short cicuit low
5 Start relay control open circuit
678 41 8 Volt power supply
3 ACM 8 Volt DC supply open/short to B+
4 ACM 8 Volt DC supply open/short to ground
723 342 Secondary speed sensor
2 Sencondary engine speed sensor data intermittent
11 Sencondary engine speed sensor loss of signal
12 Loss of signal/sesnor failure
729 Inlet air heater signal
3 Inlet air heater signal high
5 Inlet air heater signal low
810 Vehicle speed
2 Calculated vehicle speed input noise not possible with Genset application
861 861 Diagnostic output status
3 Diagnostic output open/short to B+
4 Diagnostic output short to ground
898 CAN throttle status
9 Speed value invalid or missing
970 Auxiliary engine shutdown switch status
2 Auxiliary engine shutdown switch signal invalid not used
31 Auxiliary engine shutdown switch active
971 External engine derate switch status
31 External engine derate switch active not used
33502019901_0_1 64/88
Perkins
Volvo
Deere
John
1069 Tire size status

2 Tire size error
9 Tire size invalid not possible with Genset application
31 Tire size error
1076 Fuel Injection pump status Only with John DEERE
0 Pump control valve closure too long Injection DE10
1 Pump control valve closure too short Injection DE10
2 Pump detected defect Injection VP44
3 Pump solenoid current high Injection DE10
5 Pump solenoid circuit open Injection DE10
6 Pump solenoid circuit severely shorted Injection DE10
7 Pump control valve closure not detected Injection DE10
10 Pump solenoid circuit moderately shorted Injection DE10
13 Pump current decay time invalid Injection DE10
1077 Fuel injection pump controller status
7 Attempting to fuel without command
11 Pump supply voltage out of range
12 Pump self test error
19 Pump detected communication error
31 Pump initiated engine protection
1078 ECU/Pump timing status
ECU/Pump timing moderately out of
7
synchronisation
11 ECU/Pump timing speed out of synchronisation
ECU/Pump timing extremely out of
31
synchronisation
1079 Sensor supply voltage (+5 Volt) Analog throttle reference
3 Sensor supply voltage high > 5,5 Volt
4 Sensor supply voltage low < 4,44 Volt
33502019901_0_1 65/88
Perkins
Volvo
Deere
John
1080 Sensor supply voltage (Oil pressure, Coolant temp, fuel pressure)
3 Sensor supply voltage high > 5,5 Volt
4 Sensor supply voltage low < 4,40 Volt
1109 Engine/ECU status
31 Engine shutdown warning
1110 Engine status
31 Engine shutdown
1111 268 Check parameters
2 Programmed parameter fault
1266 1266 General fault output status
3 General fault output open/short to B+
4 General fault output short to ground
1347 Pump control valve status
Pump control valve #1 status for 6081HF070
3 Pump control valve current high
5 Pump control valve error/mismatch
7 Fuel rail pressure control error
10 Pump control valve fuel flow not detected
1348 Pump control valve #2 status only for 6081HF070
5 Pump control valve #2 error/mismatch
10 Pump control valve #2 fuel flow not detected
1485 1485 Pump power relay status ECU main relay of VOLVO EMS/EDC
2 Pump power relay fault
3 ECU main relay short circuit high
1568 Torque curve selection
2 Torque curve selection invalid
4 Torque curve input voltage high
9 Torque curve selection missing
1569 Fuel sypply status
31 Fuel derate
33502019901_0_1 66/88
Perkins
Volvo
Deere
John
1639 Fan speed sensor

1 Fan speed signal missing
2 Fan speed signal erratic
16 Fan speed higher than expected
18 Fan speed lower than expected
1690 1690 Analogue throttle status
Abnormal pulse signal
2000 ECU status
6 Vehicle ID missing
13 Security violation
33502019901_0_1 67/88
10.2. Enclosure B - List of MTU engine fault codes
Fault displays
Faults in the overall MDEC system are indicated at the devices as follows:
9 Fault code numbers (generated inside Engine Control Unit ECU)
Table
9 The number of the fault code on the display is listed in the first column “No.”in the table.
9 The message is explained in the second column “Meaning/cause” and the reason for the message is explained
9 The third column “Counteraction” in the table lists measures which can be taken on-site by the operator or other
information about how to proceed.
9 The last two columns indicate which fault can appear for which engine series.
No. Meaning/Cause Measures 2000 4000
Fuel temperature too high (first limit Engine documentation
003
value overshot)
Charge air temperature too high (first Engine documentation
005
limit value overshot)
Charge air temperature toohigh Engine documentation
006
(second limit value overshot)
Charge air coolant temperature too Engine documentation
009 high (Limit 1 overshot)

Lube oil pressure too low (first limit Engine documentation
015
value undershot)
Lub eoil pressure too low (second Engine documentation
016
limit value undershot) → enginestop
Coolant level too low Check coolant level in expansion
023 tank
Engine documentation
Coolant level too low Check coolant level in expansion
024 tank
Engine overspeed → emergency stop Restart the engine, eliminate
030
cause of overspeeding
Fuel differential pressure too high Check filter
033
Charge air coolant level too low Check coolant level Engine
044
documentation
Charge air coolant level too low Check coolant level Engine
045
documentation
Lube oil temperature too high (first Engine documentation
051
limit value overshot)
Lube oil temperature too high Engine documentation
052
(second limit value overshot)
Fuel infeed pressure too low (first Check low pressure fuel side
065
limit value undershot) Engine documentation
Fuel infeed pressure too low (second Check low pressure fuel side
066
limit value undershot) Engine documentation
Coolant temperature too high (first Engine documentation
067 limit value overshot); warning

Coolant temperature too high (second Engine documentation
068 limit value overshot); shutdown

Alarm ‘First limit value violated’ for The measured value is read in via
069 ext. temperature channel 1 the CAN. The alarm is handled in
MDEC.
33502019901_0_1 68/88
Alarm ‘Second limit value violated’ The measured value is read in via
070 for ext. temperature channel1 the CAN. The alarm is handled in
MDEC.
071 ext. temperature channel 2 the CAN. The alarm is handled in
MDEC.
072 for ext. temperature channel 2 the CAN. The alarm is handled in
MDEC.
073 ext. pressure channel 1 the CAN. The alarm is handled in
MDEC.
074 for ext. pressure channel 1 the CAN. The alarm is handled in
MDEC.
Alarm ’First limit value violated’ for The measured value is read in via
075 ext. pressure channel 2 the CAN. The alarm is handled in
MDEC.
Alarm ’Second limit value violated’ The measured value is read in via
076 for ext. pressure channel 2 the CAN. The alarm is handled in
MDEC.
Alarm from external coolant level The measured value is read in via
077 monitor the CAN. The alarm is handled in
MDEC.
Alarm from external charge air The measured value is read in via
078 coolan tlevel monitor the CAN. The alarm is handled in
MDEC.
Alarm from external binary channel The measured value is read in via
079 3 (plant) the CAN. The alarm is handled in
MDEC.
Alarm from external binary channel The measured value is read in via
080 4 (plant) the CAN. The alarm is handled in
MDEC.
Low pressure gradient on starting or High pressure system leaking, air
081 high pressure gradient on stopping in the system
Rail pressure above set value → Interface transformer malfunction
DBR reduction, injection start later or interface transformer wiring
082
B48
Rail pressure below set value → Interface transformer faulty or
DBR reduction leakage in the high pressure
system
Engine
083 Documentation
Message also appears when very
large generators are in use and the
rundown time exceeds 20 s
Fault irrelevant
Engine speed has fallen below 200
089
rpm → engine stop
33502019901_0_1 69/88
Fault message during starting, idling Check for further messages
090 speed not reached within the time
defined
Fault message during starting, runup Check for further messages
091 speed not reached within the time
defined
Start error message, starter speed not Check for further messages
reached within the time defined
092
(counting starts when the starter is
activated) → starttermination
Coolant preheating temperature too Preheating temperature not
093
low (second limit value undershot) reached
Coolant preheating temperature too Preheating temperature not
094
low (firs tlimit value undershot) reached
Interval priming pressure not reached Oil pressure sensor and priming
095
pump Engine documentation
099 Dummy
Measuring point data checksum error Electronics service
100
in EDM
Measuring point data checksum error Electronics service
101
in IDM
Accumulated fuel consumption Electronics service
102 checksum error in EDM (redundant
datar ecord 1)
Accumulated fuel consumption Electronics service
103 checksum error in EDM (redundant
data record 2)
Operating hours counter checksum Electronics service
104
error inEDM
Operating hours counter checksum Electronics service
105
error in IDM
Fault memory checksum error in Electronics service
106
EDM (redundant data record 1)
Fault memory checksum error in Electronics service
107
EDM (redundant data record 2)
If the supply voltage is below set Check battery / generator
lower limit value 1 the value
118 calculated from the DBR curve is
multiplied by 0.8 and injection start
is delayed by 5°
If the supply voltage is below set Check battery / generator
lower limit value 2 the value
is delayed by 5°
If the supply voltage is above set Check battery / generator
upper limit value 1 the value
is delayed by 5°
If the supply voltage is above set Check battery / generator
121 upper limit value 2 the engine is
stopped, if configurated
33502019901_0_1 70/88
ECU temperature too high (first limit Check electronics environment
122
value exceeded) (heat accumulation)
Internal electronics failure → engine Replace Engine Control Unit
134
stop due to electronics failure ECU
136
This fault can have various causes: Fault analysis for internal
1. Pressure sensor fault electronic fault:Disconnect
2. Sensor wiring connectors X2 and X3, ECU is
3. Internal electronics failure faulty if fault message remains.
Fault analysis of pressure sensors:
137
Disconnect pressure sensors one
after the other and pinpoint which
sensor causes the fault. If both
measures prove unsuccessful the
fault lies in the cable harness.
This fault can have various causes: Fault analysis for internal
1. Pressure sensor fault electronic fault:Disconnect
2. Sensor wiring connectors X2 and X3, ECU is
3. Internal electronics failure faulty if fault message remains.
Fault analysis of pressure sensors:
138
Disconnect pressure sensors one
after the other and pinpoint which
sensor causes the fault. If both
measures prove unsuccessful the
fault lies in the cable harness.
Internal electronics failure → Sensor 1. Sensor defect
defect –alarm for dependent sensors, Electronics service
139 temperature values are set to default 2. Electronics faulty
values Replace Engine Control Unit
ECU
Internal electronics failure → Sensor 1. Sensor defect
defect –alarm for dependent sensors, Electronics service
140 temperature values are set to default 2. Electronics faulty
values Replace Engine Control Unit
ECU
142 does not start, electronics faulty, test ECU
with engine at standstill only
144 does not start, electronics faulty, test ECU
with engine at standstill only
Internal electronics fault → engine Replace Engine Control Unit
145
147
149
151
Module in maintenance indicator Check whether the MI is properly
170 faulty or missing installed
Electronics service
33502019901_0_1 71/88
Maintenance indicator no longer Check whether the MI is properly
171 active installed
Electronics service
173 EEPROM write limit reached Electronics service
At least one Alive PDU on CAN 1 Check CAN devices and CAN
180 monitored by the ECU is missing → bus wiring as necessary
connected device out of order
At least one Alive PDU on CAN 2 Check CAN devices and CAN
181 monitored by the ECU is missing → bus wiring as necessary
connected device out of order
Parameter 200.00 and/or 200.05 have Parameterize given values
182
no valid values correctly
A CAN mode is selected in which Test the devices connected to the
communication is initialized with the CAN
183 help of the PU datamodule. Download again via BDM
However, the required PU data Electronicsservice
module is missing or invalid.
A programming error occurred in one Electronics service
or both modules on attempting to
184
copy a received PU data module in
both EEPROM modules.
Insufficient receiving mailboxes Electronics service
ready on one or both CAN
185
controllers on initializing the
receiving identifiers.
CAN controller 1 in bus off state → Causes are e.g. short-circuit,
186 automatic switching to CAN2 major disruptions or baud rate in
compatibility
CAN controller 1 has signalled a Causes are e.g. missing nodes,
187 warning minor disruptions or temporary
bus overloading
CAN controller 2 in bus off state → Causes are e.g. short-circuit,
188 automatic switching to CAN 1 major disruptions or baud rate
incompatibility
CAN controller 2 has signalled a Causes are e.g. missing nodes,
189 warning minor disruptions or temporary
bus overloading
Sensor defect (coolant temperature) Short-circuit or wire breakage,
201 check sensor and wiring to B6
Electronics service
Sensor defect (fuel temperature) Short-circuit or wire breakage,
Electronics service
Sensor defect (charge air Short-circuit or wire breakage,
203 temperature) check sensor and wiring to B9
Electronicsservice
Sensor defect (charge air coolant Short-circuit or wire breakage,
205 temperature) check sensor and wiring to B26
Electronics service
Sensor defect (charge pressure) Short-circuit or wire breakage,
Electronicsservice
33502019901_0_1 72/88
Sensor defect (lube oil pressure) Short-circuit or wire breakage,
Electronicsservice
Sensor defect (Rail pressure) → high Short-circuit or wire breakage,
215 pressure governor emergency check sensor and wiring to B48
operation Electronics service
Sensor defect (lube oil temperatur) Short-circuit or wire breakage,
Electronicsservice
Sensor defect (coolant level) Short-circuit or wire breakage,
check sensor and wiring to F33
Electronics service
Note : If a sensor cable connector
has been temporarily
disconnected and then
220
reconnected (e.g. next to the
ECU), this fault message is
signalled for a further approx.
60min. The fault can be
immediately cleared by switching
the system off and back on.
Sensor defect (charge air coolant Short-circuit or wire breakage,
level) check sensor and wiring to F57
Electronics service
Note : If a sensor cable connector
has been temporarily
disconnected and then
223
reconnected (e.g. next to the
ECU), this fault message is
signalled for a further approx.
60min. The fault can be
immediately cleared by switching
the system off and back on.
Sensor defect crank case speed and Compare alarms 230 and 231
229
sensor defect camshaft speed
Sensor defect (crankshaft speed) Short-circuit or wire breakage,
Electronicsservice
Sensor defect (camshaft speed) Short-circuit or wire breakage,
Electronicsservice
Sensor defect (fuel pressure) Short-circuit or wire breakage,
Electronicsservice
Internal ECU failure Electronics faulty Replace Engine
245
Control Unit ECU
Internal ECU failure Electronics faulty Replace Engine
246
Control Unit ECU
Sensor defect CAN (Speed Demand)
→ no set speed signal, the speed is
either set to a fault value (MP180.05)
250
or remains set to the actual speed
depending on the setting at
MP180.14
33502019901_0_1 73/88
Sensor defect (analog speed setting) Short-circuit or wire breakage,
→ speed is set to a fault value or check set speed transmitter and
266
remains set to the actual speed wiring
(adjustable, MP180.14) Electronics service
Used in test stand mode only: Short-circuit or wire breakage,
Sensor defect (analog speed setting) check set speed transmitter and
267 → speed is set to a fault value or wiring
remains set to the actual speed Electronics service
(adjustable, MP180.14)
Sensor defect frequency setting Short-circuit or wire breakage,
check set speed transmitter and
270
wiring
Electronicsservice
Missing Data CAN (T-EXTERN 1) Electronics service (external
271
device faulty)
Missing Data CAN (T-EXTERN 2) Electronics service (external
272
device faulty)
Missing Data CAN (P-EXTERN 1) Electronics service (external
273
device faulty)
Missing Data CAN (P-EXTERN 2) Electronics service (external
274
device faulty)
Missing Data CAN (EXT. Electronics service (external
275
COOLANT LEVEL) device faulty)
Missing Data CAN (charge air Electronics service (external
276
coolant level) device faulty)
Missing Data CAN (BIN-EXTERN Electronics service (external
277
3) device faulty)
Missing Data CAN (BIN-EXTERN Electronics service (external
278
4) device faulty)
Cylinder A1 : Replace solenoid valve if this
- FPGA fault status = 2 occurs frequently
301
- Time-of-flight t < 600 μs Engine documentation
- Time-of-flight t > 1400 μs
302
303 - Time-of-flight t < 600 μs Engine documentation
Or
304
305
306
33502019901_0_1 74/88
307
308
309
310
Cylinder B1 : Replace solenoid valve if this
311
312
313
314
315
316
317
318
319
33502019901_0_1 75/88
320
Cabling fault cylinder A1 → SV short-circuit or +SV line
misfiring shorted to electronic ground
(Requirement : Engine block
321 grounded)
Replace solenoid valve or cable
harness
322 grounded)
harness
323 grounded)
harness
324 grounded)
harness
325 grounded)
harness
326 grounded)
harness
327 grounded)
harness
33502019901_0_1 76/88
328 grounded)
harness
329 grounded)
harness
VCabling fault cylinder A10 → SV short-circuit or +SV line
330 grounded)
harness
Cabling fault cylinder B1 → SV short-circuit or +SV line
331 grounded)
harness
332 grounded)
harness
333 grounded)
harness
334 grounded)
harness
33502019901_0_1 77/88
335 grounded)
harness
336 grounded)
harness
337 grounded)
harness
338 grounded)
harness
339 grounded)
harness
340 grounded)
harness
Fault (interruption) in cabling of SV short-circuit or +SV line
cylinder A1 → misfiring shorted to electronic ground
341 grounded)
harness
33502019901_0_1 78/88
342 grounded)
harness
343 grounded)
harness
344 grounded)
harness
345 grounded)
harness
Fault (interruption) in cabling of Check cabling and solenoid valve
cylinder A6 → misfiring for interruption
346 Replace solenoid valve or cable
harness
harness
harness
harness
harness
33502019901_0_1 79/88
cylinder B1 → misfiring for interruption
harness
harness
harness
harness
harness
harness
harness
harness
harness
harness
Internal electronics failure (if fault PA circuit faulty or free-wheeling
permanently applied) transistor short-circuit Replace
361
→ possible quantity limitation Engine Control Unit
ECU
33502019901_0_1 80/88
Internal electronics failure (if fault PA circuit faulty or free-wheeling
permanently applied) transistor short-circuit Replace
362
→ possible quantity limitation Engine Control Unit
ECU
Internal electronics failure →engine 1. SV line shorted to electronic
stop ground by resistance less than 1
Ohm (engine block applied to
electronic ground)
363 Replace cable harness
2. Electronics faulty
Replace Engine Control Unit
ECU
Internal electronics failure 1. SV line shorted to electronic
→enginestop ground by resistance less than 1
Ohm (engine block applied to
electronic ground)
364 Replace cable harness
ECU
Solenoid valve wiring fault → engine SV line shorted to electronic
stop ground (engine block applied to
365 electronic ground)
Replace cable harness
TAA1 faulty 1. Wire breakage or short-circuit
381
ECU
382
ECU
383
ECU
384
ECU
33502019901_0_1 81/88
385
ECU
386
ECU
ECU communication via CAN2 bus Check CAN2 bus wiring at ECU
E02
faulty
ECU communication via CAN2 bus Check CAN2 bus wiring at ECU
399
faulty
Electronics temperature of PIM A Check ambient temperature
521 too high (>95°C)
E11
Temperature sensor in PIM A 521 Replace printed circuit board
faulty MPU 23
Power supply (+5VDC) of PIM Check voltage at PIM A521
A521 out of range (>5.25V)
E12
Power measurement of PIM A Replace printed circuit board
521 faulty MPU 23
PIM A 521 communication via Check CAN1 bus wiring at
E13
CAN1 bus (default) faulty PIM A 521
E14
CAN2 bus (redundant) faulty PIM A 521
E22
faulty MPU 23
Power supply (+5VDC) of PIM A Check voltage at PIM A 522
522 out of range (>5.25 V)
E23
Current measurement of PIM A Replace printed circuit board
522 faulty MPU 23
E24 CAN1 bus (default) faulty PIM A 522

E25
CAN2 bus (redundant) faulty PIM A 522
During self-test, BOB 1 was not Replace printed circuit board
detected in slot 3 of PIM A 522 (e.g. BOB 1
E28
no or wrong printed circuit board
inserted or BOB 1 faulty)
E29
33502019901_0_1 82/88
Electronics temperature of PIM A Check ambient temperature at
523 too high (>95°C) PIM A 523
E33 Temperature sensor in PIM A 523
faulty Replace printed circuit board
MPU 23
E34
523 faulty MPU 23
PIM A 523 communication via Check CAN1 bus wiring at PIM
E35
CAN1 bus (default) faulty A 523
E36
CAN2 bus (redundant) faulty A 523
E38
E55
faulty MPU23
E56
525 faulty MPU23
E57
E58
During self-test, SCB 3 was not Replace printed circuit board SCB
detected in slot 2 of PIM A 525 (e.g. 3
E60
inserted or SCB 3 faulty)
SCB 3 has no serial connection - Check serial connection at SCB 3
E63 and wiring, replace SCB 3 as
necessary
MPU 23
E67
526 faulty MPU 23
E68
E69
E71
33502019901_0_1 83/88
MPU 23
E78
527 faulty MPU 23
E79
E80
E82
E83
E84
MPU 23
E89
528 faulty MPU 23
E90
E91
During self-test, BIB 1 was not Replace printed circuit board BIB
E93
inserted or BIB 1 faulty)
MPU 23
529 out of range (>5.25V)
F00
529 faulty MPU 23
F01
33502019901_0_1 84/88
F02
During self-test, IIB1 was not Replace printed circuit board IIB
F04
inserted or IIB1 faulty)
During self-test, AIB1 was not Replace printed circuit board AIB
F05
inserted or AIB1 faulty)
During self-test, BOB2 was not Replace printed circuit board
F06
inserted or BOB1 faulty)
Fault code display does not detect Check CAN bus wiring
J30
another CAN bus participant
Fault code display does not detect the Check CAN bus wiring and
J31
ECU on the CAN bus replace ECU as necessary
33502019901_0_1 85/88
10.3. Enclosure C - List and explanation of parameters
Parameter type Parameter Meaning

Air preheating delay Duration of air preheating before starting for a Diesel engine
Micro disconnection
Delay between remote order and start-up of the generating set
delay
Mains return delay Delay between cooling of the generating set and the remote order
Delay between appearance of EJP warning and start-up of the
EJP warning delay generating set
(France only) Note: if the generating set is fitted with a motorised circuit
breaker, it will close when the delay has expired
The EJP top signal sometimes undergoes transitional status
EJP top loss time fluctuations. To dampen this phenomena, this delay prevents
(France only) repeated switching of the normal/safety inverter.
EJP top loss acknowledgement delay
Standby delay Delay before TELYS switches to standby
General time delays Time period for which the generating set cooling continues to
Cooling delay operate after the set has been operating in automatic mode (after
output is started)
Coolant temperature Time for which the generating set is cooled following detection of
stop delay a coolant temperature fault
Time for which the generating set is cooled following detection of
Stop delay I>>
an overload or short circuit fault.
(overload or short
If the setting is equal to 0, the generating set will stop
circuit)
immediately.
Delay before min/max voltage and min/max frequency faults are
recognised.
U&F stabilisation
This delay begins from the starter cut-off threshold. Once the
delay
delay has expired, the normal/safety inverter will operate if the
frequency and voltage are outside of the permitted values.
Activation time of the horn for Faults and Alarms and interval
Horn delay
between two horn activations
Horn
Fault Activation or not of the horn for a fault
Auto Start Horn activated following Automatic start
Min & fault alarm
Time before alternator min voltage fault is declared
delay
Max & fault alarm
Time before alternator max voltage fault is declared
delay
Threshold for nominal voltage set in the Factory when the min
Min. alarm threshold
alternator voltage alarm is activated
Alternator voltage
Threshold for nominal voltage set in the Factory when the min
Min. fault threshold
alternator voltage fault is activated
Threshold for nominal voltage set in the Factory when the max
Max. alarm threshold
alternator voltage alarm is activated
Threshold for nominal voltage set in the Factory when the max
Max. fault threshold
alternator voltage fault is activated
33502019901_0_1 86/88
Parameter type Parameter Meaning
Min & fault alarm
Time before alternator min frequency fault is declared
delay
Max & fault alarm
Time before alternator max frequency fault is declared
delay
Threshold for nominal frequency set in the Factory when the min
Min. alarm threshold
Alternator alternator frequency alarm is activated
Frequency Threshold for nominal frequency set in the Factory when the min
Min. fault threshold
alternator frequency fault is activated
Threshold for nominal frequency set in the Factory when the max
alternator frequency alarm is activated
Threshold for nominal frequency set in the Factory when the max
Max. fault threshold
alternator frequency fault is activated
Min & fault alarm
Time before battery min voltage fault is declared
delay
Max & fault alarm
Time before battery max voltage fault is declared
delay
Threshold for Vcc supply voltage when the min battery voltage
Battery voltage Min. alarm threshold
alarm is activated
Min. fault threshold Threshold for Vcc supply voltage for the min battery voltage fault
Threshold for Vcc supply voltage when the max battery voltage
alarm is activated
Max. fault threshold Threshold for Vcc supply voltage for the max battery voltage fault
Overload Overload alarm Threshold for the factory setting for nominal current
Activation threshold Fuel level indicator threshold to activate the Fuel pump control
Fuel pump
Deactivation threshold Fuel level indicator threshold to deactivate the Fuel pump control
33502019901_0_1 87/88
10.4. Enclosure D - Glossary
Title Meaning
Equipment that requires only to be connected for it to be immediately recognised
Plug and Play
and made operational
RS 485 - speed Data transfer speed
Bit Data unit with the value of 0 or 1
Supplementary bit added to the positioned character used to detect transmission
RS 485 - parity
errors
RS 485 - stop Bit indicating the end of a character
Character Any number, letter, punctuation mark etc., that is part of a message
ETHERNET Network Business sized local network
File Transfer Protocol: transfer protocol for files. The transfer is made between two
FTP
separate addresses on the Internet.
USB Universal Serial BUS: universal communication BUS
Local Area Network: groups together networks adapted to the size of an industrial
LAN site and which the furthest points are separated by a distance not exceeding a few
kilometres. These are sometimes known as local business networks.
SMTP Simple Mail Transfer Protocol: electronic messaging application
TCP (Transmission Control Protocol): data transmission protocol
TCP/IP
IP (Internet Protocol): Internet interconnection protocol
IP Address Computer identifier (of the generating set)
Subnetwork mask Name given to each network connected to the Internet
Gateway Equipment that enables switching from one computer network to another
Dynamic Host Configuration Protocol: automatic configuration application enabling
DHCP a computer unit (TELYS) to be attributed with an IP address if DHCP is configured
to "YES"
BUS Assembly of electrical conductors fitted in parallel and allowing data transfer
This communication mode uses the ModBus RTU standard protocol. The main
JBUS
functions of this protocol are commonly referred to as JBUS
Device that automatically repeats signals it receives and passes them on from one
Repeater
unit to another
Point to point Connection mode only involving 2 parties
33502019901_0_1 88/88

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User's guide

V 6.1.0 (16/11/2006) 33502019901_0_1

NT 2500 NT 3500 NT 4500

Fig. 1.1 – View of control consoles

1.2. Operating conditions

Conforms with European or international directives and standards:

2.1. Standard configuration

Speed – Voltage Trimming Board

Motorised circuit breaker

Fig. 2.1 – View of the front side

Fig. 2.2 – Description of the LEDs

A lit LED indicates:

Fig. 2.3 – Close-up of USB ports

Battery backup (clock)

J29 Module CAN Bus J26 Engine CAN Bus

J31 RS 485 port J30 Ethernet Port J28 USB Host 2

Fig. 2.4 – View of the rear side

Note: all logic inputs/outputs can be set.

SERIAL No.: 08030010000

n Zone 1: in this zone, the status of the generating set is displayed

Pictograms Display Activation conditions

For 5 seconds when switching from

Fixed Generating set started

Generating set stabilised (voltage

Flashing (appearance of constant The generating set is powering the

Fixed The installation is supplied

Maintenance operation due.

Maintenance operation due.

Alarm / Fault Alarm / Fault

Coolant level / temperature indicator

Emergency stop fault

Overload or short circuit

Tripping of circuit breaker following an overload

Generating set stopped

Screen no. Pictograms Data displayed

Indication of Oil Temperature (units according to

Screen no. Pictograms Data displayed

P2 Indication of Oil Pressure (units according to settings)

Indication of Oil Temperature (units according to

Generating set started

Screen no. Pictograms Data displayed

P3 Alternator composite Voltage Indicator

Alternator Frequency Indicator

U12 Alternator composite Voltage Indicator

U23 Alternator composite Voltage Indicator

Alternator Frequency Indicator

V1 Alternator single Voltage Indicator

V2 Alternator single Voltage Indicator

Alternator Frequency Indicator

U12 Alternator composite Voltage Indicator

V2 Alternator single Voltage Indicator

Alternator Frequency Indicator

V1 Alternator single Voltage Indicator

Alternator Frequency Indicator

Single phase Alternator current indicator

Two phase Alternator current indicator

Neutral Alternator current indicator

Total Active Power Indicator

Total Reactive Power Indicator

Total Power Factor Indicator (lagging or leading)

Fuel Level Indicator

Change screens by using the scrolling and selection wheel.

2.1.7 Display of messages in zone 4